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Simplicity 300 Series Lawn Mower User Manual

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1. ccc ccceeeeseeeeeeeeeeeae ees 23 Using the Side Discharge Deflector 000nnn0000nn 23 Operating Safety Congratulations on purchasing a superior quality piece of lawn and garden equipment Our products are designed and manufactured to meet or exceed all industry standards for safety Power equipment is only as safe as the operator If it is misused or not properly maintained it can be dangerous Remember you are responsible for your safety and that of those around you Use common sense and think through what you are doing If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen ask a professional contact your local authorized dealer Safety Rules amp Information Read the Manual The operator s manual contains important safety information you need to be aware of Reverse Do not mow in reverse unless absolutely necessary Always look down and behind before and while traveling in reverse even with the mower blades disengaged BEFORE you operate your unit as well as DURING operation Safe operating techniques an explanation of the product s features and controls and maintenance information is included to help you get the most out of your equipment investment Be sure to completely read the Safety Rules and Information found on the following pages Also completely read the Operation section Children Tragic accidents can occu
2. All DANGER WARNING CAUTION and instructional messages on your rider and mower should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The safety decals below are on your rider and mower any of these decals are lost or damaged replace them at once See your local dealer for replacements These labels are easily applied and will act as a constant visual reminder to you and others who may use the equipment to follow the safety instructions necessary for safe effective operation CE Models Decal Operating Instructions CE Models Part No 1723175 Decal Danger Rotating Blades Part No 1720389 All Models O 6 Decal Transmission Release Part No 1723160 Decal Ignition Switch Positions Part No 1722806 Decal Cutting Height Part No 1723847 Decal Cutting Height Part No 1723470 Safety Decals Safety Decals This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively we have placed several safety labels on the unit to remind you of this important information while y
3. Use a wooden block A to prevent blade rotation A 4x4 Wood Block while tightening the capscrew D to 61 75 N m 45 B Hex Washer 55 ft Ibs C Spring Washer D Blade Bolt 40 Mowers Be sure the blades are positioned perpendicular to each other as shown in Figure 37 If not perform the Mower Blade Timing procedure found in this section Reinstall the spline washer G Figure 27 spring washer F and capscrew A Use a wooden block B to prevent blade rotation while tightening the capscrew A to 61 75 N m 45 55 ft lbs 28 Regular Maintenance Figure 27 Blade Installation 40 Mowers A Blade Mounting Capscrew B 4x4 Wood Block C Blade Adapter D Blade E Alignment Pin F Spring Washer G Spline Washer Figure 28 Check Blade Timing 29 Check Mower Blade Timing 40 Mowers Service Interval Yearly Turn the PTO OFF engage the parking brake turn the engine off and remove the key Remove the mower deck see Mower deck removal Turn the mower deck over and check the position of the blades The blades must be positioned perpendicular to each other as shown in Figure 28 If not proceed to step 3 Use a block of wood B Figure 24 to prevent blade rotation while loosening the capscrew Remove the capscrew A Figure 27 spring washer F and spline washer G Remove the alignment pin E Figure 27 Rotate the blade D manually until the blades a
4. lt gt Simplicity we MASSEY FERGUSON AWN amp GARDEN EQUIPMENT AGCO LAWN amp GARDEN EQUIPMENT OPERATOR S MANUAL SNAPPER Broadmoor 300 1600 2600 Series 18HP Hydro Tractors 2690755 Broadmoor 20HP amp 50 Mower Mfg No Description 2690758 1620H 20HP 8 44 Mower 1694629 Broadmoor 18HP 2690764 2620H 20HP amp 44 Mower 1694630 Broadmoor 18HP 2690759 LT2044 20HP amp 44 Mower e Scalia ip T 2690760 Broadmoor 20HP amp 44 Mower CE 1694807 2618H 18FIP CE 2690761 LT2044 20HP 8 44 Mower CE 1694808 LT1840 18HP CE 1694844 2618H 18HP CE 2690273 Broadmoor 18HP amp 44 Mower 38 Mower Decks 2690274 Broadmoor 18HP amp 38 Mower Mfg No Description 2690277 Broadmoor 18HP amp 40 Mower CE 1694036 38 Mower Deck 2690276 Broadmoor 18HP amp 44 Mower CE 1694042 38 Mower Deck 2690400 2618H 18HP amp 44 Mower CE 1694453 38 Mower Deck CE 2690404 T1840 18HP 8 40 Mower CE 2690430 2618H 18HP 8 40 Mower CE 2690757 40 Mower Decks Broadmoor 18HP amp 38 Mower Mfg No Description 1694339 40 Mower Deck 20HP Hydro Tractors 1694340 40 Mower Deck Mfg No Description 1694341 40 Mower Deck CE 1694632 Broadmoor 20HP 1694815 40 Mower Deck CE 1694633 1620H 20HP 1694821 40 Mower Deck CE 1694634 1620H 20HP 1695030 40 Mower Deck CE 1694635 2620H 20HP 1695034 40 Mower Deck CE 16
5. 3 Insert a 012 015 2 5 4mm feeler gauge C through each window positioning the gauge between the rotor face and the armature face as shown in Figure 35 4 Alternately tighten the adjustment nuts B Figure 34 until the rotor face and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge Is inserted and removed and make any necessary adjustments by tightening or loosening the adjustment nuts NOTE The actual air gap between the rotor and armature may vary even after performing the adjustment procedure This is due to dimensional variations on component parts and is an acceptable condition 6 Check the mower blade stopping time The mower blades and mower drive belt should come to a complete stop within five seconds after the electric PTO switch is turned off 7 Perform the BLADE BRAKE CHECK found in the MAINTENANCE Section Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned off Troubleshooting Adjustment amp Service WARNING Before checking mower shut off PTO and engine remove the key and allow all moving parts to stop CAUTION DO NOT remove the mower deck baffles The baffles help prevent grass clippings from becoming airborne and plugging up the engine cooling fins Mower Adjustmenis Figure 36 Fixed Bracket Gauge Wheel Adjustment Gauge Wheels Select Mo
6. 7 Remove belt from PTO pulley B Figure 11 8 Turn wheels straight ahead Pull back on spring loaded lever B Figure 12 and lift mower hitch off of the tractor brackets Turn wheels fully left and slide mower deck out right side of tractor Installing the Mower Deck 1 Park tractor shut off PTO and engine remove the key and apply parking brake Turn the wheels fully to the left Place mower height adjuster B Figures 5 7 in the lowest cutting position Place the mower lift lever in the lowest position also Slide mower deck under right side of tractor so that mower hitch is aligned with the front tractor hitch 20 Operating the Tractor WARNING Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an ignition source such as a furnace water heater etc and cause an explosion Fuel vapor is also toxic to humans and animals Storage Before you store your unit for the off season read the Maintenance and Storage instructions in the Safety Rules section then perform the following steps e Disengage the PTO set the parking brake amp remove the key Perform engine maintenance and storage measures listed in the engine owner s manual This includes draining the fuel system or adding stabilizer to the fuel do not store a fueled unit in an enclosed structure see warning Battery life will be increased if it is removed put ina cool
7. 2 Remove the mower deck see Mower Deck Removal 3 Locate the brake spring A Figure 33 and adjustment nut B 4 With the parking brake engaged measure the compressed spring length The spring should be 2 1 2 6 4 cm when compressed A Nuts the spring is not within this range turn the adjustment nut B Figure 33 to compress or release the spring this adjustment does not correct a braking problem see your dealer ins ec anal wa a 2 PEL TIA Figure 33 Brake Spring Adjustment A Brake Spring B Adjustment Nut 35 Figure 34 PTO Clutch Adjustment A Adjustment Window Qty 3 one shown B Adjustment Nut Figure 35 Adjust PTO Clutch A Window B Adjustment Nut C Feeler Gauge Troubleshooting Adjustment amp Service 36 PTO clutch adjustment WARNING To avoid serious injury perform adjustments only with engine stopped key removed and tractor on level ground Check the PTO clutch adjustment after every 250 hours of operation Also perform the following procedure if the clutch is slipping or will not engage or if a new clutch has been installed 1 Remove key from ignition switch and disconnect spark plug wires to prevent the possibility of accidental starting while the PTO is being adjusted 2 See Figure 34 Note the position of the 3 adjustment windows A in the side of the brake plate and the nylock adjustment nuts B
8. Children are often attracted to the unit and the mowing activity Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of another responsible adult 2 Be alert and turn unit off if children enter the area 3 Before and during reverse operation look behind and down for small children 4 Never carry children even with the blade s off They may fall off and be seriously injured or interfere with safe unit operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine 5 Never allow children to operate the unit 6 Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision EMISSIONS 1 Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm 2 Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label IGNITION SYSTEM 1 This spark ignition system complies with Canadian ICES 002 SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not operate on it Control of a walk behind o
9. The cutting height adjustment knob controls the mower cutting height The cutting height is infinitely adjustable between 1 and 3 5 8 40 MOWER DECKS The cutting height adjustment lever controls the mower cutting height Push down on the button to release the lever move to the desired cutting height and release the button to lock The cutting height is infinitely adjustable between 1 and 3 5 8 A Ground Speed Pedals B Brake Pedal C Parking Brake Knob Figure 3 Hourmeter Select Models What to Expect from Your ACT Tractor For the most part while using your tractor you will not notice ACT working and you will simply become accustomed to increased traction an ACT transmission provides Under certain circumstances the ACT system limit can be exceeded and one of the rear wheels may slip for instance if trying to turn up a hill while accelerating This is normal If you start to lose traction do not speed up Instead slow to a stop straighten the steering wheel and slowly accelerate Stopping the tractor allows the transmission to regain more traction 12 Features amp Controls Parking Brake Function Applying the Parking Brake See Figure 2 To lock the parking brake release the ground speed pedals A fully depress the brake pedal B pull UP on the parking brake knob C and then release brake pedal Releasing the Parking Brake See Figure 2 To release the parking brake ful
10. the positive terminal can be shorted to the frame by a tool Cleaning the Battery and Cables Service Interval Every 100 Hours 1 Disconnect the cables from the battery negative cable first A Figure 17 2 Remove the battery hold down C and battery 3 Clean the battery compartment with a solution of baking soda and water 4 Clean the battery terminals and cable ends with a wire brush and battery terminal cleaner until shiny 5 Reinstall the battery in the battery compartment and secure with the battery hold down C 6 Reattach the battery cables positive cable first B 7 Coat the cable ends and battery terminals with petroleum jelly or non conducting grease Lubricate Rear Axle Shafts Service Interval Yearly We recommend removing the rear wheel hubs and lubricating the axle shafts yearly This prevents the wheel hubs from seizing onto the axle shaft and makes future service easier 1 Turn off the ignition turn off the PTO engage the parking brake and block the front tires 2 Using a jack or chain hoist positioned at the center of the rear frame carefully jack the unit up until the rear tires are approximately 1 2 2 5 5cm off the ground NOTE For overall unit stability during service do not Jack rear end higher than required for wheel removal 3 Support the rear of the unit on jackstands positioned under the rear frame NOTE Your axle assembly may differ slightly from the assemb
11. Arm C Flat Washer B Tractor Lift Arm D Safety Clip Figure 11 Removing amp Installing Belt A Idler Arm B PTO Pulley Figure 12 Mower Hitch A B 4 Tractor Hitch Brackets Spring Loaded Lever See Figure 10 Connect the mower lift arm A to the tractor lift arm B using the flat washer C and safety clip D See Figure 11 Move idler arm A to relieve belt tension Install belt onto the PTO pulley B 18 Operating the Tractor Mower Deck Removal amp Installation Simplicity Massey Ferguson or AGCO WARNING Engage parking brake disengage PTO stop engine and remove key before attempting to install or remove the mower Removing the Mower Deck 1 Park tractor on a hard level surface such as a concrete floor Turn off PTO switch and engine remove the key and apply parking brake Place mower in the lowest cutting position using the mower height adjuster Place the attachment lift in the lowest position Disconnect the mower lift arm A Figure 10 from the tractor lift arm B Re install washer C and safety clip D Remove belt from PTO pulley B Figure 11 4 CAUTION The muffler and surrounding areas may be hot 5 6 Turn wheels straight ahead Pull back on spring loaded lever B Figure 12 and lift mower hitch off of the tractor brackets Turn wheels fully left and slide mower deck out right side of tractor Installing the Mower Deck 1 P
12. NOT TOW TRACTOR Towing the unit will cause transmission damage Do not use another vehicle to push or pull this unit Do not actuate the transmission release valve lever while the engine is running Figure 4 Transmission Release Lever amp Fuel Tank A Fuel Tank Cap B Transmission Release Lever WARNING The engine will shut off if the reverse ground speed pedal is depressed while the PTO is on and the RMO has not been activated The operator should always turn the PTO off prior to driving across on roads paths or any area that maybe used by other vehicles Sudden loss of drive could create a hazard WARNING Mowing in reverse can be hazardous to bystanders Tragic accidents can occur if the operator is not alert to the presence of children Never activate RMO if children are present Children are often attracted to the unit and the mowing activity Mowing in Reverse an operator chooses to mow in reverse the RMO system can be used To use the Reverse Mowing Option RMO turn the RMO key after the PTO is engaged The L E D light will illuminate and the operator can then mow in reverse Each time the PTO is disengaged the RMO needs to be reactivated if desired The key should be removed to restrict access to the RMO feature Attachment Operation in Reverse an operator chooses to operate a PTO driven attachment in reverse the RMO system can be used To use the Reve
13. cuts and recuts clippings into tiny particles and then blows them down into the lawn These tiny particles decompose rapidly into by products that your lawn can use Under proper conditions your mulching mower virtually eliminate noticeable clippings on the lawn surface Limitations of Mulching Decks Mulching mowers cannot function properly if the grass is wet or if the grass Is simply too high Even more than normal mowing mulching requires that the grass be dry and that no more than 1 3 of the height is cut Do not use the mower as a mulching mower during the first two or three cuttings in the spring The long grass blades quick growth and often wetter conditions are more suitable for broadcasting side discharging Correct Ground Speed amp Engine Speed Use full engine throttle to maximize mower blade tip speed matched with a slow ground speed so that clippings will be finely cut Ground speed while mulching should be half the speed used when broadcasting side discharging under similar conditions Since mulching requires more horse power than broadcasting using a proper ground speed is vitally important for good mulching operation Correct Cutting Height Cutting off too much at one time shocks the plant s growth system and weakens the grass A good rule of thumb is the 1 3 rule to cut no more than one third of the grass height and never more than 1 inch 2 5cm at a time The best mulching action typically resul
14. dealer Under no circumstance should you attempt to defeat the purpose of the safety interlock system Driving The Tractor 1 Sit in the seat and adjust the seat so that you can comfortably reach all the controls and see the dashboard display 2 Engage the parking brake 3 Make sure the PTO switch is disengaged 4 Start the engine see STARTING THE ENGINE 5 Disengage the parking brake and release the brake pedal 6 Depress the forward ground speed control pedal to travel forward Release the pedal to stop Note that the further down the pedal is depressed the faster the tractor will travel 7 Stop the tractor by releasing the ground speed control pedals setting the parking brake and stopping the engine see STOPPING THE TRACTOR AND ENGINE Mowing 1 Set the mower cutting height to the desired level and set the gauge wheels to the appropriate position if equipped Engage the parking brake Make sure the PTO switch is disengaged Start the engine see STARTING THE ENGINE Fully lower the mower using the attachment lift lever Set the throttle to FULL Engage the PTO Mower Deck Begin mowing See Section LC for tips on mowing patterns lawn care and troubleshooting information N OF ff W When finished shut off the PTO and raise the mower using the attachment lift control lever Stop the engine see STOPPING THE TRACTOR AND ENGINE 14 Operating the Tractor Starting th
15. drive Troubleshooting Adjustment amp Service See Adjustments Section Clean as required Replace with new belt Remove idler pulley bracket clean and lubricate See Brake Adjustment See your dealer Check and tighten any loose connections See Steering Gear Adjustment Check and correct Grease spindles See Lubricating the Tractor REMEDY Attach or repair See Mower Adjustment See Maintenance Section Set to full throttle Slow down Sharpen or replace blades See Mower Blade Service Clean or replace belt as necessary See Adjustments Section See Servicing the Mower Blades Set to full throttle Slow down See Engine Manual Cut tall grass at maximum cutting height during first pass Cut grass with discharge pointing toward previously cut area Run engine for several minutes to warm up Start the mower in a cleared area Tighten to 45 55 ft lbs 61 75 N m Check and replace as necessary Remove sharpen and balance blades See Servicing the Mower Blades Reinstall Correctly Repair or replace Replace with correct belt Repair or replace as needed Check belt stops Replace drive belt Adjust PTO clutch Replace shear pin Clutch brake is out of adjustment Pulleys or belt greasy or oily Belt stretched or worn Idler pulley pivot bracket frozen in declutched position Brake is incorrectly adjusted Internal brake worn Steering li
16. equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle 8 Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device 9 If fuel is spilled on clothing change clothing immediately 10 Never over fill the fuel tank Replace gas cap and tighten securely 11 Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive 12 If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated 13 Replace all fuel tank caps and fuel container caps securely ak ON Service amp Maintenance 1 Never run the unit in an enclosed area where carbon monoxide fumes may collect 2 Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition 3 Never tamper with safety devices Check their proper operation regularly and make necessary repairs if they are not functioning properly 4 Keep unit free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storage 5 If you strike an object stop and inspect the machine Repair if necessary before restarting 6 Never make adjustments or repairs with the engine running 7 Check grass ca
17. grass catchers on steep slopes 12 Do not mow slopes you cannot back up them 13 See your authorized dealer retailer for recommendations of wheel weights or counterweights to improve stability 14 Remove obstacles such as rocks tree limbs etc 15 Use slow speed Tires may lose traction on slopes even through the brakes are functioning properly 16 Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible TOWED EQUIPMENT RIDE ON UNITS 1 Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 2 Follow the manufacturer s recommendations for weight limit for towed equipment and towing on slopes Never allow children or others in or on towed equipment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop Do not shift to neutral and coast down hill a o 13 If the fuel tank must be drained it should be drained outdoors 14 Replace faulty silencers mufflers 15 Maintain or replace safety and instruction labels as necessary 16 Use only factory authorized replacement parts when making repairs 17 Always comply with factory specifications on all settings and adjustments 18 Only authorized service locations should be utilized for major service and repair requirements 19 Never attempt to make major repairs
18. hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system If leaks occur have the unit serviced immediately by your authorized dealer 25 WARNING Stored energy device Improper release of springs can result in serious personal injury Springs should be removed by an authorized technician 26 Models equipped with an engine radiator WARNING Stored energy device To prevent serious bodily injury from hot coolant or steam blow out never attempt to remove the radiator cap while the engine is running Stop the engine and wait until it is cool Even then use extreme care when removing the cap Safety Rules amp Information SERVICE AND MAINTENANCE Safe Handling of Gasoline 1 Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline containers Never remove the gas cap or add fuel with the engine running Allow the engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as near a water heater or other appliance 6 Never fill containers inside a vehicle or on a truck bed with a plastic bed liner Always place containers on the ground away from your vehicle before filling 7 Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such
19. nut while tightening the outside nut J HOOK MODELS 5 See Figure 39 Hold J Hook A turn locknut B Turn the locknut B to raise or lower left hand side of mower NOTE 44 amp 50 Mowers When using a turbo collection system raise the discharge side of the mower approximately 1 4 6mm to compensate for turbo assembly weight Check the level of the cut grass and adjust the 1 4 6mm measurement as necessary for a smooth even cut FRONT TO BACK LEVELING 6 Arrange the blades so they face front to back 7 Measure the distance from the ground to the front tip of the center blade and from the ground to rear tips of left hand and right hand blades Front tip of the center blade should be 1 4 6mm higher than rear tips of left hand and right hand blades If not proceed with steps 8 9 8 To raise front of mower deck loosen front nut B and turn rear nut A Figure 40 against bracket To lower front of mower deck loosen rear nut A and the bracket will move backwards to lengthen rod 9 Re check the blade measurement then tighten the front nut B against the bracket to secure 38 Troubleshooting Adjustment amp Service FRONT Figure 41 Mower Belt Routing A Idler Pulley Arm C Belt Guide 44 amp 50 B PTO Clutch Pulley D Arbor Drive Pulley Figure 42 Mower Deck 44 amp 50 Mowers A Capscrew B Right hand Arbor Cover C Spring D Left hand Arbor Cov
20. of the grass greatly affect the results you ll get when mowing For the best results follow these guidelines Mow when the grass is between 3 4 7 5 10 cm high 6 Mow with sharp blades Short clippings of grass one inch or shorter decompose more quickly than longer blades Sharp mower blades cut grass cleanly and efficiently preventing frayed edges which harm the grass Mow at time of day when the grass is cool and dry Late afternoon or early evening often provide these ideal mowing conditions Avoid mowing after rain or even heavy dew and never mulch when the grass is wet moist grass does not mulch well and clumps beneath the mower deck Note Always operate the engine at full throttle when mowing Proper Mowing Speed ENGINE SPEED amp GROUND SPEED Always operate the engine at full throttle when mowing you hear the engine slowing down you are mowing too fast maintaining a slower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems Select an appropriate ground speed for the thickness and height of the grass you are cutting 3rd gear or slower for manual gear models or mid range or slower for hydro models If you hear the engine slowing down you are mowing too fast use a slower ground speed HOW MUCH GRASS TO CUT OFF Mow when the grass is 3 4 inches 7 5 10cm long Do not cut off more that 1 2 5cm of grass in a sing
21. on this unit unless you have been properly trained Improper service procedures can result in hazardous operation equipment damage and voiding of manufacturer s warranty 20 On multiple blade mowers take care as rotating one blade can cause other blades to rotate 21 Do not change engine governor settings or over speed the engine Operating the engine at excessive speed can increase the hazard of personal injury 22 Disengage drive attachments stop the engine remove the key and disconnect the spark plug wire s before clearing attachment blockages and chutes performing service work striking an object or if the unit vibrates abnormally After striking an object inspect the machine for damage and make repairs before restarting and operating the equipment 23 Never place hands near the moving parts such as a hydro pump cooling fan when the tractor is running Hydro pump cooling fans are typically located on top of the transaxle 24 Units with hydraulic pumps hoses or motors WARNING Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure Use paper or cardboard and not hands to search for leaks Make sure all
22. to be cleaned up immediately Proper maintenance is critical to the safety and performance of your unit Be sure to perform the maintenance procedures listed in this manual especially periodically testing the safety system Safety Rules Information Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment This mowing deck is capable of amputating hands and feet and throwing objects The triangle A in text signifies important cautions or warnings which must be followed 16 Use extra care when loading or unloading the unit into a trailer or truck 17 Always wear eye protection when operating this unit 18 Data indicates that operators age 60 years and above are involved in a large percentage of power equipment related injuries These operators should evaluate their ability to operate the equipment safely enough to protect themselves and others from injury 19 Follow the manufacturer s recommendations for wheel weights or counterweighis 20 Keep in mind the operator is responsible for accidents occurring to other people or property 21 All drivers should seek and obtain professional and practical instruction 22 Always wear substantial footwear and trousers Never operate when barefoot or wearing sandals 23 Before using always visually check that the blade
23. 94636 2620H 20HP 1695052 40 Mower Deck CE 1694637 LT2044 20HP 1694682 Broadmoor 20HP 44 Mower Decks 2690248 Broadmoor 20HP amp 50 Mower Mfg No Description 2690279 1620H 20HP 8 44 Mower 1694037 44 Mower Deck 2690280 1620H 20HP amp 50 Mower 1694043 44 Mower Deck 2690424 2620H 20HP amp 44 Mower 1694178 44 Mower Deck CE 2690481 2620H 20HP amp 44 Mower 1694687 44 Mower Deck 2690282 2620H 20HP amp 50 Mower 44 Mower DECK Ce 2690283 112044 20HP amp 44 Mower oe ee ee 2690275 Broadmoor 20HP 8 44 Mower ower DECK CE 2690278 Broadmoor 20HP 8 50 Mower 50 Mower Decks 2690281 2620H 20HP amp 44 Mower Mfg No Description 2690488 Broadmoor 20HP amp 44 Mower CE 1694473 50 Mower Deck 2690489 Broadmoor 20HP amp 40 Mower CE 1694474 50 Mower Deck 2690490 2620H 20HP 8 44 Mower CE 2690491 2620H 20HP 8 40 Mower CE 2690500 LT2040 20HP 8 40 Mower CE 2690701 Broadmoor 20HP 8 44 Mower 2690756 Broadmoor 20HP amp 44 Mower 1732286 Revision 02 Rev Date 02 2008 TP 100 4247 02 BM SMAN Table of Contents Regular 13116 66 24 Maintenance 5006016 24 Safety Interlock System Check nannnnnnennnnnenennnnns 25 Blade Brake Check 25 Checking Tire 6550168 25 PTO Clutch Adjustment Check ccccccceeeeeees 25 Engine Maintenance ccccssseeceeseeeceseeeeeeeees 25 Battery Maintenanc
24. Deck amp Gheci Replace Mower Blades Perform Transmission Maint Varies by Model 0 Hydraulic yell Filter If ee Pf Check Arbor Drive Belt Tension 40 Mower Arbor Drive Belt _ 40 er a Creck Arbor Drive Belt Tension 40 Mower MAINTENANCE ITEMS a 5 25 a amp Each Hours Hours 100 250 Fall Use EE GAA Check Check Engine Oil Level 0000000000 Oil Level B S S O 777 77 Refer to engine owner s manual Change original engine oil after initial break in period More often in hot over 85 F 30 C weather or dusty operating conditions Service after the first 50 hours of operation then every 250 hours of operation 24 Regular Maintenance 22 x 10 0 8 41 55 15 6 00 6 5 68 82 Figure 16 Tire Pressure 25 Safety Interlock System Check Service Interval Every Fall amp Spring Check the function of the safety interlock system using the test procedure found on page 12 of this manual If the tractor fails any of the tests see your dealer Blade Brake Check Service Interval Every 100 Hours or Fall amp Spring Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned off 1 With tractor in neutral PTO disengaged and operator in seat start the engine Look over the left hand footrest at the mower drive belt Engage t
25. Figure 46 4 Using a ratchet A Figure 47 insert the end of the extension into the square hole D Figure 46 and move the idler assembly B Figure 46 to relieve tension on the belt C 5 Remove the belt C 6 Install a new belt C on the pulleys as shown Releasing the idler assembly A allows the spring to automatically tension the cogged belt 7 Tighten the idler assembly capscrew A Reinstall the belt covers 8 Check that the blades are positioned perpendicular to each other see Figure 48 If not perform the mower blade timing procedure found in the Regular Maintenance section 42 Troubleshooting Adjustment amp Service 387 Mower Drive Belt Replacement NOTE Be sure to use only genuine Simplicity replacement parts Check the back of this manual or the 1 8 Gap decal under the hood for common replacement part numbers Note It is not necessary to remove the mower to install a new belt However for easier access mower can be removed See Mower Removal in the Operation section 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO turn off the engine and lock the parking brake Remove the key 2 If mower is not removed lower the mower lift and place the mower in the lowest cutting position 3 Push the idler arm A Figure 49 away from you to Left Side of Mower 1 8 Gap relieve belt tension Drop the belt from the PTO electric clutch pulley I
26. MPORTANT Note the position of all belt guides relative l A Idler Pulley Arm C Belt Stop Bracket to the belt and pulleys before loosening B PTO Pulley D Idler Pulley Belt Guide 4 Loosen the two belt stop brackets C and idler pulley belt guide D 5 Remove the old belt and replace with a new belt Make sure V side of belt runs in arbor pulley grooves and the flat backside runs against the idler pulley 6 Position the belt stop brackets C in their original positions There must be 1 8 clearance between the belt stop and the pulleys 7 Position the idler pulley belt guide D in its original position up against arm A so that there is a 1 8 gap between the pulley and belt guide 8 Install mower on tractor if it was removed See Operation section 9 Run the mower under no load condition for about 5 minutes 43 Specifications NOTE Specifications are correct at time of printing and are subject to change without notice The gross power rating for individual gas engine models is labeled in accordance with SAE Society of Automotive Engineers code J1940 Small Engine Power amp Torque Rating Procedure and rating performance has been obtained and corrected in accordance with SAE J1995 Revision 2002 05 Torque values are derived at 3060 RPM horsepower values are derived at 3600 RPM Actual gross engine power will be lower and is affected by among other things ambient operating conditions and engin
27. Trunnion F Hair Pin 5 Place trunnion C j hook A and jam nut B in tractor lift arm D Install washer E and hair pin F Tighten jam nut B 37 aH Figure 38 Leveling The Mower Side to Side Eccentric Nut Models A Outside Nut B Eccentric Nut Figure 39 Leveling The Mower Side to Side J Hook Models A J Hook B Locknut Figure 40 Front to Back Leveling A Rear Nut B Front Nut Troubleshooting Adjustment amp Service Leveling The Mower the cut is uneven the mower may need leveling Unequal or improper tire pressure may also cause an uneven cut Make sure tire pressure is correct as specified in Checking Tire Pressure SIDE TO SIDE LEVELING 1 With the mower installed place the tractor on a smooth level surface such as a concrete floor Turn the front wheels straight forward 2 Check for bent blades and replace if necessary 3 Place the mower in mid cut position Arrange the outside mower blades so that they are pointing from side to side 4 Measure the distance between the outside tips of each blade and the ground If there is more than 1 8 3mm difference between the measurements on each side proceed to step 5 If the difference is 1 8 8mm or less proceed to step 6 ECCENTRIC NUT MODELS 5 See Figure 38 Loosen the outside nut A Turn the eccentric nut B to raise or lower left hand side of mower When mower is level hold the eccentric
28. ark tractor shut off PTO and engine remove the key and apply parking brake Turn the wheels fully to the left Place mower height adjuster B Figures 5 7 in the lowest cutting position Place the mower lift lever in the lowest position also Slide mower deck under right side of tractor so that mower hitch is aligned with the front tractor hitch See Figure 12 Turn wheels straight Pull back on the spring loaded lever B while lifting up on the mower hitch Install mower hitch onto tractor hitch brackets A When properly installed the spring loaded lever should seat fully underneath the brackets Operating the Tractor Figure 13 Lift Arms Viewed from underneath left side of tractor A Safety Clip E Lower Hanger B Upper Hanger F Post on Lift Hook C Lift Hook G Washer D Lift Chain H Safety Clip Some Models Center a Broadmoor 300 1600 2600 Figure 14 Upper Hanger Upper Hole Lower Hole C Lift Hook D Long Hub See Figure 12 Turn wheels straight Pull back on the spring loaded lever B while lifting up on the mower hitch Install mower hitch onto tractor hitch brackets A When properly installed the spring loaded lever should seat fully underneath the brackets See Figure 13 Connect the lift chain D to the lift hook C Repeat on other side Place the attachment lift in the highest position Disconnect the safety clip A amp H Figure 13 from the
29. arly Operational SAFETY Checks Your unit is equipped with a seat switch safety system Check the seat switch operation every fall and spring with the following tests Test 1 Engine should NOT crank if e PTO switch is ON OR e Brake pedal is NOT fully depressed parking brake OFF OR e The cruise control lever is NOT in NEUTRAL Test 2 Engine SHOULD crank if e PTO switch is OFF AND e Brake pedal is fully depressed parking brake ON AND e The cruise control lever is in NEUTRAL Test 3 Engine should SHUT OFF if e Operator rises off seat with PTO engaged OR e Operator rises off seat with brake pedal NOT fully depressed parking brake OFF Test 4 Blade Brake Check Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned OFF or operator rises off seat If mower drive belt does not stop within five seconds readjust the PTO clutch as described in the ADJUSTMENTS section or see your dealer Test 5 Reverse Mow Option RMO Check e Engine should shut off if reverse travel is attempted if the PTO has been switched on and RMO has not been activated e RMO light should illuminate when RMO has been activated NOTE Once the engine has stopped the PTO switch must be turned off after the operator returns to the seat in order to Start the engine 44 WARNING If the unit does not pass a safety test do not operate it See your authorized
30. can CE Models 9 4 XXX 4 269XXXX aN S 0 666 L K 2008 CE Models Engine RPM ele OL Only Vibration Whee Vibration Seat Simplicity Mfg Inc 4 Port Washington WI USA 5 lt lt When contacting your authorized dealer for replacement parts service or information you MUST have these numbers Record your model name number manufacturer s identification numbers and engine serial numbers in the space provided for easy access These numbers can be found in the locations shown NOTE For location of engine identification numbers refer to the engine owner s manual CE Models Place the extra copy of the identification tag in the manual CE Identification Tag Markings Manufacturer s Identification Number Manufacturer s Serial Number Power Rating in Kilowaitts Maximum Engine Speed in Rotations per Minute Manufacturer s Address Year of Manufacture CE Compliance Logo Mass of Unit in Kilograms Sound Power in Decibels Sound Pressure at Operator s Position in Decibels Vibration at the Steering Wheel Vibration at the Seat lt 0 29 2 This unit complies with European Harmonized Lawn Mower Standard EN 836 European Machinery Directive 98 37 EC and European EMC Directive 89 336 EC Tested according to EN 836 1997 A2 2001 EN 1032 1996 EN 1033 1995 Tested according to EN836 1997 A2 2001 Tested according to 2000 14 EC
31. clear of deck edge 1704276 Amputation and Thrown Objects Hazard To avoid injury from rotating blades and thrown debris stay clear of deck edge and discharge Do not mow without deflector or entire grass catcher in place Decal Danger Side Discharge Models Part No 1704276 Decal Danger Side Discharge Models Part No 1704277 A DANGER Amputation Hazard To avoid injury from rotating blades stay clear of deck edge 1720660 Decal Danger Mulching Models Part No 1720660 CE Safety Icons Danger Machine Rollover Do not use this machine on slopes greater than 10 Danger Dismemberment This machine can amputate limbs Keep bystanders and children away when engine is running Danger Dismemberment This mower deck can amputate limbs Keep hands and feet away from blades Safety Icons Warning Read Operator s Manual Read and understand the Operator s Manual before using this machine Danger Thrown Objects This machine is capable of throwing objects and debris Keep bystanders away Warning Remove Key Before Servicing Remove the key and consult technical literature before performing repairs or maintenance Features amp Controls i 38 44 i m wa amp 50 Models 40 Models Them 1 Figure 1 Controls Control Functions The inf
32. dels A Gauge Wheel Bracket D Washers B Locknut E Shoulder Bolt The mower gauge wheels can be placed in several C Gauge Wheel positions depending on the height of cut When using higher cutting heights set the wheels in the lower position When using lower cutting heights set the wheels in the upper position To adjust 1 Remove the locknut B Figure 36 gauge wheel C washers D and shoulder bolt E Change position of gauge wheel to desired height 2 Insert shoulder bolt E through washers D gauge wheel C and gauge wheel bracket A Secure with locknut B Repeat steps 1 amp 2 for all gauge wheels Transport Height amp Ground Following Adjustment Select Models The transport height and ground following ability can be adjusted Raising the trunnion C Figure 37 on the j hook A will adjust the deck into the greatest ground following ability and the lowest transport position when the deck is lowered Lowering the trunnion on the j hook will give the highest transport position and decrease the Q S N J deck s ground following ability when the deck is lowered 0 3 O 1 Loosen jam nut B Figure 37 2 Remove the hair pin F and washer E from trunnion 9 Figure 37 Cutting Height Adjustment 3 Remove the trunnion C j hook A and jam nut B D Tractor Lift Arm from tractor lift arm D B Jam Nut 3 Washer 4 Turn trunnion C up or down to adjust height C
33. dry place and fully charged about once a month the battery is left in the unit disconnect the negative cable Before starting the unit after it has been stored e Check all fluid levels Check all maintenance items e Perform all recommended checks and procedures found in the engine owner s manual Allow the engine to warm up for several minutes before use Lawn Care amp Mowing Information HOW TO WATER YOUR LAWN The best method of watering a lawn is to imitate a slow soaking rain applying about 1 inch of water HOW TO FERTILIZE YOUR LAWN Fertilizing with a slow release fertilizer provides missing nutrients which help create slow even growth Remember that over fertilizing can cause harm and that most fertilizing should be applied in the spring so that it will release into the lawn through the summer AERATING YOUR LAWN Consider aerating your lawn in spring Using an aerator to remove cores of soil from the lawn increases the speed of clipping decomposition and encourages deeper root growth by opening up the soil and permitting greater movement of water fertilizer and air Cut less than Optimal cutting point at less than 1 3 from top of grass blade Cutting down to this area contributes to thatch problems Tall Grass Requires Incremental Cutting For extremely tall grass set the cutting height at maximum for the first pass and then reset it to the desired height and mow a second or thi
34. e 26 Lubricate Rear 665 26 27 Servicing the Mower Blades nnoannnnoannnnneannnnae 28 Check Mower Blade 29 Transmission 06 30 Transmission Maintenance cccsseeeesseeeeeeees 30 Troubleshooting Adjustment amp Service Troubleshooting the 1800 Troubleshooting the MOWET Battery Charging gt 34 a 34 Steering Wheel Adjustment ccccceeeeeeeeeeees 35 Steering Gear 0 35 Brake 6 35 PTO Clutch Adjustment cccccccceessseeeeeeeeeees 36 Mower Adjustments cccsccccesseeeeeeeeeeeseeeeesaeeees 37 Gauge Wheels Select Models 00 37 Transport Height amp Ground Following Adjustment Select Models 37 Leveling the MOWET cccsssscesseeeeeeeeeeeeees 38 Mower Belt 360366 39 44 amp 50 PTO Belt Replacement 39 44 amp 50 Arbor Drive Belt Replacement 40 40 Mower PTO Belt Replacement 41 40 Mower Arbor Drive Belt Replacement 42 38 Mower Drive Belt Replacement 43 saecarencssnnencanteciereyustevorucreamnieannns 44 Parts amp ACCESSOTPICS ccccccsssecssceeesceeeeceeseeaneeees 45 NOTE In this manual left and right are referred to as seen from the operating position Safety Rules amp 0 1 10 2 Identification 7 Safety Decals rerio ee te
35. e Engine 1 While sitting in the operator s seat fully depress the brake pedal or set the parking brake 2 Make sure that your feet are not depressing the ground speed control pedals and that the cruise control lever is in neutral 3 Disengage the PTO clutch 4 Set the throttle to FULL 5 Close the choke NOTE A warm engine may not require choking 6 Insert the ignition key and turn it to START 7 After the engine starts move the engine throttle control to SLOW Warm up the engine by running it for at least a minute 8 Set throttle to FULL NOTE In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP Use this method only in emergency situations For normal engine shut down follow the procedure given in STOPPING THE TRACTOR Stopping the Tractor amp Engine 1 Return the ground speed control s to neutral 2 Disengage the PTO and wait for all moving parts to stop Place the throttle control in the position specified in the engine owner s manual provided in the operator s packet shipped with your tractor Follow any recommended stopping procedures Turn the ignition switch to OFF Remove the key Operating the Tractor Pushing the Tractor by Hand 1 Disengage the PTO and turn the engine off 2 Pull the transmission release B Figure 4 back approximately 2 1 2 6 cm to lock into released position 3 The tractor can now be pushed by hand DO
36. e to engine variability Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment the gas engine will not develop the rated gross power when used in a given piece of power equipment actual on site or net power This difference is due to a variety of factors including but not limited to accessories air cleaner exhaust charging cooling carburetor fuel pump etc application limitations ambient operating conditions temperature humidity altitude and engine to engine variability Due to manufacturing and capacity limitations Briggs amp Stratton may substitute an engine of higher rated power for this Series engine TRANSMISSIONS K57 Type Hydrostatic Tuff Torq K57 Hydraulic Fluid 10w 30 Premium Engine Oil Capacity 2 1 qt 2 0 L Speeds Forward 5 5 MPH 8 9 km h 3400 rpm Reverse 3 5 MPH 5 6 km h Continuous Torque 159 ft lbs 216 Nm Output 440 Ibs 200 Kg 674 Ibs 306 Kg Drawbar Rating Maximum Weight on Axle DIMENSIONS Broadmoor 300 1600 2600 Series Overall Length 74 187 cm Overall Width 42 107 cm Height At Top of Seat 43 109 cm Weight Broadmoor 1600 2600 Series Tractor 477 lbs 217 kg 125 Ibs 57 kg 112 Ibs 51 kg 121 Ibs 55 kg 50 Mower Deck 44 Mower Deck 40 Mower Deck 44 ENGINE 20 HP Briggs amp Stratton Make Briggs amp Stratton Model Vanguard Ho
37. ed by the battery charger manufacturer as well as all warnings included in the safety rules sections of this book Charge the battery until fully charged until the specific gravity of the electrolyte is 1 250 or higher and the electrolyte temperature is at least 60 F Do not charge at a rate higher than 10 amps 34 Troubleshooting Adjustment amp Service Steering Wheel Adjustment NOTE The steering wheel on Snapper models is not adjustable 1 Use a suitable punch to remove the roll pin at the base of the steering wheel B Figure 31 2 Pull down on the rubber boot to expose the two holes in the steering shaft A Thicker Spoke 3 Align the hole in the steering wheel with the Faces Seat appropriate steering shaft hole and install the roll pin NOTE Steering wheel is factory installed with the roll pin in the bottom hole 4 Steering Gear Adjustment Figure 31 Steering Wheel Components there is excessive slack in the steering system the A Steering Shaft steering gear backlash can be removed B Roll Pin 1 See Figure 32 Locate the steering gear assembly on C Steering Wheel the underside of the tractor Loosen the two nuts and adjust the bracket so the gear teeth are closely meshed 2 Tighten nuts A Figure 32 to 36 44 ft lbs 49 59 Nm after adjustment Brake Adjustment 1 Disengage the PTO stop the engine block the wheels remove the ignition key and engage the parking brake
38. els even if one starts slipping a transmission without ACT will lose traction completely if one rear wheel starts slipping This preset torque is just enough to provide additional traction and still allow the wheels to turn at different speeds in a tight turn without damaging the lawn Operating the Tractor General Operating Safety Be sure to read all information in the Safety and Operation sections before attempting to operate this unit Become familiar with all of the controls and how to stop the unit Adding Fuel To add fuel 1 Remove the fuel cap A Figure 4 2 Fill the tank Do not overfill Leave room in the tank for fuel expansion Refer to your engine manual for specific fuel recommendations 3 Install and hand tighten the fuel cap gasohol containing more than 10 ETHANOL gasoline additives or white gas because engine fuel system damage could result S Do not use gasoline containing METHANOL WARNING Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills 13 Safety Interlock System Tests This unit is equipped with safety interlock switches and other safety devices These safety systems are present for your safety do not attempt to bypass safety switches and never tamper with safety devices Check their operation regul
39. eplacement 44 amp 50 Mowers NOTE Be sure to use only genuine Simplicity replacement parts Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO turn off the engine and lock the parking brake Remove the key Remove the mower from the tractor See Mower Removal in the Operation section Remove the capscrews securing the right hand arbor cover B Figure 43 Remove three capscrews securing left hand arbor cover D Using a pair of locking pliers or a spring puller remove the idler pulley spring C Figures 43 from slot in deck Loosen capscrew A Figure 43 securing the idler pulley to the bracket The belt can now be slipped between the pulley and idler bracket hub Install a new belt as shown in Figure 44 Make sure that V side of belt runs in arbor pulley A grooves and flat side of belt runs against idler pulley B Tighten the capscrew A Figure 43 Reinstall spring C Figures 43 into its slot in mower deck Reinstall the left and right arbor covers B and D Figures 43 1 10 Install the mower onto the tractor Troubleshooting Adjustment amp Service 40 Mower PTO Belt Replacement 1 With the mower deck installed park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake shut the engine off and remove the key 2 Remove the mower deck see Mower deck remo
40. er 39 Mower Belt Replacement To avoid damaging belts DO NOT PRY BELTS OVER PULLEYS 44 amp 50 PTO Belt Replacement 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO turn off the engine and lock the parking brake Remove the key Remove the mower or place in the lowest cutting position 2 Move the idler arm A Figure 41 to relieve belt tension Drop the belt from the PTO electric clutch pulley IMPORTANT Note the position of all belt guides relative to the belt and pulleys before loosening 3 Loosen the nut and lockwasher securing the idler pulley belt guide C Figure 41 4 See Figure 42 Remove three capscrews securing left hand arbor cover D 5 Remove the old belt and replace with a new one Make sure the belt is seated in the pulley grooves 6 See Figure 41 Position the idler pulley belt stop C in its original position so that there is a 1 8 8mm gap between the pulley and belt stop 7 See Figure 42 Reinstall the left hand arbor cover D Reinstall the mower deck if removed 8 Run the mower under a no load condition for about 5 minutes Figure 43 Mower Deck 44 8 50 Mowers A Capscrew B Right hand Arbor Cover C Spring D Left hand Arbor Cover Figure 44 Mower Deck Drive Belt Routing All Models A Arbor Drive Pulley V sided B Idler Pulley Flat sided Troubleshooting Adjustment amp Service 40 Arbor Drive Belt R
41. hat can injure you or someone else However if you are seated in the seat properly and follow all the rules in this book the unit is safe to operate The mower deck has spinning mower blades that can amputate hands and feet Do not allow anyone near the equipment while it is running To help you the operator use this equipment safely it is equipped with an operator present safety system Do NOT attempt to alter or bypass the system See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual Thrown Objects This unit has spinning mower blades These blades can pick up and throw debris that could seriously injure a bystander Be sure to clean up the area to be mowed BEFORE you start mowing Do not operate this unit without the entire grass catcher or discharge guard deflector in place Also do not allow anyone in the area while the unit is running If someone does enter the area shut the unit off immediately until they leave Fuel and Maintenance Gasoline is extremely flammable Its vapors are also extremely flammable and can travel to distant ignition sources Gasoline must only be used as a fuel not as a solvent or cleaner It should never be stored any place where its vapors can build up or travel to an ignition source like a pilot light Fuel belongs in an approved plastic sealed gas can or in the tractor fuel tank with the cap securely closed Spilled fuel needs
42. he PTO and wait several seconds Disengage the PTO and check the amount of time it takes for the mower drive belt to stop If mower drive belt does not stop within five seconds re adjust the clutch or see your dealer Check Tire Pressures Service Interval Every 25 Hours Tire Pressure should be checked periodically and maintained at the levels shown in the chart Note that these pressures may differ slightly from the Max Inflation stamped on the side wall of the tires The pressures shown provide proper traction improve cut quality and extend tire life PTO Clutch Adjustment Check Service Interval Every 250 Hrs Check the PTO clutch adjustment after every 250 hours of operation or if the clutch starts slipping or will not engage Check and adjust the clutch using the procedure outlined in the Adjustments section of this manual 2 Engine Maintenance Refer to the engine owner s manual for all engine maintenance procedures and recommendations Figure 17 Battery A Negative Cable B Positive Cable amp Cover C Rubber Hold Down Strap Figure 18 Rear Axle Hardware A Key F Small Washer B Stationary Washer Washer G Retaining Ring C Spacer H Axle Cap D Wheel amp Hub I Large Washer E Axle Cap Retainer Regular Maintenance Battery Maintenance WARNING When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order
43. hooting While normal care and regular maintenance will extend stopped and the parking brake engaged Always remove the ignition key disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance to prevent accidental starting of the engine REMEDY Fully depress brake pedal Place in OFF position Move lever to Neutral position If engine is hot allow to cool then refill the fuel tank Disengage choke Wait one minute for automatic reset Replace if defective See Battery Maintenance Section Recharge or replace Visually check wiring amp replace broken or frayed wires Tighten loose connections See your dealer See your dealer Clean and gap or replace See engine manual Drain fuel amp refill with fresh fuel Replace fuel filter Drain fuel amp refill with fresh fuel Replace fuel filter Clean air filter Check choke adjustment Clean and gap or replace See engine manual Check add oil as required See engine manual Clean engine fins blower screen and air cleaner Clean radiator screen See engine manual Drain excess oil Replace air filter See engine manual Open choke Depress pedals Move into drive position See Drive Belt Replacement See cause and remedy below Disengage parking brake the life of your equipment prolonged or constant use may eventually require that service be performed to allow it to continue operating pro
44. ight 14 Do not operate the unit while under the influence of alcohol or drugs 15 Watch for traffic when operating near or crossing roadways TRANSPORTING AND STORAGE 1 When transporting the unit on an open trailer make sure it is facing forward in the direction of travel If the unit is facing backwards wind lift could damage the unit 2 Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage 3 Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an ignition source such as a furnace water heater etc and cause an explosion Fuel vapor is also toxic to humans and animals Safety Rules and Information WARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally When operating on slopes use additional wheel weights or counterweights See your dealer retailer to determine which weights are available and appropriate for your unit Select slow ground speed before driving onto slope In addition to front weights use extra caution when operating on slopes with rear mounted grass catchers Mow UP and DOWN the slope never across the face use caution when changing directions and DO NOT START OR STOP ON SLOPE CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children
45. is 12V DC Accessory must be rated at 14 amps or less wa PTO Switch The PTO Power Take Off switch engages and disengages attachments that use the PTO To engage the PTO pull UP on the switch Push DOWN to disengage Note that the operator must be seated firmly in the tractor seat for the PTO to function Ignition Switch The ignition switch starts and stops the engine it has three positions RUN START Cranks the engine for starting NOTE Never leave the ignition switch in the RUN position with the engine stopped this drains the battery Brake Pedal Depressing the brake pedal applies the tractor brake Stops the engine and shuts off the electrical system Allows the engine to run and powers the electrical system EJ Ground Speed Pedals The tractor s forward ground speed is controlled by the forward ground speed control pedal The tractor s reverse ground speed is controlled by the reverse ground speed control pedal Depressing either pedal will increase ground speed Note that the further down the pedal is depressed the faster the tractor will travel Parking Brake The parking brake knob is used to lock the parking brake when the tractor is stopped Fully depressing the brake pedal and pulling up on the knob engages the parking brake Refer to page 10 for a full explanation of parking brake functions Im Mower Height of Cut Adjustment 38 44 amp 50 MOWER DECKS
46. ite DO NOT cut with the mower in the raised transport position The attachment lift control lever raises and lowers attachments that utilize the tractors manual lift linkage To lower an attachment pull the lever back slightly depress the release button and push the lever forward until it locks in the lowered position To raise an attachment push the lever forward slightly depress the release button then pull the lever back until it locks in the raised position EJ 3 Cruise Control Select Models The cruise control is used to lock the ground speed control in forward Move the lever forward until the desired ground speed is reached To disengage the cruise control move the lever back In the event you need to stop quickly depressing the brake pedal will also return the cruise control to neutral Seat Adjustment Lever The seat can be adjusted forward and back Move the lever position the seat as desired and release the lever to lock the seat into position Transmission Release Valve Lever The transmission release valve lever deactivates the transmission so that the tractor can be pushed by hand See PUSHING THE TRACTOR BY HAND for operational information Fuel Tank To remove the cap turn counterclockwise On models with a dashboard display the fuel gauge is part of the dashboard Models without a dashboard display have a fuel gauge located under the seat 12V Power Outlet Select Models The power outlet
47. le pass 22 Lawn Care amp Mowing Information Figure 15 Installing the Side Discharge Deflector A Side Discharge Deflector B Mulching Cover Using the Side Discharge Deflector When to use the side discharge deflector If youve been on vacation or missed a mowing and the grass has gotten very long do not try to mulch at your normal cutting height To handle these situations your mulching mower is equipped with a side discharge deflector Installing the side discharge deflector allows you to broadcast clippings Broadcasting or side discharging disperses fine clippings evenly over the entire lawn Always operate the engine at full throttle Use an appropriate ground speed for the thickness and height of grass you are cutting If you hear the engine slowing down you are mowing too fast use a slower ground speed Mow when the grass Is 3 5 7 6 12 7cm long Do not cut off more than 1 2 5cm in a single pass WARNING Never operate the mower deck without either the discharge chute or mulching deflector in place To install the side discharge chute 1 Lift up the mulching cover B Figure 15 2 Install the side discharge deflector A under the mulching cover The side discharge deflector hooks onto the mulching cover hinge rod and is held in place by the mulching cover 3 Release the mulching cover 23 Using a Mulching Mower Benefits of Proper Mulching Mulching consists of a mower deck which
48. ls between two notches use the cutting height fine tuning adjuster B to achieve the correct height Operating the Tractor Lift Variations When Using Snowthrower Attachments amp Dozer Applications When a front mounted attachment such as a snowthrower or dozer blade is used with the tractor the lift mechanism must be locked to provide downward force When the mower is reinstalled the downward pressure lock must be released so that the mower can float Manual Lift Models NOTE These instructions apply to Broadmoor 300 1600 2600 Series tractors equipped with a lift lever kit The lift link is installed differently depending on what Mower attachment is being used Refer to Figure 8 for link Applications installation information Figure 8 Lift Link Manual Lift Models Rear Hole of Lift Bar Snowthrower Applications Upper Hole Snowthrower Applications Slot of Lift Link Mower Applications Lower Hole Mower Applications A Pin B C Spacer D Hair Pin Clip E G Attaching a Trailer The maximum horizontal drawbar force allowed is 444 Newton The maximum vertical drawbar force is 222 Newton This equates to a 396 Ibs 180 kg trailer on a 10 degree hill Secure the trailer with an appropriately sized clevis pin A Figure 9 and clip B Figure 9 Trailer Weight Recommendations A Clevis Pin B Clip Viewed from underneath right side of tractor A Mower Lift
49. ly depress the brake pedal B and push the parking brake knob C DOWN Hourmeter The hour meter measures the number of hours the key has been in the RUN position The hour meter will flash an initial oil change indicator at 5 hours and a lubrication reminder every 50 hours These reminders display for approximately two hours and will automatically reset themselves Note The hour meter will register the passage of time when the key is in the RUN position even if the engine is not running The hour meter has a self contained power source so the total hours are always visible 12 Volt Power Outlet Select Models 4 CAUTION Avoid Injury Safe operation requires your full attention Do not wear radio or music headphones while operating machine The 12 volt accessory plug is located in the left side pod D Figure 1 It can be used to power small electronic devices The accessory must be rated at 9 amps or less Note Operating a 12 volt accessory especially with the engine at idle may cause battery discharge When not using the accessory plug it must be covered with the rubber plug to prevent moisture from causing a short circuit Entrance of water into plug can cause a short circuit Automatic Controlled Traction What is Automatic Controlled Traction Automatic Controlled Traction ACT is an exclusive feature of our transmissions that provides improved traction ACT applies a preset amount of torque to both rear whe
50. ly pictured the quantity of washers is adjusted on a tractor by tractor basis during assembly to allow a small amount of axle end play 4 Remove the hardware retaining the wheel assembly to the axle and lubricate the axle shaft using anti seize compound or lithium grease 5 Reinstall the components in reverse order of disassembly and lower the unit Be sure the key A Figure 18 is in place in the axle keyway Regular Maintenance 2 vy Ge WN ES 5 Figure 23 Arbor Lubrication Point 27 Lubrication Service Interval Every 25 Hours Lubricate the unit at the locations shown in Figures 19 23 as well as the lubrication points listed Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Wipe surfaces clean before and after lubrication Grease e steering linkage e foot pedal mower linkage e transmission idler assembly pivot e rear axle shafts remove wheel hubs e front axle where it contacts the frame Use grease fittings when present Automotive lithium grease is recommended Oil 4 e control linkage seat adjustment assembly e brake linkage e mower deck height adjustment linkage manual lift lever Figure 19 Lubricating the Tractor Regular Maintenance WARNING For your personal safety do not handle the sharp mower blades with bare ha
51. nds Careless or improper handling of blades may result in serious injury WARNING For your personal safety blade mounting capscrews must each be installed with a hex spline washer and spring washer then securely tightened Torque blade mounting capscrew to 45 55 ft Ibs 61 75 N m LOOSEN Servicing the Mower Blades Service Interval Every 100 Hours or As Required NOTE Mower blades must be timed perpendicular to each other 1 Remove mower deck see Mower Deck Removal 2 See Figure 24 To remove blade for sharpening use a block of wood to prevent blade rotation while loosening the capscrew 3 38 44 amp 50 Mowers Remove the capscrew D Figure 25 spring washer C hex washer B and blade 40 Mowers Remove the capscrew A Figure 27 spring washer F spline washer G alignment pin E and blade D Do not remove the blade adapter C 4 Use a file to sharpen blade to a fine edge If blade is damaged it must be replaced 5 Balance the blade as shown in Figure 25 Center the blade s hole on a nail lubricated with a drop of oil A balanced blade will remain level 6 Reinstall the blade Figures 26 with the tabs pointing up toward the mower deck as shown Reinstall the alignment pin E 7 38 44 amp 50 Mowers Reinstall the hex washer CEE B Figure 26 spring washer C and capscrew D Figure 26 Blade Installation 38 44 50 Mowers
52. nkage is loose Improper tire inflation Front wheel spindle bearings dry Tractor Troubleshooting Cont Ne N Tractor drive belt slips Brake will not hold Tractor steers hard or handles poorly TROUBLESHOOTING THE MOWER CAUSE Lift linkage not properly attached or damaged Mower not leveled properly Tractor tires not inflated equally or properly Engine speed too slow Ground speed too fast Blades are dull Mower drive belt slipping because is oily or worn Check PTO Electric Clutch Adjustment Blades not properly fastened to arbors Engine speed too slow Ground speed too fast Carburetor improperly adjusted Cutting height set too low Discharge chute jamming with cut grass Engine not up to operating temperature Starting mower in tall grass Blade mounting screws are loose Mower blades arbors or pulleys are bent Mower blades are out of balance Belt installed incorrectly Bent or rough pulleys Using incorrect belt Idler pulley spring broken or not properly attached Belt stops out of adjustment Mower drive belt broken PTO clutch out of adjustment Blade shear pin broken 33 lz 1 2 a g A a PROBLEM Mower will not raise Mower cut is uneven Mower cut is rough looking Engine stalls easily with mower engaged Excessive mower vibration Excessive belt wear or breakage Mowe
53. ormation below briefly describes the function of individual controls Starting stopping driving and mowing require the combined use of several controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks see the OPERATION section ole Throttle Control ED Headlights The throttle controls engine speed Move the throttle The light switch turns the tractor headlights on and off forward to increase engine speed and back to decrease engine speed Always operate at FULL throttle gA max Reverse Mowing Option RMO Choke The Reverse Mowing Option allows for mowing or use of other PTO driven attachments while traveling in Close the choke for cold starting Open the choke once reverse If you choose to mow or operate another the engine starts A warm engine may not require attachment in reverse turn the RMO key after the PTO is choking Move the lever forward to close the choke engaged The L E D light will illuminate and the operator can then mow in reverse Each time the PTO is disengaged the RMO needs to be reactivated if desired 10 Features amp Controls Py Cutting Height Fine Tuning Adjustment 40 Mower Decks Only The cutting height fine tuning adjustment is used to set the mower cuiting height between two of the preset cutting positions Attachment Lift Control Lever When using the mower deck lift the deck off the ground while transporting to and from the job s
54. ou are operating your unit North American Models 44 DANGER DANGER AVOID SERIOUS INJURY OR DEATH READ OPERATOR S MANUAL S KNOW LOCATION AND FUNCTION OF ALL CONTROLS e KEEP SAFETY DEVICES GUARDS SHIELDS SWITCHES ETC IN PLACE AND WORKING 6 e REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE e DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND NEVER CARRY CHILDREN EVEN WITH BLADES OFF e LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING e AVOID SUDDEN TURNS OFF ARMS AND LEGS e IF YOU CANNOT BACK UP A HILL DO NOT OPERATE ON IT STOP MOWER WHEN CHILDREN e GO UP AND DOWN SLOPES NOT ACROSS ARE NEA e F MACHINE STOPS GOING UPHILL STOP BLADE AND BACK DOWN SLOWLY e BE SURE BLADE S AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADE S e WHEN LEAVING MACHINE SHUT OFF ENGINE REMOVE KEY AND SET PARKING BRAKE DO NOT TOW TRACTOR DAMAGE MAY RESULT TO TRANSMISSION ROTATING BLADES CUT OPERATING ON SLOPES CAN BE DANGEROUS R NO RIDERS THEY FALL OFF SEE OPERATOR S MANUAL IF YOU CANNOT BACK UP A HILL DO NOT RMO System This product is equipped with DRIVE ON IT the RMO system Refer to the operator s manual for a full 0 5 Ss explanation of the RM 8 X system and for important aS safety messages gt 1726923 Decal Operating Instructions North American Models Part No 1726923 44 DANGER 4 DANGER 1 ay Amputation Hazard To avoid injury from rotating blades stay
55. ow all instructions in the manual and on the unit before starting 2 Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times 3 Only allow responsible adults who are familiar with the instructions to operate the unit local regulations can restrict operator age 4 Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade s 5 Be sure the area Is clear of other people before mowing Stop the unit if anyone enters the area 6 Never carry passengers 7 Do not mow in reverse unless absolutely necessary Always look down and behind before and while travelling in reverse 8 Never direct discharge material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blade s when crossing gravel surfaces 9 Do not operate the machine without the entire grass catcher discharge guard deflector or other safety devices in place 10 Slow down before turning 11 Never leave a running unit unattended Always disengage the PTO set parking brake stop engine and remove keys before dismounting 12 Disengage blades PTO when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard 13 Operate the machine only in daylight or good artificial l
56. perly The troubleshooting guide below lists the most common problems their causes and remedies See the information on the following pages for instructions on how to perform most of these minor adjustments and service repairs yourself If you prefer all of these procedures can be performed for you by your CAUSE Brake pedal not depressed PTO electric clutch switch in ON position Cruise control engaged Out of fuel Engine flooded Circuit breaker tripped Battery terminals require cleaning Battery discharged or dead Wiring loose or broken Solenoid or starter motor faulty Spark plug s faulty fouled or incorrectly gapped Water in fuel Gas is old or stale Fuel mixture too rich Spark plug s faulty fouled or incorrectly gapped Low oil level Using wrong grade oil Engine running too hot Using wrong weight oil Too much oil in crankcase Dirty air filter Choke closed Ground speed control pedals not depressed Transmission release lever in push position Drive belt is broken Drive belt slips Parking brake is engaged 32 1 2 10 Safety interlock switch faulty 12 13 14 SP ASS local authorized dealer TROUBLESHOOTING THE TRACTOR PROBLEM Engine will not turnover or start Engine starts hard or runs poorly Engine knocks Excessive oil consumption Engine exhaust is black Engine runs but tractor will not
57. r drive belt slips or fails to drive Mower blades collide 40 Mower Troubleshooting Adjustment amp Service Seat Adjustment Pitch Adjustment The pitch of the seat can be adjusted to one of three positions To adjust remove the carriage bolts spacers washers and nuts B Figure 30 from the hinge and reinstall them in the desired holes Seat Slide Adjustment The seat can also be adjusted forward and back Move the lever A Figure 30 position the seat as desired and release the lever to lock the seat into position Seat Spring Adjustment The seat springs C Figure 30 can be adjusted to provide a softer or firmer ride Tilt the seat forward and Slide the spring assembly C forward for a softer ride and back for a firmer ride WARNING Keep open flames and sparks away from the battery the gasses coming from it are highly explosive Ventilate the battery well during charging A Seat Adjustment Lever B Carriage Bolt Spacer Washer amp Nut C Seat Spring Battery Charging A dead battery or one too weak to start the engine may be the result of a defect in the charging system or other electrical component If there is any doubt about the cause of the problem see your dealer If you need to replace the battery follow the steps under Cleaning the Battery amp Cables in the Regular Maintenance Section To charge the battery follow the instructions provid
58. r ride on machine sliding on a slope will not be regained by the application of the brake The main reasons for loss of control are insufficient tire grip on the ground speed too fast inadequate braking the type of machine is unsuitable for its task lack of awareness of the ground conditions incorrect hitching and load distribution 1 Mow up and down slopes not across 2 Watch for holes ruts or bumps Uneven terrain could overturn the unit Tall grass can hide obstacles 3 Choose a slow speed so that you will not have to stop or change speeds while on the slope 4 Do not mow on wet grass Tires may loose traction 5 Always keep unit in gear especially when traveling down slopes Do not shift to neutral and coast downhill 6 Avoid starting stopping or turning on a slope If tires lose traction disengage the blade s and proceed slowly straight down the slope 7 Keep all movement on slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to rollover 8 Use extra care while operating machines with grass catchers or other attachments they can affect the Stability of the unit Do not use on steeps slopes 9 Do not try to stabilize the machine by putting your foot on the ground ride on units 10 Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in 11 Do not use
59. r with children Do not allow them anywhere near the area of operation Children are often attracted to the unit and mowing activity Never assume that children will remain where you last saw them there is a risk that children may enter the area where you are mowing have another responsible adult watch them DO NOT GIVE CHILDREN RIDES ON THIS UNIT This encourages them to come near the unit in the future while it is running and they could be seriously hurt They may then approach the unit for a ride when you are not expecting it and you may run over them TP 600 2459 08 UV SMA Safety Rules and Information Slope Operation You could be seriously injured or even killed if you use this unit on too steep an incline Using the unit on a slope that is too steep or where you don t have adequate traction can cause you to lose control or roll over A good rule of thumb is to not operate on any slope you cannot back up in 2 wheel drive mode You should not operate on inclines with a slope greater than a 3 5 foot rise over a 20 foot length Always drive up and down slopes never cross the face Also note that the surface you are driving on can greatly impact stability and control Wet grass or icy pavement can seriously affect your ability to control the unit you feel unsure about operating the unit on an incline don t do it It s not worth the risk Moving Parts This equipment has many moving parts t
60. rd time Don t cover the grass surface with a heavy layer of clippings How and When to Water Fertilize amp Aerate Most lawns are watered too often but with too little water However too much water can allow development of diseases with your lawn It is best to water the lawn only when necessary and then to water it slowly evenly and deeply imitating a slow soaking rain WHEN TO WATER YOUR LAWN When the lawn begins to wilt the grass s color dulls or footprints stay compressed for more than a few seconds the lawn is beginning to dry out and needs additional moisture The best time to water is early morning to allow the water to soak deeply into the lawn and reduce the amount that evaporates in the hot afternoon sun How High To Mow the Grass Cutting the grass too short causes weak thin grass plants which are easily damaged by dry periods and pests Letting grass grow a bit longer especially when it is hot and dry reduces heat build up preserves needed moisture and protects the grass from heat damage and other problems Cutting off too much at one time shocks the plant s growth system and weakens the grass plants A good rule of thumb is the 1 3 rule to cut no more than one third of the grass height and never more than 1 inch at a time Cut Here On First Pass TP 600 2136 03 UV SMA Lawn Care amp Mowing Information When and How Often to Mow The time of day and condition
61. re perpendicular to each other as shown in Figure 28 It may be necessary to remove and rotate the blade adapter C to align the blade hole and adapter hole Reinstall the alignment pin E spline washer G spring washer F and capscrew A Use a wooden block B Figure 27 to prevent blade rotation while tightening the capscrew A to 61 75 N m 45 55 ft Ibs 1 Figure 29 Transmission ID Tag Location A ID Tag 30 Regular Maintenance Transmission Identification Several service procedures within this book are identified by and vary by transmission type To determine what transmission is in your tractor check the identification tag attached to the axle of the transmission Figure 29 or check your tractor s parts book Transmission Maintenance Do not allow dirt water or other debris to enter the expansion chamber or transmission Even a small amount of dirt can damage the transmission K57 Maintenance The K57 is a sealed unit and does not require regular maintenance If the transmission lacks drive or is excessive noisy it may need to be purged See your Dealer for this procedure Regular Maintenance Maintenance Records 31 Troubleshooting Adjustment amp Service WARNING To avoid serious injury perform maintenance on the tractor or mower only when the engine is Troubles
62. rse Mowing Option RMO turn the RMO key after the PTO is engaged The L E D light will illuminate and the operator can then operate the attachment in reverse Each time the PTO is disengaged the RMO needs to be reactivated if desired The key should be removed to restrict access to the RMO feature Figure 5 Raising 8 Lowering Mower 38 44 amp 50 Mowers A Mower Lift Lever B Mower Height Adjuster Figure 6 Cutting Height Adjustment 40 Mowers A Cutting Height Lever B Fine Tuning Adjustment Figure 7 Raising amp Lowering Mower 40 Mowers A Mower Lift Lever B Mower Height Adjuster 16 Operating the Tractor Adjusting Mower Cutting Height 38 44 amp 50 Mower Decks The cutting height adjustment knob B Figure 5 controls the mower cutting height The cutting height is infinitely adjustable between approximately 1 and 3 5 8 2 5 9 2cm Turn the knob clockwise to raise the deck and counterclockwise to lower it Adjusting Mower Cutting Height 40 Mower Decks The cutting height adjustment lever A Figure 6 controls the mower cutting height and has five positions The highest cutting position should be used when transporting to and from the work site do not cut with the lever in the highest position The lower four positions are used when mowing Set this lever so that the deck is cutting off 1 3 the height of the grass or less the desired cutting height fal
63. rsepower 20 3600 rpm 34 8 Cu in 570 cc 12 Volt 16 amp Alternator Battery 340 CCA Displacement Electrical System Oil Capacity 48 Oz 1 4 L 18 HP Briggs amp Stratton Make Briggs amp Stratton Model Vanguard Horsepower 18 3600 rpm 34 8 Cu in 570 cc 12 Volt 16 amp Alternator Battery 340 CCA 48 Oz 1 4L Displacement Electrical System Oil Capacity CHASSIS Broadmoor 300 1600 2600 Series Fuel Tank Cap Capacity 4 0 Gallons 15 L Rear Wheels Tire Size 22 x 10 00 10 Inflation Pressure 6 8 psi 41 55 bar Tire Size 15 x 6 00 6 Inflation Press 12 15 psi 8 1 bar Front Wheels Parts Accessories Technical Manuals Additional copies of this manual are available as well as fully illustrated parts lists These manuals show all of the product s components in exploded views 3D illustrations which show the relationship of parts and how they go together as well as part numbers and quantities used Important assembly notes and and torque values are also included For applicable manuals currently available for your model contact our Customer Publications Department at 262 284 8519 Simplicity 866 313 6682 Snapper Have the information listed in the box below available when phoning in your request Technical manuals can be downloaded from www simplicitymfg com www snapper com Model Mfg No Your Name Address City State Zip Visa Mastercard No Card E
64. s and blade hardware are present intact and secure Replace worn or damaged parts 24 Disengage attachments before refueling removing an attachment making adjustments unless the adjustment can be made from the operator s position 25 When the machine is parked stored or left unattended lower the cutting means unless a positive mechanical lock is used 26 Before leaving the operator s position for any reason engage the parking brake if equipped disengage the PTO stop the engine and remove the key reduce fire hazard keep the unit free of grass 27 leaves amp excess oil Do not stop or park over dry leaves grass or combustible materials 28 It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arrester meeting any applicable local or state a Other states or federal areas may have similar aws 4 Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods 5 Always follow the engine manual instructions for proper start up procedures when returning the unit to service 6 Never store the unit or fuel container inside where there is an open flame or pilot light such as ina water heater Allow unit to cool before storing GENERAL OPERATION 1 Read understand and foll
65. tas cess wccees ncesesteeeas 8 Safety ICONS suisid 9 Features amp Controls 4 2226 10 Control 10 Parking Brake FUNCTION 12 aatinaa aaidaki 13 12 Volt Power Adapter 13 Automatic Controlled 12 Operating the Tractor 13 Safety Interlock 55167 13 General Operating 5816 13 Adding 13 Starting the 6 14 Stopping the Tractor amp 66 0 eee 14 Driving the Tractor cccccceeceeeeeecceeeeseeeeseneesees 14 0 4 14 Mowing in Reverse ccccceececeeeeceeeeseeeeeseeeeeaees 15 Attachment Operation in 8 8796 15 Pushing the Tractor by Hand cccccseceeeeeeees 15 Adjusting Mower Cutting Height 38 44 50 06098 16 Adjusting Mower Cutting Height 40 Decks 16 Lift Variations When Using Attachments 17 Attaching a Trailer cccccccccssseecseeeeeseeeeeeeeeeeenees 17 Mower Deck Removal amp 518 30 18 EO aa ein pects adc EE E E 20 Lawn Care amp Mowing Information 21 How and When to Water Fertilize amp Aerate 21 How High to Mow the 888 21 When and How Often to MOW 22 Proper MOWING Speed 22 Using a Mulching 23 Benefits of Proper Mulching aannnnnnnnnnnnnennnnana 23 Limitations of Mulching 26068 23 Correct ground Speed amp Engine Speed 23 Correct Cutting Height
66. tcher components and the discharge guard frequently and replace with manufacturer s recommended parts when necessary 8 Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them 9 Check brake operation frequently Adjust and service as required 10 Maintain or replace safety and instructions labels as necessary 11 Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite Do not spread fuel line clamps further than necessary Ensure clamps grip hoses firmly over the filter after installation 12 Do not use gasoline containing METHANOL gasohol containing more than 10 ETHANOL gasoline additives or white gas because engine fuel system damage could result Identification Numbers LSS N y l Mower ID Tag SS Tractor ID Tag PRODUCT REFERENCE DATA Model Description Name Number Unit MFG Number Unit SERIAL Number Mower Deck MFG Number Mower Deck SERIAL Number Dealer Name Date Purchased ENGINE REFERENCE DATA Engine Make Engine Model Engine Type Spec Engine Code Serial Number 269XXXX XXXXX XXX XXXX LpA XXX dB A Vibration Wheel XXX m s Vibration Seat XXX m s Simplicity Mfg Inc Port Washington WI USA 53074 0997 CE Models Place copy of Identification Tag here plicity Manufacturing Inc 2 gt hington WI 53074 0997 USA 0 X X XXX XXXX XX XXX CU PART Nd XXX North Ameri
67. ts from cutting only the top 1 2 to 3 4 1 25 2cm of the grass blade This provides short clippings which decompose properly much more quickly than longer clippings The ideal cutting height will vary with climate time of year and quality of your lawn We recommend that you experiment with both the cutting height and ground speed to achieve the best cut Start with a high cutting height and use progressively lower heights until you find a cutting height that is matched to your mowing conditions and preferences For best results overlapping is recommended Regular Maintenance MAINTENANCE SCHEDULE amp PROCEDURES The following schedule should be followed for normal care of your tractor and mower SAFETY ITEMS Before Every 5 Every 25 Every Every Spring amp Each Hours Hours 100 250 Fall Check Check Safety Interlock System Interlock System a S S E Check Mower Blade Check Mower Blade Stopping Time Time etn MAINTENANCE ITEMS are 5 25 E Every Spring amp Each Hours Hours 100 250 Fall _ Check Tractor Mower for loose hardware Tractor Mower for loose hardware ied Gath Rade 7 Check Clean Gil Cooler FEquipped Check Clean Cooing Fins Equipped o Check AdustPTOCuch Lubricate taora mone O O o e e ooo Lubricate Rear Ane Shas O O GleanBatteryaCabes S SSS 7 o ee a Clean
68. upper hanger B and lower hanger E if still connected from storage Slide upper hanger B over post on lift hook F The long hub D Figure 14 on the upper hanger must face toward center Connect hole on upper hanger B Figure 13 to post on lower hanger D Secure with washer G and safety clip A amp H Repeat on other side Note Use upper hole for Broadmoor 300 1600 2600 as shown in figure 14 7 See Figure 11 Move idler arm A to relieve belt tension Install belt onto the PTO pulley B Mower Deck Removal amp Installation Snapper Models WARNING Engage parking brake disengage PTO stop engine and remove key before attempting to install or remove the mower Removing the Mower Deck 1 Park tractor on a hard level surface such as a concrete floor Turn off PTO switch and engine remove the key and apply parking brake Place mower in the lowest cutting position using the mower height adjuster Place the attachment lift in the highest position Disconnect the safety clips A amp H Figure 13 and washer G from the lower hanger E Remove upper hanger B from lift post F Connect upper hanger B to lower hanger E using safety clip A to prevent misplacing or losing parts Repeat on other side 5 Place the attachment lift in the lowest position 6 Remove lift chain D from lift hook C Repeat on other side 4 CAUTION The muffler and surrounding areas may be hot
69. val Remove the belt covers 3 Note the position of the idler pulley belt guides E amp F Figure 45 when installed Loosen the idler pulley capscrews and remove the belt from the idler pulleys D amp G 4 Install the new belt B as shown When the mower deck is installed on the tractor the belt wraps around the PTO clutch pulley A backside idler pulley D mower deck drive pulley C and v idler pulley G 5 Return the idler pulley belt guides E amp F to their Original positions and tighten the idler pulley Capscrews Figure 45 PTO Belt Replacement Engine PTO Clutch Pulley PTO Belt Mower Deck Drive Pulley Backside Idler Pulley Belt Guide Belt Guide V Idler Pulley lt 41 Troubleshooting Adjustment amp Service J N 0 IN IA Figure 47 Release Cogged Belt Tension A 3 8 Ratchet and Extension Figure 46 Mulching Deck Belt Covers Removed A Idler Assembly Capscrew B Spring Loaded Idler Assembly C Belt D Square Hole 40 Mower Arbor Drive Belt Replacement 1 With the mower deck installed park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake shut the engine off and remove the key 2 Remove the mower deck see Mower Deck Figure 48 Mower Blade Timing Removal Remove the belt covers 3 Loosen the idler assembly capscrew A
70. xpiration Date 45 Replacement Parts Replacement parts are available from your authorized dealer Always use genuine Simplicity Service Parts Maintenance Items Many convenient and helpful service and maintenance items are available from you authorized dealer Some of these items include Tire Sealant Degrimer Degreaser Gas Stabilizer Engine Oil Touch Up Paint Grease Gun Kit 8 oz Grease Tube Optional Accessories Gas Cans Rear Weight Carrier Front Weight Carrier Triple Bag Collector Snowthrower Cab Snowthrower Attachments 42 Dozer Snow Blade Rear Wheel Weights Tire Chains Turbo Collector Twin Bag Grass Catcher Tiller Dump Cart Hour Meter Kit SNAPPER PRODUCTS 535 Macon Street McDonough GA 30253 www Snapper com AGCO LAWN amp GARDEN EQUIPMENT 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 AGCOLawn com CE Simplicity MANUFACTURING INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www simplicityMfg com MASSEY FERGUSON LAWN amp GARDEN EQUIPMENT N Spring Street PO Box 997 500 Port Washington WI 53074 0997 www MasseyLawn com Copyright 2006 Simplicity Manufacturing Inc All Rights Reserved Printed in USA

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