Simplicity 1673889 Lawn Mower User Manual
Contents
1. NOTE On single spring applications take care in handling the loose winding shaft left side so hat it does not slide back into the TorqueMaster spring tube assembly Winding shaft Counterbalance cable Cable drum Cam peak 1 1 2 wraps straight J Grooves Windin l shal m T WLS Torquemaster spring tube assembly Round notch Drum wrap Splines Right cable drum Loose winding shaft Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com End Brackets Tools Power drill 7 16 Socket driver 1 2 Wrench Step ladder IMPORTANT WARNING TAGS MUST BE SECURELY ATTACHED TO BOTH END BRACKETS End brackets are right and left hand You can identify the right hand end bracket by the discon nect cable guide hole in the top of the bracket Beginning with the right hand side slide the end bracket onto the winding shaft so that the splines in the ratchet wheel fit onto the winding shaft grooves Attach the end bracket to the flag angle using 1 5 16 18 x 3 4 carriage bolt 1 5 16 washer and 1 5 16 18 hex nut then secure it to the jamb using 1 5 16 x 1 5 8 lag screw Repeat for left hand end bracket N2. Vice clamps attached to inner and outer rail of vertical track Cable Adjustments Tools Locking pliers Flat tip screwdriver Step ladder Tape measure Pliers Wire cutters P Starting on the right side adjust the cable drum assembly by rotating the drum until the set screw faces directly away from the header TorqueMaster spring tube cam peak should be pointing straight up Loosen the set screw no more than 1 2 turn Ensure counterbalance cable is aligned and seated in the first and second grooves of the cable drum and pull on the end of the cable to remove all cable slack Snug the set screw and then tighten an additional 1 1 2 turns Measure approximately 6 of cable and cut off excess cable Insert end of cable in hole of cable drum Repeat for left hand cable drum assembly IMPORTANT ENSURE THE CABLE IS ALIGNED AND SEATED IN THE FIRST AND SECOND GROOVES OF THE CABLE DRUM PRIOR TO WINDING SPRINGS NOTE Illustration shows the right hand TorqueMaster Plus cable drum assembly left hand cable drum assembly is symmetrically opposite Winding Springs Tools Ratchet wrench 5 8 Socket 3 Socket extension Pliers Wire cutters Flat tip screwdriver Step ladder A WARNING IT IS RECOMMENDED THAT LEATHER GLOVES BE WORN WHILE WINDING THE TORQUEMASTER PLUS SPRINGS FAILURE TO WEAR GLOVES MAY CAUSE INJURY TO HANDS Double check to e
3. 9100 9400 9600 or 5120 5140 TorauEMasTtER PLus QUICK START GUIDE Wayne Dalton GARAGE DOORS amp OPENERS Pre Installation Important Safety Instructions Removing an Existing Door Preparing the Opening Installation Optional Installations Trolley Arm Configuration Cleaning Your Garage Door Painting Your Garage Door Operation and Maintenance Warranty Dealer Locator Information co oN WN NN NYY ED _ o IMPORTANT NOTICE The Quick Start Guide is only meant to be used as an aid and or introduction to garage door installation and does not replace the complete Installation Instructions and Owner s manual available on the Wayne Dalton website Wayne Dalton highly recommends that you read and fully understand the Installation Instructions and Owner s Manual before you attempt this installation To avoid possible injury read the enclosed instructions carefully before installing and operating the garage door Pay close attention to all warnings and notes After instal lation is complete fasten this manual near garage door for easy reference The Quick Start Guide and Installation Instructions and Owner s Manual are available at no charge from Wayne Dalton Corp P O box 67 Mt hope OH 44660 or at www wayne dalton com PrE INsTALLATIN amp amp Important Safety Instructions Definition of key words used in this manual A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH
4. For single spring applications Return to the right hand end bracket and continue winding the spring to the required number of urns for your door Place pawl knob in lower position For double spring applications Either use the black tooth on the ratchet wheel for winding reference or place a mark on the winding shaft and end bracket Place the ratchet wrench with 5 8 socket onto the left hand winding shaft end To wind the spring rotate the winding shaft clockwise while watching the is AAEE Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com black tooth on the ratchet wheel or the mark on the winding shaft Rotate the winding shaft to the required number of turns for your door Then return to the right hand side and wind the right hand spring to the required number of turns Place pawl knob in lower position on both sides IMPORTANT MARK NUMBER OF SPRING TURNS ON TORQUEMASTER PLUS END BRACKET WARNING TAG NOTE Since total turns to balance door can deviate from spring turn chart values by 1 2 turn adjustments to the recommended number of turns may be required after rear supports are installed IMPORTANT HOLD THE DOOR DOWN TO PREVENT IT FROM RISING UNEXPECTEDLY IN THE EVENT THE SP
5. IF NOT AVOIDED COULD RESULT IN SEVERE OR FATAL INJURY CAUTION PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS IMPORTANT REQUIRED STEP FOR SAFE AND PROPER DOOR OPERATION NOTE Information assuring proper installation of the door READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION IF IN QUESTION ABOUT ANY OF THE PROCEDURES DO NOT PERFORM THE WORK INSTEAD HAVE A TRAINED DOOR SYSTEMS TECHNICIAN DO THE INSTALLATION OR REPAIRS 1 READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS 2 Wear protective gloves during installation to avoid possible cuts from sharp metal edges 3 Itis always recommended to wear eye protection when using tools otherwise eye injury could result 4 Avoid installing your new door on windy days Door could fall during the installation caus ing severe or fatal injury Doors 12 0 wide and over should be installed by two persons to avoid possible injury Operate door only when it is properly adjusted and free from obstructions If a door becomes hard to operate inoperative or is damaged immediately have neces sary adjustments and or repairs made by a trained door system technician using proper tools and instructions 8 DO NOT stand or walk under a moving door or permit anybody to stand or walk under an electrically operated door 9 DO NOT place fingers or hands into open section joints when closing a door Use lift handles gripping points when operating do
6. SCREWS AND OR LAG SCREWS ON THE COUNTERBALANCE END OR CENTER BEARING BRACKETS SYSTEM OR BOTTOM BRACKETS OF THE DOOR THESE BRACKETS ARE CON NECTED TO THE SPRING S AND ARE UNDER EXTREME TENSION TO AVOID POSSIBLE SEVERE OR FATAL INJURY HAVE ANY SUCH WORK PERFORMED BY A TRAINED DOOR SYSTEMS TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS Torquemaster Plus Springs Pawl knob s located on the TorqueMaster end brackets above he door should be engaged to prevent the door from rapidly descending in case of spring ailure or forceful manual operation Torsion Springs The torsion springs located above the door should only be adjusted by a rained door systems technician DO NOT attempt to repair or adjust torsion springs yourself Extension Springs A restraining cable or other device should be installed on the extension spring located above the horizontal tracks to help contain the spring if it breaks 2 Door Balance Periodically test the balance of your door If you have a garage door opener use the release mechanism so you can operate the door by hand when doing this test Start with he door in the fully closed position Lift the door to check its balance Adjust Torquemaster or Extension spring s if door lifts by itself hard to pull down or if door is difficult to lift easy to pull down DO NOT attempt to repair or adjust Torsion Springs yourself To adjust Torquemaster or Extension spring s refer to your installation in
7. For F A track Complete the vertical track installation by securing the jamb bracket s and tightening the other lag screws Push the vertical track against the rollers so that the rollers are touching the deepest part of the curved side of the track tighten all the track bolts and nuts Repeat for other side Attach Horizontal Tracks to Q I Flag Angles Tools Ratchet wrench 9 16 Socket 9 16 Wrench level Step ladder NOTE If you have Q flag angles complete this step To install horizontal track place the curved end over the top roller of the top section Align key slot of the horizontal track with the Q I tab of the flag angle Push curved portion of horizontal track down to lock in place A WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR AS OUTLINED IN STEP REAR SUPPORT OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY Level the horizontal track assembly and bolt the horizontal angle to the first encountered slot in the flag angle using 1 3 8 16 x 3 4 truss head bolt and 1 3 8 16 hex nut Repeat for other side Remove the nail that was temporarily holding the top section in place installed in step Top Section IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION NOTE If an idrive opener will be installed position horizontal tracks slightly above level Attach Horizo
8. can now adjust the top brackets Vertically align the top sec tion of the door with the lower sections Once aligned position the top bracket slide out against the horizontal track Maintaining the slide s position tighten the 2 1 4 20 flange hex nuts to secure the top bracket slide to the top bracket base Repeat for other side TorqueMaster Spring Tube Tools None TorqueMaster springs come lubricated and pre assembled inside the TorqueMaster spring tube To prepare for install lay the TorqueMaster spring tube assembly on the floor inside garage in front of the door and with the labeled end to the left Center Bearing Bracket Tools None NOTE If you are installing the idrive opener with your garage door skip this step and go to your idrive Installation Instructions and Owner s Manual After completing the steps up to and including Drum Wrap Installation of your idrive Installation Instructions and Owner s Manual continue with Step Rear Support of this door Installation Instructions and Owner s Manual NOTE If you are not installing the idrive opener on your garage door you must install the cen ter bearing bracket assembly Follow these instructions for non idrive operated garage doors Being cam shaped the center bearing bracket assembly only fits one way Slide the center bear ing bracket assembly towards the center of the TorqueMaster spring tube from the right side Cable Drum Asse
9. changes from the time of installation for TWO 2 YEARS If the painted the TWO 2 YEARS warranty for the factory applied finish is actory attached stiles if applicable are warranted against peeling crack nation from the time of installation for TWO 2 YEARS ditions below Limited Warranty is extended only to the person who purchased the product is installed as his her primary residence mited Warranty does not apply to residences other than primary or to com ion subject to applicable law DOES 0 the terms conditions If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty the Manufacturer will repair or replace the defective product The decision about he manner in which the defect will be remedied will be at the discretion of the Manufacturer THE REMEDY WILL COVER ONLY MATERIAL THIS LIMITED WARRANTY OT COVER OTHER CHARGES SUCH AS FIELD SERVICE LABOR FOR REMOVAL INSTAL LATION PAINTING SHIPPING ETC Any repairs or replacements arranged by Manufacturer will be covered by and subject imitations and exceptions of this hat the installation date for the repaired or replaced product will be deemed to be the date the Limited Warranty provided however original product was installed and this Limited Warranty will expire at the same time as if there had been no defect If a claim under this Limited Warranty is resolved in a manner other
10. driver To install the top brackets align the top holes in the top bracket base with the second set of holes in the end cap of the top section Fasten to section using 4 1 4 14 x 5 8 self tapping screws Secure the top bracket slide to the bracket base loosely using 2 1 4 20 x 5 8 car riage bolts and 2 1 4 20 flange hex nuts The bracket will be tightened and adjusted later in step Adjusting Top Brackets Insert roller into top bracket slide Repeat for other side U bar Tools Power drill 7 16 Socket driver Tape measure NOTE If a u bar is supplied complete this step Place the 3 u bar over the top rib of the top door section Fasten each end of the u bar to the end cap with 2 1 4 20 x 11 16 self drilling screws Fasten center of the u bar to the rib us ing 2 1 4 14 x 5 8 self tapping screws one 6 to the left and one 6 to the right of the center line of the top door section U bar Asymmetrical Tools Power drill 7 16 Socket driver Tape measure NOTE If an asymmetrical u bar is supplied complete this step Place the 3 asymmetrical u bar over the top rib of the top door section Fasten each end of the u bar to the end cap with 2 1 4 20 x 11 16 self drilling screws Fasten center of the u bar to the rib using 2 1 4 14 x 5 8 self tapping screws one 6 to the left and one 6 to the right of the center line of the top door section Fasten bo
11. than described in the immediately preceding paragraph then neither this Limited Warranty nor any other warranty from the Manufacturer will cover the repaired or replaced portion of the product THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLU SIVE and take the place o tract or tort any other remedy The liability o nder warranty product liability or otherwise will not go beyond the Manufacturer s the Manufacturer whether in con obligation to repair or replace at its option as described above THE MANUFACTURER WILL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES including but not limited to damage or loss o injury loss o other property or equipment personal profits or revenues business or service interruptions cost of capital cost of purchase or replacement of other goods or claims of third parties for any of the foregoing Some States do not allow the exclusion or limitation of incidental or consequential dam ages so the above limitation or exclusion may no apply to you No employee distributor dealer representative or other person has the authority to modify any term or condition contained in this Limited Warranty or to grant any other warranty on behalf of or binding on the Manufacturer and anyone s attempt to do so will be null and void Buyer should be prepared to verify the date of installation to the satisfacti
12. to operator bracket For low headroom refer to operator hook up chart for low headroom NOTE Refer to your operator manual for specific details on how to assembly the curved and straight arm as shown in FIG 5 and FIG 6 and FIG 7 and FIG 8 for low headroom NOTE Depending on your setup you may or may not have to cut straight arm to accomplish trolley settings Align hole in the appropriate arm with holes in operator bracket tabs as shown in step Trolley Arm Hookup Insert 5 16 x 1 1 4 clevis pin making sure hole in clevis pin is outside of second tab of operator bracket Insert cotter pin into clevis pin hole and spread hairpin cotter to ensure it will secure assembly OPERATOR HOOK UP CHART STANDARD LIFT FOR 12 AND 15 RADIUS OPERATOR MODELS TYPE OF ARM BEING USED REF ILLUSTRATIONS QUANTUM CLASSIC CURVED STRAIGHT LINEAR STRAIGHT CURVED Balancing Door Tools Ratchet wrench Socket 5 8 3 Socket extension Wrench 5 8 2 Vice clamps Tape measure Level Step Ladder NOTE Windows will cause the top section to be significantly heavier than the remaining sec tions Wayne Dalton attempts to balance the door at the top and bottom To prevent any sudden door acceleration between the top and bottom we recommend motor operating all doors with windows Doors with windows in the top section should not be manually operated Remove any vice clamps Lift the door and check its balance Adjust sprin
13. N IS RECOMMENDED A mild detergent solution consisting of one cup detergent with less than 0 5 phosphate dis solved into five gallons of warm water will aid in the removal of most dirt NOTE The use of detergents containing greater than 0 5 phosphate is not recommended for use in general cleaning of garage doors NOTE Be sure to clean behind weather stripping on both sides and top of door CAUTION NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH GLASS CLEANING INSTRUCTIONS Clean with a mild detergent solution same as above and a soft cloth After cleaning rinse thoroughly ACRYLIC CLEANING INSTRUCTIONS Clean acrylic glazing with nonabrasive soap or detergent and plenty of water Use your bare hands to feel and dislodge any caked on particles A soft grit free cloth sponge or chamois may be used to wipe the surface Do not use hard or rough cloths that will scratch the acrylic glazing Dry glazing with a clean damp chamois NOTE Do not use any window cleaning fluids scouring compounds gritty cloths or solvent based cleaners of any kind O Painting Your Garage Door SURFACE PREPARATION FOR PAINTING Wax on the surface must be removed or paint peeling flaking will result To remove this wax it will be necessary to lightly scuff the surface with a fine steel wool pad saturated with soapy Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton
14. OPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT THE VERTICAL TRACK ON THE SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM Position the left hand vertical track assembly over the rollers of the bottom section Make sure the counterbalance cable is located between the rollers and the door jamb Drill 3 16 pilot holes into the door jamb for the lag screws Loosely fasten jamb brackets and flag angle to the jamb using 5 16 x 1 5 8 lag screws ghten lag screws securing the bottom jamb bracket to jamb maintain 3 8 to 5 8 spacing etween the bottom section and vertical track Hang cable drum over flag angle Repeat for her side oo4 Stacking Sections Tools Power drill 7 16 Socket driver NOTE Make sure hinges are flipped down when stacking another section on top Place rollers into end hinges of remaining sections With assistance lift second section and guide rollers into the vertical tracks Lower section until it is seated against bottom section Flip hinges up Fasten intermediate hinge s first then end hinges using 1 4 14 x 5 8 self tapping screws Repeat for other sections except top section IMPORTANT PUSH amp HOLD THE HINGE LEAFS SECURELY AGAINST THE SECTIONS WHILE SE CURING WITH 1 4 14 X 5 8 SELF TAPPING SCREWS THERE SHOULD BE NO GAP BETWEEN THE HINGE LEAFS AND THE SECTIONS Top Brackets Tools Power drill 7 16 Socket
15. OTE If ratchet wheel falls out of end bracket refer to illustration for proper insertion orienta ion NOTE On single spring applications no ratchet wheel is required on the left hand side Grooves Windin shai Disconnect cable guide hole Warning tag 5 16 Hex nut Ratchet wheel teeth pointing 5 16 x 1 5 8 Lag screw SS 546 18x3 4 Washer Carriage bolt Black tooth Flag angle Securing Center Bearing Bracket Assembly Tools Power drill 3 16 Drill bit 7 16 Socket driver Step ladder Level IMPORTANT TORQUEMASTER SPRING TUBE MUST BE LEVEL BEFORE SECURING CENTER BEARING BRACKET ASSEMBLY TO HEADER To locate the center bearing bracket assembly mark the header halfway between the flag angles and level the TorqueMaster spring tube Drill 3 16 pilot holes into header for the lag screws Fasten the center bearing bracket assembly to the header using 2 5 16 x 1 5 8 lag screws Securing Door for Spring Winding Tools Vice Clamps Place vice clamps onto both vertical tracks just above the third roller This is to prevent the garage door from rising while winding counterbalance springs A WARNING FAILURE TO PLACE VICE CLAMPS ONTO VERTICAL TRACK CAN ALLOW DOOR TO RAISE AND CAUSE SEVERE OR FATAL INJURY Vice clamps above third roller on both sides of door 8 a Bottom section
16. Oil base or solvent base paints are not recommended Please note that if substrate is exposed and not properly primed painting with latex paint may cause accelerated rusting of the steel in the exposed area NOTES 1 Re painting of finish painted steel doors cannot be warranted as this condition is totally beyond the door manufacturer s control 2 Consult a professional coatings contractor if in doubt about any of the above directions 3 Follow directions explicitly on the paint container labels for proper applications of coatings and disposal of containers Pay particular attention to acceptable weather and temperature condi tions in which to paint amp Operation and Maintenance amp OPERATING YOUR GARAGE DOOR Before you begin read all warning labels affixed to the door and the installation instructions and Owner s manual When correctly installed your Wayne Dalton door will operate smoothly Always operate your door with controlled movements Do not slam your door or throw your door into the open position this may cause damage to the door or its components If your door has an electric opener refer to the owner s manual to disconnect the opener before performing manual door operation below Manual door operation For additional information on manual garage door operations go to www dasma com and reference TDS 165 IMPORTANT DO NOT PLACE FINGERS OR HANDS INTO SECTION JOINTS WHEN OPENING AND OR CLOSING A DOOR AL
17. RING WAS OVER WOUND AND CAUTIOUSLY REMOVE VICE CLAMPS FROM VERTI CAL TRACKS Ratchet wrench with 3 extension cw and 5 8 socket Pawl knob in lower position Pawl knob in End bracket upper position Black tooth on ratchet wheel SPRING TURN CHART DOOR HEIGHT SPRING TURNS 6 0 14 6 3 14 1 2 6 5 6 6 6 8 Securing Drum Wraps Tools Step Ladder Un snap the drum wrap hinged latch and rotate down IMPORTANT PULL THE COUNTERBALANCE CABLE AWAY FROM THE HEADER TO CLEAR THE LATCH WHILE SIMULTANEOUSLY SLIDING THE DRUM WRAP AGAINST THE LAST RIB UNTIL THE THREE CATCHES ENGAGE THE 3RD RIB Re engage the hinge latch by rotating upward until a distinct snap is felt Confirm the catch is fully engaged by lightly tugging on it Repeat for the other side Rear Support Tools Ratchet wrench Socket 1 2 5 8 Wrench 1 2 5 8 2 Vice clamps Tape measure Level Hammer Step Ladder Raise the door until the top section and half of the next section are in a horizontal position Do not raise door any further since rear of horizontal track is not yet supported A WARNING RAISING DOOR FURTHER CAN RESULT IN DOOR FALLING AND CAUSE SEVERE OR FATAL INJURY Clamp a pair of vice clamps on the vertical tracks just above the second roller on one side and just below the second roller on the other side This will prevent the doo
18. SYSTEMS TECH NICIAN USING PROPER TOOLS AND INSTRUCTIONS RELEASE THE SPRING TENSION For detailed information see supplemental instructions Removing an Existing Door Preparing the Opening These instructions are not supplied with the door but are available at no charge from Wayne Dalton corp P O box 67 Mt hope OH 44660 or at www wayne dalton com NANEN Before installing your door be certain that you have read and followed all of the instructions cov ered in the pre installation section of this manual Failure to do so may result in an improperly installed door Attaching Q I Flag Angles to Vertical Tracks Tools None NOTE If you have F A flag angles skip this step NOTE If you have riveted track skip this step NOTE Flag angles are right and left handed Place the lower Q I tab of the left hand flag angle in the Q I feature of the left hand vertical track Give the flag angle 1 4 turn to lock in place Repeat for other side Attaching F A Flag Angles to Vertical Tracks Tools None NOTE If you have Q I flag angles skip this step NOTE If you have riveted track skip this step NOTE Flag angles are right and left handed If you have Q I vertical tracks hand tighten the left hand flag angle to the left hand vertical track using 1 stud plate and 2 1 4 20 flange hex nuts Repeat for the other side If you have F A vertical tracks hand tighten the left hand flag angl
19. WAYS USE LIFT HANDLES SUITABLE GRIPPING POINTS WHEN OPERATING THE DOOR MANUALLY Opening a Door Make sure the lock s are in the unlocked position Lift the door by using the lift handles suitable gripping points only Door should open with little resistance Closing a Door From inside the garage pull door downward using lift handles gripping point only or a high friction area only If you are unable to reach the lift handles suitable gripping points only use pull rope affixed to the side of door Door should close completely with little resistance Using an electric opener IMPORTANT PULL ROPES MUST BE REMOVED AND LOCKS MUST BE REMOVED OR MADE INOPERATIVE IN THE UNLOCKED POSITION When connecting a trolley type garage door opener to this door an opener and or trolley bracket must be securely attached to the top section of the door along with any u bars provided with the door Always use the opener and or trolley bracket supplied with the door To avoid possible damage to your door Wayne Dalton recommends reinforcing the top section on models 8000 8100 8200 and 9100 doors with a u bar may or may not be supplied The installation of the opener must be according to manufacturer s instructions and force settings must be adjusted properly Refer to the owner s manual supplied with your electric opener for complete details on installation operation maintenance and testing of the opener MAINTAINING YOUR GARAGE DOOR Before you
20. aimed defect and full access to the location of its installa that the installa original product was installed and this no defect If a claim under thi had been described in the THE REMEDIES FO SIVE and take the place of tract or tort unde obligation NOT UNDER AN DAI ages so modify any term Manufacturer ill be governed Corp Manufacturer warrants the secti to repair or replace at its op The rights and obligations o by the laws of the State of Ohio USA e This limited warranty gives you specific legal ri which may vary from state then R THE BUYER DESCRIBED IN any other remedy The limi may o state iability of the Manufac warranty product liability or otherwise will not go beyond the Manu ion as described above THE MANUFACTURER WILL CIRCUMSTANCES BE LIABLE FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL AGES including but not limited to damage or loss injury loss of profits or revenues business or service interruptions purchase or replacement of other goods or claims of tl Some States do not allow the exclusion oi he above limitation or exclusion No employee distributor dealer representative or condition contained in this Lim on behalf of or binding on the Manufacturer and anyone s attempt Buyer should be prepared to verify the date of hird parties ation not apply to you ited War
21. aminates such as salt water or other marine environment or to toxic or abrasive substances including those in the air b have been maintained in compliance with Manufacturer s recommendations and c have not been subject to physical abra sion impacted by a hard object or punctured including without limitation paint rub occurring in metal to metal contact and movement e The Manufacturer warrants the garage door hardware except springs and the tracks of the above described door for as long as you own the door against defects in material and al r workmanship subject to all the terms and conditions below The Manufacturer warrants those component parts of the door not covered by the pre ceding provisions of this Lifetime Limited Warranty against defects in material and workmanship for a period of ONE 1 YEAR from the date of installation The Manufacturer warrants the factory applied finish and the factory attached stiles against fading and cosmetic changes from the time of installation for TWO 2 YEARS If the door is re stained or re painted the TWO 2 YEARS warranty for the factory applied finish is void The Model 9400 factory attached stiles are warranted against peeling cracking chalking or delamination from the time of installation for TWO 2 YEARS After a period of TWENTY 20 YEARS from time of installation replacement of Lifetime Limited Warranty materials will be pro rate
22. anty lasts so the If the Manufacturer determines that the clai Warranty the Manufactu the manner in which the o the product with the claimed defect a above limitations may not apply to you Any claim under this Limited Wari warranty period to the dealer from which the product was purchased longer in business a written claim to the made at all At the Manufacturer s option a service representative may inspect the product on site or Buyer may be required to return the product to the Manufacturer at Buyer s expense Buyer grees to cooperate with any representative of the Manufacturer and to give such representative nd full access to the location of its installa LATION PAINTI limitations and exception anty must be made in writing within the applicable Unless the dealer is no Manufacturer will be the same as if no claim had been m is valid under the terms of this Limited rer will repair or replace the defective product The decision abo defect will be remedied will be at the discreti subject to applicable law THE REMEDY WILL COVER ONLY MATERIAL THIS LIMITED WARRANTY DOES NOT COVER OTHER CHARGES SUCH AS FIELD SERVICE LABOR FOR REMOVAL G SHIPPING ETC Any repairs or replacements arranged by M to the terms conditions gt on of the Manufacturer STAL anufacturer will be covered by and subject s of this Limited Warranty provided however the door or attempt to use the door its components
23. apping screws when attaching operator bracket to u bar Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com NOTE When attaching operator bracket to top section with u bar apply additional pressure to hread into the u bar 5 1 4 14 x 5 8 elf tapping screws g 12 x 1 2 hillips head screws Top Section Tools Hammer Step ladder Tape measure Place the top section in the opening Temporarily secure the top section by driving a nail in the header near the center of the door and bending it over the top section Now flip up the hinge leaves hold tight against section and fasten center hinges first and end hinges last refer to step Stacking Sections Vertical track alignment is critical Position flag angle between 1 11 16 43 mm to 1 3 4 44 mm from the edge of the door tighten the bottom lag screw Flag angles must be parallel to the door sections Repeat for other side IMPORTANT THE DIMENSION BETWEEN THE FLAG ANGLES MUST BE DOOR WIDTH PLUS 3 3 8 86MM TO 3 1 2 89 MM FOR SMOOTH SAFE DOOR OPERATION For Q I track Complete the vertical track installation by securing the jamb bracket s and tightening the other lag screws Repeat for other side
24. begin read all warning labels affixed to the door and the installation instructions and Owner s manual Perform routine maintenance steps once a month and have the door profes sionally inspected once a year Review your Installation Instructions and Owner s Manual for the garage door These instructions are available at no charge from Wayne Dalton Corp P O Box 67 Mt Hope Oh 44660 or at www wayne dalton com For additional information on garage door opener maintenance go to www dasma com and reference TDS 151 167 and 179 Monthly Inspections 1 Visual Inspection Closely inspect jambs header and mounting surface Any wood found not to be structurally sound must be replaced Inspect the springs cables rollers pulleys back hangs and other door hardware for signs of worn or broken parts Tighten any loose screws and or bolts Check exterior surface of the door sections for any minor cracks Verify door has not shifted right and or left in the opening If you suspect problems have a trained door system technician make the repairs A WARNING GARAGE DOOR SPRINGS CABLES BRACKETS AND OTHER HARDWARE AT TACHED TO THE SPRINGS ARE UNDER EXTREME TENSION AND IF HANDLED IMPROPERLY CAN CAUSE SEVERE OR FATAL INJURY ONLY A TRAINED DOOR SYSTEMS TECHNICIAN SHOULD ADJUST THEM BY CAREFULLY FOLLOWING THE MANUFACTURER S INSTRUCTIONS A WARNING NEVER REMOVE ADJUST OR LOOSEN THE BOLTS
25. complete fasten this manual near the garage door IMPORTANT STAINLESS STEEL OR PT2000 COATED LAG SCREWS MUST BE USED WHEN INSTALLING CENTER BEARING BRACKETS END BRACKETS JAMB BRACKETS OPERATOR MOUNTING SUPPORT BRACKETS AND DISCONNECT BRACKETS ON TREATED LUMBER PRESERVATIVE TREATED STAINLESS STEEL OR PT2000 LAG SCREWS ARE NOT NECESSARY WHEN INSTALLING PRODUCTS ON UN TREATED LUMBER NOTE It is recommended that 5 16 lag screws are pilot drilled using a 3 16 drill bit prior to fastening IMPORTANT WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF TORQUE FASTENER FAILURE COULD OCCUR AT HIGHER SETTINGS A WARNING PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS ENSURE YOU RE WINDING IN THE PROPER DIRECTION AS STATED IN THE INSTAL LATION INSTRUCTIONS OTHERWISE THE SPRING FITTINGS MAY RELEASE FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION AND COULD RESULT IN SEVERE OR FATAL INJURY IMPORTANT RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT Nog _ Removing an Existing Door Preparing the Opening IMPORTANT COUNTERBALANCE SPRING TENSION MUST ALWAYS BE RELEASED BEFORE ANY ATTEMPT IS MADE TO START REMOVING AN EXISTING DOOR AAIE A POWERFUL SPRING RELEASING ITS ENERGY SUDDENLY CAN CAUSE SEVERE OR FATAL INJURY TO AVOID INJURY HAVE A TRAINED DOOR
26. d at 50 per cent of Manufacturer s published list pricing at time of claim and you must pay this amount This Limited Warranty is extended only to the person who purchased the product and continues to own the premises where the door is installed as his her primary residence Buyer This Limited Warranty does not apply to residences other than primary or to commer cial or industrial installations or to installations on rental property even when used by a tenant as a residence This Limited Warranty is not transferable to any other person even when the premises is sold nor does it extend benefits to any other person As a result this warranty does NOT apply to any person who purchases this product from someone other than an authorized Wayne Dalton dealer or distributor The Manufacturer will not be responsible for any damage attributable to improper stor Sa iz Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com age improper installation or an corrosive fumes or substances its intended purpose and i turer s preparation and pai voided if any holes are dril be voided if the original nting y alteration of the door or its components abuse damage from salt spray or sa
27. dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com water A final wipe and rinse should be done with clean water only to remove any loose particles and any soapy film residue Surface scratches which have not exposed the metal substrate can be lightly buffed or sanded with 0000 steel wool or no 400 sand paper to create a smoother surface Care must be taken to not expose the substrate under the paint Once the substrate is exposed the likelihood for rusting is greatly increased If substrate is exposed it must be treated to prevent rust from forming Sand the exposed area lightly and paint with a high quality metal primer specifically intended for galvanized surfaces to protect the area from corrosion Allow for drying time on primer can label before applying topcoat The surface of the factory applied finish that is being painted must not be too smooth or the paint will not adhere to it It is advisable to test in an inconspicuous area to evaluate adhesion If poor adhesion is observed surface preparation for painting the factory applied finish must be repeated until desired results are achieved Again care must be taken to not expose the substrate under the paint PAINTING After surface has been properly prepared it must be allowed to dry thoroughly and then coated immediately with premium quality latex house paint Follow paint label directions explicitly
28. e pawl to allow it to engage with the ratchet wheel IMPORTANT BE PREPARED TO HOLD THE FULL TENSION OF THE SPRING IMPORTANT DO NOT ADD OR REMOVE MORE THAN 1 SPRING TURNS 1 SPRING TURN EQUALS 10 TEETH ON RATCHET WHEEL FROM THE RECOMMENDED NUMBER OF TURNS SHOWN ON THE SPRING TURN CHART If the door still does not operate easily lower the door into the closed position unwind spring s completely and recheck the following items 1 Check the door for level 2 Check the TorqueMaster spring tube and flag angles for level and plumb 3 Check the distance between the flag angles which must be door width plus 3 3 8 to 3 1 2 4 Check the counterbalance cables for equal tension adjust if necessary 5 Rewind the spring s 6 Make sure door isn t rubbing on jambs NOTE If an idrive opener was installed and you have completed this step refer to the idrive Installation Instructions and Owner s Manual to complete your idrive installation amp OPTIONAL INSTALLATIONS K wa Trolley Arm Configuration Tools Tape measure Level Measure the curved ends of the horizontal track to determine if you have a 12 or 15 radius horizontal track as shown in FIG 1 if you have a low headroom door skip this step Determine center line of the door Mark vertical line at this point on the header as shown in FIG 4 Raise the door slightly until the top section reaches the highest point of travel
29. e to the left hand vertical track using 2 1 4 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts Repeat for other side Flange nuts will be secured after flag angle spacing is completed in step Top Section Horizontal Angles Tools Hammer NOTE For larger doors a full length horizontal angle may not already be spot welded to the horizontal track If the horizontal angle is not welded the horizontal angle will need to be installed as shown Position the left hand horizontal angle as shown Place the Q I tabs of the horizontal angle in the key slot of the left hand horizontal track Using a hammer tap the horizontal angle towards the curved end of the track until the alignment hole in the track and angle are aligned Repeat for other side Set tracks aside Horizontal angle aa Sito Key slots in place Alignment Horizontal hole track Attaching Q I Jamb Brackets Tools None NOTE If you have F A jamb brackets skip this step NOTE If you have riveted track skip this step Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Measure the length of the vertical tracks Using the jamb bracket schedule determine the place ment of the jamb brackets for your door height and track leng
30. g s if door lifts by itself hard to pull down or if door is difficult to lift easy to pull down Anytime spring adjustments are made ratchet paw knob must be in the upper position An unbalanced door can cause idrive or TorqueMaster Plus operation problems Close the door and place vice clamps onto both vertical tracks just above the third roller This is to prevent the garage door from raising while adjusting the counterbalance spring s IMPORTANT TO ADJUST SPRINGS ONLY ADD OR REMOVE A MAXIMUM OF 3 10 OF A TURN THREE TEETH ON THE RATCHET WHEEL AT A TIME BOTH SIDES NEED TO BE ADJUSTED EQUALLY ON DOUBLE SPRING DOORS Add spring tension The ratchet wheel is made of 10 teeth To add spring tension ensure the ratchet and socket is set so clockwise on the left hand side that it will tighten counter clockwise on the right hand side and Place the ratchet wrench with 5 8 socket and 3 socket exten sion onto the winding shaft pull down to add 3 10 of a turn Watch as three teeth of the ratchet wheel pass over the pawl creating three clicks Remove spring tension To remove spring tension place a regular 5 8 wrench onto the winding shaft Pull down on the wrench to relieve pressure between the pawl and the ratchet wheel Push in on the pawl to a ow the three ratchet wheel teeth to pass by the pawl as you carefully allow the wrench to be rotated upward by the spring tension release th
31. high arc as shown in FIG 2 and FIG 3 for low headroom Using a level mark this high arc point on the header where it intersects the vertical center line as shown in FIG 4 Hold the wall bracket s bottom edge 1 2 1 room permitting above the high arc line and centered on the vertical center line as shown in FIG 4 Mark the wall bracket s mounting holes on the header wall and then refer to your garage LIFTMASTER SEARS CURVED STRAIGHT GENIE CURVED STRAIGHT OPERATOR HOOK UP CHART FOR LOW HEADROOM OPERATOR TYPE OF ARM BEING USED MODELS REFERRED REF ILLUSTRA OPTIONAL REF ILLUSTRA OOKUP TIONS HOOK UP TIONS URVED FIG 8 STRAIGHT FIG 7 TRAIGHT gt 220 QUANTUM CLSSSIC LINEAR LIFTMASTER SEARS GENIE NJN N A STRAIGHT NOD Q STRAIGHT 6 Cleaning Your Garage Door IMPORTANT DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR While factory applied finishes on garage doors are durable it is desirable to clean them on a routine basis Some discoloration of the finish may occur when a door has been exposed to dirt laden atmosphere for a period of time Slight chalking may also occur as a result of direct exposure to sunlight Cleaning the door will generally restore the appearance of the finish To maintain an aesthetically pleasing finish of the garage door a periodic washing of the garage door is recommended THE FOLLOWING CLEANING SOLUTIO
32. ltwater air fire Acts of God failure to properly maintain the door or attempt to use the door its components or related products for other than s customary usage This Limi wear This Limited Warranty wil ed Warranty does not cover ordinary finish is painted over unless Manufac instructions are followed explicitly This Limited Warranty will be ed into the door other than those specified by the Manufacturer mercial or industrial installations or to installations on rental property even when used by a tenant as a residence This Limited Warranty is not transferable to any other person even when the premises is sold nor does it extend benefits to any other person The Manufacturer will not be responsible for any damage attributable to improper stor age improper installation maintain or any alteration of the door or its components abuse damage from corrosive fumes or substances salt spray or saltwater air fire Acts of God failure to properly fot tion LIMITED TO THE WARRA full access HIS LIMITED WARRA THIS LIMITED WARRANTY ABOVE FITNESS FOR TY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON MOSS ACT NO WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT TY OF MERCHANTABILITY OR WILL EXTEND BEYOND THE TIME PERIOD SET FORTH A PARTICULAR PURPOSE UNDERSCORED BOLD FACE TYPE IN Some States do not allow limitations on how long an implied warr
33. mblies Tools Tape measure Step ladder Shake the TorqueMaster spring tube assembly gently to extend the winding shafts out about 5 on each side For single spring applications there will be no left hand spring in the TorqueMas er spring tube assembly Lift the TorqueMaster spring tube assembly and rest it on top of the lag angles NOTE Cable drum assemblies are marked right and left hand and consist of a cable drum and drum wrap Cable drums and TorqueMaster spring tube assembly are cam shaped to fit ogether only one way Starting on the right hand side slide the drum wrap over to access the counterbalance cable Pre wrap the cable drum with the counterbalance cable 1 1 2 wraps as shown Position the TorqueMaster spring tube assembly so the can peak is pointing straight up Slide he cable drum over the winding shaft until the cable drum seats against the TorqueMaster spring tube assembly The winding shaft must extend past the cable drum far enough to expose the splines and the grooves Align the winding shaft grooves with the round notch in the flag angle For double spring applications Repeat for left hand side For single spring applications Pre wrap the left hand cable drum with counterbalance cable 1 1 2 wraps and insert the loose winding shaft into the cable drum prior to sliding the cable drum over the TorqueMaster spring tube assembly
34. nsure the counterbalance cable is aligned in the first and second grooves of the cable drum see step Cable Adjustments There are two methods for counting the spring turns as you wind One method is to identify the black tooth on the ratchet wheel inside of the nd bracket When the wheel makes one revolution and the tooth returns to its starting point e turn has been made The other method is to make a mark on the winding shaft or socket d end bracket and count your turns in this manner arting on the right hand side turn the pawl knob on the end bracket to the upper position sing a ratchet wrench with a 5 8 16mm socket NOTE A 3 76mm extension is also ecommended for added clearance from the horizontal angle wind the spring by rotating the winding shaft counter clockwise while watching either the black tooth on the ratchet wheel or the mark on the winding shaft IMPORTANT PAWL KNOB MUST BE IN UPPER POSITION TO ADD REMOVE REQUIRED NUMBER OF SPRING TURNS After 2 3 turns remove the ratchet wrench and adjust the cable on the left side Ensure counterbalance cables are in the first and second grooves of the cable drums in step Cable Adjustments NOTE Single spring applications require no spring winding on the left hand side but cable ension needs to be adjusted IMPORTANT COUNTERBALANCE CABLE TENSION MUST BE EQUAL ON BOTH SIDES PRIOR TO FULLY WINDING SPRINGS See the spring turn chart for the required number of turns
35. ntal Tracks to F A Flag Angles Tools Ratchet wrench 7 16 Socket 9 16 Socket 9 16 Wrench level Step ladder NOTE If you have F A flag angles complete this step To install horizontal track place the curved end over the top roller of the top section Align the bottom of the horizontal track with the top of the vertical track If you have Q I horizontal track tighten the horizontal track to the flag angle with a stud plate and 2 1 4 20 flange hex nuts If you have universal horizontal track tighten the horizontal track to the flag angle with 2 1 4 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts A WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR AS OUTLINED IN STEP REAR SUPPORT OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY Level the horizontal track assembly and bolt the horizontal angle to the first encountered slot in the flag angle using 1 3 8 16 x 3 4 truss head bolt and 1 3 8 16 hex nut Repeat for other side Remove the nail that was temporarily holding the top section in place installed in step Top Section IMPORTANT FAILURE TO REMOVE NAIL BEFORE ATTEMPTING TO RAISE DOOR COULD CAUSE PERMANENT DAMAGE TO TOP SECTION NOTE If an idrive opener will be installed position horizontal tracks slightly above level Adjusting Top Brackets Tools 7 16 Wrench Step ladder With horizontal tracks installed you
36. ommendati ccurring in metal to metal co ion impacted by a hard object or punctu Manufacturer warrants the garage door hardware excep the door as a result of a de the air b have been main ntact and movement ue to structural failure caused by separation or degradation of the foam insulation g of the original paint on in the application of the original paint coating in cases where the door sections and g been subjected to adverse atmospheric conditions or aminates such as salt water or other marine environm ect in the original paint or ent or to toxic or abrasive tained in compliance with ons and c have not been subject to physical abra red including without limitation paint rub springs and the tracks of the above described door for a period of TEN 10 YEARS from the date of installation against defects in material The preceding provisions The against fading an door is re stained or re void The Model 5140 ing chalking or delami This and continues to own the premises where the door Buyer This Li and workmanship subject to all the terms and con Manufacturer warrants those component parts of the door not covered by the of this Limited Warranty against defects in material and workmanship for a period of ONE 1 YEAR from the date of installation Manufacturer warrants the factory applied finish and the factory attached stiles d cosmetic
37. on of the Manufacturer The rights and obligations of the Manufacturer and Buyer under this Limited Warranty will be governed by the laws of the State of Ohio USA to he extent permitted by law e This Limited Warranty gives you specific legal rights and you may also have other rights which may vary from State to State Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer efer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com Covered by one or more of the following Patents 5 408 724 5 409 051 5 419 010 5 495 640 5 522 446 5 562 141 5 566 740 5 568 672 5 718 533 6 019 269 6 089 304 6 644 378 6 374 567 6 561 256 6 527 037 6 640 872 6 672 362 6 725 898 6 843 300 6 915 573 6 951 237 7 014 386 7 036 548 7 059 380 7 121 317 7 128 123 7 134 471 7 134 472 7 219 392 7 254 868 Canadian 2 384 936 2 477 445 2 495 175 2 507 590 2 530 701 2 530 74 2 2 532 824 Other US and Foreign Patents pending Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com AFTER INSTALLATION IS COMPLETE FASTEN THIS MANUAL NEAR THE GARAGE DOOR
38. or manually 10 DO NOT permit children to operate garage door or door controls Severe or fatal injury could result should the child become entrapped between the door and the floor 11 Due to constant extreme spring tension do not attempt any adjustment repair or altera tion to any part of the door especially to springs spring brackets bottom corner brackets red colored fasteners cables or supports To avoid possible severe or fatal injury have any such work performed by a trained door systems technician using proper tools and instruc tions 12 On electrically operated doors pull down ropes must be removed and locks must be removed or made inoperative in the open unlocked position 13 Top section of door may need to be reinforced when attaching an electric opener Check door and or opener manufacturer s instructions 14 Visually inspect door and hardware monthly for worn and or broken parts Check to ensure door operates freely 15 Test electric opener s safety features monthly following opener manufacturer s instruc tions 16 NEVER hang tools bicycles hoses clothing or anything else from horizontal tracks Track systems are not intended or designed to support extra weight 17 This door may not meet the building code wind load requirements in your area For your safety you will need to check with your local building official for wind load code require ments and building permit information After installation is
39. or related products for other than its intended purpose and its customary usage This Limited Warranty does not cover ordinary wear This Limited Warranty will be voided if the original finish is painted over unless Manufac turer s preparation and painting instructions are followed explicitly This Limited Warranty will be voided if any holes are drilled into the door other than those specified by the Manufacturer THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON MOSS ACT NO WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WILL EXTEND BEYOND THE TIME PERIOD SET FORTH IN UNDERSCORED BOLD FACE TYPE IN THIS LIMITED WARRANTY ABOVE Some States do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Any claim under this Limited Warranty must be made in writing within the applicable warranty period to the dealer from which the product was purchased Unless the dealer is no longer in business a written claim to the Manufacturer will be the same as if no claim had been made at all At the Manufacturer s option a service representative may inspect the product on site or Buyer may be required to return the product to the Manufacturer at Buyer s expense Buyer agrees to cooperate with any representative of the Manufacturer and to give such representative full access to the product with the cl
40. r from raising or lowering while installing the rear support Using perforated angle may not be supplied 2 5 16 1 5 8 hex head lag screws and 3 5 16 bolts with nuts may not be supplied fabricate rear support for horizontal tracks Attach horizontal tracks to the rear supports with 5 16 18 x 1 hex bolts and nuts may not be sup plied Horizontal tracks must be level and parallel with door within 3 4 to 7 8 maximum of door edge NOTE If an idrive opener is installed position horizontal tracks one hole above level when securing it to the rear supports A WARNING KEEP HORIZONTAL TRACK PARALLEL AND WITHIN 3 4 TO 7 8 MAXIMUM OF DOOR EDGE OTHERWISE DOOR COULD FALL RESULTING IN SEVERE OR FATAL INJURY IMPORTANT DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE HORIZON TAL TRACK HANGER THAT CANTILEVERS 4 OR MORE BEYOND A SOUND FRAMING MEMBER NOTE If rear supports are to be installed over drywall use 2 5 16 x 2 hex head lag screws and make sure lag screws engage solid structural lumber NOTE 26 angle must be attached to sound framing members and nails should not be used Now permanently attach the weather seal on both door jambs and header temporarily attached in Preparing the Opening in the pre installation section of this manual Avoid pushing weather seal too tightly against face of door Sound framing ee members oe se iT o xe Se Perfo
41. ranty or ion date for the repaired or replaced product will be deemed to be the date the Limited Warranty will expire at the same time as i s Limited Warranty is resolved in a manner other immediately preceding paragraph other warranty from the Manufacturer will cover the repaired there han neither this Limited Warranty nor any or replaced portion of the product LIMITED WARRANTY ARE EXCLU urer whether in con acturer s THIS of other property or equipment personal cost of capital cost of or any of the foregoing of incidental or consequential dam or other person has the authority to o grant any other warranty 0 do so will be null and void installation to the satisfaction of the the Manufacturer and Buyer under this Limited Warranty to the extent permitted by law ghts and you may also have other rights Limited Warranty Models 5120 And 5140 Subject to the terms and conditions contained in this Limited Warranty Wayne Dalton ons of the door which is described at the top of this page for a period of TEN 10 YEARS from the date of installation against iii The door becoming inoperable due to rust through of the steel skin from the core of the doo section due to cracking splitting or other deterioration of the steel skin or d iv Peelin c S S o The the ori inal paint a have no on ubstances including those in Manufacturer s rec
42. rated angle bolted ee ae ANis using 2 5 16 x 1 5 8 See Ken g als hex head lag screws to C an ceiling member and Li gee o an parallel to door Horizontal a AO 2 8 track ONN Te 3 5 16 Bolts and nuts 3 Perforated angle 5 16 18 x 1 1 4 Hex bolt must extend into the Na 4 fab O N a oO wn a9 fap fab N 3 a N 2 O u us 1 y F i Ssg Ssi SESS Sound framing i members B 5 16 olts and nuts Horizontal track Perforated angle bolted using 2 5 16 x 1 5 8 hex head lag screws to ceiling member and parallel to door Perforated angle 5 16 18 x 1 1 4 Hex bolt must extend into the AT track to serve as a roller stop Please Do Not Return This Product To The Store Contact your local Wayne Dalton dealer To find your local Wayne Dalton dealer refer to your local yellow pages business listings or go to the Find a Dealer section online at www wayne dalton com gt lt 3 4 To 7 8 3 4 To 7 8 gt we lt Door edges __ gt me Horizontal tracks gt Ca ae door operator manual for pre drilling and securing the wall bracket to header Using the operator hook up charts refer to referenced illustrations for correct arm hook up from trolley
43. structions and owner s manual If in question about any of the procedures do not perform the work Instead have it adjusted by a trained door systems technician 3 Lubrication The door should open and close smoothly Ensure the door rollers are rotating freely when opening and closing the door If rollers do not rotate freely clean the door tracks re moving dirt and any foreign substances Clean and lubricate use a non silicon based lubricant hinges steel rollers and bearings DO NOT lubricate plastic idler bearings nylon rollers door track DO NOT oil a cylinder lock if actuation is difficult use a graphite dust to lubricate Lifetime Limited Warranty Models 9100 9400 9600 Subject to the terms and conditions contained in this Lifetime Limited Warranty Wayne Dalton Corp Manufacturer warrants the sections of the door which is described at the top of this page for as long as you own the door against i The door becoming inoperable due to rust through of the steel skin from the core of the door section due to cracking splitting or other deterioration of the steel skin or due to structural failure caused by separation or degradation of the foam insulation ii Peeling of the original paint on the door as a result of a defect in the original paint or in the application of the original paint coating in cases where the door sections and the original paint a have not been subjected to adverse atmospheric conditions or cont
44. th To install the jamb brackets align the Q tab on the Q I jamb bracket with the Q I feature in the vertical track and turn the bracket perpendicular to the track so the mounting flange is toward the back flat leg of the track Repeat for other side JAMB BRACKET SCHEDULE TRACK DOOR HEIGHT LENGTH 1ST SET 2ND SET 64 1626 6 0 mm 69 1753 mm 72 1829 mm 6157 63 76 1930 mm 70 79 r3 2007mm 82 2083 7e mm 85 2159 79 mm a 2235mm 88 2235 mm 8 0 4 SEC 8 0 5 SEC B BOTTOM HOLE M MIDDLE HOLE T TOP HOLE Attaching F A Jamb Brackets Tools None NOTE If you have Q I jamb brackets skip this step NOTE If you have riveted track skip this step NOTE The bottom jamb bracket is always the shortest bracket while the center jamb bracket is the next tallest If three jamb brackets per side are included with your door you will have received a top jamb bracket which is the tallest To attach the bottom jamb bracket locate lower hole of the hole slot pattern of the 1st hole set on the vertical track Align the slot in the jamb bracket with the lower hole of the hole slot pattern Secure jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Repeat for other side Place the center jamb bracket over the lower hole of the hole slot pattern
45. th walls of the u bar using 2 1 4 14 x 5 8 self tapping screws every 30 36 inches Approximately 18 self tapping screws per 18 u bar Operator Bracket Tools Power drill 7 16 Socket driver Phillips head screwdriver Vice clamps Tape measure NOTE If you re installing a trolley operator the operator bracket must be mounted and secured prior to installing top section IMPORTANT WHEN CONNECTING A TROLLEY TYPE GARAGE DOOR OPENER TO THIS DOOR A WAYNE DALTON OPERATOR TROLLEY BRACKET MUST BE SECURELY ATTACHED TO THE TOP SECTION OF THE DOOR ALONG WITH ANY U BARS PROVIDED WITH THE DOOR THE INSTAL LATION OF THE OPERATOR MUST BE ACCORDING TO MANUFACTURER S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED PROPERLY Prior to installing top section locate the center of the top section and seat the operator bracket on top of the top section For retro fit applications the operator bracket must be aligned with an existing operator and positioned on top section so it bridges the transition point of the section thickness Install 2 12 x 1 2 phillips head screws on the back side of operator bracket Clamp operator bracket to u bar if supplied with vice clamps Attach 5 1 4 14 x 5 8 self tapping screws to the operator bracket Remove vice clamps NOTE If a u bar was installed you can use two of the 1 4 20 x 11 16 self drilling screws previously used to attach the u bar instead of two 1 4 14 x 5 8 self t
46. that is centered between the bottom jamb bracket and flag angle of the 2nd hole set Secure jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Repeat for other side Counterbalance Cables and Rollers Tools None NOTE TorqueMaster counterbalance cable drum assemblies are marked right and left hand A WARNING FAILURE TO ENSURE TIGHT FIT OF CABLE LOOP OVER MILFORD PIN COULD RESULT IN CABLE COMING OFF THE PIN ALLOWING THE DOOR TO FALL POS SIBLY RESULTING IN SEVERE OR FATAL INJURY Uncoil the counterbalance cables from the drum assemblies making sure you place the left hand cable loop on the left hand milford pin of the bottom bracket and the right hand cable loop on the right hand milford pin of the bottom bracket NOTE Check to ensure cable loops fits tightly over the milford pins Insert a roller into the bottom brackets and another into the 1 end hinges at the top of the bottom section NOTE Verify astragal bottom seal is aligned with door section If there is more than 1 2 excess astragal on either side trim astragal even with door section Bottom Section Tools Level Wooden shims if necessary Center the bottom section in the door opening Level the section using wooden shims if neces sary under the bottom section Vertical Tracks Tools Power Drill 3 16 Drill bit 7 16 Socket driver Tape measure Level Step ladder IMPORTANT THE T
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