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Stow 13HP Chainsaw User Manual

1. LOCKED fm UNLOCKED Whenever the saw is not in operation or being moved or transported apply the wheel clamp brakes to prevent unwanted displacement To begin sawing use the raise lower crank handle on the console to lower the rotating blade allowing it to cut to the preset depth Figure 37 Wheel Clamp Mark the cutting line clearly and always 4 When blade has reached full cutting depth slowly walk sawina STRAIGHT LINE ONLY behind the saw ata rate that will allow the engine to operate without losing optimum RPM STOW CUTTER 3 SAW PARTS 8 OPERATION MANUAL REV 5 09 22 06 PAGE 31 STOW CUTTER 3 CE SAW OPERATION 5 When the end of the cut has been reached use the raise 3 lower crank on the console to raise the blade out ofthe cut 6 When cutting is complete turn the engine OFF using the ENGINE STOP TOGGLE SWITCH onthe handlebars and wait for the blade to stop rotating 7 Setthe engine ON OFF switch to the OFF position 8 Place the water valve in the OFF position as required 9 Push the Wheel Clamp Levers downward to apply braking pressure to the wheels Figure 37 Traveling During Cutting Self Propelled Self propelled models of the Cutter 3 CE saw have a hydrostatic transmission which mechanically propels the saw during cutting operations To prepare the machine for self propelled cutting 1 Place the travel lever in the NEUTRAL position Figure 38
2. REMARKS INCLUDES ITEMS W STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 99 HONDA GX390K1QWT2 ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY PAGE 100 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 CYLINDER HEAD ASSY NO PARTNO 1 12200ZF6W01 2 12204ZE2306 3 12205ZE2305 4 122162 2300 5 12251ZF6W00 6 123102 791 7 123152 3840 8 123912 2020 10 17316611000 11 900142 2000 12 90042ZE8000 13 92900080320E 14 90441ZE2010 16 9430112200 17 957011008000 18 9807955846 18 9807956846 PART NAME CYLINDER HEAD GUIDE VALVE OS OPTIONAL GUIDE EX VALVE OS OPTIONAL CLIP VALVE GUIDE GASKET CYLINDER HEAD COVER HEAD TUBE BREATHER GASKET CYLINDER HEAD COVER CLIP BREATHER TUBE BOLT HEAD COVER BOLT STUD 8X131 5 BOLT 2 STUD 8X32 WASHER HEAD COVER PIN A DOWEL 12X20 BOLT FLANGE 10X80 SPARK PLUG BPR5ES NGK OPT SPARK PLUG BPR6ES NGK HONDA GX390K1QWT2 ENGINE CYLINDER HEAD ASSY QTY REMARKS 1 1 1 1 1 1 1 1 2 1 2 2 1 2 4 1 1 INCLUDES ITEMS W STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 101 HONDA GX390K1QWT2 ENGINE FAN COVER ASSY FAN COVER ASSY PAGE 102 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 HONDA GX390K1QWT2 ENGIN
3. sr proto oto st Figure 61 20 Honda Engine Wiring Diagram STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 43 STOW CUTTER 3 CE SAW TROUBLESHOOTING ENGINE Practically allbreakdowns can be prevented by proper handling and maintenance inspections but in the event of a breakdown please take a remedial action following the diagnosis based on the Engine Troubleshooting Table 8 information shown below and on the proceeding page If the problem cannot be remedied please leave the unit just as it is and consult our company s business Office or service plant TABLE 8 ENGINE TROUBLESHOOTING Check insulation Spark plug bridging replace spark plug i Difficult to start fuel is available but no Carbon deposit on spark plug Clean or replace spark plug SPARK at spark plug Short circuit due to deficient spark plug Check spark plug insulation insulation replace if worn Improper spark plug gap Set to proper gap Console or engine ON OFF switch is Check switch wiring replace shorted switch Ignition coil defective Replace ignition coil Difficult to start fuel is available and Improper spark gap points dirtry spark and SPARK is present at the spark plug clean points 1 insulation worn or short Replace Spark plug wire broken or short circuiting Ag defective spark plug Flus
4. 9 m Q STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 11 STOW CUTTER 3 CE SAW DECALS Machine Safety Decals The Cutter 3 saws are equipped with a number of safety decals Figure 2 These decals are provided for operator safety and maintenance information The illustration below shows these decals as they appear on the slab saws Should any of these decals become unreadable replacements can be obtained from you dealer See the Nameplate and Decals section for decal placement WARNING TO PREVENT SERIOUS INJURY DO NOT OPERATE SAW WITHOUT PROPER TRAINING amp FULL UNDERSTANDING OF THE OWNERS MANUAL P N 22972 003 STOW WHEN OPERATING THIS MACHINE KEEP ALL GUARDS IN PLACE ALWAYS WEAR SAFTEY APPROVED PIN 22972 005 EEG 8 625 LG w STOW CUTER 3 8 o P N 22972 004 MASONRY AND CONCRETE SAW MANUFACTURERS INSTITUTE S M I A WARNING 81 22122 001 a FEET KEEP HANDS ET 25491 CLEAR Koa P N 25250 001 P N 25249 001 P N 25678 MODEL SERIAL NO HENNA CONTACT PARTS DEPARTMENT RECOMMENDED MAINTENANCE LUBRICATE CLEAN DAILY ENGINE OIL SPINDLE BEARINGS WHEN CUTTING BRA STOW PIN 23653 003 BELT DRIVE 2 DRIVE 2 DRIVE ag COUNTER CLOCKWISE LUBRICATION LUBRICATION P N 11246
5. ALL BEARINGS SUBFRAME PIVOT HYDROSTATIC REAR AXLE TRANSMISSION OIL FUEL STRAINERS FILTERS BELT TENSION OCCASIONALLY JACK SHAFT AIR CLEANER HANDWHEEL P N 13118 HYDRAULIG LIFT IF SO EQUIPPED WATER PUMP SYSTEM RESERVOIR STRAINER IF SO EQUIPPED CLEVIS PINS ROLLER CHAINS FRONT WHEEL BEARINGS LIFT MECHANISM COMPLETE MACHINE SO EQUIPPED 23556 001 J P N 23596 001 To avoid injury A CAUTION you MUST read and understand operator s manuall before using this machine This machine to be operated by qualified personnel only Ask for training as needed When Larger Blade and Guard is Installed Belt Drive MUST Be Changed to Proper Size See Owners Manual FAILURE TO COMPLY COULD RESULT IN SERIOUS BODILY INJURY 4 S M I MASONRY AND CONCRETE SAW MANUFACTURER S INSTITUTE lidd CE P N35166 P N 35167 P N 11092 All displacement of the machine outside the cutting area shall be carried out with the tool not in rotation P N 25867 P N 36099 ISO Blue P N 28853 001 P N 23330 001 P N 35137 Figure 2 Stow Cutter 3 Saw Decals P N 29736 PAGE 12 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW GENERAL INFORMATION Familiarization The Cutter 3 saws are designed for wetor dry cutting of concrete or asphalt utilizing d
6. NO PARTNO PART NAME QTY REMARKS 1 12209ZE8003 SEAL VALVE STEM 2 2 14100ZJ1801 CAMSHAFT INCLUDES ITEMS W 3 14110ZJ1801 CAMSHAFT u owada INCLUDES ITEMS W 4 14410ZJ1000 ROD PUSH 4 5 14431ZJ1000 ARM VALVE ROCKER 4 6 14441ZE2000 LIFTER VALVE 4 7 14461ZJ1000 SHAFT ROCKER ARM 2 8x 14568ZJ1800 SPRING WEIGHT RETURN 1 9 1456971801 HOLDER DECOMPRESSION PIN 2 10 14576201801 PIN A DECOMPRESSION 2 10 145772 1801 PIN B DECOMPRESSION 2 10 14578ZJ1801 PIN C DECOMPRESSION 2 10 145792 1801 PIN D DECOMPRESSION 2 10 14580ZJ1801 PIN E DECOMPRESSION 2 11 145812 1801 ROD CECOMPRESSION 2 12 1458621800 SPRING DECOMPRESSION PIN HOLDER 2 13 14711201000 VALVE IN 2 14 14721ZJ1000 VALVE EX 2 15 14751ZE2003 SPRING VALVE 4 16 147712 2000 RETAINER IN VALVE SPRING 4 17 147752 2010 SEAT VALVE SPRING 2 18 1651241000 HOLDER GOVERNOR WEIGHT 1 19 1652221000 PLATE GOVERNOR WEIGHT HOLDER 1 20 165232741000 PIN GOVERNOR WEIGHT HOLDER 1 21 16524ZJ1000 PLATE GOVERNOR LOWER 1 22 16529ZJ1000 PLATE GOVERNOR SLIDER 1 23 16531ZJ1003 SLIDER GOVERNOR 1 24 90012415000 SCREW TAPPET ADJ 4 25 90206250000 NUT TAPPET ADJ 4 26 90446357000 WASHER THRUST 17 12MM 1 27 90901ZJ1003 BALL STEEL 18 6 28 9451017000 CIRCLIP OUTER 17MM 1 29 12209ZE8003 SEAL VALVE STEM 2 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 121 HONDA GX620TXF2 ENGINE C
7. PAGE 48 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW SUGGESTED SPARE PARTS CUTTER 3 SAW CUTTER 3 SAW 13HP PUSH 13HP SELF PROPELLED 1 to 3 Units 1 to 3 Units OM PIN Description OM 4 PN minien Description 18082 V BELTS DRIVE 16032 sata V BELTS DRIVE IPA 29013 001 WRENCH BOX END 1 1 2 IN u 07055 051 V BELTS TRANSMISSION 00087 ROPE FRONT POINTER 1 4 IN 29013 001 WRENCH BOX END 1 1 2 IN ER 15081 woah GRIPS HANDLEBAR 1 IN l sgh 60087 aaa ROPE FRONT POINTER 1 4 IN 06922 003 BLADE SHAFT RIGHT SIDE 2 15081 GRIPS HANDLE BAR 1 IN pam 07038 016 BLADE SHAFT NUT LEFT SIDE 06922 003 BLADE SHAFT NUT RIGHT SIDE 26928 002 OUTER BLADE FLANGE posz 07038 016 BLADE SHAFT NUT LEFT SIDE ER 17210ZE3505 ELEMENT AIR CLEANER ET 26928 002 OUTER BLADE FLANGE Baa 9807956846 SPARK PLUG JE 17210ZE3505 ELEMENT AIR CLEANER badac 176207 7023 CAP FUEL TANK 9807956846 SPARK PLUG 2846277003 ROPE RECOIL STARTER Vanene 176202 7023 CAP FUEL TANK 2846277003 ROPE RECOIL STARTER CUTTER 3 SAW 20HP SELF PROPELLED 1 to 3 Units O PIN EE Description 15897 sesca V BELTS DRIVE Lange 07055 051
8. his 116 117 HONDA GX620TXF2 GASOLINE ENGINE Air Cleaner 118 119 Camshaft Assembly 120 121 Control Assembly l 122 123 COON BOX 124 125 Crankcase Cover Assembly 126 127 Crankshaft Assembly 128 129 Cylinder Barrel Assembly 130 131 Cylinder Head Assembly 132 133 Fan Cover Assembly 134 135 Flywheel Assembly 136 137 Ignition Coil Assembly 138 139 Muffler Assembly 140 141 Piston Assembly U uuu 142 143 Fuel Tank Assembly EEE 144 145 Fuel PUMP 146 147 Carburetor Assembly 148 149 Starter Motor Assembly 150 151 Gasket Kit Assembly 152 153 121128 PWT 154 155 Terms and Conditions of Sale Parts 156 STOW CUTTER 3 CE SAW PARTS 8 OPERATION MANUAL REV 5 09 22 06 PAGE 3 STOW CUTTER 3 CE SAW SPECIFICATIONS TABLE 1 SAW SPECIFICATIONS Cutter 3 Push Cutter 3 Self Propelled CC8CE13H20 CS8CE13H20 CS8CE20H20 Blade Capacity 508 mm 20 in Cutting Depth 191 mm 7 5 in Arbor Diameter 19 1 mm 7
9. PAGE 39 STOW CUTTER 3 CE SAW MAINTENANCE Battery Maintenance Check the battery regularly and make sure that each Mishandling of the battery shortens the service life ofthe battery electrolyte level is to the bottom of the vent well and adds to maintenance cost When handling the battery do Figure 59 If necessary add only distilled water in a the following well ventilated area Becareful not to let the battery electrolyte come in contact BATTERY ELECTROLYTE with your body or clothing LEVEL Always wear eye protection and rubber gloves since VENT WELL the battery contains sulfuric acid which burns skin and eats through clothing O Always check the battery terminals periodically to ensure that they are in good condition Use wire brush or sand paper to clean the battery terminals Alwayscheck battery for cracks or any other damage LON If white pattern appears inside the battery or paste Figure 59 Battery Electrolyte Levels has accumulated at the bottom replace the battery pump will not be in operation for a long period oftime store in cool dry place and check the battery charge level every month to maintain the performance ofthe battery AX WARNING Electrolyte is an acid and must be handled with caution Servicing instructions from the electrolyte manufacturer must ALWAYS be followed to ensure safety Serious injury can result from careless handling and noncompliance to safe
10. TRANSMISSION ENGAGE LEVER ASSY PAGE 80 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW TRANSMISSION ENGAGE LEVER ASSY HYD TRANSMISSION ENGAGE LEVER ASSY PARTNO PART NAME QTY REMARKS 1 28825 351 LEVER ASSY TRANS ENGAGE 1 2 3360 GRIP 1 4 X 1 BLACK 1 3 28822 351 MOUNT ASSY LEVER RED 1 4 0655 SCREW HHC 5 16 18 X 3 4 4 5 10136 WASHER FLAT SAE 3 8 6 6 6014 B PIN COTTER 3 32D X 1 0 1 7 08326 005 PIN CLEVIS 5 16 X 1 O ALL LENGHT PLATED 2 8 07028 031 PIN COTTER 3 32D X 1 2 2 9 5283 NUT NYLOC 5 16 18 8 10 08326 019 PIN CLEVIS 3 8 X 2 USEABLE LENGHT 1 11 2199 NUT HEX JAM 3 8 24 2 12 08327 012 YOKE END 3 8 24 X 2 50 2 13 28830 001 ROD TRANS ENGINE 1 14 28819 351 TRANS BRACKET ASSY 1 15 35444 HARNESS NEUTRAL SWITCH qaqapa SAFETY ITEM 16 2584 SWITCH PUSH BUTTON SAFETY ITEM 17 2906 NUT PANEL 3 8 32 Pe SAFETY ITEM STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 81 STOW CUTTER 3 CE SAW HYDROSTATIC TRANSMISSION ASSY HYDROSTATIC TRANSMISSION NOTES INCLUDED WITH ITEM 6 CONSOLE ASSY SELF PROPELLED PAGE 82 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW HYDROSTATIC TRANSMISSION ASSY HYDROSTATIC TRANSMISSION ASSY PARTNO
11. HYDROSTATIC DRIVE ASSY NO PARTNO PART NAME QTY REMARKS 1 23227 001 SPROCKET TRANSMISSION 12 TOOTH MACH 1 2 25039 SCREW SHS 10 24 X 1 4 2 3 23231 503 CHAIN ROLLER 375 PITCH X 21 75 1 4 10504 035 LINK CHAIN 1 5 5283 NUT NYLOC 5 16 18 8 6 28084 001 SPROCKET 3548 X 3 4 1 7 0126 KEY WOODRUFF 9 3 8 28832 001 JACKSHAFT 1 9 23284 001 BEARING FLANGE 34SQ x 3 4ID 2 10 0300 WASHER FLAT SAE 5 16 4 11 2623 SCREW HHC 5 16 18 X 1 1 4 4 12 28831 001 GEAR DRIVE 2 13 1578 KEY WOODRUFF 3 1 14 28087 001 PULLEY MA60 X 17MM 1 15 25682 001 IDLER PULLEY 1 16 9154 SCREW HHC 3 8 16 X 1 3 4 1 17 10136 WASHER FLAT SAE 3 8 1 18 10133 NUT NYLOC 3 8 16 4 19 23303 001 IDLER ARM 1 20 23230 001 SPRING EXT IDLE 1 21 1284 SCREW HHC 3 8 16 X 1 1 2 1 22 18574 004 WASHER BELLEVILLE 3 8 1 23 28864 001 WASHER FIBRE 1 25 07055 050 V BELT TRANSMISISON 4L500 Peover 13HP SELF PROP MODELS 25 07055 051 V BELT TRANSMISSION 41510 1 20 SELF PROP MODELS STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 85 HONDA GX390K1QWT2 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY PAGE 86 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 HONDA GX390K1QWT2 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY NO PARTNO PART NAME QTY REMARKS 1 16271ZE2000 GASKET ELBOW 1 2 17210ZE
12. OPERATION AND PARTS MANUAL A DIVISION OF MULTIQUIP ING CUTTER 3 SLAB SAWS 13HP amp 20HP HONDA GASOLINE ENGINES CC8CE13H20 CS8CE13H20 CS8CE20H20 Revision 5 09 22 06 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES P N 35439 HERE S HOW TO GET HELP STOW PRODUCT SUPPORT PROVIDED BY MULTIQUIP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave Tel 800 421 1244 Carson CA 90746 Fax 310 537 3927 Contact mq multiquip com MEXICO MQ CIPSA Carr Fed Mexico Puebla KM 126 5 Tel 52 222 225 9900 Momoxpan Cholula Puebla 72760 Mexico Fax 52 222 285 0420 Contact pmastretta O cipsa com mx UNITED KINGDOM MULTIQUIP UK LIMITED HEAD OFFICE Hanover Mill Fitzroy Street Tel 0161 339 2223 Ashton under Lyne Fax 0161 339 3226 Lancashire OL7 OTL Contact sales amp multiquip co uk CANADA MULTIQUIP 4110 Industriel Boul Tel 450 625 2244 Laval Quebec Canada H7L 6V3 Fax 450 625 8664 Contact jmartin multiquip com BRAZIL MULTIQUIP Av Evandro Lins e Silva 840 grupo 505 Tel 011 55 21 3433 9055 Barra de Tijuca Rio de Janeiro Fax 011 55 21 3433 9055 RJ CEP 22631 470 Contact cnavarro multiquip com br srentes multiquip com br COPYRIGHT 2006 MULTIQUIP INC Multiquip Inc the MQ logo and the Stow logo are registered trademarks of Multiquip Inc and may not be used reproduced or altere
13. PARTS 8 OPERATION MANUAL REV 5 09 22 06 AIR CLEANER ASSY NO 1 2 3 4 Bx 6x 7x 8 9 10 11 12 13 14 15 16 17 18 19 PART NO 17200ZJ0U70 17207ZJ0U70 17208ZJ0U70 17209ZJ0U70 17210759013 17230759003 17232891000 172512 0070 17253759003 17255758000 17320265801 17330205801 90113759003 902032 0800 90502759003 95018750250 935000402100A 93500040250G 957010601200 HONDA GX620TXF2 ENGINE AIR CLEANER ASSY PART NAME RUBBER AIR CLEANER HOLDER HOLDER AIR CLEANER UPPER HOLDER AIR CLEANER LOWER ELEMENT AIR CLEANER COVER AIR CLEANER GROMMET AIR CLEANER TUBE AIR CLEANER SEAL AIR CLEANER BAND AIR CLEANER CON TUBE CAP IN CLAMP ASSY BOLT AIR CLEANER WINGNUT 6MM WASHER AIR CLEANER BAND AIR CLEANER SCREW PAN 4X20 SCREW PAN 4X25 BOLT FLANGE 6X12 QTY AIR CLEANER ASSY 1 REMARKS INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 119 gt 4 lt LL lt U lt LLI lt LLI cN LL gt lt N cO gt lt lt lt O 25 CAMSHAFT ASSY PAGE 120 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 HONDA GX620TXF2 ENGINE CAMSHAFT ASSY CAMSHAFT ASSY
14. 17 9405008000 NUT FLANGE 8MM 2 18 950014500360M BULK HOSE FUEL 4 5X3000 4 5X235 1 20 9500202080 CLIP TUBE 8 2 22 957010802500 BOLT FLANGE 8X25 2 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 107 HONDA GX390K1QWT2 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY PAGE 108 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 HONDA GX390K1QWT2 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY NO PARTNO PART NAME QTY REMARKS 1 30500ZF6W01 COIL ASSY IGNITION 1 2 30700ZE1013 CAP ASSY NOISE SUPPRESSOR 1 8 31512ZE2000 GROMMET WIRE 1 12 36101ZE2701 WIRE STOP SWITCH 430MM 1 17 90015883000 BOLT FLANGE 6X28 2 18 90684ZA0601 CLIP WIRE HARNESS 1 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 109 HONDA GX390K1QWT2 ENGINE MUFFLER ASSY MUFFLER 1 ASSY PAGE 110 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 MUFFLER 1 ASSY NO PARTNO 2 18310ZE2W61 3 18320ZE2W61 5 18330ZE2W00 6 18331ZE3810 7 18333ZF6W01 8 18355ZE2W00 9 18381ZE2W10 10 183812 2800 19 900507 1000 22 90055ZE1000 27 90006ZE2000 28 9405008000 31 90055ZE1000 HONDA GX390K1QWT2 ENGINE MEFFLER ASSY PART NAME MUFFLER PROTECTOR MUFFLER PIPE EX CAP MUFFLER GASKET EX PIPE ARRESTER SPARK OPTIONAL GASKET MUFFLER ARRESTER OPTIONAL G
15. 4 Choke Knob Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture Engine components can generate extreme 5 Sensor Switch This switch monitors the oil level in heat To prevent burns DO NOT touch these the engine crankcase In the event of low oil the engine will areas while the engine is running 26 be shut down immediately after operating NEVER operate the engine with the muffler removed 6 Oil Filter Spin on type filters oil for contaminants Spark Plug Provides spark to the ignition system Set 12 Oil Dip Stick Remove to check amount and condition of spark plug gap to 0 71 0 78 mm 0 028 0 031 inch Clean oil in crankcase park plug 13 Starter Starts engine when ignition key is rotated to the Fuel Filter Filters fuel for contaminants ON position Oil Filler Cap Remove cap to refill or replace oil with Oil Drain Plug Remove to drain crankcase oil recommended type as listed in Table 4 Make sure cap is tightened securely DO NOT over fill PAGE 16 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PREPARATION PRE INSPECTION 1 Readand lully understand this manual the safety intructions in particular and the engine manufacturer s manual supplied with the saw Select the correct blade for each application Refer to the Blades and Blade Placement section
16. Skip to step9 Figure 26 Choke Lever Open Position If operating the Cutter 3 CE in cold weather conditions place the Choke Lever Figure 27 inthe CLOSED position The engine governor speed has been set at the factory Changing the governor speed could damage the blade and or the saw Place the throttle lever Figure 28 halfway between FAST and SLOW for starting All sawing is done at full throttle The engine governor speed is factory set to ensure optimum blade operating speeds STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 27 STOW CUTTER 3 CE SAW MANUAL START UP 13HP HONDA ENGINE THROTTLE LEVER Figure 28 Throttle Lever 10 Grasp the starter grip Figure 29 and slowly pull it out The resistance becomes the hardest at a certain position corre sponding to the compression point Pullthe starter grip briskly and smoothly for starting DO NOT pull the starter rope all the way to the end DONOT release the starter rope after pulling Allow it to rewind as soon as possible STARTER GRIP Figure 29 Starter Grip 11 Ifthe engine has started slowly return the choke lever Figure 22 to the CLOSED position If the engine has not started repeat steps 7 through 10 12 Before the saw is placed into operation run the engine for several minutes Check for fuel leaks and noises that would associate with a loose guard and or covers 13
17. Stopping the engine under normal conditions 1 Place the engine throttle lever Figure 45 in the SLOW 1 Disengage the drive by placing the forward reverse speed position and listen for the engine speed to decrease Allow lever Figure 49 in the NEUTRAL position engine to run for 2 or 3 minutes for proper cooldown A THROTTLE LEVER Figure 45 Throttle Lever Figure 49 Speed Lever Neutral Position 2 Turn the engine Shutdown switch located on the handle bars Figure 46 to the OFF position Shutting the engine off using this switch confirms that is is functioning properly 2 Place the engine throttle lever Figure 45 or Figure 50 in the SLOW position and listen for the engine speed to decrease Allow engine to run for 2 or 3 minutes for proper cooldown OR Figure 46 Engine Shutdown Switch handlebars 3 Turn the engine ON OFF switch Figure 47 to the OFF Figure 50 Throttle Lever Slow Position position 3 Turn the engine Shutdown switch located on the handle bars Figure 46 to the OFF position Shutting the engine ENGINE off using this switch confirms that is is functioning properly ON OFF 4 the engine ON OFF switch Figure 47 or Figure 51 to SWITCH the OFF position The Ignition Switch on Electric Start models must be turned off to prevent unwanted battery discharge o 1 8 Figure 47 Engine ON Off Switch engine ore ON START 4 Place the fuel valve lever Figure 48 t
18. Transmission Engage Disengage Lever Move the travel lever towards the FORWARD position to increase forward travel speed during cutting Figure 40 Placing the travel lever fully forward will move the saw at maximum speed Figure 40 Transmission Engage Disengage Lever Forward Position When reverse movement is required move the travel lever towards the REVERSE position Figure 41 Placing the travel lever fully in reverse will move the saw backwards at its maximum reverse speed Figure 41 Transmission Engage Disengage Lever Reverse Position Neutral Position Saw Alignment 1 2 Lift the transmission engage disengage lever located on the console Figure 39 Leaving the lever down disengages the transmission to allow for manual pushing during cutting or moving the machine around the job site ENGAGE Figure 39 Transmission Engage Disengage Lever Engage Position The Cutter 3 CE saw employs a front pointer Figure 42 that has been precisely aligned with the diamond blade at the factory Referencing the figure below accurate tracking is accomplished by referencing the front pointer tip over the cut line Precise saw direction is accomplished by slight operator pressure against the handle bars FRONT POINTER Figure 42 Saw Pointer 2 To reorient a pointer position loosen the screw that secures the pointer bar to the shaft adjust as necessary and retighten the screw P
19. V BELTS TRANSMISSION 29013 001 WRENCH BOX END 1 1 2 IN G0087 ROPE FRONT POINTER 1 4 IN 1508112 ua GRIPS HANDLE BAR 1 IN eres 06922 003 BLADE SHAFT NUT RIGHT i ere 07038 016 BLADE SHAFT NUT LEFT 26928 002 OUTER BLADE FLANGE 17210759013 ELEMENT AIRCLEANER 1540090H305PE OIL FILTER 9807956846 SPARK PLUG EE CAP FUEL TANK 28462ZV7003 ROPE RECOIL STARTER STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 49 NAME PLATE AND DECALS STOW CUTTER 3 CE SAW NAME PLATE AND DECALS PAGE 50 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW NAME PLATE AND DECALS NAME PLATE AND DECALS NO PARTNO PART NAME QTY REMARKS i 22972 005 DECAL STOW LARGE 1 2 22972 003 DECAL STOW MEDIUM 2 3 22653 003 DECAL CUTTER 3 2 4 NAMEPLATE CONTACT STOW PARTS DEPT 5 28853 001 DECAL FORWARD REVERSE LEVER 1 6 23596 001 DECAL RECOMMENDED MAINTENANCE 1 7 22122 001 DECAL SERIOUS INJURY WARNING SAFETY ITEM 8 25491 DECAL CW ROTATION Lu aaa SAFETY ITEM 9 35137 ke re nana as SAFETY ITEM 10 25260 001 DECAL KEEP FEET CLEAR WARNING i SAFETY ITEM 11
20. 316122 2003 316142 2003 31620ZG5003 32103759000 29153 501 32340ZJ1812 3234521811 29054 001 32902892003 35100471812 35111880003 36103ZE1000 875292 2860 90380 6010 906765 8003 9140821810 93500040120H 94001043900S 9411104800 957010601000 957010601200 9820032500 HONDA GX620TXF2 ENGINE CONTROL BOX ASSY PART NAME CASE CONTROL BRACKET CASE MOUNTING RECTIFIER ASSY REGULATOR 20A BRACKET WIRE HARNESS CLIP SUB WIRE HARNESS ASSY BOX ASSY CONTROL PANEL CONTROL STAY CONTROL BOX BAND SWITCH ASSY COMBINATION KEY HOLDER STOP SWITCH WIRE MARK CONTROL BOX EXTERNAL REGULATOR SCREW SPECIAL 6X12 BAND WIRE HARNESS 150MM BLUE TUBE CORD 30MM SCREW PAN 4X12 NUT HEX 4MM NOT AVAILABLE WASHER SPRING 4MM BOLT FLANGE 6X10 BOLT FLANGE 6X12 FUSE BLADE 25A DD REMARKS INCLUDES ITEMS W INCLUDES ITEMS W STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 125 HONDA GX620TXF2 ENGINE CRANKCASE COVER ASSY CRANKCASE COVER ASSY PAGE 126 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 HONDA GX620TXF2 ENGINE CRANKCASE COVER ASSY CRANKCASE COVER ASSY NO PARTNO PART NAME QTY REMARKS 1 11300ZJ1600 COVER ASSY 1 INCLUDES ITEMS W 2 11381ZJ1000 GASKET CAS
21. All sawing is done at full throttle Your engine governor has been set at the factory to ensure an optimum speed setting PAGE 28 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW ELECTRIC START UP 20HP HONDA ENGINE The following start up procedure makes referenceto a HONDA ELECTRIC START UP 20HP HONDA ENGINE 20 HP Engine Electric Start DO NOT attempt to operate the saw until this manual has been read and thoroughly understood Engine operating steps may vary See included engine manufacturer s operating manual WARNING blade is ALWAYS rotating Keep AP U UNLOCKED A When the engine is running the cutting Figure 30 Wheel Clamp hands and feet clear of rotating blade Raise the saw to full height when maneuvering the saw within the cutting 1 Ensure the wheel clamps are in the LOCKED position Figure 30 area All displacement of the machine 2 Ensure the engine Shutdown switch on the handlebar and outside the cutting area shall be carried the engine ON OFF switch on the engine are both in the out with the tool not in rotation OFF position to avoid accidental starting Figures 31 and 32 WARNING NEVER place hands or feet inside the belt guard or blade guard while the engine is running ALWAYS shut the engine down before performing any kind of maintenance service on the saw Ensure t
22. Material Being Cut Failure to thoroughly inspect the diamond blade for operational safety could result in Blade Speed damage to the blades or the saw and may Adiamondblade s performance is directly connectedtospecific cause injury to the user or others in the peripheral rim speeds operating area The following shaft rotational speeds have been factory set to ensure optimum blade performance e Cutter 3CE 508 mm 20 Capacity 2800 RPM STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 21 STOW CUTTER 3 CE SAW INSPECTION BLADE PLACEMENT The following steps should be accomplished before placing the diamond blade on the blade shaft Set the engine ON OFF switch to the OFF OFF position Raise the saw to a high position by cranking the Raise Lower handle in a counterclockwise direction Use the Blade Nut Wrench amp Blade Shaft Locking Wrench stored on the front section of the console to install the diamond blade Reference Figure 12 Diamond Blade Placement when removing or installing the diamond blade Blade Guard Raise the front half of the blade guard to expose the blade shaft nut amp outer flange Blade Nut Wrench Remove the blade nut wrench 3 from the tool holder and unscrew the blade shaft nut right side This nut loosens clockwise and tightens counter clockwise Blade Nut Remove the blade nut 4 For reassembly DO NOT over tighten the bl
23. NOTES SEE BLADE SHAFT SEE HYDROSTATIC DRIVE ASSY ITEM 11 ASSY ITEM 14 SEE BLADE SHAFT SEE HYDROSTATIC DRIVE f N ASSY ITEM 17 ASSY ITEM 15 3 SEE HYDROSTATIC DRIVE ASSY ITEM 25 PAGE 66 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW 13HP HONDA ENGINE ASSY 13HP HONDA ENGINE ASSY NO PARTNO PART NAME QTY REMARKS 1 15103 ENGINE HONDA 13HP GX390K1QWT2 1 2 23665 001 PULLEY ENGINE 13 HP 3F3V26X1 13HP PUSH MODELS 2 23703 003 PULLEY ENGINE 13 HP 4F3V26X1 1 13HP SELF PROP MODELS 3 6059B KEY 1 4 SQ X 2 1018 STOCK 1 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 67 STOW CUTTER 3 CE SAW 20HP HONDA ENGINE ASSY 20HP HONDA ENGINE ASSY NOTES SEE BLADE SHAFT SEE HYDROSTATIC DRIVE ASSY ITEM 11 ASSY ITEM 14 gt SEE BLADE SHAFT SEE HYDROSTATIC DRIVE ASSY ITEM 17 ASSY ITEM 15 5 SEE HYDROSTATIC DRIVE ASSY ITEM 25 PAGE 68 STOW CUTTER 3 CE SAW PARTS 8 OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW 20HP HONDA ENGINE ASSY 20HP HONDA ENGINE ASSY NO PARTNO PART NAME QTY REMARKS 1 15104 ENGINE HONDA 20HP GX620TXF2 1 2 28833 002 PULLEY ENGINE C3 20H20 4F3V412 1 3 28099 001 MOUNT IDLER SPRING 1 4 923203 SCREW SHC 1 4 20 X 3 4 2 5 6059B KEY 1 4 SQ X 2 1018 STOCK 1 6 28088 002 PULLEY TRANSMISSION 2 STOW CUTTER 3 CE
24. PART NAME QTY REMARKS 1 20559 001 SPRING EXT 3 38FL X 71OD X 105 1 2 1493 SCREW HHC 3 8 18 X 3 25 4 3 28836 001 LINK RETURN SPRING 1 4 10133 NUT NYLOC 3 8 16 7 5 10136 WASHER FLAT SAE 3 8 8 6 1023 SCREW HHC 3 8 16 X 1 1 4 GR 5 2 7 15354 TRANSMISSION HYD EATON 1 8 1578 KEY WOODRUFF 3 2 9 0166 WASHER LOCK 3 8 MED 4 10 1456 NUT HEX FINISH 3 8 16 4 11 28828 351 SHIFT ARM ASSY 1 12 28829 001 PIN PIVOT 2 13 10450 SCREW SHS 10 32 X 1 4 1 14 103530 000 CAP TRANSMISSION 1 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 83 STOW CUTTER 3 CE SAW HYDROSTATIC DRIVE ASSY HYDROSTATIC DRIVE ASSY NOTES USE LOCTITE P N 60091 BLUE ATTACH TO ITEM 4 20HP HONDA ENGINE ASSY SEE 13 ENGINE ASSY REQUIRES A 4 GROOVE PULLEY ITEM 2 SEE 20 HP ENGINE ASSY REQUIRES A SINGLE GROOVE PULLEY ITEM 6 b A pre AR 4 7 N 2 K N 5 a 2 S 5 By N an f SQ SS Sas ek So NA Z 59 Q 5 2 4 5 Q 7 2 lt N 3 SERA D A 53 5 A 4 98 p lt 5 1 PAGE 84 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW HYDROSTATIC DRIVE ASSY
25. PARTS amp OPERATION MANUAL REV 5 09 22 06 HONDA GX620TXF2 ENGINE FUELTANK ASSY FUEL TANK ASSY NO PARTNO PART NAME QTY REMARKS 2 15282 JOINT FUEL TANK 17510ZE3010ZB FUELTANK 4 17560220070 SUPPORT FUEL TANK 5 176207 7023 CAP FUEL 6 17631ZH7023 GASKET FUEL FILLER CAP 7 8 29219 001 COLLAR FR ENGINE HANGER 90018ZE1000 BOLT FLANGE 6X23 9 90022888010 BOLT FLANGE 6X20 10 15229 O RING 13 5X1 5 12 9405008000 NUT FLANGE 13 6004 HOSE 3 16 FT 15 22994 010 CLIP HOSE 16 29066 001 REDUCER 17 957010801600 BOLT FLANGE 8X16 18 957010802500 BOLT FLANGE 8X25 19 957010803000 BOLT FLANGE 8X30 PO Po Po Po STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 145 HONDA GX620TXF2 ENGINE FUEL PUMP ASSY FUEL PUMP ASSY GK PAGE 146 STOW CUTTER 3 CE SAW PARTS 8 OPERATION MANUAL REV 5 09 22 06 HONDA GX620TXF2 ENGINE FUEL PUNP ASSY FUEL PUMP ASSY NO PARTNO PART NAME QTY REMARKS 2 16700ZJ1003 PUMP ASSY FUEL 1 3 16711ZJ1800 STAY FUEL PUMP 1 5 16910ZE8015 FILTER FUEL 1 19905ZA8701 GROMMET WIRE 1 8 35806752630 BASE CLIP 1 9 90617SA0003 CLIP WIRE HARNESS 1 10 950014500360M BULK HOSE FUEL 4 5X3000 X 4 5X110 1 11 950015500840M BULK HOSE FUEL 5 5X8000 X 5 5X195 1 12 950015500840M BULK HOSE FUEL 5 5X8000 X 5 5X215 1 13 9500202080 CLIP TUBE B8 2 14 950024105008 CL
26. SAW CONSOLE ASSY SELF PROPELLED CONSOLE ASSY SELF PROPELLED MODELS NO PARTNO PART NAME QTY REMARKS 1 28796 351 HANDLE ASSY 1 2 15081 GRIP 1 ID 2 3 4196 SCREW HHC 3 8 16 X 75 4 4 0166 WASHER LOCK 3 8 MED 4 5 10136 WASHER FLAT SAE 3 8 4 6 28091 401 SHIFT CONTROL ASSY 1 8 28834 001 COVER REAR 1 9 0131A SCREW HHC 1 4 20 X 3 4 2 10 1002 4 NUT NYLOC 1 4 20 2 11 4001 WASHER FLAT USS 3 8 PLD 8 12 1579 SCREW HHC 1 4 20 X 1 2 8 13 0181 WASHER LOCK 1 4 MED 8 14 28791 351 HOUSING ASSY STOW YELLOW 1 15 28805 001 COVER CONSOLE SIDE CUTTER 3 YELLOW 1 16 29013 001 WRENCH BOX END 1 1 2 1 17 0948 WASHER FLAT SAE 1 4 4 18 0205 SCREW HHC 3 8 16 X 1 0 8 19 0166 WASHER LOCK 3 8 MED 8 20 35127 SWITCH ENGINE ON OFF sssi SAFETY ITEM 21 35200 WIRE ENGINE ON OFF SWITCH 13HP IE SAFETY ITEM 21 35134 WIRE ENGINE ON OFF SWITCH 20HP IE SAFETY ITEM 22 19266 BLIND NUT 1 4 20 4 23 15168 HANDLE THROTTLE 1 24 35280 CABLE CHOKE 35 1 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 61 STOW CUTTER 3 CE SAW 13HP HONDA ENGINE MOUNT ASSY 13HP HONDA ENGINE MOUNT ASSY NOTES ENGINE SHOWN FOR MOUNTING PURPOSE ONLY ENGINE MAY NOT LOOK LIKE ILLUSTRATION PAGE 62 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE
27. SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 69 STOW CUTTER 3 CE SAW POINTERS AND COVERS ASSY POINTERS AND COVERS ASSY PAGE 70 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW POINTERS AND COVERS ASSY POINTER AND COVERS ASSY NO PARTNO PART NAME QTY REMARKS 1 28646 351 BLADE GUIDE WELDMENT 1 2 28649 001 SPANNER BUSHING CSI 1 3 28648 001 WHEEL 3 00 X 1 25 50 ID POLY CSI 1 4 28647 001 POINTER 1 5 1456 NUT HEX FINISH 3 8 16 2 6 10133 NUT NYLOC 3 8 16 2 T 15114 SLEEVE SASH 2 8 60087 ROPE 1 4 NYLON BRAIDED WHITE 7 9 0655 SCREW HHC 5 16 18 X 3 4 7 10 0161C WASHER LOCK 5 16 MED 7 11 0300 B WASHER FLAT SAE 5 16 7 12 10136 WASHER FLAT SAE 3 8 3 13 0166 A WASHER LOCK 3 8 MED 3 14 0205 SCREW HHC 3 8 16 X 1 0 3 15 28799 351 BELT GUARD YELLOW SAFETY ITEM 16 28835 001 GUARD PULLEY Vee 20 IN BLADE ONLY 19 29745 354 SPINDLE GUARD ASSY YELLOW SAFETY ITEM 20 35223 GUARD BELT noid ZY SAFETY ITEM 21 11534 NUT U TYPE 1 4 20 2 22 0131 SCREW HHC 1 4 20 X 3 4 2 23 0948 WASHER FLAT SAE 1 4 3 24 0181 WASHER LOCK 1 4 MED 2 25 4514 SCREW HHC 1 4 20 X 5 8 1 26 10024 NUT NYLOC 1 4 20 1 27 35358 PALNUT U 5 16 18 1 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 71 STOW CUTTER 3 CE SA
28. YELLOW 1 8 1579 SCREW 1 4 20 X 1 2 3 9 0948 WASHER FLAT SAE 1 4 7 10 0181B WASHER LOCK 1 4 MED 3 11 0730 SCREW HHC 1 4 20 X 1 2 12 1162 A CAPGREASE ZERK 2 YELLOW 1 13 10024 NUT NYLOC 1 4 20 2 14 1121 SCREW HHC 3 8 16 X 2 3 4 1 15 1876 NUT HEX JAM 3 8 16 CLASS 2B 1 16 4403 KNOB SHIFT 1 17 28808 002 ARM CRANK 1 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 77 BATTERY ASSY STOW CUTTER 3 CE SAW BATTERY ASSY NOTES INCLUDED WITH ITEM 3 gt N 5 LO LLI lt lt am a og 7 a lt 7 Lu e 7 R LLI lt a STOW CUTTER 3 CE SAW BATTERY ASSY BATTERY ASSY NO PARTNO PART NAME QTY REMARKS 1 4671 BATTERY WET GR U1 GT X GOLD LA 1 2 28096 001 BRACKET BATTERY 1 3 28095 401 BATTERY HOLD DOWN KIT 425 405 1 4 28093 001 CABLE BATTERY POS 6GA X 42 RING TONGUE 1 5 28094 001 STRAP GROUND 1 6 0131 SCREW 1 4 20 X 3 4 2 F 0948 WASHER FLAT SAE 1 4 2 8 0949 NUT HEX FINISH 1 4 20 PLATED 2 9 0655 SCREW HHC 5 16 18 X 3 4 3 10 0161D NUT HEX FINISH 5 16 18 3 11 0161 WASHER LOCK 5 16 MED 3 12 0300 B WASHER FLAT SAE 5 16 6 13 0181B WASHER LOCK 1 4 MED 2 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 79 STOW CUTTER 3 CE SAW TRANSMISSION ENGAGE LEVER ASSY
29. allow the saw to be maneuvered 2 Shutthe engine down according to the SHUT DOWN PRO CEDURES inthe next section Engine components can generate EXTREME heat UA Restarting After Intervention If cutting is interrupted where the engine stops or is turned off while the blade is stillin the cut a Turn engine Shutdown switch on handlebar to the OFF position b Raise the blade out of the cut c Restart the engine as described in the Start Up sections The only acceptable method for freeing a stuck blade is to remove the saw from the stuck or pinched blade DO NOT try to get the blade unstuck using the Raise Lower system or by lifting the saw by the lifting bale etc If cutting is interrupted where the blade is stuck in the cut a Turn Engine Off switches to OFF Remove the blade guard Remove blade mounting bolt and outer flange Maneuver the saw away from the stuck blade A parallel cut made next to the blade may be necessary to free it Once the blade is freed inspect the blade for damage discard if damaged e Ensure an undamaged useable blade is installed on the saw before cutting is resumed with that saw PAGE 34 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW SHUT DOWN PROCEDURES Stopping the Engine Push Model Stopping the Engine Self Propelled Models Stopping the engine under normal conditions
30. gal hr 5 82 liters hr 1 54 gals hr Dimensions LxWxH 330 x 400 X 388 x 457 x 452 mm 15 0 x 17 7 x 17 4 in 15 3 x 18 x 17 8 in Maximum Torque STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 5 STOW CUTTER 3 CE SAW DIMENSIONS 4 4 X Figure 1 CUTTER 3 Dimensions TABLE 3 DIMENSIONS recrea areg 0 pong ende Bas taaa zt o nom on Crated Dimension L x W x H 1194 x 762 x 1118 mm 47 x 30 x 44 in PAGE 6 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW FOR YOUR SAFETY AND THE SAFETY OF OTHERS Safety precautions should be followed at all times when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others This Owner s Manual has been developed to provide complete instructions for the safe and efficient operation of the Stow Cutter 3 CE Series Slab Saws Depending on the power plant you have selected please refer to the engine manufacturers instructions for data relative to its safe operations Before using any of the Stow Cutter 3 Saws ensure that the operating individual has read and understands all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The t
31. the diameter edge for Failure to thoroughly inspect the diamond blade Figure 11 discoloration blue oxidation indicating an overheating for operational safety could result in damage to the blade condition caused by insufficient cooling water air the saw and may cause injury to the user or others in the operating area Overheating of blades may lead to loss of core tension and or increase the possibility for blade failure Check to make sure the steel core s width is uniform about the rim of the blade and not succumbing to an under cutting condition brought about by highly abrasive material or improper under cutting core protection 4 Directional Arrow Check to ensure that the blade is oriented properly on the blade shaft for sawing Reference the directional arrow in the blade and place it 50 the direction of rotation downcuts with the turn of the shaft 5 Diamond Segment or Rim Ensure there are no cracks dings or missing portions of the diamond segment rim DO NOT use a blade that is missing a segment or a portion of the rim Damaged and or missing segments rims may cause damage to your saw and injury to the user or others in the operating area 6 Specifications Ensure that the blade specifications size and diameter properly match up to the sawing operation Wet blades must have water to act as a coolant Utilizing a diamond blade not matched properly to the task may result in poor performance and or blad
32. weather conditions skip this step and proceedto step 5 Place the Choke Lever Figure 33 in the OPEN position Skip to step 6 Figure 35 Throttle Lever Fast Position 7 Rotate the Engine Shutdown switch Figure 36 to the START position to engage the starter START u 4 Q ON Figure 33 Choke Lever Open Position 5 If operating the Cutter 3 CE in cold weather conditions place the Choke Lever Figure 34 inthe CLOSED position Figure 36 Ignition Switch Start Position 8 Once the engine has started slowly return the choke lever Figure 34 to the CLOSED position If the engine has not started repeat steps 4 through 7 9 Before the saw is placed into operation place the throttle lever in the FAST position and run the engine for several minutes Check forfuel leaks and noises that would associ ate with a loose guard and or covers 10 Allcutting is done at FULLTHROTTLE Your engine gover nor has been at the factory to ensure an optimum speed Figure 34 Choke Lever Closed Position setting PAGE 30 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW OPERATION OPERATION Emergency Stop Procedure ALWAYS cut with the saw at FULLTHROTTLE Attempting _ to cut with the saw at less than full throttle could cause the engine must be stopped in an emergency situation blade to bind or stop abruptly in the slab
33. 0K1QWT2 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY PAGE 96 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 HONDA GX390K1QWT2 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY NO PARTNO PART NAME QTY REMARKS 2 13310ZF6W10 CRANKSHAFT Q TYPE ene INCLUDES ITEM W 8 13351ZE3010 WEIGHT BALANCER 1 11 90745ZE2600 KEY 6 3X6 3X43 1 12 91001ZF6003 BEARING RADIAL BALL 6207S 1 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 97 HONDA GX390K1QWT2 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY PAGE 98 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 CYLINDER BARREL ASSY NO PARTNO 1 12000ZF6W13 2 15510ZE2043 4 16541ZE3010 9 90131896650 10 90446KE1000 12 912012 3004 13 912012 9003 14 91353671003 17 9405010000 18 9410912000 19 9425110000 20 957010601200 21 961006202000 22 341507 7003 23 90013883000 HONDA GX390K1QWT2 ENGINE CYLINDER BARREL ASSY PART NAME CYLINDER ASSY ALERT SWITCH ASSY OIL LEVEL SHAFT GOVERNOR ARM BOLT DRAIN PLUG WASHER 8 2X17X0 8 OIL SEAL 35X52X8 OIL SEAL 8 14 5 O RING 13 5X1 5 ARAI NUT FLANGE 10MM WASHER DRAIN PLUG 12MM PIN LOCK 10MM BOLT FLANGE 6X12 BEARING RADIAL BALL 6202 ALERT UNIT OIL BOLT FLANGE 6X12 CT200 po W JO
34. 12 LABEL READ OWNER S MANUAL 1 6 22994 013 LABEL GAS TANK MATCH FLAME 1 7 87532ZH8810 MARK OIL ALERT E 1 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 155 Effective July 15 2003 SIOW A DIVISION OF MULTIQUIP INC PAYMENT TERMS Terms of payment for unit sales are 2 15 days net 30 days from date of invoice unless otherwise specifically stated on ourinvoice Parts invoices have terms of net 10 days Minimum parts billing is 15 00 net Applicable discounts will be computed on merchandise value only Late charges will be assessed at prevailing rates Cash discounts cannot be taken on current billings if any previously billed amounts are past due FREIGHT POLICY Freight policy is established to offer customers every advantage possible Due to bulk freight ratings on some equipment and other shipping considerations freight policies differ by equipment type Actual back freight may be charged for shipments originating from other than specified FOB warehouses See Freight Policy for details All STOW domestic sales are FOB nearest available designated MQ STOW warehouse Export orders are ex works factory located in Carson CA or Boise ID Additions to orders already shipped cannot be accepted for freight minimums Should STOW elect to make partial shipments of an order originally complying with the freight allowed requirements transportation charges will be abs
35. 25249 001 DECAL KEEP HANDS CLEAR WARNING SAFETY ITEM 12 13118 DECAL POWDER COATED 1 13 23330 001 DECAL BELT GUARD CAUTION ER SAFETY ITEM 14 25867 DECAL ROTATION IN DISPLACEMENT A eats SAFETY ITEM 15 35167 DECAL GUARANTEED SOUND POWER 118DB ee SAFETY ITEM 15 35166 DECAL GUARANTEED SOUND POWER 11208 SAFETY ITEM 16 11092 DECAL CE 1 17 35135 DECAL DRIVE LEVER aasan i SELF PROP ONLY 18 35136 DECAL BLADE LOWER 1 SAFETY ITEM 19 36099 DECAL ISO SAFETY GEAR leza SAFETY ITEM 20 297 DECAL THROTTLE LEVER 1 21 25678 DECAL CCW ROTATION i SAFETY ITEM 22 22972 004 DECAL STOW SMALL 1 DECAL BELT usos SAFETY ITEM B DECAL CHECK OIL LEVEL 1 DECAL HOT SAFETY ITEM DECAL LUBRICATION 2 A THROUGH D ARE INCLUDED IN DECAL KIT 11246 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 51 STOW CUTTER 3 CE SAW UNDER CARRIAGE ASSY UNDER CARRIAGE ASSY att 23 AS 17 gt att w PAGE 52 STOW CUTTER 3 CE SAW PARTS amp OP STOW CUTTER 3 CE SAW UNDER CARRIAGE ASSY UNDERCARRIAGE ASSY NO PARTNO PART NAME QTY REMARKS 1 28777 352 FRAME ASSY 16718720 1 2 28781 002 AXL
36. 3 31630ZJ1801 31740ZJ1003 63312ZA7000 90031ZE1000 90121952000 90658SA0003 90673GJ5003 915047540003 957010600800 HONDA GX620TXF2 ENGINE IGNITION COIL ASSY PART NAME COIL ASSY R IGNITION GROMMET IGNITION WIRE COIL ASSY L IGNITION CAP ASSY NOISE SUPPRESSOR COIL ASSY CHARGHE DIODE ASSY ENGINE STOP GROMMET TOOL BOLT FLANGE 6X32 BOLT FLANGE 6X25 CLIP WIRE HARNESS CLIP CORD CLIP WIRE HARNESS BOLT FLANGE 6X8 REMARKS INCLUDES ITEMS W STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 139 HONDA GX620TXF2 ENGINE MUFFLER ASSY MUFFLER ASSY PAGE 140 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 HONDA GX620TXF2 ENGINE MUFFLER ASSY MUFFLER ASSY NO PARTNO PART NAME QTY REMARKS 1 06183ZJ1821 MUFFLER KIT HIGH B OPTIONAL IN INCLUDES ITEMS W 18310ZJ1003 MUFFLER HIGH OPTIONAL 1 3 18321ZJ1003 PROTECTOR MUFF HIGH OPTIONAL 1 4 18330ZJ1600 PIPE EX HIGH L OPTIONAL 1 5 18338ZJ1003 STAY MUFFLER HIGH OPTIONAL 1 6 18396ZJ1003 BAND ASSY OPTIONAL 1 7 957010600800 BOLT FLANGE 6 8 OPTIONAL 6 8 957010801400 BOLT FLANGE 8X14 OPTIONAL 4 9 957010802000 BOLT FLANGE 8X20 OPTIONAL 4 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 141 HONDA GX620TXF2 ENGINE PISTON AND CONNECTING ROD ASSY PISTON amp CONNECTING ROD
37. 3 Inspection V Belts and Water Tank 24 Inspection 25 Manual Start up 26 28 Electric Start up Procedure 29 30 vain AK aS 31 34 Shutdown Procedures a 35 Maintenance ME 36 41 13HP Engine Wiring 42 20HP Engine Wiring 43 Troubleshooting Engine 44 45 Troubleshooting 46 Explanation Of Codes In Remarks Column 47 Suggested Spare Parts 2 49 DRAWINGS Nameplate and Decals 50 51 Under Carriage 0 52 53 Blade Shaft 54 55 Lifting Bale 56 57 Console Push Assembly 58 59 Console Self propelled Assembly 60 61 13 HP Engine Mount Assembly 62 63 20 HP Engine Mount Assembly 64 65 13 HP Engine Assembly 66 67 20
38. 3505 ELEMENT AIR CLEANER EE INCLUDES ITEMS W 3x 172182 3505 FILTER OUTER 1 44 17219 2405 SEAL AIR CLEANER COVER 1 5 17230ZE3841 COVER AIR CLEANER CYCLONE 1 6 17232891000 GROMMET AIR CLEANER 1 7 17238ZE2310 COLLAR AIR CLEANER 2 8 17239ZE3840 COLLAR B AIR CLEANER 1 9 17410ZE3840 ELBOW AIR INCLUDES ITEMS W 10 17470ZE3841 CASE PRE AIR CLEANER 1 11 174752 3841 AIR CLEANER 1 12 174762 3841 GUIDE AIR CLEANER 1 13 90142MB0000 SCREW PAN 5X16 5 5 14 90325044000 WINGNUT TOOL BOX SETTING 2 15 90009ZE2003 BOLT WASHER 6X22 1 16 0405006000 NUT FLANGE 6MM 2 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 87 HONDA GX390K1QWT2 ENGINE CAMSHAFT ASSY CAMSHAFT ASSY PAGE 88 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 HONDA GX390K1QWT2 ENGINE CAMSHAFT ASSY CAMSHAFT ASSY NO PART NAME QTY REMARKS 1 14100ZF6W01 CAMSHAFT ASSEMBLY INCLUDES ITEM W 2 14410ZE3013 ROD PUSH 2 3 14431ZE2010 ARM VALVE ROCKER 2 4 14441ZE2000 LIFTER VALVE 2 5 14451ZE1013 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZE3000 VALVE INTAKE 1 8 14721ZE3000 VALVE EXHAUST 1 9 14751ZE2003 SPRING VALVE 2 10 14771ZE2000 RETAINER INTAKE VALVE SPRING 1 11 14773ZE2000 RET
39. 5 in Rear Wheels 203 mm Dia x 50 mm Wide 8 in x 2 in 141 kg 310 Ibs 162 kg 356 bs 173 kg 380 Ibs Maximum Operating Mass 170 kg 373 Ibs 190 kg 418 Ibs 201 kg 443 Ibs Sound Pressure at Operator s Position 96 dB 88 8 dB Honda 13HP Honda 20HP GX390K1QWT2 GX620TXF2 Gasoline Engine Gasoline Engine Nominal Mass Mass without blade all fluid tanks empty any optional parts removed Maximum Operating Mass Includes blade all fluid tanks full any necessary components installed Hand Arm Vibration at handle results with Cutter 3 CE Saw cutting cured concrete at a depth of 38 1mm 1 1 2 with a 508mm 20 blade at FULL THROTTLE PAGE 4 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW ENGINE SPECIFICATIONS TABLE 2 ENGINE SPECIFICATIONS Engine Model Honda GX390K1QWT2 Honda GX620TXF2 Endine Type Air cooled 4 Stroke Single Cylinder OHV Air cooled 4 Stroke OHV 90 9 yp Horizontal Shaft Engine V Twin Horizontal Shaft BorexStroke 88 mm x 64 mm 3 5 in x 2 5 in 77 x 66 mm 3 0 x 2 6 in 389 cc 23 7 cu in 614 cc 37 4 cu in Maximum Power Output 13 HP 3 600 rpm 20 HP 3 600 rpm 2 7 kg m 2 500 rpm 4 50 kgf m 2 500 rpm 19 5 ft lbs 2 500 rpm 32 5 ft lbs 2 500 rpm Idle IE 1 400 150 rpm 1 400 150 rpm Maximum No Load RPM No Load RPM 3 600 100 rpm 3 600 100 rpm Specific Fuel 20 81 liters hr 1
40. A ENGINE MANUAL START UP 13HP HONDA ENGINE The following start up procedure makes referenceto a HONDA 13 HP Engine Manual Start DO NOT attemptto operate the saw until this manual has been read and thoroughly understood Engine operating steps may vary See included engine manufacturers operating manual blade is ALWAYS rotating Keep i hands and feet clear of rotating blade BJ Raise the saw to full height when 1 maneuvering the saw within the cutting area All displacement of the machine 2 outside the cutting area shall be carried out with the tool not in rotation NEVER place hands or feet inside the belt guard or blade guard while the engine is running ALWAYS shut the engine down before performing any kind of maintenance service on the saw When the engine is running the cutting Figure 22 24 Av CAUTION Ensure the work area is clear of tool debris and unauthorized people Ad CAUTION Keep Wheel Clamp applied lever DOWN until completely ready for cutting operation Figure 22 Wheel Clamp Ensure the wheel clamps are in the LOCKED position Ensure the engine Shutdown switch on the handlebar and the engine ON OFF switch on the engine are both in the OFF position to avoid accidental starting Figures 23 and The Engine Stop Switch located on the handlebar Figure 23 serves both as an Emergency Engine Shut Off and as the primary Shutdown switch This all
41. AGE 32 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 Cutting The operator MUST wear the appropriate protective equipment and clothing while engaged in sawing Failure to do so can result in SERIOUS INJURY DO NOT operate this machine without the Blade Guard or V belt Guards in place While the blade is spinning DO NOT place hands feet or other body parts near the blade to avoid SERIOUS INJURY or DEATH When cutting determine the required cutting depth and use an appropriately sized blade Deep sawing is wasteful to the life of the blade The preferred method of sawing is to Step Cutin increments of 51mm 2 Step Cutting provides the optimum opportunity for the blade to cut fast and last longest Water System 1 Connect hose from water source on board water tank or external water source to the hose fitting connection Figure 3 of the saw The source pressure should be approximately 30 40 psi 2 Ensure the vinyl water tubes are properly inserted into the blade guard holes and are clear of any obstructions 3 Turn water source on Figure 43 OFF Figure 43 On board Water Tank ON OFF Valve 4 Openthe water system valve onthe left side ofthe console by moving the lever tothe ON position Figure 44 and ensure the water is flowing equally to both sides of the diamond blade STOW CUTTER 3 CE SAW OPERATION Figure 44 Water System ON OFF Valve 5 Align the saw al
42. AINER EXHAUST VALVE SPRING 1 12 147752 2010 SEAT VALVE SPRING 1 13 14781ZE2000 ROTATOR VALVE 1 14 147912 2010 PLATE PUSH ROD GUIDE 1 15 90012ZE0010 BOLT PIVOT 8MM 2 16 90206ZE1000 NUT PIVOT ADJ 2 17 12209ZE8003 SEAL VALVE STEM 1 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 89 HONDA GX390K1QWT2 ENGINE CARBURETOR ASSY CARBURETOR ASSY PAGE 90 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 CARBURETOR ASSY 1 160102 2812 2 16011ZA0931 3 16013ZA0931 4 160152 8005 5 16016ZH7W01 6 16024ZE1811 7 16028ZE0005 8 16044ZE3W20 9 16100ZF6V21 10 16124ZE0005 11 16166ZF6W10 12 16173001004 13 16211ZF6000 14 16220ZA0702 15 16221ZF6800 16 16223ZE3W00 20 16610ZE1000 22 169532 1812 23 169547 1 812 24x 169562 1811 25 169572 1812 26 16967ZE0811 28 93500030060H 31 9430520122 33 99101ZH80950 33 99101ZH80980 33 991012981000 34x 99204ZA00450 35 16172ZE3W10 PART NAME GASKET SET VALVE SET FLOAT FLOAT SET CHAMBER SET FLOAT SCREW SET SCREW SET DRAIN SCREW SET CHOKE SET CARBURETOR ASSY BE85C SCREW THROTTLE STOP NOZZLE MAIN GASKET FUEL STRAINER CUP INSULATOR CARBURETOR SPACER CARBURETOR GASKET CARBURETOR GASKET INSULATOR LEVER CHOKE STD LEVER VALVE PLATE LEVER SETTING SPRING VALVE LEVER GAS
43. ASKET MUFFLER SCREW TAPPING 5X8 SCREW TAPPING 4X6 SCREW TAPPING 6X10 NUT FLANGE 8MM SCREW TAPPING 4X6 QTY 1 1 1 1 1 1 1 1 4 3 1 5 1 REMARKS STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 111 HONDA GX390K1QWT2 ENGINE PISTON ASSY PISTON ASSY PAGE 112 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PISTON ASSY NO WP HK 13010ZF6003 13011ZF6003 13012ZF6003 13012ZF6005 13013ZF6003 13101ZF6W00 13102ZF6W00 13103ZF6W00 13104ZF6W00 13111ZF6W00 13200ZE3010 13200ZE3315 90001ZE8000 90601ZE3000 HONDA GX390K1QWT2 ENGINE PISTON ASSY PART NAME RING SET PISTON STD RING SET PISTON OS 0 25 OPTIONAL RING SET PISTON OS 0 50 OPTIONAL RING SET PISTON OS 0 50 OPTIONAL RING SET PISTON 0 75 NIPPON PISTON STD PISTON OS 0 25 OPTIONAL PISTON OS 0 50 OPTIONAL PISTON 0 75 OPTIONAL PIN PISTON ROD ASSY CONNECTING STD ROD ASSY CONNECTING US 0 25 BOLT CONNECTING ROD CLIP PISTON PIN 20MM REMARKS INCLUDES ITEM W INCLUDES ITEM W STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 113 HONDA GX390K1QWT2 ENGINE RECOIL STATER ASSY RECOIL STARTER ASSY PAGE 114 STOW CUTTER 3 CE SAW PAR
44. ASSY PAGE 142 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 NO 1 VO ON C TOOL ES ea S S PART NO 13010ZE8601 13011ZE8601 130122 8601 130132 8601 13101ZJ1000 1310241000 1310341000 1310421000 13111471000 1321041000 132112741003 132122J1003 13213ZJ1003 13214ZJ1003 13215ZJ1003 13216ZJ1003 13217201003 13213ML0000 1312KM3000 90551ZE1000 PART NAME RING SET PISTON STANDARD RING SEL PISTON OS 025 RING SET PISTON OS 050 RING SET PISTON OS 1075 senn PISTON PISTON OS awa aa das apasqa una PISTON OS 06 PIN PISTON ROD SET CONNECTING BEARING A CONNECTING ROD BLUE BEARING B CONNECTING ROD BLACK BEARING C CONNECTING ROD BROWN BEARING D CONNECTING ROD GREEN BEARING E CONNECTING ROD YELLOW BEARING F CONNECTING ROD PINK BEARING G CONNECTING ROD RED BOLT CONNECTING ROD NUT CONNECTING ROD CLIP PISTON PIN 18MM HONDA GX620TXF2 ENGINE PISTON AND CONNECTING ROD ASSY PISTON amp CONNECTING ROD ASSY REMARKS OPTIONAL 2 OPTIONAL HAP OPTIONAL OPTIONAL OPTIONAL OPTIONAL INCLUDES ITEMS W STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 143 HONDA GX620TXF2 ENGINE FUELTANK ASSY FUEL TANK ASSY PAGE 144 STOW CUTTER 3 CE SAW
45. B7 5 Figure 13 Blade Guard CHECK the following on the blade guard Check to ensure the capacity of the blade guard matches the diameter of your diamond blade Check that the guard seats firmly upon the bayonet fitting of the saw frame Check that the spring tensioned front cover of the guard is firmly seated with the rear section of the guard and there are no gaps Check the fit of the water hoses in the sides of the blade guard NEVER lift the blade guard while cutting Check that the flood water tubes are clear and open Test the water supply for pressure and flow to both sides of the blade before sawing operations CHECK the following on the blade flange cover Check that the flange cover seats firmly upon the bayonet fitting of the saw frame prior to operation This flange cover is to be in place when cutting from either the right or left side of the saw Figure 14 Blade Flange Cover V Belts and Covers NEVER attempt to check the V belt with the engine running because severe injury can occur Keep fingers hands hair and clothing away from all moving parts V belts Alignment and Tensioning This slab saw is equipped with 3 premium V belts 3 for 13HP models 4 V belts for 20HP models that have been aligned and tensioned by factory personnel All V belts MUST be installed for proper operation of the saw Failure to run the saw with less than the required number of belts may damage t
46. CE SAW PARTS 8 OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW MAINTENANCE Engine tank amp strainer Servicing Clean every year or 300 hours Thetransmissionreservoiris factory filled Should servicing Fuel line be required use SAE20W 20 API classification SE CC CD Replace every two years or as necessary or better General Motors Dexron B Ford M2C 33F M2C 41 or International Harvester Hy Tran fluids For extreme Spark plug hot weather drain oil and refill with an oil having a viscosity Clean adjust every 6 months or 100 hours Replace every of SAE30W 30 or SAE40W 40 year or 300 hours Drive Chain Check every 50 hours Periodically wipe the chain cleanand Bearing Lubrication Care R re lubricate with penetrating chain oil There are four grease points for the Cutter 3 CE saw Use only w Premium Extreme Pressure Grease conformingto NLG1 Grade The drive chain may stretch requiring tension adjustments 2 consistency To adjust the drive chain tension Rear Wheels 1 1 Loosenthe 3 transmission attachment screws Hydrostatic Grease daily see Undercarriage Assy item 10 AB 2 Blade Shaft Bearings 2 2 Pivotthe transmission inthe U slots of the transmission mount until the proper tension is achieved Hydrostatic il gi Grease daily see Blade Shaft Assy item 15 Transmission lem Raise Lower Adjust Tube 1 Grease daily see Raise Lower Assy i
47. CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 135 HONDA GX620TXF2 ENGINE FAN COVER ASSY PART NAME COVER FAN R8 BRIGHT RED PLATE R SIDE PLATE L SIDE HOOD FAN COVER HOOD FAN COVER PLUG FAN COVER HOLE SHROUD R SHROUD L COLLAR B TAILLIGHT BOLT FLANGE 6X12 CT200 BOLT FLANGE 6X23 BOLT STUD 6X75 BOLT FLANGE 6X20 BOLT FLANGE 6MM BLACK NUT SPRING 6MM NUT FLANGE 6MM BOLT FLANGE 6X8 QTY 4 1 1 1 1 1 1 1 1 6 8 2 2 2 2 4 2 REMARKS HONDA GX620TXF2 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY PAGE 136 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 HONDA GX620TXF2 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY NO PARTNO PART NAME QTY REMARKS 1 19511ZJ1000 FAN COOLING 1 2 1951341000 PLATE COOLING FAN START 1 4 28452ZJ1811 GRID SCREEN P T O 1 6 28454ZJ1801 HOLDER SCREEN GRID OPTIONAL 1 7 31110ZJ1801 FLYWHEEL 1 9 90201263000 NUT FLANGE 20 1 10 90401203000 WASHER 20 1 11 907412 2000 KEY SPECIAL WOODRUFF 25X18 1 12 957010801600 BOLT FLANGE 8X16 4 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 137 HONDA GX620TXF2 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY PAGE 138 STOW CUTTER 3 CE SAW PARTS 8 OPERATION MANUAL REV 5 09 22 06 IGNITION COIL ASSY PART NO 30500ZJ1013 305182 1000 30550ZJ1013 30700ZJ100
48. E FAN COVER ASSY FAN COVER ASSY NO PARTNO PARTNAME QTY REMARKS 4 167312 2003 CLIP TUBE 1 7 19610ZE3010ZB COVER FAN NH1 BLACK 1 10 19631ZE3W00 SHROUD 1 13 36100ZH7003 SWITCH ASSY ENGINE STOP 1 15 90013883000 BOLT FLANGE 6 12 200 6 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 103 HONDA GX390K1QWT2 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY PAGE 104 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 HONDA GX390K1QWT2 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY NO PARTNAME QTY REMARKS i 19511ZE3000 FAN COOLING i 3 28450ZE3W11 PULLEY STARTER SCREEN GRID 1 7 31100ZE3701 FLYWHEEL 1 10 90201ZE3V00 NUT SPECIAL 16MM 1 1 11 907412 2000 KEY SPECIAL WOODRUFF 25X18 1 STOW CUTTER 3 SAW PARTS 8 OPERATION MANUAL REV 5 09 22 06 PAGE 105 HONDA GX390K1QWT2 ENGINE FUELTANK ASSY FUEL TANK ASSY PAGE 106 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 HONDA GX390K1QWT2 ENGINE FUELTANK ASSY FUEL TANK ASSY NO PART NAME QTY REMARKS i 16854ZH8000 RUBBER SUPPORTER 107MM 1 3 16955ZE1000 JOINT FUEL TANK 1 6 175107 301078 FUEL NH1 BLACK 1 8 176207 7023 CAP FUEL FILLER INCLUDES ITEM W 17631ZH7003 GASKET FUEL FILLER CAP 1 15 91353671003 O RING 13 5X1 5 ARAI 1
49. E REAR amp FRONT 1 3 28782 351 FRAME UNDERCARRIAGEE ASSY 1 4 28086 001 WHEEL 8 X 2 75 ROLLER BEARING REAR 2 5 28085 001 WHEEL 5 X 2 75 ROLLER BEARING FRONT 2 6 8151 WASHER FLAT SAE 3 4 8 F 10065 090 BEARING PLAIN 2 8 25181 001 COLLAR SET 0 75 X 1 50 X 50 SPLIT 4 9 8081 PIN CLEVIS 1 2 X 2 3 4 1 10 0447 WASHER FLAT SAE 1 2 4 11 3216 PIN COTTER 1 8D X 1 1 12 0685 SCREW SHS 5 16 18 X 5 16 2 13 2621 ZERK GREASE STR 1 4 28 1 14 1162 CAP ZERK FITTING 1 15 35152 CLAMP WHEEL ASSY l ARR SAFETY ITEM CE INCLUDES ITEM W 16 anaq Qua anqa AA SAFETY ITEM STOW CUTTER 3 CE SAW PARTS 8 OPERATION MANUAL REV 5 09 22 06 PAGE 53 STOW CUTTER 3 CE SAW BLADE SHAFT ASSY BLADE SHAFT ASSY LUBRICATION POINT 16 LUBRICATION POINT NOTES ENGINE PULLEY 13HP amp 20HP HONDA ENGINE ASSY ITEM 2 PAGE 54 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW BLADE SHAFT ASSY BLADE SHAFT ASSY NO PARTNO PART NAME QTY REMARKS 1 28807 002 SPINDLE BLADE 1 2 28081 001 BEARING PILLOW BLOCK 1 25ID AS206 20 2 3 28811 002 FLANGE BLADE INSIDE 4 00D X 1 00 1 4 26928 002 FLANGE BLADE OUTSIDE 1 010 X5 00D X 56 1 26928 004 FLANGE BLADE OUTSIDE 1 010 X4 00D X 56 1 5 0125 KEY WOODRUFF 15 1 6 6059 KEY 1 4 5Q X 2 1018 STOCK 1 7 06922 003 N
50. E COVER 1 4x 133212J1000 BEARING A MAIN OPTIONAL 1 SEE HONDA SERVICE MANUAL 1332241000 BEARING MAIN OPTIONAL 1 SEE HONDA SERVICE MANUAL 4x 13323ZJ1000 BEARING C MAIN OPTIONAL 1 SEE HONDA SERVICE MANUAL 5 15120ZJ1000 COVER ASSY OIL PUMP 1 6 15124ZJ1003 ROTOR OIL PUMP OUTER 1 F 15232ZJ1000 SPRING RELIEF VALVE 1 8 15348ZJ1000 COVER OIL FILTER 1 9 15427ZJ1000 SCREEN OIL FILTER 1 10 15655ZJ1000 DIPSTICK OIL 1 11 16541ZJ1000 SHAFT GOVERNOR ARM 1 12 16542ZJ1000 FORK GOVERNOR 1 15 90007ZG8300 BOLT SEARLING 1 16 91201ZJ1003 OIL SEAL 38X58X11 1 17 91259 0000 SEAL 10 16 4 5 1 18 91302 6830 O RING 13 3 0 2 19 93500050100A SCREW PAN 5X10 2 20 9430108140 PIN A DOWEL 8X14 2 21 957010602000 BOLT FLANGE 6X20 3 22 957010805000 BOLT FLANGE 8X50 9 23 9621112000 BALL STEEL 12 3 8 1 24 966000601600 BOLT SOCKET 6X16 2 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 127 HONDA GX620TXF2 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY PAGE 128 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 HONDA GX620TXF2 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY NO PARTNO PART NAME QTY REMARKS 1 13310ZJ0U60 CRANKSHAFT T TYPE 1 4 9040141000 WASHER CRANKSHAFT THRUST 1 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 129 HONDA GX620T
51. ER SAFETY ITEM 2 28729001 GUARD SPLASH BLADE Taas SAFETY ITEM 3 60021 HOSE 3 8ID X 5 80D BRAIDED PVC PAC 1 670 4 0131A SCREW HHC 1 4 20 X 3 4 2 5 10024 NUT NYLOC 1 4 20 2 6 24642001 Y CONNECTOR 3 8 1 F 12694006 HOSE CLAMP SPRING 3 4 HOSE 2 8 24778001 FITTING BRASS 1 2BARB X 3 4F GRDN 1 9 18626001 SPRING TENSION GUARD BLADE 2 10 22129001 PIPE STRAP 3 8 2 11 21168 SCREW HHC 3 8 16 X 4 75 1 12 0424 SCREW HHC 1 4 20 X 1 1 4 4 13 0949 NUT HEX FINISH 1 4 20 PLATED 4 14 0181B WASHER LOCK 1 4 MED 4 15 0948 WASHER FLAT SAE 1 4 6 16 0205 SCREW HHC 3 8 16 X 1 0 1 17 0166A WASHER LOCK 3 8 MED 2 18 10136 WASHER FLAT SAE 3 8 2 19 35224 SHIELD BLADE GUARD ia IE SAFETY ITEM 20 11534 NUT U TYPE 1 4 20 2 STOW CUTTER 3 CE SAW PARTS 8 OPERATION MANUAL REV 5 09 22 06 PAGE 75 STOW CUTTER 3 CE SAW MANUAL RAISE AND LOWER ASSY 20 IN MANUAL RAISE AND LOWER ASSY 20 IN LUBRICATION POINT PAGE 76 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW MANUAL RAISE AND LOWER ASSY 20 IN JACK SCREW ASSY 20 BLADE NO PARTNO PART NAME QTY REMARKS 1 28793 352 JACKPOST ASSY OBS USE 28793352 1 2 2621 ZERK GREASE STR 1 4 28 1 3 28806 001 JACKSCREW 1 4 28083 001 BEARING FLANGE 1 5 28809 001 SPACER JACKSCREW 1 6 4568 PIN ROLL 3 16 X 1 1 F 28877 351 SCREW COVER ASSY
52. HP Engine 68 69 Pointers And Covers a 70 71 Water System Assembly 72 73 Blade Guard 74 75 Manual Raise and Lower Assy 20 inch 76 77 SELF PROPELLED MODELS ONLY Battery Assembly 78 79 Transmission Engage Lever Assembly 80 81 Hydrostatic Transmission Assembly 82 83 Hydrostatic Drive Assembly 84 85 HONDA GX390K1QWT2 GASOLINE ENGINE Air Cleaner 86 87 Camshaft Assembly 88 89 Carburetor Assembly a a 90 91 Control Assembly 92 93 Crankcase Cover Assembly 94 95 Crankshaft 96 97 Cylinder Barrel Assembly 98 99 Cylinder Head Assembly 100 101 Fan Cover Assembly 102 103 Flywheel Assembly 104 105 Fuel Tank Assembly canona 106 107 Ignition Coil 108 109 Muffler Assembly 110 111 Piston Assembly 112 113 Recoil Starter Assembly 114 115 LADOS
53. IP TUBE 10 5MM 4 15 950033600310M BULK HOSE VINYL 11X13X3000 X 11X13X160 1 16 957010600800 BOLT FLANGE 6X8 2 17 957010601400 BOLT FLANGE 6X14 2 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 147 gt c 4 lt cc LLI cc cc lt O LLI LLI cN LL gt lt N cO gt lt lt lt I CARBURETOR ASSY PAGE 148 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 CARBURETOR ASSY NO PARTNO 1 12357ZJ1000 2 15772551000 16010208000 4x 16011382004 5 16013ZV4005 6 16015ZJ1000 7 16016ZJ1010 8 16024124760 9 16028268000 10 160812 4650 11 16100471023 12 161748141881 13 16150471010 14 16166471010 15 16178548004 16 16200471003 17 162112741000 18 16221268000 19 17228708003 20 1741021000 21 190247 0000 22 90682959661 938920501208 24 9500202080 25 950054500120M 26 958010610508 27 99201ZG80900 27 99201ZG80920 27 992012680950 HONDA GX620TXF2 ENGINE CARBURETOR ASSY PART NAME TUBE BREATHER CLIP BREATHER TUBE GASKET SET VALVE SET FLOAT FLOAT SET CHAMBER SET FLOAT SCREW SET SCREW SET DRAIN SCREW SET SCREW WASHER CARBURETOR ASSY BG224A CAP CHOKE LEVER DUST JET SET 45 NOZZLE MAIN O RING 5 8X1 9 VALVE ASSY SOLENOID INSULATOR CARBURETOR GASKET CARBURETOR GASKET AIR CLEANER ELB
54. KET VALVE CUP FUEL STRAINER SCREW PAN 3X6 PIN SPRING 2X12 JET MAIN 95 OPTIONAL JET MAIN 98 OPTIONAL JET MAIN 100 JET SET PILOT 45 COLLAR SET HONDA GX390K1QWT2 ENGINE CARBURETOR ASSY TY REMARKS INCLUDES ITEMS W INCLUDES ITEM W faen INCLUDES ITEM W INCLUDES ITEMS W EE INCLUDES ITEM W INCLUDES ITEM W STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 91 HONDA GX390K1QWT2 ENGINE CONTROL ASSY CONTROL ASSY PAGE 92 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 CONTROL ASSY NO PARTNO 2 16551ZE3000 3 16555ZE3000 4 16561ZE3000 5 16562ZE3000 6 16570ZE3W20 10 16571ZE3W00 11 165742 1000 12 165754 2 00 13 16576891000 14 165782 1000 15 16581ZE3W00 17 16584883300 18 16592883310 21 90013883000 22 90015ZE5010 24x 90114SA0000 27 93500050320 28 93500050160 29 9405006000 HONDA GX390K1QWT2 ENGINE CONTROL ASSY PART NAME ARM GOVERNOR ROD GOVERNOR SPRING GOVERNOR SPRING THROTTLE RETURN CONTROL ASSY LEVER CONTROL SPRING LEVER WASHER CONTROL LEVER HOLDER CABLE SPACER CONTROL LEVER BASE CONTROL SPRING CONTROL ADJUSTING SPRING CABLE RETURN BOLT FLANGE 6X12 CT200 BOLT GOVERNOR ARM NUT SELF LOCK 6 SCREW PAN 5X32 SCREW PAN 5X16 NU
55. ONTROL ASSY CONTROL ASSY PAGE 122 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 CONTROL ASSY NO 12 13 14 16 17 22 23 24 26 27 30 31 34x 35 PART NO 16263ZE3790 16500ZJ1000 1653421000 1655041000 1655541000 16561261000 16561ZJ1000 16562ZJ1000 16570ZJ1000 16574ZE1000 16575ZH8000 16578ZE1000 16584883300 16628ZJ1000 16649ZJ1000 17951ZG1000 90013883000 90015ZE3790 90114SA0000 93500050120H 93500050250H 94001050000S 9405006000 HONDA GX620TXF2 ENGINE CONTROL ASSY PART NAME JOINT ROD CONTROL ASSY SPRING STARTER ARM GOVERNOR ROD GOVERNOR SPRING GOVERNOR SPRING GOVERNOR SPRING THROTTLE RETURN LEVER CONTROL SPRING LEVER WASHER CONTROL LEVER SPACER CONTROL LEVER SPRING CONTROL ADJUSTING ROD CHOKE KNOB HOLDER CHOKE KNOB KNOB CHOKE BOLT FLANGE 6X12 BOLT GOVERNOR ARM NUT SELF LOCK 6MM SCREW PAN 5X12 SCREW PAN 5X25 NUT HEX 5MM NUT FLANGE 6MM QTY 1 PO DP N REMARKS INCLUDES ITEMS W STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 123 HONDA GX620TXF2 ENGINE CONTROL BOX ASSY CONTROL BOX ASSY PAGE 124 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 CONTROL BOX ASSY NO 1 2
56. OW AIR CLEANER COLLAR DISTANCE CLIP B CABLE SCREW WASHER 5X12 CLIP TUBE B8 BULK HOSE VAC 4 5X1000 X 4 5X460 BOLT FLANGE 6X105 JET SET MAIN 90 SET MAIN 92 JET SET MAIN 95 Y REMARKS i m ss po NA INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W OPTIONAL OPTIONAL STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 149 HONDA GX620TXF2 ENGINE STARTER MOTOR ASSY STARTER MOTOR ASSY PAGE 150 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 HONDA GX620TXF2 ENGINE STARTER MOTOR ASSY STARTER MOTOR ASSY NO PARTNO PART NAME QTY REMARKS 1 31200ZJ1004 MOTOR ASSY 1 INCLUDES ITEMS W 2 31243ZJ1800 BRACKET STARTER MAGNETIC SETTING 1 INCLUDES ITEMS W 3 32402231810 CABLE MAGNET SWITCH 1 4 32411KB9930 COVER A MAGNETIC SWITCH 1 5 32411402000 COVER STARTER MOTOR TERMINAL 1 6 35850ZJ1811 SWITCH ASSY STARTER MAGNETIC 1 94050060000 FLANGE 6 2 8 9407006080 NUT WASHER 6MM 2 9 9430110120 PIN DOWEL 10X12 2 10 957010811000 BOLT FLANGE 8X110 2 11 31213ZJ1004 GEAR SET PINION 1 12 31217231004 ARMATU
57. RE 1 13 312252 1004 STOPPER SET PINION 1 14 31226ZJ1004 BRUSH SET 1 15 3123121004 HOLDER BRUSH 1 16 31235ZJ1004 BRACKET FR 1 17 31237ZJ1004 NUT SET TERMINAL 1 18 312812 1004 BOLT THROUGH 2 19 90407201004 WASHER THRUST 1 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 151 HONDA GX620TXF2 ENGINE GASKET KIT ASSY GASKET KIT ASSY NO ARTWORK AVAILABLE PAGE 152 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 HONDA GX620TXF2 ENGINE GASKET KIT ASSY GASKET KIT ASSY NO PARTNO PART NAME QTY REMARKS 1 061A1ZJ1000 GASKET INCLUDES ITEMS W 2 12251ZJ1003 GASKET CYLINDER HEAD 2 3 12358ZJ1000 GASKET BREATHER COVER 1 4x 12391ZJ1000 GASKET HEAD COVER 2 5 16221ZG8000 GASKET CARBURETOR 2 6 171541ZJ1003 GASKET IN MANIFOLD 2 7 17228ZG8003 GASKET AIR CLEANER 1 8 183332 1000 GASKET EX PIPE 2 9 91301805000 O RING 26 2 7 1 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 153 HONDA GX620TXF2 ENGINE LABEL ASSY LABEL ASSY PAGE 154 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 HONDA GX620TXF2 ENGINE LABEL ASSY LABEL ASSY NO PARTNO PART NAME QTY REMARKS 1 87101ZJ1000 MARK EMBLEM GX620 1 2 87152ZJ1000 LABEL SPECIFICATION GX620 1 4 87522ZJ1000 LABEL CAUTION 1 5 22994 0
58. SAW 13HP HONDA ENGINE MOUNT ASSY 13HP HONDA ENGINE MOUNT ASSY NO PARTNO PART NAME QTY REMARKS 1 15868 032 SCREW SQHS 1 2 13 X 4 CUP PLAIN 1 2 0447 WASHER FLAT SAE 1 2 9 3 968011 NUT HEX FINISH 1 2 13 1 4 10176 NUT NYLOC 1 2 13 4 5 3214 SCREW HHC 1 2 13 X 1 1 4 4 6 9154 SCREW 3 8 16 X 1 3 4 4 7 10136 WASHER FLAT SAE 3 8 8 8 10133 NUT NYLOC 3 8 16 4 9 28804 351 ENGINE BASE ASSY 1 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 63 STOW CUTTER 3 CE SAW 20HP HONDA ENGINE MOUNT ASSY 20HP HONDA ENGINE MOUNT ASSY SE b 5 NOTES ENGINE SHOWN FOR MOUNTING PURPOSE ONLY ENGINE MAY NOT LOOK LIKE ILLUSTRATION PAGE 64 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW 20HP HONDA ENGINE MOUNT ASSY 20HP HONDA ENGINE MOUNT ASSY NO PARTNO PART NAME QTY REMARKS 1 15868 032 SCREW SQHS 1 2 13 X 4 CUP PLAIN 1 2 0447 WASHER FLAT SAE 1 2 9 3 968011 NUT HEX FINISH 1 2 13 1 4 10176 NUT NYLOC 1 2 13 4 5 3214 SCREW HHC 1 2 13 X 1 1 4 4 6 4370 SCREW HHC 3 8 16 X 2 1 4 4 10136 WASHER FLAT 5 3 8 8 8 10133 NUT NYLOC 3 8 16 4 9 28804 351 ENGINE BASE ASSY 1 10 27044 001 SPACER 2 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 65 STOW CUTTER 3 CE SAW 13HP HONDA ENGINE ASSY 13HP HONDA ENGINE ASSY
59. T FLANGE 6MM Q REMARKS JPY INCLUDES ITEMS W STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 93 HONDA GX390K1QWT2 ENGINE CRANKCASE ASSY CRANKCASE COVER ASSY PAGE 94 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 HONDA GX390K1QWT2 ENGINE CRANKCASE ASSY CRANKCASE COVER ASSY NO PART NO PART NAME QTY REMARKS 2 11300ZE3602 COVER ASSY CRANKCASE ENO INCLUDES ITEMS W 3 113812 3801 GASKET CASE COVER 1 4 15600ZG4003 CAP ASSY OIL INCLUDES ITEM W 5 15600735003 CAP ASSY OIL FILLER aoi IPA INCLUDES ITEM W 8 15625ZE1003 GASKET OIL FILLER CAP 2 9 16510ZE3000 GOVERNOR ASSY a aaa EET INCLUDES ITEMS W 10 16511ZE8000 WEIGHT GOVERNOR 3 11 165122 3000 HOLDER GOVERNOR WEIGHT 1 12 16513ZE2000 PIN GOVERNOR WEIGHT 3 13 16531ZE2000 SLIDER GOVERNOR 1 13 16531Z0A000 SLIDER GOVERNOR 1 15 90602ZE1000 CLIP GOVERNOR HOLDER 1 16 90701HC4000 PIN DOWEL 8X12 2 17 912012 3004 OIL SEAL 35 52 8 1 18 9410106800 WASHER PLAIN 6MM 1 19 957010804000 BOLT FLANGE 8X40 7 20 961006202000 BEARING RADIAL BALL 6202 1 21 961006207000 BEARING RADIAL BALL 6207 1 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 95 HONDA GX39
60. TION MANUAL REV 5 09 22 06 CYLINDER HEAD ASSY NO 1 2 3x PART NO 12210ZJ1000 12220741000 12205ZE2305 12216ZE2300 12251ZJ1003 12311ZJ1000 12314ZJ1000 1239ZJ1000 15611921000 17101ZJ1000 17151ZJ1003 90121ZJ1000 91301805000 92900080250B 9430112200 957010603200 957011007500 957011013000 9807956846 HONDA GX620TXF2 ENGINE CYLINDER HEAD ASSY PART NAME CYLINDER HEAD R CYLINDER HEAD L GUIDE EX VALVE OS OPTIONAL CLIP VALVE GUIDE GASKET CYLINDER HEAD COVER HEAD COVER HEAD FILLER GASKET HEAD COVER CAP OIL MANIFOLD IN GASKET IN MANIFOLD BOLT FLANGE 6X25 CT200 O RING 26X2 7 BOLT STUD 8X254 PIN A DOWEL 12X20 BOLT FLANGE 6X32 BOLT FLANGE 10X75 BOLT FLANGE 10X130 SPARK PLUG BPR6ES NGK NN PS QTY 1 1 REMARKS INCLUDES ITEMS W INCLUDES ITEMS W STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 133 HONDA GX620TXF2 ENGINE FAN COVER ASSY FAN COVER ASSY PAGE 134 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 FAN COVER ASSY PART NO 19611ZJ1000ZB 19612ZJ1000 19641ZJ1000 19615ZJ0U60 196152720070 196182720070 19631ZJ1000 19632ZJ1000 33713GC2000 90013883000 90018ZE1000 900422 1000 90104GF6000 90113GE4000 90320MM5000 9405006000 957010600800 STOW
61. TS amp OPERATION MANUAL REV 5 09 22 06 RECOIL STARTER ASSY NO PARTNO 1 28400ZE3W01ZB 2 28410ZE3W01ZB 3 28421ZE3W01 4 28422ZE2W01 5 28441ZE2W01 6 28442ZE2W01 7 28443ZE2W01 8 28444ZE2W01 10 28461ZE2W02 11 284622 7003 13 90004ZE2W01 14 90008ZE2003 HONDA GX390K1QWT2 ENGINE RECOIL STATER ASSY PART NAME STARTER ASSY RECOIL NH1 BLACK CASE RECOIL STARTER NH1 BLACK PULLEY RECOIL STARTER RATCHET STARTER SPRING FRICTION SPRING STARTER RETURN SPRING RATCHET RETAINER SPRING GRIP STARTER ROPE RECOIL STARTER SCREW CENTER BOLT FLANGE 6X10 QTY REMARKS 1 1 1 2 1 1 2 1 1 1 1 3 INCLUDES ITEMS W STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 115 HONDA GX390K1QWT2 ENGINE LABELS ASSY LABELS ASSY PAGE 116 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 HONDA GX390K1QWT2 ENGINE LABELS ASSY LABELS ASSY NO PARTNO PART NAME QTY REMARKS 2 87521ZF6W01 EMBLEM 1 4 87522ZH9000 LABEL CAUTION 1 7 87528ZE2810 MARK CHOKE EXTERNAL 1 9 87532ZH8810 MARK OIL ALERT E 1 12 87534ZE1841 LABEL AIR CLEANER CAUTION 1 13 87535ZE1840 MARK AIR CLEANER SALES POINT 1 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 117 HONDA GX620TXF2 ENGINE AIR CLEANER ASSY BAR PAGE 118 STOW CUTTER 3 CE SAW
62. UT HEX JAM LH 1 14 PLATED 1 8 06502 012 SCREW HHC 7 16 14 X 1 1 2 4 9 2955 WASHER LOCK 7 16 ZINC 4 10 0448 WASHER FLAT SAE 7 16 4 11 25172 003 PULLEY BLADE SHAFT 3F3V33X112 13 HP PUSH amp 20 IN SELF PROP MODELS 11 23280 001 PULLEY BLADE SHAFT 43V4 12 I 20 IN SELF PROP MODELS 12 1528 SCREW SHS 2 13 28841 001 BUSHING SPLIT TYPE 1 14 0424 SCREW 1 4 20 X 1 1 4 3 15 2621 ZERK FITTING 2 16 1162 CAPGREASE ZERK 2 RED 2 17 16052 KE EE asuaka SO 13 HP PUSH 8 ERE EEE EE SELF PROP MODELS 17 15897 V BELT 3V x 355 4 18 23250 002 SPACER SPINDLE 1 19 07038 016 NUT HEX JAM 1 14 PLATED 1 20 15046 PIN DOWEL 3 8 x1 1 4 LG 1 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 55 STOW CUTTER 3 CE SAW LIFTING BALE ASSY LIFTING BALE ASSY PAGE 56 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW LIFTING BALE ASSY LIFTING BALE ASSY NO PARTNO PART NAME QTY REMARKS 1 28890 351 13HP LIFT BALE ASSY 1 1 28890 352 20HP LIFT BAIL ASSY 1 2 28893 001 BRACE 13HP BAIL 1 2 28893 002 BRACE 20HP BAIL 1 3 0205 SCREW HHC 3 8 16 X 1 0 2 4 10133 NUT NYLOC 3 8 16 2 5 10136 WASHER FLAT SAE 3 8 4 6 5283 NUT NYLOC 5 16 18 2 F 0300 B WASHER FLAT SAE 5 16 4 8 0202 SCREW HHC 5 16 18 X 1 ZINC 2 STOW CUTTER 3 CE SAW PARTS
63. W WATER SYSTEM ASSY WATER SYSTEM ASSY RY WW lt WATER SOURCE HERE NOTES INCLUDED WITH ITEM4 2 INCLUDED WITH ITEM6 3 INCLUDED WITH ITEM 11 PAGE 72 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW WATER SYSTEM ASSY WATER SYSTEM FROM CONSOLE SP NO PARTNO PART NAME QTY REMARKS 1 12694 008 HOSE CLAMP SPRING TYPE 7 8 O D HOSE 4 2 23255 004 HOSE WATER 1 2 X 37 1 3 23566 001 FITTING PLASTIC 90 1 2MP X 1 2BARB 1 4 23259 001 VALVE BALL 1 2 MPT BRASS NIBCO 1585 70 1 5 23254 001 FITTING NIPPLE 1 2MP X 2 GALV 1 6 16378 009 U BOLT W NUTS 1 7 15544 FITTING BRASS 1 2FP 3 4F GRDN STR 1 8 24778 001 FITTING BRASS 1 2 BARB X 3 4 GRDN 1 9 1662 TIE CABLE TY RAP BLACK 2 10 28861 501 TRIM KIT WATER TANK RUBBER 1 11 28089 001 TANK 5 GAL WATER 1 12 27040 001 HOSE 19 IN VINYL WATER TANK 1 13 28861 001 CORD TANK RETAINER 1 14 28860 001 KNOB 1 15 06499 004 HHCS 1 4 20 x 1 2 1 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 73 STOW CUTTER 3 CE SAW BLADE GUARD ASSY BLADE GUARD ASSY PAGE 74 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW BLADE GUARD ASSY BLADE GUARD ASSY NO PARTNO PART NAME QTY REMARKS 1 29406352 BLADE GUARD P
64. XF2 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY PAGE 130 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 NO PART NO 12000ZJ1810 12356ZJ1000 12358ZJ1000 123722 2300 133212J1000 1332241000 1332341000 15400 5 15558ZJ1010AH 25523VD6010 31511ZJ1000 35480ZJ1812 90018PN3000 90029888000 90031ZE1000 9120121003 91353671003 9280014000 9405010000 9410914000 957010607509 961406003010 CYLINDER ASSY COVER BREATHER GASKET BREATHER COVER VALVE BREATHER BEARING A MAIN OPTIONAL BEARING B MAIN OPTIONAL BEARING C MAIN OPTIONAL FILTER OIL VALVE DRAIN 14X1 5 OPTIONAL COLLAR FILTER SETTING CLAMP WIRE SWITCH ASSY OIL LEVEL HOLDER OIL FILTER BOLT FLANGE 6X16 BOLT FLANGE 6X32 OIL SEAL 38X58X11 O RING 13 5X1 5 ARAI BOLT DRAIN PLUG 14MM NUT FLANGE 10MM WASHER DRAIN PLUG BOLT FLANGE 6X75 BEARING RADIAL BALL 6003 1 1 1 1 1 1 NN P PP O QTY ss HONDA GX620TXF2 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY REMARKS INCLUDES ITEMS W SEE HANDA SERVICE MANUAL SEE HONDA SERVICE MANUAL SEE HONDA SERVICE MANUAL STOW CUTTER 3 CE SAW PARTS 8 OPERATION MANUAL REV 5 09 22 06 PAGE 131 HONDA GX620TXF2 ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY PAGE 132 STOW CUTTER 3 CE SAW PARTS amp OPERA
65. access to filter element STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 15 immediately after operating NEVER operate the engine with the muffler removed Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed KA kaspapas 9 Fuel Tank Holds unleaded gasoline For additional information refer to engine owner s manual STOW CUTTER 3 CE SAW 20HP HONDA ENGINE COMPONENTS Figure 5 Engine Controls and Components Honda GX620TXF2 INITIAL SERVICING The engine Figure 5 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturers engine manualfor instructions amp details of operation and servicing 1 Engine ON OFF Switch ON position permits engine 10 Air Filter Prevents dirt and other debris from entering the starting OFF position stops engine operations fuel system Unsnap air filter cover to gain access to filter 2 Fuel Tank Holds unleaded gasoline For additional element information refer to engine owner s manual 11 Muffler Used to reduce noise and emissions NEVER 3 Throttle Lever Controlled by accelerator pedal touch the muffler while it is hot Serious burns can result increases or decreases engine RPM NEVER operate the engine with the muffler removed
66. ade nut against the outer flange Tighten blade nut approximately 62 69 N m 45 50 ft lbs Outside Blade Flange Collar Ensure that the flange face is clean and free of debris and is placed flush against the diamond blade 7 Check that the drive pin goes through the blade pin hole 6 and seats properly into the inner flange 8 Blade Pin Hole Align this hole with the drive pin hole on the inner flange collar Diamond Blade Ensure that the proper blade has been selected for the job Pay close attention to the directional arrow on the blade clockwise for right side cutting counter clockwise for left side cutting The arbor hole of the blade must match the 1 arbor of the blade shaft Inner Flange Collar This flange is fixed upon the blade shaft and is manufactured with a drive pin hole The inside surface of the flange must be free of debris and permit a tight closure on the surface of the blade Figure 12 Diamond Blade Placement PAGE 22 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW INSPECTION GUARDS COVERS amp BELTS Guards and Covers Check NEVER operate the saw without blade guards and covers Figures 13 and 14 in place DO NOT operate with the front of the blade guard raised The blade exposure cannot exceed 180 degrees during operations Adhere to the safety guidelines of the American National standards Institute ANSI B7 1 and
67. amp OPERATION MANUAL REV 5 09 22 06 PAGE 57 STOW CUTTER 3 CE SAW CONSOLE ASSY PUSH MODELS CONSOLE ASSY PUSH MODELS PAGE 58 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW CONSOLE ASSY PUSH MODELS CONSOLE ASSY PUSH NO PARTNO PART NAME QTY REMARKS 1 28796 351 HANDLE ASSY 1 2 15081 GRIP 170 HW 40001610055 2 3 4196 SCREW HHC 3 8 16 X 75 4 4 0166 WASHER LOCK 3 8 MED 4 5 10136 WASHER FLAT SAE 3 8 4 6 28791 351 HOUSING ASSY YELLOW STOW 1 F 28805 001 COVER CONSOLE SIDE CUTTER 3 YELLOW 1 8 29013 001 WRENCH BOX END 1 1 2 1 9 1579 SCREW HHC 1 4 20 X 1 2 4 10 0181B WASHER LOCK 1 4 MED 8 11 0948 WASHER FLAT SAE 1 4 4 12 0205 SCREW HHC 3 8 16 X 1 0 8 13 0166 WASHER LOCK 3 8 MED 8 14 4001 WASHER FLAT USS 3 8 PLD 8 15 35127 SWITCH ENGINE ON OFF Tagas SAFETY ITEM 16 35200 WIRE ENGINE ON OFF SWITCH ere SAFETY ITEM 17 19266 BLIND NUT 1 4 20 4 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 59 LLI O cc LL LLI L gt o lt LLI 42 lt lt c LLI cc LLI 2 O c CONSOLE ASSY SELF PROPELLED MODELS PAGE 60 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE
68. aned ensure that lubrication is accom plished AFTER steam cleaning operations ALWAYS ensure that both ENGINE ON OFF switches on the handlebar and on the engine are inthe OFF position and that the spindle has COMPLETELY STOPPED ROTATING before performing any of the the following operations REMOVING or INSTALLING blades ADJUSTING front or rear pointers LUBRICATING any components REMOVING engine mounting bolts INSPECTING ADJUSTING OR REPLACING drivebelt spindle spindle bearings or ANY engine part REMOVING blade or belt guards 14 General Engine Care Engine check Check daily for any oil and or fuel leakage thread nut amp bolt tightness and overall cleanliness Engine oil Check daily Inspect with blade removed and saw frame level on a level surface Keep the oil clean and at the proper servicing level Figure 7 DO NOT OVERFILL SAE 10W 30 of SGis recommended for general use Engine oil change Change engine oil the first month or 20 hours of operation Then every 3 months or 50 HOURS of operation See Engine Owner s Manual for detailed information ALWAYS dispose of used oil in a responsible manner Ensure that the disposition of all hazardous waste is handled properly Call your Recycling Center for information about recycling engine oil Saw Blade Removal and Installation See page 22 Engine air filter See Engine Owners Manual for detailed information PAGE 36 STOW CUTTER 3
69. autions when handling batter ies that contain sulfuric acid The remainder can be brought to a salvage yard or metal reclamation facility for further dismantling STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 41 STOW CUTTER 3 CE SAW 13HP ENGINE WIRING DIAGRAM RECOIL START OIL ALERT UNIT IGNITION SWITCH TRANSISTORIZED IGNITION UNIT BLACK fe GREEN LEVEL SWITCH Figure 60 13HP Honda Engine Wiring Diagram PAGE 42 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW 20HP ENG WIRING DIAGRAM ELECTRIC START BLK RED PICK UP COIL ENGINE STOP DIODES l NTT RECTIFER BLK 16 AWG BLKIRED 16 AWG WHT 16AWG a ET me sa SPARK PLUG RIGHT 2 T CONTROL BOX MAIN FUSE int CHASSIS IGNITION 5515 IGNITION GND COIL OND COIL RIGHT LEFT 12 VDC WHT 12 AWG 1 BLKAVHT 16 AWG 9 2 aj CONTROL BOX COMBINATION SWITCH 5 5 CHASSIS POSITIVE STARTER SR rer 98 MOTOR e IFA log I I BATTERY I FUEL CUT amp 1 SOLENOID amp 1 a 2 5 L CHARGE COIL I CHASSIS CHASSIS 5 NEGATIVE OND ou i CHASSIS CHASSIS GND GND OIL LEVEL SWITCH OILALERT UNIT COMBINATION SWITCH CONTINUITY Ne e
70. cool before servicing Keep the machinery in proper running condition Fix damage to the machine immediately and ALWAYS replace broken parts Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste Saw Transportation Safety Use appropriate lifting equipment to ensure the safe movement of the saw DO NOT use the handle bars and or front pointer as lifting points When transporting of the saw is required place saw directly inside towing vehicle truck bed and tie down securely NEVER tow saw directly behind towing vehicle DO NOT use the saw on slopes or on extremely un level surfaces An engine tipped to extreme angles may cause oil to gravitate into the cylinder head making the engine start difficult NEVER transport the saw with the blade mounted All displacement of the machine outside the cutting area shall be carried out with the tool not in rotation Emergencies ALWAYS know the location of the nearest fire extinguisher 6 ALWAYS know the location of the FIRSTAID KIT nearest first aid kit In emergencies ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency B 412 AMBULANCE
71. d Covers the saw blade during cutting operations amp allows water hoses to be connected to the cover for wet cutting Belt Cover Covers the drive shaft belt engine pulley and the hydraulic transmission belt on self propelled models only Drive Shaft Pulley Guard Covers the drive shaft pulley Rear Wheels Allows the saw to be rolled across ground On self propelled models the rear wheels are turned by the spline gears attached to the hydraulic transmission system Pointer Arm Front pointer wheel assists in straight tracking Lifts up for storage and pivots down for use Lifting Bale Kit Allows for easy lifting and transporting the Cutter 3 Saw Engine OFF Switch Toggle in either direction to stop the engine Wheel Clamp Move handle down making contact with wheel to avoid unwanted rolling movement Lift handle to release Throttle Lever self propelled units only Used to adjust engine RPM speed SLOW or FAST PAGE 14 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW 13HP HONDA ENGINE COMPONENTS Figure 4 Engine Controls and INITIAL SERVICING Components Honda GX390K1QWT2 The engine Figure 4 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturers Engine manual for instructions amp details of operation and servicing 1 Fuel Filler Cap Remove this cap to add unleaded gasoli
72. d without written permission All other trademarks are the property of thier respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations are based on the Cutter 3 CE Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations To find the latest revision of this publication visit our website at www multiquip com STOW CUTTER 3 CE SAW TABLE OF CONTENTS STOW CUTTER 3 SLAB SAW Here s How To Get Help a a 2 Table Of Contents sameie 3 Specifications EE 4 5 Dimensi n ES 6 Safety Message Alert Symbols 7 8 Rules for Safe Operation 9 11 DGS aa 12 General Information 13 Major Components 14 13 HP Engine Components 15 20 HP Engine Components 16 17 19 Inspection BE een 20 Inspection Blade 21 22 Inspection Guards Covers and V Belts 2
73. d or replace V Belts Insufficent Engine power Check Throttle setting Check Engine horespower aati Check that the blade is oriented and rotational Improper direction of rotation arrow points in a Down Cutting direction elinni Check that the blade amp flange pin is properly Blade is slipping on the blade shaft installed on the blade shaft Blade being used on misaligned saw shaft bearings and alignment Blade is excessively hard for the material being cut Blade being used at improper RPM Check specifications of the blade with the material being cut Consult Dealer or Multiquip for information Ensure blade surface feet per minute speed SFPM is approximately 6 000 Blade improperly mounted on arbor Ensure blade is properly affixed on the blade shoulders and flanges shaft Excessive force applied to blade while Do not force the blade in the cut Apply a cutting slow steady pace to sawing Consult Dealer or Multiquip for correct blade Try cutting very soft material sandstone silica brick cinder block to Redress the blade Blade too hard for the material being cut Blade improperly mounted on arbor shoulders and flanges Blade not receiving enough cooling water or air Abor hole out of round Incorrect blade chosen for material being cut Excessive force applied to blade while cutting Ensure blade is properly affixed on the blade shaft Ensure the blade flanges are clean amp fre
74. e of debris Ensure proper flow amp volume of water is provided for wet cutting blades Ensure sufficent cooling air is circulated about a dry cutting blade Ensure blade is properly affixed on the blade shaft Check specifications of the blade with the material being cut Consult Dealer or Multiquip for information Do not force the blade in the cut Apply a slow steady pace to sawing PAGE 46 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book Items Found In the Remarks Column Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is used Model Number Where indicated this shows that the corresponding partis utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column or gt belong to the same assembly or kit The contents of this parts catalog are subject to change without notice If more than one of the same reference number is listed the last one listed indicates newest or latest part available STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 47 NOTE PAGE
75. e damage Figure 11 Diamond Blade 7 Arbor Hole It is essential that the arbor hole diameter properly matches the blade and that it is free from distortions Correct blade flanges collars must be used The inside face of the flanges must be clean amp free of debris An out of round arbor condition will cause damage to the blade and the saw 8 MAX RPM This RPM reference is the maximum safe operating speed for the blade selected NEVER exceed the max RPM on the diamond blade Exceeding the MAX RPM is dangerous and may cause poor performance and may damage the blade PAGE 20 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW INSPECTION BLADE PLACEMENT Table 5 MATERIAL LISTING AND BLADE SELECTION rw Cured Concrete Cured Concrete Blade Diamond Blades Selecting the diamond blade TYPE and GRADE defines how the blade will perform both in cutting speed and blade life A WARNING Selection of the proper diamond blade consists of E Operating saw blades at rotational N f speeds greater than those specified by e of Saw Being Used the manufacturer can cause blade dam Horsepower of Saw age and may injure the user or others in the operating area Hardness Characteristics of the Material Performance Expectations Factors for sawing economy BLADE PLACEMENT Type of Blade Depth of Cut Sawing Speed WARNING Characteristics of the
76. ear of the operators console Figure 18 Before using the water tank ensure it is filled to capacity and connected to the hose fitting to provide lubrication during cutting An external water source can also be connected to the CUTTER 3 for extended wet cutting operations Figure 18 On board Water Tank Hose Connection Table 6 V Belts and Pulleys V Belt P N Engine Saw Type Blade Size Qty Pulley P N 20 inch 16052 3 Self Propel 23703 003 Self Propel 20 Inch 15897 4 28833 002 PAGE 24 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 Blade Shaft Pulley P N 25172 003 25172 003 23280 001 STOW CUTTER 3 CE SAW INSPECTION ADJUSTMENTS NEVER stop the engine while cutting at high speeds except in case of an emergency This can damage your Cutter 3 CE Saw Adjusting the Handle Bars The Cutter 3 CE has adjustable height handle bars Before operating the saw adjust the handle bar height to a comfortable working position 1 3 Loosen the height adjustment bolts Figure 19 on the handle bars until the handle bars can freely pivot HEIGHT ADJUSTMENT BOLT Figure 19 Handle Bar Adjustment Bolts Move the handle bars Figure 20 up or down to operators desired preference 2 2 Figure 20 Handle Bar Height Adjustment Tightentheheightadjustmentboltstosecurethehandlebars in place To avoid losing control of the Cutter 3 CE saw be sure to fu
77. ed here it is recom mended that this procedure be performed by an authorized ser vice center The Cutter 3 CE saw is supported by tapped base lock collar w set screw self aligning Blade Shaft Bearings Figures 57 and 58 These heavy duty bearings support the 1 1 4 blade shaft and have grease zerk points conveniently located for service 1 3 Replace both left amp right bearings Never replace one and not the other Follow steps 1 thru 4 of Drive V Belt s Replacement amp Tension Adjustments Remove Drive V belts Reference Figure 57 amp Figure 58 for steps 4 9 4 Remove Blade Hex Nuts Figures 57 amp 58 item 1 and 9 Figure 58 Pulley Side Bearing Left Side Outside Inside Blade Flanges Figures 57 item 2 amp 3 Loosen set screws Figure 58 item 4 and slide Pulley Figure 58 item 5 off the Blade Shaft Loosen Bearing set screw remove Bearing Bolt Figure 58 item 6 and slide the Blade Shaft Bearing Figure 58 item 8 offthe blade shaft Loosen set screws Figure 57 item 5 remove Bearing Bolt Figure 57 item 4 and slide the Blade Shaft Bearing Figure 57 item 6 off the blade shaft Replace Blade Shaft Bearings and reassemble the Blade Shaft Assembly Re tension Drive V belts as shown in the Drive V Belt s Replacement amp Tension Adjustments section 10 Replace all guards and covers STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06
78. el in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids When refueling STOP the engine and allow it to cool NEVER_smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine NEVER operate the saw in an explosive atmosphere where fumes are present or near combustible materials An explosion or fire could result causing severe bodily harm or even death Topping off to filler port is dangerous as it tends to spill fuel NEVER use fuel as a cleaning agent STOW CUTTER 3 CE SAW PARTS 8 OPERATION MANUAL REV 5 09 22 06 PAGE 9 STOW CUTTER 3 CE SAW RULES FOR SAFE OPERATION General Safety ALWAYS read understand and follow procedures in Operator s Manual before attempting to operate equipment ALWAYS be sure the operator is familiar with proper safety precautions and operating techniques before using the saw NEVER leave the machine unattended while running Block the unit when leaving or when using on a slope ALWAYS check to make sure that the operating area is clear before starting the engine Maintain this equipment in a safe operating condition at all times ALWAYS stop the engine before servicing adding fuel and oil NEVER run the engine without the air filter Severe engine damage could occur ALWAYS service air cleaner fr
79. engine shaft rotates so does the blade Refer to the engines Owner s Manual for the specific instructions regarding engine operation and maintenance practices Console An ergonomically designed control console allows the operator to easily understand and or operate the adjustable handlebars Raise Lower Crank Handle and transmission engage disengage lever Self propelled models only Additionally for self propelled models the console also provides forward reverse controls Manual Raise Lower System The Cutter 3 saw uses an ACME thread manual raise lower assembly easily raises and lowers the blade and can lock into position to ensure a constant depth when cutting See Table 7 for blade selection with respect to depth of cut Water System All saws provide a water direction system to provide cooling water to the diamond blade This system consists of a standard garden hose valve that connects to the water source via hose to the saw an ON OFF console water valve The 20 inch blade guard is designed with two 6 inch vinyl water tubes to direct water to the diamond blade Under Carriage System A jig welded heavy steel gauge under carriage assembly supports the saw in tracking pivoting and stabilization A rear axle supports two solid rubber cast hub wheels with roller bearings grease fittings and locking collars A front axle supports two solid rubber cast hub wheels with roller bearings grease fittings and locking c
80. ently supplied on the current parts list 3 Parts must be in new and resalable condition in the original package with part numbers clearly marked 4 Units and accessories must be current models in the latest price list and in new and resalable condition 5 Special order items are not returnable for credit 6 Credit on returned parts and units will be issued at actual dealer net price at time of purchase less 15 restocking charge 7 Allreturned shipments are to be made to the STOW designated receiving point freight prepaid at the sender s expense STOW A DIVISION OF MULTIQUIP INC Atlanta Boise Newark Quebec Canada Manchester UK Rio de Janeiro BR Puebla MX The sender will be notified of any material received that does not meet the above provisions Such material will be held for 30 days from notification pending instructions If a reply is not received within 30 days the material will be returned to the sender at his expense with no credit issued PRICING REBATES AND SPECIFICATIONS Every effort will be made to provide adequate notice of changes however prices and equipment specifications are subject to change without notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price reductions and added charges for price increases will not be made for stock in dealer inventory at the time of a price cha
81. equently to prevent carburetor malfunction AVOID wearing jewelry or loose fitting clothing that may snag on the controls or moving parts this can cause a serious injury ALWAYS keep clear of rotating or moving parts while the saw is in operation ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children ALWAYS keep the work area well organized ALWAYS clear the cutting area of any debris tools etc that would constitute a hazard while the saw is in operation WARNING ALWAYS check to make sure that the Operating area is clear before starting the engine No one other than the operator is to be in the working area when the saw is in operation Always observe all applicable compulsory regulations relevant to environmental protection especially fuel storage the handling of hazardous substances and the wearing of protective clothing and equipment Instruct the user as necessary or as the user request this information and training Diamond Blade Safety Use appropriate steel centered diamond blades manufactured for use on slab saws Examine blade flanges for damage and excessive wear Ensure the cleanliness of the blade before blade is installed Blade should fit snugly on the shaft and against the inside outside blade flanges Ensure the blade is marked with an operating speed greater than the blade
82. h fuel system and replace 2 7 Wrong fuel type with correct type of fuel Difficult to start fuel is available spark is present and compression is normal Water or dust in fuel system Flush fuel system Air cleaner dirty Clean or replace air cleaner Suction exhaust valve stuck or protruded Piston ring and or cylinder worn piston rings and or Difficult to start fuel is available spark is present and compression is low Cylinder head and or spark plug not Torque cylinder head bolts and tightened properly spark plug damaged gaskets No fuel present at carburetor PAGE 44 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW TROUBLESHOOTING ENGINE TABLE 8 ENGINE TROUBLESHOOTING CONTINUED SYMPTOM Weak in power compression is proper and does not misfire Weak in power compression is proper but misfires Engine overheats Rotational speed fluctuates Recoil starter malfunction POSSIBLE CAUSE Air cleaner not clean Improper level in carburetor Defective Spark plug Defective Spark plug Water in fuel system Dirty spark plug Ignition coil defective Spark plug heat value improper Correct type of fuel Cooling fins dirty Governor adjusted correctly Governor spring defective Fuel flow restricted Recoil mechanism clogged with dust and dirt Sprial spring loose SOLUTION Clean or replace air cleaner Check fl
83. he saw or equipment Use the following procedure to check the alignment of V belts 1 Remove the bolts that secure the V belt cover Figure 15 to the saw frame 2 Check uniform parallelism Figure 16 of V belts and pulley sheaves Use a straight edge or machinists s square against both pulleys and adjust both pulleys until equally aligned Figure 16 V Belt Parallelism STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 23 STOW CUTTER 3 CE SAW INSPECTION BELTS amp WATERTANK 3 Check V belt tension Figure 17 by using a tensionmeter 2 7 4 1 kg 6 0 9 0 lbs against the inside belt at a mid point between the two pulleys or by deflecting the center belt ata mid point 10 mm 3 8 13 mm 1 2 CORRECT V BELT TENSION 3 8 IN 10 MM TO 1 2 IN 13 MM WHEN DEPRESSED AT MIDPOINT AS SHOWN Figure 17 V Belt Tension 4 DO NOT over or under tension the V belts Severe damage can occur to the saw and engine crank shaft if the belts are over tensioned A decrease of power to the blade and poor performance will result if the belts are under tensioned loose on pulleys 5 Ifthe V belts becomes worn or loose replace them by using the following V belt part numbers listed in Table 6 Water Tank The Cutter 3 saw is equipped with a removable 5 gallon on board water tank fitted in the top of the console which can be connected to the brass hose fitting on the r
84. he work area is clear of tool debris and unauthorized people The engine governor speed has been set at the factory Changing the governor speed could damage the blade and or the saw or create a risk for injury to the operator Av CAUTION Keep Wheel Clamp applied lever DOWN until completely ready for cutting operation The Engine Shutdown Switch located on the handlebar Figure 31 serves both as an Emergency Engine Shut Off and as the primary Shutdown switch This allows the operator to shutdown the saw safely away from moving parts After shutdown on Electric Start models ensure the Engine Start switch Figure 32 is turned to the OFF position to avoid battery discharge and accidental starting Figure 31 Engine Shutdown Switch Handlebar STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 29 STOW CUTTER 3 CE SAW ELECTRIC START UP 20HP HONDA ENGINE The CLOSED position ofthe choke lever enriches the fuel mixture for startinga COLD engine The OPEN position provides the correct fuel mixture for normal operation after starting and for restarting a warm engine OFF on START 6 Place the throttle lever Figure 35 halfway between FAST and SLOW for starting Figure 32 Engine Start Switch OFF Position 3 Ensure the diamond blade has been mounted correctly and that it is raised above the surface you are about to saw 4 If operating the Cutter 3 CE in cold
85. hree 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one of three words DANGER WARNING or CAUTION You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions WARNING You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions You CAN be INJURED if you DO NOT follow these directions Potential hazards associated with Stow Cutter 3 Series Slab Saw operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols SAFETY MESSAGE ALERT SYMBOLS HAZARD SYMBOLS 7 Lethal Exhaust Gases Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air A Explosive Fuel Gasoline is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated a
86. iamond blades They have been engineered for general industrial and high production flat cutting applications The reinforced steel box frame design adds strength necessary to reduce vibrations while cutting Minimizing vibrations enhances the performance of the blade and extends the life ofthe saw Heavy duty front and rear axles sturdy oversized wheels and industrial undercarriage assembly ensures accurate tracking and years of reliable use Additionally the general weight to strength ration design of the frame and chassis assembly provides optimum weight distribution to keep the blade running true in the cut A rugged blade shaft bearing assembly ensures minimal flutter and shaft harmonics providing the most advantageous condition for a diamond blade at operating speeds Power Plants The Cutter 3 saws are generally classified in the industry as LOW to MEDIUM horsepower saws This classification is particularly useful when selecting the proper diamond blade for an application There are two gasoline engines used with the Cutter 3 saws A 13 HP Honda GX390K1QWT2 air cooled 4 stroke single cylinder OVH rated at 3600 RPM and a 20HP Honda GX620TXF2 air cooled 4 stroke OVH 90 V twin rated at 3600 RPM Blade rotation is v belt driven This is accomplished by connecting to the output shaft of the engine to an upper drive pulley The lower drive pulley Blade is then connected to the upper drive pulley Engine by three V belts As the
87. is may result in an electrical short circuit handling and servicing battery s electrolyte or an explosion Disconnect battery terminal clamps and remove the battery from the saw when servicing is required DONOT overfill the battery Figure 10 Battery When servicing of the battery is required perform the following Use only distilled water in the battery Tap water can reduce the operating life of the battery Wear safety glasses or face mask protective clothes and rubber gloves when working with battery 2900 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 19 STOW CUTTER 3 CE SAW INSPECTION BLADE SPECIFIC TOOLS TO BE USED 1 Drive Pin Hole commonly located hole on the diamond blade core that prevents operational blade slippage This saw isto use tools blades as follows between the inner amp outer blade flanges collars Inspect Steel Core Segmented or Continuous Diamond Rim the diameter of the hole to ensure there is no distortion Cutting Wheel and that a snug fit develops between the hole and drive pin Any other type of tool is not to be used See Table 5 for specific blade usage for material Stress Relief Holes Gullets Check the steel core for cracks that may have propagated from the slots and or gullets Cracks indicate extreme fatigue failure and if sawing continues catastrophic failure will occur 3 Edge Of The Steel Core Check
88. lly tighten the adjustment bolts before operating the saw to prevent the bolts from loosening during cutting Adjusting the Blade Height The Cutter 3 saw uses a manual raise lower crank handle located on the console with clockwise rotation providing lowering action and counter clockwise rotation providing raising and lowering action Figure 21 To adjust the blade height 1 Pull upward on the raise lower crank handle knob 2 Rotate the crank handle clockwise to lower the blade Rotate the crank handle counter clockwise to raise the blade Figure 21 The handle will stop rotating when the blade has been fully raised or lowered RAISE BLADE LOWER BLADE Figure 21 Blade Height Adjustment When moving the saw around between cutting fully raise the blade to avoid striking the ground with the blade Determining the Cut Depth When preparing to cut your blade size determines the depth of the cut See Table 7 to determine the proper blade size for your required cutting depth TABLE 7 BLADE SELECTION Diamond Blade Depth of Cut Diameter 304 8 mm 12 in 92 1 mm 3 5 8 in 355 6 mm 14 in 117 48 mm 4 5 8 in 406 4 mm 16 in 142 88 mm 5 5 8 in 457 2 mm 18 in 168 28 mm 6 5 8 in 508 mm 20 in 193 68 mm 7 5 8 in STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 25 STOW CUTTER 3 CE SAW MANUAL START UP 13HP HOND
89. ne to the fuel tank Make sure cap is tightened securely DO NOT over fill WARNING Adding fuel to the tank should be Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear accomplished only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry 7 Spark Plug Provides spark to the ignition system Set spark plug gap HONDA to 0 6 0 7 mm 0 028 0 031 inch Clean spark plug once a week Muffler Used to reduce noise and emissions Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or Throttle Lever Used to adjust engine RPM speed lever advanced forward SLOW lever back toward operator FAST Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly Fuel Valve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel Choke Lever Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain
90. nge STOW reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products LIMITATION OF SELLER S LIABILITY STOW shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall STOW be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES There are no warranties express or implied made by STOW hereunder on Products manufactured or distributed by it except the warranty against defects in material and workmanship on new Products to the original purchaser as set forth in the STOW New Product Limited Warranty STOW CONSTRUCTION EQUIPMENT POST OFFICE BOX 6254 CARSON CALIFORNIA 90749 310 661 4242 877 BUY STOW FAX 310 604 9237 E MAIL stow stowmfg com www stowmfg com NOTE PAGE CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 157 OPERATION AND PARTS MANUAL HERE S HOW T0 GET HELP STOW PRODUCT SUPPORT PROVIDED BY MULTIQUIP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave Carson CA 90746 Contact mq multiquip com MEXICO MQ CIPSA Carr Fed Me
91. ngine manual for specific servicing instructions Figure 7 Engine Oil Dipstick Oil Level Table 4 Oil Type STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 Season Temperature Oil Type Summer 25 C or Higher SAE 10W 30 Spring Fall 25 C 10 C SAE 10W 30 20 Winter 0 C or Lower SAE 10W 10 PAGE 17 STOW CUTTER 3 CE SAW INSPECTION Gasoline Check The transmission is factory filled with approved hydraulic fluid that has a viscosity equivalentto SAE 20W 20 Should additional servicing be required the following hydraulic fluids are recommended Motor fuels are highly flammable and can amp General Motors Dextron B be dangerous if mishandled DO NOT Ford MM2C 33F e FordM2C 41A International harvester Hy Tran Fluids smoke while refueling DO NOT attempt to refuel the saw if the engine is hot or running 1 Remove the gasoline cap located on top of fuel tank 2 Visually inspect to see if fuel level is low If fuel is low replenish with unleaded fuel When refueling be sure to use a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel Hydrostatic Transmission Self Propelled models only Figure 9 Transmission Reservoir An EATON Model 7 hydrostatic transmission Figure 8 provides the power for the saw s propulsion system The transmission drives a sprocket that directly connects the spline drive to the rear wheels The no l
92. not follow instructions A Respiratory Hazard ALWAYS wear approved respiratory protection ight and Hearing hazard ALWAYS wear approved eye and hearing protection A Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your slab saw other property or the surrounding environment To avoid injuries and damage to the equipment ALWAYS read and understand the contents of operation manual before operating equipment To avoid injury you MUST read and understand operator s manual before using this machine This machine to be operated by qualified personnel only Ask for training as needed PAGE 8 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW RULES FOR SAFE OPERATION RULES FOR SAFE OPERATION Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the Stow Cutter 3 Saw SAFETY DO NOT operate or service this equipment before reading this entire manual The manual must bekept accessible to the operator This equipment should not be operated by persons under the minimum statutory age limit NEVER operate the saw without pro
93. o the OFF position FUEL LEVER Figure 51 Ignition Switch OFF Position Figure 48 Fuel Valve Lever Off Position 5 Place the fuel valve lever Figure 48 to the OFF position STOW CUTTER 3 CE SAW PARTS 8 OPERATION MANUAL REV 5 09 22 06 PAGE 35 STOW CUTTER 3 CE SAW MAINTENANCE Maintenance See the engine manual supplied with your machine for appropriate engine maintenance schedule and troubleshooting guide for problems General maintenance practices are crucial to the performance and longevity of your saw The extreme environments of sawing operations require routine cleaning lubrication belt tensioning and inspection for wear and damage The following procedures devoted to main tenance can prevent serious saw damage or malfunctioning Before servicing or in spection ALWAYS park the saw on a level surface with the blade removed and the Console Engine ON OFF switch amp Engine ON OFF switch in OFF position Some maintenance operations may re quire the engine to be run Ensure that the maintenance area is well ventilated Exhaust contains poisonous carbon mon oxide gas that can cause of unconscious ness and may result in DEATH ALWAYS allow the engine to cool before servicing NEVER attempt any maintenance work on a hot engine NA General Cleanliness Clean the machine daily Remove all dust and slurry build If the saw is steam cle
94. oad forward reverse speeds are approximately 24 4 m min 80 ft min DO NOT over fill the fluid reservoir Figure 9 Note the level HYDROSTATIC marks on the reservoir It is essential to reference the TRANSMISSION existing oil conditions A cold or B hot prior to PUMP operating the saw Overfilling the transmission with hydraulic fluid may cause the seals to rupture causing mechanical damage SPROCKET Figure 8 Hydrostatic Transmission PAGE 18 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW INSPECTION Battery Self Propelled models only Self Propelled models use a single 12 volt DC battery Figure A WARNING 10 Itis shipped ready to use Electrolyte is an acid and must be handled with caution Servicing instructions from the electrolyte manufacturer must ALWAYS be WW EE followed to ensure safety Serious injury can result from careless handling and noncompliance to safety handling instructions Overfilling the battery may cause the O electrolyte to overflow resulting in corrosion to nearby components Immediately wash off any spilled electrolyte battery acid Additionally when connecting the positive cable to the battery s positive terminal post DO NOT allow contact of the wrench or any metallic part to come in contact with the battery s negative A face shield and rubber gloves should be worn while terminal post Th
95. oat adjustment re build carbureator Clean or replace spark plug Flush fuel system and replace with correct type of fuel Clean or replace spark plug Replace ignition coil Replace with correct type of spark plug Replace with correct type of fuel Clean cooling fins Adjust governor Replace governor spring Check entire fuel system for leaks or clogs Clean recoil assembly with soap and water Replace sprial spring STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 45 STOW CUTTER 3 CE SAW TROUBLESHOOTING BLADE Practically allbreakdowns can be prevented by proper handling and maintenance inspections but in the event of a breakdown please take a remedial action following the diagnosis based on the Blade Troubleshooting Table 9 information shown below and on the proceeding page If the problem cannot be remedied please leave the unit just as it is and consult our company s business Office or service plant SYMPTOM Blade slows or Stops cutting still remains on blade Blade does not cut straight and or true Blade discoloring Am and or wearing excessively TABLE 9 BLADE TROUBLESHOOTING POSSIBLE CAUSE SOLUTION a too hard for the material being Consult Dealer or Multiquip for correct blade Try cutting very soft material sandstone silica brick cinder block to Redress the blade Engine Torgue diminished because of 1056 Tighten an
96. ollars The assembly pivots about two rocker blocks with bushings Blade Drive System A rugged blade shaft assembly has been specifically designed to support the optimum distribution of torque from the engine shaft to the blade shaft and to ensure minimal vibratory conditions on the tips of the shaft Balanced engine amp blade shaft pulleys are connected to their respective shafts 3 V belts 13HP 4 V belts for 20HP models connect to the engine pulley to the blade shaft pulley The blade shaft is supported by two self aligning pillow block bearings that are uniquely positioned on the most outboard portion of the reinforced frame The combination of pulley and blade shaft bearing positioning ensures minimal vibration amp flutter to the ends of the blade shaft Water System The Stow Cutter 3 Saw comes standard with a 20 inch hinged two piece heavy steel gauge blade guard The blade guard provides access for vinyl water tubes that supply optimum volume and dispersal of water for cooling and or dust suppression All Stow Cutter 3 saws are designed engineered and manufactured with strict adherence to American National Standards Institute Inc ANSI guidelines B7 1 and B7 5 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 13 STOW CUTTER 3 CE SAW MAJOR COMPONENTS Figure 3 Cutter 3 Major Components Figure 3 displays the location of the various operational control features of
97. ong the cut line utilizing the front pointer ALWAYS saw in a straight line only SERIOUS DAMAGE to the blade or saw may occur if the saw is twisted or forced to cut radius shapes 6 Slowlylowerthe diamond blade onto the cutline by cranking the Raise Lower handle CLOCKWISE Figure 37 When the handle can no longer be turned the blade will be atits full rated depth If the water supply to your blade is interrupted STOP cutting immediately to prevent damage to your blade and or saw If the engine stalls for ANY reason during cutting raise the blade out of the cut before restarting 7 Forself propelled models follow steps 1 4 of the Traveling During Cutting Self Propelled section For push models use the Traveling During Cutting Push instructions 8 The rotation of the blade creates a tendency for the saw to slightly pullin a particular direction To ensure a straight line of sawing apply pressure against the appropriate side of the handle bar as you slowly advance the saw forward DO NOT force the blade into the cut any faster than its design will allow This can damage your blade and or your machine STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 33 STOW CUTTER 3 CE SAW OPERATION Finishing A Cut 1 Raise the blade out of the cut by cranking the Raise Lower handle COUNTER CLOCKWISE Figure 21 Raise the blade high enough out of the cutto clear the surface and
98. orbed by STOW on any subsequent shipment applying to that order All other orders will be shipped collect or prepaid with charges added to the invoice STOW s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier Parts FOB Carson California or Boise Idaho See Freight Policy for details and additional discounts TERMS AND CONDITIONS OF SALE PARTS Terms and Conditions of Sale STOW Construction Equipment DROP SHIPMENTS STOW reserves the right to refuse Drop Shipments outside the normal service area of the purchasing dealer FIELD WAREHOUSES Field Warehouses are currently located in California Georgia Idaho lowa and New Jersey SPECIAL EXPEDITING SERVICE The higher of a 35 00 surcharge or actual costs will be added to the invoice for special handling including bus shipments or in cases where STOW personnel must personally deliver the equipment or parts to the carrier RETURNED GOODS POLICY Return shipments may be accepted and credit allowed subject to the following provisions 1 A Returned Material Authorization RMA must be approved by STOW prior to shipment Approvals for returned goods must be with just cause and are at the sole discretion of STOW A copy of the Authorization must accompany the shipment to the designated Warehouse 2 Parts being returned must be listed as curr
99. ows the operator to shutdown the saw safely away from moving parts After shutdown on Electric Start models ensure the Engine Start switch is turned to the OFF position to avoid battery discharge and accidental starting Figure 23 Engine Shutdown Switch Handlebar PAGE 26 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW MANUAL START UP 13HP HONDA ENGINE ENGINE ON OFF SWITCH Figure 24 Engine ON Off Switch Engine Ensure the diamond blade has been mounted correctly and that it is raised above the surface you are about to saw Ensure the water tank is filled to capacity 18 95 liters 5 gallons Connect the water tank hose to the water system brassfitting onthe rear ofthe console Figure 18 andtestfor adequate water flow to the diamond blade before operation When ready to start cutting turn the water on Place the fuel valve lever Figure 25 to the ON position OFF Figure 25 Fuel Valve Lever Place the Engine ON OFF switches Figures 23 and 24 to the ON position The CLOSED position of the choke lever enriches the fuel mixture for starting a COLD engine The OPEN position provides the correct fuel mixture for normal operation after starting and for restarting a warm engine 7 8 If operating the Cutter 3 CE in cold weather conditions skip this step and proceed to step 8 Place the Choke Lever Figure 26 in the OPEN position
100. per protective clothing shatterproof glasses steel toed boots and other protective devices required by the job 00000 NEVER operate this equipment when not feeling well due to fatigue illness or taking medicine NEVER operate the saw under the influence or drugs or alcohol NEVER use accessories or attachments which are not recommended by or Multiquip for this equipment Damage to the equipment and or injury to user may result Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties Whenever necessary replace nameplate operation and safety decals when they become difficult read E ALWAYS check the saw for loosened hardware such as nuts and bolts before starting NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing the saw High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hot components can cause serious burns The engine of this saw requires an adequate free flow of cooling air NEVER operate the saw in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will Cause serious damage to the saw s engine and may cause injury to people Remember the saw s engine gives off DEADLY carbon monoxide gas ALWAYS refu
101. reas and away from sparks and flames NEVER use fuel as a cleaning agent A Burn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operations NEVER operate the engine with heat shields or heat guards removed We Fer A Rotating Parts We NEVER equipment with covers or guards removed Keep fingers hands hair and clothing away from all moving parts to prevent injury PAGE 7 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW SAFETY MESSAGE ALERT SYMBOLS A Accidental Starting OFF ALWAYS place the ON OFF switch in the OFF position remove key and or disconnect the spark plug lead before servicing the engine or equipment Ground the lead to prevent sparks that could ignite a fire A Over Speed Conditions gt A Guards and Covers In Place NEVER tamper with the factory settings of the engine governor or settings Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable NEVER operate the saw without blade guards and covers in place Adhere to safety guidelines ANSI American National Standards Institute OSHA or other applicable local regulations This concret asphalt saw other property or the surrounding environment could be damaged if you do
102. resulting in serious injury to the operator or others in the area Toggle the engine Shutdown switch located on the handlebars Figure 31 in EITHER DIRECTION to the OFF position 4 WARNING The Engine Shutdown Switch located on the handlebar Figure 31 serves both as an Emergency Engine Shut Off and as the primary Shutdown switch This allows the operator to shutdown the saw safely away from moving parts ALWAYS keep clear of rotating or moving parts while operating this equipment Ensure the cutting area is clear of tools debris and unauthorized people Traveling During Cutting Push Push models of the Cutter 3 CE saw must be manually moved by the operator during cutting operations Ensure that the handlebars are secured in place on the console and push against them with a controlled amount of force to prevent losing control of the DO NOT try to cut faster than the blade will allow Cuttingtoo machine fast will cause the blade to rise up out of the cut Improper cutting rate can decrease the life of the engine and blades 1 Startthe engine as described in the previous section Rotate the throttle lever toward full throttle Ensure water supply system is in operation Turn valve to start flow of water Engine components and the blade can get EXTREMELY HOT during operation ALWAYS allow the engine and blade to cool 11106 before handling servicing Release Wheel Clampsby pulling levers UP Figure 37
103. s on pages 17 through 19 for further information Check blade for wear or damage Handle all blades with care and ALWAYS replace a damaged blade Clean the saw removing dirt and dust particularly the engine cooling air inlet carburetor and air cleaner Check the air filter for dirt and dust Replace the air filter if it is found to be dirty Check carburetor for external dirt and dust Clean with dry compressed air Check fastening nuts and bolts for tightness Ensurea suitable water supply is available hooked up and used connected via garden hose or with a water tank supply system Engine Oil Check 1 2 To check the engine oil level place the saw on secure level ground with the engine stopped and the diamond blade removed Remove the filler cap dipsticktrom the engine oil filler hole Figure 6 and wipe it clean Honda GX390 engine shown Figure 6 Engine Oil Dipstick Removal STOW CUTTER 3 CE SAW INSPECTION FILLER Honda GX620 engine shown Figure 6A Engine Oil Dipstick Removal Insertand remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick If the oil level is low Figures 6 and 7 fill to the edge of the oil filler hole with the recommended oil type Table 4 Maximum oil capacity for the Honda GX390 engine is 2 32 pints 1 1 liters and for the Honda GX620 engine itis 3 18 pints 1 50 liters Reference manufacturer e
104. shaft speed of the saw ALWAYS inspect diamond blades before each use The blade should exhibit no cracks dings or flaws in the steel centered core and or rim Center arbor hole must be undamaged and Only cut the material that is specified for the diamond blade Read the specifications of the diamond blade to ensure the proper tool has been matched to the material being cut The saw has been engineered for WET CUTTING Ensure a WET CUTTING blade is being used and that the water supply system to the blade is properly functioning and being used ALWAYS keep blade guards in place Exposure of the diamond blade must not exceed 180 degrees Ensure that the diamond blade does not come into contact with the ground or surface during transportation DO NOT drop the diamond blade on ground or surface The engine governor is designed to permit maximum engine speed in a no load condition Speeds that exceed this limit may cause the diamond blade to exceed the maximum safe allowable speed Ensure that the blade is mounted for proper operating direction Adhere to the Blade Manufacturer s recommendations on handling storage and safe usage of blades PAGE 10 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW RULES FOR SAFE OPERATION Maintenance Safety NEVER lubricate components or attempt service on a running machine ALWAYS allow the machine a proper amount of time to
105. st V Belt Alignment Replacement Pulleys The V belts and their respective pulleys have been professionally aligned at the factory If there is a requirement to remove replace or adjust the pulleys proceed with the following instructions 1 Select the proper sized pulley both in outside diameter and arbor size Use approved parts to ensure the compo nent compatibility 2 AchangeinPulley diameters may require specifically sized V Belts Contact Multiquip Service Department to en sureV Belt compatibility Complete Drive V Belt s Replacement steps 1 through 4 Remove the V Belts from around the Pulley s Remove the setscrews that secure the pulleys to the respec tive shafts PTO shaft for engine pulley or the blade shaft for the blade shaft pulley Remove replace the pulley by sliding it off the shaft Reorient the new pulley on the shaft and ensure precise pulley alignment by utilizing an accurate straight edge see Figures 55 and 56 7 Replace tighten set screws treated with a drop of LOCTITE Threadlocker 266 8 Orient the proper replacement V Belt s around the blade shaft pulley and engine pulley 9 Reference steps 6 9 of the Drive V Belt s Replacement steps PAGE 38 STOW CUTTER 3 CE SAW PARTS 8 OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW MAINTENANCE Figure 56 V Belt Alignment Blade Shaft Bearing Replacement Although the steps for this operation are list
106. tandards Operating the saw with less than the specified number of V belts See Table 6 or belts that are slipping or are over tensioned will significantly diminish the performance of the saw and may cause damage to the blade Drive V Belt s Replacement amp Tension Adjustments Reference Pointers and Covers Assembly Blade Shaft Assembly and Engine Mount Assembly for this operation 1 Remove the Belt Guard Pointers and Covers Assy item 15 then loosen the tension of the V Belts 2 Loosenthe 4 1 1 2 38 1 mm HHC screws Engine Mount Assy item 5 3 Loosen and back off the Engine Mount Carriage Bolt Engine Mount Assy item 1 from the frame to permit the Engine Base Plate Engine Mount item 9 to pivot 4 Pivotthe Engine Base Plate to provide slack in the Drive V belts 5 Remove Replace the required V belts See Table 6 Rotate the engine back into place and tighten the Engine Mount Carriage Bolt 7 Adjust forthe correct V belt tension See Figure 54 CORRECT V BELT TENSION 3 8 IN 10 MM TO 1 2 IN 13 MM WHEN DEPRESSED AT MIDPOINT AS SHOWN N Figure 54 V Belt Adjustment Tension 8 Retighten the 4 1 1 2 38 1 mm HHC screws 9 Replace all guards and covers CLUTCH PULLEY NEVER attempt to check the V belt with the engine running Severe injury can occur if your hand gets caught between the V belt and the clutch Always use safety gloves VIBRATOR PULLEY Adju
107. tem 2 Excessivetension onthe drive chain General Transmission Care Self Propelled Models only will reduce chain life All Cutter 3 CE model saws utilize spline gear wheel design coupled with an EATON Model 7 Hydrostatic Transmission that provides forward reverse propulsion The simple design ofthe system keeps maintenance to a minimum Transmission Reservoir Cup Spline Gear Wheels Check every 25 hours and clean as necessary If the spline wheels DO NOT engage the rear wheels with sufficient Check every 8 hours of operation When the transmission pressure slippage of the rear wheels may occur is cold A check oil level against the level indicator see Figure 52 adjust the Spline Gear Assembly 1 Place the transmission engage disengage lever in the DISENGAGE position Figure 53 DISENGAGE Figure 53 Transmission Engage Disengage Lever Figure 52 Transmission Reservoir Disengage Position STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 PAGE 37 STOW CUTTER 3 CE SAW NAINTENANCE Loosenthelinkage adjustment nut and slightly lengthenthe linkage rod see Transmission Engage Lever Assy items 11 and 13 4 Move the transmission engage disengage lever to the ENGAGE positionto observethe proper spline to rear wheel contact 5 Retightenthe adjustment nut Drive V Belt Check The V Belts of the Cutter 3 saw have been factory set utilizing precision s
108. the Cutter 3 Saw Features are dependent on the specific model saw selected The function of each console component or indicator is explained below 1 Handle Bars Used to steer and push the Cutter 3 saw during cutting operations The handle can be folded down for transportation Forward Reverse Speed Lever Controls forward and reverse speeds for self propelled operation Provides positive neutral for engine start ALWAYS place transmission engage disengage lever in the engage position before setting speed lever self propelled models only Raise Lower Crank Handle Physically orients saw raises or lowers depending on cranking direction CW or CCW Turning the handle clockwise lowers the saw turning the saw counter clockwise raises the saw Transmission Engage Disengage Lever Forward locking position engages transmission Rear Locking position disengages transmission from rear axle and permits free wheeling self propelled models only Water Tank A 5 gallon capacity water tank provides water for the saw blade during wet cutting applications Water ON OFF Valve ON position opens valve and permits water to flow from source through saw water hose OFF position closes valve and halts the flow of water 10 11 12 13 14 15 16 Hydraulic Drive Transmission Controls the saw s forward and reverse movement by using the forward reverse speed lever Self propelled units only Saw Blade Guar
109. ty handling instructions Overfilling the battery may cause the electrolyte to overflow resulting in corrosion to nearby components Immediately wash 1114 FEE Wear safety glasses or face mask protective clothes and rubber gloves when working with battery 2900 off any spilled electrolyte battery acid Additionally when connecting the positive cable to the battery s positive terminal post DO NOT allow contact of the wrench or any metallic part to come in contact with the battery s negative terminal post This may result in an electrical short circuit or an explosion PAGE 40 STOW CUTTER 3 CE SAW PARTS amp OPERATION MANUAL REV 5 09 22 06 STOW CUTTER 3 CE SAW MAINTENANCE Decommissioning Saw Components Decommissioning is a controlled process usedto safely retire a pieceofequipmentthatisnolongerserviceable Ifthe equipment poses an unacceptable and unrepairable safety risk due to wear or damage or is no longer cost effective to maintain beyond life cycle reliability and is to be decommissioned demolition and dismantlement the following procedure must take place 1 Drain all fluids completely These may include oil gasoline hydraulic oil and antifreeze Dispose of properly in accor dance with local and governmental regulations Never pour on ground or dump down drains or sewers 2 Remove battery and bring to appropriate facility for lead reclamation Use safety prec
110. xico Puebla KM 126 5 Momoxpan Cholula Puebla 72760 Mexico Contact pmastretta O cipsa com mx UNITED KINGDOM MULTIQUIP UK LIMITED HEAD OFFICE Hanover Mill Fitzroy Street Ashton under Lyne Lancashire OL7 OTL Contact sales amp multiquip co uk CANADA MULTIQUIP 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com BRAZIL MULTIQUIP Av Evandro Lins e Silva 840 grupo 505 Barra de Tijuca Rio de Janeiro RJ CEP 22631 470 Tel 800 421 1244 Fax 310 537 3927 Tel 52 222 225 9900 Fax 52 222 285 0420 Tel 0161 339 2223 Fax 0161 339 3226 Tel 450 625 2244 Fax 450 625 8664 Tel 011 55 21 3433 9055 Fax 011 55 21 3433 9055 Contact cnavarro multiquip com br srentes multiquip com br Your Local Dealer is MULTIQUIP UK LIMITED HEAD OFFICE Hanover Mill Fitzroy Street Ashton under Lyne Lancashire OL7 OTL Tel 0161 339 2223 Fax 0161 339 3226 Internet multiquip com Contact kcassellQ multiquip com uk

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