Snapper 421618BVE Lawn Mower User Manual
Contents
1. ON and or clutch brake pedal is released The engine and blades MUST STOP if 2 The operator leaves the operator position with Blade Control ON and or clutch brake pedal is released A WARNING DO NOT operate machine if interlock system is not functioning properly Contact your SNAPPER dealer immediately for assistance Section 3 MAINTENANCE 3 2 8 LUBRICATION GREASE FITTINGS The following components on the Rear Engine Rider are equipped with grease fittings and require periodic lubrication Apply General Purpose grease NLGI No 2 with a grease gun 1 Front Wheel Bearings Refer to Section FRONT WHEEL BEARINGS LUBRICATION 2 Rear Axle Bearing Refer to Section REAR AXLE BEARING LUBRICATION 3 Mower Blade Spindle Refer to Section MOWER BLADE SPINDLE LUBRICATION 3 3 SERVICE EVERY 25 OPERATING HOURS 3 3 1 Perform all service required after the first 5 hours of operation Refer to Section SERVICE AFTER 5 HOURS A WARNING DO NOT attempt any adjustments maintenance service or repairs with the engine running Stop engine Stop blade Engage parking brake Remove key Remove spark plug wire from spark plug and secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage 3 3 2 BATTERY FLUID LEVEL 1 Remove battery Ref2. monoxide an odorless and deadly poison Disconnect negative black cable from battery before performing maintenance or service Cranking engine could cause injury DO NOT work under machine without safety blocks Service engine and make adjustments only when engine is stopped Remove spark plug wire s from spark plug s and secure wire s away from spark plug s DO NOT change engine governor settings or overspeed engine Lubricate machine at intervals specified in manual to prevent controls from binding Mower blades are sharp and can cut Wrap the blades or wear heavy leather gloves and use CAUTION when handling them DO NOT test for spark by grounding spark plug next to spark plug hole spark plug could ignite gas exiting engine Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices Use only genuine SNAPPER replacement parts to assure that original standards are maintained adjust repair or speed TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONG cccssseeceseeeeeseeesseeseseeeenseeeseeeseseaeseseeeeeeeeeneas 2 3 TABLESOF CONTENTS ties cose sxsowedcsccs cee EE kee eege 4 SECTION 1 FAMILIARIZATION ccssecceseeeeeseeesseeeesneeenseeeeeaeeesaaeseseeeeeeeeeseaeseesneeeneneeneas 5 SECTION 2 OPERATING INSTRUCTIONS cseccsseeeseseeeeeeeeeseeeeeseeeseeeseseeeenseeeeeees 6 11 Pre Start Checklist geed EENS 6 Operator s Seat
3. 4 2 BLADE SHARPENING 1 Follow WARNING statement found on this page 2 Check fuel level in tank If over 3 4 full remove tank Refer to Section REMOVING FUEL TANK If 3 4 or less proceed to next step 3 Carefully stand Rear Engine Rider on rear bumper 4 Remove blade See Figure 4 12 Peon FIGURE 4 12 5 Inspect condition of blade See Figure 4 11 6 If blade is in good condition sharpen at 22 to 28 degrees DO NOT sharpen beyond existing cutting edge See Figure 4 13 7 Check blade balance after sharpening If necessary correct blade balance by grinding the heavy end of blade 8 Reinstall blade See Figure 4 12 Torque blade mounting bolts to recommended range of 30 to 40 ft Ibs Aj A 22 WARNING A Blades are extremely sharp and can cause severe injuries Wear heavy leather gloves when working on or handling blades DO NOT use blades that show signs of wear or damage DO NOT SHARPEN BEYOND ORIGINAL CUTTING EDGE 22 TO a ae EE 1 Goss BLADE TIP J Lii FIGURE 4 13 4 5 BLADE DRIVE BELT REPLACEMENT Inspect mower drive belt Refer to Section CHECK BLADE DRIVE BELT Replace belt if signs of excessive wear and or damage are present 4 5 1 BELT REMOVAL 1 Remove mower drive belt cover Refer to Section DRIVE BELT COVER REMOVAL 2 Remove old belt Section 4 ADJUSTMENTS amp REPAIR WARNING A DO NOT attempt any adjustments maintenance service or repairs
4. AGjUSTIMENL cetccesseeeseeeeeeeeesneseneeeeneeeeseaesesaeseseeeeeseeessaeseneenenseeeees 6 Starting amp Stopping Engine Blades amp Wheel Drive ccseeeesesseeeseeeeeeeees 7 10 Starting amp Stopping Mower Blades cssccssecsseeeeeeeeesseeseseeeenseeeeeneseneeesnseeeeeeeeeas 9 10 Starting amp Stopping Wheel Drive cc cccesccsseeeseeeeeeeeesseeseseeeeneeeeeeeeeessaesnseenenseees 9 10 Parking EE 11 Cutting Height AdjUStMeNK ccesceseeeeeeeeeeeeeeeseeeeeneeeeneeeeseaesesaeeneeeeseeeeessaesesenenenees 11 SECTION 3 MAINTENANCE INSTRUCTIONS csecceseeesseeseseeeeeeeeeeeseeseseeeenseeeees 12 16 Service After First 5 HOUS ccsseccsseecescesseeseseeeeneeeeeeseeeseaesesnaeenseeeseeseseeesnseaeenees 12 Change Engine Oilo ia sede cssece ena cecd setessente cnecdsneesustiecuueesdenesdsueeescteeccnects 12 Service Engine Air Cleaner cccsccecesecesseeeeseeeeeseeeseaeseseeeenseeeseeeseseeesnsnaeeesneesaees 12 Check Mower Blade cs ecccsccssseeseeeceseeeeeesesnaeensneeeeeeeeseaeseseeesnseaeeeeeseseaesaseeeensnaes 12 Check Blade Drive Belt ii sccccccsccccsed a a r aaea a arra aoaaa aaaea rA adeat aani raa iaaea 13 Blade Brake ee Eeer Eege ege 13 Service Brake Park Brake csseccssseessseseseeeeseeeeeeeeeseeeseseeeeeseeeseaeeeseaeensneeeeseeeseas 13 Check Interlock SySteim ccccscccseceseeeeeseeeseeseseeeenseeeeeeseseaeenseeeeeeeseseeseseaesaseaeenseaeas 13
5. Lubrication Grease Fittings ccsssccseceeseeeseseeenseeeeseeeeseaeeeseeeeeeeeesseeseseeeenseeeees 14 Service Every 25 Operating Hours ccccsccssecceseeeeeeeeseeeeseaeseseeeenseeeseeeseseaeeneeeeeees 14 Battery Fluid Level mesnine et arinnar thd cee anA NAAA E NAE EAE 14 Mower Deck LevelneSS ss snsssssnnesnunnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnmnnn nnmnnn nnmnnn 14 Clean Mower Deck agoe ea eege Eet ete e aaaeeeaa iar E aaaea aeara ege de 14 Mower Blade Spindle Lubrication ccccsccsssceseeeeeeeeeeeeeseseeeeneeeeeeseesenneeenseeeees 14 Mower Deck Linkage LUDriCatiOn ccsecccceseeeeeeeeeeeeeeeseeeeeeeeseeeeeenseeeeeenneeeeeenees 14 Front Wheel Bearing Lubrication cccssecceeeeeeeeeeeeeeeeesneeeeensneeeeenseeeeeenseeneeenees 14 Rear Axle Bearing LUDriCation scccceceeeeceeeseeeeeeeseeeeeeesneneeeeseeeeeenseeeeeenseeeeeenees 14 Differential Chain Case Lubrication ccssccssseeeeeeeseeeeeesneeeeseeeseeesesneneneeeees 14 Ge UE 15 le UE 15 Fuel Fr acesa i he Se eS See se er SE Se eer eR Se ee ee mem 15 Every Two Veatre sees Ee hee eebe ee EENEG Eegen 16 Storage Out of SCAaSOM EE 16 Removing Fuel Tank sseccccsseeeceesseeeeeenseeeeeenseeeeeeenseeeeesnseaneesnseeeeseseeeeeseseeeeeseseeeeees 16 SECTION 4 ADJUSTMENTS AND REPAIR ceccceseceseeeeseeeenseeeeeeneesnaeeeseeeeeeeeeneas 17 26 Engine Adjustments amp Rep
6. Remove mower drive belt cover 2 Remove retaining pin from eye bolt swivel Lift swivel out of deck rail See Figure 4 2 3 Turn eye bolt swivel CLOCKWISE to increase brake tension and reduce clearance between Blade Lever and Latch Plate 4 Check clearance Depress Blade Pedals with Blade Lever disengaged If clearance is greater than 1 8 rotate eye bolt swivel CLOCKWISE an additional turn and re check clearance 5 Once the 1 16 to 1 8 clearance has been attained reinstall swivel onto deck rail Insert retaining pin into eye bolt swivel 6 Reinstall mower drive belt cover 7 Verify that proper Blade Brake action has been restored If not contact your SNAPPER Dealer for inspection and repair ROTATE SWIVEL ON EYE BOLT TO ACHIEVE CORRECT CLEARANCE FIGURE 4 2 A WARNING A DO NOT operate machine until blade brake is adjusted and functioning properly If blade stop time cannot be achieved with the adjustment procedure described above take the machine immediately to an authorized SNAPPER dealer Section A ADJUSTMENTS amp REPAIR WARNING AA A DO NOT attempt any adjustments maintenance service or repairs with the engine running STOP engine STOP blade Engage parking brake Remove key Remove spark plug wire from spark plug and secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine Fuel Filler Cap and vent must be closed se
7. battery with electrolyte will bring the battery to 80 charged state 4 With cell caps removed connect battery charger to battery terminals RED to positive and BLACK to negative terminal IMPORTANT 3 16 above cell plates is the recommended level DO NOT place anything in battery other than specified electrolyte A L 25 WARNING A DO NOT attempt to charge battery while installed on the Riding Mower DO NOT use BOOST chargers on the battery DO NOT OVERFILL 5 Slow charge the battery at 1 amp for 2 hours to bring the battery to full charge 6 After charging check level of electrolyte and add as needed to bring level to 3 16 above cell plates 7 Reinstall cell caps 8 Install battery into power unit Refer to Section BATTERY INSTALLATION 9 Connect positive cable red first from wiring harness to the positive terminal on battery using bolt and nut provided in hardware bag Connect negative cable black last to negative terminal on battery using bolt and nut Apply a small amount of grease over terminals to prevent A WARNING A Shield the positive terminal with terminal cover located on battery harness This prevents metal from touching the positive terminal which could cause sparks 4 6 6 BATTERY TESTING There are two types of battery tests Unloaded and Loaded The unloaded test is the procedure that will be discussed It s the simplest and most com
8. cable and bottom of housing See Figure 4 9 8 After adjustment is complete securely tighten cable jam nuts 21 BRAKE CABLE CHAIN CASE FIGURE 4 10 4 4 MOWER BLADE REPLACEMENT 4 4 1 BLADE WEAR LIMITS 1 Inspect blade frequently for signs of excessive wear or damage See Figure 4 11 NEW BLADE WEAR LIMIT NOTCH STARTS DANGEROUS CONDITION 4 DO NOT USE ON MOWER REPLACE WITH NEW BLADE FIGURE 4 11 A WARNING A Blades are extremely sharp and can cause severe injuries Wear heavy leather gloves when working on or handling blades DO NOT use blades that show signs of wear or damage Section 4 ADJUSTMENTS amp REPAIR AA WARNING DO NOT attempt any adjustments maintenance service or repairs with the engine running STOP engine STOP blade Engage parking brake Remove key Remove spark plug wire from spark plug and secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine Fuel Filler Cap and vent must be closed securely to prevent fuel spillage DO NOT use a cutting blade that shows signs of excessive wear or damage on the Rear Engine Rider On Rear Engine Riders equipped with a grass catcher attachment the air lifts should be replaced when the blade is replaced IMPORTANT If the Rear Engine Rider will be on its rear bumper for longer than two hours remove the battery Refer to Section BATTERY REMOVAL 4
9. cycie engines CHECK OIL LEVEL BEFORE EACH START UP Wipe area clean around the oll check plug or dipstick opening to keep dirt from falling Into the engine when checking the oil Always check with the machine on a level surface On engines with dipstick keep the level up to but not over the FULL mark When adding oil allow time for all of the oll to flow down the fill tube to prevent a false full reading when the level could actually be low and result in engine damage PRIMARY MAINTENANCE On 2 cycle engines lubrication must be On 4 cyle engines with an oil level plug don t be fooled into thinking the engine has See pree d z sufficient lubricating oii if you can see some engine that is mistakenly run on straight oil in the opening the level should always be brought up to the point of overflowing atthe gt top of the fill hole f gasoline will be ruined in less than 5 minutes if you keep straight gasoline in addition to pre mixed 2 cycle engine fuel be sure the containers are clearly marked to avold mix up Snapper 2 cycie engines require a 32 to 1 mixture of gasoline and BIA certified TC W oil such as Snapper s 2 cycle engine oll Many of the 2 cycle engine oils on the A market today make fantastic claims but for the best performance and long engine life always use Snapper 2 cycle oll Pre mix the fuel and always shake the container Change oil at regular intervals using a a high quailty o
10. ATTERY COMPARTMENT IN DIRECTION OF ARROW AS SHOWN FIGURE 4 18 A WARNING A Cables must be connected to battery terminals in the proper position as show in Figure 4 16 DO NOT attempt to charge battery while installed on the Rear Engine Rider DO NOT use BOOST chargers on the battery 4 6 2 BATTERY INSTALLATION 1 Slide battery partially into battery housing 2 Connect positive cable red first from wiring harness to the positive terminal on battery using bolt and nut provided in hardware bag Connect negative cable black last to negative terminal on battery using bolt and nut Apply a small amount of grease over terminals to prevent corrosion Install positive terminal insulator Reinstall positive terminal cover Insert battery completely into battery housing Reinstall tall battery cover See Figure 4 15 Reinstall swivel and hair pin for deck support ooh GA Section 4 ADJUSTMENTS amp REPAIR A WARNING The electrolyte acid produces a highly explosive gas Keep all sparks flame and fire away from area when charging battery or when handling electrolyte or battery Electrolyte acid is a highly corrosive liquid Wear eye protection Wash affected areas immediately after having eye or skin contact with electrolyte acid Battery acid is corrosive Rinse empty acid containers with water and mutilate before discarding If acid is spilled on battery bench or
11. EMENT WARNING A The following procedure requires the engine and blades to be operated Exercise extreme caution Clear area of loose parts amp tools first Only operate blades when seated in the operator s seat 13 TOP VIEW OF BELT ROUTING LEFT SPINDLE Sante PULLEY PULLEY ENGINE DRIVE PULLEY ASSEMBLY FIGURE 3 4 3 2 5 BLADE BRAKE 1 Check blade brake for proper function Blade should stop rotating in 3 seconds or less after moving the blade control lever to the OFF position or after releasing the blade pedals A WARNING A Blades must stop rotating in 3 seconds or less after the blade has been turned off DO NOT operate machine until blade brake has been adjusted and functioning properly 2 If the blade continues to rotate longer than 3 seconds do not operate machine Refer to Section BLADE BRAKE ADJUSTMENT or contact your SNAPPER dealer for assistance 3 2 6 SERVICE BRAKE PARK BRAKE 1 Check machine brake for proper function Engage park brake Push machine Rear tires should skid Drive machine forward and apply brake Machine should come to a complete stop in less than 5 ft 2 If brakes are not functioning properly brake adjustment must be completed before operating machine Refer to Section SERVICE BRAKE PARK BRAKE ADJUSTMENT 3 2 7 INTERLOCK SYSTEM Check interlock controls for proper function The engine MUST NOT start if 1 Blade Control is
12. EPLACEMENT for proper blade inspection and service procedures 4 Check torque of blade mounting bolts Torque bolts to 30 to 40 ft be See Figure 3 2 5 Check blade for sharpness wear and damage Refer to Section BLADE WEAR LIMITS TORQUE TO 30 40 FT LBS FIGURE 3 2 6 Check blade for straightness Refer to Section ADJUSTING MOWER BLADE Section 3 MAINTENANCE A WARNING A DO NOT attempt any adjustments maintenance service or repairs with the engine running STOP engine STOP blade Engage parking brake Remove key Remove spark plug wire from spark plug and secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine Fuel Filler Cap and vent must be closed securely to prevent fuel spillage 3 2 SERVICE AFTER FIRST 5 HOURS 3 2 4 CHECK BLADE DRIVE BELT The blade drive consists of a single belt from the engine to the deck Inspect for signs of deterioration and proper tension 1 Lower deck to lowest setting 2 Remove drive belt cover 3 Slide cover back and rotate out on left side of mower deck See Figure 3 3 REMOVE DRIVE BELT COVER FIGURE 3 3 4 On 42 models check belt for excessive wear or damage there are no adjustments to tighten belt on these models See Figure 3 4 If belt is too loose to operate mower satisfactorily then a new belt will have to be installed Refer to Section MOWER DRIVE BELT REPLAC
13. P engine immediately after striking an obstruction Inspect machine and repair damage before resuming operation Operate machine only in daylight or with good artificial light Move joystick if equipped SLOWLY to maintain control during speed and directional changes IMPORTANT SAFETY INSTRUCTIONS A OPERATION Continued From Previous Column 14 15 Exercise CAUTION when pulling loads Limit loads to those you can safely control and attach loads to hitch plate as specified with SNAPPER attachment instructions DO NOT operate engine in enclosed areas Engine exhaust gases contain carbon monoxide a deadly poison MAINTENANCE 1 10 11 12 13 14 15 DO NOT store machine or fuel container inside where fumes may reach an open flame spark or pilot light such as in a water heater furnace clothes dryer or other gas appliance Allow engine to cool before storing machine in an enclosure Store fuel container out of the reach of children in a well ventilated unoccupied building Keep engine free of grass leaves or excess grease to reduce fire hazard and engine overheating When draining fuel tank drain fuel into an approved container outdoors and away from open flame Check brakes frequently replace as needed Keep all bolts nuts and screws properly tight Check that all cotter pins are in proper position Always provide adequate ventilation when running engine Exhaust gases contain carbon
14. RATION 1 Read understand and follow instructions and warnings in this manual and on the machine engine and attachments Know the controls and the proper use of the machine before starting 2 Only mature responsible persons shall operate the machine and only after proper instruction 3 Data indicates that operators age 60 and above are involved in a large percentage of mower related injuries These operators should evaluate their ability to operate the mower safely enough to protect themselves and others from serious injury 4 Handle fuel with extra care Fuels are flammable and vapors are explosive Use only an approved fuel container DO NOT remove fuel cap or add fuel with engine running Add fuel outdoors only with engine stopped and cool Clean spilled fuel from machine DO NOT smoke 5 Practice operation of machine with BLADES OFF to learn controls and develop skills 6 Check the area to be mowed and remove all objects such as toys wire rocks limbs and other objects that could cause injury if thrown by blade or interfere with mowing AA PREPARATION Continued From Previous Page 7 10 11 12 13 Keep people and pets out of mowing area Immediately STOP blades STOP engine and STOP machine if anyone enters the area Check shields deflectors switches blade controls and other safety devices frequently for proper operation and location Make sure all safety decals are clearly legible Replace if
15. Replacement ServiCe cseccceseesseeseeeeeeeseeeseeeseseeeenseeeeeeeeees 24 26 ACCESS UE 26 TROUBLESHOOTING vsvisce eege egeseeeeeuee eo AE SEENEN EES goe 27 28 MAINTENANCE SCHEDULE 0 ccccsecssseeceseeeeeeeeesnaeeeseeeenseeeseaesesaeesnsnaesnsesessaeeneseaeeeees 29 MAINTENANCE REPLACEMENT PART cccesccsseceeseeeeeseeeseeeeesneeenseeeseeeeeseeenseeeeeseees 29 ANA RAN ee 30 PRIMARY MAINTENANCE cccsecceseeeeeseeesneeeesneeeeseeeseaesasaeeensneeseeeseseaesaseeeenseeeneees 31 34 Section 1 FAMILIARIZATION VENT TRANSMISSION SHIFT LEVER FUEL TANK REAR BUMPER DISCHARGE DEFLECTOR CONTROL PANEL IGNITION SWITCH FUEL FILLER CAP STEERING WHEEL OPERATOR S SEAT DECK LIFT LEVER CONTROL PANEL SEE INSERT CLUTCH BRAKE PEDAL REMOTE CHOKE LOCATED ON LEF SIDE OF SEAT FIGURE 1 1 1 1 INTRODUCTION This manual has been prepared for the operator s of the SNAPPER Rear Engine Rider Its purpose aside from recommending standard operating procedures and routine service requirements is to promote SAFETY through the use of accepted operating practices Read Understand and Follow the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 amp 3 of this manual and All SAFETY messages on the Rear Engine Rider and its attachments before operating 1 2 NOMENCLATURE The nomenclature drawing above Figure 1 1 shows the essential parts of the SNAPPER Rear Engine Rider I
16. Safety Instructions amp Operator s Manual for SNAPPER REAR ENGINE RIDING MOWER SERIES 18 CUTTING WIDTH ENGINE OPTIONS ENGINE HP ENGINE TYPE SERIES DESIGNATION ENGINE MODEL 42 42 Cutting Deck 16 16 0 HP Engine 18 Series B Briggs Engine V Over Head Valve E Electric Start Designation Thank you for buying a SNAPPER Product Before operating your REAR ENGINE RIDER read this manual carefully and pay particular attention to the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 amp 3 Remember that all power equipment can be dangerous if used improperly Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense SNAPPER GA 30253 U S A MANUAL No 4 7042 REV 1 8 20 99 COPYRIGHT 1999 SNAPPER INC ALL RIGHTS RESERVED AA IMPORTANT SAFETY INSTRUCTIONS A WARNING This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine Each person operating the machine must be of sound mind and body and must not be under the influence of any substance which might impair vision dexterity or judgment If you have any question
17. Y IDLER IDLER LEFT SPINDLE FIGURE 4 15 11 Adjust belt guide See Figure 4 16 for proper belt to belt guide clearances 12 Reinstall mower drive belt cover FIGURE 4 16 Section 4 ADJUSTMENTS amp REPAIR WARNING A A DO NOT attempt any adjustments maintenance service or repairs with the engine running Stop engine Stop blade Engage parking brake Remove key Remove spark plug wire from spark plug and secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine Fuel Filler Cap and Vent must be closed securely to prevent fuel spillage DO NOT attempt to service or charge the battery while it is installed on the machine 4 6 BATTERY BATTERY REMOVAL 1 Carefully pull each side of battery cover away from ratchet fasteners and remove cover See Figure 4 17 4 6 1 BATTERY COVER a RATCHET FASTENERS FIGURE 4 17 2 Remove the hair pin and swivel from the deck support to allow clearance for battery removal 3 Slide battery from battery box to gain access to terminal cables 4 Observe and note cable positions on battery See Figure 4 18 5 Disconnect cables from battery terminals disconnecting BLACK Negative cable first Retain mounting bolts and nuts 24 POSITIVE TERMINAL INSULATOR RED POSITIVE CABLE BLACK NEGATIVE CABLE INSTALL BATTERY POSITIVE END FIRST INTO B
18. ain the Blade Lever is in the Off position See Figure 2 4 BLADE LEVER IN OFF POSITION FIGURE 2 4 3 Press Clutch Brake Pedal all the way down and hold while starting engine See Figure 2 5 4 Open vent on fuel filler cap by turning counterclockwise IMPORTANT Failure to open vent on the fuel filler cap can cause engine to stall See Figure 2 6 5 Move engine speed control to the FAST position and pull choke OUT to start a cold engine See Figure 2 7 6 Turn key to the START position until engine starts See Figure 2 7 NOTE If after 5 seconds of cranking the engine and it does not start release the key make sure the Clutch Brake Pedal is fully depressed and attempt starting again after waiting for approximately 20 seconds 7 After engine starts push IN choke and move engine speed control to the FAST position allow a brief warm up until engine runs smooth TO APPLY BRAKES PUSH CLUTCH BRAKE PEDAL ALL THE WAY DOWN FUEL FILLER CAP FUEL TANK MOVE ENGINE SPEED CONTROL TO FAST FIGURE 2 7 Continued on Next Page 2 3 1 ENGINE ELECTRIC START Continued 8 Should the battery be too weak to start the engine Refer to Section ENGINE MANUAL START to manually start the electric start engines 2 3 2 ENGINE MANUAL START IMPORTANT When the ignition key is turned to Section 2 OPERATING INSTRUCTIONS 2 3 STARTING amp OPERATION 4 O
19. air ccccsssecccsseseeeesseeeeeenseeeeeenseeeeeeensesneeenseeneeeeseeenenseeeenens 17 Mower Deck amp Component AdjUStMeNIS ccseeeeeeeeeeeeeesesneeenseeeeseneseseaeenseeeeneeees 17 Mower Drive Belt Adjustment cecsseeccsseeeeeenseeeeeenseeeeeenseeeeeenseneeesaseneeeenseeneeenseeenens 17 Blade Brake ACjUStMeN ccccceeccecsseeeeeenseeeeeenseeeeeenseeeeeedseeeeeeasennaeenseeeeeenseenenenseeeenens 17 Mower Blade Adjustment cecseeecceseeeeeenseeeeeenseeeeeenseeeeeenseeeeeedseeneeenseeneeeaseenenenseeeenens 18 Mower Deck Adjustment Side to Side Levelness ccssseccsssseeneesescerenssseenes 18 Mower Deck Adjustment Front to Rear LevelneSs 2 ccssssseeceeceeeeseeseeeeereeeees 19 Cutting Height AdjUStMeNt ccesccsseeeeeeeeeeeeeseeeenneeeeneeeeseaeseseeenseeeseneeeseaesnseenenenees 19 Rear Engine Rider Drive Components csssecceeeeeeeeeeesseeseseeeenseeeeseneseseaeenseeeeneeees 20 Clutch Starting Motion Adjustment cccccccsseeeseeeeeseeeseeeeeseeeenseeeseseeesseseseenenseees 20 Wheel Brake Adjustment cccceseeeeeeeseeeeeenseeeeeenseeeeeenseeeeeenseneeeenseeeenenseeneeenseenenes 20 21 Mower Blade Replaceme nth cssccccesseceeeseeeeeeeeeeeeeenseeeeeeneeeseenseaeeeeaseeeeeenseeeeeenseeneeenas 21 Blade Sharpening eessen EENEG 22 Blade Drive Belt Removal Replaceme nt cccceseeceeeeeeeeeeeeeenseeesnenseeesneeeeeeenes 22 23 Battery Removal
20. ator s 11 Muffler e Good condition Manual are designated to help you keep your e Not clogged Snapper in top operating condition with e Grass amp leaves cleaned away minimum effort 34 SERVICE NOTES 35 Safety Instructions amp Operator s Manual for SNAPPER REAR ENGINE RIDING MOWER SERIES 18 IMPORTANT Snapper products are built using engines that meet or exceed all applicable emissions requirements on the date manufactured The labels on those engines contain very important emissions information and critical safety warnings Read Understand and Follow all warnings and instructions in this manual the engine manual and on the machine engine and attachments If you have any questions about your Snapper product contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper McDonough GA 30253 Phone 1 800 935 2967 A W ARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm SNAPPER GA 30253 U S A COPYRIGHT 1999 SNAPPER INC ALL RIGHTS RESERVED MANUAL No 4 7042 REV 1 8 20 99 36
21. blade pedals or moving blade lever rearward to the OFF position See Figure 2 15 10 TO APPLY BRAKES PUSH CLUTCH BRAKE PEDAL ALL THE WAY DOWN FIGURE 2 14 BLADE LEVER IN OFF POSITION FIGURE 2 15 Continued on Next Page Section 2 OPERATING INSTRUCTIONS 2 4 STOPPING ENGINE WHEEL DRIVE BLADE 2 4 4 PARK BRAKE 1 Engage park brake by pushing clutch brake pedal DOWN and moving the park brake lever to the ON position While holding the park brake lever ON release clutch orake pedal to set park brake See Figure 2 16 TO APPLY BRAKES PUSH CLUTCH BRAKE PEDAL x ALL THE WAY DOWN MOVE PARK BRAKE LEVER TO ON FIGURE 2 16 2 Release park brake by pushing down on the clutch brake pedal to release park brake lever See Figure 2 17 TO APPLY BRAKES PUSH CLUTCH BRAKE PEDAL ALL THE WAY DOWN PARK BRAKE LEVER SHOWN IN OFF D PQSITION FIGURE 2 17 11 2 5 CUTTING HEIGHT ADJUSTMENT 1 Adjust cutting height as desired to any one of six positions using deck lift lever When in desired height of cut release latch then try to move deck lift lever to ensure lift lever latch is fully engaged See Figure 2 18 DECK LIFT LEVER A FIGURE 2 18 WARNING A DO NOT park the machine on slopes Section 3 MAINTENANCE A WARNING A DO NOT attempt any adjustments maintenance service or repairs with the engine runn
22. clothing etc Flush with clear water and neutralize with baking soda DO NOT attempt to charge battery while installed on the machine DO NOT use BOOST chargers on the battery 4 6 3 BATTERY SERVICE 1 Remove battery See Section on Battery Removal 2 Place battery in a well ventilated area on a level surface 3 Using distilled water refill cells as required to cover cell plates of which can also be visualized through the plastic battery case 4 With cell caps removed connect battery charger to battery terminals Red to positive terminal and black to negative terminal 5 Slow charge battery at 1 amp for 10 hours 6 If battery will not accept charge or is partially charged after 10 hours of charging at 1 amp replace with new battery 4 6 4 BATTERY STORAGE If mower is to be stored out of season on its rear bumper it is recommended the battery be removed charged and stored 1 Remove battery Refer to Section BATTERY REMOVAL 2 Perform battery service 3 Bring battery to full charge if required 4 Store battery in an area away from the RIDER ona wood surface DO NOT STORE BATTERY ON A CONCRETE SURFACE 4 6 5 NEW BATTERY PREPARATION 1 Remove battery from carton 2 Place battery in a well ventilated area on a level non concrete surface 3 Remove battery cell caps Fill cells as required with electrolyte purchased separately to proper level Fill to 3 16 above cell plates Filling
23. creen 1 Throttle control set too FAST 1 Set throttle control to SLOW and allow engine to idle Then turn key to OFF aj AJ k 1 Damaged out of balance or bent mower blades 1 Service mower blade s Service and tighten loose parts Replace pulley Trouble Shooting Continued on Next Page 27 Rider Will Not Move Loss Of Traction Blade s Not Cutting Cutting Grass Improperly Poor Grass Discharge Oil Leaking TROUBLESHOOTING PROBLEM PROBABLE CAUSE CORRECTIVE ACTION 1 Drive disc worn or damaged 1 Replace drive disc 2 Rubber drive disc is not tracking properly on drive disc 3 Tapered axle bolt and nut missing 4 Axle bearing seized 5 Insufficient lubrication in chain case or transmission differential 1 Blade engagement lever in the OFF position 2 Mower belt slipping 3 Cutting blade is dull worn or damaged 1 Uneven tire pressure 2 Cutting height too low or high 3 Engine speed too slow 4 Forward speed too fast 5 Terraced cut side to side 6 Excessive deck pitch front to rear 7 Cutting blade s dull or damaged 8 Mower belt slipping 1 Engine speed too slow 2 Forward speed too fast 4 Excessively dull worn or damaged blade s 5 Build up of grass clippings and debris under deck 6 Improper blade installed on deck 1 Leaking chain case or differential plugs 2 Leaking engine block 28 2 Adjust rubber
24. curely to prevent fuel spillage BLADE ENGAGEMENT LEVER 1 8 TO 1 4 amp DIMENSION LATCH PLATE NOTE BLADE PEDALS ARE ENGAGED FIGURE 4 3 4 2 MOWER DECK amp COMPONENT ADJUSTMENTS 4 2 3 ADJUSTING MOWER BLADE Follow procedures for standing Rear Engine Rider on rear bumper IMPORTANT If the Rear Engine Rider will be on its rear bumper for longer than two hours remove the battery Refer to Section BATTERY REMOVAL 18 LOOSEN SHOULDER 4 2 4 MOWER DECK ADJUSTMENT Side To Side Levelness Before making deck leveling adjustments check the tire pressure Front tires 12 psi rear tires 12 psi If tires are properly inflated and mowing is still uneven adjust side to side deck levelness as follows 1 Place Rider on a smooth level surface 2 Turn engine off and remove key remove spark plug wire from spark plug and secure wire away from plug 3 Place a piece of angle iron pipe or similar object under center of deck at the rear 4 Remove rear hanger chains and allow center rear of deck to rest on angle iron 5 Measure the distance from blade tips to floor If the measurement is within 1 8 from side to side the deck attitude is satisfactory If difference from side to side is greater than 1 8 continue with adjustment 6 Loosen the shoulder bolt retaining the left side of blade pedals 7 Turn eccentric UP or DOWN as required until blade tips are within 1 8 of each other S
25. damaged Protect yourself when mowing and wear safety glasses long pants and substantial footwear Know how to STOP blades and engine quickly in preparation for emergencies Use extra care when loading or unloading the machine into a trailer or truck Check grass catcher components frequently for signs of wear or deterioration and replace as needed to prevent injury from thrown objects going through weak or worn spots OPERATION 1 2 11 12 13 Mount and dismount machine from left side Start engine from operator s seat if possible Make sure blades are OFF and parking brake is set DO NOT leave machine with engine running STOP engine STOP blades SET brake and Remove key before leaving operators position of any reason DO NOT operate machine unless properly seated with feet on feet rests or pedal s STOP BLADES and ENGINE and make sure blades have stopped before removing grass catcher or unclogging mower to prevent loss of fingers or hand Blades must be OFF except when cutting grass Set blades in highest position when mowing over rough ground Keep hands and feet away from rotating blades underneath deck DO NOT place foot on ground while BLADES are ON or machine is in motion DO NOT operate machine without entire grass catcher or guards in place DO NOT point discharge at people passing cars windows or doors Slow down before turning Watch out for traffic when near or crossing roadways STO
26. drive disc 3 Replace with SNAPPER tapered bolt amp nut 4 Contact authorized SNAPPER dealer 5 Contact authorized SNAPPER dealer 1 Move lever to the ON position 2 Adjust or replace mower belt 3 Sharpen or replace cutting blade amp 12 PSI rear tire 4 Move transmission shift lever to a slower speed 2 Move transmission shift lever to a slower speed 3 Mow when grass is dry 4 Service mower blade 5 Clean the underside of deck 6 Install proper SNAPPER blades 1 Verify plugs are not cracked amp are in good shape Check gaskets 2 Contact authorized SNAPPER dealer MAINTENANCE SCHEDULE SUBJECT SERVICE REFERENCE EACH 100 EACH TO BE PERFORMED PAGES USE HOURS SEASON Engine Check Oil Level ae Pressures Page 6 GE Initial Oil Change Page 12 Engine Periodic Oil Periodic Oil Change Page 13 Air Pre ed ee Sponge Pre E Manual Replace Element Element Fuel Filter Replace Filter Filter Page 15 Engine Ge Ge Shrouds amp Fins Engine Manual nae System Battery Check Check Electrolyte Page25 25 xy omg Battery aran 25 26 preson oor Mower Blades Check For Wear And Pages 12 21 amp kene Size frig ff be fp see ZE eessen Lubrication Points Grease or d cll cli A EAR amp Transmission I a proper operation Clutch Brake System Check Clutch Brake Pages 8 9 10 WER bm BEE A xf Change oil every 25 hours when operatin
27. e with grass catchers or other attachments these affect the handling and the stability of the machine 1 DO NOT operate machine on slopes exceeding 15 degrees 27 grade 2 Exercise EXTREME CAUTION on slopes above 10 degrees 18 grade Turn blades OFF when traveling uphill Use a slow speed and avoid sudden or sharp turns 3 DO NOT operate machine back and forth across face of slopes Operate up and down Practice on slopes with blades off 4 AVOID uphill starts If machine stops going uphill or tires lose traction turn blades OFF and back slowly down the slope PROTECTION AGAINST TIPOVERS Continued From Previous Column 5 STAY ALERT for holes and other hidden hazards Tall grass can hide obstacles Keep away from ditches washouts culverts fences and protruding objects 6 KEEP A SAFE DISTANCE at least 3 feet away from edge of ditches and other drop offs The machine could turn over if an edge caves in 7 Always begin forward motion slowly and with caution 8 Use weights or a weighted load carrier in accordance with instructions supplied with a grass catcher DO NOT operate machine on slopes exceeding 10 degrees 18 grade when equipped with grass catcher 9 DO NOT put your foot on the ground to try to stabilize the machine 10 DO NOT operate machine on wet grass Reduced traction could cause sliding 11 DO NOT operate machine under any condition where traction steering or stability is doubtful PREPA
28. ee Figure 4 4 8 Tighten shoulder bolt loosened in step 6 9 Readjust rear hanger chain pivots to align with holes in support brackets See Figure 4 5 10 Remove angle iron pipe or similar object and proceed to check front to rear levelness TURN ECCENTRIC AS REQUIRED ef SHOULDER BOLT FIGURE 4 4 Section A ADJUSTMENTS amp REPAIR 4 2 MOWER DECK amp COMPONENT ADJUSTMENTS A WARNING A 4 2 6 CUTTING HEIGHT ADJUSTMENT DO NOT attempt any adjustments maintenance The cutting height range of the mower can be service or repairs with the engine running STOP adjusted engine STOP blade Engage parking brake Remove 1 cen the Rear Engine Rider on a smooth level key Remove spark plug wire from spark plug and Sula secure away from plug Engine and components are Aor PIACE Blocks MAGEE EE HOT Avoid serious burns allow all parts to cool with deck d lever until weight of mower is supported before working on machine Fuel Filler Cap and vent GEN d 3 Loosen lift quadrant mounting bolts Raise or must be closed securely to prevent fuel spillage lower lift quadrant as desired See Figure 4 6 4 2 MOWER DECK amp COMPONENT ADJUSTMENTS NOTE Raise lift quadrant to increase cutting height 4 2 5 MOWER DECK ADJUSTMENT range Lower lift quadrant to decrease cutting height Front to Rear Levelness range Before making deck leveling adjustments check the tire pressure Front tires 12 psi rear tires 12 psi 4 Tighten lift quad
29. engine 2 Loosen or remove oil fill cap on engine 3 Loosen oil drain plug 4 Place a 2 quart minimum capacity container under the end of the oil drain Open oil drain See Figure 3 1 for oil drains used on the Rear Engine Riders ROTATE 1 4 TURN COUNTERCLOCKWISE AND PULL OUT TO DRAIN ENGINE OIL OIL DRAIN FIGURE 3 1 5 After all the oil has drained close the drain and wipe up any oil that may have spilled See Figure 3 1 Dispose of oil properly 6 Fill engine crankcase with new oil Refer to your engine owner s manual for oil specifications 7 Change oil filter at every oil change Refer to your engine owner s manual for service instructions 3 2 2 SERVICE ENGINE AIR CLEANER The engine is equipped with a dual element air cleaner Both the foam pre cleaner and cartridge require service Refer to Engine Owner s Manual for recommended service procedures 3 2 3 CHECK MOWER BLADE 1 Follow WARNING statement found on this page 2 Check fuel level in tank If over 3 4 full remove tank Refer to Section REMOVING FUEL TANK If 3 4 or less proceed to next step 3 Carefully stand Rear Engine Rider on rear bumper A WARNING A Remove the battery if the Rear Engine Rider will be left standing on the rear bumper for longer than 2 hours Refer to Section BATTERY REMOVAL DO NOT use a cutting blade that shows signs of excessive wear or damage on the Rear Engine Rider Refer to Section MOWER BLADE R
30. ent and water solution Rinse and wring dry then saturate with oll and squeeze out excess Failure to re oil this type filter will ruin the engine Clean paper elements by tapping lightly Blowing with alr will rupture paper elements damaged in any way Dirt can also be introduced into an engine in dirty fuel from a contaminated container Always use clean fresh fuel from a clean contalner to guard against dirt sludge and water contamination Be aware that fuel breaks down in storage and forms YX gummy compounds which willl block carburetor pass ages Never use fuel more than 3 months old Drain tank then run the engine out of fuel before storing during the off season 33 Alr is also needed to keep your engine cool Dirt dust amp debris build up to restrict and clog cooling alr intake screens and tins Clean screens and fins at frequent Intervals The engine blower EECH housing and shrouds should LL be removed at least once each season or more often kA under dry dusty conditions Sag for a thorough cleaning of fins Fallure to keep external surfaces clean not only presents fire hazards but causes overheating and resulting engine damages such as distorted valve guides Sticking valves scuffed scored cylinder walis overspeeding loss of power complete failure of engine An engine must also have proper lubrication All engines use some oll On 4
31. eper OTITA eiii aisina Dethatcher Kit OTO Sarnia Lawn Roller a ENKE Broadcast Spreader 26 TROUBLESHOOTING PROBLEM PROBABLE CAUSE CORRECTIVE ACTION Engine Will Not Start Using Recoil Starter Engine Will Not Start Using Electric Starter Engine Stalls After Running Engine Loses Power Engine Backfires When Turned To STOP Excessive Vibration 2 Move choke control to CHOKE position Park brake not engaged Ignition is in the OFF position Fuel tank empty 2 Engine needs choking 3 Spark plug wire disconnected Wu ol Alelo lelol a o C lt kej D S z D gt vi E o Ka E D 2 D o S E gt ER fe a s Si be oi AJoeioltpieolbal le OO Re 0 Clean and connect battery cables If corroded broken replace with new battery cables 12 Starter cable loose broken or disconnected 12 Connect starter cable If broken replace with new starter cable Choke control in the CHOKE position k ITN oO BR Oo Po Hye Excessive load on engine Lessen load 7 Water debris or stale fuel in fuel system Drain and clean fuel system Engine air pre cleaner or air cleaner dirty Clean or replace filters N Spark plug faulty Service spark plug 4 Water debris or stale fuel in fuel system Drain and clean fuel system Replace filter Debris build up on engine cooling screen Clean all debris from engine cooling s
32. er to Section BATTERY REMOVAL 2 Remove battery caps Check fluid level 3 Add water only to bring fluid to proper level approximately 3 16 above plates DO NOT OVERFILL 4 Reinstall battery Refer to Section BATTERY INSTALLATION 3 3 3 MOWER DECK LEVELNESS Check mower deck for proper level Adjust as required Refer to Section MOWER DECK ADJUSTMENT LEVELNESS 3 3 4 CLEAN MOWER DECK 1 Follow WARNING statement found on this page 2 Check fuel level in tank If over 3 4 full remove tank Refer to Section REMOVING FUEL TANK If 3 4 or less proceed to next step 3 Carefully stand Rear Engine Rider on rear bumper 4 Clean underside of mower deck removing all accumulation of grass clippings and debris 5 Clean top of deck removing all grass clippings and debris 3 3 5 MOWER BLADE SPINDLE LUBRICATION 1 Follow WARNING statement found on this page 2 Check fuel level in tank If over 3 4 full remove tank Refer to Section REMOVING FUEL TANK If 3 4 or less proceed to next step 3 Carefully stand Rear Engine Rider on rear bumper 4 Lubricate spindles with three shots of general purpose grease from grease gun See Figure 3 5 IMPORTANT If the Rear Engine Rider will be on its rear bumper for longer than two hours remove the battery Refer to Section BATTERY REMOVAL GREASE FITTING FIGURE 3 5 3 3 6 MOWER DECK LINKAGE LUBRICATION Lubricate all mower deck l
33. fuel level will be below the filter Refer to Section REMOVING FUEL TANK 1 Remove hose clamps from fuel filter 2 Remove fuel lines from filter Discard filter 3 Install new fuel filter See Figure 3 9 4 Reinstall fuel tank into bracket FUEL FILTER FIGURE 3 9 Section 3 MAINTENANCE 3 5 EVERY TWO YEARS In addition to regular maintenance the following components of the Rear Engine Rider should be carefully inspected every two years for wear or damage Replace worn or damaged parts with genuine SNAPPER replacement parts available from an authorized SNAPPER dealer 3 5 1 All bushings and pivot areas 3 5 2 Check both front wheel king pins 3 5 3 Transmission shift lever and detent 3 5 4 Clutch Disc 3 5 5 Clutch Yoke 3 5 6 Mower deck linkage and pivot areas A WARNING A DO NOT attempt any adjustments maintenance service or repairs with the engine running STOP engine STOP blade Engage parking brake Remove key Remove spark plug wire from spark plug and secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine Fuel Filler Cap and vent must be closed securely to prevent fuel spillage 3 6 STORAGE OUT OF SEASON If desired the Rear Engine Rider can be stored on the rear bumper Perform the following procedures to insure the Rear Engine Rider will operate properly when taken out of storage 3 6 1 Thoroughly clean the Rear En
34. g an implied warranty lasts or do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state WARNING THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER ASSOCIATED WITH THE USE OF SUCH PARTS IMPORTANT Please fill out the attached SNAPPER Product Registration Card immediately and mail to Snapper s Product Registration Center P O Box 1379 McDonough Georgia 30253 30 PRIMARY MAINTENANCE N 4 damage your v engine amp how reasonable Snapper uses the best avail able engines and components n in their products in order to provide long satisfactory service However proper care is essential in w prolonging engine life Dirt Is your engine s enemy number 1 The engine on your Snapper product spends Its entire life operating close to the ground at high speed creating a virtual storm of dust and dirt 31 PRIMARY MAINTENANCE Knowing that dirt will quickly ruin an engine manufacturers equip thelr engines with extremely efficient air cleaners to filter out the harmful dirt ust 7 gulp about 12 000 galions of alr for every gallon of fuel used Because of Its w
35. g under heavy load or high temperatures Clean more often under dusty conditions or when air debris is present MAINTENANCE REPLACEMENT PARTS MAINTENANCE PARTS Engine Speed Control Briggs Engine Choke Control Clutch Brake Cable Brake Cable 42 Cutter Blade Standard Air Lift Compatible 42 Cutter Blade Standard Not Air Lift Compatible 42 Cutter Blade Ninja Quad Edge Air Lift Kit Engine to Cutting Deck Belt Rubber Drive Disc Parts Manual for Rear Engine Rider Series 16 amp 18 29 SNAPPER 3 YEAR LIMITED WARRANTY For three 3 years from purchase date for the original purchaser s residential non commercial use SNAPPER through any authorized SNAPPER dealer will replace free of charge except for taxes where applicable any part or parts found upon examination by the factory at McDonough Georgia to be defective in material or workmanship or both For ninety 90 days from purchase date for the original purchaser s commercial rental or other non residential use SNAPPER through any authorized SNAPPER dealer will replace free of charge any part or parts found upon examination by the factory at McDonough Georgia to be defective in material or workmanship or both All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for replacement under this warranty must be paid by the purchaser This warranty does not apply to engines and their comp
36. gine Rider by removing all grass clippings and debris 3 6 2 Perform maintenance and lubrication as required 3 6 3 Drain fuel from fuel tank 3 6 4 Start engine and allow it to run until engine runs out of fuel This allows the carburetor and fuel system to remain clean during storage 3 6 5 Remove battery Refer to BATTERY STORAGE 3 6 6 Close vent on fuel filler cap 3 6 7 Carefully stand Rear Engine Rider on rear bumper in desired location for storage Section 16 3 7 REMOVING FUEL TANK Before removing fuel tank from rear engine rider move rider outdoors where fumes can be easily dissipated Removal of the tank is accomplished from the left side of the machine by pulling the tank straight up and away from the fuel tank bracket Holding the fuel tank remove the fuel filler cap and pour remaining fuel in an approved container See Figure 3 10 FUEL FILLER FUEL TANK FUEL TANK ie BRACKET FIGURE 3 10 Section 4 ADJUSTMENTS amp REPAIR A WARNING A DO NOT attempt any adjustments maintenance service or repairs with the engine running STOP engine STOP blade Engage parking brake Remove key Remove spark plug wire from spark plug and secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine Fuel Filler Cap and vent must be closed securely to prevent fuel spillage 4 1 ENGINE ADJUSTMENTS amp REPAIR Refer to the engine owne
37. il such as Snapper s smail engine formulated 4 cycle engine oll Refer to the engine owner s manual for oil details STARTING CHECK LIST 1 Engine Oll e To full level 4 cycle Read and follow all safety e Properly mixed with gas Instructions in safety book 2 cycle lets and manuals 2 Air Cleaner e Clean and properly serviced e Full fresh clean gasoline 3 Fuel Tank e Fuel valve open e Cap vent open e Inline filter clean 4 Choke e Operating properly 5 Primer on e Used properly Keep in mind that dirt Is your engine s enemy some engines 1 both internally and externally Internally 6 Safety inter In proper position dirt will quickly ruin an engine and externally lock Switches All wires properly connected It will cause overheating and resulting internal 7 Switch amp e Switch On damages Damage caused by Improper lubri Blade Control Blade control properly cation poor air cleaner service or overheating positioned on walk mower due to dirt cannot be covered under warranty 8 Spark plug e Wire connected It only takes a few moments to service the e Good connection engine and equipment on a routine basis 9 Throttle e Start position but the rewards will be a quick starting re control sponsive engine that will provide long 10 Blade e Properly installed and satisfactory service with minimum maintenance torqued cost The prestart checklist In the next column e Sharpened and Instructions in your Snapper Oper
38. ing STOP engine STOP blade Engage parking brake Remove key Remove spark plug wire from spark plug and secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine Fuel Filler Cap and vent must be closed securely to prevent fuel spillage 3 1 INTRODUCTION To retain the quality of the Rear Engine Rider use genuine SNAPPER replacement parts only Contact a local SNAPPER dealer for parts and service assistance For the correct part or information for a particular Rear Engine Riding Mower always mention the model and serial number SNAPPER recommends returning the Rear Engine Rider to an authorized SNAPPER dealer annually for inspection and addition of any new devices which might upgrade the safety of the Rear Engine Rider For the nearest SNAPPER dealer in your area check the yellow pages under the heading LAWN MOWERS For engine parts and service look for the engine manufacturer s dealers under the heading ENGINES gasoline 3 2 SERVICE AFTER FIRST 5 HOURS Routine maintenance is important to the performance and life of your Rear Engine Rider Service performed properly and at the recommended interval is essential Refer to Section MAINTENANCE SCHEDULE in this manual and in the Engine Owners Manual Carefully complete all of the recommended service procedures 3 2 1 CHANGE ENGINE OIL 1 Place bricks or wooden blocks under the front wheels to lower rear of
39. inkage pivot points with a light coat of motor oil 3 3 7 FRONT WHEEL BEARING LUBRICATION 1 Lubricate front wheel bearings with five shots of general purpose grease from grease gun See Figure 3 6 3 3 8 REAR AXLE BEARING LUBRICATION 1 The left rear axle bearing does not require lubrication 2 The right rear axle bearing is lubricated by the differential lubricant and does not require additional lubrication A WARNING DO NOT attempt any adjustments maintenance service or repairs with the engine running STOP engine STOP blade Engage parking brake Remove key Remove spark plug wire from spark plug and secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine Fuel Filler Cap and vent must be closed securely to prevent fuel spillage FIGURE 3 6 Section 3 MAINTENANCE 3 3 SERVICE EVERY 25 OPERATING HOURS Continued from previous page 3 3 9 DIFFERENTIAL CHAIN CASE LUBRICATION 1 Check the fill level plug for cracks and wear Replace fill level plug if signs of wear are visible IMPORTANT If the Rear Engine Rider will be on its rear bumper for longer than two hours remove the battery Refer to Section BATTERY REMOVAL 2 To check lubricant remove fill level plug and visually inspect for lubricant on the internal parts of the differential If no lubricant is visible on the internal parts of the differential add SNAPPER T
40. monly used An unloaded test is made on a battery without discharging current To perform unloaded testing check charge condition using either a hydrometer or voltmeter 1 Using a voltmeter voltage readings appear instantly to show the state of charge Remember to hook the positive lead to the battery s positive terminal and the negative lead to the negative terminal 2 A hydrometer measures the specific gravity of each cell The specific gravity tells the degree of charge generally a specific gravity of about 1 265 to 1 280 indicates full charge A reading of 1 230 to 1 260 indicates the battery should be charged The chart on the next page shows the charge level as measured by syringe float hydrometer digital voltmeter and five ball hydrometer Battery Testing Chart on Next Page Section 4 ADJUSTMENTS amp REPAIR 4 6 6 BATTERY TESTING 100 Charged 75 Charged 1 210 12 40v Three Balls Floating 50 Charged 1 160 12 10v Two Balls Floating 25 Charged 1 120 11 90v One Ball Floating 0 Charged Less than 1 100 Less than 11 80v Zero Balls Floating SNAPPER REAR ENGINE RIDER ACCESSORIES PART NO DESCRIPTION OF KIT MODELS USED ON OOSA ii Wheel Weight 8 Wieels All Rear Engine Riders DOUT Smooth Start Church All Rear Engine Riders e RE Dump Gattis menearen aeia teehee oe All Rear Engine Riders 0 1400 iernii nianna Gauge Wel All 33 Deck Rear Engine Riders RK a Gauge Wel All 41 amp 42 Deck Rear E
41. n 8 Allow a brief warm up until engine runs smooth LIFT PARKING BRAKE LEVER FIGURE 2 8 Section 2 OPERATING INSTRUCTIONS A WARNING A Once blade is disengaged it should come to a complete stop in 3 seconds or less If the blade continues to rotate after 3 seconds the blade brake must be adjusted Refer to Section BLADE BRAKE ADJUSTMENT for adjustment procedures or return machine to an authorized SNAPPER dealer for adjustment DO NOT CONTINUE to operate machine until blade brake is adjusted and functioning properly 2 3 STARTING amp OPERATION 2 3 3 MOWER BLADE 1 With engine running move engine speed control to the FAST position 2 Move blade lever forward to the ON position then depress blade pedals to hold blade lever in the ON position See Figure 2 10 IMPORTANT You cannot engage the blade lever if the blade pedal is depressed first RAISE BLADE ee LEVER TO ON i BLADE LEVER i SHOWN DISENGAGED FIGURE 2 10 2 3 4 WHEEL DRIVE 1 With engine running adjust engine speed control to FAST position 2 Depress clutch brake pedal See Figure 2 11 3 Place transmission shift lever in the notch for 1st speed See Figure 2 12 4 Release clutch brake pedal to begin desired ground speed 5 During forward motion the transmission shift lever may be placed in any desired forward speed without depressing the clutch brake pedal NOTE For best cutting
42. nd differential 5 Move spring to first hole for positive clutch action to 4th hole to increase clutch slippage See Figure 4 7 MOVE PARK BRAKE LEVER TO ON CLUTCH YOKE LOCATE SPRING IN DESIRED HOLE FIGURE 4 8 Continued on next page FIGURE 4 7 20 Section 4 ADJUSTMENTS amp REPAIR WARNING AA A DO NOT attempt any adjustments maintenance service or repairs with the engine running STOP engine STOP blade Engage parking brake Remove key Remove spark plug wire from spark plug and secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine Fuel Filler Cap and vent must be closed securely to prevent fuel spillage 4 3 REAR ENGINE RIDER DRIVE COMPONENTS 4 3 2 WHEEL BRAKE ADJUSTMENT Continued From Previous Page IMPORTANT If the Rear Engine Rider will be on its rear bumper for longer than two hours remove the battery Refer to Section BATTERY REMOVAL 5 Measure the distance between end of clutch brake cable and bottom of housing Measurement should be no less than 1 2 and no greater than 3 4 See inset Figure 4 9 FIGURE 4 9 6 If measurement is less than 1 2 or greater than 3 4 loosen the two jam nuts Shown in Figure 4 10 holding the clutch brake cable to the chain case bracket 7 Adjust cable up or down using the jam nuts to obtain a distance of 1 2 to 3 4 between end of clutch orake
43. ngine Riders 6 0941 icnn Single Bag Catcher All 25 Deck Rear Engine Riders DU roren s Single Bag Catcher All 26 amp 30 Deck Rear Engine Riders GOI agent i eleege Single Bag Catcher All 28 amp 33 Deck Rear Engine Riders 6 0944 ea ees Single Bag Catcher All 41 amp 42 Deck Rear Engine Riders 6 094 EE Twin Bag Catcher All 41 amp 42 Deck Rear Engine Riders 6 0946 cis ecseieiseriasiaeeiess Twin Bag Catcher All 28 amp 33 Deck Rear Engine Riders EE BagohN Wagon All 28 amp 33 Deck Rear Engine Riders 620948 eit Thatcnerizer EE All Series 7 amp Newer Riders 60964 EE UE e ee All 28 amp 33 Deck Rear Engine Riders BCE egener Weight Front All Series 7 amp Newer Riders 00959 et eege Dozer Blade 36 Blacde All Rear Engine Riders O 0897 iiaa ois Tire Chains Tires 16 x 6 50 8 eeeeee All Rear Engine Riders 0 0358 ninio Tire Chains Tires Gx4D08 All Rear Engine Riders BI dE ee Ninja Recycling Cover All 25 Deck Rear Engine Riders il E Recycling Cover All 25 Deck Rear Engine Riders Bliederdeeg Ninja Recycling Cover All 28 Deck Rear Engine Riders O21 2OA E Ninja Recycling Cover All 30 Deck Rear Engine Riders 621295 vis ehees sees Ninja Recycling Cover All 33 Deck Rear Engine Riders 61220 pairean Ninja Recycling Cover All 41 amp 42 Deck Rear Engine Riders 6 191 Orien Utility Trailer EITT aean ati Aerator EE RRE Dethatcher GGT Ove etre nieve Lawn Swe
44. onents and batteries as these items are warranted separately This warranty does not apply to parts that have been damaged by accident alteration abuse improper lubrication normal wear or other cause beyond the control of SNAPPER This warranty does not cover any machine or component part that has been altered or modified changing safety performance or durability Batteries have a one 1 year prorated warranty period with free replacement if required during the first ninety 90 days from the original purchase date SNAPPER will not be responsible for any installation cost incurred The battery warranty only covers original equipment batteries and does not cover damage to the battery or machine caused by neglect or abuse destruction by fire explosion freezing overcharging improper maintenance or use of improper electrolyte There is no other express warranty DISCLAIMER OF WARRANTY Implied warranties including those of merchantability and fitness for a particular purpose are limited to three 3 years from purchase date for the original purchaser s residential or other non commercial use and ninety 90 days from purchase for the original purchaser s commercial rental or other non residential use and to the extent permitted by law any and all implied warranties are excluded This is the exclusive remedy Liabilities for consequential damages under any and all warranties are excluded Some states do not allow limitations on how lon
45. orking environ ment the alr available to your Snapper engine is heavily saturated with air borne dirt particles As the dirt particles are stopped Damage caused by a poorly serviced air they bulld up and begin to clog cleaner is not covered under the engine the outside of the filter This warranties So save yourself unnecessary reduces the amount of air expenses and undue aggravation by keeping available to the engine and causes the air cleaner properly serviced at the intervals an over rich fuel mixture which re specified In the engine owner s manual sults in the following adverse effects It doesn t take long to service an air cleaner Follow the specific instructions in the engine owner s manual for the type filter used Pre An Improperly serviced dirt vent dirt from failing into the carburetor intake clogged air cleaner will when servicing your air cleaner Make sure components are installed in correct sequence after servicing to prevent unfiltered air from entering the engine Some servicing hints on Increase fuel consumption several common types are cause power loss result in hard starting create smoke from unburned fuel produce carbon build up Internally foul spark piug electrodes score cylinder walis POs OPNP o burn valves wear out the engine pre a maturely e ch o COST YOU MONEY SC bk 32 PRIMARY MAINTENANCE Generally wash foam type filters in a dishwashing deterg
46. pen vent on fuel filler cap by turning counterclockwise NOTE Failure to open vent on the fuel filler cap can cause engine to stall See Figure 3 5 Move engine speed control to the medium position and the choke control is in the choke position to start a cold engine See Figure 2 7 6 Turn key to RUN position See Figure 2 9 RUN and the recoil handle is pulled the engine will turn over but will not start unless the Clutch Brake Pedal is pressed all the way down with Parking Brake engaged See Figure 2 8 and the Blade Lever is in the Off position See Figure 2 4 Start engine as follows 1 Move transmission shift lever to N Neutral position DO NOT start engine with transmission shift lever in a drive position A WARNING A It is possible to start engine with transmission shift IGNITION SWITCH lever in a drive position Follow starting instructions carefully 2 Make certain the Blade Lever is in the Off position See Figure 2 4 3 Press Clutch Brake Pedal all the way down lift Parking Brake Lever and release the Clutch Brake Pedal to set Parking Brake See Figure 2 8 TO APPLY BRAKES PUSH CLUTCH BRAKE PEDAL ALL THE WAY DOWN FIGURE 2 9 7 Pull starter rope with a smooth even motion until engine starts Always guide the starter rope back into the recoil housing Never allow rope to snap back After Engine starts move engine speed control to the FAST positio
47. ponents are 1 Follow WARNING statement found on this page HOT Avoid serious burns allow all parts to cool 2 Check fuel level in tank If over 3 4 full remove before working on machine Fuel Filler Cap and vent tank Refer to Section REMOVING FUEL TANK If must be closed securely to prevent fuel spillage 3 4 or less proceed to next step ias E 3 Carefully stand Rear Engine Rider on rear bumper 4 Depress clutch brake pedal all the way down Move and hold the park brake lever in the ON position and release the clutch brake pedal to lock the park brake See Figure 4 8 4 3 REAR ENGINE RIDER DRIVE COMPONENTS The following drive components may be adjusted by the owner However it is recommended that all adjustments to the Rear Engine Rider be made by an authorized SNAPPER dealer PUSH CLUTCH BRAKE PEDAL 4 3 1 CLUTCH STARTING MOTION ADJUSTMENT ALL THE WAY DOWN If the Rear Engine Rider clutch is too positive or slips excessively when the clutch brake pedal is released adjust as follows IMPORTANT If the Rear Engine Rider will be on its rear bumper for longer than two hours remove the battery Refer to Section BATTERY REMOVAL 1 Follow WARNING statement found on this page 2 Check fuel level in tank If over 3 4 full remove tank Refer to Section REMOVING FUEL TANK If 3 4 or less proceed to next step 3 Carefully stand Rear Engine Rider on rear bumper 4 Locate yoke arm between chain case a
48. r s manual for those adjustments and or repairs that can be made by the owner 4 2 MOWER DECK amp COMPONENT ADJUSTMENTS The following mower deck and component adjustments and repairs can be made by the owner However if there is difficulty in achieving these adjustments and repairs it is recommended that these repairs be made by an authorized SNAPPER dealer WARNING A Once blade is disengaged it should come to a stop in 3 seconds or less If the blade continues to rotate after 3 seconds the blade brake must be adjusted DO NOT continue to operate the machine if the blade brake is not operating properly 4 2 1 MOWER DRIVE BELT ADJUSTMENT On 42 models the mower drive belt DOES NOT require adjustment If the belt does not drive blade properly replace belt See Figure 4 1 for belt routing TOP VIEW OF BELT ROUTING LEFT SPINDLE Be PULLEY PULLEY ENGINE DRIVE PULLEY ASSEMBLY FIGURE 4 1 4 2 2 BLADE BRAKE ADJUSTMENT The automatic Blade Brake should stop the blades within 3 seconds anytime the blades are disengaged by moving blade lever to the OFF position or by releasing the Blade Pedals When the Blade Brake is properly adjusted there should be 1 16 to 1 8 clearance between the Blade Engagement Lever and the back of the Latch Plate Check this by disengaging the Blade Lever and depressing the Blade Pedals as shown in Figure 4 2 H clearance is greater than 1 4 perform the following adjustment 1
49. ransmission grease as needed See Figure 3 7 gt FIGURE 3 7 IMPORTANT Overfilling of the differential with lubricant will cause lubricant to leak onto drive components of the Rear Engine Rider WARNING A DO NOT attempt any adjustments maintenance service or repairs with the engine running STOP engine STOP blade Engage parking brake Remove key Remove spark plug wire from spark plug and secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine Fuel Filler Cap and vent must be closed securely to prevent fuel spillage 3 Check fill level plug for damage If signs of wear or cracks are visible replace plug with new plug See Figure 3 8 4 To check lubricant in chain case remove fill level plug and look for lubricant on the internal components of the chain case If no lubricant is visible add SNAPPER Transmission grease as needed See Figure 3 8 15 FILL LEVEL FIGURE 3 8 3 3 10 Check MAINTENANCE SCHEDULE Section of Engine Owner s Manual for additional engine service 3 4 SERVICE ANNUALLY Perform all maintenance as described in Section MAINTENANCE SCHEDULE 3 4 1 ENGINE 1 Service engine according to engine owners manual 3 4 2 FUEL FILTER Service fuel filter as instructed below on COLD ENGINE ONLY IMPORTANT To stop flow of fuel tank may be removed from bracket and set on the floor so the
50. rant mounting bolts securely If tires are properly inflated and mowing is still uneven adjust side to side deck levelness as follows With the Rear Engine Rider on a smooth level surface rotate blade until blade tips are at front and rear of deck Measure the distance from blade tips to floor The distance should be the same or the rear 1 8 to 1 4 lower than the front If the rear blade tip is higher or is more than 1 4 lower than the front proceed with adjustment 1 Remove rear hanger chains RAISE OR 2 Turn each hanger pivot the same number of LOWER LIFT rotations on the eye bolt to raise or lower the rear of QUADRANT AS A the deck See Figure 4 5 DESIRED 3 Reinstall rear hanger chains and measure blade tips again 4 Repeat steps 1 through 3 until proper levelness is obtained LOOSEN MOUNTING REMOVE REAR HANGER BOLTS CHAINS DI E FIGURE 4 6 FIGURE 4 5 19 Section 4 ADJUSTMENTS amp REPAIR 4 3 2 WHEEL BRAKE ADJUSTMENT A WARNING A Test the wheel brake on a dry concrete surface When DO NOT attempt any adjustments maintenance properly adjusted the Rear Engine Rider will stop service or repairs with the engine running STOP within 5 feet from fastest speed If stopping distance is engine STOP blade Engage parking brake Remove more than 5 feet the wheel brake should be adjusted key Remove spark plug wire from spark plug and as follows secure away from plug Engine and com
51. results move the transmission shift lever into a slow forward speed and the engine speed control to a fast position This combination will allow the mower blades to lift the grass while cutting smoothly and evenly A WARNING A DO NOT operate blades in reverse STOP BLADES LOOK and SEE behind and down for children pets and hazards before and while backing DEPRESS CLUTCH BRAKE PEDAL FIGURE 2 11 MOVE TRANSMISSION SHIFT LEVER TO DESIRED SPEED FIGURE 2 12 Section 2 OPERATING INSTRUCTIONS WARNING A AA DO NOT leave machine with the engine running Stop engine Stop blade Shift to neutral Engage parking brake Remove key 2 4 STOPPING ENGINE WHEEL DRIVE BLADE 2 4 1 ENGINE 1 Stop engine by turning key to the OFF position See Figure 2 13 RUN OFF START SS N KEY FIGURE 2 13 2 4 2 WHEEL DRIVE 1 Stop motion of Rear Engine Rider by pushing clutch brake pedal all the way DOWN to apply brake See Figure 2 14 A WARNING A Once blade is disengaged it should come to a complete stop in 3 seconds or less If the blade continues to rotate after 3 seconds the blade brake must be adjusted Refer to Section BLADE BRAKE ADJUSTMENT for adjustment procedures or return machine to an authorized SNAPPER dealer for adjustment DO NOT CONTINUE to operate machine until blade brake properly is adjusted and functioning 2 4 3 MOWER BLADE 1 Stop mower blade by releasing
52. s pertaining to your machine which your dealer cannot answer to your satisfaction call or write the Customer Service Department at SNAPPER McDonough Georgia 30253 Phone 1 800 935 2967 PROTECTION FOR CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them 1 KEEP children out of the mowing area and under the watchful care of a responsible adult 2 DO NOT allow children in yard when machine is operated even with the blade OFF 3 DO NOT allow children or others to ride on machine or on attachments even with the blades OFF They may fall and be seriously injured 4 DO NOT allow pre teenage children to operate machine 5 ALLOW only responsible adults amp teenagers with mature judgment under close adult supervision to operate machine 6 DO NOT operate blades in reverse STOP BLADES LOOK and SEE behind and down for children pets and hazards before and while backing 7 USE EXTRA CARE when approaching blind corners shrubs trees or other objects that may obscure vision PROTECTION AGAINST TIPOVERS Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra CAUTION If you cannot back up the slope or if you feel uneasy on the slope DO NOT mow it Use extra car
53. s tight vent is open and fuel valve is ON after refueling Refer to engine owner s manual See Figure 2 2 OPERATOR S SEAT ADJUSTMENT 2 2 1 FRONT TO REAR ADJUSTMENT 1 With the engine stopped loosen the two adjusting knobs and move seat to desired position After adjustment tighten knobs securely If seat does not move after loosening knobs it may be necessary to loosen the 5 16 patch lock screws located at the rear of the seat using a 1 2 inch wrench The adjusting knobs need to be positioned as shown so as not to interfere with seat mounting plate when returned to sitting position See Figure 2 3 SHOWN OFF FUEL FUEL FILLER l mem ez CAP TURN FUEL 2 FUEL 3 VALVE O TANK FIGURE 2 2 PATCH LOCK lt 7 screws A FIGURE 2 3 Section 2 OPERATING INSTRUCTIONS 2 3 STARTING amp OPERATION 2 3 1 ENGINE ELECTRIC START IMPORTANT When the ignition key is turned to START the engine will turn over but will not start unless the Clutch Brake pedal is pressed all the way down the Blade Lever is in the Off position See Figure 2 5 The operator should be in the seat Start engine as follows 1 Move transmission shift lever to N Neutral position DO NOT start engine with transmission shift lever in a drive position A WARNING A It is possible to start engine with transmission shift lever in a drive position Follow starting instructions carefully 2 Make cert
54. t is recommended that all operators of this equipment become thoroughly familiar with the controls components and operation of this machine before operating Specific details involving the engine are found in the separate engine owners manual Study these manuals before operating and keep both handy for future reference Section 2 OPERATING INSTRUCTIONS 2 1 2 2 PRE START CHECK LIST Make the following checks and perform the service required before each start up 2 1 1 Check tires and add or release air as needed to bring pressure to 12 psi in front and 12 psi in rear tires 2 1 2 Check guards deflectors and covers to make sure all are in place and securely tightened 2 1 3 Check engine oil and add oil as needed to bring level up to the FULL mark Refer to engine owner s manual for oil specifications See Figure 2 1 SAFE LEVEL FIGURE 2 1 2 1 4 Adjust seat as needed to most comfortable position Refer to Section OPERATOR S SEAT ADJUSTMENT See Figure 2 3 2 1 5 Check blade control to insure it works freely If blade pedals are depressed blade lever can be moved manually from ON to OFF to stop blade 2 1 6 Clean exterior surfaces of cutting deck and engine of any accumulation of dirt grass oil etc Keep engine air intake screen and cooling fins clear at all times 2 1 7 Add fuel to tank after pushing the Rear Engine Rider outside where fumes can dissipate Make sure fuel filler cap i
55. with the engine running STOP engine STOP blade Engage parking brake Remove key Remove spark plug wire from spark plug and secure away from plug Engine and components are HOT Avoid serious burns allow all parts to cool before working on machine Fuel Filler Cap and vent must be closed securely to prevent fuel spillage 4 5 2 BELT REPLACEMENT 1 Follow WARNING statement found on this page 2 Check fuel level in tank If over 3 4 full remove tank Refer to Section REMOVING FUEL TANK If 3 4 or less proceed to next step 3 Carefully stand Rear Engine Rider on rear bumper 4 Route new belt through engine belt guide up to engine pulley See Figure 4 14 ENGINE DRIVE PULLEY ENGINE BELT GUIDE FIGURE 4 14 5 Move transmission shift lever to the neutral N position 6 Rotate clutch yoke clutch yoke shown in Figure 4 10 out with your hand and work belt between drive disc and rubber driven disc 7 To clear the primary chain case move transmission shift lever to the 5 position Route belt around drive disc and into drive pulley belt groove See Figure 4 14 8 Remove idler See Figure 4 15 9 Route belt onto spindle pulley Make sure belt is inside spindle belt guide and idler belt guide Route belt as shown in Figure 4 15 10 Reinstall idler removed in Step 8 The idler belt guide tab should be positioned in the hole located on idler arm Tighten idler pulley bolt securely REMOVE STATIONAR
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