Snapper ERP2187519BV, EP2187519BV Lawn Mower User Manual
Contents
1. Engine Loses Power Water debris or stale fuel in fuel system Drain and clean fuel system Damaged out of balance or bent mower blade oervice mower blade Loose blade components Service and tighten loose parts Loose or missing air lift if equipped Replace air lifts Tighten to proper torque Lumpy or frayed belt Replace belt Mower Will Not Move Loss 1 Build up of debris on or around wheel drive Clean debris Of Traction components 2 Driven disc slipping 3 Drive belt requires replacement 4 Damaged transmission 1 Cutting height too low or high 2 Engine speed too slow 3 Forward ground speed too fast 4 Terraced cut side to side 5 Excessive deck pitch front to rear 6 Cutting blade dull or damaged 1 2 3 4 5 6 7 1 Excessive Vibration Clean or replace driven disc Replace drive belt Contact authorized SNAPPER dealer Adjust cutting height Move engine speed control to Fast position Move ground speed control to a slower speed Adjust height of cut with height adjust levers Adjust height of cut with height adjust levers Sharpen cutting edges or replace blade Move engine speed control to Fast position Move ground speed control to a slower speed Mow when grass is dry service mower blade Clean deck Install proper SNAPPER blade Install blade properly Contact authorized SNAPPER dealer2. 2 Set all wheels at the same cutting height The highest cutting position is Notch 7 Figure 8 The lowest cutting position is Notch 1 1 25 in 4 00 in Figure 8 Cutting height settings approximate A WARNING stop engine and mower blade by releasing the blade control before adjusting cutting height Recycling Operation Note For best recycling results cut up to a maximum of 1 3 of grass blade length and recycle ONLY when grass is dry 1 Set all wheels in the highest cutting position Notch 7 Refer to the Section entitled Cutting Height Adjustment 2 Move the engine speed control to the fast Rabbit position 3 Move the ground speed control to the slowest speed setting 4 Proceed mowing slowly If the grass is very dense lower each rear wheel latch one notch lower than the front wheel latches to improve recycling performance Note The recycling cover should remain on the machine at all times unless alternate discharge operations are desired such as side discharging or bagging Removing the Recycling Cover 1 Remove the nuts A Figure 9 securing the recycling cover B to the mower deck 2 Remove the cover Figure 9 Removing the recycling cover uoljeiadg Operation Operation Continued A WARNING A DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine
3. a ES KE SE K Figure 24 Replacing the drive spring Driven Disc Adjustment If the drive disc and driven disc are clean and the mower drive is still slipping adjust the driven disc as follows 1 Move the ground speed control A Figure 25 into the fast position lt lt NY Figure 25 The ground speed control www snapper com Maintenance Continued A WARNING DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool Driven Disc Adjustment Continued 2 Remove the driven disc spring A Figure 26 from the driven disc assembly B Also remove the pin and washer C from the transfer rod D and remove the end of the transfer rod from the hole in the driven disc assembly gt e 4 j x a Figure 26 Adjusting the driven disc 3 Slide the driven disc assembly over to 1 8 A Figure 27 from the outside edge of the drive disc B 4 Loosen the jam nut A Figure 28 securing the transfer rod B to the ball joint C on the pivot bracket D 5 Turn the rod in or out of the ball joint until the end of the rod aligns with the hole E in the driven disc assembly from which the rod was removed IMPORT
4. 4 Keep all bolts especially blade bolts nuts and screws properly tight Check that all cotter pins are in proper position 5 Always provide adequate ventilation when running engine Engine exhaust gases contain carbon monoxide a deadly poison 6 Service engine and make adjustments only when engine is stopped Remove spark plug wire from spark plug and secure wire away from spark plug to prevent accidental starting 7 DO NOT change engine governor speed settings or overspeed engine 8 Check grass bag assembly frequently for wear or deterioration to avoid thrown objects and exposure to moving parts Replace with new bag if loose seams or tears are evident Replace slider or bag adapter if broken or cracked 9 Mower blades are sharp and can cut Wrap the blades or wear heavy leather gloves and use CAUTION when handling them 10 DO NOT test for spark by grounding spark plug next to spark plug hole spark plug could ignite gas exiting engine 11 Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices 12 Use only genuine SNAPPER replacement parts to assure that original standards are maintained A CD 9 ui e c o ci CD Decal Identification m pum jum a o Som e E a Sm a a e O Mfg No XXXXXXX MA WALK BEHIND OWER LAWN M E S N XXXXXXXXXX AN SIMPLICITY MFG SNAPPER MCDONOUGH GA 30
5. Check and tighten drain plug Make sure dip stick or oil filler cap is securely in place Cutting Grass Improperly Poor Grass Discharge Engine speed too fast Forward speed too fast Grass is wet Excessively worn or damaged blade Build up of grass clippings and debris under deck Improper blade installed on deck Blade installed improperly on deck Leaking engine case Oil Leaking OD a NO of ONGS O 01 i O NB FS CO PNM co o o o a 2 5 o m p 22 www snapper com SMAPPER 2 YEAR LIMITED WARRANTY For two 2 years from purchase date for the original purchaser s residential non commercial use SNAPPER through any authorized SNAPPER dealer will replace free of charge except for taxes where applicable any part or parts found upon examination by the factory at McDonough Georgia to be defective in material or workmanship or both For ninety 90 days from purchase date for the original purchaser s commercial rental or other non residential use SNAP PER through any authorized SNAPPER dealer will replace free of charge any part or parts found upon examination by the factory at McDonough Georgia to be defective in material or workmanship or both All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for replacement under this warranty must be paid by the pur
6. Model Number serial Number Engine Model Type Trim It is very important that you register your purchase with Snapper to ensure warranty coverage Please mail your product registration card to Snapper at P O Box 777 McDonough Georgia 30253 Or you may register online at www snapper com You can contact us at our website or if you would like to speak with a Customer Service Representative call us at the Snapper Customer Relations Center at 1 800 935 2967 For faster service please have your Serial Number and Model Number available SNAPPER is a trademark of Briggs amp Stratton Yard Power Products Group Simplicity Manufacturing Inc Copyright O 2007 Briggs amp Stratton Corporation Port Washington WI USA Milwaukee WI USA All Rights Reserved Table of Contents Operator Sale 0002 iii AA 2 Important Operator Safety Instructions ooooooooonooroooo 2 Decal Identification adria iii rd dele ad ved cibo d dos 4 Features and Controls leleleee ttt 6 Operan EET ITE 1 Presta OLOR SE coss act eir ra er ea Nada 7 Starting Stopping Engine amp Blades o oooooooooononoon o Propeling WIOWEL resint dreat ton cb tiori dido n E og Pc Pw vd ape err Ps 8 Handle Height Adjustment 00 0 ccc cece ee eee eee eee 8 Cutting Height ACIUSTINGIN ars 9 Recycling Operation 0 0 ccc ce ee teen teens 9 Removing the Recycling Cover 0 0 ccc cece IR 9 Installing the
7. To adjust unhook the upper spring D from the cable blade assembly eye and rotate the spring in the direction required to extend or shorten the spring length 3 Rehook the upper spring to the cable eye and check clearance Repeat the procedure if required Figure 21 Sharpening the mower blade Note The vinyl spring cover B should be kept over the 5 Check blade for balance If necessary correct balance py SPIMg at all times except for adjustments grinding heavy end of blade 6 Reinstall blade B Figure 20 Note the correct assembly order A Blade hub B Blade C Blade flange facing up D Cone washer concave side up E Capscrew 7 Check torque of blade retaining cap screw Recommended torque should be 40 ft Ibs 4 If the wheel drive control fails to return quickly to the OFF position when released check for binding at the cable holdings located on the side of the right handle The upper clip should be located 2 below the upper knob the lower clip should be 4 above the lower knob The cable should slide freely with the clips installed at these locations Wheel Drive Control Adjustment 1 The wheel drive control is properly adjusted when there is 1 16 to 1 8 clearance G Figure 22 between the inside of the spring hook E and the inside of the clutch cable eye C with the wheel drive control released 15 32U42U3 UIEIN Maintenance Maintenance Continued A WARNING A DO NO
8. and components are HOT Avoid serious burns allow sufficient time for all components to cool Installing the Discharge Deflector 1 Remove the recycling cover Refer to the Section entitled Recycling Operation 2 Install the deflector A Figure 10 to the deck in place of the recycling cover making sure that The front hole B on the outside front of the deflector fits over the stud where the front of the recycling cover was originally secured The slot C on top of the deflector slips under the restraining nut on top of the deck under the right front corner of the engine The slot D on the inside rear of the deflector slips onto the stud behind the rear of the discharge opening where the rear of the recycling cover was originally secured 3 Install the nuts onto the studs and tighten securely Figure 10 Installing the discharge deflector 10 Installing the Grass Bag Adapter Optional Accessory on Some Models 1 Remove the recycling cover Refer to the Section entitled Recycling Operation 2 Install the adapter A Figure 11 to the deck in place of the recycling cover making sure that e The front hole B on the outside front of the adapter fits over the stud where the front of the recycling cover was originally secured e The slot C on top of the adapter slips under the restraining nut on top of the deck under the right front corner of the engine The slot D on the rear of the adap
9. and propel the mower forward Forward speed can be adjusted while the mower is moving by changing the position of the ground speed control Figure 5 Mower drive controls opping otop forward motion of the mower by releasing the wheel drive control Stop the engine and blade by releasing the blade control Handle Height Adjustment The height of the mower handle can be adjusted as follows 1 Loosen the lower nuts A Figure 6 on each lower handle Figure 6 Adjusting the handle height 2 Move the handle assembly B up or down until the desired position is achieved 3 Tighten the lower nuts on each lower handle to maintain the desired position A WARNING A DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool www snapper com Operation Continued A WARNING A DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool Cutting Height Adjustment 1 Pull the height adjusting latch A Figure 7 outward and move to the desired cutting height Figure 7 Adjusting cutting height
10. machine with the carburetor or spark plug down Oil from the crankcase will saturate the air filter and cause the engine to be hard to start or not start at all If contamination does occur the air filter will have to be replaced WWW Snapper com Maintenance Continued A WARNING A DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool Wear heavy leather gloves when handling or working around cutting blades Blades are extremely sharp and can cause severe injury Check Mower Blade 1 Disconnect the spark plug wire and secure the end away from the plug 2 lilt the mower up on its rear wheels for access to the blade cap screw A Figure 17 Do not tilt the mower with the spark plug or carburetor down Important Drain the fuel tank before tipping the mower DO NOT tip the machine with the carburetor or spark plug down Oil from the crankcase will saturate the air filter and cause the engine to be hard to start or not start at all If contamination does occur the air filter will have to be replaced 3 Check the torque of the blade cap screw Recommended torque should be 40 ft Ibs 4 Check the blade for sharpness wear and damage Refer to the Section entitled Blade Wear Limits Figure 17 Tightening t
11. service intervals 2 For the simplest cleanest oil change simply turn the mower on its side to drain the oil as shown Drain the oil through the dipstick tube A Figure 14 into a container Allow sufficient time for all the oil to drain Important Drain the fuel tank before tipping the machine DO NOT tip the machine with the carburetor or spark plug down Oil from the crankcase will saturate the air filter and cause the engine to be hard to start or not start at all If contamination does occur the air filter will have to be replaced Figure 14 Draining the engine oil 3 Dispose of drain oil properly 4 Fill the engine with oil as specified in the Engine Manual Do not overfill 12 Check Grease Level in Transmission 1 Remove the transmission fill plug A Figure 15 Roll the machine forward or backward while looking down into the plug hole 2 If liquid grease is not visible on the input gear the small gear below the plug hole add an amount to cover the gear of Snapper 00 grease Figure 15 Removing the transmission fill plug Note Snapper 00 grease Part No 7029443 is available at your Snapper dealer Note Do not spill grease or oil onto the surface of the drive disc A Figure 16 Figure 16 Location of the drive disc 3 Reinstall the transmission plug 4 Check the grease level after each 25 hours of operation Important Drain the fuel tank before tipping the mower DO NOT tip the
12. trailer or truck 12 Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or torn spots Safe Handling of Gasoline To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive 1 Extinguish all cigarettes cigars pipes and other sources of ignition 2 Use only an approved fuel container 3 DO NOT remove fuel cap or add fuel with the engine running Allow the engine to cool before refueling 4 DO NOT refuel the machine indoors 5 DO NOT store the machine or fuel container inside where there is an open flame spark or pilot light such as on a water heater or other appliances WWW Snapper com 44 Important Operator Safety Instructions Continued Safe Handling of Gasoline Continued From Previous Page 6 DO NOT fill fuel containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place the contain ers on the ground away from the vehicle before filling Remove gas powered equipment from the vehicle or trailer and refuel it on the ground If this is not possible then refuel equipment using a portable container rather than a gasoline dispenser nozzle 8 DO NOT start gas powered equipment in enclosed vehi cles or trailers 9 Keep the nozzle in contact with the rim of the fuel tank or container opening at all
13. 25 4 3 18 10 16 Drive Belt Engine 7046784 Transmission Type Gear Drive Belt Transmission 7012354 Ground Speed mph kph 1 4 1 6 6 4 Parts Manual ERP2187519BV 7006158 Engine Power gross torque kw 8 75 3 05 Parts Manual EP2187519BV 7006157 Engine Displacement cu in cc 11 59 190 Fuel Tank Capacity qt L 1 6 1 5 Engine Power Rating Information The gross power rating for individual gas engine models is labeled in accordance with SAE Society of Automotive Engineers code J1940 Small Engine Power amp Torque Rating Procedure and rating perform ance has been obtained and corrected in accordance with SAE J1995 Revision 2002 05 Torque values are derived at 3060 RPM horsepower values are derived at 3600 RPM Actual gross engine power will be lower and is affected by among other things ambient operating conditions and engine to engine variability Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment the gas engine will not develop the rated gross power when used in a given piece of power equipment actual on site or net power This difference is due to a variety of factors including but not limited to accessories air cleaner exhaust charging cooling carburetor fuel pump etc application limitations ambient operating conditions temperature humidity altitude and engine to engine variability Due to manufacturing and capacity lim
14. 253 USA Kg XX D KW X XX 2007 XXXX max O 1 Serial Tag A Manufacturing Part Number F Unit Mass B Description Model Number G Kilowatts C Serial Number H Max RPM s D Manufacturer Information I Year of Manufacture E Sound Power J European Certification 2 Warning Instructions A Read understand and follow instructions and warnings in the operator s manual as well as on the mower engine and attachments before operating B Indicates possible severe injury from rotating cutting blades C Do not operate without entire grass catcher or guard in place D Keep children and others out of mowing area WWW Snapper com Decal Identification Continued e CD o ui e c o CD 3 Engine Speed Control 4 Speed Selector Indicates direction to increase engine RPM hare decrease Shows direction of motion and the ability to select ground engine RPM tortoise speed by moving lever forward or backward 5 Operator Presence Control OPC 6 Clutch Arrow points to the OPC bail When bail is rotated rearward Located on the plastic grip of the traction control lever the engine may be started and will run as indicated by the Moving the lever toward the handle engages the traction engine with rotating arrow With the engine running the clutch and forward motion starts When the lever is released blade is rotating as indicated by the cut grass symbol When the clutch d
15. ANT Do not move the pivot bracket 6 Reinstall the rod as removed in Step 2 Move the ground speed control to the slow position then back to the fast position Recheck the 1 8 measurement described previously Readjust as needed Tighten the nut when finished Reinstall the driven disc spring to the driven disc assembly Figure 27 Proper driven disc adjustment a9ueuajul e Figure 28 Adjusting the transfer rod Driven Disc Replacement If the rubber on the driven disc is badly chunked or worn it must be replaced Install a new driven disc as follows 1 Remove the pin and washer C Figure 26 from the transfer rod D and remove the end of the transfer rod from the hole in the driven disc assembly 17 Maintenance Maintenance Continued A WARNING A DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool Driven Disc Replacement Continued Driven Disc Bearing Replacement IMPORTANT The bearing on these machines is staked into the thrust plate The bearing will have to be driven out with a mallet and a large punch A new bearing with four retaining screws will have to be purchased to replace existing bearing If the driven disc bearing requires replacement replace the b
16. Discharge Deflector 0 0 00 cc cece RR eee 10 Installing the Grass Bag Adapter 0 0 00 ccc cee eee eee 10 Installing the Recycling Plug 0 0 ccc tenes 11 Installing the Grass Bag ru er A 11 Maintenance 5 932 ss Ge nannaa ae 0a ta eS Ga ee eae ee ae 12 Change Engine Qil 0 0 eee eee eens 12 Check Transmission Grease 0 0 ccc cee eee IIR 12 Check Mower Blade 0 0 ccc ccc ee eee eee eens 13 Check Engine DrIVe Bell sierra ir ia 13 Check Transmission Belt 0 0 00 ccc ccc IRR 13 SERVICE RErod yi er ein DP edie ain 13 A A A ie ea bageba ts haces 13 A eaan iet piedi O eee aa 13 O A ae een ear ach deen dota A 13 STOFAUE PIOCLAUTE ipods anew bubs Pond racha det cava ds 13 Mower Blade Replacement 0 0 cece eee eens 14 CS wu rss een A 14 Wheel Drive Control Adjustment 0 0 0 ccc nSRRIRRA 15 Driven and Drive Disc Service 0 0 ccc RR 16 A eure 19 Engine Drive Belt Replacement 0 0 ccc cece eee eee eee ees 19 Transmission Belt Replacement 0 0 00 eee 20 Service SCHedllle ss ioo au ra etica ds 21 Troubleshooting sora lA E Rura Ages 22 WANN ua dr s baeo t atra ne dC acid uoa wd Pub e be aot 23 A WARNING A A WARNING A Battery posts terminals and related accessories contain Engine exhaust some of its constituents and certain lead and lead compounds chemicals known to the State of vehicle components contain or emi
17. Drive Disc Check for Wear Damage Page 15 18 and Replacement Change oil every 25 hours when operating under heavy load or high temperatures Clean more often under dusty conditions or when air debris is present Maintenance Replacement Parts 7079705 TOT utter Blade Ninja Quad Edge Wheel Drive Pulley to Transmission Pulley Belt NM Rubber Drive Tire 041855 P 000158 n 75 TOMES Parts Manual for teel Deck Walk Behind Mower Series 19 21 a9ueuajule N Troubleshooting R BLEN PROBAE AU JRE VE F UN Engine Will Not Start Using 1 Fuel tank empty 1 Fill fuel tank with fresh fuel Recoil Starter 2 Engine needs choking or priming 2 Choke Prime Check Engine Manual for Instructions 3 Spark plug wire disconnected 3 Place spark plug wire onto spark plug Engine Stalls or Stops After 1 Blade control is released or is not being held 1 Blade control should be held securely against handle Running securely against handle at all times during operation of mower Fuel tank empty 2 Fill with fuel to proper level Engine air pre cleaner and or air cleaner dirty 3 Clean free of all debris opark plug defective or gap set improperly 4 Service spark plug Water debris or stale fuel in fuel system 5 Drain and clean fuel system Engine air pre cleaner or air cleaner dirty 1 Clean or replace filters opark plug faulty 2 Service spark plug 3 1 2 3 4 1
18. OT operate without entire Grass Catcher or guard in place Grass Catcher components are subject to deterioration during normal use Inspect frequently and replace worn or damaged components immediately Figure 12 Installing the recycling plug A WARNING A Grass Catcher bags used on SNAPPER products are made of woven fabric and are subject to deterioration and wear during normal usage Check condition of bag before each use Immediately replace worn or damaged catcher bags with only bags recommended by SNAPPER The grass catcher is optional equipment on some models 11 uoljesadg Maintenance Maintenance Maintenance Introduction To retain the quality of the mower use genuine SNAPPER replacement parts only Contact a local SNAPPER dealer for parts and service assistance For the correct part or information for a particular mower always mention the model and serial number A WARNING A DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool Wear heavy leather gloves when handling or working around cutting blades Blades are extremely sharp and can cause severe injury service After First 5 Hours Change Engine Oil 1 Refer to the Engine Manual for proper oil specifications procedures and proper
19. Safety Instructions Operator s Manual for SMAPPER EUROPEAN A 21 STEEL DECK S WALK MOWERS SERIES 19 Models ERP2187519BV 7800249 EP2187519BV 7800250 NOTE Specifications are correct at time of printing and are subject to change without notice Actual sustained engine power will likely be lower due to operating limitations and environmental factors Please refer to Engine Power Rating Information for further details Manual No 7101607 I R 9 4 2007 SNAPPER GA 30253 U S A TP 100 5282 IR WB N Thank You for purchasing this quality built Snapper product We re pleased that you placed your confidence in the Snapper brand When operated and maintained according to the instructions in this manual your Snapper product will provide many years of dependable service This manual contains safety information to make you aware of the hazards and risks associated with the machine and how to avoid them This machine is designed and intended only for finish cutting of established lawns and is not intended for any other purpose It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment Save these instructions for future reference PRODUCT REGISTRATION IMPORTANT KEEP THIS INFORMATION FOR YOUR PERSONAL RECORDS Complete the following information on your Snapper purchase Date of Purchase Retailer Retailer s Phone Number Equipment
20. T attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool Driven and Drive Disc Service If the mower does not propel itself properly check for the following problems Figure 23 Wheel drive components 1 Grease on the drive disc A Figure 23 causing slippage 2 Broken or disconnected drive spring B 3 Driven disc C is out of adjustment 4 Driven disc rubber is worn does not contact drive disc properly 5 Worn Poly V belt D or engine drive belt E If any of the above 1 thru 5 are causing problems service as follows Cleaning Drive Disc amp Driven Disc If oil or grease on the drive disc or driven disc is causing slippage clean the discs as follows 1 Wipe away any oil or grease with a clean cloth 2 Use either an approved grease solvent or hot soapy water to clean drive disc or driven disc 3 Rinse components with clean water 4 Dry components with a clean cloth 16 Drive Spring Repair Replacement If the drive spring A Figure 24 is loose reconnect If the spring is broken replace with a new spring Note Use a pair of needle nose pliers to install the drive spring IMPORTANT If the drive system continues slipping refer to the Troubleshooting section K Y by YW JJ
21. al with a light coating of oil to prevent corrosion 6 On self propelled models disconnect the transfer rod clip and remove the ground speed control rod before folding the handles 7 Loosen the handle knobs Carefully fold the handles forward flexing the control cables to prevent cable damage 8 Store the mower in a shed or other dry area protected from weather 13 a9ueuajule N Maintenance Maintenance Continued A WARNING A DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool Wear heavy leather gloves when handling or working around cutting blades Blades are extremely sharp and can cause severe injury Mower Blade Replacement Standard Blade Wear Limit 1 Inspect the blade Figure 18 frequently for signs of excessive wear or damage A New blade B Wear limit notch starts C Dangerous condition Do not use on the mower Replace with a new blade Figure 18 Standard blade wear limits Ninja Blade Wear Limit 1 Inspect the blade Figure 19 frequently for signs of excessive wear or damage A New blade B Wear limit cracks or notches begin to appear on tip C Dangerous condition Do not use on the mower Replace with a new blade A WARNING A DO NOT use a cutting blade th
22. at shows signs of excessive wear or damage Refer to the Section entitled MOWER BLADE REPLACEMENT for proper blade inspection and service procedures 14 Figure 19 Ninja blade wear limits Blade Sharpening 1 Disconnect the spark plug wire and secure the end away from the plug 2 lilt the mower up on its rear wheels Do not tilt the mower with the spark plug or carburetor down Important Drain the fuel tank before tipping the mower DO NOT tip the machine with the carburetor or spark plug down Oil from the crankcase will saturate the air filter and cause the engine to be hard to start or not start at all If contamination does occur the air filter will have to be replaced 3 Remove the blade B Figure 20 Make sure that blade hub is seated between flanges Figure 20 Removing the mower blade www snapper com Maintenance Continued A WARNING A DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool Blade Sharpening Continued 4 Sharpen the blade on a grinding wheel at an angle of 22 to 28 degrees B Figure 21 DO NOT sharpen the blade beyond the original cutting edge A Do not sharpen beyond original cutting edge Figure 22 Wheel drive control adjustment End view of 2
23. chaser This warranty does not apply to certain transmissions to engines and their components and batteries as these items are war ranted separately This warranty does not apply to parts that have been damaged by accident alteration abuse improper lubrication normal wear or other cause beyond the control of SNAPPER This warranty does not cover any machine or com ponent part that has been altered or modified changing safety performance or durability Batteries have a one 1 year warranty period with free replacement if required for one 1 year from the original purchase date SNAPPER will not be responsible for any installation cost incurred The battery warranty only covers original equipment batteries and does not cover damage to the battery or machine caused by neglect or abuse destruction by fire explosion freezing overcharging improper maintenance or use of improper electrolyte There is no other express warranty DISCLAIMER OF WARRANTY Implied warranties including those of merchantability and fitness for a particular purpose are limited to two 2 years from purchase date for the original purchaser s residential or other non commercial use and ninety 90 days from pur chase for the original purchaser s commercial rental or other non residential use and to the extent permitted by law any and all implied warranties are excluded This is the exclusive remedy Liabilities for consequential damages under any and all warran
24. earing as follows 1 Remove the driven disc assembly Refer to the Section 2 Using needle nose pliers unhook the drive spring A PR e i Figure 29 and slide the driven disc assembly off the aaa LOS hex shai 2 Remove both snap rings A Figure 30 that secure the 3 Remove the two snap rings A Figure 30 which secure HM AISO 15 S Md Ae ui 3 Slide the rubber driven disc hub out of the bearing the rubber driven disc B to the driven disc assembly SUM 4 Install a new rubber driven disc onto the driven disc 4 Drive out the existing bearing D i band cto withitesretaininosinge 5 Install a new bearing and secure to the thrust plate with 5 o oo cadures tor er dnd four retaining screws Tighten the screws securely p y 6 Reassemble the components in reverse order installation of the driven disc assembly NOTE Be sure to replace the shim washer D when reassembling the driven disc assembly Figure 29 Removing the driven disc assembly Figure 30 Replacing the driven disc 18 www snapper com Maintenance Continued A WARNING A Belt Service DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade On self propelled mowers the engine belt A Figure 32 transmits power from the engine pulley B to the drive disc C The drive disc powers the poly v belt which engages the transmission that powers the rear wheels Should these belts become worn they c
25. er pushing the mower outside where fumes can safely dissipate Fill the tank to 1 1 2 inches below the top of the filler neck to allow for fuel expansion Make sure the cap B Figure 2 is tightened after fueling Refer to the Engine Owners Manual for fuel specifications 6 Clean the exterior surfaces of the cutting deck and engine of any accumulation of spilled fuel dirt grass oil etc Keep the engine air intake screen and cooling fins clear at all times Starting and Operation Engine and Blade 1 Move the engine speed control to the fast Rabbit position 2 Push the primer button A Figure 3 three times to Start a cold engine NOTE The primer should not be required to restart a warm engine Figure 3 Engine primer 3 Pull the blade control A Figure 4 against the handle 4 Pull the rope start handle B to crank the engine 5 After the engine starts allow a brief warm up until the engine runs smooth before beginning mower operation NOTE To stop the engine and blade release the blade control uoljesadg Operation Operation Continued St arting and Operation Continued Propelling the Mower 1 2 3 St 1 2 Start the engine Refer to the Section entitled Starting and Operation Engine and Blade Move the ground speed control A Figure 5 to the desired speed position Squeeze the wheel drive control B against the handle to engage the wheel drive
26. have STOPPED Disconnect and secure spark plug wire away from plug to prevent accidental starting 12 STOP engine and wait until the blade comes to com plete STOP before removing grass bag and or clearing grass Operation Continued From Previous Column 13 DO NOT operate mower without the entire grass catch er rear guard or other safety devices in place and working DO NOT point discharge at people passing cars windows or doors 14 DO NOT discharge material against a wall or obstruc tion Material may ricochet back towards the operator 15 Slow down before turning 16 Watch out for traffic when near or crossing roadways 17 DO NOT operate engine in enclosed areas Engine exhaust gases contain carbon monoxide a deadly poison 18 Only use accessories approved by the manufacturer See manufacturer s instructions for proper operation and installation of accessories Maintenance and Storage 1 DO NOT store mower or fuel container inside where fumes may reach an open flame spark or pilot light such as in a water heater furnace clothes dryer or other gas appli ance Allow engine to cool before storing machine in an enclosure Store fuel container out of reach of children in a well ventilated unoccupied building 2 Keep mower and engine free of grass leaves or excess grease to reduce fire hazard and engine overheating 3 When draining fuel tank drain fuel into an approved container outdoors and away from open flame
27. he blade cap screw Check Engine Drive Belt 1 Visually check the engine drive belt for cracking fraying severed or exposed belt strands If worn or damaged replace the belt before operating the mower Check Transmission Poly V Belt 1 Visually check the poly v belt for cracking fraying sev ered or exposed belt strands If worn or damaged replace the belt before operating the mower Service Periodic Perform all maintenance as described in the Service Schedule section of this manual Engine service the engine according to the engine owner s manual Air Filter Refer to the engine owner s manual for service instructions Engine Oil Refer to the engine owner s manual for service instructions Storage Procedure Refer to the Engine Owner s Manual for directions regarding engine storage preparations Prepare the mower for end of season storage as follows 1 Drain the fuel from the fuel tank and let the engine run until all fuel is out of the carburetor 2 Disconnect and remove the spark plug wire away from the spark plug before any other preparations are made 3 Tape all openings closed to prevent spraying water into the exhaust or air intakes during washing 4 Tilt the mower up on its rear wheels and thoroughly clean the underside of the deck Do not tilt the mower with the spark plug or carburetor down Scrape away any accumulation of grass with a putty knife and or wire brush 5 Lubricate all exposed met
28. isengages and forward motion stops the bail is released and rotates forward the engine will stop a p c e e c v e Sum e LL Features and Controls IMPORTANT The figures and illustrations in this manual are provided for reference only and may differ from your specific model Contact your Snapper dealer if you have questions Features and Controls Oil Fill Cap and Dipstick Fuel Filler Cap Recycling Cover Rear Height Adjustment Latch 2 Front Height Adjustment Latch 2 mu CD gt ACO ram Engine Primer Blade Control Rope Start Handle Ground Speed Control Drive Wheel Control Engine Speed Control WWW Snapper com Operation Pre Start Check List Make the following checks and perform the service required before each start up 1 Check the guards deflectors grass bag adapter and covers to make sure all are in place and securely tightened 2 Check the blade control A Figure 1 wheel drive control B and ground speed control C to insure they work freely N Figure 1 Mower controls 3 Check the cutting height Adjust to the desired height Refer to the Section entitled Cutting Height Adjustment 4 Check the engine oil A Figure 2 and add oil as needed to bring the level up to the full mark Refer to the Engine Owner s Manual for oil specifications 71 Iv gt 2 nel Figure 2 Oil and fuel fill 5 Add fuel to the tank aft
29. itations Briggs amp Stratton may substitute an engine of higher rated power for this Series engine SMAPPER Snapper Products 535 Macon Street McDonough GA 30253 1 800 935 2967 30 WWwW snapper com
30. ll the belt cover and tighten the bolts securely 12 Reinstall the blade hub and cutter blade Recommended torque for the blade cap screw is 40 ft Ibs 20 Figure 33 Removing the drive disc Transmission Poly V Belt Replacement 1 Remove the driven disc Refer to the Section entitled Replacing Driven Disc Rubber Ring 2 Note the routing of the old belt around the three pulleys before removing it 3 Place the new Poly V Belt A Figure 34 over the end of the hex shaft B and onto the drive pulley C 4 Work the belt onto the top of the idler pulley D 5 Twist the belt sideways and pull it upward between the differential bracket E and driven pulley F and then down into the pulley groove Make sure the Poly V Belt is above the belt guide G Figure 34 Poly v belt routing www snapper com Service Schedule Y b i AL PERFORMED SEASON Engine Oil Check Oil Level Page Initial Oil Change Page 12 Periodic Oil Change Page 13 Air Pre Cleaner Clean Sponge Element Engine Manual Air Cleaner Clean or Replace Engine Manual opark Plug Replace Engine Manual Engine Cooling Clean Shroud amp Fins Engine Manual System Drive Belts Check for Wear and Page 13 19 Tension Mower Blade Check for wear Damage Page 14 amp Replacement Mower Deck Clean Debris Page 7 Accumulation Transmission Check Grease Level Page 12 Grease Periodic Grease Check Page 12
31. n u P E Er Br Su On a riding mower to determine if a slope is safe to mow 1 disengage the blade s 2 put the unit in reverse and 3 try to back straight up the slope If you can back up the slope it is generally safe to mow However if you do not feel safe or if you are not completely sure use this guide and do not mow a slope that is greater than 15 on Petey If the riding mower is used with a pull behind or rear mounted attachment do not operate the unit on a slope that is greater than 10 degrees A 15 degree slope is a hill that increases in height at approximately 2 5 feet in 10 feet A 10 degree slope is a hill that increases in height at approximately 1 7 feet in 10 feet Use extreme care at all times and avoid sudden turns or maneuvers Follow other instructions in this manual for safety in mowing on slopes Operate a riding mower up or down slopes never across the face of slopes Operate a walk behind mower across the face of slopes never up or down slopes Use extra care when operating on or near slopes and obstructions CUT HERE TO USE SLOPE GUIDE o DO oO w CO w CQ C oo o oo ooo o o OO CO v 9 0 Oo CO 9 m 29 Notes 26 WWw snapper com Notes 21 Notes 28 WWw snapper com Notes 29 SMAPPER EUROPEAN 21 STEEL DECK WALK MOWERS SERIES 19 Product Specifications Common Service Parts Part Number Deck Size in cm 21 53 Cutter Blade Ninja Quad 7026407 Height of Cut in cm 1
32. nly after proper instruction 3 Data indicates that operators age 60 and above are involved in a large percentage of mower related injuries These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury Preparation Continued From Previous Column 4 Handle fuel with extra care Fuels are flammable and vapors are explosive Use only an approved fuel container DO NOT remove fuel cap or add fuel with engine running Add fuel outdoors only with engine stopped and cool Clean spilled fuel and oil from machine DO NOT smoke 5 Check the area to be mowed and remove all objects such as toys wire rocks limbs and other objects that could cause injury if thrown by blade or interfere with mowing Also note the location of holes stumps and other possible hazards 6 Keep people and pets out of the mowing area Immediately STOP Blade Stop engine and Stop mower if anyone enters the area 7 Check shields deflectors switches blade controls and other safety devices frequently for proper operation and location 8 Make sure all safety decals are clearly legible Replace if damaged 9 Protect yourself when mowing and wear safety glasses a dust mask long pants and substantial footwear DO NOT mow barefooted or with sandals 10 Know how to STOP blade and engine quickly in preparation for emergencies 11 Use extra care when loading or unloading the machine into a
33. nt time for all components to cool Engine Drive Belt Replacement Stretch Type Belts Continued IMPORTANT Drain the fuel tank before tipping the mower DO NOT tip the machine with the carburetor or spark plug down Oil from the crankcase will saturate the air filter and cause the engine to be hard to start or not start at all If contamination does occur the air filter will have to be replaced 3 Remove the driven disc Refer to the Section entitled Driven Disc Replacement for driven disc removal procedure 4 Drain the fuel tank before tipping the mower Do not tilt the mower with the spark plug or carburetor down Tilt the mower up on its rear wheels and remove the blade and blade hub Assistance from another person may be necessary to hold the mower in the tilted position 5 Hold the slotted end of the drive disc bolt B Figure 33 with a screwdriver and remove the nut G and internal tooth lock washer F 6 Remove the belt cover located under the deck 7 Lift the drive disc A up and remove the worn belt 8 Loop one end of the new belt over the engine pulley and insert the other end through the slot in the deck 9 Loop the belt around the pulley on the bottom of the drive disc 10 Reinstall the drive disc and retaining hardware IMPORTANT 1 The square shoulder of the drive disc bolt must fit into the square hole of the bushing 2 The square end of bushing must fit into the bracket slot 11 Reinsta
34. ould cause slippage which would impair mower performance The condition of the engine belt and poly v belt should be checked after every 25 hours of Replacing the Bearing On the Pulley End Of the mower operation Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool Hex Shaft To replace the bearing on the pulley end of the hex shaft Engine Drive Belt Replacement Stretch Type proceed as follows Belts 1 Hold the hex shaft with an adjustable wrench held next 1 Empty the fuel tank to the pulley 2 Note the belt routing Figure 32 There is no idler 2 Remove the 3 8 hex lock nut B Figure 31 located on pulley on these models to disconnect the outside of the right wheel bracket 3 Remove the holder A O ring C and bearing D 4 Install the new bearing 5 Carefully install the new O ring over the outside of the new bearing 6 Install the bearing holder and secure with screws 7 Install the 3 8 hex lock nut Figure 32 Engine drive belt routing Figure 31 Replacing the hex shaft bearing 19 a9ueuajule N Maintenance Maintenance Continued A WARNING A DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficie
35. ren out of the mowing area and under the watchful care of a responsible adult other than the operator 2 DO NOT allow children in yard when machine is operated and turn machine OFF if anyone enters the area 3 DO NOT allow pre teenage children to operate machine 4 ALLOW only responsible adults amp teenagers with mature judgment under close adult supervision to operate machine 5 DO NOT pull mower backwards unless absolutely necessary LOOK and SEE behind and down for children pets and hazards before and while backing 6 USE EXTRA CARE when approaching blind corners shrubs trees or other objects that may obscure vision Slope Operation 1 Slopes are a major factor related to slip and fall acci dents which can result in severe injury All slopes require extra caution If you feel uneasy on a slope DO NOT mow it 2 Mow across slopes never up and down Exercise extreme CAUTION when changing directions on slopes DO NOT mow steep slopes or other areas where stability or traction is in doubt Refer to the Slope Guide at the end of this manual 3 Use extra care with gcrass catchers or other attach ments these affect the handling and the stability of the machine Preparation 1 Read understand and follow instructions and warnings in this manual and on the mower engine and attachments Know the controls and the proper use of the mower before starting 2 Only mature responsible persons shall operate the machine and o
36. t chemicals known to California to cause cancer and birth defects or other the State of California to cause cancer or other reproductive reproductive harm Wash hands after handling harm CD o e N 9 CD ea S 04 U0 pue saJnjea 99ueua ule A uoljesadg fiunoousa qnoJ a nf a jum a o Sm e mas ws Sm a a e A Important Operator Safety Instructions WARNING This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine Each person operating the machine must be of sound mind and body and must not be under the influence of any substance which might impair vision dexterity or judgment If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction call or write the Customer Service Department at SNAPPER McDonough Georgia 30253 Phone 1 800 935 2967 Protection for Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them 1 KEEP child
37. ter slips onto the stud behind the rear of the discharge opening where the rear of the recycling cover was originally secured 3 Install the nuts onto the studs and tighten securely 4 Route the recoil rope around the outside of the rope guide pulley E Note The recoil rope may need to be slackened Refer to the section entitled Handle Assembly Figure 11 Installing the grass bag adapter www snapper com Operation Continued A WARNING A DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Installing the Grass Bag Door Type Bag 1 Install the grass bag adapter Refer to the Section entitled Installing the Grass Bag Adapter 2 Install the grass bag by opening the adapter door A Figure 13 and sliding the connector B over the adapter flange 3 Attach the grass bag hooks C over the middle handle Installing the Recycling Plug cross bar Optional Accessory on Some Models 1 Once the adapter has been installed recycling may be desired Insert the recycling plug A Figure 12 com pletely and securely into the adapter B Install the grass bag as a safeguard 2 Refer to the Section entitled Recycling Operation Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool Figure 13 Installing the grass bag A WARNING A DO N
38. ties are excluded Some states do not allow limitations on how long an implied warranty lasts or do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state WARNING THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER ASSOCIATED WITH THE USE OF SUCH PARTS IMPORTANT Please fill out the attached SNAPPER Product Registration Card immediately and mail to Snapper s Product Registration Center P O Box 1379 McDonough Georgia 30253 23 Notes 24 WWw snapper com SLOPE GUIDE JS DEGRE SIGHT AND HOLD THIS GUIDE LEVEL WITH A VERTICAL TREE ES A CORNER OF A STRUCTURE A POWER LINE POLE OR A FENCE r J B NA y _ A w wl ee td Me A Se T AX d 4 N Men NI Ry A ra H Ry oth ur i x Max pi TILA ae dp NI y A Po an NY 2r I O C 5 NN Mii nie A AE DOT ae ad Ah Ta ere AS a bh de basa a dm Operate a walk behind mower across the face of slopes never up or down slopes Ch un aan ar In Operate a riding mower Boss x mah amp m up or down slopes never 10 DEGREES 15 DEGREES ML iey m EO A across the face of slopes AAN Un JE INNER d A PLACE LA PR 4 v
39. times until fueling is complete DO NOT use a nozzle lock open device 10 If fuel is spilled on clothing change clothing immediately 11 DO NOT overfill a fuel tank Replace fuel cap and tighten securely Operation 1 DO NOT put hands or feet near or under rotating parts Keep clear of discharge area while engine is running 2 STOP engine when crossing gravel drives walks or roads and under any conditions where thrown objects might be a hazard 3 Mow only in daylight or good artificial light 4 DO NOT operate mower while under the influence of alcohol or drugs 5 After striking a foreign object or if mower vibrates abnormally STOP the engine disconnect and secure spark plug wire Inspect the mower for any damage and repair the damage before starting 6 DO NOT mow near drop offs ditches or embankments Operator could lose footing or balance 7 STAY ALERT for holes and other hidden hazards Tall grass can hide obstacles Keep away from ditches washouts culverts fences and protruding objects 8 DO NOT mow on wet grass Always be sure of your footing Keep a firm hold on the handle and walk never run Slipping could cause injury 9 ALWAYS stay behind handle when engine motor is running 10 DO NOT leave the machine with the engine running STOP BLADE and STOP ENGINE before leaving the opera tors position for any reason 11 Before cleaning repairing or inspecting make certain engine blade and all moving parts
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