Snapper 355ZB2444 Lawn Mower User Manual
Contents
1. Simplicity masseyrencuson AGCO CO SNAPPER OPERATOR S MANUAL Coronet 400 2400 Series 13HP Hydro Riders 30 Mower Decks Mfg No Description Mfg No Description 1694462 Coronet 13HP Hydro 1692543 30 Mower Deck 1694464 2413H 13HP Hydro 1694053 30 Mower Deck 1694510 Coronet 13HP Hydro CE 1694511 30 Mower Deck CE 1694512 311330 13HP Hydro 1694513 30 Mower Deck 1694514 RT1330 13HP Hydro CE 1694515 30 Mower Deck CE 1694536 2413H 13HP Hydro CE 1694537 30 Mower Deck 16HP Hydro Riders 34 Mower Decks Mfg No Description Mfg No Description 1694463 Coronet 16HP Hydro 1692545 34 Mower Deck 1726339 01 Revision No 1 Rev Date 11 2003 TP 100 3909 01 CO SMAN Table of Contents Identification NUMDEIS ccccceesseeesseesseeeeeeneeees 2 Troubleshooting Adjustments amp Service 21 Safety Rules amp 0 1 10 3 Troubleshooting the 3 21 Safety Decals 6 Troubleshooting the Mower ccceeseeeeeeseeeeseees 22 Features amp Controls 8 Seat a 8 0c1 Ad gt 6 eee a ee or ne ee eee 23 8 Steering Gear 0 23 Safety Interlock 55167 10 Steering Wheel Adjustment ccccceeeeeeeeeeees 23 Operating the Rider sscsssseeeeeeseeseeees 10 Brake 0 24 General susrasa niui aa 10 Blade Brake Adjustment cccccceeseeeeeeeeeeeeees 24 Adang FUG eT E E EE 10 Mower Adjustme2. A Capscrews STEERING WHEEL ADJUSTMENT Your unit is equipped with a dual position steering shaft to allow for steering wheel adjustment for rider comfort 1 Pull down on the rubber boot to expose the two holes in the steering shaft A Figure 24 2 Use a Suitable drift to remove the roll pin at the base of the steering wheel 3 Align the hole in the steering wheel with the appropri ate steering shaft hole and install the roll pin NOTE Steering wheel is factory installed with the roll pin in the bottom hole A Steering Shaft 23 Adjustments BRAKE ADJUSTMENT Brake Adjustment 1 5 8 1 3 4 1 Release the parking brake 2 Brake arm C Figure 25 should be touching stop B 3 Remove cotter pin D and loosen the castle nut A Place a 0 015 feeler gauge E gap between the brake disc F and the brake puck G a To decrease gap insert feeler gauge in gap and turn nut A clockwise until resistance is felt on the feeler gauge To increase gap turn nut A counter clockwise and recheck gap b Back off nut counter clockwise until the nearest slot is aligned with hole in threads Replace cotter pin 3 Set the parking brake Loosen or tighten adjustment nut H to achieve a 1 5 8 1 3 4 compressed spring length as shown in Figure 24 BLADE BRAKE CHECK Mower blades and mower drive belt should come to a Figure 25 Brake Adjustment complete stop within five seconds after electri
3. Mower Deck SERIAL Number ment parts service or information you MUST have these numbers PRODUCT REFERENCE DATA Model Description Name Number Unit MFG Number Unit SERIAL Number Dealer Name Date Purchased Record your model name number manufacturer s identi fication numbers and engine serial numbers in the space provided for easy access These numbers can be ENGINE REFERENCE DATA found in the locations shown Engine Make Engine Model NOTE For location of engine identification numbers refer to the engine owner s manual Engine Type Spec Engine Code Serial Number CE Models Place the extra copy of the identification tag in the manual CE IDENTIFICATION TAG MARKINGS A Manufacturer s Identification Number B Manufacturer s Serial Number sale ee 7 erial NO C Power Rating in Kilowatts kW D Maximum Engine Speed in Rotations per Minute Manufacturer s Address ae k F Year of Manufacture pune ee Simplicity Mfg Inc H V clink Port Washington WI USA 53074 0997 l itin Ki Sound Power in Decibels J Sound Pressure at Operator s Position in Decibels K Vibration at the Steering Wheel L Vibration at the Seat M Combination Number This unit complies with European Harmonized Lawn Mower Standard EN 836 European Machinery Directive 98 37 CE CE Models and European EMC Directive 89 336 CE Place COPY of Tested according to EN 836 1997 A2 2001 EN 1032 Id
4. machine or fuel container where there is an open flame spark or pilot light such as near a water heater or other appliance Never fill containers inside a vehicle or on a truck bed with a plastic bed liner Always place containers on the ground away from your vehicle before filling Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possi ble then refuel such equipment on a trailer with a portable container rather than from a gasoline dis penser nozzle Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is com plete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immedi ately Never over fill the fuel tank Replace gas cap and tighten securely Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated Replace all fuel tank caps and fuel container caps securely 1 ak WP 10 11 12 13 Service amp Maintenance Maintain or replace safety and instruction labels as necessary Never run the unit in an enclosed area where carbon monoxide fumes may collect Keep nuts and bolts especially blade attachment bolts tight a
5. recommendations of wheel weights or counterweights to improve stability 14 Remove obstacles such as rocks tree limbs etc 15 Use slow speed Tires may lose traction on slopes even through the brakes are functioning properly 16 Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible TOWED EQUIPMENT 1 Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 2 Follow the manufacturer s recommendations for weight limit for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop Do not shift to neutral and coast down hill On A O Safety Rules and Information Grass catcher components are subject to wear dam age and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recom mended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Use only factory authorized replacement parts when making repairs Always comply with factory specifications on all set tings and adjustments Only authorized se
6. set too low when mowing tall grass Discharge chute jamming with cut grass Blade mounting screws are loose Mower blade s arbors or pulleys are bent Mower blade s out of balance Belt installed incorrectly Bent or rough pulleys Using incorrect belt Idler pulley spring broken or not properly attached Mower drive belt broken 22 ROD PROBLEM Mower will not raise Mower cut is uneven Mower cut is rough looking Engine stalls easily with mower engaged Excessive mower vibration Excessive belt breakage Mower drive belt slips or fails to drive Troubleshooting Adjustment amp Service WARNING To avoid serious injury perform adjustments only with engine stopped key removed and rider on level ground SEAT ADJUSTMENT Use the lever on the front of the seat A Figure 22 on to adjust the seat forward or rearward for best rider com fort Figure 22 Seat Adjustment A Seat Adjustment Lever Capscrews STEERING GEAR ADJUSTMENT there is excessive slack in the steering system the steering gear can be re indexed to the steering shaft am 1 1 See Figure 23 Loosen the two capscrews A and iF ery push bracket so that gear teeth are closely meshed mmp 244 2 Tighten nuts after adjustment Torque to 35 40ft lbs 5 Figure 23 Steering Gear Adjustment
7. the lawn through the summer AERATING YOUR LAWN Consider aerating your lawn in spring Using an aerator to remove cores of soil from the lawn increases the speed of clipping decomposition and encourages deeper root growth by opening up the soil and permitting greater movement of water fertilizer and air Cut less than Optimal cutting point at less than 1 3 from top of grass blade Cutting down to this area contributes to thatch problems Tall Grass Requires Incremental Cutting For extremely tall grass set the cutting height at maxi mum for the first pass and then reset it to the desired height and mow a second or third time Don t cover the grass surface with a heavy layer of clippings J lt gt 0 a HOW AND WHEN TO WATER FERTILIZE amp AERATE Most lawns are watered too often 0 but with too little water However cy die too much water can allow develop SO yS ment of diseases with your lawn It is 2 lt 2 best to water the lawn only when necessary and then to water it slowly evenly and deeply imitat ing a slow soaking rain WHEN TO WATER YOUR LAWN When the lawn begins to wilt the grass s color dulls or footprints stay compressed for more than a few seconds the lawn is beginning to dry out and needs additional moisture The best time to water is early morning to allow the water to soak deeply into the lawn and reduce the amount that evap
8. where you last saw them 1 Keep children out of the mowing area and under the watchful care of another responsible adult 2 Be alert and turn unit off if children enter the area 3 Before and during reverse operation look behind and down for small children 4 Never carry children even with the blade s off They may fall off and be seriously injured or interfere with safe unit operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine 5 Never allow children to operate the unit 6 Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision EMISSIONS 1 Engine exhaust from this product contains chemicals Known in certain quantities to cause cancer birth defects or other reproductive harm 2 Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label IGNITION SYSTEM 1 This spark ignition system complies with Canadian ICES 002 Safety Rules and Information SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you can not back up the slope or if you feel uneasy on it do not operate on it Control of a ride on machine sliding on a slope will not be regained by the applicat
9. B Figure 4 down 5 Move the ground speed control lever C Figure 4 to the desired direction and speed of travel to set the rider in motion 6 Adjust engine throttle to the desired speed Full throt tle is recommended for mowing amp 40 WARNING Make certain the area of operation and especially the direction of travel is clear of objects people and animals Always look DOWN AND BEHIND before backing Operating the Rider WARNING Make certain direction of travel is clear of objects people and animals Always look DOWN PULL IDLER PULEY ARM TO RELIEVE SPRING TENSION AND BEHIND before backing OPERATING THE MOWER PUSH IDLER PULLEY ARM TO 1 When traveling to or from the work site fully raise the B RELIEVE SPRING TENSION mower using the mower lift lever A Figure 4 At the work site lower mower using the lift lever 2 Use the Dial A Cut control E Figure 4 to adjust the height of the mower Pull back slightly on mower Ain NS lift lever A Figure 4 to relieve pressure and turn clockwise to raise mower cutting height or counter FRONT go clockwise to lower cutting height 3 Engage the parking brake Make sure the PTO switch is disengaged 4 Start the engine see STARTING THE ENGINE 5 Fully lower the mower using the attachment lift lever 6 Set the throttle to FULL Figure 5 Mower Belt Pattern 7 Engage the PTO Mower Deck A
10. Electric Clutch F Air Filter G Oil Fill Dipstick H Fuel Filter I Oil Drain Do not use gasoline containing METHANOL gasohol containing more than 10 ethanol gasoline additives premium gasoline or white gas because engine fuel system damage could result WARNING Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills Do not remove fuel filter when engine is hot as spilled gasoline may ignite DO NOT spread hose clamps further than necessary Ensure clamps grip hoses firmly over filter after installation RAISING THE SEAT DECK To gain access to the engine compartment simply tilt the seat deck forward ADDING FUEL To add fuel 1 Remove the fuel cap A Figure 10 2 Fill the tank Do not overfill Leave room in the tank for fuel expansion Refer to your engine manual for specific fuel recommendations 3 Install and hand tighten the fuel cap FUEL FILTER The fuel filter is located in fuel line between fuel tank and carburetor If filter is dirty or clogged replace as follows Place a container below filter to catch spilled gasoline 1 Using a pliers open and slide hose clamps from fuel filter 2 Remove hoses from filter 3 Install new filter in proper flow direction in fuel line Secure with hose
11. ION NOTE Perform mower installation on a hard level sur face such as a concrete floor For easier mower removal and installation rear trailing arms F Figure 7 can be removed by removing spring clips and clevis pins Figure 8 Mower Hitch 1 Park rider and turn off PTO switch and engine A Lever C Rider Hitch Brackets remove the key and apply parking brake Turn the B Mower Hitch wheels fully to the left 2 On left hand side of 34 mower push idler pulley arm 5 Remove mower hitch B Figure 8 from rider hitch A Figure 7 to relieve belt tension brackets C by pulling spring loaded lever A for ward and lifting up on hitch Place mower hitch on On right hand side of 30 mower pull idler pulley arm j ground to relieve belt tension 6 With wheels turned fully left remove mower from 3 With belt tension relieved remove belt from idler pul P underneath right hand side of rider ley B Figure 7 and PTO pulley C Removing belt relieves tension on the front hitch assembly 7 To install mower reverse above steps Check mower 4 With lift lever down and Dial A Cut control set to 0 Ee Nase ee the lowest setting remove lift cable D Figure 7 from the mower litt cable is installed with hook toward the mower hook see inset illustration Figure 7 rear see Figure 7 inset and rear trailing arms F Figure 7 are positioned above rear torsion bar NOTE Pull back slightly on the lift lever t
12. N AND BEHIND BEFORE AND WHILE BACKING AVOID SUDDEN TURNS e IF YOU CANNOT BACK UP A HILL DO NOT OPERATE ON IT A DANG ER e GO UP AND DOWN SLOPES NOT ACROSS e IF MACHINE STOPS GOING UPHILL STOP BLADE AND BACK DOWN SLOWLY BE SURE BLADE S AND ENGINE ARE STOPPED 9 BEFORE PLACING HANDS OR FEET NEAR BLADE S a e WHEN LEAVING MACHINE SHUT OFF ENGINE REMOVE KEY AND SET PARKING BRAKE AVOID SERIOUS INJURY OR DEATH OPERATING ON SLOPES CAN BE DANGEROUS SEE OPERATOR S MANUAL 6 IF YOU CANNOT BACK UP A HILL DO NOT DRIVE ON IT UNE Q DO NOT TOW RIDER transmission Damage may result to Decal Operating Instructions North American Models Part No 1726347 4 DANGER 4 DANGER gt 1 ROTATING CUTTING BLADE Do not operate mower ROTATING CUTTING BLADE Do not put hands or feet under mower deck while blade is rotating without deflector or entire grass catcher in place Decal Danger Side Discharge Models Part No 1704277 Decal Danger Side Discharge Models Part No 1704276 CE Safety Icons Danger Machine Rollover Do not use this machine on slopes greater than 10 Danger Dismemberment This machine can amputate limbs Keep bystanders and children away when engine is running Danger Dismemberment This mower deck can amputate limbs Keep hands and feet away from blades SAFETY ICONS Warning Read Operato
13. PTO Pulley D Front Idler Pulley 30 8 Begin mowing See Section LC for tips on mowing B Arbor Pulley 30 Left Arbor Pulley 34 patterns lawn care and troubleshooting information Right Arbor Pulley 34 9 When finished shut off the PTO and raise the mower C Idler Pulley E Idler Pulley Arm using the attachment lift control lever 10 Stop the engine see STOPPING THE RIDER NOTE Cutting height scale is located on the quadrant at base of lift lever Scale is numbered 1 thru 4 with 4 rep resenting the highest cutting height PUSHING THE RIDER BY HAND 1 Disengage the PTO and turn the engine off 2 Push the transmission release A Figure 6 in and push down to lock into released position 3 The tractor can now be pushed by hand DO NOT TOW TRACTOR Towing the unit will cause transmission damage Do not use another vehicle to push or pull this unit Do not actuate the transmission release valve lever while the engine is running Figure 6 Transmission Release Lever A Transmission Release Lever B Fuel Tank Cap 13 Operating the Rider er we 2 7 Figure 7 Mower Removal installation 34 mower shown A Idler Pulley Arm D Lift Cable B Idler Pulley E Lift Hook C PTO Electric Clutch Pulley F Rear Trailing Arms WARNING Stop engine and remove key Do not engage PTO until mower is completely removed or installed and operator is seated MOWER REMOVAL AND INSTALLAT
14. ays operate the engine at full throttle when mowing PROPER MOWING SPEED ENGINE SPEED amp GROUND SPEED Always operate the engine at full throttle when mowing If you hear the engine slowing down you are mowing too fast maintaining a slower ground speed will improve the cutting efficiency of the blades and prevents many com mon cutting problems Select an appropriate ground speed for the thickness and height of the grass you are cutting 3rd gear or slow er for manual gear models or mid range or slower for hydro models If you hear the engine slowing down you are mowing too fast use a slower ground speed HOW MUCH GRASS TO CUT OFF Mow when the grass is 3 4 inches 7 5 10cm long Do not cut off more that 1 2 5cm of grass in a single pass LC 2 6 6 Simplicity 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www simplicitymfg com Copyright 2003 Simplicity Manufacturing Inc All Rights Reserved Printed in USA
15. ble first A Figure 17 2 Remove the battery hold down C and battery 3 Clean the battery compartment with a solution of bak ing soda and water Clean the battery terminals and cable ends with a wire brush and battery terminal cleaner until shiny Reinstall the battery in the battery compartment and secure with the battery hold down C Reattach the battery cables positive cable first B Coat the cable ends and battery terminals with petro leum jelly or non conducting grease LUBRICATE REAR AXLE SHAFTS Service Interval Yearly We recommend removing the rear wheel hubs and lubri cating the axle shafts yearly This prevents the wheel hubs from seizing onto the axle shaft and makes future service easier 1 Turn off the ignition turn off the PTO engage the parking brake and block the front tires Using a jack or chain hoist positioned at the center of the rear frame carefully jack the unit up until the rear tires are approximately 1 2 2 5 5cm off the ground 2 NOTE For overall unit stability during service do not Jack rear end higher than required for wheel removal 3 Support the rear of the unit on jackstands positioned under the rear frame NOTE Your axle assembly may differ slightly from the assembly pictured the quantity of washers is adjusted on a tractor by tractor basis during assembly to allow a small amount of axle end play 4 Remove the hardware retaining the wheel assemb
16. c PTO A Castle Nut E Feeler Gauge switch is turned off B Stop F Brake Disc C Brake Arm G Brake Puck 1 With rider in neutral PTO disengaged and operator in seat start the rider engine 2 Look over the left hand footrest at the mower drive belt Engage the PTO and wait several seconds Disengage the PTO and check the amount of time it takes for the mower drive belt to stop 3 If mower drive belt does not stop within five seconds see your dealer D Cotter Pin H Adjustment Nut 24 Adjustments WARNING Before checking mower shut off PTO and engine Allow all moving parts to stop Remove ignition key then disconnect the spark plug wire and fasten it away from the spark plug Figure 26 Trailing Arms A Spacers B Rear Mower Rollers WARNING Mower blades are sharp Turn the mower drive belt to rotate blades into position or wear protective gloves to protect against injury C Nut D Rear Trailing Arms Figure 27 Controls A Mower Lift Lever B Parking Brake Knob C Ground Speed Control Lever D Clutch Brake Pedal E Dial A Cut Control 2o MOWER ADJUSTMENTS the cut is uneven the mower may need leveling Unequal or improper tire pressure may also cause an uneven cut Make sure tire pressure is correct as speci fied in Checking Tire Pressure To achieve proper mower levelling perform Side To Side Leveling Front To Back Leveling and Transport Height A
17. clamps See warning at beginning of procedure OIL amp FILTER CHANGE Refer to engine owners manual CHECK CHANGE AIR FILTER Refer to engine owners manual REPLACE SPARK PLUG Refer to engine owners manual Regular Maintenance Pit it ln A 20 LUBRICATION Lubricate the rider and mower as shown in Figures 11 16 When a grease gun is shown wipe the fitting clean apply two or three shots of lithium base automotive grease and wipe off excess grease When an oil can is shown wipe the area clean apply a few drops of oil SAE 30 then wipe up drips or spills Figure 14 Rider Lubrication Points Rear Half Gear Model Shown Note On 30 mower grease fitting is on topside of deck Figure 13 Mower Deck Lubrication Points Figure 16 Arbor Lubrication Points 18 Regular Maintenance Figure 17 Battery A Negative Battery Terminal amp Cable B Positive Battery Terminal amp Cable C Hold Down Strap Figure 18 Rear Axle Hardware A Key D Wheel amp Hub B Washer E Retaining Ring C Spacer F Axle Cap BATTERY MAINTENANCE WARNING When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool Cleaning the Battery and Cables Service Interval Every 100 Hours 1 Disconnect the cables from the battery negative ca
18. dal from position A to B disengages the transmission drive and also returns the transmission control lever to neutral from forward speeds Fully depressing the pedal to position B applies the rider brake 2 See Figure 2 Parking brake is applied at pedal posi tion B when parking brake control knob C is pulled up with pedal fully depressed STARTING THE ENGINE 1 Seat yourself on the rider seat in the operating posi tion Set the parking brake using the brake pedal D Figure 3 and parking brake knob B 2 Disengage the PTO clutch 3 Set the throttle to FULL 4 Close the choke NOTE A warm engine may not require choking 5 Insert the ignition key and turn it to START 6 After the engine starts move the engine throttle con trol to SLOW Warm up the engine by running it for at least a minute 7 Set throttle to FULL NOTE In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP Use this method only in emergency situations For nor mal engine shut down follow the procedure given in STOPPING THE TRACTOR WARNING Make certain the area of operation and especially the direction of travel is clear of objects people and animals Always look DOWN AND BEHIND before backing Figure 4 Controls A Mower Lift Lever D Clutch Brake Pedal B Parking Brake Knob E Dial A Cut Control C Ground Speed Control Lever STOPPING THE RIDER 1 Move
19. djustment procedures in order as follows Side To Side Leveling 1 With the mower installed place the rider on a smooth level surface such as a concrete floor Turn the front wheels straight forward 2 Check for bent blades and replace if necessary 3 Loosen nut C Figure 26 so trailing arms are loose Mower must be resting on rollers with no weight on trailing arms Use the Dial A Cut Control E Figure 27 and place mower in mid cut position by aligning front edge of mower lift lever A with number 2 or 3 quadrant scale Make sure mower lift lever is in down position Make sure rear rollers C Figure 28 are on the ground If not refer to Transport Height Adjustment NOTE If rollers do not rest on the ground and 5 necessary to perform transport height adjustment it is necessary to perform transport height adjustment again after all leveling procedures are completed Position blade s side to side and measure distance from outside tip of blade s to ground Measurement should be equal within 1 8 See Figure 28 On left side of mower make sure eccentric nut is in correct position as shown Loosen outside nut A and rotate eccentric nut B so that flat side with hole closest to it is towards the rear Tighten outside nut A while holding eccentric nut B On right side of mower loosen outside nut A Turn eccentric nut B counterclockwise to raise side of mower or c
20. e attachments before refueling removing an attachment making adjustments unless the adjustment can be made from the operator s posi tion 25 When the machine is parked stored or left unattend ed lower the cutting means unless a positive mechanical lock is used 26 Before leaving the operator s position for any reason engage the parking brake disengage the PTO stop the engine and remove the key reduce fire hazard keep the unit free of grass 27 leaves amp excess oil Do not stop or park over dry leaves grass or combustible materials 28 It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arrester meeting any applicable local or state laws Other states or federal areas may have similar laws 4 Always follow the engine manual instructions for storage preparations before storing the tractor for both short and long term periods 5 Always follow the engine manual instructions for proper start up procedures when returning the unit to service 6 Never store the unit or fuel container inside where there is an open flame or pilot light such as ina water heater Allow unit to cool before storing GENERAL OPERATION 1 Read understand and follow all instructions in the manual and on the unit before starting 2 Do not put hands or feet nea
21. ell as part numbers and quantities used Important assembly notes and and torque values are also included For applicable manuals currently available for your model contact our Customer Publications Department at 262 284 8519 Have the information listed in the box below available when phoning in your request Technical manuals can be downloaded from www simplicitymfg com Model Mfg No Your Name Address City State Zip Visa Mastercard No Card Expiration Date 30 Parts amp Accessories REPLACEMENT PARTS Replacement parts are available from your authorized dealer Always use genuine Simplicity Service Parts MAINTENANCE ITEMS Many convenient and helpful service and maintenance items are available from you authorized dealer Some of these items include Tire Sealant Degrimer Degreaser Gas Stabilizer Engine Oil Touch Up Paint Grease Gun Kit 8 oz Grease Tube OPTIONAL ACCESSORIES Gas Can Front Weight Twin Bag Grass Catcher Dump Cart Hour Meter Kit Lawn Care amp Mowing information HOW TO WATER YOUR LAWN The best method of watering a lawn is to imitate a slow soaking rain applying about 1 inch of water HOW TO FERTILIZE YOUR LAWN Fertilizing with a slow release fertiliz er provides missing nutrients which help create slow even growth Remember that over fertilizing can cause harm and that most fertilizing should be applied in the spring so that it will release into
22. enance Section To charge the battery follow the instructions provided by the battery charger manufacturer as well as all warn ings included in the safety rules sections of this book Charge the battery until fully charged until the specific gravity of the electrolyte is 1 250 or higher and the elec trolyte temperature is at least 60 F Do not charge ata rate higher than 10 amps 27 Figure 31 Belt Pattern 307 Mower A Idler Pulley Arm D Front Idler Pulley B Idler Pulley E PTO Pulley C Center Arbor Pulley Electric Clutch SO a T i 1 ft Figure 32 Mower Belt Replacement 34 A Idler Pulley Arm D Capscrews B Idler Pulley E Arbor Cover C PTO Pulley Figure 33 Belt Pattern 34 Mower D Right Arbor Pulley E Left Arbor Pulley A Idler Arm Pulley B Idler Pulley C PTO Pulley 28 Belt Replacement To avoid damaging belts DO NOT PRY BELTS OVER PULLEYS RIDER DRIVE BELT Replacement of the rider drive belt requires removal of the transmission and carrier frame Should the drive belt ever fail contact your dealer for replacement MOWER BELT 30 See Figure 31 Mower does not need to be removed to install a new belt However for easier access mower can be removed following steps in Mower Removal and Installation If mower is not removed place mower in lowest cut ting position Pull idler pulley arm A towards you to relieve belt tensio
23. engine for starting NOTE Never leave the ignition switch in the RUN posi tion with the engine stopped this drains the battery Brake Pedal Depressing the brake pedal applies the tractor brake Ground Speed Lever The tractor s forward ground speed is controlled by the forward ground speed control lever The tractor s reverse ground speed is controlled by the reverse ground speed control pedal Moving the lever forward will increase ground speed Note that the further forward the lever is moved the faster the tractor will travel Parking Brake The parking brake knob is used to lock the parking brake when the tractor is stopped Fully depressing the brake pedal and pulling up on the knob engages the parking brake Refer to page 10 for a full explanation of parking brake functions GENERAL OPERATING SAFETY Be sure to read all information in the Safety and Operation sections before attempting to operate this unit Become familiar with all of the controls and how to stop the unit ADDING FUEL To add fuel 1 Remove the fuel cap A Figure 4 2 Fill the tank Do not overfill Leave room in the tank for fuel expansion Refer to your engine manual for specific fuel recommendations 3 Install and hand tighten the fuel cap CHECKS BEFORE STARTING Check that crankcase is filled to full mark on dipstick See the engine Operator s Manual for instructions and oil recommendations e Make sure all nu
24. entification Tag here 1996 EN 1033 1995 Tested according to EN836 1997 A2 2001 Tested according to 2000 14 CE Safety Rules Information Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment This mowing deck is capable of amputating hands and feet and throwing objects The triangle A in text signifies important cautions or warnings which must be followed 16 Use extra care when loading or unloading the unit into a trailer or truck 17 Always wear eye protection when operating this unit 18 Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should eval uate their ability to operate the riding mower safely enough to protect themselves and others from injury 19 Follow the manufacturer s recommendations for wheel weights or counterweighis 20 Keep in mind the operator is responsible for accidents occurring to other people or property 21 All drivers should seek and obtain professional and practical instruction 22 Always wear substantial footwear and trousers Never operate when barefoot or wearing sandals 23 Before using always visually check that the blades and blade hardware are present intact and secure Replace worn or damaged parts 24 Disengag
25. flation Pressure 10 12 psi 68 82 bar Fuel Tank Material Non Corrosive Polyethylene Capacity 2 Gallons 7 5 L Turning Radius Inside Rear Tire 12 In 30 2 cm DIMENSIONS Overall Length 61 In 155 cm Overall Width w 30 mower 38 5 In 97 8 cm w 34 mower 45 5 In 115 6 cm at rear wheels 33 In 83 8 cm Height at steering wheel 41 In 104 1 cm seat back 35 In 88 9 cm engine cover 28 In 71 1 cm Wheel Base 43 In 109 2 cm Weight appx 13 HP w 34 mower 16 HP w 34 mower Net 405 Ibs 183 kg Net 405 Ibs 183 kg 29 ENGINE 13 HP Intek OHV Briggs amp Stratton Horsepower 13 HP 3400 rom Displacement 21 Cu In 344 cc Electrical 12 Volt 3 Amp D C Battery 230 CCA Air Cleaner Pre Cleaned Air to Paper Filter Oil Capacity 3 Pints 1 42 L 16 HP Command Kohler Horsepower 16 HP 3400 rom Displacement 27 9 Cu In 460 cc Electrical 12 Volt 15 Amp Alternator Battery 230 CCA Oil Capacity 4 Pints 1 9 L TRANSMISSION Hydro Models Type Hydrostatic Lubrication Transmission is a Sealed Unit Ground Speeds Infinite Forward 0 5 2 MPH 0 8 4 km h Reverse 0 2 3 MPH 0 3 7 km h TECHNICAL MANUALS Additional copies of this manual are available as well as fully illustrated parts lists These manuals show all of the product s components in exploded views 3D illustrations which show the relationship of parts and how they go together as w
26. ft lbs 61 75 N m Torque to 45 55 5 Figure 21 Installing The Blade A Wooden Block C Cup Washer B Hex Washer D Capscrew 20 Troubleshooting Adjustments amp Service WARNING To avoid serious injury perform maintenance on the tractor or mower only when the engine is stopped and the parking brake engaged Always remove the ignition key disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance to prevent accidental starting of the engine REMEDY Shift into neutral Place in OFF position If engine is hot allow it to cool then refill the fuel tank Open the CHOKE Wait one minute for automatic reset Replace if defective See your dealer See Normal Care section Recharge or replace Visually check wiring amp replace broken or frayed wires Tighten loose connections Repair or replace see your dealer J 2 9 10 Replace if needed see your dealer 11 Clean and gap or replace See engine manual 12 Drain fuel amp refill with fresh fuel 13 Drain fuel amp replace with fresh fuel 14 Depress pedal Open the CHOKE If problem persists clean the air filter See engine manual See engine manual Clean amp gap or replace See engine manual Check add oil as required See engine manual Clean engine fins blower screen and air cleaner See engine manual Drain exces
27. h for traffic when operating near or crossing roadways TRANSPORTING AND STORAGE 1 When transporting the unit on an open trailer make sure it is facing forward in the direction of travel If the unit is facing backwards wind lift could damage the unit 2 Always observe safe refueling and fuel handling prac tices when refueling the tractor after transportation or storage 3 Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an ignition source such as a furnace water heater etc and cause an explosion Fuel vapor is also toxic to humans and animals TP 600 2459 05 UV SMA WARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally When operating on slopes use additional wheel weights or counterweights See your dealer to determine which weights are available and appropriate for your unit Select slow ground speed before driving onto slope In addition to front and rear weights use extra caution when operating on slopes with rear mounted grass catcher Mow UP and DOWN the slope never across the face use caution when changing directions and DO NOT START OR STOP ON SLOPE CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the mowing activity Never assume that children will remain
28. ion of the brake The main rea sons for loss of control are insufficient tire grip on the ground speed too fast inadequate braking the type of machine is unsuitable for its task lack of awareness of the ground conditions incorrect hitching and load distribution 1 Mow up and down slopes not across Watch for holes ruts or bumps Uneven terrain could 2 overturn the unit Tall grass can hide obstacles 3 Choose a slow speed so that you will not have to stop or change speeds while on the slope 4 Do not mow on wet grass Tires may lose traction 5 Always keep unit in gear especially when traveling down slopes Do not shift to neutral and coast down hill 6 Avoid starting stopping or turning on a slope If tires lose traction disengage the blade s and proceed slowly straight down the slope 7 Keep all movement on slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to rollover 8 Use extra care while operating machines with grass catchers or other attachment they can affect the sta bility of the unit 9 Do not try to stabilize the machine by putting your foot on the ground 10 Do not mow near drop offs ditches or embank ments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge Caves in 11 Do not use grass catchers on steep slopes 12 Do not mow slopes you cannot back up 13 See your authorized dealer for
29. lockwise to lower right hand side of mower NOTE Do not turn eccentric nut more than 1 4 turn in either direction When adjusted beyond 1 4 turn nut will move mower in opposite direction than when starting adjustment 9 When adjustment is correct hold eccentric nut B and tighten nut A to 30 ft lbs Check measurement on both sides of mower Adjustments fm FRONT Viewed from left side FRONT Viewed from right side 2399 Figure 28 Leveling The Mower 486 A Nut B Eccentric Nut C Rear Rollers Correct Max 1 4 Max 1 4 starting position Turn to lower Turn to raise side of mower side of mower Front To Back Leveling 1 Make sure mower is level side to side and that rear rollers are on the ground 2 Position blade s front to back Measure the distance from the ground to front tip of blade s and from ground to rear tip of blade s On 30 mower the front tip should be level to 1 8 3 mm higher than rear tip On 34 mower the front tips should be 1 4 6 mm higher than the rear tips 3 See Figure 29 Loosen jam nut E To lower rear of mower deck loosen nut B which will lengthen level ing rod D To raise rear of deck shorten leveling rod D When proper measurement is obtained tighten nut A against bracket then tighten jam nut E against nut A Figure 29 Front To Back Levelling A Adjustment Nut D Levelling Rod B Rear Nut E Jam N
30. ly to the axle and lubricate the axle shaft using anti seize compound or lithium grease Reinstall the components in reverse order of disas sembly and lower the unit Be sure the key A Figure 18 is in place in the axle keyway Regular Maintenance SERVICING THE MOWER BLADES WARNING For your personal safety do not handle the sharp mower blades with bare hands Careless or improper handling of blades may result in serious injury 1 Remove mower from the rider 2 Blades should be sharp and free of nicks and dents not sharpen blades as described in following steps 3 To remove blade for sharpening use wooden block LOOSEN to hold blade while removing the blade mounting cap screw Figure 19 4 Use a file to sharpen blade to fine edge Remove all nicks and dents in blade edge If blade is severely damaged it should be replaced 5 Balance the blade as shown in Figure 20 Center the blade s hole on a nail lubricated with a drop of oil A balanced blade will remain level 6 Reinstall each blade with the tabs pointing up toward deck as shown in Figure 21 Secure with a capscrew D cup washer C and hex washer B Use a wooden block to prevent blade rotation and torque Capscrews to 45 55 ft lbs 61 75 N m 4 WARNING For your personal safety blade mounting capscrews must each be installed with a hex washer and spring washer then securely tightened Torque blade mounting capscrew to 45 55
31. n Remove belt from idler pulley B and center arbor pulley C Remove belt from front idler pulley D and PTO pul ley E Replace old belt with new belt Make sure V side of belt runs in all pulley grooves except for idler pulley B Check belt pattern as shown Install mower if it was removed and install belt on PTO pulley E 1 MOWER BELT 34 See Figure 32 Mower does not need to be removed to install a new belt However for easier access mower can be removed following steps in Mower Removal and Installation If mower is not removed place mower in lowest cut ting position Push idler pulley arm A Figure 32 away from you to relieve belt tension Remove belt from idler pulley B and PTO pulley C Remove the three capscrews D Figure 31 securing the left hand arbor cover Remove old belt from arbor pulleys and replace with new belt Make sure V side of belt runs in all arbor pulley grooves and flat side of belt runs against idler pulley See Figure 33 for belt pattern Install mower if it was removed and install belt to PTO pulley C Figure 32 Push idler arm and install belt around idler pulley 1 Specifications NOTE Specifications are correct at time of printing and are subject to change without notice CHASSIS Front Wheels Tire Size 13 x 5 00 6 Pneumatic Inflation Pressure 10 12 psi 68 82 bar Rear Wheels Tire Size 16 x 6 50 8 Pneumatic In
32. nd keep equipment in good condition Never tamper with safety devices Check their proper operation regularly and make necessary repairs if they are not functioning properly Keep unit free of grass leaves or other debris build up Clean up oil or fuel spillage Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running unless specified otherwise in the engine man ufacturer s manual Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite Do not spread fuel line clamps further than necessary Ensure clamps grip hoses firmly over the filter after installation Do not use gasoline containing METHANOL gasohol containing more than 10 ETHANOL gasoline addi tives or white gas because engine fuel system dam age could result the fuel tank must be drained it should be drained outdoors Replace faulty silencers mufflers 1 2 CF 4 O1 10 11 All DANGER WARNING CAUTION and instructional messages on your rider and mower should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The safety decals below are on your rider and mower any of these decals are lost or damaged replace them at once See your local dealer for replacements The
33. nts 25 Checks Before 10 Battery Charging 27 Brake Pedal 206 0 11 Rider Drive Belt 666 28 Starting The Engine ocer 11 Mower Belt Replacement 28 Selecting Ground amp Engine 50660 12 506 nnnm 29 Stopping th 12 Parts amp ACCESSOLPICS c ccesscessecneeeneeeneeenseeees 30 Operating the 6 13 Pushing the Rider by Mand inacacnrnn oari 13 Lawn Care amp Mowing Information 6 1 Mower Removal and 518 8100 14 Storage a army Geese nenaeeaseeesee 15 International Symbols LC 8 Regular Maintenance erara aiia 0 8 Maintenance 56060166 16 Checking Tire 76550168 16 Raising the Seat 260 17 Adding 17 NOTE In this manual left and right are referred to as Puel A RARAN 17 seen from the operating position 3 17 Check Change Air 17 Replace Spark 10 17 RE ER 18 Battery Maintenance 19 Cleaning the Battery and Cables 19 Lubricate Rear Axle Shafts ccccccsssssseeeeeeeees 19 Servicing the Mower 013068 20 Identification Numbers Identification Numbers North American Models MF Tractor ID Tag Mower ID Tag 169XXXX ox CEO CE Models En Vibration Whee IA 2 Vibration Seat Simplicity Mfg Inc 4 Port Washington WI USA 5 lt lt When contacting your authorized dealer for replace Mower Deck MFG Number
34. o allow easier turning of the Dial A Cut control 14 Operating the Rider STORAGE WARNING Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an ignition source such as a furnace water heater etc and cause an explosion e Battery life will be increased if it is removed put ina cool dry place and fully charged about once a month the battery is left in the unit disconnect the nega tive cable Before starting the unit after it has been stored Fuel vapor is also toxic to humans and animals e Check all fluid levels Check all maintenance items Before you store your unit for the off season read the Perform all recommended checks and procedures Maintenance and Storage instructions in the Safety found in the engine owner s manual Rules section then perform the following steps Allow the engine to warm up for several minutes Disengage the PTO set the parking brake amp remove before use the key e Perform engine maintenance and storage measures listed in the engine owner s manual This includes draining the fuel system or adding stabilizer to the fuel do not store a fueled unit in an enclosed struc ture see warning 15 Regular Maintenance MAINTENANCE SCHEDULE amp PROCEDURES The following schedule should be followed for normal care of your rider and mower SAFETY ITEMS Before Every5 Every 25 Every Each Hours Hours U
35. oo hot Using wrong weight oil Too much oil in crankcase Dirty air filter Choke not fully open 21 1 OON PROBLEM Engine will not turnover or start Engine starts hard or runs poorly Engine knocks Excessive oil consumption Engine exhaust is black REMEDY Shift in forward or reverse Move into drive position See Drive Belt Replacement See problem and cause below See Brake Adjustment See your dealer Clean as required Replace with correct belt Remove idler pulley clean and lubricate See Brake Adjustment See your dealer Check and tighten any loose connections See Steering Gear Adjustment Check and correct Grease spindles See Lubricating the rider 1 REMEDY Attach or repair See Mower Adjustment 1 1 2 See Normal Care Set to full speed 2 Set ground speed control lever at a slower ground speed See Servicing the Mower Blades Belt oily or worn Clean or replace belt as necessary Clutch may need to be adjusted See Servicing the Mower Blades Set for 3 4 to full throttle Reduce ground speed Adjust carburetor See engine manual Cut tall grass at maximum cutting height during first pass Cut grass with discharge pointing toward previously cut area Tighten to 45 55 ft lbs 61 75 N m AOUN 2 Check and replace as neces
36. or rises off seat with clutch brake pedal NOT fully depressed parking brake OFF OR e Operator rises off seat with PTO engaged NOTE If operator returns to seat before engine stops the engine will re start and electric PTO clutch will re engage NOTE Once the engine has stopped PTO switch must be turned off after operator returns to the seat in order to start the engine Test 4 Blade Brake Check Mower blades and mower drive belt should come to a com plete stop within five seconds after electric PTO switch is turned off If mower drive belt does not stop within five sec onds see your dealer Test 5 Neutral Safety Checks Neutral Gate Check The unit should NOT move when the ground speed control lever is in the Neutral gate Return To Neutral On hydrostatic models the ground speed control lever should return to the neutral gate when the clutch brake pedal is fully depressed WARNING If the unit does not pass a safety test do not operate it See your authorized dealer Under no circumstance should you attempt to defeat the purpose of the safety interlock system Operating the Rider Figure 2 Brake Pedal A Brake Pedal Disengaged B Brake Pedal Engaged C Parking Brake Knob Figure 3 Controls Mower Lift Lever Parking Brake Knob Ground Speed Control Lever Clutch Brake Pedal Dial A Cut Control lt BRAKE PEDAL OPERATION 1 See Figure 2 Depressing the pe
37. orates in the hot afternoon sun HOW HIGH TO MOW THE GRASS Cutting the grass too short causes weak thin grass plants which are easily damaged by dry periods and pests Letting grass grow a bit longer especially when it is hot and dry reduces heat build up preserves needed moisture and protects the grass from heat damage and other problems Cutting off too much at one time shocks the plant s growth system and weakens the grass plants A good rule of thumb is the 1 3 rule to cut no more than one third of the grass height and never more than 1 inch at a time Cut Here On First Pass Cut Here On Second Pass TV 7 LC 1 TP 600 2136 03 UV SMA Lawn Care Mowing Information ee WHEN AND HOW OFTEN TO MOW The time of day and condition of the grass greatly affect the results you ll get when mowing For the best results follow these guidelines Mow when the grass is between 3 4 7 5 10 cm high 6 Mow with sharp blades Short clippings of grass one inch or shorter decompose more quickly than longer blades Sharp mower blades cut grass cleanly and efficiently preventing frayed edges which harm the grass Mow at time of day when the grass is cool and dry Late afternoon or early evening often provide these ideal mowing conditions 6 Avoid mowing after rain or even heavy dew and never mulch when the grass is wet moist grass does not mulch well and clumps beneath the mower deck Note Alw
38. r s Manual Read and understand the Operator s Manual before using this machine Danger Thrown Objects This machine is capable of throwing objects and debris Keep bystanders away Warning Remove Key Before Servicing Remove the key and consult techni cal literature before performing repairs or maintenance Features amp Controls D tree s EEEE 4 Figure 1 Controls CONTROL FUNCTIONS The information below briefly describes the function of individual controls Starting stopping driving and mowing require the combined use of several controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks see the OPERATION section Throttle Control Throttle Choke Control Single Lever Models Twin Lever Models The throttle controls engine speed Move the throttle for ward to increase engine speed and back to decrease engine speed Always operate at FULL throttle The throttle choke lever controls engine speed and choke Move the throttle forward to increase engine speed and back to decrease engine speed Always operate at FULL throttle Move the control fully forward past the detent to close the choke Close the choke for Choke cold starting Open the choke once the engine starts A warm engine may not require choking Twin Lever Models Close the choke for cold starting Open the choke once the engine
39. r rotating parts or under the machine Keep clear of the discharge opening at all times 3 Only allow responsible adults who are familiar with the instructions to operate the unit local regulations can restrict operator age 4 Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade s 5 Be sure the area is clear of other people before mow ing Stop the unit if anyone enters the area 6 Never carry passengers 7 Do not mow in reverse unless absolutely necessary Always look down and behind before and while travel ling in reverse 8 Never direct discharge material toward anyone Avoid discharging material against a wall or obstruc tion Material may ricochet back toward the operator Stop the blade s when crossing gravel surfaces 9 Do not operate the machine without the entire grass catcher discharge guard deflector or other safety devices in place 10 Slow down before turning 11 Never leave a running unit unattended Always disen gage the PTO set parking brake stop engine and remove keys before dismounting 12 Disengage blades PTO when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard 13 Operate the machine only in daylight or good artificial light 14 Do not operate the unit while under the influence of alcohol or drugs 15 Watc
40. rvice locations should be utilized for major service and repair requirements Never attempt to make major repairs on this unit unless you have been properly trained Improper ser vice procedures can result in hazardous operation equipment damage and voiding of manufacturer s warranty On multiple blade mowers take care as rotating one blade can cause other blades to rotate Do not change engine governor settings or over speed the engine Operating the engine at excessive speed can increase the hazard of personal injury Disengage drive attachments stop the engine remove the key and disconnect the spark plug wire s before clearing attachment blockages and chutes performing service work striking an object or if the unit vibrates abnormally After striking an object inspect the machine for damage and make repairs before restarting and operating the equip ment Never place hands near the moving parts such as a hydro pump cooling fan when the tractor is running Hydro pump cooling fans are typically located on top of the transaxle 13 14 15 16 17 18 19 20 21 22 SERVICE AND MAINTENANCE Safe Handling of Gasoline Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline containers Never remove the gas cap or add fuel with the engine running Allow the engine to cool before refueling Never fuel the machine indoors Never store the
41. s oil Clean air filter See engine manual Open CHOKE If problem persists check air filter and carburetor adjustments See engine manual 1 OON TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment prolonged or constant use may eventually require that service be performed to allow it to continue operating properly The troubleshooting guide below lists the most common problems their causes and remedies See the information on the following pages for instruc tions on how to perform most of these minor adjustments and service repairs yourself If you prefer all of these procedures can be performed for you by your local authorized dealer TROUBLESHOOTING THE RIDER CAUSE Ground speed control lever not in neutral start position PTO electric clutch switch in ON position Out of fuel Engine flooded Circuit breaker tripped Battery terminals require cleaning Battery discharged or dead Wiring loose or broken Solenoid or starter motor faulty 1 2 9 10 Safety interlock switch faulty 11 Spark plug s faulty fouled or incorrectly gapped 12 Water in fuel 13 Old stale gas 14 Brake pedal not depressed Fuel mixture too rich Carburetor adjusted incorrectly Spark plug s faulty fouled or incorrectly gapped Low oil level Using wrong grade oil Engine running t
42. sary Remove sharpen and balance blade s See Servicing the Mower Blade s See Belt Replacement Repair or replace See your dealer See your dealer Replace Troubleshooting Adjustment amp Service Troubleshooting the Rider Continued CAUSE Ground speed control lever in neutral Transmission release lever in push position Belt is broken Drive belt slips Brake is not fully released Clutch is out of adjustment Pulleys or belt greasy or oily Belt stretched or worn Idler pulley pivot bracket frozen in declutched position Brake is incorrectly adjusted Internal brake disc on transaxle worn Steering linkage is loose Improper tire inflation Spindle bearings dry 1 2 1 OAO 2 3 PROBLEM Engine runs but rider will not drive Rider drive belt slips Brake will not hold Rider steers hard or handles poorly TROUBLESHOOTING THE MOWER CAUSE 1 Lift cable not properly attached or damaged Mower not leveled properly 1 2 Rider tires not inflated equally or properly Engine speed too slow 2 Ground speed too fast Blades dull and require sharpening Mower drive belt slipping Check PTO Electric Clutch Adjustment Blades not properly fastened to arbors Engine speed too slow Ground speed too fast Carburetor not adjusted properly Cutting height
43. se Check Satay CheckTracorBrkes TR SLA 1 Stopping Time TRACTOR MAINTENANCE ITEMS Before Every 5 Every 25 Every Spring Hours Hours amp Fall 0 06 OleanBatery amerre 0 7 S 8 ENG Before Every 5 Every 25 Every Hours TT Engine Arte Check re ee 5 Inspect Spark Plug s Check Replace Fuel Filter Refer to engine owner s manual Change original engine oil after initial break in period More often in hot over 85 F 30 C weather or dusty operating conditions Service after the first 50 hours of operation then every 250 hours of operation Service after the first 25 hours of operation then every 250 hours of operation See you dealer CHECK TIRE PRESSURES Tire Pressure should be checked periodically and main tained at the levels shown in the chart Note that these pressures may differ slightly from the Max Inflation stamped on the side wall of the tires The pressures shown provide proper traction improve cut quality and extend tire life Te 77 Pressure 7 10 12 psi 68 82 bar Rear 10 12 psi 68 82 bar Figure 9 Checking Tire Pressure 16 Regular Maintenance Figure 10 Engine Compartment A Fuel Tank B Ignition Switch C Battery D Throttle Choke Cable E PTO Switch
44. se labels are easily applied and will act as a constant visual reminder to you and others who may use the equipment to follow the safety instructions necessary for safe effective operation CE MODELS Decal Operating Instructions CE Models Part No 1726336 Decal Danger Rotating Blades Part No 1720389 ALL MODELS r 6 A o 6 0 2 1 BY 0 TEES Decal Ignition Switch Decal Transmission Release Positions Part No 1726341 Part No 1722806 Safety Decals SAFETY DECALS This unit has been designed and manufactured to pro vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec tively we have placed several safety labels on the unit to remind you of this important information while you are operating your unit NORTH AMERICAN MODELS DANGER e READ OPERATOR S MANUAL S ROTATING BLADES CUT e KNOW LOCATION AND FUNCTION OF ALL CONTROLS OFF ARMS AND LEGS e KEEP SAFETY DEVICES GUARDS SHIELDS amp STOP MOWER WHEN SWITCHES IN PLACE AND WORKING CHILDREN ARE NEAR REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE e DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND NO RIDERS IREY FALL OER NEVER CARRY CHILDREN EVEN WITH BLADES OFF e LOOK DOW
45. starts A warm engine may not require chok ing Move the lever forward to close the choke Features amp Controls 0 Mower Height of Cut Adjustment The cutting height adjustment knob controls the mower cutting height The cutting height is infinitely adjustable between 1 and 3 3 4 Seat Adjustment Lever The seat can be adjusted forward and back Move the lever position the seat as desired and release the lever to lock the seat into position tes Attachment Lift Control Lever When using the mower deck lift the deck off the ground while transporting to and from the job site DO NOT cut with the mower in the raised transport position Fuel Tank To remove the cap turn counterclockwise wa PTO Switch The PTO Power Take Off switch engages and disen gages attachments that use the PTO To engage the PTO pull UP on the switch Push DOWN to disengage Note that the operator must be seated firmly in the trac tor seat for the PTO to function Transmission Release Valve Lever The transmission release valve lever deactivates the transmission so that the tractor can be pushed by hand See PUSHING THE TRACTOR BY HAND for opera tional information Ignition Switch The ignition switch starts and stops the engine it has three positions or RUN Stops the engine and shuts off the electrical system Allows the engine to run and powers the electrical system START Cranks the
46. the ground speed control lever C Figure 4 into the NEUTRAL position to make a gradual stop To make a more rapid stop depress the brake pedal D Figure 4 NOTE The ground speed control lever will return to neutral from forward automatically when the clutch brake pedal is depressed 2 Engage the parking brake by fully depressing brake pedal and pulling up on parking brake knob B Figure 4 3 Use the PTO switch G Figure 1 to disengage the PTO 4 Set the engine throttle M Figure 1 to 1 2 throttle setting and allow the engine to idle for 20 seconds Stopping a hot engine too fast may cause engine damage 5 Turn key C Figure 1 to OFF and remove it 12 Operating the Rider SELECTING GROUND amp ENGINE SPEED Ground speed is selected by depressing the clutch brake pedal D Figure 4 and moving the control lever C Figure 4 to the appropriate speed selection If the ter rain is rough hilly or sloping use first or second gear If the grass is wet or over 3 76mm high use full engine speed with slow ground speed so the mower will have enough power to cut the grass 1 If you are ready to mow lower the mower from the transport position using lever A Figure 4 and set the mowing height using the Dial A Cut Control E Figure 4 2 Set the engine throttle for full speed Use the PTO switch to engage the PTO 4 Release the parking brake by depressing the clutch brake pedal and pushing knob
47. ts bolts screws and pins are in place and tight Adjust the seat position and make certain you can reach all controls from operator s position Fill the gasoline tank with fresh fuel Refer to engine manual for fuel recommendations e Make certain proper wheel or counterweights are installed if required and use extra caution if you will be operating the unit on sloping ground Operating the Rider SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches and other safety devices These safety systems are present for your safety do not attempt to bypass safety switches and never tamper with safety devices Check their operation regularly Operational SAFETY Checks Your unit is equipped with a seat switch safety system Check the seat switch operation every fall and spring with the following tests Test 1 Engine should NOT crank if any of the following conditions exist e Transmission lever is OUT of Neutral OR e PTO switch is engaged ON OR e Clutch brake pedal is NOT fully depressed Test 2 Engine SHOULD crank if ALL of the following conditions are met e Transmission lever is IN neutral AND e PTO switch is NOT engaged AND e Clutch brake pedal IS fully depressed Test 3 Engine should SHUT OFF if any of the following conditions exist e Operator rises off seat with transmission in gear control lever out of the neutral gate AND clutch brake pedal NOT depressed OR e Operat
48. ut C Bracket 26 Adjustments Figure 30 Transport Height Adjustment C Nut D Rear Trailing Arms A Spacers B Rear Mower Rollers Transport Height Adjustment Transport height should be adjusted so that rear mower rollers are 1 8 1 4 3 6 m above ground when mower lift lever is in transport position To adjust perform both mower leveling procedures first then do the following procedure See Figure 30 1 Park rider on a flat level surface 2 Adjust Dial A Cut control so that front edge of mower lift lever is aligned with 2 3 4 mark 34 mower or at 3 mark 30 mower on the quadrant scale 3 Loosen nut C and position spacer A against rear trailing arms D Position both the left and right side spacers against trailing arms 4 Tighten nut C securely 5 Place mower lift lever in transport position Rear mower rollers should be 1 8 1 4 off ground If not repeat steps 2 4 BATTERY CHARGING WARNING Keep open flames and sparks away from the battery the gases coming from it are highly explosive Ventilate the battery well during charging A dead battery or one too weak to start the engine may be the result of a defect in the charging system or other electrical component If there is any doubt about the cause of the problem see your dealer If you need to replace the battery follow the steps under Cleaning the Battery amp Cables in the Regular Maint
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