Sears 917.25953 Lawn Mower User Manual
Contents
1. ASSEMBLE GAUGE WHEELS TO MOWER DECK See Fig 5 Assemble gauge wheels with tractor on a flat level surface Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in the Operation section of this manual With mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole with shoulder bolt 3 8 washer and 3 8 16 locknut and tighten securely Repeat for opposite side installing gauge wheel in same adjustment hole TO CONVERT TO BAGGING OR DISCHARGING GAUGE WHEEL MOUNTING BRACKET gt 3 8 16 LOCKNUT 3 8 WASHER GAUGE WHEEL FIG 5 INSTALL MULCHER PLATE See Figs 6 amp 7 bd Install two latch hooks to mulcher plate using screw washer lock washer and weld nut as shown NOTE Pre assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down Tighten hardware securely Raise and hoid deflector shield in upright position Place front of mulcher plate over front of mower deck opening and slide into place as shown Hook front latch into hole on front of mower deck Hook rear latch into hole on back of mower deck CAUTION Do not remove discharge guard from mower Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation WELD NUT FROM THE TOP HOOK POINTS DOWN LOCK WELD WASHER NUT bt SC2. Move motion control lever to neutral N position 13 IMPORTANT THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL N POSITION WHEN THE CLUTCH BRAKE PEDAL IS DEPRESSED Torestart movement slowly release parking brake and clutch brake pedal Slowly move motion control lever to slowest setting e Make all turns slowly TO TRANSPORT See Figs 8 and 11 When pushing or towing your tractor be sure to disengage transmission by placing freewheel control in freewheeling position Free wheel control is located at the rear drawbar of tractor Raise attachment lift to highest position with attach ment lift control gt Pull freewheel control knob out and hold in position by inserting retainer spring into forward hole of control rod Donot push or tow tractor at more than two 2 MPH To reengage transmission reverse above procedure NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc FIG 11 BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL See Fig 17 The engine in your tractor has been shipped from the factory already filled with summer weight oil e Check engine oil with tractor on level ground e Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw cap tighi wait for a few seconds remove and read oil level If
3. e Work belt off both mandrel pulleys and idler pulleys Pull belt away from mower BELT INSTALLATION Install new belt in reverse order of removal Make sure belt is in all pulley grooves and inside all belt guides gt Install mower in reverse order of removal instructions IDLER Bates PULLEYS MANDREL PULLEY FIG 26 TO ADJUST BRAKE See Fig 27 Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle if tractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted e Depress clutch brake pedal and engage parking brake Measure distance between brake operating arm and nut A on brake rod If distance is other than 1 3 4 loosen jam nut and turn nut A until distance becomes 1 3 4 Retighten jam nut against nut A Roadtest tractor for proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than six 6 feet in highest gear further maintenance is necessary Contact your nearest au thorized service center department WITH PARKING BRAKE ENGAGED NUT A JAM NUT OPERATING ARM DO NOT TOUCH THIS NUT IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER DEPARTMENT FIG 27 TO REPLACE MOTION DRIVE BELT See Fig 28 Park the tractor on level su
4. CORING AERATOR takes small plugs out of soil to allow mois ture and nutrients to reach grass roots 36 inch swath 24 hardened steel coring tips 150 lb capacity weight tray EASY OIL DRAIN VALVE makes oil changes easier faster FRONT NOSE ROLLER canters in front of mower deck to reduce chances of scalping on uneven terrain GANG HITCH lets you tow 2 or 3 pull behind attachments at once such as sweepers dethatchers aerators not for use with rollers carts or other heavy attachments GAUGE WHEELS on both sides of the mower deck reduce chances of scalping on uneven terrain For mower decks not so equipped MULCH RAKE DETHATCHER loosens soif and flips thatch and matted leaves to lawn surface for easy pickup Twenty spring tine teeth Useful to prepare bare areas for seeding Available for front or rear mounting HIGH PERFORMANCE REEL ACTION SPRING TINE DETHATCHER covers 36 inch wide path and tosses thatch into large hopper Mounts behind tractor MULCHING CLOSE OUT PLATE KIT once installed lets you mulch discharge or bag clippings bagger optional without changing blades For models not equipped as 3 in 1 Convertible mowers See MOWER in the Repair Parts section of this manual RAMP TOPS AND FEET let you load and unload tractor from a pickup truck Use with 2 x 8 or 2 x 10 lumber ROLLER for smoother lawn surface 36 inch wide 18 inch diameter water tight drum holds up to 390 Ibs of weight Rounded edges preve
5. Always turn off blades set parking brake stop engine and remove keys before dismounting Turn off blades when not mowing Stop engine before removing grass catcher or unclogging chute Mow only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck il SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents which can result in severe injury ordeath All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO Mow up and down slopes not across Remove obstacles such as rocks tree limbs etc e Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Useslow speed Choose alow gear so that you will not have io stop or shift while on the slope Follow the manufacturers recommendations for wheel weights or counterweights to improve stability Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction alesuonge the blades and proceed slowly straight down the
6. F and below e When engine starts allow engine to run with the throttle control in the choke Ni position until the engine runs roughly then move throttle control to fast lt position This may require an engine warm up period from several seconds to several minutes depending on the ternperature HYDROSTATIC TRANSMISSION WARM UP e Before driving the unitin cold weather the transmission should be warmed up as follows Be sure the tractor is on level ground e Place the motion control lever in neutral Release the parking brake and let the clutch brake slowly return to operating position Allowone minute for transmission to warmup This can be done during the engine warm up period e The attachments can also be used during the engine warm up period after the transmission has been warmed up NOTE f at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual PURGE TRANSMISSION CAUTION Never engage or disengage freewheel lever while the engine is run ning To ensure proper operation and performance it is recom mended that the transmission be purged before operating tractor for the first time This procedure will remove any trapped air inside the transmission which may have devel oped during shipping of your tractor IMPORTANT SHOUL
7. ROEBUCK AND CO 0 817 WA HOFFMAN ESTATES IL 60179 w TAB SAFETY RULES rcsessesscsnnsnenenseseeneentancerens sininen 2 PRODUCT SPECIFICATIONS nsassisersersaneens ETNE CUSTOMER RESPONSIBILITIES sessed 16 20 WARRANTY seeusssrarasenerenseuvenounnensueneneennnunnnns sakeracseteieoneaied TABLE OF CONTENTS cccscessceucessuneereestes Mnrusn n i INDEX ou sccscccccessececsarscecasctensnenshtearesauenennessuensen davTeciisaavease TRACTOR ACCESSORIES oo sscsscssescceseon saia eelo ASSEMBLY seeesesrusuueverarreresorourenereesvnsrmauvesrnenveeresnnn w 7 9 LE OF CONTENTS OPERATION 00 cccecsccssnssssceessssseceseeassccvsseaneaseasenees 10 15 MAINTENANCE SCHEDULE esssessenseesenus seecurenens 16 SERVICE AND ADJUSTMENTS ccecsssseseet arenes 21 26 STORAGE u ccssecccssssscccertaesetcneceuenesrananessazensscneenes nasse ZT TROUBLESHOOTING 2 cscssscsssesnesccereuseoennentess 28 29 REPAIR PARTS TRACTOR ccescceneens sideads 32 49 REPAIR PARTS ENGINE ccssscsscsseesaneunenns ra 50 55 PARTS ORDERING SERVICE sce BACK PAGE INDEX ACCESSOTES aaraa o oclc Adjustments Brake eee Carburetor noc cre ew eenw aes Mower Front To Back 2 0 oseere Side To Side Throttle Control Cable wenn Air Filler Engine eeuse uce eee Air Screen Engine sesa ree iore Assembly soe Battery Charging ooro reiissi toeren Cleaning Connecting
8. Starting with Weak Battery Storage Terminals 0 csec eestor ene teense eas Belts Motion Drive Removal Replacement Mower Blade Drive Removal Replacement ouo Blade Sharpening oo ec eects eee ee Replacement oo oreren Brake Adjustment acciri ee rinuosousrous C Carburetor Adjustment Controls Tractor ee Customer Responsibilities Engine Air Filter Air Screen Engine Battery Cooling Fins Engine Engine Oil 5 Fuel Filter a oenn oe Spark Plugs 2 0 ce canes me essecenns Tractor Blades Lubrication Chart Maintenance Schedule Eate Tire Care o cee Cutting Height Mower ene E Electrical interlocks and Relays onoo 28 Schematic ecce ue ee OF Wiring Diagram oe G2 Engine Air Filter Air Screen Cooling Fins Engine Oil Change ona Ol Level woo cence OM Typera cessed tee ny Preparation oa n correron vensis tees Repair Parts seeen Staring aoaiina Storage meaa reri Filters PUGH EA TE E EO E ee Fuel DEN e EE TG Sloga easiness iiiar eT e ON A E E AEE G Gauge Wheels oo oe een 8 H Hood Removail installation 0 00 25 L Leveling Mower Deck css 22 Lubrication Chart cccecceuseesstrreeesse 16 Maintenance Schedule oe 16 Mower Adjustment Front to Back 22 Adjustment Side to Side ase 22 Blade Sharpening wo 17 Blade Replacement snene 17 Cutting Height uneneen 12 installation ses
9. Customer Responsibilities section of this manual e Inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual Lubricate as shown in the Customer Responsibilities section of this manual Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary e Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY e Fully charge the battery for storage After a period of time in storage battery may require recharging To help prevent corrosion and power leakage during long periods of storage battery cables should be disconnected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS in the Cus tomer Responsibilities section of this manual After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals e Be sure battery drain tube is securely attached if battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces 27 ENGINE FUEL SYSTEM IMPORTANT _IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE W
10. all controls their location and function Operate them before you start the engine Be sure brake system is in safe operating condition lt is important to purge the transmission before operat ing your tractor for the first time Follow proper starting and transmission purging instructions See TO START ENGINE and PURGE TRANSMISSION in the Op eration section of this manual BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING oe emma STOP Pananim iaasa onai ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED LOCK LOCKED REVERSE NEUTRAL HIGH LOW PARKING BRAKE O DON Ra MOWER LIFT ATTACHMENT ATTACHMENT l IGNITION CLUTCH ENGAGED CLUTCH DISENGAGED HYDROSTATIC FREE WHEEL DANGER KEEP HANDS AND FEET AWAY Hydro Models only 10 KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference ATTACHMENT CLUTCH LEVER AMMETER THROTTLE CHOKE CONTROL CLUTCH BRAKE PEDAL PETELE ETELLH EEI rp trier rane SESE Peri HEIGHT ADJUSTMENT KNOB IGNITION SWITCH LIGHT SWITCH POSITION LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER PARKING BRAKE MOTION CONTROL LEVER FIG 8 Our
11. brake will hold tractor secure E te dan tt een ned ATTACHMENT CLUTCH LEVER ENGAGED POSITION THROTTLE CONTROL DISENGAGED C JCA POSITION P SS PARKING BRAKE BRAKE CREAR ENGAGED POSITION i POSITION A GEARSHIFT wy Net ee LEVER Nc Ge ZAA a Ea Ne DISENGAGED POSITION CLUTCH BRAKE PEDAL DRIVE POSITION HEIGHT ADJUSTMENT KNOB FIG 9 STOPPING See Fig 9 MOWER BLADES Move attachment clutch lever to DISENGAGED po sition GROUND DRIVE Depress clutch brake pedal into full BRAKE position Move motion control lever to neutral N position IMPORTANT THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL N POSITION WHEN THE CLUTCH BRAKE PEDAL IS DEPRESSED ENGINE Move throttle control to slow position NOTE Failure to move throttle control to slow ee position and allowing engine to idle before stopping may cause engine to backfire Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use A_r The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs We recommend a wide vision safety mask over the spectacles or standard safety glasses 12 e Never use choke to stop engine NOTE Under certain
12. con tains chemicals known to the State of Califor nia to cause cancer birth defects or other reproductive harm CONGRATULATIONS on your purchase of a Sears Tractor It has been designed engineered and manufac tured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest Sears Authorized Service Center Depariment We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES MODEL NUMBER SERIAL NUMBER DATE OF PURCHASE 917 259530 THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE MAINTENANCE AGREEMENT A Sears Maintenance Agreement is available on this prod uct Contact your nearest Sears store for details CUSTOMER RESPONSIBILITIES Read and observe the safety rules Followaregularschedule in maintaining caring for and using your tractor Follow the instructions under Customer Responsibili ties and Storage sections of this owners manual WARNING This tractor is equipped with an internal combustion engine and should not be used on or near any workmanship This Warran
13. necessary add oil until FULL mark on dipstick is reached Do not overfill e For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Customer Responsibilities section of this manual e To change engine oil see the Customer Responsibili ties section in this manual ADD GASOLINE Fill fuel tank Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix ail with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW 32 F 0 C USE FRESH CLEAN WINTER GRADE Sane is TO HELP INSURE GOOD COLD WEATHER WARNING Experience indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system shouid be emptied before stor age of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instruc tions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur CAUTION Fill to bottom of gas tank fi
14. observe safety rules when performing any mainte nance BRAKE OPERATION if tractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted See TO ADJUST BRAKE in the Service and Adjust ments section of this manual TIRES e Maintain proper air pressure in all tires See PROD UCT SPECIFICATIONS on page 3 of this manual e Keep tires free of gasoline oil or insect control chemi cals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion BLADE CARE For best results mower blades must be kept sharp Re place bent or damaged blades BLADE REMOVAL See Fig 14 e Raise mower to highest position to allow access to blades Remove hex bolt lock washer and flat washer securing blade e Install new or resharpened blade with trailing edge up towards deck as shown e Reassemble hex bolt lock washer and flat washer in exact order as shown e Tighten bolt securely 30 35 Ft Lbs torque IMPORTANT BLADE BOLT IS GRADE 8 HEAT TREATED NOTE We do not recommend sharpening blade but if you do be sure the blade is balanced 17 MANDREL ASSEMBLY FLAT WASHER i LOCK WASHER HEX BOLT et GRADE
15. runs rough Turn valve to a point midway between those two positions Release throttle lever 26 ACCELERATION TEST e Move throttle control lever from slow e to fast 4 position If engine hesitates or dies turn idle mixture valve out counterclockwise 1 8 turn Repeat test and continue to adjust if necessary until engine acceler ates smoothly High speed stop is factory adjusted Do not adjust damage may result IMPORTANT NEVER TAMPER WITH THE ENGINE GOVERNOR WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS IF YOU THINK THE ENGINE GOVERNED HIGH SPEED NEEDS ADJUSTING CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER DEPARTMENT WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS THROTTLE LEVER IDLE SPEED IDLE MIXTURE VALVE FIG 34 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more CAUTION Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean it thor oughly remove all dirt grease leaves etc Store ina clean dry area e Clean entire tractor See CLEANING in the
16. the battery to leak power Open battery box door Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor Rinse the battery with plain water and dry e Cleanterminals and battery cable ends with wire brush until bright Coat terminals with grease or petroleum jelly Reinstall battery See CONNECT BATTERY in the Assembly section of this manual V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING Keep transaxle free from build up of dirt and chaff which can restrict cooling ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF SG or SH Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES 18 NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oll consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after the first two hours of operation and every 25 hours thereafter or at least once a year if the tractor is not used for 25 hours in one year Check the crankcase oil level before starting the engine and after each e
17. tractors conform to the safety standards of the American National Standards Institute ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tractor LIGHT SWITCH Turns the headlights on and off THROTTLE CHOKE CONTROL Used for starting and controlling engine speed CLUTCH BRAKE PEDAL Used for declutching and brak ing the tractor and starting the engine PARKING BRAKE Locks clutch brake pedal into the brake position 11 MOTION CONTROL LEVER Selects the speed and direction of tractor ATTACHMENT LIFT LEVER Used to raise and lower the mower deck or other attachments mounted to your tractor LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position IGNITION SWITCH Used for starting and stopping the engine HEIGHT ADJUSTMENT KNOB Used to adjust the mower cutting height AMMETER Indicates battery charging or discharging SAFETY GLASSES EA HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 9 Your tractor is equipped with an operator presence sensing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine Depress clutch brake pedal into full BRAKE position and hold Place parking brake lever in ENGAGED position and release pressure fromclutch brake pedal Pedal should remain in BRAKE position Make sure parking
18. wire where it cannot come in contact 21 CLUTCH LEVER RETAINER SPRING RETAINER SPRINGS BOTH SIDES RETAINER SPRING ANTL SWAY BAR RETAINER SPRINGS BOTH SIDES FIG 21 SERVICE TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PRODUCT SPECIFICATIONS on page 3 of this manual If tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT See Figs 22 and 23 Raise mower to its highest position Atthe midpoint of both sides of mower measure height from bottom edge of mower to ground Distance A on both sides of mower should be the same or within 1 4 of each other If adjustment is necessary make adjustment on one side of mower only Toraise one side of mower tighten lift link adjustment nut on that side Tolower one side of mower loosen lift link adjustment nut on that side NOTE Each full turn of adjustment nut will change mower height about 1 8 Recheck measurements after adjusting BOTTOM EDGE OF MOWER TO GROUND BOTTOM EDGE OF MOWER TO GROUND FIG 22 SUSPENSION ARM LIFT LIN K ADJUSTMENT NUT FIG 23 FRONT TO BACK ADJUSTMENT See Figs 24 and 25 IMPORTANT DECK MUST BE LEVEL SIDE TO SIDE IF THE FOLLOWING FRONT TO BACK ADJUSTMENT IS NECESSARY BE SURE TO ADJUST BOTH FRONT LINKS SiS
19. 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest Sears Authorized Service Center Department See REPAIR PARTS section of this manual Repairs necessary because of operator abuse negligence improper storage or accident or the failure to maintain the equipment according to the Instructions contained in the owner s manual Riding equipment used for commercial or rental purposes LIMITED 90 DAY WARRANTY ON BATTERY For ninety 90 days from date of purchase if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge Sears will replace the battery at no charge IN HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS FROM THE DATE OF PURCHASE WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SEAVICE CENTER IN HOME WARRANTY SEAVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES This Warranty gives you specific legal rights and you may also have other rights which may vary from state to state SEARS
20. 8 is A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD TO SHARPEN BLADE See Fig 15 Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and even tual damage to mower and engine The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower e Yo check blade balance you will need a 5 8 diameter steel bolt pin ora cone balancer When using a cone balancer follow the instructions supplied with bal ancer Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced NOTE Do not use a nail for balancing blade The lobes of the center hole may appear to be centered but are not CENTER HOLE J SS W 5 8 BOLT OR PIN ag CUSTOMER RESPONSI ILITIES BATTERY Your tractor has a battery charging system which is suffi cient for normal use However periodic charging of the battery with an automotive charger will extend its life gt Keep battery and terminals clean e Keep battery bolts tight Keep small vent holes open Recharge at 6 10 amperes for 1 hour TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause
21. D YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR Place tractor safely on level surface with engine off and parking brake set Disengage transmission by placing freewheel control in freewheeling position See TO TRANSPORT in this section of manual e Sitting in the tractor seat start engine After the engine is running move throttle control to slow position With motion contro lever in neutral N position slowly disengage clutch brake pedal Move motion control lever to full forward position and hold for five 5 seconds Move lever to full reverse position and hold for five 5 seconds Repeat this procedure three 3 times NOTE During this procedure there will be no movement of drive wheels The airis being removed from hydraulic drive system e Move motion control lever to neutral N position Shut off engine and set parking brake Engage transmission by placing freewheel control in driving position See TO TRANSPORT in this section of manual OPERATION M Sitting in the tractor seat start engine Afterthe engine is running move throttle contro to half 1 2 speed With motion control lever in neutral N position slowly disengage clutch brake pedal Slowly move motion control lever forward after the tractor moves approximately five 5 feet slowly move motion control lever to rever
22. HICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Drain the fuel tank Start the engine and let it run until the fuel lines and carburetor are empty e Neveruse engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in minimizing the formation of fue gum deposits during stor age Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Customer Responsibilities section of this manual CYLINDERS e Remove spark plug s Pour one ounce of oil through spark plug hole s into cylinder s e Turnignition key to START position for a few seconds to distribute oil Replace with new spark plug s OTHER Do not store gasoline from one season to another e Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems if possible store your tractor indoors and cover it to give protection from dust and dirt Cover your tractor with a s
23. REW tock NUT WASHER WASHER WASHER MULCHER ie SCREW PLATE FIG 6 Simply remove mulcher plate and store in a safe place Your mower is now ready for discharging or installation of optional grass catcher accessory DEFLECTOR FIG 7 CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST XS AN OANA SN A 4 All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overintlated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Check wiring See that all connections are still secure and wires are properly clamped Before driving tractor be sure freewheel control is in drive position WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS 4 SSON Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with
24. S RETAINING REAR WHEEL ONLY FIG 30 TO START ENGINE WITH A WEAK BATTERY See Fig 31 CAUTION Lead acid batteries gener ate explosive gases Keep sparks flame and smoking materials away from bat teries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITHA 12 VOLT NEGATIVE GROUNDED SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES Connect each end of the RED cable to the POSITIVE terminal of each battery taking care not to short against chassis Connect one end of the BLACK cable to the NEGA TIVE terminal of fully charged battery e Connect the other end of the BLACK cable to good CHASSIS GROUND away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER e BLACK cable first from chassis and then from the fully charged battery e RED cable last from both batteries POSITIVE TERMINAL NEGATIVE TERMINAL BATTERY POSITIVE TERMINAL NEGATIVE TERMINAL FIG 31 TO REPLACE HEADLIGHT BULB e Raise hood e Pull bulb holder out of the hole in the backside of the grill Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill Cl
25. SEARS JM ALE ep as phe MODEL NUMBER 917 259530 OWNER S MANUAL e Assembly EZ i e Operation e Customer Responsibilities e Service and Adjustments e Repair Parts CAUTION Read and follow all safety rules and instructions before operating this equipment FOR CONSUMER ASSISTANCE HOT LINE CALL THIS TOLL FREE NUMBER 1 800 659 5917 Sears Roebuck and Co Hoffman Estates iL 60179 U S A SAFETY RULES Safe Operation Practices for Ride On Mowers A IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH 1 GENERAL OPERATION Read understand and follow all instructions in the manual and on the machine before starting Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Besurethe areais clear of other people before mowing Stop machine if anyone enters the area Never carry passengers Donotmow in reverse unless absolutely necessary Always look down and behind before dnd while backing Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place Stow down before turning Never leave a running machine unattended
26. SO MOWER WILL STAY LEVEL SIDE TO To obtain the best cutting results the mower housing should be adjusted so that the front is approximately 1 8 to 1 2 lower than the rear when the mower is in its highest position Check adjustment on right side of tractor Measure dis tance D directly in front and behind the mandrel at bottom edge of mower housing as shown a Before making any necessary adjustments check that both front links are equal in length Both links should be approximately 10 3 8 e if links are not equal in length adjust one link to same length as other link To lower front of mower loosen nut E on both front links an equal number of turns When distance D is 1 8 to 1 2 lower at front than rear tighten nuts F against trunnion on both front links Toraise front of mower loosen nut F from trunnion on both front links Tighten nut E on both front links an equal number of turns e When distance D is 1 8 to 1 2 lower at front than rear tighten nut F against trunnion on both frontlinks Recheck side to side adjustment FIG 24 NUT E SERVICE AND Al JUSTMENT TO REPLACE MOWER BLADE DRIVE BELT See Fig 26 The mower blade drive belt may be replaced without tools Park the tractor on level surface Engage parking brake BELT REMOVAL gt Remove mower from tractor See TO REMOVE MOWER in this section of this manual
27. See Fig 4 Adjust seat before tightening adjustment bolt Remove cardboard packing on seat pan Place seat on seat pan and assemble shoulder bolt Assemble adjustment bolt lock washer and flat washer loosely Do not tighten Tighten shoulder bolt securely Lower seat into operating position and sit on seat e Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down e Get off seat without moving its adjusted position Raise seat and tighten adjustment bolt securely LARGE FLAT WASHER BOLT SS LOCK WASHER CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance e Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS on page 3 of this manual CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn how to operate your tractor check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual
28. arts bag contents not shown full size 2 Washers 3 8 Hm x 7 8 x 14 Gauge 2 Shoulder Bolts I 2 Center lock Nuts w 2 Gauge Wheels Steering Extension 2 Keys Shaft UT Steering Wheel Adapter Steering Wheel insert 2 Latch Hook Assemblys Slope Sheet ASSEMBLY nme REEE AAAA RANN EAER EENE EEOSE NEREA Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 2 7 16 wrenches Phillips Screwdriver 1 1 2 wrench Tire pressure gauge 1 9 16 wrench Utility knife 1 3 4 Socket w drive rachet When right or left hand is mentioned in this manual it means when you are in the operating position seated behind the steering wheel j TO REMOVE TRACTOR FROM CARTON UNPACK CARTON Remove all accessible loose parts and parts cartons from carton See page 6 Cut from top to bottom along lines on all four corners of carton and lay panels flat Check for any additional loose parts or cartons and remove BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT e Slide e
29. ching aerating hilling without tools TIRE CHAINS are heavy duly closely spaced extra large cross links give smooth ride outstanding traction TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame ABS plastic top clear plastic windshield offers 360 degree visibility Hinged metal doors with catch Keeps operator warm and dry Remove vinyl sides and windshields for use as sun protector in summer Optional accessories include tinted tempered solid safety glass windshield with hand operated wiper 12 volt amber caution light for mounting on cab top VACS for powerful collection of heavy grass clippings and leaves Optional wand attachment to pick up debris in hard to reach places VAC CHIPPER includes a chipper shredder WEIGHT BRACKET for drawbar for snow removal applications Uses 1 55 Ib weight WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials 1 Large Flat Washer 1 Hex Bol 4 1 Shoulder 1 2 13 x 1 Bolt 5 16 18 1 Lock Washer 1 2 1 Washer 17 32 x 4 3 16 x 12 Gauge 2 Screws 10 x 5 8 2 Lock Washers 10 2 Washers 3 16 x 3 4 x 16 Gauge 2 Weld Nuts 1 2 Hex Bolts 1 4 20 x 3 4 2 Hex Nuts 1 4 20 2 Washers ae 9 32 x 5 8 x 16 Gauge A 2 Lock Washers 1 4 Mulcher Plate Steering Wheel Cassette Steering Boot Manual Parts Bag P
30. conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas CAUTION Always stop tractor com pletely as described above before leav ing the operator s position to empty grass catcher etc TO USE THROTTLE CONTROL See Fig 9 Always operate engine at full throttle Operating engine at less than full throttle reduces the battery charging rate Full throttle offers the best bagging and mower perfor mance TO MOVE FORWARD AND BACKWARD See Fig 9 The direction and speed of movement is controlled by the motion control lever e Start tractor with motion control lever in neutral N position Release parking brake and clutch brake pedal e Slowly move motion control lever to desired position TO ADJUST MOWER CUTTING HEIGHT See Fig 9 The cutting height is controlled by turning the height adjust ment knob in desired direction Turn knob clockwise X to raise cutting height e Turn knob counterclockwise N to lower cutting height The cutting height range is approximately 1 1 2 to 4 The heights are measured fram the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed e The average lawn should be cut to approximate
31. e brush to thoroughly clean engine cooling fins To reassemble reverse above procedure SCREWS BLOWER HOUSING SCREWS DIPSTICK TUBE ASSEMBLY ENGINE COOLING FINS FIG 19 VUFFLER nspect and replace corroded muffler and spark arrester if 2quipped as it could create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever ccurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS on page 3 of this manual IN LINE FUEL FILTER See Fig 20 The fuel filter should be replaced once each season If fuel ilter becomes clogged obstructing fuel flow to carburetor eplacement is required With engine cool remove filter and plug fuel line sections gt Place new fuel filter in position in fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned gt immediately wipe up any spilled gasoline 20 CLEANING Clean engine battery seat finish etc of all foreign matter e Keep finished surfaces and wheels free of all gasoline oil etc e Protect painted surfaces with automotive type wax We do not recommend using a garden hose to clean your tractor unless the electrical system muffler air filter and carburetor are covered to keep water out Water in engine can result in a shortened engine li
32. e valves out of adjustment 8 Contact an authorized service center department Engine will not turn over 7 Clutch brake pedal not depressed 1 Depress elutch brake pedal 2 Attachment clutch is engaged 2 Disengage attachment clutch 3 Weak or dead battery 3 Recharge or replace battery 4 Blown fuse 4 Replace fuse 5 Carroded battery terminals 5 Ciean battery terminals 6 Loose or damaged wiring 6 Check all wiring 7 Faulty ignition switch 7 Check reptace ignition switch 8 Faulty solenoid or starter 8 Chack replace solenoid or starter 9 Faulty operator prasance swilch es 9 Contact an authorized service center dapartment Engine clicks but will not Weak or dead battery 1 Recharge or replace battery start i Corrodad battery terminals 2 Clear battery terminals Loose or damaged wiring 3 Check all wiring Faulty solenoid or starter 4 Check replace solenoid or starter Loss of power 1 Cutting too much grass too fast 1 Set in Higher Cut position reduce speed 2 Throttle in CHOKE position 2 Adjust throttle control k 3 Bulld up of grass leaves and trash under mower 3 Clean underside of mower housing 4 Dirty air filter 4 Clean raplace air filter 5 Low oil levei dirty olf 5 Check oli levei change oil amp Faulty spark plug 6 Clean and ragap or change spark plug 7 Dirty fuel fitter 7 Replace fuel filter 8 Stale or dirty fuel 8 Drain fuel tank and refill with fresh gasoline 9 Water In fuel 9 D
33. elect ing a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used FIG 12 15 MULCHING MOWING TIPS IMPORTANT FOR BEST PERFORMANCE KEEP MOWER HOUSING FREE OF BUILT UP GRASS AND TRASH CLEAN AFTER EACH USE The special mulching blade will recut the grass clip pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed Also the muiched grass will biodegrade quickly to provide nutrients for the lawn Always mulch with your highest engine blade speed ied vibe will provide the best recutting action of the ades Avoid cutting your lawn when itis wet Wet grass tends to form clumps and interferes with the mulching action The best time to mow your lawn is the early afternoon At this time the grass has dried and the newly cut area will not be exposed to the direct sun For best results adjust the mower cutting height so that the mower cuts off only the top one third of the grass blades See Fig 13 For extremely heavy mulching reduce your width of cut and mow slowly Certain types of grass and grass conditions may re quire that an area be mulched a second time to completely hide the clippings When doing a second cut mow across or perpendicular to the first cut path Change you
34. en ene eens BT Operation oc eine 1 Removal usos NERT aore Mowing Tips oo eee tae eters 15 Muffler duligduvateissvaimunbetiie nen OO Spark Arrester esate 3 42 Mulcher Plate juga i SD Oil Cold Weather Conditions 14 18 ENGING enotin 18 Storage eee eee Operation ns wee eee OG Operating Mower oo ee A Options Accessores oo ie eee en D Spark Arrester oe B42 p Parking Brake at i Parts Bag X Parts Replacement Repair A Product Specifications a R Repair Parts aanas ce ce eee Safety Rules wo eset ES 2 Seat ets mii a Service and Adjustments ae Brake E E E Ae Carburetor A E E EES Fuse a ENEs Hood Removal installation ee Motion Drive Belt Removal Replacement neno 23 Mower Blade Drive Belt Removal Replacement 23 Mower Adjustment Front to Back osoenean 22 Side to Side ose ceren 22 Mower Installation 0c 21 Mower Removal sasen TEE 21 Tire Care nocere o 8 17 24 Slope Guide Sheet oore sosen OD Spark Plugs we ee nee OO Specifications oo ce F Starting the Engine eseese Steering Wheel oe n24 Stopping the Tractor seusar serens 12 Storage inva keritesen ee T Throttle Control Cable bee w25 Tires vase rie By 17 24 Trouble Shooting Chart EEEE e 29 Transaxle Repair Parts 0 02 4B49 W WArtanly ee utente rene mee GD Wiring Diagram tone BB Wiring Schematic ouere T These accessories and attachments were avallable through most Sears retai
35. eplace fight switch Check wiring and connections Replace fuse Replace baitery Check clean all connections Replace regulator Replace alternator Move throttle contro to SLOW position and allow to idle for 30 seconds before stopping engine
36. fe o o o o with plug TRACTOR TO REMOVE MOWER See Fig 21 Mower will be easier to remove from the right side of tractor Place attachment clutch in DISENGAGED position Move attachment lift lever forward to lower mower to its lowest position oll belt off engine pulley e Disconnect clutch rod from clutch lever by removing retainer spring e Disconnect anti sway bar from chassis bracket by removing retainer spring Disconnect suspension arms from rear deck brackets by removing retainer springs e Disconnect front links from deck by removing retainer springs Raise lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR REMOVE THE FRONT LINKS TO INSTALL MOWER See Fig 21 Raise attachment lift lever to its highest position Slide mower under tractor with discharge guard to right side of tractor Lower lift lever to its lowest position gt Install mower in reverse order of removal instructions CAUTION BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Depress clutch brake pedal fully and set parking brake Place motion control lever in neutral N position Place attachment clutch in DISENGAGED position Turn ignition key OFF and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place
37. ight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Figs 16 and 17 Determine temperature range expected before oil change All oil must meet API service classification SF SG or SH e Be sure tractor is on level surface e Oil will drain more freely when warm e Catch oil ina suitable container Remove oil fili cap dipstick Be careful not to allow dirt to enter the engine when changing oil e Remove drain plug o After oil has drained completely replace oi drain plug and tighten securely a Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see ee SPECIFICATIONS on page 3 of this manual o Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep ail at FULL line on dipstick CAP DIPSTICK OIL DRAIN PLUG CUSTO MER RESPONSIBILITIES AIR FILTER See Fig 18 Your engine will not run properly using a dirty air filter Clean the foam pre cleaner after every 25 hours of opera tion or every season Service paper cartridge every 100 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions e Remove knob s and cover TO SERVICE PRE CLEANER e Slide foam pre cleaner off cartridge e Wash it in liquid detergent and water e Squeeze it dry i
38. knut 1 4 to 1 2 turn Road test tractor after adjustment and repeat procedure if necessary TRANSMISSION REMOVAL REPLACEMENT Should your transmission require removal for service or replacement it should be purged after reinstallation and before operating the tractor See PURGE TRANSMIS SION in the Operation section of this manual ADJUSTMENT LOCKNUT FIG 29 TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact your nearest authorized service center department 24 TO REMOVE WHEEL FOR REPAIRS See Fig 30 e Block up axle securely a Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose Repair tire and reassemble e On rear wheels only align grooves in rear wheel hub and axie Insert square key Replace washers and snap retaining ring securely in axle groove Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion WASHER
39. l outlets and service centers when the tractor was purchased IES AND ATTACI Most Sears stores can order these items for you when you provide the model number of your tractor ENGINE SPARK PLUG GAS CAN cascan a PERFORMANCE MAINTENANCE Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help you This list was current at the time of publication however it may change in future years more attachments may be added changes may be made in these attachments or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor Most of these attachments do not require additional hitches or conversion kits those that do are indicated and are designed for easy attaching and detaching AERATOR promotes deep root growth for a healthy lawn Ta pered 2 5 inch steel spikes mounted on 10 inch diameter discs puncture holes in soil at close intervals to fet moisture soak in Stee weight tray for increased penetration BAGGER lets you collect grass clippings and leaves for a healthier neater looking lawn Two Permanex containers hold 30 gallon plastic bags BUMPER protects front end of tractor from damage CARTS make hauling easy Variely of sizes available plus accessories such as side panel kits tool caddy cart cover protective mat and dolly
40. l tractor backwards off skid Remove banding holding discharge guard up against tractor HOW TO SET UP YOUR TRACTOR CONNECT BATTERY See Figs 2 and 3 CAUTION Do not short battery termi nals Before connecting battery re move metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from acciden tal grounding Remove cardboard packing from seat pan and lift seat pan to raised position gt Open battery box door Remove terminal protective caps and discard If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps e Firstconnect RED battery cable to positive terminal with hex bolt flat washer lock washer and hex nut as shown Tighten securely Connect BLACK grounding cable to negative termi nal with remaining hex bolt flat washer lock washer and hex nut Tighten securely e Close battery box door Open battery box door for a inspection for secure connections to tighten hard ware e Inspection for corrosion Testing battery e Jumping if required Periodic charging DISCARD TERMINAL PROTECTIVE CAPS f LOCK i WASHER Cl FLAT I i i HEX WASHER HEX Pa T POSITIVE RED CABLE NEGATIVE BLACK CABLE FIG 2 BATTERY BOX DOOR FIG 3 INSTALL SEAT
41. llerneck Do not overfill Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame TO START ENGINE See Fig 9 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine Be sure freewheel control is in the transmission en gaged position Sit on seat in operating position depress clutch brake pedal and set parking brake Place motion control lever in neutral N position Move attachment clutch to DISENGAGED position Move throttle control to choke j position Note Before starting read the warm and cold starting procedures below insertkeyinto ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen sec onds per minute H the engine does not start after several attempts move throttle control to fast 4 position wait a few minutes and try again If engine still does not start move the throttle control back to the choke position and retry WARM WEATHER STARTING 50 F and above Whenengine starts move the throttle control ta the fast position The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above 14 COLD WEATHER STARTING 50
42. ly 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height TO OPERATE MOWER See Fig 10 Your tractor is equipped with an operator presence sens ing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine Select desired height of cut Lower mower with attachment lift control Start mower blades by engaging attachment clutch control TO STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher on mowers so equipped or the dis charge guard in place ATTACHMENT CLUTCH LEVER DISENGAGED POSITION ENGAGED POSITION ATTACHMENT LIFT LEVER HIGH POSITION FIG 10 TO OPERATE ON HILLS CAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope e Choose the slowest speed before starting up or down hills e Avoid stopping or changing speed on hills If slowing is necessary move throttle control lever to slower position e If stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake
43. n a clean cloth Saturate it in engine oll Wrap it in clean absorbent cloth and squeeze to remove excess oil if very dirty or damaged replace pre cleaner Reinstalt pre cleaner over cartridge e Reinstall cover and secure with knob s TO SERVICE CARTRIDGE e Remove cartridge nut e Carefully remove cartridge to prevent debris from entering carburetor Clean base carefully to prevent debris from entering carburetor e Cleancariridge by tapping gently on flat surface If very dirty or damaged replace cartridge e Reinstall cartridge nut precleaner cover and secure with knob s IMPORTANT PETROLEUM SOLVENTS SUCH AS KEROSENE ARE NOT TO BE USED TO CLEAN THE CARTRIDGE THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE DO NOT OIL CARTRIDGE DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE et COVER KNOB COVER e2 CARTRIDGE NUT FOAM CARTRIDGE FIG 18 19 CLEAN AIR SCREEN See Fig 19 Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers ENGINE COOLING FINS See Fig 19 Remove any dust dirt or oil from engine cooling fins to prevent engine damage from overheating e Remove screws from blower housing and lift housing and dipstick tube assembly off engine e Cover oil fill opening to prevent entry of dirt e Use compressed air or stiff bristl
44. nt harm to turf Adjustable scraper automatically cleans drum SNOW BLADE for snow removal only 14 inch high 48 inch wide blade clears 42 inch path when angled left or right Raises lowers with side lever Adjustable skids replaceable reversible scraper bar Use with tire chains and wheel weights and or rear drawbar weight SNOWTHROWER has 40 inch swath Drum type auger handles powdery and wet heavy snow Mounts easily with simple pin arrangement Discharge chute adjusts from tractor seat 6 inch diameter spout discharges snow 10 to 50 feet Lift controlled at tractor seat Use with chains and wheel weights and or rear drawbar weight SPRAYERS use i2 volt DC electric motor that connects to the tractor battery or other 12 voll source includes booms for automatic spraying and hand held wand for spot spraying Wand has adjustable spray pattern For applying herbicides insecti cides fungicides and liquid fertilizers SPREADER SEEDERS make seeding fertilizing and weed kill ing easy Broadcast spreaders are also useful for granular de icers and sand SWEEPERS let you collect grass clippings and leaves TILLER has 5 hp engine and 36 inch swath to prepare seed beds cultivate and compost garden residue Tiller has its own built in lift and depth control system and does NOT require a sleeve hitch Fits any lawn yard or garden tractor Simply hook up to the tractor drawbar and go Optional accessories convert unit for dethat
45. ose hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it fram starting a Check wiring See electrical wiring diagram in the Repair Parts section of this manual TO REPLACE FUSE Replace with 30 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 32 e Raise hood Unsnap headlight wire connector Standinfrontof tractor Grasp hood at sides tilt toward engine and lift off of tractor To replace reverse above procedures 25 HOOD NN HEADLIGHT WIRE CONNECTOR ENGINE TO ADJUST THROTTLE CONTROL CABLE See Fig 33 The throttle control has been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable If adjustment is necessary proceed as follows e With engine not running move throttle control lever from slow s to choke NI position Slowly move lever from choke N to fast 4 position e Check that holes A in governor control lever and hole in governor plate line up If holes A are not aligned loosenclamp screw and move throttle cable until holes are aligned Tighten clamp screw securely GOVERNOR CONTROL LEVER GOVERNOR CONTROL PLATE HOLES A THROTTLE CABLE SERVICE AND ADJUSTMENTS TO ADJUST CARBURETOR See Fig 34 The carburetor has been preset a
46. r cutting pattern from week to week Mow north to south one week then change to east to west the next week This will help prevent matting and graining of the lawn FILL IN DATES AS YOU COMPLETE REGULAR SERVICE rea Check Brake Operation q SSS E 55 Check for Loose Fasteners Sharpen Repiace Mower Blades EAA A Oe E AA amra i S Lubrication Chart Check Battery Level Recharge Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt s Tension Adjust Motion Drive Belt s Tension Check Engine Oil Level Change Engine Oil Clean Air Filter Clean Air Screen Inspect Muffler Spark Arrester Replace Oi Filter If equipped Clean Engine Cooling Fins TE S EEEE et JA E E E A H Replace Spark Plug Replace Air Filler Paper Cartridge Replace Fuel Filter t Change more otten when skerati g andar a ifeawy load or in high ambient temperaturas 2 Service more offen when operating in dirty or dusty conditions 3 H equipped with oll fiter change oil every 50 hours 4 Replace blades more often when mowing in sandy soil GENERAL RECOMMENDATIONS The warranty on this tractor does not cover iterns that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need
47. rain fuel tank and carburetor refill tank with fresh Spark plug wire loose Dirty engine air screan tins fii Clean engine air screen fins Dirty clogged muffler 12 Claan replace muffler Loose or damaged wiring F143 Check all wiring Carburetor out of adjustment 14 See To Adjust Carburetor in Service Adjustments f l section Engine valves out of adjustment 45 Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten foose part s Replace damaged parts Excessive vibration 61 Worn bent or loose blade 2 Bent blade mandrel 3 Loese damaged pari s aN a 28 TROUBLESHOOTING P ITS PROBLEM CAUSE Engine continues to run t Faulty operator safaty presence control system when operator leaves seat with attachment clutch engaged Poor cut uneven Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Mower blades will not Obstruction in clutch mechanism rotate Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Poor grass discharge Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive belt worn Blades imprope
48. rface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest Remove mower See TO REMOVE MOWER in this section of this manual Remove upper belt keeper e Remove belt from stationary idler and clutching idler Pull belt slack toward rear of tractor Carefully remove belt upwards from transmission input pulley and over cooling fan blades Pull belt foward front of tractor and remove downward from around engine pulley e install new belt by reversing above procedure IMPORTANT MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS ENGINE PULLEY CLUTCHING IDLER STATIONARY UPPER BELT IDLER KEEPER TRANSMISSION INPUT PULLEY SERVICE ADJUSTMENTS TO ADJUST MOTION CONTROL LEVER See Fig 29 The motion control lever has been preset at the factory and adjustment should not be necessary if for any reason the motion control lever will not hold its position while at a selected speed it may be adjusted at the friction pack located on the right side of transmission e Park tractor on level surface Stop tractor by turning ignition key to OFF position and engage parking brake Adjust motion control lever by tightening adjustment locknut one half 1 2 turn NOTE f for any reason the effort to move the motion control laver becomes too excessive reverse the above adjustment procedure by loosening loc
49. rly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels 1 2 3 4 5 6 7 8 9 0 1 eh Headlight s not working _ Switch is OFF if so equipped Bulb s burned out Faulty light switch Loose or damaged wiring Blown fuse Battery will not charge Bad battery cell s Foor cable connections Faulty regulator if so equipped Faulty alternator Engine backfires Engine throttle control not set at SLOW when turning engine position for 30 seconds before stopping engine Ore 29 CORRECTION TABU a BON m wh OB oo Po a PON A OBONaGAP WN Check wiring switches and connections If not corrected contact an authorized service center depariment Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Piace throtile control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Turn switch ON Replace bulb s Check r
50. se position After the tractor moves approximately five 5 feet return the motion control lever to the neutral N position Repeat this procedure with the motion control lever three 3 times Your tractor is now purged and now ready for normal operation OWING TIPS Tire chains cannot be used when the mower housing is attached to tractor Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trim ming Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the tractor This will result in a more even distribution of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 12 if grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when itis wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mowing to assure better mowing performance and proper dis charge of material Regulate ground speed by s
51. slope DO NOT Donotturnonslopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in m not mow on wet grass Reduced traction could cause sliding Donat tyto stabilize the machine by putting your foot on the ground Donotuse grass catcher on steep slopes lil CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw therm Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Never carry children They may fall off and be seriously injured or interfere with safe machine operation Never allow children to operate the machine e Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision IV SERVICE Useextracare in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine tunning Allow engine to cool before refueling Do not smoke Ne
52. t the factory and adjust ment should not be necessary However minor adjust ment may be required to compensate for differences in fuel temperature altitude or load If the carburetor does need adjustment proceed as follows in general turning idle mixture valve in clockwise de creases the supply of fuel to the engine giving a leaner fuel air mixture Turning the idle mixture valve out counter clockwise increases the supply of fuel to the engine giving a richer fuel air mixture IMPORTANT DAMAGE TO THE NEEDLE VALVE AND THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT PRELIMINARY SETTING a Aircleaner assembly must be assembled to the carbu retor when making carburetor adjustments oe Be sure the throttle control cable is adjusted properly see above gt With engine off turn idle mixture valve in clockwise closing it finger tight and then turn out counterclock wise 1 full turn FINAL SETTING Start engine and allow to warm for five minutes Make final adjustments with engine running and shift motion control lever in neutral N position Move throttle control lever to slow position With finger rotate and hold throttle lever against idle speed screw Turn idle speed screw to attain 1750 RPM While still holding throttle lever against idle speed screw turn idle mixture valve in clockwise until en gine begins to die and then turn out counterclockwise until engine
53. to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be checked at least once each season Once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE e Check engine oil level Check brake operation a Check tire pressure e Check for loose fasteners INSSSS HEHHEE UNSS Be SE a ANIS HAH S HEFFHH EzE S VE ZTEREE 35 RTT CCC Cocee HESE BLS EZEEEE BE Y if equipped with adjustable system Nat required if equipped with maintenance free tatlery 7 Tighten front axe pivot bolt to 35 Hobs maximum _ Do not overtighten LUBRICATION CHART SPINDLE ZERK SPINDLE ZERK FRONT WHEEL FRONT WHEEL BEARING ZERK BEARING ZERK E ENGINE SAE 30 OR 10W30 MOTOR OIL GENERAL PURPOSE GREASE REFER TO CUSTOMER RESPONSIBILITIES ENGINE SECTION IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POW 16 DERED GRAPHITE TYPE LUBRICANT SPARINGLY CUSTOMEF TRACTOR Always
54. ty does not cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two 2 years from the date of purchase if this Craftsman Riding Equipment is maintained lubricated and tuned up according to the instructions in the owner s manual Sears will repair or replace free of charge any parts found to be defective in material or Expendable items which become worn during normal use such as blades spark plugs air cleaners belts etc Tire replacement or repair caused by punctures fram outside objects such as nails thorns stumps or glass PRODUCT SPECIFICATIONS HORSEPOWER GASOLINE CAPACITY 1 25 GALLONS AND TYPE UNLEADED REGULAR OIL TYPE API SF SG SH SAE 30 above 32 F SAE 5W 30 below 32 F 3 0 PINTS CHAMPION RJ19LM OIL CAPACITY SPARK PLUG GAP 030 VALVE CLEARANCE INTAKE 005 007 EXHAUST 009 011 FORWARD 0 5 5 REVERSE 0 2 4 FRONT 14 PSI REAR 10 PSi 3 AMPS BATTERY 5 AMPS HEADLIGHTS AMP HR 25 MIN CCA 190 CASE SIZE U1R 30 35 FT LBS GROUND SPEED MPH TIRE PRESSURE CHARGING SYSTEM BLADE BOLT TORQUE unimproved forest covered brush covered or grass cov ered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any Ifa spark arrester is used it should be maintained in effective working order by the operator In the state of California the above is required by law Section
55. uitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM TROUBLESHOOTII ITS gasoline and replace fuel filter 10 Connect and tighten spark plug wire PROBLEM CAUSE CORRECTION Will not start Out of fuel 7 Fill fuel tank Engine not CHOKED properly 2 Sae TO START ENGINE in Operation section Engine flooded 3 Wait several minutes before attempting to start Bad spark plug 4 Replace spark plug Dirty air filter 5 Clean repiace alr filter Dirty fuel filter 6 Replace fuel filter Water in fuel 7 Drain fuel tank and carburetor refill tank with fresh gasoline and replace fual filler Loose or damaged wiring 8 Check all wiring Carburetor out of adjustment 9 See To Adjust Carburetor in Service Adjustments section Engine valves out of adjustment 410 Contact an authorized service center department Hard to start 4 Dirty air fitter 4 Clean reptace air filter Bad spark plug 2 Replace spark plug Weak or dead battery 3 Recharge or replace battery Dirty fuel filter 4 Replace fuel liiter Stale or dirty fuel 5 Drain fuel tank and refill with fresh gasoline Loose or damaged wiring amp Check all wiring Carburetor out of adjustment 7 See To Adjust Carburetor in Service Adjustments section Engin
56. ver refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolls light and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grasscatchercomponents are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when nec essary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Look for this symbol to point out im portant safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED CAUTION Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up transporting adjusting or making repairs A WARNING A The engine exhaust from this product
57. xtension shaft onto lower steering shaft Align mounting holes in extension and lower shafts and install 5 16 hex bolt and locknut Tighten securely IMPORTANT TIGHTEN BOLT AND NUT SECURELY TO 18 22 FT LBS TORQUE Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL Position front wheels of the tractor so they are pointing straight forward e Slide steering wheel adapter onto steering shaft exten sion e Position steering wheel and sleeve assembly so cross bars are horizontal left to right and slide onto adapter e Assemble large flat washer 3 8 lock washer 3 8 hex bolt and tighten securely e Snap steering wheel insert into center of steering wheel Remove protective plastic from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID TO ROLL TRACTOR OFF SKID See Operation section for location and function of controls Press liftlever plunger and raise attachment lift lever to its highest position iad parking brake by depressing clutch brake pedal Place freewheel control in freewheeling position to disengage transmission See TO TRANSPORT in the Operation section of this manual fa oad a 3 8 HEX BOLT a d 3 8 LOCK WASHER Ta _ SE LARGE FLAT a ae lt Oe WASHER STEERING ADAPTER EXTENSION SHAFT 5 16 HEX BOLT LOWER STEERING FIG 1 e Rol
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