Sony MEX-1GP Stereo System User Manual
Contents
1. There is no compression gt 3 Ignition Wet Pa Wipe off with a dry cloth and correct the Open the throttle halfway and operate spark plug gaps or replace the spark plugs the electric starter Remove the spark plugs i and check the electrodes The engine does not start gt Dry gt Have a Yamaha dealer check the vehicle Check the battery 4 Battery 7 The engine turns over The battery is good quickly The engine does not start Operate the electric starter gt Have a Yamaha dealer Pa The engine turns over Check the battery lead connections check the vehicle slowly and charge the battery if necessary 6 38 EAU25911 EWA10840 PERIODIC MAINTENANCE AND MINOR REPAIR Engine overheating e Do not remove the radiator cap when the engine and radiator are hot Scalding hot fluid and steam may be blown out under pressure which could cause serious injury Be sure to wait until the engine has cooled e After removing the radiator cap retaining bolt place a thick rag like a towel over the radiator cap and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape When the hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap EWA10400 There is Have a Yamaha dealer check The coolant level is lo2. INSTRUMENT AND CONTROL FUNCTIONS EAU10660 OFF All electrical systems are off The key can be removed EAU10690 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Push 2 Turn 1 Turn the handlebars all the way to the left or right 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key 3 1 To unlock the steering 1 Push 2 Turn Push the key into the main switch and then turn it to OFF while still pushing it Never turn the key to OFF or LOCK while the vehicle is moving otherwise the electrical systems will be switched off which may result in loss of control or an accident Make sure that the vehicle is stopped be fore turning the key to OFF or LOCK EWA10060 INSTRUMENT AND CONTROL FUNCTIONS EAU11003 Indicator and warning lights 76 54 1 Left turn signal indicator light lt a 2 Right turn signal indicator light c gt 3 Engine trouble warning light w 4 Anti lock Brake System ABS warning light S 5 Neutral indicator light N 6 High beam indicator light 20 Oil level warning light T N EAU11030 Turn signal indicator lights lt and TF D The corresponding indicator light flash es when the turn signal switch is pushed to the left
3. 20 20 Set this switch to o for the high beam and to zo for the low beam EAU12460 Turn signal switch lt 4 c gt To signal a right hand turn push this switch to c gt To signal a left hand turn push this switch to lt 2 When re leased the switch returns to the center position To cancel the turn signal lights push the switch in after it has re turned to the center position INSTRUMENT AND CONTROL FUNCTIONS EAU12493 Windshield position adjusting switch g To move the windshield up push this switch in direction a To move the windshield down push the switch in di rection b 1 Windshield position adjusting switch Z NOTE When the key is turned to OFF the windshield will automatically return to the lowest position EAU12500 Horn switch pe Press this switch to sound the horn 3 9 EAU12660 Engine stop switch 2 3 Set this switch to CQ before starting the engine Set this switch to sq to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12710 Start switch Push this switch to crank the engine with the starter ECA10050 CAUTION See page 5 1 for starting instruc tions prior to starting the engine EAU12764 Hazard switch A With the key in the ON position turn this switch to A to turn on the hazard lights
4. If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you PERIODIC MAINTENANCE AND MINOR REPAIR Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes EWA10340 6 2 Periodic maintenance chart for the emission control system PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi No ITEM ROUTINE 1000 km 7000 km 13000 km 19000 km 25000 km 31000 km or or or or or or 1 month 6 months 12 months 18 months 24 months 30 months e Check fuel hoses for cracks or 1 Fuel line damage V V V V V e Replace if necessary e Check condition e Adjust gap and clean 2 Spark plugs Replace every 8000 mi 13000 Vy Replace V Replace Vy km or 12 months A e Check and adjust valve clearance i 3 Valve clearance when engine is cold Every 26600 mi 42000 km e Check breather hose for cracks or 4 peices breather damage N x N J N y e Replace if necessary 7 PBE e Check and adjust engine idle gt Fuelinjection speed and synchronization y A V V V y e Check for leakage 6 Exhaust system e Tighten if necessary V V V V V e Replace gasket s if necessary Evaporative emis e Check control system for dam 7 sion
5. 1 Minimum level mark Insufficient brake fluid may allow air to enter the brake or clutch systems pos sibly causing them to become ineffec tive Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake level is low be sure to check the brake pads for wear and the brake sys tem for leakage NOTE The rear brake fluid reservoir is located behind panel F See page 6 8 Observe these precautions When checking the fluid level make sure that the top of the brake or clutch fluid reservoir is level Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking or clutch performance Recommended brake and clutch flu id DOT 4 brake fluid e Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking or clutch per formance The brake or clutch fluid reservoir diaphragm will lose its shape from the negative pressure if the fluid level goes down too far Be sure to return the diaphragm to its original shape before installing it into the brake or clutch fluid reservoir e Be careful that water or dust does not enter the brake or clutch fluid reservoir when refilling Water will significantly lower the boiling point 6 26 of the fluid a
6. 1 Multi function display 2 SELECT button 3 RESET button EWA14430 Be sure to stop the vehicle before making any setting changes to the multi function display The multi function display is equipped with the following an odometer which shows the to tal distance traveled two tripmeters which show the distance traveled since they were last set to zero e a fuel reserve tripmeter which shows the distance traveled on the fuel reserve a clock a fuel meter a coolant temperature meter a transmission gear display an ambient temperature display a fuel consumption display instan taneous and average consumption functions e a self diagnosis device NOTE Be sure to turn the key to ON before using the SELECT and RESET but tons 3 4 Odometer and tripmeter modes 1 Odometer tripmeter fuel reserve tripmeter 2 SELECT button 3 RESET button Pushing the SELECT button switches the display between the odometer mode ODO and the tripmeter modes TRIP 1 and TRIP 2 in the following order ODO gt TRIP 1 gt TRIP 2 ODO NOTE When selecting TRIP 1 or TRIP 2 the display flashes for five seconds When approximately 5 5 L 1 45 US gal 1 21 Imp gal of fuel remains in the fuel tank the display will automatically change to the fuel reserve tripmeter mode F TRIP and start counting the distance traveled from th
7. 290 kPa 42 psi 2 90 kgf cm High speed riding Front 270 kPa 39 psi 2 70 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm Maximum load 211 kg 465 Ib CAL 212 kg 467 Ib U49 Total weight of rider passenger car go and accessories Proper loading of your vehicle is im portant for several characteristics of your vehicle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heavi EWA10510 PERIODIC MAINTENANCE AND MINOR REPAIR est items close to the center of the vehicle and distribute the weight evenly from side to side Properly adjust the suspension for your load and check the condition and pres sure of your tires NEVER OVER LOAD YOUR VEHICLE Make sure that the total weight of the cargo rid er passenger and accessories cowling saddlebags etc if ap proved for this model does not ex ceed the maximum load of the vehicle Operation of an overloaded vehicle could cause tire damage an accident or even injury 6 21 Tire inspection 1 Tire sidewall 2 Tire wear indicator 3 Tire tread depth Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Minimum tire tread depth front and
8. EAU39671 Rear view mirrors The rear view mirrors of this vehicle can be folded forward or backward for park ing in narrow spaces Fold the mirrors back to their original position before riding 1 Riding position 2 Parking position Be sure to fold the rear view mirrors back to their original position before riding EWA14371 INSTRUMENT AND CONTROL FUNCTIONS EAU14731 Adjusting the front fork This front fork is equipped with spring preload adjusting bolts rebound damp ing force adjusting knobs and compres sion damping force adjusting screws EWA10180 A WARNING Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result Spring preload 1 Spring preload adjusting bolt To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each fork leg in di rection a To decrease the spring pre 3 21 load and thereby soften the suspension turn the adjusting bolt on each fork leg in direction b NOTE Align the appropriate groove on the ad justing mechanism with the top of the front fork cap bolt 1 Current setting 2 Front fork cap bolt Spring preload setting Minimum soft 6 Standard 4 Maximum hard 1 INSTRUMENT AND CONTROL FUNCTIONS Rebound damping force 1 Rebound damping force adjusting knob To increase the rebound damping force and thereby harden the rebound damp ing turn the adju
9. ment 1 Start the engine warm it up for several minutes and then turn it off 6 13 2 Place an oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase 1 Engine oil filler cap 2 Oil filter cartridge 3 Engine oil drain bolt NOTE Skip steps 4 6 if the oil filter cartridge is not being replaced 4 Remove the oil filter cartridge with an oil filter wrench PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft lbf 7 Install the engine oil drain bolt and then tighten it to the specified torque NOTE Check the washer for damage and re 1 Oil filter cartridge 1 O ring place it if necessary 2 Oil filter wrench NOTE A 7 Tightening torque NOTE Make sure that the O ring is properly Endine Pi n bolt An oil filter wrench is available at a seated 43 Nm 4 3 m kgf 31 ft lbf Yamaha dealer 6 Install the new oil filter cartridge 8 Add the specified amount of the 5 Apply a thin coat of engine oil to and then tighten it to the specified recommended engine oil and then ihe O ring ofthe hew oll filter car torque with a torque wrench install and tighten the oil filler cap tridge Recommended engine oil See page 8 1 Oil quantity Without oil filter cartridge replace ment 3 80 L 4 02 US qt 3 34 Imp qt With oil filter cart
10. or 30 months Lights signals and switches Since these items require special tools data and technical skills have a Yamaha dealer perform the service NOTE e Check operation e Adjust headlight beam Ni Ni Ni Ni Ni Ni From 24000 mi 37000 km or 36 months repeat the maintenance intervals starting from 8000 mi 13000 km or 12 months NOTE EAU17660 The air filter needs more frequent service if you are riding in unusually wet or dusty areas e Hydraulic brake and clutch systems e After disassembling the brake or clutch master cylinders caliper cylinders or clutch release cylinder always change the fluid Regularly check the brake and clutch fluid levels and fill the reservoirs as required e Replace the oil seals on the inner parts of the brake or clutch master cylinders caliper cylinders and clutch release cylinder every two years e Replace the brake and clutch hoses every four years or if cracked or damaged 6 7 PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter Refer to this section each time a panel needs to be removed and installed 1 Panel A 2 Panel B 3 Panel C 4 Panel D Q 7 o oS gt e 0 1 amp Wj 1 Panel E EAU39550 Panel A To remove
11. rear 1 0 mm 0 04 in PERIODIC MAINTENANCE AND MINOR REPAIR Ewatoss0 This motorcycle is equipped with cast Front tire AX WARNING wheels and tubeless tires with valves Size It is dangerous to ride with a ENATOR 120 70 ZR17M C 58W worn out tire When a tire tread P WILWOUNG Manufacturer model begins to show crosswise lines e The front and rear tires should METZELER Roadtec Z6G have a Yamaha dealer replace the tire immediately The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience be of the same make and de sign otherwise the handling characteristics of the motor cycle cannot be guaranteed After extensive tests only the tires listed below have been ap proved for this model by Yamaha Motor Co Ltd Always make sure that the valve BRIDGESTONE BT020F Rear tire Size 180 55 ZR17M C 73W Manufacturer model METZELER Roadtec Z6C BRIDGESTONE BT020R FRONT and REAR Tire air valve TR412 Valve core 9100 original caps are securely installed to prevent air pressure leakage sia oon This motorcycle is fitted with super high speed tires Note the following points in order to make the most ef ficient use of these tires e Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds e Brand new tires can have a rela
12. simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard INSTRUMENT AND CONTROL FUNCTIONS ECA10061 CAUTION Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge EAU12830 Clutch lever 1 Clutch lever 2 Arrow mark 3 Clutch lever position adjusting dial 4 Distance between clutch lever and handlebar grip The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch lever position adjusting dial To adjust the distance between the clutch lever and the handlebar grip turn the adjusting dial while holding the lever pushed away from the handlebar grip 3 10 Make sure that the appropriate setting on the adjusting dial is aligned with the arrow mark on the clutch lever The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 3 25 EAU12870 Shift pedal 1 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch le
13. to raise or lower the height of the head light beams It may be necessary to ad just the headlight beams to increase visibility and help prevent blinding on coming drivers when carrying more or less load than usual Obey local laws and regulations when adjusting the headlights To raise the headlight beams turn the knobs in direction a To lower the headlight beams turn the knobs in di rection b 1 Headlight beam adjusting knob 3 19 EAU39641 Handlebar position The handlebars can be adjusted to one of three positions to suit the rider s pref erence Have a Yamaha dealer adjust the position of the handlebars 1 Handlebar INSTRUMENT AND CONTROL FUNCTIONS EAU39621 Opening and closing the A cowlings The cowlings can be tilted back 30 mm 1 1 18 in for added ventilation to suit the 1 riding conditions ee WN 1 Quick fastener screw 1 Quick fastener screw 2 Pull the cowling to the open posi 2 Push the cowling to the closed po i ee at tion and then install the quick fas sition and then install the quick 2 9 2 tener screws fastener screws 1 3 A 1 1 Closed position 2 Open position 3 Cowling l To open a cowling gio 1 Remove the quick fastener screws Se 1 Open position 1 Closed position To close a cowling NOTE 1 Remove the quick fastener Make sure that the cowling is properly screws installed before riding 3 20
14. veal the condition of the engine The porcelain insulator around the cen ter electrode of each spark plug should be a medium to light tan the ideal color when the vehicle is ridden normally and all spark plugs installed in the en gine should have the same color If any spark plug shows a distinctly different color the engine could be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced PERIODIC MAINTENANCE AND MINOR REPAIR Specified spark plug NGK CR8E DENSO U24ESR N Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification 1 Spark plug gap Spark plug gap 0 7 0 8 mm 0 028 0 031 in Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads Tightening torque Spark plug 12 5 Nm 1 25 m kgf 9 0 ft lbf NOTE If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 6 12 EAU19681 Canister for California only FUEL TANK ATMOSPHERE This model is equipped with a canister to prev
15. 21 Adjusting the front fork aee 3 21 Adjusting the shock absorber assembly eseceeeeseeeeeeeeeeeees 3 23 Sidestand eceeeeeeseeseeeseeeees 3 24 Ignition circuit cut off system 3 25 Auxiliary DC jack oes 3 27 PRE OPERATION CHECKS 4 1 Pre operation check list 4 2 OPERATION AND IMPORTANT RIDING POINTS eee 5 1 Starting the engine eeee 5 1 SHINA ariiraa aie 5 2 Engine break in cecce 5 3 Parking sesei aaa 5 4 PERIODIC MAINTENANCE AND MINOR REPAIR 6 1 PERIODIC MAINTENANCE 6 1 Owner s tool kit assesses 6 1 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubrication Chart eee 6 4 Removing and installing panels 6 8 Checking the spark plugs 6 11 Canister for California only 6 12 TABLE OF CONTENTS Engine oil and oil filter cartridge 6 13 Final gear Oil ccceceeeeeeeees 6 15 Coolant ccris 6 17 Cleaning the air filter element 6 18 Checking the throttle cable free play terest hd io a 6 20 Valve clearance ccceeeeeees 6 20 Tires saiteceiasia tastes dusagter ea 6 20 Cast wheels nists e 6 23 Accessories and replacement olet a E ea eee 6 23 Clutch lever cceccceeeeseeeeeeeees 6 24 Adjusting the rear brake light SWIICH Sachets 6 24 Checking the front and rear brake Pads inet ake ha daniel 6 25 Checking the
16. Lubricate pivots if necessary Chassis fasteners Make sure that all nuts bolts and screws are properly tightened e Tighten if necessary Instruments lights signals e Check operation and switches e Correct if necessary A e Check operation of ignition circuit cut off system Sidestand switch e If system is defective have Yamaha dealer check vehicle aes 4 3 EAU15950 EWA10270 e Become thoroughly familiar with all operating controls and their functions before riding Consult a Yamaha dealer re garding any control or function that you do not thoroughly un derstand Never start the engine or oper ate it in a closed area for any length of time Exhaust fumes are poisonous and inhaling them can cause loss of con sciousness and death within a short time Always make sure that there is adequate ventila tion e Before starting out make sure that the sidestand is up If the sidestand is not raised com pletely it could contact the ground and distract the opera tor resulting in a possible loss of control OPERATION AND IMPORTANT RIDING POINTS EAU40280 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met e The transmission is in the neutral position e The transmission is in gear with the clutch lever pulled and the sid estand up e Before starting the engine check the function of the igni tion circu
17. NOTE Always shift gears at the recommended shift points EAU16700 To decelerate 1 Apply both the front and the rear brakes to slow the motorcycle 2 Shift the transmission into first gear when the motorcycle reaches 25 km h 15 5 mish If the engine is about to stall or runs very roughly pull the clutch lever in and use the brakes to stop the motorcycle OPERATION AND IMPORTANT RIDING POINTS 3 Shift the transmission into the neu tral position when the motorcycle is almost completely stopped The neutral indicator light should come on EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below Shift up points 1st 2nd 20 km h 12 5 mi h 2nd 3rd 30 km h 19 mi h 3rd 4th 40 km h 25 mi h 4th gt 5th 50 km h 31 mi h Shift down points 5th 4th 25 km h 15 5 mi h 4th gt 3rd 25 km h 15 5 mi h 3rd 2nd 25 km h 15 5 mi h 2nd gt 1st 25 km h 15 5 mi h 5 3 EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full t
18. Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will allow water and humid ity to seep in and cause rust To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored Long term Before storing your motorcycle for sev eral months 1 2 Follow all the instructions in the Care section of this chapter Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 7 3 3 Perform the following steps to pro tect the cylinders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps To prevent damage or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10950 MOTORCYCLE CARE AND STORAGE 4 Lubricate all control cables and the pivoting points of all levers and pedals as
19. WARNING e The ABS performs best on long braking distances On certain rough or gravel roads the braking distance may be longer with than without the ABS Therefore always keep a sufficient distance to the vehicle ahead to match the riding speed NOTE e When the ABS is activated the brakes are operated in the usual way A pulsating action may be felt at the brake lever or brake pedal but this does not indicate a mal function This ABS has a test mode which allows the owner to experience the pulsating at the brake lever or brake pedal when the ABS is oper ating However special tools are required so please consult your Yamaha dealer when performing this test 3 12 EAU13070 Fuel tank cap 1 Fuel tank cap lock cover 2 Unlock To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be re leased and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into position with the key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then close the lock cover NOTE The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked EWA11090 Make sure that the fuel tank cap is properly closed before riding INSTRUMENT AND
20. and upon your request at any later date 3 Each Yamaha Motorcycle dealer is held responsible for his setup service and warranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha Motorcycle dealer for the policy to remain effective The customer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damages and oil oil filters air filters spark What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle operating the machine with a broken or damaged part which causes another part to fail damage or failure due to improper or careless transportation and or tie down If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to May perform any or all of the recommended maintenance shown in the Owner s Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools Will the warranty be void or cancelled if do not operate or maintain my
21. bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests e Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not suitable for off road use Protective apparel The majority of fatalities from motor cycle accidents are the result of head injuries The use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries Always wear an approved helmet e Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations e Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Never touch the engine or exhaust system during or after operation They become very hot and can 1 2 cause burns Always wear protec tive clothing that covers your legs ankles and feet e A passenger should also observe the above precautions Modifications Modifications made to this motorcycle not approved by Yamaha or the re moval of original equipment may ren der the motorcycle unsafe for use and may cause severe personal inju
22. brake and clutch fluid levels ceceeeeeeeeeeeeeees 6 25 Changing the brake and clutch TUS e e e 6 27 Checking and lubricating the Cables in ea ea 6 27 Checking and lubricating the throttle grip and cable 6 27 Checking and lubricating the brake and shift pedals 6 28 Checking and lubricating the brake and clutch levers 6 28 Checking and lubricating the centerstand and sidestand 6 29 Lubricating the swingarm pivots TABLE OF CONTENTS Lubricating the rear suspension 6 30 Checking the front fork 0 0 6 30 Checking the steering 6 6 31 Checking the wheel bearings 6 31 Batty ic ican Rach 6 32 Replacing the fuses e 6 33 Replacing a headlight bulb 6 34 Front turn signal light 6 36 Replacing a rear turn signal light bulb or a tail brake light bulb 6 36 Replacing the license plate light DUIDS RE E AEE E TT 6 37 Troubleshooting seee 6 37 Troubleshooting charts 6 38 MOTORCYCLE CARE AND STORAGE naiiai e 7 1 Cale iea a E a 7 1 SlOMAQG sadn eenbesd aimee 7 3 SPECIFICATIONS c eee 8 1 CONSUMER INFORMATION 9 1 Identification numbers ee 9 1 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 Maintenance record 0 0sceee 9 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO M
23. control system age V For California only e Replace if necessary ao f e Check the air cut off valve reed 8 ne Sys valve and hose for damage V y e Replace any damaged parts Since these items require special tools data and technical skills have a Yamaha dealer perform the service 6 3 PERIODIC MAINTENANCE AND MINOR REPAIR General maintenance and lubrication chart ROUTINE INITIAL ODOMETER READINGS EAU32183 600 mi 1 month 4000 mi 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Air filter element e Clean with compressed air e Replace if necessary Ni Ni Ni Ni NI Clutch e Check operation and fluid leak age e Correct if necessary Front brake e Check operation fluid level and for fluid leakage e Replace brake pads if necessary Rear brake e Check operation fluid level and for fluid leakage e Replace brake pads if necessary Brake hoses e Check for cracks or damage Ni Ni e Replace Every 4 years Wheels e Check runout and for damage e Replace if necessary Ni Ni e Check tread depth and for dam age e Replace if necessary e Check air pressure e Correct if necessary Wheel bearings e Check bearings for smooth oper ation e Replace if necessa
24. degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the dirt and de greaser off with water Cleaning ECA10770 CAUTION e Avoid using strong acidic wheel cleaners especially on spoked wheels If such products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage windshields cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic e Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or 7 1 thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte Do not use high pressure wash ers or steam jet cleaners since they cause water seepage and deterioration in the following ar eas seals of wheel and swing arm bearings fork and brakes electric components couplers connectors instruments switches and lights breather hoses and vents For motorcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning com pounds for plastic may leave sc
25. exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polishing 3 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces 4 Use spray oil as a universal clean er to remove any remaining dirt 7 2 5 Touch up minor paint damage caused by stones etc 6 Wax all painted surfaces 7 Let the motorcycle dry completely before storing or covering it EWA11130 A WARNING Make sure that there is no oil or wax on the brakes or tires e If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent Before riding at higher speeds test the motorcycle s braking performance and cor nering behavior ECA10800 CAUTION _ _ __ e Apply spray oil and wax spar ingly and make sure to wipe off any excess e Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product MOTORCYCLE CARE AND STORAGE e Avoid using abrasive polishing EAU26241 compounds as they will wear Storage away the paint Short term NOTE Always store your motorcycle in a cool Consult a Yamaha dealer for advice on what products to use dry place and if necessary protect it against dust with a porous cover ECA10810 CAUTION e
26. gt YAMAHA EAU10041 A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha FJR13AV C This model is the result of Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual IMPORTANT MANUAL INFORMATION EAU10131 Particularly important information is distinguished in this manual by the following notations The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS A INVOLVED Failure to
27. name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE Y E S Keep your Yamaha protected even after your warranty e In addition Travel and Recreation Interruption Protection expires with genuine Yamaha Extended Service Y E S TRIP is included at no extra cost TRIP gives you up to e Y E S is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction You get uninterrupted factory backed coverage for extra peace of mind e Y E S is flexible You choose the plan that s right for you 12 months 24 months 36 months or on certain models even 48 months beyond your warranty period e Y E S is designed and administered by the same Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits There are no mileage limitations Coverage isn t limited to moving parts or the drive train like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninter