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Snapper 2167518B Lawn Mower User Manual

Contents

1. 15 Foot Pedal Adjustment uu sasa 15 Starting NEvENGING wesc Ak Sa aS AQ au Na 16 Stopping the Rider 16 Pushing the Rider by Hand 16 Zero Turn Driving Practice 17 MOWING u suu Dua u sss 19 Mowing Reccomendations a 19 Mowing Meftl0 8 _ u u aanshasakassaska 20 Attaching Traller u denii 21 Regular Maintenance 22 Maintenance Schedule a a 22 Checking Adding Fuel 23 F 0 PHDI0I S up k AEE ETE EET S ET EAEE 23 Oil amp Filter Chang Grenis uuu unu a 23 Lubrieati0m uu asaeasapavsasawaqanas wasps aaa 24 Check Transmission Oil Level 25 Transmission Oil Filter Change 25 Servicing the Mower Blades aa 26 Ground Speed Control Lever Adjustment 28 Speed Balancing Adjustment a 28 Neutral AdJUstfWQ08n0t uuu u ua uaassssswasas 28 Parking Brake Adjustment_ 29 Return to Neutral Adjustment 30 Deck
2. Loosen the nuts and allow the rear of the deck to rest on the 2 x 4 s and 1 4 spacers Slide the chains down in the slots until the chains are tight and tighten the nuts See Figure 39 Remove all 2 x 4 blocks and spacers from under the mower deck Regular Maintenance Figure 39 Hanger Chain Adjustment 31 CALATE UTAT O S G S a S Regular Maintenance Mower Belt Replacement 36 Deck Models NOTICE To avoid damaging belts DO NOT PRY BELTS OVER PULLEYS 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key 2 Lower the mower deck to its lowest cutting position and remove the mower deck guards 3 Using a 1 2 breaker bar place the square end in the square hole located in the end of the idler arm A Figures 40 Carefully rotate the breaker bar CLOCKWISE which will relieve the tension on the belt exerted from the idler arm WARNING Use extreme caution when rotating the idler arm with the breaker bar due to the increased tension in the spring as the idler arm is being rotated Injury may result if the breaker bar is prematurely released while the spring is under tension 4 Slide the drive belt over the edge of the stationary idler pulley B Carefully release the tension on
3. 13 L i Operation Check Tire Pressures Tire pressure should be checked periodically and maintained at the levels shown in the chart Note that these pressures may differ slightly from the Max Inflation stamped on the side wall of the tires The pressures shown provide proper traction improve cut quality and extend tire life Tire Pressure Front 40 psi 2 76 bar Rear 15 psi 1 03 bar Seat Adjustment See Figure 5 The seat can be adjusted forward and backward Move the lever towards the left position the seat as desired and release the lever to lock the seat into position 14 Figure 5 Seat Adjustment A Seat Adjustment Lever www SnapperPro com Mowing Height Adjustment The cutting height adjustment pin A Figure 6 controls the mower cutting height The cutting height is adjustable between 1 1 2 3 37 cm and 4 1 2 11 47 cm in 1 4 0 64 cm increments 1 Depress the deck lift foot pedal B until it locks into the 4 1 2 11 47 cm position 2 Place the cutting height adjustment pin in the desired cutting height 3 Depress the deck lift foot pedal then push the lock lever C toward the right to release the lock 4 Release the deck lift foot pedal until it comes to rest against the cutting height adjustment pin Foot Pedal Adjustment The deck lift foot pedal can be adjusted to accommodate the operator s h
4. EZ ep L i Operation When and How Often to Mow The time of day and condition of the grass greatly affect the results you ll get when mowing For the best results follow these guidelines 1 Mow when the grass is between three and five inches high 2 Mow with sharp blades Short clippings of grass one inch or shorter decompose more quickly than longer blades Sharp mower blades cut grass cleanly and efficiently preventing frayed edges which harm the grass 3 Mow at time of day when the grass is cool and dry Late afternoon or early evening often provide these ideal mowing conditions 4 Avoid mowing after rain or even heavy dew and never mulch when the grass is wet moist grass does not mulch well and clumps beneath the mower deck Mowing Patterns Always start mowing on a smooth level area The size and type of area to be mowed will determine the best mowing pattern to use Obstructions such as trees fences and buildings and conditions such as slopes and grades must also be considered 1 Cut long straight strips overlapping slightly 2 Where possible change patterns occasionally to eliminate matting graining or a corrugated appearance 3 Fora truly professional cut mow across the lawn in one direction then recut the lawn by mowing perpendicular to the previous cut Note Always operate the engine at full throttle when mowing If you hear the engi
5. Operation regularly Disengage drives lower implement set parking brake stop engine and remove key or disconnect spark plug wire Wait for all movement to stop before adjusting Cleaning or repairing Clean grass and debris from cutting units drives mufflers and engine to prevent fires Clean up oil or fuel spillage Let engine cool before storing and do not store near flame Stop and inspect the equipment if you strike an object 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Operator Safety Repair if necessary before restarting Park machine on level ground Never allow untrained personnel to service machine Use jack stands to support components when required Carefully release pressure from components with stored energy Disconnect battery or remove spark plug wire before making any repairs Disconnect the negative terminal first and the positive last Reconnect positive first and negative last Use care when checking blades Wrap the blade s or wear gloves and use caution when servicing them Only replace blades Never straighten or weld them Keep hands and feet away from moving parts If possible do not make adjustments with the engine running Charge batteries in an open well ventilated area away from spark and flames Unplug charger before connecting or disconnecting from battery Wear protective clothes and use insulated tools Grass catch
6. C Mower Blade Air Lift Points Up For Installation D 4X4 Wooden Block 27 sb S G S a S Regular Maintenance Ground Speed Control Lever Adjustment The control levers can be adjusted in three ways The alignment of the control levers the placement of the levers how close the ends are to one another and the height of the levers can be adjusted To Adjust the Handle Alignment Loosen the mount bolts A Figure 32 and pivot the lever s B to align with each other To Adjust the Handle Placement Loosen the jam nuts and adjust the placement bolt C Figure 33 in or out to properly adjust the lever end spacing To Adjust the Handle Height Remove the mounting hardware and reposition the handle either up or down from its original position You will need to readjust the handle alignment as described above Speed Balancing Adjustment If the rider veers to the right or left when the ground speed control levers are in the maximum forward position the top speed of each of these levers can be balanced by turning the adjustment bolt s A Figure 33 Only adjust the speed of the wheel that is traveling faster To Reduce the Speed of the Faster Wheel 1 Loosen the securing nut 2 Turn the top speed adjustment bolt COUNTER CLOCKWISE to reduce the speed 3 Retighten the securing nut when adjustment is complete A WARNING DO NOT adjust the tractor for a faster overall speed forw
7. If it is misused or not properly maintained it can be dangerous Remember you are responsible for your safety and that of those around you Use common sense and think through what you are doing If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen ask a professional contact your local authorized dealer READ THE MANUAL The operator s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation Safe operating techniques an explanation of the product s features and controls and maintenance information is included to help you get the most out of your equipment investment Be sure to completely read the Safety Rules and Information found on the following pages Also completely read the Operation section CHILDREN Tragic accidents can occur with children Do not allow them anywhere near the area of operation Children are often attracted to the unit and mowing activity Never assume that children will remain where you last saw them If there is a risk that children may enter the area where you are mowing have another responsible adult watch them 2 www SnapperPro com Operator Safety SLOPE OPERATION Operation on slopes can be dangerous Using the unit on a slope that is too steep where you do not have adequate wheel traction and control can cause sliding loss of st
8. DECK Timed Spindle Drive Belt 5049238 Deck Drive Belt 5101121 Mower Blade 5021227 48 MOWER DECK Deck Drive Belt 5101301 Mower Blade 5020843
9. Rod Timing Adjustment 31 Deck Leveling Adjustment a 31 Mower Belt Replacement uu 32 Hydraulic Pump Drive Belt Replacement 35 Battery MaImuenan0e u uu u n aasan 36 Battery S rviCe uu uu aaa aassassss asawa asawa shak asawa sua 37 SIOA OO eer eer ee ere re 39 Starting After Long Term Storage 39 Troubleshooting u 40 Troubleshooting the Rider 40 Troubleshooting the Mower 41 Troubleshooting Common Cutting Problems 42 SD80IfICali0llS L uuu aus ma i a 43 Slope Identification Guide 44 NOTE In this manual left and right are referred to as seen from the operating position uoijeiadg e ep D o ep Huljooysajgnody STAT BETES Operator Safety Operator Safety Safety Rules and Information OPERATING SAFETY Congratulations on purchasing a superior quality piece of lawn and garden equipment Our products are designed and manufactured to meet or exceed all industry standards for safety Do not operate this machine unless you have been trained Reading and understanding this operator s manual is a way to train yourself Power equipment is only as safe as the operator
10. de incindo Peligro del Mantenga la unidad libre de pasto hojas y aceite excesivo mon xido de NO cargue combustible mientras el motor est caliente o encendido ie 3 carbono PARE el motor y permita para fresco por por lo menos 3 minutos antes de El motor emitir venenoso cargar combustible 4 NO cargue combustible en espacios cerrados como remolques cocheras u menande ce carton gas Limpie el combustible que se derrame NO fume mientras opere esta m quina otras reas cerradas del extractor nico operar al aire libre S100708 www SnapperPro com Safety Interlock System This unit is equipped with safety interlock switches These safety systems are present for your safety do not attempt to bypass safety switches and never tamper with safety devices Check their operation regularly Operational SAFETY Checks Test 1 Engine should NOT crank if e PTO switch is engaged OR e Parking brake is not engaged OR e Ground speed control levers are not in the NEUTRAL position Test 2 Engine SHOULD crank if PTO switch is NOT engaged AND e Parking brake is engaged AND e Ground speed control levers are locked in the NEUTRAL position Test 3 Engine should SHUT OFF if Operator rises off seat with PTO engaged OR e Operator rises off seat with parking brake disengaged e Operator moves ground speed control levers out of their neutral positions before disengaging parkin
11. edge of the stationary idler pulley B Carefully release the tension on the breaker bar 5 Remove the old belt and replace with a new one Make sure the V side of the belt runs in the pulley grooves Figure 44 6 Install the drive belt on the PTO pulley the spindle pulleys and all idler pulleys except the stationary pulley B Figure 43 Carefully rotate the breaker bar CLOCKWISE and install the belt on the stationary idler pulley B Carefully release the tension on the breaker bar 7 Reinstall the mower deck guards 8 Run the mower under no load condition for about 5 minutes to break in the new belt 34 Figure 43 Mower PTO Belt A Idler Arm B Stationary Idler Pulley Figure 44 Mower PTO Belt Routing A Spindle Pulley B PTO Drive Belt C Spring loaded Idler Pulley D Stationary Idler Pulley www SnapperPro com Hydraulic Pump Drive Belt Replacement 9 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PT0 engage the parking brake turn off the engine and remove the ignition key 6 2 Remove the PTO drive belt see MOWER BELT REPLACEMENT for removal instructions 3 Loosen and remove the crankshaft bolt C Figure 45 and the PTO clutch B from the engine crankshaft A WARNING i STORED ENERGY DEVICE Improper release of the belt tension spring can result in personal injury Use extreme caution when removing this spring Regular M
12. engages and disengages the mower Pull UP on the switch to engage and push DOWN to disengage AR Deck Lift Pedal Cutting Height i net 2 a adjustment Pin amp Deck Lift Lock Lever These control the cutting height of the mower deck Depress the pedal until it locks into the 4 1 2 11 47 cm position Place the adjustment pin in the desired cutting height and release the lift lock lever lt Throttle Control The throttle controls engine speed Move the throttle forward to increase engine speed and back to decrease engine speed Always operate at FULL throttle Choke Close the choke for cold starting Open the choke once the engine starts A warm engine may not require choking Pull the knob UP to close the choke Push to knob DOWN to open the choke H Hour Meter Maintenance Reminder Measures the time of the PTO being engaged The hour meter measures the number of hours the PTO has been engaged The hour meter will flash an initial oil change indicator at 5 hours and a lubrication reminder every 50 hours These reminders display for approximately two hours and will automatically reset themselves Note The hour meter will register the passage of time only when the PTO is engaged The hour meter has a self contained power source so the total hours are always visible 12 Ey Fuel Tank Cap To remove the cap turn counterclockwise Kal Fuel Level Gauge Displays the fuel level in the tank Transmission 0il F
13. explode If a frozen battery is suspected examine all fill vents on the battery If ice can be seen or if the electrolyte fluid cannot be seen do not attempt to start with jumper cables as long as the battery remains frozen 38 WARNING For your personal safety use extreme care when jump starting Never expose battery to open flame or electric spark battery action generates hydrogen gas which is flammable and explosive Do not allow battery acid to contact skin eyes fabrics or painted surfaces Batteries contain a sulfuric acid solution which can Cause serious personal injury or property damage When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool To avoid engine damage do not disconnect battery while engine is running Be sure terminal connections are tight before starting www SnapperPro com Storage Temporary Storage 30 Days 0r Less Remember the fuel tank will still contain some gasoline so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source Fuel vapor is also toxic if inhaled so never store the unit in any structure used for human or animal habitation Here is a checklist of things to do when storing your unit temporarily or in between uses e Keep the unit in an area away from where children may come into contac
14. inward Forward Travel Practice Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If necessary top speed can be balance adjusted see the Speed Balancing Adjustment in the Adjustments section near the back of this manual Forward Travel Figure 10 Forward Travel Operation Smooth Travel The lever controls of the Zero Turn rider are responsive The BEST method of handling the ground speed control levers is in three steps as shown in Figure 9 FIRST place your hands onto the levers as shown SECOND to go forward gradually push the levers forward with your palms THIRD to speed up move the levers farther forward To slow down smoothly slowly move the levers toward neutral Figure 9 Move Control Levers Gradually Reverse Travel Practice LOOK DOWN amp BEHIND then gradually move both ground speed control levers evenly BACK from neutral Slow down and repeat NOTE Practice backing up for several minutes before attempting to do so near objects The rider turns sharply in reverse as well as forward and backing up straight takes practice Reverse Travel Figure 11 Reverse Travel 17 KJ ep D L i Operation Practice Turning Aroun
15. is achieved 4 Pull the ground speed control lever rearward and release to check position again Adjust as necessary to align the ground speed control levers with the notches in the neutral lock plate NOTE This adjustment should not be performed while the machine is running 30 Figure 35 Return to Neutral Adjustment A Jam Nuts B Neutral Return Rod www SnapperPro com Deck Rod Timing Adjustment 1 Park the machine on a flat level surface Disengage the PTO engage the parking brake turn off the engine and remove the ignition key Rear tires must be inflated to 15 psi 1 03 bar front tires to 40 psi 2 76 bar To check the lift rod timing measure and record the distance between the lift pivots and the rod pivots Repeat for other side of unit See Figure 36 If the measurements for the rods are equal no further adjustment is required If the measurements are NOT equal greater than 1 8 3 17 mm difference adjustment is required continue with Step 4 Lock the deck lift pedal in the 4 1 2 11 47 cm position Remove the cutting height adjustment pin and lower the mower deck To ensure that the deck is in the lowest position push the pedal by hand towards the rear of the unit and install the height adjustment pin in the 3 7 6 cm position to hold in place Block up the mower deck until all hanger chains are slack Refer to Figure 38 See Figure 37 To adjust
16. it will position the stationary idler pulley and the chevron belt idler pulley B amp C Figure 40 in the correct position Tighten the hardware that secures the stationary idler pulley and the chevron belt idler pulley to the cutter deck Reinstall the mower deck guards Run the mower under no load condition for about 5 minutes to break in the new belt Regular Maintenance Figure 42 Blade Alignment 36 Models 33 D 9 D 1 o ep O S p oh S Regular Maintenance Mower Belt Replacement 48 Deck Models NOTICE To avoid damaging belts DO NOT PRY BELTS OVER PULLEYS 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key 2 Lower the mower deck to its lowest cutting position and remove the mower deck guards 3 Using a 1 2 breaker bar place the square end in the square hole located in the end of the idler arm A Figures 43 Carefully rotate the breaker bar CLOCKWISE which will relieve the tension on the belt exerted from the idler arm A WARNING Use extreme caution when rotating the idler arm with the breaker bar due to the increased tension in the spring as the idler arm is being rotated Injury may result if the breaker bar is prematurely released while the spring is under tension 4 Slide the drive belt over the
17. more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the better your control of the Zero Turn will be Figure 14 Executing an End Of Row Turn 18 www SnapperPro com Mowing 1 Engage the parking brake Make sure the PT0 switch is disengaged the ground speed control levers are locked in the NEUTRAL position and the operator is on the seat 2 Start the engine see Starting The Engine 3 Set the mower cutting height see Mowing Height Adjustment 4 Set the throttle to FULL 5 Engage the PTO by pulling up on the PTO switch 6 Begin mowing See Mowing Recommendations for tips on mowing patterns lawn care and trouble shooting information 7 When finished shut off the PTO by pushing the PTO switch down completely 8 Stop the engine see Stopping The Rider and Engine Mowing Recommendations Several factors can affect how well your machine cuts grass Following proper mowing recommendations can improve the performance and life of your machine Height of Grass Often cutting height is a matter of personal preference Typically you should mow the grass when it is is between three and five inches high The proper cutting height range for a specific lawn will depend upon several factors including the type of grass the amount of rainfall the prevailing temperature and the lawn s overall condition Cutting the gr
18. the information you will need to have your Ferris mower repaired in the unlikely event that a breakdown covered by this limited warranty should occur Owner s Responsibilities As a condition to our obligations under this limited warranty you shall have read the operator s manual and you shall have completed and submitted to Ferris within 20 days from the date of purchase the Ferris Product Registration You must properly service and maintain your Ferris product as described in the operator s manual Such routine maintenance whether performed by a dealer or by you is at your expense The Ferris equipment including any defective part covered by this limited warranty must be returned to an authorized Ferris dealer within the warranty period for warranty service This limited warranty extends only to equipment operated under normal conditions and in accordance with Ferris instruc tions Warranty Start Date The limited warranty coverage begins on the day you buy your new Ferris commercial mowing equipment An authorized Ferris dealer will assist you in filling out a Ferris Product Registration with specific information for the model you purchase and your personal information which must be returned to Ferris Limited Warranty The limited warranty set forth below is a written guarantee by Ferris during the warranty period to repair or replace parts which have a substantial defect in materials or workmanship The warranty is limited because it
19. the lift rod loosen the jam nut on the front clevis then remove the 1 2 clevis pin fastening the clevis to the lift pivot arm Turn the clevis clockwise to shorten the distance between the rod pivots or counterclockwise to lengthen the distance between the rod pivots Reinstall the clevis on the lift pivot arm and secure with the 1 2 clevis pin previously removed Tighten the jam nut against the clevis Remove the blocks from the under the mower deck Remove the cutting height adjustment pin from in front of the deck lift pedal arm Lift mower deck and reinstall adjustment pin in desired mowing height Deck Leveling Adjustment NOTE Before adjusting the deck level the deck lift rod timing must be checked and or adjusted 1 Park the machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake Rear tires must be inflated to 15 psi 1 03 bar front tires to 40 psi 2 76 bar Lock the deck lift pedal in the 4 1 2 11 47 cm position Place the deck height adjustment pin in the 4 position and lower the deck lift pedal until the arm contacts the pin Place 2 x 4 blocks under each corner of the mower deck with the 3 1 2 sides being vertical Place a 1 4 0 64 cm thick spacer on top of the rear 2 x 4 blocks See Figure 38 Adjust the front eyebolts until the chains are tight and the deck is still resting on the 2 x 4 s Tighten the jam nuts See Figure 39
20. 28 and the notch C is 25 6 35 mm deep or greater 4 Mower Blade Cutting Edge i B Square Corner C Mower blade is bent or broken C Air Lift 3 If the cutting edges are not sharp or have nicks sharpen D Wear Measurement DISCARD Mower Blade If greater the blades See Sharpening the Mower Blades than 5 12 7 mm A gt lt Figure 28 inspecting the Mower Blade Air Lifts A New Mower Blade B Mower Blade at Wear Limit A notch begins to form C Mower Blade in Dangerous Condition Notch measures 25 6 35 mm or greater DO NOT USE Replace with new mower blade 26 4 fob S a a S www SnapperPro com Regular Maintenance Sharpening the Mower Blade 44 CAUTION Avoid injury Mower blades are sharp u e Always wear gloves when handling the mower d blades i e Always wear safety eye protection when grinding 1 Sharpen the mower blades with grinder hand file or Figure 29 Sharpening the Mower Blade electric blade sharpener A Mower Blade Bevel 2 Sharpen the mower blade by removing an equal amount B Mower Blade Cutting Edge of material from each end of the mower blade 3 Keep the original bevel A Figure 29 when grinding DO NOT change the mower blade bevel 4 The mower blade should have a maximum 1 64 0 40 mm cutting edge B or less 5 Balance the mower blades before installing Balancing the Mower Bla
21. ENT RIDE ON UNITS Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 2 Follow the manufacturer s recommendations for weight limit for towed equipment and towing on slopes See attaching a trailer under OPERATION Never allow children or others in or on towed equipment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop Do not shift to neutral and coast down hill CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the mowing activity Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of another responsible adult 2 Be alert and turn unit off if children enter the area 3 Before and during reverse operation look behind and 4 co NOD on on A C down for small children Never carry children even with the blade s off They may fall off and be seriously injured or interfere with safe unit operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine 5 Never allow children to operate the unit 6 Use extra care when approaching blind corners shrubs trees or other objects that may o
22. Filter Output P Maximum Weight 440 Ibs 200 Kg per axle 26 HP Briggs amp Stratton on Axle Make Briggs amp Stratton Model 44P777 0124 G1 DIMENSIONS Horsepower 26 3600 rpm Displacement 44 2 Cu in 724 cc read a 68 1 3 cm Electrical System 12 Volt Starter 16 amp Alternator s i 36 Model 37 94 cm Battery 340 CCA 48 Model 49 125 cm Oil Capacity 2 0 US qt 1 9 L w Filter Height 43 109 cm Weight apx 750 Ibs 340 kg CHASSIS Fuel Tank Capacity 8 Gallons 30 3 L Rear Wheels Tire Size 20 x 7 00 10 36 Model Tire Size 20 x 8 00 10 48 Model Inflation Pressure 15 psi 1 03 bar Front Wheels Tire Size 11 x 4 00 5 Inflation Pressure 40 psi 2 76 bar Engine Power Rating Information The gross power rating for individual gas engine models is labeled in accordance with SAE Society of Automotive Engineers code J1940 Small Engine Power amp Torque Rating Procedure and rating performance has been obtained and corrected in accordance with SAE J1995 Revision 2002 05 Torque values are derived at 3060 RPM horsepower values are derived at 3600 RPM Actual gross engine power will be lower and is affected by among other things ambient operating conditions and engine to engine variability Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment the gas engine will not develop the rated gr
23. Long Term Storage Before starting the unit after it has been stored for a long period of time perform the following steps 1 Remove any blocks from under the unit 2 Install the battery if it was removed 3 Unplug the exhaust outlet and air cleaner 4 Fill the fuel tank with fresh gasoline See engine manual for recommendations 5 See engine owner s manual and follow all instructions for preparing engine after storage 6 Check crankcase oil level and add proper oil if necessary If any condensation has developed during storage drain crankcase oil and refill 7 Inflate tires to proper pressure Check fluid levels 8 Start the engine and let it run slowly DO NOT run at high speed immediately after starting Be sure to run engine only outdoors or in well ventilated area 39 D 9 D 1 o ep oS i E 2 L Troubleshooting Troubleshooting Troubleshooting Chart A WARNING While normal care and regular maintenance will extend the life of your equipment prolonged or constant use may eventually require that service be performed to allow it to continue operating properly The troubleshooting guide below lists the most common problems their causes and remedies See the information on the following pages for instructions To avoid serious injury perform maintenance on the tractor or mower only when the engine is stopped and the parking brake engage
24. P ON SLOPE Mow across slopes not up and down Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the unit Tall grass can hide obstacles Use slow speed Choose a slow speed so that you will not have to stop or change speed while on the slope Use extra care with grass catchers or other attachments These can change the stability of the unit Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction See your authorized dealer for recommendations of available weights to improve stability N m Aa wh Do Not 1 Avoid starting stopping or turning on a slope If tires lose traction i e machine stops forward motion on a slope disengage the blade s PTO and drive slow off the slope 2 Do not turn on slopes unless necessary and then turn slowly and gradually uphill if possible Never mow down slopes 3 Do not mow near drop offs ditches or embankments The operator could lose footing or balance or mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced footing or traction could cause sliding Do not try to stabilize the unit by putting your foot on the ground ride on units Do not mow excessively steep slopes Do not use grass catcher on steep slopes Do not mow slopes if you cannot back up them ee EQUIPM
25. RRANTY OF FITNESS FOR A PARTICULAR PURPOSE FERRIS SHALL NOT BE LIABLE TO THE PURCHASER OR TO ANYONE CLAIMING UNDER THE PURCHASER FOR ANY OTHER OBLIGATIONS OR LIABILITIES INCLUDING BUT NOT LIMITED TO OBLIGATIONS OR LIABILI TIES ARISING OUT OF BREACH OF CONTRACT OR WARRANTY NEGLIGENCE OR OTHER TORT OR ANY THEORY OF STRICT LIABILITY WITH RESPECT TO FERRIS PRODUCTS OR FERRIS ACTS OR OMISSIONS OR OTHERWISE It is the express wish of the parties that this agreement and any related documents be drafted in English Il est la volont expresse des parties que cette convention et tous les documents s y rattachent soient r dig s en anglais SMAPPER TM Product Specifications ENGINE 19 HP Kawasaki Make Kawasaki Model FH580V Oil Capacity 1 9 US qt 1 8 L w Filter 26 HP Briggs amp Stratton Make Briggs amp Stratton Model 44P777 0124 G1 Oil Capacity 2 0 US qt 1 9 L w Filter CHASSIS Fuel Tank Capacity 8 Gallons 30 3 L Rear Wheels Tire Size 20 x 7 00 10 36 Model Tire Size 20 x 8 00 10 48 Model Inflation Pressure 15 psi 1 03 bar Tire Size 11 x 4 00 5 Inflation Pressure 40 psi 2 76 bar Front Wheels Briggs amp Stratton Yard Power Products Group 5375 North Main Street Munnsville NY 13409 800 933 6175 www SnapperPro com OPERATOR S MANUAL 50X Series Zero Turn Riding Mower Common Service Parts BELTS AND BLADES TRACTOR Pump Drive Belt 5022173 36 MOWER
26. SNAPPER PRO OPERATOR S MANUAL S50X Series Zero Turn Riding Mower Model Number Description 5900683 S50XKAV1936 19HP Kawasaki 36 Cut Zero Turn Riding Mower 5900709 50XBS2648 26HP Briggs amp Stratton 48 Cut Zero Turn Riding Mower 5900734 SSOXKAV1948 19HP Kawasaki 48 Cut Zero Turn Riding Mower Briggs amp Stratton Yard Power Products Group 5101098 5375 North Main Street Revision IR Munnsville NY 13409 Rev Date 12 2007 800 933 6175 TP 100 7362 IR M5 SP Thank you for purchasing this quality built Snapper Pro product We re pleased that you ve placed your confidence in the Snapper Pro brand When operated and maintained according to the instructions in this manual your Snapper Pro product will provide many years of dependable service This manual contains safety information to make you aware of the hazards and risks associated with this machine and how to avoid them This machine is designed and intended to be used and maintained according to the manual and operated by trained professionals for finish cutting of established lawns and is not intended for any other purpose It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment PRODUCT REFERENCE DATA Unit Model Number Unit SERIAL Number Mower Deck Model Number Mower Deck SERIAL Number Dealer Name Date Purchased ENGINE REFERENCE DATA Engine Make Engine Model E
27. age 1 Electrical wiring damage 1 Locate amp repair damaged wire 2 PTO clutch not adjusted 2 See PTO Clutch Adjustment section 3 Battery voltage too low 3 Recharge battery and check alternator See Battery Maintenance section 41 4 1 F e Troubleshooting Troubleshooting Troubleshooting Common Cutting Problems Problem Cause Remedy Streaking 1 Blades are not sharp 1 Sharpen your blades 2 Blades are worn down to far 2 Replace your blades 3 Engine speed is too slow 3 Always mow at full throttle 4 Ground speed is too fast 4 Slow down 5 Deck is plugged with grass 5 Clean out the mower 6 Not overlapping cutting rows 6 Overlap your cutting rows enough 7 Not overlapping enough when 7 When turning your effective cutting width turning decreases overlap more when turning 1 Lawn is uneven or bumpy 1 Roll or level the lawn 2 Mower deck cutting height is 2 Raise the cutting height set too low 3 Ground speed is too fast 3 Slow down 4 Deck is not leveled correctly 4 Correctly level the deck 5 Tire pressure is low or uneven 5 Check and inflate the tires 1 Deck is not leveled correctly 1 Level the deck correctly 2 Tires are not properly inflated 2 Check and inflate the tires 3 Blades are damaged 3 Replace the blades 4 Deck shell is damaged 4 Repair or replace the deck 5 Mower spindle is bent or loose 5 Repair or re
28. aintenance Remove the old belt and replace it with the new one Make sure the V side of the belt runs in the grooves of the crankshaft pulley and the transmission pulleys B amp C Reinstall the spring anchor eyebolt G into the anchor tab and loosely fasten the nut Adjust the anchor eyebolt until a measurement of 5 7 8 14 92 cm is achieved from the outside if the spring hooks Tighten nut Reinstall the PTO clutch to the engine crankshaft and secure with the crankshaft bolt Tighten the crankshaft bolt to 65 ft Ibs 88 Nm NOTE Make sure that the slot in the PTO clutch lines up with the PTO clutch mounting tab A Figure 45 underneath 4 Loosen the nut on the spring anchor eyebolt G Figure the engine deck 46 to release the majority of the belt tension Use caution and remove the nut to completely release the tension 8 Reinstall the PTO drive belt Figure 45 Removing the PTO Clutch A PTO Clutch Mounting Tab B PTO Clutch Figure 46 Hydraulic Pump Drive Belt Replacement C Crankshaft Bolt m m S S gt Pump Drive Belt Crankshaft Pulley Pump Pulley Idler Pulley Idler Arm Spring Spring Anchor Eyebolt Stationary Idler Pulley 35 3uPBU UIBIN fob S a a S Regular Maintenance Battery Maintenance NOTE This unit is equipped with a maintenance free BCIU1 batte
29. ar of the engine deck Kawasaki Models Locate the oil drain hose A Figure 19 on the right side of the engine and route the oil drain hose over the rear of the engine deck 3 Place a small pan under the oil drain hose to catch the oil Using the appropriate tools remove the cap B from the oil drain hose A and drain the engine oil into the pan 4 After draining replace the cap and wipe up any spilled oil Route the oil drain towards the front of the machine facing so the oil drain hose is retained during normal operation 5 Place an absorbent shop cloth under the engine oil filter Remove the engine oil filter and replace with a new one 6 Briggs amp Stratton Models Remove the engine oil dipstick F that is located on the left side of the engine and refill with new oil Refer to the engine operator s manual for oil recommendations Kawasaki Models Remove the engine oil dipstick F that is located on the right side of the engine and refill with new oil Refer to the engine operator s manual for oil recommendations 7 Remove the shop cloth and wipe up any spilled oil Engine Maintenance Refer to the engine owner s manual for all engine maintenance procedures and recommendations Regular Maintenance A WARNING Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over f
30. ard or reverse than it was designed for Neutral Adjustment If the tractor creeps while the ground speed control levers are locked in their NEUTRAL positions see your dealer 28 Figure 32 Control Lever Adjustment A Placement Hardware B Ground Speed Control Lever Figure 33 Top Speed Adjustment A Top Speed Adjustment Bolt B Control Lever Base C Alignment Hardware www SnapperPro com Regular Maintenance Parking Brake Adjustment 1 Disengage the PTO stop the engine engage the parking brake and remove the key from the ignition 2 Raise the seat plate to gain access to the parking brake components 3 Measure the distance from the top of the brake spring rod C Figure 34 to the top of the lock nut D on both sides of the unit The measurement should be 50 1 27 cm If not adjust the locknut to achieve the measurement of 50 1 27 cm 4 Measure the distance between the bottom of the brake shaft weldment G and the top of the set collar F The measurement should be 375 0 95 cm If not position the set collar until the measurement equals 375 0 95 cm If this does not correct the braking problem see your Snapper Pro dealer fags 34 Parking Brake Adjustment Brake Spring First Measurement 50 1 27 cm Brake Spring Rod Lock Nut Second Measurem
31. ass too short causes weak thin grass plants which are easily damaged by dry periods and pests Cutting too short is often more damaging than allowing the grass to be slightly higher Letting grass grow a bit longer especially when it is hot and dry reduces heat build up preserves needed moisture and protects the grass from heat damage and other problems However allowing grass to grow too high can cause thin turf and additional problems Cutting off too much at one time shocks the plant s growth system and weakens the grass plants A good rule of thumb is the 1 3 rule to cut no more than one third of the grass height and never more than 1 inch at a time The amount of grass you are able to cut in one pass is also effected by the type of mowing system you are using for example broadcasting with side discharge decks can process a much larger volume of grass than mulching does Operation dn NUK ali alkaa tiun S Figure 15 Proper Cutting Height Tall Grass Requires Incremental Cutting For extremely tall grass set the cutting height at maximum for the first pass and then reset it to the desired height and mow a second or third time Don t cover the grass surface with a heavy layer of clippings Consider using a grass collection system and starting a compost pile Cut Here On First Pass Cut Here On Second Pass wf 1 LZ x i Mn Figure 16 Incremental Cutting 19
32. be increased if it is removed put in a cool dry place and fully charged about once a month If battery is left in unit disconnect the negative cable Regular Maintenance A WARNING Never store the unit with gasoline in engine or fuel tank in a heated shelter or in enclosed poorly ventilated enclosures Gasoline fumes may reach an open flame spark or pilot light such as a furnace water heater clothes dryer etc and cause an explosion Handle gasoline carefully It is highly flammable and careless use could result in serious fire damage to your person or property Drain fuel into an approved container outdoors away from open flame or sparks 10 Drain fuel system completely or add a gasoline stabilizer to the fuel system If you have chosen to use a fuel stabilizer and have not drained the fuel system follow all safety instructions and storage precautions in this manual to prevent the possibility of fire from the ignition of gasoline fumes Remember gasoline fumes can travel to distant sources of ignition and ignite causing risk of explosion and fire NOTE Gasoline if permitted to stand unused for extended periods 30 days or more may develop gummy deposits which can adversely affect the engine carburetor and cause engine malfunction To avoid this condition add a gasoline Stabilizer to the fuel tank and run the engine a few minutes or drain all fuel from the unit before placing it in storage Starting After
33. bscure vision EMISSIONS 1 Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm 2 Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label IGNITION SYSTEM GASOLINE MODELS 1 e ignition system complies with Canadian www SnapperPro com SERVICE AND MAINTENANCE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Safe Handling of Gasoline 1 Extinguish all cigarettes cigars pipes and other O oro 13 sources of ignition Use only approved gasoline containers Never remove the gas cap or add fuel with the engine running Allow the engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as near a water heater or other appliance Never fill containers inside a vehicle or on a truck bed with a plastic bed liner Always place containers on the ground away from your vehicle before filling Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle Keep nozzle in contact with the rim of the
34. controls to use for various tasks see the OPERATION section Ground Speed Control Levers These levers control the ground speed of the rider The left lever controls the left rear drive wheel and the right lever controls the right rear drive wheel Moving a lever forward increases the FORWARD speed of the associated wheel and pulling back on a lever increases the REVERSE speed Note The further a lever is moved away from the neutral position the faster the drive wheel will turn See the Operation section for proper steering instructions Seat Adjustment Lever The seat can be adjusted forward and back Move the lever towards the left position the seat as desired and release the lever to lock the seat in position Ignition Switch The ignition switch starts and stops the engine it has three positions O OFF Stops the engine and shuts off the electrical system Ili RUN Allows the engine to run and powers the electrical system START Cranks the engine for starting NOTE Never leave the ignition switch in the RUN position with the engine stopped this drains the battery 11 Featunes amp Contnols Parking Brake DISENGAGE ENGAGE Pull the parking brake lever up to engage the parking brake Push the lever down to disengage the parking brake NOTE To start the unit the parking brake must be engaged Releases the parking brake Locks the parking brake waa PTO Power Take Off Switch The PTO switch
35. d Always remove the ignition key disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance to prevent accidental on how to perform most of these minor adjustments and service repairs yourself If you prefer all of these procedures can be performed for you by your local authorized dealer Troubleshooting the Rider Starting of the engine Problem Cause Remedy Engine will not turnover or start 1 Parking brake not engaged 1 Engage parking brake 2 PTO electric clutch switch 2 Place in OFF position in ON position 3 Ground speed control levers 3 Move ground speed control levers to not in NEUTRAL position NEUTRAL position 4 Out of fuel 4 If engine is hot allow it to cool then refill the fuel tank 5 Engine flooded 5 Move choke control to closed position 6 Fuse blown 6 Replace fuse 7 Battery terminals require 7 Clean the battery terminals cleaning 8 Battery discharged or dead 8 Recharge or replace 9 Wiring loose or broken 9 Visually check wiring amp replace broken or frayed wires Tighten loose connections 10 Solenoid or starter motor faulty 10 Repair or replace See authorized dealer 11 Safety interlock switch 11 Replace as needed See authorized faulty service dealer 12 Spark plug s faulty fouled 12 Clean and gap or replace or incorrectly gapped See engine manual 13 Water in fuel 13 Drain fuel amp replace with fres
36. d free wheel position C 4 Disengage the parking brake The tractor can now be pushed by hand 5 After moving the tractor re engage the transmissions by pulling the transmission release levers up and pushing them forward to the engaged drive position B Figure 8 Transmission Release Levers LH shown A Transmission Release Lever B Engaged Position Drive Position C Disengaged Position Free wheel Position www SnapperPro com Zero Turn Driving Practice The lever controls of the Zero Turn rider are responsive and learning to gain a smooth and efficient control of the rider s forward reverse and turning movements will take some practice Spending some time going through the maneuvers shown and becoming familiar with how the unit accelerates travels and steers before you begin mowing is absolutely essential to getting the most out of the Zero Turn rider Locate a smooth flat area of your lawn one with plenty of room to maneuver Clear the area of objects people and animals before you begin Operate the unit at mid throttle during this practice session ALWAYS operate at full throttle when mowing and turn slowly to prevent tire slippage and damage to your lawn We suggest you begin with the Smooth Travel procedure to the right and then advance through the forward reverse and turning maneuvers You must release the parking brake prior to moving the ground speed control levers
37. d a Corner While traveling forward allow one lever to gradually return back toward neutral Repeat several times NOTE To prevent pivoting directly on the tire tread it is best to keep both wheels going at least slightly forward Practice Turning In Place To turn in place Zero Turn gradually move one ground speed control lever forward from neutral and one lever back from neutral simultaneously Repeat several times NOTE Changing the amount each lever is pulled forward or back changes the pivot point you turn on Executing Turns Turning In Place Figure 12 Turning Around a Corner Figure 13 Turning in Place Executing an End Of Row Zero Turn Your Zero Turn Rider s unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and Y turn before starting a new row For example to execute a left end of row zero turn 1 Slow down at the end of the row 2 Move the RIGHT ground speed control lever forward slightly while moving the LEFT ground speed control lever back to center and then slightly back from center 3 Begin mowing forward again This technique turns the rider LEFT and slightly overlaps the row just cut eliminating the need to back up and re cut missed grass As you become more familiar and experienced with operating the Zero Turn rider you will learn
38. des A CAUTION Avoid injury Keep mower blades balanced e An unbalanced mower blade can create excessive vibration and damage the unit or cause mower blade failure 1 Clean the mower blade to remove any dried grass or other debris Figure 30 Balancing the Mower Blade 2 See Figure 30 Put the mower blade on a nail in a vise A Nail and turn the mower blade to the horizontal position 3 Check the balance of the mower blade If either end of the mower blade moves downward sharpen the heavy end until the mower blade is balanced See Sharpening the Mower Blades for proper sharpening instructions 4 Repeat the process until the mower blade remains in the horizontal position lt D p D 5 o O Reinstalling the Mower Blades 1 Reinstall each mower blade with the air lifts pointing up towards the mower deck as shown in Figure 31 36 Models Make sure the blade is firmly seated in the blade saddle Secure with the mower blade mounting bolt and flat washer A amp B Figure 31 and torque to 70 ft Ibs 94 Nm 48 Models Secure with the mower blade mounting bolt and flat washer A amp B Figure 31 and torque to 70 ft Ibs 94 Nm E MINOTE abe NO Natl the spindi Enan wend ea Figure 31 Tightening the Mower Blade for Installation wooden block between the mower blade and the mower A Mower Blade Mounting Bolt deck housing to keep the mower blade from turning B Flat Washer
39. eering control and possible rollover You should not operate on a slope greater than a 5 4 foot rise over a 20 foot length 15 degrees Always mow across slopes not up and down to maintain traction on the wheels and avoid sudden turns or rapid speed changes Reduce speed and use extreme caution on ALL slopes Also note that the surface condition you are on can greatly impact your ability to safely operate this machine Operating on wet or slippery slopes can cause sliding and loss of steering and control Do not operate on slopes that are slippery wet or have soft soil conditions If you feel unsure about operating the unit on a slope don t do it It s not worth the risk THROWN OBJECTS This unit has spinning mower blades These blades can pick up and throw debris that could seriously injure a bystander Be sure to clean up the area to be mowed and remove objects that could be thrown by the blade BEFORE you start mowing Do not operate this unit without the entire grass catcher or discharge guard deflector in place Also do not allow anyone in the area while the unit is running If someone does enter the area shut the unit off immediately until they leave MOVING PARTS This equipment has many moving parts that can injure you or someone else However if you stay in the operator zone stay seated in the seat and follow the safety rules in this operator s manual the unit is safe to operate T
40. eight for optimal comfort To adjust pedal position 1 Remove the foot pedal A Figure 7 from the pedal mount tab B 2 Remove the pedal mount hardware C and rotate the tab 180 degrees 3 Reinstall the pedal mount hardware and tighten securely 4 Reinstall the foot pedal on the pedal mount tab in the proper orientation as shown in Figure 7 Operation Figure 6 Mowing Height Adjustment A Cutting Height Adjustment Pin B Deck Lift Foot Pedal C Deck Lift Lock lever Figure 7 Foot Pedal Adjustment A Deck Lift Foot Pedal B Pedal Mount Tab C Pedal Mount Hardware D Optional Position 15 j EZ 1 L i Operation Starting the Engine A WARNING If you do not understand how a specific control functions or have not yet thoroughly read the FEATURES amp CONTROLS section do so now Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls 1 While sitting in the operator s seat engage the parking brake by pulling the parking brake lever up make sure the PTO switch is disengaged pressed down fully and the ground speed control levers are locked in the NEUTRAL position 2 NOTE A warm engine may not require choking Set the engine throttle control to FULL throttle position Then fully close the choke by pulling the knob OUT fully 3 Insert the key int
41. elts and pulleys Remember to wipe fittings and surfaces clean both before and after lubrication Lubricating the Front Casters NOTE Front casters should be lubricated annually 1 Remove the 1 4 28 bolt A Figure 23 screwed into the front caster and install a 1 4 28 grease fitting 2 Grease the front caster 3 Remove the 1 4 28 grease fitting and reinstall the 1 4 28 bolt 4 Repeat process for the other side of the machine 24 Figure 23 Front Caster amp Wheel A 1 4 28 Bolt www SnapperPro com Check Fill Transmission 0il Oil Type 20W 50 conventional detergent motor oil 1 3 4 Check the oil level when the unit is cold Locate the transmission oil reservoirs A Figure 24 located on the seat support plate The oil should be up to the FULL COLD mark B If the oil is below this level proceed to step 2 Before removing the reservoir caps make sure the area around the reservoir cap and fill neck of the reservoir is free of dust dirt or other debris Remove the reservoir cap Add oil up to the FULL COLD mark B Reinstall the reservoir caps Transmission 0il Filter Change Change Interval Every 200 Hours Replacement Filter Number 5101026X1 1 10 11 Locate the transmission oil filters A Figure 25 underneath the rear of the machine on the transmissions Remove the three 1 4 filter guard screws C and
42. ent 375 0 95 cm Set Collar Brake Shaft Weldment m m S S gt gt D D D me o ep 29 sb S G S a S Regular Maintenance Return to Neutral Adjustment To determine if it is necessary to adjust the neutral return perform the following steps 1 Disengage the PTO engage the parking brake and turn off the engine 2 Move the ground speed control levers into the operating position pull the levers rearward and release 3 Move the ground speed control levers out towards the neutral position If the levers do not align with the notches in the neutral lock plate it is necessary to adjust the neutral return rod B Figure 35 Adjustment A WARNING To avoid serious injury perform adjustments only with the engine stopped the key removed and the tractor on level ground 1 Disengage the PTO engage the parking brake and turn off the engine 2 There are three jam nuts A Figure 35 on the linkage rod B The first two are used together to turn the rod and the third towards the front of the machine is used to lock the rod in place Loosen the jam nut that locks against the ball joint and turn the linkage rod to adjust If the machine creeps forward turn the linkage rod CLOCKWISE while standing at the rear of the machine facing forward If the machine creeps backward turn the rod COUNTER CLOCKWISE 3 Lock the jam nut A against the ball joint when neutral
43. er components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary Check brake operation frequently Adjust and service as required Use only factory authorized replacement parts when making repairs Always comply with factory specifications on all settings and adjustments Only authorized service locations should be utilized for major service and repair requirements Never attempt to make major repairs on this unit unless you have been properly trained Improper service procedures can result in hazardous operation equipment damage and voiding of manufacturer s warranty Units with hydraulic pumps hoses or motors WARNING Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure Use paper or cardboard and not hands to search for leaks Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system If leaks occur have the unit serviced immediately by your authorized dealer WARNING Stored e
44. f the vehicle with the booster battery Wait a few minutes then attempt to start the engine of the vehicle with the discharged battery 9 If the vehicle does not start after cranking for thirty seconds STOP PROCEDURE More than thirty seconds seldom starts the engine unless some mechanical adjustment is made 10 After starting allow the engine to return to idle speed Remove the cable connection at the engine or frame Then remove the other end of the same cable from the booster battery 11 Remove the other cable by disconnecting at the discharged battery first and then disconnect the opposite end from the booster battery 12 Discard the damp cloths that were placed over the battery vent caps 37 lt D e D me o ep ed Regular Maintenance THIS HOOK UP FOR NEGATIVE GROUND VEHICLES To Switch To C Starter Switch Jumper Cable Starting Vehicle Battery To Ground Discharged Vehicle Battery MAKE CERTAIN VEHICLES DO NOT TOUCH Figure 48 Jump Starting A WARNING Any procedure other than the preceding could result in 1 personal injury caused by electrolyte squirting out the battery vents 2 personal injury or property damage due to battery explosion 3 damage to the charging system of the booster vehicle or of the immobilized vehicle Do not attempt to jump start a vehicle having a frozen battery because the battery may rupture or
45. fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing 10 immediately Never over fill the fuel tank Replace gas cap and tighten securely Use extra care in handling gasoline and other fuels They 12 are flammable and vapors are explosive If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated Replace all fuel tank caps and fuel container caps securely Maintenance and Storage 1 Always observe safe refueling and fuel handling 10 practices when refueling the unit after transportation or storage Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods Always follow the engine manual instructions for proper start up procedures when returning the unit to service Never store the machine or fuel container inside where there is an open flame such as in a water heater Allow unit to cool before storing Shut off fuel while storing or transporting Do not store fuel near flames or drain indoors Keep all hardware especially blade attachment bolts tight and keep all parts in good working condition Replace all worn or damaged decals Never tamper with safety devices Check their proper
46. g brake Test 4 Blade Brake Check Mower blades and mower drive belt should come to a complete stop within seven 7 seconds after electric PTO switch is turned off or operator rises off seat If mower drive belt does not stop within seven 7 seconds see your dealer NOTE Once the engine has stopped PTO switch must be turned off parking brake must be engaged and the motion control handles must be locked in the NEUTRAL position after the operator returns to the seat in order to start the engine A WARNING If the unit does not pass a safety test do not operate it See your authorized dealer Under no circumstance should you attempt to defeat the purpose of the safety interlock system Operator Safety Safety Icons The alert symbol is used to identity safety information about hazards that can result in personal injury A signal word DANGER WARNING or CAUTION is used with the alert symbol to indicate the likelihood and the potential severity of the injury In addition a hazard icon may be used to represent the type of hazard An explanation of hazard levels and icons are as follows 4 DANGER This indicates a hazard which if not avoided will result in serious injury or death 4 WARNING This indicates a hazard which if not avoided could result in serial injury or death 4 CAUTION This indicates a hazard which if not avoided might result in minor or moderate injury CAUTION or NOTICE These
47. gine manufacturer provides any warranty on the mower s engine Ferris will assign that warranty to the original purchaser of the mower if such assignment is reasonably practicable Please refer to the engine man ufacturer s warranty statement if any that is included in the owner s packet We are not authorized to handle warranty adjustments or repairs on engines Ferris offers NO WARRANTY on mower engines Ferris does not guarantee or represent that any engine manufacturer will comply with the terms of its warranty Items and Conditions Not Covered This warranty does not cover and Ferris makes NO WARRANTY regarding the following Mowers or their parts if a complete and accurate Ferris Product Registration has not been received by Ferris Loss or damage to person or property other than that expressly covered by the terms of this limited warranty Pickup and delivery charges and risk of loss or damage in transit to and from any authorized Ferris dealer Any damage or deterioration due to normal use wear and tear or environmental or natural elements or exposure Cost of regular maintenance service or parts such as but not limited to filters fuel lubricants tune up parts and adjustments Claims arising due to failure to follow Ferris written instructions or improper storage or maintenance Any repairs necessary due to use of parts accessories or supplies including gasoline oil or lubricants incompatible with the mowing equipment or o
48. h fuel 14 Gas is old or stale 14 Drain fuel amp replace with fresh fuel Engine starts hard or runs poorly 1 Fuel mixture too rich 1 Clean air filter Check choke adjustment 2 Spark plug faulty fouled or 2 Clean and gap or replace incorrectly gapped See engine manual Engine knocks 1 Low oil level 1 Check add oil as required 2 Using wrong grade oil 2 See engine manual Excessive oil consumption 1 Engine running too hot 1 Clean engine fins blower screen and air Cleaner 2 Using wrong weight oil 2 See engine manual 3 Too much oil in crankcase 3 Drain excess oil Engine exhaust is black 1 Dirty air filter 1 Replace air filter See engine manual 2 Engine choke control 2 Open choke control 40 is in closed position www SnapperPro com Rider Troubleshooting Continued Problem Engine runs but rider will not drive Cause 1 Transmission release lever s in open position Belt is broken Drive belt slips Brake is not fully released Troubleshooting Remedy Move the transmission release lever s to the closed position See Drive Belt Replacement See problem and cause below See authorized service dealer et Rider drive belt slips N E Pulleys or belt greasy or oily Tension too loose Clean as required Adjust spring tension See Drive Belt Replacement NY Pon 3 Belt stretched or worn 3 Replace belt Brake w
49. he mower deck has spinning mower blades that can amputate hands and feet Do not allow anyone near the unit while it is running Keep safety devices guards shields and switches in place and working To help you the operator use this equipment safely it is equipped with an operator present safety system Do NOT attempt to alter or bypass the system See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual Operator Safety RETAINING WALLS DROP OFFS AND WATER Retaining walls and drop offs around steps and water are a common hazard Give yourself a minimum of two mower widths of clearance around these hazards and hand trim with a walk behind mower or string trimmer Wheels dropping over retaining walls edges ditches embankments or into water can cause rollovers which may result in serious injury death or drowning FUEL AND MAINTENANCE Always disengage all drives shutoff the engine and remove the key before doing any cleaning refueling or servicing Gasoline and its vapors are extremely flammable Do not smoke while operating or refueling Do not add fuel while engine is hot or running Allow engine to cool for at least 3 minutes prior to adding fuel Do not add fuel indoors in an enclosed trailer garage or any other enclosed area that is not well ventilated Gasoline spills should be cleaned up promptly and before operation begins Gasol
50. he safety section of this manual for additional safety information 3 4 1m 20 6m T Figure 18 Trailer Weight Recommendations A Clevis Pin B Clip 21 ep D Maintenance Regular Maintenance Regular Maintenance Maintenance Schedule The following schedule should be followed for normal care of your rider and mower You will need to keep a record of your operating time Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter Safety Items Check Safety Interlock System Before Each Use Every 5 Hours Every 25 Hours Every 100 Hours Every 250 Hours Spring amp Fall Check Rider Brakes Check Mower Blade Stopping Time Rider Maintenance Check Rider Mower for loose hardware Before Each Use Every 5 Hours Every 25 Hours Every 100 Hours Every 250 Hours Spring amp Fall Clean Deck amp Check Replace Mower Blades Lubricate Rider amp Mower Clean Battery amp Cables Check Tire Pressure Check Transmission Oil Change Transmission Oil Filter Engine Maintenance Check Engine Oil Level Before Each Use Every 5 Hours Every 25 Hours Every 100 Hours Every 250 Hours Spring amp Fall Check Clean Cooling Fins amp Intake Service Air Filter Change Oil amp Filter Check Replace S
51. ill This unit is equipped with two transmission oil reservoirs The transmission oil reservoirs are located beneath the operator s seat and in front of the engine Transmission oil is added through the transmission oil reservoirs It also serves as extra holding capacity as the transmissions heat up and the oil expands See CHECK TRANSMISSION OIL LEVEL for oil level check and fill procedures www SnapperPro com Operation Operation General Operating Safety AWARNING Before first time operation p Never operate on slopes greater than 15 which is a e Be sure to read all information in the Safety and rise of 5 4 feet 1 6 m vertically in 20 feet 607 cm Operation sections before attempting to operate this horizontally tractor and mower Select slow ground speed before driving onto a slope e Become familiar with all of the controls and how to stop Use extra caution when operating on slopes with a the ui rear mounted grass catcher Drive in an open area without mowing to become Mow across the face of slopes not up and down use accustomed to the unit caution when changing directions and DO NOT START OR STOP ON SLOPE A WARNING Checks Before Starting e Check that crankcase is filled to full mark on the engine oil dipstick A Figure 3 See the engine Operators Manual for instructions and oil recommendations e Fill the fuel tanks with fresh fuel Refer to engine manual for fuel recommendations e Make sure all nu
52. ill not hold 1 Brake is incorrectly adjusted 1 See Brake Adjustment 2 Brake pads worn 2 Replace with new brake pads Rider steers or handles poorly 1 Steering linkage is loose 1 Check and tighten any loose connections 2 Improper tire inflation 2 See Regular Maintenance Section Troubleshooting the Mower Problem Cause Remedy Mower will not raise 1 Lift linkage not properly attached 1 See authorized service dealer for repair or damaged Engine stalls easily with 1 Engine speed too slow 1 Set to full throttle mower engaged 2 Ground speed too fast 2 Decrease Ground Speed 3 Cutting height set too low 3 Cut tall grass at maximum cutting height during first pass 4 Discharge chute jamming 4 Cut grass with discharge pointing toward with cut grass previously cut area Excessive mower vibration 1 Blade mounting bolts are loose 1 Tighten to 70 ft lbs 94 N m 2 Mower blades arbors 2 Check and replace as necessary or pulleys are bent 3 Mower blades are out 3 Remove sharpen and balance blades of balance See Maintenance Section 4 Belt installed incorrectly 4 Reinstall Correctly Excessive belt wear or breakage 1 Bent or rough pulleys 1 Repair or replace 2 Using incorrect belt 2 Replace with correct belt Mower drive belt slips 1 Idler pulley spring broken or not 1 Repair or replace as needed or fails to drive properly attached 2 Mower drive belt broken 2 Replace drive belt Mower does not eng
53. illing and wipe up any spills Do not remove fuel filter when engine is hot as spilled gasoline may ignite DO NOT spread hose clamps further than necessary Ensure clamps grip hoses firmly over filter after installation NOTICE Do not use gasoline containing METHANOL gasohol containing more than 10 ethanol gasoline additives premium gasoline or white gas because engine fuel system damage could result Figure 19 Engine Oil Drain Briggs amp Stratton shown Oil Drain Hose Cap Oil Filter Fuel Filter Fuel Tank Selection Valve Oil Dipstick m S S gt gt 23 D 9 D 1 o ep O a L Regular Maintenance Lubrication Lubricate the unit at the locations shown in Figures 20 through 23 as well as the following lubrication points Grease e front caster wheel axles amp yokes e deck lift pivot blocks e mower deck spindles e mower deck idler arm Use grease fittings when present Disassemble parts to apply grease to moving parts when grease fittings are not installed Not all greases are compatible Red Grease p n 5022285 is recommended automotive type high temperature lithium grease may be used when this is not available Oil e control handle pivots seat plate pivots e deck lift pivots e discharge chute hinge Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off b
54. ine should be stored only in sealed containers approved for fuel Proper maintenance is critical to the safety and performance of your unit Keep the unit free of grass leaves and excess oil Be sure to perform the maintenance procedures listed in this manual especially periodically testing the safety system ENCLOSED AREAS Only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death www SnapperPro com Operator Safety A Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment This mowing deck is capable of amputating hands and feet and throwing objects The triangle amp in text signifies important cautions or warnings which must be followed TRAINING 1 ao C MN Read understand and follow all instructions in the manual and on the unit before starting If the Operator s or mechanic s can not read English it is the owner s responsibility to explain this material to them Become familiar with the safe operation of the equipment operator controls and safety signs All operators and mechanics should be trained The owner is respon
55. ing brake stop engine and remove keys before dismounting Keep hands and feet away from the cutting units Turn off the PTO switch to disengage the blades when 12 not mowing Never operate with guards not securely in place Be sure all interlocks are attached adjusted properly and functioning properly Never operate with the discharge deflector raised removed or altered unless using a grass catcher Do not change the engine governor setting or overspeed the engine Stop on level ground lower implements disengage drives engage parking brake shut off engine before leaving the operator s position for any reason including emptying the grass catchers or unclogging the chute Stop equipment and inspect blades after striking objects or abnormal vibration occurs Make necessary repairs before resuming operations Keep hands and feet away from the cutting units Look behind and down before backing up to be sure of a clear path Never carry passengers and keep pets and bystanders away Do not operate the unit while under the influence of alcohol or drugs Slow down and use caution when making turns and crossing roads and sidewalks Stop blades if not mowing Use care when loading or unloading the machine into a trailer or truck Use care when approaching blind corners shrubs trees or other objects that may obscure vision To reduce fire hazard keep unit free of grass leaves amp excess oil Do not stop or park o
56. ing too fast use a slower ground speed How Much Grass to Cut Off When Broadcasting Mow when the grass is 3 5 inches long Do not cut the grass shorter than 2 to 2 1 2 inches Do not cut off more that 1 inch of grass in a single pass www SnapperPro com Proper Mulching Mulching consists of a mower deck which cuts and recuts clippings into tiny particles and which then blows them down INTO the lawn These tiny particles decompose rapidly into by products your lawn can use UNDER PROPER CONDITIONS your mulching mower will virtually eliminate noticeable clippings on the lawn surface NOTE When mulching under heavy cutting conditions a rumbling sound may be present and is normal Mulching Requires EXCELLENT Mowing Conditions Mulching mowers cannot function properly if the grass is wet or if the grass is simply to high to cut Even more than normal mowing mulching requires that the grass be dry and the the appropriate amount is cut Do not use the mower as a mulching mower during the first two or three mowings in the spring The long grass blades quick growth and often wetter conditions are more suitable for broadcasting side discharging or grass bagging operation Engine Speed amp Ground Speed for Mulching Use full engine throttle matched with a slow ground speed so that clippings will be finely cut Ground speed while mulching should be HALF of the speed that would be used when broadcasting side discharging under si
57. is for a specified period of time applies to the original pur chaser only and is subject to other restrictions FERRIS LIMITED WARRANTY Ferris Industries Ferris warrants in accordance with the provisions below to the original purchaser only for the periods described below that the commercial mower shall be free from substantial defects in material or workmanship under normal use and service If you wish to file a claim under this limited warranty you must provide prompt notice of your claim to an authorized Ferris dealer during the warranty period Ferris obligation under this limited warranty is at Ferris option to repair or replace any part or parts of the mower which in the judgment of Ferris are found to be defective and covered by this limited warranty An authorized Ferris dealer will repair or replace the defective part or parts at the dealer s place of business at no charge for the labor or parts This limited warranty applies only to mowers sold in the United States and Canada and is subject to the following limi tations Covered Parts Warranty Period All Mowers 2 years 24 months from date of retail purchase by the original purchaser for parts amp labor 90 days for rental mowers Except as noted below Belts Tires Brake Pads 90 days from date of retail purchase by the original purchaser And Hoses Battery Blades Attachments 1 year from date of retail purchase by the original purchaser Engine If the en
58. king certain a battery is fully charged but not over charged is to measure the specific gravity of a cell once per hour The battery is fully charged when the cells are gassing freely at low charging rate and less than 0 003 change in specific gravity occurs over a three hour period Regular Maintenance Jump Starting With Auxiliary Booster Battery Jump starting is not recommended However if it must be done follow these directions Both booster and dis charged batteries should be treated carefully when using jumper cables Follow the steps below EXACTLY being careful not to cause sparks Refer to Figure 48 1 Both batteries must be of the same voltage 2 Position the vehicle with the booster battery adjacent to the vehicle with the discharged battery so that booster cables can be connected easily to the batteries in both vehicles Make certain vehicles do not touch each other 3 Wear safety glasses and shield eyes and face from batteries at all times Be sure vent caps are tight Place damp cloth over vent caps on both batteries 4 Connect positive cable to positive post of discharged battery wired to starter or solenoid 5 Connect the other end of same cable to same post marked positive on booster battery 6 Connect the second cable negative to other post of booster battery 7 Make final connection on engine block of stalled vehicle away from battery Do not lean over batteries 8 Start the engine o
59. messages presented without the alert symbol indicate a Situation where the unit or property could be damaged North American Safety Icons ial Foot in Blade Toxic Fumes Thrown Objects wa a Icon Read the Maintain a Manual Safe Distance Open Flame Keep Hazard Children Away Amputation i2 Wear Rotating Protective Parts Gear Amputation Hand in Blade Overhead Wy Obstacles Rollover Hazard Features and Controls Features and Controls Identification Numbers BRIGGS amp S S9IRATTON CORPORATION YARD W PRODUCTS GROUP j MUNAY IE NY 13409 e ASSENTA THE USA PART NO lt L NO lt When contacting your authorized dealer for replacement parts service or information you MUST have these numbers Record your part number serial number and engine serial numbers in the space provided on the inside front cover for easy access These numbers can be found in the locations shown in Figure 1 NOTE For location of engine identification numbers refer to the engine owners manual 10 Figure 1 Identification Numbers A Identification Tag www SnapperPro com Figure 2 Control Locations Control Functions Features and Controls d B The information below briefly describes the function of individual controls Starting stopping driving and mowing require the combined use of several controls applied in specific sequences To learn what combination and sequence of
60. milar conditions Since mulching requires more horsepower than broadcasting using a slower ground speed is vitally important for proper mulching operation How Much Grass to Mulch The best mulching action typically results from cutting only the top 1 2 inch to 3 4 inch of grass blade This provides short clippings which decompose properly much more quickly than longer clippings The ideal cutting height will vary with climate time of year and quality of your lawn We recommend that you experiment with both the cutting height and ground speed until you achieve the best cut Start with a high cutting height and using progressively lower settings until you find a cutting height that is matched to your mowing conditions and preferences s i i hd WA PUNA Figure 17 Mulching Action Operation Attaching A Trailer The maximum weight of a towed trailer should be less than 200 Ibs 91kg Secure the trailer with a appropriately sized clevis pin A Figure 18 and clip B Excessive towed loads can cause loss of traction and loss of control on slopes Reduce towed weight when operating on slopes The surface being driven on greatly impacts traction and stability Wet or slippery surfaces can greatly reduce traction and the ability to stop or turn Carefully evaluate the surface conditions before operating the unit and trailer and never operate on slopes greater than 10 See SLOPE OPERATION and TOWED EQUIPMENT in t
61. ne slowing down you are mowing too fast using a slower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems Use an appropriate ground speed for the thickness and height of the grass you are cutting 3rd gear or slower for manual gear models If you hear the engine slowing down you are mowing too fast use a Slower ground speed 20 Where possible make one or two passes around the outside of the area discharging the grass INTO the lawn to keep the cut grass off fences and walks The remainder of the mowing should be done in the opposite direction so that the clippings are dispersed OUT onto the area of lawn previously cut Mowing Methods Proper Broadcast Mowing Broadcasting or side discharging disperses fine clippings evenly over the entire lawn Many golf courses use this method Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenly over the lawn Engine Speed amp Ground Speed for Broadcasting Always operate the engine at full throttle when mowing If you hear the engine slowing down you are mowing too fast using a slower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems ALWAYS use an appropriate ground speed for the thickness and height of the grass you are cutting 3rd gear or slower for manual gear models If you hear the engine slowing down you are mow
62. nergy device Improper release of springs can result in serious personal injury Springs should be removed by an authorized technician Models equipped with an engine radiator WARNING Stored energy device To prevent serious bodily injury from hot coolant or steam blow out never attempt to remove the radiator cap while the engine is running Stop the engine and wait until it is cool Even then use extreme care when removing the cap Operator Safety Safety Decals This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively we have placed several safety labels on the unit to remind you of this important information while you are operating your unit All DANGER WARNING CAUTION and instructional messages on your rider and mower should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The safety decals below are on your rider and mower If any of these decals are lost or damaged replace them at once See your local dealer for replacements These labels are easily applied and will act as a constant visual reminder to you and others who ma
63. ngine Type Spec Engine Code Serial Number See Features and Controls for the location of Identification Numbers DATE PURCHASED AWARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Briggs amp Stratton Yard Power Products Group Copyright 2007 Briggs amp Stratton Corporation Milwaukee WI USA All rights reserved The Snapper Pro logo is a trademark of Briggs amp Stratton Corporation Milwaukee WI USA Contact Information Briggs amp Stratton Yard Power Products Group 5375 N Main St Munnsville NY 13409 4003 800 933 6175 www SnapperPro com Table of Contents Operator Safely uuu sas asnasqa a 2 Safety Rules and Information seenen 2 dlely Dolu sites Outen ee ait aa Su 8 Safety Interlock System a a 9 Features amp Controls ccccceccsececeesseneeeseeseeeees 10 Identification Numbers 10 Gontrol FUNCTIONS Q maa au a 11 ONG ANON ua usakama sas saku asas sata ase 13 Geer d yus s aaa E ma aqasha aa kaa sk qaa ue 13 Checks Before Starting a 13 Checking Tire Pressures 14 Seat Adjustment 14 Mowing Height Adjustment
64. ny liability not strictly in accordance with this limited warranty Any assis tance Ferris provides to or procures for the purchaser outside the terms limitations or exclusions of this limited warranty will not constitute a waiver of the terms limitations or exclusions of this limited warranty nor will such assistance extend or revive the limited warranty Ferris will not reimburse the purchaser for any expenses incurred by the purchaser in repairing correcting or replacing any defective products except for those incurred with Ferris prior written permission and in accordance with this limited warranty Ferris sole and exclusive liability with respect to this limited warranty and the purchaser s exclusive remedy shall be repair or replacement as set forth herein All warranty work must be performed by an authorized Ferris dealer using only Ferris approved replacement parts FERRIS SHALL HAVE NO LIABILITY FOR ANY OTHER COST LOSS OR DAMAGE INCLUDING BUT NOT LIMITED TO ANY INCIDENTAL COMPENSATORY INDIRECT PUNITIVE SPECIAL OR CONSEQUENTIAL LOSS OR DAMAGE FERRIS AGGREGATE LIABILITY WITH RESPECT TO A DEFECTIVE PROD UCT OR PART SHALL BE LIMITED TO AN AMOUNT EQUAL TO THE MONIES PAID BY THE PURCHASER FOR THAT DEFECTIVE PRODUCT OR PART THIS LIMITED WARRANTY AND FERRIS OBLIGATIONS HEREUNDER ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WAR RANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WA
65. o the ignition switch and turn it to START 4 After the engine starts gradually open the choke push knob down fully Reduce to half throttle speed and allow to warm up Warm up the engine by running it for at least a minute before engaging the PTO switch or driving the rider 5 After warming the engine ALWAYS operate the unit at FULL THROTTLE when mowing In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP Use this method only in emergency situations For normal engine shut down follow the procedure given in STOPPING THE RIDER Stopping the Rider 1 Returning the ground speed control levers to the middle position will stop rider movement Pivot the levers outward and lock them in NEUTRAL 2 Disengage the PTO by pushing down on the PTO switch 3 Engage the parking brake by pulling the handle up until it locks into position 4 Move the throttle control to mid throttle position and turn the ignition key to OFF Remove the key 16 Pushing the Rider By Hand NOTICE DO NOT TOW RIDER Towing the units will cause transmission damage Do not use another vehicle to push or pull this unit 1 Disengage the PTO engage the parking brake turn the ignition OFF and remove the key 2 Locate the transmission release levers A Figure 8 located underneath the front of the fuel tanks 3 Pull both transmission release levers back and down so that they lock in the disengage
66. or is not charging the battery properly If there is any doubt about the cause of the problem see your dealer If you need to replace the battery follow the steps under Cleaning the Battery amp Cables in the Regular Maintenance Section Charging a Completely Discharged Battery 1 Be aware of all the safety precautions you should observe during the charging operation If you are unfamiliar with the use of a battery charger and hydrometer have the battery serviced by your dealer 2 Add distilled water sufficient to cover the plate fill to the proper level near the end of the charge If the battery is extremely cold allow it to warm before adding water because the water level will rise as it warms Also an extremely cold battery will not accept a normal charge until it becomes warm 3 Always unplug or turn the charger off before attaching or removing the clamp connections 4 Carefully attach the clamps to the battery in proper polarity usually red to positive and black to negative 5 While charging periodically measure the temperature of the electrolyte If the temperature exceeds 125 F 51 6 C or if violent gassing or spewing of electrolyte occurs the charging rate must be reduced or temporarily halted to prevent battery damage 6 Charge the battery until fully charged until the specific gravity of the electrolyte is 1 250 or higher and the electrolyte temperature is at least 60 F The best method of ma
67. ors Check that operator s presence controls safety switches and shields are attached and functioning properly Do not operate unless they are functioning properly OPERATION 1 Never run an engine in an enclosed area 1 13 14 15 16 17 18 19 20 2 22 23 24 25 Mow only in the daylight or with good artificial light keeping away from holes and hidden hazards Be sure all drives are in neutral and parking brake is engaged before starting engine Only start engine from the operator s position Use seat belts if provided Be sure of your footing while using pedestrian controlled equipment especially when backing up Walk don t run Reduced footing could cause slipping Slow down and use extra care on hillsides Be sure to travel in the recommended direction on hillsides Turf conditions can affect the machines stability Use caution when operating near drop ofts Do not mow in reverse unless absolutely necessary Always look down and behind before and while traveling in reverse Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the deflector in place Slow down and use caution when making turns and when changing directions on slopes Never raise deck with the blades running Never leave a running unit unattended Always disengage the PTO set park
68. oss power when used in a given piece of power equipment actual on site or net horsepower This difference is due to a variety of factors including but not limited to accessories air cleaner exhaust charging cooling carburetor fuel pump etc application limitations ambient operating conditions temperature humidity altitude and engine to engine variability Due to manufacturing and capacity limitations Briggs amp Stratton may substitute an engine of higher rated power for this Series engine cO eo T e D N 43 www SnapperPro com 1114 4 Jo lBue ay YM pio y Jo Bue ay asedwog aunyonijs jena Aue 10 sod 5u e ajod aul JoMOd e 1 JLA e YYM p nB s jo Bp ya ay uBIIv Z SAOQqE p 1eolIpu sul p NOP u1 Buolje Bed siy pjo L SNOILONYLSNI 3dO1S JHL40 FIONV JHL OL Q704 3H1 dO ATONV AHL 3dVdINOO9 _ _ _ _ 913 ONIGIING LSOd 3SN33 310d 33uil JOVAYNS IVOILYSA V HLIM 3903 SIHLNONV aa ANIT d3 LLOQ 31VitidOtiddV SNOW Q104 AGINS NOILVOISILNAGNI 3dO 1S 44 Ferris Industries a division of Simplicity Manufacturing Inc Owner s Limited Warranty Information Effective 04 28 2004 Thank you for purchasing Ferris commercial mowing equipment Please take a few minutes to read this limited warranty information It contains all
69. park Plugs Check Replace Fuel Filter Refer to engine owner s manual Change original engine oil after initial break in period More often in hot over 85 F 30 C weather or dusty operating conditions 22 www SnapperPro com Checking Adding Fuel To add fuel 1 Remove the fuel cap 2 Fill the tank to about 1 1 2 3 81 cm of the bottom of the filler neck This will allow for fuel expansion NOTE Do not overfill Refer to your engine manual for specific fuel recommendations 3 Install and hand tighten the fuel cap Fuel Filter The fuel filter is located in the fuel line between the fuel tank and the carburetor near the fuel pump If filter is dirty or clogged replace as follows 1 Disconnect the negative battery cable 2 fer a container below the filter to catch any spilled uel 3 Using pliers open and slide the hose clamps from the fuel filter D Figure 19 4 Remove the hoses from the fuel filter 5 Install the new fuel filter in the proper flow direction in the fuel line 6 Secure with the hose clamps 7 Reconnect the negative battery cable when finished Change Oil amp Filter 1 Warm engine by running for a few minutes Refer to the engine operator s manual for oil and filter replacement instructions 2 Briggs amp Stratton Models Locate the oil drain hose A Figure 19 on the left side of the engine and route the oil drain hose over the re
70. place the spindle 6 Blades are installed incorrectly 6 Reinstall the blades correctly 1 Deck is not leveled correctly 1 Level the deck correctly 2 Blades are dull or worn 2 Sharpen or replace the blades 3 Blades are damaged 3 Replace the blades 4 Deck is clogged with grass 4 Clean out the deck clippings 5 Deck shell is damaged 5 Repair or replace the deck 6 Mower spindle is bent or loose 6 Repair or replace the spindle 7 Blades are installed incorrectly 7 Reinstall the blades correctly 8 Tires are not properly inflated 8 Check and inflate the tires 1 Blades are not sharp or nicked 1 Sharpen your blades 2 Blades are worn down too far 2 Replace your blades 3 Engine speed is too slow 3 Always mow at full throttle 4 Ground speed is too fast 4 Slow down 5 Deck is plugged with grass 5 Clean out the mower 42 www SnapperPro com Specifications Specifications NOTE Specifications are correct at time of printing and are subject to change without notice ENGINE TRANSMISSIONS 19 HP Kawasaki HydroGear ZL KMEF 3L7C 1LLX LH Make Kawasaki HydroGear ZL GMEF 3L7B 1LLX RH Model FH580V Type 772800 A ical x ae Bs m Hydraulic Fluid SAE 20W 50 motor oil p z Speeds Forward 0 7 MPH 0 11 27 km h Electrical System 12 Volt Starter 13 amp Alternator 3400 rpm Reverse 0 5 MPH 0 8 05 km h x Battery 340 CCA 1 Continuous Torque 180 ft Ibs 244 N m Oil Capacity 1 9 US qt 1 8 L w
71. rews D Top Port Plug 25 D 5 p e D 5 o Regular Maintenance Servicing The Mower Blades Removing the Mower Blade A CAUTION Avoid injury Mower blades are sharp e Always wear gloves when handling mower blades or working near blades 1 To remove the mower blade use a 1 wrench on the flats of the spindle shaft and remove the mower blade mounting bolt with a 15 16 wrench Figure 26 2 If there are no flats on the spindle shaft wedge a wooden block between the mower blade and the mower deck housing to keep the mower blade from turning Inspecting the Mower Blades A DANGER Avoid injury A worn or damaged blade can break and a piece of the mower blade could be thrown into the operator s or bystander s area resulting in serious personal injury or death e Inspect the mower blade every 25 hours or at least once a year e If the mower blade hits a solid object stop the engine immediately and inspect the mower blade e Never weld or straighten bent mower blades Remove the mower blade from the unit See Removing the Blade 2 Inspect the mower blade Figures 27 amp 28 Discard the mower blade if it has any of the below conditions A Has more than 5 12 7 mm of the mower blade metal removed from previous sharpening or wear D Figure 27 B The air lifts are excessively eroded B amp C Figure Figure 27 Inspecting the Mower Blade Tips
72. ry Cleaning the Battery and Cables 4A WARNING Be careful when handling the battery Avoid spilling electrolyte Keep flames and sparks away from the battery When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool 1 Disconnect the cables from the battery negative black cable first B Figure 47 2 Clean the battery terminals and cable ends with a wire brush until shiny 3 Reinstall the battery and reattach the battery cables positive red cable first A 4 Coat the cable ends and battery terminals with petroleum jelly or non conducting grease 36 Figure 47 Battery Compartment A Positive Cable amp Terminal B Negative Cable amp Terminal www SnapperPro com Battery Service Checking Battery Voltage A WARNING Keep open flames and sparks away from the battery the gasses coming from it are highly explosive Ventilate the battery well during charging A voltmeter can be used to determine condition of battery When engine is off the voltmeter shows battery voltage which should be 12 volts When engine is running the voltmeter shows voltage of charging circuit which normally is 13 to 14 volts A dead battery or one too weak to start the engine may not mean the battery needs to be replaced For example it may mean that the alternat
73. sible for training the users Only allow responsible adults who are familiar with the instructions to operate the unit Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury ee Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Use only accessories and attachments approved by the manufacturer Wear appropriate clothing including safety shoes safety glasses and ear protection Long hair loose clothing or jewelry may get tangled in moving parts Inspect the area where the equipment is to be used and remove all objects such as rocks toys and wire which can be thrown by the machine Use extra care when handling gasoline and other fuels They are flammable and vapors are explosive a Use only an approved container b Never remove fuel cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke c Never refuel or drain the machine indo
74. t with it If there s any chance of unauthorized use remove the spark plug s and put in a safe place Be sure the spark plug opening is protected from foreign objects with a suitable cover e f the unit can t be stored on a reasonable level surface chock the wheels e Clean all grass and dirt from the mower Long Term Storage Longer Than 30 Days Before you store your unit for the off season read the Maintenance and Storage instructions in the Safety Rules section then perform the following steps 1 Drain crankcase oil while engine is hot and refill with a grade of oil that will be required when unit is used again 2 Prepare the mower deck for storage as follows a Remove mower deck from the unit b Clean underside of mower deck c Coat all bare metal surfaces with paint or light coat of oil to prevent rusting 3 Clean external surfaces and engine 4 Prepare engine for storage See engine owner s manual 5 Clean any dirt or grass from cylinder head cooling fins engine housing and air cleaner element 6 Cover air cleaner and exhaust outlet tightly with plastic or other waterproof material to keep out moisture dirt and insects 7 Completely grease and oil unit as outlined in the Normal Care section 8 Clean up unit and apply paint or rust preventative to any areas where paint is chipped or damaged 9 Be sure the battery is filled to the proper level with water and is fully charged Battery life will
75. the filter guard B Clean the area around the filter base and remove the filter Apply a film of new oil to the gasket of the new replacement filter After the oil has drained thread the new filter onto the filter base until the gasket makes contact then tighten 3 4 of a turn more Reinstall the filter guard with the three 1 4 filter guard Screws Using a hex bit swivel socket or a modified allen wrench remove the top port plug from the transmissions Remove the transmission reservoir cap and fill with oil until oil appears at the bottom of the transmission s top port approximately 2 qts 1 89L Reinstall the top port plug and tighten to 15 ft Ibs 20 38 Nm Continue to add oil to the transmission oil reservoirs until the oil level reaches the FULL COLD mark Reinstall the oil reservoir cap Repeat this process for the other side of the machine Run the unit for several minutes and check the transmission oil level IMPORTANT NOTE Use caution after changing the filter air in the hydraulic system may affect the responsiveness of the ground speed control levers Repeat step 11 until the air is out of the system Regular Maintenance Figure 24 Checking Transmission Oil Level A Transmission Oil Reservoirs B FULL COLD mark Figure 25 Transmission Left Side Shown A Transmission Oil Filter B Filter Guard C 1 4 Filter Guard Sc
76. the breaker bar 5 Loosen the hardware that secures the stationary idler pulley and the chevron belt idler pulley B amp C to the cutter deck and slide both pulleys forward towards the front of the deck Remove the old chevron belt Remove the old deck drive belt 6 Install the deck drive belt on the PTO pulley the spindle pulley and the adjustable idler pulley Do not install the deck drive belt on the stationary idler pulley B Figure 41 at this time 32 Figure 40 Mower PTO Belt A Idler Arm B Stationary Idler Pulley C Chevron Belt Idler Pulley D E Deck Drive Belt Chevron Belt Figure 41 Mower PTO Belt Routing A Spindle Pulley B Deck Drive Belt C Spring loaded Idler Pulley D Stationary Idler Pulley www SnapperPro com i i 12 13 Install the new chevron belt on the right hand sprocket and make sure that the belt is properly seated in the chevron of the sprocket Refer to Figure 42 Align the holes in the sprockets with the spindle mounting hardware as shown The blades will be perpendicular to each other Install the new chevron belt on the left hand sprocket and make sure that the belt is properly seated in the chevron of the sprocket Carefully rotate the breaker bar CLOCKWISE and install the deck drive belt on the stationary idler pulley D Figure 41 Carefully release the tension on the breaker bar When the idler arm is released
77. ther than as recommended in the operator s manual or other written operational instructions provided by Ferris Use of non Ferris approved parts or accessories Any overtime or other extraordinary repair charges or charges relating to repairs or replacements Rental of like or similar replacement equipment during the period of any warranty repair or replacement work Loss of revenue time or use of the mowing equipment Travel telephone or other communication charges Damage from continued use of defective mowing equipment Freight charges on replacement parts Any mowing equipment or part which in the judgment of Ferris has been altered or tampered with in any way or has been subjected to misuse abuse abnormal usage unauthorized repair neglect or accident damage in transit or has had the serial numbers altered effaced or removed e Any equipment part or item not mentioned under Covered Parts above General Conditions Ferris is continually striving to improve its products and therefore reserves the right to make improvements or changes without incurring any obligation to make changes or additions to products sold previously Any oral or written description of Ferris products is for the sole purpose of identifying the products and shall not be construed as an express warranty No warranty claim shall give rise to a right for the purchaser to cancel or rescind any sale No person is authorized to make any warranty or assume for Ferris a
78. ts bolts screws and pins are in place Never allow passengers to ride on the unit Before leaving the operator s position for any reason engage the parking brake disengage the PTO stop the engine and remove the key To reduce fire hazard keep the engine tractor and mower free of grass leaves and excess grease Do not j EZ ep stop or park tractor over dry leaves grass or and tight combustible materials e Make sure the fuel selector valve B is in the ON Gasoline is highly flammable and must be handled position with care Never fill the tank when the engine is still e Check the tire pressures See Check Tire Pressures hot from recent operation Do not allow open flame e Adjust the seat position and make certain you can reach smoking or matches in the area Avoid over filling and all controls from operator s position See Seat wipe up any spills Adjustment e Adjust the height of the mower deck to the desired position See Mowing Height Adjustment WARNING Do not load this zero turn rider on a trailer or truck using two separate ramps Only use a single ramp that is at least one foot wider than the width of the rear wheels of this rider This rider has a zero turning radius and the rear wheels could fall off the ramps or the rider could tip over injuring the operator or bystanders Figure 3 Checks Before Starting A Engine Oil Dipstick B Fuel Valve Selector
79. ver dry leaves grass or combustible materials The engine in this unit is not factory equipped with a Operator Safety spark arrester It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arrester meeting any applicable local or state laws Other states or federal area may have similar laws 26 OSHA regulations may require the use of hearing protection when exposed to sound levels greater than 85 dBA for an 8 hour time period A CAUTION This machine produces sound levels in excess of 85 dBA at the operator s ear and can cause hearing loss though extended periods of exposure Wear hearing protection when operating this machine SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not drive on it WARNING Never operate on slopes greater than 15 degrees which is a rise of 5 4 feet 165 cm vertically in 20 feet 607 cm horizontally Select slow ground speed before driving onto slope Use extra caution when operating on slopes with rear mounted grass catchers Mow across the face of slopes not up and down use caution when changing directions and DO NOT START OR STO
80. y use the equipment to follow the safety instructions necessary for safe effective operation A DANGER AMPUTATION AND THROWN OBJECTS HAZARD To avoid injury from rotating blades Try stay clear of deck edge and keep others m away Do not mow without discharge chute or entire grass catcher in place A PELIGRO PELIGRO DE AMPUTACION Y OBJETOS ARROJADOS Para evitar sufrir lesiones causadas por las cuchillas giratorias y objetos lanzados mantenerse alejado del borde de la plataforma de corte y mantener a las dem s personas alejadas de la m quina No usar la m quina sin eltubo de descarga o sin el recogedor de pasto en su lugar 4 DANGER AMPUTATION A PELIGRO PELIGRO DE AMPUTACION HAZARD Day Para evitar lesiones causadas To avoid injury from por las cuchillas mantenerse rotating blades stay a alejado del borde de la clear of deck edge plataforma de corte swak Fire hazard 4 Keep unit free of grass leaves and excess oil enclosed areas Clean up spilled fuel Do NOT smoke while operating this machine A DANGER Do NOT add fuel while engine is hot or running STOP engine and allow to cool for at least 3 minutes prior to adding Sarton iodori wos fuel I Do NOT add fuel indoors in an enclosed trailer garage or other AR Avoid inhaling exhaust Carbon monoxide a hazar fy The engine emits poisonous fumes Only operate outdoors 5100708 4 PELIGRO Peligros

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