Suzuki GSX-R600 Automobile User Manual
Contents
1. Figure 3 HEIGHT ADJUST ASSEMBLY Figure 4 see replacement list NO QTY PART DESCRIPTION 1 1 4859 STUMP JUMPER 2 2 NB 146 3 4 SAE Washer ZP 3 2 4855 18 BLADE 4 2 NB 611 3 4 10 X2 1 2 GR8 BOLT Note Torque to 5 2 NB 609 3 4 10 NYLOC NUT 6 4 738 BELLVILLE WASHER 235 ft Ibs 7 1 614 1 X1 1 2 10GA Washer Hard 8 2 4845 BLADE BEARING 9 2 4049 10 1 4858 BLADE DRIVER HOUSING 11 4 NB 509 1 2 13 X2 HCC 665 ZP 12 4 NB 281 1 2 13 NYLOC NUT 18 1 BB105SL 5 LOWER ENGINE 14 1 4846 BLADE PULLEY 10 3125 15 1 NB737 1 8 7 1 2 668 ZP 16 1 NB 612 1 8 NYLOC NUT ZP 3 BLADE DRIVER ASSEMBLY Figure 5 BELT ENGAGE CONFIGURATIO Figure 6 see replacement list ENGAGE CONSOLE ASSEMBLY see replacement list BLADE DRIVER PULLEY 4846 IDLER PULLEY B527 KEY SWITCH ENGINE BELT BA 50 WIRING DIAGRAM Figure 9 105 Figure 8 ENGINE PULLEY ENGINE PULLEY CONFIGURATION Rough Cut 44 12 Volt Start Replacement Parts Bolts to outside of Motor Base with existing hardware Battery Box Weldment Painted 4928TK Console Harness RT44 12V 4911 Console Weldment Painted A5751K _ sas Wiring Harness Engine 12Volt WHRT44 2 Key Switch 3623 Key Switc2. SAUT 3122 1 1 2 X 3 4 SPACER 13 NB 596 5 16 18 X 3 4 FLNGE BOLT NDIZI UZAO WAWAPO NDE NB 170 5 16 18 FENGENUT 40 4891 BRAKEROD 14 4834 TIRE WHEEL ASSEMBLY 41 NB274 1 4 SAE WASHER 15 NB 195 13 16 X 1 1 4 X 1 8 WASHER 42 NB519 5 64 X 3 4 COTTER PIN 16 4844 PULLEY COVER 43 9040 BRAKE SPRING 17 NB 126 1 8 X1 COTTER PIN 44 B527 IDLER PULLEY 18 4864 HEIGHT ADJUSTMENT BAR 45 4463 T HANDLE 19 4860 REAR TORSION BAR 46 NB 560 1 4 20 X1 1 4 BOLT 20 NB 107 3 8 16 X 1 1 2 BOLT NB 180 1 4 20 NYLOC NUT NB 182 3 8 16 NYLOC NUT 47 NB 591 5 16 18 X 1 1 2 TORX BOLT 1218 3 8 PLASTIC BUSHING NB 181 5 16 18 NYLOC NUT a esc Se eH ANGE amp gt 1850 NE CON 49 4852 ENGAGE CONSOLE MOUNT PLATE 23 NECS RIC XI ABOLIT 50 NB 141 1 4 20 X2 1 2 BOLT NB 280 3 8 16 TWO WAY LOC NUT NB 274 1 4 SAE WASHER 24 NB 104Z 1 4 20 X1 1 2 BOLT NB 608 1 4 20 WING NUT NB 180 1 4 20 NYLOC NUT 5 NB 597 3 32 X 3 4 COTIER PIN 25 4857 BLACK PLASTIC KNOB NB 274 1 4 SAE WASHER 26 4874 CRANK HANDLE NB 518 1 4 X 1 1 2 CLEVIS PIN 27 4851 BOTIOM HEIGHT ADJUST SECTION 52 4461 T HANDLE LINK NB 252 5 16 18 X 1 2 FLNGE BOLT 53 4847 ENGAGE CONSOLE 28 4837 AUXILARY PULLEY COVER 54 4805 FRONT TORSION BRACKETS NB 612 55 4809 L amp R REAR TORSION BRACKEIS Ne 3 8 16 NUT NOT SHOWN BR20CC ENGAGE CABLE NB 182 3 8 16 NYLOC NUT EIS BET swisherine com 44 ROUGH CUT TRAILMOWER Each mower has its own model number Each engine has its own model number The model number
3. TRADITIOI Qi TY SINI swisherinc com OWNER S MANUAL MODEL NO RT105441 RT800441 POL10544HD 44 ROUGH CUT RTB105441 TRAILMOWER Assembly Operation Rev 09 25 03 Service and Adjustment Repair Parts SWISHER A TRADITION OF QUALITY SINCE 1945 1602 CORPORATE DRIVE P O BOX 67 WARRENSB URG MISSOURI 64093 Made In The PHONE 660 747 8183 FAX 660 747 8650 Manufacturing quality lawn care equipment since 1945 USA ONRT44 LIMITED WARRANTY The manufacturer s warranty to the original consumer purchaser is This product is free from defects in materials and workmanship for a period of one 1 year from the date of purchase by the original consumer purchaser We will repair or replace at our discretion parts found to be defective due to materials or workmanship This warranty is subject to the following limitations and exclusions 1 Engine Warranty engines utilized on our products have a separate warranty extended to them by the individual engine manufacturer Any engine service difficulty is the responsibility of the engine manufacturer and in no way is Swisher Mower Co Inc or its agents responsible for the engine warranty The Briggs amp Stratton Engine Service Hot Line is 1 800 233 3723 The Tecumseh Engine Service Hot Line is 1 800 558 5402 2 Commercial Use The warranty period for any product used for commercial or rental is limited to ninety 90 days from the date of origin
4. before restarting Never make adjustments or repairs with the engine running Mower blades are sharp and can cut Wrap the blades or wear gloves and use extra caution when servicing them 81 Un A TRADITION OF QUALITY SINCE 1945 v E 4 SAFETY AND OPERATIONAL DECALS Replace decal immediately if damaged Order by part number from Swisher Mower and Machine Co Inc D A 5 R OD55 DANGER DECAL KEEP HANDS CLEAR MOVING PARTS CAN CAUSE PERSONAL INJURY OD20 CAUTION DECAL OD45 WARNING DECAL OD28 OFF ON DECAL gt SERIOUS INJURY OR DEATH CAN OCCUR OD10 ENGAGE DECAL MOVING PARTS SHARP BLADES THROWN OBJECTS POSSIBILITY OF ROLL OVER GO UP AND DOWN SLOPES NOT ACROSS AVOID SUDDEN TURNS SUDDEN CHANGES IN DIRECTION SUDDEN CHANGES IN SPEED ENGAGE F MACHINE STOPS GOING UPHILL STOP BLADE AND BACK SLOWLY DOWN 4 EXTRA CAUTIOUS ON ALL SLOPES AND UNEVEN SURFACES DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND BLADES NEVER CARRY CHILDREN OR OTHERS AS PASSENGERS LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING KEEP SAFETY DEVICES GUARDS SHIELDS AND SWITCHES IN PLACE AND WORKING REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE KNOW SAFE OPERATING INSTRUCTIONS BEFORE STARTING ENGINE DISENGAGE READ OPERATORS GUIDE FIRST 0 D45 OD99116 MED SILVER LOGO DECAL SAFETY AND OPERATIONAL DECALS Replace decal immediately if da
5. act engine manufacturer or qualified mechanic Engine runs poorly See engine manual Check the throttle adjuster Replace fuel clean fuel filter and fuel line Check spark plug and gap Mower bounces excessively while towing Lower tire pressure Tow at a slower speed IF PROBLEMS PERSIST HAVE A QUALIFIED MECHANIC SERVICE THE MOWER NEVER ATTEMPT TO MAKE AN ADJUSTMENT THAT YOU ARE NOT SURE IS CORRECT DOING SO CAN CAUSE OTHER PROBLEMS CUTTER MAINTENANCE GENERAL RECOMMENDATIONS The warranty on this cutter does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain unit as instructed in this manual Some adjustments will need to be made periodically to maintain your unit properly adjustments in the service and adjustments section of this manual should be checked at least once each season BEFORE EACH SEASON Replace the spark plug Clean or replace the air filter Check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE Check engine oil level Do this twice to ensure an accurate reading Check condition of air filter and clean or replace if necessary Check blade operation Check for loose fasteners DAILY MAINTENANCE Make sure all nuts and bolts are tight and cotter pins a
6. al purchase 3 Limitations This warranty applies only to products which have been properly assembled adjusted and operated in accordance with the instructions contained within this manual This warranty does not apply to any product of Swisher Mower Co Inc that has been subject to alteration misuse abuse improper assembly or installation shipping damage or to normal wear of the product 4 Exclusions Excluded from this warranty are normal wear normal adjustments and normal maintenance In the event you have a claim under this warranty you must return the product to an authorized service dealer All transportation charges damage or loss incurred during transportation of parts submitted for replacement or repair under this warranty shall be borne by the purchaser Should you have any questions concerning this warranty please contact us toll free at 1 800 748 7108 The model number serial number date of purchase and the name of the authorized Swisher dealer from whom you purchased the mower will be needed before any warranty claim can be processed THIS WARRANTY DOES NOT APPLY TO ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR ALL EXPRESSED WARRANTIES Some states do not allow the limitation of consequential damages or limitations on how long an implied warranty may last so the above limitations or exclusions may not apply to you This warranty gives you s
7. areas of growth you will experience increased horsepower while mowing areas of less growth For a healthier lawn and better aesthetics your lawn should be mowed often and after moderate growth Mowing conditions and the types of grass will vary from place to place You may find when mowing dense areas that the pressure of the wheel tracks may cause the grass to be pushed down not effectively mowed If this happens you may want to mow the area twice Once with the mower raised and the second mowing at the desired height The second mowing should be at a right angle from the previous for best results Reducing the travel speed will help mow dense growth This allows the blades the time necessary to make its initial cut and regain momentum to continue cutting and discharging debris properly The engine may stall if you are mowing too fast Do not attempt to mow areas that the tow vehicle cannot maneuver through and or slopes that you do not feel comfortable riding NOTES GENERAL TROUBLE SHOOTING The mower is not cutting level Level deck making sure the side crank handles are equal Check air pressure of all tires make sure they are equal See tires for maximum inflation Make certain blades are installed identical without the engine running The engine will not start Disengage blades turn toggle switch to OFF position check battery and all other electrical connections and inspect spark plug and wire FIGURE THREE Cont
8. en offsetting the mower do so to the side opposite the discharge of the tow vehicle Swisher recommends if the tow vehicle is equipped with a mid mount mower to overlap the cut approximately 6 This may vary depending on mowing terrain obstacles and or tow vehicle Always keep safety the first priority Always keep the tow vehicle cutter raised higher than the TrailMower If the tow vehicle is not equipped with a mid mount mower we still recommend offsetting the mower so that the tow vehicle does not crush the grass STARTING TO MOW Adjust the cutting height Double check vehicle to mower attachment Start mower engine and set throttle to FAST for best cutting performance Slowly engage T handle lever Carefully mount vehicle and start mowing at a slow travel speed STOPPING THE MOWING SESSION Bring tow vehicle to a complete stop set the parking brake and disengage blades Turn engines OFF Always remember to remove keys to avoid irresponsible usage SUGGESTED MOWING PRACTICES Operate mower engine at full throttle to assure the best cutting performance and maximum material discharge Allow wet grass to dry Wet grass will clump and collect under the mowing deck Mowing should be started with tow vehicle in low gear and increased only as safe mowing conditions permit Mowing speed should not exceed 5 MPH Better results occur when mowing areas with the least amount of growth Although your TrailMower will cut through dense
9. for the mower will be found on the right hand side ofthe drive belt housing The model number for the engine will be found on the top ofthe OWNER S blower fin housing All mower parts listed herein may be ordered directly fom M ANU AL Swisher Mower amp Machine Co Inc or your nearest Swisher dealer All engine parts may be ordered fom the nearest dealer of the M ODEL N O engine supplied with your mower 1 0544 1 WHEN ORDERING PARTS PLEASE HAVE THE FOLLOWING INORMATION AVAILABLE RT80044 I PRODUCT TRAILMOWER POL10544HD MODEL NUMBER ENGINE MODEL NUMBER RTB105441 TYPE PART NUMBER PART DESCRIPTION TELEPHONE 1 800 222 8183 FAX 1 660 747 8650 SWIS HER MOWER amp MACHINE CO INC 1602 CORPORATE DRIVE P O BOX 67 WARRENSBURG MO 64093 www swisherinc com EV XR ILL SWISHER MOWER amp MACHINE CO INC PRINTED IN U S A
10. h Lock Washer 9088 2 01 Switch Nut 9077 Not Shown Keys For Key Switch set of two Sold Separately 1241 7 T MN 1L1 1 Fuse N 7 Wiring Diagram ji of Large Red Solonoid Yellow and Red Large Black 4945 tge Red C Red TK Black S Silver Example 4836C 4898TK 4844S REPLACEMENT PARTS When ordering parts that are painted please supply a paint code at the end of the part number ITEM DESCRIPTION ITEM PART DESCRIPTION 1 4865 DECK WELDMENT 30 6681 IDLER ARM 2 NB 501 5 16 18 X 1 1 4 FLNGE BOLT 31 NB 588 1 2 13 X2 1 2 BOLT 2 16719 FONGE NUT NB 121 1 2 13 TWO WAY LOC NUT 3 4827 PIN LOCK NB 281 1 2 13 NYLOC NUT 32 NB 250 1 4 20 X 3 4 BOLT 5 NB 504 5 16 18 X 1 1 4 BOLT NB 180 1 420 NYLOC NUT NB 181 5 16 18 FLNGE NUT 33 9023 CLEVIS U CLIP 6 4853 RUBBER FLAP STRAP 34 4898 BELT ENGAGE ARM 7 4843 RUBBER FLAP 35 6825 IDLER SPRING 8 NB 617 1 2 13 X1 1 2 BOLT 36 NB 102 1 4 20 X1 BOLT NB 213 1 2 13 NUT NB 139 1 4 20 NUT NB 281 1 2 13 NYLOC NUT NB 180 1 4 20 NYLOC NUT 9 6599 LONG EYEBOLT 37 4893 Brake Am Assenbly 10 NB 114 1 2 20 X 1 2 SELF TAPPING BOLT 38 3 LINK CHAIN 8 M8 238 235824 X TENG BOLT 39 NB510 12 13 X2 1 2 BOLT 3 216 88 24 ORE
11. if anyone enters the mowing area Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children under the watchful care of another responsible adult No riders Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times Do not mow in reverse Always look down and behind before and while backing Turn off the blades when not mowing Before leaving the machine turn off the blades and stop the engine Watch for traffic when operating near or crossing roadways Do not operate the mower if it has been dropped or damaged in any manner or if the mower vibrates excessively Excessive vibration is an indication of damage Repair mower as necessary Dress properly Do not operate the mower when barefoot or wearing open sandals Wear only solid shoes with good traction when mowing Do not operate the machine while under the influence of alcohol or drugs Operate self propelled machines up and down slopes There is significant risk of overturns when operating across slopes Operate walk behind machines across slopes There is a significant risk of slipping under a walk behind machine when operating up and down slopes Do not operate on slopes greater than 15 degrees Never tamper with safety devices Check their proper operation regularly Stop and inspect the equipment if you strike an object Repair if necessary
12. maged Order by part number from Swisher Mower and Machine Co Inc 0D82 44 RUGGED CUT DECAL OD29 DANGER DECAL SPINNING BLADE KEEP CLEAR CONTACT CAN INJURE 0 D29 OPERATING YOUR TRAILMOWER The operation of any mower can produce foreign objects to be thrown into the eyes resulting in severe eye damage Always wear certified safety glasses or wide vision safety goggles over spectacles before staring any cutting machine and while operating such a machine The operation of any cutter produces sound waves that are damaging to the human ear Ear protection is recommended CAUTION Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them INTENDED USE The 44 Rugged Cut TrailMower is designed to clear dense areas of grass and cut saplings up to 1 inch thick on golf courses and small estates It is not intended to create a finish cut on lawns Your TrailMower should be towed behind an ATV golf cart lawn tractor or other approved vehicle It is not recommended for speeds exceeding 5 MPH ATTACHING TRAILMOWER TO TOW VEHICLE Back vehicle up to desired towing position Offset the TrailMower to the side opposite the tow vehicle discharge if any This prevents the tow vehicle from throwing grass into TrailMower engine Bolt swivel hitch H10 to vehicle tow recei
13. nd retainer springs are secure Keep blades sharp Observe all safety precautions BLADE CARE AND SERVICE For best results cutter blades must be kept sharp The blades can be sharpened with a few strokes of a file or grinding wheel Do Not attempt to sharpen while on the cutter Important Replace blades that have been damaged or deeply nicked Important Check blade and spindle hardware on a regular basis to make sure nuts are tight CAUTION DO NOTHANDLE MOWER BLADES WITH BARE HANDS CARELESS OR IMPROPER HANDLING MAY RESULT IN SERIOUS INJURY 2 SS 8 E OEA SJ DV VE 2 BASS 2 2 2 Figure 4 see replacement 11506 SEE FIG 7 SOME PARTS ARE GROUPED TOGETHER IN THE REPLACEMENT PARTS LIST i e NUTS BOLTS WASHERS HITCH BAR ASSEMBLY Figure 2 YOUR ATV HITCH ENGINE PULLEY ASSEMBLY ITEM NO GTY PART NO DESCRIPTION 1 1 Tecumseh Formula XL C 8 29 10 10 5 RECOIL ENGINE 2 1 8105 ENGINE PULLEY 3 21699 BELLVILLE WASHER 4 1 238 ENGINE BOLT 5 1 BB105S 1 75 UPPER SPACER 6 1 81055L 415 LOWER SPACER 7 1 688K KEYSTOCK 8 1 4867 BELT GUIDE 9 2 NB 556 3125 FLAT WASHER 10 2 NB 253 3125 18 X 1 25 FLNGE BOLT 11 6 NB 170 3125 18 FLNGE NUT 12 2 515 3125 18 X 1 75 FLNGE BOLT
14. pecific legal rights and you may have other rights which vary from state to state This is a limited warranty as defined by the Magnuson Moss Act of 1975 SAFETY PRECAUTIONS his Safety Alert Symbol indicates important messages in this anual When you see this symbol carefully read the message that ollows and be alert to the possibility of personal injury Read this manual completely This machine can amputate hands feet and throw objects Failure to observe the following safety instructions could result in serious injury or death Read the manual Learn to operate this machine safely Always disconnect the spark plug wire and place the wire where it cannot contact the spark plug to prevent accidental starting the engine when setting up transporting adjusting or making repairs Keep all shields and guards in place Understand the speed steering and stability of this machine Know the positions and operations of all controls before you operate this machine Check all of the controls in a safe area before starting to work with this machine Allow only responsible adults who are familiar with these instructions to operate this machine Never allow children to operate this machine Clear the area of objects such as rocks toys wire etc that can be picked up and thrown by the blade Be sure the area is clear of other people before mowing Be aware of the mower discharge direction and do not point at anyone Stop the machine
15. t engine idle to position Pull rope with a single fluid motion Set engine idle at maximum RPM for best performance Allow engine to run a few moments before engaging blades BREAKIN G IN YOUR MOWER Set the vehicle parking brake and chock the wheels to prevent accidental rolling While the engine is running slowly engage blade control In a safe environment i e no children or pets allow blades to rotate and engine to idle for 5 minutes breaking in the belt for a longer life Stop mower CAUTION SHUT OFF THE MOWER ENGINE AND REMOVE SPARK PLUG WIRE FROM SPARK PLUG BEFORE MAKING ANY ADJUSTMENTS TO THE MOWER FRONT TO BACK ADJUSTMENT For best cutting results the mowing deck should be parallel to the ground To check parallel adjustment measure the distance from the bottom edge of the deck in both the front and rear of the deck This adjustment is best done while the tow vehicle and TrailMower are connected Remove bolts and nuts from the L hitch Raise or lower hitch section to obtain proper front to back adjustment Connect bolts and nuts in L hitch securely MOWER HEIGHT ADJUSTMENT There is approximately 3 inches of height adjustment Rotate height adjust crank handle in a clockwise direction to lift the mower deck A counter clockwise direction is used to lower the mower deck Dense areas of grass should be cut twice Push handle down to lock height position TOW HITCH OFFSET Wh
16. ver If tow vehicle has a ball hitch the ball must be removed before swivel hitch can be fastened Attach tow hitch and the L hitch 4866 amp H1 to the swivel hitch The hitch pin H11 should go completely through both the swivel and L hitches and clipped to prevent accidental separation Check that all hardware is secure at both the tow vehicle and the TrailMower TRANSPORTING MOWER Stop TrailMower Place TrailMower deck in its highest position When transporting unattached from tow vehicle remove spark plug wire and place it where it cannot contact the spark plug ENGAGING BLADES The TrailMower will not start if the T handle console is in the ENGAGED position Engage blades by pulling T handle lever into its horizontal position Return lever to its vertical position to disengage blades The braking system is applied when the blades become disengaged It is designed to bring the blades to quick stop approximately 7 seconds Each TrailMower brake system has been tested and calibrated For safety the consumer should not alter the braking system STARTING THE ENGINE See engine manufacturer s recommendations for the type and amount of oil and fuel used Make sure the tow vehicle parking brake is set mower is level and blades are disengaged Engine must be level to accurately check and fill oil Do not overfill Check spark plug wire oil and fuel Check all electrical connections for build up of debris Se
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