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Sears 917.25254 Lawn Mower User Manual

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2. nd QARANBEERB v 1 atr wiet Mat gedu MANDA ae v MA vi LEUR SE 14 5 HP ELECTRIC START 3 in One Convertible 2 MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Each tractor has its own model number Each engine has its own model number The model number for your tractor will be found on the model plate located under the seat The model number for your engine will be found on the blower housing of the engine All parts listed herein may be ordered from any Sears Roebuck and Co Service Center Department and most Re tail Stores WHEN ORDERING REPAIR PARTS ALWAYS GIVE TH FOLLOWING INFORMATION e PRODUCT TRACTOR MODEL NUMBER 917 252540 ENGINE MODEL NO CV15 41519 PART NUMBER e PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians professional technicians specifically trained to insure that we meet our pledge to you we service what we sell Printed in U S A eut mmt SE E Se SEH po DIDA ST SE SE E EE SE SCH E aia it E I SE E SE SE S D fate patra MNT CUT EE SE AN SE ma SE GH A RA EE RAD Erud BCEE E E EE SE Sears Roebuck and Co Hoffman Estates IL 60179 U S A
3. Cutting too much grass too fast Throttle in CHOKE position Build up of grass leaves and trash under mower Dirty air filter Low lavel dirty oit Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel Ek se Spark plug wire foose 111 Diny engine air screen fins Dirty clogged muffler Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment 1 Wor bent or loose blade 2 Bent biade mandrel 3 Loose damaged part s 27 CORRECTION D momo lt e SN Oop CO TO O E E OF ORO CON Fill fuel tank see TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Ciearvreplace air filter Replace fuel filter Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring Contact an authorized service facility Contact an authorized service facility Ciean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Drain fuel tank and refill with fresh gasoline Check all wiring Contact an authorized service facility Contact an authorized service facility Depress clutch brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring
4. p toa ons EE SA 2 Dom T 41141 Ze Vi 2 GE Ke SE EE Jerta Assembly Operation Customer Responsibilities Service and Adjustments Repair Paris Ku 5 ERAFTSMAN 3 1 ME enel ai route ds Hber RE Peetre t nem ment tA taro Keele bread d et CAUTION Read and follow all safety rules and instructions before operating this equipment FOR CONSUMER ASSISTANCE HOT LINE CALL THIS TOLL FREE NUMBER 1 800 659 5917 be SACH e EE SE He Ltb Soo US SE h odii SE SAFETY RULES Safe Operation Practices for Ride On Mowers A IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH L GENERAL OPERATION Head understand and follow all instructions in the manual and on the machine before starting e Only allow responsible adults who are familiar with the instructions to operate the machine s Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Besure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers s Don
5. TRACTOR MODEL NUMBER 917 252540 A i E HE 34 pa a L 000 DRIVE KEY PART NO pores NO 145602 146682 123666X 12000028 121520X 17490512 141003 76020416 105701X 74550412 STD551125 74780544 STD541437 106933X 130804 STD541237 106888X STD551037 STD561210 145204 124236X 130807 127275X STD523107 122424X 12018378 S1D551062 STD571810 123674X STD523727 44704 109070X 19131312 105706X 110812X 12000039 127783 123789X 123205X STD523715 3 ee 5 Y 2 p 3 H H engt Geng H 7 4 4 D iTS TRACTOR MODEL NUMBER 917 252540 DESCRIPTION Transaxle Peerless 6 Speed Model Number 930 057 Spring Return Brake Pulley Transaxle Ring Retainer Strap Torque Screw Thd Roll 5 16 18 x 3 4 Lever Shift Pin Coiter Washer Shift Plate Bolt 1 4 28 UNF W Patch Grade 8 Washer Bolt Hex Head 5 16 18 x 2 3 4 Nut Knob Rod Brake Nut Spring Brake Rod Washer Pin Rod Parking Brake Cap Parking Brake Red Bracket Transaxle Belt L H Bolt Shaft Assembly Foot Pedal Bearing Nylon Washer Roll Pin Pulley Idler Fiat Bolt Spacer Split 385 x 59 Keeper Belt Retainer Washer 13 32 x 13 16 x 12 Gauge Bearing Nylon Washer Hardened Ring Klip Pulley Idler V Groove Plastic Bellcrank Assembly Retainer Belt Bolt 35 KEY PART NO 113 NO 3510541437 S51D541431 105710X 1
6. H your battery is too weak to start the engine H should be recharged If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR iS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES e Connect each end of the RED cable to the POSITIVE terminal of each battery taking care not to short against chassis Connect one end of the BLACK cable to the NEGA TIVE terminal of fully charged battery e Connect the other end of the BLACK cable to good CHASSIS GROUND away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER o BLACK cable first from chassis and then from the fully charged battery RED cable last from both batteries POSITIVE TERMINAL NEGATIVE TERMINAL CHASSIS CHARGED BATTERY NEGATIVE TERMINAL POSITIVE TERMINAL FIG 27 o e j uo TO REPLACE HEADLIGHT BULB e Raise hood ch bulb holder out of the hole in the backside of the grill e Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill 9 Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Check wiring See electrical wiring diagram in the Repair Parts section of this
7. Carburetor Adjustment 25 Controls Tractor cin 11 Customer Responsibilities 15 19 Engine Air Filter 18 Air Screen Engine 0 TB Battery E L i Cooling Fins Engine 500 A TE Fuel An Spark Plugs nn 19 Tractor Blades oe C Lubrication Chart een 18 Maintenance Schedule ls IS Tire Care 1 23 Cutting Height Mower 12 H Hood RemovalAnstallation 24 L Leveling Mower Deck 21 Lubrication Chant 15 M Maintenance Schedule e 15 Mower Adjustment Front to Back 1 Adjustment Side to Side 21 Blade Sharpening 16 Blade Replacement 16 Cutting Height eccerre 12 10 91318 0 SU ao Removal 14 Mowing TOS Muffler ge geg 19 Spark Arrester 8 40 10 Mulcher Plate Motion Drive Belt Removal Replacement Mower Blade Drive Belt Removal Replacement Mower Adjustment Front to Back sises Side to Side Tee HIK 5 UA A Uk Mower Installation Mower Removal uuau Tire Care sess cee ese vee Slope Guide Geet Soak eret iv vites Specifications Starting the Engine Steering Wheel E
8. Lead White Ground To Kili 19 18 Gauge Fully Insulated Push on Tab and Uninsulated Push on Tab Terminals Kit Diode OIL PAN LUBRICATION KEY PAR NO NO wak OM O Q PO k lt 12 038 01 25 755 13 12 153 03 12 153 02 12 123 04 SM 0545020 12 153 01 25 162 07 12 096 03 SM 0545016 M 1039025 12 126 02 12 089 03 12 462 01 12 208 01 12 050 01 X 75 10 12 393 01 12 032 04 12 096 02 SM 0545016 12 032 03 SM 0839045 12 199 30 DESCRIPTION Dipstick Assembly Includes Key Numbers 2 and 3 Kit Oil Fill Cap Includes Key 3 O Ring Dipstick O Ring Upper Oil Fill Tube Tube Oil Fill Screw Oil Fill Tube M5 x 0 8 x 20 O Ring Lower Oil Fill Tube Screen Oil Pick up Cover Oil Pick up Screen Screw Screen Cover Screw Oil Pump Relief Valve Bracket M10 x 1 5 x 25 Bracket Oil Pump Relief Valve Spring Oil Pump Relief Valve Piston Oil Pump Relief Valve Body OU Pump Relief Valve Filter Oil Plug Square Head Solid 3 8 NPTF Oil Pump Assembly O Hing Oil Pump Cover Cover Oil Pump Screw Oil Pump Cover M5 x 0 8 x 16 3 Seal Oil P T O End Screw Oil Pan M8 x 1 25 x 45 12 Pan Oil CRANKCASE KEY PART NO Y Ot pb PAN e NO 12 032 03 1252217 12 445 02 M 0839025 12 380 03 12 010 02 12 089 18 12 422 08 12 422 09 12 422 10 12 422 11 12 422 12 12 422 13 12 422 07 12 144 19 12 874 07 12 874 08 12 874 08 12 018 02
9. 19 IN LINE FUEL FILTER See Fig 17 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacement is required With engine cool remove filter and plug fuel line sections e Place new fuel filter in position in fuel line with arrow pointing towards carburetor 6 sure there are no fuel line leaks and clamps are properly positioned e immediately wipe up any spilled gasoline CLEANING Clean engine battery seat finish etc of all foreign matter e Keep finished surfaces and wheeis free of all gasoline oil etc e Protect painted surfaces with automotive type wax We do not recommend using a garden hose to clean your tractor unless the electrical system muffler air filter and carburetor are covered to keep water out Water in engine can result in a shortened engine life ad ud it 319 Amber Aen a a pary W N LA al a etal d hte IN a o e gen CAUTION BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Depress clutch brake pedal fully and set parking brake e Place gearshift lever in neutral N position o Place attachment clutch in DISENGAGED position e Turn ignition key OFF and remove key o Make sure the blades and all moving parts have completely stopped e Disconnect spark plug wire from spark plug and place wir
10. In general turning the adjusting needles in clockwise decreases the supply of fuel to the engine giving a leaner fuel air mixture Turning the adjusting needles out counter clockwise increases the supply of fuel to the engine giving a richer fuel air mixture IMPORTANT DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT IF NEEDLE IS TURNED IN TOO TIGHT PRELIMINARY SETTING e Be sure you have a clean air filter and the throttle control cable is adjusted properly see above 5 With engine off turn idle fuel adjusting needle in clock wise closing it finger tight and then turn out counter clockwise 1 turn FINAL SETTING Start engine and allow to warm for five minutes Make final adjustments with engine running and shift motion control lever in neutral N position e Idle speed setting With throttle control lever in slow a position engine should idie at 1750 RPM If engine idles too slow or fast turn idle speed adjusting screw in or out until correct idle 5 attained idle fuel needle setting With throttle control lever in slow lt position turn idle fuel adjusting needle in clockwise until engine begins to die and then turn out counterclockwise approximately 1 8 to 1 4 turn to obtain best low speed performance e Recheck idle speed Readjust if necessary 25 ACCELERATION TEST e Move throttle control lever from slow to fast lt position lf engine hesitates
11. Tad data 4 NN o ea id in al e eeng Agen e td ts Saal TEE EE REPAIR PARTS TRACTOR MODEL NUMBER 917 252540 MOWER LIFT 29 b 28 is 9 Fi 26 42 REPAIR PARTS TRACTOR MODEL NUMBER 917 252540 MOWER LIFT KEY PART NO NO 136973 122507X 105767 X 12000002 19211621 120183X 125631X 122365X 122512X 139865 139866 4939M 127218 73350800 130171 73800800 139868 3146R 18151216 12000037 110807X 19131016 2876H 76020308 126971X 73350600 138057 110810X 140302 73540600 DESCRIPTION Lift Lever Inner Wire Assembly Shaft Assembly Lift Pin Groove E Ring Washer 21 32 x 1 x 21 Gauge Bearing Nylon Grip Handie Fluted Button Plunger Red Spring Link Lift L H Link Lift R H Retainer Spring Link Front Nut Hex Jam 1 2 13 UNC Trunnion Locknut Hex with Washer Insert 1 2 13 UNC Arm Suspension Hear Hetainer Spring Washer 15 32 x 3 4 x 16 Gauge Ring Klip Nut Special Washer 13 32 x 5 8 x 16 Gauge opring Pin Cotter 3 32 x 1 2 Rod Adjust Lift Nut Hex Jam 3 8 16 UNC Knob Infinite Height Adjustment Trunnion Depth Stop Beating Pvt Lift Spherical Nut Crownlock 3 8 24 NOTE Ali component dimensions given in U S inches 1 inch 25 4 mm 43
12. Check replaca ignition switch Check replace solenoid or starter Contact an authorized service facility Recharge or replace battery Clean battery terminals Check ail wiring Check replace solenoid or starter Set in Higher Cut position reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oli leval changa oit Clean and regap or change spark plug Replace fuel filter Drain fuel tank and refill with fresh gasoline Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connact and tighten spark plug wire Clean engine air screen fins Clean replace mutter Check ail wiring Contact an authorized service facility Contact an authorized service facility Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts Da eg ii dd den Kg Ange w 007 75 55 a ao o al t 000 MA AA PANS EPS tl men mg 10000 gt o al ME Hd g t dent ti o Dd Ja tc mn Je enee a o o e Wem wl PROBLEM CORRECTION 1 Check wiring switches and connections f not corrected contact an authorized service facility Engine continues to run Faulty operator safety presence control system when operator leaves seat with attachment clutch engaged Poor cut
13. 1 Large Flat Washer 0 4 REG 2 2 Washers 9 32 x 5 8 x 16 Gauge 1 2 Lock Washers 1 4 CETTE Parts packed separate Steering Baot Cassette own full size dl 2 Washers 3 8 1111 x 7 8 x 14 Gauge 2 Shoulder D Boits f Wheels Steering Wheel 2 Center lock Nuts 2 Latch Hook Assemblys Steering Wheel Insert Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assembie must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 5 16 wrench 2 7 16 wrenches 1 3 4 Socket w drive rachet Phillips Screwdriver 1 1 2 wrench Tire pressure gauge 1 9 16 wrench Utility knife When right or left hand is mentioned in this manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON e Remove ail accessible loose parts and parts cartons from carton See page 6 9 Cut from top to bottom along lines on all four corners of carton and lay panels flat e Check for any additional loose parts or cartons and rem
14. 12 108 07 12 108 08 12 108 09 12 067 25 12 067 06 12 380 01 12 043 05 SM 0631005 12 144 02 52 139 09 12 144 O1 SM 0631015 12 032 01 X 25 102 12 380 04 DESCRIPTION Seal Crankshaft Block Cylinder Use Short Block otrap Lifting Screw Lifting Strap M8 x 1 25 x 22 Dowel Locating 4 Camshaft Assembly Includes 7 Spring Actuating Shim Camshaft Blue Shim Camshaft Green as required Shim Camshaft Yellow as required Shim Camshaft Red as required Shim Camshaft Grey as required Shim Camshaft Black as required Shim Camshaft White as required Shaft Balance Piston w Ring Set Standard Piston w Ring Set 25 Oversize Piston w Ring Set 50 Oversize Retainer Piston Pin 2 Ring Set Standard Ring Set 25 Oversize Ring Set 50 Oversize Connecting Rod Standard Connecting Rod 25 Oversize Pin Governor Regulating Gear Governor Assembly Washer Governor Gear Thrust Shaft Governor Gear Plug Cup shaft Governor Cross Washer Governor Shaft Seal Governor Cross Shaft Washer Plain 1 4 Pin Governor Hitch STARTING SYSTEM KEY PART NO 1 GOY OOO m NO M 0839070 12 098 13 12 755 53 12 227 05 45 170 03 82 755 28 12 227 11 12 086 25 DESCRIPTION Screw Starter MB x 1 25 x 70 2 Starter Assembly Includes Key Numbers 3 thru 8 Kit Drive Cap Drive End Armature Kit Brush and Spring End Cap Commutator screw 2 NOT
15. 40 146057 41 71110412 42 131563 43 145673 44 73800400 45 121433X 49 11151000 70 142621 DESCRIPTION Battery 12 Volt 30 Amp Bolt Hex Head 1 4 20 une x 3 4 Washer Washer Nut Tube Plastic 12 Case Battery Clamp Hose Screw Cap Hex Nylon 3 8 16 x 1 Nut Nylon 3 8 16 Washer Lock Nut Hex Jam 1 4 20 UNC Harness Light Socket includes Key 33 Bulb Light Cable Battery 6 Gauge Red 11 Cable Battery 6 Gauge Red W 16 Wir Fuse 30 Amp Cable Ground 6 Gauge Black 12 Switch Plunger Switch Ignition Nut ignition Cover Key Switch Key Ignition Switch Light Bracket Cluich Switch Screw Bracket Interlock Switch Switch interlock Clutch 4 Terminal Harness Ignition Bolt Hex Head Fin 1 4 20 x 3 4 Cover Terminal Red Solenoid Nut Lock W Insert 1 4 20 UNC Ammeter Rectangular 6 Amp Washer Lock Internal Tooth 5 8 es Engine LTPL Koh Cmd_L NOTE All component dimensions given in U S inches 1 inch 25 4 mm 31 os Pa PAPE ber 7 N A ei ulus ane rue Me mt nd dl ra dd eel Kat teg an RI a 11 A a a a a a des Senne IEA ARUM E Eege Sr SAA eR A Aen th AAA y quur Mane R PARTS TRACTOR MODEL NUMBER 917 252540
16. i 1 H 1 an r n ar deniers Ge emm 3 ER Aer IE U TY d ar T di rum TC NP Apes y m rr D i ai vae dio cmn onc men E ES 3 CUR gt E E P x j Miriam 1 1 Twi i i E I EEC VA 9 T1 Change Engine Oil j iga i i ean Ar Fite 888 88 85 62 1 i N Clean Air Screen jp lv 1 6 1 1 Il LL E 1 8 6 12 1 1 een Engine cooing ne h L 1 TTT E Spark Pg ivi 1 134341 14 Replace A eer Paper caigo IL T l 7 Replace Fus Fier 1 Ama ER GREEN ERAN AEN entes edm eterne Droen 1 2 Service more often when operating in dirty or dusty conditions 3 equipped with oit filter change oll every 50 hours 4 Replace blades more ollen when mowing in sandy soit GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodicaily
17. All component dimensions given in U S inches 1 inch 25 4 mm d B MI PYG s ss ORI a Kommt os Mate Te Tene 1010 7 6 e RRR sami Baa di 49 tegt atya panan denia ASYA nana pa A a TRACTOR MODEL NUMBER 917 252540 KOHLER ENGINE MODEL NUMBER CV15S TYPE NUMBER PS 41519 ELECTRICAL OIL PAN LUBRICATION M x ny d NAVES tp n 1 1 9 8 e 5 REA PIRA PRI Pa APAFA Stemmen TT 1050000 o di REPAIR PAF RTS TRACTOR MODEL NUMBER 917 252540 KOHLER ENGINE MODEL NUMBER CV15S TYPE NUMBER PS 41519 IGNITION ELECTRICAL KEY PART NO NO O GO O G 5C h NOT ILLUSTRATED 12 086 14 12 468 03 24 162 03 M 0639016 12 112 01 12 157 02 X 42 15 12 025 25 41 155 02 M 0548025 M 0545010 12 154 02 12 085 03 12 132 02 X 728 1 12 584 01 SM 0545020 12 518 01 51 755 01 DESCRIPTION Screw Flywheel M10 x 1 5 x 45 8 Washer Flywheel Screen Grass Screw Fan M6 x 1x 13 4 Spacer Fan 4 Fan Key Flywheel Assembly Connector 4 Contact Screw Stator Mounting M5 x 0 8 x 25 2 Screw Stator Harness Clip M5 x 0 8 x 10 2 Clip Stator Harness Stator Assembly Spark Plug Clip Cabie Module Ignition Screw Ignition Module M5 x 0 8 x 20 2
18. BOX DOOR FIG 3 INSTALL SEAT See Fig 4 Adjust seat before tightening adjustment bolt e Remove cardboard packing on seat pan e Place seat on seat pan and assemble shoulder boit e Assemble adjustment bolt lock washer and flat washer loosely Do not tighten e Tighten shoulder bolt securely a Lower seat into operating position and sit on seat Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down e Get off seat without moving its adjusted position e Raise seat and tighten adjustment bolt securely SEAT SEAT PAN SHOULDER LOCK WASHER LARGE FLAT WASHER FIG 4 CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance o Reduce tire pressure to PS shown in PRODUCT SPECIFICATIONS on page 3 of this manual CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn how to operate your tractor check to see that the brake is properly adjuste
19. CHASSIS AND ENCLOSURES 32 REPAIR PARTS TRACTOR MODEL NUMBER 917 252540 CHASSIS AND ENCLOSURES KEY PART NO O O Ot Gh NO 145501 140356 17490612 19131216 146077 145206 126842X 126471X 146760X011 72140608 135464 126276X 17490608 74180512 5710541431 131445X459 126938X 17521312 122933X 124479X 5 0 19131312 STD541437 17030814 140137 124029X 147310X459 139976 145244X459 145243X459 5 7 139886 139887 139977 100 105037X 54791 DESCRIPTION Chassis Assembly Drawbar Screw Thd Roll 3 8 16 x 3 4 Washer 13 32 x 3 4 x 16 Gauge Bumper Snap in Saddle Shield Ht Hood Kohl Dia Engine Clip Insulator 406 Mig Hole Dash Bolt Carriage 3 8 16 x 3 4 Panel Dash L H Panel Dash R H Screw Thdrol 3 8 16 x 1 2 Screw Machine Truss Head 5 16 18 UNC x 3 4 Nut Hood Assembly Bumper Hood Screw Sitd Hex Hd w Pl Washer Rivet Ratchet Nylon Washer Nylon 28 x 75 x 19 Bolt Washer 13 32 x 13 16 x 12 Gauge Nut See Spiderlock Hex Hd 8 7 8 Fil Lens Headlight Bar Clear Fender Bracket Fender Support Footrest L H Footrest R H Bolt Pivot Bracket Assembly L H Pivot Bracket Assembly R H Spacer Fender Raised LT Strip Foam 18 Plug Button NOTE All component dimensions given in U S inches 1 inch 25 4 mm 33 uri PA qa A dt fet agi q
20. Head Zinc Mwr Washer Spacer Pulley Mandre Nut Toplock Flanged Bolt Fastner Christmas Tree Pulley Idler Flat Washer 13 32 x 13 16 x 16 Gauge Nut Crownlock 3 8 16 UNC Rod Pivot with Nibs Rod Clutch Secondary with Nibs Guard Mandrel L H Retainer Screw Thd Roll 1 4 20 x 5 8 Washer Hardened Roller Assembly Cam Follower Bolt Shoulder 10 24 Grade 5 Locknut Bolt Shoulder 5 16 18 UNC Arm Assembly Pad Brake 45 KEY PART NO NO 133943 140084 122052X 140086 141043 106932X 144200 142427 131870 127847 121748X 12000029 128903 127845 140334 127498 128759 73350600 142028 120958X 144394 72140620 5710541437 136420 71161010 19061216 STD551110 130758 2029J 140353 132262 17490512 73510500 72110504 137644 133957 73930600 19121414 143723 130794 145411 DESCRIPTION Washer Hardened Arm Idler Spacer Retainer Spring Torsion Brakes Guard TUV Idler Knob Round 3 8 16 UNC V Belt Rod Clutch Primary with Nibs Spring Return Arm Clutch Secondary Washer 25 32 x 1 5 8 x 16 Gauge Ring Klip Bolt Shoulder 3 8 16 UNC x 1 44 Keeper Spring Arm Clutch Primary Bushing Large Brass Spring Mower Clutch Nut Hex Jam 3 8 16 Unc Trunnion Washer Sintered Keeper Belt Idler Fixed M Carriage 3 8 16 x 2 1 2 Gr 5 ut Mulcher Cover Screw Washer 10 Washer Lock Latch Assembly Bagger Nut Weld Bracket Gauge Wheel L H Bracket Gau
21. Key Shift Collar Shift Rod amp Fork Bevel Gear 42 Teeth Input Bevel Pinion Bevel Gear 16 Teeth Differential Pinion Ring Gear Drive Pin Spacer Steel Ball 5 16 Diameter Set Screw 3 8 16 x 3 8 Spring Seal Hing Screw 1 4 20 x 1 1 4 Retaining Ring Package of 2 Retaining Ring Retaining Ring Washer Washer Washer Ring Square Cut Ring Flanged Bushing Flanged Bushing Brake Disk Brake Pad Plate Brake Pad Package of 2 Dowel Pin Washer Brake Lever Screw 1 4 20 x 1 1 4 Screw 1 4 20 x 2 1 4 Locknut 5 16 24 Brake Pad Holder 47 REF PART NO NO 150 786066 786086 774690 774691 778215 778125 778124 778123A 7781224 778273 778230 778151 7781264 778127A 778128A 778169 780109 776135 776315 786116 780051 786118 788069 792165 788091 780090 788078A 792144 786081 786082 786123 788067B 792166 792167 510334 DESCRIPTION Spacer Brake Lever Bracket Axle 11 15 16 Long Axle 16 1 2 Long Spur Gear 37 Teeth Steel Spur Gear 35 Teeth Spur Gear 30 Teeth Spur Gear 25 Teeth opur Gear 22 Teeth Spur Gear 19 Teeth Steel Spur Gear 12 Teeth Steel Spur Gear 15 Teeth Spur Gear 20 Teeth Spur Gear 25 Teeth Spur Gear 28 Teeth Spur Gear 31 Teeth Washer Input Shaft Shifter and Brake Shaft Disk Washer Spacer Square Cut Ring Threaded Plug 9 16 18 Ring Washer inverted Retaining Ring Package of 2 spring Roller Chain Nu
22. Stopping the Tractor PEER T Storage 22 22 uel 21 n 20 0 8 16 23 wie 18 14 De Bos aie Throttle Control Cabie ed 4 Tires Trouble Shooting Chart MT W Warranty ass neea ceo Wiring Diagram Wiring Schematic 8 16 23 27 28 Transaxle Repair Parts 46 7 WP wl 3 Fue 30 ones These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased Most Sears stores can order these items for you when you provide the model number of your tractor ENGINE PERFORMANCE MAINTENANCE Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help you This list was current at the time of publication however it may change in future years more attachments may be added changes may be made in these attachments or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor Most of these attachments do not require additional hitches or conversion kits those that do are indicated and are designed for easy attaching and detaching AERATOR promotes deep root growth for a healthy lawn Ta pered 2 5 inch steel spikes mounted on 10 inch diameter di
23. The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower Tocheck blade balance you will need a 5 8 diameter steel bolt pin ora cone balancer When using a cone balancer follow the instructions supplied with bal ancer e Slide blade on to an unthreaded portion of the steel boit or pin and hold the bolt or pin parallel with the ground If blade is balanced it should remain in a horizontal position lf either end of the blade moves downward sharpen the heavy end until the blade is balanced NOTE Do not use a nail for balancing blade The lobes of the center hole may appear to be centered but are not CENTER HOLE 5 8 BOLT OR PIN BATTERY Your tractor has a battery charging system which is suffi clent for normal use However periodic charging of the battery with an automotive charger will extend its life Keep battery and terminals clean e Keep battery boits tight e Keep small vent holes open See CONNECT BAT TERY in the Assembly section of this manual Recharge at 6 amperes for 1 hour TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power s Open battery box door e Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor e Wash battery with solution of four tablespoons of baking soda to one gallon of water Be careful notto get
24. installed lets you mulch discharge or bag clippings bagger optional without changing blades For models not equipped as 3 in 1 Convertible D See MOWER in the Repair Parts section of this manual RAMP TOPS AND FEET let you load and unload tractor from a pickup truck Use with 2 x 8 or 2 x 10 lumber ROLLER for smoother lawn surface 36 inch wide 18 inch diameter water tight drum holds upto 390 Ibs of weight Rounded edges prevent harm to turf Adjustable scraper automatically cleans drum SNOW BLADE for snow removal only 14 inch high 48 inch wide blade clears 42 inch path when angled left or right Raises lowers with side lever Adjustable skids replaceable reversible scraper bar NU with tire chains and wheel weights and or rear drawbar weight SNOWTHROWER has 40 inch swath Drum type auger handles powdery and wet heavy snow Mounts easily with simple pin arrangement Discharge chute adjusts from tractor seat 6 inch diameter spout discharges snow 10 to 50 feet Lift controlled at tractor seat Use with chains and wheel weights and or rear drawbar weight SPRAYERS use 12 volt DC electric motor that connects to the tractor battery or other 12 volt source Includes booms for automatic spraying and hand held wand for spot spraying Wand has adjustable spray pattern For applying herbicides insecti cides fungicides and liquid fertilizers SPREADER SEEDERS make seeding fertilizing and weed kill ing easy Broadcast sprea
25. to be stored for a period of time clean it thor oughly remove all dirt grease leaves etc Store in a clean dry area e Clean entire tractor See CLEANING inthe Customer Hesponsibilities section of this manual e inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual 5 Lubricate as shown in the Customer Responsibilities section of this manual Be sure that all nuts bolts and screws are securely fastened inspect moving parts for damage breakage and wear Replace if necessary e Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY e Fully charge the battery for storage e After a period of time in storage battery may require recharging e To help prevent corrosion and power leakage during long periods of storage battery cables should be disconnected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS in the Cus tomer Responsibilities section of this manual e After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals e Be sure battery drain tube is securely attached e if battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces ENGINE FUEL SYSTEM IMPORTANT IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBUHETOR FU
26. to improve stability Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction e Avoid starting or stopping on a slope If tires lose traction the blades and proceed slowly straight down the slope DO NOT 5 Donotturnonslopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in e Do not mow on wet grass Reduced traction could cause sliding Donot try to stabilize the machine by putting your foot on the ground Do notuse grass catcher on steep slopes il CHILDHEN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them e Keep children out of the mowing area and under the watchful care of another responsible adult e Be alert and turn machine off if children enter the area e Before and when backing look behind and down for small children Never carry children They may fall off and be seriously injured or interfere with safe machine operation e Never allow children to operate the machine Use extra c
27. your highest engine blade speed D will provide the best recutting action of the lades e Avoid cutting your lawn when it is wet Wet grass tends to form clumps and interferes with the mulching action The best time to mow your lawn is the early afternoon At this time the grass has dried and the newly cut area will not be exposed to the direct sun o Forbestresults adjustthe mower cutting height so that the mower cuts off only the top one third of the grass blades See Fig 12 For extremely heavy mulching reduce your width of cut and mow slowly e Certain types of grass and grass conditions may re quire that an area be mulched a second time to 7 pletely hide the clippings When doing a second cut mow across or perpendicular to the first cut path Change your cutting pattern from week to week Mow north to south one week then change to east 0 the next week This will help prevent matting and graining of the lawn MAINTENANC FILL IN DATES AS YOU COMPLETE REGULAR SERVICE aa at 65 3 22 amsa ATI Check Brake Operation Check Tire Pressure Check for Loose Fasteners sharpen Replace Mower Blades Lubrication Chet C 0 R 5 OUT eieiei LAS gs Ls sur Check Battery Level Recharge Clean Battery and Terminals HIS Check Transaxle Cooling 1 H EN i 1 t i H H
28. 05709X STD523712 130801 127274X 140312 17490612 8883R 140186 M747810100 3551 143 129921 134683 19132012 137057 121749X STD581075 123583X 121748X 2228M 145090 145092 123782X 19171216 145643 73530400 71208 19212016 12000008 139964 124346X 4497H 19111216 74760612 19091210 127285X DESCRIPTION Nut Crown Lock 3 8 16 UNC Nut Crown Lock 5 16 18 UNC Link Clutch Spring Clutch Return Boit Fin Hex 3 8 16 x 1 1 4 V Belt Ground Drive Keeper Belt 8 8 Keeper Belt Center Span Screw Thd Roll 3 8 16 x 3 4 Cover Pedal Pulley Engine Bolt Hex Washer Keeper Belt Engine L H Guide Mower Drive Belt R H Washer 13 32 x 1 1 4 x 12 Gauge Spacer Axle Washer 25 32 x 1 1 4 x 16 Gauge E Ring Key Square 2 0 x 1845 1865 Washer 25 32 x 1 5 8 x 16 Gauge Key Woodruff 9 3 16 x 3 4 Arm Shift Shaft Assembly Spring Torsion Washer 17 32 x 3 4 x 16 Gauge Tie Rod Nut Nylock Bushing Pivot Washer E Ring Console Shift 6 Speed N tgnition Nut Self Threading Washer Hd 1 4 Retainer Spring 1 Zinc Cad Washer 11 32 x 3 4 x 16 Ga Bolt Fin Hex 3 8 16 UNC x 3 4 Washer 9 32 x 3 4 x 10 Gauge Strap Torque LT NOTE All component dimensions given in U S inches 1 inch 25 4 te t ntes a a ttt tt ant tat on sles s HA et Mett fag PUNY TAMERS INIA ABNA NDIA anal a e tt A tat 008 TRACTOR MODEL NUMBER
29. 10 oz Tube NOTE All component dimensions given in U S inches 1 inch 25 4 mm 39 o ete TRACTOR MODEL NUMBER 917 252540 REPAIR PARTS ENGINE OPTIONAL EQUIPMENT Spark Arrester 40 TRACTOR MODEL NUMBER 917 252540 ENGINE KEY PART NO NO 132760 17720410 147337 137350 13280328 13200300 STD551231 128953X STD601005 137180 109202X 123549X 123487X 137040 WW 4 124028X 17490412 19091416 STD551 131 19101216 M740108025 74760508 73510400 DESCRIPTION Control Throttle Screw Hex Head Thread Cutting 1 4 20 x 5 8 Engine Kohler 14 5 Cmd_L 5 amp 3 SRS Muffler Nipple Pipe 3 8 NPT x 3 1 2 Elbow Standard 90 3 8 18 NPT Washer Shield Heat Screw Arrestor Spark Tank Fuel Cap Assembly Fuel Tank Vented Clamp Hose Line Fuel Plug Drain Order From Engine Manufacturer Bushing Snap Fuel Line Screw Hex Washer Head Thd Roll 1 4 20 x 3 4 Washer 9 32 x 7 8 x 16 Gauge Washer Lock Washer 5 16 x 3 4 x 16 Ga Bolt Hex Bolt Hex Hd 5 16 18 UNC 2 Nut Heps Flex 1 4 20 UNC NOTE All component dimensions given in U S inches 1 inch 25 4 mm 41 Add o em gt MI 6 0 gt um A ee o naaa Gelder a dl
30. 917 252540 REPAIR PARTS STEERING ASSEMBLY 41 62 36 REPAIR PAF TS TRACTOR MODEL NUMBER 917 252540 STEERING ASSEMBLY KEY PART NO 121472X 142033 135227 135228 6266H 121748X 19272016 12000029 3366R 130468 STD551137 73610600 110438X 74011056 73901000 132624 132614 57079 124035X 126684X STD551125 71070410 127501 109816X 124036X 126847X 136874 19131416 17490612 STD561210 130465 132196 STD611005 126805X 19133808 STD541537 104820X 124417X 121749X 121232X 6855M 149684 DESCRIPTION Steering Wheel Front Axle Assembly Spindle Assembly L H Spindle Assembly R H Bearing Race Thrust Hardened Washer 25 32 x 1 5 8 x 16 Gauge Washer 27 32 x 1 1 4 x 16 Gauge Ring Klip Bearing Steering Column Link Drag Washer Lock Nut Hex Fin 3 8 24 UNF Spacer Bearing Front 6 Bolt Hex Head 5 8 11 UNC x 3 1 2 Nut Lock Flange 5 8 11 UNC Pin Axle 5 8 x 1 55 1 54 Shaft Assembly Steering Washer Thrust 515 x 750 x 3 Support Shaft Washer Shim 1 4 x 5 8 x 062 Washer Screw Hex Socket Head 1 4 20 x 5 8 Pittman Shaft Assembly Nyliner Snap In Bracket Steering Bushing Link Drag Gear Sector Washer 13 32 x 7 8 x 16 Gauge Screw Thd Roll 3 8 16 x 3 4 Pin Rod Tie Bushing Steering Screw Insert Steering Wheel Washer 13 32 x 2 3 8 x 8 Gauge Gripco Nut Adaptor Steering Wheel Boot Steering Shaft Washer 25 32 x 1 1 4 x 16 Gauge Cap Sp
31. C MIN 3600 APM LIGHTS OFF THE LIGHTS ARE NOT HEADLIGHTS CONNECTED TO THE BATTERY BUT HAVE THEIR y BROWN OS 1 OWN ELECTRICAL SOURCE BECAUSE OF THIS THE HEADLIGHT BRIGHTNESS OF THE LIGHTS SWITCH IGNITION SWITCH WILL CHANGE WITH ENGINE OFF SPEED IDLE THE LIGHTS M 8 SPEEDED UI te me SPEEDED UP THE LIGHTS WILL BECOME THEIR BRIGHTEST START NON REMOVABLE REMOVABLE CONNECTIONS CONNECTIONS 29 WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING fet re 0050 ue EER RAPD a AA 8 7 Iren MAPA a a PAA de OE 7 t8 ipu o e E REPAIR PARTS 252540 TRACTOR MODEL NUMBER 917 ELECTRICAL GN f i t gb ER EE Lo i d l MA ER r d A ENN i 30 REPAIR iTS TRACTOR MODEL NUMBER 917 252540 ELECTRICAL KEY PART NO NO 1 144926 2 74760412 3 65 4 65 6 5 7 109238X 8 144940 9 1095867 15 144935 16 145355 19 5 20 73350400 21 136850 22 2 24 4799J 25 146147 26 108824X 28 4207 29 121305X 30 144921 31 140400 32 141226 33 140403 34 7 35 108236X 36 STD601005 38 140336 39 109553X
32. DREL PULLEY FIG 23 TO ADJUST BRAKE See Fig 24 Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle if tractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted e Depress clutch brake pedal and engage parking brake Measure distance between brake operating arm and nut A on brake rod e l idistance is other than 1 1 2 loosen jam nut and turn nut A until distance becomes 1 1 2 Retighten jam nut against nut A Hoadtesttractorfor proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than six 6 feet in highest gear further maintenance is necessary Contact your nearest au thorized service center depariment NUT A JAM NUT OPERATING ARM TO REPLACE MOTION DRIVE BELT See Fig 25 Park the tractor on level surface Engage parking brake For assistance there is a belt installation quide decal on bottom side of left footrest e Remove mower See TO REMOVE MOWER in this section of this manual e Remove upper belt keeper e Remove belt from stationary idler and clutching idler e Pull belt slack toward rear of tractor Remove belt upwards from transaxle pulley by deflecting belt keep ers e Pull belt toward frontof tractor and remove downwards from around engine pulley Install new belt by reversing a
33. E BEE mu PARKING BRAKE MENEER ER L bass ER SS HEIGHT mennos FC ADJUSTMENT HHL KNOB HH 1 GEARSHIFT H LEVER FIG 8 Our tractors conform to the safety standards of the American National Standards institute ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tractor LIGHT SWITCH Turns the headlights on and off THROTTLE CHOKE CONTROL Used for starting and controlling engine speed CLUTCH BRAKE PEDAL Used for declutching and brak ing the tractor and starting the engine PARKING BRAKE Locks clutch brake pedal into the brake position GEARSHIFT LEVER Selects the speed and direction of tractor ATTACHMENT LIFT LEVER Used to raise and lower the mower deck or other attachments mounted to your tractor LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position IGNITION SWITCH Used for starting and stopping the engine HEIGHT ADJUSTMENT KNOB Usedto adjust the mower cutting height Indicates battery charging or discharging a Agen An d n A The operation of any tractor can result in foreign objects thrown into the eyes which can resultin severe eye damage Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs We recommend a wide vision safety mask over the or standard one ce HOW TO USE YOUR T
34. E All component dimensions given in U S inches 1 inch 25 4 mm 53 PF AE iiinn bai it ii oi ass aeei Late Basas Wata Steen y 272 225 anyana delt gi PRAIRIE PEO APS P APOP PAPA a stall gel BENE AA POEL PARTY ORI wm PAAR qu dare SS SAFE OPERAT ONLY RIDE UP AND DOWN HILL SIGHTING _CUTO NOT ACROSS HILL GUIDE UT o SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE Operate your Tractor up and down the face of slopes not greater than 15 never across the face Make turns gradu ally to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 8 a ds o i 8 SEARS OWNER S MANUAL MODEL NO 17 252540 IF YOU NEED REPAIR SERVICE OR PARTS FOR REPAIR SERVICE CALL THIS TOLL FREE NUMBER 800 4 REPAIR 1 800 473 7247 FOR REPLACEMENT PARTS INFORMATION AND ORDERING CALL THIS TOLL FREE NUMBER 800 FON PART 1 800 366 7278 OR CONSUMER ASSISTANCE HOT LINE CALL THIS TOLL FREE NUMBER 800 659 5917 147191 Rev 2 07 19 95 KFSW ae Es Ht SE SE MU RT He 2 a 2 is E Ee ys e SEN EE EE EH HEI 4 5 Aa
35. EL FILTEH FUEL HOSE OH TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Drain the fuel tank Start the engine and let it run until the fuel lines and carburetor are emply Neveruse engine or carburetor cleaner products in the fuel tank or permanent damage may occur e Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at feast 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oi See ENGINE in the Customer Responsibilities section of this manual CYLINDERS e Remove spark plug s e Pour one ounce of oil through spark plug hole s into cylinder s Turnignition key to START position for a few seconds to distribute oil e Replace with new spark plug s OTHER Do not store gasoline from one season to another e Replace your gasoline can if your can starts to rust Rust and or dirt in
36. ING SHAFT ASSEMBLY POSITION STEERING di SHAFT SHIPPING i 77 We POSITION a FIG 1 CONNECT BATTERY See Figs 2 and 3 CAUTION Do not short battery termi nals Before connecting battery re move metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from acciden tal grounding Remove cardboard packing from seat pan and lift seat pan to raised position Open battery box door e Remove terminal protective caps and discard e this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps First connect RED battery cable to positive terminal with hex bolt flat washer lock washer and hex nut as shown Tighten securely e Connect BLACK grounding cable to negative termi nal with remaining hex bolt flat washer lock washer and hex nut Tighten securely 5 Close battery box door HEEM PGP al Tiara Pal nanay tele den 62 9 A el dd i i Ka a ale dert Deed d Open battery box door for oo for secure connections to tighten hard ware Inspection for corrosion Testing battery e Jumping if required e Periodic charging DISCARD TERMINAL PROTECTIVE CAPS POSITIVE RED CABLE LOCK WASHER FLAT NEGATIVE BLACK CABLE SEAT PAN BATTERY
37. ION 1 138955 Decal Operating Instruction 2 1211363 Decal Kohl 14 5Cmd 1 Sears 3 143735 Decal Hood R H 4 143736 Decal Hood L H 5 132674 Decal Grill LT4000 6 133644 Decal Customer Maintenance 7 142241 Decal Side Panel Kohier 8 133178 Decal Mower 3 In One 9 128314 Decal Fender Craftsman 10 137537 Decal Caution English 11 4900J Decal Clutch Brake English 12 146046 Decal V Belt Drive Schematic 13 73 Decal Chassis 6 Speed 42 WHEELS amp TIRES 11 KEY PART NO KEY PART NO OOO an aun 1 w NO 136832 145245 140837 133179 146813 131265 132266 145003 146833 145247 138311 147191 147192 NO 59192 65139 106222X 59904 106732X427 278H 9040H 106108X427 122082X 71523 104757X 144334 DESCRIPTION Decal V Belt Schematic Pad Footrest Rbr Sq Craftsman Decal Parking Brake Saddle Decal Mower QC System Decal Ins Hood 14 5HP OHV White Decal Lightbox Grill Decal Insert Strg Std Auto USA Decal Battery Dan Poi Srs Decal Battery Wet Front Sears Fastener Pop In Footrest Decal Lift Handie Owner s Manual English Owner s Manual Spanish DESCRIPTION Valve Cap Tire Stem Valve Tire Front Tube Front Tire Not Provided Service Item Only Him Front Fitting Grease Front Wheel Only Bearing Flange Front Wheel Only Him Rear Tire Rear Tube Rear Tire Not Provided Service Item Only Cap Axle Sealant Tire
38. IP MENT TO YOUR NEAREST SEARS SERVICE CENTER IN HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES This Warranty gives you specific legal rights and you may also have other rights which may vary from state to state nesta El H J x Le 3 iT pe SAFELY RULES canas e PRODUCT SPECIFICATIONS 3 CUSTOMER RESPONSIBILITIES 3 15 19 TABLE OF CONTENTS 4 TRACTOR ACCESSORIBS D ASSEMBLY E 66983838068 Adjustments Te Carburetor 25 Mower Front To Back 21 Side To Side ccc 21 Throttle Control Cable 24 Ait Filter Engine Air Screen Engine 18 ASS iuuenem e Electrical Engine Air Filter Air Screen Battery Charging E Cleaning m ri Starting with Weak Battery 28 SIOA u L Filters Terminals METIRI L E Air Beits Motion Drive Removal Replacement 22 Mower Blade Drive Removal Replacement 22 Blade Sharpening Replacement 18 Starting Storage Fuel Fuse E interlo
39. LOCK WELD WASHER NUT LATCH HOO je AS LATCH LIS HOOK GO E 7 WELD Lock WASHER WASHER WASHER MULCHER PLATE FIG 6 DEFLECTOR SHIELD FIG 7 TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place Your mower is now ready for discharging or installation of optional grass catcher accessory Y CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tightened securely Al tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling vd Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Y Check wiring See that all connections are still secure and wires are properly clamped WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar w
40. RACTOR TO SET PARKING BRAKE See Fig 9 Your tractor is equipped with an operator presence sensing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine e Depress clutch brake pedal into full BRAKE position and hold e Place parking brake lever in ENGAGED position and release pressure fromclutch brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure ATTACHMENT CLUTCH LEVEH ENGAGED POSITION DEN CHOK CONTROL DISENGAGED POSITION PARKING BRAKE BRAKE Pcr wu ENGAGED POSITION GEARSHIFT pa LEVER s DISENGAGED POSITION CLUTCH BRAKE PEDAL DRIVE POSITION HEIGHT ADJUSTMENT KNOB FIG 9 STOPPING See Fig 9 MOWER BLADES e Move attachment clutch lever to DISENGAGED po sition GROUND DRIVE e Depress clutch brake pedal into full BRAKE position e Move gearshift lever to neutral N position ENGINE e Move throttle control to slow position NOTE Failure to move throttle control to slow position and allowing engine to idie before stopping may cause engine to backfire e Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine 12 NOTE Under certain conditions when tractor is standing idle with the engine
41. X 22 11 Washer Internal Tooth 1 4 31 M 0629122 NOT ILLUSTRATED Stud Carburetor M6 x 1 0 x 110 2 4204101 Gasket Carburetor 12757 3 Kit Carburetor Repair 1275509 Kit High Altitude Jet 4251805 Lead Solenoid Biack 5 14 Gauge Uninsulated Push On Tabs 4151834 Lead Ground Green 5 18 Gauge Insulated Grip Barrel Eyelets 51 CYLINDER HEAD VALVE AND BREATHER KEY PART NO O co AAM 23 24 NOT ILLUSTRATED NO 12 318 02 12 351 01 12 411 01 12 041 10 12 017 01 12 017 02 12 016 01 12 016 02 12 112 13 12 086 15 12 089 15 12 173 01 12 755 03 12 089 01 X 426 9 12 326 03 12 468 05 M 0645020 12 096 07 M 0640034 24 194 01 24 186 03 12 146 13 M 0545010 12 018 01 24 402 03 75560 DESCRIPTION Head Cylinder Lifter Valve 2 Rod Push 2 Gasket Cylinder Head Valve Intake Standard Size Valve Intake 25 Oversize Valve Exhaust Standard Valve Exhaust 25 Oversize Spacer Head Bolt Exhaust Port Screw Cylinder Head M10 x 1 5 x 80 5 Spring Exhaust Valve Cap Valve Spring 2 Kit Retainer 2 Spring Intake Valve Clamp Hose 2 Hose Breather Washer Plain Screw Valve Cover M6 x 1 0 x 20 5 Cover Valve with Nipple Screw Rocker Arm M6 x 1 x 34 2 Pivot Hocker Arm 2 Arm Rocker 2 Plate Guide Screw Breather Reed Hetainer M5 x 0 8 x 10 Retainer Breather Reed Reed Breather Kit Cylinder Head NOTE
42. are when approaching blind corners shrubs trees or other objects that may obscure vision IV SERVICE Useextra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area s Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly e Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage Allow machine to coo before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running e Grasscatcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when nec essary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Look fo
43. bove procedure IMPORTANT MAKE SURE UPPER BELT KEEPER 15 POSITIONED PROPEALY BETWEEN LOCATOR TABS ENGINE PULLEY CLUTCHING IDLER UPPER BELT KEEPER STATIONARY IDLER TRANSAXLE PULLEY 2 4 9 33 1 2 7 4 TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal left to right when wheels are positioned Straightforward remove steer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact your nearest authorized service center department TO REMOVE WHEEL FOR REPAIRS Fig 26 Block up axle securely Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose e Repair tlre and reassemble e On rear wheels only align grooves in rear wheel hub and axle insert square key e Replace washers and snap retaining ring securely in axle groove e Replace axle cover WASHEHS AETAINING RING E AXLE COVER SQUARE KEY REAR WHEEL ONLY FIG 26 23 TO START ENGINE WITH A WEAK BATTERY Fig 27 CAUTION Lead acid batteries gener ate explosive gases Keep sparks flame and smoking materials away from bat teries Always wear eye protection when around 081 1055
44. cks and Relays_ 24 Schematic Wiring Diagram Cooling Fins Engine eS Oji Change Oil Level Oi TEE 8 Preparation Repair Parts Berne pota R M RP uel un ph n p 3 p a bra ar thar 1 4 Ida Storage G Gauge Wheels OPERATION BN MAINTENANCE SCHEDULE 15 SERVICE AND ADJUSTMENTS 20 25 TROUBLESHOOTING 27728 REPAIR PARTS TRACTOR 30 7 REPAIR PARTS ENGINE 48 53 PARTS ORDERING SERVICE BACK PAGE 0 Oil Cold Weather Conditions 13 17 se 29 Engine E 0 Storage RENE 0818101 NEE EES Operating Mower Options Accessories eese esses ss D Spark Arrester 13 17 P 17 Parking Brake e AE Parts Bag i 2 48 53 Parts Replacement Plepair 0 7 14 Product Specifications m 6 R Repair Parts 30 47 ur 18 S Gier Safety Hules un Seat E E Service and Adjustments 20 25 Drake 22 e 4 A mee d Fuse PON 8 9 Hood Removalinstallation 0 eee Brake Adjustment BA
45. component dimensions given in U S inches 1 inch 25 4 mm 1 6 A id b a o delt KA KM bid F2 hhh Su aa a AYRE ARAN AERA SAE ahead id REPAIR PARTS TRACTOR MODEL NUMBER 917 252540 KOHLER ENGINE MODEL NUMBER CV15S TYPE NUMBER PS 41519 FUEL SYSTEM 50 TRACTOR MODEL NUMBER 917 252540 KOHLER ENGINE MODEL NUMBER CV15S TYPE NUMBER PS 41519 FUEL SYSTEM KEY PART NO NO DESCRIPTION 1 12 853 26 Kit Carburetor Includes 2 thru 4 2 12041 02 Gasket Air Cleaner 3 12053 32 Carburetor Assembly For Information Only Not Available Separately Includes Key Numbers 12 thru 27 4 12041 01 Gasket Carburetor 2 5 1226501 Deflector Heat 6 X 426 9 Clamp Hose 2 7 2535310 Line Fuel 9 8 2505002 Filter Fuel 9 4715401 Clip Cable 10 12 066 07 Screw Ground Wire 11 12431 01 Sleeve Insulating 12 1236801 Needle Idle Fuel Adjust 13 12 069 09 Spring idle Fuel 14 12086 04 Screw Idle Speed Adjust 15 12089 09 Spring Idle Speed 16 1214603 Plate Throttle 17 25 086 27 Screw Throttle Plate 2 18 1214409 Shaft Throttle with Lever and Seal 19 12 144 8 Shaft Choke 20 12089 10 Spring Choke Return 21 1214602 Plate Choke 22 12337 01 Jet Main 23 12757 02 Kit Float 24 12 041 05 Gasket Bowl 25 12 104 01 Bowl Fuel 26 12757 09 Kit Solenoid Assembly Includes Key Number 7 27 12 041 06 Gasket Bow Retainer Screw 28 SM 0641060 Nut Carburetor M6 x 1 0 2 29 X 25 63 Washer Plain 1 4 30
46. cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirty or plugged cooling fins and or cooling shrouds re moved will cause engine damage due to overheating MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS on page 3 of this manual ENGINE OIL FILTER See Fig 16 Replace the engine oil filler every season or every other oil change if the tractor is used more than 100 hours in one year e Drain oil from engine crankcase See TO CHANGE ENGINE OIL in this section of this manual through step remove drain plug Remove oil filter and wipe off filter adapter Apply a thin coating of new engine oil to the rubber gasket on replacement oil filter s Install replacement oil filter on filter adapter Turn oil filter clockwise until rubber gasket contacts the filter adapter then tighten filter an additional 1 2 turn s Fil crankcase with new oil See TO CHANGE EN GINE OIL in this section of this manual For approxi mate capacity see PRODUCT SPECIFICATIONS on page 3 of this manual Start the engine and check for oil leaks Correct any leaks before placing engine into full operation
47. d See TO ADJUST BRAKE in the Service and Adjustments section of this manual ASSEMBLE GAUGE WHEELS TO MOWER DECK See Fig 5 Assemble gauge wheels with tractor on a flat level surface e Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in the Operation section of this manual e With mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole with shoulder bolt 3 8 washer and 3 8 16 locknut and tighten securely e Repeat for opposite side installing gauge wheel in same adjustment hole GAUGE WHEEL MOUNTING BRACKET GAUGE WHEEL FIG 5 INSTALL MULCHER PLATE See Figs 6 and 7 e Install two latch hooks to mulcher plate using screw washer lock washer and weld nut as shown NOTE Pre assemble weld nut to latch hook by inserting weld nut frorn the top with hook pointing down e Tighten hardware securely aise and hold deflector shield in upright position o Place front of mulcher plate over front of mower deck opening and slide into place as shown Hook front latch into hole on front of mower deck e Hook rear latch into hole on back of mower deck CAUTION Do not remove discharge guard from mower Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation WELD NUT FROM THE TOP HOOK POINTS DOWN
48. d set parking brake e Place gearshift lever in neutral N position s Move attachment clutch to DISENGAGED position o Move throttle control lever to choke position for cold engine start For warm engine start move throttle control to fast lt position 9 Insert key into ignition andturn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If engine does not start after several attempts move throttle control to fast Gy position wait a few minutes and try again When engine starts move throttle control to desired position e Allow engine to warm up for a few minutes before engaging drive or attachments NOTE lf at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may needto be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adiust ments section of this manual MOWING TIPS Tire chains cannot be used when the mower housing is attached to tractor Mower should be properly leveled for best mowing performance See TOLEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trim ming e Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the machine This will result ina more even distrib
49. ders are also useful for granular de icers and sand SWEEPERS let you collect grass clippings and leaves TILLER has 5 hp engine and 36 inch swath to prepare seed beds cultivate and compost garden residue Tiller has its own 7 lift and depth control system and does NOT require a sleeve hitch Fits any lawn yard or garden tractor Simply hook up to the tractor drawbar and go Optional accessories convert unit for dethatching aerating hilling without tools TIRE CHAINS are heavy duty closely spaced extra large cross links give smooth ride oulstanding traction TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame ABS plastic top clear plastic windshield offers 360 degree visibility Hinged metal doors with catch Keeps operator warm and dry Remove viny sides and windshields for use as sun protector in summer Optional accessories include tinted tempered solid safety glass windshield with hand operated wiper 12 011 amber caution light for mounting on cab top VACS for powerful collection of heavy grass clippings and leaves Optional wand attachment to pick up debris in hard to reach places VAC CHIPPER includes a chipper shredder WEIGHT BRACKET for drawbar for snow removal applications Uses 1 55 lb weight WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials Parts Bag RARA Zoe 2 Sheet Metal Screws 10 16 x 1 2 1 Locknut 3 8 24
50. e the safety rules Followareqularschedule in maintaining caring forand using your tractor Follow the instructions under Customer Responsibili ties and Storage sections of this owner s manual PRODUCT SPECIFICATIONS HORSEPOWER 14 5 GASOLINE CAPACITY 9 QUARTS AND TYPE UNLEADED REGULAR OIL TYPE API SF SG SAE 10W30 above 32 F SAE 5W 30 below 32 F W FILTER 4 0 PINTS W O FILTER 3 5 PINTS CHAMPION RC12YC OIL CAPACITY SPARK PLUG GAP 040 VALVE CLEARANCE NOT ADJUSTABLE GROUND SPEED MPH FORWARD ist 1 1 2 14 ard 2 0 4th 3 0 5th 42 6th 5 0 REVERSE 15 TIRE PRESSURE FRONT 14 PS REAR 1065 3 AMPS BATTERY 5 AMPS HEADLIGHTS BLADE BOLT TORQUE 30 35 FT LBS WARNING This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass cov ered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any 8 spark arrester is used it should be maintained in effective working order by the operator in the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest Sears Authorized Service Center Departme
51. e where it cannot come in contact with plug TRACTOR TO REMOVE MOWER See Fig 18 ene Mower will be easier to remove from the right side of tractor Place attachment clutch in DISENGAGED position O e Move attachment lift lever forward to lower mower to its lowest position SUSPENSION e Holl belt off engine pulley se Disconnect clutch rod from clutch lever by removing retainer spring Disconnect anti sway bar from chassis bracket by removing retainer spring Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links from deck by removing retainer springs e Raise lift lever to raise suspension arms Slide mower out from under tractor RETAINER IMPORTANT IF AN ATTACHMENT OTHER THAN THE SEMI MOWER IS TO BE MOUNTED TO THE TRACTOR THE R H AND L H SUSPENSION ARMS MUST BE REMOVED ANT SWAYBAR FROM TRACTOR BOTH SIDES TO INSTALL MOWER See Fig 18 e Raise attachment lift lever to its highest position FIG 18 Slide mower under tractor with discharge guard to right side of tractor e Lower lift lever to its lowest position e Install mower in reverse order of removal instructions 20 Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PRODUCT SPECIFICATIONS on page 3 of this manual If tires are over or underinflated yo
52. ending upon soil conditions height of grass and types of grass being mowed e The average lawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height TO OPERATE MOWER See Fig 10 Your tractor is equipped with an operator presence sens ing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine e Select desired height of cut e Lower mower with attachment lift control e Start mower blades by engaging attachment clutch control e TO STOP MOWER BLADES disengage attachment clutch controi CAUTION Do not operate the mower without either the entire grass catcher on mowers so equipped or the dis charge guard in place ATTACHMENT CLUTCH LEVER DISENGAGED POSITION ENGAGED POSITION ATTACHMENT LIFT LEVER HIGH POSITION LO POSITION TO OPERATE ON HILLS CAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope 6 the slowest speed before starting up or down ilis e Avoid stopping or changing speed on hilis slowing is necessary move throttle control lever to slower p
53. ge Wheel R H Screw Thdro 5 16 18 x 3 4 Nut Hex Keps 5 16 18 UNC Bolt Carriage 5 16 UNC x 1 2 Bolt Shoulder Wheel Gauge Nut Centerlock 3 8 16 Washer 3 8 x 7 8 x 14 Gauge Bracket Mandrel Assembly Includes Key Numbers 8 10 12 15 31 and 32 Mower Deck Complete Standard Deck Order Separately Mulcher Plate and Gauge Whee Components Key Nos 101 106 and 111 121 NOTE All component dimensions given in U S inches 1 inch 25 4 mm begann tegt fA Maa eee sire iii fi ne i rati er e A end A ii Bd PARI CPI Md PE REPAIR PARTS TRACTOR MODEL NUMBER 917 252540 PEERLESS TRANSAXLE MODEL NUMBER 930 057 E 103 Da erem nuum mmm ss mm vum maan PEERLESS TRANSAXLE MODEL NUMBER 930 057 REF PART NO NO O 23 O Q CO 772108A 780086 770102A 776260 776219B 778139 778136 792136A 784352 784355 778229 7 01 13 78221 776068 778260 786139 786102 792077 792078 792079 788061 792073 792125 792035 788040 780072 780108 780007 792001 788051 780105A 780118A 790003 790007 799021 786026 792076A 790078 792073 7 42A 792085A 43 44 792075 790025 REPAIR PARTS TRACTOR MODEL NUMBER 917 252540 DESCRIPTION Transaxle Cover Needle Bearing Transaxle Case Countershaft Output Shaft amp Pinion Output Gear 35 Teeth Spur Gear 15 Teeth Steel Shift
54. indle Fitting Grease Kit Steering Assembly NOTE All component dimensions given in U S inches 1 inch 25 4 mm 37 R PARTS TRACTOR MODEL NUMBER 917 252540 SEAT ASSEMBLY KEY PART NO 0 Ot Pe CO PO NO 140123 140551 5TD523710 19131610 145006 STD541437 124181X 1 490616 19131614 140552 121246X 121248X 7205041 1 DESCRIPTION Seat Bracket Pivot Seat Bolt Washer 13 32 x 1 x 10 Gauge Ciip Push In Hinged Nut Spring Seat Screw Thd Roll 3 8 16 x 1 Washer 13 32 x 1 x 14 Gauge Pan Seat Bracket Switch Mounting Bushing Snap Bolt Carriage 1 4 20 x 1 3 8 38 7 ps am mm HH mmm Hh aee mm AMPIA rr H y 1 4 Ve EE A H 72 z Ps 1 id mure A d b E E e bo Ds QU 7 Sag po med 4 ad m A KEY PART NO NO DESCRIPTION 15 134300 Spacer Spiit 28 x 88 15 121250X spring 17 123976X Locknut Flange 1 4 Grade 5 21 139888 Bolt Shoulder 5 16 18 UNC 22 STD541431 23 74780814 Nut Bolt Hex Head Fin 1 2 13 x 7 8 Grade 5 24 19171912 Washer 17 32 x 1 3 16 x 12 Gauge 25 127018X Bott Shoulder 5 16 18 x 62 26 STD551150 Washer Lock NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR DECALS PARTS TRACTOR MODEL NUMBER 917 252540 KEY PART 15 NO NO DESCRIPT
55. inks are equal in length Both links should be approximately 10 3 8 flinks are not equal in length adjust one link to same length as other link e To lower front of mower loosen nut E on both front links an equal number of turns When distance D is 1 4 to 3 4 lower at front than rear tighten nuts F against trunnion on both front links Toraisefront of mower loosen nut F from trunnion on both front links Tighten nut E on both front links an equal number of turns e When distance D is 1 4 to 3 4 lower at front than rear tighten against trunnion on both front links Recheck side to side adjustment i NUT E NUT F D FRONT LINKS TRUNNION FIG 22 n e gt gt ee A8 td a Td A PID TIC 44 4 PARRA 2n P det Siten ent Abhi v o TO REPLACE MOWER BLADE DRIVE BELT See Fig 23 The mower blade drive belt may be replaced without tools Park the tractor on level surface Engage parking brake BELT REMOVAL Remove mower from tractor See TO REMOVE MOWER in this section of this manual e Work belt off both mandrel pulleys and dier pulleys e Pull belt away from mower BELT INSTALLATION o install new belt in reverse order of removal e Make sure beltis in all pulley grooves and inside all belt guides s Install mower in reverse order of removal instructions IDLER MANDREL PULLEYS MAN
56. is OFF 1 Turn switch ON if so equipped 2 Bulb s burned out 2 Replace buib s 3 Faulty light switch 3 Check replace light switch 4 Loose or damaged wiring 4 Check wiring and connections 5 Blown fuse 5 Replace fuse Battery wili not charge 1 Bad battery cell s i1 Replace battery 2 Poor cable connections 2 Check clean all connections i 3 Faulty regulator if so equipped 3 Replace reguiator 1 4 Faulty alternator 4 Replace alternator Engine backfires 1 Engine throttie control not set at SLOW t 1 Move throttle control to SLOW position and allow when turning engine position for 30 seconds before stopping engine to idle for 30 seconds before stopping engine OFF 28 TRACTOR MODEL NUMBER 917 252540 SCHEMATIC RED 26 SLACK BATTERY RED AED on AMMETER FUSE 30 AMP STARTER paye N BLACK Zm a e E WHITE O 3 aere E SOLENOID RED 7 e E CLUTCH BRAKE ED P amp SEAT SWITCH IGNITION SWITCH LLL NOT OCCUPIED 17 BLACK i T ge Ge O BLACK ES O BLACK a BLACK OO Ee _ ATTMENT CLUTCH GROUNDING CLUTCH OFF CONNECTOR BLACK IGNITION SPARK UNIT O Piua BLUE lt lt 2 E PEE i AFTER FIRE SOLENOID S 6 3600 HPM 216 SYSTEM DISCONNECTED A E LIGHTING SYSTEM 7 NOTE SAMP AC 3600 APM DIODE YOUR TRACTOR IS 14 VOLTS A
57. ith all controls their location and function Operate them before you start the engine Be sure brake system is in safe operating condition SNS These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning E Natt AE CAUTION OR REVERSE WARNING TO Ke ENGINE OFF OIL PRESSURE KS SN a k 2 SE 3 FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAK UNLOCKED LOCK LOCKED aera 41 E MOWER LIFT ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED ttt Ae SCH te 1 ab HYDROSTATIC FREE WHEEL DANGER KEEP HANDS AND FEET AWAY Hydro Models only KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference AMMETER bd LIFT LEVER PLUNGER LIGHT SWITCH 4 wo UT S a k e N m ATTACHMENT x j LIFT LEVER SN THROTTLE CHOKE d CONTROL lt 3 S H SS ATTACHMENT 1 CLUTCH LEVER 1 CLUTCH BRAKE PEDAL SERERE TT CE C a E HF
58. kshaft Plug Cup BLOWER HOUSING AND BAFFLES KEY NO CB 71 f OP PART NO M 0545010 12 146 07 12 027 25 12 063 05 12 313 03 12 063 08 12 063 01 DESCRIPTION Screw Mounting M5 x 0 8 x 10 13 Plate Blower Housing Housing Blower Baffle Carburetor Grommet Blower Housing Baffle Cylinder Head Baffle Cylinder NOT ILLUSTRATED wm 12 113 63 Decal Horsepower 49 ENGINE CONTROLS KEY PAR NO NO DESCRIPTION 1 12079 07 Linkage Choke 2 12237 01 Clamp Cable 3 SM 0645016 Screw Hex Head M6 x 1 0 x 16 2 4 SM 0545018 Screw Cable Clamp M5 x 8 x 16 5 1253601 Control Speed Assembly Includes Key Numbers 6 through 8 6 SM 0443025 Screw 7 1208911 Spring Choke Adjust 8 1208923 Spring Choke Return 9 12089 19 Spring Governor 10 SM 0641060 Nut Governor Arm M6 x 1 0 17 SM 0642025 Screw Governor Arm M6 x 1 0 x 25 12 1209005 Lever Governor 13 25158 11 Bushing 14 1207901 Linkage Throttl 15 25 158 08 Bushing EXHAUST KEY PART NO NO DESCRIPTION 1 M 0829033 Stud Exhaust Manifold MB x 1 25 x 20 2 2 12041 3 Gasket Exhaust Manifold 3 M 0841080 Nut Muffier Mounting M8 x 1 25 2 4 1212611 Bracket Muffler 5 12445 01 Strap Lifting 6 M 0645025 Screw Lifting Strap M6 x 1 0 x 25 2 NOT ILLUSTRATED KEY NO we NO 125217 12 755 01 DESCRIPTION Short Block Gasket Set RPM Settings Low Speed 1500 2000 High Speed 3200 3400 NOTE All
59. l Tochange engine oil see the Customer Responsibili ties section in this manual ADD GASOLINE Fill fuel tank Use fresh clean regular unleaded gasoline Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW 32 F 0 C USE FRESH CLEAN WINTER GRADE GN TO HELP INSURE GOOD COLD WEATHER WARNING Experience indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before stor age of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instruc tions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur CAUTION Fil to bottom of gas tank filler neck Do not overfill Wipe off any spilled oi or fuel Do not store spill or use gasoline near an open flame 81 8 t t AMC a 0001 TO START ENGINE See Fig 9 When starting engine for the first time or if engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine e Depress clutch brake pedal an
60. manual TO REPLACE FUSE Replace with 30 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 28 Raise hood Unsnap headlight wire connector e Standinfrontoftractor Grasp hood at sides tilt toward engine and lift off of tractor e To replace reverse above procedures 24 HOOD HEADLIGHT WIRE CONNECTOR ENGINE TO ADJUST THROTTLE CONTROL CABLE See Fig 29 The throttle control has been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable If adjustment is necessary proceed as follows e With engine not running move throttle control lever from slow to choke position Slowly move lever from choke IN to fast position Check to see if hole in throttle lever and hole in speed Control bracket are aligned holes are not aligned loosen cable clamp screw and align the holes by inserting a pencil or a 1 4 drill bit through both holes 5 Pull throttle cable upto remove slack and tighten cable clamp screw Remove alignment pencil or drill bit TO ADJUST CARBURETOR See Fig 30 The carburetor has been preset at the factory and adjust ment should not be necessary However minor adjust ment may be required to compensate for differences in fuel temperature altitude or load If the carburetor does need adjustment proceed as follows
61. mber 41 Chain 24 Links Sprocket 9 Teeth Reverse Sprocket 18 Teeth Grease Bentonite 32 Ounce Bottle Screw 1 4 20x2 Locknut 1 4 20 Gasket Eliminator Loctite 515 Parts must be ordered from Tecumseh Products Co NOTE All component dimensions given in U S inches 1 inch 25 4 mm pawn n tt 000 stan PAD sal ia vm ant prr naa Pus aa utu 7 en aada ais gett g gem Kei aT RAR metido anqa e beta GARE a PARTS TRACTOR MODEL NUMBER 917 252540 KOHLER ENGINE MODEL NUMBER CV15S TYPE NUMBER PS 41519 HE TRE 1 1 3 e E i 0 BLOWER HOUSING AND BAFFLES __ 48 REPAIR PARTS TRACTOR MODEL NUMBER 917 252540 KOHLER ENGINE MODEL NUMBER CV15S TYPE NUMBER PS 41519 AIR INTAKE KEY PART NO NO Co OOO D O NOT ILLUSTRATED 25 341 02 12 096 24 12 083 08 12 100 01 X 25 63 12 083 05 12 313 04 12 094 09 12 072 03 12 086 01 12 041 02 12 113 53 CRANKSHAFT KEY PART NO NO 1 2 12 014 02 12 139 01 DESCRIPTION Knob Air Cleaner Cover Cover Air Cleaner Precleaner Element Wing Nut Washer Plain 1 4 Element Air Cleaner Includes 7 Grommet Base Air Cleaner Includes Key Numbers 9 and 10 Stud Mounting Plate Screw Mounting Plate Stud 2 Gasket Air Cleaner Decal Air Cleaner DESCRIPTION Cran
62. nt See REPAIR PARTS section of this manual CHARGING SYSTEM LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two 2 years from the date of purchase if this Craftsman Riding Equipment is maintained lubricated and tuned up according to the instructions in the owner s manual Sears will repair or replace free of charge any paris found to be defective in material or workmanship id Warranty does not cover Expendable items which become worn during normal use such as blades spark plugs air cleaners belts etc Tire replacement or repair caused by punctures from outside objects such as nails thorns stumps or glass e Repairs necessary because of operator abuse negligence improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owners manual s Riding equipment used for commercial or rental purposes LIMITED 90 DAY WARRANTY ON BATTERY For ninety 90 days from date of purchase if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge Sears will replace the battery at no charge IN HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS FROM THE DATE OF PURCHASE WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQU
63. o 23 4 a dl pp PaA det asta MA E n geen le n a a a ci gt gt MA se ad M R PARTS TRACTOR MODEL NUMBER 917 252540 MOWER DECK ath ee MP i 121 18 114 ET 7 KH REPAIR PARTS TRACTOR MODEL NUMBER 917 252540 MOWER DECK KEY PART NO 144393 STD533107 138017 138440 STD624008 130832 850857 STD551137 140296 134149 129895 137645 128774 110485X 140329 72110610 72140505 132827 136888 510541431 134753 131267 105304X 123713X 110452X 130968 19111016 131491 138776 129963 129861 137266 STD533717 133835 131494 19131316 STD541437 133551 140083 140088 5 3 137729 133944 133940 131340 S0541410 139888 131845 DESCRIPTION Mower Housing Bolt Bracket Assembiy Sway Bar Front Bracket Assembly Sway Bar Retainer Spring Arm Suspension Rear Bolt Hex 3 8 24 x 1 25 Grade 8 Washer Lock Washer Hardened Blade Mulching Bearing Ball Shaft Assembly Mandrel Vented Includes Key Number 6 Housing Mandrel Vented Bearing Ball Mandrel Stripper Vented Mower Deck Bolt Carriage 3 8 16 x 1 1 4 Bolt Carriage 5 16 18 x 5 8 Bolt Shoulder Baffle Vortex Nut Crownlock 5 16 18 UNC Stiffener Bracket Bracket Deflector Cap Sleeve Spring Torsion Deflector Nut Push Shield Deflector Washer 11 32 x 5 8 x 16 Gauge Rod Hinge Screw Thdrol Hex
64. or dies turn idle fuel adjusting needle out counterclockwise 1 8 turn Re peat test and continue to adjust if necessary until engine accelerates smoothly High speed stop is factory adjusted Do not adjust damage may result IMPORTANT NEVER TAMPER WITH THE ENGINE GOVERNOR WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS IF YOU THINK THE ENGINE GOVERNED HIGH SPEED NEEDS ADJUSTING CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER DEPARTMENT WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS CABLE CLAMP SCREW SPEED CONTROL BRACKET TM EC lt THROTTLE LEVER FIG 29 IDLE SPEED ADJUSTING SCREW E 7 il FIG 30 IDLE FUEL ADJUSTING NEEDLE Mei a PA FA AIRED REREAD APO ARE At o mg s Me HENN af A Pas sind de BADA g wm tient eee ds o Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more CAUTION Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is
65. osition stopping is absolutely necessary push clutch brake p quickly to brake position and engage parking rake o Move gearshift lever to ist gear Be sure you have allowed room for tractor to roll slightly as you restart movement Torestat movement slowly release parking brake and cluich brake pedal o Make all turns slowly TO TRANSPORT Raise attachment lift to highest position with attach ment lift control e When pushing or towing your tractor be sure gearshift lever is in neutral N position e Do not push or tow tractor at more than five 5 MPH NOTE To protect hood from damage when transporting yourtractoronatruckoratrailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL See Fig 17 The engine in your tractor has been shipped from the factory already filled with summer weight oil Check engine oil with tractor on level ground Unthread and remove oil fill cap dipstick wipe oil off Reinsert the dipstick into the tube and rest oil fill cap on the tube Do notthread the cap onto the tube Remove and read oil level H necessary add oil until FULL mark on dipstick is reached Do not overfill For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Customer Responsibilities section of this manua
66. otmow in reverse unless absolutely necessary Always look down and behind before and while backing e 6 aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place e Slow down before turning Neverleave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting e Turn off blades when not mowing Stop engine before removing grass catcher or unclogging chute Mow only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs e Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck IL SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO Mow up and down slopes not across Remove obstacles such as rocks tree limbs etc e Watch for holes ruts or bumps Uneven terrain could overtum the machine Tall grass can hide obstacles e Useslow speed Choose a low gear so that you will not have to stop or shift while on the slope Follow the manufacturer s recommendations for wheel weights or counterweights
67. ove BEFOREROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL See Fig 1 a Slide the steering bushing over the steering shaft e Raise steering shaft forward until screw holes in dash line up with steering bushing Install two 2 sheet metal screws and tighten securely Position steering boot over steering shaft Place tabs of steering boot over tab slots in dash and push down to secure Slide steering wheel adapter onto upper steering shaft Position front wheels of the tractor so they are pointing straight forward Position steering wheel so cross bars are horizontal left to right and slide onto adapter Assemble large flat washer and 3 8 24 locknut and tighten securely e Snap steering wheel insert into center of steering wheel e Remove protective plastic from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID TO ROLL TRACTOR OFF SKID See Fig 8 Raise attachment lift lever to its highest position ee parking brake by depressing clutch brake pedal e Place gearshift lever in neutral N position e Roll tractor backwards off skid e Remove banding holding discharge guard up against tractor STEERING pU WHEEL INSERT Ty 3 8 24 LOCKNUT e Za NN ee LARGE FLAT WASHER CS STEERING Cu WHEEL STEERING WHEEL SCREW ADAPTER TU STEERING BOOT STEER
68. r this symbol to point out im portant safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED CAUTION Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up transporting adjusting or making repairs The engine exhaust from this product con tains chemicals known to the State of Califor nia to cause cancer birth defects or other reproductive harm CONGRATULATIONS on your purchase of a Sears Tractor It has been designed engineered and manufac tured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest Sears Authorized Service Center Department We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES MODEL NUMBER 917 252540 SERIAL NUMBER DATE OF PURCHASE THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE MAINTENANCE AGREEMENT A Sears Maintenance Agreement is available on this prod uct Contact your nearest Sears store for details CUSTOMER RESPONSIBILITIES e Read and observ
69. running hot engine exhaust gases may cause browning of grass To eliminate this possibility wie engine when siopping tractor on grass areas CAUTION Always stop tractor com pletely as described above before leav ing the operator s position to empty grass catcher etc TO USE THROTTLE CONTROL See Fig 9 Always operate engine at full throttle e Operating engine at less than full throttle reduces the battery charging rate e Full throttle offers the best bagging and mower perfor mance TO MOVE FORWARD AND BACKWARD See Fig 9 The direction and speed of movement is controlled by the gearshift lever o Start tractor with clutch brake pedal depressed and gearshift lever in neutral N position Move gearshift and range shift levers to desired posi tion e Slowly release clutch brake pedal to start movement IMPORTANT BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE TO ADJUST MOWER CUTTING HEIGHT See Fig 9 The cutting height is controlled by turning the height adjust ment knob in desired direction Turn knob clockwise w to raise cutting height e Turn knob counterclockwise M N to lower cutting heighi The cutting height range is approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary dep
70. s more than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted See TO ADJUST BRAKE in the Service and Adjust ments section of this manual TIRES Maintain proper air pressure in all tires See PROD UCT SPECIFICATIONS on page 3 of this manual e Keep tires free of gasoline oil or insect control chemi cals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage BLADE CARE For best results mower blades must be kept sharp Re place bent or damaged blades BLADE REMOVAL See Fig 13 e Raise mower to highest position to allow access to blades s Remove hex bolt lock washer and flat washer securing blade e install new or resharpened blade with trailing edge up towards deck as shown e Heassemble hex bolt lock washer and flat washer in exact order as shown e Tighten bolt securely 30 35 Ft Lbs torque IMPORTANT BLADE BOLT IS GRADE 8 HEAT TREATED NOTE We do not recommend sharpening blade butifyou do be sure the blade is balanced MANDREL ASSEMBLY TRAILING EDGE FLAT WASHER LOCK HEX BOLT GRADE 8 A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD FIG 13 16 TO SHARPEN BLADE See Fig 14 Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and even tual damage to mower and engine e
71. scs puncture holes in soil at close intervals to let moisture soak in Steel weight tray for increased penetration BAGGER leis you collect grass clippings and leaves for a healthier neater looking lawn Two Permanex containers hold 30 gallon plastic bags BUMPER protects front end of tractor from damage CARTS make hauling easy Variety of sizes available plus accessories such as side panel kits too caddy cart cover protective mat and dolly CORING AERATOR takes small plugs out of soil to allow mois ture and nutrients to reach grass roots 36 inch swath 4 hardened steel coring tips 150 Ib capacity weight tray EASY OIL DRAIN VALVE makes oil changes easier faster FRONT NOSE ROLLER canters in front of mower deck to reduce chances of scalping on uneven terrain GANG HITCH lets you tow 2 or3 pull behind attachments at once such as sweepers dethatchers aerators not for use with rollers carts or other heavy attachments GAUGE WHEELS on both sides of the mower deck reduce chances of scalping on uneven terrain For mower decks not so equipped MULCH RAKE DETHATCHER Icosens soil and flips thatch and matted leaves to lawn surface for easy pickup Twenty spring tine teeth Useful to prepare bare areas for seeding Available forfront or rear mounting HIGH PERFORMANCE REEL ACTION SPRING TINE DETHATCHER covers 36 inch wide path and tosses thatch into large hopper Mounts behind tractor MULCHING CLOSE OUT PLATE KIT once
72. ten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Fig 15 Determine temperature range expected before oil change All oil must meet API service classification SF or SG Be sure tractor is on level surface e Oil will drain more freely when warm Catch oil in a suitable container Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil Remove drain plug After oil has drained completely replace oil drain plug and tighten securely Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS on page 3 of this manual Use gauge on oil fill cap dipstick for checking level insert dipstick into the tube and rest the oil fill cap on the tube Do not thread the cap onto the tube when taking reading Keep oil at FULL line on dipstick Tighten cap onto the tube securely when finished COVER KNOB WING NUT AIR CLEANER COVER FOAM PRE CLEANER T RUBBER e GROMMET AIR CLEANER S PAPER CARTRIDGE RSS 3 OIL FILL CAP DIPSTICK AIR SCREEN OIL DRAIN PLUG FIG 15 emt ses k weg et PAT AS PAL A PEA FES u an PRI AIR FILTER See Fig 15 Your engine will not run properly using a dirty air filter Clean the foam pre cleaner after every 25 hours of opera
73. the soda solution into the ceils Rinse the battery with plain water and dry e Clean terminals and battery cable ends with wire brush until bright e Coat terminals with grease or petroleum jelly a Reinstall battery See CONNECT BATTERY in the Assembly section of this manual V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING Keep transaxle free from build up of dirt and chaff which can restrict cooling ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF or SG Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES 30 32 40 9G 30 20 10 o 10 20 GG 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tigh
74. tion or every season Service paper cartridge every 100 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions e Remove knob and cover e Remove wing nut and air cleaner from base TO SERVICE PRE CLEANER e Slide foam pre cleaner off cartridge e Wash it in liquid detergent and water a Squeeze it dry in a clean cloth e Saturate it in engine oil Wrap it in clean absorbent cloth and squeeze to remove excess oil TO SERVICE CARTRIDGE e Gently tap the flat side of the paper cartridge to dis lodge dirt Do not wash the paper cartridge or use pressurized air as this will damage the cartridge Replace a dirty bent or damaged cartridge e Reinstall the pre cleaner cleaned and oiled over the paper cartridge e Reassemble air cleaner wing nut cover and tighten knob securely CLEAN AIR SCREEN See Fig 15 Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers 18 CLEAN AIR INTAKE COOLING AREAS To insure proper cooling make sure the grass screen cooling fins and other external surfaces of the engine are kept clean at all times Every 100 hours of operation more often under extremely dusty dirty conditions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the
75. to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be checked at least once each season Once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE e Check engine oil level e Check brake operation Check tire pressure Check for loose fasteners Change more ollen when operating under a heavy load or in high ambient temperatures 8 0 H equipped with adjustable system 6 Not required if equipped with maintenance free battery 7 Tighten front axle pivot bolt to 35 ft lbs maximum Do nat overtighten LUBRICATION CHART SPINDLE ZERK SPINDLE ZERK 2 2 FRONT WHEEL FRONT WHEEL 2 BEARING ZERK BEARING ZERK D ATTACHMENT CLUTCH PIVOT S D SAE 30 OR 10W30 MOTOR OIL 2 GENERAL PURPOSE GREASE 3 REFER TO CUSTOMER RESPONSIBILITIES ENGINE SECTION IMPORTANT DO NOT OiL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POW 15 DERED GRAPHITE TYPE LUBRICANT SPARINGLY TRACTOR Always observe safety rules when performing any mainte nance BRAKE OPERATION if tractor require
76. u will not properly adjust your mower SIDE TO SIDE ADJUSTMENT See Figs 19 and 20 e Raise mower to its highest position s Atthe midpoint of both sides of mower measure height from bottom edge of mower to ground Distance A on both sides of mower should be the same or within 1 4 of each other adjustment is necessary make adjustment on one side of mower only 5 0 raise one side of mower tighten lift link adjustment nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Each full turn of adjustment nut will change mower height about 1 8 Recheck measurements after adjusting BOTTOM EDGE BOTTOM EDGE OF MOWER TO OF MOWER TO GROUND GROUND GROUND LINE FIG 19 SUSPENSION R Wegen EE LIFT LINK ADJUSTMENT NUT FRONT TO BACK ADJUSTMENT See Figs 21 and 22 IMPORTANT DECK MUST BE LEVEL SIDE TO SIDE IF THE FOLLOWING FRONT TO BACK ADJUSTMENT IS NECESSARY BE SURE TO ADJUST BOTH FRONT LINKS eae SO MOWER WILL STAY LEVEL SIDE TO To obtain the best cutting results the mower housing should be adjusted so that the front is approximately 1 4 to 3 4 lower than the rear when the mower is in its highest position Check adjustment on right side of tractor Measure dis tance D directly in front and behind the mandrel at bottom edge of mower housing as shown Before making any necessary adjustments check that both front l
77. uneven 1 Worn bent or loose blade 1 Repiace blade Tighten blade bolt ji 2 Mower deck not level 2 Level mower deck 3 Buildup of grass leaves and trash under mower 3 Clean underside of mower housing 4 Bent blade mandrel 4 Replace blade mandrei 5 Clogged mower deck vent holes from buildup of 5 Clean around mandrels to open vent holes grass leaves and trash around mandrels Mower blades will not 1 Obstruction in clutch mechanism 1 Remove obstruction rotate 2 Worn damaged mower drive 581 2 Replace mower drive beit 3 Frozen idler pulley 3 Repiace idler pulley 4 Frozen blade mandrel 4 Repiace blade mandrel Poor grass discharge 1 Engine speed too slow 1 Place throttle controi in FAST position 2 Travel speed ioo fast 2 Shift to slower speed 3 Wet grass 3 Allow grass to dry before mowing 4 Mower deck not level d Level mower deck 5 Low uneven tire air pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace sharpen biade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly instalied 9 Reinstall blades sharp edge down MO improper blades used 10 Replace with blades listed in this manual 11 Clogged mower deck vent holes from buildup of 11 Clean around mandrels to open vent holes grass leaves and trash around mandrels Headlight s not working 1 Switch
78. ution of clippings and more uniform cutting e When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 11 grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height 5 Do not mow grass when it is wet Wet grass will plug mower and leave undesirabie clumps Allow grass to dry before mowing Always operate engine at full throttle when mowing to assure better mowing performance and proper dis charge of material Regulate ground speed by select ing a low enough gear to give the mower cutting performance as well as the quality of cut desired 14 When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used gt FIG 11 MULCHING MOWING TIPS IMPORTANT FOR BEST PERFORMANCE KEEP MOWER HOUSING FREE OF BUILT UP GRASS AND TRASH CLEAN AFTER EACH USE The special mulching blade will recut the grass clip pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed Also the mulched grass will biodegrade quickly to provide nutrients for the lawn Always mulch with
79. your gasoline will cause problems o f possible store your tractor indoors and cover it to give protection from dust and dirt 9 Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration 1 Out of fuel 2 Engine not CHOKED properly 3 Engine flooded d Bad spark plug 6 7 Dirty alr filter Dirty fuel filter Water in fuel 8 Loose or damaged wiring 9 Carburetor out of adjustment 0 Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel 57 Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment D O ON Clutch brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fusa Corroded battery terminals Loose or damaged wiring Fauity ignition switch Faulty solenoid or starter Faulty operator presence switch es 0 O POP UT Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter 5

Sears 917.25254 Lawn Mower User Manual

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