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Siemens 400 V / 210...590 A Welder User Manual

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2. Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12 37 Parameter List 01 2004 r958 3BEHex r959 3BFHex r960 3COHex r964 3C4Hex r965 3C5Hex r967 3C7Hex r968 3C8Hex Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings Warning Param6 Alarm parameter 6 CB alarms If one of the alarms numbered from 81 to 96 occurs the corresponding bar in the 7 segment display lights up Peosl P ss Poil id rf Pad bw P Type V2 PKW 1HEX 1 0 PZD Gr 0 Warning Param7 Alarm parameter 6 TB alarms 1 If one of the alarms numbered from 97 to 112 occurs the corresponding bar in the 7 segment display lights up 112 110 108 106 111 109 107 105 foal od A el Type V2 PKW 1HEX 1 0 PZD Gr 0 Warning Paramd Alarm parameter 6 TB alarms 2 If one of the alarms numbered from 113 to 128 occurs the corresponding bar in the 7 segment display lights up 128 ol l l lala 120 118 I 114 119 1170 115 113 Type V2 PKW 1HEX 1 0 PZD Gr 0 Drive ID Drive identification Character string of the Text type The first 2 characters contain the Ident number for drive identification on the Profibus The remaining 24 characters contain the model name for displaying the drive model on visualization systems Parameter values 2 Byte Ident number 8022Hex 24 Byte Model name drive type MASTERDRIVES FC Note This parame
3. AC230V 50 60Hz SERE lt 12 gt Power connection 3AC w a 7 7 lt 7 gt Mains switch G10 lt 8 gt Fuses 1P24 1M E X9 5 x94 lt 22 gt Precharging contactor lt 20 gt Main contactor lt 20 gt lt 23 gt Precharging resistors X300 A30 Cn 9 CleanPower filter 9 L1 VSB3 X308 VSB2 1P24 6 lt 21 gt lt 21 gt AFE reactor L2 X101 o X100 X108 1 4 7 3 1 2 3 1 e M c 8 7 6 U1 1 VSB1 VSB2 VSB3 EN a A1 19 Gees EE Typical circuit for AFE chassis unit construction type J lt 57 gt AFE inverter lt 57 gt x2 u2 v2 w A52 1 Ti T2 T P24V OK P24 HS Vb MI Va DI4 U1 A10 10V 12 Line angle a v 1 F41 1 D023 D022 D021 N v 2 Digit 10 V 40 N a v N v SE RESV z 3 3 Analog output 1 4 lt 4 gt Digital outputs I lt 25 gt Serial interface RS485 RS485 T RS485 T M24 AUX lt 15 gt Factory setting Fig 7 7 inputs F44 l amp DI3 n A DI 5 BA C
4. the control terminal strip of the closed loop control module CUSA see Section Control terminals easily via the optional OP1S operator panel the serial interfaces RS485 and RS232 at X300 on the PMU or ona PC with the DriveMonitor service program Version 5 3 or higher The parameters stored in the converters can be altered only under particular conditions The following conditions must be fulfilled before parameter settings can be changed The relevant parameter must be a settable parameter identifiable by upper case code letters in parameter number Parameterization authorization must be set P053 6 for parameterization via PMU or OP1S Changes to parameter settings must be permitted by the current converter status initial parameter settings must be set with the converter switched off Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 11 1 Parameterization 01 2004 11 1 Setting parameters via the PMU The parameterization unit PMU is provided for direct parameterization operation and visualization of the converter inverter It is an integral component of basic units and features a four digit seven segment display and several keys Raise key Seven segment display for Drive statuses nuu ud Reversing key Alarms and ongc core faults 15 2 3 ITU ON key N An AAD AO nin Toggle key TE VN Parameter numbers Tuuu O
5. 3NA3372 630A 3NA3372 630A Mains switch or 3KL61 30 1ABOO 630A 24 V power supply 6 A Unregulated or 4 AV2295 0AQ00 Z 230 V control transf 1 kVA 4AM5995 0AH81 0B Z No load fuse disconnector 3NP54 60 0CA00 630A 24 V power supply 10 A Regulated SITOP 6EP1 334 2AA00 Table 7 2 Recommended system components construction type J NOTE Owing to the effects of electromagnetic interference the use of a control transformer to generate the 230 V supply is generally recommended the fans for AFE inverters can be supplied directly The control transformer must be protected by a 6 A fuse The 24 V power supply can be either regulated or unregulated This power supply must be protected by a 4 A fuse It can also be fed in directly from the plant It is best to use combination fuses type 3NE1 for the line side mains fuses although miniature circuit breakers are also allowed The example configuration Fig 7 7 for construction type J shows a switch disconnector and an EMC filter as a typical configuration for AFE functionality In this case the 230 V supply is taken directly from the mains The same example can also be applied to construction type G Only difference The fan connection goes directly to terminals X18 1 and X18 5 on the inverter 7 6 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE Connecting Up and Wiring 01 2004 3PE AC380 460V 50 60Hz
6. L2 PE 3PE AC380 460V 50 60Hz vom Netzanschlu Kunde 16 04 2003 Heeg R1 79839718 16 04 03 Fries MC PM4 SIMOVERT MRSTERDRIVES RFE Modulare Netzanbindung MeBwertanschluB vom Clean Power Filter X3 Formkabel FKBL1 VSB1 6SY7000 OAE61 Netzspannung nicht belegt nicht belegt Netzspannung nicht belegt nicht belegt Netzspannung Zuschaltung Hauptsch tz 15V Rusgang Netzspannungskomponente Vsa Netzspannungskomponente Vsb ext 24V berwachung o k Bezugsmasse f r Vsa Vsb Rnsteuerung Hauptsch tz 15V Rusgang Eingang 24V ext Masse 24V Masse 24V RnschluB DEE WR X101 102 Formkabel FKBL2 VSB3 6SY7000 ORE62 Stromversorgung 24V DC externe DC 24V AnschluB f r Ger t AFE gesperrt Erdungspunkt Schirmerde AnschluB Steuerspannung 230V RC L1 N K4 Vorladung L1 RFE WR X9 5 SIEMENS RG R amp D SE WKC nderung Datum Netzbasismodul Rnschl sse am Sch tz K1 X1 bis 315kW X4 Steckklemme X70 Reihenklemme MLFB Nr 6SE7036 0ED83 2NB1 X5 Bolzen M4 auf VSB Stromlaufplan R5bE00200986 B R1 2 zur RFE Drossel MeBwertanschluB zum Netzbasismodul Formkabel FKBL1 VSB1 6SY7000 OAE61 3 3 1 R8 1 R9 1
7. See section Digital inputs in Operator s Guide Check Maximum connected inverter power greater than 4 x AFE inverter power If No Check the DC link If Yes Contact your local SIEMENS AG branch AS internal Replace the CUSA A10 board Incorrect operating status EEprom fault A fault occurred as values were been saved to the EEPROM Comp time Computation time problems Opt brd HW A hardware fault occurred as an option board was being accessed Replace the CUSA A10 board Reduce the computation time load increase P308 Sampling time check r725 Available computation time Replace the CUSA board Check the connection between the subrack and option boards Siemens AG SIMOVERT MASTERDRIVES AFE 6SE7087 6CX86 2BA1 Operating Instructions 14 3 Faults and Alarms 01 2004 Fault messages Description of fault No F047 Int comp time F048 Interf pulse freq Fault during power OFF or pulse inhibit SW release The SW versions of the EPROMs on the CU are different The fault occurs as a result of the comparison of the language EPROM and CU software TSY init TSY board initialization error MLFB missing This fault is set if the MLFB 0 0 0 kW when the device exits the INITIALIZATION state MLFB order number Multiparal Fault in connection with the multiparallel circuit has been detected INT1 telegram No telegram has been received on interface 1 SCom1 USS protocol
8. 200 mA 7 RS232 TxD Transmit data via RS232 RS232 8 RS485 N Data via RS485 RS485 9 Reference potential for RS232 or RS485 interface with RF suppression for EMC Table 7 9 Serial interface X300 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 7 15 Connecting Up and Wiring 01 2004 7 6 Digital inputs outputs Digital inputs Four parameterizable digital inputs 24 V are available on the control terminal strip X101 of the CUSA board These inputs can be used to input commands external faults alarms and for returning status data to the AFE inverter s control word Connection See Section Connecting up control cables Parameterization See Section Control and status words Factory setting valid for standby operation Digital Command Control Parameter input HIGH word bit OFF1 P554 2 1001 standby OFF2 electrical P555 2 1002 standby P565 2 1003 Acknowledge aie 5 Standby setting Basic setting P590 1005 Table 7 10 Digital inputs Digital outputs Digital outputs 1 and 2 on the AFE inverter are pre wired for the precharging and main contactors For safety reasons they cannot be wired up for other purposes Two further digital outputs are available for optional functions Factory setting Digital Connector Pin Signal Status Para output HIGH LOW word bit meter 3 X102 29 Fault 3 603 1 1003 4 X102 32 Operation 2 602 1 1004 Table 7 11 Digital outp
9. 4 Cg Board Basic RI suppression 6SX7010 0FB10 Cable harness Measurement tap line voltage 6SY7000 0AE61 Table 15 2 Components of the CleanPower filter without AFE reactor 6SE7087 6CX86 2BA1 Siemens AG 15 2 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Maintenance 15 2 AFE inverter maintenance 15 2 1 Replacing the fan Construction type G Replacement Construction type J CAUTION The fan is designed for an operating time of L10 gt 35 000 hours at an ambient temperature of Ty 40 C It should be replaced in good time to maintain the availability of the unit The fan assembly consists of the fan housing one fan The fan assembly is installed between the capacitor battery and the motor connection Withdraw connector X20 Remove the cable ties Undo the 2 M6x12 Torx screws Remove the fan assembly by pulling it out forwards Install the new fan assembly by following the same steps in the reverse order Before commissioning the new fan check it for freedom of movement and correct air flow direction The air must be expelled upwards out of the device 9 The fan assembly consists of the fan housing one or two fans the starting capacitors The fan assembly is fitted at the top of the chassis Withdraw connector X20 Undo the two M8 screws in the fan assembly Pull the fan assembly out forwards if necessary lower it slightly when you
10. All parameters are reset to their original settings factory settings According to the Profibus profile for variable speed drives this function is also accessible via parameter P970 On completion of this function the parameter is automatically reset to 0 Enable MLFB setting mode switch to MLFB Input operating status The function can be deselected only by resetting the parameter to 0 Return Download upread switch to Download operating status The function can be deselected only by resetting the parameter to 0 Return Hardware configuration switch to Hardware Settings operating status The function can be deselected only by resetting the parameter to 0 Return Closed loop control settings switch to Closed Loop Control Settings operating status to parameterize plant data The parameter must be reset to 0 Return to exit the function without modifying parameters internally 20 Forming Type 02 PKW 1HEX 1 PZD Gr Range of Indices Unit Factory Value Texts Settings 2 UHABR 2 UHABR Deutsch English Espanol Francais Italiano 1 UHABR 1 UHABR Operation Standard Expert 2 UHABR 2 UHAB Return Par Reset Set MLFB Download H W Setting Drive Setting Capacitor forming 12 4 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Parameter List Parameter Name in OP1 Range Unit Description Value Texts Parameter acces
11. An identical interface to the type on connector X100 is available on connector X300 on the parameterizing unit Only one of these two interfaces may be used see Section Interfaces Digital output 1 is available on X9 4 5 must be connected to precharging circuit VSB Load capability of digital outputs AC 60 V 60 VA cos o 1 AC 60 V 16 VA cos 0 4 DC 60 V 24 W Table 7 6 Control terminal strip X100 7 12 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Connecting Up and Wiring X101 control The terminals on the control terminal strip are as follows terminal strip Terminal Name Function Range 13 P24 AUX Aux voltage supply DC 24 V 150 mA 14 M24 AUX Reference potential DV 15 Reference potential for Ok X digital inputs 1 to 5 with D ext signal voltage jer 16 Digital input 1 Signal sensitivity of ler digital inputs je S 17 Digital input 2 e H 24V le 13 V to 33 V jo z 18 Digital input 3 e Imax 15 7 mA man L 0 V 19 Digital input 4 0 6 V to 3 V 20 Digital input 5 Possible cross section 1 5 mm2 AWG 16 In the assembled state terminal 1 is at the top Must be used to monitor the ext 24 V supply P576 1 1004 P576 2 1004 Table 7 7 Control terminal strip X101 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 7 13 Connecting Up and Wiring 01 2004 X102 control The terminals on the co
12. L1 L2 L3 Clean Power Filter Components L1 Line reactor C4 C5 Filter capacitor R7 R8 Damping resistors Cg Basic RI suppression board AFE basic mains module Components K1 Line contactor K4 Precharging contactor R1 R3 Precharging resistors VSB Line shaft encoder X3 connector terminal 24 V DC power supply X3 connector on VSB board X70 connector terminal Power supply 1AC 230 V L1 N and control precharging Mains connection Signal cable for 3AC 380 460 V CU board of AFE inverter protection by customer cable harness 6SY7000 0AE62 Fig 7 1 Connection overview of AFE basic mains module with CleanPower filter 6SE7087 6CX86 2BA1 Siemens AG 7 2 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Connecting Up and Wiring 7 1 2 AFE Inverter construction type G DC connection For motor end inverter Electronics box for boards CUSA ui 17X102 X9 connector 24 V DC power supply and for precharging 230 V 1 AC Fan connection 230 V 1 AC X18 1 5 3AC connection PE GND for AFE reactor Fig 7 2 Overview of connections on AFE inverter construction type G To AFE reactor To AFE basic mains module 230 V AC i l 6SE703 ES87 1FG1 via cable harness 6SY7000 0AE62 P241M To AFE basic mains module X70 1 Precharging X101 U2 T1 V2 T2 W2 T3 X102 SC Fan CUSA X18 1 C L DIL X18 5 ig eee H Motor end L1 N inverter 230 V 1AC Fig 7 3 Connection overview of AFE
13. 0 00 i004 0 00 i005 0 00 Type 12 PKW 1HEX 0 01 V PZD 4000HEX 160 V i006 0 00 via P090 or P091 Type 02 PKW 1HEX 1 0 PZD Gr 0 P665 SCI AnaOut Gain 320 00 to 6 Gain for analog outputs via the SCI slaves 320 00 i001 10 00 299Hex Setting instruction See SCI Operator s Guide i002 10 00 Indices See P664 OOS 10 00 i004 10 00 i005 10 00 Type 12 PKW 1HEX 0 01 PZD 4000HEX 160 i006 10 00 P666 SCI AnaOut Offs 100 00 to 6 Offset of analog outputs on SCI boards 100 00 i001 0 00 29AHex Setting instruction See SCI Operator s Guide V i002 0 00 Indices See P664 1003 0 00 i004 0 00 i005 0 00 P664 SCI AnaOutActVal 0 to 1999 Output of actual values via analog outputs on SCI boards 298Hex Setting instruction Enter the number of the parameter whose value is to be output See SCI Operator s Guide for details Indices i001 SI11 Slave 1 analog output 1 i002 SI12 Slave 1 analog output 2 i003 SI13 Slave 1 analog output 3 i004 SI21 Slave 2 analog output 1 i005 SI22 Slave 2 analog output 2 i006 SI23 Slave 2 analog output 3 Precondition The associated SCB board must be logged on Type l2 PKW 1HEX 0 01V PZD 4000HEX 160 V i006 0 00 6SE7087 6CX86 2BA1 Siemens AG 12 26 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Parameter List 12 10 Interface configuration Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings SCom1 Act Value 0 to 999 16 Output o
14. 2004 Parameter List P569 239Hex P572 23CHex P575 23FHex P576 240Hex Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings Src Jog2 ON 0 to 5001 Source for the Inching 2 setpoint control word 1 bit 8 See Section Control word for details Parameter values 0 No inching 1 Illegal setting 2001 SST1 word 1 bit 8 Other values See permissible settings in Section Control word process data connections of control word B R parameter Type L2 PKW format HEX param value PZD Gr 0 Src regen enable 0 to 5001 Source for control command Regenerative feedback enabled control word 1 bit 12 Parameter values 0 Regenerative feedback disabled 1 Regenerative feedback enabled 2001 SST1 word 1 bit 8 Other values See permissible settings in Section Control word process data connections of control word B R parameter Type L2 PKW format HEX param value PZD Gr 0 Src No Ext Fault1 1 to 5001 Source for control command External fault 1 control word 1 bit 15 An L signal causes the drive to shut down on faults Parameter values 0 Illegal setting 1 No fault 1001 CUSA digital input 1 Other values See permissible settings in Section Control word process data connections of control word B R parameter Type L2 PKW PKW format HEX param value PZD Gr 0 Src ext 24V ok 0 to 5001 2 Source for the bit for monitoring the external 24 V power 1001 1004 supply 002
15. 60 Rated current e Input 510 560 370 315 260 210 e Output 570 630 425 360 300 240 Rated output kVA 330 400 360 440 Auxiliary current supply V DC 24 20 30 e Max aux curr requirement A Standard version at 20 V e Max aux curr requirement A Standard version at 20 V 1 AC or 2 AC 230 Auxiliary current supply fan V Load class II to EN 60 146 1 1 Base load current A 0 91 x rated output current Base load duration s 240 Overload current A 1 36 x rated output current 4 0 6 2 3 3 Overload duration s Losses cooling power factor Power factor AFE inv coso 0 99 Ponerioss pi se se 405 om 275 zw Sound pressure levels types of construction dimensions weights Sonamessremerotenanl 7 m e 2 9 9 Dimensions e Width 800 508 508 508 508 e Height 1400 1450 1450 1450 1450 e Depth 565 465 465 465 465 Table 17 7 Air cooled AFE inverters Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 17 7 01 2004 Environmental Friendliness 18 Environmental Friendliness Environmental aspects during development Plastic components used Environmental aspects during production Environmental aspects for disposal The number of components has been significantly reduced over earlier converter series by the use of highly integrated components and the modular design of the complete series Thus the energy requirement during productio
16. AFE modes CW2 bit 27 Parameter values acc to process data connections of setpoint channel B R parameter Type L2 PKW format HEX param value PZD Gr 0 Curr setp Kp 300 0 to 300 0 2 Gain for the setpoint of the active line current in Closed loop i001 100 0 current control P164 2 or Slave AFE modes CW2 bit i002 100 0 27 B R parameter Type 12 PKW 1HEX 0 1 PZD 4000HEX 400 Curr setp Active line current setpoint in Closed loop current control P164 2 or Slave AFE modes CW2 bit 27 Analog output 100 with code number PWE 400 96 Type 12 PKW 1HEX 0 1 PZD 4000HEX 400 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12 15 Parameter List 01 2004 Parameter Name in OP1 Range of Indices Unit Factory Settings Description Value Texts P517 SetActValDev Ud 0 00 to 100 00 2 Setpoint actual value deviation in DC link voltage Vd 96 i001 2 00 205Hex In the case of a large deviation between Vd setpoint and i002 2 00 actual value message Setpoint actual value deviation status word 1 bits 8 r552 is activated Cf P518 Minimum time of setpoint actual value deviation Ref quantity Vd set r126 RDS 2 parameter Type 02 PKW 1HEX 0 01 PZDGr 0 P518 Deviation Time 0 0 to 10 00 2 Minimum time for setpoint actual value deviation s i001 0 10 206Hex When there is a deviation between the setpoint actual value i002
17. Bit 9 Inching 2 ON command T Inching 2 ON L Inching 2 OFF Condition Positive edge change from L to H L gt H in the READY FOR ON state 009 Result An ON command is automatically issued refer to control word bit 0 Condition LOW signal Result An OFF1 command is automatically issued refer to control word bit 0 Bit 10 Control via PLC command H Control via PLC Condition HIGH signal The process data PZD control word setpoints sent via the SCom1 interface of the CU the CB TB interface option and the SCom SCB interface option are evaluated only in the case of an accepted command Result When several interfaces are in operation only the process data of the interfaces sending an H signal are evaluated With an L signal the last values remain in the appropriate dual port RAM of the interface NOTE An H signal is displayed in visualization parameter r550 Control word 1 if one of the interfaces sends an H signal 6SE7087 6CX86 2BA1 Siemens AG 13 10 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Control and Status Words Bit 11 Reserved Bit 12 Regenerative feedback enable command H Regenerative feedback enable Condition HIGH signal Result Regenerative feedback operation is enabled Bit 13 Reserved Bit 14 Reserved Bit 15 External fault 1 command L External fault 1 Condition LOW signal Result FAULT 007 and fault message F035 The inverter
18. CUSA and SCB ms Shutdown on faults occurs if no correct telegram is received within the specified time Setting instructions e Value 0 No monitoring and no fault shutdown parameterize for sporadic acyclic telegrams e g OP on SST1 e Ifa TB is installed in slot 2 and an SCB in slot 3 then the setting in i002 is irrelevant Indices i001 SST1 Serial interface 1 CUSA i002 SCB SCB Type 02 PKW 1HEX 1 0 ms PZD 4000HEX 1638 4 ms SCB Peer2PeerExt 0 to 1 Direct transfer of peer to peer receive data of the SCB Identification of words in received peer to peer telegram which must be transferred on directly Param values 0 No immediate transfer to CUSA only 1 Direct transfer incl transfer to CUSA Indices i001 W01 Word 01 of process data section of telegram i002 W02 Word 02 of process data section of telegram i005 WO05 Word 05 of process data section of telegram Precondition P682 3 peer to peer protocol Type 02 PKW 1HEX 1 0 PZD Gr 12 28 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Parameter List P694 2B6Hex Parameter Name in OP1 Range Unit Description Value Texts SCB Act Values 0 to 999 Output of actual values via the serial interface of the SCB board Defines which parameter must be transferred at which telegram position Notes e Status word 1 r968 should be assigned to word 1 e In the case of double word para
19. D o Uu ol 00000 00000 5 DOOO0 00000 00000 DOOC0 DOOO0 DOOOO 00000 00000 00000 00000 O0000 00000 5 00000 00000 00000 00000 00000 00000 z 00000 00000 EECH i nnunn nnnnn va Dei e Ko 107 ooit je i e SICH LIES 00000 y 7 bo z ort i PE2 GND 25 H N S 0 5 T a mo Xm z S eil Jodi e Ka a Space required for WW cooling Ger usch pegel 81 db A Mafblatt Dimension draving Noise level 81 db A Achtung Schwerpunktverlagerung 6 PU intent Ma e in mm Dimension in mm 2 IN nit EES Attention Displacement of the 6 Ir In be Max Ungebungstemp 40 C Cabinet wallimount Anschl sse UI V1 W1 U2 V2 W2C D PE 1 PE 91 5 M12 centre of gravity Ee LAS SA DEZ ETE 10 i nsc erschnitte ma 50mm RE MMA Hase LERNER ads le P Querschnitt Stromschienen AC 40x5mm U1 V1 W1 nur bei AC Ausf hrung DC 50x5mm L1 L2 13 only by AC version 3 Schutzart 1P20 Connection L1 L2 L3 T1 T2 T3 L L GND 913 5 M12 Protection IP20 Wire range max 2x150mm dali cross section current bars AC 40xSmm I1 2 Zulauf Anschlussm gligkeit f r Vorderansicht Seit Link o0 K hlwasserschlauch 9 4 Zoll L Gewicht Weight OC 50x5nn ais Tuve et 2 input possible connection for cool IP00 155kg 1P20 186kg E Contig titre de secret enterprise Tous droits r serv s water pipe 3 4 zoll F Confiado cono secreto industrial Nos reservamos todos los derechos 5 Nach Abnahme der Transportbleche sind hier nes TS D Comuni
20. F080 TB CB init r949 1 TB CB not inserted or TB CB board code incorrect r949 2 TB is not compatible r949 3 CB is not compatible r949 5 Error in initialization data Check contacts on the T300 CB board and whether the board slot matches the appropriate parameter setting e P090 Board Position 2 e P091 Board Position 3 e 1723 PCB Code r724 PCB Code r949 6 Timeout during initialization r949 10 Error in configuration channel Check the CB initialization parameters e P918 CB Bus Address 696 to P705 CB Parameters 1 to 10 Board initialization error at the DPR interface TB CB heartb Replace the TB or CB TB or CB is no longer processing the monitoring counter Check the connection between the subrack and option board TB CB Tlgr Check the connections of the CB TB No new process data have been received from the TB or Check P695 CB TB TIgOFFTime CB within the telegram failure time Replace the CB Replace the TB I Form interrupt Depending on the fault Forming of the DC link has been interrupted Line voltage too low or incorrect line voltage P071 Abortion due to another fault parameterized Abortion because Vd too low Abortion by OFF command Abortion because no ON command within 20 s No ON command of forming function selection OFF command Fault in NOVRAM Switch the device off and then on again Replace the CU if the fault occurs again Table 14 1 Fault numbers causes and their counter measures
21. HS P15 P24 Fig 7 10 View of option board VSB 6SE7087 6CX86 2BA1 Siemens AG 7 18 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Connecting Up and Wiring Connector assignments VSB 15 V output Do not connect Line voltage component Vsa Analog input 1 Line voltage component Vsp Analog input 2 Ext 24 V monitor OK Digital input 4 Ref ground for Vsa Vsb Ref Al 1 and 2 Main contactor control NO contact BO2 15 V output CUSA Do not connect Input for 24 V ext External 24 V power supply 24 V ground External M24 power supply 24 V ground xi006 Reference BO2 Line no Main contactor gt AC 230 V Not assigned SR Main contactor ia 1 kVA x1 Line voltage Phase L1 Not assigned Not assigned Line voltage Phase L2 Not assigned Not assigned 6 Line voltage Phase L3 X4 Disabled for AFE Disabled for AFE Earthing point screen earth xs Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 7 19 01 2004 Basic Function Check 8 Basic Function Check WARNING It imperative to observe the procedure described here for initial commissioning of the equipment Control transformer AC230 V 50 60Hz AFE basic mains module cable harness AFE reactor En L2 mains 3AC 50 60 Hz R7 R9 Main fuses C4 C5 Type Combined fuse or line protection CleanPower fil
22. Instructions 6 1 01 2004 Connecting Up and Wiring 7 WARNING Connecting Up and Wiring SIMOVERT MASTERDRIVES converters are operated at high voltages The equipment must always be disconnected from the supply before any work is carried out Only qualified personnel should be allowed to work on this equipment Non observance of the safety instructions can result in death severe personal injury or substantial property damage Owing to the DC link capacitors the equipment may remain at a hazardous voltage for up to 5 minutes after disconnection of the power supply For this reason wait for at least 5 minutes before commencing work on the converter or DC link terminals Voltage may be present at the power and control terminals even when the motor is stopped When working on the open converter remember that live parts are exposed The user is responsible for ensuring that all equipment is installed and connected up in accordance with the approved codes of practice of the country concerned and any other regional or local codes that may apply Special attention must be paid to proper conductor sizing fusing grounding isolation and disconnection measures and to overcurrent protection Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 7 1 Connecting Up and Wiring 01 2004 T 1 Connection overviews 7 1 1 AFE basic mains module and CleanPower filter AFE reactor connection
23. L2 W1 L3 C L PE 1 GND D L 5 5 front view side view left mit Wasserk hlung front view IP20 design E N A mit Anschlusswinkel Ki N A LLL B gg gg wg gg n2 MB 1 BL Bg front view vith Mie NC i water cooling N ll Luftaustritt with connecting angle N N o air outlet E dep 508 ia E PHU d k 149 et 270 E os a E3310 4 USE 508 nur bei IP00 Ausf hrung en in T only by IP00 design VS EEE Be el as 258 150 5 Ne gt SG al 3 D e B AGREE BN gt B F41 F42 oder JL 0P1 Stromschienen 1450 7 i 2 T P fur Br dese br cke zt R z STEH only by IP20 design F41 F42 or 1400 E amp B nn le 0 j RES busbar brigde 1348 E runs A 00000 i ET 9 ooooo VJ X300 o Can B 00000 300 Ap So pr ct H Serielle Schnittst RSL85 1242 E A ollfo AC Ausf h bk H ser comm RS485 o H rung e x9 oe 99 09 09 00 10110 AC Fype HEB gu a bd 67 5 Ms d i Es C BGT mit CU Baugruppe j 55888 Subrack with CU module Don SEH y 9 9 50000 00000 x 00000 00000 00000 00000 00000 ie EE tap 00000 nschluf extern 00000 SV u Hilfssch tz Bodde Connector for ext 00000 power supply and EE E i 00000 oo 00000 Di 2 SE 00000 00000 00000 00000 00000 00000 00000 00000 J 00000 00000 FESCH S SEH Schirmanschlagstellen Boon n REH f r Steuerleitungen i 00000 00000 i r r BEBBH a999 SEI clip for control 00000 00000 Copie 00000 00000 00000 00000 00000 Keess en B Bee t
24. No 6SE70 35 1TJ80 36 0TJ80 Order No 6SE70 32 1EG80 32 1EG80 1AA0 32 6EG80 32 6EG80 1AA0 33 2EG80 33 2EG80 1AA0 33 7EG80 33 7EG80 1AA0 Fan Fuse F101 F102 FNQ R 5 FNQ R 5 Fan Fuse F1 F2 FNQ R 5 FNQ R 5 FNQ R 5 FNQ R 5 Manufacturer FNQ R Bussmann 15 3 2 DC fuses Order No Fuse 6SE70 gR SITOR North America A Type A Type V Line voltage 3AC 380 V to 460 V 32 1EG80 450 3NE3233 550 170M6709 660 32 6EG80 450 3NE3233 550 170M6709 660 33 2EG80 500 3NE3334 0B 630 170M6710 660 33 7EG80 500 3NE3334 0B 630 170M6710 660 35 1EJ80 450 2x3NE3233 550 2x170M6709 660 36 0EJ80 550 2x3NE3335 630 2x170M6710 660 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 15 7 01 2004 Forming 16 Forming How the serial number is made up For units in the 400 V and 690 V voltage classes cf 9th digit of the MLFB letter E or H the DC link capacitors must be formed again after an idle period of more than 2 years For units in the 500 V voltage class cf 9th digit of the MLFB letter F the DC link capacitors must be formed again after an idle period of more than 1 year If this is not carried out the unit can be damaged when the line voltage is powered up If the unit was started up within one year after having been manufactured the DC link capacitors do not have to be
25. TEE EE 15 7 15 3 1 Fan fuses for AFE inverters nennen eneen ennveerenenneerenenneeeeneneenenen 15 7 15 3 2 DU gl 15 7 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 3 Contents 01 2004 16 FORMING iiA 16 1 17 TECHNICAL DATA 2 422222 mr lesen 17 1 17 1 AFE basic mains module and CleanPower filter suussse 17 2 17 2 AFE reactor for construction type G sssssseeeee eee 17 4 17 3 AFE reactor for construction type J A 17 4 17 4 AFE Inverter Eege eI ue 17 5 18 ENVIRONMENTAL FRIENDLINESS e ecce 18 1 19 ied zbogd uie Sume 19 1 20 Pid lac EE 20 1 6SE7087 6CX86 2BA1 Siemens AG 4 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Definitions and Warnings 1 Definitions and Warnings Qualified personnel DANGER WARNING CAUTION CAUTION NOTICE NOTE For the purpose of this documentation and the product warning labels a Qualified person is someone who is familiar with the installation mounting start up operation and maintenance of the product He or she must have the following qualifications Trained or authorized to energize de energize ground and tag circuits and equipment in accordance with established safety procedures Trained or authorized in the proper care and use of protective equipment in accordance with est
26. and install options that have not already been fitted Y Wire the main components of the unit and connect the PE conductor and the power cables Form the DC link capacitors if necessary i Connect the 230 V AC auxiliary voltage or the 24 V DC and the mains voltage If necessary carry out parameter reset to factory setting and Installation in Conformance with EMC Regulations installed if necessary Then install the units taking into account the requirements at the point of installation and the EMC instructions Beginning with the PE conductor connect the power cables and the power wiring of the AFE chokes It is advisable to not yet connect the DC link module See chapters Connecting and wiring and Use only the included cable harnesses for further e 9 NO i Y Installation in internal wiring of the main conponents In this step do aed conformance not yet connect the control and communication cables ad A em with EMC Exception OP1S if the unit is to be parametrized via Set Regulations OP1S If the unit s DC link was de energized for more than a See section year the DC link capacitors must be formed again Forming Note under no circumstances must the main contactor K1 and the precharging contactor K4 be connected in this phase therefore check the unit before connecting the mains voltage After checking the cabling for correct connection and secure attachment co
27. are set to new values depending on the function selection On completion of the selected function operating display STARTING LOCKOUT 008 or READY FOR ON 009 appears 6SE7087 6CX86 2BA1 Siemens AG 11 10 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Parameter List 12 Parameter List General Visualization Parameters to 49 Analog Input Output from 650 General Parameters from 50 Interface Configuration from 680 Drive Data from 70 Diagnostic Functions from 720 Hardware Configuration from 89 Gating Unit from 760 Motor Data from 100 Factory Parameters from 780 Control from 150 Special Parameters from 800 Functions from 330 Profile Parameters from 900 Setpoint Channel from 410 Tech Board Parameters from 1000 Control and Status Bit Connections from 550 Key to parameter list Example Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings P999 Parameter Name in OP1 300 00 to 300 00 2 29 BR4 1 Description Hz i001 50 00 25 BR4 3E7Hex RDS 2 parameter i002 50 00 or Type 2 2 PKW 1Hex 0 01 Hz PZD Gr 03 N 1 Confirmation parameter Does not become active until confirmation press 2 Parameter type O2 Unsigned 16 bit value I2 Signed 16 bit value L2 Nibble coded quantity V2 Bit coded quantity Normalization group for PZD PZD group PZD normalization 0 as PKW normalization 61000Hex P072 I n AFE 71000Hex P071 V n supply Abbrevia
28. bits sign lt a AO I lt 5mA EI 1 N N Fig 7 9 View of standard terminals Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 7 11 Connecting Up and Wiring 01 2004 7 4 NOTE 7 5 X100 control Connecting up control cables Generally control lines that are connected to the AFE inverter must be shielded to achieve maximum possible interference immunity The shield must be grounded at both ends To avoid noise coupling control wires which are directly connected to the chassis should be separated from power wiring by a minimum distance of 20 cm Control and power cables must cross each other at an angle of 90 Terminal assignments terminal strip 4 2 3 4 5 6 7 8 Lk Lk E Lk Kk Ok Lk Lk The terminals on the control terminal strip are as follows Terminal Name Function 1 Transmit and receive line RS485 differential input output positive RS485 T 2 Transmit and receive line RS485 differential input output negative RS485 T 3 Transmit output RS485 Standard differential output positive RS485T 4 Transmit output RS485 Standard differential output negative RS485T 57 M RS485 Reference potential RS485 6 Digital output 2 must be connected to VSB 7 Digital output 2 must be connected to VSB 8 Digital output 2 changeover NC contact Possible cross section 1 5 mm2 AWG 16 In the assembled state terminal 1 is at the top
29. corresponds to bit 0 for the data set of the motor 5 The AFE always uses a main contactor without check back 6SE7087 6CX86 2BA1 Siemens AG 13 4 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Control and Status Words 13 1 4 Sources for control words 1 and 2 z 7 x x e 2 CG e 3 2 2 7 1001 BE1 terminal X101 16 0 BE2 terminal X101 17 BE3 terminal X101 18 Assigned BER terminal X101 20 SCI slave1 terminal 01 eo Alf Afl Alf gt Ol OOS Ojojoo N gt al O0 ND SCI slave1 terminal 02 gt _ o GA SCI slave1 terminal 03 SCI slave1 terminal 04 SCI slave1 terminal 05 SCI slave1 terminal 06 SCI slave1 terminal 07 SCI slave1 terminal 08 lS lS Oji Olojo o o ojl oli NIOJ DA SCI slave1 terminal 09 4110 SCI slave1 terminal 10 SCI slave1 terminal 11 SCI slave1 terminal 12 SCI slave1 terminal 13 SCI slave1 terminal 14 SCI slave1 terminal 15 SCI slave1 terminal 16 4201 SCI slave2 terminal 01 SCI slave2 terminal 02 SCI slave2 terminal 03 SCI slave2 terminal 04 4205 SCI slave2 terminal 05 SCI slave2 terminal 06 SCI slave2 terminal 07 4208 SCI slave2 terminal 08 SCI slave2 terminal 09 SCI slave2 terminal 10 SCI slave2 terminal 11 gt N wech N SCI slave2 terminal 12 SCI slave2 term
30. drive units Type 02 PKW 1HEX 0 1 s PZD Gr of Indices Factory Settings 2 i001 10 0 i002 10 0 12 14 6SE7087 6CX86 2BA1 Operating Instructions SIMOVERT MASTERDRIVES AFE Siemens AG 01 2004 Parameter List P443 1BBHex P444 1BCHex r447 1BFHex P486 1E6Hex P487 1E7Hex r490 1EAHex Setpoint channel Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings Src Ud set 0 to 4545 2 Source for the DC link voltage setpoint i001 1001 Parameter values 02 100 1001 Fixed setpoint Other values Acc to process data connections of setpoint channel B R parameter Type L2 PKW format HEX param value PZD Gr 0 Vd set Kp 0 0 to 300 0 2 Gain for the DC link voltage setpoint i001 100 0 B R parameter i002 100 0 Type 12 PKW 1HEX 0 1 96 PZD 4000HEX 400 Vd set source Setpoint of DC link voltage from setpoint nodes V The Vd setpoint is always limited to sensible values so as to prevent shutdown on faults as a result of impermissibly high setpoints Minimum value Peak value of line voltage 1 42 x r030 Maximum value 2x rated line voltage 2 x P071 Analog output 100 with code number PWE 4 P071 Type 02 PKW 1HEX 1 V PZD Gr 7 Src curr setp 0 to 4545 Source for the setpoint of the active line current The parameterized active current setpoint is effective only in Closed loop current control P164 2 or Slave
31. in the doors PAPI EI P CORN BKK e OILS EAS PNO E FAO BCS RRR RR IEI R NLS GE KEE with dirt filters maybe behind them Partitioning Fig 5 8 6SE7087 6CX86 2BA1 Siemens AG 5 11 Operating Instructions SIMOVERT MASTERDRIVES AFE Installation 01 2004 Water cooling Built in components in the roof section Implementation of 24 V DC auxiliary supply Inverters with water cooling item number suffix 1AA0 are suitable for mounting in enclosed cabinets IP54 The components not mounted on the heat sink such as the electronics and the DC link capacitors are cooled by heat transfer at the heat sink fins To enable this heat transfer to take place air circulation inside the unit is necessary Therefore when installing the chassis unit in a cabinet you must make sure that the air being discharged from the fan can flow into the inside of the chassis The partitions to be provided in units with air cooling are a disturbing factor in this case They should not be mounted For an application in the types of protection IP40 a distance of at least 90 mm must be observed between the top of the units and the top of the cabinet The units do not require external cooling air Additional losses cannot be dissipated 1 inch internal threads are envisaged for the water connection The connecting nipples should be made of stainless steel or thick walled aluminum Ideally the connectio
32. in visualization parameter r001 e g READY FOR ON r001 009 The functional sequences are described in the order in which they occur Introduction and An individual source can be parameterized for every control command example of fixed values digital inputs PMU PZD part of the telegram from the application automation devices The selection parameters for the sources are with the exception of P590 and P591 indexed 2x as follows Index i001 Basic setting GRD Index i002 Reserve setting RES One parameter is available to connect up the source s for the control commands Example of source The basic setting for the ON command control word bit 0 control word connection 1 must be connected up to digital input 1 of the CU terminal X101 16 Control word 1 table shows that the factory setting of parameter P554 1 is 1010 for the basic setting of the ON command source Table A for the possible sources of the ON command specifies that 1010 is the PMU operator control panel source Look for the parameter value for the required source in Tables X and A The result for digital input 1 BE1 on the CU can be found in Table X it is 1001 This parameter value must now be entered in parameter P554 1 Command Parameter Possible sources Parameter value Required source connection ON OFF1 GRD P554 1 lt lt Tab X A E 1001 BE1 terminal X101 16 A HIGH signal at terminal X101 16 switches on the converter
33. inverter schematic Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 7 3 Connecting Up and Wiring 01 2004 7 1 3 AFE Inverter construction type J DC connection For motor end inverter Electronics box for boards CUSA X9 connector 24 V DC power supply and for precharging 230 V AC 1AC Fan connection 230 V 1 AC F101 F102 fuse PE GND 3AC connection for AFE reactor Fig 7 4 Connection overview of AFE inverter construction type J To AFE reactor To AFE basic mains module 230 V AC 6SE7036 0ES87 1FG1 via cable harness 6SY7000 0AE62 P24 M To AFE basic mains module X70 1 Precharging j X101 U2 T1 V2 T2 W2 T3 X102 x Fan CUSA F101 C L D L F102 de o e a i ee emm Motor end L1 N inverter 230 V 1AC Fig 7 5 Connection overview of AFE inverter schematic 6SE7087 6CX86 2BA1 Siemens AG 7 4 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Connecting Up and Wiring 7 1 4 Overview of core and system components for AFE functionality with example configuration Control transformer AC230 V 50 60Hz 1kVA el AFE basic mains module Cable harness 76 Q1 AFE reactor i Uie L2 3AC 50 60 Hz X2 R7 R9 Main fuses C4 C5 Type Combined fuse or line protection TT Cle
34. k Ger uschpegel 80 db As Cont ib A titre de secret enterprise Tans droits edserv s x ransport parts app 370kg Achtung schuergynktver Lagerung noice level BO db A Coal lode camp mere infypir tol Bun rqurvems fades tex dorqiug 5 Schrank Wandbefestigung nil Sechskantschrauben MA N10 Attention Displacement of the centre of gravity Alig leterasr Ober flache mg cabinet wall mounting with hexagon head screws MB MTU ie aie Se rt slap lass robe unit size sO Mt eli S Le iadu eg sepeda empresarial Retervodes leder at dree The reproduction or uto al Phils document oe ity teaters it set permitted v tres witten mibo ity d e n Oltunsar will be tabla ler damages ALL rights including rights II Nach Abnahme der lransportbleche sind hier i CIS een PT err Ar CE TC TR SIMOVERT Waster Drives CC gt Schirnauflage der Motorleitungen Chassi s unit DC denver fair ste Verver In 65E auch gestabtel went nich RK After removing transport brackets there are ty Schoener sat Hr pee r 900 possibilities 12 for mounting sheet metal parts eeng seilemas Lats den Fall der Palenterteitumg oder Ue Linirsgug for sheeld connection of motor cables reel vee side view le ii Te KELTEN V deickmngorenval Fang Lev 45 Master Se PES u m Ingenen tar Erstantten 15E 476 233 9100 00 MB AD Lx 304047 1719 Lat eseu en 7 zum Clean Power Filter
35. must be set to 0 manually Parameter values 0 Change parameters 1 Save parameters Type 02 PKW 1HEX 1 0 PZD Gr Par List Pt1 List of available parameter numbers part 1 The parameter numbers are listed in ascending sequence The first O to appear in the list indicates that no further parameters are available Indices The value range of the index extends from 1 to 116 Index 116 has the special function of referring to the parameter number which contains the next part of the complete list A value of 0 stored in index 116 indicates that there are no further parts of the complete list Type 02 PKW 1HEX 1 0 PZD Gr 0 Par List Pt2 List of available parameter numbers part 2 See r980 Type 02 PKW 1HEX 1 0 PZD Gr Par List Pt3 List of available parameter numbers part 3 See r980 Type 02 PKW 1HEX 1 0 PZD Gr Par List Pt4 List of available parameter numbers part 4 See r980 Type 02 PKW 1HEX 1 0 PZD Gr Par List Pt5 List of available parameter numbers part 5 See r980 Type 02 PKW 1HEX 1 0 PZD Gr Par List Pt6 List of available parameter numbers part 6 See r980 Type 02 PKW 1HEX 1 0 PZD Gr of Indices Factory Settings Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12 39 Parameter List 01 2004 r986 3DAHex r987 3DBHex r988 3DCHex r989 3DDHex r990 3DEHex r991 3DFHex r992 3EOHex Parame
36. pull it out and store it in a safe place The fan assembly weighs about 30 kg Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 15 3 Maintenance 01 2004 Disconnect the cable connections and terminals on the fan Remove the fan support plate from the fan assembly and detach the fan from the support plate Install the new fan assembly in reverse sequence Prior to start up check that the fan can run freely and check for correct direction of air flow The air must be blown upwards out of the unit Torx M6x12 Torx M6x12 Fan Fan housing Fig 15 1 Fan assembly 15 2 2 Replacing the fan fuses construction type J only The fuses are located in a fuse holder which is mounted on a DIN rail at the bottom left of the unit You must open this holder to replace the fuses 15 2 3 Replacing the starting capacitor The starting capacitor is onorinside the fan assembly Withdraw the plug connections on the starting capacitor construction type J next to the fan terminal construction type G Unscrew the starting capacitor Install the new starting capacitor in reverse sequence 4 5 Nm 6SE7087 6CX86 2BA1 Siemens AG 15 4 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Maintenance 15 2 4 Replacing the capacitor battery Construction type G Construction type J CAUTION The unit is an assembly which consists of the DC link capacitors th
37. re formed The date of manufacture of the unit can be read from the serial number Example A J60147512345 Digit Example Meaning 1 and 2 A Place of manufacture 3 2000 2001 2002 2003 2004 2005 January to September October November AD VZS gt o co D Z O December 5to 14 Not relevant for forming el Forming time in hours Off circuit idle time in years t t t t H 1 2 3 4 5 Fig 16 1 Forming time depending on the idle time of the AFE inverter Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 16 1 Forming 01 2004 P408 P052 20 P key Switch on AFE End Set forming time 60 0 to 600 0 minutes Select Form DC link The operating display appears The AFE must be switched on within 20 s or else a shutdown on faults F091 will occur fault value 4 NOTE While forming is in progress the SIMOVERT MASTERDRIVES MC VC must not be switched on The DC link forming operation is carried out forming period as set in P408 During the forming period set in P408 the pre charging contactor is energized and de energized in such a way that the DC link capacitor is charged up to the line voltage peak value The current limit set in P160 is not effective with respect to the forming operation On completion of the function operating display Ready 009 appears 6 2 6SE7087 6CX86 2BA1 Siemens AG Operati
38. react pow Smoothing time constant for reactive power setpoint specified in P122 RDS 2 parameter Type 02 PKW 1HEX 1 ms Vd set factor Factor for the fixed setpoint of the DC link voltage The line supply voltage P071 is the reference quantity Visualization parameters r126 Vd fixed setpoint r447 Vd setpoint of setpoint node P443 1139 Vd setpoint Type 02 PKW 1HEX 0 01 Vd set par Fixed setpoint for the DC link voltage setpoint V calculated from P125 Note Settable via P125 Vd set factor Analog output 100 96 with code number PWE 4 x P071 Type 02 PKW 1HEX 1 V PZD Gr 7 Vd reg Kp Gain of DC link voltage Vd controller RDS 2 parameter Type 02 PKW 1HEX 0 1 Vd reg Kp dyn Dynamic gain of DC link voltage Vd controller RDS 2 parameter Type 02 PKW 1HEX 0 1 PZD Gr 0 PZD Gr PZD Gr 0 PZD Gr 0 of Indices Unit Factory Value Texts Settings 1 000 to 1 000 2 i001 1 000 i002 1 000 140 0 to 140 0 2 96 i001 0 0 i002 0 0 KVAr Range 0 to 900 2 ms i001 50 i002 50 0 0 to 31 9 2 i002 2 0 0 0 to 31 9 2 i001 10 0 i002 10 0 Siemens AG 6S5E7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12 9 Parameter List 01 2004 Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings Vd regulator Ti 0 5 to 100 0 2 Integration time constant of the DC link voltage Vd controller ms i00
39. rel humidity 100 Dimensions 1000 x 1500 x 10 mm Order No 16 065 81 Manufacturer DELBAG Luftfilter GMBH Holzhauser Stra e 159 D 13509 Berlin 27 Telephone 030 4381 0 Fax 030 4381 222 O CH A CH Initial pressure difference p Pa eo 0 2000 4000 6000 8000 10000 Volumetric flow V m h x m Fig 5 7 Data sheet of the filter mat 6SE7087 6CX86 2BA1 Siemens AG 5 10 Operating Instructions SIMOVERT MASTERDRIVES AFE Installation 01 2004 oo SS PEZ e O 1 co c c co SEA N N N s amp s X o o o o Ub e N nn o d zs o E S ala o N be GAR 9e d cC IEG C gt BS aT S io olo lao a Sis 218 vs amp Erg o vio Zi DI c c 9 c ol 212 212 2 5 ve ale sie 8 kel fa L215 gc g lo Clo Hie 2 Scc E alc a ENS lems ENS E logo go guo 5e ale E ole o m El e are H KE e lt c co2 cz Q2 c gt 2 Gil o fie D Oli e OG z L 2 200 200200 o 90 KI cO Be z9 o EE O nes coo cag L Oo sections opening cross flow rate Fan Table 5 2 Direct partition between fan box and cabinet frame from all top plate at top also possible at the front and Opening crss sections in 4 sides or at the side Cabinet frame Partition on the left and right of and behind adjacent cabinets DE AS M IE DEN x IN REN N VA SEN RN Opening cross sections
40. status word 2 bit 22 cf r010 AFE utilization i Note The active status bit has H level is output via the i terminal in inverted form broken wire proof Parameter values indices as for P600 Type L2 PKW PKW format HEX param value PZD Gr DstFltOvertmpAFE 0 to 5002 Destination of the status bit Inverter overtemperature fault i status word 2 bit 23 i Note The active status bit has H level is output via the i terminal in inverted form broken wire proof Parameter values indices as for P600 Type L2 PKW PKW format HEX param value PZD Gr 0 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12 23 Parameter List 01 2004 Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings P624 DstWarOvertmpAFE 0 to 5002 sd Destination of the status bit Inverter overtemperature alarm 270Hex status word 2 bit 24 Note The active status bit has H level is output via the terminal in inverted form broken wire proof Parameter values indices as for P600 Type L2 PKW PKW format HEX param value PZD Gr 0 always connection to digital output 1 on the PEU Type L2 PKW PKW format HEX param value PZD Gr 0 P631 Dst Pre Charging 0 to 5002 E Destination connection for the status bit Precharging active 277Hex status word 2 bit 31 Parameter values indices as for P600 Type L2 PKW PKW format HEX param value PZD Gr 0 P629 D
41. the main contactor K1 has picked up the precharging contactor K4 opens after approx 500 ms 0011 Ready to Run The AFE inverter is now in the Ready to Run state and the following actual values must be correctly displayed r032 Mains frequency tolerance 2 96 r030 Mains voltage currently applied RMS value tolerance 2 96 If the fault F004 occurs check the mains direction of rotation check the main contactor s contacts and check the mains voltage Siemens AG 6S5E7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 8 3 Basic Function Check 01 2004 Enabling control After successful precharging and actual value check P561 1 Reaction The AFE inverter pulse is audibly and evenly The DC link voltage r006 goes to the value P071 x P125 and is stable with slight fluctuations approx 1 96 The current consumption of the AFE inverter r004 should be no greater than 20 of the rated current of the unit cf P072 Fault Replace CUSA or VSB in the event of clear deviations in the current consumption The basic function check of the AFE rectifier regenerative feedback unit has been completed and the unit is operable Commissioning can now take place depending on project planning 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Explanation of Terminology and Functionality of the AFE 9 Explanation of Terminology and Functionality o
42. the two screws attached The optional board must be pressed tightly onto the plug connector it is not sufficient to simply tighten the screws Re install the adapter board in the electronics box as follows Insert the adapter board into mounting position 2 or 3 Mounting position 3 cannot be used until at least one adapter board has been installed at mounting position 2 Boards should first be installed in mounting position 2 before mounting position 3 is used Secure the adapter board at the handles with the fixing screws Re connect the previously removed connections Check that all the connecting cables and the shield sit properly and are in the correct position 5 14 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Installation in Conformance with EMC Regulations 6 Installation in Conformance with EMC Regulations The following contains a summary of general information and guidelines which will make it easier for you to comply with EMC and CE regulations Pay attention to a good conductive connection between the housing of the mains connection module and the AFE inverters and the mounting surface The use of mounting surfaces with good conducting properties e g galvanized steel plate is recommended If the mounting surface is insulated e g by paint use contact washers or serrated washers All of the metal cabinet parts must be connected through the l
43. xES87 1FG1 Rated voltage 480 V Rated frequency 50 60 Hz Degree of protection Temperature IPOO T40 F class Rated current 215A 265A 330 A 374A Power loss at rated current 550 Watt 630 Watt 680 Watt 850 Watt e Width 420 420 480 480 e Depth 204 204 276 276 e Height 384 384 380 380 Weight 95 kg 100 kg 150 kg 155 kg Table 17 4 Technical data for AFE reactor construction type G 17 3 AFE reactor for construction type J Rated voltage 480 V Rated frequency 50 60 Hz Degree of protection Temperature IPOO T40 F class Rated current 620A Power loss at 620 A 2500 Watt Dimensions max e Width e Depth e Height Table 17 5 Technical data for AFE reactor construction type J 6SE7087 6CX86 2BA1 Siemens AG 17 4 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Technical Data 17 4 AFE inverter EU low voltage directive EN 50178 73 23 EEC and RL93 68 EEC EU directive EMC 89 336 EEC EN 61800 3 EU machine directive 89 392 EEC EN 60204 1 Approval E 145 153 e LR 21 927 e Type of cooling Air cooling with built in fan Permissible ambient and cooling medium temperature e during operation 0 C to 40 C 32 F to 104 F up to 50 C see Fig Derating curves e during storage 25 C to 70 C 13 F to 158 F e during transport 25 C to 70 C 13 F to 158 F Installation height lt 1000 m above sea level 100 load capability gt 1000 m to 3500 m above sea level
44. 0 continuous DC link voltage using the Vd2t e DC link voltage r006 integrator has reached 50 of the final value If the high DC link voltage is caused by a high capacitive reactive current then this might be A040 P955 Supply voltage Check The voltage at the input terminals is outside the the It rated range lt 80 or gt 110 of P071 in ee 7 A048 limited A047 If the high DC link voltage is caused by a high line voltage r030 the line overvoltage fault F003 message will be activated eventually depending on the amplitude of Vd A049 P956 No slave P660 SCI AnalogInConf On the ser I O SCB1 with SCI1 2 no slave is e Check slave connected or fiber optic is interrupted or no supply e Check fiber optic to slaves P956 Slave incorrect Check P660 SCI AnalogInConf On the ser I O the slaves connected do not correspond to the parameter setting slave number or slave type Peer bdrate Match baud rates of SCB boards involved in the Baud rate for peer connection is too high or link P684 SCom SCB Baud different P956 Peer PZD L Reduce the number of words PZD length set too high for peer connection 25 P686 SCom SCB PrDat Peer Lng f Match word lengths of sender and receiver The PZD lengths of the sender and receiver in the P686 SCom SCB PrDat peer connection do not match A057 P956 TB Param Replace TB configuration software o Alarm occurs if a TB is logged on and connecte
45. 0 075 mm in the frequency range 10 Hz to 58 Hz of acceleration 9 8 m s in the frequency range gt 58 Hz to 500 Hz During transport of deflection 3 5 mm in the frequency range 5 Hz to 9 Hz of acceleration 9 8 m s in the frequency range 9 Hz to 500 Hz Shocks to DIN IEC 68 2 27 08 89 30 g 16 ms half sine shock Mechanical environmental Class 3M4 to DIN IEC 721 1 1991 conditions Table 17 1 General technical data 6SE7087 6CX86 2BA1 Siemens AG 17 2 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Technical Data Power loss CleanPower filter Approx 300 Watt construction type G Approx 500 Watt construction type J AFE basic mains module Negligible AFE reactor See below Control voltage auxiliary supply Protection class to EN50178 ies we Protective measures Cover with optionally large surface against direct contact as chassis unit by enclosure to DIN EN 60204 1 in case of indirect contact automatic disconnection by overcurrent protective device in the TN system Operating mode Continuous operation Inputs outputs Mains incoming feeder at contactor K1 Mains outgoing feeder to AFE reactor at reactor terminals of line commutating reactor via cable lug M12 or conductor bar Table 17 2 Electrical technical data Dimensions CleanPower filter Mounting space W 502mm H 700 mm D 377 mm Maximum mounting dimensions with clearance for connections W 510mm H 1300mm D 380 mm AFE basic mains module Mount
46. 0 10 P517 the message Setpoint actual value deviation status word 1 bit 8 r552 is output when the time in P518 runs out RDS 2 parameter Type 02 PKW 1HEX 0 01 s PZD Gr 0 6SE7087 6CX86 2BA1 Siemens AG 12 16 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Parameter List 12 8 Control and status bit connections Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings r550 Control Word 1 Display of control word 1 bits O to 15 see Section Control 226Hex word Type V2 PKW 1HEX 1 PZD Gr 0 r551 Control Word 2 Display of control word 2 bits16 to 31 see Section Control 227Hex word Type V2 PKW 1HEX 1 PZD Gr 0 r552 Status Word 1 Display of status word 1 bits 0 to 15 see Section Control 228Hex word Type V2 PKW 1HEX 1 PZD Gr 0 r553 Status Word 2 Display of status word 2 bits 16 to 31 see Section Control 229Hex word Type V2 PKW 1HEX 1 PZD Gr 0 P554 Src ON OFF1 0 to 5001 i Source for ON OFF1 command control word 1 bit 0 i001 1010 22AHex See Section Control word for details i002 1001 Parameter values 0 OFF1 1 Illegal setting 1001 Digital input 1 CUSA 1003 Digital input 3 CUSA 1010 ON OFF keys PMU 2001 SST1 word 1 bit O Other values See permissible settings in Section Control word process data connections of control word Note A value of 4101 or 4201 is recommended in conjunction with the inputs of the serial IO s
47. 000 to 10 000 Capacitance of the filter capacitors of one phase of the AFE line filter in mF for a star circuit configuration If the line filter capacitors are connected in a delta configuration then 300 of the value must be parameterized Type 02 PKW 1HEX 0 001 PZD Gr 0 6SE7087 6CX86 2BA1 Siemens AG 12 6 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Parameter List Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings Line filter L mH 0 000 to 20 000 Inductance L of AFE filter reactor in mH Type 02 PKW 1HEX 0 001 PZD Gr 0 Line filter L Inductance L of AFE filter reactor in calculated from P081 Analog output 100 96 with code number PWE 1638 4 96 Type 02 PKW 1HEX 0 1 96 PZD Gr 0 R precharging 0 0 to 1000 0 Precharging resistance in ohms ohms 0 0 Type 02 PKW 1HEX 0 1 Ohm PZD Gr 0 Board Position 1 Board in slot 1 left in electronics box Parameter values 0 None formal setting only 6 CUSA board for AFE Analog output 100 with code number PWE 16384 Type 02 PKW 1HEX 1 PZD Gr 0 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12 7 Parameter List 01 2004 12 4 Hardware configuration Parameter Name in OP1 Description Board Position 2 PCB in slot 22 right of the electronics box Parameter values 0 No option board 1 Communication
48. 1 20 0 RDS 2 parameter i002 20 0 Type 02 PKW 1HEX 0 1 ms PZD Gr 0 Ud set Setpoint of DC link voltage in V V Note The Vd setpoint r139 can be higher than the set Vd setpoint r447 For a high line supply voltage and or a high capacitive reactive current the DC link voltage is automatically increased so that a minimum modulation reserve is maintained Analog output 100 with code number PWE 4 x P071 Type 02 PKW 1HEX 1 V PZD Gr 7 Active RDS Active reserve data set of the AFE Analog output 100 with code number PWE 16384 Type 02 PKW 1HEX 1 PZD Gr 0 Control status Status word of the closed loop control Parameter values Bit00 1 Initialization of closed loop control complete Bit01 1 Ext 24V power supply faulted Bit02 Reserved Bit03 1 Precharging completed Bit04 1 Active current gt 0 motoring rectifier operation Bit05 1 Reactive current gt 0 capacitive Bit06 1 Active current at limit Bit07 1 Reactive current at limit Bit08 1 Absolute current value at limit r174 Bit09 1 Smoothed line supply voltage lt 80 of P071 Bit10 1 Smoothed line supply voltage gt 105 or 110 of P071 Bit11 1 Control factor at limit Bit12 1 Ud2t integrator increasing Bit13 1 DC link voltage lt 90 of setpoint Bit14 1 DC link voltage gt 110 of setpoint Bit15 1 Smoothed line supply voltage lt P074 Coding of bits on the PMU Fial bal aol 1 of Id PAP dl
49. 1004 This bit is connected to digital input 4 on the CUSA at the factory Parameter values 0 Ext 24V not o k 1 Ext 24V o k 1001 CUSA digital input 1 Other values See permissible settings in Section Control word process data connections of control word B R parameter Type L2 PKW format HEX param value PZD Gr 0 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12 19 Parameter List 01 2004 P578 242Hex P586 24AHex P587 24BHex P588 24CHex Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings Src RDS bit 0 0 to 5001 Source for bit 0 for selection of reserve data set RDS control word 2 bit 18 Parameter values 0 RDS bit 0 has a value of 0 1 RDS bit 0 has a value of 1 Other values See permissible settings in Section Control word process data connections of control word The reserve data set cannot be altered in Run mode Any change to the bit setting will not take effect until the Ready state is reached B R parameter Type L2 PKW PKW format HEX param value PZD Gr 0 Src No ExtFault2 1 to 5001 Source for control command External fault 2 control word 2 bit 26 An L signal causes the device to shut down on faults if e the DC link has been precharged operating state gt 10 and e the 200 ms delay timer after precharging has run down Parameter values 0 Illegal setting 1 No fault 1004 CUSA digital input 4 O
50. 26 Output at terminal strip CUSA SCB1 with L signal Bit 21 External alarm signal H HIGH signal External alarm Meaning An External alarm 1 is active in control word bit 28 or an External alarm 2 in control word bit 29 Output at terminal strip CUSA SCB1 with L signal Bit 22 AFE i2t alarm signal H HIGH signal AFE i2t alarm A025 Meaning Ifthe converter continues to operate under the current load conditions the AFE will be thermally overloaded Output at terminal strip CUSA SCB1 with L signal 6SE7087 6CX86 2BA1 Siemens AG 13 20 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Control and Status Words Bit 23 AFE overtemperature fault signal H HIGH signal Inverter temperature too high fault F023 Meaning The inverter temperature limit value has been exceeded See Section Fault and alarm messages Output at terminal strip CUSA SCB1 with L signal Bit 24 AFE overtemperature alarm signal H HIGH signal Inverter temperature too high alarm A022 Meaning Alarm tripping temperature threshold of inverter has been exceeded See Section Fault and alarm messages Output at terminal strip CUSA SCB1 with L signal Bit 25 Reserved Bit 26 Reserved Bit 27 Reserved Bit 28 Reserved Bit 29 PC energized signal H HIGH signal The precharging contactor is energized WARNING The status bit is always connected to terminal X9 on the AFE A d
51. 35 13 CONTROL AND STATUS WORDS eene nennen 13 1 13 1 Gontrol Word akut e det eeen lenende eeen 13 1 13 1 1 Display of control word on PMU seven segment display 13 2 13 1 2 Control word 1 visualization parameter r550 or r967 nne 13 3 13 1 3 Control word 2 visualization parameter r551 sss 13 4 13 1 4 Sources for control words 1 and 2 nnn ennen eene 13 5 13 1 5 Description of the control word bis 13 9 13 2 Status WON eis ran pente oa fe t p tug e edis 13 14 13 2 1 Status word 1 visualization parameter r552 or r968 ene 13 14 13 2 2 Status word 2 visualization parameter r553 nnee eenen ennen 13 16 13 2 3 Description of the status word bits 13 18 14 FAULTS AND ALARMS eceier ederent iiir iler i e intr tera Pee Pian 14 1 14 1 FAUIS a t ta enean eR eite 14 1 14 2 DICIMUS 14 6 14 3 Fatal errors FE sissies ee en men 14 8 15 MAINTENANCE eren teret tr eee rere 15 1 15 1 Electrical components sess eene 15 2 15 1 1 AFE basic mains une 15 2 15 1 2 GleanPowet filter 5 2 uote ttai tt eet ta tiefe dtes 15 2 15 2 AFE inverter maintenance nennen 15 3 15 2 1 Replacing Bo CEET 15 3 15 2 2 Replacing the fan fuses construction type J only neee 15 4 15 2 3 Replacing the starting capacitor ssese 15 4 15 2 4 Replacing the capacitor hatten 15 5 15 2 5 Replacing the PMU site gt 44 ame tb boe Lec et ie 15 6 15 3
52. 631 x gt SCI 2 only slave 1 BA12 SCI 1 2 slave 2 BA1 mu Red Bit 31 1 Precharging active P631 x SCI 1 2 slave 2 BA5 Li Prechrging nt acive No destination TSY BA1 TSY BA2 2 This bit corresponds to Overspeed bit on the MASTERDRIVES CUVC 3 This bit corresponds to Bypassing contactor energized bit on the MASTERDRIVES CUVC Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 13 17 Control and Status Words 01 2004 13 2 3 Description of the status word bits Bit 0 Ready for ON signal H HIGH signal STARTING LOCKOUT 008 or READY FOR ON 009 state Meaning The power supply open loop control and closed loop control are all operative The inverter pulses are inhibited Bit 1 Ready to Run signal H HIGH signal PRECHARGING 010 or READY TO RUN 011 state Meaning The power supply open loop control and closed loop control are all operative The converter is switched on Precharging has been completed The AFE inverter pulses are disabled and Ud control is disabled Bit 2 Run signal H HIGH signal RUN state 014 Meaning The converter is in operation The AFE inverter pulses are enabled Ud control is in operation Bit 3 Fault signal H HIGH signal FAULT state 007 Meaning A fault fault type irrelevant has occurred Output at terminal strip CUSA TSY SCI1 2 with L signal Bit 4 OFF2 signal L LOW s
53. 7 0204 ie Environmental rendimess ete 0204 ENC EEN 2o e een Le na Siemens AG Automatisierungs und Antriebstechnik Motion Control Systems Postfach 3180 D 91050 Erlangen SE SE Order No 6SE7087 6CX86 2BA1 www ad siemens de Printed in Germany
54. AFE The closed loop control operates with an external line active current setpoint The DC link voltage is specified by the master AFE Master AFE The closed loop control operates with an internal line active current setpoint 7 output of DC link voltage controller The DC link voltage is maintained constantly at the set value Bit 28 External alarm 1 command L External alarm 1 Condition LOW signal Result The converter continues to operate in its current status An alarm message A015 is output See Section Fault and alarm messages Bit 29 External alarm 2 command L External alarm 2 Condition LOW signal Result The converter continues to operate in its current status An alarm message A016 is output See Section Fault and alarm messages 6SE7087 6CX86 2BA1 Siemens AG 13 12 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Control and Status Words Bit 30 Select reserve basic setting H Reserve setting L Basic setting Condition HIGH signal Result The parameter values for the reserve setting for the control word itself the setpoint channel and closed loop control are activated Condition LOW signal Result The parameter values for the basic setting for the control word itself the setpoint channel and closed loop control are activated Bit 31 Reserved Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 13 13 Control and Status Word
55. Board CB 2 Technology Board TB 3 Serial Communication Board SCB 47 Digital Tacho and Synchronization Board TSY Setting instruction The following are the only permissible board slot combinations Slot 3 P091 Slot 2 P090 CB TB SCB TSY CB CB TB SCB TB CB SCB CB TSY TSY CB SCB TSY TSY SCB Type 02 PKW 1HEX 1 0 Board Position 3 Board in slot 3 centre in electronics box For description see P090 board position 2 Type O2 PKW 1HEX 1 0 PZD Gr Range of Indices Unit Factory Value Texts Settings 12 8 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Parameter List Closed loop control Parameter Name in OP1 Description CosPhi set Power factor cos PHI setpoint Parameter values 0 800 1 000 inductive 0 800 1 000 capacitive RDS 2 parameter Type l2 PKW 1HEX 0 001 PZD Gr 4000HEX 4 React pow set Reactive power setpoint for reactive power compensation mode P164 0 Parameter values Reactive power setpoint lt 0 gt inductive Reactive power setpoint 0 capacitive RDS 2 parameter Type l2 PKW 1HEX 0 1 PZD Gr 4000HEX 400 Reactive power kVAr Reactive power setpoint in kVAr calculated from P122 for the line supply voltage P071 for reactive power compensation mode P164 0 Analog output 100 with code number PWE 1638 4 kVA Type l2 PKW 1HEX 0 1 kVA PZD Gr 0 Sm
56. DIN 43673 with copper busbar dimension 10x60mm mm ao Eingangssicherungen input fuses lt zur DC Verschienung Fel dun nu to Lesl busbars PHU x300 Serielle Schnitt __ stelle RSCBS SS ser comm R 485 zur E ER Einheit to rectifier unit BOT nit CU Baugruppe subrack with Cl module 104 45 EEN A0 f r Steuerlertungen 350 AT Shield clip for une control cable 9 101 m Ba m gt A wits vaste wor nschlu extern 81 101 F BIER SV und Hilfssch tz connector for ext power supply and auxiliary contacter PE GND UT AC B Wasserk hlung Vorlauf m watercooling inlet X nm u M H e 7108 Mit 6 2 AB mau 2W Kun Du 9 Wasserk hlung R cklauf nus m AQ 5 Langloch 9x12 1 L ftereinschub mu zur Ma blatt Dimension drawing watercooling outlet return flow Lufteinteitt air inlet oblong hole 9x12 Geratenontage demontiert werden Ma e in nn Dimension in nn ventilator unit must be removed before 10 Bei Wasserk hlung Anschlu the chassis is fo be mounted in a housing 6 I rans p or t b ec h e Darstellung ohne Abdeckungen f r K hlkreislauf direkt am view without covers K hlk rper 1 Innengewinde R1 2 zus tzliche Befestigungsm gl ichkeit e breed zum Einbau in Schrank If watercooled units the connections des Chassis im vorderen Bereich z B an mittels Gabelstaple
57. EE 5 1 5 2 Mounting dimensions and dimension sheets A 5 2 5 2 1 AFE basic mains module with CleanPower filter nnen enen 5 2 5 2 2 Mounting dimensions of AFE reactor ssssssseee een 5 3 5 2 3 AFE inverter construction type OG 5 4 5 2 4 AFE inverter construction type Ji 5 8 5 3 Installing the optional boards mme 5 13 6 INSTALLATION IN CONFORMANCE WITH EMC REGULATIONS 6 1 7 CONNECTING UP AND WIRING eere 7 1 7 1 Connection OVervlEws suum tune ERE p 7 2 7 1 1 AFE basic mains module and CleanPower filter AA 7 2 7 1 2 AFE Inverter construction type OD 7 3 7 1 3 AFE Inverter construction type J A 7 4 7 1 4 Overview of core and system components for AFE functionality with example corifiguration s einen eoe ee eum len deelne 7 5 7 2 Power Connections eersten ege imn teet it etel 7 8 7 2 1 AFE inverter and AFE reactor A 7 8 7 2 2 Auxiliary power supply precharging me 7 9 7 2 3 Protective conductor connection e sneen R RARR 7 9 7 3 Control terminal vere ae eer eed etn endete de 7 10 7 3 1 Standard connections of the AFE inverter nn 7 10 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 1 Contents 01 2004 7 4 Connecting up control cables sssssssseeee emen 7 12 7 5 Terminalassignments 5 tete tea tendre ee eR EGER EC Ee 7 12 7 6 Belt Riet 7 16 7 7 Voltage Sensing Board VP 7 18 8 BASIC FUNCTION CHECK nn ner
58. FE inverter the control panel PMU lights up initialization has been completed after several seconds and the status message 0009 READY FOR ON appears on the PMU If the READY FOR ON message does not appear check all contacts fuses and voltages once again and replace CUSA if necessary P052 1 Reset is run P052 automatically returns to 0 P561 0 CAUTION If this is not observed the fuse may blow or the Clean Power filter may be subjected to increased stress 6SE7087 6CX86 2BA1 Siemens AG 8 2 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Basic Function Check Checking actual Issue the ON command via PMU by default ON command P554 value acquisition already set on PMU and precharging Reaction Precharging begins with picking up of the contactor K4 Contacts Reaction Status and the DC link voltage see display parameter r006 rises within approximately 1 second to the final value approximately 1 35 times the mains voltage The main contactor K1 is connected once the final value has been reached cf section entitled Control connections Main contactor ON command from CUSA X100 terminal 6 M24 7 signal from normally open CUSA binary output 2 This command is forwarded to the mains angle acquisition circuit VSB connector X3 terminal 5 signal X3 terminal 1 M24 Output to potential free contact VSB X2 terminal 1 230 V AC X2 terminal 3 to coil of main contactor K1 Once
59. FS 5 NE een 4 TEE he m T m n Il i ui Il LE zrIrErirzzrzzhbzardasasass222222222 nl I i D gt oS i Er ee L m bo 64 5 1 48 48 AFE Variante L1 2 L3 L4 l5 L6 L7 L8 L9 H1 H2 110kW 10 48 48 90 105 81 81 140 168 241 282 132kW 160kW 200kW 315kW 64 5 48 48 83 6 120 120 69 182 265 Sree S 400kW Montagema e A CleanPower Filter mit Befestigung mit 4 x Sch dargestellte AF Ad etzbasismodul raube M8 E Varian te 315kW EDO E med NOST rel espe SOHO 110 400 kW 1 2 3 n 5 6 1 8 9 10 11 12 Wl De ichnung 7 geh rt zu Manuelle nderun So a NC n nicht zul ssig t hus f hrung gt D type X Vorderansicht Seitenansicht links Vorderansicht Vorderansicht IP20 Ausf hrung U1 11 V1
60. Fire behaviour DIN 53438 F1 K1 Heat resistance max C 80 Humidity resistance rel humidity 100 Dimensions 1000 x 1500 x 10 mm Order No 16 065 81 Manufacturer DELBAG Luftfilter GMBH Holzhauser Strasse 159 D 13509 Berlin 27 Telephone 030 4381 0 Fax 030 4381 222 O CH A CH Initial pressure difference p Pa eo 0 2000 4000 6000 8000 10000 Volumetric flow V m h x m Fig 5 5 Data sheet of the filter mat 6SE7087 6CX86 2BA1 Siemens AG 5 6 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Installation Water cooling Built in components in the roof section The units with water cooling MLFB Annex 1ACO are suitable for installing in an enclosed cabinet IP54 The mains filter connection module is identical for water and air cooling The components not mounted on the heat sink such as the electronics and the DC link capacitors are cooled by heat transfer at the heat sink fins To enable this heat transfer to take place air circulation inside the unit is necessary Therefore when installing the chassis unit in a cabinet you must make sure that the air being discharged from the fan can flow into the inside of the chassis The partitions to be provided in units with air cooling are a disturbing factor in this case They should not be mounted For an application in the types of protection gt IP40 a distance of at least 90 mm must be observed between the top of the uni
61. IMOVERT MASTERDRIVES AFE Operating Instructions 17 5 Technical Data 01 2004 Permissible rated output voltage in 96 acc to VDE 0110 IEC 664 1 not necessary acc to UL CSA 100 75 50 0 1000 2000 3000 4000 Installation altitude above sea level in m Permissible rated current in 100 Temp Derating C factor K2 75 50 0 76 50 45 0 879 40 1 0 35 30 25 125 Seethe 25 1 375 Note 0 10 20 30 40 50 Cooling medium temp in C Permissible rated current in Altitude Derating m factor K1 1000 0 9 1 2000 0 3000 0 845 4000 0 8 0 1000 2000 3000 4000 p Installation altitude above sea level in m Fig 17 3 Derating curves The derating of the permissible rated current for installation altitudes of over 1000 m and at ambient temperatures below 40 C is calculated as follows Total derating Deratingaititude X Deratingambient temperature K K xkKa NOTE It must be borne in mind that total derating must not be greater than 1 Example X Altitude 3000 m K4 0 845 Ambient temperature 35 C Ko 1 125 Total derating 0 845 x 1 125 0 95 6SE7087 6CX86 2BA1 Siemens AG 17 6 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Technical Data Order No 6SE70 35 1EJ80 36 0EJ80 33 7EG80 33 2EG80 32 6EG80 32 1EG80 Rated voltage V e Input 3 AC 380 20 to 460 5 e Output DC to 740 Rated frequency 50
62. If a value assigned to a terminal digital output BA is allocated to a destination once in a selection parameter then it will not be available in the same index of any other selection parameter as a terminal is only suitable for the output of one status bit NOTE Faults alarms and starting lockout HIGH active are displayed as LOW active via the terminal strip digital outputs This also applies to any option boards See Section Digital outputs 13 2 1 Status word 1 visualization parameter r552 or r968 PMU display Status word 1 6SE7087 6CX86 2BA1 Siemens AG 13 14 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Control and Status Words az vau temin Select vane Destination omeen ln Lila P Fin uses men Liest 1090000 Noassinaion No destination SCI 1 2 slave 1 BA1 0000 4101 o jore 4102 SCI 1 2 slave 1 BA2 Starting lockout P606 x 4104 SCI 1 2 slave 1 BA4 0 No starting lockout 4105 SCI 1 2 slave 1 BAS No setp act v deviation P608 x 4108 SCI 1 2 slave 1 BA8 0 Setp act val deviation 4109 sc 2 only slave 1 BA9 Bit 9 1 PZD control requested always 1 4110 2074111 Reserved 4112 Undervoltage fault P611 x 4201 SCI 2 only slave 1 BA10 SCI 2 only slave 1 BA11 SCI 2 only slave 1 BA12 SCI 1 2 slave 2 BA1 not permitted x 0 No Undervolts fault 4202 0 MC
63. Operating Instructions Edition AB Active Front End AFE SIEMENS AFE Rectifier Regenerative Feedback Unit AC DC Chassis Type G and J 400 V 210 590 A These Operating Instructions are valid for software release V2 1 We reserve the right to make changes to functions technical data standards drawings and parameters The reproduction transmission or use of this document or its con tents is not permitted without express written authority Offenders will be liable for damages All rights including rights created by patent grant or registration of a utility model or design are reserved We have checked the contents of this document to ensure that they coincide with the described hardware and software However differences cannot be completely excluded so that we do not accept any guarantee for complete conformance However the information in this document is regularly checked and necessary corrections will be included in subsequent editions We are grateful for any recommendations for improvement SIMOVERTO Registered Trade Mark Siemens AG 2004 All rights reserved 01 2004 Contents Contents 1 DEFINITIONS AND WARNINGS eene nnne nnn nnn 1 1 2 DESCRIPTION 4ER ee 2 1 3 Il ER TEE 3 1 4 TRANSPORT STORAGE UNPACKING eene nennen 4 1 5 INSTALLATIQN 4 RPBFPEREFREPPELICERFTEHEFEEPFELTEEBFFELFERFEDETUETPERLELTEESFEELFERFERELEEFEFFECR 5 1 5 1 Installing the
64. PKW 1HEX 1 0 PZD Gr P684 SCom SCB Baud j Baud rate of serial interfaces 2ACHex Parameter values 1 300 baud 8 38400 baud 2 600 baud 9 57600 baud 1200 baud 10 76800 baud 2400 baud 11 93750 baud 4800 baud 12 115200 baud 9600 baud 13 187500 baud 19200 baud Indices i001 SST1 Baud rate of ser interface 1 CUSA i002 SCB Baud rate of SCB if P682 1 2 3 Type 02 PKW 1HEX 1 0 PZD Gr Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12 27 Parameter List 01 2004 P685 2ADHex P686 2AEHex P687 2AFHex P689 2B1Hex Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings SCom SCB PCV 0 to 127 2 Number of words 16 bit in PKW section in the net data block of i001 127 the telegram see Section Serial interfaces i002 127 Parameter values 0 No PKW section 3 4 PKW section is 3 ident ind value 4 words long 127 Variable PKW length for transmission of parameter description and texts Indices i001 SST1 Serial interface 1 CUSA i002 SCB SCB if P682 1 2 Type 02 PKW 1HEX 1 0 PZD Gr SCom SCB PrDat 0 to 16 Number of words 16 bit of process data section in the net data block of the telegram see Section Serial interfaces Indices i001 SST1 Serial interface 1 CUSA i002 SCB SCB if P682 1 2 3 Type 02 PKW 1HEX 1 0 PZD Gr SCom SCB TIgOFF 0 to 6500 Telegram failure time for
65. R7 2 R8 2 EE Pu Pe Pa Pa P vom Netzbasismodul 1 C5 parallel geschaltet zu C4 ab 160kW vorhanden 2 Entladewiderst nde in AnschluBklemme C4 oder eingesetzt 3 R7 1 parallel geschaltet zu EA vorhanden R8 1 parallel geschaltet zu 2 ab 315kW R9 1 parallel geschaltet zu 2 16 09 2003 SIMOVERT MASTERDRIVES AFE SIEMENS AG Clean Power Filter MLFB Nr 6SE7036 0EE87 1FC5 Heeg Modulare Netzanbindung R amp D SE WKC 315kM 16 04 Fries MC PM4 R1 79839718 6 04 03 ries MC Stromlaufplan R5bE00200999 B R1 nderung Datum The following editions have been published so far Edition Internal Item Number A5E00243916 Version AB consists of the following chapters 2 foeon O etes 3 a e masm p main 2 a Transport Storage Unpacking first edition 01 2004 a ue eu Installation first edition 01 2004 Installation in Conformance with EMC first edition 01 2004 Regulations 7 Connec ng UpandWiing sd Connecting Up and Wiring first edition GE 01 2004 8 Basic Function Check first edition 012004 2004 Explanation of Terminology and Functionality of first edition 012008 2004 Ee AFE nn Ia a a raus and ms weon e 204 Hs mee steuer De Jeng O J ron 2 re Hr Teenies Da aaner
66. RDRIVES VC inverters Door roof openings Explanation of arcing short circuit An underpressure is created in the openings of the cabinet doors due to the flow of air This is dependent on the volumetric flow and the hydraulic cross section of the openings The flow causes a build up over pressure in the roof or in the top cover As a result of the difference in pressure between the overpressure at the top and the underpressure at the bottom of the cabinet a flow of air is created inside the unit a so called arcing short circuit This can be stronger or weaker depending on the volumetric flow and the door roof opening cross section Due to the air flow inside the AFE inverter preheated air starts to enter the heatsink which causes the equipment to overheat In addition a different more unfavorable operating point is set for the fan 5 8 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Installation If the units are operated with an arcing short circuit this will result in the failure of the units or in their destruction An arcing short circuit must be prevented by the provision of partitions The control cabinets or similar equipment mounted adjacent to the AFE inverter cabinets etc must also be taken into account Fig 5 8 below shows the required partitioning The partitioning must reach up to the cabinet frame It must be constructed such that the exit air flow i
67. S Number of overrun errors SCI boards Number of fiber optic link interrupts i005 PnoSUSS Parity error SCI boards Number of missing response telegrams STxL USS STX error SCI boards Number of search telegrams for slave acceptance ETX ETX error BcCCUSS Block check error SCI boards Number of configuration telegrams L KL USS Peer to Peer Incorrect telegram length SCI boards Highest terminal numbers required acc to PZD connection P554 to P631 T An USS Timeout SCI boards Analog inputs outputs required acc to PZD connection of setpoint channel and actual value output via SCI P664 Res1 Reserved Res2 Reserved Warn SCB DPR alarm word SI1 Setting indicating whether slave 1 is needed and if yes of what type 0 No slave needed 1 SCI1 2 SCI2 Setting indicating whether slave 2 is needed and if yes of what type 0 No slave needed 1 SCI1 2 SCI2 i016 IniF SCI boards Initialization error Type L2 PKW 1HEX 1 0 PZD Gr 0 of Indices Factory Settings 12 32 6SE7087 6CX86 2BA1 Operating Instructions SIMOVERT MASTERDRIVES AFE Siemens AG 01 2004 Parameter List r731 2DBHex r748 2ECHex Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings CB TB Diagnosis For detailed information please refer to the operating manuals of the relevant Com board CB or Tech board TB Type L2 PKW 1HEX 1 0 PZD Gr 0 Trip Time Times o
68. SA board Switchover between two wire and four wire connection is automatic The bus terminations 150 Q in total must be set for the last bus station slave For positioning of jumpers on S1 see Fig 7 9 SCom1 Close jumpers 1 1 and 81 2 of DIP FIX S1 on the CUSA The dual port RAM is the internal interface on the CUSA X107 for connection of option boards via the LBA Local Bus Adapter option of the electronics box Available option boards TSY Tachometer and Synchronization Board TB Technology Board SCB Serial Communication Board CB Communication Board For further information about connecting option boards and parameterizing the interface see also the operating instructions for the relevant boards For additional information see Section Control and status words Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 7 17 Connecting Up and Wiring 01 2004 T Voltage Sensing Board VSB Line voltage sensing The supply voltage is sensed using the analog board VSB Voltage Sensing Board via the two analog inputs on control board CUSA Furthermore the 24 V power supply is monitored on this board and a relay provided to control the main contactor The VSB is an integral component of the AFE basic mains module NOTE Connect the 24 V power supply to X3 terminals 2 and 3 The remaining signals are carried via the supplied cable harness N15 Vsa Vsb OK MI
69. Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 14 5 Faults and Alarms 01 2004 Alarms An alarm message is periodically displayed on the PMU by A alarm and a 3 digit number An alarm cannot be acknowledged It is automatically deleted once the cause has been removed Several alarms can be active simultaneously in which case they are displayed one after another If the AFE inverter is operated with the OP1S control panel the warning is displayed in the bottom line of the operation display The red LED also flashes refer to the OP1S Operating Instructions Alarm messages Description Comp time CU board comp time utilization too high Ext alarm 1 Parameterizable external alarm input 1 has been activated Ext alarm 2 Parameterizable external alarm input 2 has been activated Overcurrent An overcurrent has been detected Overvoltage A DC link overvoltage condition has been detected Inv temp The alarm activation threshold has been exceeded Dt inv The inverter will be thermally overloaded if it continues to operate under the current load conditions Remedial measures Check r725 Available computation time Increase P308 Sampling time External alarm is active Check whether the lead to the appropriate digital input is interrupted Check parameter P588 Src No Ext Warn1 See section Digital inputs in Operator s Guide External alarm is active Check whether the lea
70. USA 25 RS485R a o 14 RS485 R 5 RS485 M 3 4 PE eh GILS D L X100 lt 13 gt DC link U1 X1 Power connection lt 13 gt DC output 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions Siemens AG Connecting Up and Wiring 01 2004 T 2 Power connections NOTE The connection cross sections are determined for copper cables at 40 C 104 F ambient temperature according to DIN VDE 0298 Part 4 02 88 Group 5 7 2 1 AFE inverter and AFE reactor The supply terminals are marked as follows Motor end inverter C L D L AFE reactor connection U2 T1 V2 T2 W2 T3 PE conductor connection PE1 PE2 Mains voltage 380 V to 460 V Order numbers Rated output Rated input Reactor Output end DC current connection to AFE inverter X2 DC link connection AFE reactor AFE Inverter 3 ph AC Rated output mains end Cross section current Cross section Position 1 Position 2 S VDE Max 6SE70 6SE70 A 36 0ES87 1FG1 35 1EJ80 340 kW 400 V 2x185 2x300 2X185 4x300 36 0ES87 1FG1 36 0EJ80 380 kw 400 V 2x240 4x300 2x2 33 7ES87 1FG1 33 7EJ80 250 kW 400 V 2x120 2x150 32 6ES87 1FG1 32 6EJ80 177 kw 400 V 2x150 32 1ES87 1FG1 32 1EJ80 143 kw 400 V 2x150 Table 7 3 Conductor cross sections AFE inverter NOTE The mechanical construction must provide the earth connection for the AFE reactor baseplate connection The terminal links must be prote
71. Voltage Destination of the status bit Low voltage status word 1 bit 11 Note The active status bit has H level is output via the terminal in inverted form broken wire proof Parameter values indices as for P600 Type L2 PKW PKW format HEX param value Dst Contactor Destination of the status bit Energize main contactor status word 1 bit 12 H level Energize contactor CAUTION For safety reasons this status bit is always connected to digital output 2 on the CUSA board on the AFE It is not possible or permissible to connect the bit in any other way as it protects the AFE against damage by preventing the main contactor from closing before the DC link has been charged Type L2 PKW PKW format HEX param value Dst Gen Mot Destination of the status bit Generator motor operation status word 1 bit 14 Meaning L Motor mode operation rectifier H Generator mode operation regen feedback Parameter values indices as for P600 Type L2 PKW PKW format HEX param value PZD Gr 0 PZD Gr 0 PZD Gr 0 PZD Gr 0 of Indices Factory Settings Range Unit Value Texts 0 to 5002 0 to 5002 0 to 5002 0 to 5002 0 to 5002 0 to 5002 3 i001 1002 i002 0 i003 0 0 to 5002 12 22 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Parameter List Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Sett
72. able as cabinet units as chassis units and as compact units The chassis units of type G to J described below are available only in the 400 V mains voltage range The units can be operated on a 3 phase mains with or without an earthed neutral point 400 V mains voltage range 3AC 380 V 20 96 to 460 V 5 96 The core component of the AFE rectifier regenerative feedback unit consists of a voltage source converter with the CUSA control unit and it generates a controlled DC voltage the so called DC link voltage from a 3 phase mains This DC link voltage is kept constant almost independently of the mains voltage also in the event of regenerative feedback The prerequisite for this is that the DC voltage setpoint is within the operating range defined below Minimum 1 53 times the rms value of the connected mains voltage Explanation the DC link voltage of the AFE inverter must at least be greater than the peak rectified value of the applied mains voltage to ensure that the power system is no longer controlled via the freewheeling diodes of the IGBT switches Maximum for the 400 V mains voltage range 740V DC Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 2 1 Description 01 2004 Operating principle On the 3 phase end a mains angle oriented high speed vector control is subordinate to the DC link voltage control and impresses an almost sinusoidal current on the network so as to mi
73. ablished safety procedures Trained in rendering first aid indicates an imminently hazardous situation which if not avoided will result in death serious injury and considerable damage to property indicates a potentially hazardous situation which if not avoided could result in death serious injury and considerable damage to property used with the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury used without safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage NOTICE used without the safety alert symbol indicates a potential situation which if not avoided may result in an undesirable result or state For the purpose of this documentation Note indicates important information about the product or about the respective part of the documentation which is essential to highlight Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 1 1 Definitions and Warnings 01 2004 WARNING NOTE Hazardous voltages are present in this electrical equipment during operation Non observance of the warnings can thus result in severe personal injury or property damage Only qualified personnel should work on or around the equipment This personnel must be thoroughly familiar with all warning and maintenance procedures conta
74. al DC link capacity connected to the AFE is considerably greater than that of the AFE The set time should always be at least 100 ms greater than the time that the main contactor needs to close the contacts Type 02 PKW 1HEX 0 01 s PZD Gr Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12 13 Parameter List 01 2004 P366 16EHex P387 183Hex P408 198Hex P409 199Hex Functions Parameter Name in OP1 Range Unit Description Value Texts Auto Restart Automatic restart WEA after power failure Parameter values 0 Inhibited 1 Power failure acknowledgement only after power recovery 2 AFEisrestarted after power recovery CAUTION External safety devices must be provided to ensure that the AFE does not start accidentally when P366 2 RDS 2 parameter Type 02 PKW 1HEX 1 PZD Gr Vd minimum 5to 140 Response threshold for shutdown 96 DC link undervoltage in closed loop current control mode P164 2 The line supply voltage is the reference quantity P071 Type O2 PKW 1HEX 1 PZD Gr Forming time 1 0 to 600 0 DC link forming time min This parameter defines the forming period for the DC link when P052 20 RDS parameter Type 02 PKW 1HEX 0 1 min PZD Gr 0 Line contac del 0 0 to 6 5 Delay time for commencement of precharging process s This parameter can be used to implement a time graded sequence for starting up a number of
75. altered the following parameters are set to new values Converter and motor data as derived from converter MLFB P070 and open loop and closed loop control parameters Automatic parameterization on all data sets analogous to selection of Factory setting function The process data connections e g analog inputs outputs remain unchanged On completion of initialization status display STARTING LOCKOUT 008 or READY FOR ON 009 appears up 11 2 4 Download P052 3 Function This function is used to read and alter parameters by means of a PC connected to the SCom1 basic converter interface Condition Parameters can be downloaded in the FAULT 007 STARTING LOCKOUT 008 or READY FOR ON 009 states P052 23 Select Download The operating display 021 appears Using a PC connected to basic converter interface SST1 and an appropriate application program e g DriveMonitor it is now possible to read and alter all parameters irrespective of the selected control mode etc P052 0 Select Return After Return the STARTING LOCKOUT 008 or READY FOR ON 009 display appears 6SE7087 6CX86 2BA1 Siemens AG 1 8 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Parameterization 11 2 5 Hardware configuration P052 4 Function The purpose of this function is to define option boards SCB TSY CB TB installed in the electronics box of the converter Condition The Hardware configuration fun
76. an be used for technology boards T100 T300 TSY Slots 2 and 3 can also be used for communication boards SCB1 and SCB2 WARNING The unit has hazardous voltage levels up to 5 minutes after it has been powered down due to the DC link capacitors The unit must not be opened until at least after this delay time Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 5 13 Installation 01 2004 CAUTION Disconnecting the unit from the supply Preparing installation Installing the optional board NOTE Re installing the unit NOTE The optional boards contain components which could be damaged by electrostatic discharge These components can be very easily destroyed if not handled with caution You must observe the ESD cautionary measures when handling these boards Disconnect the unit from the incoming power supply Remove the 24 V voltage supply for the electronics Open the front panel Remove the adapter board from the electronics box as follows Undo the two fixing screws on the handles above and below the adapter board Pull the adapter board out of the electronics box using the handles Place the adapter board on a grounded working surface Insert the optional board from the right onto the 64 pole system connector on the adapter board The view shows the installed state Screw the optional board tight at the fixing points in the front section of the optional board using
77. anPower Filter Fig 7 6 Connection overview of complete AFE function core and system components GE If you wish to achieve full AFE functionality you must add the system components to the complement of core components Table 7 1 and Table 7 2 lists the key system components as recommended by Siemens AFE inverter order number rating 6SE7032 1EG80 144 kW 400 V 6SE7032 6EG80 177 kW 400 V 6SE7033 2EG80 214 kW 400 V 6SE7033 7EG80 250 kW 400 V Input current Mains fuse 3AC Utilization category gR or 3NE1 227 0 250A 3NE1 230 0 310A 3NE1 331 0 350A 3NE1 332 0 400A Mains fuse 3AC Utilization category gL 3NA3 144 250A 3NA3 252 315A 3NA3 260 400A 3NA3 260 400A Table 7 1 Mains switch or 3KL55 30 1AB00 250A 3KL57 30 1AB00 400A 24 V power supply 6 A Unregulated or 4 AV2295 0AQ00 Z 230 V control transf 1 kVA 4AM5995 0AH81 0B Z No load fuse disconnector 3NP42 70 0CA01 250A 3NP43 70 OCA01 400A 24 V power supply 10 A Regulated SITOP 6EP1 334 2AA00 Recommended system components construction type G Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 7 5 Connecting Up and Wiring 01 2004 AFE inverter order number Input rating current 6SE7035 1EJ80 340 kW 400 V 6SE7036 0EJ80 380 kW 400 V Mains fuse 3AC Utilization category gR or 3NE1435 0 560A 3NE1436 0 630A Mains fuse 3AC Utilization category gL
78. ansport Storage Unpacking 01 2004 Scope of delivery type J Line side components 1 AFE reactor 6SE7036 0ES87 1FG1 2 CleanPower filter 6SE7036 0EE87 1FC5 3 AFE basic mains module 6SE7036 0ED83 2NB 1 with cable harness These can be combined as standard with both the 510A AFEinverter 6SE7035 1EJ80 and the 560A AFE inverter 6SE7036 0EJ80 Also possible as an application combination with 590 A with 1 5 times overload Fig 4 1 shows diagrams and photographs of the electrical components contained in the modules The AFE function can therefore be implemented very quickly when these components are combined with the appropriate supply and fusing elements NOTE The AFE basic mains module and the CleanPower filter are supplied as a ready assembled unit if they have been purchased in the same order 6SE7087 6CX86 2BA1 Siemens AG 4 2 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Transport Storage Unpacking E box options CUSA control control section cable harness Basic mains moaie AFE reactor CleanPower filter F AFE inverter AFE basic mains module 6SE703 ED83 2NB1 AFE inverter 6SE703 EG80 CleanPower filter 6SE703 EE87 1FC5 6SE703 EJ80 AFE reactor 6SE703 ES87 1FG1 Weights see chapter Technical Data Dimensions WxHxD see chapter Technical Data Fig 4 1 Overview These are the core components of the AFE function They are available only from Si
79. ards defining 294Hex the type of input signals Parameter values Terminals Terminals X428 3 6 9 X42815 8 11 0 10V 10V 20 mA 20 mA 10V 10 V 1 0V 10V 0 mA 20 mA 0 V 10 V 2 4mA 20 mA 4 mA 20 mA Notes Only one signal can be processed per input A choice of voltage or current signals can be evaluated Voltage and current signals must be connected to different terminals Settings 1 and 2 allow only unipolar signals to be used i e the internal process quantities are also unipolar When setting 2 is selected an input current of 2 mA causes a shutdown on faults open wire monitoring Offset adjustment of the analog inputs is parameterized via parameter P662 Indices i001 SI11 Slave 1 analog input 1 i002 SI12 Slave 1 analog input 2 i003 SI13 Slave 1 analog input 3 i004 SI21 Slave 2 analog input 1 i005 SI22 Slave 2 analog input 2 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12 25 Parameter List 01 2004 Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings P661 SCI AnalnSmooth 0 to 15 Smoothing time constant of analog inputs on SCI boards 295Hex Formula T 2 ms x 2P661 Indices See P660 Type 02 PKW 1HEX 1 0 PZD Gr P662 SCI AnalogInOffs 20 00 to 20 00 6 Zero offset of analog inputs on SCI boards IV i001 0 00 296Hex See SCI Operator s Guide for setting instructions i002 0 00 Indices See P660 i003
80. are installed in a control cabinet they must be mounted at a distance of 350 mm from the base for air inlet and 350 mm from the reflective cabinet ceiling for air outlet The cabinet ventilation system must be dimensioned according to the level of heat loss Further information can be found in the technical data Foreign particles The units must be protected against the ingress of foreign particles as otherwise their function and operational safety cannot be ensured Dust gases vapors Equipment rooms must be dry and dust free Ambient and cooling air must not contain any electrically conductive gases vapors and dusts which could diminish the functionality If necessary filters should be used or other corrective measures taken Ambient climate The built in units must only be operated in an ambient climate conforming to DIN IEC 721 3 3 Class 3K3 Derating will be required with cooling air temperatures of more than 40 C 104 F and installation altitudes above 1000 m to ensure adequate cooling of the AFE inverter Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 5 1 01 2004 Installation Mounting dimensions and dimension sheets 5 2 AFE basic mains module with CleanPower filter 5 2 1 EE I LS pp gL E LELIIIIJ TE meen me seess Example of construction type J Mounting dimension AFE basic mains modul
81. argest possible surface area and must provide good conductivity If necessary use contact washers or serrated washers Connect the cabinet doors to the cabinet frame using grounding strips which must be kept as short as possible All signal cables must be shielded Separate the signal cables according to signal groups Do not route cables with digital signals unshielded next to cables with analog signals If you use a common signal cable for both the individual signals must be shielded from each other Power cables must be routed separately away from signal cables at least 20 cm apart Provide partitions between signal cables and power cables The partitions must be grounded Connect the reserve cables conductors to ground at both ends to achieve an additional shielding effect Lay the cables close to grounded plates as this will reduce the injection of undesired signals Use cables with braided shields Cables with foil shields have a shielding effect which is worse by a factor of five Contactor operating coils that are connected to the same supply network as the inverter or that are located in close proximity of the inverter must be connected to overvoltage limiters e g RC circuits varistors You will find further information in the brochure Installation Instructions for EMC correct Installation of Drives Order No 6SE7087 6CX87 8CE0 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating
82. ariants specially adapted to start up mode Precondition Access stage 2 P051 2 must be enabled and the AFE infeed must not be set to OPERATION 014 The following functions are available Return from function selection P052 0 Factory setting P052 1 Initialization P052 2 Download P052 3 Hardware configuration P052 4 Closed loop control setting P052 5 Forming P052 20 The Factory setting and Forming functions are reset automatically on completion i e P052 0 return All other functions must be reset manually 11 2 2 Factory setting P052 1 Parameter reset Function This function resets all parameters see Section Parameter List to their factory values supplied defaults Please note the setting of P077 Condition The Factory setting function can be selected in operating states CONTROL SETTINGS 005 FAULT 007 STARTING LOCKOUT 008 or READY FOR ON 009 Result This function sets some converter data according to the device type dependent on MLFB P070 P052 1 Select factory setting Parameter reset x The numbers of the newly set parameters are displayed consecutively All parameters set to factory values acc to Parameter List even board configuration P090 P091 Device data derived from MLFB of converter P070 P071 Rated supply voltage P072 AFE current n P078 Line frequency n Open loop closed loop control parameters P173 Imax ma
83. as occurred in phase L1 UCE Ph L2 A UCE shutdown has occurred in phase L2 Meas val sensing A fault has occurred in the measured value sensing circuit e r949 1 Offset cannot be adjusted in phase L1 e r949 2 Offset cannot be adjusted in phase L2 e r949 3 Offset cannot be adjusted in phases L1 and DC link short circuit A short circuit has been detected during DC link precharging F035 Ext fault 1 Parameterizable external fault input 1 has been activated Ext fault 2 Parameterizable external fault input 2 has been activated DC link ground fault An earth fault has been detected during DC link precharging Remedial measures Check e phase L1 for short circuit or earth fault X2 U2 including motor e the contacts on the CU Check e phase L2 for short circuit or earth fault X2 V2 including motor e the contacts on the CU Check e phase L3 for short circuit or earth fault X2 W2 including motor e the contacts on the CU Defect in the measured value sensing circuit Defect in the power section valve is not blocking Check the DC link Check e whether an external fault has occurred e whether the lead to the appropriate digital input is interrupted e P575 Src No Ext Fault1 See section Digital inputs in Operator s Guide Check e whether an external fault has occurred e whether the lead to the appropriate digital input is interrupted e P586 Src No Ext Fault2
84. ber PWE 40 x P072 Type 02 PKW 1HEX 1A PZD Gr 6 Output Amps rms Output current fundamental rms fast actual value for automation purposes Analog output 100 with code number PWE 4 P072 Type 02 PKW 1HEX 0 1A PZD Gr 6 Type l2 PKW 1HEX 0 1 A PZD Gr 6 I reactive act Actual value of reactive current component Analog output 100 96 with code number PWE 4 x P072 Type 12 PKW 1HEX 0 1 A PZD Gr 6 active set Setpoint of active current component Limited by the maximum current r174 Analog output 100 96 with code number PWE 4 x P072 Type 12 PKW 1HEX 0 1 A PZD Gr 6 active act Actual value of active current component Analog output 100 96 with code number PWE 7 4 x P072 Type 12 PKW 1HEX 0 1 A PZD Gr 6 I reactive set Reactive current component setpoint Limited by the maximum current r174 and the active current setpoint r263 Analog output 100 with code number PWE 4 x P072 A A A A A A 12 12 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Parameter List r303 12FHex P308 134Hex P325 145Hex P326 146Hex P329 149Hex Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings Vd act Actual unsmoothed DC link voltage value Analog output 100 with code number PWE 4 x P071 Type 12 PKW 1HEX 1 V PZD Gr 7 Sampling Time 0 8
85. cado cono segredo enpresarial Reserv s et direi Ri RD R cklauf Anschlussm gligkeit f r Anschraubm glichkeiten M8 f r Blechteile HE enint Le SE EE E K hlwasserschlauch 2 ie zur Schirmauflage der Motorleitungen co IN Baugr e unit size G 7 A eevee en pet DAD wen output possible connection for cool After removing transport brackets there are m cy E Bien n nire en water pipe 3 4 zoll possi i i ies i for mounting sheet ab m D 35 SIMOVERT Master Drives crested brp parts for sheeld connection of motor cables on MIST Chassis unit AC DC 7 wie Vervi igung dieser Unter mver AF 507615 22 10 99 Hag ror Ed Ee rt sell nicht CD oder QD UD verschlossen je nach Anwendungsfall 10 gilt f r Wasserausf hrung AE ser 15 07 38 lun arae 1o 6SE70 EECH m p i atm E05 97 8 em REIHE UI Maa DUE nM D Q3 or ED closed acc to application Used by Water icooling versi n i peer bone SIEMENS uer 476956 9000 00 MB AF 2 3 4 5 6 1 3 9 rust Mitteilung Gatun Karl Etenen FAO Dat frere durch TD 42 11 1999 0 gaverval tung awl _1 DEAS Master Series nach ARTUS Ah I I AD Zeichnung quh r zu Hantel le Anderen ralassig al i Luftaustri H wl _ 139 X air outlet OC plus COL D minus D L vm 11502 Einzelheit X Tr detail X e OC AnschtuB nach DIN 63673 mit Kupferschiene T xb6 nn Le L connection acc to
86. converter e Type SIMOVERT MASTERDRIVES e Order No 6SE O is manufactured in conformance with DIN VDE 0558 Part 2 and EN 60204 Part 6 2 DIN VDE 0113 Part 6 2 This equipment fulfills the protection requirements against electric shock according to DIN VDE 0106 Part 100 when the following safety rules are observed e Service work in operation is only permissible at the electronics box e The converter must be switched into a no voltage condition and isolated from the supply when replacing any part component e All panels must be closed during operation Thus this equipment conforms to the appropriate regulations in Germany according to VBG 4 82 2 VBG is a German regulatory body for safety related issues The local operating regulations e g EN 50110 1 EN 50110 2 must be observed when operating the equipment A amp D DS A P1 Zhu tomation A amp Drives Mickal u Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 19 1 Certificates 01 2004 SI E M E N S Automation and Drives Test certificate Erlangen 01 05 1998 Equipment AC drive converter e Type SIMOVERT MASTERDRIVES e Order No 6SE70 The routine testing according to these 475 100 9000 00 QP size A D test instructions 476 100 9000 00 QP size E G 476 200 9000 00 QP sizeJ L Test contents l Insulationstest e refer to EN 50178 Part 9 4 5 2 and UL508 CSA 22 2 14 M 91 Part 6 8 Initial
87. cted against accidental contact 6SE7087 6CX86 2BA1 Siemens AG 7 8 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Connecting Up and Wiring 7 2 2 Auxiliary power supply precharging X9 external DC 24 V supply precharging contactor control The 5 pole terminal strip is used for connecting up a 24 V voltage supply and for connecting a precharging contactor The connections for the contactor control are floating The position of the terminal strip can be seen from the connection overviews Terminal Designation Meaning Range Eris 5 Precharge contr Precharging contactor control AC 230 V EZ 4 4 Precharge contr Precharging contactor control 1 kVA LT 3 3 n c Not connected m2 2 OV Reference potential OV ER 1 24 V in 24 V voltage supply DC24V lt 3 5A Connectable cross section 2 5 mm2 AWG 12 Table 7 4 Connection of external DC 24 V aux voltage supply and precharging contactor control Fan supply AFE inverters of construction type J compare above require a supply cable cross section of 2 5 mm2 AWG 12 Connection to F101 and F102 fan fuses 7 2 3 Protective conductor connection NOTE For AFE basic mains module directly via the mounting surface and via PE screw For AFE inverter via PE1 and PE2 and contact via the mounting surface It is important to ensure that the basic mains module and the AFE inverter are earthed at the same potential use equipotential bonding if necessary Sie
88. ction can be selected in the FAULT 007 STARTING LOCKOUT 008 or READY FOR ON 009 states The LBA bus link Local Bus Adapter is required additionally to install option boards in the electronics box See Section Interfaces Result All parameters which can be written in the Hardware configuration state H see right hand column in Parameter List can be altered P052 4 Select Hardware configuration P051 3 Access level Expert Mode to be able to alter the following parameters P090 Board in slot 2 RIGHT in electronics box P091 Board in slot 3 CENTRE in electronics box No option board CB Communication Board TB Technology Board P090 only SCB Serial Communication Board Parameter values for P090 P091 TSY Digital Tacho and Synchronization Board RON AO Left Slot 1 CU CUSA Centre Slot 3 options CB SCB1 SCB2 TSY not with TB Right Slot 2 options CB SCB1 SCB2 TSY TB NOTE e Only one of each option board type may be inserted in the electronics box at one time e Technology boards e g T300 must always be inserted in slot 2 The TSY board may not be inserted at the same time as a TB e f only one option board is in use it must always be inserted in slot 2 Other parameters depending on option boards see relevant Operating Instructions or Parameter List Make selection between Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Inst
89. d but it does not respond to parameter jobs from the PMU SCom1 or SCom2 within 6 s Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 14 7 Faults and Alarms 01 2004 Alarm messages Description Remedial measures P957 i P957 WEA active l CAUTION The WEA option P366 restarts the drive No time monitor is activated when the DC link is The WEA function can place precharging operating personnel at risk The automatic restart process can be aborted with Check whether you really need an OFF command ID USE WEA Change P366 WEA if necessary A081 r958 CB alarm A096 See Operator s Guide for CB board A097 1959 TB alarm 1 A112 See Operator s Guide for TB board A113 r960 TB alarm 2 A128 See Operator s Guide for TB board Table 14 2 Alarm numbers causes and their counter measures 14 3 Fatal errors FF Fatal errors are serious hardware or software errors which no longer permit normal operation of the unit They only appear on the PMU in the form FF lt No gt The software is re booted by actuating any key on the PMU Switch device off and on again Call service department if fatal fault is displayed again Replace the CUSA Replace the CUSA Replace the LBY Replace the option board A fatal fault has occurred as external option boards CB TB SCB TSY were being accessed Stack overflow Increase sampling time P308 or reduce pulse Stack overfl
90. d Type V2 PKW 1HEX 1 PZD Gr 0 12 10 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Parameter List Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings max t pow fail 0 to 3000 Maximum time until the power failure fault F009 or line supply ms undervoltage fault F004 is output If the unsmoothed line supply voltage falls below the threshold parameterized in P074 the inverter firing pulses are inhibited The main contactor remains closed If the line supply voltage does not increase above the minimum threshold P074 within the maximum time for a power failure the power failure fault F009 is output and the main contactor is opened de energized If the smoothed line supply voltage falls below the threshold parameterized in P074 fault message F004 line supply undervoltage is output Type 02 PKW 1HEX 1 s ZD Gr 0 I start mot max 0 0 to 150 0 2 Maximum current limit for motor operation 96 i001 150 0 The line current is limited by this parameter i002 150 0 RDS 2 parameter Type 12 PKW 1HEX 0 1 PZD 4000HEX 400 I start gen max 150 0 to 0 0 2 Maximum regenerative current limit 96 i001 150 0 The regenerative feedback current is limited to the value set i002 150 0 here 0 RDS 2 parameter Type 12 PKW 1HEX 0 1 96 PZD 4000HEX 400 Operating mode Selection of the operating mode Parameter
91. d to the appropriate digital input is interrupted Check parameter P589 Src No Ext Warn2 See section Digital inputs in Operator s Guide Check the driven load for an overload condition e Are the dynamic requirements too high Check the line voltage e Are the dynamic requirements too high Check r011 AFE temperature Measure inlet or ambient air temperature Apply reduction curves when theta gt 40 C See section Technical Data in Operator s Guide Check e whether fan E1 is connected and or rotating in the correct direction e the air inlet and outlet openings for dirt blockage e the temperature sensor connected to X30 Check whether the rated output current or peak current operating class II is was too high Check r010 AFE Utilization 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Faults and Alarms Alarm messages Description Remedial measures Electrical off Check The electronics voltage supply is not o k e the ext 24 V voltage supply G1 e the digital input and signal lead for monitoring of the ext 24 V voltage supply operation e P071 Line voltage A047 P955 Reactive current limited Check the The reactive current of the AFE is limited e line voltage r030 14 e maximum current P173 e motor mode current limit P160 e generator mode current limit P161 vd t integrator Check the The monitoring function of the maximum e line voltage r03
92. e Analog output 100 96 with code number PWE 16384 Type 02 PKW 1HEX 1 PZD Gr 0 Operat hours Display of hours run with enabled inverter in Run operating state Indices i001 Days Days 0 9999 d i002 Hrs Hours 0 24 h i003 Sec Seconds 0 3600 S Type 02 PKW 1HEX 1 PZD Gr 0 Line volts Actual line voltage fundamental r m s V Analog output 100 with code number PWE 4 P071 Type 02 PKW 1HEX 1 V PZD Gr 7 Line frequency Actual frequency of line voltage Hz Analog output 100 with code number PWE 163 84 Hz Type 02 PKW 1HEX 0 01 Hz PZD Gr 0 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12 3 Parameter List 01 2004 General parameters Parameter Name in OP1 Description Language Plain text display language on the optional OP operator panel and in the DriveMonitor PC program Parameter values 0 German English Spanish French Italian Type 02 PKW 1HEX 1 PZD Gr Access Level Access level setting the higher the access level the more parameters can be accessed for reading and writing Parameter values 1 Operation via PMU OP 2 Standard mode 3 Expert mode Type 02 PKW 1HEX 1 PZD Gr Function Select Selection of various commissioning steps and special functions Parameter values 0 Return to the previously active drive status from one of the functions described below Parameter Reset
93. e capacitor support and the DC link bus module Remove the terminal for the balancing resistor cable eye M6 Undo the mechanical mounting Swing the capacitor battery out forwards and lift the unit at an angle of 45 out of the converter The capacitor battery comprises three assemblies Each assembly contains a capacitor support and a DC link bus module Undo the plug in connections Undo the mechanical fastening three screws Two left one right Swing the capacitor sideways until it reaches the limit stop lift the unit slightly and pull it forwards out of the converter The capacitor battery weighs up to 30 kg Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 15 5 Maintenance 01 2004 15 2 5 Replacing the PMU Remove the grounding cable on the side Press the spring catches on the adapter section carefully together remove the PMU with adapter from the electronics box Withdraw connector X108 on the CUx board Using a screwdriver carefully lever the PMU forwards out of the adapter section Install the new PMU in the reverse sequence Adapter section du Snap catches E box Fig 15 2 PMU with adapter section on the electronics box 6SE7087 6CX86 2BA1 Siemens AG 15 6 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Maintenance 15 3 Fuses 15 3 1 Fan fuses for AFE inverters Line voltage 3AC 380 V to 460 V Order
94. e of board in slot 1 i002 SPI2 Software code of board in slot 2 i003 SPI3 Software code of board in slot 3 Note The TSY board has no software code The equivalent code is always 0 0 Type 02 PKW 1HEX 0 1 PZD Gr 0 PCB Code Identification code of boards in slots 1 2 and 3 of the electronics box Indices i001 SPI1 PCB code of board in slot 1 i002 SPI2 PCB code of board in slot 2 i003 SPI3 PCB code of board in slot 3 PCB codes CU 100 109 CB 140 149 TB 130 139 SCB 120 129 TSY 110 119 Type 02 PKW 1HEX 1 0 PZD Gr 0 of Indices Factory Settings Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12 31 Parameter List 01 2004 r725 2D5Hex Parameter Name in OP1 Range Unit Description Value Texts CalcTimeHeadroom Available CPU computation time reserve on CUSA as of total computing power Relevant parameters are sampling time P308 and pulse frequency P761 Analog output 100 96 with code number PWE 16384 Type 02 PKW 1HEX 1 0 96 PZD Gr 0 SCB Diagnosis SCB diagnostic information All values displayed in hexadecimal notation Displayed numbers overflow at FF Hex The meaning of individual indices depends of the selected SCB protocol P682 Indices i001 HTC Number of error free telegrams i002 Terr Number of errored telegrams i003 Voff USS Number of byte frame errors SCI boards Number of slave power outages i004 Toff US
95. e required covers of improper use wrong installation or maloperation there is the danger of serious personal injury and damage to property For further information see documentation All operations serving transport installation and commissioning as well as maintenance are to be carried out by skilled technical personnel observe IEC 364 or CENELEC HD 384 or DIN VDE 0100 and IEC Report 664 or DIN VDE 0110 and national accident prevention rules For the purposes of these basic safety instructions skilled technical personnel means persons who are familiar with the installation mounting commissioning and operation of the product and have the qualifications needed for the performance of their functions 2 Intended use Drive converters are components designed for inclusion in electrical installations or machinery In case of installation in machinery commissioning of the drive converter i e the starting of normal operation is prohibited until the machinery has been proved to conform to the provisions of the EC directive 89 392 EEC Machinery Safety Directive MSD Account is to be taken of EN 60204 Commissioning i e the start of normal operation is admissible only where conformity with the EMC directive 89 336 EEC has been established The drive converters meet the requirements of the low voltage directive 73 23 EEC They are subject to the harmonized standards of the series prEN 50178 DIN VDE 0160 in conjuncti
96. e with CleanPower filter Fig 5 1 The dimensions of construction type G differ only with respect to reactor and main contactor see Appendix NOTE Screws 4 x M8 screws Round hole at top Mounting slot guide at bottom Siemens AG 6SE7087 6CX86 2BA1 Operating Instructions SIMOVERT MASTERDRIVES AFE 5 2 01 2004 Installation Mounting dimensions of AFE reactor Fig 5 2 Dimension drawings of AFE reactors Current Voltage I b n1 n2 h4 h2 h3 a1 a2 d4 d2 A V mm mm mm mm mm mm mm mm mm 510 590 480 540 276 320 235 500 175 191 M12 M12 370 480 480 276 400 227 380 95 200 160 185 M12 M12 315 480 480 276 400 220 380 95 200 160 185 M12 M12 260 480 420 204 316 170 384 87 228 140 153 M10 M12 210 480 420 204 316 170 384 87 228 140 153 M10 M10 The connecting lugs on this type of AFE reactor are at the top right and left therefore no dimensions h2 and h3 Table 5 1 Fixing dimensions of reactors Fig 5 3 AFE reactor 6SE7036 0ES87 1FG1 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 5 3 Installation 01 2004 5 2 3 AFE inverter construction type G Mounting surface A pup N Cutouts for r c M8 screw Dimen sions Ty
97. ectronic voltage supply G10 in the mains connection module external 24 V DC link undervoltage The DC link voltage has dropped below the minimum limit value line supply voltage Supply failure The line voltage has remained below the undervoltage threshold P074 for longer than the maximum line failure period P155 The line failure fault is also activated if the line voltage frequency drops below 40 Hz or exceeds 70 Hz Overcurrent The drive has been shut down as a result of overcurrent The trip threshold has been exceeded Overload The maximum current parameterized in P173 has been exceeded by more than 10 or the load in regenerative feedback mode was so high that the DC link voltage has reached its maximum value Inverter temp The inverter temperature has exceeded its maximum limit r949 2 1 Inverter temperature limit is exceeded r949 22 Sensor 1 Break in sensor lead or sensor defective r949 z 18 Sensor 2 Break in sensor lead or sensor defective r949 34 Sensor 3 Break in sensor lead or sensor defective r949 50 Sensor 4 Break in sensor lead or sensor defective Overload precharging resistor Precharging resistor protection has responded during DC link forming and automatic restart WEA Fault F024 occurs when III gt 1 96 P072 for longer than 1 5 x P326 Remedial measures Regenerative feedback power of the connected converter is greater than that of the AFE Check the following para
98. el is output via the terminal in inverted form broken wire proof Parameter values indices as for P600 Type L2 PKW PKW format HEX param value PZD Gr 0 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12 21 Parameter List 01 2004 P604 25CHex P606 25EHex P607 25FHex P608 260Hex P611 263Hex P612 264Hex P614 266Hex Parameter Name in OP1 Description Dst NO OFF2 Destination of the status bit No OFF2 command status word 1 bit 4 Parameter values indices as for P600 Type L2 PKW PKW format HEX param value Dst ON blocked Destination of the status bit Starting lockout active status word 1 bit 6 Note The active status bit has H level is output via the terminal in inverted form broken wire proof Parameter values indices as for P600 Type L2 PKW PKW format HEX param value Dst Warning Destination of the status bit Alarm status word 1 bit 7 Note The active status bit has H level is output via the terminal in inverted form broken wire proof Parameter values indices as for P600 Type L2 PKW PKW format HEX param value Trg Bit Deviat Destination of the status bit DC link voltage setpoint Actual DC link voltage status word 1 bit 8 cf P517 see Section Status word for details PZD Gr 0 PZD Gr 0 PZD Gr 0 Parameter values indices as for P600 Type L2 PKW PKW format HEX param value Dst Low
99. emens A amp D You will also need other peripheral system components such as main switch fuses power supply etc but these are available anywhere in the world and can be ordered to suit your own requirements You can find our recommendations with respect to peripheral system components in the technical data and in the sections dealing with electrical connections Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 4 3 01 2004 Installation 5 Installation 5 1 Installing the units WARNING Clearances Requirements at the point of installation Safe converter operation requires that the equipment is mounted and commissioned by qualified personnel taking into account the warning information provided in these Operating Instructions The general and domestic installation and safety regulations for work on electrical power equipment e g VDE must be observed as well as the professional handling of tools and the use of personal protective equipment Death severe bodily injury or significant material damage could result if these instructions are not followed When you position the AFE inverter make sure that the DC link connection is on the upper side of the unit and the AFE reactor connection is on the bottom side of the unit The AFE basic mains module and the CleanPower filter must always be mounted vertically never sideways To ensure a free flow of cooling air when components
100. eneen onse ennnerensene enne enennenensenrensens 8 1 9 EXPLANATION OF TERMINOLOGY AND FUNCTIONALITY OF THE AFE 9 1 10 FUNCTION DIAGRAMS nnen onee ennenenneerenseerenarenaneerenseneenanenannrenseneennt 10 1 11 PARAMETERIZAT ION i ee cce ruote nie deer 11 1 11 1 Setting parameters via the PM 11 2 11 2 Start up parameterization enne 11 5 11 2 1 Function selection POD 11 6 11 2 2 Factory setting P052 1 Parameter reset nn 11 6 11 2 3 Initialization MLFB input P052 2 11 7 11 2 4 Download P052 EE 11 8 11 2 5 Hardware configuration P052 Al 11 9 11 2 6 Closed loop control settings P052 cb 11 10 12 PARAME TER LIST 2 2 32422 are ee 12 1 12 1 General visualization parameters sss 12 2 12 2 General parameters ennemis 12 4 12 3 Blue WE 12 6 12 4 Hardware configuration sese 12 8 12 5 Closed loop control asai aa aea a eene mener nnn nene 12 9 12 6 Ree 12 14 12 7 Setpoint channel 12 15 12 8 Control and status bit connections ennn enene en enneneen ennen 12 17 12 9 Analog inputs outputs nnen enen eneneneenenenennennne nennen enen ennennneenenn 12 25 12 10 Interface COMMUTATION ins neren verendum 12 27 6SE7087 6CX86 2BA1 Siemens AG 2 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Contents 12 11 RE e realer de EEN 12 31 12 12 Gating unit E 12 34 12 13 Factory parameters iec nissen Eo ap EM pieta 12 34 12 14 Profile parameters rre TOUR ed ees 12
101. ening grounding location of filters and wiring are contained in the drive converter documentation They must always be complied with also for drive converters bearing a CE marking Observance of the limit values required by the EMC law is the responsibility of the manufacturer of the installation or machine 6 Operation Installations which include drive converters shall be equipped with additional monitoring and protective devices in accordance with the relevant applicable safety requirements e g Act respecting technical equipment accident prevention rules etc Changes to the drive converters by means of the operating software are permissible After disconnection of the drive converters from the voltage supply live appliance parts and power terminals must not be touched immediately because of possibly energized capacitors In this regard the corresponding signs and markings on the drive converter must be respected During operation all covers and doors shall be kept closed 7 Maintenance and servicing The manufacturer s documentation shall be followed Keep these safety instructions in a safe place 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Description 2 Description DC link voltage operating range The AFE Active Front End rectifier regenerative feedback units belonging to the SIMOVERT MASTERDRIVES AFE series are power electronics devices that are avail
102. ents of a parameter i e parameter number parameter index for an indexed parameter and parameter value cannot be displayed simultaneously It is therefore necessary to switch between the 3 elements The toggle key is provided for this purpose After the desired level has been selected the parameter number can be adjusted with the Raise or Lower key Using the toggle key you can switch Parameter number e from the parameter number to the P parameter index Pl P e from the parameter index to the parameter value GE Parameter e from the parameter value to the index NZA value parameter number If the parameter is not indexed the P toggle key switches directly from the parameter number to the parameter value NOTE If you change the value of a parameter the new value normally becomes operative immediately However in the case of confirmation parameters identified by an asterisk in the Parameter List the new value does not take effect until you switch from the parameter value to the parameter number Changes to parameter settings made via the PMU are always stored in the non volatile EEPROM after confirmation by the toggle key Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 11 3 Parameterization 01 2004 Example The following example shows the sequence of operator inputs via the PMU required to select operating mode Reactive power compensation Set P052 to 5 Closed loop control
103. erter enable EA AENT 3 non n 1 0 Oe EO me rm Acknowledge P565 1 2 lt lt 0000 1003 Tab X C P566 1 2 lt lt 0000 0000 lt Tab X C 0 X P567 1 2 lt lt 2001 2001 lt Tab X C 1010 fixed Inching 1 1 Inching 1 ON Inching 1 OFF e B 1 Inching 2 1 Inching 2 ON 9 kr rase N PZD control by PLC Control External fault 1 No fault External fault 1 Er RECON 1 There is no inching setpoint 1 or inching setpoint 2 on the AFE a rn Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 13 3 Control and Status Words 01 2004 13 1 3 Control word 2 visualization parameter r551 The factory setting applies only when P077 0 High Low values Parameter No Fact setting Possible Bit No meaning 1 High 0 Low GRD RES GRD RES sources P077 0 see 8 1 4 Ext 24 V Ext 24Vok Ext 24 V not ok daj 1 9 Emmm Ter Reserved Reserve data set RDS2 RDS1 P578 1 P578 1 2 lt 0000 lt 0000 0000 lt Tab Xl Xl B TI OOo O S O p DEBE f ere IL b Bea wen p RI mem p DERE Rees b DCH el er 1 External alarm 2 sod Basic setting Lor os as a 3 On MASTERDRIVES CUVC this bit corresponds to bit 0 for the data set of the setpoint channel 4 On MASTERDRIVES CUVC this bit
104. f actual values via serial interface SST1 i001 968 Defines which parameter must be transferred at which telegram i002 0 position i003 0 Notes e Status word 1 r968 should be assigned to i004 0 word 1 i005 0 e In the case of double word parameters type 14 i006 0 the associated parameter number must be i007 0 entered in two consecutive words or else only the i008 0 most significant word will be transferred i009 0 e The length number of words of the process data i010 0 section in the telegram is set via P685 index i001 i011 0 Indices i001 W01 Word 01 of process data section i012 0 of the telegram i01 ae i002 W02 Word 02 of process data section ees of the telegram Wien i016 W16 Word 16 of process data section of the telegram Type 02 PKW 1HEX 1 0 PZD Gr 0 P682 SCB Protocol The SCB board can be operated as a 2AAHex e master for the SCI boards or as a e communications board see SCB Operator s Guide Parameter values 0 Master for SCI boards 1 4 wire USS SCI module 2 2 wire USS 4 wire USS 3 Peer to Peer 2 wire USS 4 Not assigned Peer 2 Peer 5 Not assigned Option 1 Precondition The associated SCB board must be logged on Option 2 via P090 or P091 Type 02 PKW 1HEX 1 0 PZD Gr P683 SCom SCB BusAddr Bus address of serial interfaces see Section Serial interfaces 2ABHex Indices i001 SST1 Bus address of serial interface 1 CUSA i002 SCB Bus address of SCB if P682 1 2 Type 02
105. f control word B R parameter Type L2 PKW PKW format HEX param value PZD Gr 0 Src Base Reserve 0 to 5001 Source for basic reserve setting switchover command control word 2 bit 30 Parameter values 0 Basic setting 1 Reserve setting 1005 CUSA digital input 5 Other values See permissible settings in Section Control word process data connections of control word Type L2 PKW PKW format HEX param value PZD Gr 0 Dst Ready for ON 0 to 5002 Destination of the status bit Ready for ON status word 1 bit 0 Power is ON the drive can be switched on Parameter values Depending on the selected index all settings specified in Section Status word process data connections of status word may be parameterized Indices i001 GG Select a terminal on the basic unit i002 SCI Select a terminal on SCI1 2 i003 TSY Select a terminal on TSY Type L2 PKW PKW format HEX param value PZD Gr 0 Dst Rdy for Oper 0 to 5002 Destination of status bit Ready to Run status word 1 bit 1 The DC link is charged the pulses can be enabled Parameter values indices as for P600 Type L2 PKW PKW format HEX param value PZD Gr 0 Dst Operation 0 to 5002 Destination of status bit Run status word 1 bit 2 The device is running Parameter values indices as for P600 Type L2 PKW PKW format HEX param value PZD Gr 0 Dst Fault 0 to 5002 Destination of status bit Fault status word 1 bit 3 Note The active status bit has H lev
106. f fault events reading of hours run counter r013 at the time a fault occurred Indices Day Hours Seconds Latest fault 1 i001 Si d i002 S1 h i003 S1 s Last acknowledged fault 2 i004 S2 d i005 S2 h i006 S2 s 2nd last acknowledged fault 3 i007 S3 d i008 S3 h i009 S3 s Oldest stored fault 8 i022 S8 d i023 S8 h i024 S8 s Description of faults in r947 Fault number r949 Fault value r951 Fault number list P952 Number of faults Type 02 PKW 1HEX 1 0 PZD Gr 0 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12 33 Parameter List 01 2004 12 12 Gating unit Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings r764 Modulation Depth Control factor of closed loop control for gating unit 2FCHex Analog output 100 96 with code number PWE 400 96 Type 02 PKW 1HEX 0 1 96 PZD 4000HEX 400 96 12 13 Factory parameters Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings P789 RAM Access Value 0 to 65535 Content of a memory location on the CUSA board 315Hex Type L2 PKW format HEX param value PZD Gr 0 P799 Special Access 0 to 65535 Parameter for special access 31FHex Type 02 PKW 1HEX 1 0 PZD Gr 0 6SE7087 6CX86 2BA1 Siemens AG 12 34 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Parameter List 12 14 P918 396Hex P927 39FHex P928 3A0Hex Profile parame
107. f the AFE Operating modes of Operating modes are set via P164 Operating mode the AFE gt See Section Function diagrams rectifier regenerative MIX feedback unit Applications e Supplying the voltage source DC link of SIMOVERT MASTERDRIVES series 6SE70 converters e Reactive power compensation e Regenerative feedback from a DC voltage source to the supply system Operating modes e Operating mode cos phi control P164 1 factory setting The sinusoidal line current is controlled with an adjustable cos phi P120 For a cos phi of 1 only active power is taken from or regenerated to the line A cos phi of 0 8 results in a distribution of the line current into 80 active current and 60 96 reactive current inductive as cos phi is positive The sign serves only to distinguish between inductive and capacitive reactive power In this mode therefore a change in the active power automatically changes the reactive power A higher level closed loop DC link voltage controller controls the DC link voltage to the setpoint r447 The output of this closed loop DC link voltage controller is the setpoint for the active current e Operating mode Reactive power compensation P164 0 The reactive power can be input as either capacitive or inductive P122 140 of AFE rated apparent power and is independent of the active power A higher level DC link voltage controller controls the DC link voltage to the setpoin
108. for load capability see Fig Derating curves Permissible humidity rating Relative humidity 9596 during transport and storage lt 85 during operation moisture condensation not permissible Climatic class Class 3K3 to DIN IEC 721 3 3 during operation Pollution degree Pollution degree 2 to IEC 664 1 DIN VDE 0110 Part 1 Moisture condensation during operation is not permissible Overvoltage category Category Ill to IEC 664 1 DIN VDE 0110 Part 2 Degree of protection EN 60529 Ee Class of Class of protection Class 1 to IEC 536 Class 1 to IEC 536 DINVDE0106 Part1 VDE 0106 Part 1 Shock protection to EN 60204 1 and DIN VDE 0106 Part 100 VBG4 Radio interference suppression to EN 61800 3 e Standard No radio interference suppression e Options Radio interference suppression filter for Class A1 to EN 55011 Interference immunity Industrial to EN 61800 3 Paint finish For interior installation Mechanical specifications e Vibrations to DIN IEC 68 2 6 During stationary use Constant amplitude of deflection 0 075 mm in the frequency range 10 Hz to 58 Hz of acceleration 9 8 m s in the frequency range gt 58 Hz to 500 Hz During transport of deflection 3 5 mm in the frequency range 5 Hz to 9 Hz of acceleration 9 8 m s in the frequency range gt 9 Hz to 500 Hz Shocks to DIN IEC 68 2 27 08 89 30 g 16 ms half sine shock Table 17 6 AFE inverter general data Siemens AG 6SE7087 6CX86 2BA1 S
109. ifferent wiring is not possible and is also not allowed because the AFE inverter might be destroyed if the main contactor is activated before the DC link has been precharged Bit 30 Reserved Bit 31 Precharging active signal H HIGH signal PRECHARGING state 010 Meaning The DC link is precharged as soon as an ON command is issued Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 13 21 01 2004 Faults and Alarms 14 Faults and Alarms 14 1 Faults General information about faults The available information for each fault event comprises the following parameters Parameter r947 Fault number r949 Fault value r951 Fault texts P952 Number of faults r748 Fault time If a fault message is not acknowledged before the electronics supply voltage is disconnected then the same fault message will be active again when the supply is next turned on The drive cannot be started until the message has been acknowledged exception Automatic restart function is selected see P366 Fault messages Description of fault Remedial measures Precharging Check the line voltage The DC link voltage failed to reach the minimum limit compare with P071 Line voltage P071 line supply voltage during precharging Check the maximum precharging time P326 The maximum precharging time P326 has been exceeded Line overvoltage Check the line voltage The voltage at the input terminals is higher than the c
110. ignal OFF2 command is active Meaning An OFF2 command control word bit 1 has been issued Bit 5 Reserved 6SE7087 6CX86 2BA1 Siemens AG 13 18 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Control and Status Words Bit 6 Starting lockout signal H HIGH signal STARTING LOCKOUT state 008 Meaning The power supply open loop control and closed loop control are all operative The signal is continuously applied as long as an OFF2 command via control word bit 1 or an ON command via control word bit 0 is active edge evaluation Output at terminal strip CUSA SCB1 with L signal Bit 7 Alarm signal H HIGH signal Alarm Axxx Meaning An alarm type irrelevant has occurred This signal remains active until the cause has been eliminated Output at terminal strip CUSA SCB1 with L signal Bit 8 Setpoint actual value deviation signal L LOW signal Setpoint actual value deviation alarm A034 Meaning There is currently a deviation between the Vd setpoint and Vd actual value which is greater than the setting in P517 set act val dev Vd and active for longer than P518 set act val dev time The bit is reset to an H signal as soon as the deviation decreases to below the setting in parameter P517 Bit 9 PZD control requested signal H HIGH signal This signal is always active Bit 10 Reserved Bit 11 Undervoltage fault signal H HIGH signal Undervoltage in DC link fa
111. inal 13 SIE NIIN Alf AO SCI slave2 terminal 14 gt N _ o SCI slave2 terminal 15 AR A N o gt SCI slave2 terminal 16 5001 TSY terminal 1 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 13 5 Control and Status Words 01 2004 Table C CB TB word 1 SCB1 2 peer to peer SCB2 USS word 1 SCB1 2 peer to peer word 3 SCB1 2 peer to peer word 4 SCB1 2 peer to peer word 5 6SE7087 6CX86 2BA1 Siemens AG 13 6 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Control and Status Words SCB1 2 peer to peer word 4 SCB1 2 peer to peer word 5 Constant value 1 SCB1 2 peer to peer word 1 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 13 7 Control and Status Words 01 2004 6SE7087 6CX86 2BA1 Siemens AG 13 8 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Control and Status Words 13 1 5 Description of the control word bits Bit 0 ON OFF1 command t ON L OFF1 Condition Positive edge change from L to H L H in READY FOR ON 009 state Result PRECHARGING 010 The precharging contactor is closed The DC link is precharged the main contactor then closed and the precharging contactor opened READY TO RUN 011 e RUN 014 Bit 1 OFF2 command L OFF2 electrical Condition LOW signal Result The inverter pulses are inhibited and the main c
112. ined in this documentation The successful and safe operation of this equipment is dependent on correct transport proper storage and installation as well as careful operation and maintenance This documentation does not purport to cover all details on all types of the product nor to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to the local SIEMENS sales office The contents of this documentation shall not become part of or modify any prior or existing agreement commitment or relationship The sales contract contains the entire obligation of SIEMENS AG The warranty contained in the contract between the parties is the sole warranty of SIEMENS AG Any statements contained herein do not create new warranties or modify the existing warranty 1 2 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Definitions and Warnings CAUTION Components which can be destroyed by electrostatic discharge ESD The board contains components which can be destroyed by electrostatic discharge These components can be easily destroyed if not carefully handled If you have to handle electronic boards please observe the following Electronic boards should only be touched whe
113. ing space W 342mm H 700 mm D 377 mm Weight AFE basic mains module 16 kg CleanPower filter 210 590 A 44 kg ready assembled 60 kg Table 17 3 Mechanical technical data The machine control is manufactured in accordance with DIN EN 60439 1 also taking into account DIN EN 60204 1 In the delivery state the protection against indirect contact for the machine control is afforded by automatic disconnection in the TN system If protection against indirect contact with the equipment is to be afforded by a different system the circuit configuration must be adapted accordingly DIN EN 60204 1 specifies that only electricians and or other personnel with proper training in handling electrical circuitry may have access to the internal components of the electrical system Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 17 3 Technical Data 01 2004 The electronic and associated electrical components are installed according to the recommendations of the relevant component manufacturers The characteristics specified in Section 3 apply only on condition that the low voltage switchgear combination is used in accordance with these recommendations and those of the switchgear combination manufacturer Implementation of the requirements of Council Directive 98 37 EEC Machinery Directive is guaranteed when the machine is in the pre commissioned state 17 2 AFE reactor for construction type G 6SE703x
114. ings P618 DstCurrLimAct 0 to 5002 id Destination of the status bit Current limit active i 26AHex status word 2 Bit 18 i Note The active status bit has H level is output via the i terminal in inverted form broken wire proof Parameter values indices as for P600 Type L2 PKW PKW format HEX param value PZD Gr 0 P619 Dst Ext Fault 1 0 to 5002 Destination of the status bit External fault 1 active i 26BHex status word 2 bit 19 i Note The active status bit has H level is output via the i terminal in inverted form broken wire proof Parameter values indices as for P600 Type L2 PKW PKW format HEX param value PZD Gr 0 P620 Dst Ext Fault 2 0 to 5002 Destination of the status bit External fault 2 active i 26CHex status word 2 bit 20 i Notes e The active status bit has H level is output via i the terminal in inverted form broken wire proof The device accepts the fault after 200 ms provided that an ON command is active Parameter values indices as for P600 Type L2 PKW PKW format HEX param value PZD Gr 0 Dst Ext Warning 0 to 5002 Destination of the status bit External alarm active status word 2 bit 21 Note The active status bit has H level is output via the terminal in inverted form broken wire proof Parameter values indices as for P600 Type L2 PKW PKW format HEX param value PZD Gr 0 Dst warn i2tAFE 0 to 5002 Destination of the status bit Inverter overload alarm i
115. ization and start up Customer terminals Power section inspection Inspection of protection and monitoring devices Il Functions test acc to EN 50178 IIl RUN IN e Continuous test gt 5 hours ambient temperature 55 C IV Functions test e See Il Functions test acc to EN 50178 The equipment complied with the test requirements The test results are documented within the production data base 1 For complete type serial number and technical data please see rating plate A amp D DSAPEDP Aad ED Schl gel 6SE7087 6CX86 2BA1 Siemens AG 19 2 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Certificates SIEMENS Factory certificate regarding electromagnetic compatability 4SE 476 000 0001 00 WB EMV Manufacturer Siemens Aktiengesellschaft Automation amp Drives Group Business Division Variable speed drives Sub Division AC Drive systems Address P O Box 3269 D 91050 Erlangen Product name SIMOVERT Type 6SE70 Chassis units AC AC and DC AC When correctly used the designated product fulfills all the requirements of Directive 89 336 EEC regarding electromagnetic compatibility We confirm the conformance of the above designated product with the Standards EN 61800 3 10 1996 EN 61000 4 2 old IEC 801 2 EN 61000 4 4 old IEC 801 4 EN 61000 4 5 old IEC 801 5 IEC 1000 4 3 old IEC 801 3 EN 55011 DIN VDE 0875 Part 11 Note These instructions relating to EMC correct insta
116. l sJejeweled say zes eyep an asa JO JOAOYINIMS 68Sd 01 rSGd 28rd 98rd rvrvd Cd peAjoAul sJejeweled Asayjs seg Bumoes eAJesaJ oIseq 149 0u9311IMS EN punouDxyoeq pepeus e aney Jeno Dee eq UD YOIYM speld 0 L00 Je eweJed jo queju0 9594 ute vm SG9d sonjen joe VVT Basic reserve changeover Fig 10 3 Analog output Fig 10 2 Siemens AG 6SE7087 6CX86 2BA1 Operating Instructions SIMOVERT MASTERDRIVES AFE 10 2 01 2004 Parameterization 11 Parameterization The functions stored in the converters are adjusted to suit specific applications by means of parameters Every parameter is uniquely identified by its name and number In addition to a parameter name and number many parameters also have a parameter index Using these indices it is possible to store several values for a parameter under one parameter number Parameter numbers consist of a letter and a three digit number Upper case letters P U H and L are the codes for settable parameters and lower case letters r n d and c the codes for non settable visualization parameters Examples DC link voltage r006 541 Parameter name DC link voltage Parameter number r006 Parameter index No index Parameter value 541 V Src ON OFF1 P554 2 20 Parameter name Src ON OFF 1 Parameter number P554 Parameter index 2 Parameter value 20 Parameters can be entered via the PMU parameterizing unit integrated in the converter front panel
117. last acknowledged fault 3 i017 S3 1 i018 S3 2 i024 S3 8 Oldest fault stored 8 i057 S8 1 i058 S8 2 i064 S8 8 Notes A value of 0 means No fault In the event of a power failure only the current and last acknowledged fault are stored Indices 17 to 64 are then reset to 0 See P952 for the number of stored fault events Example of a fault Last acknowledged fault 2 Index r947 r949 Index 35 0 37 2 0 0 Fault time r748 after 62 days 1 hour 7 sec operating hours Faults occurrences r947 Fault value r949 35 No further details 37 2 Type 02 PKW 1HEX 1 0 PZD Gr 0 Fault Value Fault value of faults facilitates troubleshooting for a variety of parameters The fault values are stored in the same indices as the associated fault numbers r947 see example in r947 Type 02 PKW 1HEX 1 0 PZD Gr 0 Fault Texts List of fault texts every fault text is stored under the same index as its fault number Example cf r947 Fault 35 is stored in r947 i009 This is r951 i035 Ext fault1 Type 02 PKW 1HEX 1 0 PZD Gr 0 of Indices Factory Settings 12 36 6SE7087 6CX86 2BA1 Operating Instructions SIMOVERT MASTERDRIVES AFE Siemens AG 01 2004 Parameter List Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings P952 of Faults Number of faults 3B8Hex Contains the number of fa
118. llation correct operation connecting up conditions and associated instructions in the product documentation supplied must be observed Erlangen 01 05 1998 Automation WV amp Drives H Mickal erenn A amp D DS A P1 acc to EN 10204 DIN 50049 This declaration does not guarantee any features A amp S DS 4102x Copyright SIEMENS AG 1997 All rights reserved Page 1 of 1 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 19 3 01 2004 Appendix 20 Appendix Appendix to Order number 6SE708x xCX86 2BA1 operating manual x x stands for language code e g 0 0 for German SIMOVERT MASTERDRIVES Active Front End AFE AFE rectifier regenerative feedback unit AC DC Chassis unit construction types G and J 400 V 210A to 590A with modular mains connection Contents Circuit diagram for CleanPower filter Circuit diagram for AFE basic mains module Dimension sheet for AFE inverter construction types G and J Dimension sheet CleanPower filter mounted with AFE basic mains module Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 20 1 202 454 SE I i cr C L mE bh d d dn d f B dit mg d I TEPER po ul A 1 IRE NE F RE omo EE CC d HEF AF A
119. mens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 7 9 Connecting Up and Wiring 01 2004 7 3 Control terminals 7 3 1 Standard connections of the AFE inverter The basic version of the converter features the following control terminals on the CUSA board Control terminal strips X100 X101 and X102 on CUSA electronics board Connection for OP1S operator control panel One serial interface USS bus RS485 Serial interfaces RS485 and RS232 SCom1 on PMU X300 CAUTION The CUSA board contains components which can be destroyed by electrostatic discharge These components can be very easily destroyed if not handled with caution See also ESD precautions outlined in Section Definitions and warnings Connectors for The connectors for the control terminal strip are included in the scope control terminal of supply and ready connected to the cable harness of the AFE basic strip mains module cf Fig 7 1 Cables with cross sections from 0 14 mm to 1 5 mm AWG 26 to 16 or 1 mm AWG 18 can be connected using stranded wire with lugs to the connectors recommended 0 5 mm AWG 20 The connectors can be identified by the pin numbers Table 7 5 connector positions on the board are shown in Fig 7 8 Two screen clamps and four cable ties are required from the loose components supplied to connect the control cables Connector X9 is needed to control the pre charging operation and to connect an e
120. meters e P572 Source regeneration enable e P161 Max generator current limit of AFE e P173 Maximum current Check the external voltage supply Check the wiring hardware and software for the ext 24 V monitoring function software FS 576 1004 digital input 4 Check e the main contactor control in cases where the fault occurs immediately after precharging e P160 Maximum motor current limit e P173 Maximum current Check e the line voltage and line frequency Compare with e the threshold in Undervoltage threshold P074 e the maximum Line failure time P155 e the Line voltage P071 Check e the main contactor control in cases where the fault occurs immediately after precharging e the AFE output for short circuit or earth fault Check e the maximum current P173 IMaximum current e the AFE load Measure inlet or ambient air temperature Apply reduction curves when theta gt 40 C See section Technical Data in Operator s Guide Check e whether fan E1 is connected and or rotating in the correct direction e the air inlet and outlet openings for dirt blockage e the temperature sensor connected to X30 Check e for high resistance short circuit or earth fault during forming or WEA e whether line voltage lt 80 during WEA 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE Faults and Alarms Fault messages Description of fault UCE Ph L1 A UCE shutdown h
121. meters type 14 the associated parameter number must be entered in two consecutive words or else only the most significant word will be transferred e The length number of words of the process data section in the telegram is set via P685 index i002 Indices i001 W01 Word 01 of process data section of the telegram i002 W02 Word 02 of process data section of the telegram i016 W16 Word 16 of process data section of the telegram CAUTION When P682 3 peer to peer protocol a maximum of 5 words can be transferred i001 to i005 Type 02 PKW 1HEX 1 0 PZD Gr 0 CB TB Act Values 0 to 999 Output of actual values via CB or TB Defines which parameter must be transferred at which telegram position Notes e Status word 1 r968 should be assigned to word 1 e In the case of double word parameters type 14 the associated parameter number must be entered in two consecutive words or else only the most significant word will be transferred Indices i001 W01 Word 01 of process data section of the telegram i002 WO02 Word 02 of process data section of the telegram i016 W16 Word 16 of process data section of the telegram Type 02 PKW 1HEX 1 0 PZD Gr 0 CB TB TIgOFFTime 0 to 6500 Telegram failure time for CB and TB ms Shutdown on faults occurs if no correct telegram is received within the specified time Setting instructions Value 0 No monitoring and no fault shutdown parameterize for spo
122. n Rdy Run Run Operation Forming Capacitor Downloading parameter settings forming Analog output 100 96 with code number PWE 16384 Download Type O2 PKW 1HEX 1 PZD Gr 0 Output Amps AFE output current fundamental r m s Note The displayed value corresponds to the current at the inverter CT The line current at the AFE input deviates from this value by the current component which flows through the filter capacitor Analog output 100 96 with code number PWE 4 P072 Type 02 PKW 1HEX 0 1 A PZD Gr 6 DC Bus Volts Actual DC link voltage value Display quantity for the PMU and OP Analog output 100 with code number PWE 4 P071 Type 12 PKW 1HEX 1 V PZD Gr 7 AFE utilization Thermal AFE utilization as a result of an 12t calculation of the output current Loading the AFE with maximum current for e 30 seconds activates an alarm P622 and for e 60 seconds to a reduction in the load current to 91 96 of AFE rated current Analog output 100 96 with code number PWE 16384 Type 02 PKW 1HEX 1 PZD Group 0 6SE7087 6CX86 2BA1 Siemens AG 12 2 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Parameter List Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings Base Reserve Basic reserve settings of the process data connections for setpoints and control word bits Parameter values 0 Basic setting Basic 1 Reserve setting Reserv
123. n absolutely necessary The human body must be electrically discharged before touching an electronic board Boards must not come into contact with highly insulating materials e g plastic parts insulated desktops articles of clothing manufactured from man made fibers Boards must only be placed on conductive surfaces Boards and components should only be stored and transported in conductive packaging e g metalized plastic boxes or metal containers If the packing material is not conductive the boards must be wrapped with a conductive packaging material e g conductive foam rubber or household aluminum foil The necessary ESD protective measures are clearly shown again in the following diagram a Conductive floor surface b ESD table c ESD shoes d ESD overall e ESD chain f Cubicle ground connection d f f f f L L ER AL e 2 Sitting Standing Standing Sitting Fig 1 1 ESD protective measures Siemens AG 6S5E7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 1 3 Definitions and Warnings 01 2004 Safety and Operating Instructions for Drive Converters in conformity with the low voltage directive 73 23 EEC 1 General In operation drive converters depending on their degree of protection may have live uninsulated and possibly also moving or rotating parts as well as hot surfaces In case of inadmissible removal of th
124. n has been reduced Special significance was placed on the reduction of the volume weight and variety of metal and plastic components ABS PMU board PC Covers LOGO PP Insulating plates LDPE Capacitor ring bus retrofit PA6 6 Fuse holder mounting strip PS Fan housing capacitor holder cable holder UP Clamping section terminal blocks terminal strip fastening bolts cable holders Halogen containing flame retardants were for all essential components replaced by environmentally friendly flame retardants Environmental compatibility was an important criterion when selecting the supplied components Purchased components are generally supplied in recyclable packaging Surface finishes and coatings were eliminated with the exception of the galvanized sheet steel side panels ASIC devices and SMD devices were used on the boards The production is emission free The unit can be broken down into recyclable mechanical components as a result of easily releasable screw and snap connections The plastic components are to DIN 54840 and have a recycling symbol After the service life has expired the product must be disposed of in accordance with the applicable national regulations Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 18 1 01 2004 Certificates 19 Certificates SI E M E NS Automation and Drives Confirmation Erlangen 01 05 1998 This confirms that Equipment AC drive
125. n should have flat seals If the connecting pieces enclosed with the units are used these should be sealed with Loctite 542 or with teflon tape Cooling water infeed blue and return red must be connected according to the color scheme The color markings can be found next to the 1 inch water connection below the heat sink If components are built into a cabinet roof section DC bus DC 24 V supply these should be placed in the center if possible so that the air leaving the fans can reach the openings in the roof cover unobstructed In order to ensure fault free operation of the equipment in terms of electromagnetic compatibility it is advisable to provide each chassis unit with its own 24 V DC auxiliary supply with isolating transformer 5 12 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Installation 5 3 Installing the optional boards WARNING The boards may only be replaced by qualified personnel It is not permitted to withdraw or insert the boards under voltage The electronics box of the unit contains up to three slots in which you can insert optional boards The LBA Local Bus Adapter can hold either the adapter board ADB or optional boards An ADB Adapter Board can accommodate up to two optional boards Slot 1 Slot 3 __ Sr E N Slot 2 S E N S Fig 5 9 Location of slots for chassis units NOTE Slot 2 c
126. ng Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Technical Data 17 Technical Data CleanPower filter AFE basic mains module Fig 17 1 AFE basic mains module mounted on CleanPower filter Fig 17 2 AFE reactor for AFE inverters 510 590 A 400 V Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 17 1 Technical Data 01 2004 17 1 AFE basic mains module and CleanPower filter EU low voltage directive EN 50178 73 23 EEC and RL93 68 EEC EU machine directive 89 392 EEC EN 60204 1 Permissible ambient and cooling medium temperature e during operation 0 C to 50 C 32 F to 114 F e during storage transport 25 C to 70 C 13 F to 158 F Installation height See operating manual for MASTERDRIVES inverters construction type J and construction types E to G Permissible humidity rating Relative humidity 95 96 during transport and storage lt 85 during operation moisture condensation not Pollution degree Pollution degree 2 to IEC 664 1 ein VDE 01 Part 1 da a Overvoltage category Category Ill to IEC 664 1 DIN VDE 0110 Part 2 Degree of protection to EN 60529 IPOO Radio interference suppression to EN 61800 3 Standard No radio interference suppression Options Radio interference suppression filter for Class A1 to EN 55011 Mechanical specifications e Vibrations to DIN IEC 68 2 6 During stationary use Constant amplitude of deflection
127. nimize system perturbations with the aid of the subsequently connected Clean Power filter The vector control also enables setting of the power factor cos phi and thus reactive power compensation but the operating current requirement has priority The VSB module Voltage Sensing Board functions as the network angle sensor similarly to the principle of an encoder For safety reasons an AFE rectifier regenerative feedback unit must be connected to the mains via a main contactor see Fig 2 1 For this reason an external 24 V power supply is always required to feed the VSB board and the AFE inverter Precharging contactor Ry Line supply connection i pe i OC L L1 L2 L3 i i DC units i connection Main contactor OD L MN T 4 PE Precharging and main contactor CleanPower filter AFE reactor AFE inverter with CUSA and fuses Fig 2 1 Basic circuit 2 2 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Description Configuration Operation and control options Both one and several inverters can be connected to the output The maximum connected power of the inverters may amount to 4 times the rated power of the AFE inverter The sum of active power extracted from the network must not exceed the rated power of the AFE and this must be ensured by configuration of the system The AFE is suitable for coupling several inverters to a common DC busba
128. nnect the mains voltage or the auxiliary power supply After the electronics power supply has been started the unit initializes itself The action can take several seconds The drive status is subsequently shown on the PMU See chapter entitled Basic function check If the PMU does not show status 009 after completion of the unit initialization or if the unit has already been See section parameterized before you should carry out a parameter Parameterization reset to factory setting Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 3 1 Initial Start Up 01 2004 WARNING It must be ensured that no danger for persons and equipment can occur by C Gap Let energizing the power and the unit See chapter m en You are advised to only connect the entitled Basic invertors after completing the basic function check function checks of the AFE rectifier regenerative feedback unit Further start up and parameterization according to your specific requirements 6SE7087 6CX86 2BA1 Siemens AG 3 2 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Transport Storage Unpacking 4 Transport Storage Unpacking Transport Storage NOTE Unpacking Scope of delivery type G The units and components are packed in the manufacturing plant corresponding to that specified when ordered A packing label is located on the outside of the packaging Please observe the instruc
129. not energized 4204 SCI 1 2 slave 2 BA4 mus eet ims Lime e mus rens 1208 4209 4210 4211 4212 No destination TSY BA1 TSY BA2 1 This bit corresponds to bit CW CCW rotation on the MASTERDRIVES CUVC 3770000 5001 5002 x Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 13 15 Control and Status Words 01 2004 13 2 2 Status word 2 visualization parameter r553 PMU display Status word 2 al i al H sl al 7 N l 22 20 18 16 6SE7087 6CX86 2BA1 Siemens AG 13 16 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Control and Status Words ik vau t High Select vane Destination mue Revered O mur Reeve o eorenimitmorseie oomen Bit 20 External fault 2 P620 x 0 No external fault 2 SCI 1 2 slave 1 BA1 Bit 21 External alarm P621 x SCI 1 2 slave 1 BA2 In No external alarm SCI 1 2 slave 1 BA3 Bit 22 AFE i2t alarm P622 x SCI 1 2 slave 1 BA4 Fk No AFE i2t alarm SCI 1 2 slave 1 BA5 Bit 23 AFE overtemp fault P623 x SCI 1 2 slave 1 BAG 0 No AFE overtemp fault SCI 1 2 slave 1 BA7 Bit 24 AFE overtemp alarm P624 x SCI 1 2 slave 1 BAS Ss No AFE overtemp alarm SCI 2 only slave 1 BA9 Bit 26 Reserved SCI 2 only slave 1 BA11 mor mene mos Resevea PC contactor energized P629 x SCI 1 2 slave 2 BA2 P629 x gt F o Pc omact not energized P
130. ntrol terminal strip are as follows terminal strip Terminal Name Function Range 25 Cannot be Analog input 3 0Vto5V used 26 Cannot be Analog input 4 0Vto5V used let 27 Assigned Analog input 1 OVto 10V on 28 Assigned Reference potential for jer analog inputs 1 3 LH 29 Digital output 3 Imax 20 mA HE 30 Assigned Analog input 2 OVto 10V Le EN Assigned Reference potential for je analog inputs 2 4 je z 32 Digital output 4 Imax 20 mA Ik 33 Reference potential for analog output 1 digital output 3 digital output 4 34 Analog output 1 0 V to 10V Rating lt 5 mA equals gt 2 KO Possible cross section 1 5 mm2 AWG 16 NOTE To increase the noise immunity of the signals an isolating amplifier should be connected between the analog output and measuring unit for cables 4 m Table 7 8 Control terminal strip X102 6SE7087 6CX86 2BA1 Siemens AG 7 14 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Connecting Up and Wiring X300 serial interface A serial connection to an automation unit or PC can be made via connector X300 on the PMU The unit can therefore be controlled and operated from the central control station or control room Pin Name Function Range 1 n c Not assigned 2 RS232RxD Receive data via RS232 RS232 3 RS485 P Data via R8485 RS485 4 RTS Request to send for direction reversal with interface converters 5 M5V Reference potential for P5V OV 6 P5V 5 V aux voltage supply 5 V Imax
131. omatic mode RDS reserve data set 1 or 2 Two reserve data sets can be parameterized e g for alternating operation of different converter types on one AFE The data sets are selected via the control word and read out in r012 and r152 see Section Function Diagrams 9 2 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE Function Diagrams 01 2004 Function Diagrams 10 820d U4 Zl0d Ul Lid UA 080d 9 Joy eur Zld iud soo ZZld Jamod an peay Y9Ld epou Buneiedo uone nojeo jueuno jndino 7001 Y vl es xewj ueB xeu uone nojeo 14 J03ju09 jueuno Goe pA eoel 240d ul 104U09 pA 0 es an pean gg es an pean as an pe i 921 09Ld ow xew XLELd XOELA X6Eld IL Jej oJ1uoo Id vogenun oeo xz lt gt 9 57 O COSY ssn z aos ec 9 Loch HLsosr o Losy jd 190d 0 190d ZEOS L ADS 4 z e eis IOS UM L gos EOL 9 LOLY 1 e eis IOS UM L gos Ges pA D al u pdy dy A bL0d XZ 910 O ZOOE Eod 9102 2002 1 H LOOL sva 0000 a A 11 wo 06v FOI Joe OJJUOD pwy ej amp ue BuurJ Doglpn 0814 v001 Pupu e amp ejoA d pue uonoeJo9 pA
132. ompare with P071 Line voltage response threshold 110 96 or 120 of P071 in inverter disabled or Run states The voltage at the input terminals is higher than the maximum voltage limit 5 E g 460 V 5 483 V and DC link voltage is higher than the maximum continuous permissible value Line voltage Max contin perm Vd Max contin perm Vd range at IIl gt 90 P072 at III lt 90 P072 380 V to 460 V 740 V 760 V 500 V to 575 V 922V 947 V 660 V to 690 V 1100 V 1130 V Line undervoltage Check the line voltage The voltage at the input terminals is less than the Check P074 response threshold 50 96 of P071 during precharging and P074 in operation The line supply undervoltage fault is also activated if Vsupply lt 80 96 of P071 and if F013 Check the line phase sequence occurs Compare with P071 Line voltage If the fault occurs immediately after the drive is started up for the first time then the phase sequence may be incorrect The line must always be connected in a CW phase sequence Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 14 1 Faults and Alarms 01 2004 Fault messages Description of fault DC link overvoltage The drive has been shut down due to an excessive DC link voltage Line voltage range 380 V to 460 V 500 V to 575 V 660 V to 690 V Shutdown threshold approx 820 V approx 1020 V approx 1220 V Electrical off Failure of the el
133. on with EN 60439 1 DIN VDE 0660 Part 500 and EN 60146 DIN VDE 0558 The technical data as well as information concerning the supply conditions shall be taken from the rating plate and from the documentation and shall be strictly observed 3 Transport storage The instructions for transport storage and proper use shall be complied with The climatic conditions shall be in conformity with prEN 50178 4 Installation The installation and cooling of the appliances shall be in accordance with the specifications in the pertinent documentation The drive converters shall be protected against excessive strains In particular no components must be bent and or isolating distances altered in the course of transportation or handling No contact shall be made with electronic components and contacts Drive converters contain electrostatic sensitive components which are liable to damage through improper use Electronic components must not be mechanically damaged or destroyed potential health risks 5 Electrical connection When working on live drive converters the applicable national accident prevention rules e g VBG 4 must be complied with The electrical installation shall be carried out in accordance with the relevant requirements e g cross sectional areas of conductors fusing PE connection For further information see documentation Instructions for the installation in accordance with EMC requirements such as scre
134. ons Partitions should be executed up to the cabinet frame and should be designed in such a way that the discharged air flow is taken around the cabinet beams and not pressed into them Partitions are necessary with all types of protection higher than IP20 The necessary opening cross sections are 0 26 m2 The indicated opening cross section is made up of several holes In order to keep the pressure loss here to a minimum the cross sectional surface has to be at least 280 mm per hole e g 7 mm x 40 mm The opening and hole cross sections ensure functioning even with high types of protection These are implemented by using wire lattices wire fabric DIN 4189 St vzk 1x0 28 in front of the openings or the filters indicated in the following If finer filters are used the filter surface and thus the opening cross section upwards have to be adapted accordingly If filters are used the intervals for their replacement must be observed Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 5 5 Installation 01 2004 Filters The following filter mat is approved for use FIBROIDELASTOV made by DELBAG Luftfilter GMBH Technical filter data in accordance with DIN 24185 Design FIBROID ELASTOV 10 Filter class EU2 Volumetric flow V m3 h x m2 2500 10000 Initial pressure difference ApA Pa 9 46 End pressure difference Apg Pa 300 Average degree of separation 72 Dust storage capability g m2
135. ontactor opened STARTING LOCKOUT 008 until the command is withdrawn NOTE The OFF2 command is simultaneously effective from three sources P555 P556 and P557 Bit 2 Reserved Bit 3 Inverter enable command H Inverter enable L Inverter inhibit Condition HIGH signal and READY TO RUN 011 Result RUN 014 The inverter pulses are enabled Condition LOW signal Result In RUN 014 Change to READY TO RUN 011 display inverter pulses are inhibited Bit 4 Reserved Bit 5 Reserved Bit 6 Reserved Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 13 9 Control and Status Words 01 2004 Bit 7 Acknowledge command T Acknowledge Condition Positive edge change from L to H L H in FAULT 007 state Result Resetall current faults after they have been transferred to the diagnostics memory STARTING LOCKOUT 008 if no further faults are active FAULT 007 if other faults are still active NOTE The acknowledge command is simultaneously effective from three sources P565 P566 and P567 and always from the PMU Bit 8 Inching 1 ON command T Inching 1 ON L Inching 1 OFF Condition Positive edge change from L to H L gt H in the READY FOR ON state 009 Result An ON command is automatically issued refer to control word bit 0 Condition LOW signal Result An OFF1 command is automatically issued refer to control word bit 0
136. ow frequency P761 Replace the CUSA Table 14 3 Fatal errors 6SE7087 6CX86 2BA1 Siemens AG 14 8 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Maintenance 15 WARNING Maintenance SIMOVERT MASTERDRIVES units are operated at high voltages All work carried out on or with the equipment must conform to all the national electrical codes VBG 4 in Germany Maintenance and service work may only be executed by qualified personnel Only spare parts authorized by the manufacturer may be used The prescribed maintenance intervals and also the instructions for repair and replacement must be complied with Hazardous voltages are still present in the drive units up to 5 minutes after the converter has been powered down due to the DC link capacitors Thus the unit or the DC link terminals must not be worked on until at least after this delay time The power terminals and control terminals can still be at hazardous voltage levels even when the motor is stationary If itis absolutely necessary that the drive converter be worked on when powered up Never touch any live parts Only use the appropriate measuring and test equipment and protective clothing Always stand on an ungrounded isolated and ESD compatible pad If these warnings are not observed this can result in death severe bodily injury or significant material damage Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE O
137. pe Imm a 119 b 270 c 25 B 508 Y H 1450 Y oz t x k 350 a b a h 1375 B gt Side view Front view Fig 5 4 Mounting dimension construction type G Partition measures Door roof openings An underpressure is created in the openings of the cabinet doors due to the flow of air This is dependent on the volumetric flow and the hydraulic cross section of the openings The flow causes a build up over pressure in the roof or in the top cover As a result of the difference in pressure between the overpressure at the top and the underpressure at the bottom of the cabinet a flow of air is created inside the unit a so called arcing short circuit This can be stronger or weaker depending on the volumetric flow and the door roof opening cross section As a result of the flow inside the unit air which is already pre heated enters the heat sinks which causes an excessively high component temperature rise In addition a different more unfavourable operating point is set for the fan If the units are operated with an arcing short circuit this will result in the failure of the units or in their destruction An arcing short circuit must be prevented by the provision of partitions The switch cabinets adjacent to the inverter cabinets must also be taken into consideration in this case 5 4 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Installation Opening cross secti
138. pe 02 PKW 1HEX 1 0 CB Parameter 8 Communication Board parameter 8 See P696 Type 02 PKW 1HEX 1 0 CB Parameter 9 Communication Board parameter 9 See P696 Type 02 PKW 1HEX 1 0 CB Parameter 10 Communication Board parameter 10 See P696 Type 02 PKW 1HEX 1 0 CB Parameter 11 Communication Board parameter 11 Indices i001 i005 See P696 Type 02 PKW 1HEX 1 0 PZD Gr 0 0 to 65535 3 HBR 3 H al E ud udi Iu 0 to 65535 0 ud ud adim E 0 to 65535 5 i001 0 i002 0 i003 0 i004 0 i005 0 12 30 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Parameter List 12 11 r720 2DOHex r721 2D1Hex r722 2D2Hex r723 2D3Hex Diagnostic functions Parameter Name in OP1 Range Unit Description Value Texts SW Version Software version of the PCBs in positions 1 to 3 of the electronics box Indices i001 SPI1 Software version of board in slot 1 i002 SPI2 Software version of board in slot 2 i003 SPI3 Software version of board in slot 3 Note The TSY board has no software version The equivalent identifier is always 0 0 Type 02 PKW 1HEX 0 1 PZD Gr 0 SW Generat Date Date of creation of the CUSA software Indices i001 Year Year i002 Mon Month i003 Day Day Type 02 PKW 1HEX 1 0 PZD Gr 0 SW ID Expanded software version code of the PCBs in positions 1 to 3 of the electronics box Indices i001 SPI1 Software cod
139. perating Instructions 15 1 Maintenance 01 2004 15 1 Electrical components 15 1 1 AFE basic mains module Position Equipment designation Brief description 1 A52 VSB module Line angle and voltage sensing 6SE7090 0XX84 1GA1 2 K1 Main contactor Main contactor 230 V 50 60 Hz SRT 1476 6AP36 for 370 590 A SRT 1466 6AP36 for 210 315 A K1 Z1 Varistor Main contactor accessory K4 Contactor Precharging contactor 230 V 50 60 Hz 3RT1035 1AL20 for 510 590 A 3RT1025 1AL20 for 210 370 A Z4 Varistor for contactor 230 V 50 60 Hz 6 R1 R3 Resistor Precharging resistors 5 Ohm 6SY7000 0AE65 7 Cable harness Signal exchange with AFE inverter 6SY7000 0AE62 Table 15 1 Components ofthe AFE basic mains module 15 1 2 CleanPower filter Position Equipment designation Brief description 1 L1 Commutating reactor Reactor 4EU3652 6UA000A 510 590 A Reactor 4EU3652 3UB000A 370 A Reactor 4EU3052 8UA000A 315 A Reactor 4EU3052 7UA000A 260 A Reactor 4EU2752 6UA000A 210 A on 2 CA C5 Capacitor Filter capacitor 6SY7000 0AE64 510 590 A Filter capacitor 6SY7000 0AF55 370 A Filter capacitor 6SY7000 0AF54 315 A C4 Filter capacitor 6SY7000 0AE64 210 260 A 3 R7 1 R9 1 Resistor Filter res 6SY7000 0AE67 510 590 A R7 2 R9 2 R7 R8 Filter res 6SY7000 0AE67 370 A Filter res 6SY7000 0AE66 260 315 A Filter res 6SY7000 0AE65 210 A
140. pulses are inhibited and the main contactor opened See Section Fault and alarm messages Bit 16 Monitoring of external 24 V voltage supply L 24V not o k H 24V o k Condition LOW signal Result Alarm A039 in operating states STARTING LOCKOUT 008 and READY FOR ON 009 Fault F007 in operating states PRECHARGING 010 READY TO RUN 011 and RUN 014 Bit 17 Reserved Bit 18 Reserve data set RDS bit 0 command L RDS1 H RDS2 Condition READY FOR ON 009 PRECHARGING 010 or READY TO RUN 011 A HIGH signal activates RDS2 and a LOW signal RDS1 Result The parameter settings of the appropriate reserve data set in the setpoint channel and closed loop open loop control are activated See Section Function diagrams Bit 19 Reserved Bit 20 Reserved Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 13 11 Control and Status Words 01 2004 Bit 21 Reserved Bit 22 Reserved Bit 23 Reserved Bit 24 Reserved Bit 25 Reserved Bit 26 External fault 2 command L External fault 2 Condition LOW signal Command is not activated until converter switches to READY TO RUN 011 and elapse of a 200 ms timer Result FAULT 007 and fault message F036 The inverter pulses are inhibited and the main contactor if installed opened See Section Fault and alarm messages Bit 27 Slave master drive command H Slave AFE L Master drive Slave
141. r Max Umgebungstemp 40 C for cooling circulation are on the DL ninus Schr ankholn ACHTUNG max ambient temp 40 C heatsink f internal thread BI D L additional holes for mounting in the front Tragblech nach Einbau entfernen 11 Entl ftung bei Wasserk hlung Tragblech wird unter Umst nden f r U2 v2ru M16 max amp x300nm oder Strom e g on cubicle frane HINWEIS Anschl sse C D 9s M121 siehe Einzelheit X m deaeration for watercooled unit f r K hl sp teren Aus Einbau wieder ben tigl schiene 90 x San x ue iioc PE 16 3 M16 max amp x300ma oder Strom Bein Einbau des Chassis beachten ranspor t par t 52 schiene 90 x San da kein KurzschluB im Luftstrom enlstehl 12 7 M12 max x300ma oder Strom space required for cooling transport parts for moving the schiene 90 x Sam NOTE chassis unit in a cabinet with a connection L L 813 5 M12 see detail X By mounting the chassis into a housing fork Lift truck TUT2 13 911 M161 max x300na or busbar watch that there is no short circuit ATTENTION 90 x Sam of air strean remove transport part after mounting GMD 416 3 M16 max amp x300mm or busbar pote 90 x 5na 4 Gewicht Netto ca 350k or perhaps later removing the chassis unit 12 7 M12 max amp x300ma or busbar u vun eren m ca 370kg the transport part needed also 90 x San Weight net weight app 350kg ith t
142. r This allows energy to be transferred between motoring and generating drives thus providing a power saving feature In voltage step up mode dips in the mains voltage can be compensated without changing the level of the DC link voltage This can be achieved up to 65 of rated line voltage without additional components on condition that the power balance defined by Equation 1 can be maintained V3 Vine Imax Va la Equation 1 To bridge line voltage dips below 65 of rated line voltage the auxiliary power supply must be supported by an external UPS or similar to prevent the contactors from dropping out The unit can be controlled and operated via the parameterization unit PMU an optional operator control panel OP 1S the terminal strip aserial interface In combination with automation systems the AFE rectifier regenerative feedback unit is controlled via optional interfaces and technology boards Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 2 3 01 2004 Initial Start Up 3 Initial Start Up After removing the packaging check that the unit is See section Unpack and check the intact and undamaged Only intact units may be started Transport units up Please also check that all the necessary option Storage d boards are present and correct Unpacking Fit the main See section Retrofit any optional boards which have not yet been Installation components of the unit
143. radic acyclic telegrams Type 02 PKW 1HEX 1 0 ms PZD 4000HEX 1638 4 ms of Indices Factory Settings 16 i001 968 i002 0 i003 0 i004 0 i005 0 i006 0 i007 0 i008 0 i009 0 i010 0 i011 0 i012 0 i013 0 i014 0 i015 0 i016 0 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12 29 Parameter List P696 01 2004 of Indices Factory Settings Parameter Name in OP1 Range Unit Value Texts read _ _ write _ _ Description CB Parameter 1 Communication Board parameter 1 Refer to documentation of installed COM BOARD Setting instructions This parameter is relevant only if a Communication Board is configured and parameterized P090 or P091 1 The validity of the setting is monitored by the board If the value is not accepted by the COM BOARD fault 80 2B8Hex P697 P698 P699 P700 P701 2BDHex P702 P703 P704 ew P705 P706 with fault value 5 is displayed Type 02 PKW 1HEX 1 0 CB Parameter 2 Communication Board parameter 2 See P696 Type 02 PKW 1HEX 1 0 CB Parameter 3 Communication Board parameter 3 See P696 Type 02 PKW 1HEX 1 0 CB Parameter 4 Communication Board parameter 4 See P696 Type 02 PKW 1HEX 1 0 CB Parameter 5 Communication Board parameter 5 See P696 Type 02 PKW 1HEX 1 0 CB Parameter 6 Communication Board parameter 6 See P696 Type 02 PKW 1HEX 1 0 CB Parameter 7 Communication Board parameter 7 See P696 Ty
144. ructions 11 9 Parameterization 01 2004 P052 5 Select Closed loop control settings see Section Closed loop control settings P052 0 Select Return The operating display r000 appears At the same time parameters and internal quantities are set to new values depending on the function selection The hardware is initialized If one of the fault messages F050 F070 F080 appears see Section Fault and alarm messages On completion of the selected function operating display STARTING LOCKOUT 008 or READY FOR ON 009 appears 11 2 6 Closed loop control settings P052 5 Function This function is used to alter the closed loop control settings AFE data Condition The Closed loop control settings can be made in the FAULT 007 STARTING LOCKOUT 008 or READY FOR ON 009 Result All parameters which can be written in the Closed loop control settings state A see right hand column in Parameter List can be altered by this function Closed loop control settings is terminated by resetting the status P052 0 with calculation of internal quantities P052 5 Select Closed loop control settings P051 3 Access level Expert Mode in case parameters which require Export Mode need to be altered Change selected parameters which can be altered in the Closed loop control settings state P052 0 Select Return The operating display r000 appears Atthe same time parameters and internal quantities
145. s Release of interfaces for parameterization This parameter can always be written at any time from any interface Parameter values None COM BOARD CB BASE KEYPAD PMU BASE SERIAL SST1 SST1 and OP 8 Serial I O SCB with USS SCB 16 TECH BOARD TB Setting instructions e Every interface is numerically coded e Entering the number or the product of several different numbers assigned to different interfaces releases the relevant interface s for utilization as a parameterizing interface Example A factory setting of 6 indicates that interfaces BASE KEYPAD PMU and BASE SERIAL SST1 are released as parameterizing interfaces Type O2 PKW 1HEX 1 0 PZD Gr OP Backlight Backlighting for operator panel Parameter values 0 Panel is always backlit 1 Panel is only backlit when in use Type 02 PKW 1HEX 1 PZD Gr of Indices Factory Settings 1 UHABR 1 UHABR Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12 5 Parameter List 01 2004 12 3 Drive data Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings MLFB 6SE70 0 to 255 MLFB order number of basic unit For parameter values see Section Initialization Type 02 PKW 1HEX 1 PZD Gr Line volts 90 to 1320 Line supply voltage for AFE r m s of line to line voltage This parameter specifies the incoming AC supply voltage It is used to calculate
146. s 01 2004 13 2 Status word Introduction and Status words are process data as defined by the explanation in Section example of Process data application A destination at which the bit status can be identified digital outputs of CUSA SCI 1 2 terminals TSY terminals can be parameterized for each bit in a status word One parameter is available for wiring up the destination for each status bit As shown below the selection parameters have three indices Index i001 Selection of a terminal on the CUSA PEU board basic unit Indexi002 Selection of a terminal on the SCI 1 2 board option Index i003 Selection of a terminal on the TSY board option Example of wiring to The message motor operation status word 1 bit 14 must be wired a destination up to digital output 3 BA3 on the CUSA terminal X102 29 33 as a high active signal Wiring of a status bit to a digital output on the CUSA is parameterized via index i001 The table for status word 1 indicates that the message Motor operation is assigned to parameter P614 Look for the parameter value for the desired destination in the same table The result is 1003 for digital output 3 on the CU This parameter value must now be set in parameter P614 1 Bit 14 Motor operation P614 1 gt 1003 BA3 terminal X102 29 33 When a High signal is applied to terminal X102 29 33 the AFE operates in generator mode and in the case of a Low signal in motor mode
147. s not pushed into the crossbeams and uprights of the cabinet but directed around them Partitions are necessary with all types of protection higher than IP20 The required opening cross sections are specified in the table The indicated opening cross section is made up of several holes In order to keep the pressure loss here to a minimum the cross sectional surface has to be at least 280 mm per hole e g 7 mm x 40 mm The opening and hole cross sections ensure functioning even with high types of protection These are implemented by using wire lattices wire fabric DIN 4189 St vzk 1x0 28 in front of the openings or the filters indicated in the following If finer filters are used the filter surface and thus the opening cross section upwards have to be adapted accordingly If filters are used the intervals for their replacement must be observed Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 5 9 Installation 01 2004 Filters The following filter mat is approved for use FIBROIDELASTOV made by DELBAG Luftfilter GMBH Technical filter data in accordance with DIN 24185 Design FIBROID ELASTOV 10 Filter class EU2 Volumetric flow V m3 h x m2 2500 10000 Initial pressure difference ApA Pa 9 46 End pressure difference App Pa 300 Average degree of separation 72 Dust storage capability g m2 Fire behavior DIN 53438 F1 K1 Heat resistance max C 80 Humidity resistance
148. settings a P As sall Jet Increase number to P164 Select operating mode BB Set P164 to 0 Reactive power compensation a P Ws a PJs Le Return to P052 Function selection W H Set P052 to 0 Return to previous operating state I M Ms Py 6SE7087 6CX86 2BA1 Siemens AG 11 4 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Parameterization 1 2 Start up parameterization P050 Select language 0 Deutsch 1 English 2 Espanol 3 Fracais 4 Italiano P051 3 Access level Expert Mode Option boards Possible option boards SCB CB TB TSY no i yes P052 4 Select Hardware Configuration t P090 Define and parameterize option boards P091 Option boards 0 None other para 1 CB meters depend 2 TB ing on option 3 SCB 4 TSY l right hand slot P090 centre slot P091 P052 5 Menu selection Closed loop control settings If fault Fxxx appears see Section Fault and alarm messages P071 Input rated supply voltage in V P078 Input line frequency in Hz P164 Operating 0 Reactive power compensation mode mode 1 cos phi mode 2 Current control 3 Regenerative partial load P052 20 Select function Return Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 11 5 Parameterization 01 2004 11 2 1 Function selection P052 Start up functions are selected via parameter P052 These provide start up v
149. stPrechrgContEn 0 to 5002 3 u Destination of the status bit Precharging contactor energized i001 1001 275Hex status word 2 bit 29 i002 0 Caution For safety reasons this status bit on the AFE is i003 0 6SE7087 6CX86 2BA1 Siemens AG 12 24 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Parameter List 12 9 Analog inputs outputs Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings P655 CUA AnaOut ActVal 0 to 999 Actual value output via the analog output of the CUSA 28FHex Setting instruction Enter the number of the parameter whose value is to be displayed Type 02 PKW 1HEX 1 PZD Gr 0 P656 CUSA AnalogOutGain 320 00 to Gain factor of the analog output on the CUSA see Section 320 00 290Hex Analog outputs V Parameter values P656 calculated output voltage when parameter value is set to 100 96 The calculation formula for the output voltage is as follows Vout PWE P656 P657 100 Note The output voltage at the analog output can be maximum x 10 V Type 12 PKW 1HEX 0 01V PZDGr 0 P657 CUSA AnalogOutOffs 100 00 to Offset of the analog output on the CU cf P656 100 00 291Hex Type l2 PKW 1HEX 0 01 V PZD Gr 0 V i006 SI23 Slave 2 analog input 3 Precondition The associated SCB board must be logged on via P090 or P091 Type 02 PKW 1HEX 1 0 PZD Gr P660 SCI AnaloginConf Configuration of the analog inputs on the SCI1 bo
150. t r447 The output of this DC link voltage controller is the setpoint for the active current If the sum square root of the sum of the squares of the absolute values of the active and reactive power is greater than the maximum apparent power of the AFE the reactive power is limited 7 Line current management e Operating mode Current control P164 2 The active line current can be externally specified via a setpoint node P486 The DC link voltage is not controlled and is given by an external voltage source e g master Master AFE Operating mode regenerative partial load P164 3 In this operating mode active power is fed back into the mains as from Ug gt Udset Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 9 1 Explanation of Terminology and Functionality of the AFE 01 2004 Indexed parameters Data sets These parameters are divided into various indices i001 i002 etc A separate parameter value can be assigned to each index The meaning of the indices of the relevant parameter parameter number can be found in Section Parameter List Example Index 1 i001 0 Bus address of serial interface SCom1 CU Index 2 i002 2 Bus address of serial interface on the SCB board Indexed parameters are divided according to data sets indexed GRD RES basic or reserve setting These data sets make it possible e g to switch from manual to aut
151. t during initialization and r949 10 Error in configuration channel e Check parameters P090 P091 P682 and P684 e Replace the SCB e Check the connection between the subrack and option board Aninput1 SL1 Check connection from signal source to SCI1 Amps at analog input 1 slave1 have dropped below 4mA slave 1 X428 4 5 Aninput2 SL1 Check connection from signal source to SCI1 Amps at analog input 2 slave1 have dropped below 4mA slave 2 X428 7 8 Aninput3 SL1 Check connection from signal source to SCI1 Amps at analog input 3 slave1 have dropped below 4mA slave 3 X428 10 11 6SE7087 6CX86 2BA1 Siemens AG 14 4 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Faults and Alarms Fault messages Description of fault Remedial measures F076 Aninput1 SL2 Check connection from signal source to SCI1 Amps at analog input 1 slave2 have dropped below 4mA slave1 X428 4 5 F077 Aninput2 SL2 Check connection from signal source to SCI1 Amps at analog input 2 slave2 have dropped below 4mA slave 2 X428 7 8 F078 Aninput3 SL2 Check connection from signal source to SCI1 Amps at analog input 3 slave2 have dropped below 4mA slave 3 X428 10 11 F079 SCB telegram e Check the connections of the SCB1 2 A telegram has not been received from the SCB USS e Check P687 01 SCom SCB TIgOFF peer to peer SCI within the telegram failure time e Replace the SCB1 2 e Replace the CU A10
152. ter Please check Starting state 1 Main switch or no load fuse disconnector Q1 is open 2 Mains is connected to the main switch Q1 in clockwise phase sequence L1 L2 L3 3 Control cabling cable harness precharging power supply fan supply is complete Cable harness securely attached cf Chapter 7 Typical circuit 4 Power cabling AFE reactor phase assignment check Connection to AFE inverter and CleanPower filter cf Chapter 7 Typical circuit 5 DC link connection not yet connected to motor inverter No further control cables are connected no communication Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 8 1 Basic Function Check 01 2004 Preliminary check Activating main switch Q1 Parameter reset Disabling control of the AFE inverter 9 9 Main contactor K1 and precharging contactor K4 must be open Main switch must be open Mains voltage must be applied to the main switch Ensure clockwise rotating field Control panel PMU must still be dark Control transformer T10 must be wired Fuses must be connected Control transformer T10 supplies 230 V AC e tothe fan of the AFE inverter e tothe DC power supply G10 e tothe switching contact for the precharging contactor X9 4 230 V X9 5 to the X70 1 of the CleanPower filter 24 V power supply G10 to the AFE inverter X9 1 P24 2 M24 and to VSB X3 pins 3 and 2 ground On the A
153. ter Type L2 PKW PKW format HEX param value PZD Gr 0 P565 Src1 Fault Reset 0 to 5001 2 Source 1 of Acknowledge control command control word 1 i001 0 235Hex bit 7 i002 1003 See Section Control word for details Parameter values 0 No source selected 1 Illegal setting 1003 Digital input 3 on CUSA Other values See permissible settings in Section Control word process data connections of control word Note The Acknowledge control command is edge triggered B R parameter Type L2 PKW PKW format HEX param value PZD Gr 0 P566 Src2 Fault Reset 0 to 5001 j Source 2 of Acknowledge control command control word 1 236Hex bit 7 See P565 for description B R parameter Type L2 PKW PKW format HEX param value PZD Gr 0 P567 Src3 Fault Reset 0 to 5001 2 Source 3 of Acknowledge control command control word 1 1001 2001 237Hex bit 7 i002 2001 See P565 for description B R parameter Type L2 PKW PKW format HEX param value PZD Gr 0 P568 Src Jog1 ON 0 to 5001 Source for the Inching 1 setpoint control word 1 bit 8 238Hex See Section Control word for details Parameter values 0 No inching 1 Illegal setting 2001 SST1 word 1 bit 8 Other values See permissible settings in Section Control word process data connections of control word B R parameter Type L2 PKW PKW format HEX param value PZD Gr 0 6SE7087 6CX86 2BA1 Siemens AG 12 18 Operating Instructions SIMOVERT MASTERDRIVES AFE 01
154. ter Name in OP1 Range Unit Description Value Texts Par List Pt7 List of available parameter numbers part 7 See r980 Type 02 PKW 1HEX 1 0 PZD Gr Par List Pt8 List of available parameter numbers part 8 See r980 Type 02 PKW 1HEX 1 0 PZD Gr Par List Pt9 List of available parameter numbers part 9 See r980 Type 02 PKW 1HEX 1 0 PZD Gr Par List Pt10 List of available parameter numbers part 10 See r980 Type 02 PKW 1HEX 1 0 PZD Gr Par List chg1 List of altered parameters part 1 The parameter numbers are listed in ascending sequence The first O to appear in the list indicates that no further parameters are available Indices The value range of the index extends from 1 to 116 Index 116 has the special function of referring to the parameter number which contains the next part of the complete list A value of 0 stored in index 116 indicates that there are no further parts of the complete list Type 02 PKW 1HEX 1 0 PZD Gr 0 Par List chg2 List of altered parameters part 2 See r990 Type 02 PKW 1HEX 1 0 PZD Gr 0 Par List chg3 List of altered parameters part 3 See r990 Type 02 PKW 1HEX 1 0 PZD Gr 0 of Indices Factory Settings 12 40 6SE7087 6CX86 2BA1 Operating Instructions SIMOVERT MASTERDRIVES AFE Siemens AG 01 2004 Control and Status Words 13 Control and Status Words 13 1 Control word Operating states can be read
155. ter cannot be selected on the PMU the value cannot be displayed on the OP Type VS PKW 1HEX 1 0 PZD Gr Profile Profibus specific parameter Note This parameter cannot be selected on the PMU the value cannot be displayed on the OP Analog output 100 with code number PWE 16384 Type OS PKW 1HEX 1 0 PZD Gr 0 Control Word 1 Visualization parameter for control word 1 bits O 15 Identical to r550 control word 1 Type V2 PKW 1HEX 1 0 PZD Gr 0 Status Word 1 Visualization parameter for status word 1 bits 0 15 Identical to r552 status word 1 Type V2 PKW 1HEX 1 0 PZD Gr 0 12 38 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Parameter List P970 3CAHex P971 3CBHex r980 3D4Hex r981 3D5Hex r982 3D6Hex r983 3D7Hex r984 3D8Hex r985 3D9Hex Parameter Name in OP1 Range Unit Description Value Texts Factory Settings Parameter reset to factory settings Parameter values 0 Parameter reset All parameters are reset to their original values factory settings This parameter is then automatically reset to 1 1 No parameter reset Note The same function can be selected with P052 1 Type 02 PKW 1HEX 1 0 PZD Gr EEPROM Saving Transfer to the EEPROM of parameter values stored in the RAM to protect data when power is disconnected fails when the value of parameter changes from 0 to 1 The parameter
156. ters Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings CB Bus Address 0 to 200 Protocol dependent bus address for communication boards see board documentation Note The validity of the bus address is monitored by the Com Board If its value is not accepted by COM BOARD fault F080 with fault value 5 is displayed Precondition P090 1 or P091 1 Communication board logged on Type 02 PKW 1HEX 1 0 PZD Gr Parameter Access Enabling of interfaces for parameterization See P053 for description Type 02 PKW 1HEX 1 0 PZD Gr Src Base Reserve 0 to 5001 Source for basic reserve setting switchover command control word 2 bit 30 this parameter is identical to P590 See P590 for description Type L2 PKW PKW format HEX param value PZD Gr 0 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12 35 Parameter List 01 2004 r947 3B3Hex r949 3B5Hex r951 3B7Hex Parameter Name in OP1 Range Unit Description Value Texts Fault Memory Display of faults which caused the last 8 fault events r748 up to 8 faults can be stored for each event Each fault has its own fault number see list of faults Section 7 For plain text information associated with fault numbers See r951 Indices Fault 1 Fault 2 Fault 8 Latest fault 1 i001 S1 1 i002 S1 2 i008 S1 8 Last acknowledged fault 2 i009 S2 1 i010 S2 2 i016 S2 8 2nd
157. the setpoint DC link voltage P125 and the thresholds for fault messages Line supply overvoltage Line supply undervoltage P074 and DC link undervoltage Type 02 PKW 1HEX 1 V PZD Gr 0 IV AFE current n 4 0 to 6540 0 2 U ABR AFE rated output current A 4 U Type 02 PKW 1HEX 0 1 A PZD Gr 0 Undervoltage threshold 6 to 100 Response threshold for shutdown on line undervoltage The 26 line supply voltage P071 is the reference quantity Note P155 Maximum power failure time Type 02 PKW 1HEX 1 PZD Gr FactSettingType 0to4 Selective factory setting This parameter can be changed in the MLFB Input state P052 If no MLFB has yet been entered the selected factory setting type becomes effective immediately an MLFB number is entered and MLFB Input deselected P052 0 It is possible to activate a specific factory setting by selecting Par Reset P052 1 or P970 0 This action does not however change the setting in P077 Parameter values Current factory setting remains valid AFE with OP not currently implemented AFE cabinet unit with terminal strip This setting initializes the following parameters to values other than zero P554 P566 P603 3 Current factory setting remains valid 3 AFE cabinet unit with OP not currently implemented Type O2 PKW 1HEX 1 PZD Gr Line frequency 50 to 60 Frequency of incoming AC supply Hz Type 02 PKW 1HEX 1 Hz Line filter C mF 0
158. ther values See permissible settings in Section Control word process data connections of control word B R parameter Type L2 PKW format HEX param value PZD Gr 0 Src slave AFE 0 to 5001 Source for Master slave AFE switchover control word 2 bit 27 Parameter values 0 Master AFE int current setpoint 1 Slave AFE ext current setpoint 1002 CUSA digital input 2 Other values See permissible settings in Section Control word process data connections of control word B R parameter Type L2 PKW PKW format HEX param value PZD Gr 0 Src No Ext Warn1 1 to 5001 Source for control command External alarm 1 control word 2 bit 28 Parameter values 0 Illegal setting 1 No alarm 1002 CUSA digital input 2 Other values See permissible settings in Section Control word process data connections of control word B R parameter Type L2 PKW PKW format HEX param value PZD Gr 0 12 20 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Parameter List P589 24DHex P590 24EHex P600 258Hex P601 259Hex P602 25AHex P603 25BHex Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings Src No Ext Warn2 1 to 5001 Source for control command External alarm 2 control word 2 bit 29 Parameter values 0 Illegal setting 1 No alarm Other values See permissible settings in Section Control word process data connections o
159. tions PZD Process Data PKW Parameter Characteristic Value Operating states U MLFB Input initialization H Hardware Configuration A Control Settings B Ready including Fault R Run M 1 2 inimum access level which is needed to read or write a parameter Operation via PMU OP Standard Mode 3 Expert Mode Abbreviations for indexed parameters RDS 2 Reserve data set parameter with 2 indices switched over via control word 2 bit 18 B R Parameter with switchover option for basic and reserve setting in control word 2 bit 30 7 Parameter value is set to a default after initialization Default settings are determined by the converter MLFB Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12 1 Parameter List 01 2004 12 1 General visualization parameters Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings Operation Display Displays the operating status fault and alarm messages See Section Operator control for a description Operating status Visualization parameter indicating the current operating state of the AFE Description AFEMLFB input MLFB Input AFEinitialization Init MLFB Hardware initialization H W Init Closed loop control initialization System Init Hardware settings H H W Setting Closed loop control settings A System Set Fault Fault Starting lockout ON locked Ready for ON Rdy ON DC link precharging Precharging Ready to ru
160. tions on the packaging for transport storage and professional handling Vibrations and jolts must be avoided during transport If the unit is damaged you must inform your shipping company immediately The units and components must be stored in clean dry rooms Temperatures between 25 C 13 F and 70 C 158 F are permissible Temperature fluctuations must not be more than 30 K per hour If the storage period of one year is exceeded the unit must be newly formed The packaging comprises board and corrugated paper It can be disposed of corresponding to the appropriate local regulations for the disposal of board products The units and components can be installed and commissioned after they have been unpacked and checked to ensure that everything is complete and that they are not damaged Line side components and their combination 1 AFE reactor 6SE703 ES87 1FG1 2 1 for 210 A AFE inverters 2 6 for 260 A AFE inverters 3 2 for 315 A AFE inverters 3 7 for 370 A AFE inverters 2 CleanPower filter 6SE703 ED87 1FC5 2 1 for 210 A AFE inverters 2 6 for 260 A AFE inverters GSE703 EE87 1FC5 3 2 for 315 A AFE inverters 3 7 for 370 A AFE inverters 3 AFE basic mains module 6SE7033 7ED83 2NB1 with cable harness for 370 A AFE inverters 6SE7033 2ED83 2NB1 with cable harness for AFE inverters from 210 A to 315 A Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 4 1 Tr
161. to 4 0 Basic sampling time TO ms Setting instructions e When the sampling time is reduced the available computing time should be checked via parameter r725 in the Run state At least 5 of the available computing time should always be left in reserve to avoid any delayed slow execution of operator inputs If fault F042 Computing time occurs the sampling time Setting must be increased again Type 02 PKW 1HEX 0 1 ms PZD Gr MC switch on del 0 0 to 30 0 Delay time for closing energizing the main contactor s By delaying energization of the main contactor it is possible to charge the DC link up to the line voltage peak value via the precharging resistors This measure will be necessary if the external DC link capacitance connected to the AFE is significantly higher than that of the AFE Type 02 PKW 1HEX 0 1 s PZD Gr Max pre chrg t 0 1 to 30 0 2 Maximum precharging time s i001 3 0 If the DC link is not successfully precharged within this period i002 3 0 fault message Precharging F002 or if the line voltage is too low fault message Line Voltage F004 is activated RDS 2 parameter Type 02 PKW 1HEX 0 1 s PZD Gr 0 MCInvEnableDel 0 08 to 5 00 Delay between activation of the main contactor and enabling s of the inverter By increasing this time it is possible to ensure that the DC link is charged up completely to the peak value of the mains voltage This is necessary if the extern
162. ts and the top of the cabinet The units do not require external cooling air Additional losses cannot be dissipated 1 inch internal threads are envisaged for the water connection The connecting nipples should be made of stainless steel or thick walled aluminium Ideally the connection should have flat seals If the connecting pieces enclosed with the units are used these should be sealed with Loctite 542 or with teflon tape Cooling water infeed blue and return red must be connected according to the color scheme The color markings can be found next to the 1 inch water connection below the heat sink If components are built into a cabinet roof section DC bus DC 24 V supply these should be placed in the center if possible so that the air leaving the fans can reach the openings in the roof cover unobstructed Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 5 7 Installation 01 2004 5 2 4 NOTE Air cooling AFE inverter construction type J Mounting surface Cutouts for M8 M10 screw Elongated holes 9 x 12 construction type J for M8 screws 550 213 h 708 e eo t Side view 800 Front view Fig 5 6 Mounting dimension construction type J You can find a full set of dimension sheets for AFE inverters of type J in the appendix These are identical to the dimension sheets for standard SIMOVERT MASTE
163. ult F008 Meaning The DC link voltage has dropped below the permissible limit value See Section Fault and alarm messages Output at terminal strip CUSA TSY SCI1 2 with L signal Bit 12 MC energized signal H HIGH signal The main contactor is energized WARNING On the AFE this status bit is always connected to digital output 2 on the CUSA A different wiring is not possible and is also not allowed because the AFE inverter might be destroyed if the main contactor is activated before the DC link has been precharged Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 13 19 Control and Status Words 01 2004 Bit 13 Reserved Bit 14 Motor operation signal L LOW signal AFE operates in rectifier mode active current gt 0 Bit 15 Reserved Bit 16 Reserved Bit 17 Reserved Bit 18 Current limit active signal L LOW signal AFE operates at the present current limit setting Meaning Ifthe AFE output current is limited the DC link voltage can no longer be regulated to the selected setpoint Output at terminal strip CUSA SCB1 with L signal Bit 19 External fault 1 signal H HIGH signal External fault 1 Meaning An External fault 1 is active in control word bit 1 Output at terminal strip CUSA SCB1 with L signal Bit 20 External fault 2 signal H HIGH signal External fault 2 Meaning An External fault 2 is active in control word bit
164. ult events stored in the fault memory max 8 If the parameter is set to 0 the entire contents of the diagnostic memory r748 fault time r947 fault number r949 fault value are erased Type 02 PKW 1HEX 1 0 PZD Gr r953 Warning Param1 Alarm parameter 1 3B9Hex If one of the alarms numbered from 1 to 16 occurs the corresponding bar in the 7 segment display lights up Ps Cd Cd 12 d Pal al al Fal Type V2 PKW 1HEX 1 0 PZD Gr 0 r954 Warning Param2 Alarm parameter 2 3BAHex If one of the alarms numbered from 17 to 32 occurs the corresponding bar in the 7 segment display lights up Pl Poof Perl 79s 24 22 20 18 zal 21 n sol vl Type V2 PKW 1HEX 1 0 PZD Gr 0 r955 Warning Param3 Alarm parameter 3 3BBHex If one of the alarms numbered from 33 to 48 occurs the corresponding bar in the 7 segment display lights up Fiz fes Pl 34 Iss S2 Ss sal Type V2 PKW 1HEX 1 0 PZD Gr 0 r956 Warning Param4 Alarm parameter 4 3BCHex If one of the alarms numbered from 49 to 64 occurs the corresponding bar in the 7 segment display lights up Pal Perl Posol 1587 56 54 52 50 5e Sal 5 5i 4o Type V2 PKW 1HEX 1 0 PZD Gr 0 r957 Warning Param5 Alarm parameter 5 3BDHex If one of the alarms numbered from 65 to 80 occurs the corresponding bar in the 7 segment display lights up Poe Perl Vez Aal 72 70 68 66 rl ol k zl zl Type V2 PKW 1HEX 1 0 PZD Gr 0
165. uts NOTE Faults alarms and starting lockout HIGH active are displayed as LOW active via the terminal strip digital outputs See Section Status word 6SE7087 6CX86 2BA1 Siemens AG 7 16 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Connecting Up and Wiring Basic converter interface SCom1 NOTE NOTE Dual port Ram DPR for SCB TSY CB TB The USS protocol universal serial interface is implemented on the basic converter interface SCom1 The following documentation is available depending on the particular application of the SCom1 basic converter interface Connection of a PC PG with DriveMonitor software for start up servicing operation The documentation is provided on DriveMonitor CD in files BEDANLTG TXT ASCII format and BEDANLTG WRI WRITE format Connection of higher level PLCs with USS protocol SIMOVERT MASTERDRIVES Application of serial interfaces with USS protocol Order No 6SE7087 6CX87 AKBO Additional general comments regarding connection and parameterization Connection See Section Control terminals A communication link can be made either via the terminal strip on the CU X100 RS485 Standard or the interface connection on the PMU X300 9 pin SUB D connector RS232 or RS485 V24 Only one of the above possible connections may be used A four wire connection can be implemented when the SCom2 is connected via the terminal strip X100 on the CU
166. uuu Uuuu L u uu OFFkey O PS Guu vdeo Hou LOLU Lower key 7 Parameter indices UL 00000 be x300 Jon Parameter values Spun Croin a Fig 11 1 PMU parameterization unit ON key e Switch on device standard e With active fault Return to fault display e Command is executed when key is released OFF key e Switch off device with OFF1 or OFF2 depending on parameterization P554 to P557 Command is executed when key is released Toggle key e For switching between parameter number and parameter value in the sequence indicated command becomes effective when the key is released e f fault display is active For acknowledging the fault Raise key Increase the display value e Press and release Increase value by one increment e Hold down Value is increased rapidly Lower key Reduce the display value e Press and release Decrease value by one increment e Hold down Value is decreased rapidly Hold toggle key e Press and hold P then press second key The command is and depress raise executed when key is released e g quick toggle or lower key Table 11 1 Control elements on the PMU 6SE7087 6CX86 2BA1 Siemens AG 11 2 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Parameterization Toggle key Since the seven segment display on the PMU has only four digits the 3 P key descriptive elem
167. values Operating mode reactive power compensation The setpoint for the reactive power can be set via P122 Operating mode cos PHI The setpoint for the cos PHI can be set via P120 Operating mode closed loop current control The source of the current setpoint must be entered via P486 Regenerative partial load RDS 2 parameter Type 02 PKW 1HEX 1 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12 11 Parameter List 01 2004 r174 AEHex r179 B3Hex r255 FFHex r256 100Hex r263 107Hex r264 108Hex Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings Imax 1 to 30000 Maximum current fundamental r m s Setpoint for current limitation Imax controller to protect the AFE Maximum 1 36 x conv current n P072 Visualization parameters r174 Actually applied maximum current setpoint taking derating into account The maximum current set here must always be so high so that the AFE can handle the power demanded by the drive If the drive demands more current than the maximum current set here the AFE shuts down with the overload fault F013 RDS 2 parameter Type 02 PKW 1HEX 1A PZD Gr 6 Imax set Maximum current setpoint applied Setpoint applied for current limiting Imax controller takes into account the effect of the I t calculation Note P173 parameterized maximum current setpoint Analog output 100 96 with code num
168. while a LOW signal switches it off Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 13 1 Control and Status Words 01 2004 NOTES 13 1 1 Multiple connections are permitted The control word commands OFF2 bit 1 OFF3 bit 2 and Acknowledge bit 7 are always simultaneously effective from 3 sources can be parameterized Acknowledge bit 7 is always additionally effective from the PMU If the ONT command bit 0 is connected to a serial interface SCom CB TB SCB SCom then an OFF2 or OFF3 command must also be parameterized on the terminal strip Otherwise the converter cannot be switched off via a defined command in the event of a communications failure Display of control word on PMU seven segment display 15 5 14 12 10 7 5 3 LE 4E ul 6 2 9 4 8 0 zl zl d 16 20 30 26 7 22 18 Control word 1 Control word 2 13 2 6SE7087 6CX86 2BA1 Siemens AG Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Control and Status Words 13 1 2 Control word 1 visualization parameter r550 or r967 The factory setting applies only when P077 0 High Low values Parameter No Fact setting Possible Bit No meaning 1 High 0 Low GRD RES GRD RES sources P077 0 see 8 1 4 Reserved Inv
169. within the telegram failure period SCB init SCB board initialization error SCB heartb SCB is no longer processing the monitoring counter heartbeat counter Remedial measures Switch the device off and on again Replace the CUSA A10 board Replace the CUSA A10 board Switch the device off and the on again Replace the CUSA A10 board if the fault occurs again e Replace the language EPROM Check whether e the TSY is correctly inserted e the parameter is set correctly for the installed board e P090 Board Position 2 e P091 Board position 3 r723 PCB Code 724 PCB Code Enter the appropriate MLFB in parameter P070 MLFB 6SE70 after acknowledgement in INITIALIZATION MLFB can be entered only if the appropriate access levels are set in the two access parameters e Check ImPI and the communications card and if required replace Check configuration and connections of the multiparallel circuit Check parameter settings P070 MLFB 6SE70 Replace the CUSA A10 Replace the ImPI Check the connection CU X100 1 to 5 or check connection PMU X300 Check P687 01 SCom SCB TIgOFF e Replace the CUSA A10 r949 2 1 or 2 e Check the contacts on the SCB and whether the board slot matches the appropriate parameter setting e r723 PCB Code e r724 PCB Code and e P090 Board Position 2 e P091 Board Position 3 r949 z 5 Error in initialization data e Check parameters P682 and P684 r949 6 Timeou
170. ximum current When the parameter have been set to their factory values status display STARTING LOCKOUT 008 or READY FOR ON 009 appears 6SE7087 6CX86 2BA1 Siemens AG 11 6 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Parameterization 11 2 3 Initialization MLFB input P052 2 Function This function is used to alter the order number device type of the converter Condition Initialization can be selected in operating states CONTROL SETTINGS 005 FAULT 007 STARTING LOCKOUT 008 or READY FOR ON 009 Result When the order number is changed only some parameters are reset to their factory values shipped status of converter as a function of the new order number The process data connection remains unchanged P051 3 Access level Expert Mode to change P070 P052 2 Select Initialization P070 Specify MLFB Order No of the AFE inverter see rating plate When the CU board is changed the appropriate MLFB for the converter must be entered When setting parameters via PMU enter the corresponding code number PWE according to the table below Rated voltage 3 AC 380 V 20 to 460 V 5 Order number Type power Rated current 6SE70 kW A EET 37 0EJ80 400 656 126 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 11 7 Parameterization 01 2004 P052 0 Select Return The operating display appears and if the MLFB has been
171. xternal power supply see Fig 7 8 X100 eight pin coded 1 2 3 CU 6 7 8 X101 eightpin coded 13 14 15 CU 18 19 20 X102 Menpin JL 26 27 28 CU 31 32 33 34 Table 7 5 6SE7087 6CX86 2BA1 Siemens AG 7 10 Operating Instructions SIMOVERT MASTERDRIVES AFE 01 2004 Connecting Up and Wiring PMU NN X100 X101 m X102 Fig 7 8 View of CUSA Micro controller Serial interface 2 USS RS485 non floatin R PMU X300 Ki i APP Q Reference potential DO DI RS485 LI CU UO ol serial oo interface 1 Pre assigned GER Ao S EM for converter lo Control of Off RS485 main contactor o P V Oo 7 2 a Q amp N N e e N N 7 N c D 5V 8 Digital ji T B inputs 5V 1 lt 12 mA T A Pre assigned HOW HH HH HH HH for converter 24V 24 V monitoring 5V d GAN 21 4 E X102 EY Pre assigned E AUX TFT pe TH for special lt AUX Al 1 Switch for USS bus terminator applications 26 Pre assigned S A igne 27 F for converter lt Voltage sensing 28 gt P24 Digital output 3 Be Lee ms 1x20 mA Out Pre assigned 30 Al2 for converter lt D Voltage sensing 31 A Digital output 4 ES EE c P24 1 lt 20 mA az Analog output 33 Qut 8
172. ystem B R parameter Type L2 PKW PKW format HEX param value PZD Gr 0 P555 Src1 OFF2 coast 1 to 5001 2 Source 1 of the OFF2 control command control word 1 bit 1 i001 1 22BHex See Section Control word for details i002 1002 Parameter values 0 Illegal setting 1 Operating condition 1002 Digital input 2 CUSA Other values See permissible settings in Section Control word process data connections of control word B R parameter Type L2 PKW PKW format HEX param value PZD Gr 0 P556 Src2 OFF2 coast 1 to 5001 i Source 2 of the OFF2 control command control word 1 bit 1 22CHex See P555 for description B R parameter Type L2 PKW PKW format HEX param value PZD Gr 0 Siemens AG 6SE7087 6CX86 2BA1 SIMOVERT MASTERDRIVES AFE Operating Instructions 12 17 Parameter List 01 2004 Parameter Name in OP1 Range of Indices Unit Factory Description Value Texts Settings P557 Src3 OFF2 coast 1 to 5001 Source 3 of the OFF2 control command control word 1 bit 1 22DHex See P555 for description B R parameter Type L2 PKW PKW format HEX param value PZD Gr 0 P561 Src InvRelease 0 to 5001 Source for the inverter enable command control word 1 bit 3 231Hex See Section Control word for details Parameter values 0 Disable inverter 1 Automatically when delay timers run down Other values See permissible settings in Section Control word process data connections of control word B R parame

Siemens 400 V / 210...590 A Welder User Manual

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