Sharper Image 8217SI Oven User Manual
Contents
1. Key Part Number Quantity edlen Description 12 24 36 1 1177704 2 4 6 Knob 2 1182979 1 Front panel 12 1182980 1 Front panel 24 1182981 1 Front panel 36 1182761 1 Polypanel 12 1182060 1 Polypanel 24 1182061 1 Polypanel 36 1182294 1 Door w a 12 1182295 1 Door w a 24 1182296 1 Door w a 36 1182591 1 1 1 Hinge male right 1182592 1 1 1 Hinge male left 1182847 1 1 1 Compression ball latch 3 1182999 1 1 1 Tailpipe 1178815 1 1 1 Pressure regulator LP NAT 4 1177439 1 2 3 Burner rear 5 1177111 1 2 3 Burner front 6 1181100 2 4 6 Grate counter top 7 1178942 1 2 3 Pilot rear 8 1178941 1 2 3 Pilot front 9 1166004 1 2 3 Pilot adjustment valve 10 1178202 2 4 6 Valve 1008755 2 4 6 Orifice LP 1008742 2 4 6 Orifice NAT 11 1178960 1 Manifold 12 1178936 1 Manifold 24 1178959 1 Manifold 36 12 1182985 1 2 3 Pilot bracket 13 1182967 1 Front rail 12 1182968 1 Front rail 24 1182969 1 Front rail 36 14 1180299 2 2 2 Bracket standoff 15 1182954 1 Grease drawer 12 1182988 1 Grease drawer 24 1182282 1 Grease drawer 36 16 1182293 2 3 Tube rear burner supply step up models only 17 1182290 1 Rest burner 24 24 ste2. 29 4 Front View Side View Model Number and Size of Burners Total BTU HDC 24 amp HDCL 24 4 20 000 80 000 HDC 36 amp HDCL 36 6 20 000 120 000 HDC 48 amp HDCL 48 8 20 000 160 000 CONSTRUCTION OF CHARBROILER MODELS The front top rail sides and 5 riser are all stainless steel The rear and bottom panels are aluminized steel The reinforced double wall sides are fully insulated Each 6 section has a gas valve for independent control of flame Each burner is covered by a stainless steel radiant or by a layer of ceramic briquettes The heavy cast iron grids have wide branding 1 4 on one side and narrow branding 1 8 with grease channel on the other side The tilt of each grid can be adjusted Chrome plated grids can be ordered for cooking fish V4SOUTHBEND OPERATOR S MANUAL 1182845 REV 6 PAGE7 SNOIL1V2I43I23dS SPECIFICATIONS HHH SPECIFICATIONS HEAVY DUTY COUNTERLINE Figure 4 DIMENSIONS OF OPEN TOP MODELS T 2 0 Top View Width see table below o TT 00 Front View Side View Model Width Number and Size of Burners Total BTU HDO 12 12 25 2 26 000 52 000 HDO 24 amp
3. Left Pilot Right Pilot 36 amp 48 Models gt sp bh d 5 Ti al ak lt MOM Sores MN Main Shut Off Left ey Right Pilot Button m Drawer Valve Button 36 amp 48 Models Note 24 models have one pilot 36 amp 48 models have two pilots and 60 models have three pilots and two shut off valves HEAVY DUTY COUNTERLINE OPERATION OPERATION OF CHARBROILER MODELS Each 6 wide charbroiler section has a knob on the front panel that directly controls the flow of gas and so the heat Turn the knob counterclockwise to increase the heat turn it clockwise to reduce the heat To use the charbroiler turn all the control knobs to the full ON position If any burners do not light check the pilots and if necessary light the pilots as described later in this section After 15 to 20 minutes turn back the flame to maintain enough heat to keep the bottom of the radiants or lava rock grates hot The radiants or grates will be at broiling temperature throughout providing the radiant heat that is essential to provide fast broiling By design the rear two thirds of the broiler grid is much hotter than the front third Us
4. and HDG 60E Contact Southbend to obtain part numbers for optional grooved griddle assemblies Not shown on drawing VASOUTHBEND OPERATOR S MANUAL 1182845 REV 6 PAGE 33 S1HVd HEAVY DUTY COUNTERLINE HEAVY DUTY COUNTERLINE PARTS cr Griddle Gas System Parts See drawing on following page Key Part Number Quantity for Griddle Width estilo 24 36 48 60 1 1182564 1 1 1 2 Supply pipe bracket weld assembly 2 P5244 4 1 1 1 2 Pipe reducer 3 P9158 2 2 2 4 Connector brass 68C 10 8 4 1182566 1 1 1 2 Tube 5 8 supply 5 1160008 2 2 2 4 Elbow brass 6 1 5771 1 1 1 2 Valve shut off 1 2 7 1146806 1 1 1 2 Nipple pipe close black 1 2 8 1182594 1 1 Safety valve single 1182567 1 1 1 Safety valve dual 1182580 1 1 1 1 Thermocouple 24 1182565 1 1 1 Thermocouple 36 9 1182633 1 1 Tube loop to safety single 1182638 1 1 1 Tube loop to safety dual 10 1182562 1 1 1 2 Elbow bracket weld assembly 11 1182574 1 1 24 manifold weld assembly 1182560 1 1 36 manifold weld assembly 1182571 1 48 manifold weld assembly 12 1166150 2 3 4 5 Maleelbow 13 1181499 2 3 4 5 Tubing 3 8 x 1 750 14 1182553 2 3 4 5 Valve assembly thermostat 1057200 2 3 4 5 Orifice fitti
5. can be ordered for cooking fish Atthe end of each day s use turn all knobs to the OFF position To shut down the appliance for an extended period or before disconnecting the gas supply turn all the burner control gas knobs OFF then turn the main gas supply valve to OFF To light the pilot s of a charbroiler section do the following 1 Turn all control knobs to the OFF position 2 Lightthe pilot located nextto each burner accessed through front If the pilot will not remain lit have a service technician adjust the pilot by turning the screw on the pilot fitting 3 Turn burner knobs to HI position The burners should have a 1 2 to 5 8 steady blue flame If they do not have them adjusted by a service technician 4 To turn burners off turn knob to OFF position V4SOUTHBEND OPERATOR S MANUAL 1182845 REV6 PAGE 23 NOILVYJdO HEAVY DUTY COUNTERLINE OPERATION OPEN TOP BURNER MODELS Each 12 wide open top burner section has two knobs on the front panel that directly control the flow of gas to the section s two burners and so control the heat Turn a knob clockwise to increase the heat turn it counterclockwise to reduce the heat If any burners do not light check the pilots and if necessary light the pilots as described later in this section Atthe end of each day s use turn all knobs to the OFF position To shut down the appliance for an exten
6. pilot Improper gas pressure Incorrect gas supply size not enough volume Fault in thermocouple Burner makes a slight popping noise when turned off This is normal when using propane gas Electronic ignition module on models so equipped will not Dead battery in ignition module generate a spark Fault in spark module Fault in switch V4SOUTHBEND OPERATOR S MANUAL 1182845 REV 6 PAGE 31 9NILOOHS3 18003 PARTS PARTS HEAVY DUTY COUNTERLINE NOTICE INSTALLATION OF OTHER THAN GENUINE SOUTHBEND PARTS WILL VOID THE WARRANTY ON THIS EQUIPMENT The serial plate is located inside of the control panel on the front of the appliance see Figure 1 on page 3 Replacement parts may be ordered either through a Southbend Authorized Parts Distributor or a Southbend Authorized Service Agency When ordering parts please supply the Model Number Serial Number Part Number and Description For parts not listed consult a Southbend Authorized Parts Distributor or Southbend Authorized Service Agency Consult the Southbend Authorized Parts Service Distributor list for the Authorized Parts supplier in your area If this list is not available call Southbend at 1 800 348 2558 to obtain this list Except where a part number is explicitly associated with a particular model number all parts listed are used by all the models covered by this manual An E suffix on a griddle model number indicates that the model is e
7. the 1 4 drilled hole and secure with a washer item H and nylon lock nut item 4 4 Using the spring loaded snap hooks attach the restraining device to the bracket and the eye bolt 5 Using the cable clamp item D adjust the restraining device extended length to prevent over bending or kinking of the appliance connector Note For units not equipped with flame safety devices be sure all valves are turned off prior to disconnecting After reconnecting be sure all valves are turned off and all pilots are lit Step 4 Connect Gas Supply The serial plate is located interior side of the control panel see Figure 1 on page 3 It indicates the type of gas the appliance is equipped to burn All Southbend equipment is adjusted at the factory Check type of gas on serial plate This appliance should be connected ONLY to the type of gas for which it is equipped If the appliance is being installed at over 2 000 feet altitude and that information was not specified when ordered contact the appropriate authorized Southbend Service Representative or the Southbend Service Department Failure to install with proper orifice sizing will result in poor performance and may void the warranty These models are design certified for operation on natural or propane gases For natural gas the convertible regulator shipped with the appliance is set to deliver a 4 W C pressure to the manifold For propane gas itis setto deliver 10 W C An adequa
8. 8 1182279 1182280 1 Insulator Base Kit Part Number for HDO 1186662 1186663 1186664 N A 1 Insulator Base Kit VASOUTHBEND OPERATOR S MANUAL 1182845 REV 6 PAGE 45 S1HVd HEAVY DUTY COUNTERLINE Notes PAGE 46 OPERATOR S MANUAL 1182845 REV 6 SOUTHBEND HEAVY DUTY COUNTERLINE Notes V4SOUTHBEND OPERATOR S MANUAL 1182845 REV6 PAGE 47 HEAVY DUTY COUNTERLINE HEAVY DUTY COUNTERLINE CFESA Commercial Food Equipment Service Association BA 0 Genuine Parts Protect YOU Ali Ways N A product with the Southbend name incorporates the best in durability and low maintenance We all recognize however that replacement parts and occasional professional service may be necessary to extend the useful life of this unit When service is needed contact a Southbend Authorized Service Agency or your dealer To avoid confusion always refer to the model number serial number and type of your unit NSF Southbend 1100 Old Honeycutt Road Fuguay Varina NC 27526 800 348 2558 or 919 552 9161 FAX 800 348 2558 or 919 552 9798 www southbendnc com PAGE 48 OPERATOR S MANUAL 1182845 REV 6 SOUTHBEND
9. HDO 24SU 24 5 4 26 000 104 000 HDO 36 amp HDO 36SU 36 625 6 26 000 156 000 CONSTRUCTION OF OPEN TOP MODELS The front top rail sides and 5 riser are all stainless steel The rear and bottom panels are aluminized steel The reinforced double wall sides are fully insulated Each burner has its own gas valve and is covered by a heavy castiron grate Step up models have elevated rear burners PAGE 8 OPERATOR S MANUAL 1182845 REV 6 Va SOUTHBEND HEAVY DUTY COUNTERLINE INSTALLATION X INSTALLATION NOTICE Installation must comply with National Fuel Gas Code ANSI Z223 1 Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 as applicable These installation procedures must be followed by gualified personnel or warranty will be void Local codes regarding installation vary greatly from one area to another The National Fire Protection Association Inc states in its NFPA 96 latest edition that local codes are the authority having jurisdiction when it comes to installation requirements for equipment Therefore installations should comply with all local codes Step 1 Unpack IMMEDIATELY INSPECT FOR SHIPPING DAMAGE All containers should be examined for damage before and during unloading The freight carrier has assumed responsibility for its safe transit and delivery If damaged equipment is received either apparent or concealed a claim m
10. IMENSIONS OF CHARBROILER MODELS 1 15 5 Top View Width see table below
11. O NOT STRIKE A GRIDDLE SURFACE WITH THE EDGE OF COOKING IMPLEMENTS TO CLEAN THE IMPLEMENTS SUCH ACTION WILL CUT AND PIT THE GRIDDLE PLATE LEAVING IT ROUGH AND HARD TO CLEAN ALWAYS HEAT A GRIDDLE SLOWLY DO NOT HEAT A GRIDDLE ABOVE 550 F LIGHTING AFTER GAS HAS BEEN SHUT OFF When turning the main gas supply on after the gas supply has been shut off do the following 1 Make sure all of the control valves are in the OFF position 2 Turn on the gas supply 3 Lightthe pilots as described in each section below V4SOUTHBEND OPERATOR S MANUAL 1182845 REV6 PAGE 21 NOILVYUJdO OPERATION HEAVY DUTY COUNTERLINE OPERATION OF GRIDDLE MODELS Each 12 wide griddle section has a thermostatic control knob on the front panel that directly controls the flow of gas and so the heat Turn the knob clockwise to increase the heat turn it counterclockwise to reduce the heat The griddle requires approximately 13 minutes of preheating to reach 350 F and 45 minutes to even out Do not waste gas or abuse equipment by leaving control knobs set at a high temperature if not required During idle periods set control knobs to low temperature settings to keep griddle warm After each period of use allow the griddle surface to cool normally At the end of each day s use turn all control knobs to the OFF position After the griddle has cooled coat the griddle surface with a light film of cooking oil to protect th
12. OF GRIDDLE THERMOSTATS Each burner s control knob operates a snap action thermostatic valve that was adjusted at the factory If the griddle surface temperature is different from the thermostat dial setting adjust the valve using the following procedure 1 Turn all the control knobs to the 300 F 2 Wait 30 minutes or 1 hour if the griddle was cold 3 Place a reliable thermometer or test instrument thermocouple able to register 300 F halfway back from the front to the back of the griddle and directly over a burner in line with the burner s control knob see Figure 17 below Check the temperature over each burner every five minutes until the temperature over each burner stabilizes and does not change by more than 30 F between two consecutive measurements 4 f the average temperature over any burner is not within 30 F of the knob setting 300 F adjust the corresponding thermostatic valve To do so remove the knobs and control panel adjust the calibration screw on the thermostatic valve see Figure 17 below replace the knobs and control panel then repeat Step 3 Figure 17 Measure each temperature halfway back from front to back and directly over the corresponding burner in line with the control knob Calibrate the valve using the Thermostat Calibration Screw located atthe base of the stem Turn the screw counterclockwise to increase
13. ONS Figure 2 DIMENSIONS OF GRIDDLE MODELS Side View HEAVY DUTY COUNTERLINE Width see table below Top View UUUUUUUUUUUUUUUUUUUUUU UUUUUUUUUUUUUUUUUUUUUU Front View Model Number and Size of Burners Total BTU HDG 24 amp HDG 24E 2 30 000 60 000 HDG 36 amp HDG 36E 3 30 000 90 000 HDG 48 8 HDG 48E 4 30 000 120 000 HDG 60 HDG 60E 5 30 000 150 000 CONSTRUCTION OF GRIDDLE MODELS The front sides and 5 riser are all stainless steel The rear and bottom panels are aluminized steel The reinforced double wall sides are fully insulated The griddle surface is high carbon 1 thick polished steel plated with trivalent chromium The chrome plate has an emissivity rating of approximately 0 08 Each foot of griddle plate is heated by a U shaped burner controlled by a thermostatic gas valve for independent temperature control Each pilot is equipped with a flame failure safety device The base of a 60 griddle consists of the base of a 24 griddle and a 36 griddle connected together spanned by a 60 griddle surface with one grease duct and one grease drawer PAGE 6 OPERATOR s MANUAL 1182845 REV 6 Va SOUTHBEND HEAVY DUTY COUNTERLINE SPECIFICATIONS HHH Figure 3 D
14. SCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF 1 2 PSIG 3 45 kPa THIS APPLIANCE MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL SHUTOFF VALVE DURING ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR LESS THAN 1 2 PSIG 3 45 kPa PAGE 4 OPERATOR S MANUAL 1182845 REV 6 Va SOUTHBEND HEAVY DUTY COUNTERLINE SPECIFICATIONS HHH CLEARANCES N WARNING There must be adequate clearance between units and adjacent construction Clearance must also be provided for servicing and for operation Measure back clearance from rear of 2 stand off brackets Minimum Clearances from COMBUSTABLE construction Griddle Models Open Top Models Sides 12 10 Back 8 7 Minimum Clearances from NON COMBUSTABLE construction Griddle Models Charbroiler Models Open Top Models Sides 0 0 0 Back 0 0 0 VENTILATION N WARNING Improper ventilation can result in personal injury or death Ventilation which fails to properly remove flue products can cause headaches drowsiness nausea or could result in death All units must be installed in such a manner that the flow of combustion and ventilation air are not obstructed Provisions for adequate air supply must be provided Do not obstruct the front of the unit atthe top by the control panel as combustion air enters through these areas NO
15. TICE Proper ventilation is the owner s responsibility Any problem due to improper ventilation will not be covered by the warranty Air for combustion enters the rear of the appliance An exhaust flue runs along the top rear edge of griddle and charbroiler models Southbend recommends that a ventilation canopy extend 6 pastthe edges of the appliance and be located 6 6 above the floor If a wall exhaust fan is installed in the wall behind the appliance it should be atleast two feet above the top of the appliance To avoid a negative pressure condition return air must be brought into the room to replenish the air being removed by the ventilation exhaust fan RETURN AIR FANS MUST NOT BLOW DOWN ONTO THE APPLIANCE Ventilation filters should be installed at an angle of 45 or more from the horizontal This prevents dripping grease and facilitates collecting the run off grease in a drip pan usually installed with a filter Be sure to inspect and clean the ventilation system according to the ventilation equipment manufacturer s instructions In case of unsatisfactory performance on any appliance check the appliance with the ventilation exhaust fan in the OFF position Do this only long enough to check equipment performance Then turn the fan back on and let it run to remove any exhaustthat may have accumulated during the test V4SOUTHBEND OPERATOR S MANUAL 1182845 REV6 PAGE 5 SNOILVJ14133dS SPECIFICATIONS HHH SPECIFICATI
16. VASOUTHBEND Performance Versatility Value IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment Model Serial Date Purchased OPERATOR S MANUAL Heavy Duty Counterline Griddle Models Charbroiler Models HDG 24 HDG 24E HDC 24 HDCL 24 HDG 36 HDG 36E HDC 36 HDCL 36 HDG 48 HDG 48E HDC 48 HDCL 48 HDG 60 HDG 60E Open Top Models HDO 12 HDO 24SU HDO 24 HDO 36SU HDO 36 N WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment 1100 Old Honeycutt Road Fuquay Varina NC 27526 www southbendnc com MANUAL 1182845 REV 6 18 00 NSF HEAVY DUTY COUNTERLINE MANUAL SECTION HD HEAVY DUTY COUNTERLINE SAFETY PRECAUTIONS Before installing and operating this eguipment be sure everyone involved in its operation is fully trained and aware of precautions Accidents and problems can be caused by failure to follow fundamental rules and precautions The following symbols found throughout this manual alert you to potentially dangerous conditions to the operator service personnel or to the equipment N DANGER N WARNING N CAUTION NOTICE This symbol warns of immedia
17. all Southbend eguipment has been designed and manufactured to meet the toughest standards in the industry Each piece of Southbend eguipment is carefully engineered and designs are verified through laboratory tests and field installations With proper care and field maintenance you will experience years of reliable trouble free operation For best results read this manual carefully RETAIN THIS MANUAL FOR FUTURE REFERENCE Table of Contents Yer feinfetzpifa eec 4 Installation RN 9 S 21 Cleaning v REOR Bee e ERU 25 Adjustments xoc pne bed OU E e ln 27 Troubl shooliig oce PD 31 iti 32 Read these instructions carefully before attempting installation Installation and initial startup should be performed by a gualified installer Unless the installation instructions for this product are followed by a qualified service technician a person experienced and knowledgeable with the installation of commercial gas an or electric cooking eguipment then the terms and conditions on the Manufacturer s Limited Warranty will be rendered void and no warranty of any kind shall apply In the event you have questions concerning the installation use care or service of the product write to Southbend 1100 Old Honeycutt Road Fuquay Varina Nor
18. asters 12 1173589 1173589 1173589 2 Right leg assembly 1173591 1173591 1173591 2 Right leg assembly for use with casters 13 1173717 1173718 1173719 1 Shelf optional 14 1173725 1173726 1173727 2 Mountangle 15 1146304 1146304 1146304 4 10 1 2 sheet metal screw 1174264 1174264 1174264 2 Caster with lock for front legs 1174263 1174263 1174263 2 Caster without lock for rear legs 1174265 1174265 1174265 Caster package two casters with lock two casters without lock Unit width is 24 for models HDG 24 HDG 24E HDC 24 HDCL 24 HDO 24 and HDO 24SU 36 for models HDG 36 HDG 36E HDC 36 HDCL 36 HDO 36 and HDO 36SU and 48 for models HDG 48 HDG 48E HDC 48 and HDCL 48 Not shown on drawing E V4SOUTHBEND OPERATOR S MANUAL 1182845 REV6 PAGE 41 SLUVd PARTS T PARTS HEAVY DUTY COUNTERLINE Floor Stand Parts for 24 36 and 48 Width Units See parts list on previous page Model HDG 36 is shown PAGE 42 OPERATOR S MANUAL 1182845 REV 6 SOUTHBEND HEAVY DUTY COUNTERLINE PARTS Floor Stand Parts for 60 Width Griddles See drawing on following page Key Part Number Qty Description 1173709 4 Bottom brace left amp right sides 1173728 4 Bottom brace front amp rear 1173707 8 Leg bracket 1173706 8 Corner brace 146500 32 1 4 l
19. ate the box of four legs shipped with the appliance if countertop legs were ordered 2 Raise the appliance about 6 so that the legs can be screwed into the bottom near the corners Lift the appliance only from the ends never from the middle Support the lifted appliance so that it will not fall while you are attaching the legs 3 Screw the four legs into the threaded holes located on the bottom of the appliance near each corner as shown in Figure 5 below 4 Gently lower the appliance onto the counter Level the appliance surface by screwing one or more of the legs in or out 5 Goonto Step 4 on page 18 Figure 5 PAGE 10 OPERATOR S MANUAL 1182845 REV 6 Va SOUTHBEND HEAVY DUTY COUNTERLINE INSTALLATION SN Step 2b Installation Directly on a Non Combustible Countertop Surface The appliance may be installed directly onto a flat NON COMBUSTIBLE surface as follows 1 Place the appliance in the position that it will be used Lift the appliance only from the ends never from the middle 2 Connectthe gas supply see Step 4 on page 18 then return to this procedure 3 Check that the appliance is in the position you want it to be in 4 Sealthe appliance to the countertop using G E or Dow Corning RTV or the equivalent as shown in Figure 6 below Consult local codes for exact requirements A small bead of RTV around all four bottom edges should be adequate Open the front door to seal along the front edge of the frame 5 Goo
20. cket item D into each corner Be sure that the bracket flanges are engaged into the open hem of the bottom braces 4 Use the sixteen 1 2 long hex head bolts items E lock washers items F and acorn nuts items to bolt the corner braces to the bottom braces Only hand tighten for now 5 Check that the leg brackets are in the proper position and that the outside corners are square Figure 8 6 Use the eight 1 1 2 hex bolts items H in Figure 9 to attach the two left legs items 1 and the two right legs items J Left and right are as seen from the front or rear of the stand Be sure that the small threaded insert near the top of each leg faces either the front or the rear of the stand not a side Insert the bolts through the leg brackets and into the legs Only hand tighten the bolts for now V4SOUTHBEND OPERATOR S MANUAL 1182845 REV6 PAGE 13 NOILVTIVLSNI X INSTALLATION HEAVY DUTY COUNTERLINE 7 Figure 9 HEAVY DUTY COUNTERLINE INSTALLATION SN Step 2e Installation on Floor Stand 60 Models A 60 griddle may be installed on top of an optional floor stand for 24 36 and 48 griddles go to Step 2d on page 13 The floor stand is shipped in a separate crate and must be assembled as follows l Position the bottom brace pieces on a flat surface as shown in Figure 10 below There are four bottom side braces items A and four front rear bottom braces items 2 P
21. d to limit the movement of the appliance without depending on the connector and the guick disconnect device or its associated piping to limit the appliance movement and 3 the restraining means should be attached to a frame member on the back of the unit N WARNING To avoid accidental gas disconnection and potential explosion If disconnection of this restraint is necessary to move the appliance for cleaning etc reconnect it when the appliance is moved to its originally installed position Appliances mounted on a stand with casters or other movable surface must be eguipped with a restraining means to prevent accidental stress on the flexible gas connection 1 Secure the restraining device bracket item B in the following illustration to a wall stud located as close as possible to the appliance connector inlet and outlet connections Use four 12 screws items and plastic anchors items A if necessary Figure 12 Note Kit can be purchased from Southbend part number 1176867 V4SOUTHBEND OPERATOR S MANUAL 1182845 REV 6 PAGE 17 NOILVTIVLSNI INSTALLATION EX INSTALLATION HEAVY DUTY COUNTERLINE 2 Install eye bolt item F to a frame member on the rear of the appliance After checking carefully behind the frame member for adequate clearance drill a 1 4 hole through the frame member 3 Thread hex nut item G and slide the washer item H onto the eye bolt Insert the eye bolt through
22. ded period or before disconnecting the gas supply turn all the burner control gas knobs OFF then turn the main gas supply valve to OFF To light the pilots of an open top burner section do the following 1 2 3 4 Turn all gas valves to the OFF position Check to make sure pilots are in the correct position Light the pilots If the pilots will not remain lit have a service technician adjust them Turn burner knobs to HI position Each burner flame should be steady blue and impinge on the underside of a pot placed on the support grate If necessary have a service technician adjust the burners To turn burners off turn knob to OFF position PAGE 24 OPERATOR S MANUAL 1182845 REV 6 Va SOUTHBEND HEAVY DUTY COUNTERLINE CLEANING CLEANING Southbend eguipment is constructed with the best guality materials and is designed to provide durable service when properly maintained To expect the best performance your eguipment must be maintained in good condition and cleaned daily Naturally the freguency and extent of cleaning depends on the amount and degree of usage Daily Remove empty and clean grease drawers of griddles and charbroilers Clean griddle drain chutes of griddles Monthly Clean around burner air mixers and orifices if lint has accumulated Visually assure proper pilot operation CARE OF CARBON STEEL GRIDDLE SURFACE Never allow water on a hot griddle and never wash it with soap a
23. e 2 If necessary light the pilots 3 Locate the pilot adjustment valve see Figure 15 below Turn the pilot adjustment screw to the left to increase the size of the pilot flame or to the right to decrease the size of the pilot flame The flame should be about 1 2 high with a slight yellow tip and cover the thermocouple tip The flame is too high if the yellow tip is producing black streaks of carbon 4 RepeatStep 3 for each pilot 5 Replace the control panel and knobs Figure 15 Pilot Flame Adjustment Screw ADJ USTMENT OF PILOT FLAME CHARBROILER AND OPEN TOP MODELS The pilots are adjusted at the factory If later the pilots are over adjusted to the point where the flame is leaving its port or blowing off the result is an unstable condition in which the pilot may extinguish If necessary adjust each burner s pilot using the following procedure 1 If necessary light the pilots 2 Locate the pilot adjustment valve see Figure 16 below Turn the pilot adjustment screw to the left to increase the size of the pilot flame or to the right to decrease the size of the pilot flame The flame should be about 1 2 high with a slight yellow tip The maximum pilot flame height is 3 4 The flame is too high if the yellow tip is producing black streaks of carbon 4 Repeat Step 3 for each pilot Replace the control panel and knobs Figure 16 Pilo
24. e on page 27 Light the pilots as described in the Operation section of this manual 1 2 3 4 Check and if necessary adjust the pilot flame heights using the procedure on page 28 5 Light the burners Set the control knobs to only low temperatures for now 6 Check and if necessary adjust the burner air shutters using the procedure on page 28 V4SOUTHBEND OPERATOR S MANUAL 1182845 REV6 PAGE 19 NOILVTIVLSNI INSTALLATION EX INSTALLATION HEAVY DUTY COUNTERLINE Step 7 Final Installation Steps for Griddle Models This step applies only to the installation of griddle models New griddles should be carefully tempered and cared for in order to avoid possible damage To break in a new griddle do the following 1 Wipe the griddle surface clean 2 Lightall the griddle burners and turn them to 200 F for one hour Then gradually bring each griddle up to frying temperature 3 Spread three or four ounces of beef suet or as a substitute baking soda to season it Never allow water on a hot griddle and never wash it with soap and water 4 Check and if necessary adjust the thermostatic valves that control the griddle s surface temperature Follow the procedure on page 30 Step 8 Final Installation Steps for Lava Rock Charbroilers This step applies only to the installation of lava rock charbroiler models Such models are shipped with the lava rock briquettes in bags located between the lava rock grates and the top cooki
25. e surface from moisture To shut down the appliance for an extended period or before disconnecting the gas supply turn all the burner control gas knobs OFF then turn the main gas supply valve s to OFF To light the pilots of a griddle section do the following 1 Turn all griddle controls to the OFF position 2 Open the grease control door at the bottom of the front of the griddle 3 Turn the main shut off valve to the ON position if itis not already ON 4 Note that the left pilot must be lit before the right pilot can be lit For each pilot press and hold the red pilot button and light the pilot either with a match or on models with electronic ignition by pressing the electronic ignition button to generate a spark Continue to hold the pilot button for 45 seconds or until the pilot remains lit Note that 24 models have one pilot 36 amp 48 models have two pilots and 60 models have three pilots one pilot and one shut off valve in one burner compartment and two pilots and one shut off valve in a second burner compartment 5 Ifa pilotis extinguished or the gas supply is interrupted wait five minutes and repeat the above steps 6 Allow the pilots to warm up for 1 minute then turn all griddle thermostat controls to the ON position to check that the pilots will ignite the burners 7 Figure 14 This drawing shows a Model HDG 36 with the front panels removed to show the interior parts
26. e the rear of the charbroiler to quickly sear both sides of meat to retain maximum juices This fast cooking is one of the secrets of successful meat broiling and gives the meat that special outdoor flavor Cook rare meats at the back quickly cook medium and well done meats closer to the front more slowly Adjust the cooking time according to the thickness of the meat and amount of doneness desired If desired move meat cooked rare to the very front to keep it warm while medium and well done meats are still cooking Remember that to cook meat properly you must keep in mind both heat and time The tilt angle of the charbroiler grid is adjustable by pulling up on the back of the grid tilted position is normal and recommended The tilt angle allows most fat rendered off meat during broiling to run into the grease trough thus eliminating excess flaring of fats and accompanying smoke Steaks and chops being fattier than other meats will still have some flaring up to give the desired broiling results while enough fat drains off to avoid severe flares Use the flat position for heating on the top or for continuous cooking of hot dogs and sausage Fats dripping down into the fire will burn up on the meat to help give it that desirable special flavor The heavy cast iron grids can be turned over for different branding width One side has wide branding 1 4 and the other side has narrow branding 1 8 with grease channel Chrome plated grids
27. g V4SOUTHBEND OPERATOR S MANUAL 1182845 REV 6 PAGE 35 SLUVd T PARTS HEAVY DUTY COUNTERLINE a x s We lt ie O E ge SES 4 Additional Parts for Models with Electronic Ignition HEAVY DUTY COUNTERLINE Charbroiler Parts See drawing on following page Key Part Number Description 24 36 48 1 1177704 4 6 8 Knob 2 1182775 1 Front panel 24 1182785 1 Front panel 36 1182803 1 Front panel 48 1182758 1 Polypanel 24 1182833 1 Polypanel 36 1182834 1 Polypanel 48 1182612 1 Door w a 24 1182620 1 Door w a 36 1182624 1 Door w a 48 1182591 1 1 1 Hinge male right 1182592 1 1 1 Hinge male left 1182624 1 1 1 Compression ball latch 3 1182846 1 1 1 Tailpipe 1178815 1 1 1 Pressure regulator LP NAT 4 1182835 4 6 8 Burner 5 1182755 4 6 8 Castradiant HDC models only 6 1182806 1 Top weld assembly 24 1182807 1 Top weld assembly 36 1182808 1 Top weld assembly 48 7 1182818 4 6 8 Pilot 8 1178202 4 6 8 Valve 1008755 4 6 8 Orifice LP 1008745 4 6 8 Orifice NAT 9 1166004 2 3 4 Pilot adjustment valve 10 1182794 1 Manifol HEAVY DUTY COUNTERLINE amp S S HEAVY DUTY COUNTERLINE PARTS lt Open Top Parts See drawing on following page
28. its built before November 3 2000 1182760 1 1 Polypanel 36 for units built after November 3 2000 1182632 1 Polypanel 48 for units built before November 3 2000 1182632 1 Polypanel 48 for units built after November 3 2000 4 1182558 2 2 2 4 Hinge bracket 5 1182592 1 1 1 2 Hinge male left 6 1182591 1 1 1 2 Hinge male right 7 1182604 1 1 1 1 Grease drawer weld assembly 8 1182588 1 1 1 2 Drawer guide 9 1182160 1 2 2 3 Pilot assembly bracket 10 1183361 2 3 4 5 Bulb cover weld assembly 11 1182611 1 Smooth griddle weld assembly 24 for units built before November 3 2000 1183383 01 1 Smooth griddle weld assembly 24 for units built after November 3 2000 1182608 1 Smooth griddle weld assembly 36 for units built before November 3 2000 1183384 01 1 Smooth griddle weld assembly 36 for units built after November 3 2000 1182609 1 Smooth griddle weld assembly 48 for units built before November 3 2000 1183385 01 1 Smooth griddle weld assembly 48 for units built after November 3 2000 1182605 1 Smooth griddle weld assembly 60 for units built before November 3 2000 1183386 01 1 Smooth griddle weld assembly 60 for units built after November 3 2000 12 1182554 1 2 3 3 Burner divider 13 1180299 2 2 2 4 Bracket standoff Griddle width is 24 for models HDG 24 and HDG 24E 36 for models HDG 36 and HDG 36E 48 for models HD G 48 and HDG 48E and 60 for models HDG 60
29. ly rest on the bottom braces they are not bolted or screwed to the braces Position the front and rear top supports items L over the legs The pre drilled holes should face the outside of the stand to line up with the threaded insert holes near the top of the legs Use the six 5 8 hex head bolts items M to secure the top supports to the legs Attach the angle support brackets item N shipped with the griddle to the bottom of the of the griddle using 10x1 2 sheet metal screws item O also shipped with the griddle Place the griddle on top of the stand making sure that the angle brackets that you just installed on the bottom of the griddle are inserted into the front and rear top supports No additional bolts or screws are required Lift the griddle only at the ends never in the middle Go on to Step 4 on page 18 OPERATOR S MANUAL 1182845 REV 6 SOUTHBEND HEAVY DUTY COUNTERLINE INSTALLATION X Step 3 Attach Restraint for Appliances Mounted on Casters NOTICE For an appliance eguipped with casters 1 the installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 or Connectors for Moveable Gas Appliances CAN CGA 6 16 and a guick disconnect device that complies with the Standard for Auick Disconnect Devices for Use With Gas Fuel ANSI Z21 41 or Auick Disconnect Devices for Use with Gas Fuel CAN1 6 9 2 adeguate means must be provide
30. m of the regulator PAGE 18 OPERATOR S MANUAL 1182845 REV 6 Va SOUTHBEND HEAVY DUTY COUNTERLINE INSTALLATION X 5 Connect the vent line from the pressure regulator to the outdoors in accordance with local codes in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 as applicable 6 Connect the gas inlet of the pressure regulator to the building s supply system No segment of the gas supply connection to the appliance should be smaller than 3 4 NPT Standard pipe fittings are required 7 Turn on gas supply 8 Check for leaks using soapy water Figure 13 Step 5 Final Positioning Clearance Check and Ventilation Check l Position the appliance where it will be operated 2 Check that the appliance surface is level The length of each leg is adjustable by screwing the bottom portion of the leg in or out The appliance must be level for proper operation 3 Check for adequate clearances around the appliance see page 5 4 Check for adequate ventilation see page 5 Step 6 Check Pilot and Burner Operation All appliances are adjusted at the factory However pilot heights burner air shutters and thermostatic valves should be checked at installation and adjusted if necessary Do the following Turn main gas supply Check the manifold gas pressure using the procedur
31. mbers in this area to deteriorate Also some of these hot flue products will vent forward into the manifold compartment resulting in problems with valves and thermostats due to overheating AGAIN over rated burners waste energy and cause service problems CONVERSION FROM ONE TYPE OF GAS TO ANOTHER Each appliance is shipped gas specific either for use with natural gas or for use with LP gas propane To convert an appliance from one type of gas to another do the following 1 Remove the front panel by removing the knobs and screws on the front 2 For each burner replace the orifice with the type appropriate for the type of gas that will be used For special gas mixtures and for altitudes above 2 000 feet consult factory for appropriate orifice sizes 3 For griddle models only replace all the pilot assemblies 4 Re install the front panel 5 Remove the hex threaded plug from the pressure regulator on the rear of the appliance Inside is a removable insert P ull the insert out turn it around and put it back in so that the end facing out has the letters corresponding to the type of gas that will be used NAT or LP Re attach the hex threaded plug 6 Checkthe manifold pressure the procedure is on page 27 Note A kit for conversion to a different type of gas may be purchased from Southbend V4SOUTHBEND OPERATOR S MANUAL 1182845 REV6 PAGE 29 SLNINLSNCOV ADJUSTMENTS ADJUSTMENTS HEAVY DUTY COUNTERLINE ADJUSTMENT
32. nd water Use a Norton Alundum Griddle Brick to clean the griddle Always remember to heat a griddle slowly because quick heat may cause costly damage Griddle plates cannot be guaranteed against damage due to carelessness Never place utensils on griddle Do not overheat griddle above 550 F as this will cause warpage or breakage Do not use any type of steel wool Small particles may be left on the surface and get into food products Do not clean a spatula by hitting the edge on the griddle plate Such action will only cut and pit the griddle plate leaving it rough and hard to clean CARE OF CHROME PLATED GRIDDLE SURFACE Allow griddle plate to cool down to approximately 200 F Pour 8 ounces of water onto griddle surface Apply a non abrasive degreaser to water on griddle surface Using a non abrasive brush evenly spread degreaser solution around entire griddle plate surface and use additional water if necessary to cover entire griddle plate Allow time to soak until grease begins to separate Using a non metallic scraper remove remaining grease particles from the griddle surface Flush the entire griddle surface with clean water until all degreaser solution has been removed Wipe he entire griddle surface back and splash walls with a clean damp cloth CARE OF STAINLESS STEEL SURFACES To remove normal dirt grease and food residue from stainless steel that operates at LOW temperature use ordinary soap and water with or without detergent a
33. ne To check the manifold pressure do the following 1 Turnallburner valves to OFF position 2 Turn main gas valve to entire appliance off 3 Remove front panel and locate 1 8 plug in manifold Note that a 60 griddle model has two burner compartments and so has two manifolds Remove the plug and install a fitting appropriate to connect a manometer Turn on main gas to appliance and light pilots Turn all burners to full ON position and read manometer If manometer does read 4 W C for natural gas 10 W C for gas check incoming gas line for proper pressure The proper gas line pressure is 5 7 W C for natural gas and 11 14 W C for propane 8 Remove manometer fitting and replace plug in manifold 9 Replace front panel 10 Turn on main gas to appliance and light pilots V4SOUTHBEND OPERATOR S MANUAL 1182845 REV6 PAGE 27 SLNAWLSNrav ADJUSTMENTS ADJUSTMENTS HEAVY DUTY COUNTERLINE ADJUSTMENT OF PILOT FLAME GRIDDLE MODELS The pilots are adjusted at the factory If later the pilots are over adjusted to the point where the flame is leaving its port or blowing off the result is an unstable condition in which the pilot may extinguish If necessary adjust each burner s pilot using the following procedure 1 Open the door on the lower front of the appliance remove the thermostat knobs and remove the control panel by removing the screws holding itin plac
34. ng 1008732 2 3 4 5 Orifice NAT gas for units built before November 3 2000 1183381 2 3 4 5 Orifice NAT gas for units built after November 3 2000 1008752 2 3 4 5 Orifice LP gas for units built before November 3 2000 1183372 2 3 4 5 Orifice LP gas for units built after November 3 2000 15 1182610 2 3 4 5 Burner weld assembly SGS for units built before November 3 2000 1183371 2 3 4 5 Burner weld assembly SGS for units built after November 3 2000 16 1182639 1 1 1 2 Pilot tube left 17 1164085 1 2 2 3 Valve assembly pilot 18 1182641 1 1 Tube pilot 36 right 1182642 1 Tube pilot 48 right 19 1182640 1 2 2 2 Tube pilot for units built before November 3 2000 1182161 2 4 4 4 Tube pilot extension for units built after November 3 2000 20 1182635 1 2 2 3 Pilot assembly LP gas 1182628 1 2 2 3 Pilot assembly NAT gas 21 1182709 1 1 1 2 Electrode 22 1182707 1 1 1 2 Cover electronic ignition 23 1182705 1 1 1 2 Battery 9V 24 1182706 1 1 1 2 Module spark 25 1182704 1 1 1 2 Switch ignition 1178815 1 1 1 1 Pressure regulator LP NAT 1182648 1 Tube rear gas supply 60 only Griddle width is 24 for models HDG 24 HDG 24E 36 for models HDG 36 and HDG 36E 48 for models HDG 48 and HDG 48E and 60 for models HDG 60 and HDG 60E Only for models with electronic ignition models HDG 24E HDG 36E HDG 48E and HDG 60E Not shown on drawin
35. ng grids l Liftoutthe cooking grids to reach the bags of lava rock briquettes 2 Foreach section open the bag of lava rock briquettes and spread them evenly on the lava rock grate The briquettes must be spread evenly to avoid hot spots Discard the empty bags 3 Reposition the cooking grids above the briquettes PAGE 20 OPERATOR S MANUAL 1182845 REV 6 Va SOUTHBEND HEAVY DUTY COUNTERLINE OPERATION OPERATION N DANGER EXPLOSION HAZARD Purchaser of equipment must post in a prominent location detailed instructions to be followed in the eventthe operator smells gas Obtain the instructions from the local gas supplier N CAUTION To eliminate gas build up which could result in an explosion in the event of main burner ignition failure a five minute purge period must be observed prior to re establishing ignition source N CAUTION Top section pilots when out do not interrupt the flow of gas to the burners Conseguently it is the responsibility of the operator to check the ignition of the burners immediately after burner value has been turned Should ignition fail after 10 seconds turn off burners wait 5 minutes and then try again N WARNING UNDER NO CIRCUMSTANCES IS GRIDDLE TO BE USED FOR HEATING STOCK POTS SUCH USE AUTOMATICALLY VOIDS THE WARRANTY NEVER COOL A GRIDDLE BY APPLYING ICE OR WATER TO THE GRIDDLE SURFACE DAMAGE DUE TO MISUSE IS NOT COVERED BY THE WARRANTY D
36. nto Step 5 on page 19 Figure 6 V4SOUTHBEND OPERATOR S MANUAL 1182845 REV6 PAGE 11 NOILVTIVLSNI INSTALLATION EX INSTALLATION HEAVY DUTY COUNTERLINE Step 2c Installation on Insulated Base The appliance may be installed onto a flat NON COMBUSTIBLE but heat sensitive surface using the optional insulated base as follows 1 4 Attach the side pieces of the insulated base items in Figure 7 below to the front piece item using the four sheet metal screws provided Position the insulated base on the surface where you want the appliance to be located Position the appliance on top of the insulated base Lift the appliance only from the ends never from the middle Go on to Step 4 on page 18 Figure 7 HEAVY DUTY COUNTERLINE INSTALLATION SN Step 2d Installation on Floor Stand 24 36 and 48 Models The 24 36 and 48 appliances may be installed on top of an optional floor stand for 60 griddles go to Step 2e on page 15 The floor stand is shipped in a separate crate and must be assembled as follows l Position the bottom brace pieces on a flat surface as shown in Figure 8 below There are two bottom side braces items a bottom front brace item and an identical bottom rear brace item B 2 Position a corner brace item C in each corner matching the pre punched holes on the lower inside flange of the bottom braces 3 Position a leg bra
37. o this procedure calls for a vigorous scouring in the direction of the polish lines using SCOTCH BRITE scouring pads or a STAINLESS scouring pad in combination with a powered cleanser Heattint action may be lessened by not applying or by reducing heat to equipment during slack periods PAGE 26 OPERATOR S MANUAL 1182845 REV 6 Va SOUTHBEND HEAVY DUTY COUNTERLINE ADJUSTMENTS ADJUSTMENTS WARNING ADJUSTMENTS AND SERVICE WORK MAY BE PERFORMED ONLY BY A QUALIFIED TECHNICIAN WHO IS EXPERIENCED IN AND KNOWLEDGEABLE WITH THE OPERATION OF COMMERCIAL COOKING EQUIPMENT HOWEVER TO ASSURE YOUR CONFIDENCE CONTACT YOUR AUTHORIZED SERVICE AGENCY FOR RELIABLE SERVICE DEPENDABLE ADVICE OR OTHER ASSISTANCE AND FOR GENUINE FACTORY PARTS NOTICE The warranty will be void and the manufacturer relieved of all responsibility if A Service work is performed by other than a qualified technician or Other than genuine Southbend replacement parts are installed Before making any adjustment make sure the appliance is connected to the type of gas for which it is equipped That information is on the serial plate which is located on the inside of the control panel see Figure 1 on page 3 ADJUSTMENT OF MANIFOLD GAS PRESSURE A pressure regulator is connected to the appliance s gas connection outside the rear left corner of the appliance The pressure regulator is factory set at 4 W C for natural gas and 10 W C for propa
38. ock washer 146200 32 1 4 20 x 1 2 hex head bolt x 164827 32 1 4 20 acorn nut x 146203 16 1 4 20 x 1 1 4 hex head bolt Oo o CO MN ola B G Pp x 1173879 2 Front amp rear top support 1 1146518 6 1 4 20 x 5 8 hex head bolt 1 1173590 2 Leftleg assembly 1173592 2 Leftleg assembly for use with casters 12 1173589 2 Right leg assembly 1173591 2 Right leg assembly for use with casters 13 1173731 2 Centerleg assembly 1173732 2 Center leg assembly for use with casters 14 1173881 2 Shelf optional 15 1173733 2 Mountangle 16 1146304 6 10 1 2 sheet metal screw 1174264 2 Caster with lock for front corner legs 1174263 4 Caster without lock for front center land rear legs 1173708 1 Caster package two casters with lock four casters without lock Not shown on drawing V4SOUTHBEND OPERATOR S MANUAL 1182845 REV 6 PAGE 43 SLUVd HEAVY DUTY COUNTERLINE HEAVY DUTY COUNTERLINE Countertop Legs and Insulated Base Parts FT a R u gt cs i gt Key Part Number for Unit Width Oty Description 12 24 36 48 60 1 1163561 1163561 1163561 1163561 1163561 4 4 leg single 1172857 1172857 1172857 1172857 1172857 1 4 leg setof4 Part Number for HDG HDC HDCL 2 N A 1182277 118227
39. osition a corner brace item C in each interior corner matching the pre punched holes on the lower inside flange of the bottom braces 3 Position the six leg brackets item D one in each corner of the stand one front center and one rear center as shown in Figure 10 Be sure that the bracket flanges are engaged into the open hem of the bottom braces 4 Use the thirty two 1 2 long hex head bolts items E lock washers items F and acorn nuts items to bolt the corner braces to the bottom braces Only hand tighten for now 5 Check that the leg brackets are in the proper position and that the outside corners are square Figure 10 NOILVTIVLSNI INSTALLATION EX INSTALLATION HEAVY DUTY COUNTERLINE 10 11 12 13 PAGE 16 Figure 11 Check the partially assembled stand to make sure that the legs are straight and that all corners are square Now tighten all bolts but do not over tighten If legs with casters were ordered lift the stand and screw the caster assemblies into the bottom of the legs The two casters with wheel locks go on the front corner legs After the stand is assembled connect the required restraint to protect the flexible gas connection see Step 3 on page 17 If the optional shelves were ordered items K position them on top of the bottom braces The down flange edge of each shelf should be on the front side of the stand The shelves simp
40. p up models only 1182288 1 Rest burner 36 36 step up models only 18 1182984 2 3 Pilot rear step up models only 19 1182982 2 3 Bracket rear pilot step up models only 20 1182986 2 3 Bracket rear burner tube support step up models only Open width is 12 for model HDO 12 24 for models HDO 24 and HDO 24SU and 36 for models HDO 36 and HDO 36SU Not shown on drawing V4SOUTHBEND OPERATOR S MANUAL 1182845 REV 6 PAGE 39 SLUVd T PARTS HEAVY DUTY COUNTERLINE HEAVY DUTY COUNTERLINE PARTS lt Floor Stand Parts for 24 36 and 48 Width Units See drawing on following page Key Part Number for Unit Width Qiy Description 24 36 48 1173709 1173709 1173709 Bottom brace left amp right sides A A 173710 173707 173723 1173724 Bottom brace front amp rear 2 2 173707 1173707 4 Leg bracket 4 x A 1 2 3 4 1173706 1173706 1173706 Corner brace 5 1146500 1146500 1146500 16 1 4 lock washer 6 1146200 1146200 1146200 16 1 4 20 x 1 2 hex head bolt 7 1164827 1164827 1164827 16 1 4 20 acorn nut 8 1146203 1146203 1146203 8 1 4 20 x 1 1 4 hex head bolt 9 1173721 1173720 1173722 2 Front 8 rear top support 10 1146518 1146518 1146518 4 1 4 20 x 5 8 hex head bolt 11 1173590 1173590 1173590 2 Leftleg assembly 1173592 1173592 1173592 2 Leftleg assembly for use with c
41. pplied with a sponge or cloth Dry thoroughly with a clean cloth To remove grease food splatter or condensed vapors that have BAKED onto the equipment apply cleanser to a damp cloth or sponge and rub cleanser on the metal in the direction of the polishing lines on V4SOUTHBEND OPERATOR S MANUAL 1182845 REV6 PAGE 25 19 CLEANING CLEANING HEAVY DUTY COUNTERLINE the metal Rubbing cleanser as gently as possible in the direction of the polished lines will not mar the finish of the stainless steel NEVER RUB WITH A CIRCULAR MOTION Soil and burnt deposits which do not respond to the above procedure can usually be removed by rubbing the surface with SCOTCH BRITE scouring pads or STAINLESS scouring pads DO NOT USE ORDINARY STEEL WOOL as any particles left on the surface will rust and further spoil the appearance of the finish NEVER USE A WIRE BRUSH STEEL SCOURING PADS EXCEPT STAINLESS SCRAPER FILE OR OTHER STEEL TOOLS Surfaces that are marred collect dirt more rapidly and become more difficult to clean Marring also increases the possibility of corrosive attack Refinishing may then be required Heat tint is a darkened area that can appear on a stainless steel surface where the area has been subjected to excessive heat These darkened areas are caused by thickening of the protective surface of the stainless steel and are not harmful Heat tint can normally be removed by the foregoing but tint which does not respond t
42. quipped with electronic ignition for lighting the pilots An SU suffix on an open top model number indicates that itis a step up model with the rear burners higher than the front burners Index of Parts Diagrams Page Number Description 33 Griddle Chassis Parts 35 Griddle Gas System Parts 37 Charbroiler Parts 39 Open Top Parts 41 Floor Stand Parts for 24 36 and 48 Width Units 43 Floor Stand Parts for 60 Width Units 45 Countertop Legs and Insulated Base Parts PAGE 32 OPERATOR S MANUAL 1182845 REV 6 Va SOUTHBEND HEAVY DUTY COUNTERLINE PARTS cr Griddle Chassis Parts See drawing on following page Key Part Number Quantity for Griddle Width escrito 24 36 48 60 1 1182586 2 3 4 5 Knob 2 1182612 1 1 Door weld assembly 24 1182620 1 1 Door weld assembly 36 1182624 1 Door weld assembly 48 1182637 1 1 1 2 Magnetic Catch for units built before April 10 2001 1182847 1 1 1 2 Compression Ball Latch for units built after April 10 2001 3 1182618 1 1 Control panel 24 1182552 1 1 Control panel 36 1182627 1 Control panel 48 1180145 1 1 Polypanel 24 units built before November 3 2000 1183365 1 1 Polypanel 24 for units built after November 3 2000 1182631 1 1 Polypanel 36 for un
43. t Flame Adjustment S crews PAGE 28 OPERATOR S MANUAL 1182845 REV 6 Va SOUTHBEND HEAVY DUTY COUNTERLINE ADJ USTMENTS ADJ USTMENT OF BURNER FLAME The burners are adjusted at the factory If necessary to adjust the burner flames do the following for each burner 1 Turn the burner s control knob to the full ON position 2 Ifthe appliance was cold wait 5 minutes before adjusting the burner flame 3 Loosen the set screw that holds the sheet metal air shutter in place 4 If the burner flame is blowing or lifting off the burner ports close the air shutter until a stable flame is obtained If the flame is yellow tipping open the air shutter until a stable blue flame is obtained a small amount of yellow tipping is normal when using propane gas 5 Tighten the set screw that holds the sheet metal air shutter in place 6 Repeat Steps 1 through 5 for each burner When adjusting the burners of griddle models note that over gassed burners DO NOT heat griddles as efficiently as those that are properly adjusted and also create hot spots on the griddle surface Floating and unstable burner and pilot flames will result when solid tops are lowered into position because the rear openings of the burner compartment are not adequate to vent the enormous flue products generated by over gassed burners The unburned gas will ignite at the rear and burn in this section and even up inside the backguard or shelf venting system causing structural me
44. te gas supply is imperative Undersized or low pressure lines will restrict the volume of gas required for satisfactory performance Fluctuations of more than 25 on natural gas or 10 on propane gas will create problems and affect burner operating characteristics A 1 8 pressure tap is located on the manifold to measure pressure Purge the supply line to clean out dust dirt or other foreign matter before connecting the line to the appliance Use pipe joint compound that is suitable for use with LP gas on all threaded connections CAUTION ALL PIPE JOINTS AND CONNECTIONS MUST BE TESTED THOROUGHLY FOR GAS LEAKS USE ONLY SOAPY WATER FOR TESTING ON ALL GASES NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS ALL CONNECTIONS MUST BE CHECKED FOR LEAKS AFTER THE APPLIANCE HAS BEEN PUT INTO OPERATION TEST PRESSURE SHOULD NOT EXCEED 14 W C To connect the gas supply do the following l Checkthatthe gas supply to the piping that will be connected to the appliance is shut off 2 Check that the manual shut off valve inside the front panel door of the appliance is closed 60 models have two shut off valves Check that all control knobs on the appliance are turned OFF 4 Attach the pressure regulator shipped with the appliance to the 3 4 NPT gas inlet connector located on the rear of the appliance see Figure 13 below Be sure that the regulator is connected so thatthe gas flow is in the same direction as the arrow on the botto
45. te hazards that will result in severe injury or death This symbol refers to a potential hazard or unsafe practice that could result in injury or death This symbol refers to a potential hazard or unsafe practice that could result in injury product damage or property damage This symbol refers to information that needs special attention or must be fully understood even though not dangerous appliance N WARNING FIRE HAZARD FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other Keep area around appliances free and clear of combustibles Purchaser of equipment must post in a prominent location detailed instructions to be followed in the event the operator smells gas Obtain the instructions from the local gas supplier Asphyxiation can result from improper ventilation Do not obstruct the flow of combustion and ventilation air to and from your cooking equipment future reference NOTICE Be sure this Operator s Manual and important papers are given to the proper authority to retain for NOTICE This product is intended for commercial use only NOT FOR HOUSEHOLD USE N WARNING PAGE 2 OPERATOR s MANUAL 1182845 REV 6 Va SOUTHBEND HEAVY DUTY COUNTERLINE TABLE OF CONTENTS Congratulations You have purchased one of the finest pieces of commercial cooking eguipment on the market You will find that your new eguipment like
46. th Carolina 27526 USA The serial plate is located on the interior side of the valve panel as shown below Figure 1 Griddle Models Charbroiler Models Open Top Models Serial plate of each model is located on the interior side the valve panel V4SOUTHBEND OPERATOR S MANUAL 1182845 REV6 PAGE 3 SPECIFICATIONS HHH SPECIFICATIONS HEAVY DUTY COUNTERLINE SPECIFICATIONS NOTICE Installation must comply with National Fuel Gas Code ANSI Z223 1 Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 as applicable Local codes regarding installation vary greatly from one area to another The National Fire Protection Association Inc states in its NFPA 96 latest edition that local codes are the authority having jurisdiction when it comes to installation requirements for equipment Therefore installations should comply with all local codes Southbend reserves the right to change specifications and product design without notice Such revisions do not entitle the buyer to corresponding changes additions or replacements for previously purchased eguipment This product is intended for commercial use only not for household use GAS SUPPLY The serial plate is located on the interior side of the valve panel see Figure 1 on page 3 It indicates the
47. the temperature or clockwise to decrease the temperature PAGE 30 OPERATOR S MANUAL 1182845 REV 6 Va SOUTHBEND HEAVY DUTY COUNTERLINE TROUBLESHOOTING TROUBLESHOOTING Consult the following table for troubleshooting guidance Problem Look for No burners or pilots will turn on Main gas supply to unit is OFF Problem with a particular burner Valve for that burner OFF position Pilot out Burner not level in support brackets Clogged burner ports Clogged burner venturi Clogged burner orifice Wrong type of burner orifice Burner orifice out of alignment with burner Griddle will not heat up Main gas supply to griddle is OFF Pilot s not lit Fault in thermostat s Clogged orifice or burner ports Lava rock charbroiler has hot spots Stacked up lava rock briquettes briquettes should be spread out evenly Burners produce excessive carbon deposits Incorrect gas type Incorrect orifice size Incorrect supply pressure Incorrect burner air mixer adjustment Burner orifice out of alignment with burner Pilot produces excessive carbon deposits Pilot gas not adjusted properly Incorrect pilot orifice Pilot will not stay lit Pilot not adjusted properly Clogged or dirty orifice Draft condition Improper ventilation system Air in gas line Valve end of thermocouple corroded or loose Pilot shield needs to be moved closer to
48. type of gas the unit is equipped to burn All Southbend equipment is adjusted at the factory Check type of gas on serial plate These models are design certified for operation on natural or propane gases The unit is shipped configured for the type of gas specified by the purchaser A kit for conversion to a different type of gas may be purchased from Southbend see page 29 for conversion instructions This appliance should be connected ONLY to the type of gas for which it is configured An adequate gas supply is imperative Undersized or low pressure lines will restrict the volume of gas required for satisfactory performance Fluctuations of more than 25 on natural gas or 10 on propane gas will create problems and affect burner operating characteristics A 1 8 pressure tap is located on the manifold to measure the manifold pressure An adequate gas supply line to the unit should be no smaller than the inside diameter of the pipe from the unit to which it is connected Purge the supply line to clean out dust dirt or other foreign matter before connecting the line to the unit All pipe joints and connections must be tested thoroughly for gas leaks Use only soapy water for testing on all gases NEVER use an open flame to check for gas leaks All connections must be checked for leaks after the unit has been put into operation Test pressure should not exceed 14 W C N CAUTION THIS APPLIANCE AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE DI
49. ust be made with the delivering carrier Apparent damage or loss must be noted on the freight bill at the time of delivery The freight bill must then be signed by the carrier representative Driver If the bill is not signed the carrier may refuse the claim The carrier can supply the necessary forms A request for inspection must be made to the carrier within 15 days if there is concealed damage or loss that is not apparent until after the equipment is uncrated The carrier should arrange an inspection Be certain to hold all contents plus all packing material 1 Uncrate carefully Report any hidden damage to the freight carrier IMMEDIATELY 2 Do not remove any tags or labels until unitis installed and working properly Step 2 Attach Countertop Legs Mount on Counter or Mount on Stand The appliance can be mounted in several ways To mount it on short countertop legs go to Step 2a on page 10 To mount it directly on a countertop go to Step 2b on page 11 To mount it on an insulated base on a countertop go to Step 2c on page 12 To mount it on a stand that rests on the floor go either to Step 2d on page 13 for 24 36 and 48 models or to Step 2e on page 15 for a 60 griddle model V4SOUTHBEND OPERATOR S MANUAL 1182845 REV6 PAGE 9 NOILVTIVLSNI INSTALLATION EX INSTALLATION HEAVY DUTY COUNTERLINE Step 2a Installation on Countertop Legs To install the appliance using countertop legs do the following l Loc
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