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Shindaiwa 82014 Trimmer User Manual

1. 11 0 1b 5 0 kg filter element T2510X dry weight EE eegenen Recoil less attachments 11 31b 5 1 kg ECD UE method EEN Slide switch WEE SF2510E Transmission fvpe 22 Automatic centrifugal clutch Engine type 4 with Power Boost Chamber w bevel gear 13xl lin 34x27mm EPA Emission Displacementl 1 5 cu in 24 5 cc Compliance Period AAA sn Ca US The EPA emission compliance referred to on the emission compliance Maximum power 1 00 a 00000 up which the engine has been shown to meet Federal emission requirements Fuel oil ratio 50 1 with ISO L EGD or JASO FC Category C 50 hours Moderate B 125 hours Intermediate and A 300 class 2 cycle mixing oil hours Extended Carburetor type Walbro WYL diaphragm type Fueltank capacity 20 3 oz 600 ml lon One piece electronic z program controlled meets or exceeds these specifications and is 007715 r nn NGK CMR5H recommended for all Shindaivva products Specifications are subject to change without notice This unit comes fully assembled with the MN Engine and shaft assembly exception of the cutting attachment shield g Cutting attachment shield and cutting attachment B Cutting at
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7. Figure 2 Safety Labels IMPORTANT Safety and Operation Information Labels Make sure all information labels are undamaged and readable Immediately replace damaged or missing information labels New labels are available from your local authorized Shindaiwa dealer This label indicates the minimum distance between front handle and rear grip per ANSI B175 3 T2510X Figure 3 Product Description Using the accompanying illustrations as a guide familiarize yourself with this unit and its various components See Figure 4 Ne Understanding your unit helps ensure top Ignition Cg performance long service life and safer Switch operation Handle WARNING Do not make unauthorized Outer Tube 2 Throttle modifications or alterations to any of Trigger these units or their components IMPORTANT nu Cutting T2510X TRIMMER Attachment Shield Throttle The terms left left hand and LH D Interlock right right hand and RH front and Ignition rear refer to directions as viewed by the Hanger switch operator during normal operation Handle 480 5522 Z 2222XXXv7 7 K X rk Trimmer Head Outer Tube Throttle Trigger Gear case Barier Bar Cutting Attachment Shield Trimmer Head Figure 4 Specifications T2510 dry weight Air cleaner type Non reversible heavy duty less attachment
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9. SHINDAIWA OWNER S OPERATOR S MANUAL 12510 IRIMMER 12510X IRIMMER T2510X WARNING Minimize the risk of injury to yourself and others Read this manual and familiarize yourself with the contents Always wear eye and hearing protection when operating this unit Part Number 82014 Rev 3 07 Introduction The Shindaiwa 2510 Series hand held power equipment has been designed and built to deliver superior performance and reliability without compromise to quality comfort safety or durability Shindaiwa engines represent the leading edge of high performance engine technology delivering exceptionally high power with remarkably low displacement and weight As an owner operator you ll soon discover for yourself why Shindaiwa is simply in a class by itself IMPORTANT The information contained in this owner s operator s manual describes units available at the time of publication Shindaiwa Inc reserves the right to make changes to products without prior notice and without obligation to make alterations to units previously manufactured WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Contents PAGE Attention Statements 2 safety Instructions 2 Safety Labels 4 Product Descripti
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11. CAUTION Make sure you do not pierce the fuel line with the end of the hooked wire The line is delicate and can be damaged easily Remove and replace the filter element Before reinstalling the new filter element inspect the condition of all the fuel system components fuel pick up line fuel return line tank vent line tank vent fuel cap Hooked and fuel tank If damage splitting or Wire deterioration is noted the unit should be removed from service until it can be inspected or repaired by a Shindaiwa trained service technician Filter Element Figure 31 14 139 150 Hour Maintenance Maintenance after first 139 hours then every 150 hours thereafter MN Combustion chamber should be decarbonized and the valve clearance should be adjusted It is highly recommended that this is done by a Shindaiwa trained service technician Valve Adjustment 1 Remove cylinder cover rocker arm cover and set piston at TDC compresion CAUTION M Performing a valve adjustment incorrectly may cause hard starting and or can damage the engine M f you are unfamiliar with this engine or uncomfortable with this procedure consult with an authorized Shindaiwa servicing dealer MH Replace the spark plug annually Use only NGK CMR5H or equivalent resistor type spark plug of the correct heat range Set spark plug electrode gap to 0 024 0 028 inch 0 6 0 7 mm 2 Loosen adjuster locknut so that the 2 5 mm Allen soc
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13. condition frequently If a blade s performance changes suddenly stop the engine and check the blade for cracks or other damage Replace a damaged blade IMMEDIATELY Daily Maintenance WARNING Before performing any maintenance repair or cleaning work on the unit make sure the engine and cutting attachment are completely stopped Disconnect the spark plug wire before performing service or maintenance work WARNING Non standard parts may not operate properly with your unit and may cause damage and lead to personal injury MN Never repair a damaged blade by welding straightening or by modifying its shape An altered blade may break during operation resulting in serious personal injury DO NOT use 2 tooth or NON Shindaiwa approved 4 tooth cutting blades on Shindaiwa trimmers or brushcutters Prior to each work day perform the following MN Remove dirt or debris from the engine check the cooling fins and air cleaner for clogging and clean them as necessary 10 Hour Maintenance more frequently in dusty conditions Remove the air cleaner cover by loosening the thumb screws and lifting up See Figure 284A 2 Remove and inspect the pre filter If the pre filter is torn or otherwise damaged replace it with a new one See Figure 28B 3 Clean the pre filter with soap and water Let dry before reinstalling 4 Inspect the air filter element If the element is damaged or distorted re
14. inch 0 6 0 7 mm Restart Replace the plug with an NGK CMR5H or equivalent resistor type spark plug of the correct heat range Set spark plug electrode gap to 0 024 0 028 inch 0 6 0 7 mm LOW POWER OUTPUT What To Check Is the engine overheating Engine is rough at all speeds May also have black smoke and or unburned fuel at the exhaust Engine is knocking Possible Cause Operator is overworking the unit Carburetor mixture is too lean Improper fuel ratio Fan fan cover cylinder fins dirty or damaged Carbon deposits on the piston or in the muffler Clogged air cleaner element Loose or damaged spark plug Air leakage or clogged fuel line Water in the fuel Piston seizure Faulty carburetor and or diaphragm Valve clearance set incorrectly Overheating condition Improper fuel Carbon deposits in the combustion chamber Valve clearance set incorrectly Remedy Shorten trimmer line Cut at a slower rate Consult with an authorized servicing dealer Refill with fresh clean unleaded gasoline with a pump octane of 87 or higher mixed with a 2 cycle air cooled mixing oil that meets or exceeds ISO L EGD and or JASO FC classified oils at 50 1 gasoline oil ratio Clean repair or replace as necessary x Consult with an authorized servicing dealer Service the air cleaner element Tighten or replace Repair or replace filter and or fuel line Replace the f
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17. and light brush features three nylon blades attached to the head by pivots NOTE Additional hardware may be required to mount the Fixed Line or the Flail type trimmer heads ALWAYS make sure the cutting attachment is properly installed and firmly tightened before operation NEVER use a cracked or warped cutting attachment replace it with a serviceable one ALWAYS make sure the cutting attachment fits properly into the appropriate attachment holder If a properly installed attachment vibrates replace the attachment with new one and re check Figure 23 CAUTION Do not push the rotating line into trees wire fences or any material that could tangle or break line ends Engine Operating Speeds Operate the unit at full throttle while cutting grass CAUTION Operation of trimmer without a cutting attachment shield and using excessive line length can lead to premature clutch failure CAUTION Operation at low RPM can lead to premature clutch failure ALWAYS stop the engine immediately and check for damage if you strike a foreign object or if the unit becomes tangled Do not operate with broken or damaged equipment NEVER allow the engine to run at high RPM without a load Doing so could damage the engine NEVER operate a unit with worn or damaged fasteners or attachment holders T2510X Operating With A Blade WARNING Always wear a shoulder strap when operating this unit with a bl
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22. low enough to permit the engine clutch to disengage the cutting attachment Idle Speed Adjustment WARNING The cutting attachment must NEVER rotate at engine idle If the idle speed cannot be adjusted by the procedure described here return the trimmer to your Shindaiwa dealer for inspection When the Engine Starts B After the engine starts allow the engine to warm up at idle 2 or 3 minutes before operating the unit B After the engine is warm pick up the unit and clip on the shoulder strap if so equipped See page 11 M Advancing the throttle makes the cutting attachment turn faster releasing the throttle permits the attachment to stop turning If the cutting attachment continues to rotate when the engine returns to idle carburetor idle speed should be adjusted see Adjusting Engine Idle below Place the trimmer on the ground then start the engine and then allow it to idle 2 3 minutes until warm If the attachment rotates when the engine is at idle reduce the idle speed by turning the idle adjustment screw counter clockwise See Figure 22 Ifatachometer is available the engine idle speed should be final adjusted to 3 200 300 rpm min Carburetor fuel mixture adjustments are preset at factory and cannot be serviced in the field Checking Unit Condition NEVER operate the unit with the cutting attachment shield or other protective devices removed WARNING A cu
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25. replacement parts used for required maintenance services c consequential parts used for required maintenance services d diagnosis and inspection fees that do not result in eligible warranty service being performed and e any non authorized replacement part or malfunction of authorized parts due to use of non authorized parts MAINTENANCE AND REPAIR REQUIREMENTS You are responsible for the proper use and maintenance of the engine You should keep all receipts and maintenance records covering the performance of regular maintenance in the event questions arise These receipts and maintenance records should be transferred to each subsequent owner of the engine Shindaiwa Corporation reserves the right to deny warranty coverage if the owner has not properly maintained the engine Shindaiwa Corporation will not deny warranty repairs however solely because of the lack of repair maintenance or failure to keep maintenance records MAINTENANCE REPLACEMENT OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY REPAIR ESTABLISHMENT OR INDIVIDUAL HOWEVER WARRANTY REPAIRS MUST BE PERFORMED BY A DEALER OR SERVICE CENTER AUTHORIZED BY SHINDAIWA CORPORATION THE USE OF PARTS THAT ARE NOT EQUIVALENT IN PERFORMANCE AND DURABILITY TO AUTHORIZED PARTS MAY IMPAIR THE EFFECTIVENESS OF THE EMISSION CONTROL SYSTEM AND MAY HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM If other than the parts authorized by Shindaiwa Corporation
26. the tank contain fresh fuel of the proper grade YES Is fuel visible and moving N O in the return line when priming YES Is there spark at the spark NO plug wire terminal YES Check the spark plus Possible Cause Faulty recoil starter Fluid in the crankcase Internal damage Loose spark plug Excess wear on cylinder piston rings Valves not seating Fuel incorrect stale or contaminated mixture incorrect Check for clogged fuel filter and or vent Priming pump not functioning properly The ignition switch is in O OFF position Shorted ignition ground Faulty ignition unit If the plug is wet excess fuel may be in the cylinder The plug is fouled or improperly gapped The plug is damaged internally or of the wrong size Remedy Consult with an authorized servicing dealer Tighten and re test Consult with an authorized servicing dealer Refill with fresh clean unleaded gasoline with a pump octane of 87 or higher mixed with a 2 cycle air cooled mixing oil that meets or exceeds ISO L EGD and or JASO FC classified oils at 50 1 gasoline oil ratio Replace fuel filter or vent as required restart Consult with an authorized servicing dealer Move switch to I ON position and restart Consult with an authorized servicing dealer Crank the engine with the plug removed reinstall the plug and restart Clean and regap the plug to 0 024 0 028
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28. unit as well as to protect you and others from harm These procedures are guidelines for safe operation under most conditions and are not intended to replace any safety rules and or laws that may be in force in your area If you have questions regarding your 2510 series hand held power equipment or if you do not understand something in this manual your Shindaiwa dealer will be glad to assist you You may also contact Shindaiwa Inc at the address printed on the back of this Manual Read and follow this operators manual Failure to do so could result in serious injury Wear eye and hearing protection at all times during the operation of this unit Keep bystanders at least 50 feet 15 m away during operation Beware of thrown or ricocheted objects Do not operate this unit with a blade unless the unit is equipped with a Shindaiwa approved handlebar or barrier Always wear a harness when operating this unit with a blade A harness is also recommended when using trimmer line If unit is used as a brushcutter beware of blade thrust A jammed blade can cause the unit to jerk suddenly and may cause the operator to lose control of the unit Safety Instructions Work Safely Shindaiwa trimmers operate at very high speeds and can do serious damage or injury if they are misused or abused Never allow a person without training or instruction to operate this unit WARNING Never make unauthorized
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37. ade A shoulder strap is also recommended when using trimmer line NOTE Using a shoulder strap when operating this unit with a blade allows you to maintain proper control of the unit and reduces fatigue during extended operation Hold the trimmer so the trimmer head is angled slightly into the area to be cut To ensure maximum trimmer line service life cut only with the tip of the trimmer line Cut grass by swinging the trimmer from left to right Keep the trimmer head horizontal See Figure 24 Trimming and Mowing Grass Figure 24 X Edging Tilt the handle about 100 to the left from horizontal and move forward holding the trimmer vertically as shown in Figure 25 7 Figure 25 SES 11 Using a Blade T2510X M Before working with a blade equipped unit always inspect and clean the area of objects that could interfere with or damage the blade Never use a blade near sidewalks fence posts buildings or other objects that could cause injury or damage Never use a blade for purposes other than those for which it was designed Whenever you strike a hard object with a blade always stop the brushcutter and carefully inspect the blade for damage NEVER OPERATE THE BRUSHCUTTER WITH A DAMAGED BLADE A blade equipped unit must be equipped with a bicycle type handlebar or barrier bar as well as a harness or shoulder strap Always make sure the cutting attachment shield is pro
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39. als Never operate the unit while barefoot Figure 1 Wear hearing protection devices and a broad brimmed hat or helmet Always wear eye protection such as goggles or safety glasses Always operate with both hands firmly gripping the unit Keep away from the rotating trimmer line or blade at all times and never lift a moving attachment above waist high Always make sure the appropriate cutting attachment shield is correctly installed and in good condition ie 2 Be Aware of the Working Environment Make sure bystanders or observers outside the 50 foot danger zone wear eye protection Avoid long term operation in very hot or very cold weather Reduce the risk of bystanders being struck by flying debris Make sure no one is within 50 feet 15 meters that s AN about 16 paces of an VVhen operating in rocky terrain A p operating attachment or near electric wires or fences L4 A use extreme caution to avoid contacting such items with the cutting attachment Be extremely careful of slippery terrain especially Always mak during rainy weather ys make sure the appropriate cutting attachment shield is correctly installed Be constantly alert for objects and If contact is made with a hard debris that could be thrown either object stop the engine and from the rotating cutting attachment or inspect the cutting attachment bounced from a hard surface for damage
40. are used for maintenance replacements or for the repair of components affecting emission control you should assure yourself that such parts are warranted by their manufacturer to be equivalent to the parts authorized by Shindaiwa Corporation in their performance and durability OBTAINING WARRANTY SERVICE All repairs qualifying under this limited warranty must be performed by a dealer authorized by Shindaiwa Corporation If any emission related part is found defective during the warranty period it is your responsibility to present the product to an authorized Shindaiwa dealer Bring your sales receipts showing the date of purchase for this engine The dealer authorized by Shindaiwa Corporation will perform the necessary repairs or adjustments within a reasonable amount of time and furnish you with a copy of the repair order All parts and accessories replaced under this warranty become the property of Shindaiwa Corporation To locate an authorized Shindaiwa dealer near you contact your Shindaiwa Distributor For the name and telephone number of the Shindaiwa Distributor in your area please call Shindaiwa Inc at 503 692 3070 between the hours of 8 00 AM and 5 00 PM Pacific Standard Time THIS WARRANTY IS ADMINISTERED BY Shindaiwa Inc 11975 S W Herman Rd Tualatin OR 97062 503 692 3070 19 NOTES Shindaiwa Inc 11975 SW Herman Rd Tualatin Oregon 97062 U S A Telephone 503 692 3070 Fax 503 692 6696 www shinda
41. attachment installations Do not use attachments not approved by Shindaiwa for use on this unit Stay Alert You must be physically and mentally fit to operate this unit safely WARNING Never operate Les power equipment of any kind if you are tired or if you are under the influence of alcohol drugs medication or any other substance that could affect your ability or judgement WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING Minimize the Risk of Fire NEVER smoke or light fires near the engine ALWAYS stop the engine and allow it to cool before refueling Avoid overfilling and wipe off any fuel that may have spilled ALWAYS inspect the unit for fuel leaks before each use During each refill check that no fuel leaks from around the fuel cap and or fuel tank If fuel leaks are evident stop using the unit immediately WARNING Use Good Judgment ALWAYS wear eye protection to shield against thrown objects NEVER run the engine when transporting the unit NEVER run the engine indoors Make sure there is always good ventilation Fumes from engine exhaust can cause serious injury or death ALWAYS clear your work area of trash or hidden debris that could be thrown back at you or toward a bystander ALWAYS use the proper cutting tool for the job ALWAY S stop the engine immediately
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48. es significant support and comfort to help ensure safe and efficient operation When operating a T2510X with a blade make sure both the handle and shoulder strap are adjusted to the size of the operator using the unit Teri O Clock OK To Cut Sever O Clock WARNING When making vertical cuts never allow the blade to exceed waist height Engine Operating Speeds Operate the unit at full throttle while cutting Best fuel efficiency is obtained by releasing the throttle when swinging back after a cut M To prevent possible engine damage do not allow the brushcutter to run at high speeds without a load BI Avoid operating the engine at low speeds Doing so can lead to rapid clutch wear In addition slow speed operation tends to cause grass and debris to wrap around the cutting head Cut on the left side of the blade KEEP YOUR BODY OUTSIDE THE PATH OF BLADE ROTATION General Maintenance IMPORTANT MAINTENANCE REPLACEMENT OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY REPAIR ESTABLISHMENT OR INDIVIDUAL HOWEVER WARRANTY REPAIRS MUST BE PERFORMED BY A DEALER OR SERVICE CENTER AUTHORIZED BY SHINDAIWA CORPORATION THE USE OF PARTS THAT ARE NOT EQUIVALENT IN PERFORMANCE AND DURABILITY TO AUTHORIZED PARTS MAY IMPAIR THE EFFECTIVENESS OF THE EMISSION CONTROL SYSTEM AND MAY HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM Blades Keep blades sharp and check blade
49. fuel or grease Pre Filter Air Filter Element Figure 28B CAUTION Never operate the unit if the air cleaner assembly is damaged or missing 13 10 15 Hour Maintenance Every 10 to 15 hours of operation Clean the spark plug M Remove and clean the spark plug Adjust and check the gap at the spark plug electrode gap to 0 024 e s rm EE s 0 028 inch 0 6 0 7 mm If the spark BEER plug must be replaced use only an NGK CMR5H or equivalent resistor type spark plug of the correct heat range d see Figure 29 NOTE The NGK CMR5H also meets the requirements for electro magnetic compliance EMC CAUTION Before removing the spark plug clean the area around the plug to prevent dirt and debris from getting into the engine s internal parts 50 Hour Maintenance Every 50 hours of operation more frequently in dusty or dirty conditions MN Remove and clean the cylinder cover and clean grass and dirt from the cylinder fins E Remove the cutting attachment cutting attachment holder and gear shaft collar Remove the filler plug from the side of the gear case and press new grease into the gear case until old grease is pushed out Use only lithium base grease such as Shindaiwa Gear Case Lubricant or equivalent See Figure 30 M Lubricate main shaft splines MH Use a hooked wire to extract the fuel Gear Shaft filter from inside the fuel tank Collar C see Figure 31 iv Figure 30
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52. if it suddenly begins to vibrate or shake Fuel leaks must be repaired before using the unit ALWAY S move the unit to a place well away from a fuel storage area or other readily flammable materials before starting the engine NEVER place flammable material close to the engine muffler NEVER operate the engine without the spark arrester screen in place Inspect for broken missing or improperly installed parts or attachments NEVER extend trimming line beyond the length specified for your unit ALWAY S keep the unit as clean as practical Keep it free of loose vegetation mud etc ALWAY S hold the unit firmly with both hands when cutting or trimming and maintain control at all times ALWAY S keep the handles clean ALWAY S disconnect the spark plug wire before performing any maintenance work ALWAY S if a saw blade should bind fast in a cut shut off the engine immediately Push the branch or tree to ease the bind and free the blade The Properly Equipped Operator Wear close fitting clothing to protect legs and arms Gloves offer added protection and are strongly recommended Do not wear clothing or jewelry that could get caught in machinery or underbrush Secure hair so it is above shoulder level NEVER wear shorts Keep a proper footing and do not overreach maintain your balance at all times during operation Wear appropriate footwear non skid boots or shoes do not wear open toed shoes or sand
53. ipped to conform at the time of initial sale to all applicable regulations of the U S Environmental Protection Agency EPA and that the engine is free of defects in materials and workmanship that would cause this engine to fail to conform with EPA regulations during its warranty period This emission warranty is applicable in all States except the State of California For parts listed under PARTS COVERED the dealer authorized by Shindaiwa Corporation will at no cost to you make the necessary diagnosis repair or replacement of any defective emission related component to ensure that the engine complies with applicable U S EPA regulations MANUFACTURERS WARRANTY COVERAGE When sold within the U S this engine s emission control system is warranted for a period of two 2 years from the date this product is first delivered to the original retail purchaser OWNER S WARRANTY RESPONSIBILITIES As the engine owner you are responsible for the performance of the required maintenance listed in your owner s manual Shindaiwa Corporation recommends that you retain all receipts covering maintenance on your engine but Shindaiwa Corporation cannot deny a warranty claim solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the engine owner you should however be aware that Shindaiwa Corporation may deny your warranty coverage if your engine or a part has failed due to abuse neglect impr
54. iwa com Shindaiwa Corporation 6 2 11 Ozuka Nishi Asaminami Ku Hiroshima 731 3167 Japan Telephone 81 82 849 2220 Fax 81 82 849 2481 2008 Shindaiwa Inc Part Number 82014 Revision 3 07 Shindaiwa is a registered trademark of Shindaiwa Inc Specifications subject to change without notice OSIAe 1 uis olquue2 e seje ns s uonesyoeds4 Ou PAupepuluS ezeJduje p op epeujsi69J eoJeu J eun S ewrepulug Z0 UOISIA9H 1029 Hed ep o1euinN ou eArepulus 8002 872 678 28 18 AR 0222 678 28 18 euoudeje ueder 918 16 BWIYSOIIH 1 IUSIN exhzO 11 2 9 uolgiodioo eArepulus U109 EMIEDUIUS MAMA 9699 269 209 xe 0 0 269 09 9uoud l 29076 40 unej en pH ueuuJeH NS 3Z611 oul BAIGDUIUG SVLON 6I dS 0208 269 09 69026 UTENL py ueuJoH M S 62611 ul vATepurqs dOd VAVULSININGV 3 VILNVdV9 V1S3 ooyloeg op e1ou urd 00 9 e ur 00 8 0 06 269 0S Te IUJ eArepurqs uoo osonbrunuioo pepifeoo ns Us earepurnqs op Jopmqruisrp Jap ooruoJj oroumu DA JIQUIOU o Touojqo eJeq eArepurus Joprmqrrnsrp Ns uoo ojoejuoo uo os1ouod pojsn L OULIIIO SEU BATEPUTUS ODIAJ S JUISTE un e Jezi e2o eJeq uoreJod 0 eArepurus pepordoud jos ue1esed erueJes vjso ofeq sopeze duroo4 SOHOS P A sez rd sej SEpOL uoroeJedoJ op guorp op erdoo eun o opueJjsrurmuns o qeuozeJ osde UN uo soH
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56. ket head adjustment screw can turn freely 3 Insert feeler gauge 003 for intake 004 for exhaust between valve stem tip and rocker arm 4 Turn adjustment screw clockwise tighter counter clockwise looser until feeler gauge is almost snug Back off just enough to allow gauge to slip out with limited resistance 5 While holding adjustment screw in place with Allen driver tighten locknut with wrench Spark Arrester Screen Maintenance If the engine becomes sluggish and low on power check and clean the spark arrester screen A WARNING Never operate the unit with a damage or missing muffler or spark arrester Operating with a missing or damaged spark arrester is a fire hazard and could also damage your hearing With a3 mm hex wrench remove the 4 engine cover screws and the engine cover See Figure 32 2 VVith a 4 mm hex vrench remove the 3 muffler bolts and the muffler See Figure 32 3 With a small flat bladed screwdriver remove the 2 screvvs holding the spark arrester screen and cover to the muffler See Figure 32 4 Remove the screen and clean it with a stiff bristle brush 5 Inspect the cylinder exhaust port for any carbon buildup IMPORTANT If you note excessive carbon buildup consult with an authorized Shindaiwa servicing dealer 6 Reassemble the spark arrester muffler and engine cover in the reverse order of disassembly NOTE The NGK CMR5H also meets the req
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61. on D Specifications 5 Assembly and Adjustments 6 kafe el E EG 9 Starting the Engine 9 Stopping the Engine 10 Adjusting Engine Idle 10 Checking Unit Condition 11 Shoulder Strap 11 Cutting Grass with a Trimmer TE 11 Using a Blade T2510X 12 e 13 Long Term Storage 16 Troubleshooting Guide 17 Emission System Warranty 19 Attention Statements Throughout this manual are special Attention Statements WARNING A statement preceded by the triangular attention symbol and the word WARNING contains information that should be acted upon to prevent serious bodily injury CAUTION A statement preceded by the word CAUTION contains information that should be acted upon to prevent mechanical damage IMPORTANT A statement preceded by the word IMPORTANT is one that possesses special significance NOTE A statement preceded by the word NOTE contains information that is handy to know and may make your job easier IMPORTANT The operational procedures described in this manual are intended to help you get the most from this
62. oper maintenance or unapproved modifications You are responsible for presenting your engine to the nearest dealer authorized by Shindaiwa Corporation when a problem exists If your Shindaiwa Dealer is unable to answer questions regarding your warranty rights and responsibilities you should then contact your Shindaiwa Distributor For the name and telephone number of the Shindaiwa Distributor in your area please call Shindaiwa Inc at 503 692 3070 between the hours of 8 00 AM and 5 00 PM Pacific Standard Time PARTS COVERED Listed below are the parts covered by the Federal Emission Design and Defect Warranty Some parts listed below may require scheduled maintenance and are warranted up to the first scheduled replacement of that part The warranted parts include 1 Carburetor Internal Components e Valve Assembly throttle Jet Metering Diaphragm 2 Ignition System Components e Ignition Coil e Flywheel Rotor The emission control system for your particular Shindaiwa engine may also include certain related hoses and connectors LIMITATIONS The Federal Emission Design and Defect Warranty shall not cover any of the following a conditions resulting from tampering misuse improper adjustment unless they were made by the dealer or service center authorized by Shindaiwa Corporation during a warranty repair alteration accident failure to use the recommended fuel and oil or not performing required maintenance services b the
63. operator comfort usually about 10 inches ahead of the throttle housing Secure the handle by alternately tightening the four socket head cap screws in a diagonal or crisscross fashion Turn the cable adjuster in or out as required to obtain proper free play 3 16 1 4 inch 4 6 mm See Figure 8 Tighten the locknut Adjuster Figure 8 D Reinstall the air cleaner cover Assembly and Adjustments Cutting Attachment Shield Socket Head Cap Screw Clamp T2510 Cutting Attachment Shield Screw Cutting Attachment Mounting Plate Retaining Nut Figure 9 Install the Cutting Attachment Shield T2510 T2510X 1 Insert the cutting attachment shield between the outer tube and the cutting attachment mounting plate See Figure 9 NOTE It may be necessary to loosen the retaining nut and clamp screw to adjust cutting attachment shield mounting plate 2 Fitthe two shims and the bracket over the outer tube and loosely install the four socket head screws See Figure 9 CAUTION Make sure the clamp screw and retaining nut are securely tightened before tightening the four socket head cap screws Assembly Trimmer Head Retaining Plug Holder Figure 10 Install the Trimmer Head 1 Turn the trimmer over so that the gear case output shaft faces UP 2 Remove and discard the black plastic protective cap from the output shaft See Figure 10 3 Rotate the holder un
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65. perly installed before operating this unit Using a Blade T2510X The blade rotates counter clockwise For best performance and to minimize being stuck by debris move the blade from right to left while advancing on your work Position the blade so cuts are made between the blade s 7 o clock and 10 o clock positions as viewed from above DO NOT cut between the 10 o clock and 5 o clock positions WARNING When cutting wood with a blade feed the blade slowly never strike or slam a spinning blade against the wood Vertical Cuts Hold the brushcutter with the blade at a 90 angle to the ground so the blade s bottom edge rotates toward the operator Move the blade from top to bottom through the cut and cut only with the bottom edge of the blade 12 Blade Thrust Blade thrust is a sudden sideways or backward motion of the brushcutter Such motion may occur when the blade jams or catches on an object such as a sapling tree or tree stump BE CONSTANTLY ALERT FOR BLADE THRUST AND GUARD AGAINST ITS EFFECTS Brushcutter Handlebar A brushcutter handlebar or barrier bar helps prevent the operator from moving forward or the unit moving rearward thus preventing inadvertent bodily contact with the blade ALWAYS KEEP THE HANDLEBAR OR BARRIER BAR SECURELY IN PLACE ON THE UNIT Brushcutter Shoulder Strap A shoulder strap provides additional protection against blade thrust In addition a shoulder strap giv
66. place it with a new one 5 Tap filter gently on a hard surface to dislodge debris from element or use compressed air from the inside to blow debris out and away from the air filter element B Carefully remove any accumulation of dirt or debris from the muffler or the fuel tank Dirt build up in these areas could cause engine overheating induce premature wear or create a fire hazard Unscrew Fasteners Figure 28A IMPORTANT Direct the air stream at the inside face of the filter only 6 Install the air filter element pre filter and cover in the reverse order of removal NOTE Using non standard replacement parts could invalidate your Shindaiwa warranty Muffler This unit must never be operated with a faulty or missing spark arrester or muffler Make sure the muffler is well secured and in good condition A worn or damaged muffler is a fire hazard and may also cause hearing loss Spark Plug Keep the spark plug and wire connections tight and clean Fasteners Make sure nuts bolts and screws except carburetor adjusting screws are tight M Blades are not interchangeable between Shindaiwa edgers and trimmer brushcutter models Operating any unit with a blade or attachment not approved for that unit can be hazardous and may cause serious injury M Check for loose or missing screws or components Make sure the cutting attachment is securely fastened m Check the entire unit for leaking
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68. r with a loop handle should NEVER be operated with blade type attachments For blade use the trimmer must be fitted with a bicycle type handlebar or a barrier bar that is located in front of the operator to reduce the risk of the operator from coming in contact with the cutting attachment per ANSI B175 3 When using a blade the unit must also be equipped with a harness or strap Assembly Blade T2510X Mount the Saw Blade Turn the T2510X upside down so the gear case output shaft is facing UP and remove the shaft bolt bolt guard and holder B from the gear case shaft 1 Align the hole in blade holder A with the matching hole in the gear case flange and then temporarily lock the output shaft by inserting a hex wrench through both holes See Figure 12 2 Slide the safety clip off center see Figure 13 3 Fit the blade over the safety clip and then center it over the flange on holder A See Figure 14 CAUTION Install the blade so its printed surface is visible to the operator when the brushcutter is in the normal operating position WARNINC The blade must fit flat against the holder flange The blade mounting hole must be centered over the raised boss on blade holder A NOTE When installing certain blades it may be necessary to temporarily remove the safety clip 4 Lock the blade in place by centering the safety clip on the output shaft See Figure 14 WARNING Never operate the T2510X without the
69. razor edge The top plate of each tooth should angle back 30 16 CAUTION Gasoline stored in the carburetor for extended periods can cause hard starting and could also lead to increased service and maintenance COSI M Remove the remaining fuel from the fuel lines and carburetor 1 Prime the primer bulb until no more fuel is passing through 2 Start and run the engine until it stops running 3 Repeat steps 1 and 2 until the engine will no longer start Round File Figure 33 WARNING Sharpen only the cutting teeth of a blade DO NOT alter the contour of the blade in any way M Remove the spark plug and pour about 1 4 ounce of 2 cycle mixing oil into the cylinder through the spark plug hole Slowly pull the recoil starter 2 or 3 times so oil will evenly coat the interior of the engine Reinstall the spark plug M Before storing the unit repair or replace any worn or damaged parts MN Remove the air cleaner element from the carburetor and clean it thoroughly with soap and water Let dry and reassemble the element MH Store the unit in a clean dust free area Multiple tooth Circular Blade Use a round file to maintain a radius of 0 04 to 0 06 1 to 1 5 mm at the base of each tooth Cutting edges must be offset equally on each side Figure 34 Troubleshooting Guide ENGINE DOES NOT START What To Check Does the engine crank NO YES Good compression NO YES Does
70. safety clip in place IMPORTANT The machined recess in holder B must completely surround the safety clip and both holders must be flat against the surface of the blade 5 Install blade holder B on the output shaft See Figure 15 The recess in the holder must completely cover the safety clip and must fit tightly against the blade 0 Shaft Bolt Bolt Guard E Holder B Gear Shaft Safety Clip Holder A Hex Wrench Blade Holder B Figure 15 6 Install the bolt guard and then the blade retaining bolt Using the combination spark plug wrench screwdriver tighten the bolt firmly in a counter clockwise direction 7 Remove the hex wrench Slide the safety clip off center 23024 T Slide the Safety Clip Back Slip the Saw Blade In Place Figure 14 Tighten the assembly blade not shown for clarity The T2510X should now be completely assembled and ready for use with a blade Mixing Fuel CAUTION Some types of gasoline contain alcohol as an oxygenate Oxygenated gasoline may cause increased operating temperatures Under certain conditions alcohol based gasoline may also reduce the lubricating qualities of some 2 cycle mixing oils Never use any type of gasoline containing more than 1096 alcohol by volume Generic oils and some outboard oils may not be intended for use in high performance C4 engines and should never be used in your Shindaiwa engine Filling the F
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73. t with an authorized servicing dealer Test and replace as required Idle engine until cool Clean and regap the plug to 0 024 0 028 inch 0 6 0 7 mm Correct plug NGK CMR5H or equivalent resistor type spark plug of the correct range Idle engine until cool Consult with an authorized servicing dealer Set idle 3 200 300 RPM min Replace spring shoes as required check idle speed Inspect and re tighten holders securely Set idle 3 200 300 RPM min Consult with an authorized servicing dealer ADDITIONAL PROBLEMS Symptom Possible Cause Warped or damaged cutting attachment Loose gearcase Bent main shaft worn or damaged bushings Trimmer line not wound properly on spool Shaft not installed in powerhead or gearcase Cutting attachment will not rotate Broken shaft Damaged gearcase 18 Remedy Inspect and replace attachment as required Tighten gearcase securely Inspect and replace as necessary Rewind trimmer line Inspect and reinstall as required Consult with an authorized servicing dealer The following statement only applies to United States and its territories Shindaiwa Corporation Federal Emission Design And Defect Limited Warranty Utility And Lawn And Garden Engines Shindaiwa Corporation warrants to the initial purchaser and each subsequent owner that this utility equipment engine herein engine is designed built and equ
74. tabilizer such as STA BIL 9 Oil is a registered JASO FC classified oil and also meets or exceeds ISO L EGD performance requirements Shindaiwa One is recommended for use in all Shindaiwa low emissions engines Shindaiwa One also includes a fuel stabilizer Place the trimmer on a flat level surface 2 Clear any dirt or other debris from around the fuel filler cap 3 Remove the fuel cap and fill the tank with clean fresh fuel 4 Reinstall the fuel filler cap and tighten firmly Engine ignition is controlled by a two position switch mounted on the throttle housing labeled T for ON or START and O for OFF or STOP Throttle Lock Button Figure 16 1 Slide the ignition switch to the ON position See Figure 16 2 Set the throttle lever to the fast idle Figure 17 3 Press the primer bulb until fuel can be Primer Bulb Return Tube seen flowing in the transparent return tube IMPORTANT The primer system only pushes fuel through the carburetor Repeatedly pressing the primer bulb will not flood the engine with fuel 4 Set the choke lever to the CLOSED position if engine is cold a Squeeze the throttle lever toward the handgrip on the shaft tube b Depress and hold the throttle lock button c While depressing the throttle lock button release the throttle lever See Figure 16 Make sure the cutting attachment is clear of obstr
75. tachment Prior to Assembly B Kit containing cutting attachment shield Before assembling make sure you have all mounting bracket and hardware this the components required for a complete owner s operator s manual and tool unit and inspect unit and components for kit for routine maintenance Tool kits vary by model and may include a hex wrench set a spark plug screwdriver combination wrench and a spanner any damage Assembly and Adjustments Handle Handle Barrier a Bar Handle Outer Tube Barrier 4 Socket head Cap screws 4 Socket head Cap Screws Figure 5 Figure 5A Assembly and Adjustments Adjust Throttle Lever Free Play The throttle lever free play should be approximately 3 16 1 4 inch 4 6 mm See Figure 6 Make sure that the throttle lever operates smoothly without binding If it becomes necessary to adjust the lever free play follow the procedures and illustrations that follow 1 Loosen the air cleaner cover knob and remove the air cleaner cover see Figure 7 251043 3 16 1 4 inch 4 6 mm Throttle Free Play 2 Loosen the lock nut on the cable adjuster See Figure 8 Handle 1 The handle is attached to the outer tube at the factory and positioned vertically See Figure 5 Loosen the 4 socket head cap screws on the handle and rotate the handle 90 degrees See Figure 5A Position the handle forward of the Handle Positioning Label at the best position for
76. til the hole in the holder aligns with the notch on the gear case Use the long end of the hex wrench to lock the holder and output shaft See Figure 10 4 While holding the hex wrench thread the trimmer head onto the output shaft turning counter clockwise Using hand pressure only tighten the trimmer head firmly on the output shaft Figure 9A Screws 3 Tighten the four socket head cap screws to secure the cutting attachment shield WARNING NEVER operate the unit with out the cutting attachment shield installed and tightly secured Sub Shield T2510X when trimmer head is in use 1 Attach the shield extension to the cutting attachment shield WARNING NEVER use this machine without sub shield when using a trimmer head Hex Wrench IMPORTANT The trimmer head has a left hand thread For removal turn the trimmer head clockwise 5 Remove the hex wrench 6 Adjust the trimmer line length to reach no further than the line cutter on the cutting attachment shield Trim to the correct length if necessary The unit should now be completely assembled and ready for use with a trimmer head T2510X Sub shield CAUTION Make sure the sub guard is completely hooked at the hook receiver To install a trimmer head onto a T2510X first remove the shaft bolt bolt guard and safety clip see the next page Figure 11 WARNING A standard grass trimme
77. tting attachment shield or other protective device is no guarantee of protection against ricochet YOU MUST ALWAYS GUARD AGAINST FLYING DEBRIS Use only authorized Shindaiwa parts and accessories with your Shindaiwa trimmer Do not make modifications to this unit without written approval from Shindaivva Inc Shoulder Strap Adjust the shoulder strap so the shoulder pad rests comfortably on the offside shoulder and the cutting path of the cutting attachment is parallel to the ground Make sure all hooks and adjustment devices are secure 12510 NOTE Although a shoulder strap accessory is not required for use with a grass trimmer a shoulder strap can increase operator comfort during extended periods of operation See Figure 23 Cutting Grass Units Equipped with a Trimmer Head Your Shindaivva unit may be equipped with one of several Shindaiwa trimmer head models each with features for specific applications and or operational requirements NOTE For proper operation always refer to the instructions accompanying the trimmer head being used Available trimmer head styles include MH Semi automatic Trimmer line is indexed when the operator taps the trimmer head on the ground during operation B Manual The operator indexes line manually with the grass trimmer stopped MH Fixed The operator must stop the unit and add new lengths of trimmer line manually B Flail This device designed for clearing weeds
78. uctions 5 While holding the outer tube firmly with left hand Use your other hand to slowly pull the recoil starter handle until resistance is felt then pull quickly to start the engine CAUTION Do not pull the recoil starter to the end of the rope travel Pulling the recoil starter to the end of the rope travel can damage the starter Starting the Engine continued WARNING The cutting attachment may rotate when the engine is started 6 When the engine starts slowly move the 10 choke lever to the OPEN position See Figure 20 If the engine stops after the initial start close the choke and restart Idle Adjusting Screw WARNING Never start the engine from the operating position 7 Operating the throttle will automatically disengage the fast idle setting IMPORTANT If the engine fails to start after several attempts with the choke in the closed position the engine may be flooded with fuel If flooding is suspected move the choke lever to the open position and repeatedly pull the recoil starter to remove excess fuel and start the engine If the engine still fails to start refer to the troubleshooting section of this manual Idle the engine briefly before stopping about 2 minutes then slide the ignition switch to the O Engine OFF position The engine must return to idle speed whenever the throttle lever is released Idle speed is adjustable and must be set
79. uel See page 9 Consult with an authorized servicing dealer See above Check fuel octane rating check for presence of alcohol in the fuel pg 9 Refuel as necessary Consult with an authorized servicing dealer 17 Troubleshooting Guide continued ADDITIONAL PROBLEMS Symptom Possible Cause Clogged air filter Poor acceleration Clogged fuel filter Lean fuel air mixture Idle speed set too low Switch turned off Engine stops abruptly Fuel tank empty Clogged fuel filter Water in the fuel Shorted spark plug or loose terminal Ignition failure Piston seizure Ground stop wire is disconnected or switch is defective Engine difficult to shut off Overheating due to incorrect spark plug Overheated engine Valve cover is leaking Top of engine is getting dirty and oily Cutting attachment Engine idle too high rotates at engine idle Broken clutch spring or worn clutch spring boss Loose attachment holder Engine will not idle down Engine idle set too high Engine has an air leak Remedy Clean the air filter Replace the fuel filter Consult with an authorized servicing dealer Adjust 3 200 300 RPM min Reset the switch and restart Refuel See page 9 Replace fuel filter I Drain replace with clean fuel See page 9 Clean and replace spark plug tighten the terminal Replace the ignition unit Consul
80. uel Tank WARNING Minimize the risk of fire STOP engine before refueling ALWAYS allow the engine to cool before refueling Wipe all spilled fuel and move the engine at least 10 feet 3 meters from the fueling point and source before restarting NEVER start or operate this unit if there is a fuel leak Starting the Engine CAUTION This engine is designed to operate on a 50 1 mixture consisting of unleaded gasoline and ISO L EGD or JASO FC class 2 cycle mixing oil only Use of non approved mixing oils can lead to excessive carbon deposits M Use only fresh clean unleaded gasoline with a pump octane of 87 or higher B Mix all fuel with a 2 cycle air cooled mixing oil that meets or exceeds ISO L EGD and or JASO FC classified oils at 50 1 gasoline oil ratio NEVER start or operate this unit if the carburetor fuel lines fuel tank and or fuel tank cap are damaged NEVER smoke or light any fires near the engine or fuel source NEVER place any flammable material near the engine muffler NEVER operate the engine without the muffler and spark arrester in good working condition IMPORTANT Examples of 50 1 mixing quantities B 1 gallon of gasoline to 2 6 oz mixing oil B 5 liters of gasoline to 100 ml mixing oil IMPORTANT Mix only enough fuel for your immediate needs If fuel must be stored longer than 30 days and Se oil with fuel stabilizer is not used it m rst be treated with a fuel s
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82. uire ments for electro magnetic compliance EMC 6 Turn engine over several times and return to TDC compression Recheck with proper feeler gauge to make sure clearance adjustment did not change as a result of tightening locknut Readjust as necessary 7 Replace rocker arm cover gasket to assure proper sealing and install cover IMPORTANT If new gasket is not available and or old gasket is not damaged old gasket may be reused Never use cracked or damaged gaskets Engine Cover Screws Engine gt x Cover A 1 Muffler Muffler Gasket Jr Bolts LEE Le S S Spark Arrester ENT Screen UZR Spark Arrester Cover Cover Screws Figure 32 15 Long Term Storage Whenever the unit will not be used for 30 days or longer use the following procedures to prepare it for storage MN Clean external parts thoroughly B Drain all the fuel from the fuel tank IMPORTANT All stored fuels should be stabilized with a fuel stabilizer such as STA BIL if oil with fuel stabilizer is not used Blade Sharpening When the cutting edges of the blade become dull they can be resharpened with a few strokes of a file In order to keep the blade in balance all cutting edges must be sharpened equally Shindaiwa Tornado Blade To sharpen the cutters on a Shindaiwa Tornado Blade use a 7 32 inch round file File the leading edge of each tooth to a
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Shindaiwa 82014 Trimmer User Manual

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