Sterling SSP 5 Marine Battery User Manual
Contents
1. MA It is only possible to set the pulse duration time interval when the unit is not conveying any material Setting the pulse duration Press the arrow key LI The pulse duration duration of a cleaning pulse which was last selected appears in the display 0 5 1 0 or 1 5 seconds may be set for the pulse duration Setting the time interval Press the arrow key and SL 2G the change over key 1 z LI The time interval which was last selected appears in the dis play 5 20 seconds may be set for the time interval between 2 cleaning pulses Putting into operation 19 SM3 625 SSP 5 4 2 Alarm Messages displayed on the controller SSP If a disturbance occurs in the unit an alarm message will be issued LU An E appears in the display and an error number E2 If the control system becomes too hot during operation gt 70 C 158 F the E2 alarm message is displayed and the unit is switched off Ensure that the control system is sufficient cooled LU The unit starts automatically after the cooling down phase Putting into operation 20 SM3 625 SSP 5 5 Maintenance This chapter is intended for persons with skills in electrical and 2 mechanical areas due to their training experience and received instructions Personnel using the instructions in this chapter must be in structed of the regulations for the prevention of accidents the operating conditions and s2. SSP 5 Maintenance 27 SM3 625 SSP 5 5 5 Cleaning replacing the filter cartridges of the cleaning unit 2 Stop the conveying procedure Switch off the hopper by means of the on off switch on the con nection housing Switch off the conveying control by means of the main switch Disconnect the unit from mains supply Depressurize all system sections of the equipment Clean the separator hopper each time you are changing the materials Use only cleaning agents which fulfil the corresponding re quirements Only clean the separator hopper with compressed air and or a brush The conveying capacity is diminished by a clogged filter car tridge Maintenance 28 SM3 625 SSP 5 Removal Open the tension ring A Remove the hopper loader lid Remove the cleaning unit Release clamping devices of the filter car tridges Remove the filter cartridges from the inter mediate platform Clean the filter cartridges from the inside out by means of compressed air or re place the filter cartridges by new ones Installation Insert filter cartridges into the opening of the intermediate platform SSP 5 Make sure that the sealing pad is tightly fitted between filter CS cartridges and intermediate platform Mount clamping devices of the filter cartridges Mount the cleaning unit Mount the hopper loader lid Mount the tension ring LU Order number filter cartridge short
3. GY This symbol indicates that a technical term is explained at this point Safety instructions 7 SM3 625 SSP 5 1 2 Explanations and information Various terms and designations are used frequently in these operating instruc tions to ensure clarity Therefore please note that the terms used in the text stand for the corresponding explanations listed below e Equipment Equipment can mean an individual unit a machine or an installation e Operating personnel The operating personnel are persons operating the equipment on their own re sponsibility or according to instructions minimum age 16 e Operator The operator of the equipment production manager foreman etc is the per son responsible for all production sequences The operator instructs the operat ing personnel of what is to be done e Operating instructions The plant operating instructions describe the interaction of the equipment pro duction sequences or methods The plant operating instructions must be com piled by the operator of the equipment e Equipment foreman When several operating personnel work on one machine the equipment fore man coordinates the sequences The equipment foreman must be appointed by the operator e Trained personnel Trained personnel are persons who due to their training are authorized to carry out the required work in good practice Safety instructions 8 SM3 625 SSP 5 1 3 For
4. your safety e ltis absolutely necessary that you observe the operating instructions for the cor responding conveying system e The device is intended exclusively for conveying plastic granules and regrind Any other usage is not permitted e This device is not suitable for processing foods Before beginning maintenance work set all compressed air piping on the device at zero pressure Danger of accidents e The device may only be operated if all corresponding components have been properly connected and are in accordance with the relevant regulations 1 4 For the safety of the equipment e lt is absolutely necessary that you observe the operating instructions for the cor responding conveying system e For the operation of the hoppers a compressed air supply is necessary O Never set the operating pressure of the hoppers at more than 6 bar 87 02 PSI system overpressure e Install the hoppers in such a way that the outlet flap is hinged in a right angle to the direction of movement of the machine Make sure that all plugs are connected properly Observe the carrying capacity of the machine flange Safety instructions 9 SM3 625 SSP 5 2 Installation instructions These installation instructions are intended for persons with 2 skills in electrical and mechanical areas due to their training ex perience and received instructions Personnel using these installation instructions must be in structed in th
5. 8420 85610 35796 26299 85533 28420 28839 26462 23098 23093 SSP 5 Designation Pneumatic valve Vent valve Compressed air container Solenoid valve Tension ring Sealing 1 m Controller SSP 24 V Filter cartridge short version 4x Tension ring Sealing Sealing ring Filter support Filter bag Tension ring Sealing Flap switch Cover Sealing ring Outlet flap with magnet Spare parts list 34 SM3 625 8 Accessories O O O O SSP 5 Accessories 35
6. SM3 625 Operating Instructions Conveyor Hopper SSP 5 Sterling Material Processing Sterling Sterling SM3 625 Sterling Material Processing 5200 West Clinton Ave Milwaukee WI 53223 Telephone 414 354 0970 Fax 414 354 6421 Technical service Service department Telephone 800 423 3183 Edition 04 01 SSP 5 These operating instructions are for Please fill in personally Serial number Built in Date of delivery Number of delivery Date of commissioning Location Group of machines SM3 625 SSP 5 Sterling Material Processing retains all rights to change the information in these operating instructions at any time without notice We assume no liability for any errors or direct or indirect damage resulting in con text with these operating instructions Copying translation or publication in any form except for personal use of pur chaser requires approval from Sterling Material Processing All rights reserved Please note that our address and phone information has changed Please reference this page for updated contact information These manuals are obsolete and are provided only for their technical information data and capacities AXCAUTION Portions of these manuals detailing procedures or precautions in the operation inspection maintenance and repair of the products may be inadequate inaccurate and or incomplete and shouldn t be
7. afety regulations and theirimplemen tation Ensure in each case that the personnel are informed accord ingly For maintenance work taking place at heights of over approx 1829 mm 6 ft use only ladders or similar equipment and working platforms intended for this purpose At greater heights the proper equipment for protection against falling must be worn Use only suitable lifting gear which is in proper working order and load suspension devices with sufficient carrying capacity Do not stand or work under suspended loads Ensure that the electric motors switch cabinets are sufficiently protected against moisture Use only suitable workshop equipment Before starting maintenance work appoint a supervisor Inform the responsible personnel before maintenance work on the system is started Never operate the equipment when partially dismantled All maintenance and repair work not described in this chapter may only be carried out by Sterling service personnel or autho rized personnel appointed by Sterling Maintenance 21 SM3 625 SSP 5 Disconnect the equipment from mains supply before starting maintenance procedures to ensure that it cannot be switched on unintentionally Depressurize all compressed air piping ofthe equipment be fore starting maintenance work Please observe the maintenance intervals Before starting maintenance work clean the equipment of oil fuel or lubricants Ensure that material
8. ains supply Depressurize all system sections of the equipment Open the tension ring A Remove the hopper lid Draw the old sealing ring off the nozzle Install the new sealing ring Ob serve the direction of installation B Mount the hopper lid Close the tension ring A Install the hopper loader SSP 5 MA Order number sealing ring ID 85610 Maintenance 24 SM3 625 5 3 Replacing the outlet flap sealing ring SSP 5 2 nection housing Stop the conveying procedure Disconnect the unit from mains supply Switch off the hopper by means of the on off switch on the con Switch off the conveying control by means of the main switch Depressurize all system sections of the equipment Remove the tension ring A Remove the upper part of the hopper loader with hopper lid Draw the old sealing ring off the nozzle of the material outlet Install the new sealing ring Observe the direction of in stallation B Set the flap switch Install the upper part of the hopper loader Install the tension ring A Install the hopper loader SSP 5 MA Order number sealing ring ID 23098 Maintenance 25 SM3 625 SSP 5 5 3 1 Adjust the flap switch Remove the connecting plug flap switch from the connection housing of the hopper Connect an ohmmeter to PINS 2 and 3 of the connecting plug flap switch Release the nuts A of
9. ax value of 6 bar 87 02 PSI system overpressure Check compressed air piping for correct installation and assembly Check fittings length and quality of the hose connections for agreement with re quirements The operating pressure is 5 6 bar 72 52 87 02 PSI system overpressure Check the compressed air supplied by the plant s supply network Adjust compressed air pressure to 5 6 bar 72 52 87 02 PSI system overpressure Connect the unit to the plant s supply network by means of a hose Installation instructions 13 SM3 625 SSP 5 2 4 Electrical connection N Oo 0 Bb Gu N The electrical connection may only be carried out by trained per sonnel Other persons are not permitted to carry out the electrical con nection The rules of the local electricity board must be observed Before beginning the electrical connection make sure that the mains voltage and the power frequency are in accordance with the data on the name plate of the device All work may only be carried out when the unit is at zero voltage and at zero pressure KL flap switch bridged with 4 pL SV diaphragm valve x x connection point diaphragm valve SV connection controller CSP bridged with 2 24V OV PE connecting plug flap switch KL 1 connecting plug conveyor control Connection housing hopper Installation instructions 14 SM3 625 SSP 5 3 Functional descri
10. e regulations for the prevention of accidents the operating conditions and safety regulations and theirimplemen tation Ensure in each case that the personnel are informed The installation instructions provided inthe corresponding oper ating instructions apply for all connected equipment Observe safety regulations with regard to lifting gear handling All installation work must be carried out with the equipment dis connected from electrical power and compressed air supply A For installation work taking place at heights of over approx 1829mm 6 ft use only ladders or similar equip ment and working platforms intended for this purpose At greater heights the proper equipment for protection against falling must be worn Use only suitable lifting gear which is in proper working order and load suspension devices with sufficient carrying capac ity Do not stand or work under suspended loads Use suitable workshop equipment Installation instructions 10 SM3 625 SSP 5 Install the equipment such that all parts are easily accessi ble this facilitates maintenance and repair work 2 1 Transport For transport only the appropriate lifting gear should be used e g fork lift or workshop crane Observe the carrying capacity of the lifting gear Observe the safety instructions for the handling of lifting gear Installation instructions 11 SM3 625 SSP 5 2 2 Set up The arrangement of t
11. he hopper loaders may vary depending on the type of de vice to be conveyed on and the material used Fastening onto fixed machine throats is provided by means of strap retainers However additional support of the hopper loader is necessary if the devices are not sufficiently capable of bear ing the load Mount the hopper loader in such a way that the outlet flap swings in a right hand angle to the direction of machine movement Please check during assembly that the admissible bearing loads are not exceeded Please check that all connecting points are tight to ensure that the conveying per formance is not impaired It should moreover be observed particularly if custom produced connecting parts are used that the material discharged from the hopper loader must neither get into the open nor must it clog the filter surfaces observe angle of repose Do not excessively load inlet nozzle of hopper loader Ee remove hose separately if necessary Assembly Installation instructions 12 SM3 625 SSP 5 2 3 Compressed air supply For operating the control valves and the cleaning unit a compressed air supply is necessary O Depressurize compressed air supply lines which must be opened Compressed air must be dewatered dustfree and oilfree Install a maintenance unit if required Adjust pressure to a m
12. of the sales representative nearest you Let us install your system The Contract Department offers any or all of these services project planning system packages including drawings equipment labor and construction materials and union or non union installations For assistance with your sales or system contracting needs please Call North Central and South America 1 262 641 8600 or 1 847 273 7700 Monday Friday 8am 5pm CST Europe Middle East Africa 48 22 390 9720 India 91 21 35329112 Asia Australia 86 512 8717 1919 Facilities ACS offers facilities around the world to service you no matter where you are located For more information please visit us at www acscorporate com United States Asia Australia India ACS India ACS Schaumburg Corporate Offices ACS Suzhou Gat No 191 1 Sandbhor Complex 1100 E Woodfield Road 109 Xingpu Road SIP Mhalunge Chakan Tal Khed Suite 588 Suzhou China 215126 Dist Pune 410501 India Schaumburg IL 60173 Phone 86 8717 1919 Phone 91 21 35329112 Phone 1 847 273 7700 Fax 86 512 8717 1916 Fax 91 20 40147576 Fax 1 847 273 7804 i Europe Middle East Africa ACS New Berlin Manufacturing Facility 2900 S 160 Street ACS Warsaw New Berlin WI 53151 Ul Dziatkowa 115 Phone 1 262 641 8600 eee o as as Phone 48 22 390 9720 Fax 48 22 390 9724 SM3 625 SSP 5 Table of contents 1 Safety INSWUCHONS crecer ri dd ale da 6 1 1 Warnings and symbols e
13. ption 2 This functional description is intended for all operating person nel of the equipment Prerequisite for this functional description is general knowledge of conveying units Ensure in each case that the operating personnel are suffi ciently informed Functional description 15 SM3 625 SSP 5 3 1 General The conveyor hopper is used for the automatic conveyance of freely flowing plas tic granules regrind and powder The hopper can only function in connection with a multi station vacuum conveying system The conveyor hopper functions according to the principle of suction conveyance A high performance turbine provides for the vacuum that is required to convey the material into the separator In the separator the material is separated from air by several filter cartridges Af ter the conveying time is finished the turbine is switched off and the material emp tied The automatic filter cleaning takes place by adjustable compressed air shocks pulse duration On the hopper there is a separate on off switch A and a function con trolling device which indicates the fol lowing operational modes B lamp on hopper switched on at the on off switch A lamp flashes the hopper is conveying C lamp flashes error D lamp is on hopper signals lack of material Connection housing hopper The filter cleaning process takes place during the conveying process B The filte
14. r cartridges are cleaned in adjustable intervals time interval Functional description 16 SM3 625 SSP 5 3 2 Controller SSP The setting for the conveying time and the line clear time are made via the keys A1 change over key A2 arrow key on the front of the control system The values which have been set will be displayed on the display B The values which have been set are maintained after the machine has been shut off 3 LEDs indicate the respective modes of operation pulse duration C time inter val D without function E LI The pulse duration can be set to 0 5 1 0 or 1 5 seconds The time interval can be set from 5 to 20 seconds When the unit is switched on all LEDs blink and the software version is displayed A1 A2 Controller SSP Functional description 17 SM3 625 SSP 5 4 Putting into operation 2 This chapter is intended for operating personnel Prerequisite for this chapter is general knowledge of the opera tion of conveying units Also prerequisite for this chapter is that the functional descrip tion has been read and understood Ensure in each case that the operating personnel are suffi ciently informed Observe the manual of the conveying system Make sure that the On Off switch of the hopper loader con nection housing is in position 1 Putting into operation 18 SM3 625 SSP 5 4 1 Setting the controller SSP
15. relied upon Please contact the ACS Group for more current information about these manuals and their warnings and precautions Parts and Service Department The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifications which will maximize your equipment s performance and efficiency To assist in expediting your phone or fax order please have the model and serial number of your unit when you contact us A customer replacement parts list is included in this manual for your convenience ACS welcomes inquiries on all your parts needs and is dedicated to providing excellent customer service For immediate assistance please contact e North Central and South America 8am 5pm CST 1 800 483 3919 for drying conveying heating and cooling and automation For size reduction 1 800 229 2919 North America emergencies after 59m CST 847 439 5855 North America email acsuscanadacustserv corpemail com e Mexico Central amp South America Email acslatinamericacustserv corpemail com e Europe Middle East amp Africa 48 22 390 9720 Email acseuropecustserv corpemail com e India 91 21 35329112 Email acsindiacustserv corpemail com e Asia Australia 86 512 8717 1919 Email acsasiacustserv corpemail com Sales and Contracting Department Our products are sold by a worldwide network of independent sales representatives Contact our Sales Department for the name
16. rr 32 8 ACCOSSOMMOS 2er dnan eee ce eha ee ee See a aN aa Na Se a 35 A AA AA e AA O SM3 625 SSP 5 1 Safety instructions These safety instructions apply to all persons within the range of 2 action of the equipment Please inform all persons within the range of action of the equip ment of the direct and indirect hazards connected with the equipment These operating instructions are to be used by all persons as signed activities connected with the equipment Knowledge of the English language is prerequisite Ensure in each case that the operating personnel are familiar with the operating instructions and the function of the equip ment Observe the safety instructions of the connected conveying system Safety instructions 6 SM3 625 SSP 5 1 1 Warnings and symbols The following warnings and symbols are used in these operating instructions This symbol indicates danger to life Fatal or serious injury is 2 possible if the corresponding instructions regulations or warn ings are not observed This symbol indicates that serious injury is possible if the cor responding instructions regulations or warnings are not ob served This symbol indicates that extensive damage to equipment CS is possible if the corresponding instructions regulations or warnings are not observed LU This symbol indicates information important for becoming fa miliar with the equipment i e technical correlations
17. rs aa 7 1 2 Explanations and information 2222 0005 8 1 3 For your safety sr ag ee ag de ds dees de a dea ee 9 1 4 For the safety of the equipment 00055 9 2 Installation INStruCtiOnsS lt lt 2ci lt deceieiedesecieiwseeeseiuseeeres 10 Zale Transport i ii ark siani miara aiiu iari miich mie iani iE ana Bedard bebo E 11 22 Sa AES A ad aa a ERES oii 12 2 3 COMpressed alr supply cic ics ee ea ee ee ee 13 2 4 Electrical COMMECUON lt c252cceeheecdvawbcke enw e 14 3 Functional G6SCriptiGNassscicci cesses ce eteesess Obie eses es ceee nce 15 Si le Genera rs A hae Bah aS Haass Hae aes 16 22 Controller SSP rs cera coe chee een come ers 17 4 Putting into operation ss sar o tee cece esos eens e aes 18 4 1 Setting the controller SSP oooooooooormmmmo ooo 19 4 2 Alarm Messages displayed on the controller SSP 20 De MaINIGNANGCG sacara saad a o A sa seneeasaae ee 21 5 1 Maintenance ItervalS o oaccciccaaic a Ree wo aw 23 5 2 Replacing the nonreturn valve sealing ring 24 5 3 Replacing the outlet flap sealing ring 25 5 3 1 Adjust the flap switch sssaaaaa aaaeeeaa 26 5 4 Cleaning the hopper loader 2202200000e 27 5 5 Cleaning replacing the filter cartridges of the cleaning unit 28 SM3 625 SSP 5 6 Technical Gata sii ice ii aa a da ee dai id 30 7 Spare parts list cccsrrrcircrsrrrr
18. s and incidentals required for operation as well as spare parts are disposed of properly and in an en vironmentally sound manner Use only original Sterling spare parts Keep record of all maintenance and repair procedures Maintenance 22 SM3 625 SSP 5 5 1 Maintenance intervals Daily Weekly Monthly Every six months Yearly check warning signs on equipment for good legibility and completeness check the maintenance unit check the operating pressure in the factory ductwork system max 6 bar system overpressure check the sealings on the filter cartridges according to the accumulation of dust check filter contamination if necessary clean or replace the filter cartridges check all electrical and mechanical connections for proper fit check the settings of the level probes if available check the sealing ring on the locking flap check the sealing ring on the outlet flap replace the sealing ring on the locking flap replace the sealing ring on the outlet flap The given maintenance intervals are average values Check whether in your individual case the maintenance in tervals must be shortened Maintenance 23 SM3 625 SSP 5 5 2 Replacing the nonreturn valve sealing ring Stop the conveying procedure Switch off the hopper by means of the on off switch on the con nection housing Switch off the conveying control by means of the main switch Disconnect the unit from m
19. the flap switch B until the support can be displaced Open the outlet flap C so far that the front tip of the outlet flap is approx 30 mm 1 28 in away from the sealing surface Displace the flap switch B until the contact of the magnet switch is closed Tighten the nuts A of the flap switch Check the adjustment In case of free hanging outlet flap empty hopper loader the contact of the magnet switch must be closed ae Outlet flap If the outlet flap cannot be properly adjusted replace the flap switch or the outlet flap with magnet Install the hopper Order numbers E flap switch ID 28839 outlet flap with magnet 1D 23093 Maintenance 26 SM3 625 SSP 5 5 4 Cleaning the hopper loader 2 nection housing Stop the conveying procedure Disconnect the unit from mains supply Switch off the hopper by means of the on off switch on the con Switch off the conveying control by means of the main switch Depressurize all system sections of the equipment Open the tension ring A Remove the hopper loader lid Remove the cleaning unit Open the tension ring B Remove the upper part of the hopper loader Clean the hopper loader by means of a vacuum cleaner Install the upper part of the hopper loader Close the tension ring B Mount the cleaning unit Mount the hopper loader lid Close the tension ring A Install the hopper
20. version ID 83379 Maintenance 29 SM3 625 SSP 5 6 Technical data Basic Version e Conveying hopper made of stainless steel e Integrated high performance filter e Automatic filter cleaning e Integrated controller for cleaning Performance Hopper loader capacity SSP 5 approx 5 I 0 28 cf with extension module max 15 0 53 cf Typical conveying capacity SSP 5 up to 250 kg hr 550 Ibs hr with extension module 400 kg hr 880 Ibs hr Optional Features e Extension module EMA 10 a O mM N 253 10 06 Dimensions and data without obligation Dimensions in mm in Specifications may be subject to alterations Technical data 30 SM3 625 SSP 5 Dimension Sheet o K or Ad 100718 e r P S T E Q a 8 LO ES Y LO m O ran SL g at Ue Oat K Va Sera is eh yo L 64 10 0225GB02 04 01 Technical data 31 Dimensions and data without obligation Dimensions in mm in Specifications may be subject to alterations Technical data 31 SM3 625 SSP 5 7 Spare parts list This parts list is only for the use of trained personnel only All other persons are not permitted to repair or to change the equipment Spare parts list 32 SM3 625 SSP 5 Spare parts list 33 SM3 625 Pos o oOo N O aA h O 10 11 12 13 14 15 Order no 26487 85460 85462 97556 86851 98754 83081 83379 85533 2
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