SMC Networks D-F8P Series Switch User Manual
Contents
1. BATTERY Batteries normally produce explosive gases which can cause personal injury Do not allow flames sparks or any ignited object to come near the battery When charging or working near battery always shield your eyes and always provide proper ventilation Battery cable should be disconnected before using Fast Charge Charge battery at 15 amps for 10 minutes or 7 amps for 30 min utes Do not exceed the recommended charging rate If electrolyte starts boiling over decrease charging Always remove grounded battery clamp first and replace it last Avoid hazards by Filling batteries in well ventilated areas 2 Wear eye protection and rubber gloves 3 Avoid breathing fumes when electrolyte is added 4 Avoid spilling or dripping electrolyte Battery Electrolyte is an acidic solution and should be handled with care If electrolyte is splashed on any part of your body flush all contact areas immediately with liberal amounts WARNING of water Get medical attention immediately JUMP STARTING Use of booster battery and jumper cables Particular care should be used when connecting a WARNING booster battery Use proper polarity in order to prevent sparks To jump start negative grounded battery 1 Shield eyes Engine O 2 Connectends of one cable to positive termi nals of each battery first A then B 3 Connect one end of other cable to negative Booster Battery Jumper Cabl2. OPERATION Beater reel MUST BE DISENGAGED before starting engine ACCELERATOR REVERSEPEDAL On the right floorboard is a rocker pedal Push down on the front G with your foot and the machine will accelerate Push down on the rear of the pedal H with the heel of your foot and the machine will go in reverse The machine is in neutral when foot is offthe pedal DAILY CHECKLIST 1 Check park brake adjustment Adjust as required 2 Check engine oil level Add as needed DO NOT OVERFILL 3 Tire pressure should be 20 psi 1 4 bar on all Sweep Star 48 tires and castor wheels Tire pressure should be 20 psi 1 4 bar on Sweep Star 60 front tire and castor wheel 18 psi 1 3 bar on rear tires 4 Inspect electrical system for loose connections or frayed wiring including battery cables Replace any faulty equipment or tighten if loose 5 Check hardware for loose or missing nuts bolts screws etc and tighten or replace as needed 6 Inspect hydraulic lines for damage or leaks Never use hands to inspect leaks 7 Check hydraulic oil level in right side tank The level should be 2 to 2 5 6 4 cm from top of tank when fluid is cold If level is low add SAE 10W D 40 API Service SJ or higher motor oil 8 Inspect steering throttle and shift linkages for good hookups and clear travel Check controls for smooth proper working operation Lubricate as needed 10 Check and clean all debris from engine compartment
3. implied warranties are excluded and disclaimed after the expiration of such period All incidental and consequential damages including pickup and delivery of the unit communica tion mileage charges and or rental of a replacement unit during repair are not covered under this warranty nor is any loss of income and or other loss resulting from the failure of the product to function due to a warranty defect The following items are not covered under the SMITHCO warranty and are warranted by their respective manufacturer Engine and engine parts including starters generators alternators and filters Transaxle differentials gear boxes and mechanical pumps Hydrostatic transmissions hydraulic pumps and motors Batteries Wheels and tires A copy of the warranty for the above items is furnished if necessary with each SMITHCO product Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitations of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which may vary from state to state Federal law now requires disclosure of the warranty which applies to this product prior to the sale to a customer Please leave this statement attached to the product and allow the buyer to remove it after purchase SMITHEO Wayne Pennsylvania 19087 MA SS En SMITHCO
4. 77 100 B Sweep Star 48 High Lift 48 000 C Make Model to which this declaration relates corresponds to the relevant basic safety and health requirements of the Directive 89 392 EEC if applicable and to the requirements of the other Directives EN292 1 EN292 2 EN294 EN349 92 59 89 392 Title and or number and date of issue of the other Directives if applicable For the relevant implementation of the safety and health requirements mentioned in the Directives the follow ing standard s and or technical specification s has have been respected ISO 37 1983 PREN 836 ISO 1219 1976 SAE HS 2800 SAE J1362 Title and or number and date of issue of standard s and or technical specification s Cameron Wisconsin USA March 19 1995 PER Fe Place and date of issue Nam function and si ure of the authorized person Kw gt y 13 Av xy EG KONFORMIT TSERKL RUNG entsprechend der EG Richtlinie 89 392 EWG Wir SMITHCO INC Name des Anbieters 34 West Ave Wayne PA 19087 USA vollst ndige Anschrift der Firma bei in der Gemeinschaft niedergelassenen Bevollm chtigten ebanfalls Angabe der Firma und Anschrift des Herstellers erkl ren in alleiniger Verantwortung da das Produkt Gas Sweep Star 60 76 000 C Diesel Sweep Star 60 77 100 C Sweep Star 48 High Lift 48 000 C Fabrikat Typ auf das sich diese Erkl rung bezieht den einschl gigen grundlegenden Sicherheits und Gesu
5. SMITHLE Wayne Pennsylvania 19087 OPERATOR S MANUAL SWEEPSTAR Gas and Diesel Sweep Star 60 Models 76 000 C and 77 100 C High Lift Sweep Star 48 Models 48 000 C July 2004 SMITHCO PRODUCT SUPPORT 1 800 891 9435 Hwy SS and Poplar Avenue Cameron WI 54822 E mail productsupport smithco com al q a a S lt uelbe q CONTENTS Introduction ii 1 9 A A 1 SUITE ee ee 2 3 Safe Place ee 4 Specifications nn een 5 6 An 7 Controls amp Instruments nu 8 9 SONICS A EEE EERERENEERIEIE T 10 12 e e TE Means e aE 10 11 Batey sense ee 12 A 13 14 Declaration of Conformity English 222444444444440 13 Declaration of Conformity German nennen 14 Waranty ee eines Inside Back Cover INTRODUCTION Thank you for purchasing a SMITHEO product Read this manual and all other manuals pertaining to the Sweep Star carefully as they have safety operating assembly and maintenance instructions Failure to do so could result in personal injury or equipment damage Keep manuals in a safe place after operator and maintenance personnel have read them Right and left sides are from the operator s seat facing forward All SMITHGO machines have a Serial Number and Model Number Both numbers are needed when ordering parts The serial number plate on the Sweep Star 60 is located on the left front main frame in front of the en gine The serial number plate on the Sweep Star 48 is located on the right mai
6. e 2 terminal of good battery C A 4 Connect other end of cable D to engine block on Dead unit being started NOT to negative terminal of Battery Jumper Cable 1 battery To prevent damage to other electrical components on unit being started make certain that engine is at idle speed before disconnecting jumper cables TOWING When it is necessary to move the Sweep Star 48 without engine running the bypass valve built into hydrostatic pump must be open by turning it counterclockwise An open valve allows fluid to pass through the wheels freely When normal driven operation is desired valve should be closed by turning it clockwise Failure to close the valve with engine running means no power to wheels Tow slowly 2 m p h or less The bypass valve is a Ys diameter shaft with a s hole for inserting something for leverage so you can turn it On the high lift it is on the top of the hydrostatic On the ground level dump it is on the bottom of the hydrostatic Kw 11 NG NOTES Ma I EC DECLARATION OF CONFORMITY according to Directive 89 392 EEC We SMITHCO INC Name of supplier 34 West Ave Wayne PA 19087 USA Full address of the manufacture authorized representative established in the Community must also give the business name and address of the manufacture declare under our sole responsibility that the product Gas Sweep Star 60 76 000 B Diesel Sweep Star 60
7. lon 19 liters SAE 10W 40 API Service SJ or higher Motor Oil SETUP The Sweep Star arrives from SMITHEB setup and ready for service 1 Set park brake 2 Check the tire pressure Sweep Star 60 The front tire and castor wheels are 20 psi 1 4 bar and the rear tires are 18 psi 1 3 bar Sweep Star 48 All tires and castor wheels are 20 psi 1 4 bar All are maximum pressures 3 Check the installation of the battery which is located below the seat This is a negative grounding system Connecting battery cables to the wrong post could result in personal injury and or damage to the electrical system Make sure battery and WARNING cables do not interfere or rub on any moving part Connect the red positive cable A to the battery first When disconnecting remove the black negative cable B first 4 Check the engine oil and add as necessary The dip stick is located under the seat directly behind the control panel Oil fill is located on top of valve cover use SAE 10W 40 API Service SJ or higher motor oil DO NOT OVERFILL 5 Fill fuel tank located on right side with Unleaded 87 Octane gasoline minimum for gas machines and No 2 Diesel for diesel machines A Fuel is flammable Caution must be used when storing or handling it Do not fill fuel tank while engine is running or in an enclosed area Fumes are explosive and dangerous to DANGER inhale DO NOT SMOKE while filling the fuel tank DO NOT OVERFILL 6 Check hydra
8. n frame in front of the oil and gas tanks Refer to engine manual for placement of engine serial number For easy access record your Serial and Model numbers here a SMITHCO Moone WAYNE PENNSYLVANIA 19087 USA 610 688 4009 Fax 610 688 6069 a SERIAL NO kWh MODEL NO kg lb Sweep Star 60 Sweep Star 48 Information needed when ordering replacement parts 1 Model Number of machine 2 Serial Number of machine 3 Name and Part Number of part 4 Quantity of parts SYMBOLS Read Operator s Manual Engine Stop Engine Oil RPM Glow Plug On Hour Meter Hand Throttle Park Brake Q 08 mm lt O Electrical Power Engine Start Temperature Light Gasoline Glow Plug Off Hour Meter Choke Closed Park Brake Release No Electrical Power Engine Run Water Temperature Diesel so Es Glow Plug E Choke Open Hydraulic Oil A Level SYMBOLS Up Down Arrow No Smoking Pinch Point Hydraulic Fluid Penetration Engage Ground Speed High Reverse Down Lower Moving Parts Step Lift Arm Disengage Fast Low Neutral zrt o A e Pap arm ye Up Raise Manual Operation Hot Surface Tractor PTO Slow Forward Warning Danger Caution SAFEPRACTICES 1 10 11 13 14 15 16 17 18 19 20 21 It is your responsibility to read thi
9. ndheitsanforderungen der EG Richtline 89 392 EWG falls zutreffend sowie den Anforderungen der anderen einschl gigen EG Richtlinien EN292 1 EN292 2 EN294 EN349 92 59 89 392 Titel und oder Nummer sowie Ausgabedatum der anderen EG Richtlinien entspricht falls zutreffend Zur sachgerechten Umsetzung der in den EG Richtlinien genannten Sicherheits und Gesundheitsanforderungen wurde n folgende Norm en und oder technische Spezifikation en herangezogen ISO 37 1983 PREN 836 ISO 1219 1976 SAE HS 2800 SAE J1362 Titel und oder Nummer sowie Ausgabedatum der Norm en und oder der technischen Spezifikation en Cameron Wisconsin USA March 19 1995 DEDA mn Ort und Datum der Ausstellung Name Funktjon u nterschrift des Befugten Nr gt 14 LIMITED WARRANTY SMITHCO warrants this product to be free from defects in material and workmanship under normal use for one year from the date of purchase by the original user 60 days if product is used for rental purposes All warranty claims must be handled through a SMITHCO authorized dealer or by SMITHCO INC All transportation charges must be paid by the purchaser There is no further express warranty All implied warranties including those of merchantability and fitness for a particular purpose are limited to one year 60 days if product is used for rental pur poses from the date of purchase by the original user and to the extent permitted by law any and all
10. ph 0 to 4 m p h 0 6 kph Automotive type 45 12 volt Size 45 480 minimum Negative 9 23 cm 5 38 14 cm 9 23 cm See Engine Manual 5 gallon 19 liters 5 gallon 19 liters Kubota approximately 1 gallon 3 8 liters SAE 10W 40 API Service SJ or higher Motor Oil SPECIFICATIONS FOR SWEEP STAR 48 HIGHLIFT WEIGHTS ANDDIMENSIONS Length Width Height with Hopper Down Height with Hopper Up Wheel Base Weight SOUNDLEVEL Atearlevel At 3 ft 0 914 m At 30 ft 9 14 m ENGINE Make Model Type Spec Horsepower Fuel Cooling System Lubrication System Alternator WHEELS amp TIRE SPEED Forward Speed Reverse Speed BATTERY BCI Group Cold Cranking Amps Ground Terminal Polarity Maximum Length Maximum Width Maximum Height FLUID CAPACITY Crankcase Oil Fuel Hydraulic Fluid Grade of Hydraulic Fluid HIGH LIFT 121 307 cm 60 153 cm 63 160 cm 126 320 cm 70 179 cm 1900 Ib 862 kg 90 dB 91 dB 76 dB Kohler CH25 CH730 0100 25 Hp 18 6 kW Unleaded 87 Octane Gasoline Minimum Air Cooled Full Pressure 15 Amp Front One 18 x 9 50 x 8 Multi rib 20 psi 1 4 bar Rear Two 23 x 10 50 x 12 NHS 20 psi 1 4 bar Castor 9 x 3 50 4 20 psi 1 4 bar O to 10 m p h 0 16 kph 0 to 4 m p h 0 6 kph Automotive IBS type 45 12 volt Size 45 480 minimum Negative 9 23 cm 5 38 14 cm 9 23 cm See Engine Manual 5 gallon 19 liters 5 gal
11. raulic fluid under pressure can penetrate the skin and cause serious injury This machine demands your attention To prevent loss of control or tipping of the vehicle A Use extra caution in backing up the vehicle Ensure area is clear B Do not operate on a slope greater than 10 Pay careful attention to the inclinometer on you machine C Do not stop or start suddenly on sloped surfaces D Reduce speed on slopes and in all turns Use caution when changing directions on all surfaces E Do not change directions of travel on any slope F Do not operate debris hopper lift or tailgate while on slopes G Stay alert for holes in the terrain and other hidden hazards Before leaving operator s position for any reason A Disengage all drives B Lower all attachments to the ground C Set park brake D Shut engine off and remove the ignition key Keep hands feet and clothing away from moving parts Wait for all movement to stop before you clean adjust or service the machine Keep the area of operation clear of all bystanders Never carry passengers Stop engine before making repairs adjustments or checking adding oil to the crankcase Use parts and materials supplied by SMITHCO only Do not modify any function or part Do not remove the radiator cap when the engine is hot When cooled loosen cap slightly to the stop to relieve any pressure before removing the cap completely These machines are intended for operation by well trained per
12. s manual and all publications associated with this machine engine accesso ries and attachments Never allow anyone to operate or service the machine or its attachments without proper training and instructions Never allow minors to operate any equipment Learn the proper use of the machine the location and purpose of all the controls and gauges before you operate the equipment Working with unfamiliar equipment can lead to accidents Wear all the necessary protective clothing and personal safety devises to protect your head eyes ears hands and feet Operate the machine only in daylight or in good artificial light Inspect the area where the equipment will be used Beware of overhead obstructions and underground ob stacles Stay alert for hidden hazards Never operate equipment that is not in perfect working order or without decals guards shields or other protec tive devices in place Never disconnect or bypass any switch Carbon monoxide in the exhaust fumes can be fatal when inhaled never operate a machine without proper ventilation Fuel is highly flammable handle with care Keep engine clean Allow the engine to cool before storing and always remove the ignition key After engine has started machine must not move lf movement is evident the neutral mechanism is not ad justed correctly Shut engine off and readjust so the machine does not move when in neutral position Never use your hands to search for oil leaks Hyd
13. sons performing professional maintenance on golf courses sports turf and any other area maintained turf and related trails paths and lots No guaranty as to the suitability for any task is expressed or implied lt JAS SPECIFICATIONS FOR SWEEP STAR 60 GAS amp DIESEL WEIGHTS AND DIMENSIONS Length Width Height with Hopper Down Height with Hopper Up Wheel Base Weight SOUND LEVEL At ear level At 3 ft 0 914 m At 30 ft 9 14 m ENGINE Make Model Type Spec Horsepower Fuel Cooling System Lubrication System Alternator TIRES amp WHEELS SPEED Forward Speed Reverse Speed BATTERY BCI Group Cold Cranking Amps Ground Terminal Polarity Maximum Length Maximum Width Maximum Height FLUID CAPACITY Crankcase Oil Fuel Hydraulic Fluid Cooling Grade of Hydraulic Fluid 129 328 cm 74 5 179 cm 66 168 cm 127 323 cm 68 5 174 cm 2200 Ib 998 kg GAS ENGINE DIESEL ENGINE 92 dB 98 dB 86 dB 96 dB 64 dB 74 dB GAS DIESEL Kohler Kubota Command CH25S D 722B 1 PA 68525 25 Hp 18 kW 18 8 Hp 14 kW Unleaded 87 Octane No 2 Diesel Gasoline Minimum Air Cooled Liquid Cooled Full Pressure Full Pressure 15Amp 15Amp Front One 18 x 9 50 x 8 Multi rib 20 psi 1 4 bar Front tire and wheel fluid filled to 50 Ib total 28 pints of windshield washer fluid or equivalent Rear Two 24 x 13 00 x 12 Super Soft 18 psi 1 3 bar Castor 12 x 6 00 x 6 20 psi 1 4 bar 0 to 12 m p h 0 19 k
14. tailgate Push forward to close the tailgate Tailgate tends to creep open while sweeping Frequently close the tailgate to ensure no creeping Park Brake The park brake is only a parking brake Pull back to release push forward to apply Oil Light The oil light should come on when the ignition is on without the engine running and go out when the engine is running The oil light will light when the oil pressure is low If oil light should come on shut engine off immediately and find the cause Charge Light The charge light should come on when the ignition is on without the engine running When the engine is running the light should go out The charge light will light when the charging system is not charging Ifthe charge light should come on shut engine off and find cause Temperature Light Temperature light will come on and a buzzer willsound when the engine starts to overheat Glow Plug Indicator Light When key is turned counter clockwise to Preheat the light will light When it goes out the engine is ready to start Stop Knob The stop knob is used to start the engine The knob must be pulled out to start and run the engine Push in to stop engine Electric Clutch Controls the reel electrically Move the switch to the left and the reel will disengage If moved to the right reel will engage NOTE Electric clutch must be disengaged before starting Inclinometer Indicates machine tilt on side hill DO NOT EXCEED 10
15. ulic fluid level in tank Remove cap and add SAE 10W 40 API Service SJ or higher motor oil if necessary Fluid level should be about 2 2 2 5 6 4 cm from the top of the tank when cold 7 Machine should be greased before starting See Maintenance part of manual 8 Read operating instructions before starting 3 g i S CONTROLS 6 INSTRUMENTS SWEEP STAR 60 GAS SWEEPER amp 48 HIGH LIFT CONTROLS amp INSTRUMENTS A w nmg oo Circuit Breaker The circuit breaker is a re settleable fuse To reset push down on it Hour Meter The hour meter indicates hours of machine operation It operates only when the ignition switch is on Ammeter The ammeter indicates the rate of charging or discharging of battery Ignition Switch The ignition switch has three positions Off Run Start Hand Throttle The hand throttle is used to regulate engine speed Choke The choke is used in starting the engine Pull choke out to close choke plate when starting a cold engine Push in when engine starts A warm engine may not require choking to start Reel Lift Lever The reel lift lever is used raise and lower the reel Pull back to raise the reel Push forward to lower the reel Hopper Lift Lever The hopper lift lever is used to raise and lower the hopper Pull back to raise the hopper Push forward to lower the hopper Tailgate Lever The tailgate lever is used to open and close the tailgate Pull back to open the
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