Snapper 8526, 9528, 10530, 11532 Snow Blower User Manual
Contents
1. 21 Troubleshooting Adjustments Service TROUBLESHOOTING A WARNING This section provides troubleshooting and service instructions Locate the problem and check the possible cause remedy in the order listed Before performing any adjustment or service to snowthrower stop the engine and wait for moving parts to stop Remove the key To prevent accidental starting disconnect the spark plug wire and fasten away from the plug Also refer to the engine manufacturer s Owner s Manual for additional information For problems not covered here contact your local deal er PROBLEM POSSIBLE CAUSE REMEDY Engine fails to start 1 Key is OFF 1 Push key in to the ON position 2 Failure to prime cold engine 2 Press primer button twice and restart 3 Fuel valve is in CLOSED position 3 Turn valve to OPEN position 4 Out of fuel 4 Fill fuel tank 5 Choke OFF cold engine 5 Turn choke to ON set throttle to FAST 6 Engine flooded 6 Turn choke to OFF try starting 7 No oe 0 l 7 Check gap Pr eae plug clean elec trode or replace Pr eae as necessary 8 Water in P or old fuel 8 Drain tank Dispose of fuel at an authorized hazardous waste facility Fill with fresh fuel Engine starts hard or runs poorly 1 BEE mixture too rich 1 Move choke to OFF 2 Bi adjusted incorrectly 2 your dealer for adjustments 3 Spark plug faulty fouled or gapped2. 26 Shear Pin Replacement 27 Belt Guide Adjustment 27 Belt Replacement 28 Specifications 31 Replacement Parts amp Accessories 32 WARNING Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Safety Rules amp Information A Operating Safety Congratulations on purchasing a superior quality piece of lawn and garden equipment Our products are designed and manu factured to meet or exceed all industry standards for safety Power equipment is only as safe as the operator If it is mis used or not properly maintained it can be dangerous Remember you are responsible for your safety and that of those around you Use common sense and think through what you are doing If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen ask a professional contact your local authorized dealer Read the Manual The operators manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation Safe operating techniques an explanation of the product s features and controls and maintenance information is included to help you get the
3. 14 Clearing a Clogged Discharge Chute 14 Ground Speed Selector 15 Engine Speed sense 15 Deflector ciinii 15 Scraper Bar amp Skid Shoes 15 Easy Turn and Traction Drive Lock 16 After Each US amp u uuu unuy uu au u 17 SOJE eier 17 WARNING You must read understand and comply with all safety and operating instructions in this manual before attempting to set up and operate your snowthrower Failure to comply with all safety and operating instructions can result in loss of machine control serious personal injury to you and or bystanders and risk of equipment and property damage The triangle in the text signifies important cautions or warnings which must be followed Table of Contents Regular Maintenance SCHEQUIE Bei 18 Checking Tire Pressure 18 Auger Gear Case Lubrication 18 UID GAO Mi eticte Aue eigen 19 Check Lubricate Free Hand Linkage 20 Lubricate the Auger Shaft amp Assembly 20 Troubleshooting Adjustments amp Service TROUBICSMOOING zaza ea 22 Speed Selector Adjustment 24 Auger Drive Cable Adjustment 24 Traction Drive Adjustment 25 Easy Turn Cable Adjustment 26 Belt Adjustment
4. lt gt Simplicity OPERATOR S MANUAL Large Frame Snowthrowers 8526 Models 11532 Models Mfg No Description Mfg No Description 1694984 L8526E 8 5HP Snowthrower 1694987 L11532E 11 5HP Snowthrower 1695082 L8526EX 8 5HP Snowthrower CE 1694996 115328E 11 5HP Snowthrower 1694993 85268E 8 5HP Snowthrower 1695096 E115328E 11 5HP Snowthrower CE 1695093 E85268E 8 5HP Snowthrower CE 9528 Models Mfg No Description 1694985 L9528E 9 5HP Snowthrower 1695083 L9528EX 9 5HP Snowthrower CE 1694994 95288E 9 5HP Snowthrower 1695094 E95288E 9 5HP Snowthrower CE 10530 Models Mfg No Description 1694986 L10530E 10 5HP Snowthrower 1695084 L10530EX 10 5HP Snowthrower CE 1694995 105308E 10 5HP Snowthrower 1695095 E105308E 10 5HP Snowthrower CE 1733286 Revision 00 Rev Date 8 2006 TP 100 4339 00 LW SN CONTENTS Safety Rules amp Information Generals ee 2 Trainings eines 4 Preparat OM a een 4 Operan anne 4 Clildi uuu ig tea era 5 Clearing a Clogged Discharge Chute 5 Service Maintenance and Storage 5 EMISSIONS essen 3 Decals een 6 Safety ICONS sassestess een 8 Identification Numbesrs 9 Features Controls amp Operation CONMOLMLOCATIONS ee 10 General Operation Checks Before Each Start Up 12 Starting Got OB 13 Starting the EriginGu u u u u u uu ua 14 Operating The Snowthrower
5. 5 Start unit and check auger Auger must not be engaged unless auger control is depressed 6 With engine running fully depress auger control the auger should engage and run normally 7 Release auger control Auger must stop within 5 seconds 8 If auger does not operate properly stop engine and recheck drive linkage adjustments 9 If auger linkage is properly adjusted auger drive belt tension may require adjustment See adjusting the auger belt in this section of the manual TRACTION DRIVE CABLE ADJUSTMENT Initial Adjustment 1 32 080cm Figure 16 Auger Drive Adjustment A Adjusting Flats WARNING B Spring Hook C Lever Do not over tighten as this may cause traction D Nut drive to engage without depressing the traction E fone Screw Spring drive control arm must remain in down position Verify that the cables are not over tightened With speed selector in position 1 and traction drive control fully released push snowthrower forward The unit should move forward freely 1 With the drive lever released there should be no slack in the cable when moved slightly from side to side 2 To adjust tension on the cable slide the cable boot A Figure 17 off the cable adjustment bracket D 3 Remove the Z hook C from the cable adjustment bracket D to a different adjustment hole The cable should have no slack The cable should have no ten sion or load If unit d
6. 6 If the scraper bar becomes worn it can be replaced by removing the hardware attaching it to the snowthrower 15 Figure 3 Remote Deflector Control A Maximum Throwing Position B Spring Figure 4 Skid Shoe Adjustment A Scraper Bar B Skid Shoe C Nuts Operation Operation FULL TRACTION EASY TURN TRACTION Easy Turn Lever Engaged Released Both Wheels Drive Left Wheel Freewheels Right Wheel Drives Figure 5 Easy Turn Control EASY TURN FREEWHEELING AND TRACTION DRIVE LOCK While Clearing Snow For easy turning when using the snowthrower squeeze the Easy Turn lever Figure 5 Engaging the Easy Turn lever releases the left traction wheel but allows the right wheel to continue driving Figure 5 Releasing the Easy Turn lever automatically engages both drive Figure 6 Traction Drive Lock wheels for full traction A Pin in Outer Hole Freewheel B Pin in Inner Hole Drive NOTE The Easy Turn lever will be more difficult to activate under a heavy load Activate the lever before 2 To DISENGAGE the traction drive lock insert the beginning a turn Traction Lock Pin A Figure 6 through the outer hole When Pushing the Snowthrower in the right axle The unit can now be pushed with minimal resistance u a SS ne 3 To ENGAGE the traction drive lock align the hole in For easy turning when pushing the snowthrower disen the hub with the inner hole in the ax
7. Figure 19 Speed Selector Linkage Speed Selector Rod Jam Nut Ball Joint Locknut Shift Rod oo moou gt Note the position of the friction disc A Figure 18 The correct distance from the right side of the friction wheel to the outside of the frame is 4 5 16 10 95 cm If the friction disc is not in the correct position adjust as follows 6 Position the shift speed lever in the lowest forward speed 7 Loosen the jam nut B Figure 19 8 Remove locknut D 9 Move the friction disc A Figure 18 to the correct distance 4 5 16 10 95 cm 10 Turn the ball joint C Figure 15 until it is aligned with the mounting hole in the shifter rod E When aligned attach the ball joint C to the shifter rod E and tighten the jam nut B 11 Check that the snowthrower operates in R1 If not follow procedures 1 11 and readjust as necessary 12 Install the bottom panel B Figure 25 and tighten the capscrews A Adjustments EASY TURN CABLE ADJUSTMENT If the Easy Turn cable has stretched the gears will not disengage when the control lever is activated Adjust the cable using the following procedure 1 Turn the engine off and disconnect the spark plug wire 2 Loosen the jam nut B Figure 20 3 Turn the adjustment nut A to lengthen or shorten the cable The cable should be tightened just until all slack is removed from the lever however it must not engage the Easy Turn releas
8. A WARNING Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an ignition source such as a furnace water heater etc and cause an explosion Fuel vapor is also toxic to humans and animals 5 Ifthe snowthrower is kept in a cold shelter fill the fuel tank to prevent condensation Do not store near sparks or flame Note The Engine Owner s Manual contains further infor mation on preventing ice formation and freeze up 17 Operation A WARNING Never store the unit with gasoline in engine or fuel tank in a heated shelter or in enclosed poorly ventilated enclosures Gasoline fumes may reach an open flame spark or pilot light such as a furnace water heater clothes dryer etc and cause an explosion Handle gasoline carefully It is highly flammable and careless use could result in serious fire damage to your person or property Drain fuel into an approved container outdoors away from open flame or sparks STORAGE A WARNING Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an ignition source such as a furnace water heater etc and cause an explosion Fuel vapor is also toxic to humans and animals Before you store your unit for the off season read the Maintenance and Storage instructions in the Safety Rules section then perform the following steps e Disengage th
9. Adjustment in this sec tion of the manual 14 Install the bottom panel B Figure 25 15 Tighten the capscrews A on each side of the bottom panel B 16 Reinstall belt cover A Figure 21 securing with screws B 17 Check the adjustment of the cables See Cable Adjustment in this section of the manual 18 Connect the spark plug wire 30 Snecifications NOTE Specifications are correct at time of printing and are subject to change without notice Power Ratings The power ratings for an individual engine model are initially developed by starting with SAE Society of Automotive Engineers code J1940 Small Engine Power amp Torque Rating Procedure Revision 2002 05 Given both the wide array of products on which our engines are placed and the variety of environmental issues applicable to operating the equipment it may be that the engine you have purchased will not develop the rated horsepower when used in a piece of power equipment actual on site power This difference is due to a variety of factors including but not lim ited to the following differences in altitude temperature barometric pressure humidity fuel engine lubrication max imum governed engine speed individual engine to engine variability design of the particular piece of power equip ment the manner in which the engine is operated engine run in to reduce friction and clean out of combustion chambers adjustments to the valves and carbureto
10. To Remove The Auger Drive Belt in the Service section 3 Remove the e ring J Figure 26 from one end of the swing plate axle rod I 4 Remove the swing plate axle rod I to allow the swing plate A Figure 27 to pivot forward 5 Remove the traction drive spring E Figure 26 6 Remove the old traction drive belt A from the trac tion drive pulley G and from the traction drive pulley F Replace the traction drive belt A with an origi nal factory replacement belt available from an autho rized Dealer IW Se eS Figure 30 Traction Belt Change A Swing Plate B Alignment Tabs 7 Install the new traction drive belt A onto the traction drive pulley G and onto traction drive pulley F 8 Make sure the traction drive idler pulley L is proper ly aligned with the traction drive belt A 9 Attach the traction drive spring E 10 Install the swing plate axle rod l and secure with the e ring J removed earlier E The bottom of the swing plate A Figure 30 must be positioned between the alignment tabs B Make sure the swing plate is properly secured 4 _ NOTE If the drive will not engage after the traction drive belt has been replaced then check to make sure that the swing plate is positioned between the alignment tabs 12 Install and adjust the auger drive belt See Belt Replacement in this section of the manual 13 Adjust the belt guide See Belt
11. debris into the valve stem when tires are filled AUGER GEAR CASE LUBRICATION 1 Place the snowthrower on a level surface 2 Remove the pipe plug A Figure 8 3 Check the lubricant level It should be level with the lower edge of the plug opening If not add Lithium grease 4 Re install pipe plug and tighten securely Figure 8 Auger Lubrication A Pipe Plug 18 Regular Maintenance LUBRICATION IMPORTANT NOTE It is very important that grease fittings on the auger shaft are lubricated regularly If auger rusts to shaft damage to worm gear may occur if shear pins do not break To prevent wheels rusting to axles it is also necessary to remove the wheels and grease the axles regularly Remove wheels and grease axles once each year Apply 5W 30 synthetic motor oil to the friction disk drive hex shaft A Figure 10 Figure 10 Drive Lubrication A Hex Shatt Behind Rod with Spring Apply medium weight 10W oil to points shown See Figures 9 12 Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts pulley grooves drive disc and friction disc LUBRICATION NOTES Grease locations indicated by grease gun symbol Use grease fittings when present Disassemble parts to apply grease to moving parts when grease fittings are not installed Oil locations indicated by oil can symbol Do not 4 allow oil to drip onto tracti
12. on the unit to remind you of this important information while you are operating your unit All WARNING CAUTION and instructional messages on your unit should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The safety decals below are on your unit If any ofthese decals are lost or damaged replace them atonce See your local dealer for replacements These labels are easily applied and will act as a constant visual reminder to you and others who may use the equipment to follow the safety instructions necessary for safe effective operation NOTE Engine operation and safety decals are supplied by the engine manufacturer NORTH AMERICAN MODEL DECALS 0 Release Lock 8 A DANGER Amputation hazard Contact with moving parts inside chute will cause serious injury N u e Shut off engine before unclogging ischai Avoid serious injury or death LLI Read the operator s manual for E operating and safety instructions e Do not defeat the safety features of the controls They are for your protection e Keep machine properly maintained and serviced with all shields guards and protective devices in place Never allow children to operate snowthrower Keep area of en clear of all persons especially childrei Stop engine and disconnect spark plug wire before servicing the unit Always direct dischar
13. the Operator s Manual before using this machine DANGER THROWN OBJECTS This machine is capable of throwing objects and debris Keep bystanders away WARNING REMOVE KEY BEFORE SERVICING Remove the key disconnect spark plug wire and consult technical litera ture before performing repairs or maintenance WARNING DISMEMBERMENT This machine can amputate limbs Keep bystanders and children away when engine is running DANGER DISMEMBERMENT The auger can amputate limbs Keep hands and feet away from auger and rotating parts DANGER DISMEMBERMENT The impeller can amputate limbs Stop the engine remove the key and disconnect spark plug wire before clearing the discharge chute or per forming service work Keep hands and feet away from impeller and rotat ing parts m plicity Manufacturing Inc Xo Wartington WI 53074 0997 USA MODEL X X XXX XXXX XX XXX AX II Z III PART Nd XXX North American CE Models mn III oFIIII SERIAL NO RKKKKX J KY 269XXXX Lon gt zoos CE Models ne RPM Z XXX O I Vibration OS n y Simplicity Mfg Inc Port Washington WI USA 5 lt Identification Numbers When contacting your authorized dealer for replace ment parts service or information you MUST have these numbers Record your model name number manufacturer s identi fication numbers and engine serial numbers in the space provided for easy access These numbe
14. when nec essary 14 Check control operation frequently Adjust and ser vice as required 15 Use only factory authorized replacement parts when making repairs 16 Always comply with factory specifications on all set tings and adjustments 17 Only authorized service locations should be utilized for major service and repair requirements 18 Never attempt to make major repairs on this unit unless you have been properly trained Improper ser vice procedures can result in hazardous operation equipment damage and voiding of manufacturer s warranty 19 Check shear bolts and other bolts at frequent inter vals for proper tightness to be sure the equipment is in safe working condition EMISSIONS 1 Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm 2 If available look for the relevant Emissions Durability Period and Air Index information on the engine emis sions label IGNITION SYSTEM 1 This spark ignition system complies with Canadian ICES 002 Decals DECALS This unit has been designed and manufactured to pro vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment Although reading this manual and safety instructions it contains will provide you with the necessary basic knowl edge to operate this equipment safely and effectively we have placed several safety labels
15. 10530 57 5 146cm 11532 57 5 146cm Height 8526 44 1 112cm 9528 44 1 112cm 10530 45 114cm 11532 45 114cm Weight 8526 248lbs 112kg 9528 255lbs 116kg 10530 255lbs 116kg 11532 260lbs 118kg Parts amp Accessories REPLACEMENT PARTS Replacement parts are available from your authorized dealer Always use genuine Simplicity Snapper Service Parts MAINTENANCE ITEMS Many convenient and helpful service and maintenance items are available from you authorized dealer Some of these items include Tire Sealant Degrimer Degreaser Gas Stabilizer Engine Oil Touch Up Paint Grease Gun Kit 8 oz Grease Tube 32 TECHNICAL MANUALS Additional copies of this manual are available as well as fully illustrated parts lists These manuals show all of the product s components in exploded views 3D illustrations which show the relationship of parts and how they go together as well as part numbers and quantities used Important assembly notes and torque values are also included For applicable manuals currently available for your model contact our Customer Publications Department at 262 284 8519 Simplicity 1 866 313 6682 Snapper Have the information listed in the box below available when phoning in your request Technical manuals can be downloaded from www simplicitymfg com www snapper com Model Mfg No Your Name Address City State Zip Visa Masterca
16. 3 Clean and gap or replace improperly 4 Fuel cap vent is blocked 4 Clear vent Scraper bar does not clean hard 1 Skid shoes improperly adjusted 1 RAISE skid shoes this lowers the surface scraper bar 1 Skid shoes improperly adjusted 1 LOWER skid shoes this raises the scraper bar Auger does not rotate 1 Auger control not engaged 1 Engage auger control 2 Foreign matter blocking auger 2 STOP engine and REMOVE the key DISCONNECT the spark plug wire Clear auger using clean out Sar Eee warning in SAFETY 3 Auger drive clutch cable slack 3 to remove slack See auger clutch cable adjustment 4 Auger drive belt slipping 4 Check auger drive belt adjustment 5 Broken belt 5 Replace belt 6 Shear pin broken 6 Replace shear pin 22 Troubleshooting PROBLEM POSSIBLE CAUSE REMEDY Auger rotates but snow is not 1 Chute deflector too low 1 Adjust deflector as necessary thrown far enough 2 Engine speed too slow 2 Set speed to full throttle 3 Ground speed too fast 3 Use slower speed selector setting 4 Snowthrower discharge chute 4 STOP engine and REMOVE the clogged key DISCONNECT the spark plug wire Clear auger using clean out tool See warning in SAFETY RULES 5 Auger belt loose or worn 5 Check auger drive belt adjustment Poor traction 1 Tires slipping 1 Check tire pressure and tread Auger does not stop when auger 1 Free Hand control is ACTIVE 1 Release B
17. Guide A Idler Pulley Engaged Position B Belt Guide C Capscrew D Belt 27 Service BELT REPLACEMENT Auger Drive Belt The drive belts are of special construction and must be replaced with original factory replacement belts available from your nearest authorized service center Some steps require the assistance of a second person Ifthe auger drive belt is damaged the snow thrower will not discharge snow Replace the damaged belt as follows 1 2 Disconnect the spark plug wire Loosen the capscrews A Figure 25 on each side of the bottom panel B Remove the bottom panel B Loosen screw B Figure 21 from belt cover A Remove belt cover A Loosen the belt guide B Figure 26 Pull the belt guide away from the auger drive pulley A Pull the auger idler pulley K away from the auger drive belt D and slip the belt off of the idler Remove the auger drive belt D from the engine pul ley To remove the auger drive belt D the auger drive pulley C may have to be partially rotated Index or point the spout rotator to the center of the machine so the rotator control is in the center of the dash panel Remove special nut A Figure 27 and cover B 10 Remove hair pin C and slide rod forward about 3 inches Until hex shaft separates from handle con trol 4 _ Remove the upper four capscrews A Figure 29 that hold together the auger housing C and the f
18. N 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or crossing gravel drives walks or roads Stay alert for hidden hazards or traffic 3 After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect the cord on electric motors thoroughly inspect the snowthrower for any damage and repair the damage before restarting and operating the snowthrower 4 If the unit should start to vibrate abnormally stop the engine motor and check immediately for the cause Vibration is generally a warning of trouble 5 Stop the engine motor whenever you leave the operating position before unclogging the collector impeller housing or discharge guide and when making any repairs adjustments or inspec tions 6 When cleaning repairing or inspecting make certain the collector impeller and all moving parts have stopped Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting 7 Do not run the engine indoors except for starting the engine or for transporting the snowthrower in or out of the building Open the outside doors exhaust fumes are dangerous 8 Exercise extreme caution when operating on slopes Do not attempt to clear steep slopes 9 Never operate the snowthrower without proper guards plates or other safety protective devices in place and wor
19. ONTROL LOCATIONS The information below briefly describes the function of individual controls Starting stopping and driving require the combined use of several controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks see the OPERATION section Da Speed Selector 8 Traction Control Free Hand Lock Selects forward speeds 1 6 and reverse speeds 1 2 No Engages traction drive to wheels when depressed Also 1 2 neutral position or gate is required since the traction locks auger control when depressed simultaneously drive design automatically provides neutral no forward Releasing the traction control lever releases the Free or reverse movement whenever the Drive Control is Hand auger control lock and stops the drive wheels released and auger 10 W Auger Control Engages the auger impeller when depressed Releasing the control stops the auger impeller X Chute Direction Control Push the lever forward to unlock the rotator control Moving the lever to the left will turn the spout to the left side and moving the lever to the right will rotate the spout to the right side Releasing the lever locks the spout in position fs Remote Deflector Control Chute Deflector Locks chute deflector in desired posi tion Tilting the chute deflector UP provides a higher stream and greater distance while tilting the deflector DOWN provides a lower stream and le
20. OTH auger engage lever is released Control AND Free Hand Control to stop auger 2 Auger clutch cable too tight or bent 2 Loosen or straighten clutch cable 3 Auger drive belt out of adjustment 3 Adjust auger belt 4 Auger belt guide out of adjustment 4 Adjust auger belt guide Snowthrower does not stop when 1 Traction drive clutch cable bent or 1 Loosen cable to add slack or drive lever is released too tight replace See adjustment procedure 1 Traction drive clutch cable loose 1 Tighten to remove slack See adjustment procedure 2 Drive belt loose broken or 2 Replace drive belt stretched 3 Drive roller chain damaged 3 Replace chain 4 Traction lock pins in free Wheeling 4 Change traction lock pins to INNER position OUTER hole hole to engage traction drive 5 Friction disc worn 5 Replace disc see your dealer Snowthrower does not drive and 1 Belts are wet 1 Clean snow and moisture off of auger does not rotate snowthrower and allow belts to dry 2 Worm gear not adjusted properly 2 Adjust worm gear See adjustment procedure Discharge control is difficult to 1 Gearing needs lubrication 1 Oil or grease as required operate 2 Gear not adjusted properly 2 Adjust gear See adjustment proce dure Snowthrower veers to one side 1 Tire pressure not equal 1 Check tire pressure 2 One wheel is set in free wheeling Make certain the right traction lock mode Traction Lock Pin is in the pin is in t
21. Speed Selector A Figure 2 Release both con trol levers before changing drive speeds CLEARING A CLOGGED DISCHARGE CHUTE Hand contact with the rotating auger impeller inside the discharge chute is the most common cause of injury associated with snowthrowers DO NOT use your hand to clean out the discharge chute To clear the chute 1 Stop the engine Remove the key 2 Wait 10 seconds to be sure the auger impeller blades have stopped rotating 3 Use the clean out tool to remove clogs DO NOT use your hands WARNING When BOTH levers are depressed the Free Hand Control is activated This allows Auger Engage Control to be released YET AUGER ROTATION WILL CONTINUE until the Free Hand Control is released OOOO Figure 2 Controls from operator s position Speed Selector Traction amp Free Hand Control Auger Engage Control Chute Rotator Control Remote Deflector Control Easy Turn Lever x m O O Z gt 14 GROUND SPEED SELECTOR Use the speed selector A Figure 2 to control the drive speed of the snowthrower There are five forward speeds and two reverse speeds Use the lower speeds to blow deep or wet snow Use the higher speeds to blow light snow or to drive the snow thrower without blowing snow To change speeds release the auger control lever B Figure 2 then move the speed sele
22. The choke knob G adjusts the air fuel mixture and is used to help start a cold engine by providing a richer mixture Once the engine is warm and running smoothly the choke knob should be set to the off position to provide a normal air fuel mix Stop Switch Power Built Models Switch to the ON position to operate the engine Switch to the OFF position to stop the engine 13 Figures 1 Engine Controls G TI TI O Z gt Electric Start Button Fuel Valve Select Models Starter Handle Primer Button Throttle Lever Intek Models Only Engine Key Choke Knob Stop Switch Power Built Models Operation Operation STARTING THE ENGINE 1 Turn the fuel valve B Figure 1 Intek Models to the ON position 2 Switch the stop switch H Power Built models to the on position 3 Insert the engine key F into the engine key slot and push fully in to the RUN position 4 Move the throttle lever E fully up to the FAST posi tion 5 Turn the choke knob G fully clockwise if engine is cold Do not choke a warm engine 6 Push the primer button D two times if engine is cold Do not prime a warm engine 7 Engine Mounted Electric Start Press the starter button to crank the engine Manual Start Pull starter handle C rapidly to start the engine Do not allow the starter handle to snap back let the starter rope rewind slowly while keep ing a firm grip on the starter han
23. ctor to the desired setting Fully depress the control levers to resume ENGINE SPEED Always run the snowthrower at full throttle DEFLECTOR The distance of the discharged snow is mainly controlled by the position of the deflector Engine speed also affects distance of discharge The more the deflector is tilted UP the farther snow will be thrown 1 Push the remote deflector control C to the left to UNLOCK the control Sliding the contort forward B will put the deflector to the maximum throwing posi tion A Sliding the control backwards to decrease the throwing distance 2 Release the control to LOCK in place when the desired angle has been chosen SCRAPER BAR amp SKID SHOES On smooth surfaces such as concrete or asphalt the scraper bar A Figure 4 should scrape the surface On surfaces such as gravel the scraper bar should be high enough so that it will not pick up gravel or debris The height of the scraper bar A is controlled by raising or lowering the skid shoes B 1 To raise the scraper bar height rest the scraper bar A on a strip of wood equal in thickness to the desired height 2 Make sure the scraper bar is parallel to the ground surface 3 Loosen the skid shoe nuts C and let the skid shoes B drop to the surface 4 Tighten the nuts C making sure the skid shoes are adjusted equally and are parallel to the surface 5 To lower the height of the scraper bar raise the skid shoes
24. d injury keep others and yourself away from the auger and the discharge chute whenever the engine is running Read and follow all of the safety rules and warnings in this manual A DANGER Do not clean out discharge chute with hands Contact with moving parts inside chute will cause serious injury Use clean out tool provided with machine Use the following procedure to remove objects or clear the chute 1 Stop the engine Remove the key 2 Wait 10 seconds to be sure the auger impeller blades have stopped rotating 3 Always use the clean out tool DO NOT use your hands WARNING For your safety operation on slopes should be in an up and down direction only If it becomes necessary to move across the face of a slope use caution and do not blow snow Be very careful when changing direction on a slope Proper winter footwear is recommended for the operator to help prevent slipping Never attempt to clean snow from excessively steep slopes The maximum slope for any operation is 17 7 10 A WARNING Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is hot or running Always move outdoors to fill the tank Keep snowthrower and gasoline away from open flame or spark STARTING CONTROLS See Figure 1 for the following instructions Electric Start A Electric Start Button The Electric Start Button A activates an electric starter mounted to the engine eli
25. dle 8 As the engine starts and begins to operate evenly turn the choke knob G slowly counter clockwise to the OFF position and set the Throttle Lever to SLOW If the engine falters turn the choke knob clockwise until the engine runs smoothly and let it run briefly before returning the choke to the OFF position NOTE Allow the engine to warm up at SLOW throttle for a few minutes before operating the snowthrower at full speed The engine will not develop full power until it reaches operating temperature After warming up always operate at full throttle OPERATING THE SNOWTHROWER 1 Rotate the discharge chute to the desired direction 2 Set the speed selector to the desired forward speed 3 Fully press and hold the auger engage control C Figure 2 on the right hand grip to begin auger rota tion Releasing the auger engage control will disen gage the auger unless the Free Hand Control has been activated See step 5 below 4 Fully press and hold the traction amp Free Hand Control lever B Figure 2 on the left hand grip to engage the traction drive and begin moving the snowthrower To disengage the traction drive com pletely release the lever 5 When BOTH levers are depressed the Free Hand Control is activated This allows Auger Engage Control to be released YET AUGER ROTATION WILL CONTINUE until the Free Hand Control is released 6 Select forward or reverse speeds as needed using the
26. e PTO set the parking brake and remove the key e Perform engine maintenance and storage measures listed in the engine owner s manual This includes draining the fuel system or adding stabilizer to the fuel do not store a fueled unit in an enclosed struc ture see warning Before starting the unit after it has been stored e Check all fluid levels Check all maintenance items e Perform all recommended checks and procedures found in the engine owner s manual e Allow the engine to warm up for several minutes before use Regular Maintenance MAINTENANCE SCHEDULE MAINTENANCE REQUIRED FREQUENCY Check Lubricate Free Hand Linkage 10 Hours 10W Oil Lubricate snowthrower 10 Hours 10W Oil and Grease Check tire pressure Monthly 20 psi 1 38 bar Change engine oil 50 Hours See Engine Manual Clean or replace spark plug Yearly See Engine Manual Check drive linkage belt tension 4 6 Hours See page 24 Lubricate Axle Shafts Yearly Lithium Grease Check auger gear case lubrication 25 Hours Grease Lubricate Auger Shaft 10 Hours Lithium Grease Change original oil after two hours of operation Check oil level each fall and spring See your engine Owner s Manual Lubricate each fall and spring CHECKING TIRE PRESSURE The air pressure in each tire Figure 7 should be equal for both tires for best performance Be sure to keep caps on valves to prevent entry of
27. e without depressing the control lever 4 Tighten the jam nut s SS v IzIz Figure 20 Cable Adjustment BELT ADJUSTMENT A Adjustment Nut B Jam Nut Auger Drive Belt If your snowthrower will not discharge snow check the control cable adjustment If it is correct then check the condition of the auger drive belt If it is damaged or loose replace it see Belt Replacement in this section of the manual 1 Disconnect spark plug wire 2 Remove screw B Figure 21 from belt cover A Remove belt cover A 3 Loosen nut D Figure 20 on auger idler pulley B and move auger idler pulley towards belt about 1 8 inch 8mm 4 Tighten nut D Figure 21 Belt Cover A Belt Cover 5 Engage auger drive clutch Check tension on belt B Screws opposite idler pulley Belt should deflect about 1 2 inch 12 5 mm with moderate pressure see Figure 22 You may have to move the idler pulley more than once to obtain the correct tension 6 Reinstall belt cover A Figure 21 securing with screws B 7 Whenever belts are adjusted or replaced the cables will need to be adjusted see Cable Adjustment in this section of the manual 8 Attach the spark plug wire Traction Drive Belt The traction drive belt has constant spring pressure and 1 2 12 5mm Deflection does not require an adjustment If the traction drive belt Figure 22 Auger Belt Deflection is slipping rep
28. ge chute so as to avoid injury to persons or damage to property Fire m Gasoline is flammable Allow engine to cool for at least 2 minutes before refueling Easy Turn 406 Jot aay Drive Released 2 lt Traction Traction AND Free Hand Auger Auger Engage Disengage Release Disengage Engage Part No 1733033 DANGER WARNING Main Dash Decal North American w Easy Turn before using the unit after storage Failure to lubricate Required maintenance may cause a malfunction of the safety system Part No 1733526 Lubrication Decal IMPORTANT OVER ADJUSTMENT OF FRICTION DISC WILL RESULT IN PERMANANT DAMAGE TO THE DRIVE TRAIN NOT WARRANTED Part No 728183 Important Over Adjustment 0 Release b Lock amp Avoid serious injury or death LLI Read the operator s manual for operating and safety instructions Do not defeat the safety features of the controls They are for your protection Keep machine properly maintained and serviced with all shields guards and protective devices in place e Never allow children to operate snowthrower Keep area of es ion clear of all persons chute will cause serious injury b u Shut off engine before unclogging e chute se clean out tool not hands arbon monoxide hazard is engine emits poisonous carbon void inhalin ing exhaust fumes Only operate outdoors especially childre e Stop engine ts decom spark plug wire before Fire hazard se
29. he INNER holes to OUTER hole engage traction drive STD drive N lt E xcessive vibration 1 Loose parts or damaged auger 1 STOP engine and REMOVE the key DISCONNECT the spark plug wire Tighten all hardware Replace auger if necessary If vibration con tinues see your dealer Drive fails to move snowthrower 1 Traction drive out of adjustment 1 Readjust drive or shift soeed selec at slow speeds tor setting up one speed faster Speed selector difficult to move or 1 Hex shaft needs lubrication 1 Lubricate hex shaft with 5W 50 syn frozen in place thetic motor oil see Maintenance 23 Adjustments AUGER DRIVE ADJUSTMENT WARNING Do not over tighten as this may lift the lever and cause auger drive to be engaged without depressing the Auger Control 1 Check that the auger cable A Figure 15 is on top of cable button B as show in Figure 15 2 With the drive lever released the hook B Figure 16b should barely touch the lever C without raising it There can be a maximum 1 32 clearance as Figure 15 Auger Cable Button SHOWN A Auger Drive Cable 3 To adjust loosen nut D by holding the adjusting B Auger Cable Button flats A and turning nut D Turn adjustment flats C Lever and hold screw The adjustment screw is a phillips screw and the head can be held or turned by insert ing a screwdriver through the spring F 4 Hold adjusting flats A and tighten nut D
30. hould evaluate their ability to operate the unit safely enough to protect themselves and others from injury 23 DO NOT wear long scarves or loose clothing that could become entangled in moving parts 24 Snow can hide obstacles Make sure to remove all obstacles from the area to be cleared CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the operating activity Never assume that children will remain where you last saw them 1 Keep children out of the area and under the watchful care of another responsible adult Be alert and turn unit off if children enter the area Never allow children to operate the unit Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision CLEARING A CLOGGED DISCHARGE CHUTE Hand contact with the rotating impeller inside the dis charge chute is the most common cause of injury associ ated with snowthrowers Never use your hand to clean out the discharge chute To clear the chute 1 SHUT OFF THE ENGINE 2 Wait 10 seconds to be sure the impeller blades have stopped rotating 3 Always use a clean out tool not your hands P Go IS SERVICE MAINTENANCE AND STORAGE 1 Check shear bolts and other bolts at frequent inter vals for proper tightness to be sure the equipment is in safe working condition 2 Never store the machine with fuel in the fuel tank I
31. king 10 Never direct the discharge toward people or areas where property damage can occur Keep children and others away 11 Do not overload the machine capacity by attempting to clear snow at too fast a rate 12 Never operate the machine at high transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snowthrower is transported or not in use 14 Use only attachments and accessories approved by the manufacturer of the snowthrower such as wheel weights counterweights or cabs 15 Never operate the snowthrower without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run 16 Never touch a hot engine or muffler 17 Never operate the snowthrower near glass enclo sures automobiles window wells drop offs and the like without proper adjustment of the discharge angle 18 Never direct discharge at bystanders or allow anyone in front of the unit 19 Never leave a running unit unattended Always disen gage the auger and traction controls stop engine and remove keys 20 Do not operate the unit while under the influence of alcohol or drugs 21 Keep in mind the operator is responsible for acci dents occurring to other people or property 22 Data indicates that operators age 60 years and above are involved in a large percentage of power equipment related injuries These operators s
32. l tank outdoors with extreme care Never fill fuel tank indoors Replace fuel cap securely and wipe up spilled fuel d Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place con tainers on the ground away from your vehicle before filling e When practical remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such on a trailer with a portable container rather than from a gasoline dis penser nozzle f Keep nozzle in contact with the rim of the fuel tank or container opening at all times until refueling is complete Do not use a nozzle lock open device g Replace gasoline cap securely and wipe up spilled fuel h If fuel is spilled on clothing change clothing imme diately 5 Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors 6 Adjust the collector housing height to clear gravel or crushed rock surfaces 7 Never attempt to make any adjustments while the engine motor is running except when specifically recommended by the manufacturer 8 Let engine motor and machine adjust to outdoor temperatures before starting to clear snow 9 Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eye from foreign objects that may be thrown from the machine OPERATIO
33. lace the belt See Belt Replacement in this A u B Idler Pulley Engaged Position C section of the manual Engine Drive Pulley Auger Drive Pulley D Nut 26 E Auger Belt Adjustments amp Service SHEAR PIN REPLACEMENT A WARNING Do not go near the discharge chute or auger when the engine is running Do not run the engine with any cover or guard removed Under most circumstances if the auger strikes an object which could cause damage to the unit the shear pin will break This protects the gear box and other parts from damage The shear pins are located on the auger shaft as shown in Figure 23 To replace the shear pins tap out the bro ken pin with a pin punch and install a new shear pin and cotter pin Do NOT replace shear pins with anything other than the correct grade replacement shear pin Use of bolts screws or a harder shear pin will lead to damaged equipment an Pins B Cotter Pins BELT GUIDE ADJUSTMENT 1 Disconnect spark plug wire 2 Remove screw B Figure 21 from belt cover A Remove belt cover A 3 Measure the distance between the belt guide B Figure 24 and the belt D The distance should be 1 8 inch 3 18mm 4 If adjustment is necessary loosen belt guide cap screw C Move belt guide B to correct position Tighten capscrew C 6 Reinstall belt cover A Figure 21 securing with screws B 7 Reconnect spark plug wire Figure 24 Belt
34. le and install the gage the right wheel using the traction lock pin See Traction Lock Pin B Figure 6 NOTE Be sure both wheels are locked locking pin in 1 Turn the unit off remove the engine key and discon inner hole when clearing snow nect the spark plug wire 16 AFTER EACH USE Normal use of the snowthrower may result in a build up of packed snow in and around the starter cord housing and around engine controls Heat from the engine will usually prevent the snow from freezing solid while the unit is running but after the engine is shut down some snow may continue melting from engine heat and later freeze around some moving parts as the unit cools After each period of use follow these steps to prevent freeze up caused by ice formation in and around the engine controls and external parts 1 Before shutting off the engine pull the starter rope out 2 3 times and allow it to rewind slowly This will help clear packed snow from the starter cord area Allow the engine to run for several minutes Stop the engine by moving the throttle lever See Figure 1 down turn the stop switch to the off position or by pulling out the engine key Brush snow and ice from the snowthrower Be sure to clear engine and snowthrower controls discharge chute and chute rod gears clutch cable areas and anywhere else snow has accumulated Always remove the engine key and store in a safe place to prevent unauthorized use
35. minating the need to pull the starter han dle The Electric Start Button operates on 120 Volts AC which is provided by connection to the extension cord provided with units equipped with this feature Connect this extension cord ONLY to a properly grounded 3 prong electrical outlet Manual Start Fuel Valve Intek Models The fuel valve B is located under the fuel tank It is used to turn the fuel supply off for out of season storage Starter Handle The starter handle C connects to a starter cord to manually start the engine Pulling starter handle rapidly spins the engine crankshaft cycles the engine and generates the spark neces sary for starting the engine Primer Button When pressed the primer button D provides initial fuel to help start a cold engine Normally pressing the primer button twice will pro vide enough fuel to start a cold engine Throttle Lever Intek Models The throttle lever E controls the engine speed For best overall perfor mance the throttle lever should be set to the FAST position Use the SLOW position only for warming the engine or to help prevent snow ice freeze up when shutting the unit down for the day Engine Key The engine key F prevents the engine from being started by unauthorized individu als The key must be fully inserted into the key slot for the unit to start The key is also used to stop the engine by pulling the key out of the key slot Choke Knob
36. most out of your equipment investment Be sure to completely read the Safety Rules and Information found on the following pages Also completely read the Operation section Children Tragic accidents can occur with children Do not allow DO NOT ALLOW CHILDREN TO OPERATE THIS UNIT them anywhere near the area of operation Children are This encourages them to come near the unit in the future often attracted to the unit and snowthrowing activity while it is running and they could be seriously hurt Never assume that children will remain where you last They may then approach the unit when you are not saw them If there is a risk that children may enter the expecting it and you may run over them area where you are operating the unit have another responsible adult watch them TP 600 3606 05 LW SMA Safety Rules and Information Moving Parts This equipment has many moving parts that can injure you or someone else However if you are standing in the operator s position and follow all the rules in this book the unit is safe to operate The auger and impeller have spinning parts that can amputate hands and feet Do not allow anyone near the equipment while it is running DO NOT clear the discharge chute by hand Ifthe chute becomes plugged stop the engine wait for all moving parts to stop and clear the blockage with a clean out tool or piece of wood To help you the operator use this equipment safely it is equipped with an ope
37. nside a building where ignition sources are present such as hot water and spacer heaters or clothes dry ers Allow the engine to cool before storing in any enclosure 3 Always refer to the operator s manual for important details if the snowthrower is to be stored for an extended period 4 Maintain or replace safety and instruction labels as necessary 5 Run the machine a few minutes after throwing snow to prevent freeze up of the collector impeller 6 If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated 7 Always observe safe refueling and fuel handling prac tices when refueling the unit after transportation or storage Safety Rules 8 Always follow the engine manual instructions for stor age preparations before storing the unit for both short and long term periods 9 Always follow the engine manual instructions for proper start up procedures when returning the unit to service 10 Maintain or replace safety and instruction labels as necessary 11 Keep nuts and bolts tight and keep equipment in good condition 12 Never tamper with safety devices Check their proper operation regularly and make necessary repairs if they are not functioning properly 13 Components are subject to wear damage and dete rioration Frequently check components and replace with manufacturer s recommended parts
38. o the rotator control is in the center of the dash panel 16 Slide spout rotator rod B Figure 28 into hex dash opening A 17 Insert hair pin C Figure 27 into spout rotator rod D 18 Install cover B and secure with special nut A 19 Install the auger drive belt D Figure 26 onto the impeller pulley H 20 Slip the auger drive belt D under the idler pulley K 21 Adjust the auger drive belt See How To Adjust The Auger Drive Belt in the Service section 22 Adjust the belt guide See How To Adjust The Belt Guide in the Service section 23 Install the belt cover A Figure 21 Tighten screws B 24 Check the adjustment of the cables See How To Check And Adjust The Cables in the Adjustment section 25 Install the bottom panel B Figure 25 26 Tighten the capscrews A on each side of the bottom panel B 27 Connect the spark plug wire 29 Adjustments amp Service Figure 28 Install Spout Rotator Rod A Hex Dash Opening B Spout Rotator Rod Figure 29 Frame and Axle Housing A Upper Capscrews B Lower Capscrews C Auger Housing D Frame Service Traction Drive Belt w Qua N If the snow thrower will not move forward check the trac N w tion drive belt for wear or damage If the traction drive W a _ belt is worn or damaged replace the belt as follows In 1 Disconnect the spark plug wire I 2 Remove the auger drive belt See How
39. oes not move forward freely the cable has been over tightened To remedy loosen tension on clutch cable slightly and recheck 24 Figure 17 Traction Drive Cable Adjustment A Cable Boot B Traction Drive Cable C z Hook D Cable Adjustment Bracket Note If the cable is too slack the unit will not drive If the cable is too tight the drive will be engaged without push ing the handles down 4 Slide the cable boot A over the cable adjustment bracket Run In Adjustment ALL MODELS 1 After 5 hours of use check for proper adjustment Readjust clutch cable if necessary by increasing ten sion on cable A small amount of arm movement is permissible if unit passes operating checks described in the Warning above WARNING Gasoline is highly flammable and must be handled with care Drain gasoline outdoors Never drain the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills 1 Remove the gas from the gas tank 2 Disconnect the spark plug wire 3 Stand snowthrower on the front of the auger housing C Figure 25 2 Loosen the capscrews A Figure 25 on each side of the bottom panel B 3 Remove the bottom panel B 4 Position the shift soeed lever in the lowest forward speed 25 Adjustments 4 5 16 10 95cm Figure 18 Friction Disc Measurement A Friction Disc B Frame
40. on drive or friction disc Do not lubricate remote deflector control Figure 11 Lubricate Axles and Control Levers Figure 9 Lubricate Spout Rotator 19 Regular Maintenance CHECK LUBRICATE FREE HAND LINKAGE Check the function of the Free Hand controls the con trols should function as described in the CONTROLS section It is critical for the safe operation of the unit that the controls disengage when released Lubricate as shown in figure 13 IMPORTANT NOTE If the controls do not function properly lubricate them If lubrication does not rectify the problem see your dealer E ta EUO CAE T TRE mane Contre Under no circumstances should the unit be used if the controls are not functioning properly IMPORTANT NOTE It is very important that grease fittings on the auger shaft are lubricated regularly If auger rusts to shaft damage to worm gear may occur if shear pins do not break LUBRICATING THE AUGER SHAFT amp ASSEMBLY 1 Remove cotter pin C Figure 14 and shear pin B 2 Use a grease gun and squirt several shots of grease into grease fitting A 3 Rotate auger assembly D several times to distribute the grease evenly Repeat step 2 4 Reinstall shear pin B and cotter pin C 5 Repeat procedure for other side Figure 14 Lubricating the Auger Shaft Assembly A Grease Fittings C Cotter Pins B Shear Pins D Auger Assembly 20
41. ontrols engine speed Move toward the hare icon for faster engine speed move toward the turtle icon for slower engine speed Move the throttle all the way to STOP to stop the engine Set throttle to FAST hare icon for operation s Engine Key The engine key prevents the engine from being started The key must be fully inserted into the key slot for the unit to start The key can also used to stop the engine by pulling the key out of the key slot N Choke Knob The choke knob adjusts the air fuel mixture and is used to help start a cold engine by providing a richer mixture Once the engine is warm and running smoothly the choke knob should be set to the off position to provide a normal air fuel mix D Headlight Select Models Not Pictured The headlight is on at all times when the engine is run ning _ Operation GENERAL OPERATION CHECKS BEFORE EACH START UP Make sure all safety guards are in place and all nuts bolts and clips are secure Check to make sure that the clean out is attached to the auger housing Do not operate the machine with out the clean out tool properly stored on the auger housing Check the engine oil level See your engine owner s manual for procedure and specifications Check to make sure spark plug wire is attached and spark plug is tightened securely If necessary torque spark plug to 15 ft Ibs Check the fuel supply Fill the tank no closer than 1 4 to 1 2 inch of t
42. op of tank to provide space for expan sion See your engine owner s manual for fuel recom mendations Check the scraper bar to make sure it is set at the desired height Adjust the skid shoes if necessary Check the drive control B Figure 2 and auger con trol C for proper operation If adjustment is required see the service section for procedures Check the chute direction control D Figure 2 for proper operation The discharge chute should rotate freely in both directions See the service section for adjustment procedures and troubleshooting Check the chute deflector E Figure 2 for proper operation The deflector should pivot freely up and down Position the chute at the desired starting direction and set the deflector at the desired angle Check the speed selector A Figure 2 for smooth operation The control must move freely into each speed position gate and remain in position when released If the speed selector does not move freely into all forward and reverse speed positions contact your local authorized dealer for assistance WARNING This unit is a two stage snowthrower The first stage is the auger which feeds the snow back into the impeller housing The second stage is the impeller which throws the snow out the discharge chute If bodily contact is made with the auger or impeller when they are rotating severe personal injury will occur To avoi
43. r and other factors The power ratings may also be adjusted based on comparisons to other similar engines utilized in similar applications and will therefore not necessarily match ENGINE 8 5 HP Briggs amp Stratton Make Model Horsepower Displacement Oil Capacity Briggs amp Stratton Power Built 8 5 3600 rpm 15 2 Cu in 249 cc 19 oz 56 L 9 5 HP Briggs amp Stratton Make Model Horsepower Displacement Oil Capacity Briggs amp Stratton Intek Snow 9 5 3600 rpm 18 6 Cu in 805 cc 28 oz 84 L 10 5 HP Briggs amp Stratton Make Model Horsepower Displacement Oil Capacity Briggs amp Stratton Intek Snow 10 5 3600 rpm 18 6 Cu in 805 cc 28 oz 84 L 11 5 HP Briggs amp Stratton Make Model Horsepower Displacement Oil Capacity Briggs amp Stratton Intek Snow 11 5 3600 rom 18 6 Cu in 805 cc 28 oz 84 L 31 the values derived using the foregoing codes CHASSIS Wheels 8526 9528 Tire Size 15x 5 Inflation Pressure 20 psi 1 37 bar 10530 11532 Tire Size 16 x 4 8 Inflation Pressure 14 psi 96 bar Spout Rotation 200 Degres Impeller 12 30cm 4 Blade Ribbon Flighted Steel Auger Opening Height 21 53 cm Drive System Friction Disc 6 Forward Speeds 2 Reverse DIMENSIONS Effective Clearing Width 8526 26 66cm 9528 28 71cm 10530 30 76cm 11532 32 81cm Length 8526 57 5 146cm 9528 57 5 146cm
44. rame D Loosen the lower two capscrews B The auger housing C and the frame D can now be split apart for removal of the belt 12 Remove the old auger drive belt D Figure 26 from the impeller pulley Replace the auger drive belt with an original factory replacement belt available from an authorized service center 13 Install the new auger drive belt D onto the impeller pulley NOTE To assemble the auger housing to the frame have someone hold the auger clutch lever in the ENGAGED position This will move the idler arm and pul ley enough to allow the auger drive pulley to move back into position 14 Assemble the auger housing C Figure 29 to the frame with the four upper capscrews A that were removed in step 11 Tighten the two lower capscrews B 28 Figure 25 Bottom Cover A Capscrews B Bottom Panel C Auger Housing w a SM hl yy i WZ Figure 26 Pulleys and Belts Traction Drive Belt Belt Guide Auger Drive Pulley Engine Auger Drive Belt Traction Drive Spring Traction Drive Pulley Engine Traction Drive Pulley Impeller Pulley Swing Plate Axle Rod E Ring Auger Idler Pulley Traction Drive Idler Pulley Pri 7Ioonmoou S N Z l l l IZ N U E D Ges Figure 27 Spout Rotator Rod A Special Nut B Cover C Hair Pin D Spout Rotator Rod 15 Index or point the spout rotator to the center of the machine s
45. rator present safety system Do NOT attempt to alter or bypass the system See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual Thrown Objects This unit has a spinning auger and impeller They pick up and throw snow and ice Thrown debris could seriously injure a bystander ALWAYS direct the discharge chute away from bystanders and prop erty that could be damaged by frying debris Be sure to clean up the area to be cleared BEFORE you start Do not allow anyone in the area while the unit is run ning If someone does enter the area shut the unit off immediately until they leave Fuel and Maintenance Gasoline is extremely flammable Its vapors are also extremely flammable and can travel to distant ignition sources Gasoline must only be used as a fuel not as a solvent or cleaner It should never be stored any place where its vapors can build up or travel to an ignition source like a pilot light Fuel belongs in an approved plastic sealed gas can or in the snowthrower fuel tank with the cap securely closed Spilled fuel needs to be cleaned up immediately Proper maintenance is critical to the safety and perfor mance of your unit Be sure to perform the maintenance procedures listed in this manual especially periodically testing the safety system Safety Rules amp Information This machine is capable to amputating hands and feet and throwing objects Read
46. rd No Card Expiration Date lt gt Simplicity MANUFACTURING INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www SimplicityMfg com SNAPPER PRODUCTS 535 Macon Street McDonough GA 30253 www Snapper com Copyright 2006 Briggs amp Stratton All Rights Reserved Printed in USA
47. rs can be found in the locations shown NOTE For location of engine identification numbers refer to the engine owner s manual CE Models Place the extra copy of the identification tag inthe manual CE IDENTIFICATION TAG MARKINGS Manufacturer s Identification Number Manufacturer s Serial Number Power Rating in Kilowatts Maximum Engine Speed in Rotations per Minute Manufacturers Address Year of Manufacture CE Compliance Logo Mass of Unit in Kilograms Sound Power in Decibels Sound Pressure at Operator s Position in Decibels Vibration A T O T m O D gt This unit complies with ISO 8437 European Machinery Directive 98 37 EC and European EMC Directive 89 336 EC Identification Numbers PRODUCT REFERENCE DATA Model Description Name Number Unit MFG Number Unit SERIAL Number Dealer Name Date Purchased ENGINE REFERENCE DATA Engine Make Engine Model Engine Type Spec Engine Code Serial Number 269XXXX XXXXX XXX XXXX XXX dB A XXX m s2 Simplicity Mfg Inc Port Washington WI USA 53074 0997 CE Models Place copy of Identification Tag here Features Controls amp Operation Please take a moment and familiarize yourself with the name location and function of these controls so that you will better understand the safety and operating instructions provided in this manual C
48. rvicing the Gasoline is flammable Always direct di Bath rge chute so as to avoid injury Allow engine to cool for at least 2 to persons or damage to property minutes before refueling Traction Traction AND Free Hand Auger Auger Engage Disengage Release Disengage Engage Part No 1733056 DANGER WARNING Main Dash Decal North American w o Easy Turn DANGER ADANGER Amputation hazard Contact with the auger will cause serious injury Contact with moving parts E Keep hands feet and clothing inside chute will cause serious injury rn a au N Use clean out tool not hands Part No 1733057 Discharge Chute Danger Decal Amputation ne nn off engine before servoing J Part No 1716532 Auger Danger Decal V BELTS STRETCH UNDER NORMAL USE WHICH WILL AFFECT DISCHARGE PERFORMANCE AND SHOULD BE PERIODICALLY ADJUSTED REFER TO MANUAL FOR INSTRUCTIONS Part No 725432 Belt Stretch amp Adjust Decals ALL MODEL DECALS Release k Part No 1733443 Chute Release Part No 1732618 Shift Decal CE MODEL DECALS 48 Part No 1733059 DANGER WARNING Part No 1733060 DANGER WARNING Main Dash Decal CE w o Easy Turn Main Dash Decal CE w Easy Turn Part No 1727207 Part No 1727208 Discharge Chute Auger Danger Decal Danger Decal Safety Icons SAFETY ICONS WARNING READ OPERATOR S MANUAL Read and understand
49. ss distance 58 Easy Turn Control Easy Turn Control Engaging the Easy Turn lever releases the left wheel to allow easy turning in tight areas Releasing the control automatically engages both drive wheels for full traction Traction Lock Pins 8 5HP Models Only The right traction wheel can be completely released using the locking pin see Figure 7 This allows the unit to be eas ily moved with the engine off Stop Switch Power Built Models Only Turn the the switch to the ON position to operate the engine Turn the switch to the OFF position to stop the engine Starter Electric Start Depressing the starter button activates the electric starter The electric start button operates on 120 Volts AC which is provided by connection to the extension cord provided Connect this extension cord ONLY to a properly grounded 3 prong electrical outlet Recoil Starter All Models Pulling the recoil handle cranks the engine 11 Features amp Controls m Fuel Fuel tank filler cap see illustration Note The fuel shut off valve is located under the fuel tank or on the front of the engine Close the valve when the snowthrower is not inuse Open the valve before starting L Primer Button When pressed the primer button provides initial fuel to help start a cold engine Normally pressing the primer button twice will provide enough fuel to start a cold engine lt Throttle Lever Intek Models Only C
50. these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment The triangle in text signifies important cautions or warnings which must be followed TRAINING 1 Read understand and follow all instructions on the machine and in the manuals before operating this unit Be thoroughly familiar with the controls and the proper use of the equipment Know how to stop the unit and disengage the controls quickly 2 Never allow children to operate the equipment Never allow adults to operate the equipment without proper instruction 3 Keep the area of operation clear of all persons partic ularly small children and pets 4 Exercise caution to avoid slipping or falling especially when operating in reverse PREPARATION 1 Thoroughly inspect the area where the equipment is to be used and remove all doormat sleds boards wires and other foreign objects 2 Disengage all clutches and shift into neutral before starting engine motor 3 Do not operate the equipment without wearing ade quate winter outer garments Wear footwear that will improve footing on slippery surfaces Avoid loose fit ting clothing that can get caught in moving parts 4 Handle fuel with care it is highly flammable a Use an approved fuel container b Never add fuel to a running engine or hot engine c Fill fue
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