Snapper EFRP216516BV Lawn Mower User Manual
Contents
1. Mow across slopes never up and down Exercise extreme CAUTION when changing directions on slopes DO NOT mow steep slopes or other areas where stability or traction is in doubt Use extra care with crass catchers or other attachments these affect the handling and the stability of the machine PREPARATION 1 Read understand and follow instructions and warnings in this manual and on the mower engine and attachments Know the controls and the proper use of the mower before starting Only mature responsible persons shall operate the machine and only after proper instruction PREPARATION Continued From Previous Column 3 10 11 12 Data indicates that operators age 60 and above are involved in a large percentage of mower related injuries These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury Handle fuel with extra care Fuels are flammable and vapors are explosive Use only an approved fuel container DO NOT remove fuel cap or add fuel with engine running Add fuel outdoors only with engine stopped and cool Clean spilled fuel and oil from machine DO NOT smoke Check the area to be mowed and remove all objects such as toys wire rocks limbs and other objects that could cause injury if thrown by blade or interfere with mowing Also note the location of holes stumps and other possible hazards Keep people and pets out of2. The nomenclature drawing above Figure 1 1 shows the essential parts of the SNAPPER WALK BEHIND MOWERS It is recommended that all operators of the mower become thoroughly familiar with the controls parts and operation of the mower before operating Specific details involving the engine are found in the separate engine owner s manual Study these manuals before operating and keep both handy for future reference Make the following checks and perform the service required before each start up 2 1 1 Check guards deflectors grass bag adapter and covers to make sure all are in place and securely tightened 2 1 2 Check blade control and wheel drive control to insure they work freely See Figure 2 1 RECYCLING MODEL SHOWN ROPE START MOUNTED ON RIGHT SIDE OF HANDLE WHEEL DRIVE BLADE CONTROL CONTROL FIGURE 2 1 2 1 3 Check cutting height Adjust to desired height 2 1 4 Check engine oil and add oil as needed to bring level up to the full mark Refer to Engine Owner s Manual for oil specifications See Figure 2 2 FIGURE 2 2 2 1 5 Add fuel to tank after pushing the mower outside where fumes can safely dissipate Make sure cap is tightened after refueling Refer to Engine Owners Manual for specifications Section 2 OPERATING INSTRUCTIONS 2 1 PRE START CHECK LIST 2 1 6 Clean exterior surfaces of cutting deck and engine of any accumulation of spilled fuel dirt grass oil etc Keep engine air intake scree
3. System Accumulation amp Replacement Driven Disc Check for Wear amp Page 12 Damage Disc Adjustment Page 13 Disc Replacement Page 14 15 Ka Bearing Replacement Page 15 Drive Belts Check For Wear And Page 16 17 Tension Change oil every 25 hours when operating under heavy load or high temperatures Clean more often under dusty conditions or when air debris is present 4 5 MAINTENANCE REPLACEMENT PARTS MAINTENANCE PARTS Blade Control Cable Clutch Pull Cable Cutter Blade Air Lift Compatible 1 9795 Cutter Blade Mulching 1 7168 Cutter Blade Not Air Lift Compatible Cutter Blade Ninja Quad Edge Wheel Drive Pulley to Transmission Pulley Belt Engine to Drive Disc Belt Rubber Drive Tire Parts Manual for 21 Steel Deck Walk Behind Mower 06059 Series 12 14 15 amp 16 2 6407 4 6784 19 DECAL IDENTIFICATION KEEP CHILDREN AND OTHERS OUT MOWING AREA A ALERT SYMBOL OBSERVE AND FOLLOW ALL SAFETY INSTRUCTIONS READ UNDERSTAND AND mi INSTRUCTIONS AND WARNINGS IN OPERATOR S MANUALS AND ON THE MOWER ENGINE AND ATTACHMENTS BEFORE OPERATING 1 WARNING INSTRUCTIONS De machine niet gebruiken zonder de grasopvangzak of de beschermkap 6 Do not operate without entire Grass Catcher or Guard in place Ne pas utiliser sans le bac de ramassage ou la projection en place Betreiben Sie dieses Gerat nicht ohne Gras fangkorb oder Abdeckschutz m No manejar la m quina sin el recoged
4. STOP ENGINE BEFORE SHIFTING 10 SHIFT WARNING Located on the middle handle Indicates that the engine must be stopped before shifting ground speed control 21 11 INJURY WARNING Indicates possible severe injury from rotating cutting blades 12 CE DECAL Indicates European Certification LWA 13 LWA 100 level certification Indicates European noise EUROPEAN PERFORMANCE Maximum level of vibration measured at the operators hand 19 1 m sec2 SNAPPER 3 YEAR LIMITED WARRANTY For three 3 years from purchase date for the original purchaser s residential non commercial use SNAPPER through any authorized SNAPPER dealer will replace free of charge except for taxes where applicable any part or parts found upon examination by the factory at McDonough Georgia to be defective in material or workmanship or both For ninety 90 days from purchase date for the original purchaser s commercial rental or other non residential use SNAPPER through any authorized SNAPPER dealer will replace free of charge any part or parts found upon examination by the factory at McDonough Georgia to be defective in material or workmanship or both All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for replacement under this warranty must be paid by the purchaser This warranty does not apply to engines and their components and batteries as these items are warranted
5. handle as shown in Figure 3 1 Drain oil through dipstick tube into a container proper oil FIGURE 3 1 3 2 2 CHECK GREASE LEVEL IN TRANSMISSION 1 Remove transmission fill plug Roll machine forward or backward while looking down into plug hole 2 If liquid grease IS NOT visible on the input gear the small gear below the plug hole add an amount to cover gear of Snapper 00 grease See Figure 3 2 FIGURE 3 2 NOTE Snapper 00 Grease Part No 2 9443 is available at your SNAPPER dealer NOTE Do not spill grease or oil on surface of drive disc See Figure 3 3 3 Reinstall transmission plug 4 Thereafter check grease level after each 25 hours of operation KEEP DRIVE DISC CLEAN FIGURE 3 3 Section 3 MAINTENANCE A WARNING A DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool Wear heavy leather gloves when handling or working around cutting blades Blades are extremely sharp and can cause severe injury IMPORTANT DO NOT tip machine with carburetor or spark plug down Oil from crankcase will saturate the air filter and cause the engine to be hard to start or not start at all If contamination does occur the air filter will have to be replaced 3 2 3 CHECK MOW
6. ACTION Engine Wil Not Start Using Recoil Starter 2 Engine needs choking or priming 2 Choke Prime Check Engine Manual for Instructions 3 Place spark plug wire onto spark plug 1 Blade control should be held securely against handle at all times during operation of mower Move choke control to OFF position Fill with fuel to proper level Clean free of all debris Service spark plug Drain and clean fuel system Clean or replace filters Service spark plug Drain and clean fuel system Service mower blade Service and tighten loose parts Replace air lifts Tighten to proper torque Replace belt 5 Bent Idler pulley Replace pulley Mower Will Not Move Loss Of Traction Self Propelled Models Cutting Grass Improperly 2 Move engine speed control to FAST position 3 Forward ground speed too fast 3 Move ground speed control to a slower speed 4 Terraced cut side to side 4 Adjust height of cut with height adjust levers 5 Excessive deck pitch front to rear 5 Adjust height of cut with height adjust levers 6 Cutting blade dull or damaged 6 Sharpen cutting edges or replace blade Poor Grass Discharge 1 Engine speed too slow 1 Move engine speed control to FAST position 2 Forward speed too fast 2 Move ground speed control to a slower speed 3 Grass is wet 3 Mow when grass is dry 4 Excessively worn or damaged blade 4 Service mower blade 5 Build up of grass clipp
7. TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM WASH HANDS AFTER HANDLING A WARNING ENGINE EXHAUST SOME OF ITS CONSTITUENTS AND CERTAIN VEHICLE COMPONENTS CONTAIN OR EMIT CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER OR OTHER REPRODUCTIVE HARM SNAPPER GA 30253 U S A MANUAL No 7 3694 I R 4 28 00 COPYRIGHT 2000 SNAPPER INC ALL RIGHTS RESERVED 24
8. assembly Loosen connector hex nut See Figure 4 9 DRIVEN DISC ASSEMBLY e DRIVEN DISC SPRING HEX NUT FIGURE 4 9 3 Slide driven disc assembly over to 1 8 from outside edge of drive disc Maintaining the 1 8 measurement remove any looseness from the linkage This can be done by holding the transfer rod and applying pressure to the left as viewed from operators position Then retighten the connector hex nut securely See Figure 4 10 Move ground speed control to the first speed position then back to the sixth speed position Recheck the 1 8 measurement described previously Reinstall driven disc spring to driven disc assembly 14 1 8 MEASUREMENT TO OUTSIDE EDGE OF DRIVE DISC SLIDE DRIVEN DRIVE DISC ASSEMBLY TOWARD OUTSIDE I OUTSIDE EDGE FIGURE 4 10 4 3 4 Replacing Driven Disc Rubber Ring If the rubber ring is badly chunked or worn down to within 1 16 of the metal rim of the driven disc hub it must be replaced Install new rubber ring as follows 1 Using a small flat blade screwdriver free the clip from the transfer rod Then remove the transfer rod from the clip and the speed control rod See Figure 4 11 CONNECTOR FIGURE 4 11 Continued On Next Page Section 4 REPAIR amp ADJUSTMENTS A WARNING A DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure a
9. free of grass leaves or excess grease to reduce fire hazard and engine overheating When draining fuel tank drain fuel into an approved container outdoors and away from open flame Keep all bolts especially blade bolts nuts and screws properly tight Check that all cotter pins are in proper position Always provide adequate ventilation when running engine Engine exhaust gases contain carbon monoxide a deadly poison Service engine and make adjustments only when engine is stopped Removed spark plug wire from spark plug and secure wire away from spark plug to prevent accidental starting DO NOT change engine governor speed settings or overspeed engine Check grass bag assembly frequently for wear or deterioration to avoid thrown objects and exposure to moving parts Replace with new bag if loose seams or tears are evident Replace slider or bag adapter if broken or cracked Mower blades are sharp and can cut Wrap the blades or wear heavy leather gloves and use CAUTION when handling them DO NOT test for spark by grounding spark plug next to spark plug hole spark plug could ignite gas exiting engine Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices Use only genuine SNAPPER replacement parts to assure that original standards are maintained TABLE OF CONTENTS IMPORTANT GAFETVINSTRUCTIONS see 2 3 TABLE OF CONTENTS Geessen kieskebiieskiebigeskiesh
10. separately This warranty does not apply to parts that have been damaged by accident alteration abuse improper lubrication normal wear or other cause beyond the control of SNAPPER This warranty does not cover any machine or component part that has been altered or modified changing safety performance or durability Batteries have a one 1 year prorated warranty period with free replacement if required during the first ninety 90 days from the original purchase date SNAPPER will not be responsible for any installation cost incurred The battery warranty only covers original equipment batteries and does not cover damage to the battery or machine caused by neglect or abuse destruction by fire explosion freezing overcharging improper maintenance or use of improper electrolyte There is no other express warranty DISCLAIMER OF WARRANTY Implied warranties including those of merchantability and fitness for a particular purpose are limited to three 3 years from purchase date for the original purchaser s residential or other non commercial use and ninety 90 days from purchase for the original purchaser s commercial rental or other non residential use and to the extent permitted by law any and all implied warranties are excluded This is the exclusive remedy Liabilities for consequential damages under any and all warranties are excluded Some states do not allow limitations on how long an implied warranty lasts or do not allow the ex
11. the belt routing in Figure 4 16 There is no idler pulley on these models to disconnect See Figure 4 15 ENGINE DRIVE PULLEY DRIVE BELT we DRIVE DISC TOP VIEW OF STRETCH TYPE BELT ROUTING FIGURE 4 16 Section 4 REPAIR amp ADJUSTMENTS A WARNING A SE around the pulley on the bottom of DO NOT attempt any maintenance adjustments or 10 Reinstall drive disc and retaining hardware service with engine and blade running STOP engine IMPORTANT 1 The square shoulder of the drive and blade Disconnect spark plug wire and secure disc bolt must fit into the square hole of the bushing away from spark plug Engine and components are 2 The square end of bushing must fit into the HOT Avoid serious burns allow sufficient time for all bracket slot components to cool 11 Reinstall belt cover and tighten bolts securely 12 Reinstall blade hub and cutter blade 4 4 1 Engine Drive Belt Replacement Recommended torque for blade cap screw is 30 to 40 ft Stretch Type Belts Ibs i From Previ Page EES Fre SEET 4 4 2 Transmission Poly V Belt Replacement IMPORTANT DO NOT tip machine with carburetor or 1 Remove the driven disc Refer to Section spark plug down Oil from crankcase will saturate the air Replacing Driven Disc Rubber Ring for procedure filter and cause the engine to be hard to start or not start at 2 Note the routing of the old belt around the three all If contamination does occur the air filter will ha
12. the mowing area Immediately STOP Blade Stop engine and Stop mower if anyone enters the area Check shields deflectors switches blade controls and other safety devices frequently for proper operation and location Make sure all safety decals are clearly legible Replace if damaged Protect yourself when mowing and wear safety glasses long pants and substantial footwear DO NOT mow barefooted or with sandals Know how to STOP blade and engine quickly in preparation for emergencies Use extra care when loading or unloading the machine into a trailer or truck Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or torn spots AA OPERATION 1 10 11 12 13 14 15 DO NOT put hands or feet near or under rotating parts Keep clear of discharge area while engine is running STOP engine when crossing gravel drives walks or roads and under any conditions where thrown objects might be a hazard Mow only in daylight or good artificial light DO NOT operate mower while under the influence of alcohol or drugs After striking a foreign object or if mower vibrates abnormally STOP the engine disconnect and secure spark plug wire Inspect the mower for any damage and repair the damage DO NOT mow near drop offs ditches or embankments Operator could lose footing or balance STAY ALERT for holes and oth
13. 17 Transmission Poly V Belt Replacement cssseeccseseeeeeseenenseseeneneeseeeenes 17 TROUBLESHOOTING dees Eege eegen 18 SERVICE SCHEDULE EH 19 Maintenance Replacement Parts ccccsssecccsseeeeeesseeeeeenseeeeeenseeeeeenseeeeeeeseenenenseeeenes 19 DECAL IDENTIHICATION see 20 21 WARRANTY edd 22 Section 1 FAMILIARIZATION WHEEL DRIVE BLADE CONTROL ae CONTROL ENGINE SPEED CONTROL H ROPE gt START HANDLE GROUND SPEED UPPER gt V HANDLE KNOB a MID HANDLE oc KNOB a LOWER HANDLE vc REAR HEIGHT gt ADJUSTMENT LATCH FUEL FILLER CAP ENGINE AIR BREATHER COVER RECYCLING gt DECK COVER PRIMER BULB CONTROL GROUND SPEED CONTROL i SPEED DECAL FAST SLOW i BLADE CONTROL HEEL DRIVE CONTROL S RELEASE TO STOP ENGINE SPEED _ RELEASE TO STOP BLADE amp ENGINE CONTROL FORWARD MOTION OIL FILL CAP amp DIPSTICK FRONT HEIGHT ADJUSTMENT LATCH FIGURE 1 1 1 1 INTRODUCTION This manual has been prepared for the operators of the SNAPPER WALK BEHIND MOWERS lts purpose aside from recommending operating and routine service requirements is to promote safety through the use of accepted operating practices Read Understand and Follow the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 amp 3 of this manual and all safety messages on the mower and attachments before operating the mower 1 2 NOMENCLATURE
14. ER BLADE 1 Disconnect spark plug wire and secure end away from plug 2 Tilt mower up on its rear wheels for access to the blade cap screw Do not tilt mower with spark plug or carburetor down See Figure 3 4 3 Check torque of blade retaining cap screw Recommended torque should be 30 to 40 ft Ibs See Figure 3 4 4 Check blade for sharpness wear and damage See Section on Blade Wear Limits 3 2 4 CHECK ENGINE DRIVE BELT 1 Visually check engine drive belt for cracking fraying severed or belt strands exposed If worn or damaged replace belt before operating mower 3 2 5 CHECK TRANSMISSION POLY V BELT 1 Visually check poly v belt for cracking fraying severed or belt strands exposed If worn or damaged replace belt before operating mower RECOMMENDED BLADE RETAINING CAP SCREW S TORQUE VALUE FIGURE 3 4 3 3 SERVICE ANNUALLY Perform all maintenance as described in the Service Schedule section of this manual 3 3 1 Engine Service engine according manual 3 3 2 Air Filter Refer to engine owners manual for service instructions 3 3 3 Engine Oil Refer to engine owners manual for service instructions to engine owners 3 4 STORAGE PROCEDURE Refer to the Engine Owner s Manual for directions regarding engine storage preparations Prepare the mower for end of season storage as follows 1 Drain fuel from fuel tank and let engine run until all fuel is out of the carburetor 2 Dis
15. Safety Instructions amp Operator s Manual for SNAPPER i EUROPEAN 21 STEEL DECK WALK MOWERS SERIES 16 PROPELLED MODEL EFRP216516BV MODEL DESIGNATION ENGINE OPTIONS SELF PROPELLED ENGINE TYPE CUTTING WIDTH SERIES DESIGNATION ENGINE HORSE POWER E European Model R Recycling Model 16 Series Designation F Flange Type Deck P Self Propelled Model B Briggs amp Stratton Engine 21 21 Cutting Width V Over Head Valve Engine 65 6 5 HP Engine Horse Power Thank you for buying a SNAPPER Product Before operating your Walk Behind read this manual carefully and pay particular attention to the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 amp 3 Remember that all power equipment can be dangerous if used improperly Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense COPYRIGHT 2000 SNAPPER GA 30253 U S A SNAPPER INC ALL RIGHTS RESERVED MANUAL No 7 3694 I R 4 28 00 AA IMPORTANT SAFETY INSTRUCTIONS A WARNING This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate m
16. USE ON MOWER REPLACE WITH NEW BLADE FIGURE 4 1 4 1 1A NINJA BLADE WEAR LIMIT 1A Inspect blade frequently for signs of excessive wear or damage See Figure 4 2 WEAR LIMIT CRACKS OR NOTCHES BEGIN TO APPEAR ON TIP NEW BLADE DANGEROUS A DO NOT USE A BLADE IN THIS CONDITION FIGURE 4 2 11 2 Replace the blade if it is badly chipped bent noticeably out of balance or has cracks or notch in either tip See Figure 4 1 amp 4 2 Replace with new blade A A WARNING DO NOT use a cutting blade that shows signs of excessive wear or damage Refer to Section MOWER BLADE REPLACEMENT for proper blade inspection and service procedures 4 1 2 BLADE SHARPENING 1 Disconnect spark plug wire and secure end away from plug IMPORTANT DO NOT tip machine with carburetor or spark plug down Oil from crankcase will saturate the air filter and cause the engine to be hard to start or not start at all If contamination does occur the air filter will have to be replaced 2 Tilt mower up on its rear wheels Do not tilt mower with spark plug or carburetor down 3 Remove blade See Figure 4 3 MAKE SURE THAT BLADE HUB IS d SEATED BETWEEN i FLANGES Pe ae ed CONE WASHER Concave Side Up capscREw FIGURE 4 3 Section A REPAIR amp ADJUSTMENTS A WARNING A CLUTCH CABLE 72227 DO NOT attempt any maintenance adjustments or VINYL SPRING COVER es service with
17. achine Each person operating the machine must be of sound mind and body and must not be under the influence of any substance which might impair vision dexterity or judgment If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction call or write the Customer Service Department at SNAPPER McDonough Georgia 30253 Phone 1 800 935 2967 PROTECTION FOR CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them 1 2 KEEP children out of the mowing area and under the watchful care of a responsible adult DO NOT allow children in yard when machine is operated and turn machine OFF if anyone enters the area DO NOT allow pre teenage children to operate machine ALLOW only responsible adults amp teenagers with mature judgment under close adult supervision to operate machine DO NOT pull mower backwards unless absolutely necessary LOOK and SEE behind and down for children pets and hazards before and while backing USE EXTRA CARE when approaching blind corners shrubs trees or other objects that may obscure vision SLOPE OPERATION 1 Slopes are a major factor related to slip and fall accidents which can result in severe injury All slopes require extra caution If you feel uneasy on a slope DO NOT mow it
18. clusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state WARNING THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER ASSOCIATED WITH THE USE OF SUCH PARTS IMPORTANT Please fill out the attached SNAPPER Product Registration Card immediately and mail to Snapper s Product Registration Center P O Box 1379 McDonough Georgia 30253 22 NOTES 23 Safety Instructions amp Operator s Manual for SNAPPER EUROPEAN 21 STEEL DECK WALK MOWERS SERIES 16 IMPORTANT Snapper products are built using engines that meet or exceed all applicable emissions requirements on the date manufactured The labels on those engines contain very important emissions information and critical safety warnings Read Understand and Follow all warnings and instructions in this manual the engine manual and on the machine engine and attachments If you have any questions about your Snapper product contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper McDonough GA 30253 Phone 1 800 935 2967 A WARNING BATTERY POSTS TERMINALS AND RELATED ACCESSORIES CONTAIN LEAD AND LEAD COMPOUNDS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA
19. connect and remove the spark plug wire away from spark plug before any other preparations are made 3 Tape all openings closed to prevent spraying water into exhaust or air intakes during washing 4 Tilt mower up on its rear wheels and thoroughly clean the underside of the deck Do not tilt mower with spark plug or carburetor down Scrape away any accumulation of grass with a putty knife and or wire brush 5 Lubricate all exposed metal with a light coating of oil to prevent corrosion 6 On these models loosen wing nuts on ground speed control rod before folding handles 7 Loosen handle knobs Carefully fold the handles forward flexing the control cables to prevent cable damage 8 Store the mower in a shed or other dry area protected from weather Section A REPAIR amp ADJUSTMENTS A WARNING A DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool Wear heavy leather gloves when handling or working around cutting blades Blades are extremely sharp and can cause severe injury 4 1 MOWER BLADE REPLACEMENT 4 1 1 STANDARD BLADE WEAR LIMIT 1 Inspect blade frequently for signs of excessive wear or damage See Figure 4 1 NEW BLADE WEAR LIMIT NOTCH STARTS DANGEROUS CONDITION DO NOT
20. e 4 SECTION 1 FAMILIARLZATION een 5 SECTION 2 OPERATING INSTRUCTIONG eeteeeeeeeeeeees 6 8 Pre start Checklist cc cccecccts so descdccccecesuedtaadecececdadacdesuceccasccsteceesoacectettseeieeteccesneds 6 Starting amp Stopping Engine amp Blades ccsseccesecssseseseeeeeseeeseeesesneeeneeeeeeeas 6 7 Starting amp Stopping Wheel Drive cssccsseceeeeeseeesesneeeneeeeeeneeeseaeseseeeeeeeees 7 Handle Height Adjustment eecccsseeeeeeeseeeeeenseeeeeenseeeeeenseeeeeenseeneeenseeeeeenseenenes 7 Cutting Height Adjustment cccseceseeeeesteeeeseeeeeeeeeseaeeeseeeeneeeeseeeseseaesnseneeseees 7 Recycling Operation ccccsccccseeeseeeeeeeeesceeseseeeeneeeeeeeeeeseaeseseeeenseeesseaeseseeeenseaeees 8 Baffle Adltetment 2 seeeegeer Eege 8 Installation Of Grass Catcher cscccesccesseeceseeeeeeeeeeeeeeeseaeseseeenseeeseeeseseeenseeeeees 8 SECTION 3 MAINTENANCE INSTRUCTIONG eeeeeeeeeeeeeees 9 10 Change Engine e EE 9 Check Transmission Grease cccescccsseeesseeeeeeeeeseeeseseeeenseeeeeeeeeseeseseenenseeenes 9 10 Check Mower Blade cc2 cc 2i csseccteccesecdecshecdentceseadacceaceascieeatiecconccescteregiasconceaccuers 10 Check Engine Drive Belt ccs cccesessseeeeseeeeeeeeeseeeseseeeenseeeeeeeeeseaeseneenenseeeeesees 10 Check Transmission Poly V Belt cssecceseceseeeeeseeeenseeeeseeeesseeseseeeenseeeeesees 10 Service AMnUalll
21. engine and blade running STOP engine 1 16 TO 1 8 SE CLUTCH CABLE and blade Disconnect spark plug wire and secure CLEARANCE ta KT Eve away from spark plug Engine and components are UPPER Ks Sat HOT Avoid serious burns allow sufficient time for all SPRING aN d i SPRING HOOK components to cool ROWER KI ed SO 4 Sharpen blade on a grinding wheel at an angle of 22 to 28 degrees DO NOT sharpen blade beyond original cutting edge See Figure 4 4 DO NOT SHARPEN BEYOND ORIGINAL We CUTTING EDGE 2220 j a A M th 2HE SES CLUTCH CABLE EYE Eeer ES SED END VIEW OF q i BLADE ASSEMBLY FIGURE 4 5 Aa 2 To adjust unhook upper spring from cable eye FIGURE 4 4 and rotate spring in direction required to extend or shorten spring length 5 Check blade for balance If necessary correct 3 Rehook upper spring to cable eye and check balance by grinding heavy end of blade 6 Reinstall blade Refer to Figure 4 1 Check torque of blade retaining cap screw Recommended torque should be 30 to 40 ft Ibs clearance Repeat procedure if required NOTE The vinyl spring cover should be kept over the spring at all times except for adjustments 4 H the wheel drive control fails to return quickly to the OFF position when released check for binding at the cable holdings located on the side of the right handle The upper clip should be located 2 below the upper knob the lower clip sho
22. er hidden hazards Tall grass can hide obstacles Keep away from ditches washouts culverts fences and protruding objects DO NOT mow on wet grass Always be sure of your footing Keep a firm hold on the handle and walk never run Slipping could cause injury DO NOT leave the machine with the engine running STOP BLADE and STOP ENGINE before leaving the operators position for any reason Before cleaning repairing or inspecting make certain engine blade and all moving parts have STOPPED Disconnect and secure spark plug wire away from plug to prevent accidental starting STOP engine and wait until the blade comes to complete STOP before removing grass bag and or clearing grass DO NOT operate mower without the entire grass catcher or guards in place DO NOT point discharge at people passing cars windows or doors Slow down before turning Watch out for traffic when near or crossing roadways DO NOT operate engine in enclosed areas Engine exhaust gases contain carbon monoxide a deadly poison IMPORTANT SAFETY INSTRUCTIONS A MAINTENANCE AND STORAGE 1 10 11 12 DO NOT store mower or fuel container inside where fumes may reach an open flame spark or pilot light such as in a water heater furnace clothes dryer or other gas appliance Allow engine to cool before storing machine in an enclosure Store fuel container out of reach of children in a well ventilated unoccupied building Keep mower and engine
23. he lower nuts on each lower handle as shown in Figure 2 5 HIGHER LOWER HANDLE LOOSEN LOWER NUTS ON EACH LOWER HANDLE FIGURE 2 5 2 Move upper mower handle up or down until the desired position is achieved 3 Tighten the lower nuts on each lower handle to maintain desired position A WARNING A STOP engine and mower blade by releasing the blade control before adjusting cutting height or handle height 2 5 CUTTING HEIGHT ADJUSTMENT 1 Pull the height adjusting latch outward and move to desired cutting height See Figure 2 6 LOWEST CUTTING HEIGHT HIGHEST CUTTING HEIGHT FIGURE 2 6 2 Set all wheels at the same cutting height The highest cutting position is Notch 6 The lowest cutting position is Notch 1 See Figure 2 7 LATCH POSITIONS i j a sco AE CUTTING HEIGHT SETTINGS FIGURE 2 7 Section 2 OPERATING INSTRUCTIONS A WARNING A DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure HOLE DESIGNATES TOP OF BAFFLE ALWAYS KEEP HOLE IN UP POSITION away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool 2 6 RECYCLING OPERATION NOTE For best recycling results cut up to a maximum of 1 3 of grass blade length and recycle ONLY when grass is dry 1 Set all wheels in the highest cutting position No
24. ings and debris under deck 5 Clean deck 6 Improper blade installed on deck 6 Install proper SNAPPER blade 7 Blade installed improperly on deck 7 Install blades properly Oil Leaking 1 Leaking engine case 1 Contact authorized SNAPPER dealer 2 Check and tighten drain plug 3 Make sure dip stick or oil filler cap is securely in place 3 Spark plug wire disconnected Engine Stalls or Stops 1 Blade control is released or is not being held securely After Running against handle 2 Choke control in the CHOKE position 3 Fuel tank empty 4 Engine air pre cleaner and or air cleaner dirty 5 Spark plug defective or gap set improperly Water debris or stale fuel in fuel system Engine Loses Power 1 Engine air pre cleaner or air cleaner dirty Spark plug faulty Water debris or stale fuel in fuel system Excessive Vibration Damaged out of balance or bent mower blade Loose blade components Loose or missing air lift if equipped 3 EE el 4 Engine gh pre cleaner and or air cleaner diry 5 Spark plug defective or gap set improperly 3 Loose or missing air lift if equipped EE ol 18 SERVICE SCHEDULE ITEM SERVICE PERFORMED EACH EACH USE SEASON a ES EES Initial Oil Change Periodic Oil Change Page 10 Transmission Check Grease Level Page 9 Grease Periodic Grease Check Page 10 Air Pre Cleaner Clean Sponge Element Engine Manual lt Clean or Replace Engine Manual E
25. llows 1 Wipe away any oil or grease with a clean cloth 2 Use either an approved grease solvent or hot soapy water to clean drive disc or driven disc 3 Rinse components with clean water 4 Dry components with a clean cloth 4 3 2 Drive Spring Repair Replacement If drive spring is loose reconnect as shown in Figure 4 7 If spring is broken replace with new spring IMPORTANT If machine drive system continues slipping see Trouble Shooting section 13 USE NEEDLE NOSE We j PLIERS TOM A INSTALL i DRIVE D SE A l pa As SS FIGURE 4 7 4 3 3 DRIVEN DISC ADJUSTMENT If the drive disc and driven disc are clean and the mower drive is still slipping adjust the driven disc as follows 1 Place shift rod in the number six speed position See Figure 4 8 MOVE GROUND SPEED CONTROL TO SIX SPEED POSITION d REYCLING MODEL SHOWN ROPE START MOUNTED ON RIGHT SIDE OF ANDLE SIXTH SPEED POSITION FIRST SPEED POSITION FIGURE 4 8 Continued On Next Page Section A REPAIR amp ADJUSTMENTS A A WARNING DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool 4 3 3 DRIVEN DISC ADJUSTMENT Continued From Previous Page 2 Remove driven disc spring from driven disc
26. n and cooling fins clear at all times 2 2 STARTING amp OPERATION 2 2 1 ENGINE amp BLADE 1 Move engine speed control to the Fast Rabbit position See Figure 2 3 NOTE Stop the engine and blade by releasing the blade control WHEEL DRIVE CONTROL BLADE CONTROL ENGINE SPEED CONTROL SHOWN IN FAST FIGURE 2 3 2 Push primer bulb three times to start a cold engine NOTE Do not use primer bulb to start warm engine 3 Pull blade control against handle 4 Pull rope start handle to crank engine 5 After engine starts allow a brief warm up until engine runs smooth Section 2 OPERATING INSTRUCTIONS 2 2 2 PROPELLING MOWER Self Propelled Models Only 1 Move ground speed control to the desired speed position See Figure 2 4 2 Move wheel drive control against handle to engage wheel drive and propel mower forward Forward speed can be adjusted while the mower is moving by changing position of the ground speed control See Figure 2 4 RECYCLING MODEL SHOWN ROPE START MOUNTED ON RIGHT SIDE OF HANDLE MOVE GROUND SPEED CONTROL TO DESIRED POSITION FAST SIXTH SPEED POSITION ONE SPEED POSITION BLADE CONTROL FIGURE 2 4 2 3 STOPPING Stop engine and blade by releasing the blade control Stop forward motion of mower by releasing the wheel drive control 2 4 HANDLE HEIGHT ADJUSTMENT The height of the mower handle can be adjusted as follows 1 Loosen t
27. or o el protector en su lugar Non utilizzarre senza il Raccoglitore dell Erba o senza Protezione 2 WARNING Do Not operate without entire Grass S Catcher or Guard in place V l 6 THROTTLE CONTROL Indicates direction to increase engine RPM Hare decrease engine RPM Tortoise and direction to choke 3 PRIME Use for initial engine starting Read and follow engine operating and maintenance instructions Push bulb to prime engine 29779 7 SPEED SELECTOR Shows direction of motion and the ability to select one of six ground speeds by rotating the lever 4 SPARK PLUG Warns of potential electrical shock from spark plug while engine is running 5 AIR FILTER Indicates location of engine air filter To service the filter read and follow the engine Operating and maintenance instructions 20 DECAL IDENTIFICATION 8 OPERATOR PRESENCE CONTROL OPC Arrow points to the OPC bail When bail is rotated rearward the engine may be started and will run as indicated by the engine with rotating arrow With the engine running the blade is rotating as indicated by the cut grass symbol When the bail is released and rotates forward the engine will stop 9 CLUTCH Located on the plastic grip of the traction control lever Moving the lever toward the handle engages the traction clutch and forward motion starts When the lever is released the clutch disengages and forward motion stops
28. ponents in reverse order NO op Section A REPAIR amp ADJUSTMENTS WARNING A AA DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool 4 3 6 Replacement Of Bearing On Pulley End Of Hex Shaft To replace the bearing on the pulley end of the hex shaft proceed as follows 1 Hold the hex shaft with an adjustable wrench held next to the pulley 2 Remove the 3 8 hex lock nut which is located on the outside of the right wheel bracket See Figure 4 15 3 Remove holder O ring and bearing 4 Install new bearing 5 Carefully install new O ring over the outside of the new bearing 6 Install bearing holder and secure with screws 7 Install 3 8 hex lock nut BALL BEARING HOLDER FIGURE 4 15 4 4 BELT SERVICE On self propelled mowers the engine belt transmits power from engine to drive disc The drive disc powers the poly v belt which engages the transmission that powers the rear wheels Should these belts become worn they could cause slippage which would impair mower performance The condition of the engine belt and poly v belt should be checked after every 25 hours of mower operation 16 4 4 1 Engine Drive Belt Replacement Stretch Type Belts 1 Empty the fuel tank 2 Note
29. ss bag hooks over middle handle cross bar See Figure 2 9 RONT DECK BAFFLE SHO IN HIGHEST POSITION WING NUT MOVE BAFFLE UP FOR MULCHING GRASS See ge EE MOVE BAFFLE DOWN FOR GRASS BAGGING FRONT CUTOUT OF DECK FIGURE 2 8 A WARNING A DO NOT operate without entire Grass Catcher or guard in place Grass Catcher components are subject to deterioration during normal use Inspect frequently and replace worn or damaged components immediately SLIDE GRASS BAG REMOVE GRASS BAG FROM AWAY FROM ADAPTER MIDDLE HANDLE FIRST ADAPTER COVER IS SPRING LOADED AND CLOSES WHEN GRASS BAG IS REMOVED ADAPTER FIGURE 2 9 Section 3 MAINTENANCE 3 1 INTRODUCTION To retain the quality of the mower use genuine SNAPPER replacement parts only Contact a local SNAPPER dealer for parts and service assistance For the correct part or information for a particular mower always mention model and serial number 3 2 SERVICE AFTER FIRST 5 HOURS 3 2 1 CHANGE ENGINE OIL A WARNING A DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool 1 Refer to Engine Manual for specifications and procedures 2 For simplest cleanest oil change loosen lower handle wing nuts and stand mower up on lower
30. tch 6 2 Move engine speed control to FAST Rabbit position 3 Move ground speed control to slowest speed setting 4 Proceed mowing slowly If grass is very dense lower each rear wheel latch one notch lower than the front wheel latches to improve recycling performance 2 7 ADJUSTING FRONT DECK BAFFLE Models with an F prefix in model number Example EFR216516BV The front of the cutting deck on these models has been modified with an open area This allows the blade to have more direct contact with the grass and allows more air flow into deck chamber The adjustable baffle should be secured in the lowest position when using a grass bag The baffle should be secured in the highest position when mulching grass NOTE Under certain conditions when mulching some grass may blow out from under front of baffle This is normal but the amount of grass blowing out can be reduced Lower baffle slightly to reduce the amount of grass blow out 1 Stop engine See WARNING above 2 Loosen wing nuts that secure front deck baffle See Figure 2 8 3 Lower the adjustable baffle to the lowest position when using a grass bag Raise the baffle to its highest position when mulching grass Take care to keep the baffle s lower edge parallel to the bottom of the deck See Figure 2 8 4 Retighten wing nuts securely 2 8 INSTALLATION of GRASS CATCHER Install grass catcher by sliding connector over flange of adapter Attach gra
31. uld be 4 above the lower knob The cable should slide freely with the clips installed at these locations NOTE The following sections 4 2 through 4 4 are for self propelled models only 4 2 WHEEL DRIVE CONTROL ADJUSTMENT 1 The wheel drive control is properly adjusted when there is 1 16 to 1 8 clearance between the inside of the spring hook and the inside of the clutch cable eye with the wheel drive control released See Figure 4 5 12 Section A REPAIR amp ADJUSTMENTS AA WARNING A DO NOT attempt any maintenance adjustments or service with engine and blade running STOP engine and blade Disconnect spark plug wire and secure away from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool 4 3 DRIVEN DISC SERVICE If the mower does not propel itself properly See Figure 4 6 Check for the following problems DRIVEN DISC amp RUBBER RING DRIVE SPRING ENGINE DRIVE 7 FIGURE 4 6 1 Grease on drive disc causing slippage 2 Broken or disconnected drive spring 3 Driven disc is out of adjustment 4 Driven disc rubber ring is worn does not contact drive disc properly 5 Worn Poly V Belt or engine drive belt NOTE If any of the above 1 thru 5 are causing problems service as follows 4 3 1 Cleaning Drive Disc amp Driven Disc If oil or grease on the drive disc or driven disc is causing slippage clean discs as fo
32. ve to be pulleys before removing it See Figure 4 18 replaced AN IDLER ee 3 Remove the driven disc Refer to Section PULLEY Be aia cies CH Replacing Rubber Driven Disc Ring for driven disc DRIVE SE aS assembly removal procedure PULLEY LIAN Ff POLY V LT 4 Tilt mower up on its rear wheels and remove AG BELT A Ge blade and blade hub Assistance from another e SS IA person may be necessary to hold mower in the tilted HEX SHAFT y T position CC SAY 5 Hold the slotted end of the drive disc bolt with a FaR L Ch screwdriver and remove the nut and internal tooth lock washer See Figure 4 17 Y 6 Remove the belt cover located under deck 7 Liftthe drive disc up and remove worn belt 8 Loop one end of new belt over engine pulley and BELT GUIDE L DRIVEN insert the other end through slot in deck See Figure e PULLEY 4 16 tS PULLEY POSITION ROUTING OF POLY V BELT DRIVE DISC FIGURE 4 18 3 Place new Poly V Belt over end of hex shaft and SLOT IN END onto driven pulley hates DISC 4 Work belt onto top of idler pulley BUSHING 5 Twist belt sideways and pull it upward between 4 Pag the differential bracket and drive pulley and then down into the pulley groove Make sure the Poly V DECK BRACKET Belt is above belt guide See Figure 4 18 PARTIALLY SHOWN FN e BOLT RETAINER SCH Sa gt A INTERNAL TOOTH e LOCKWASHER NUT FIGURE 4 17 17 TROUBLESHOOTING PROBLEM PROBABLE CAUSE CORRECTIVE
33. way from spark plug Engine and components are HOT Avoid serious burns allow sufficient time for all components to cool 4 3 4 Replacing Driven Disc Rubber Ring Continued From Previous Page 2 Using needle nose pliers unhook the drive spring and slide the driven disc assembly off the hex shaft See Figure 4 12 3 Remove the five machine screws and plate which secure the rubber ring to the driven disc hub See Figure 4 13 4 Install new rubber ring 5 Reverse above procedures for reassembly and installation Y Y ita ED egal C O x aja ae FIGURE 4 12 DRIVEN DISC HUB MACHINE SCREWS FIGURE 4 13 15 4 3 5 Replacing Bearing In Driven Disc Assembly If the driven disc bearing fails remove the driven disc assembly and replace bearing as follows 1 Using a small flat blade screwdriver free the clip from the transfer rod Then remove the transfer rod from the clip and the speed control rod See Figure 4 11 2 Using needle nose pliers unhook the drive spring and slide the driven disc assembly off the hex shaft See Figure 4 12 3 Remove snap ring that secures driven disc hub to thrust plate See Figure 4 14 THRUST SHIM PLATE WASHER REMOVE FOUR MACHINE SCREWS DRIVEN DISC HUB DRIVEN DISC RUBBER PLATE DISC FIGURE 4 14 Slide the hub assembly out of the bearing Remove the four screws Remove bearing and replace with new bearing Reassemble com
34. y isisisi enteineen aea Ea Sraa aesa eeraa Saeaon aSa Sanaian 10 EMQG AE A ENARE EE A E 10 PAUP gu O E E E EEN E E E E E O cuueeteeecuatees 10 EMQG EE 10 Storage Proced re ssis aeaaeae rao aparen aa n amenan E SEs onnaa 10 SECTION A ADJUSTMENTS AND RERAIR seen 11 17 Mower Blade Replacement Standard amp Ninja cs ccsssseceessseeees 11 12 Blade Sharpening csscccseccsseeeceseeesseesesneeenseeeseseseseaeenseeeeeseeesnaeseseenenseaeees 11 12 Wheel Drive Control AdjUStMent ccceeeeeeseeeeteeeeseeeneeeeseeeeeseaeenseeeeeeeeeeeas 12 Driven and Drive Disc Service cccsscccsseeeeeeeeeeeeeesseeseseeeeneeeeseeeseseaesneeeeesnens 13 Cleaning Drive Disc and Driven DiSC cccsccssseeseeeeeeeeeeeeteeeeeesesseneeeeees 13 Drive Spring Repair Replaceme nt c ccseceeeseeessseeeeseeeeeeeeesseesesnenenseeeees 13 Driven Disc Adjustment ccceeeeeceeeeneeeeeeeeeseeeeneeseeeeneeseeesneesesesneeseeeeees 13 14 Driven Disc ReplaceMentt ccseecccceseeeseeeeeeeeeeeeneneeeeeneeseeeeneeseeesnenseeesnees 14 15 Driven Disc Bearing Replacement cccssesccceseeeeeeeseeeeeensneeeeenseeeeeenseeeeeens 15 Hex Shaft Bearing Replacement ccsssccseceeseeeesseeseseeeeneeeeseneeesseesneneeeees 16 Belt S rviCe icc si cecccececcacstidcesctshecdeceteaca steetacdecsaced See geed 16 17 Engine Drive Belt Replacement ccccssecceceeeeeeeeeeneeeeeeeenenseeesnenseeesnees 16
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