Snapper 1694153 Lawn Sweeper User Manual
Contents
1. ATTACHMENT OPERATOR S MANUAL 2 Turbo Clean Sweep Twin Catcher Turbo Clean Sweep Twin Catcher Mfg No Description 1694153 Turbo Clean Sweep Twin Catcher Multiple Applications 1694693 Turbo Clean Sweep Twin Catcher Multiple Applications 1723846 Revision 06 Rev 4 2005 TP 100 2599 06 AT UV Table of Contents Safety Rules amp Information Catcher Assembly All Models General Warnings 2 Assemble Supports 8 Hitch 5 Safety Decals escisiones aas 2 Install Cover amp BAGS 4 EEEEE 6 Assemble amp Install Tubes 6 General Operating Information Mowing with the Triple Catcher 3 Normal Removal amp Installation Recommended Accessories 3 PROMOVA XX ME a RE RA ROVAN 7 After Operation 3 Installation EEE 7 Storing the Grass Catcher 3 Installation with a Tiller Initial Assembly amp Installation Initial SetUuD RR aa 8 Install Mounting Plates Broadmoor 1600 Installation amp Removal 8 2600 LT Series Install Plates 8 Spacers 4 Hardware Identification amp Torque Specifications A Emo 10 Install Mounting Plates Conquest 1700 2700 YT amp Prestige 1800 2800 GT Series NOTE In thes2. INSTALL MOUNTING PLATES BROADMOOR 1600 2600 LT SERIES Install Plates amp Spacers 1 Mount the side brackets B Figure 1 to both sides of the frame using the holes shown Secure with one 3 8 16 x 1 capscrew C and 3 8 16 nylock nut A per side 2 Install the rear spacers C Figure 2 Secure with two 1 2 13 x 2 1 2 capscrews E washers D spac ers C and 1 2 13 nylock nuts A per side INSTALL MOUNTING SPACERS CONQUEST 1700 2700 YT amp PRESTIGE 1800 2800 GT SERIES NOTE If installing this catcher on a unit equipped with a rear tiller refer to the Installation with a Tiller section for special installation instructions Install Spacers 1 Install the rear spacers C Figure 3 Secure with two 1 2 13 x 2 1 2 capscrews E washers D spac ers C and 1 2 13 nylock nuts A per side Figure 1 A Nylock Nut 3 8 16 B Side Bracket C 3 8 16 x 1 Figure 2 Install Rear Spacers A Nylock Nuts 1 2 13 B 1 2 13 x 2 1 2 Capscrew C Spacers D 1 2 Washers Figure 3 Install Rear Spacers A Nylock Nuts 1 2 13 C Spacers B 1 2 13 x 2 1 2 Capscrew D 1 2 Washers Use this Use this upright with upright with Broadmoor Prestige 1600 2600 1800 2800 LT Series YT amp Conquest 1700 2700 GT Series g 0 0 9 Conquest 8 Broadmoor NS Mounting Ne OS A BD Prestige NN Mounting Figure 5 Assemble Catcher Frame A Upright
3. 32 nuts A 4 Rest the cover assembly D on the bags F Install the two hinge pins E and secure with hair pin clips G Open the cover and fasten cable A Figure 9 to sup port B The looped cable end fits over washer C Figure 9 Install Cable A Cable C Washer B Support Figure 10 Install Tubes A B C Flange Nut D Lower Tube Clip E 10 32 Nut amp Washer 10 32 x 1 2 F Upper Tube Screw amp Washer Assemble amp Install Tubes NOTE Install turbo blower at this time 1 Locate the lower tube D Figure 10 and upper tube F Assemble the upper and lower tubes using two 10 32 x 1 2 screws C washers and 10 32 nuts E Insert the tube assembly into the catcher Connect the lower tube D to the turbo Lock the clip B on the flange nut A Normal Removal amp Installation Tubes Hair Pin Clip Frame Spacers Bags Clevis Pin Cover Clip Figure 11 Normal Removal amp Installation Prestige Shown A WARNING OPERATION WITHOUT TURBO amp CATCHER For operation without turbo the mower deflector MUST be properly installed in the down position and retained by the spring latch see turbo operator s manual Installation 1 Mount the catcher frame on the frame spacers C Figure 11 2 Install the bags D 3 Install the cover F Secure with the clevis pins E and hair pin clips B 4 Connect
4. the cover cable Figure 9 5 Insert the tubes A Figure 11 into the catcher and Removal connect to the turbo Be sure the clip G is secured over the top of the turbo flange nut NORMAL REMOVAL amp INSTALLATION 1 Disconnect the tubes A Figure 11 from the turbo and remove them from the catcher 2 Remove the hair pin clip B and clevis pin E secur ing the cover F Disconnect the cable see Figure 8 Remove the cover F 3 Remove and empty the bags D 4 Remove the catcher frame from the frame spacers C 7 Installation with a Tiller Figure 12 Initial Setup Prestige Shown Figure 13 Installation Prestige Shown A Nuts 5 16 18 G Carriage Bolts A Tiller Hitch C Hair Pin Clip B Lockwashers 5 16 3 8 16 x 3 4 B Clevis Pin D Support Assembly C Plate H Nuts amp Lockwashers D Spacers 3 8 E Lower Support I Upright Support F Carriage Bolts 5 16 18 x 1 1 4 INSTALLATION WITH A TILLER Initial Setup Installation amp Removal Note Use the short upright bracket refer to Figure 4 1 Rest the support assembly D Figure 13 on the tiller 1 Assemble the lower support E Figure 12 spacers hitch A cross bar D and plate C as shown 2 Secure the catcher to the tiller hitch using two clevis 2 Bolt the lower plate assembly E to the upright sup pins B and hair pin clips C port I using four 3 8 16 x 3 4 carriage bolts G 3 See Normal Removal amp Installati
5. Support C Horizontal Support B 3 8 16 x 7 8 Capscrew D 3 8 16 Whizlock Nut CATCHER ASSEMBLY ALL MODELS Assemble Supports and Hitch 1 Refer to Figure 4 to select the proper upright support for your application Bolt the upright support A Figure 5 to the horizontal support C Secure with 3 8 16 x 7 8 capscrews B and 3 8 16 whizlock nuts D Bolt the lower support plate D Figure 6 to the upright support B using two 3 8 16 x 1 capscrews C lockwashers and 3 8 16 nuts A Install the hitch side plates B Figure 7 and secure with four 3 8 16 x 1 1 4 capscrews C lockwashers and 3 8 16 nuts A Initial Assembly amp Installation Figure 6 Assemble Catcher Frame Prestige Shown A 3 8 16 Nut amp Lockwasher C 3 8 16 x 1 Capscrews B Upright Support Assy D Lower Support Figure 7 Assemble Catcher Frame Prestige Shown A 3 8 16 Nuts amp C 3 8 16 x 1 1 4 Capscrews Lockwashers D Support Assembly B Side Plates Initial Assembly amp Installation Figure 8 Install Catcher Prestige Shown A B C D E 10 32 Nut F Bags Handle G Hair Pin Clip 10 32 x 1 2 Screw H Catcher Hitch Cover l Spacers Hinge Pin Install Cover and Bags 1 Mount the catcher hitch H Figure 8 on the frame spacers l 2 Hang the bags F on the horizontal support 3 Install the handle B inside the cover Secure with two 10 32 x 1 2 screws C and 10
6. cessary to keep ground speed to a minimum or to cut only half the width of the mower to prevent clogging If grass is long operate with mower in high cutting position for first pass cutting again in a lower position on a second pass Do not open the cover with mower engaged lf a large amount of cut grass is spilling out from under deck the tube may be plugged or the bags may be full discontinue mowing stop the rider disengage the PTO shut off the engine and then empty the catcher or clear the tube A WARNING ALWAYS shut off the tractor Disengage the PTO and allow all moving parts to stop BEFORE disconnecting or clearing tube or emptying catcher Before leaving the operator s position for any reason engage the parking brake disengage the PTO stop the engine and remove the key To reduce fire hazard keep the engine rider and mower free of grass leaves and excess grease Do not stop or park rider over dry leaves grass or combustible materials General Operating Instructions BEFORE OPERATION Clear the lawn of all sticks stones wire and other debris which may be caught or thrown by the mower blades Check grass condition If wet wait until later in the day If grass is wet the grass catcher is likely to become plugged For efficient bagging air circulation under the mower deck through the chute and into the bag is very important For this reason BEFORE YOU BEGIN MOWING you sh
7. e instructions left and right are MSC SD AC a MERE btn nA 4 referred to as seen from the operating position Safety Rules amp Information unit severe personal injury or death to you or bystanders or damage to property or equipment The trian Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of gle in text signifies important cautions or warnings which must be followed A GENERAL WARNINGS e Know the unit s controls and how to stop quickly READ THE OPERATOR S MANUALS Read and obey all safety decals Only allow responsible adults who are familiar with the instructions to operate the unit Disengage the PTO Shut off the engine and wait for all moving parts to stop before attaching adjusting or disconnecting any part of the collection system Check the collection system to make sure it is bolted tightly to the unit DO NOT operate the unit without either the entire grass catcher or the deflector in place Turn off the PTO to disengage the blades when not mowing DO NOT mow in reverse Always look down and behind before and while travelling in reverse DO NOT turn sharply when travelling alongside a building or any object Slow down before turning DO NOT carry passengers When collection system is removed from the mower deck the deflector must be properly installed Collector bags are subject to deterioration and wear during norma
8. is removed e For added stability and to prevent tipping or loss of control a Use reduced speed on uneven ground and when turning corners b Reduce loads on hillsides It is recommended that the collection system be kept only half full when negotiating any slopes Start mowing on slopes when the collection system is empty c Mow up and down the face of slopes never across the face of any slope e When operating on slopes use front counter weights Never operate on slopes greater than 17 6 10 These labels are easily applied and will act as a constant visual reminder to you and others who may use the equipment to follow the safety instructions necessary for safe effective operation ATTACHMENT DECALS This shield must be in place at all times during operation e Do not open cover with engine running Do not operate mower without the complete catcher in place e When operating on slopes refer to operator s manual for counterweights Mower deflector must be in down position when blower is removed Decal WARNING Do Not Open Cover Part Number 1704405 Decal WARNING Part Number 1717291 Read and obey all operation and warning decals OR ZD KD e A SOOT ALA y BY yy ZAZAN DALA 7 DO Q OY OO MOWING WITH THE CATCHER Always operate with throttle at full speed when mowing Grass should be cut often and not too short If grass is too long or lush it may be ne
9. l use Inspect the bag periodically for tears holes or weak spots and replace with a new bag that meets manufacturer s durability standards SAFETY DECALS This unit has been designed and manufactured to pro vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec tively we have placed several safety labels on the unit to remind you of this important information while you are operating your unit All DANGER WARNING CAUTION and instructional messages on your rider attachments and mower should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The safety decals below are on your product lf any decals are lost or damaged replace them at once See your local dealer for replacements TP 600 2562 01 AT SMA e If the mower stalls or the collector chute plugs 1 Disengage the PTO 2 Stop the engine and remove the key 3 Set the parking brake and wait for all moving parts to stop 4 Remove the foreign object or clear the chute with a piece of wood before restarting the engine NEVER place hands into COLLECTOR OR MOWER housing to clear jammed objects Blower OR MOWER may rotate when object
10. on for remaining lockwashers and 3 8 16 nuts H procedures Notes Hardware Identification Common Hardware Types Hex Head Capscrew Carriage Bolt Foo mmm Ce Hex Nut Standard Hardware Sizing When a washer or nut is identified as 1 2 this is the Nominal size meaning the inside diameter is 1 2 inch if a second number is present it represent the ihreads per inch When bolt or capscrew is identified as 1 2 16 x 2 this means the Nominal size or body diameter is 1 2 inch the second number represents the threads per inch 16 in this example and the final number is the body ength of the bolt or screw in this example 2 inches long The guides and ruler furnished below are designed to help you select the appropriate hardware and tools O Nut 1 2 Inside Diameter v t p zl ZN N7 c Screw 1 2 x 2 N Body i Diameter N Body Length 8 Q vez Wrench amp Fastener Size Guide amp Torque Specifications Torque Specification Chart FOR STANDARD MACHINE HARDWARE Tolerance 20 Hardware Grade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in lbs in lbs in lbs Hardware ft lbs Nm ft Ibs Nm ft Ibs NOTES These torque values are to be used for all hardware excluding locknuts self tapping screws thread forming screws sheet metal screws and socket head se
11. ould make certain the underside of the mower and the underside of the catcher lid are free from grass and debris Make sure that there is a snug fit between mower deck blower housing tubes and grass catcher cover REQUIRED ACCESSORIES A front mounted weight carrier and 66 Ibs worth of weights are required when using this rear mounted grass catcher Never operate on slopes greater than 17 6 10 AFTER OPERATION Remove any debris from the the screen on the underside of the lid Note The lid screen can be partially removed for easier cleaning and should be cleaned regularly The blower housing and tube should be removed for clean ing Inspect the grass bags for wear or damage Make sure that there is a snug fit between mower deck blower housing tubes and grass catcher cover STORING THE GRASS CATCHER 4A CAUTION Do not leave grass in bagger containers Empty containers after each use and before storing Failure to do so may result in spontaneous combustion which could develop into a fire Clean the grass catcher thoroughly using a mild detergent other products may damage the tube Remove any debris from the the screen on the underside of the lid If paint has been scratched on metal parts touch up with paint or apply a thin film of oil to prevent corrosion Store in a dry area Dry thoroughly before storing for a long period of time Always store away from moisture Initial Assembly amp Installation
12. tscrews Recommended seating torque values for locknuts a for prevailing torque locknuts use 65 of grade 5 torques b for flange whizlock nuts and screws use 135 of grade 5 torques Unless otherwise noted on assembly drawings all torque values must meet this specification 1 4 Bolt or Nut 5 16 Bolt or Nut 3 8 Bolt or Nut 7 16 Bolt or Nut 1 2 Bolt or Nut Wrench 7 16 Wrench 1 2 Wrench 9 16 Wrench Bolt 5 8 Wrench 3 4 Wrench Nut 11 16 Simplicity MANUFACTURING INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www simplicitymfg com Copyright 2005 Simplicity Manufacturing Inc All Rights Reserved Printed in USA
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