Snapper 1694151 Tiller User Manual
Contents
1. 8 Reinstall the manual lift adjustment bolt A Figure 2 in the bulkhead Figure 1 Replace Differential Lock Rod A New Differential Lock Rod B Old Differential Lock Rod Discard C Hair Pin Clip and Washer Figure 2 Manual Lift Adjustment Bolt A Adjustment Bolt Initial Setup amp Installation ON D Qo 3 O D D O 5 Figure 3 Lift Components Mowing Figure 4 Lift Components Tilling A Clevis Pin A Clevis Pin B 5 15 18 x 1 Capscrew Gr 5 B 5 16 18 x 1 Capscrew Gr 5 C Washer C Washer D Lift Link Original D Lift Link New E Lift Lock E Lift Lock F Lift Lever F Lift Lever G Locknut G Locknut H Hair Pin Clip H Hair Pin Clip l Spacer l Spacer J Lift Cam J Lift Cam K Mower Hole K Tiller Hole L 5 16 18 x 1 Capscrew Gr 8 New M Lock Plate G pu amp is Fer U o Q ma O Oo 10 Initial Setup amp Installation Install the Hitches 1 Install the lower drawbar hitch F Figure 5 on the outside of the rear frame wrapper E and the hitch support C on the inside Secure both to the rear frame wrapper E using two 5 16 18 x 1 1 4 capscrews G and two 5 16 18 nylock nuts A Secure the bottom of the lower hitch F to the drawbar using two 1 2 13 x 1 1 2 capscrews H washers 1 and two 1 2 13 nylock nuts J Secure the sides of the hitch support C using four 3 8 16 x 1 capscrews D2. lt gt Simplicity Sy MASSEY FERGUSON AGCO amp gt SNAPPER ATTACHMENT OPERATOR S MANUAL 36 Rotary Tiller 36 Rotary Tiller Attachment for use with Conquest 1700 2700 Prestige 1800 2800 amp Snapper YT400 and GT500 Series Garden Tractors Mfg No Description 1695419 36 Tiller 1694151 36 Tiller co CAUTION Read and follow all instructions Manual Part No 1723861 Revision 04 Rev Date 06 2008 TP 100 2604 04 AT UV SAVE THESE INSTRUCTIONS READ THE MANUAL The operator s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation Safe operating techniques an explanation of the product s features and controls and maintenance information is included to help you get the most out of your equipment investment Failure to obey the safety rules could result in loss of control of the unit Severe personal injury or death to you or bystanders or damage to property or equipment Safety Icons The alert symbol is used to identify safety information about hazards that can result in personal injury A signal word DANGER WARNING or CAUTION is used with the alert symbol to indicate the likelyhood and the potential severity of the injury In addition a hazard icon may be used to represent the type of hazard An explanation of hazard levels and icons are as follows DANGER This indicates a hazard which if not
3. 1 2 Bolt or Nut Wrench 3 4 V O a O Z o ep a a O O Q o NOTES 2 Simplicity www simplicitymfg com SNAPPER www snapper com Briggs amp Stratton Power Products Group L L C Copyright 2008 Briggs amp Stratton Corporation Milwaukee WI USA All Rights Reserved www BRIGGSandSTRATTON com SS MASSEY FERGUSON LAWN amp GARDEN EQUIPMENT www MasseyLawn com AGCO LAWN amp GARDEN EQUIPMENT www AGCOLawn com CE
4. 8 5 front counterweights are required Never operate on slopes greater than 17 6 10 Initial Installation Notes e The tiller idler pulley is wired to the tiller for shipping purposes USE CAUTION WHEN CUTTING THE WIRE THE IDLER ARM IS UNDER SPRING TENSION e Remove the mower deck before beginning to operate Replace Differential Lock Rod Early Models Only 1 Locate the differential lock rod A B Figure 1 If the rod has no bends in it B replace it with the rod included If the rod has two bendds A it does not need to be replaced Modify Manual Lift Linkage Manual Lift Models Only 1 Place the lift lever in the attachment raised back position 2 Loosen the manual lift adjustment bolt A Figure 2 until the bolt can be slid out of the groove in the bulkhead 3 Remove the pin A Figure 3 securing the lift link D 4 Remove the pivot capscrew B securing the lift link D to the lift cam J 5 Check the front lock plate capscrew L Figure 4 If the bolt is grade 5 replace with the 5 16 18 x 1 grade 8 bolt and whizlock nut provided 6 Replace the lift link D Figure 3 with the new one provided D Figure 4 Be sure to reinstall the lift assist spring not shown in its original orientation 7 Install the clevis pin A Figure 4 in the upper tiller hole K in the lift cam through the rear hole in the lift link D through the spacer I and secure with the hair pin clip H
5. Linkage 0 0 ccc cee eee eens 8 Install the Hitches 10 Install the Pulley Assemblies 11 Install the Rear Idler Pulley Assembly Select Models 11 Install the Lift Rod 12 Install the Tiller 13 Install the Belt 13 Adjustments anis aie meena cities ere si daw bbe 13 ONGIAUON 2 2 ne a doom a cui ere 14 COST a E 14 Storage and Maintenance 15 Dally StOragE RER ee he OR A ewe 15 LONG Term Storage 1 444 star eid eked eed ween aw awe 15 Maintenance 15 Maintenance Schedule 15 Normal Removal and Installation 16 BULLE ER 16 Normal Installation 16 Troubleshooting Adjustments and Service 18 Troubleshooting 2 dogs aba oe abe acted cer ovine 18 Tine Replacement 18 Lift Height and Assist Spring Adjustments 19 Hardware Chart and Torque Specifications 20 ON v D lt UOITe e1SuU 8 dnjes Bunoouse qnoil ep O D 2i O A r O 5 77 Safery Safety Rules amp Informati
6. speed at full throttle If ground speed is too high slow down Do not reduce the engine speed Refer to the tractor Operators Manual for more information on tractor operation WARNING Perform the Safety System Interlock test found in your tractor Operator s Manual If tractor does not pass the test do not operate the tractor See your authorized dealer Under no circumstances should you attempt to defeat the safety system To prevent an explosion or fire never store the tractor with fuel in the tank inside a building where an ignition source is present DANGER OPERATING ON SLOPES CAN BE DANGEROUS Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet vertically in 20 feet horizontally Operate the unit at a slow ground speed when driving onto a slope Avoid using brakes to control ground speed When operating on slopes that are greater than 15 8 5 but less than 17 6 percent use additional wheel weights or counterweights In addition to counter weights use extra caution when operating on slopes Drive UP and DOWN the slope never across the face use caution when changing directions and DO NOT START OR STOP ON SLOPE Starting and Stopping To start tilling engage the tractor PTO then lower the tiller Slowly drive forward The tiller will work into the soil Engage the PTO only when the tiller is out of the ground To stop the tiller raise the tiller and
7. 49 0 10 Cie When bolt or capscrew is identified as 1 2 16 x 2 this a 1 4 20 16 3 means the Nominal size or body diameter is 1 2 inch the second number represents the threads per inch 16 in this 1 4 28 19 0 example and the final number is the body length of the 9 16 18 34 0 bolt or screw in this example 2 inches long 9 16 24 34 0 The guides and ruler furnished below are designed to as E help you select the appropriate hardware and tools J i 17 16 14 95 2 S 7 16 20 108 8 149 6 163 2 1 2 13 Nut 1 2 1 2 20 v L Inside N EE 9 16 12 204 0 S 9 16 18 231 2 5 8 11 299 2 gt 5 8 18 326 4 3 4 10 525 0 3 4 16 571 2 N 1 8 9 816 0 Q Screw 1 2 x 2 7 8 14 897 6 1 8 1 244 0 5 Body 1 12 1 360 0 a Diameter NOTES A m Body These torque values are to be used for all hardware N Length excluding locknuts self tapping screws thread forming co screws sheet metal screws and socket head setscrews E Recommended seating torque values for locknuts W a for prevailing torque locknuts use 65 of grade 5 torques N b for flange whizlock nuts and screws use 135 of e grade 5 torques N Unless otherwise noted on assembly drawings all torque values must meet this specification A Wrench amp Fastener Size Guide 1 4 Bolt or Nut 5 16 Bolt or Nut 3 8 Bolt or Nut Wrench 7 16 Wrench 1 2 Wrench 9 16 7 16 Bolt or Nut Wrench Bolt 5 8 Wrench Nut 11 16
8. Do not allow anyone near the equipment while it is running To help you the operator use this equipment safely it is equipped with an operator present safety system Do NOT attempt to alter or bypass the system See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual Thrown Objects This unit has spinning mower blades These blades can pick up and throw debris that could seriously injure a bystander Be sure to clean up the area to be mowed BEFORE you start mowing Do not operate this unit without the entire grass catcher or discharge guard deflector in place Also do not allow anyone in the area while the unit is running If someone does enter the area shut the unit off immediately until they leave Maintenance Proper maintenance is critical to the safety and performance of your unit Be sure to perform the maintenance procedures listed in this manual especially periodically testing the safety system Kayes Safery Safety Rules amp Information This machine is capable to amputating hands and feet and throwing objects Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment Arte triangle in text signifies important cautions or warnings which must be followed TRAINING 1 Read understand and follow al
9. Pulley NORMAL INSTALLATION 1 Manual Lift Models Switch the lift link from mowing position C Figure 20 to tilling position D Attach the tiller to the rear hitch see Figure 19 Install the lift bracket A Figure 18 Install the lift rod C Figure 17 Manual Lift Models Raise the tiller Install the lift assist soring assembly A B Figure 18 O A N Removal amp Installation Install the rear pulley assembly D Figure 16 Install the front pulley assembly B Figure 15 Route the drive belt as shown in Figure 15 O CON O Perform the adjustments listed in the Trouble shooting Adjustments and Service section Figure 16 Install Pulley Assembly A Lower Hitch B Clevis Pin C Upper Hitch D Idler Pulley 16 Removal amp Normal Installation A N D L WO e Game Ra Figure 17 Lift Assist Spring A Spring B Threaded Rod Spring C Lift Rod Figure 19 Tiller Assembly A Lift Bar B Upper Hitch C Hitch Arm D Lower Hitch e Figure 18 Lift Arm Extension A Lift Bracket Figure 20 Lift Link Positions Normal A Clevis Pin B Spacer and Hair Pin Clip C Mowing Position D Tilling Position 17 D D 3 O lt D Qo 5 D D D a O oD O O D O O 2 H 18 Troubleshooting Adjustments amp Service TROUBLESHOOTING Troubleshooting procedures are provided in the followin
10. ad and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The safety decals below are on your product If any decals are lost or damaged replace them at once See your local dealer for replacements These labels are easily applied and will act as a constant visual reminder to you and others who may use the equipment to follow the safety instructions necessary for safe effective operation Read and obey all operation and warning decals A DANGER e STAY CLEAR OF TILLER WHEN e SHUT OFF TRACTOR REMOVE KEY TRACTOR IS RUNNING CONTACT WITH MOVING OR ROTATING PARTS WILL CAUSE PERSONAL INJURY AND LOWER TILLER BEFORE LEAVING TRACTOR SEAT SERVICING INSTALLING OR DISCONNECTING TILLER Table of Contents Operator Safety 2 Read the Manual 2 Daley ICONS ner ten bob ee doe T eens ea wateenes uous bos es 2 Safety RISKS x 14 2 22 ed Bande Oe een beet an oasis 2 Identification Mumbers 2 Safety DCCIG as are c eae ce wees eee on 2 Safety Rules and Information 2 544 dis sieste 4 Initial Setup and Installation 8 Initial Installation 8 Differential Lock Rod 8 Manual Lift
11. and four 3 8 16 nylock nuts B Figure 5 Hitch Support and Drawbar Installation ST TOMmMOOWDS 5 16 18 Nylock Nut 3 8 16 Nylock Nut Hitch Support 3 8 16 x 1 Capscrew Frame Wrapper Lower Hitch 5 16 18 x 1 1 4 Capscrew 1 2 13 x 1 1 2 Capscrew 1 2 Washer 1 2 13 Nylock Nut Figure 6 Rear Hitch Installation A 1 2 13 x 2 Capscrew B Washer C Spacer D Rear Hitch E 1 2 13 Nylock Nut 4 Install the rear hitch D Figure 6 using the holes shown Secure with four 1 2 13 x 2 capscrews A washers B spacers C and nylock nuts E Install the Pulley Assemblies 1 Install the rear pulley assembly D Figure 7 into the left side of the rear hitch C Secure the bottom of the pulley assembly to the lower drawbar hitch A with pin B Figure 7 Rear Pulley Installation gt Lower Hitch B Clevis Pin C D 2 Upper Hitch Idler Pulley Assembly Mount the front idler pulley assembly A Figure 8 onto the left stub B at the end of the lift assembly cross shaft C Hook the slot D onto the tractor frame as shown in Figure 9 Figure 8 Front Idler Pulley Installation A Idler Pulley Assembly B C D Left Stub Lift Assembly Cross shaft Slot Initial Setup amp Installation Figure 9 Front Idler Pulley Installed Install the Rear Idler Pulley Assembly Select Models 1 Install the rear idler pulley A Figure 10 into the left si
12. avoided will result in serious injury or death WARNING This indicates a hazard which if not avoided could result in serious injury or death CAUTION This indicates a hazard which if not avoided might result in minor or moderate injury SAFETY DECALS This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively we have placed several safety labels on the unit to remind you of this important information while you are operating your unit Parts Identification When ordering replacement parts for your rotary tiller be prepared to give your dealer the Mfg No found on the identification plate WARNING You must read understand and comply with all safety and operating instructions in this manual before attempting to set up and operate your snowthrower Failure to comply with all safety and operating instructions can result in loss of machine control serious personal injury to you and or bystanders and risk of equipment and property damage The triangle in the text signifies important cautions or warnings which must be followed All DANGER WARNING CAUTION and instructional messages on your product should be carefully re
13. de of the frame wrapper B using a 3 8 16 x 2 1 2 capscrew C 3 8 flat washer D spacer E and 3 8 16 locking flange nut F as shown Tighten nut to 19 5 lb ft 26 5 Nm Figure 10 Rear Idler Pulley Installation Idler Pulley Frame Wrapper 3 8 16 x 2 1 2 Capscrew 3 8 Flat Washer Spacer 3 8 16 Flanged Locknut 7 MOQOW gt D 11 O D TD Qo 3 o D D ngi O G pu amp is V oF Q ma O o 12 initial Setup amp Installation D A Figure 11 Lift Linkage Installation A B C D Turn Crank Clevis Pin and Safety Clip Lift Rod Front Bracket Install the Lift Rod 1 Connect the rear of the lift rod C Figure 11 to the upper hitch Secure with a clevis pin B and safety clip Slide the lift bracket A Figure 12 and lift rod assembly on the right stub at the end of the lift assembly cross shaft Secure with a clevis pin and hair pin clip see Figure 12 inset MANUAL LIFT MODELS ONLY 3 Mount the front bracket D Figure 11 to the frame using a 5 16 18 x 1 capscrew and nylock nut Secure the rear turn crank assembly A Figure 11 to the rear hitch using 3 8 16 x 1 carriage bolt and nylock nut Hook the spring to the turn crank A and put the threaded rod through the front bracket D Turn the crank until the nut is captured in the front bracket Figure 12 Lift Arm Extension In
14. disengage the PTO Raise tiller to transport position before traveling to and from the work site or storage area Tilling Suggestions Plan the pattern before beginning When the land contour permits it is best to travel in the longest direction to minimize turning The tiller will dig deeper with slow ground speed It is best to increase the depth on succeeding passes until the desired depth is reached Making passes crossways to the previous pass usually helps break sod into fine particles In soft loose soil it may be possible to till to desired depth in one pass Storage amp Maintenance STORAGE Daily Storage Long Term Storage Note Refer to the tractor Operator s Manual for 1 Use water pressure or brush to thoroughly clean important information concerning safely storing your the unit tractor 2 Paint or lightly coat with oil any area where paint 1 Allow tractor engine to cool before storing in any has been worn or chipped away enclosure 3 Thoroughly lubricate the unit 2 After jobs are completed hose or brush down the unit to remove dirt and debris 3 Lightly grease or oil all pivot points Coat bare metal surfaces to prevent corrosion 4 Store in a dry place Maintenance Schedule are Required Schedule MAINTENANCE we ell Clean debris from unit After each use A WARN NG Lubricate unit Every 5 hours or at least once a year To avoid serious injury perform maintenance Check drive belt Every 50 hou
15. e abnormally stop the engine motor and check immediately for the cause Vibration is generally a warning of trouble 5 Stop the engine motor whenever you leave the operating position before unclogging the tiller and when making any repairs adjustments or inspections 6 When cleaning repairing or inspecting make certain the tiller and all moving parts have stopped Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting 7 Do not run the engine indoors except for starting the engine or for transporting the snowthrower in or out of the building Open the outside doors exhaust fumes are dangerous 8 Exercise extreme caution when operating on slopes Do not attempt to clear steep slopes 9 Never operate the tiller without proper guards plates or other safety protective devices in place and working 10 Keep children and others away 11 Do not overload the machine capacity by attempting to till at too fast a rate 12 Never operate the machine at high transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage the PTO when the tiller is transported or not in use 14 Use only attachments and accessories approved by the manufacturer of the snowthrower such as wheel weights counterweights or cabs 15 Never operate the tiller without good visibility or light 16 Never touch a hot engine or muffler 17 Never operate the snowthr
16. em DO NOT GIVE CHILDREN RIDES ON THIS UNIT This encourages them to come near the unit in the future while it is running and they could be seriously hurt They may then approach the unit for a ride when you are not expecting it and you may run over them Reverse Do not operate the tiller in reverse unless absolutely necessary Always look down and behind before and while traveling in reverse even with the tiller disengaged Safety Rules and Information Slope Operation You could be seriously injured or even killed if you use this unit on too steep an incline Using the unit on a slope that is too steep or where you don t have adequate traction can cause you to lose control or roll over A good rule of thumb is to not operate on any slope you cannot back up in 2 wheel drive mode You should not operate on inclines with a slope greater than a 3 5 foot rise over a 20 foot length Always drive up and down slopes never cross the face Also note that the surface you are driving on can greatly impact stability and control Wet grass or icy pavement can seriously affect your ability to control the unit If you feel unsure about operating the unit on an incline don t do it It s not worth the risk Moving Parts This equipment has many moving parts that can injure you or someone else However if you are seated in the seat properly and follow all the rules in this book the unit is safe to operate
17. g chart To use these procedures first locate the problem description that best describes the trouble that you have encountered Check the possible causes one at a time in the order that they are listed Correct any problems that are found and try to operate the rotary tiller again to see if you have eliminated the trouble WARNING For your safety do not try to adjust or repair the tractor or rotary tiller while the engine is running Always remove the key from the ignition switch before beginning maintenance to prevent accidental starting Symptom Problem Somon Rotary tiller tines do not rotate Tills too shallow Tiller leaves ground rough with large clods Tractor handles poorly TINE REPLACEMENT When required because of wear or breakage replace a tine as follows 1 Remove two capscrews A Figure 21 and locknuts B 2 Remove old tine C from tiller 3 Place new tine on mounting plate D When facing front of tiller be sure tine curves away from mounting plate with its sharp edge facing rearward when tine nears bottom of travel 4 Insert two capscrews A through tine and then through mounting plate D Install and tighten locknuts B to 30 Ib ft 40 Nm Drive belt or pulleys oily Tiller drive belt too loose Rock jammed in tiller Tiller drive belt broken Tiller depth set too low Engine RPM speed too low Tractor ground speed too fast Ground too
18. hard 1 Ground too wet 2 Tilling too deep in one pass 3 Tractor ground speed too fast Tractor ground speed too fast Front wheels lifting Rear wheels slip Tiller propels tractor Clean as required Replace belt Remove tt Replace as needed Adjust the attachment lift Set engine to full speed Slow down Make several passes tilling deeper on each pass Wait until sod does not ball up when rolled in your hand Make several passes Slow down Use slower speed especially when running on rough or sloping surfaces Clean dirt from tiller Use front wheel counterweights and weight carrier Use chains or wheel weights Tiller depth set too low Figure 21 Tine Replacement A Capscrew B Locknut C Tine D Mounting Plate Troubleshooting Adjustments amp Service LIFT HEIGHT ADJUSTMENT MANUAL LIFT MODELS INITIAL ADJUSTMENT 1 Park the unit on level ground 2 Turn the lift spring assist crank A Figure 24 until the length of threaded rod between the bracket and end of the threaded rod spring B and the bracket measures 6 Note Lubricate the crank and threaded rod with oll 3 Fully raise the tiller 4 Adjust the rear lift rod nuts B Figure 23 until the bottom tines ar 5 above the ground 5 Adjust the front lift rod nuts A Figure 23 until the rod spring is compressed to a length of 9 WORKING ADJUSTMENT The amount
19. he rear ing Adjustments and Service section idler pulley F as shown 43 Operation 14 Operation OPERATION NOTICE Refer to the Tractor Operator s Manual for important information concerning safely operating your tractor CAUTION After striking a foreign object stop the engine disengage the PTO and remove the key Inspect the tiller for damage before starting The tiller may propel the tractor forward when first lowered into hard ground especially if tiller depth is set too deep or tractor ground speed is too fast Checks Before Starting 1 Make sure all covers and guards are in place Make sure all nuts bolts clevis pins and clips are secure 2 The tiller must be lubricated before first use and after every four hours of operation If required see instructions in Maintenance section 3 Clear the work area of any items that could be caught in the tiller Transporting When transporting the tiller to and from the work area the tiller should be fully raised Adjust ground speed according to condition of the ground surface Turning or Backing When Tilling Before backing up or turning raise the tiller until it clears the ground Otherwise the tiller can be damaged The weight of the tiller will reduce the weight on the front tires Front counterweights are recommended to restore normal turning ability Engine Speed and Ground Speed Tilling should always be done with engine
20. k or trailer and refuel it on the ground If this is not possible then refuel such on a trailer with a portable container rather than from a gasoline dispenser nozzle f Keep nozzle in contact with the rim of the fuel tank or container opening at all times until refueling is complete Do not use a nozzle lock open device g Replace gasoline cap securely and wipe up spilled fuel h If fuel is spilled on clothing change clothing immediately 5 Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors 6 Never attempt to make any adjustments while the engine motor is running except when specifically recommended by the manufacturer 7 Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eye from foreign objects that may be thrown from the machine OPERATION 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or crossing gravel drives walks or roads Stay alert for hidden hazards or traffic 3 After striking a foreign object stop the engine motor remove the wire from the spark plug disconnect the cord on electric motors thoroughly inspect the tiller for any damage and repair the damage before restarting and operating the tiller 4 If the unit should start to vibrat
21. l instructions on the machine and in the manuals before operating this unit Be thoroughly familiar with the controls and the proper use of the equipment Know how to stop the unit and disengage the controls quickly 2 Never allow children to operate the equipment Never allow adults to operate the equipment without proper instruction 3 Keep the area of operation clear of all persons particularly small children and pets 4 Exercise caution to avoid slipping or falling especially when operating in reverse PREPARATION 1 Thoroughly inspect the area where the equipment is to be used and remove all doormat sleds boards wires and other foreign objects 2 Disengage all clutches and shift into neutral before starting engine motor 3 Do not operate the equipment without wearing adequate outer garments Wear footwear that will improve footing on slippery surfaces Avoid loose fitting clothing that can get caught in moving parts 4 Handle fuel with care it is highly flammable a Use an approved fuel container b Never add fuel to a running engine or hot engine c Fill fuel tank outdoors with extreme care Never fill fuel tank indoors Replace fuel cap securely and wipe up spilled fuel d Never fill containers inside a vehicle or ona truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling e When practical remove gas powered equipment from the truc
22. of lift assist can be varied based on the depth of tilling and the hardness of the soil If more assist is desired the turn crank A Figure 24 clock wise If more downward force is needed turn the crank counterclockwise LIFT HEIGHT ADJUSTMENT HYDRAULIC LIFT MODELS 1 Park the unit on level ground 2 Fully raise the tiller 3 Adjust the rear lift rod nuts B Figure 23 until the bottom tines are 5 above the ground Figure 22 4 Adjust the front lift rod nuts A Figure 23 until the lift rod spring is compresses to a length of 9 A s l 9 Figure 23 Lift Rod Spring Adjustment A Front Lift Rod Nut B Rear Lift Rod Nut N C3 Sp TT Years FG o y Figure 24 Lift Spring Assist Crank A Lift Spring Assist Crank B Threaded Rod Spring O D O 3 O Q 19 amp Torque Specifications Torque Specification Chart Hardware Identification Common Hardware Types Hex Head Capscrew FOR STANDARD MACHINE HARDWARE Tolerance 20 Hardware ae Grade D SAE Grade 2 SAE Grade 5 SAE Grade 8 Qom ww Hex Nut 7 Size Of in bs in lbs Hardware ft Ibs Nm fi lbs Nm Standard Hardware Sizing When a washer or nut is identified as 1 2 this is the 8 32 i 30 3 4 4 6 Nominal size meaning the inside diameter is 1 2 inch if a 8 36 i 31 3 9 4 9 second number is present it represent the threads per inch 10 24 43 4 9 6 8 me 10 32
23. on Read the Manual Operating Safety Congratulations on purchasing a superior quality piece of lawn and garden equipment Our products are designed and manufactured to meet or exceed all industry standards for safety Power equipment is only as safe as the operator If it is misused or not properly maintained it can be dangerous Remember you are responsible for your safety and that of those around you Use common sense and think through what you are doing If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen ask a professional contact your local authorized dealer The operators manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation Safe operating techniques an explanation of the product s features and controls and maintenance information is included to help you get the most out of your equipment investment Be sure to completely read the Safety Rules and Information found on the following pages Also completely read the Operation section Children Tragic accidents can occur with children Do not allow them anywhere near the area of operation Children are often attracted to the unit and mowing activity Never assume that children will remain where you last saw them If there is a risk that children may enter the area where you are mowing have another responsible adult watch th
24. on labels as necessary Maintain or replace safety and instruction labels as necessary Keep nuts and bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly and make necessary repairs if they are not functioning properly 10 11 12 13 14 Safety Rules and Information Components are subject to wear damage and deterioration Frequently check components and replace with manufacturers recommended parts when necessary Check control operation frequently Adjust and service as required Use only factory authorized replacement parts when making repairs Always comply with factory specifications on all settings and adjustments Only authorized service locations should be utilized for major service and repair requirements Never attempt to make major repairs on this unit unless you have been properly trained Improper service procedures can result in hazardous operation equipment damage and voiding of manufacturer s warranty Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition Kayes G pu amp is Fer U o Q ma O Oo Initial Setup amp Installation INITIAL INSTALLATION Note Recommended Accessories Rear wheel weights and front counterweights are recommended For operation on slopes greater than 15
25. ower near glass enclosures automobiles window wells drop offs and the like without proper adjustment of the discharge angle 18 Never leave a running unit unattended Always disengage the tiller stop engine and remove keys 20 Do not operate the unit while under the influence of alcohol or drugs 21 Keep in mind the operator is responsible for accidents occurring to other people or property 22 DO NOT wear long scarves or loose clothing that could become entangled in moving parts 24 Make sure to remove all obstacles from the area to be cleared CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the operating activity Never assume that children will remain where you last saw them 1 ND Keep children out of the area and under the watchful care of another responsible adult Be alert and turn unit off if children enter the area Never allow children to operate the unit Use extra care when approaching blind corners Shrubs trees or other objects that may obscure vision SERVICE MAINTENANCE AND STORAGE 1 N O OO A Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition Always refer to the operators manual for important details if the tiller is to be stored for an extended period Maintain or replace safety and instructi
26. rs or at on the tiller only when the engine is stopped least once a year parking brake is set and all moving parts have stopped Always remove the ignition key before beginning maintenance or adjustments to prevent accidental starting of the engine Note Keep grease and oil off belts TILLER SHAFT TAF 127 Note Keep grease and oil off belt and pulleys TT Lithium base automotive grease Grease gun 1 Wipe fitting clean with rag 2 Apply 2 or 3 shots of grease 3 Wipe up any excess grease SAE 30 Oil Oil can Clean indicated area and apply 2 EE a a 9JUBUSJUIE A Removal amp Normal Installation REMOVAL 1 Remove the belt from the spring loaded tiller idler pulley D Figure 15 2 Remove the belt from the PTO pulley A Figure 14 3 Remove the front pulley assembly B 4 Remove the pin B Figure 16 securing the rear pulley assembly 5 Raise the tiller 6 Manual Lift Models Release the tension on the lift assist spring A Figure 17 Remove the threaded rod spring B from the front bracket 7 Lower the tiller 8 Remove the lift bracket A Figure 18 and lift rod Figure 15 Belt Routing A PTO Pulley 9 Detach the tiller from the rear hitches Figure 18 B Front Pulley Assembly 10 Manual Lift Models Switch the lift link from the C Rear Pulley Assembly tilling position D Figure 20 to the mowing D Tiller Idler Pulley position C E Tiller Input Pulley F Rear Idler
27. stallation A Lift Bracket Initial Setup amp Installation Install the Tiller 1 Position the tiller at the rear hitch and insert the lift bar A Figure 13 into the upper hitch B Secure with a clevis pin and safety clip 2 Rotate the tiller upward so that the hitch arms C are aligned with the lower hitch D Secure with two clevis pins and safety clips ON D C Qo 5 O D D O 5 Figure 13 Tiller Installation A Lift Bar B Upper Hitch C Hitch Arm D Lower Hitch ne te PTO Pulley Front Pulley Assembly Rear Pulley Assembly Tiller Idler Pulley Tiller Input Pulley Rear Idler Pulley LS DE amo WO gt dancin et Figure 14 Belt Routing 3 Install the belt on the front pulley assembly B and PTO pulley A Adjust the front pulley assembly Install the Belt belt guides within 1 16 of the belt 1 Remove the spring clip and pin securing the tiller 4 Route the belt inside the spring loaded tiller idler belt cover Pivot the belt cover out of the way to pulley D ON ACETA EAN DUNEy 5 Reposition tiller belt cover and secure with the 2 Install the belt on the rear pulley assembly C clevis pin and spring clip Figure 14 and tiller input pulley E The smaller upper and lower pulleys of the rear pulley Adjustments assembly C should trap the belt in the middle Perform the adjustments found in the Toubleshoot pulley groove with the belt routed below t
Download Pdf Manuals
Related Search