Singer 262-24 Sewing Machine User Manual
Contents
1. M V Track gt Spacing must be such that a 2 1 4 inch sphere cannot pass through ENTRAPMENT PREVENTION This vehicular gate operator is equipped with an inherent Type A entrapment sensing system This system will sense an obstruction in both the opening and closing gate cycles and will cause the gate to reverse direction should an obstruction be encountered If the system detects a second obstruction before reaching the full open or close limit after the initial reversal an alarm will activate and the operator will require a reset before resuming normal operation See Section 4 for more information EXTERNAL ENTRAPMENT PREVENTION Non contact and or contact sensors must be installed individually or in combination with each other to provide external entrapment prevention For gate operators utilizing a non contact sensor See diagram below for placement of non contact sensors Care should be exercised to reduce the risk of nuisance tripping such as when a vehicle trips the sensor while the gate is still moving and One or more non contact sensors shall be located where the risk of entrapment or obstruction exists such as the perimeter reachable by a moving gate or barrier Open beam protects area between the gate and adjacent fence during the open cycle Entrapment area exist between the gate Close beam2. 1 Open Cycle Photocell gt 2 Close Cycle Photocell ON Secondary O y 1 DIRECTION E Entrapment O 3 Open Cycle Contact Sensor 2 TIMER oD Ro QO 4 Close Cycle Contact Sensor evices o O 5 Common O 6 Common 3 Wire 4 Wire 9406 E i eee _ ea Receiver E L CONNECTOR J E n Cm E EXIT J E SAREI 24V Com ee H LOOP 1 E o Relay 2 Relay J Lo sim Radio Pwr 3 Radio Pwr 3 1 F gt on ceo 1 F m 3 ME Power Di Bp 5 22 m cele Sim GER 9406 L REVERSE LOOP S ONNOED HLHVA 03003 31v0 TIME DELAY REV SENS OPEN REV SENS CLOSE Current Sensor Donut Volt Ph All e e e o oe o CO EO 1 OCLC LOT OLS RELAY CONTACT Ma HOLO3NNOO HOLLIOVAWO 3 ag E oo 3 Hai 13 ol are the same pai Either can be used ML REVERSE LOOP III p EXIT LOOP III SENSITIVITY as a low voltage common CURRENT SENSOR DONUT For 1HP 3 Phase motors the RED current sensor wire is connected directly to the lug opposite of terminal 19 The black motor wire is routed through the donut with the number of turns shown in the table Refer
3. Loop Detector D ollo REVERSE LOOP P N 9406 010 E Reverse LL 00000000000000000000 DOORKING INC INGLEWOOD CA 90301 Title Loop and Loop Detector Wiring 9310 Operator Date 9 03 Dwg No M9310 065 4 Rev A 26 2 7 Gate Tracker This gate operator is equipped with outputs from the circuit board that will report operator status to a companion DoorKing Access Control System Model 1833 1835 1837 or 1838 when equipped with an optional Tracker expansion board This report includes items such as gate operator cycle count any shorted inputs loop detector problems any attempts to force the gate open if the gate has struck anything during the open or close cycle power interruptions etc Gate Tracker connections are made at terminals 1 3 4 9 and 10 on the main terminal strip For more detailed information on Gate Tracker and wiring to the Tracker expansion boards refer to the Tracker Installation and Wiring Manual DoorKing P N 2351 010 Maximum wire run for gate operator data to the tracker board is 500 feet using Belden 9931 shielded cable or Consolidated 5324 CL shielded cable Float the shield at the tracker board Do not connect the shield to the tracker board common Wire connection from the tracker board terminal P1 5 to the 4403 main terminal 4 is optional if the gate oper
4. i Close Beam O ea e DI f C LJ Open Beam OPEN PHOTO BEAM OPEN PHOTO BEAM CE CLOSE PHOTO BEAM CLOSE PHOTO BEAM e OPEN EDGE OPEN EDGE e CLOSE EDGE CLOSE EDGE COMMON COMMON VL COMMON COMMON Master Slave A Terminals shown are the secondary device terminals Close photo beam terminals must be connected together BOORKING INC INGLEWOOD CA 90301 through the master slave inetrface cable Title Master Slave Secondary Device Wiring Date 9 03 Dwg No M9310 065 7 Rev A 30 2 12 Main Terminal P1 Description 10 11 12 13 14 15 16 17 18 19 20 24 VOLT COMMON Same as terminal 13 OPEN RADIO RELAY Functions same as terminal 4 24 VOLT RADIO POWER FULL OPEN CLOSE INPUT When gate is closed input will open gate to full position When gate is open and auto close timer is turned on input will re set and hold timer When gate is open and auto close timer is turned off input will close gate When gate is closing input will reverse gate PARTIAL OPEN INPUT Gate will open to PARTIAL limit setting Functions same as terminal 4 STANDARD REVERSE STOP INPUT When gate is fully closed or in the opening cycle this input has no affect on the gate operator When gate is open and auto close timer is turned ON input will re set and hold timer When gate is open and auto close timer is turned OFF input will prevent gate from closing When gate is clo
5. Chassis Ground 1 1 5 VAC DOORKING INC INGLEWOOD CA 90301 Title Model 9310 Wire Diagram Input Ye HP 115 VAC Date 5 05 Dwg No 4403 05 115 1 Rev A 49 Step down Transformer Partial Limit Current Sensor Donut 4403 010 Circuit Board Alarm 600080000000 Blue Lp e L p lt iso i 230V Black White i Blue H ee e i Black Brown gt 460V i White et Black White i H Black Black 44 Black Operator Power El l drm Motor Volt Ph rums Alarm Reset HP Al 2 White b Motor Ye HP Red j Yellow Solenoid O O Chassis Orange Red 4 Blue White Black 115 VAC Convenience Outlets 208 230 460 V For 3 Phase power inpu use 2 power legs and Input cap the third DOORKING INC INGLEWOOD CA 90301 Title Model 9310 Wire Diagram Ve HP 208 230 460 VAC Date 5 05 Dwg No 4403 05 202346 Rev A 50 Alarm Partial Limit 4403 010 Circuit Board 6 0 Red 30 uf Cap 06C000000000 Yellow Current Se
6. Gate closes but will not open Gate starts to close then reverses to open Operator may be in a soft shutdown Check input LED on terminal 5 If it is ON momentarily disconnect then re connect the wire going to the terminal Operator should open Check to be sure that the operator is running in the proper direction Turn power OFF and then back ON Activate a keying device Operator should run in the open direction If operator runs in the close direction turn power OFF and change direction switch SW 1 switch 1 Go to above section if operator now opens but will not close Be sure that the respective LED on the control board lights when the keying device connected to the respective terminal is activated If LED does not light momentarily place a jumper wire from terminal 1 to the input terminal being checked If LED lights and gate opens problem is with the keying device If LED does not light replace control board Check motor as described on previous page Re adjust the close reverse sensitivity Disconnect the gate from the operator and check that the gate operates freely without any binding Check the loop detector LEDs and input LEDs Any that flash ON will cause the gate to reverse Replace the circuit board Gate closes and then re opens Check for any input or loop detector LEDs that are ON Check that the operator is running in the proper direction see gate closes but will not open abov
7. REMOVE BREATHER PLUG PIN Q Z O J m m U gt O D O E Z o E m lt m r er lt MM rm Gate Brackets Idler Assembly P N 2600 818 1 7 Warning Sign Installation This DoorKing slide gate operator is shipped with two warning signs The purpose of the warning signs is to alert uninformed persons and to remind persons familiar with the system that a potential hazard may exist so that appropriate action can be taken to avoid the hazard or to reduce exposure to the hazard 1 Permanently install the supplied warning signs in locations WARN NG so that the signs are visible by persons on both sides of the gate 2 Use appropriate hardware such as wood or metal screws not supplied to install the warnings Moving Gate Can Cause Serious Injury or Death KEEP CLEAR Gate may move at any time without prior warning Do not let children operate the gate or play in the gate area This entrance is for vehicles only Pedestrians must use separate entrance 19 20 SECTION 2 WIRING Before attempting to connect any wiring to the operator be sure that the circuit breaker in the electrical panel is in the OFF position A separate power disconnect must be installed at the operator location Permanent wiring must be installed to the operator as required by local electrical codes It is recommended that such work be performed by a licensed electrical con
8. Loop Wire Pre Fab Loops Loop Test Meter Control Station Time Clock Surge Devices Gate Scale Speed Bumps Nickel Chain Stainless Chain The following accessory items can be used with the model 9310 slide gate operator Contact sensors for use as a secondary entrapment protection device Miller Edge Inc ME120 ME123 MG020 MGR20 MGS20 Non contact photo cells sensors for use as a secondary entrapment protection device P N 8080 010 Infrared thru beam 165 foot sensing distance P N 8080 01 1 Photo reflective beam 30 foot sensing distance Detectors plug directly into ports on circuit board simplifying wiring P N 9405 010 Single channel detector P N 9406 010 Two channel detector 18 AWG loop wire with XLPE insulation is ideal for ground loops Available in 500 and 1000 foot rolls with red blue or black insulation Prefabricated ground loops 24 foot circumference with 50 foot lead in Available in yellow red or blue jackets Not for use in asphalt roadways Meg ohm meter checks the integrity of ground loops P N 9401 045 Three button interior and exterior control stations provide manual open close stop gate operation P N 1200 006 Exterior P N 1200 007 Interior mounts into single gang electrical box Manual control station provides a single toggle for NORMAL MOMENTARY OPEN and HOLD OPEN operation P N 1200 017 Interior mounts into single gang electrical box 7 day and 365 da
9. HP 208 230 VAC Single Phase Date 5 05 Dwg No 4403 1 2023 1 Rev A 52 Alarm Partial Limit 4403 010 Circuit Board Motor Wiring 208 230 460 ii Connect red sensor wire directly to lug opposite term 19 Route black motor wire see table directly through current sensor donut 060000000080 0 Current Sensor Donut Motor Volt Ph Turns Alarm Reset Ye HP All 2 White 4 b E E 6016 1 HP Sgl Ph A Red 1HP 208 3 Y T ellow 3 Solenoid T Black o O Black Red O Blue 9 E white A Chassis Blue Solid State Motor Relay 115 VAC Output H Blue Blue E 115 VAC H Convenience Outlets H L2 Operator Power 208 V 5 ri4 i Red Red 3 2 1 Qe White Black 208 230 460 V Three Phase Green Input DOORKING INC INGLEWOOD CA 90301 1 L1 Title Model 9310 Wire Diagram 4 1 HP 208 230 460 VAC Three Phase Date 5 05 Dwg No 4403 1 202346 3 Rev A 53 Accessories Contact Sensor Photo Cell Loop Detector
10. Settings Rete pent ere te te ires desti ite o eee ner tie it ee ag 34 3 3 Programming Switch Description and Function 35 3 4 limit Switch Adj stmient 24 cii ntc tee egt eer tec ad ele oe ba e DH UR pb Me edis 36 3 5 Reverse Sensitivity Adjustment seen 37 Section 4 Operating Instructions 4 1 4 2 4 3 Power and Reset Switches Sh tdown COondiliGris cci eee orte te te dete e RA I RA SOS AUTAOWN AEAEE Ne a ae Den dt een ee Resetting a Soft Shutdown iii Hard Shutdown Resetting a Hard Shutdown Manual Emergency Gate Operation seen 42 Section 5 Maintenance and Troubleshooting 5 1 5 2 5 3 5 4 Maintenance Schedule recte tee pines D an Pel Led e edd eo Operator Diagnostics sise Trouble Shooting uii A a ER ad Ve HP 115 VAC Wire Dia Mica died Ve HP 208 230 460 VAC Wire Diagram RE POS 1 BHP T15 VAC Wire DiagraM cnica lea ee 1 HP 208 230 VAC Single Phase Wire Diagram ii 52 1 HP 208 230 460 VAC Three Phase Wire Diagram rc corino cra crac 53 ACCESSONICS E 54 IMPORTANT NOTICES Vehicular gate systems provide convenience to their users and limit vehicular traffic onto your property These systems can produce high levels of force therefore it is important that you are aware of possible hazards associated with your gate operating system These hazards may include pinch points entrapment absence of co
11. VAC Power Ve HP High Voltage 32 Power 1 HP High Voltage 3 Power Sk 2 2 ale ee 208 230 460 115 VAC ee 208 230 460 208 230 460 VAC 3 Ph 3 208 230 460 VAC3Ph AAS ee 22 2 3 Control Wiring Controls must be far enough from the gate so that the user is prevented from coming in contact with the gate while operating the controls Outdoor or easily accessible controls Should have a security feature to prevent unauthorized use e Connect optional control devices to the operator terminal strip as shown below Check your connections carefully The 4403 circuit board has different wiring terminals than the 4402 circuit board found in the older model 9300 operator All inputs to the terminal strip must be NORMALLY OPEN e Be sure that all electrical connections are made in accordance with local electrical codes Use 18 AWG wire for all low voltage wiring maximum distance 3000 feet Use a low voltage surge suppresser DoorKing P N 1878 010 if low voltage wire runs exceed 1000 feet e Standard reversing input term 7 only functions while the gate is in the closing cycle and should not be used as an input for a secondary entrapment prevention device See Section 2 4 for secondary entrapment prevention device wiring e Do not power any devices from the circuit board other than a low voltage radio receiver as shown Radio power
12. When a malfunction occurs isolate the problem to one of three areas 1 the operator 2 the loop system 3 the keying devices Use caution when checking high voltage terminals motor capacitor and the motor 1 Check the input indicator LEDs They should only come ON when a keying device card reader push button etc is activated If any of the input LEDs are ON continuously this will cause the gate operator to hold open Disconnect the keying devices one at a time until the LED goes OFF 2 Check any external secondary entrapment protection devices Any short or malfunction in these devices can cause the gate operator to stop or to hold open 3 A malfunction in a loop or loop detector can cause the gate operator to hold open or to not detect a vehicle when it is present over the loop Pull the loop detector circuit boards from the loop ports on the operator circuit board If the malfunction persists the problem is not with the loop system For more information on trouble shooting loops and loop detectors refer to your loop detector instruction sheet and to the DoorKing Loop and Loop Detector Information Manual 4 Check to be sure that there are no shorted or open control wires from the keying devices to the gate operator If a keying device fails to open the gate momentarily jumper across terminals 1 and 5 on the gate operator circuit board If the gate operator starts this indicates that a problem exist with the keying device and is
13. available at terminal 3 is limited to 250 ma at 24 VAC Three button control station must be DoorKing P N 1200 006 or 1200 007 only Others will not work 3 Wire 4 Wire 1 To Receiver Receiver Terminal 2 24V Com 2 Relay Radio Pwr 24V COMMON OPEN RADIO RELAY N 24V RADIO PWR 3 Telephone Entry OPEN EN PARTIAL OPEN 5 REVERSE STOP 6 3 BUTTON OPEN 7 3 BUTTON CLOSE 8 e TRACKER DATA 9 TRACKER BUSY 10 e Fire Dept RELAY 11 e External Loop Det e RELAY 12 DoorKing 3 Button Control 24V COMMON 13 E v 23 Secondary Entrapment Non Contact Sensors Before connecting non contact or contact sensors refer to page 32 for operational description of these sensors Disconnect power to the gate operator before installing the non contact sensors See diagram below for suggested placement of sensors Diagram is for illustration purposes only Actual placement of the sensors is dependent on the installation requirements One or more non contact sensors shall be located where the risk of entrapment or obstruction exists such as the perimeter reachable by a moving gate or barrier Use only UL listed or equivalent non contact sensors Connect the non contact sensors as shown below to the auxiliary terminal strip located on the 4403 control b
14. gate is opening and full open Switch 6 This switch determines the operation of the solenoid lock and is factory set CAUTION Do not change the setting of this switch unless the solenoid lock assembly has been repositioned for the operation desired Changing the setting of this switch without physically changing the lock assembly will damage the operator Switch 7 Determines if an input to terminal 6 will reverse or stop a closing gate If this switch is set to stop the gate ON once the input to terminal 6 or the reverse loop detector IS CLEARED the gate will continue to close This is typically used to help prevent tailgating Switch 8 Turning the timer override feature on will cause the auto close timer to close the gate after 1 second regardless of the setting of the auto close timer potentiometer This will also cause an opening gate to stop and reverse when the reverse loop inputs are cleared This feature along with switch 6 above is useful to prevent tailgating 4 DIP Bottom Switch Switch 1 This switch must be in the OFF position for normal operation The self test feature checks various functions of the operator CAUTION Do not run self test with the operator connected to the gate The drive chain must be disconnected from the operator to run the self test Switch 2 This switch should be left in the OFF position when the slide gate is running on a level or small incline track and the gate does not coast Turn this swi
15. gate will again run to the open position Resetting a Soft Shutdown In some conditions a soft shutdown will reset as soon as the entrapment condition clears For example if a non contact sensor photo cell is sensing an obstruction the operator will stop the gate and assume a soft shutdown condition When the photocell clears the operator will return to normal operation When the operator is in a soft shutdown activation of any intended input will reset the operator An intended input includes any command any standard safety input and any loop input Activating any of these inputs will reset the gate At that point the gate will return to normal operation If the gate is open the automatic close timer will then time out and close the gate 40 Hard Shutdown hard shutdown condition occurs when the inherent entrapment protection system has sensed two consecutive obstructions before the gate reaches the full open or full closed position lt can also be an indication that the gate is too heavy or that the gate hardware wheels rollers is in poor condition and needs to be corrected Do not reduce the operator reversing sensitivity in an attempt to correct for a poorly designed gate or for hardware that is in need of repair e Example The gate is closing and the inherent entrapment protection system senses an obstruction and causes the gate to reverse direction As the gate begins to run in the open direction a second obstruction i
16. manufacturers instructions Pour the mixture into the form and tamp Level and finish the surface after pouring is complete Do not set anchor bolts in the concrete Sleeve anchors should be used to secure the operator to the pad This allows greater flexibility in positioning the operator on the pad 4 Allow the pad to cure for 48 hours before removing the forms or mounting the operator Cover 1 HP CONDUIT 1 1 I i i SE I AREAFOR J gt Cover 1 2 HP I 4 1 UNITS WITH e I l BATTERY BU 184 I Lise ai I I I I I Silea E sear NE os wa ac Lao A e y y ly e 26 5 hp gt 32 5 1 hp 4 Minimum Above Ground Level 1 i Depth of pad determined by soil i conditions and local code 1 3 Operator Installation Position the operator on the pad so that there is a minimum clearance of one 1 inch between the back of the operator housing and the gate IMPORTANT Be sure that the operator is parallel to the gate Installing the operator in any other manner will cause excessive chain noise chain wear and stretching and premature idler failure Mark the mounting holes on the mounting pad Use a concrete drill bit to drill the mounting holes to the size and depth required for the anchors being used We recommend 1 2 x 2 or 3 8 x 2 sleeve anchors not supplied After drilling the mounting holes clean them out and install the sleeve a
17. operator will not respond to any input that was present when the entrapment protection device sensed an obstruction If the gate stops at the open position the operator will not respond to the automatic close timer e Example 1 A time clock keys the gate open in the morning and an entrapment protection device senses an obstruction prior to the gate reaching the full open position If the entrapment is sensed by the inherent system the gate will reverse and run back to the closed position The time clock input is still present but the gate will not re open NOTE In some systems the time clock input comes from the telephone entry system relay This same relay may also provide open commands for a card reader MicroPLUS transmitters and the visitor telephone entry If so these devices will also be disabled in a soft shutdown condition e Example 2 If the gate is closing and an entrapment protection device is activated the gate will either stop or reverse and run back to the open position depending upon if the secondary or inherent device was activated The automatic close timer will not close the gate e Example 3 Vehicle arrives at open loop and the gate runs towards the open position The inherent entrapment protection is activated The gate reverses and runs back to the closed position If the vehicle is still present at the open loop a soft shutdown condition does not occur The loop input provides an immediate reset of the operator and the
18. Attach chain Adjust chain to allow approximately 1 inch of sag per 10 feet of gate width Be sure to remove the pin from the breather plug See page 16 17 Connect supply voltage as described in section 2 2 Be sure power is OFF See page 22 Connect control wiring as shown Radio receiver connects to terminals 1 2 3 Full open input devices connect to terminals 4 and 13 Partial open input devices connect to terminals 5 and 13 Terminals 1 and 13 are the same 24 volt common Connect secondary entrapment prevention devices See page 24 25 Connect in ground loop wires to REVERSE and EXIT loop detectors as required See page 26 Set close timer ON or OFF SW 1 switch 2 as required If gate system does not utilize in ground loop system or photo cells timer must be OFF See page 34 35 Push gate to open position Adjust OPEN limit nut to activate open limit switch Push gate closed Adjust CLOSE limit nut to activate close limit switch See page 36 Turn power ON Give gate an open command lf gate runs towards CLOSE position turn power off Change setting of direction switch SW 1 switch 1 and then turn power ON Give gate an open command Adjust limit nuts as necessary See page 36 Adjust both open and close inherent reverse sensitivity NOTE Operator will assume a soft shutdown during sensitivity adjustments This will require operator open input to be activated to resume normal operation See page 37
19. For 1 HP 32 motors connect A CAUTION O Motor Volt Ph Turns red sensor wire directly to lug HIGH VOLTAGE O HP Al 2 opposite terminal 19 Route black motor wire directly O VHP 11371 through current sensor donut O 1HP 208 3 5 pose S7 D O 1HP 230 3 5 A See wire diagram RA 4403 1 202346 3 1HP 460 3 9 A REVERSE SENSOR CLOSE OPEN i MIN MAX MIN MAX DOORKING INC INGLEWOOD CA 90301 Title 4403 Control Board Adjustments Date 5 05 Dwg No M9310 065 8 Re B 33 3 2 Switch Settings The two DIP switches located on the circuit board are used to program the operator to operate in various modes and to turn on or off various operating features Whenever a switch setting is changed power to the operator must be turned OFF and then turned back on for the new setting to take affect Check and review ALL switch settings prior to applying power to the operator SW 1 UPPER SWITCH SWITCH FUNCTION SETTING DESCRIPTION 1 Direction OFF Changes open close direction of operator ON 2 Auto Close OFF Auto close timer is OFF Manual input required to close gate Timer ON Auto close timer is ON Adjustable from 1 23 seconds 3 Open Loop OFF Switches logic level output of EXIT loop port to terminal 4 and Output removes terminal 4 as an open input ON Normal Setting Control board responds internally to loop
20. Owner s Manual P N 9310 065 Rev D 5 05 Copyright 2003 DoorKing Inc All rights reserved Ww DOORKING Model 9310 Vehicular Slide Gate Operator Doorking Inc 120 Glasgow Avenue Inglewood California 90301 U S A Phone 310 645 0023 Fax 310 641 1586 www doorking com Use this manual with the following models only All 9310 models with circuit board 4403 010 IMPORTANT The 4403 circuit board used in the model 9310 IS NOT interchangeable with the 4402 circuit board used in the earlier model 9300 operators NOTE Models 9310 081 9310 083 9310 085 9310 087 9310 089 9310 091 9310 093 9310 095 and 9310 097 will have a supplemental manual P N 2340 065 that describes the operation and setup of the optional battery backup system available with this unit and provides additional wiring information for this unit DoorKing Inc reserves the right to make changes in the products described in this manual without notice and without obligation of DoorKing Inc to notify any persons of any such revisions or changes Additionally DoorKing Inc makes no representations or warranties with respect to this manual This manual is copyrighted all rights reserved No portion of this manual may be copied reproduced translated or reduced to any electronic medium without prior written consent from DoorKing Inc O CO N Oo dI Aa C N A O QUICK START Mount operator to pad using 3 8 or 1 2 sleeve anchors See page 14 15
21. ance with local codes 21 2 2 Use Table 1 to determine high voltage wire size requirements The distance shown in the chart is measured in feet from the operator to the power source If power wiring is greater than the maximum distance shown it is recommended that a service feeder be installed A separate power disconnect must be installed at the operator The wire table is based on stranded copper wire Wire run calculations are based on a 3 voltage drop on the power line plus an additional 10 reduction in High Voltage Connections distance to allow for other losses in the system VOLTS HP AMPS WIRE SIZE DISTANCE IN FEET 12 AWG 10 AWG 8 AWG 6 AWG 115 1 2 5 4 170 275 460 685 208 230 1 2 2 7 685 1100 1830 2750 460 1 2 1 4 2875 4600 7665 11500 115 1 9 7 95 155 250 385 208 230 3 1 2 8 660 1060 1765 2650 460 3 1 1 3 2980 4770 8000 11940 Table 1 Route incoming high voltage power through disconnect and into the operator Be sure wiring is installed in accordance with local codes Be sure to color code all wiring Connect the power wires to the high voltage terminal strip as shown It is recommended that a surge suppresser be installed on the high voltage power lines to help protect the operator and circuit board from surges and power fluctuations If 3 Ph power is used to power a 12 HP unit cap off one leg of the power as shown below Ye 1 HP 115
22. ary entrapment protection devices are not supplied with the operator and must be ordered separately Assumes gate is in good working condition installed on a level surface Operators with Convenience Open Option 800 Lbs 1 2 HP 1300 Lbs 1 HP 4 a a gle 28 5 1 HP lt 16 5 IB 1 2 HP 13 1 2 Concrete Pad The model 9310 vehicular gate operator is designed to be mounted on a concrete pad Construct a form for the mounting pad according to the specifications shown below Note that the pad for the 1 HP operator extends an additional 6 inches to the right to accommodate the larger cover Be sure to level the top edge of the form and that the top of the form is a minimum of four 4 inches above ground level We suggest that you contact the local building department to determine the required depth of the pad since soil conditions and code requirements vary from city to city Set conduits reinforcing bars and or wire mesh if required If the slide gate operator has a battery backup system then conduits must be located in the area shown The number of conduits is determined by the application requirements We suggest using a minimum of four 4 conduits 1 High voltage power lines 2 Low voltage control lines 3 Loop lead in wires open loop 4 Loop lead in wires reverse loops See SECTION 2 Mix the concrete according to the
23. at the limit adjustment has been completed as described in section 3 3 While the gate is running open slowly rotate the open reverse sensitivity potentiometer clockwise until the gate reverses travel then rotate the potentiometer 1 8 turn counter clockwise Note Rotating the sensitivity adjustment clockwise INCREASES the reverse sensitivity Rotating this adjustment counter clockwise DECREASES the reverse sensitivity NOTE After the gate has reversed the operator will assume a soft shutdown making it necessary to initiate the cycle again by momentarily shorting across terminals 1 and 4 as in step 1 While the gate is running closed slowly rotate the close REVERSE SENSOR reverse sensitivity potentiometer clockwise until the gate reverses travel then rotate the potentiometer 1 8 turn CLOSE OPEN counter clockwise Note Rotating the sensitivity adjustment clockwise INCREASES the reverse sensitivity Rotating this adjustment counter clockwise DECREASES the reverse sensitivity NOTE After the gate has reversed the operator wil assume a soft shutdown making it necessary to initiate the cycle again by momentarily shorting across terminals 1 and 4 as in step 1 Operate the gate a few times to be sure that it cycles completely MIN MAX MIN MAX Place an immobile object along the path of the gate so that the gate will strike it while in the open cycle The gate must reverse direction after striking the object If it does not increase the r
24. ator is not to be activated by the tracker output relay gt A 2351 010 24V COMMON 1 Tracker Board OPEN RADIO RELAY 2 C 1 Gate 1 Data IN 24V RADIO PWR 3 2 Gate 1 BUSY c 3 Gate 2 Data IN A OPEN 4 4 Gate 2 BUSY F 5 Gate 1 2 Data COMMON PARTIAL OPEN 5 6 lt REVERSE STOP 6 3 BUTTON OPEN 7 c 3 BUTTON CLOSE 8 12 Gate 1 Power Monitor 13 Gate 2 Power Monitor A TRACKER DATA 9 TRACKER BUSY 10 J 000000000000000000 y DA Belden 9931 or Equivalent Connect to Tracker board terminal P1 5 Required only if Tracker board activates gate operator Refer to manual 2351 065 for additional information A Terminals 1 and 13 on the 4403 board are electrically identical Either may be used to connect to Tracker board terminal P2 5 DOORKING INC INGLEWOOD CA 90301 A If Gate 1 terminals are in use on the Tracker board use Gate 2 terminals Title Gate Tracker to 4403 Board Date 9 03 Dwg No M9310 065 5 Rev A 27 2 8 Alarm Reset Switch The gate operator is equipped with a built in reset switch that will silence the entrapment alarm and return the operator to normal operation after a hard shutdown occurs An auxiliary reset button may be added provided that the following condition is met e The alarm reset button must be located in the line of sight of the gate Connect the normally open alar
25. checks 5 1 Maintenance When servicing the gate operator always check any secondary external reversing devices loops photo eyes etc for proper operation If external reversing devices cannot be made operable do not place this operator in service until the malfunction can be identified and corrected Always check the inherent reversing system when performing any maintenance f the inherent reversing system cannot be made operable remove this operator from service until the cause of the malfunction is identified and corrected Keeping this operator in service when the inherent reversing system is malfunctioning creates a hazard for persons which can result in serious injury or death should they become entrapped in the gate When servicing this gate operator always turn power OFF If gearbox requires oil use only SYNTHETIC SHC 629 oil Do not completely fill gearbox with oil Gearbox should be half full only Do not exceed this level Synthetic oil MUST be used MONTHLY INTERVAL MAINTENANCE SCHEDULE 3 6 12 Alarm Activate the primary inherent reverse system by blocking the gate v with a solid object When the gate reverses block the gate in the opposite direction prior to the limit being reached The entrapment alarm should activate Press the reset button to silence the alarm Battery Backup Check operation of battery backup system by turning AC power Y OFF Chain Check for sagging Tighten i
26. detector plugged into exit loop port 485 Relay 8 LED 4 OFF 5 OFF Relay activated and LED on when gate is FULL OPEN 4 OFF 5 ON Relay activated and LED on when gate is NOT CLOSED 4 ON 5 OFF Relay activated and LED on when gate is OPENING and OPEN 4 ON 5 ON Relay activated and LED on when gate is OPENING or CLOSING 6 Solenoid Lock OFF Normal setting Fail safe logic Lock engages only if attempt is see note 1 made to force gate open ON Fail secure logic Lock engages after each cycle 7 Reverse OFF Normal Setting Input to terminal 6 or reverse detector will REVERSE gate during close cycle Stop ON Input to terminal 6 will or reverse detector STOP gate during close cycle 8 Timer Override OFF Normal Gate Operation ON Opening gate will stop and begin to close as soon as all reversing inputs loops beams are clear regardless of the open position of the gate SW 2 LOWER SWITCH SWITCH FUNCTION SETTING DESCRIPTION 1 Self Test OFF Normal setting see note 2 ON Run self test bench test only 2 Open Uphill OFF Level Normal Setting ON Gate opens uphill 3 Slide Gate OFF Normal setting Must be in the OFF position for slide gate operators Overhead Gate ON 4 Close Uphill OFF Level Normal Setting ON Gate closes uphill NOTES 1 Do not change the setting of this switch unless the solenoid lock assembly has been repositioned for the operation desired Changing the setting of this switch without physically changi
27. e Entrapment alarm is sounding Operator will not run Operator is in a hard shutdown condition Reset switch must be activated to return operator to normal operation Check gate and gate hardware for any binding correct where necessary Gate may be too heavy Entrapment alarm sounds a short beep every 5 seconds Operator has been in a hard shutdown condition in excess of 5 minutes Reset switch must be activated to return operator to normal operation Entrapment alarm activates when power is applied and operator will nat run The limit switch wire harness is not plugged into the circuit board Check that the limit switch connector is properly plugged into P2 on the circuit board Operator runs for 1 second and stops two short beeps are heard There may be a problem with the current sensor on the circuit board Replace the circuit board 48 Alarm Partial Limit 4403 010 Circuit Board Current Sensor Donut Motor Volt Ph Turns Ye HP All 2 Alarm Reset White tL Red Yellow Motor Ye HP 600080000000 By Solenoid QQG Chassis Orange Red Blue White Red 115 VAC Convenience Outlets se White Black Operator Power
28. en cycle only DOORKING INC INGLEWOOD CA 90301 Title Secondary Entrapment Protection Wiring Contact Sensors Date 9 03 Dwg No M9310 065 3 Rev A 25 2 6 Loop Detectors Loops and loop detectors must be installed with this gate operator to prevent the gate from accidentally closing on vehicles that may be in the path of the gate DA Reverse loops are wired in series Loop detector wiring is shown for DoorKing model 9406 Plug In loop detector only If other loop detectors are used refer to the installation instructions supplied with those detectors for wiring requirements If other loop detectors are used all inputs to the terminal strip are NORMALLY OPEN Use a separate power supply to power external detectors Be sure that power is turned off prior to making any connections to the terminal strip Loop layout shown is for a typical slide gate application with two way traffic or one way exit only traffic For one way entry only traffic the exit loop and loop detector are not needed Refer to the separate Loop Information Manual available from DoorKing for instructions on installing loops or preformed loops Reverse loops are wired in series detail A q EXIT LOOP Loop Detector P N 9406 010 M8 E ext E REVERSE LOOP Es V 2 E E N E LI CJ
29. er tools for manual gate operation and is completely automatic This prevents any delays for emergency vehicle access in the event that a power outage has occurred e When AC power is removed power failure or switch power off the operator FAILS in a SAFE condition allowing the gate to be manually pushed open without the need of any tools keys cranks or other devices This assures emergency vehicle access under the worst case conditions e For manual fail safe gate operation turn power to the operator OFF If a backup power system is in use be sure that this power is turned OFF also Once power is OFF the gate can be manually operated 42 Fail Secure Manual Operation The FAIL SECURE option locks the gate when primary AC power is removed and requires a keyed release to place the gate in manual operation The FAIL SECURE option is typically used in CLASS lll and CLASS IV applications e Be sure that primary AC and backup DC power is removed or shut off prior to placing the gate operator in manual operation e Insert the manual release key into the keyed release on the side of the gate operator and turn it clockwise 1 4 turn The gate can now be manually operated 1 4 TURN 43 44 SECTION 5 MAINTENANCE AND TROUBLESHOOTING Inspection and service of this gate operator by a qualified technician should be performed anytime a malfunction is observed or suspected High cycle usage may require more frequent service
30. everse sensitivity by turning the potentiometer 1 8 turn clockwise then repeat this test NOTE After the gate has reversed the operator will assume a soft shutdown making it necessary to initiate the cycle again by momentarily shorting across terminals 1 and 4 as in step 1 Place an immobile object along the path of the gate so that the gate will strike it while in the close cycle The gate must reverse direction after striking the object If it does not increase the reverse sensitivity by turning the potentiometer 1 8 turn clockwise then repeat this test NOTE After the gate has reversed the operator will assume a soft shutdown making it necessary to initiate the cycle again by momentarily shorting across terminals 1 and 4 as in step 1 to reactivate the automatic close timer You may have to repeat step 2 several times to find the correct sensitivity adjustment Js DIS 37 38 SECTION 4 OPERATING INSTRUCTIONS WARNING To reduce the risk of injury or death 1 READ AND FOLLOW ALL INSTRUCTIONS 2 Never let children operate or play with gate controls Keep the remote control away from children 3 Always keep people and objects away from gate NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE 4 Test the operator monthly The gate MUST reverse on contact with a rigid object or stop or reverse when an object activates the non contact sensors After adjusting the force or the limit of travel retest the gate operator Fail
31. f necessary v Fire Dept Check emergency vehicle access device for proper operation Y Gate Inspect for damage Check gate wheels rollers and guides for v wear and grease if necessary Grease Wheels and guide rollers if necessary v Loop s Check vehicular reverse and shadow loops for proper operation Oil Check gearbox oil level Y Primary Reverse Check that the gate reverses on contact with an object in both the System opening and closing cycles Adjust reversing sensitivity if necessary Release Check manual release for proper operation Secondary Check that secondary external reverse device s stop or reverse Reverse Device the gate when activated Sprockets Check set screws for tightness v Complete Complete check of gate and gate operating system v 45 5 2 Operator Diagnostics This gate operator is designed with built in diagnostics that will alert you to potential or existing problems that the microprocessor has detected Specific fault conditions are checked and the operator will signal that a fault exist through the built in alarm Constant tone is heard when power is applied e This indicates that the limit switch wire harness is not connected to the circuit board In this condition the operator will not run and the tone will continue until the fault is corrected Check to be sure that the limit switch plug is properly inserted into P2 Constant tone is heard e This indicates that the operator is in a hard sh
32. he operator s is complete Whenever any of the programming switches on the circuit board are changed power must be shut off and then turned back on for the new setting to take effect 3 1 Circuit Board Adjustments e Set the DIP switches on the circuit board to the desired setting See switch setting charts in section 3 2 e Auto close timer when turned on can be set from 1 second full counter clockwise to approximately 23 seconds full clockwise e Dry contact relay terminals 11 12 can be set for Normally Open NO or Normally Closed NC operation by placing the relay shorting bar on the NO or NC pins respectively e Power LED indicates that low voltage power is applied to the circuit board Input LEDs should be OFF and will only illuminate when the input is activated The limit LED will be ON when the respective limit switch is activated 3 E Mi OB 3 zm 5 SEE TIMER CB 7 We gom 0 23 Seconds si SW1 Switch 4 ON NO ca 4 L3 O MIN MAX ME O lE O j E 40 e 1 F e O a id e O Relay Contact Setting 60 NO Relay Normally Open factory Je O NC Relay Normally Closed eO ri al eO m ot eO ojo o 2 2 21 TO O Current Sensor Donut HH A _ a
33. iately and contact your installing or servicing dealer e Follow the recommended maintenance schedule e Do not allow children to play in the area of the operator or to play with any gate operating device e Be sure that all activating devices are installed a minimum distance of 10 feet away from the gate and gate operator or in such a way that a person cannot touch the gate or gate operator while using the activating device If activating devices are installed in violation of these restrictions immediately remove the gate operator from service and contact your installing dealer e To remove the gate operator from service operate the gate to the full open position and then shut off power to the operator at the service panel SPEED BUMP HAZARD AREA HAZARD AREA y VEHICULAR TRAFFIC PEDESTRAINS y SPEED BUMP IMPORTANT SAFETY INSTRUCTIONS WARNING To reduce the risk of injury or death 1 READ AND FOLLOW ALL INSTRUCTIONS 2 Never let children operate or play with gate controls Keep the remote control away from children 3 Always keep people and objects away from gate NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE 4 Test the operator monthly The gate MUST reverse on contact with a rigid object or stop or reverse when an object activates the non contact sensors After adjusting the force or the limit of travel retest the gate operator Failure to adjust and retest the gate operator pro
34. k up across its slotted bracket Be sure that the magnet imbedded in the center limit nut is aligned with the magnetic pick up on the bracket Push Lever DOWN to Adjust Limit Nuts open magnetic pick up E NE e Slide to Adjust Partial Open Limit IMPORTANT 3 Phase Power Limit Switch Test This test MUST be performed if the 9310 is powered from a 3 phase power source 1 2 Activate the operator and watch the limit nut movement Manually activate the limit switch that the limit nut is moving towards If the operator does not shut off immediately turn the operator power off and shut off power at the breaker panel Reverse the input power wires at L1 and L2 Re apply power and repeat the test 36 3 5 This vehicular gate operator is equipped with an inherent Type A entrapment sensing system This system will sense an obstruction in either the opening or closing gate cycles and will cause the gate to reverse direction should an obstruction be encountered For this system to function correctly the gate must be properly installed and work freely in both directions A good set of ball Reverse Sensitivity Adjustment bearing wheels or rollers is essential for proper slide gate operation 1 Activate the gate operator by momentarily shorting terminal 1 and 4 with a 1 foot piece of 18 AWG wire Be sure th
35. m reset switch to auxiliary terminals 13 and 15 AUXILIARY ALARM RESET PUSH BUTTON NORMAL OPERATOR OPERATION RESET 2 9 Auxiliary Stop Switch This circuit creates an auxiliary stop input that will stop a moving gate when activated or will prevent the gate operator from starting if the switch is activated Note that this stop input is normally open and that a switch closure will activate the stop function Because this is a normally open circuit the stop switch is not intended and should never be used as a safety interlock device e This circuit cannot be used if a DoorKing 3 button control station is connected to the operator e Place a jumper wire from terminal 7 to terminal 8 e Connect the stop switch to terminals 7 and 13 AUXILIARY STOP USING MAGNETIC SWITCH Open Only C Th Close Only C 8 Common C 13 NORMAL OPERATOR OPERATION STOPPED 28 2 10 Master Slave Wiring The interface wiring between the two operators requires four 4 18 AWG wires for control Each operator must be connected to it s own power source as described in section 2 2 Be sure that both operators are wired to the same phase in the breaker panel Check at the breaker panel by measuring voltage from HOT to HOT This should read 0 volts If the meter reads 230 Volts change the wiring The loop functions are controlled by a two channel loop detector P N 9405 010
36. n below to the auxiliary terminal strip located on the 4403 control board Contact sensors may be located at the leading edge trailing edge and post mounted both inside and outside of the vehicular sliding gate Additional contact sensors may be added for additional protection where an entrapment zone may exist Hardwired contact sensors must be located and wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage Inputs from sensing edges receiver to circuit board are NORMALLY OPEN Diagram does not show wiring to RF receiver Gate O O O E Cio E aeo LIO Ol 1 open Photocell p O O 2 Close Photocell o S M O 3 Open Edge A e e Ol 4 Close Edge e lo O 5 Common LE g O 6 Common O O O e O O O A 24 VAC Power Close Photocell A Close edge reverses gate during close cycle only Relay 2 Common 3 Open Edge Edges connected to the moving gate can be made wireless with the 4 O O als Close Edge addition of an RF Kit P N 8060 061 Edge 5 Common A Non monitored edge receiver wiring Only a single receiver is required Receiver O 6 Common Open Photocell A Open edge reverses gate during op
37. nchors Position the operator over the anchors and tighten 15 T 90 NO 1 4 Chain Installation Secure the chain brackets to each end of the gate so that the brackets are level with the top chain cutouts in the operator housing Brackets should be attached to the inside of the frame so that the chain bolts when attached do not protrude beyond the frame of the gate Remove the breather plug pin from the gear box and discard it page 17 Route the chain through the gate operator under the chain guide idlers and over the drive sprocket Attach the chain to the chain bolts using the master links supplied and then attach the chain bolts to the chain brackets using the hardware supplied Make any adjustments to the chain length at this time Adjust the chain bolts to tighten the chain The chain should sag no more than one 1 inch per 10 feet of travel Do not over tighten the chain IMPORTANT Be sure that the chain is parallel to the gate Installing the chain in any other manner will cause excessive noise chain idler wear and chain stretching If the operator is to be rear mounted an endless idler assembly P N 2600 818 is required Depending on the length of the gate additional chain may also be required See detail on page 18 1 5 Front Mount Installation REMOVE BREATHER PLUG PIN fq so LEE 16 Rear Mount
38. ng the lock assembly will damage the operator 2 Do not run the self test while the gate operator is connected to the gate This self test feature is designed for bench testing only 34 3 3 Programming Switch Description and Function 8 DIP Top Switch Switch 1 Set so that the operator cycles open upon initial power up and open command If the operator cycles close turn power off and change the setting on this switch Switch 2 Turns the auto close timer on or off Set from 1 to 23 seconds Loops and loop detectors photoelectric cells or other like devices must be installed when the auto close timer is used to prevent the gate from closing on vehicular traffic Switch 3 Determines if the output of the loop detector DoorKing loop detectors only plugged into the EXIT port will be sent directly to the microprocessor to open the gate or if the output is directed to terminal 4 where it can then be connected to other input terminals If switch 4 is ON terminal 4 no longer functions as an open input Switches 4 5 These work in conjunction with each other and determine when the relay on the board will be activated This relay can be used as a switch for various functions such as illuminating a warning light when the gate is moving or turning on a green light when the gate is full open If a magnetic lock is used with the gate operator these switches must be set for magnetic lock operation which limits the relay to activate only when the
39. not with the gate operator 5 If a three button control station open close stop is connected to this gate operator check for proper wiring Only a DoorKing three button control station P N 1200 006 can be used with this gate operator Others will cause a malfunction 6 Check the high voltage supply A voltage drop on the supply line usually caused by using too small supply voltage wires will cause the operator to malfunction Refer to the wire size chart in section 2 1 TROUBLESHOOTING SYMPTON POSSIBLE SOLUTION S Operator will not e Check that power to the operator is turned ON run Power LED is e Transformer may be overheated Turn power off and allow board to cool for several OFF minutes then retest Check for low supply power and low voltage shorts Check for 115 VAC at terminals 19 and 20 If voltage measures 0 check power If voltage measures OK check the terminal strip or replace the circuit board Operator will not e lfaphoto cell is used as a secondary entrapment prevention device check to be sure that run Power LED is the beam is not blocked ON e Momentarily jumper terminal 1 to terminal 5 If the input LED does not come ON check the terminal strip or replace the circuit board If LED does come ON proceed to next steps Be sure that the chain is not too tight A too tight chain may cause the operator to stall e Turn power switch OFF and remove the control board e Place a jumper wire f
40. nsor Donut L Motor Volt Ph Turns Alarm Reset Ye HP Al 2 White Orange THP SgiPh 1 Red p Motor 1 HP 1HP 208 3 5 9 Yellow 5 3 Solenoid y D Black 9 9 White A Chassis Blue White Red 115 VAC Convenience Outlets White Black Black Operator Power DOORKING INC INGLEWOOD CA 90301 115 VAC Title Model 9310 Wire Diagram Input 1 HP 115 VAC Date 5 05 Dwg No 4403 1 115 1 Rev A 51 Partial Limit Motor 1 HP Step down Transformer gt p Alarm 4403 010 Circuit Board 06C6000000000 Yellow Current Sensor Donut Motor Volt Ph Turns Alarm Reset Ve HP All 2 White Orange 1HP SglPh 1 3 Red P 1HP 208 3 5 Vellow 5 3 Solenoid y T Black LL E 109 Chassis unite U Blue White Red White i Brown Black White i_ Blue i Brown Black White i Black Black Black Operator Power White 115 VAC Convenience Outlets Blac k Green 208 230 V Single Phase Input DOORKING INC INGLEWOOD CA 90301 Title Model 9310 Wire Diagram 1
41. ntrolled pedestrian access or traffic backup Be sure that the installer has instructed you on the proper operation of the gate and gate operator system Be sure that the installer has trained you about the basic functions of the required reversing systems associated with your gate operating system and how to test them These include reversing loops inherent reversing system electric edges photoelectric cells or other external devices e This Owner s Manual is your property Keep it in a safe place for future reference e Loops and loop detectors photo cells or other equivalent devices must be installed with this gate operator to prevent the gate from closing on vehicular traffic e The speed limit for vehicular traffic through the gate area is 5 MPH Install speed bumps and signs to keep vehicular traffic from speeding through the gate area Failure to adhere to posted speed limits can result in damage to the gate gate operator and to the vehicle e Be sure that all residents are familiar with the proper use of the gate and gate operator Be sure that all residents are familiar with the possible hazards associated with the gate system e Be sure that all warning signs are permanently installed on both sides of the gate in an area where they are fully visible to traffic e Itis your responsibility to periodically check all reversing devices If any of these devices are observed to function improperly remove the operator from service immed
42. o reduce the risk of entrapment see diagram Sliding gates should not open into public access areas The gate must be properly installed and work freely in both directions prior to the installation of the gate operator Do not reduce reversing sensitivity to compensate for a damaged gate Controls must be far enough from the gate so that the user is prevented from coming in contact with the gate while operating the controls Outdoor or easily accessible controls should have a security feature to prevent unauthorized use All warning signs and placards must be installed where visible in the area of the gate Fence Pedestrian Access Fence The operator is intended for installation only on gates used for vehicles Pedestrians must be supplied with a seperate access opening ref UL325 56 8 4 b All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of four 4 feet 1 2 m above the ground to prevent a 2 1 4 inch 57 15 mm diameter sphere from passing through the openings anywhere in the gate and in that portion of the adjacent fence that the gate covers in the open position ref UL325 56 8 4 a 2 Gate Operator Roadway Sidewalk d Fence Gate OO 4 ft min
43. oard Inputs from photo beam to circuit board are NORMALLY OPEN Diagram does not show power wiring to photo beams Open photo beam must be placed so that it covers that portion of the fence that the gate covers when it is fully open N DDD DD DDD LL LC IL IZZO AA pt Coca Close Beam________ f gt Open Beam 7 Gate T 00000000000000000000 1 D 1 Open Photocell 2 Close Photocell 3 Open Edge 4 Close Edge 5 Common O 000000 6 Common YAN Photocell power wiring not shown A Open photocell STOPS gate during open cycle only A Close photocell STOPS gate during close cycle only Photocell connected to reverse input terminal 7 will reverse gate during CLOSE cycle if SW1 switch 7 is OFF or will STOP the gate if SW1 switch 7 is ON OSORNO ANO INALEWOOD GA 90301 Title Secondary Entrapment Protection Wiring Photocells Date 9 03 Dwg No M9310 065 2 Rev A 24 2 5 Contact Sensors Before connecting non contact or contact sensors refer to page 32 for operational description of these sensors Disconnect power to the gate operator before installing the contact sensors Connect the contact sensors as show
44. odel 9405 detector plugged into EXIT port on board YA Secondary device terminal used is dependent on the type of secondary device used A Wire colors shown assume use of DoorKing master slave interface cable DOORKING INC INGLEWOOD CA 90301 Title Master Slave Interface Date 9 03 Dwg No M9310 065 6 Rev A A Connect chassis ground to chassis ground 29 2 11 Secondary Entrapment Protection for Master Slave Configuration Secondary entrapment protection for slide gate operators connected in a master slave configuration will require three sets of photo beams to insure protection e One photo beam is directed across the roadway and connected to the CLOSE photo beam input on the auxiliary terminal strip of both the master and slave operator This photo beam is active in the close direction only and will not affect the movement of the gates while the gates are opening e Two photo beams are required to protect the open direction of the gates one for the master operator and one for the slave operator These photo beams are connected to the OPEN photo beam input on the auxiliary terminal strip in their respective operator These photo beams are active in the open direction only If a beam is interrupted while the gate s are in the open cycle only the gate that is controlled by the interrupted beam will stop the other gate will continue in the open direction
45. or system intended for use in a commercial location or building such as a multi family housing unit five or more single family units hotels garages retail store or other building servicing the general public INDUSTRIAL LIMITED ACCESS VEHICULAR GATE OPERATOR CLASS III A vehicular gate operator or system intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public RESTRICTED ACCESS VEHICULAR GATE OPERATOR CLASS IV A vehicular gate operator or system intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public in which unauthorized access is prevented via supervision by security personnel SYSTEM In the context of these requirements a system refers to a group of interacting devices intended to perform a common function WIRED CONTROL A control implemented in a form of fixed physical interconnections between the control the associated devices and an operator to perform predetermined functions in response to input signals WIRELESS CONTROL A control implemented in means other than fixed physical interconnections such as radio waves or infrared beams between the control the associated devices and an operator to perform predetermined functions in response to input signals INHERENT ENTRAPMENT SENSOR SYSTEM An automatic sens
46. or system which senses entrapment of a solid object and is incorporated as a permanent and integral part of the operator ENTRAPMENT The condition when an object is caught or held in a position that increases the risk of injury SECTION 1 INSTALLATION Prior to beginning the installation of the slide gate operator we suggest that you become familiar with the instructions illustrations and wiring guide lines in this manual This will help insure that your installation is performed in an efficient and professional manner The proper installation of the vehicular slide gate operator is an extremely important and integral part of the overall access control system Check all local building ordinances and building codes prior to installing this operator Be sure your installation is in compliance with local codes 1 1 Specifications Class of Operation Type of Gate Horsepower Voltage Current Max Gate Weight Max Gate Length Cycles Hr Speed Entrapment Protection Note 1 Note 2 Class Il HI IV Vehicular Slide Gates Only 1 2 HP and 1 HP 1 2 HP 115 208 230 460 1 HP 115 230 1 208 230 460 3 Varies with voltage and phase See page 22 1000 Lbs 1 2 HP 1500 Lbs 1 HP 30 Ft 1 2 HP 45 Ft 1 HP 60 Hr Approximately 1 Ft Sec Primary Inherent Type A Secondary Provision for connection of a non contact sensor Type B1 and or a contact sensor Type B2 Second
47. perly can increase the risk of injury or death 5 KEEP GATES PROPERLY MAINTAINED Read the owner s manual Have a qualified service person make repairs to gate hardware 6 The entrance is for vehicles only Pedestrians must use separate entrance 7 SAVE THESE INSTRUCTIONS Gate Construction Vehicular gates should be constructed and installed in accordance with ASTM F2200 02 Standard Specification for Automated Vehicular Gate Construction For a copy of this standard contact ASTM directly at 610 832 9585 service astm org or www astm org RESTRICTIONS AND WARNINGS Install The Gate Operator Only If The operator is appropriate for the usage Class of the application and the gate is within the weight and length limitations specified for the operator All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet 1 2 m above the ground to prevent a 2 4 inch 57 15 mm diameter sphere from passing through the openings anywhere in the gate and in that portion of the adjacent fence that the gate covers in the open position All exposed pinch points are eliminated or guarded This operator is intended for installation only on slide gates used to control vehicular traffic Pedestrians must be provided with a separate access opening The gate must be installed in a location so that sufficient clearance is provided between the gate and adjacent structures when opening and closing t
48. plugged into the OPEN port on the operator that is designated as the master unit Color code shown assumes use of DoorKing master slave cable part number 2600 755 30 ft 2600756 40 ft 2600 757 50 ft 1 Connect the master slave wiring main terminals 1 4 6 and external sensor terminal 2 as shown below Be sure that power to both operators is OFF 2 Set SW 1 switch 3 to the OFF position in this operator Place a jumper from terminal 2 to terminal 4 3 Plug the 9405 loop detector into the OPEN loop port Connect the leads from the EXIT loop to TB 1 Connect the leads from the REVERSE loop s to TB 2 Connect TB 3 Normally Open N O to terminal 6 Connect TB 3 Common C to terminal 13 4 Connect the radio receiver as shown 5 Connect any other OPEN devices to terminals 4 and 13 Connect standard external REVERSING devices to terminals 6 and 13 See section 2 7 2 for secondary entrapment prevention device wiring for master slave operators SLAVE MASTER 1 24V COMMON 1 24V COMMON Yellow 2 OPEN RADIO RELAY 2 OPEN RADIO RELAY REVERSE LOOP 3 24V RADIO PWR 4 OPEN 5 PARTIAL OPEN 3 24V RADIO PWR 4 OPEN 5 PARTIAL OPEN 6 REVERSE STOP 6 REVERSE STOP Orange OPEN PHOTO BEAM OPEN PHOTO BEAM e CLOSE PHOTO BEAM CLOSE PHOTO BEAM OPEN EDGE CLOSE EDGE COMMON COMMON Master Slave Conduit A DoorKing m
49. prevents gate and the adjacent fence when the gate is in from hitting obstructions the opening cycle during the close cycle For gate operators utilizing a contact sensor and the adjacent fence when the gate is in the opening cycle Entrapment area exist between the gate A hardwired contact sensor shall be located and it s wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage A wireless contact sensor such as one that transmits radio frequency RF signals to the gate operator for entrapment prevention functions shall be located where the transmission of the signals are not obstructed or impeded by building structures natural landscaping or similar obstruction A wireless contact sensor shall function under the intended end use conditions Gate Leading Edge Trailing Edge 11 GLOSSARY GATE A moving barrier such as a swinging sliding raising lowering or the like barrier that is a stand alone passage barrier or is that portion of a wall or fence system that controls entrance and or egress by persons or vehicles and completes the perimeter of a defined area RESIDENTIAL VEHICULAR GATE OPERATOR CLASS A vehicular gate operator or system intended for use in a home of one to four single family dwelling or garage or parking area associated therewith COMMERCIAL GENERAL ACCESS VEHICULAR GATE OPERATOR CLASS II A vehicular gate operator
50. put during the opening cycle will cause the gate to stop and then reverse If the gate reaches the full closed position the gate will remain closed ignore any maintained inputs and enter a soft shutdown condition NOTE If the gate was initially activated by a time clock with a contact closure across the gate operator open input this input will be ignored until another input open loop reverse loop etc is received by the gate operator If a close edge sensor is activated prior to the gate reaching the full closed position the gate will stop and enter a soft shutdown condition 4 CLOSE EDGE This input is only active when the gate is in the closing cycle A close edge input during the closing cycle will cause the gate to stop and then reverse If the gate reaches the full open position the timer will automatically close the gate if it is turned on Once the gate starts to close again if the close edge input is activated a second time prior to the gate reaching the full closed position the operator will stop and reverse and will enter a soft shutdown condition If an open edge sensor is activated prior to the gate reaching the full open position the gate will stop and enter a soft shutdown condition 5 COMMON Common terminal for the secondary entrapment protection device inputs 6 COMMON 32 SECTION 3 ADJUSTMENTS The switch settings and adjustments in this chapter should be made after your installation and wiring to t
51. rator above the power ON OFF toggle switch Activating this button will return the gate operator to normal operation but will not activate the gate operator Once the gate has been reset an open or close command is needed to start the gate operator Most activating commands will cause the gate operator to cycle to the open position This includes activation of a key switch or open command and activation of an open loop Activation of a close command will run the gate to the closed position e NOTE The gate operator will not lose its limit settings when a hard shutdown occurs 41 4 3 Manual Gate Operation This operator is equipped with a manual release system that will allow the gate to be pushed open in the event of a power outage or equipment failure There are two manual release systems that are available on this gate operator The standard type release is the FAIL SAFE system required by many city codes while an optional release is the FAIL SECURE system NOTE Never attempt to manually push open any gate with an operator attached to it until you have verified that power to the operator has been shut off Emergency Vehicle Access Conditions The automatic vehicular gate system must be designed to allow access to emergency vehicles under different operating conditions 1 During normal powered operation emergency vehicles access the gate by use of the emergency vehicle access device installed on your gate system The type of de
52. rom terminal 19 to terminal 18 CAUTION HIGH VOLTAGE Turn the power switch on The motor should run Turn the power switch off and remove the jumper e Place a jumper wire from terminal 19 to terminal 17 CAUTION HIGH VOLTAGE Turn the power switch on The motor should run in the opposite direction Turn the power switch off and remove the jumper If the motor runs in both steps above replace the control board If the motor does not run or runs in only one direction problem can be a bad motor motor capacitor wire connections from the control board to the motor or a bad control board 47 Gate opens a short distance then stops and reverses Disconnect the gate from the gate operator and check that the gate slides freely without any binding Re adjust the open reverse sensitivity Replace the circuit board Gate opens but will not close Check the input LEDs Any ON will hold the gate open and indicates a problem with a keying device Check the secondary safety devices Any activated will hold the gate open and indicates a problem with the safety device Check the loop detectors Any activated can hold the gate open and indicates a problem with the loop detector or ground loop Operator may be in a soft shutdown Activate any keying device to determine if operator returns to normal operation If automatic close is desired be sure SW 1 switch 2 is ON Check motor as described on previous page
53. s sensed prior to the gate reaching the full open position Once the second obstruction has been sensed the operator will stop the audio alarm will be activated and all standard inputs are shut down including open commands safety commands loop inputs etc e NOTE The audio alarm will remain activated for a maximum of five minutes or until the operator receives a reset input The hard shutdown condition will remain in affect even if the audio alarm shuts off after five minutes e After 5 minutes the audio alarm will chirp every 5 seconds This indicates that the operator is in a hard shutdown condition and the reset switch must be activated to reset the operator and silence the alarm Resetting a Hard Shutdown When the operator is in a hard shutdown condition audio alarm activated or audio alarm chirps every 5 seconds the only way to reset the gate operator and return it to normal operation is to activate the alarm reset input or turn power off and then back on An alarm reset switch can be mounted external of the gate operator provided that it is installed in the line of sight of the gate and gate operator see 2 8 e Before resetting a hard shutdown determine why the shutdown occurred Inspect the gate for any obstructions along its path that could have activated the inherent entrapment sensing system Inspect the gate and gate hardware e NOTE DoorKing operators have a built in alarm reset push button mounted on the ope
54. sing input will REVERSE gate if SW 1 switch 7 is OFF When gate is closing input will STOP gate if SW 1 switch 7 is ON OPEN INPUT Use with DoorKing 3 button control station only P N 1200 006 CLOSE INPUT Use with DoorKing 3 button control station only P N 1200 006 GATE TRACKER DATA GATE TRACKER BUSY DRY RELAY CONTACT Operation of relay is dependent on setting of SW 1 switches 4 and 5 Relay contacts can be set for Normally Open NO or Normally Closed NC operation Contact rating is 1 amp maximum at 24 Volts DRY RELAY CONTACT 24 VOLT COMMON Same as terminal 1 ALARM OUTPUT ALARM RESET SOLENOID LOCK erii WARNING HIGH VOLTAGE 115 VAC HOT 115 VAC NEUTRAL 31 2 13 Secondary Device Terminal P3 External entrapment prevention devices are connected here 1 OPEN PHOTO BEAM This input is only active when the gate is in the opening cycle An open photo beam input during the opening cycle will cause the gate to stop The gate will remain stopped until the photo beam input is cleared at which time the gate will resume the open cycle 2 CLOSE PHOTO BEAM This input is only active when the gate is in the closing cycle A close photo beam input during the closing cycle will cause the gate to stop The gate will remain stopped until the photo beam input is cleared at which time the gate will resume the close cycle 3 OPEN EDGE This input is only active when the gate is in the opening cycle An open edge in
55. tch ON if the gate opens in the uphill direction Switch 3 Sets the circuit board to function with slide gate operators switch OFF or overhead gate operators switch ON This switch must be left in the OFF position for model 9310 Slide Gate Operator Switch 4 This switch should be left in the OFF position when the slide gate is running on a level or small incline track and the gate does not coast Turn this switch ON if the gate closes in the uphill direction 35 3 4 Be sure the magnet F imbedded in the partial open center limit nut is eS aligned with the partial Limit Switch Adjustments Be sure that power to the operator is OFF Push the gate to the open position Adjust the OPEN limit nut so that it is activating the OPEN limit switch Push the gate to the close position Adjust the CLOSE limit nut so that it is activating the CLOSE limit switch After adjusting the limit nuts be sure that the lock plate is engaged in the slots on the limit nuts to prevent them from slipping Turn power on and activate the gate operator If gate runs towards the close position turn power OFF and change direction switch SW 1 switch 1 Turn power ON and activate the gate operator Re adjust the limit nuts as necessary for full open and full close gate travel If the partial open feature is used input to terminals 1 and 5 the partial open distance can be adjusted by moving the magnetic pic
56. to the wire diagrams in the back of the manual TABLE OF CONTENTS Important Notic s i A tr aici a each Saia RH ni 8 Important Satety Instructions sus cioe e teri do 9 Restrictions and Warnings ritiro na alari aerei Ste NE te a nisse tie 10 Entrapment Prevention anziana ara laine ala 11 GIOSSANY iii aL RL i 12 Section 1 Installation 1 1 Specifications aria det Rer aaa 1 2 Concrete Padi ani abi 1 3 Operator Install iia nia alati 1 4 Chaim Installato ci Encina nn ni nn Oates i 15 Front Mount Installation ad 1 6 Rear Mount Installation 1 7 Warning Sign Installation Section 2 Wiring 2 1 Conduit Requirements urinario 21 2 2 High Voltage Connections sise 22 2 3 Control Wiring Ai e rei destin i dre tee TEE 23 2 4 Secondary Entrapment Non Contact Sensors sssssssseeeeeeeee nennen rennen 24 2 5 Secondary Entrapment Contact Sensors D PK REL PME 25 2 6 Loop Detector Wiring iieri ii e rne n gte rite 26 2 7 Gate Tracker Connections cete etc ra i ii 27 2 8 Alarm Reset Witt 28 2 9 Auxiliary Stop Inl zd rette EO ERRARE PUR EUR prre HERE ed i io 28 2 10 Master Slave Wiring Interface sise 29 2 11 Secondary Entrapment Protection for Master Slave Configuration 30 2 12 Terminal Identification and Description sise 31 2 18 Secondary Device Terminal Description ss 32 Section 3 Adjustments 3 1 Circuit Board Adjustments sise 33 3 2 Swilch
57. tractor 2 1 Conduit Requirements Since building codes vary from city to city we highly recommend that you check with your local building department prior to installing any permanent wiring to be sure that all wiring to the operator both high and low voltage complies with local code requirements THIS GATE OPERATOR MUST BE PROPERLY GROUNDED ZN A A AA A Master slave interface cable not supplied Not shown in drawing 1 Secondary entrapment prevention device s A Lead in wire s from loop s A Low Voltage Control Wiring A High Voltage Supply DOORKING INC INGLEWOOD CA 90301 A A separate power disconnect MUST be installed at the operator location Title Conduit Requirements Date 5 05 Dwg No M9310 065 1 Rev B e The conduit requirements shown are for a typical slide gate operator installation the slave operator is shown for those applications where a slave operator may be used The conduit requirements for your application may vary from this depending on your specific needs e Use only sweeps for conduit bends Do not use 90 connectors as this will make wire pulls very difficult and can cause damage to wire insulation e Use separate conduits for high and low voltage e We suggest that minimum 34 inch conduit be used e Be sure that all conduits are installed in accord
58. ure to adjust and retest the gate operator properly can increase the risk of injury or death D Use the emergency release only when the gate is not moving and power has been shut off 6 KEEP GATES PROPERLY MAINTAINED Read the owners manual Have a qualified service person make repairs to gate hardware 7 The entrance is for vehicles only Pedestrians must use separate entrance 8 SAVE THESE INSTRUCTIONS 4 1 Power and Reset Switches Open the power switch cover located on the side of the operator to access the MAIN POWER switch and the operator RESET switch e The RESET switch is used to turn off the entrapment alarm and to reset the operator y after a hard shutdown has occurred e e The AC POWER toggle switch turns power to N4 i Eur the operator ON toggle up or OFF toggle ZAN down with the backup option only turns power to the DC backup system ON toggle up or OFF toggle down e The DC POWER toggle switch units equipped O y 39 42 Shutdown Conditions Under various entrapment conditions the operator will assume either a soft or hard shutdown alarm condition To determine what type of reset action is required you will need to understand how the different entrapment conditions affect the gate operator Soft Shutdown This occurs in various situations where the inherent or secondary entrapment protection devices have been activated In a soft shutdown condition the
59. utdown condition section 4 2 The tone will continue to sound for five minutes and then will beep once every five seconds The operator reset button must be pressed or power must be removed and then reapplied to return the operator to normal operation Short tone is heard every five seconds e This indicates that the operator has been in a hard shutdown condition in excess of five minutes This will continue until the operator reset button is pressed or until power is removed from the operator Operator runs for 1 second and stops two short tones are heard e This indicates that there may be a fault with the current sensor circuit Check that the red current sensor wire has been passed through the hole in the current sensor donut with the correct number of turns as shown in the table e NOTE For 1 HP 3 phase operators only the red current sensor wire is connected directly to the spade lug opposite terminal 19 without passing through the current sensor donut The black motor wire is routed through the donut with the number of turns as shown in the table Current Sensor Donut Motor Volt Ph Turns 2 HP All 2 1 HP 115 208 230 1 1 1 HP 208 3 5 1 HP 230 3 5 1 HP 460 3 9 46 5 3 Trouble Shooting Have a good VOM meter to check voltages and continuity A Meg Ohm meter capable of checking up to 500 meg ohms of resistance is necessary to properly check the integrity of the ground loops
60. vice that is used in your community is dependent on your city codes These devices may include but are not limited to Fire Department lock boxes Click 2 Enter radio receivers strobe light sensors siren sensors etc 2 In the event of a power failure the emergency vehicle access device may not be functional because the gate operator is un powered If the gate operator is equipped with a battery back up system this system will automatically open the gate when primary AC power is removed NOTE DC powered back up systems are optional and your gate system may or may not be equipped with one Check with your installer to determine if your gate system is equipped with a back up power system 3 In the event of a primary AC power failure and a back up system DC power failure low charged or dead batteries for example the system must have a release system to allow the gate to be manually operated The release device must be accessible from either side of the gate and must be present so that emergency personnel can gain access through the gate under this condition Fail Safe Manual Operation The FAIL SAFE manual operation system is the most reliable and safest method for placing an automated gate in manual operation and is the preferred method of emergency gate operation under worse case conditions by many Fire Chiefs and Building Inspectors and is typically used in CLASS and CLASS II applications This system requires no keys cranks or oth
61. y time clocks can be used to automatically open gate at pre set time and days Compact clock fits inside the operator P N 2600 791 7 day clock P N 2600 795 365 day clock High and low voltage surge suppressers help prevent circuit board failure caused by lightning strikes and power surges P N 1876 010 High Voltage P N 1878 010 Low Voltage Use to test ft pounds required to move gate P N 2600 225 Prefabricated six foot speed bump reduces traffic speed through gate system P N 1610 150 Nickel plated chain P N 2600 443 10 ft 441 P N 2600 444 10 ft 4440 Stainless steel chain P N 2600 475 20 ft 41 54 55
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