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Sun Microsystems SL500 Computer Accessories User Manual

1. OPTIONAL APPLIANCE MOUNTED ON OFF SWITCH OR OPTIONAL WALL SWITCH OR OPTIONAL THERMOSTAT OR OPTIONAL REMOTE RECEIVER Factory Wired Field Wired Schematic Representation Only Figure 49 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE 21 22 Step 6 CONNECTING GAS LINE Make gas line connections All codes require a shut off valve mounted in the supply line Fig ure 50 illustrates two methods for connecting the gas supply The flex line method is accept able in the U S however Canadian require ments vary depending on locality Installation must be in compliance with local codes These appliances are equipped with a gas flex line for use where permitted in connecting the unit to the gas line A gas flex line is provided to aid in attaching the direct vent appliance to the gas supply The gas flex line can only be used where local codes permit See Figure 50 for flex line description The flex line is rated for both natural and propane gas A manual shut off valve is also provided with the flex line The gas control valve is located in the lower control compartment To access the valve open the lower control compartment door Figure 51 The millivolt control valve has a 10 mm NPT thread inlet port The electronic control valve has a 1 2 13 mm NPT thread inlet port and is fitted with a 1 2 x 98 13 mm x 10 mm NPT fitting Secure all joints tightly using appropriate tools and sealing compo
2. INSTALLING LOGS DECORATIVE VOLCANICSTONEAND GLOWING EMBERS The packaged logs are located within the fire box The decorative volcanic stone and glowing embers are packaged separately in plastic bags located in the control area of the fireplace Refertothe Homeowner s Care and Operation Guide for detailed placement instructions for decorative volcanic stone and to the Log Place ment Guide for detailed placement instructions for logs and glowing embers rockwool Step 8 CHECKING APPLIANCE OPERATION With gas line installed run initial system checkout before closing up the front of the unit Follow the pilot lighting instructions provided in the Homeowner s Care and Operation Instructions For piezo ignitor location see Figure 52 SIT and Honeywell millivolt appliances only Note Instructions are also found on the litera ture tag attached to the gas valve train When first lighting the appliance it will take a few minutes for the line to purge itself of air Once purging is complete the pilot and burner will light and operate as indicated in the instruction manual Subsequent lightings of the appliance will not re quire such purging Inspect the pilot flame remove logs if necessary handling carefully x Honeywell gt w Gas Valve SS Piezo Ignitor Sit and Honeywell Millivolt Gas Valve Showing Piezo Ignitor Location Each Unit is Equipped with Only One of these Gas Valves Figure 52 NOTE DIAGRAMS amp I
3. gasket on the backside of the frame Gasket surface must be clean free of irregularities and seated firmly Position the door in front of the firebox opening with the bottom of the door held away from the fireplace Figure 56 Hook the top flange of the door frame over the top of the firebox frame Let the bottom of the door frame swing gently in towards the fireplace ensuring that the gas ket seats evenly as the door frame draws shut Fasten the two latches located underneath the firebox floor to the door s vee flange Close both the latches securely 3 Top Flange Door Frame Bottom Vee flange Door Frame Latch Firebox Floor INSTALLING THE GLASS DOOR Figure 56 WARNING HANDLE THIS GLASS WITH EX TREME CARE THE GLASS PANEL IS SUS CEPTIBLETO DAMAGE DONOT SCRATCH WHILE HANDLING OR WHILE RE INSTALL ING THE GLASS DOOR FRAME WARNING NEVER OPERATE THE APPLI ANCE WITHOUT THE FRONT GLASS EN CLOSURE PANELIN PLACEAND SECURE Step 10 BURNER ADJUSTMENTS Flame Appearance and sooting Proper flame appearance is a matter of taste Generally most people prefer the warm glow of a yellow to orange flame Appliances operated with air shutter openings that are too large will exhibit flames that are blue and transparent These weak blue and transparent flames are termed anemic If the air shutter opening is too small sooting may develop Sooting is indicated by black puffs developing at th
4. move the door by tilting it outward at the bottom and lifting it up Set the door aside protecting it from inadvertent damage See Figure 55 on page 23 Step 1 FRAMING Frame these appliances as illustrated in Figure 9 on page 7 unless the appliance is to be installed in a corner NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE See Figure 10 on page 7 or Figure 11 on page 8 for corner framing installations All framing details must allow for a minimum clearance to combustible framing members as shown in Table 2 Ifthe appliance is be elevated above floor level asolid continuous platform must be constructed Headers may be in direct contact with the appli ance top spacers but must not be supported by them or notched to fit around them All construc tion above the appliance must be self supporting DO use the appliance for structural support The fireplace should be secured to the side framing members using the unit s nailing flanges one top and bottom on each side of the fireplace front See Figure 6 Use 8d nails or their equivalent Unit Nailing Flange Side No clearance to Framing combustible framing is required Left Side Front Corner of Fireplace Shown Right Side Requirements the Same Unit Being Secured By Its Nailing Flanges To The Framing Note The nailing flanges combustible members and screw heads located in areas directly adjacent to the nailing flanges are EXEMPT from the 1 2
5. A SV4 5HF oS See Table 3 as an aid in venting component selection for a particular range of exterior wall thicknesses Figure 36 Rear Vent NO ELBOWS Square Horizontal Termination SV4 5HTS 7 in 178 ma rie Round Termination SV4 5HTR may not be used 28 in 711 mm Maximum When using Secure H Flex use Firestop Spacer F4 5HF Wall Firestop Spacer 22 SV4 5HF 2 See Table 3 as aid in venting component selection for a particular range of exterior wall thicknesses Figure 37 Rear Vent NO ELBOWS for D 500 and DR 500 models only Small Square Horizontal Termination SV4 5HTSS Square termination SV4 5HTS Shown Round Termination SV4 5HTR may also be used Small Square termination SV4 5HTSS may only be used on DT 500 and D 500 models TABLE F V One 90 degree elbow H feet 0 914 m Max Wall Firestop Spacer SV4 5HF When using Secure Flex use Firestop Spacer See Table 3 as an aid in venting component selection for a particular range of exterior wall thicknesses Figure 38 Top Vent ONE 90 DEGREE ELBOW ELBOW CONNECTION AT APPLIANCE TABLE G H Maximum Square termination SV4 5HTS shown Round Termination SV4 5HTR may also be used Small Square termination SV4 5HTSS may only be used on DT 500 and D 500 models V Minimum feet m feet 1 0 305 5 1 52 2 0 61 10 3 1 3 0 914 15 4 6
6. Install the large gear clamp loosely around the outer flexible vent pipe push it back out of the way 2 Apply a bead of Mill Pac Black 700 F high temperature sealant Catalog No 10K81 to the outer adapter collar to the grooves of the collar which extend approximately 1 inch from the end and to the flat surface approximately 196 inches from the end 3 Pull and extend the outer flexible vent pipe 4 Slide the outer flex pipe over the adapter collar Ensure the flexible vent pipe completely engages the adapter collar to a distance of 1 inches from the end and that it is free from damage or tears 5 Slide the gear clamp down and tighten it fully to secure the flexible vent to the adapter outer collar approximately 34 inch from the end of the flex 6 Install three screws 120 degrees apart through the flexible vent pipe and into the adapter collar just below the gear clamp to provide additional security to the connection C Route Flex Vent Ensure that the flex vent is properly routed to provide the required clearance Do Not allow the flexible vent to bend in a radius tighter than 5 127 mm Refer to Figure 45 Support horizontal sections of flex with metal straps at 2 foot 0 61 m intervals NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE SF 12 or SF 18 Flexible Vent Section 5 127 mm Radius Minimum Figure 45 D Attach Flex Vent to Termination Secure Flex components can be purchased separately
7. Vent Section Length Chart SV4 5CGV 1 ih SV4 5FA OR Termination SV4 5FB Flashing AND SV4 5SC 1 25 4 mm Minimum Clearance to Combustibles SV4 5BF Firestop Spacer 40 Max V4 5L6 12 24 36 48 12 2 M x Vent Sections When using Secure Flex use Firestop Spacer Y LN ff Figure 17 10 x a ne 1 1 as oss 3 9 9 oft 9 05 2 jo o 10 5 08 8 ooo pe 125 1 fies pes 9 9 7 T 2 15 2 o o jo 25 ves o o fas 22 1 2 9 9 9 3 ss es v 3 3 Pas 25s v o Pars sw 1 3 1 Fes ses v fe pese ses v v es 3 o 2 5 E pl Es psp pe rp 55 aes o 3 3 1 66 55 0 2 12 0 0 575 ses o o 69 5 op o o2 o 8 s on fil ms eus ole ms ees v 3 oe cer Fen ces 1 90 75 2 tt Fes ves o v 2 9 3 99 775 o o P o o j 2 fel 9 fi fo fife fo fal Fes eus 3 9 9 9 85 2 o fo 103 5 8625 3 3 ww Rm EE IR EE RR Pate 150 125 1 1 0 o 3 D
8. allowances that pertain to the rigid piping apply to the flexible venting Secure Flex kits may not be modified also under no circum stances may separate sections of flex pipe be joined together Secure Flex kits may be added to the end of a vent run made up of rigid Secure Vent SV4 5 vent sections provided that doing so does not violate any of the venting length height routing horizontal to vertical ratio requirements or clearance con siderations detailed in this manual Secure Flexkits come with an included adapter that can be fitted to the appliance collar or the inclined channel end of the last Secure Vent SV4 5 vent section in a rigid system in the exact same fashion as any other Secure Vent section Align the dimpled end of the adapter over the previously installed section or appli ance collar adjusting the radial alignment until the four locking dimples of the adapter are aligned with the inlets of the four incline chan nels of the last vent section or collar Push on the adapter until it fully engages then twist the adapter clockwise running the dimples down and along the incline channels until they seat at the end of the channels Attach the flexible vent to the adapter as follows see also Figure 44 A Install the Inner Flex Pipe 1 Install the small gear clamp loosely around the inner flexible vent pipe push it back out of the way 2 Apply a bead of Mill Pac Black 700 F high temperature sealant Ca
9. clearance to combustible requirements for the firebox outer wrapper Combustible framing may be in direct contact with the nailing flanges and may be located closer than 1 2 from screw heads and the firebox wrapper in areas adjacent to the nailing flanges Frame the opening to the exact dimensions specified in the framing details of this manual Figure 6 Step 2 ROUTING GAS LINE Route a 1 2 13 mm gas line along the inside of the right side framing as shown in Figure 7 Gas lines must be routed constructed and made of materials that are in strict accordance with local codes and regulations All appliances are factory equipped with a flex ible gas line connector and inch shutoff valve See step 6 on page 22 Right Side Front Corner of Fireplace Framing 6 1 152 mm Figure 7 A EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS See Item D in the Text Below Exterior Wall Center Line of Termination Inside Corner Detail Horizontal y Termination Ventilated Soffit Inside Corner 9 in U S Detail D 12 in lt SS BS NES SSUES SSNs a i P WS H Air Supply Inlet V Vent Terminal Area where Terminal is not Permitted Canadian Installation US Installation A Clearance above grade veranda porch deck or balcony B Clearance to window or door that may be 6 i
10. down and along the incline channels until they seat at the end of the channels The unitized design of the Secure Vent com ponents will engage and seal both the inner and outer pipe without the need for sealant or screws If desired 6 x 1 2 screw may be used at the joint butis not required as the pipe will securely lock when twisted Note An elbow may also be attached to the appliance collar Attach in the same manner as you would a vent section C Attach vent components to each other Other vent sections may be added to the pre viously installed section in accordance with the requirements of the vertical vent figures and tables NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE To add another vent component to a length of vent run align the dimpled end over the inclined channel end of the previously installed section adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section Push the vent component against the previous section until it fully engages then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels This seating position is indicated by the alignment of the arrow and dimple as shown in Figure 20 D Install firestop spacer at ceiling When using Secure Vent use SV4 5BF firestop spacer at ceil ing joists when using Secure Flex use SF4 5BF fir
11. orifice CERA 36 Figure 70 Step 8 Reassemble all removed components by reversing the procedures outlined in the preceding steps Use pipe joint compound or Teflon tape on all pipe fittings before installing ensure propane resistant compounds are used in propane applications do not use pipe joint compounds on flare fittings Step 9 Attach the conversion label provided in the conversion kit to the rating plate on the appliance Step 10 Turn on gas supply and test for gas leaks The manufacturer reserves the right to make changes at any time without notice in design materials specifications prices and also to discontinue colors styles and products Consult your local distributor for fireplace code information Printed in U S A 2001 by Lennox Hearth Products P N 700 005M REV X 11 2004 LHP 1110 West Taft Avenue Orange CA 92865
12. over the end of the previ ously installed section adjusting the radial align ment until the four locking dimples of the termi nation are aligned with the inlets of the four incline channels of the last vent section Push the termination down until it fully engages then twist the termination clockwise running the dimples down and along the incline channels until they seat at the end of the channels Figure 26 If the vent system extends more than 5 1 5 m above the roof flashing stabilizers may be nec essary Additional screws may be usedatsection joints for added stability Guide wires may be attached to the joint for additional support on multiple joint configurations VERTICAL VENT FIGURES TABLES Note Secure Vent rigid vent pipe is shown in the figures Secure Flex flexible vent pipe TABLE A may also be used V Minimum H Maximum feet m feet m 0 305 2 0 61 WARNING UNDER NO CIRCUM STANCES MAY SEPARATE SECTIONS OF CONCENTRIC FLEXIBLE VENT PIPE 0 61 4 1 222 BE JOINED TOGETHER 0 914 6 1 86 1 22 8 2 4 Note It is very important that the horizontal ee inclined run be maintained in a straight no V P 2 T Max When using Secure Flex dips and recommended to be in a slightly 8 feet 2 4 m Max use Firestop Spacer elevated plane in a direction away from the Ceiling SF4 9BF k en using Secure fireplace of 14 rise per foot 20 mm per Fires
13. 1 millimeters 1461 CORNER FRAMING WITH SMALL SQUARE HORIZONTAL TERMINATION SV4 5HTSS Figure 11 FOR D 500 DT 500 AND DR 500 MODELS ONLY FIREPLACE SPECIFICATIONS FRAMING Louvered Front Model Shown SPACERS Top and Sides CONCENTRIC FLUE and Rear FLUE 4 114 COMBUSTION AIR 7 190 D models have a top and rear vent DR models have only a rear vent DT models have only a top vent NOTE Hood shown as positioned in louvered front model GAS INLET Either Side and bottom OPTIONAL ELECTRICAL INLET KNOCKOUT REQUIRING A FIELD PROVIDED JUNCTION BOX Either Side ELECTRICAL INLET 2 x 2 70 x 51 COVER PLATE with KNOCKOUT Rear vent models only 6 759 379 Lx av sss son m 6 886 443 Rear Vent Units Only Figure 12 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Step 3 INSTALL THE VENT SYSTEM General Information These instructions should be used as a guide line and do not supersede local codes in any way Install vent according to local codes these instructions the current National Fuel Gas Code ANSI Z223 1 in the USA or the current standards of CAN CGA B149 1 and B149 2 in Canada These fireplaces are designed tested and listed for operation and installation with and only with Secure Vent SV 4 5 Direct Vent System Components Secure Flex Flexible Vent Components manufactured by Security Chimneys Interna
14. 5 4 1 22 20 6 2 V H 40 feet 12 4 m Max H 20 feet 6 2 m Max When using Secure Flex use Firestop Spacar SF4 5BF Wall Firestop Spacer SV4 5HF When using Secure Flex use Firestop Spacer SF4 5HF Ceilin Firestop Spacer SV4 5BF See Table 3 as an aid in venting component selection for a particular range of exterior wall thicknesses Figure 39 Top Vent ONE 90 DEGREE ELBOW ELBOW CONNECTION NOT DIRECTLY AT APPLIANCE NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE 17 18 HORIZONTAL VENT FIGURES TABLES continued TABLE H V Minimum Maximum H H Maximum feet m feet m feet m 1 0 305 2 0 610 5 1 52 2 0610 4 122 10 3 1 3 0 914 6 1 86 15 4 65 Pest az SV4 5BF V H H 40 feet 12 4 m Max When using 8 feet 2 48 m Max Secure Flex use Wall H H 20 feet 6 2 m Max Firestop Spacer Firestop Spacer SF4 5HF SV4 5HF Wall Firestop Spacer a 8M 5HF When using Secure Flex use Firestop Spacer SF4 5BF Square termination SV4 5HTS shown Round Termination SV4 5HTR may only be used on D 500 D 600 and DR 500 DR 600 series models The Small Square Termination SV4 5HTSS may only be used on D 500 and DR 500 series models See Table 3 on page 17 as an aid in venting component selection for a particular range of exter
15. 5 SUPERIOR RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE This appliance may be installed in an aftermar ket permanently located manufactured home USA only or mobile home where not prohib ited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used WARNING IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY A FIRE OR EXPLO SION MAY RESULT CAUSING PROPERTY DAM AGE PERSONAL INJURY OR LOSS OF LIFE FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicin ity of this or any other appliance FOR YOUR SAFETY Whatto do if you smell gas DO NOT light any appliance DO NOT touch any electrical switches DO NOT use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow your gas suppliers instructions If your gas supplier cannot be reached call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier OTL Report No 116 F 13 4 OMNI Test Laboratories Inc INSTALLATION INSTRUCTIONS DIRECT VENT 500 600 800 SERIES VENTED GAS FIREPLACE HEATERS DIRECT VENT MODELS P N 700 005M REV X 11 2004 MODELS Millivolt Models Electronic Models D 500CMN DT 600CMP D 500CEN DT 600CEP D 500CMP DR 600CMN D 500CEP DR 600CEN
16. BK 200 Kits 1 If any of the original wire as supplied must be replaced it must be replaced with Type AWM 105 C 18 GA wire 2 120V 60Hz Less than 3 amps Leave the ON OFF switch which is integral with Gas Valve with the gas valve in the ON position OPTIONAL Gas Valve ACCESSORY PILOT LJ ASSEMBLY Outlet Box Green Ground Black Screw pigtail Red pigtail White Wire Junction Box to Opposite Transf 120 V OPTIONAL APPLIANCE MOUNTED ON OFF SWITCH OR OPTIONAL WALL SWITCH OR OPTIONAL THERMOSTAT OR OPTIONAL REMOTE RECEIVER Blower speed control switch is provided in FBK200 blower kit Factory Wired Field Wired Schematic Representation Only Figure 48 Electronic Wiring Diagram Honeywell Showing the Blower Wiring for the Optional FBK 250 Kits 1 If any of the original wire as supplied must be replaced it must be replaced with Type AWM 105 C 18 GA wire 2 120V 60Hz Less than 3 amps Leave the ON OFF switch which is integral ON OFF Switch Integral with the gas valve in the ON position with Gas Valve Outlet Box Green Ground Screw PILOT ASSEMBLY Optional FBK 250 Module Wire To Opposite Side Hot side of Outlet
17. Clearances page 4 Vent Termination Clearances page 5 Typical Installation Sequence page 5 Detailed Installation Steps page 5 Step 1 page 5 Step 2 Routing Gas Line page 5 Fireplace Specifications page 8 Step 3 Install the Vent System page 9 Vertical Termination Systems page 10 Vent Section Length Chart page 10 Vertical Vent Tables and Figures page 13 Horizontal Termination System page 15 Horizontal Vent Tables and Figures page 17 Venting Using Flexible Vent Pipe page 20 Step 4 Field Wiring page 21 Step 5 Optional Blower Kit Wiring page 21 Step 6 Connecting Gas Line page 22 Step 7 Installing Logs page 22 Step 8 Checking Unit Operation page 22 Step 9 Installing Glass Door page 23 Step 10 Burner Adjustments page 23 Step 11 Hood Installation page 23 Finishing Requirements page 23 Cold Climate Insulation Installation Accessories page 25 Gas Conversion Kits page 26 This installation manual will help you obtain a safe efficient dependable installation for your appliance and vent system Please read and understand these instructions before beginning your installation We suggest that our g
18. DT 500CMN 600 DT 500CEN DR 600CEP DT 500CMP D 800CMN DT 500CEP D 800CEN DR 500CMN D 800CMP DR 500CEN D 800CEP DR 500CMP DT 800CMN DR 500CEP DT 800CEN D 600CMN DT 800CMP D 600CEN DT 800CEP D 600CMP DR 800CMN D 600CEP DR 800CEN DT 600CMN 800 DT 600CEN DR 800CEP AVERTISSEMENT ASSUREZ VOUS DE BIEN SUIVRE LES INSTRUCTIONS DONNE DANS CETTE NOTICE POUR REDUIRE AU MINIMUM LE RISQUE D INCENDIE OU POUR EVITER TOUT DOMMAGE MATERIEL TOUTE BLESSURE OU LA MORT POUR VOTRE S CURIT Ne pas entreposer ni utiliser d essence ni d autre vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil POUR VOTRE S CURIT Que faire si vous sentez une odeur de gaz Ne pas tenter d allumer d appareil e Netoucheza aucun interrupteur Ne pas vous servir des t l phones se trouvant dans le batiment o vous vous trouvez Evacuez la pi ce le b timent ou la zone Appelez imm diatement votre fournisseur de gaz depuis un voisin Suivez les instructions du fournisseur Si vous ne pouvez rejoindre le fournisseur de gaz appelez le service dos incendies L installation et service doit tre ex cut parun qualifi installeur agence de service ou le fournisseur de gaz TABLE OF CONTENTS eec es page 2 Introduction page 2 General Information page 2 Location ssssssssesse page 3 Appliance and Vent
19. Discharge Opening 2 FT MIN Vent Termination af l Roof Pitch is X 12 Storm Collar Flashing e I 1 inch 25 4 mm Minimum Clearance to Combustibles Concentric Vent Pipe H MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING OF VENT Roof Pitch eet 0 Over 11 12 to 4 12 12 Figure 4 Terminate multiple vent terminations accord ing to the installation codes listed at the top of this page Horizontal Vent Termination Clearances The horizontal vent termination must have a minimum of 3 76 mm clearance to any overhead combustible projection of 2 5 64 mm or less See Figure 5 For projections exceeding 2 1 2 64 mm see Figure 5 For additional vent location restrictions refer to Figure 8 on page 6 TYPICAL INSTALLATION SEQUENCE The typical sequence of installation follows however each installation is unique resulting in variations to those described See the page numbers references in the follow ing steps for detailed procedures Step 1 page 5 Construct the appliance fram ing Position the appliance within the framing and secure with nailing brackets Step 2 page 5 Route gas supply line to appliance location Horizontal Vent Termination Clearances Combustible Projection 2 inches or less in length Combustible Projection greater than 212 inches in length Ventilated Soffit Unventilated Soffit 18 12 457 mm 305 m
20. E OU AUTRES LIQUIDES A VAPEUR INFLAMMABLES A COTE DE L APPAREIL LOCATION In selecting the location the aesthetic and func tional use of the appliance are primary concerns However vent system routing to the exterior and access to the fuel supply are also important Consideration should be given to traffic ways furniture draperies etc dueto elevated surface temperatures see Figure 2 REAR VENT APPLICATION TOP VENT APPLICATION APPLICATION 5 So SE re APPLICATION TOP VENT RECESSED INSTALLATION TOP VENT TOP VENT APPLICATION Figure 2 The location should also be free of electrical plumbing or other heating air conditioning duct ing These direct vent appliances are uniquely suited for installations requiring a utility shelf positioned directly above the fireplace Utility shelves like these are commonly used for locat ing television sets and decorative plants To provide for the lowest possible shelf surface use the alternate rear vent outlet with attached venting routed in a way to minimize obstructions to the use of the space above the appliance Do not insulate the space between the appliance and the area above it See Figure 3 The minimum height from the base of the appliance to the underside of combustible materials used to constructa utility shelf in this fashion is shown in the table in Figure 3 The appliance should be mounted on a fully supported base extending the full
21. LLUSTRATIONS NOT TO SCALE SIT and Honeywell Millivolt Appliance Checkout The pilot flame should be steady not lifting or floating Flame should be blue in color with traces of orange at the outer edge The top 38 10 mm at the pilot generator thermopile and the top min tip of the quick drop out thermocouple should be engulfed in the pilot flame The flame should project 1 25 mm beyond the hood at all three ports Figure 53 SIT Figure 54 Honeywell Replace logs if removed for pilot inspection To light the burner turn ON the remote wall switch and rotate the gas valve control knob counterclockwise to the ON position MILLIVOLT Hood Ignitor Rod Nozzels Thermopile Figure 53 MILLIVOLT HONEYWELL Thermocouple Y Ignitor Rod Min mm Hood e Min Ts pos mm Nozzels Thermopile Figure 54 Electronic Appliance Checkout To light the burner turn ON the optional remote wall switch and turn the gas control switch to the ON position Ensure the ignitor lights the pilot The pilot flame should engulf the flame rod as shown in Figure 55 ELECTRONIC 3 8 To 1 2 Inch Proper Flame 9 mm to 13 mm Adjustment Pilot Nozzle 24 Ground Electrode Flame Rod Hot Surface Igniter amd 2 Figure 55 Step 9 INSTALLING THE GLASS DOOR Retrieve the glass door Visually inspect the
22. Secure Flex V Minimum H Maximum H H Maximum ore Wh ing S feet m feet m fe m m rc i er Firestop S 1 0305 2 0 610 5 1 52 d ires pape SV 2 0 610 4 1 22 10 3 1 A Vent Restrictor as shown in Figure 18 3 0914 6 1 86 15 4 65 Sle page 10 must be used a in this application 4 1 22 8 2 48 20 6 2 Wall 40 feet 12 4 m Max H 8 feet 2 48 m Max Ceiling H H 20 feet 6 2 m Max BY Fireston Spacer Firestop Spacer SV4 5HF Figure 30 Rear Vent THREE ELBOWS TABLE E Ceiling Firestop Spacer Wall V Minimum H Maximum SV4 5BF Firestop Spacer feet m feet m i 1 0 305 1 52 2 0 610 3 1 0 914 4 65 4 1 22 6 2 H 20 feet 6 2 m Max V V H H 40 feet 12 4 Max When using Secure Flex use Firestop Spacer When using Secure Flex use Firestop Spacer SF4 5HF Figure 31 Top Vent THREE ELBOWS NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE HORIZONTAL OUTSIDE WALL TERMINATION SYSTEM Figure 32 and Figures 36 to 43 on pages 17 18 and 19and their associated Horizontal Vent Table illustrate the various horizontal venting configurations that are possible for use with these appliances Secure Vent pipe applica tions are shown in these figures Secure Flex pipe may also be used A Horizonta
23. acle of the outlet box 7 After wiring is complete mount the outlet box to the J Box Note Thegasvalve mounted ON OFF switch isshown inFigure 48 or 49 It is integral with the gas valve and should be set to the ON position Step 5 WIRING OPTIONAL FORCED AIR BLOWER KIT FBK 100 FBK 200 and FBK250 Kits See Figure 48 for FBK 100 FBK 200 and Figure 49 for FBK 250 wiring An electrical outlet box receptacle is factory provided forthe installation ofthe FBK 100 FBK 200 and FBK 250 forced air blower kits An optionalfield provided outletbox J Box may also beused Electrical power must be connected to eitherofthese receptacles in orderto operatethese blowers Install the blower kits according to the installation instructions provided with the kits Note The tab connecting the receptacles of the outlet box must be broken in FBK 100 and FBK 200 blower kit applications IMPORTANT Ground supply wire must be connected to the green wire attached to the outlet receptacle s green ground screw See Figure 48 or 49 Failure to do so will result in a potential safety hazard The appliance must be electrically grounded in accordance with local codes or in the absence of local codes the National Electrical Code ANSI NFPA 70 latest edition In Canada the current CSA C22 1 Canadian Electrical Code ON OFF Switch Integral Electronic Wiring Diagram Honeywell Showing the Blower Wiring for the Optional FBK 100 and F
24. als to be positioned in front of or overlapping the appliance front face See Figure 58 and Figure 59 COLD CLIMATE INSULATION Non combustible materials such as surrounds and other appliance trim may be installed on the appliance front face with these exceptions they must not cover any portion of the glass or louvers they may cover any portion of the top radiant panel or the air gaps surrounding the top radiant panel up to the installed hood Vertical installation clearances to combustible mantels vary according to the depth of the mantel See Figure 61 Mantels constructed of non combustible materials may be installed at any height above the appliance opening however do not allow anything to hang below the hood If you live in a cold climate seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room It is especially important to insulate outside chase cavity between studs and under floor on which appliance rests if floor is above ground level NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE ee EATON EE PONIES Listed Secure Vent Components ee Description Cat No Model No Description These termination kits include firestop spacer gear clamps and flex adapter Termination with Termination with without Flex and Adapter 74L61 305 mm of compressed Flex Z 86L97 SV4 5HTS Horizontal Square p TT Termination with 457 mm of
25. and attached to bulk lengths of Secure Flex flexible tubing cut to size at the job site When using this method connect the flex vent only to Flex Vent terminations not Secure Ventterminations Secure the flexible vent to the Secure Flex terminations in the same manner see Figure 44 as it was at tached to the adapter Note Secure Flex vent must be attached to Secure Flex terminations only DO NOT substitute Secure Vent terminations or the Secure Vent adapter for Secure Flex compo nents The collars of Secure Flex termina tions and adapters have a different circum ference than that used with the Secure Vent pipe Additionally Secure Flexcomponents have an extended length center tube for use in attaching the flexible vent Step 4 FIELD WIRING Refer to Section A for millivolt appliances and Section B for electronic appliances The gas valve is set in place and pre wired at the factory on both models A SIT and Honeywell Millivolt Wiring See Figure 46 1 Select any of the following optional con trols appliance mounted rocker switch or wall mounted switch thermostat or one of the optional remote control kits If appliance mounted ON OFF control is selected mount it in the gas valve mounting bracket 2 f wall mounted ON OFF control or ther mostat is selected mount it in a convenient location on a wall near the fireplace 3 Wire the control switch within the millivolt control circuit using the 15 feet of 2 conducto
26. as c Convert the pilot orifice as follows refer to Figures 64 65 and 66 Note Use extra care not to engage the orifice strip with the 7 16 open end wrench contact ing the orifice strip could cause strip distortion rendering the pilot inoperative Also avoid wrench contact to any of the other pilot parts Use a 7 16 open end wrench and turn the pilot hex fitting counter clockwise 1 4 turn refer to Figure 64 Note The orifice strip tab may be randomly located on any side of the hex fitting d Push the orifice strip tab all the way against the hex fitting to align the appropriate gas type orifice refer to Figures 65 and 66 The type of gas for which the pilot is set is the gas type shown on the tab e Retighten clockwise the pilot hex fitting until the pilot hood aligns with the thermo couple and thermopile as indicated by the arrows shown in Figure 64 Step 6 Electronic Appliances Honeywell Systems See Figure 68 and the instructions provided with the kit Remove the slotted cap screw o ring pressure regulating adjusting screw and spring Retain all parts for possible later use Install new components from the kit Black cap and red spring for propane gas units Silver cap and stainless steel spring for natural gas units Before installing the cap attach manometer to the manifold side pressure test fitting and adjust screw until pressure reads 3 5 inches water column 0 87 kPa for natural gas a
27. as hearth products be installed and serviced by profes sionals who are certified in the U S by the National Fireplace Institute NFI as NFI Gas Specialists CERTIFIED www nficertified org PACKAGING The assembled vented gas fireplace heater is packaged with 1 one log set located in firebox area 2 one envelope containing the literature package which consists of the homeowner s manual installation instructions log set supplement and warranty envelope is lo cated in the control area 3 oneventrestrictorto be applied as shown on page 9 restrictor is taped to the envelope 4 one hood located behind the top panel 5 one bag of decorative volcanic stone lo cated in the control area 6 one bag of glowing embers located in the control area INTRODUCTION These vented gas fireplace heaters are sealed combustion air circulating gas fireplaces de signed for residential applications These ap pliances must be installed with the Secure Vent and or Secure Flex vent systems routed to the outside atmosphere Millivolt appliances are designed to operate on natural or propane gas A millivolt gas control valve with piezo ignition system provides safe efficient operation External electrical power is required to operate the optional blower if in stalled in these units Electronic appliances are designed to operate on natural or propane gas An electronic inter mittent pilot ignition system provides
28. clude firestop spacer gear clamps and flex adapter de 94L09 SF HTSS Horizontal Small Square C 96K04 SVA4 5RSA Attic Insulation Shield ING SHOT SFRITESS Teata ihoni zm CA d compressed Flex 9903 SVA SHRK36 Horizontal Riser Kit 36 BS 94105 SFKIT18SS Flex Small Square Term with 99102 SV4 5HRK14 Horizontal Riser Kit 14 4 18 in 457 mm of oY compressed Flex 94106 SFKIT24SS Flex Small Square Term with 24 610 mm of Listed Secure Vent Components for use with D 500 compressed Flex DT 500 and DR 500 models Only 94107 SFKIT36SS Flex Small Square Term with Model No 38 in 914 mm o i compressed Flex Oa ey elites 94108 SFKIT48SS Small Square Term with Firestop Spacer 96K80 and 48 1219 mm of Adapter 74L61 compressed Flex All compressed flex vents can be expanded up to two times NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE 25 INSTALLATION ACCESSORIES CONTINUED Listed Secure Flex Components no ao Model No Er SFR SFHRK Snorkel Riser Kit with Flex Adapter a section of Flex and Gear Clamps 10K81 SFMP Mil Pac Black Hi Temperature Sealant 96K92 SV4 5SP Support Plate y 97K00 SV4 5HG R Heat Guard Round 17M52 V4 5 Heat Guard 5 HGS 1 Pack 91166 SF GC4 6 Gear Clamp 4 5in 114 mm for 1753 SV45 QO Flex 6 pieces Heat Guard S
29. compressed Flex r1 and Adapter 74161 610 mm of compressed Flex H2152 SV4 5CGV 1 Vertical Termination 914 mm compressed Flex 1219 mm of compressed Flex ge 86L96 SF HTS Horizontal Square Termination See 7 2 305 mm of compressed Flex Section 77188 SFKIT18S Flex Square Term with 18 in 77174 5148 48 inch 1219 mm Vent 610 mm of compressed Flex 7774 svat Section 7 L90 SFKIT36S Flex Square Term with 36 in 77L75 SV4 5LA Telescopic Section 914 mm of compressed Flex EN 77176 SV4 5E45 45 Degree Elbow 7 L91 SFKIT48S Flex Square Term with 48 in 1219 mm of compressed Flex 56174 SFVT30 5 Vertical Termin for Flex flat to 6 12 with Flex Adapter section of rigid vent roof support collar assembly roof flashing and storm collar 77L78 SV4 5F Flat Roof Flashing MR 6L75 SFVT45 Vertical Termin for Flex 6 12 to 1 12 to 7 12 Adjust 12 12 with Flex Adapter section 9 SV4 5FA Flashing of rigid vent roof support collar 7 12 to 12 12 Adjust assembly roof flashing and N yee Flashing storm collar 77 84 SV4 5SC6 Storm Collars GG 60110 SF 18 18 ft 5 49 m compressed Flex 6 collars box 98K03 SF 12 12 ft 3 66 m compressed Flex spacing Listed Secure Flex Components for use with 96K87 SV4 5BF Firestop Spacer D 500 DT 500 and DR 500 models onl 96K93 SV4 5SU Support Strap These termination kits in
30. d horizontal exte rior wall vent applications Refer to the sec tion relating to your installation A list of approved venting components is shown in the two tables on page 24 and the two tables on page 25 VERTICAL TERMINATION SYSTEMS ROOF Figure 17 and Figures 27 through 31 on pages 13 and 14 and their associated Vertical Vent Tables illustrate the various verti cal venting configurations that are possible for use with these appliances Secure Vent pipe applications are shown in these figures Secure Flex pipe may also be used A Vertical Vent Table summarizes each system s minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications Both these vertical vent systems terminate through the roof The minimum vent height above the roof and or adjacent walls is speci fied in ANSI Z223 1 latest edition In Canada the current CAN 1 B149 installation code by major building codes Always consult your local codes for specific requirements A gen eral guide to follow is the Gas Vent Rule refer to Figure 4 on page 5 Vertical Straight Installation Determine the number of straight vent sections required 4 v2 114 mm 10 1 2 267 mm 22 Ya 572 mm 34 5 876 mm and 46 1 2 1181 mm net section lengths are available Plan the vent lengths so that a joint does not occur at the intersection of ceiling or roof joists Refer to the
31. e dimensions about this center C Frame ceiling opening If the vertical route is to penetrate a ceiling use plumb line to locate the center above the appliance Cut and or frame an opening 101 x 10 267 mm x 267 mm inside dimensions about this center refer to Figure 18 on page 11 D Attach vent components to appliance Toattach a vent component to the appliance collar align the dimpled end over the collar adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels on the collar refer to Figure 19 on page 11 Push the vent component against the collar until it fully engages then twist the compo nent clockwise running the dimples down and along the incline channels until they seat at the end of the channels TYPICAL HORIZONTAL VENT INSTALLATION Building Support Horizontal Inclined Run Support Framing SV4 5 HTS Termination Shown SV4 5E90 Elbow Ceiling Firestop Spacer Vertical Rise m vertical vent section support Fireplace eee V4 5L6 12 24 36 48 Exterior Vent Sections Wall Support Bracket Spacing Every 5 ft 1 52 m V4 5 HTS Termination own Pgs Figure 21 on page 11 for Exterior Wall Figure 32 The unitized design of the Secure Vent compo nents will engage and seal both the inner and outer pipe elements with t
32. e tips of very long orange flames Sooting results in black deposits forming on the logs appliance inside surfaces and on exterior sur faces adjacent to the vent termination Sooting is caused by incomplete combustion in the flames and lack of combustion air entering the air shutter opening To achieve a warm yellow to orange flame with an orange body that does not soot the shutter opening must be adjusted between these two extremes No smoke or soot should be present Reposition the logs if flames impinge on any of them If the logs are properly positioned and sooting conditions exist the air shutter opening on the main burner tube should be adjusted Normally the more offsets in the vent system the greater the need for the air shutter to be opened further WARNING AIR SHUTTER ADJUSTMENT SHOULD ONLY BE PERFORMED BY A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN IMPORTANT ENSURE THAT THE FRONT GLASS PANEL IS IN PLACE AND SEALED DURING ADJUSTMENT Burner Adjustment CAUTION THE ADJUSTMENT ROD AND NEARBY APPLIANCE SURFACES ARE HOT EXERCISE CAUTION TO AVOID INJURY WHILE ADJUSTING FLAME APPEARANCE To adjust the flame move the adjustment rod located in the lower control area up or down to increase or reduce the air shutter opening respectively Initially always position the air shutter to the factory setting the minimum air opening position as shown in Figure 57 This can be done by pulling the adjustment rod a
33. ections are available in net lengths of 4 5 114 mm 10 1 267 mm 22 1 2 572 mm 34 1 2 876 mm 46 7 1181 mm Refer to the Vent Section Length Chart on page 10 for an aid in selecting length combinations Elbows are avail able in 90 and 45 configurations Refer to Figure 22 for the SV4 5E45 and SV4 5E90 elbow dimensional specifications Where required a telescopic vent section SV4 5LA may be used to provide the installer with an option in installing in tight and confined spaces or where the vent run made up of fixed length pieces develops a joint in a undesirable location or will not build up to the required length The SV4 5LA Telescopic Vent Section has an effective length of from 1 1 2 38 mm to 7 Ve 191 mm The SV4 5LA is fitted with a locking inclined channel end identical to a normal vent section component and a plain end with 3 pilotholes Slip the plain end overthe locking channel end of a standard SV4 5 vent component the required distance and secure with three screws Maintain a minimum 1 25 mm clearance to combustible materials forall vertical elements Clearances for all horizontal elements are 3 76 mm on top 1 25 mm on sides and 1 25 mm on the bottom A Frame ceiling opening Use a plumb line from the ceiling above the appliance to locate center of the vertical run Cut and or frame an opening 10 x 1015 267mm x 267mm inside dimen sions about this center mark F
34. es 30cm for appliances gt 100 000 Btuh 30kW for appliances gt 50 000 Btuh 15kW K Clearance to a mechanical air supply inlet 6 feet 1 83m 3 feet 91cm above if within 10 feet 3m L Clearance above paved sidewalk or paved 7 feet 2 13m feet 2 13m ee balcony In accordance with the current CSA B149 1 National Gas And Propane Installation Code n accordance with the curent ANSI Z223 1 NFPA 54 National Fuel Gas Codes A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings t Only permitted if veranda porch deck or balcony is fully open on a minimum 2 sides beneath the floor Figure 8 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE FIREPLACE FRAMING SPECIFICATIONS FRAMING WITH SQUARE HORIZONTAL TERMINATIONS SV4 5HTSS SV4 5HTS AND ROUND HORIZONTAL TERMINATION SV4 5HTR Framing Dimensions Framing should be constructed Model No VENT FRAMING of 2x4 or larger lumber C TOP VENT WITH ONE 90 ELBOW D 500 21 11 6 551 VENT FRAMING REAR VENT WITH NO ELBOWS DT 500 21 11 16 DR 500 551 D 600 26 11 16 678 IN DT 600 mai 26 11 16 678 26 11 16 678 Inches mm 16 406mm is the required framing depth dimension when 26 11 16 the finish material drywall
35. estop spacer If there is living space above the Ceiling level the firestop spacer must be installed on the bottom side of the ceiling If attic space is above the ceiling the firestop spacer must be installed onthe top side of the joist Route the vent sections through the framed opening and secure the firestop spacer with 8d nails or other appro priate fasteners at each corner Remember to maintain 1 25 mm clear ance to combustibles framing members and attic or ceiling insulation when running vertical chimney sections E Support the vertical vent run sections Support the vertical portion of the venting sys tem every 8 feet 2 4m above the fireplace vent outlet using field provided support straps con ventional plumber s tape Secure the plumber s tape to the framing members with nails or screws Blocking Support Straps Plumber s tape 8 feet 2 4 m Maximum 1 inch 25 4 mm minimum clearance to combustibles Figure 21 11 12 Loop the tape around the vent securing the ends of the tape to the framing If desired sheet metal screws 6 x 1 2 length may be used to secure the support straps to the vent pipe Refer to Figure 21 F Change vent direction to horizontal in clined run At transition from or to a horizon tal inclined run install the SV4 5E45 and SV4 5E90 elbows in the same manner as the straight vent sections The elbows feature a twist section to allow them to be routed abo
36. field provided junction box with receptacle may be installed atthe front of the control compartment on either side of the cabinet See Figure 47 It will be held in place by aconduit fitting and locknut field provided See Figure 12 on page 8 for Optional Electrical Inlet Knockout Location s Ph Field Provide MI Junction Box DE and Duplex EN lt gt Receptacle m Narrow 2 vs inch Wide J Box Required Optional J Box Outlet Box Left Side Shown Figure 47 1 Route a 3 wire 120Vac 60Hz 1ph power supply to the appliance junction box 2 Ifthefactory provided outlet junction box at the right rear of the fireplace is being used remove the outlet box from the junction box by removing two screws 3 Connect the power supply wires includ ing the ground supply wire as shown in Figures 480 49 If the field provided J box outlet box is being used all of the outlet box wiring must be field provided 4 Locate and install alow voltage 24V wall mounted switch or thermostat both field provided in the desired location 5 Connect the low voltage wire located in side the bottom compartment of the unit to the wall mounted switch or thermostat Note Thesupplied 15feetof2conductorwirehas one end of each conductor connected to the gas valve circuit and the other end of each conductor placed loose inside the bottom compartment of the unit 6 Insert the control circuit plug into the unswitched recept
37. gures for 90 elbows must Note SV4 5BF Secure Vent SF4 5BF Secure Flex firestop spacer must be used anytime vent pipe passes through a combustible floor or ceiling SV4 5HF Secure Vent SF4 5HF Se cure Flex firestop spacer must be used anytime vent pipe passes through a combustible wall WARNING UNDER NO CIRCUM STANCES MAY SEPARATE SECTIONS OF CONCENTRIC FLEXIBLE VENT PIPE BE JOINED TOGETHER Note It is very important that the horizontal inclined run be maintained in a straight no dips and recommended to be in a slightly elevated plane ina direction away from the fireplace of 14 rise per foot 20 mm per meter which is ideal though rise per foot run ratios that are smaller are acceptable all the way down to at or near level be followed if 45 degree elbows are used TABLE 3 Venting Components Required for Various Exterior Wall Thicknesses When Using Any of These Termination Kits Square Termination SV4 5HTS Small Square Termination SV4 5HTSS Round Termination SV4 5HTR Venting Components Exterior Wall Thickness Required inches mm Termination Kit Only 5 to 9 1 4 127 to 235 Termination Kit and 6 in vent section SV4 5L6 Termination Kit and12 in vent section SV4 5L12 Termination Kit and Telescopic section SV4 5LA and 6 in vent section SV4 5L6 Round Termination SV4 5HTR may not be used 28 in 711 mm 1 When using Secure Flex H use ee FES Wall Firestop Spacer
38. he same procedure Sealant and securing screws are not required Note An elbow may also be attached to the appliance collar Attach in the same manner as you would a vent section E Attach vent components to each other Other vent sections may be added to the previ ously installed section in accordance with the requirements of the vent tables To add another vent component to a length of vent run align the dimpled end of the component over the inclined channel end of the previously installed section adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section Push the vent component against the previous section until it fully engages then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels This seating position is indicated by the alignment of the arrow and dimple as shown in Figure 20 on page 11 F Install firestop spacer at ceiling When using Secure Vent use SV4 5BF firestop spacer at ceiling joists when using Secure Flex use SF4 5BF firestop spacer If there is living space above the ceiling level the firestop spacer must be installed on the bottom side of the ceiling If attic space is above the ceiling the firestop spacer must be installed on the top side of the joist Route the vent sections through the framed opening and secure the firestop spacer with 8d na
39. igure 18 Ly 10 Min a 267 mm ES a 7 072 Min 267 mm Figure 18 B Attach vent components to appliance Secure Vent SV4 5 direct vent system compo nents are unitized concentric pipe components featuring positive twist lock connections see Figure 19 All ofthe appliances covered inthis documentare fitted with collars having locking inclined chan nels The dimpled end ofthe vent components fit over the appliance collar to create the positive twist lock connection First Vent Component Align the dimple four places with the opening of the locking incline channel on appliance collar Twist vent component clockwise to engage and seal Dimple Locking Incline Channel Appliance collar Vent Appliance Collar Connection Align the dimple four places of the upper vent section with the opening of the locking incline channel on the lower vent section Twist vent component clockwise to engage and seal until arrow and dimple align Connected Vent Sections Arrow Vent Vent Section Connection Figure 20 To attach a vent component to the appliance collar align the dimpled end over the collar adjusting the radial alignment until the four locking dimples are aligned with the inlet of the four inclined channels on the collar refer to Figure 19 Push the vent component against the collar until it fully engages then twist the component clockwise running the dimples
40. ils or other appropriate fasteners at each corner Remember to maintain 1 25 mm clear ance to combustibles framing members and attic or ceiling insulation when running vertical chimney sections NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE G Support the vertical run sections See Section E on page 11 H Change vent direction At transition from or to a horizontal inclined run install the V4 5E45 and SV4 5E90 elbows in the same manner as the straight vent sections The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the re quired direction of the next vent run ele ment Twist elbow sections in a clockwise direction only so as to avoid the possiblity of unlocking any of the previously con nected vent sections See Figure 22 1 Continue installation of horizontal inclined sections Continue with the installation of the straight vent sections in horizontal inclined run as described in Step E Install support straps every 5 ft 1 52 m along horizontal inclined vent runs using conventional plumber s tape See Figure 32 It is very important that the horizontal inclined run be maintained in a straight no dips and recommended to be in a slightly elevated plane in a direction away from the fireplace of 4 rise per foot 20 mm per meter which is ideal though rise per foot run ratios that are smaller are acceptable all the way down t
41. ior wall thicknesses Figure 40 Rear Vent TWO 90 DEGREE ELBOWS TABLE J V Minimum H H Maximum feet m feet m 0 305 5 1 52 0 610 10 3 1 0 914 15 4 65 When using Secure Flex 1 22 20 6 2 use Firestop Spacer i V 40 feet 12 4 Max SF4 5HF H 20 feet 6 2 m Max Note When using Secure Flex use Ceiling Firestop Spacer SF4 5BF Firestop Spacer SV4 5BF Square termination SV4 5HTS shown Round Termination SV4 5HTR may also be used The Small Square Termination SV4 5HTSS may only be used on D 500 and DT 500 series models See Table 3 on page 17 as an aid in venting component selection for a particular range of exterior wall thicknesses Figure 41 Top Vent TWO 90 DEGREE ELBOWS NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE HORIZONTAL VENT FIGURES TABLES continued TABLE K V Minimum H Maximum H H H Maximum feet m feet m feet m 1 0 305 2 0 610 5 1 52 0610 4 1 22 10 3 1 0 914 6 1 86 15 4 65 122 8 2 48 20 6 2 When using Secure Flex Ceiling Firestop Spacer use Firestop Spacer SF4 5BF SV4 5BF When using Secure Flex use Firestop Spacer SF4 5HF V H H H 40 feet 12 4 m Max 8 feet 2 48 m Max H H H 20 feet 6 2 m Max Square termination SV4 5HTS shown Ro
42. it Shelf Height see table Figure 3 1 2 in 13 mm 0 in 0 mm spacers 1 2 in 13 mm 0 in 0 mm spacers 0 in 0 mm 0 in 0 mm BACK SIDES TOP SPACERS FLOOR From Bottom of Unit to Ceiling VENT 64 in 1626 mm 1 in 25 4 mm SERVICE CLEARANCES FRONT 3 Feet 0 9 meters Table 2 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Shelf Above Fireplace With Rear Venting Do not insulate the space between the appliance and the area above it Shelf Height see table Shelf Above Fireplace With Top Venting Note 3 in 75 mm above any horizontal inclined vent component Note The nailing flange and the cabinet surfaces directly adjacent to the framing mem ber attached to the nailing flange are exempt from the 1 2 clearance to combustibles de fined for the rest of the cabinet sides and back VENT TERMINATION CLEARANCES These instructions should be used as guide line and do not supersede local codes in any way Install vent according to local codes these instructions the current National Fuel Gas Code ANSI Z223 1 in the USA or the current standards of CAN CGA B149 1 and B149 2 in Canada Vertical Vent Termination Clearances Terminate single vent caps relative to building components according to figure 4 TERMINATION HEIGHTS FOR VENTS ABOVE FLAT OR SLOPED ROOFS Horizontal Overhang 2FT Vertical MIN Wall Lowest
43. l Vent Table summarizes each system s minimum and maxi mum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications Both of these horizontal vent systems terminate through an outside wall Building Codes limit or prohibit terminating in specific areas Refer to Figure 8 on page 6 for location guidelines Secure Vent SV4 5 direct vent system compo nents are unitized concentric pipe components featuring positive twist lock connection refer to Figure 19 on page 11 All of the appliances covered in this document are fitted with collars having locking inclined channels The dimpled end of the vent components fit over the appliance collar to create the positive twist lock connection A Plan the vent run Analyze the vent routing and determine the types and quantities of sections required 12 114 mm 10 1 267 mm 22 1 572 mm 34 15 876 mm 46 5 1181 net section lengths are available Make allow ances for elbows as indicated in Figure 19 Maintain a minimum 1 25 mm clearance to combustibles on the vertical sections Clearances for the horizontal runs are 3 76 mm on top 1 25 mm on sides and 1 25 mm at the bottom B Frame exterior wall opening Locate the center of the vent outlet on the exterior wall according to the dimensions shown in Figure 9 on page 7 Cut and or frame an opening 107 x 12 267 mm x 308mm insid
44. let as shown in Figure 15 or rear flue outlet as shown in Figure 16 It is held in place by friction only NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE VENT RESTRICTOR INSTALLATION TOP VENT A vent restrictor may be needed when vertically terminating the vent system above the roof when using the appliance top vent install vent restrictor in the top vent of the fireplace outlet on D 500 600 800 and DT 500 600 800 series models If needed install the restrictor orientated as shown either from inside or outside the unit in the inner fireplace collar RESTRICTOR COLLAR APPLIANCE TOP VENT OUTLET Figure 15 VENT RESTRICTOR INSTALLATION REAR VENT A vent restrictor may be needed when horzontally terminating the vent system from the rear of the appliance when using the applliance rear vent install vent restrictor in the rear vent of the fireplace outlet on D 500 600 800 and DR 500 600 800 series models in any installation that has a vertical vent run in excess of three feet 0 914 meters If needed install the restrictor orientated as shown either from inside or outside the unit in the inner fireplace collar INNER FIREPLACE COLLAR APPLIANCE REAR VENT OUTLET RESTRICTOR Figure 16 Select Venting System Horizontal or Vertical With the appliance secured in framing deter mine vent routing and identify the exterior termination location The following sections describe vertical roof an
45. ll the way down Allow the burner to operate for at least 15 minutes Observe the flame continu ously If it appears weak or sooty as previously described adjust the air shutter by pushing or pulling on the adjustment rod until the flame appearance is as desired The adjustment rod and associated adjustable air shutter is patented technology Flame adjust ments can be made quickly and accurately to taste without the need of disassembling the appliance and waiting for 30 minutes after each adjustment NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Adjusting Set Screw Adjustment Rod Up Fully Open Position Burner Tube Air Shutter Adjustment Rod Down minimum air opening position Figure 57 FACTORY AIR SHUTTER SETTING inches mm Applications using the Appliance Applications using the Appliance T T Note Ifthe flame still appears anemic with the air shutter closed all the way against the stop usually a result of lengthy vertical runs turn the appliance off turn the gas supply off wait for the parts to cool remove the glass door and logs to access the air shutter The shutter is prevented from actually closing all the way by an adjustment set screw see Figure 57 Re move this screw using a inch nut driver Reinstall the logs and glass door turn the gas back on and then restart the appliance After 30 minutes reobserve the flame Adjust the air Shutter as previously described Models Whe
46. m kd Termination Kit Note See Figure 34 on page 16 for the recess allow ances into exterior walls of the round square and small square horizontal terminations Figure 5 Side Elevation View Step 3 page 9 Install the vent system and exterior termination Step 4 page 21 Field Wiring a Millivolt Appliances Install the operating control switch not factory provided and bring in electrical service line for forced air circulating blower optional equipment b Electronic Appliances Field wire and install operating control switch Step 5 page 21 Install blower kit optional equipment Step 6 page 22 Make connection to gas supply Step 7 page 22 Install the logs decorative volcanic stone and glowing embers Step 8 page 22 Checkout appliance operation Step 9 page 23 Install glass door frame assembly Step 10 page 23 Adjust burner to ensure proper flame appearance Step 11 page 23 Install the hoods DETAILED INSTALLATION STEPS The appliance is shipped with all gas controls and components installed and pre wired Re move the shipping carton exposing the front glass door Remove the top panel Remove the cardboard from underneath the pressure re lief plates Gently depress the outer top cor ners of the access panel until the catches pop the panelfree allowing itto swing outand down to open Open the two latches located under the firebox floor securing the glass door Re
47. n 15cm for appliances 6 in 15cm for appliances opened lt 10 000 Btuh 3kW 12 in 30cm lt 10 000 Btuh 3kW 9 in 23cm for appliances gt 10 000 Btuh 3kW and for appliances gt 10 000 Btuh 3kW and lt 100 000 Btuh 30kW 36 inches 91cm lt 50 000 Btuh 15kW 12 inches 30cm for appliances gt 100 000 Btuh 30kW for appliances gt 50 000 Btuh 15kW Clearance to permanently closed window 12 305mm recommended to prevent 9 229mm recommended to prevent window condensation window condensation D Vertical clearance to ventilated soffit 18 458mm 18 458mm located above the terminal within a horizontal distance of 18 inches 458mm from the center line of the terminal E Clearance to unventilated soffit 12 305mm 12 305mm F Clearance to outside corner 5 7cm minimum 5 minimi minimum G Clearance to inside corner Clearance to inside corner extended above meter regulator assembly above the meter regulator assembly above the meter regulator assembly to nonmechanical air supply inlet 6 in 15cm for appliances 6 in 15cm for appliances to building or the combustion air inlet to any lt 10 000 Btuh 3kW 12 in 30cm lt 10 000 Btuh 3kW 9 in 23cm other appliance for appliances gt 10 000 Btuh 3kW and for appliances gt 10 000 Btuh 3kW and lt 100 000 Btuh 30kW 36 inches 91cm lt 50 000 Btuh 15kW 12 inch
48. n Open End Wrench Orifice Strip Tab Take Care Not to Contact the Orifice Strip Tab with the Hex Fitting Wrench Distortion of the Tab Figure 64 May Render the Pilot Inoperative Pilot for Honeywell Millivolt Gas Valve Orifice Strip Tab Position Identification For LP Propane and Natural Gas Natural Gas Position LP Propane Gas Position NAT shown on tab 1 16 in Hole LP and Red Color shown on tab Figure 65 Pilot Hood Position After Loosening Hex Fitting 1 4 Turn Orifice Strip Tab Push Tab to Set Gas Type Usage Note Orifice Strip Tab May Be Randomly Located On Any Figure 66 Side Of The Hex Fitting NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE 27 Step 5 Millivolt Appliances Honeywell Systems a Convertthe gas valve as follows see Figure 67 Remove the plastic protecting cap Remove the gas type setting screw by turning it counter clockwise Obtain the replacement gas type setting screw from the kit and screw it into place red for propane and blue for natural gas Tighten the gas type setting screw by turning it clockwise Replace the plastic protecting cap Honeywell Millivolt Gas Valve Regulator Cap w a dn pee 3 ue natural gas bo red LP propane gas Figure 67 b Attach manometer to the manifold side pressure test fitting and verify manifold pres sure reads 3 5 inches water column 0 87 kPa for natural gas and 10 0 inches water column 2 49 kPa for propane g
49. n satisfied that the appliance operates properly proceed to finish the installation Leave the control knob in the ON position and the remote switch OFF Close the lower control compartment door Step 11 HOOD INSTALLATION All of these appliances must have hoods installed prior to operating On all clean face units slide the hood into the slots on the lower edge of the radiant panel Figure 58 on page 24 On louvered face units slide the hood into the slots on the lower edge of the cabinet top Figure 59 on page 24 FINISHING REQUIREMENTS Wall Details Complete finished interior wall To install the appliance facing flush with the finished wall position framework to accommodate the thick ness of the finished wall Figure 58 and Figure 59 on page 24 23 Combustible Finished Wall Materials MANTEL CLEARANCES Inches mm 12 305 MANTEL This Area Must Remain Clear of Combustible Materials Combustible Comimn 10 254 MANTEL material Spacer may touch the 24 appliance top Combustible materials not allowed below 7 i point th Top of Appliance e face of the P appliance Radiant panel p Top of Door Frame Hood must be installed as shown Clean Face Models Figure 58 Finished Wal inished Wa i i A This Area Must Remain Materials ES Clear of Combustible Materials Combustible 1 Min material may t
50. nd 10 0 inches water column 2 49 kPa for propane gas Inlet Pressure Test Port a a Manifold Pressure Test Port Slotted _ 5 Cap SX oF C spring Adjusting Screw Figure 68 See Figure 69 and replace the pilot orifice as follows Removethe ignitor assembly retainer clip and carefully remove the ignitor assem bly Exercise extreme care to prevent dam age to or breakage of the ignitor assembly Removethe screw securing the pilot assembly to its mounting bracket Back off the flare nut at the end of the pilot gas line to free the pilot assembly from the gas line Remove the pilot orifice and replace it with the one provided with the conversion kit Reinstall the pilot assembly by reversing the steps de tailed here When reinstalling the ignitor assembly use extreme care to prevent damage and break age Do not apply any leverage to the ignitor assembly while restoring the retainer clip to its original position NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Pilot Orifice hacc Assembly DE Ignitor Assembly Flare Nut Clip N Note If the ignitor is damaged a replacement kit is available order Catalog Number 87L54 Figure 69 All Models Step 7 Remove the orifice from the mani fold and replace it with the one provided with the kit See the following table for orifice sizes for natural and propane models Figure 70 illustrates the
51. ning per Roof Framing Chart and Figure 23 Framing Dimensions for Roof 0 12 1017 in 10 in 267 mm 267 mm 6 12 1015 in 12 in 267 mm 305 mm 12 12 1015 in 17 in 267 mm 451 mm Figure 23 l Install the roof flashing Extend the vent sections through the roof structure Install the roof flashing over the vent section and position such that the vent column rises vertically use carpenters level Figure 24 Nail along perim eter to secure flashing or adjust roofing to overlap the flashing edges at top and sides only and trim where necessary Seal the top and both sides of the flashing with waterproof caulking Figure 24 J Install the storm collar Install the storm collar supplied with the flashing over the vent flashing joint See Figure 25 Loosen the storm collar screw Slide collar down until it meets the top of the flashing Tighten the adjusting screw Apply non combustible caulk ing or mastic around the circumference of the joint to provide a water tight seal NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Figure 25 K Install the vertical termination The final step involves installation of the SV4 5CGV 1 Vertical Termination Extend the vent sections to the height as shown in the Vertical vent termina tion section on page 5 The SV4 5CGV 1 Verti cal Termination Figure 26 installs in the exact same fashion as any other Secure Vent section Align the termination
52. nt burners and circulating air passage ways of the appliance be kept clean S assurer que le br leur et le compartiment des commandes sont propres Voir les in structions d installation et d utilisation qui accompagnent l appareil Provide adequate clearances around air open ings and adequate accessibility clearance for service and proper operation Never obstruct the front openings of the appliance These appliances are designed to operate on natural or propane gas only TYPICAL INSTALLATION Figure 1 Millivolt Models Millivolt models come standard with the manually modulated gas valve flame ap pearance and heat output can be con trolled at the gas valve Input of millivolt models is shown in the following table Millivolt Models with Manually Modulated Gas Valve Natural Gas _ Gas D DT R Input rate Series BTU H 00 0 D DT DR Input rate Series BTU H 17 500 to 17 500 to 21 500 to 22 500 to 29 000 29 000 24 000 to 25 500 to Electronic Models Electronic models have a fixed rate gas valve Input of electronic models is shown in the following table Electronic Models with Fixed Rate Gas Valve Natural and Propane Gas D DT DR Series Input rate BTU H 500 23 000 600 29 000 32 000 All Models Maximum manifold pressure is 3 5 in w c 0 87 kPa for natural gas and 10 in w c 2 49 kPa for LP Propane gas Ins
53. ntel to the rear wall of the fire box then remove the lintel Remove the four cover plate securing screws Remove and discard the cover plate Reinstall and securely tighten all four cover plate screws Re secure the lintel to the rear wall of the firebox WARNING FAILURE TO REINSTALL AND SECURELY TIGHTEN COVER PLATE SCREWS COULD RESULT IN LEAKAGE OF FLUEPRODUCTS INTO THE LIVING SPACE VENT COVER PLATEAND VENT SEAL PLATE MUST REMAIN SECURELY INSTALLED ON UNUSED VENT COLLAR FAILURE TO DO 50 COULD RESULT IN LEAKAGE OF FLUE PRODUCTS INTO LIVING SPACE ON D 500 600 800 SERIES MODELS COMBINED TOP AND REAR VENT UNITS TOP VENT SEAL amp COVER PLATE REMOVAL WHEN USING THE TOP VENT OUTSIDE UNIT VENT SEAL PLATE F F SECURING SCREWS CABINET TOP TOP VENT FIREBOX TOP E COVER PLATE SECURING SCREWS CROSS SECTION VENT COVER PLATE INSIDE UNIT Figure 13 ON D 500 600 800 SERIES MODELS COMBINED TOP AND REAR VENT UNITS REAR VENT SEAL amp COVER PLATE REMOVAL WHEN USING THE REAR VENT COVER PLATE VENT SEAL PLATE SECURING SCREWS GASKET LINTEL SECURING ten SECURING SCREWS REAR VENT aij CABINET BACK OUTSIDE UNIT INSIDE UNIT CROSS SECTION Figure 14 Installation of Vent Restrictor Avent restrictor may be needed with this appli ance install the vent restrictor provided in the appliance top flue out
54. o at or near level Itis important to maintain the required clear ances to combustibles 1 25 mm atall sides for all vertical runs and 3 76 mm atthe top 1 25 mm at sides and 1 25 mm at the bottom for all horizontal inclined runs J Assemble vent run to exterior wall If not previously measured locate the center of the vent at the exterior wall Prepare an opening as described in Step B Assemble the vent system to point where the terminus of the last section is within 5 in 127 mm to 9 in 235 mm inboard of the exterior surface to which the termination is to be attached see Figure 34 15 16 If the terminus of the last section is not within this distance use the telescopic vent section SV4 5LA as the last vent section For wall thicknesses greater than that shown in Figure 34 refer to table 3 on page 17 This table lists the additional venting components needed in addition to the termination and adapter for a particular range of wall thicknesses K Attach termination adapter Attach the adapter adapter SV4 5RCH provided with the termination to the vent section or tele scoping vent section elbow or appliance col lar as shown in Figure 33 in the same manner as any SV4 5 vent component refer to Step E L Install Firestop Spacer at exterior wall When using the square termination install SV4 5HF Secure Vent SF4 5HF Secure Flex Firestop Spacer over the opening at the exterior side of
55. of e Exterior Surface of Vent Run Sections 4 Framing Relative to Exterior Surface of Framing CSI G27 0238 mm Last Vent Section Use Telescopic Vent Section SV4 5LA If Necessary ia Exterior Surface of Siding Siding SV4 5HTS Square Termination SV4 5HTS Square Termination shown Adapter 7 SV4 5RCH 1v4 Maximum Recess of Either Square Termination into See Venting Figures for Use Restrictions on the Small Square Exterior Finishing Material Horizontal Termination SV4 5HTSS and the Horizontal Round Termination SV4 5HTR Venting Connection and Exterior Wall Recessing of the Horizontal Square Termination SV4 5HTS Small Square Termination SV4 5HTSS or Round Termination SV4 5HTR Figure 34 The SV4 5HTR Round Termination may not be used when the appliance is vented di rectly out the wall from the rear as shown in Figures 36 or 37 on page 17 Do Not recess the SV4 5HTR round termination at all See Horizontal Vent ingFigures and Tables for Use Restrictions SV4 5HTR Horizontal Round Termination Figure 35 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE HORIZONTAL VENT FIGURES TABLES Note Secure Vent components rigid vent pipe and terminal are shown in the figures Secure Flex components flexible vent pipe and terminal may also be used Note Two 45 degree elbows may be used in place ofone 90 degree elbow The same rise to run ratios as shown in the venting fi
56. or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This ap pliance is not convertible for use with other gases unless a certified kit is used Cetappareil peut tre install dans un maison pr fabriqu e E U seulement ou mobile d j install e demeure si les r glements locaux le permettent Cet appareil doit tre utilis uniquement avec les types de gaz indiqu s sur la plaque signal tique Ne pas l utiliser avec d autres gaz sauf si un kit de conversion certifi est install Test gage connections are provided on the front of the millivolt gas control valve iden tified IN for the inlet and OUT for the mani fold side A NPT test gage connection is provided at the inlet and outlet side of the electronic gas control valve Minimum inlet gas pressure to these appliances is 5 0 inches water column 1 24 kPa for natural gas and 11 inches water column 2 74 kPa for propane for the purpose of input adjustment Maximum inlet gas supply pressure to these appliances is 10 5 inches water column 2 61 kPa for natural gas and 13 0 inches water column 3 23 kPa for propane These appliances must be isolated from the gas supply piping system by closing their individual manual shut off valve during any pressure test ing of the gas supply piping system at test pressures equal to or less than 7 psig 3 5 kPa These appliances and
57. ouch the umm appliance top Spacer Combustible materials not allowed helow this point on the face of the as uni of Appliance appliance Louvers Top of Door Frame Hood must be installed as shown Louver Face Models Figure 59 Combustible materials may project beyond the sides of the fireplace opening as long as they are kept within the shaded areas illustrated in Figure 60 Combustible Materials Allowed In Shaded Area Safe Zone Vel 459 9 17 A Min Distance 8 1 4 T0 Protected Zw Side TE 2 Wall Zw Side Wal Min Distance To a 14 Unprotected Side Wall Figure 60 14 356 254 102 6 152 MANTEL 12 4 102 MANTEL 305 4g Y 102 8 2 51 MANTEL yee 8 203 MANTEL 203 6 t 152 4 TOP OF APPLIANCE NOTE Hood shown as positioned in louvered front model The hood position in the flush faced front model is lower than shown Figure 61 A hearth extension is not required with this appliance If a hearth extension is used do not block the lower control compartment door Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation requirements Note Combustible wall finish materials and or surround materials must not be allowed to encroach the area defined by the appliance front face black sheet metal Never allow combustible materi
58. pliance Remove the front glass door frame from the appliance Access the control compartment Step 2 Carefully remove the logs Exercise care so as not to break the logs Step 3 Locate the screws securing the burner tray to the appliance Remove the burner and retain the securing screws Step 4 Millivolt Appliances SIT Systems a Refer to Figure 62 and the instructions provided with the kit Using a Torx T20 remove and discard the three pressure regulator mount ing screws Remove the pressure regulator spring poppet diaphragm and bushing Dis card all removed components Ensure the rubber gasket installed on the back of the replacement pressure regulator is properly positioned and install the new pressure regula tor using the new screws supplied with the kit Tighten screws to 25 In Ib torque SIT Millivolt Gas Valve Pressure Regulator Remove Components Pilot Orifice Figure 63 b Attach manometer to the manifold side pressure test fitting and verify manifold pres sure reads 3 5 inches water column 0 87 kPa for natural gas and 10 0 inches water column c Refer to Figure 63 and remove the pilot hood assembly to access the hexed pilot ori fice Remove and replace the orifice with the one provided with the kit 2 49 kPa for propane gas Pilot for Honeywell Millivolt Gas Valve Loosening of Hex Fitting For Orifice Strip Tab Positioning Hood 7 16 i
59. quare HGS 12 12 Pack 96K98 SV4 5HDR Heat Deflector for Round Termination GAS CONVERSION KITS for Flex 6 pieces Horizontal 3 1 1 spacing Vertical 1 1 1 spacing 26 WARNING THIS CONVERSION KIT SHALL BE INSTALLED BY A QUALIFIED SERVICE AGENCY IN ACCORDANCE WITH THE MANUFACTURER S IN STRUCTIONS AND ALL APPLICABLE CODES AND REQUIREMENTS OF THE AUTHORITY HAVING JU RISDICTION IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY A FIRE EXPLOSION OR PRODUCTION OF CARBON MONOXIDE MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE THE INSTALLATION IS NOT PROPER AND COM PLETE UNTIL THE OPERATION OF THE CONVERTED APPLIANCE IS CHECKED AS SPECIFIED IN THE OWNER INSTRUCTIONS SUPPLIED WITH THE KIT THE QUALIFIED SERVICE AGENCY PERFORMING THIS INSTALLATION ASSUMES RESPONSIBILITY FOR THIS CONVERSION In Canada THE CONVERSION SHALL BE CARRIED OUT IN ACCORDANCE WITH THE REQUIREMENTS OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN1 B149 1 AND 2 INSTALLATION CODE LA CONVERSION DEVRA ETRE EFFECTUEE CONFORMEMENT AUX RECOMMANDATIONS DES AUTORITES PROVINCIALES AYANT JURIDICTION ET CONFORMEMENT AUX EXIGENCES DU CODE D INSTALLATION CAN1 B149 1 ET 2 Gas conversion kits are available to adapt your appliance from the use of one type of gas to the use of another These kits contain all the neces sary components needed to complete the task incl
60. r wire supplied with the unit Caution do not connectthe optional wall switch to a 120V power supply 4 Alternatively the appliance may be operated without the use of the controls indicated in step 1 solely by manipulating the gas valve control knob In orderto use this method twistthe free ends ofthe two conductor wire located inside the bottom compart ment of the unit together as shown in Figure 46 Note The supplied 15 feetof2 conductor wire has one end of each conductor connected to the gas valve circuit and the other end of each conductor placed loose inside the bottom compartment of the unit Honeywell Millivolt Wiring Diagram If any of the original wire as supplied must be replaced it must be replaced with Type AWM105 C 18 GA wire P Thermopile OPTIONAL ON OFF SWITCH WALL SWITCH THERMOSTAT OR REMOTE CONTROL RECEIVER TWIST WIRES A AND B TOGETHER TO OPERATE UNIT SOLELY BY MANIPULATING THE GAS VALVE CONTROL KNOB OR CONNECT WIRES TO OPTIONAL ON OFF SWITCH OR WALL SWITCH OR THERMOSTAT TO OPERATE UNIT Figure 46 B Electronic Wiring See figure 48 or 49 Note The electronic appliance must be con nected to the main power supply Ajunction boxis located atthe rear ofthe control compartment on either side of the cabinet The junction box on the right side contains a factory installed and wired outlet box duplex recep tacle Also an optional
61. s vos 1 Des ess 2 E Des pss o ET S uz pue p o o 5 o o 1525 o 1 o s 0 186 155 o o o o 4 fa Esos os 3 o Des pss D E Pes wes e T ET TE 207 i725 o o e o 6 Eus vss EST E Eus peus 7 E Fzss 9 31 7 zs es 9 Par pun 3 9 5 5 Fons mos T7 7 2s ms 3 9 5 3 7 o zs ma 0 zs Fames v 3 9 Fors 255 9 Esos zs v o 5 o ss 3 9 o ws zus v 9 o 9 7 om p zs 3 9 o 7 Fu 3 9 9 7 pz Epp 17 ee o o ss po fo po po pao f po fo fof 8 9 ofofo o Es ses 3 3 T 5 Eus ws 5 aos poss Fus pas po 9 5 8 pus p T Fees mas 15 1417 T5 EE ES Paras ses 0 Fas sus pes 35 1 ses sers 9 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Vertical Offset Installation Analyze the vent routing and determine the quantities of vent sections and number of el bows required Refer to Vertical Vent Figures and Tables on page 13 and 14 to select the type of vertical installation desired Vent s
62. safe efficient operation External electrical power is required to operate these units These appliances comply with National Safety Standards and are tested and listed by Omni Test Laboratories Report No 116 F 13 4 to ANSI Z21 88 2002 in Canada CSA 2 33 2002 and CAN CGA 2 17 M91 in both USA and Canada as vented gas fireplace heaters Both millivolt and electronic versions of these appliances are listed by Omni Test Laboratories for installation in bedrooms and mobile homes Installation must conform to local codes In the absence of local codes installation must com ply with the current National Fuel Gas Code ANSI 2223 1 In Canada the current CAN 1 B149 installation code Electrical wiring must comply with the National Electrical Code ANSI NFPA 70 latest edition In Canada the current CSA C22 1 Canadian Electrical Code NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY CERTIFICATION AND LISTINGS OF THIS UNIT GENERAL INFORMATION Note Installation and repair should be per formed by a qualified service person The appli ance should be inspected annually by a quali fied professional service technician More fre quent inspections and cleanings may be re quired due to excessive lint from carpeting bedding material etc It is imperative that the control compartme
63. tallations at Altitudes of 0 to 4500 ft Units are tested and approved for elevations of 0 to 4500 feet 0 to 1372 meters Installations at Altitudes above 4500 ft For elevations above 4500 feet 1372 meters install the unit according to the regulations of the local authorities having jurisdiction and inthe USA the latest edition of the National Fuel Gas Code ANSI Z223 1 or in Canada the latest edition of the CAN1 B149 1 and 2 codes Table 1shows the units gas orifice size for the elevations indicated Elevation Feet meters Orifice size Series 0 1370 Table 1 The millivolt appliances are manually controlled and feature a spark ignitor piezo that allows the appliance s pilot gas to be lit without the use of matches or batteries This system provides continued service in the event of a power outage Do not use these appliances if any part has been under water Immediately call a quali fied professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water Ne pas se servir de cet appareil s il a t plong dans l eau compl tement ou en partie Appeler untechnicien qualifi pour inspecter l appareil et remplacer toute partie du syst me de contr le et toute commande qui ont t plong s dans l eau This appliance may be installed in an af termarket permanently located manufac tured home USA only
64. talog No 10K81 to the inner adapter collar approxi mately 5 inches from the end 3 Pull and extend the inner flexible vent pipe 4 Slide the inner flex pipe over the adapter collar Ensure the flexible vent pipe completely engages the adapter collar to a distance of 194 inch from the end and that it is free from damage or tears 5 Slide the gear clamp down and tighten it fully to secure the flexible vent to the adapter inner collar approximately inch from the end of the flex 6 Install three screws 120 degrees apartthrough the flexible vent pipe and into the adapter collar just below the gear clamp to provide additional security to the connection NOTE OUTER PIPE IS PULLED AWAY TO SHOW THE DETAIL OF THE INNER PIPE Apply ONLY MIL PAC BLACK HIGH TEMPERATURE SEALANT Catalog No 10K81 to the outside surface of both collars of the adapter be especially careful to fill the grooves of the outer Y collar to be covered by the flexible pipe and slide flexible pipe over inner and outer adapter collars 1 in 44 mm Flexible Pipe and Adapter Outer Collar Overlap Adapter SV4 5RF FLEX VENT SECURING SCREW 3 PLACES EQUIDISTANT JUST BELOW GEAR CLAMP CLAMPS 1 in 44 mm Flexible Pipe and Adapter Inner Collar Overlap SECURING SCREW 3 PLACES EQUIDISTANT JUST BELOW GEAR CLAMP Attach Adapter to Appliance Collar or Secure Vent Sections Figure 44 B Install the Outer Flex Pipe 1
65. the framing long side up with the 3 inch spacer clearance at the top as shown in Figure 34 and nail into place The Firestop Spacer may also be installed over the opening at the interior side of the framing When using the round termination a separate firestop spacer is not required since this termination has inte gral spacers which provide the same function as a separate firestop spacer M Install the desired termination See the horizontal venting figures for appli cation restrictions on the round termination SV4 5HTR and the small square horizontal termination SV4 5HTSS 1 Install the square termination SV4 5HTS or SV4 5HTSS For the last step from outside the exterior wall slide the collars of the termina tion onto the adapter the outer over the outer and the inner inside the inner until the termina tion seats against the exterior wall surface to which it will be attached Orient the housing of the termination with the arrow pointed upwards Secure the termination to the exterior wall The horizontal termination must not be recessed into the exterior wall or siding by more than the 1 14 32 mm as shown in Figure 34 2 Install the round termination SV4 5HTR See Figure 35for an illustration of the round termination For the last step from outside the exterior wall slide the collars of the termination onto the adapter the outer over the outer and the inner inside the inner until the termination sea
66. their individual shut off valves must be disconnected from the gas supply piping system during any pressure test ing of that system at pressures in excess of 5 psig 3 5 kPa These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance Carbon Monoxide Poisoning Early signs of carbon monoxide poisoning are similar to the flu with headaches dizziness and or nau sea If you have these signs obtain fresh air immediately Turn off the gas supply to the appliance and have it serviced by a qualified professional as it may not be operating correctly WARNING FAILURE TO COMPLY WITH THE INSTALLATION AND OPERATING IN STRUCTIONS PROVIDED IN THIS DOCU MENT WILL RESULT IN AN IMPROP ERLY INSTALLED AND OPERATING AP PLIANCE VOIDING ITS WARRANTY ANY CHANGE TO THIS APPLIANCE AND OR ITS OPERATING CONTROLS IS DANGER OUS IMPROPER INSTALLATION OR USE OF THIS APPLIANCE CAN CAUSE SERI OUS INJURY OR DEATH FROM FIRE BURNS EXPLOSION OR CARBON MON OXIDE POISONING WARNING CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES USE CAUTION AROUND THE APPLIANCE TO AVOID BURNS OR CLOTHING IGNITION YOUNG CHILDREN SHOULD BE CARE FULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE WARNING DO NOT PLACE CLOTHING OR OTHER FLAMMABLE MATERIALS ON OR NEAR THIS APPLIANCE AVERTISSEMENT SURVEILLER LES ENFANTS GARDER LES VETEMENTS LES MEUBLES L ESSENC
67. thickness is 1 2 in 13mm See the horizontal venting Figures 33 and 34 on page 16 for restrictions on the use of the round termination SV4 5HTR Figure 9 Note 678 Venting requirements for rear vent applications in corner installations the the round termination SV4 5HTR may not be use d the horizontal vent length a to b must not exceed 28 inches 711 mm These dimensions occur when one 45 degree elbow is connected directly to the appliance collar A D D and DR units 35 1 8 57 1 2 40 5 8 19 3 16 28 3 4 6 1 8 D and DT units 892 487 in 40 1 8 61 3 16 43 1 32 19 3 1630 11 16 7 7 8 MENS 1019 487 in 45 1 8 66 3 8 46 15 16 19 3 16 33 3 16 9 3 4 1146 487 Back wall of chase enclosure including any finishing materials Figure 10 Corner Framing with Square Termination SV4 5HTS NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE FIREPLACE FRAMING SPECIFICATIONS These dimensions occur when one 45 degree elbow is connected directly to the appliance collar Note Venting requirements for rear vent applications in corner installations for D 500 DT 500 AND DR 500 models only the round termination SV4 5HTR may not be used the horizontal vent length a to b must not exceed 28 inches 711 mm Back wall of chase enclosure including any finishing materials 892 Inches 57
68. tional These approved vent system components are la beled for identification DO NOT use any other manufacturer s vent components with these appliances These fireplaces must be vented directly to the outside The vent system may not service multiple appli ances and must never be connected to a flue serving a solid fuel burning appliance The vent pipe is tested to be run inside an enclosing wall such as a chase There is no requirement for inspection openings in the enclosing wall at any of the joints in the vent pipe Preparing the Appliance Vent Collar on D 500 600 800 Series Combined Top and Rear Vent Models Each of the unit s two vent collars are sealed with a cover plate and a seal plate and gasket The cover and seal plate and gasket must be removed from the vent collar being used Refer to Figure 13 for top vent usage and Figure 14 for rear and the following steps to prepare the appropriate collar for use From the vent collar being used remove the four screws securing the vent seal plate and gasket Remove and discard the seal plate and gasket When the top vent collar is being used from inside the firebox loosen the two screws in the keyhole slots of the cover plate and remove the remaining two cover plate securing screws Remove and discard the cover plate Reinstall and securely tighten all four screws When the rear vent collar is being used from inside the firebox remove the two screws securing the li
69. top Spacer Flex use Firestop Spacer meter which is ideal though rise per foot run SV4 5BF SFA 5HF ratios that are smaller are acceptable all the Wall way down to at or near level ves Note SV4 5BF Secure Vent SF4 5BF Se cure Flex firestop spacer must be used any time vent pipe passes through a combustible floor or ceiling SV4 5HF Secure Vent SFA 5HF Secure Flex firestop spacer must be used anytime vent pipe passes through a com bustible wall Note Two 45 degree elbows may be used in place of one 90 degree elbow The same rise to run ratios as shown in the venting figures for 90 elbows must be followed if 45 degree elbows are used eg feet meters feet meters Ceiling 0305 5 152 n 0 610 10 3 1 40 feet 12 2 meters P 0 914 15 4 65 MM D Maximum 1 22 20 6 2 irestop Spacer I SV4 5BF When using Secure Flex eel use Firestop Spacer V V H 40 feet 12 4 m Max SF4 oBF H 20 feet 6 2 m Max V Minimum H Maximum When using Firestop Spacer Secure Flex use SV4 5HF Firestop Spacer as SF4 5BF Ceiling Firestop Spacer SV4 5BF i When using Secure Figure 27 Top Vent STRAIGHT Flex usg Firastop Spacer Figure 29 Top Vent TWO 90 DEGREE ELBOWS NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE 13 VERTICAL VENT FIGURES TABLES continued TABLE D H1 When using
70. ts against the exterior wall surface to which it will be attached Orient the housing of the termination with the arrow pointed upwards Secure the termination to the exterior wall SFHRK Snorkel Cap The snorkel cap is de signed to be fitted into a basement window box The SFHRK cap is for use with flex vent pipe The vertical distance between the inlet and outlet of the cap is 28 in 711 mm See Venting Figures for Use Restrictions on the Small Square Horizontal Termination SV4 5HTSS and the Horizontal Round Termination SV4 5HTR Firestop Spacer SV4 5HF Shown on the exterior side of the wall It may also be installed on the interior side SV4 5 HTS Termination Shown 1077 308 mm 267mm 5 Note Centerline of Vent Piping is NOT the Same as the Centerline of the Framed Opening S See Figure 9 on page 7 for Min Distance to Base of Appliance Firestop Spacer integral with 6 to 48 inch Vent Section round termination SV4 5HTR Telescopic vent section Elbow or Appliance Collar Base of Appliance Installing the Square Horizontal Termination SV4 5HTS Small Square Horizontal Termination SV4 5HTSS or Round Horizontal Termination SV4 5HTR Figure 33 Note The SV4 5HTR Horizontal Round Termination may NOT be recessed at all lt Minimum wall thickness 5 in 127 mm Maximum wall thickness 974 in 235 mm Interior Surface of Finished Wall EQ Maximum Extent
71. uding labeling that must be affixed to ensure safe operation Kit part numbers are listed here and the follow ing steps detail the conversion procedure Millivolt SIT Systems Natural To Propane Gas Conversion D DT DR iva Honeywell Systems Natural To Propane Gas Conversion Kits D DT DR millivolt 11M37 millivolt 11M38 millivolt 11M39 Us NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE EM ooo stets AVERTISSEMENT CET QUIPEMENT DE CONVERSION SERAINSTALLE PAR UNE AGENCE QUALIFIEE DE SERVICE CONFORMEMENT AUX INSTRUCTIONS DU FABRICANT ET TOUTES EXIGENCES ET CODES APPLICABLES DE L AUTORISES AVOIR LAJURIDICTION SI L INFORMATION DANS CETTE INSTRUCTION N EST PAS SUIVIE EXACTEMENT UN FEU EXPLOSION OU PRODUCTION DE PROTOXYDEDECARBONE PEUT RESULTER LEDOMMAGES CAUSER DE PROPRIETE PERTE OU BLESSURE PERSONNELLE DE VIE L AGENCE QUALIFIEE DE SERVICE EST ESPONSABLE DE L INSTALLATION PROPRE DE CET EQUIPMENT L INSTALLATION N EST PAS PROPRE ET COMPLETE JUSQU A L OPERATION DE L APPAREIL CONVERTI EST CHEQUE SUIVANT LES CRITERES ETABLIS DANS LES INSTRUCTIONS DE PROPRIETAIRE PROVISIONNEES AVEC L EQUIPEMENT Millivolt SIT Systems Propane to Natural Gas Conversion Kits D DT DR mino 8867 _ Honeywell Systems Propane to Natural Gas Conversion Kits D DT DR Unit Type Catalog No Kits Catalog No 5 Step 1 Turnoffthe gas supply tothe ap
72. und Termination SV4 5HTR may only be used on D 500 D 600 and DR 500 DR 600 series models The Small Square Termination SV4 5HTSS may only be used on D 500 and DR 500 series models See Table 3 on page 17 as an aid in venting component selection for a particular range of exterior wall thicknesses Figure 42 Rear Vent THREE 90 DEGREE ELBOWS When using Secure Flex use Firestop Spacer When using Secure Flex use Firestop Spacer SF4 5HF Ceilin g Firestop Spacer SV4 5BF V Wall Firestop Spacer SV4 5HF Square termination SV4 5HTS shown Round Termination SV4 5HTR may also be used TABLE L V Minimum H Maximum feet m feet m 1 2 3 4 0 305 0 610 0 914 1 22 5 10 15 20 1 52 8 1 4 65 6 2 H 20 feet 6 2 m Max V V H4H 40 feet 12 4 Max The Small Square Termination SV4 5HTSS may only be used on D 500 and DT 500 series models See Table 3 on page 17 as an aid in venting component selection for a particular range of exterior wall thicknesses Figure 43 Top Vent THREE 90 DEGREE ELBOWS NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE 19 20 VERTICAL OR HORIZONTAL VENTING USING SECURE FLEX KITS AND COMPONENTS Secure Flex venting kits and components may be used in any venting application where rigid Secure Vent SV4 5 direct vent components can be used All restrictions clearances and
73. unds ensure pro pane resistant compounds are used in pro pane applications Gas Flex Line Connector NPT x 12 xe Flare B Flare UM Shut Off P 3g Flex ae q 55 Stub educer lon 36 Union lt 38 Close Nipple Foe D Shut Off Valve Figure 50 GAS CONNECTION Open the lower panel or louver assembly by gently depressing the outer top corners of the panel until the catches pop the panel free allowing it to swing out and down to open 3g NV Control Valve Lower Control Compartment Door OPENING CONTROL COMPARTMENT DOOR Figure 51 Turn on gas supply and test for gas leaks using a soapy water solution Never use an open flame to check for leaks A Mix a 5096 dish soap 5096 water solution B Light the appliance refer to the lighting instructions provided in the Homeowner s Care and Operation Instructions C Brush all joints and connections with the soapy water solution to check for leaks If bubbles are formed or gas odor is detected turn the gas control knob to the OFF position Either tighten or refasten the leaking connec tion and retest as described above D When the gas lines are tested and leak free observe the individual tongues of flame on the burner Make sure all ports are open and pro ducing flame evenly across the burner If any ports are blocked or partially blocked clean out the ports Step 7
74. ut the center axis of their initial collar section to align with the required direction of the next vent run element Twist elbow sections in a clockwise direction only so as to avoid the possiblity of unlocking any of the previously connected vent sections See Figure 22 4 134g 206 mm 122 mm Swivel Joint Swivel Joint 360 swivel 360 swivel SV4 5E45 SV4 5E90 45 Elbow 90 Elbow Figure 22 G Continue installation of horizontal inclined sections Continue with the installation of the straight vent sections in horizontal inclined run as described in Step C Install support straps every 5 1 52 m along horizontal inclined vent runs using conventional plumber s tape It is very important that the horizontal inclined run be maintained in a straight no dips and recommended to be in a slightly elevated plane in a direction away from the fireplace of 4 rise per foot 20 mm per meter which is ideal though rise per foot run ratios that are smaller are acceptable all the way down to at or near level Use a carpenter s level to measure from a constant surface and adjust the support straps as necessary Itis importantto maintain the required clear ancesto combustibles 1 25 mm atall sides for all vertical runs and 3 76 mm atthe top 1 25 mm at sides and 1 25 mm at the bottom for all horizontal inclined runs H Frame roof opening Identify location for vent at the roof Cut and or frame ope
75. width and depth of the unit The appliance may be located on or near conventional construction materi als However if installed on combustible ma terials such as carpeting vinyl tile etc a metal or wood barrier covering the entire bot tom surface must be used APPLIANCE AND VENT CLEARANCES These appliances are approved with zero clear ance from spacers to combustible materials on all sides as detailed in Table 2 with the following exception When the unit is installed with one side flush with a perpendictular side wall the wall perpendicular to the opposite side of the appliance front face must not extend more than five inches beyond the front edge of the unit In addition when the unit is recessed the side walls surrounding the unit must not extend more than five inches beyond the front edge of the unit Refer to Figure 2 VERTICAL VENT Rear Vent Application HORIZONTAL VENT Rear Vent Application without a chase Typical Locations Model No HORIZONTAL VENT Rear Vent Application With a chase VERTICAL VENT Top Vent Application HORIZONTAL VENT Top Vent Application Shelf Height inches mm Top Vent with One 90 Degree Elbow Rear Vent Straight Out the Back gt 5s 35148 3514 895 Do not insulate the space between the appliance and the area above

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