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Southbend EZ-3 Electric Steamer User Manual

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Contents

1. MAIN FUSE BLOCK B51 60A B1 MAIN FUSE BLOCK FUSES PUSES MESES e eI Hber ere THREE PHASE D HEATER m WIRING E 6 5 I ilt FLOAT SWITCH 1 IDLE ELEMENTS 500 W MOV PL2 2 PIN CONNECTOR 812 CONTACT COIL 3667W 3167 3667W 65 FEATINGSEEEMENTS 653 693 65 3667W 3167W 3667W HEATING ELEMENTS N WARNING THIS UNIT REQUIRES NEW EE FUSES BE FIELD CONVERTED Pr BIN CONNECTOR 2 PIN CONNECTOR FROM THREE PHASE SINGLE PHASE OR CS VERSA CONSULT FACTORY et 62 FOR PHASE CHANGES C9 Cs p CONTROLLER 3 TBS W 45 CONTROLS 2 2 L 5 e e WB ift e LIGHT e 4 POWER 9 69 63 MICROSWITCH i COM yo No No NC e DOOR a SWITCH 4 7 T l COM MER 2 LJ BUZZER SWITCH SS C14 53 POWER ZIN LIGHT 69 MULTI PIN CONNECTOR IP PLUG CONNECTORS lt COMPONENT LEAD VOLTAGE 208 240 220 e e TERMINAL
2. MoDEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS Unit Not Heating Up Properly or Not Cooking As Fast ON Light Lit Unit not heating up properly or not cooking as fast ON light lit Check all three main fuses replace as necessary N Is CHECK WATER LEVEL light on with door closed Drain unit Turn unit on with door open No Does unit have water Yes Add two gallons of water THROUGH TROUGH Close door wait 10 minutes Add water according to start up instructions on r No Does unit heat up Yes 5 door Wait 5 minutes 3 light should go off Open door depress Check and replace time and hold switch delay relay as necessary Is bottom EZ 3 only see Fig 14 of unit covered with Yes on page 31 deposits Remind operator of roper filling procedure E DISCONNECT POWER Clean unit AT CIRCUIT BREAKER see page 13 Check high limits and Does constactor replace as necessary r click on and stay on for at Yes see Fig 13 on page 30 least 2 minutes DISCONNECT POWER DISCONNECT POWER door switch AT CIRCUIT BREAKER AT CIRCUIT BREAKER CARMES Y Y Remove control panel Remove control panel Remove rear cover 7 Y Remove door switch lead Check resistance between pond bie Mel wires from terminal block contactor terminals and con y ie
3. Cooking Time Product Weight Portions minutes Pan Used Asparagus Fresh 3 Ibs 14 4 02 8 10 Full P erforated Frozen Spears Thawed 5 Ibs 20 4 02 9 erforated Beans Green Frozen Cut 5 05 20 4 02 12 Full P erforated Green Fresh 5 05 20 4 02 15 17 erforated Wax Frozen 5 Ibs 20 4 02 13 Full P erforated Lima Frozen 5 05 20 4 02 10 Full P erforated Broccoli Spears Fresh 4 Ibs 16 4 02 10 12 Full P erforated Spears Frozen Thawed 5 Ibs 20 4 02 8 Full P erforated Brussel Sprouts Fresh 5 05 20 4 02 15 17 Full P erforated Fresh 5 Ibs 20 4 02 13 Full P erforated Carrots Frozen Whole Baby 5 Ibs 20 4 02 12 Full P erforated Fresh Bias Cut 5 Ibs 20 4 02 12 Full P erforated Cabbage Green Cut Into Wedges 24 15 erforated Red Cut Into Wedges 16 18 20 Full P erforated Cauliflower Fresh Whole 2 Ibs 8 4 02 9 10 Full P erforated Fresh Whole 2 lbs 12 oz 11 4 07 15 Full Perforated Frozen Flowerettes 5 05 20 4 02 10 12 Full P erforated Corn Fresh Cob 4 5 Inch Ears 5 lbs 15 13 15 erforated Frozen Whole Kernel 5 Ibs 20 4 02 8 Full Perforated Frozen Cob 6 Inch Ears 9 Ibs 14 12 14 Full P erforated Table continues on next page First in Cooking Built to Last 10 OPERATOR S MANUAL 1178387 REV 2 southbend A MIDDLEBY COMPANY TEI MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS COOKING HINTS Table con
4. 7 25 LT wo er VERSA CONSULT FACTORY FOR PHASE CHANGES TB A4 1 CONTROLS 2 d L0 1 FUSE BLOCK 629 5 TIME SNo 54 4 2 3 E 1T uc POWER REL 4 MICROSWITCH j 1 69 TO Nd i CHECK 4 me i TB A6 C1 r ett et Io COM 2 lt SWITCH BUZZER t POWER ZIN LIGHT MULTI PIN CONNECTOR 2 COMPONENT LEAD VOLTAGE 208 QAO 220 TERMINAL BLOCK CONNECTIONS PHASE 1 5 1 5 1 5 WIRE NUMBERS AMPERAGE 40 24 Ns 21 58 2 5 WIRING DIAGRAM MODEL EZ 3 P N 208 240 60HZ 220V 50HZ 1178595 REV 3 First in Cooking Built to Last P4 Southbend operator s MANUAL 1178387 REV 2 PAGE 33 A MIDDLEBY COMPANY SNLLOOHSATENOUL TROUBLESHOOTING TROUBLESHOOTING MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS Figure 17 Electric Schematic for 480 Volt Model EZ 3 MAIN FUSE BLOCK gt 15 65 30A 50A ae
5. If contactor fails to actuate or actuates but fails to deactuate replace controller First in Cooking Built to Last PAGE 32 OPERATOR S MANUAL 1178387 REV 2 southbend A MIDDLEBY COMPANY MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS Figure 16 TROUBLESHOOTING Electric Schematic for 208 240 Volt 60 Hz or 220 Volt 50 Hz Model EZ 3 GY MAIN FUSE BLOCK zr Be 2 2 HL SINGLE PHASE WIRING 2675 W 2675 W 2300 W HEATING ELEMENTS N WARNING 145 HEATER T STATS 69 oO FLOAT 4 SWITCH 4 WIRING PL2 2 PIN CONNECTOR Mov 4 THREE PHASE PL3 2 PIN CONNECTOR THIS UNIT REQUIRES A KIT 30A MAIN FUSE BLOCK FUSES 12 3 ad tld 1 6 ED E3XE4 E5 2875 W 2300 W 2675 W 375 W HEATING ELEMENTS IDLE ELEMENTS PL1 TO BE FIELD CONVERTED 9 PIN CONNECTOR FROM THREE PHASE TO SINGLE PHASE OR
6. positions 2 and 3 replace any bad elements bud ou gar 29 v see Fig 5 on page 22 see Fig 12 on page 29 Depress door switch and check door switch lead Float wires for continuity r No Switch and float tube Yes see Fig 11 on page 28 OK N Replace float switch Check and replace contactor a and clean tube see Fig 8 on page 25 and controller EZ 5 only see Y Fig 15 on page 32 Replace door switch First in Cooking Built to Last P4 Southbend operator s MANUAL 1178387 REV 2 PAGE 17 A MIDDLEBY COMPANY SNLLOOHSATENOUL lt TROUBLESHOOTING LA MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS Unit Using Excessive Amount of Water and or Excessive Steam Coming from Vent Tube a Unit using excessive amount of water TN and or excessive steam coming from vent tube behind the unit E Y DISCONNECT POWER AT CIRCUIT BREAKER Y Remove control panel but leave plug connected Y Disconnect wire C23 from terminal block position 3 EZ 3 or wire C98 from controller EZ 5 reconnect power turn unit on wait 12 minutes TROUBLESHOOTING Yes Excessive steam No DISCONNECT POWER AT DISCONNECT POWER AT CIRCUIT BREAKER CIRCUIT BREAKER Y Y Check time delay relay EZ 3 Check float switch and float tube only see Figure 14 on page 31 Replace float switch and clean or controller EZ 5 only see float tube as necessary Figure 15 on pag
7. First in Cooking Built to Last IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment southbend Serial A MIDDLEBY COMPANY Date Purchased OPERATOR S MANUAL FOR MODEL EZ 3 and EZ 5 Simple Steam COUNTERTOP STEAMERS Model EZ 3 Model EZ 5 WARNING Improper installation operation service or maintenance can cause property damage injury or death Read this manual thoroughly before installing and operating this equipment 1100 Old Honeycutt Road Fuquay Varina NC 27526 800 348 2558 or 919 552 9161 FAX 800 348 2558 or 919 552 9798 Ws 4 4 MANUAL 1178387 REV 2 COUNTERTOP STEAMER 18 00 MANUAL SECTION ST SAFETY PRECAUTIONS Before installing and operating this equipment be sure everyone involved in its operation is fully trained and aware of precautions Accidents and problems can be caused by failure to follow fundamental rules and precautions The following symbols found throughout this manual alert you to potentially dangerous conditions to the operator service personnel or to the equipment N DANGER N WARNING N CAUTION NOTICE This symbol warns of immediate hazards which will result in severe injury or death This symbol refers to a potential hazard or unsafe practice which could result in injury or death This symbol refers to a potential hazard
8. Replace timer Check timer see Figure 10 on page 27 Replace timer No Replace buzzer see Figure 10 PAGE 20 OPERATOR S MANUAL 1178387 REV 2 First in Cooking Built to Last southbend A MIDDLEBY COMPANY MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS TROUBLESHOOTING Z Figure 4 Voltage Check at Control Panel Fuse Block Power Switch 8 ON Light 8 CHECK WATER LEVEL Light Pm Control Panel Fuse Block t Door Switch 1 Disconnect power at circuit breaker 2 Remove control panel without disconnecting plug 3 Turn lever to on position 4 Reconnect power 5 Place leads as shown 6 Check voltage First in Cooking Built to Last Southbend operator s MANuAL 1178387 REV 2 21 A MIDDLEBY COMPANY SNLLOOHSATENOUL TROUBLESHOOTING 62 TROUBLESHOOTING MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS Figure 5 Heating Element Resistance Check at contactor Contactor top view 1 Disconnect power at circuit breaker 2 Remove control panel 3 Place test leads between terminal
9. EZ 3 Remove door switch lead wires from terminal block positions 2 and 3 or EZ 5 Remove door switch lead wires from terminal block position 1 and terminal 2 of the controller e Place test lead as shown inside the terminal connectors of the lead wires Check for continuity there should be NO continuity Depress door switch actuator rod and check for continuity there should be continuity First in Cooking Built to Last 28 OPERATOR S MANUAL 1178387 REV 2 southbend A MIDDLEBY COMPANY MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS TROUBLESHOOTING A Figure 12 Float Switch Continuity Check Coupling Water Seal Box Float Switch __ Drain Valve o O Eme O 1 902 i E P Rear View of Unit with Back Cover Removed Disconnect power at circuit breaker Remove rear cover from unit Disconnect 2 pin float switch plug from mating plug on back of unit PL2 Drain water seal box by opening 3 8 drain valve on box Remove
10. 5 COUNTERTOP STEAMERS OPERATION OPERATION STARTUP 1 If the cavity bottom cover is present open door and remove 2 Turn lever to ON position with door open 3 Important Pour water into trough above the door until water is observed passing through the fill drain opening at left rear corner of cavity bottom 4 Add additional water through trough or through door up to WATER LEVEL mark NOTICE WATER SPECIFICATION To meet warranty requirements supply water must meet the following specification Total Dissolved Solids TDS 60 PPM 451 2 Grains or 35 PPM pH Factor aee 7 0 to 7 5 5 Replace cavity bottom cover if present 6 Unit will be ready for cooking in approximately 12 minutes OPERATION 1 Suggested cooking times for various foods are shown in the table in the following section 2 Pan specifications are shown on specifications page page 4 3 The door may be opened or closed at any time 4 Unit will automatically idle at operating temperature when and if the door is closed and there is no food in the cavity 5 Timer can be used as desired However it has no effect on unit operation 6 Add proper amount of water through the trough above the door or directly through the door when water level is low 7 If unit runs out of water the CHECK WATER LEVEL light will illuminate Follow step 6 above SHUTDOWN 1 The custom drain pan or a 12 x 207 4 non perforated stainless stee
11. BLOCK CONNECTIONS PHASE 1 d 1 3 1 3 WIRE NUMBERS AMPERAGE 3 33 49 29 54 31 Rea WIRING DIAGNOSTIC MODEL 2 5 P N SoU 208 240 60HZ 220V 50HZ 1181057 First Cooking Built to Last Southbend operator s MANuAL 1178387 REV 2 35 A MIDDLEBY COMPANY SNLLOOHSATENOUL TROUBLESHOOTING TROUBLESHOOTING MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS Figure 19 Electric Schematic for 480 Volt Model EZ 5 MAIN FUSE BLOCK 669 2721 61 60 830 c B31 MAIN FUSE BLOCK FUSES FUSES T e s 12 3 THREE 2 5 2 tle ere ere 1 PHASE 9 a HEATER T STATS WIRING BARRES t H AIT lA SINGLE PHASE 1 6 WIRING 65 E2 4 FLOAT o SWITCH it pa ae 1182 Oa 4 a 4 lag Mov PL2 2 PIN CONNECTOR e eami y CONTACTOR COIL 3667W 3167W 3667W 615 SENSN HEATING ELEMENTS IE 659 3167W 56674 HEA
12. MAIN FUSE BLOCK 2 see 2 e E 639 s FUSES TRANSFORMER a E 9925 i 21712 ee HEATER TSTATS 4 69 WIRING 69 9 pu m MESE lt 4 4 fig WIRING s PL2 2 PIN CONNECTOR MOV B11 CONTACTOR B51 2675 W 2300 W 2675 W HEATING ELEMENTS 62 2675 W 2300 W 2675 W WARNING pe HEATING ELEMENTS THIS UNIT REQUIRES A KIT ple 69 3 TO BE FIELD CONVERTED CONNER TEN IDLE ELEMENT FROM THREE PHASE TO 2 PIN CONNECTOR CONTACTOR COIL SINGLE PHASE OR VICE SIM VERSA CONSULT FACTORY IDLE ELEMENTS FOR PHASE CHANGES G 5 TB 4 1 TB ON i CONTROLS c2j FUSE Q Q BLOCK A TME COM No ol amp 8 A2 FP SES DELAY Pac POWER C RELAY A MICROSWITCH woe 63 SWITCH No No CHECK IATER 4 AWN 4 TEAG a LIGHT 4 69 6 H COM Nc Se 5 S7 63 TIMER 22 SWTOH eg BUZZER POWER LIGHT MULTI PIN CONNECTOR PLUG CONNECTOR COMPONENT LEAD VOLTAGE A80 TERMINAL BLOCK CONNECTIONS PHASE 1 5 WIRE NUMBERS JUG 01 98 AMPERAGE dO 21 LZ WIRING DIAGRAM MODEL EZ 3 P N E outer 480V 6 2 2 1178650 First in Cooking Built to Last PAGE 34 OPERATOR S MANUAL 1178387 REV 2 southbend A MIDDLEBY COMPANY MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS TROUBLESHOOTING LZ Figure 18 Electric Schematic for 208 240 Volt 60 Hz or 220 Volt 50 Hz Model EZ 5
13. be no continuity Repeat Step 4 for contacts B and E and for contacts C and F Place test leads on contactor coil terminal as shown in left side view Check resistance If resistance is not approximately 390 40 ohms remove MOV and recheck coil resistance If resistance is now approximately 390 40 ohms replace MOV otherwise replace contactor Reconnect all wires First in Cooking Built to Last Southbend operator s MANuAL 1178387 REV 2 25 A MIDDLEBY COMPANY SNLLOOHSATENOUL TROUBLESHOOTING Figure 9 TROUBLESHOOTING Idle Element Resistance Check fF ON Model EZ 3 Disconnect power at circuit breaker Remove control panel Disconnect idle element plug PL3 Place test leads as shown above MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS Model EZ 5 High Limit Check to see if resistance is within 10 of values in the following table Model EZ 3 Model EZ 5 Voltage Resistance Ohms Resistance Ohms 208 115 87 220 129 97 240 154 115 380 385 289 415 459 344 480 614 461 6 Remove one test lead place on ground check for short circuit PAGE 26 OPERATOR S MANUAL 1178387 REV 2 First in Cooking Built to Last southbend A MIDDLEBY COMPANY A MODEL EZ 3 amp EZ 5 CoUNTERTOP STEAMERS TROUBL
14. field by Southbend Authorized Service Agencies will be limited to three months on labor six months on materials parts effective from the date of installation See LIMITED WARRANTY REPLACEMENT PARTS for conditions and limitations THE FOREGOING WARRANTY IS IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS AND CONSTITUTES THE ENTIRE LIABILITY OF SOUTHBEND IN NO EVENT DOES THE LIMITED WARRANTY EXTEND BEYOND THE DURATION OF ONE YEAR FROM THE EFFECTIVE DATE OF SAID WARRANTY First in Cooking Built to Last southbend operator s MANuaL 1178387 REV 2 41 A MIDDLEBY COMPANY COUNTERTOP STEAMER A product with the Southbend name incorporates the best in durability and low maintenance We all recognize however that replacement parts and occasional professional service may be necessary to extend the useful life of this unit When service is needed contact a Southbend Authorized Service Agency or your dealer To avoid confusion always refer to the model number serial number and type of your unit SOUTHBEND Certification No FM25780 REGISTERED TO ISO 9001 CERTIFICATE NO A2062 Southbend Registered to ISO 9001 Southbend 1100 Old Honeycutt Road Fuquay Varina NC 27526 800 348 2558 or 919 552 9161 FAX 800 348 2558 919 552 9798 First in Cooking Built to Last PAGE 42 OPERATOR S MANUAL 1178387 RE
15. float switch from box by removing float switch fitting from coupling on box Make sure float travels freely along stem Place test leads in float switch connector as shown Oona pon Hold float switch in same orientation as when installed Check continuity There should not be continuity 10 Flip float switch over 11 Check for continuity There should be continuity Replace as necessary 12 Check 0 060 passages in float tube Clean if necessary First in Cooking Built to Last Southbend operator s MANuAL 1178387 REV 2 29 A MIDDLEBY COMPANY SNLLOOHSATENOUL TROUBLESHOOTING ED Z TROUBLESHOOTING MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS Figure 13 High Limit Continuity Check amp 10 11 Model EZ 3 Model EZ 5 at Ke tL PR RRR Re amp 5 lt Terminal Block 1 2 3 4 5 j vA 16 19 C58 C59 Turn unit off Wait for cavity bottom to cool to touch Disconnect power at circuit breaker Remove control panel without disconnecting plug EZ 3 Remove wires C16 and C19 from terminal
16. or unsafe practice which could result in injury product damage or property damage This symbol refers to information that needs special attention or must be fully understood even though not dangerous For your safety do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Keep area around appliances free and clear of combustibles N WARNING FIRE HAZARD conditions Do not open panels that require use of tools Unit must be cleaned daily and properly maintained to reduce chances of unsafe operating N WARNING SHOCK HAZARD Watch for clogged drain can crate burn hazard when door is opened Stand back when opening doors hot steam or hot water may escape from steamer N WARNING BURN HAZARD future reference Be sure this Operator s Manual and important papers are given to the proper authority to retain for NOTICE PAGE 2 First in Cooking Built to Last OPERATOR S MANUAL 1178387 REV 2 southbend A MIDDLEBY COMPANY MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS TABLE OF CONTENTS Congratulations You have purchased one of the finest pieces of heavy duty commercial cooking equipment on the market You will find that your new equipment like all Southbend equipment has been designed and manufactured to meet the toughest standards in the industry Each piece of Southbend equipment is carefully engineered and des
17. that the power switch is properly actuated Remove power switch lead wires from fuse block note wire locations Place test leads on C and NO lead wires as shown Check for continuity with lever in OFF position there should be no continuity Check for continuity with lever in ON position there should be continuity Repeat steps 5 7 with test leads between other pair of C and NO lead wires Place test lead on NO lead wire and other test lead on other lead wire 10 Check for continuity with lever in position there should be no continuity 11 Reconnect wires or replace switch as necessary First in Cooking Built to Last PAGE 24 OPERATOR S MANUAL 1178387 REV 2 southbend A MIDDLEBY COMPANY MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS TROUBLESHOOTING Figure 8 Contactor Coil MOV Check Actuator X TOP VIEW LEFT SIDE VIEW Disconnect power at circuit breaker Remove control panel and disconnect nine pin plug PL1 Depress actuator on top of contactor Actuator should travel freely and spring back when released Check for continuity between contacts A and D as shown in top view There should
18. unit Replacement parts may be ordered either through a Southbend Authorized Parts Distributor or a Southbend Authorized Service Agency When ordering parts please supply the Model Number Serial Number Part Number Description Finish and Electrical Characteristics as applicable For parts not listed consult a Southbend Authorized Parts Distributor or Southbend Authorized Service Agency Consult the Southbend Authorized Parts Service Distributor list for the Authorized Parts supplier in your area If this list is not available call Southbend at 1 800 348 2558 to obtain this list Parts for Simple Steam Countertop Steamer EZ 3 PartNumber EZ 5 PartNumber Description PH 422 PH 422 BELLEVILLE WASHER 1 4 ID 1332076 1332076 BLANK DOOR HINGE 1178266 1178266 BOX WELD ASM REAR 1178651 1178651 BRACKET COMPONENT SIMPLE 1178534 1178534 BRACKET ON OFF SWITCH 1178525 1178525 BRACKET VENT TUBE 1178411 1178411 BRACKET WIRE HANGER 1177770 1177770 BUSHING VALVE LEVER MOUN 1178389 BUSSMAN FUSE BLOCK 30A 1178494 1178494 BUSSMAN FUSE BLOCK 60A 48 1175708 1175708 BUZZER USTABLE 220V 1178276 1178276 CAM ACTUATOR STEAMER 1178370 CAVITY INSULATION 1178299 1181019 CAVITY WELD ASM 1178256 1178256 CLAMP HEATER 1176561 CLEANING INSTRUCTIONS RS 1161525 1161525 CONTACTOR 2 POLE 240V 30 1173448 CONTACTOR 63A 240V COIL 1181032 CONTACTOR DP 60 FLA 117
19. 178422 FITTING FLOAT SWITCH PH 423 PH 423 FLANGE BUSHING 1 410 BRO 1178318 1181020 FRONT FRAME WELD ASM 1178317 1178317 FRONT TOP CROSSMEMBER W A 1178545 1178545 FUSE 10 AMP 1178392 FUSE 2 5 AMP 1178390 FUSE 30 AMP 1181024 FUSE 35 AMP 1178495 FUSE 50 AMP CLASS G 1181026 FUSE 60 AMP 1178391 1178391 FUSEBLOCK CONTROLS 1178096 1181010 GASKET DOOR 1178227 GASKET SIDE PANEL 1178325 1178325 GASKET CONTROL PANEL 1180953 1180953 HANGER HOSE 1332048 1 1332048 1 HINGE LT DOOR 1332048 2 1332048 2 HINGE RT DOOR 1181041 HARNESS WIRE EZ 5 1178560 HEAT ELEMENT DUAL COIL 20 1178561 HEAT ELEMENT DUAL COIL 22 1178565 HEAT ELEMENT DUAL COIL 48 1178562 HEAT ELEMENT 240V DUAL CO 1178554 HEATING ELEMENT 208V EZ 1178555 HEATING ELEMENT 220V EZ 1178556 HEATING ELEMENT 240V 1178559 HEATING ELEMENT 480V EZ PAGE 38 OPERATOR S MANUAL 1178387 REV 2 First in Cooking Built to Last southbend A MIDDLEBY COMPANY MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS PARTS CL Parts for Simple Steam Countertop Steamer EZ 3 PartNumber EZ 5 PartNumber Description 1178483 HOSE 11 2 ID SILCONE 1178386 1178386 HOSE 3 4 ID SILCONE 1178685 HOSE OVERFLOW 28 1178369 1181021 INSULATION BACK PANEL 1178371 1178371 INSULATION BOT
20. 2 1175712 S A BUZZER 220V First in Cooking Built to Last Southbend operator s 1178387 REV 2 AMIDDLEBY COMPANY PAGE 39 SLYUVd PARTS MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS Parts for Simple Steam Countertop Steamer EZ 3 PartNumber EZ 5 PartNumber Description 1178347 1178347 SEAL SHAFT 1178275 SHAFT VALVE LEVER 1178373 1178373 SHIELD HEAT TRANSFER 1177318 1177318 SHIM CAST STRIKER 1178234 SIDE PANEL SIMPLE STEAM 1181045 SIDE RACK W A 1172951 1172951 SLEEVE RUBBER 1 1 4 ID X 1178113 SLIDE RACK 3 PAN STEAMER 1178644 SLIDE RACK 5 POS 3 PAN 1179932 1179932 SPRING 1177082 1177082 SPRING DOOR HANDLE 1178654 1178654 STAND W DRAIN EZ 1178655 1178655 STAND EZ 1178379 1178379 STEAM TRAP 1177080 1177080 STRIKER CAST 1178270 1178270 SWITCH ACTUATOR ROD 1178340 1178340 SWITCH FLOAT 1178533 1178533 SWITCH POWER S A 1178430 1178430 SWITCH DOOR S A SIMPLE ST 1181013 THERMOSTAT ASSEMBLY F F 1181012 THERMOSTAT ASSEMBLY M M 1174302 THERMOSTAT ELEMENT 2001 1178341 1178341 TIMER MECHANICAL 1176388 1176388 TRANSFORMER 480 TO 240 7 1178439 1178439 TROUGH SCREEN ASM 1178261 1178261 TUBE amp BOX TOP 1178376 1178376 TUBE VALVE ACTUATOR 1178388 1178388 VALVE LEVER WELD ASM 1178425 1178425 VALVE 1 2 DRAIN MODIFIE 1178444 1178444 VALVE 3 8
21. 21 13 29 17 480 V 60 Hz 18 13 25 15 Circuit must be wired for maximum amps at required voltage PAGE 4 OPERATOR S MANUAL 1178387 REV 2 First in Cooking Built Last PA southbend A MIDDLEBY COMPANY MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS INSTALLATION ES INSTALLATION N WARNING DO NOT CONNECT 3 4 ID GREY HOSE IN REAR OF UNIT TO ANYTHING THESE ARE VENT HOSES AND MUST BE ALLOWED TO DRAIN INTO PAN FAILURE TO COMPLY COULD CAUSE A DANGEROUS PRESSURE RISE INSIDE OF THE STEAMER N CAUTION Do not locate unit adjacent to any high heat or grease producing piece of equipment such as a range top griddle fryer etc that could allow radiant heat to raise the exterior temperature of the steam body above 130 F 54 C DO NOT MOUNT ABOVE OTHER COOKING EQUIPMENT NOTICE These installation procedures must be followed by qualified personnel or warranty will be void Local codes regarding installation vary greatly from one area to another The National Fire Protection Association Inc states in its NFPA 96 latest edition that local codes are the authority having jurisdiction when it comes to installation requirements for equipment Therefore installations should comply with all local codes The unit when installed must be electrically grounded and comply with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 latest edition Canadian ins
22. 8397 1181042 CONTROL PANEL S A 1178311 1178311 CONTROL PANEL W A 1181038 CONTROLLER EZ 5 1178442 1178442 COVER ASM POOL 1178524 1178524 COVER W A DRAIN BOX 1178552 1178552 COVER W A DRAIN First in Cooking Built to Last sputhbend operator s MANuaL 1178387 REV 2 PAGE 37 A MIDDLEBY COMPANY PARTS MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS Parts for Simple Steam Countertop Steamer EZ 3 PartNumber EZ 5 PartNumber Description 1178265 1178265 COVER BOTTOM 1178527 1181000 COVER REAR STEAMER 1178255 1181009 COVER EXTERIOR 1178657 COVER EXTERIOR STACKED 1179962 1179962 COVER REMOVABLE BUSS 1176797 DESCALER 3 50Z PKG 100G 1178167 1181015 DOOR ASSEMBLY COMPLETE 1178171 DOOR INSUL BLOCK 1178522 1178522 DRAIN BOX WELD ASM 1178410 1178410 DRAIN PAN WELD ASM 1333045 DRAIN VENT TUBE AIR VE 1178353 DUAL HEATING ELEMENT 1178359 DUAL HEATING ELEMENT 1178526 ELBOW 90 DEG 1 NPT FEM 1178656 1178670 ELBOW 90 DEG STR 1 2 1178354 ELEMENT BLOCK 220V CENTE 1178360 ELEMENT BLOCK 220V OUTER 1178355 ELEMENT BLOCK 240V CENTE 1178361 ELEMENT BLOCK 240V OUTER 1178358 ELEMENT BLOCK 480V CENTE 1178364 ELEMENT BLOCK 480V OUTER 1178332 1178332 FITTING 3 4 HOSE ID X 1 2 1178423 FITTING 3 4 KYNAR HOSE E 1178422 1
23. BALL NSF FDA 1176878 VENT PIPE 1 NIPPLE 1178683 VENT PIPE 1 X 24 375 1180460 WASHER SEALING 10 1178324 1178324 WATER TROUGH W A 1178652 1181043 WIRE HARNESS SUPPL 480V 1178394 WIRE HARNESS W DISC TSTAT 1178650 1181040 WIRING DIAGNOSTIC 480V 1178395 1181037 WIRING DIAGNOSTIC 208 22 PAGE 40 OPERATOR S MANUAL 1178387 REV 2 First in Cooking Built to Last southbend A MIDDLEBY COMPANY MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS LIMITED WARRANTY Southbend warrants that the equipment as supplied by the factory to the original purchasers is free from defects in materials and workmanship Should any part thereof become defective as a result of normal use within the period and limits defined below then at the option of Southbend such parts will be repaired or replaced by Southbend or its Authorized Service Agency This warranty is subject to the following conditions Repairs under this warranty are to be performed by a Southbend Authorized Service Agency Southbend cannot be responsible for charges incurred or service performed by non Southbend Authorized Agencies In all cases the closest Southbend Authorized Service Agency must be used TIME PERIOD One year labor one year parts effective from the date of original purchase The authorized service agency may at his option require proof of purchase Exceptions to standard warranty effective within above limitations Glass Windows Door Seals Rubber S
24. Converted Rice 2 Ibs 25 erforated 2 Qts Water t Oil amp Salt Navy Beans 2 165 erforated Place beans in pan and cover with 3 quarts hot tap water Steam for 2 minutes remove from steamer and cover for 1 hour Remove cover and place back in steamer for 40 minutes Table continues on next page First in Cooking Built to Last Southbend operator s MANuAL 1178387 REV 2 11 A MIDDLEBY COMPANY SINH DNDIOOD COOKING HINTS COOKING HINTS MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS Table continuing from previous page Cooking Time Product Weight Portions minutes Pan Used Black Eyed Peas 2 Ibs Full P erforated Place beans in pan and cover with 3 quarts hot tap water Steam for 2 minutes remove from steamer and cover for 1 hour Remove cover and place back in steamer for 35 minutes Oysters 5 Ibs 16 Count 12 Perforated Pan Nested in Full Pan 2 Deep Shrimp Fresh Medium Heads Removed 5 Ibs 6 7 erforated Shrimp Frozen Large Peeled amp Deveined 5 Ibs 8 Full P erforated Lobster 1 Ibs 8 Full P erforated Alaskan King Crab Legs 1 Ib 4 5 Full P erforated Cherrystone Clams 5 Ibs 12 7 erforated Fish Fillets Th lbs 12 10 oz 18 Full Perforated Nested in Full Hotel Pan For eggs cooked in the shell adding salt to the cooking water increases cooking efficiency and decreases cooking time If the egg cracks the white is cooked at the cr
25. DJUSTING ANY INTERNAL COMPONENT OTHER THAN THE MAIN FUSE BLOCK CAN VOID THE WARRANTY THIS UNIT REQUIRES A KIT TO BE FIELD CONVERTED FROM THREE PHASE TO SINGLE PHASE OR VICE VERSA CONSULT FACTORY FOR PHASE CHANGES All 208 220 240 and 480 volt units will have three fuse block sections L1 L2 L3 for use with either 3 wire 3 phase or 2 wire single phase 50 or 60 Hz All 380V and 415V units will have four fuse block sections L1 L2 L3 N for use with European style 4 wire 3 phase with neutral Figure 2 TAS YAAA CNN WV v Ae Y 3 4 Conduit Fitting Hole Fuse Block Cover shown removed Rear Cover First in Cooking Built to Last southbend operator s MANuaL 1178387 REV 2 PAGE 7 A MIDDLEBY COMPANY NOLLVTIVLSNI INSTALLATION EN INSTALLATION MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS Step 3 Optional Floor Drain The drain valve is 1 2 NPT Position the unit near but not on top of an open floor drain Allow at least a 1 air gap DO NOT directly plumb to the unit unless you also install an open funnel downstream of this connection in the drain system The open funnel is intended to eliminate any water from entering the steamer because of a blocked drain Any connection that allows the build up of back pressure in the unit such as a reduction in pipe size to a line smaller than 1 2 or a 90 degree angle in the line prior to the open funnel dr
26. ESHOOTING EZ Figure 10 Timer and Buzzer Check Disconnect power at circuit breaker Remove control panel Set timer for one minute and allow to time out If timer does not run then replace Remove buzzer lead wires from timer and terminal block position 6 as shown Place test leads between positions 1 and 3 on the timer Check for continuity If no continuity replace timer Place test leads in terminals of buzzer lead wires Check physical condition of buzzer Check that resistance is approximately 3 4Kohms Otherwise replace buzzer First in Cooking Built to Last Southbend operator s MANuAL 1178387 REV 2 PAGE 27 A MIDDLEBY COMPANY SNLLOOHSATENOUL TROUBLESHOOTING 2 TROUBLESHOOTING MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS Se Figure 11 Door Switch Continuity Check Model EZ 3 Model EZ 5 QD QD 6 Terminal Block gt 46 lt Door Switch H Disconnect power at circuit breaker Remove control panel Depress and release door switch actuator rod to make sure door switch is properly actuated PF oN
27. R Y Check resistance between contactor terminals see Figure 5 on page 22 15 measured resistance consistent with the table in Figure 5 see page 22 r No Check voltage on side C and D on control panel fuse block see Fig 4 on page 21 Does voltage meet specifications Check voltage across Check for short circuit in terminals 1 and 6 of power switch see Fig 7 terminal block on page 24 contactor coil see Fig 4 on page 21 and MOV see Fig 8 on page 25 idle element see Fig 9 on page 26 Replace elements and main fuses see Fig 6 on page 23 Check main fuses and replace as needed see Fig 6 on page 23 No and buzzer see Fig 10 on page 27 Replace as necessary Y Replace control panel fuses Does voltage meet specifications 152 Test power switch or adjust so that it is actuated properly by cam on valve shaft Replace switch as necessary see Fig 7 on page 24 Replace ON light continue on next page PAGE 16 First in Cooking Built to Last OPERATOR S MANUAL 1178387 REV 2 southbend A MIDDLEBY COMPANY TROUBLESHOOTING am VEZ 22
28. S AND PROCEDURES Figure and or Procedure Page Voltage Check at Control Panel Fuse Block 21 Heating Element Resistance Check at contactor 22 Main Fuse Replacement 23 Power Switch Continuity Check 24 Contactor Coil and MOV Check 25 Idle Element Resistance Check 26 Timer and Buzzer Check 2 Door Switch Continuity Check 28 Float Switch Continuity Check 29 High Limit Continuity Check 30 Time Delay Relay Check EZ 3 only 3l Controller Check EZ 5 only 32 Electric S chematic for 208 240 Volt 60 Hz or 220 Volt 50 Hz Model EZ 3 33 Electric S chematic for 480 Volt Model EZ 3 34 Electric S chematic for 208 240 Volt 60 Hz or 220 Volt 50 Hz Model EZ 5 35 Electric S chematic for 480 Volt Model EZ 5 36 southbend OPERATOR S MANUAL 1178387 REV 2 PAGE 15 A MIDDLEBY COMPANY SNLLOOHSATENOUL TROUBLESHOOTING EB S TROUBLESHOOTING Unit Not Heating Up ON Light Not Lit Unit not heating up ON light not lit Y Check that circuit breaker is ON and that proper voltage is available at main fuse block Y DISCONNECT POWER AT CIRCUIT BREAKER Y Remove control panel without disconnecting plug Y Turn lever to ON position Y Reconnect power Y Check voltage between A and B on control panel fuse see Figure 4 on page 21 C Does voltage meet specifications MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS mi DISCONNECT POWER AT CIRCUIT BREAKE
29. TING ELEMENTS N WARNING THIS UNIT REQUIRES NEW E Sia FUSES TO BE FIELD CONVERTED E 2 PIN CONNECTOR FROM THREE PHASE 6 SINGLE PHASE OR 5 IDLE ELEMENT VERSA CONSULT FACTORY e FOR PHASE CHANGES 69 Co 5 699 eH CONTROLLER 9 785 A jJ CONTROLS 2 2 d CHECK WA m te BS ire 6 LIGHT e 4 POWER c 7 F 63 MICROSWITCH e NC 4 SWITCH COM TIMER Ne 22 BUZZER SWITCH d C5 9 H Power JIN LIGHT 9 MULTI PIN CONNECTOR PLUG CONNECTORS COMPONENT LEAD VOLTAGE 480 TERMINAL BLOCK CONNECTIONS PHASE 1 5 WIRE NUMBERS AMPERAGE 25 15 1 WIRING DIAGNOSTIC MODEL EZ 5 P N souk 1 480V 60Hz 50Hz 1181040 First in Cooking Built to Last 36 OPERATOR S MANUAL 1178387 REV 2 southbend A MIDDLEBY COMPANY MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS PARTS CE PARTS NOTICE INSTALLATION OF OTHER THAN GENUINE SOUTHBEND PARTS WILL VOID THE WARRANTY ON THIS EQUIPMENT The serial plate with voltage model and serial information is located on the right side of the steamer cavity on the upper rear corner On single units a second tag is located on the face of the door which will show only model and serial number On tandem units a second tag is on the right side of the right unit and the left side of the left
30. TOM 1181022 INSULATION CAVITY 7 5 1181018 INSULATION DOOR EZ 5 1178418 1178418 INSULATION FRONT CAVITY 4440478 4440480 KIT DRAIN BOXES STACK 1170337 1170337 KNOB 1175168 1175168 KNURLED INSERT 3 8 1177079 1177079 LATCH ARM CAST 1177317 1177317 LATCH ASSEMBLY STEAMERS 1177078 1177078 LATCH COVER PLATE CAST 1181039 LEAD ELEMENT EZ 5 1178485 1178485 LEG 4 S S EZ FRONT 1178486 1178486 LEG 4 S S EZ REAR 1179930 LEVER VALVE 1178329 1178329 LIGHT INDICATING AMBER 1178330 1178330 LIGHT INDICATING RED 1175547 1175547 LUG GROUNDING 1178374 1178374 AIN POWER LEADS 1178387 1178387 ANUAL 2 355 STEAMER 1178367 1178367 ETAL OXIDE VARISTOR 1178643 1178643 IPPLE CLOSE 1 2 NPT 1146402 UT 1 4 20 HEX HEAD 1177865 UT HEX 5 8 18 BRASS 1178351 YLON INSERT NUT PH 292 PH 292 YLON WASHER 1178342 1178342 O RING VALVE SHAFT 1178344 1178344 PAN Z BRACKET LEFT 1178345 1178345 PAN Z BRACKET RIGHT 1178169 1181017 PANEL ASM DOOR 1178105 1181016 PANEL ASM INNER DOOR 1178106 1181001 PANEL GASKET RETAINER 1177081 1177081 PIN 250 DIA SS CAST L 1178393 PIN COTTER SS 1 8 X 1 1 4 1172949 PIPE ALUM 1 SCHEDULE 40 PM 141 PM 141 PLUG BUTTON 1 4 NYLON 1178319 1178319 POLYPANEL W TIMER 1178684 1178684 POT FILLER 1178352 POTENTIOMETER TDR 1333041 1333041 RACK MOUNTING STUDS 1 4 2 1178337 RELAY TIME DELAY 120V 1177086 1177086 RETAINER CAST LATCH 1178338 1178338 RETAINING RING 6600402 6600402 RING RETAINING 5 5 1178343 ROLL PIN 117571
31. V 2 southbend A MIDDLEBY COMPANY
32. ack and is sealed right away To avoid green yolk which is a deposit of iron sulfide chill the eggs immediately after removing from the steamer by plunging them into a cold water bath preferably containing ice A quick and easy way to cook eggs for a salad mixture is to crack them directly into a solid steam table pan which has been lightly coated with salad oil Do not mix Steam until they are hard cooked Remove and chop as you would for egg salad The job of peeling is eliminated Transfer steamed hot chicken to deep pan cover with Cacciatore Sauce and finish in oven Bake 20 to 30 minutes May be held on steam table Chicken sausage and or fish may be browned in Infra Red or Radiant Broiler after steaming by brushing with melted margarine mixed with salad oil to give a golden brown color Save juices from steamed chicken or turkey to make soups sauces or casserole dishes Chicken may be steamed in advance and refrigerated for next day s use Be sure to bring product back to 180 F before serving Save the juice from the corned beef After the cabbage has been steamed place it in a solid pan and add the juice for flavoring and holding on a steam table Steaming brisket is a definite time saver Boiling in water takes 40 to 50 minutes per pound Using the Simple Steam can save 50 in cooking time Cabbage when steamed retains its color and wedge identity It will not break apart as it does when boiled in an open pot When
33. ain discharge point may cause personal or property damage and will therefore void the warranty See Figure 3 Figure 3 a PERFORMANCE CHECK The following items should be checked within the first 30 days of operation by a qualified service technician 1 Check doors for proper alignment Ensure proper opening and closing of doors Open door and remove cavity bottom cover if present Ensure that the light comes on when lever is set to the ON position An audible click should be heard when the door switch actuator rod is depressed and held This indicates proper functioning of the contactor as it closes You should hear a second audible click in less than 75 seconds as the contactor opens Release rod 6 Pour approximately 2 gallons of water into trough ensuring that the cavity bottom is covered 7 Depress and hold the door switch for 2 minutes The contactor should close when the switch is first depressed and stay closed during this period 8 Close the door and wait approximately 12 minutes until the contactor closes indicating the unit has reached operating temperature First in Cooking Built to Last PAGE 8 OPERATOR S MANUAL 1178387 REV 2 southbend A MIDDLEBY COMPANY MODEL EZ 3 amp EZ
34. anufacturer shall not be liable for any damages to any person or to any property which may result from the use of the equipment thereafter Equipment failure caused by inadequate water quality is not covered under warranty WATER QUALITY must not exceed the following limits Total Dissolved Solids TDS 60 PPM Parts Per Million Hardness 2 Grains or 35 PPM PH Factor 7 0 to 7 5 Water pressure 30 PSI minimum 60 PSI maximum Boiler maintenance is the responsibility of the owner and is not covered by warranty This warranty does not cover services performed at overtime or premium labor rates nor does Southbend assume any liability for extended delays in replacing or repairing any items in the equipment beyond the control of Southbend Southbend shall not be liable for consequential or special damages of any nature that may arise in connection with such product or part Should service be required at times which normally involve overtime or premium labor rates the owner shall be charged for the difference between normal service rates and such premium rates This warranty only covers product shipped into the 48 contiguous United States and Hawaii There will be no labor coverage for equipment located on any island not connected by roadway to the mainland This equipment is intended for commercial use only Warranty is void if equipment is installed in other than commercial application Warranty on all replacement parts which are replaced in the
35. block positions 1and 2 as shown or EZ 5 Remove wires C58 and C59 from terminal block positions 5 and 6 as shown EZ 3 Place test leads as shown inside the terminal connectors of wires C16 and C19 or EZ 5 Place test leads as shown inside the terminal connectors of wires C58 and C59 Check for continuity If no continuity disconnect each high limit switch individually and check for continuity Replace switches that do not have continuity See Figure 9 for typical high limit switch location EZ 3 Reconnect wires C16 and C19 or EZ 5 Reconnect wires C58 and C59 Reconnect power at circuit breaker Dry cavity bottom with cloth 12 13 14 15 Turn unit on with door closed Wait 6 minutes Disconnect power at circuit breaker EZ 3 Remove wires C16 and C19 or EZ 5 Remove wires C58 and C59 Remove wires from each high limit switch individually and check for continuity Replace switches that have continuity First in Cooking Built to Last PAGE 30 OPERATOR S MANUAL 1178387 REV 2 southbend A MIDDLEBY COMPANY MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS TROUBLESHOOTING Z Figure 14 Time Delay Relay Check EZ 3 only 2 27 Yo EM TERMINAL BLOCK Disconnect power at circuit breaker Remove control panel but leave plugged in Disconnect wire C23 f
36. ck and top see Figure 2 on page 7 First in Cooking Built to Last southbend operator s MANuaL 1178387 REV 2 PAGE 3 A MIDDLEBY COMPANY SPECIFICATIONS SPECIFICATIONS SPECIFICATIONS MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS DIMENSIONS E FRONT VIEW SIDE VIEW TOP VIEW Electrical Connection Terminal Block Width Height Depth Electrical Connection Crate Size Crated Model Weight A B D E Width Depth Height Volume 9 2 3 16 375 24 25 30 25 6 2 44 20 34 37 14 6 cu ft 150 Ibs 416mm 616 mm 768 mm 153 mm 62 mm 508 mm 864 mm 940 mm 0 41 cu m 68 kg EZ 5 16 375 30 25 30 25 e 2 44 20 34 37 14 6 cu ft 175 Ibs 416 mm 762 mm 768 mm 153 mm 62 mm 508 mm 864 mm 940 mm 0 41 cu m 79 kg Internal Dimensions EZ 3 13 5 W x 22 D x 9 5 H EZ 5 13 5 W x 22 Dx 15 5 H UTILITY INFORMATION One electric connection is required IMPORTANT UNIT MUST BE LEVEL FOR PROPER OPERATION WARRANTY WILL BE VOIDED FOR IMPROPER INSTALLATION All units shipped per customer order three phase or single phase Kit available for field conversion to three phase or single phase Max Amps per Line Total Connected Amps EZ 3 EZ 5 1 Phase 3 Phase 1 Phase 3 Phase 208 V 60 Hz 40 24 57 33 220 V 50 60 Hz 38 23 54 31 240 V 60 Hz 35 21 49 29 380 220 V 50 Hz 23 14 31 19 415 240 V 50 Hz
37. e 32 Replace see Figure 12 on page 29 if necessary Y Reconnect power Y Wait 12 minutes Yes Excessive steam 71 Reinstall control panel replace as necessary reconnect power see Figure 8 on page 25 First in Cooking Built to Last 18 OPERATOR S MANUAL 1178387 REV 2 southbend A MIDDLEBY COMPANY MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS TROUBLESHOOTING Check Water Level Light Does Not Come On When Unit Runs Out of Water EZ S CHECK WATER LEVEL light does not come on when unit runs out of Remove wire C17 EZ 3 or C53 EZ 5 from CHECK WATER LEVEL light and check resistance across light terminals Is resistance over 100 Kohm m PEU Check High Limits see Figure 13 on Page 30 and replace as needed Replace light First in Cooking Built to Last Southbend operator s 1178387 REV 2 A MIDDLEBY COMPANY PAGE 19 SNLLOOHSATENOUL TROUBLESHOOTING p TROUBLESHOOTING Buzzer Does Not Come On MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS Buzzer does not come on DISCONNECT POWER AT CIRCUIT BREAKER Remove control panel Set timer for five minutes Yes Does timer time down Remove buzzer lead wires from timer
38. e metal in the direction of the polishing lines on the metal Rubbing cleanser as gently as possible in the direction of the polished lines will not mar the finish of the stainless steel NEVER RUB WITH A CIRCULAR MOTION Soil and burnt deposits which do not respond to the above procedure can usually be removed by rubbing First in Cooking Built to Last Southbend operator s MANuAL 1178387 REV 2 Pace 13 A MIDDLEBY COMPANY SNINV31O CLEANING CLEANING MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS the surface with SCOTCH BRITE scouring pads DO NOT USE ORDINARY STEEL WOOL as any particles left on the surface will rust and further spoil the appearance of the finish NEVER USE A WIRE RUSH STEEL SCOURING PAD SCRAPER FILE OR OTHER STEEL TOOLS Surfaces which are marred collect dirt more rapidly and become more difficult to clean Marring also increases the possibility of corrosive attack Refinishing may then be required SEMIANNUAL CLEANING At least twice a year have your Southbend Authorized Service Agency or another qualified service technician clean and adjust the unit for maximum performance Semiannual cleaning should include the following 1 O uon onm Remove rear cover Place a 1 gallon container under the water seal box drain valve see Figure 12 on page 29 Open drain valve and close valve when box is finished draining Add one gallon of deliming solution to the trough above the door Add two gallons of deli
39. eals Light Bulbs Ceramic Bricks e Sight Glasses Cathodic Descalers or Anodes Broiler Briquettes and Drip Shields 90 days material and labor Stainless Steel Fry 4 years extended material warranty on fry pot only no labor e Stainless Steel Open Top Burners 4 years extended material warranty on burners only no labor Pressure Steam Boiler Shell Prorated 4 years extended warranty on boiler shell only no labor Boiler shells which have not been properly maintained will not be covered by warranty In all cases parts covered by a five year warranty will be shipped FOB the factory after the first year EXCLUSIONS Equipment failure relating to improper installation Examples are improper utility connection improper utilities supply and problems due to ventilation Equipment that has not been properly maintained Examples are calibration of controls adjustments to pilots and burners damage from improper cleaning and water damage to controls Equipment that has not been used in an appropriate manner or has been subject to misuse or misapplication neglect abuse accident damage during transit or delivery fire flood riot or act of God If the equipment has been changed altered modified or repaired by other than a qualified service technician during or after the one year limited warranty period then the m
40. igns are verified through laboratory tests and field installations With proper care and field maintenance you will experience years of reliable trouble free operation For best results read this manual carefully RETAIN THIS MANUAL FOR FUTURE REFERENCE Table of Contents SPOCIICATIONS a o d de d d oa diet 4 Installation ier are ER rt hu eee Pr uet talea See aped 5 GM 9 Cooking Walls 10 DE REA UII 13 Troubleshooting iced eerte eco bue er e eye 15 Parts sixth t enm 37 Limited Warranty 41 Read these instructions carefully before attempting installation Installation and initial startup should be performed by a qualified installer Unless the installation instructions for this product are followed by a qualified service technician a person experienced in and knowledgeable with the installation of commercial gas an or electric cooking equipment then the terms and conditions on the Manufacturer s Limited Warranty will be rendered void and no warranty of any kind shall apply In the event you have questions concerning the installation use care or service of the product write to Technical Service Department Southbend 1100 Old Honeycutt Road Fuquay Varina North Carolina 27526 USA The serial plate is located on the right side of the unit near the ba
41. ilure to do so could result in serious injury or damage Drains must be kept clean and clear of debris N WARNING SHOCK HAZARD DO NOT GET WATER IN THE CONTROLS This could result in expensive repairs and or electrical shock De energize all power to equipment before cleaning the equipment DAILY CLEANING Remove pan guides and cavity bottom cover if present Wipe out steamer with Lime A Way or equivalent deliming solution as necessary and rinse thoroughly with clean water sure drain opening is clear Replace pan guides cavity bottom cover if present Leave the door open at night after cleaning Donotclean the door gasket with a high chlorine solution or bleach Do not use steel wool or other metallic pads in the steamer PERIODIC CLEANING e If lime or mineral deposit starts to build up in the interior clean the unit by using Southbend descaler or other non caustic deliming solution Follow manufacturer s recommended procedures Thoroughly rinse out unit with clean water To remove normal dirt grease or product residue from stainless steel use ordinary soap and water applied with a sponge or cloth Dry thoroughly with a clean cloth Never use vinegar or any corrosive cleaner e Occasionally drain rear water box To remove grease and food splatter or condensed vapors that have baked on the equipment apply cleanser to a damp cloth or sponge and rub cleanser on th
42. l pan should be located under the unit at all times 2 Turn lever to the OFF position 3 Empty drain pan after allowing water to cool 4 Remove pan guides and cavity bottom cover if present 5 Wipe out steamer with Lime A Way or equivalent deliming solution as necessary RINSE THOROUGHLY WITH CLEAN WATER 6 Ensure drain opening is clear 7 Replace pan guides and cavity bottom cover if present 8 Leave the door open at night after cleaning 9 DO NOT USE high chlorine or bleach solution for cleaning the door gasket 10 DO NOT USE steel wool or other metallic pads in the steamer First in Cooking Built to Last Southbend operator s MANuAL 1178387 REV 2 9 A MIDDLEBY COMPANY NOLLVH3dO COOKING HINTS COOKING HINTS MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS COOKING HINTS COOKING TIPS Schedule cooking of fresh vegetables so that they will be served soon after they are cooked If it is necessary to prepare them in advance they can be plunged into cold water drained thoroughly and held under refrigeration until needed for service Five pounds of cold cooked vegetables can be reheated in the steamer in 5 to 10 minutes depending upon the variety SUGGESTED COOKING TIMES Timer settings are for general guidance only Differences in food quality size shape freshness load size and desired degree of doneness must be taken into consideration and adjustments made in time if necessary
43. ming solution through the door into the cavity Turn unit on let run for 30 minutes Turn unit off and drain all solution from the cavity Drain solution from water seal box as in steps 2 and 3 Fill unit with clean water THROUGH THE TROUGH and drain Repeat 2 times Consult the Southbend Authorized Parts Service Distributor list for the Authorized Service Representative in your area or contact Southbend at 1 800 348 2558 for this information First in Cooking Built to Last PAGE 14 OPERATOR S MANUAL 1178387 REV 2 southbend A MIDDLEBY COMPANY MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS TROUBLESHOOTING TROUBLESHOOTING d p Cp pts d This section contains a troubleshooting key and referenced flowcharts to assist a qualified service technician in the servicing of a EZ 3 or EZ 5 Countertop Steamer TROUBLESHOOTING KEY Find the symptom below that corresponds to the malfunction then turn to the corresponding figure and page Follow the flowchart on that page until the problem is solved Symptom Page Unit Not Heating Up ON Light Not Lit 16 Unit Not Heating Up Properly or Not Cooking As Fast ON Light Lit 17 Unit Using Excessive Amount of Water and or Excessive Steam Coming from Vent Tube 18 Check Water Level Light Does Not Come On When Unit Runs Out of Water 19 Buzzer Does Not Come On 20 TROUBLESHOOTING FIGURE
44. olding bottom cover onto unit and discard 4 Screw legs into the bottom of the unit until approximately 1 4 of thread is showing The legs with rubber suction cups go on the back of unit 5 Slip drain pan guides into place between legs and bottom of steamer as shown in Figure 1 making sure that pan stops are toward the rear of the unit 6 Tighten legs making sure that the pan guides stay seated against the leg threads 7 Tolevel the unit adjust the base of unit s legs 8 Place custom drain pan under unit Figure 1 NOTICE Unit must be level to assure maximum performance Improper leveling may void warranty N CAUTION WATER FROM A FULL CAVITY CANNOT BE HELD IN A 12 x 20 X 27 PAN First in Cooking Built to Last PAGE 6 OPERATOR S MANUAL 1178387 REV 2 southbend A MIDDLEBY COMPANY MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS INSTALLATION e Step 2 Electric Connection A field connection Fuse Block is located at the rear of the unit lower left side A hole is provided for a 3 4 conduit fitting solid or flex Rear cover and fuse block cover must be removed to gain access to fuse block Refer to Figure 2 Be sure that the input voltage matches the requirement on the serial plate The unit is factory wired per customer order N WARNING A POSITIVE GROUND CONNECTION IS ESSENTIAL DO NOT ALLOW ANY TAMPERING OR ADJUSTMENT OF ANY CONTROL OR WIRING THE UNIT IS FACTORY SET A
45. removing items prepared in a perforated pan place a solid pan underneath the perforated pan with the cooked food in order to prevent dripping on the floor The Simple Steam is designed to accept standard 12 x 20 pans Fractional size pans and dishes can be used as well with the optional perforated shelf For stirring the pan does not have to be removed from the steamer Pull pan 1 3 way out of the cavity and the entire surface is accessible The door may be opened at any time during operation to remove or add food First in Cooking Built to Last 12 OPERATOR S MANUAL 1178387 REV 2 southbend A MIDDLEBY COMPANY MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS CLEANING CLEANING Southbend equipment is constructed with the best quality materials and is designed to provide durable service when properly maintained To expect the best performance your equipment must be maintained in good condition and cleaned daily Naturally the frequency and extent of cleaning depends on the amount and degree of usage Following daily and more extensive periodic maintenance procedures will increase the life of your equipment Climatic conditions i e salt air seasonings and water quality may result in the need for more thorough and more frequent cleaning in order to keep equipment performing at optimal levels N WARNING BURN HAZARD For proper and safe operation this steamer must be cleaned daily as described in this manual Fa
46. rom terminal block position 3 Reconnect power Depress and hold door switch Contactor should actuate and then deactuate in approximately 60 seconds If contactor fails to actuate or actuates but fails to deactuate check potentiometer on top of time delay relay Make sure potentiometer is seated properly on time delay relay terminal and make sure it is set to 60 Depress door switch again If contactor still fails to actuate and deactuate properly replace time delay relay First in Cooking Built to Last Southbend operator s MANuAL 1178387 REV 2 31 A MIDDLEBY COMPANY SNLLOOHSATENOUL TROUBLESHOOTING Z TROUBLESHOOTING MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS Figure 15 Controller Check EZ 5 only TERMINAL BLOCK Disconnect power at circuit breaker Remove control panel but leave plugged in Disconnect wire C98 from controller Reconnect power Use a spacer to hold door switch in closed position Contactor should actuate and then deactuate in less than 60 seconds If contactor fails to actuate or actuates but fails to deactuate replace controller With spacer still in place and door open momentarily reconnect wire C98 and then disconnect Controller should actuate then deactuate 10 seconds after C98 is disconnected
47. s A and C on left side of contactor 4 Check the resistance and compare to the allowable range in the following table Model EZ 3 Model EZ 5 Voltage Allowable Resistance Ohms Allowable Resistance Ohms 208 8 to 16 6 to 12 220 9 to 18 7 to 13 240 11 to 21 8 to 15 380 28 to 53 21 to 39 415 34 to 63 24 to 46 480 45 to 84 33 to 61 5 Check resistance between terminals A and B and between terminals B and C similarly First in Cooking Built to Last PAGE 22 OPERATOR S MANUAL 1178387 REV 2 southbend A MIDDLEBY COMPANY 22 v MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS TROUBLESHOOTING Z Figure 6 Main Fuse Replacement lt Fuse Block Fuse Block Cover shown removed Rear Cover 1 Disconnect power at circuit breaker 2 Remove rear cover from unit 3 Remove fuse block cover 4 Check fuses for continuity 5 Replace as necessary First in Cooking Built to Last southbend operator s MANuaL 1178387 REV 2 PAGE 23 SNLLOOHSATENOUL TROUBLESHOOTING ED Z TROUBLESHOOTING MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS Figure 7 Power Switch Continuity Check e gt 9 NO Lead 1 Fuse Block Disconnect power at circuit breaker Remove control panel Turn Lever to ON from OFF and to OFF from ON ensuring
48. tallation must comply with CSA Standard C22 2 No 109 M1981 General Requirements Canadian Electrical Code Part Il 109 M1981 Commercial Cooking Appliances Step 1 Unpacking IMMEDIATELY INSPECT FOR SHIPPING DAMAGE All containers should be examined for damage before and during unloading The freight carrier has assumed responsibility for its safe transit and delivery If damaged equipment is received either apparent or concealed a claim must be made with the delivering carrier Apparent damage or loss must be noted on the freight bill at the time of delivery The freight bill must then be signed by the carrier representative Driver If the bill is not signed the carrier may refuse the claim The carrier can supply the necessary forms A request for inspection must be made to the carrier within 15 days if there is concealed damage or loss that is not apparent until after the equipment is uncrated The carrier should arrange an inspection Be certain to hold all contents plus all packing material First in Cooking Built to Last southbend operator s MANuaL 1178387 REV 2 PAGE 5 A MIDDLEBY COMPANY NOLLVTIVLSNI INSTALLATION INSTALLATION MODEL EZ 3 amp EZ 5 COUNTERTOP STEAMERS Step 2 Install the Legs 1 Uncrate carefully Report any hidden damage to the freight carrier IMMEDIATELY 2 Do not remove any tags or labels until unit is installed and working properly 3 Remove placeholder bolts h
49. tinuing from previous page Cooking Time Product Weight Portions minutes Pan Used Mixed Vegetables Frozen 5 05 20 4 02 12 Full P erforated Peas Frozen 5 05 20 4 oz 8 erforated Potatoes Red Bliss Whole 7 105 28 35 erforated Russetts Whole 8 105 20 25 35 erforated Russetts Peeled 5 Ibs 12 20 erforated Russetts 1 Inch Cubes 5 Ibs 20 4 02 17 erforated Spinach Fresh Leaf 2 lbs 10 4 oz 5 erforated Frozen Chopped 6 Ibs 24 4 02 35 Full P erforated Zucchini Fresh Slices inch Thick 5 Ibs 20 4 02 6 8 erforated Broccoli Spears Fresh 4 Ibs 16 4 02 10 12 Full P erforated Spears Frozen Thawed 5 Ibs 20 4 02 8 Full P erforated Eggs Large Hard Cooked 12 165 12 15 16 Y Perforated Meats Corned Beef 6 165 18 6 02 2 hours Full Hot Dogs Thawed 5 Ibs 40 2 02 5 Full P erforated Hot Dogs Frozen 5 Ibs 40 2 02 10 erforated Fowl Boneless Chicken Breast 4 Ibs 12 6 02 15 erforated Tamales Frozen 3 Ibs 12 4 oz 20 erforated Tortilla Frozen 8 Inch 4 Tortillas 4 45 Seconds Half P erforated Beef Ravioli Frozen 48 Ravioli 8 5 6 erforated 1 Ib 8 oz Elbow Macaroni 2 Ibs 32 2 oz 7 In Perforated Pan Uncooked Nested in Solid Pan Spaghetti 2 165 32 2 02 14 In 4 Inch Uncooked erforated Egg Noodles 2 Ibs 32 2 02 10 erforated Uncooked

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