Stovax 705088 Stove User Manual
Contents
1. GL ased 8 996 gjeqUOZOY au S ay 3 3481 0 Hed HEYD SUIpuI4 YNe4 UOMIUs Jeajo y 1095 YyoIYM 1005 eoo 8 9 Ajquuasse y suq p OU s ajay MAVdS MOAHO WALSAS SAA SAA gspuodas uey Jayeass S YUM 53745 Pun uin SPUODAS 09 104 UNY SJA pue UO IUUOD y 8 gspuodas uey Jayeass S O19 e 93145 yun SPUODAS 09 uey OU UNY SAA gaspeqeiep UO p s ainssaid ye 528 51 8 Y YM Sew y soe Aol pue 29 105 9 PUFO pee orm 580131 JO ON PH MM uo p s ainssaid 5225 1019 Ion 08 BOJaq yun 10 ay 61 osed UO 996 1091109 99 Jo awe au y ses ay SI YUM2. LOC IAS E Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 3RD SERVICE 4TH SERVICE Date Of Next Service Gass terns nema reese E Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 5TH SERVICE 6TH SERVICE Date Of S rviCe cccccccccssscsccsssscscesscsccessececessssceesseeecesssescesenaes Next Service Next ee Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 7TH SERVICE 8TH SERVICE Date Of 1 2 ee tet ree eer Next Service I Se gt Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 9TH SERVICE 10TH SERVICE i E T AE EA A E TE Pe E UE
3. LN EOE E EEA E EN AE EA A E A A S o E E E E E A E Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 22 Gazco Limited Osprey Road Sowton Industrial Estate Exeter Devon England EX2 7JG Tel 01392 261999 Fax 01392 444148 E mail info gazco com A member of the Stovax Group
4. sea y pue 14811 ayy Jeajo eds ay HOYS YoIYM 219 1005 8 9 Ajquuasse y suq p s aay ASM NI LAO 5300 3414 YO LIT AVIS LON TIM LO Td MOAHO IWNOLLONNA AWV TS 16 1 1 2 1 Za aa SERVICING INSTRUCTIONS REPLACING PARTS 1 GENERAL All principal components can be replaced without removing the stove from its installation although it is essential that the gas supply to the appliance is turned off at the isolation device before proceeding further 2 MAIN BURNER Turn the gas supply off at the isolation device remove the door and place to one side carefully remove the ceramic fuel bed components Remove the three securing screws two at the rear and one at the front left hand side See diagram 1 Raise the left hand side of the burner to clear the bracket draw the left hand side forward The burner venturi is engaged over the injector When removing the burner be sure to clear the injector this will release the right hand side of the burner Take care when removing the burner so as not to damage the pilot burner AR1605 To replace the burner engage the venturi over the injector ensuring the burner sits on top of the fixing bracket Push the burner to the right and whilst holding insert the three fixing screws NOTE B
5. Clarendon amp Ashdon Log Eftect Stove Range Conventional Flue With upgradeable control valve Instructions for Use Installation and Servicing For use in GB IE Great Britain and Eire This appliance has been certified for use in countries other than those stated To install this appliance in these countries it is essential to obtain the translated instructions and in some cases the appliance will require modification Contact Gazco for further information IMPORTANT Do not attempt to burn rubbish in this fire This stove must only be operated with the door secured firmly in position The outer casing of this stove will become hot whilst in operation it is therefore recommended that the appliance be uarded to protect the young and infirm using a suitable guard Ensure that fabrics such as curtains are not positioned above or near to the stoves outer casing Please read these Instructions carefully and keep them in a safe place They will be needed when servicing the fire The commissioning sheet found on page 3 of these instructions should be completed by the installer PRO843 Issue 2 February 2007 CONTENTS COVERING THE FOLLOWING MODELS CLARENDON 8611LUC P8611LUC 8612LUC P8612LUC ASHDON 8613LUC P8613LUC 8614LUC 8614LUC APPLIANCE COMMISIONING CHECKLIST USER INSTRUCTIONS INSTALLATION INSTRUCTIONS Technical Specifications Site Requirements Installation Commissioning SE
6. 6 1 6 2 6 3 6 4 6 5 6 7 14 6 CLEANING THE FIRE WARNING DO NOT ATTEMPT TO CLEAN THE STOVE UNTIL INA COLD CONDITION THE STOVE RETAINS ITS HEAT FOR A CONSIDERABLE TIME AFTER SHUTDOWN NOTE THE CAST IRON DOOR IS HEAVY TAKE EXTREME CARE WHEN HANDLING Remove the door by undoing the four dome nuts using the tool supplied and place to one side Carefully remove the ceramic fuel bed components and place to one side taking care to protect floor coverings etc PLEASE HANDLE WITH CARE The logs should not require cleaning Do not use a vacuum cleaner or brush to clean the logs Any large pieces of debris may be removed by hand Ensure any debris is removed from the burner ports Replace the ceramics and door referring to Section 7 below Use a damp cloth to clean the outer casing of the appliance 7 FUEL BED ARRANGEMENTS Remove the cast iron door using the tool provided Remove the front coal retainer by lifting vertically NOTE THE CAST IRON DOOR IS HEAVY TAKE EXTREME CARE WHEN HANDLING TO AVOID DAMAGING THE OUTER CASING The fuel bed consists of 5 logs and 2 ash panels The logs have letters A B C D and E moulded into them for identification Take the rear log A and place it up against the rear of the fire sitting on the two flat ledges of the burner The two legs of the log should sit between the rear burner ports See diagram 3 Ensure there is an equal gap between each side of the log and the si
7. P8611LUC Propane 37 mbar O11 5x2 0 232 GB IE P8612LUC G31 Gross Gross 86131 0 623 GB 8614LUC Gross Gross P8613LUC Isp Propane 37mbar O11 5x2 0 232 GB IE Gross Gross P8614LUC G31 Efficiency Class 11 Natural 20mbar 14 5 G20 Flue Outlet Size 127mm 5 Gas Inlet Connection Size 8mm Minimum Flue Specification T260 N2 0 D 1 Maximum Flue Temperature 180 C Packing Checklist Qty Description Stove Flue Blanking plate Coal Retainer Log set 5 logs Ash Panels 2 sections Fixing Kit Containing 1 Instruction Manual 1 Wood Screw 1 R awplug AR1618 1 Box spanner Packed in appliance __ p ins mm ins mm mm an oon ron sr ron 1 1 1 2 1 3 1 4 2 1 34 2 3 3 3 4 5 9 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1 FLUE AND CHIMNEY REQUIREMENTS The chimney or flue system must comply with the rules in force and must be a minimum of 127mm in diameter 5 The minimum effect height of the flue or chimney must be 3 metres Any horizontal flue run from the rear outlet should not exceed 100mm from the back of the appliance The chimney or flue must be free from any obstruction Any damper plates should be removed or secured in the fully open position and no restrictor plates should be fitted The chimney should be swept prior to the installa
8. Remove the control valve cover and disconnect the ignition lead from the gas valve see section 4 6 4 Undo the two bolts securing the gas valve to the appliance and remove the valve see diagram 10 Arrow C ARO915 6 5 Replace in reverse order 18 6 6 Fal 7 3 8 1 0 2 8 3 SERVICING INSTRUCTIONS REPLACING PARTS Check all joints for gas leaks Check the operation of the thermocouple and ignition lead ARO943b 7 MAGNETIC SAFETY VALVE Turn the gas supply off at the isolation device Undo the thermocouple connection from the back of the gas valve Pull the sensor leads clear and remove the interrupter block Undo the mag valve retaining nut at the back of the control valve Gently tap out the mag valve and replace with a new unit Replace the retaining nut and tighten See diagram 11 Arrow A ARO943c Reassemble the interrupter block and leads Secure the thermocouple connection in the rear of the gas control Do not overtighten Turn the gas supply on and check the entire pipework and valve joints for any leaks 8 MAIN INJECTOR Turn the gas supply off at the isolation device Refer to Section 2 Replacing Parts to remove the main burner Undo the compression nut from the feed pipe at the gas control under the appliance Working from inside the firebox remove the lock nut from the injector see diagram 12 and withdraw the injector complete with the feed pipe from under the appli
9. into the front panel of the firebox Take care not the scrape damage the logs This coal retainer sits in two brackets Ensure it is fully inserted leaving approximately a 4 mm gap between the firebox ledge and the bottom of the coal retainer WRT as ce ON AR1617 7 9 Ensure that the fibreglass seal on the back of the door is intact locate the door on the four studs and slide back to the firebox Secure in place using the four dome nuts and tool supplied Do not overtigthen the nuts see diagram 11 ARO540 NEVER OPERATE THE STOVE WHEN THE DOOR IS REMOVED 8 GAZCO FLUE SURE SYSTEM 8 1 The stove is fitted with the Gazco Flue Sure System which will act to cut off the gas supply to the burners in the event of incorrect operation of the flue If the system acts to cut off the gas supply this indicates that there is insufficient flue pull If this occurs a minimum of 10 minutes should be allowed before trying to relight Continued operation of this safety device means there may be a serious problem with the flue system A qualified gas engineer should inspect this DO NOT USE THE STOVE UNTIL AN ENGINEER SAYS IT IS SAFE TO DO SO 9 THE FLAME FAILURE DEVICE 9 1 This is a safety feature incorporated in all GAZCO fires which automatically switches off the gas supply if the pilot light goes out and fails to heat the thermocouple 10 1 14 1 10 RUNNING IN The surface coating on your G
10. the rear of log A to log on the NEVER OPERATE THE STOVE WHEN THE DOOR IS right hand side Again there are cut outs for location The REMOVED OR WHEN THE GLASS IS BROKEN front of the log should sit on the front ash panels and should fit tight to log See diagram 9 12 INSTALLATION INSTRUCTIONS INSTALLATION 6 LIGHTING 6 1 Full instructions are given the User section under Lighting the Stove 1 1 12 INSTALLATION INSTRUCTIONS COMMISSIONING 1 COMMISSIONING Close all openable doors and windows in the room ignite the stove and operate on maximum for 10 minutes Position a lighted smoke match just inside the draught diverter opening and check that all smoke is drawn into the opening by viewing through the sight hole See diagram 1 If there is any doubt run the stove for a further 10 minutes and repeat the test AR1493 If there are any extractor fans in adjacent rooms the test must be repeated with the fans running on maximum and interconnecting doors open IF SPILLAGE PERSISTS DISCONNECT THE APPLIANCE AND SEEK EXPERT ADVICE For future reference record the installation details on the commissioning sheet at the end of the User Section of these instructions 14 1 1 1 2 1 3 SERVICING INSTRUCTIONS SERVICING FAULT FINDING CHARTS and tighten if they are loose 1 SERVICING REQUIREMENTS 1 4 Correct any faults found during the initial tests and then recommission the appliance cond
11. upon top or rear flue exit the stove is factory built for rear flue exit but it may be changed to top exit by using the following method Remove the flue spigot from the rear of the stove and replace with the blanking plate from the top of the stove and vice versa Position the stove ensuring all appropriate clearances are observed NOTE The stove lid is loose remove when moving the unit Using a pencil mark the position of the holes in the fixing brackets attached to the inside of the rear legs Remove the stove and drill the holes using a number 12 masonry drill Push rawlplugs into the holes and insert the woodscrews until the head is approximately 3mm proud of the hearth Place the stove in position over the bracket so that the screw heads locate in the large part of the slot Push the stove back so that the screw heads engage fully into the narrow part of the slot tighten the screws if desired Having run the gas supply to the stove PURGE THE SUPPLY PIPE this is essential to expel any debris that may block the gas controls Connect the gas supply to the 8mm compression elbow at the right hand rear corner of the stove There is a cutout in the right hand rear leg to enable a direct straight connection to be made to the rear of the stove See diagram 1 A gas soundness check must be completed up to the gas inlet connection AR0934 Check the pull of the flue system by applying a lighted smoke pellet to the flue system open
12. AZCO fires will burn off during the first 24 hours of use producing a harmless and temporary odour This will disappear after the short period of use If the odour persists ask your retailer for advice 11 SERVICING A qualified gas engineer must service the stove every 12 months In all correspondence always quote the appliance type and the Serial Number that may be found on the databadge on the appliance 12 VENTILATION Any purpose provided ventilation should be checked periodically to ensure that it is free from obstruction 13 INSTALLATION DETAILS To assist in any future correspondence your installer should have completed the commissioning sheet at the front of this manual This records the essential installation details of this appliance In all correspondence always quote the Model No and Serial No 14 HOT SURFACES The manufacturer consider the full outer casing of this stove to be a working surface Therefore it will become hot whilst in operation A suitable guard is recommended to protect young children the aged and the infirm INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION COVERING THE FOLLOWING MODELS CLARENDON 8611LUC P8611LUC 8612LUC P8612LUC ASHDON 8613LUC P8613LUC 8614LUC 8614LUC Model Gas Working NOX Aeration Injector Gas Rate 9 kW Country CAT Type Pressure m h 8611LUC Natural 20 14 5 0 623 GB IE 8612LUC G20 Gross Gross
13. EFORE REPLACING THE BURNER ENSURE THE SILICONE SEAL AROUND THE INJECTOR IS INTACT AND CHECK THAT VENTURI COVER IS ATTACHED 3 PILOT UNIT The pilot assembly consists of four components that can be individually changed these are 1 Pilot burner bracket 2 Pilot injector 3 Electrode 4 Thermocouple Turn the gas supply off at the isolation device Remove the door and place to one side and carefully remove the 17 3 3 3 4 3 5 3 0 ceramic fuelbed components Remove the main burner See Section 2 above Remove the two fixing screws from the pilot bracket See Diagram 2 Gently draw the assembly away from the firebox to give access to the nuts and ignition lead AR0614 To remove the pilot injector undo the compression nut on the pilot feed pipe and withdraw the injector which will be hooked onto the olive When replacing an injector always make sure it is hooked onto the olive before inserting it into the pilot burner See diagram 3 AR1604 To remove the electrode disconnect the ignition lead and undo the retaining nut The electrode can now be removed Note the orientation of the electrode terminal when reassembling See diagram 4 AR0616 SERVICING INSTRUCTIONS REPLACING PARTS 3 7 remove the thermocouple undo the retaining nut and 4 3 To release the right hand side of the control cover insert the withdraw the thermocouple Undo the thermocouple from narrow blade screwdriver into the slot sh
14. RVICING INSTRUCTIONS Servicing Requirements Fault Finding How to replace parts Basic spare parts list Service Record PAGE 10 14 15 15 15 17 21 22 APPLIANCE COMMISSIONING CHECKLIST IMPORTANT NOTICE Explain the operation of the appliance to the end user hand the completed instructions to them for safe keeping as the information will be required when making any guaranteed claims ___ __ __ spilagetest __ _ GASCHECK __ Ec __________________ _ Appliance working pressure on High Setting mb NB All other gas appliances must be operating on full ___ __ _ ae _________ _ _ Have controls been upgraded Upgradeable models only 8455 Standard 8456 Programmable Time amp Temperature DEALER AND INSTALLER INFORMATION Installation Company Contact INO Engineer Date of Purchase Contact No Model tne ee ee ee ee ee ee Corgi Reg No Serial No Date of Installation Gas Type This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer This guarantee will be invalid to the extent permitted by law if the above Appliance Commissioning Checklist is not fully completed by the installer and available for inspection by a Gazco engineer The guarantee will only be valid during the second year to
15. TE 101 Turn the gas supply off at the isolation device 10 2 Refer to Section 2 to remove the main burner 10 3 Remove the two screws on the burner skin to detach the venturi cover from the venturi Slide the venturi cover off the venturi as per diagram 19 AR1608 10 4 Change the aeration plates to those stated in the technical specification for the gas the product will be using refer to the databadge AR0619 SERVICING INSTRUCTIONS REPLACING PARTS 11 CHANGING BETWEEN GAS TYPES In order to change between gas types it will be necessary to change the following items Pilot Injector Control Valve Main Injector Main Burner Aeration Plate if required Databadge The relevant parts can be ordered from Gazco always quote the appliance type and serial number when ordering spare parts NOTE THE CONTROL VALVE IS FACTORY PRESET FOR CORRECT GAS TYPE AND MODEL A NEW UNIT WILL NEED TO BE ORDERED WHEN CHANGING BETWEEN GAS TYPES 12 CONTROL UPGRADE See Installation Section 1 13 SHORT SPARES LIST ee 210015 Pilot Gasket 10052 GC0090 TB ______ Interupter block GC0026 Standard upgrade kit 8455 Thermostat timer kit 8456 21 SERVICE RECORDS 1ST SERVICE 2ND SERVICE Date ol SETI CC E AS OR SGI orien Next Serice BU ce mee eer nee ener ene eee ene rer Next Serice DUC
16. ance See diagram 12 19 8 4 8 5 9 1 J2 AR0618 Holding the injector with a spanner undo the feed pipe NOTE THE ORIENTATION OF THE INJECTOR Reassemble in reverse order Turn on the gas supply and check for any leaks 9 GAZCO FLUE SURE SYSTEM Remove the front door by undoing the four dome nuts and remove the cast iron door NOTE THE CAST IRON DOOR IS HEAVY TAKE EXTREME CARE WHEN HANDLING Carefully remove the coal retainer and ceramic components and place to one side Remove the burner casting by removing the three screws located on the sides of the burner skin AR1605 Remove the screw on the back panel and remove the panel Refer to Diagram 14 AR1606 SERVICING INSTRUCTIONS REPLACING PARTS 9 3 Undo the two screws at the back of the firebox and carefully withdraw the bracket 4 AR1607 9 4 Disconnect the two slender wires Undo the two taptite screws and remove the sensor and the two plastic spacers See diagram 16 AR1446 9 5 Refit the new sensor ensuring that the plastic spacers between the sensor and the bracket Refit the leads See Diagram 17 AR1452 AR1447 9 6 Feed the cable back through the hole as you replace the bracket When the bracket is located correctly it will sit flush with the back panel without force required If not positioned correctly the bracket will sit at an angle See Diagram 18 10 PRIMARY AERATION PLA
17. d to battery powered remote control There are two versions of this control which can be obtained through your local Gazco stockist This upgrade can be fitted before or after installation but if side clearances are limited then it will be easier to upgrade the stove before installation Full instructions are included with the kit STANDARD REMOTE CONTROL This remote control can control the gas appliance after the pilot has been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 THERMOSTATIC AND TIMER REMOTE CONTROL This remote control can control the gas appliance after the pilot has been lit In MANUAL it can be used to turn the main burner on and manually regulate it from low through to high and back again It can also be used to turn the main burner off leaving the pilot burning In AUTO it will automatically regulate the room temperature In TIMER it will turn the fire on and off according to a pre set programme and automatically regulate the room temperature during two on periods GAZCO PART NUMBER 8456 2 SAFETY PRECAUTIONS This appliance must be installed in accordance with the rules in force and used only in a sufficiently ventilated space Place read these instructions before installation and use of this appliance All the instructions must be left intact with the
18. de of the firebox AR1610 USER INSTRUCTIONS 7 2 Place log on the left hand side of the burner with the location bar on the underside of the log fully located in the long slot of the burner Make sure the log is as far to the left as possible See diagram 4 AR1611 7 3 Place log on the right hand side of the burner with the location bar on the underside of the log fully located in the long slot in the burner Make sure the log is as far right as possible See diagram 5 AR1612 7 4 Place log D across from the rear log A to log on the left hand side There are cut outs in both logs for location See diagram 6 AR1613 7 5 There two ash panels which lay across the front of the burner skin Place the panel with the flat edge facing the left side of the firebox There are location holes on this log which fit over the screw holes of the burner skin AR1614 7 6 Place the second ash panel to the right of the first with the pointed end of the panel fitting into the V shape This panel should locate on the screw holes of the burner skin Ensure that both logs are horizontal to the burner ports AR1615 7 7 Place log E across from the rear of log to log on the right hand side Again there are cut outs for location The front of the log should sit on the front ash panels and should fit tight to log C See diagram 9 AR1616 USER INSTRUCTIONS 7 8 Carefully insert the front coal retainer
19. e burner with the location bar on the underside of the log fully located in the long slot in the burner Make sure the log is as far right as possible See diagram 5 AR1612 INSTALLATION INSTRUCTIONS INSTALLATION 5 4 Place log D across from the rear log A to log on the left hand side There are cut outs in both logs for location See diagram 6 AR1616 5 8 Carefully insert the front coal retainer into the front panel of ARTOIS the firebox Take care not the scrape damage the logs This coal retainer sits in two brackets Ensure it is fully inserted leaving approximately a 4 mm gap between the firebox 5 5 There two ash panels which lay across the front of the ledge and the bottom of the coal retainer burner skin Place the panel with the flat edge facing the left side of the firebox There are location holes on this log which fit over the screw holes of the burner skin AR1617 AR1614 5 9 Ensure that the fibreglass seal on the back of the door is intact locate the door on the four studs and slide back to the firebox Secure in place using the four dome nuts and tool supplied do not overtigthen the nuts see diagram 11 5 6 Place the second ash panel to the right of the first with the pointed end of the panel fitting into the V shape This panel should locate on the screw holes of the burner skin Ensure that both logs are horizontal to the burner ports AR1615 ARO540 5 7 Place log E across from
20. e of the tray A means of isolating the gas supply to the appliance must be provided independent of any appliance control All supply gas pipes must be purged of any debris that may have entered prior to connection to the appliance 4 APPLIANCE LOCATION 41 This fire must stand on a non combustible hearth that is at least 12mm thick and projects 50mm minimum from the base of the fire in all directions 4 2 Do not install in a room that contains a bath or shower B mm 1 ARO604 MINIMUM CLEARANCE 4 3 The fire is not suitable for installation against a combustible wall All combustible materials must be removed from behind the fire 4 4 Ensure you comply with all minimum clearance measurements whether or not to combustible materials ARO531a 50 mm 150 ARO531b Air space to non combustible The above dimensions provide adequate clearance at the side and rear of the fire so that the controls can be reached 1 1 1 3 1 4 21 2 2 dsa 2 4 Zo 2 6 27 INSTALLATION INSTRUCTIONS INSTALLATION IMPORTANT ENSURE THAT THE APPLIANCE IS CORRECTLY ADJUSTED FOR THE GAS TYPE AND CATEGORY APPLICABLE IN THE COUNTRY OF USE REFER TO DATABADGE AND TECHNICAL SPECIFICATIONS OF THIS BOOKLET FOR DETAILS OF CHANGING BETWEEN GAS TYPES REFER TO SECTION 11 REPLACING PARTS 1 CONTROL UPGRADE This stove is fitted with a control valve that can be easily upgrade
21. ed to remove any dust accumulated in and around the appliance before and after working on it When servicing the appliance it is recommended that the replaced items are not broken up but are sealed within heavy duty polythene bags and labelled as RCF waste RCF waste is classed as stable non reactive hazardous waste and may be disposed of at a licensed landfill site Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract wash hands thoroughly after handling the material 5 FUELBED ARRANGEMENTS Remove the cast iron door using the tool provided The main ceramic components are inside the firebox NOTE THE CAST IRON DOOR IS HEAVY TAKE EXTREME CARE WHEN HANDLING TO AVOID DAMAGING THE OUTER CASING The fuel bed consists of 5 logs and 2 ash panels The logs have letters A B C D and E moulded into them for identification Take the rear log A and place it up against the rear of the fire sitting on the two flat ledges of the burner The two legs of the log should sit between the rear burner ports See diagram 3 Ensure an equal gap between each side of the log and the side of the firebox 11 Bad 5 3 AR1610 Place log B on the left hand side of the burner with the location bar on the underside of the log fully located in the long slot of the burner Make sure the log is as far to the left as possible See diagram 4 AR1611 Place log C on the right hand side of th
22. i clockwise to increase the flame height and clockwise to decrease the flame height THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE HAS GAINED SUFFICIENT HEAT TYPICALLY 10 TO 20 MINUTES IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN USE WAIT 3 MINUTES BEFORE ATTEMPTING TO RELIGHT THE APPLIANCE USER INSTRUCTIONS 3 TURNING OFF THE STOVE 31 To turn the stove off locate the control valve turn the left hand control knob until it points to off The main burner will go out leaving the pilot burning 3 2 To turn the pilot off locate the control valve turn the right hand control knob until it points to off the pilot will go out 4 UPGRADING YOUR STOVE 4 1 Your stove is fitted with a control valve that can be easily upgraded to battery powered remote control This upgrade can be fitted by anyone capable of simple DIY jobs and requires no special training There are two versions of this control which can be obtained through your local Gazco stockist 4 2 STANDARD REMOTE CONTROL This remote control can control the gas appliance after the pilot has been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 4 3 THERMOSTATIC AND TIMER REMOTE CONTROL This remote control can control the gas appliance after the pilot has been lit In MANUAL MODE it can be used to turn the main burner on and manuall
23. ing If there is a definite flow into the chimney proceed with the installation If not warm the chimney for a few minutes IF THERE IS STILL NO DEFINITE FLOW THE FLUE MAY REQUIRE ATTENTION SEEK EXPERT ADVICE 3 6 aF INSTALLATION INSTRUCTIONS INSTALLATION The flue system may now be connected to the stove Ensure that all joints are sealed with a suitable fire resistant sealant It is also recommended that a physical retention method be used at the flue spigot joint self tapping screws being favoured Connect a suitable pressure gauge to the test point located on the inlet fitting and turn the gas supply on Light the appliance and check all gas joints for gas soundness Turn the appliance to maximum and check that the supply pressure is as stated on the databadge Turn the gas off and replace the test point screw Turn the gas on and check the test point for gas soundness 4 HANDLING amp DISPOSAL OF FIRE CERAMICS 5 1 The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre RCF a material which is commonly used for this application Protective clothing is not required when handling these articles but we recommend you follow normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking To ensure that the release of RCF fibres are kept to a minimum during installation and servicing a HEPA filtered vacuum is recommend
24. own in diagram 8 the back of the gas valve See Diagrams 5 and 6 Reassemble Lever it gently and pull from the right hand side at the same in reverse order Do not overtighten time The cover will now come off There is a small cylindrical metal spacer inside the cover this must be kept and replaced on the fixing screw during reassembly ARO916 ARO617 4 4 Disconnect the end of the ignition lead from the valve body see diagram 9 Arrow B note the existing route of the ignition lead ARO943c ARO943a NOTE Special care should be taken when replacing the thermocouple to the back of the gas valve ensuring that the 45 sensor wires for the gazco flue sure system not disconnected Replace with a new ignition lead following the same route as the old one Replace the valve cover and the pilot assembly 4 6 Check the operation of the new ignition lead 4 IGNITION LEAD 5 PIEZO 4 1 Gain access to the back of the pilot assembly see Section 3 above and disconnect the ignition lead from the electrode 5 1 piezo assembly used on this appliance is not serviceable 4 2 Undo the single screw that secures the left hand side of the and is unlikely to fail control cover see Diagram 7 6 GAS VALVE 61 Turn the gas supply off at the isolation device 6 2 Disconnect the 2 x 8mm and 1 x 4mm gas pipe fittings at the back of the gas valve and also disconnect the thermocouple see Diagram 10 Arrow A 6 3
25. ser Instructions and retry Check alignment of pilot burner head Change the ignition lead See Check isolation tap and gas meter X r N 2 gt Ensure there is no debris around the pilot assembly e g soot etc which could short the spark 15 SERVICING INSTRUCTIONS SERVICING FAULT FINDING CHARTS pue pea ay poq y OZaId dunf 5900 y ozaid ay y pue 12905 07918 JO 7091109 JO Wed JO pasewep JO des ay pado 8 au S SUONONAISU SSN 3115407 y y 02918 y JU S 4 5212 UBYM e SI Wwy ay suatyd YUM pea y 51060 SI JO pea
26. ted by your installer as this is a requirement of your Guarantee 2 LIGHTING THE STOVE Locate the control valve on the appliance There are two control knobs on the valve the right hand knob controls the pilot ignition and the left hand knob controls the main burner If your appliance has already been upgraded to battery remote control please refer to the instructions provided with the upgrade to operate the remote control The following instructions will work for either situation ARO914 Ensure that the left hand control knob is pointing to off Ensure that the right hand control knob is pointing to off Press in the right hand control knob and rotate it anticlockwise until a click is heard keep pressing in and the knob is pointing to pilot 4 The pilot should now light If the pilot has not lit repeat the procedure until it does Keep the control knob pressed in for 10 seconds and then release it the pilot should stay alight If the pilot goes out repeat the procedure until does If the pilot will not light after repeated attempts contact the retailer or installer from whom the appliance was purchased Turn the right hand control to point to main burner The appliance can now be controlled using the left hand control knob Turn the left hand control knob to point to low fire the main burner will light on low The burner can now be controlled between low and high settings Turn the control knob ant
27. the extent permitted by law if the annual service recommended in the Instructions for Use has been completed by a Corgi registered engineer and a copy of the service visit report is available for inspection by a Gazco engineer USER INSTRUCTIONS 1 GENERAL 1 1 Installation and servicing must be carried out by a competent person in accordance with Gas Safety Installation and Use Regulations 1998 the relevant British Standards for Installation appropriate Codes of Practice and in accordance with the manufacturer s instructions It is recommended that a CORGI registered engineer be used for this purpose as they are approved by the HSE under the above regulations 1 2 This appliance is suitable for use in and I E using Natural Gas at a supply pressure of 20mbar or LPG at a supply pressure of 29mbar Butane or 37mbar Propane 1 3 The installation shall also be completed in accordance with The Building Regulations issued by The Department of The Environment The Building Standards Scotland Regulations issued by the Scottish Development Department For Republic of Ireland reference should be made to the relevant standards governing installations 15813 1996 1 4 Read all these Instructions before commencing installation 1 5 This appliance must be installed in accordance with the rules in force and only used in a sufficiently ventilated space 1 6 Ensure that curtains are not positioned above the stove and that
28. there is at least a clearance of 300mm between the sides of the stove and any curtains 1 7 manufacturer considers the full outer casing of this stove to be a working surface Therefore it will become hot whilst in operation A suitable guard is recommended to protect young children the aged and the infirm 1 8 This stove must only be operated with the door secured firmly in position If any cracks appear in the glass the appliance must not be used until the glass panel is replaced 1 9 Do not attempt to burn rubbish in this stove 1 10 Any combustible shelves or surrounding furniture must only be fitted in accordance with the minimum dimensions detailed in Diagram 1 ARO531a 150 mm ARO531b 1 11 Contact a competent service engineer to carry out relevant spillage checks etc following home improvements carried out after installation of this stove e g the fitting of double glazing 2 1 22 2 3 2 4 2 5 2 6 2 7 2 8 20 In all correspondence please quote the appliance type and Serial Number which can be found on the databadge at the rear of the stove This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer Please consult with your local Gazco dealer if you have any questions In all correspondence always quote the Model No and Serial No Please ensure the commissioning checklist is comple
29. tion of the appliance However where it can be seen that the chimney is clean and unobstructed throughout its entire length it need not be swept NOTE If it is intended to fit the stove into a existing brick built chimney without a closure plate a 5 127mm liner must be used Larger lined flues may work but in some instances could cause cold start flue problems resulting in nuisance shutdown Lined flues above 7 175mm are not recommended Due to recent changes to European chimney standards new flues and chimneys are now described by their temperature pressure and resistance to corrosion condensation and fire To assist in identifying the correct flue system the minimum flue specification is shown in the technical specification of this book Existing chimneys are not covered by this system NOTE THIS APPLIANCE IS NOT APPROVED FOR CLOSURE PLATE INSTALLATIONS 2 VENTILATION Consult the rules in force NOTE This appliance does not normally require any additional ventilation when installed in G B 3 INSTALLATION OF THE GAS SUPPLY Before installation ensure that the local distribution conditions identification of the type of gas and pressure and the adjustment of the appliance are compatible Ensure that the gas supply is capable of delivering the required amount of gas and is in accordance with the rules in force Soft copper tubing and soft soldered joints can be used but must not be closer than 50mm to the bas
30. ucting the usual safety This appliance must be serviced at least once a year by a checks competent person 1 5 Advise the customer of any remedial action taken All tests must be serviced by best practice as described by the current CORGI recommendations 1 13 7 Before any tests are undertaken on the appliance conduct a gas soundness test for the property to ensure that there are no gas leaks prior to starting work Before any tests are undertaken on the appliance it is also recommended to fully check the operation of the appliance Special checks 1 3 1 Clean any lint or fluff from the pilot 1 3 2 Clean away any fluff or lint from under the burner 1 3 3 Check that the spark gap on the pilot is correct 1 3 4 Check all of the screws which secure the burner skins 0620 YES Does the pilot light SYSTEM OK Is the control being operated correctly Is the gas pressure correct 5 T m gt 5 5 4 a gt N I Is the gas turned on to the appliance Clean the area L 1 2 be O 2 aA IGNITION FUNCTIONAL CHECK 1 Correct and retry Replacing Parts Section 2 Purge the gas pipes and retry on vr lt U dei Ox Ee 2 59 mae 2 OZ There is block in the system Check the inlet test point and the mag seating Consult U
31. user In your own interests and those of safety this appliance must be installed by a competent person in accordance with local and national codes of practice Failure to install the appliance correctly could lead to prosecution This appliance is intended for use on a governed gas installation and set to the required pressure Keep all plastic bags away from young children Do not place any object on or near to the stove Allow adequate clearance above the stove See diagram 2 Site Requirements Appliance Location The stove is fitted with the Gazco Flue Sure System which will act to cut off the gas supply to the appliance in the event of incorrect operation of the flue If the system acts to shut off the gas supply this indicates that there is insufficient flue pull If this occurs a minimum of 10 minutes should be 10 2 6 allowed before trying to relight Continued operation of this safety device means that there may be a serious problem with the flue system a qualified gas engineer should inspect this DO NOT USE THE STOVE UNTIL AN ENGINEER SAYS IT IS SAFE TO DO SO The Flue Sure System must not be tampered with Use only genuine Gazco replacement parts when servicing the system refer to Servicing section Replacing Parts 3 INSTALLATION OF THE STOVE FLUE PIPE INSTALLATION 3 1 Jekel 3 2 3 3 3 4 3 5 Open the carton and remove accessory carton and stove unit It will now be necessary to decide
32. y regulate it from low through to high and back again It can also be used to turn the main burner off leaving the pilot burning In AUTO MODE it will automatically regulate the room temperature In TIMER MODE it will turn the fire on and off according to a pre set programme and automatically regulate the room temperature during two ON periods GAZCO PART NUMBER 8456 5 HANDLING amp DISPOSAL OF FIRE CERAMICS The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre RCF a material which is commonly used for this application Protective clothing is not required when handling these articles but we recommend you follow normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking To ensure that the release of RCF fibres are kept to a minimum during installation and servicing a HEPA filtered vacuum is recommended to remove any dust accumulated in and around the appliance before and after working on it When servicing the appliance it is recommended that the replaced items are not broken up but are sealed within heavy duty polythene bags and labelled as RCF waste RCF waste is classed as stable non reactive hazardous waste and may be disposed of at a licensed landfill site Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract wash hands thoroughly after handling the material
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