Ryobi CFS1501 Sander User Manual
Contents
1. SERVICE Now that you have purchased your tool should a need ever existfor repair parts or service simply contact your nearest Ryobi Authorized Service Center Be sure to provide all pertinent facts when you call or visit Please call 1 800 525 2579 for your nearest Ryobi Authorized Service Center You can also check our web site at www ryobitools com for a complete list of Authorized Service Centers e MODEL NO AND SERIAL NO The model number of this tool will be found on a plate attached to the motor housing Please record the model number and serial number in the space provided below HOW TO ORDER REPAIR PARTS WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION MODEL NUMBER CFS1501 SERIAL NUMBER RYOBI TECHNOLOGIES INC 1428 Pearman Dairy Road Anderson SC 29625 Post Office Box 1207 Anderson SC 29622 1207 Phone 1 800 525 2579 www ryobitools com 983000 367 8 032. a variety of uses To change sheets simply pull the used sheet off the base and attach the desired sheet by pressing the sheet or pad onto the base of the sander Fig 9 Page 12 A WARNING The tool should never be connected to a power supply when you are assembling parts making adjustments cleaning performing maintenance or when the tool is not in use Disconnecting the tool will prevent accidental starting that could cause serious injury A WARNING When servicing use only identical Ryobi replacement parts Use of any other parts may create a hazard or cause product damage GENERAL Avoid using solvents when cleaning plastic parts Most plastics are susceptible to various types of commercial solvents and may be damaged by their use Use clean cloths to remove dirt carbon dust etc A WARNING Do not at any time let brake fluids gasoline petroleum based products penetrating oils etc come in contact with plastic parts They contain chemicals that can damage weaken or destroy plastic Electric tools used on fiberglass material wallboard spack ling compounds or plaster are subject to accelerated wear and possible premature failure because the fiberglass chips and grindings are highly abrasive to bearings brushes com mutators etc Consequently we do not recommended us ing this tool for extended work on these types of materials However if you do work with any of these materials it is extremely
3. damp locations The purpose of safety symbols is to attract your attention to possible dangers The safety symbols and the explanations with them deserve your careful attention and understanding The safety warnings do not by themselves eliminate any danger The instructions or warnings they give are not substitutes for proper accident prevention measures A DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices that may cause property damage Note Advises you of additional information concerning the operation or maintenance of the equipment Page 5 DOUBLE INSULATION Double insulation is a concept in safety in electric power tools which eliminates the need for the usual three wire grounded power cord All exposed metal parts are isolated from the internal metal motor components with protecting insulation Double insulated tools do not need to be grounded A WARNING The double insulated system is intended to protect the user from shock resulting from a break in the tool s internal insulation Observe all normal safety precau tions to avoid electrical shock Important Servic
4. important to clean the tool using compressed air A WARNING Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust If operation is dusty also wear a dust mask LUBRICATION All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions Therefore no further lubrication is required CLEANING THE SCRUBBING PADS To ensure longer life and optimum performance periodically clean all sanding residue and foreign materials from the scrubbing pads This can be done simply by rinsing the pad with warm water untill all foreign material has been washed away After cleaning gently squeeze the pad to remove excess water and allow pad to dry Always store pads and sanding sheets flat in a cool dry location CLEANING THE SANDING SHEETS The sanding sheets that came with your sander are made to be re used Therefore it is important that they be cleaned periodically to remove sanding residue and foreign material that can accumulate over time To clean sanding sheets rub the sheets with a hard rubber block You can also use the clean rubber sole of a shoe A WARNING Always remove scrubbing or sanding pad from sander before cleaning Failure to do so could cause serious per sonal injury Page 13 OPERATOR S MANUAL COMPACT FINISHING SANDER 5 1 2 in 140 mm CFS1501 e
5. untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Keep the tool and its handle dry clean and free from oil and grease Always use a clean cloth when cleaning Never use brake fluids gasoline petroleum based prod ucts or any strong solvents to clean your tool Following this rule will reduce the risk of loss of control and deterio ration of the enclosure plastic SERVICE E Tool service must be performed only by qualified re pair personnel Service or maintenance performed by unqualified personnel may result in a risk of injury E When servicing a tool use only identical replacement parts Follow instructions in the Maintenance section of this manual Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of shock or injury Hold tool by insulated gripping surfaces when per forming an operation where the cutting tool may contact hidden wiring or its own co
6. 3 5 5 0 5 1 7 0 7 1 12 0 12 1 16 0 Cord Length Wire Size A W G 25 16 16 16 16 14 14 50 16 16 16 14 14 12 Ion e 16 14 12 O Used on 12 gage 20 amp circuit A WARNING Keep the extension cord clear of the working area Posi tion the cord so that it will not become entangled in the rotating foam pad or caught on lumber tools or other obstructions while you are working with a power tool Failure to do so can result in serious personal injury A WARNING Check extension cords before each use If damaged re place immediately Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury Page 6 SPECIFICATIONS WN GIGI TEE T EAR E E KNOW YOUR COMPACT FINISHING SANDER See Figure 1 Before using this product familiarize yourself with all operating features and safety requirements However do not let familiarity with the tool make you careless SWITCH This tool is equipped with a simple switch control located near the front of the motor housing QUICK CHANGE HOOK AND LOOP PAD The hook and loop design allows for quick change of sand ing sheets and scrubbing pads It also enables you to easily clean and reuse them TRI FLEX PAD DESIGN The top two thirds of each sanding pad is a detachable tri angle that can be rotated to extend pad life and promote even wear PITE EAA E E A T ST 5 1 2 in 140 mm A T E A EEA EE E ETS 12 000 min
7. A E E EE E EE A 10 ft 3 05 m dicing onde EAE N EE E E E 1 16 in 1 59 mm TT 120 Volts 60 Hz AC only 1 Amp E PAIG ORG UNRORA nes avanansaseecdeesanacanan tee EA NESE RENERE E PEDET ES 2 6 Ibs 1 2 kg CIRCULAR SANDING ACTION The oscillating action of your sander produces very quick small circular motion of the sanding pad The motion is ideal for producing a fine finished grain or when using the scrub bing pad removing light rust paint and other build up from the work surface DUST COLLECTION BAG The dust bag attaches to the sander and keeps dust to a minimum PAPER PUNCH The paper punch template punches sandpaper for proper fit and alignment Page 7 INSTRUCTIONS When unpacking the sander EM Carefully remove the tool and accessories from the box E Make sure that all items listed in the packing list are included E Inspect the tool carefully to make sure no breakage or damage occurred during shipping E Do not discard the packing material until you have care fully inspected and satisfactorily operated the tool E if any parts are damaged or missing please call 1 800 525 2579 for assistance A WARNING If any parts are missing do not operate your tool until the missing parts are replaced Failure to do so could result in possible serious personal injury PACKING LIST 5 1 2 in 140 mm Compact Finishing Sander 60 grit Sanding Pad 2 120 grit Sanding Pad 3 240 grit Sanding Pad 2 Heav
8. RYOBI SAVE THIS MANUAL FOR FUTURE REFERENCE O Sateen E E EA 2 BE e Salety RU ES EET A A E E E T 3 4 E Specie Satety RUNS aie rererere N id eae ter ir oea eaaa EA Ati La ie Wie id 4 o O A AN 5 Ml ElCONiCal ao rinatincn sodio FE costales cis anida ii pelar iio tdo 6 Mi FOA UTOS isc dia bOro A IA ab slats 7 EA ens pjagatscddnadaces TAE cid edanct Measades Mtadsanataid qaaanstadtuaes Meioasetanteqagatsebtgadices Misssaseters 8 o AA II A EEE EEEE EEE A E 8 9 a SS O 10 12 A ETES T E A E T 13 E Parts Ordering Service u 2400042400rsnnnnnnnnnnnnnnnnnnnrnanannnnnnnnnnnnnnnnnnnnnnnnannnnnnsnnnnnnnnennnnnnnnnnnennnennnnnnnnnnnnnnnnnenn ran 14 This compactfinishing sander has many features for making the use ofthis product more pleasant and enjoyable Safety A WARNING performance and dependability have been given top priority Do not attempt to use this product until you thoroughly in the design of this product making it easy to maintain and read and completely understand the operator s manual operate Pay close attention to the safety rules including Dan gers Warnings and Cautions If you use your product properly and only as intended you will enjoy years of safe reliable service A WARNING The operation of any tool can result in foreign objects being thrown into your eyes which can result in severe eye damage Before beginning operation always wear safety goggles or safety glasses with side shields
9. and a full face shield when needed We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields Always wear eye protection which is marked to comply with ANSI Z87 1 Look for this symbol to point out important safety precautions It means attention Your safety is involved Page 2 A WARNING Read and understand all instructions Failure to fol low all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS WORK AREA Keep your work area clean and well lit Cluttered benches and dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control ELECTRICAL SAFETY Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to in stall a polarized outlet Do not change the plug in any way Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded surfaces such as p
10. attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations Use safety equipment Always wear eye protection Dust mask nonskid safety shoes hard hat or hearing protection must be used for appropriate conditions Do not wear loose clothing or jewelry Contain long hair Loose clothes jewelry or long hair can be drawn into air vents Do not use on a ladder or unstable support Stable footing on a solid surface enables better control of the tool in unexpected situations TOOL USE AND CARE E Use clamps or other practical way to secure and sup port the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force tool Use the correct tool for your appli cation The correct tool will do the job better and safer at the rate for which it is designed Do not use tool if switch does not turn it on or off Any tool that cannot be controlled with the switch is dan gerous and must be repaired Disconnect the plug from power source before mak ing any adjustments changing accessories or stor ing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of the reach of children and other untrained persons Tools are dangerous in the hands of
11. ght sanding Finish sanding ATTACHING HOOK AND LOOP SANDING DISCS See Figure 2 El Unplug the sander m Align holes in hook and loop type sanding disc with holes in pad then carefully press fuzzy side of sanding disc against pad as tightly as possible Note Hook and loop type sanding discs can be reused for the life of the sanding abrasive It is recommended that you keep the sanding disc backing pad clean to pro vide for best adhesion Clean occasionally by brushing lightly with a small brush Page 8 ASSEMBLY u OPERATION Do not force The weight of the unit supplies adequate pres sure so let the sanding disc and sander do the work Apply ing additional pressure only slows the motor rapidly wears sanding disc and greatly reduces sander speed Excessive pressure will overload the motor causing possible damage from motor overheating and can result in inferior work Any finish or resin on wood may soften from the frictional heat Do not allow sanding on one spot too long as the sander s rapid action may remove too much material making the sur face uneven Extended periods of sanding may tend to overheat the mo tor If this occurs turn sander off and wait until sanding disc comes to a complete stop then remove it from workpiece Remove your hand from vent area remove sanding disc then with your hand removed from vent area turn sander on and run it free without a load to cool motor For detail
12. hat is damaged should be properly repaired or replaced by an authorized service center Following this rule will reduce the risk of shock fire or serious in jury Do not abuse cord Never carry the tool by the cord or yank it to disconnect it from the receptacle Keep cord away from heat oil and sharp edges Following this rule will reduce the risk of electric shock or fire E Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw A wire gage size A W G of at least 16 is rec ommended for an extension cord 50 feet or less in length A cord exceeding 100 feet is not recom mended If in doubt use the next heavier gage The smaller the gage number the heavier the cord An un dersized cord will cause a drop in line voltage resulting in loss of power and overheating E Inspect for and remove all nails from lumber before using this tool Following this rule will reduce the risk of serious personal injury E Drugs alcohol medication Do not operate tool while under the influence of drugs alcohol or any medica tion Following this rule will reduce the risk of electric shock fire or serious personal injury E Save these instructions Refer to them frequently and use them to instruct others who may use this tool If you loan someone this tool loan them these instructions also A WARNING Some dust created by power
13. ing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician For service we suggest you return the tool to your nearest authorized service center for repair Always use original factory replacement parts when servicing ELECTRICAL CONNECTION This tool has a precision built electric motor It should be connected to a power supply that is 120 volts 60 Hz AC only normal household current Do not operate this tool on direct current DC A substantial voltage drop will cause a loss of power and the motor will overheat If your tool does not operate when plugged into an outlet double check the power supply EXTENSION CORDS When using a power tool at a considerable distance from a power source be sure to use an extension cord that has the capacity to handle the currentthe tool will draw An undersized cord will cause a drop in line voltage resulting in overheating and loss of power Use the chart to determine the minimum wire size required in an extension cord Only round jacketed cords listed by Underwriter s Laboratories UL should be used When working outdoors with a tool use an extension cord thatis designed for outside use This type of cord is designated with WA on the cord s jacket Before using any extension cord inspect it for loose or exposed wires and cut or worn insulation Ampere rating on tool faceplate 0 2 0 2 1 3 4
14. ipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded E Don t expose power tools to rain or wet conditions Water entering a power tool will increase the risk of elec tric shock E Do not abuse the cord Never use the cord to carry the tools or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock E When operating a power tool outside use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock PERSONAL SAFETY E Stay alert watch what you are doing and use com mon sense when operating a power tool Do not use tool while tired or under the influence of drugs alco hol or medication A moment of inattention while oper ating power tools may result in serious personal injury E Dress properly Do not wear loose clothing or jew elry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jew elry or long hair can be caught in moving parts El Avoid accidental starting Be sure switch is off be fore plugging in Carrying tools with your finger on the Page 3 switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left
15. rd Contact with a live wire will make exposed metal parts of the cutting tool live and shock the operator ADDITIONAL SAFETY RULES Know your power tool Read operator s manual care fully Learn its applications and limitations as well as the specific potential hazards related to this tool Following this rule will reduce the risk of electric shock fire or serious injury Always wear safety glasses Everyday eyeglasses have only impact resistant lenses they are NOT safety glasses Following this rule will reduce the risk of serious personal injury Protect your lungs Wear a face or dust mask if the operation is dusty Following this rule will reduce the risk of serious personal injury Protect your hearing Wear hearing protection dur ing extended periods of operation Following this rule will reduce the risk of serious personal injury Inspect tool cords periodically and if damaged have repaired at your nearest Authorized Service Center Constantly stay aware of cord location Following this rule will reduce the risk of electric shock or fire Check damaged parts Before further use of the tool a guard or other part that is damaged should be care fully checked to determine that it will operate prop erly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other condi tions that may affect its operation A guard or other part t
16. sanding sawing grinding drilling and other construction activities contains chemi cals known to cause cancer birth defects or other repro ductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles SAVE THESE INSTRUCTIONS Page 4 Important Some of the following symbols may be used on this tool Please study them and learn their meaning Proper interpretation of these symbols will allow you to operate the tool better and safer SYMBOL NAME DESIGNATION EXPLANATION CEI AI rr rn A Safety Alert Precautions that involve your safety The manual contains special messages to bring attention to potential safety concerns and machine damage as well as helpful operating and servicing information Please read all the information carefully to avoid injury and machine damage Read The Operator s Manual Always wear safety goggles or safety glasses with side shields Eye Protecti en and a full face shield when operating this product Wet Conditions Alert Do not expose to rain or use in
17. sanding such as corners and crevices use the tip of the sanding pad with small back and forth motions as shown in figure 6 EMPTYING THE DUST BAG See Figure 7 For more efficient operation empty the dust bag when it is no more than half full This will permit the air to flow through the bag better Always empty and clean the dust bag thor oughly upon completion of a sanding operation and before placing the sander in storage A WARNING Collected sanding dust from sanding surface coatings such as polyurethanes linseed oil etc can self ignite in your sander dust bag or elsewhere and cause fire To reduce the risk of fire always empty your dust bag fre quently 10 15 minutes while sanding and never store or leave a sander without totally emptying its dust bag Also follow the recommendations of the coatings manufactur ers Follow these steps to empty the dust bag E Unplug the sander A WARNING Failure to unplug the tool could result in accidental start ing causing possible serious injury E Remove the dust bag from the sander EM Shake out the dust E Reattach the dust bag to the sander For a more thorough cleaning of the dust bag remove dust bag from frame as shown in figure 7 and shake out dust Replace dust bag over frame then install dust bag assem bly on sander Fig 7 Page 11 CHANGING THE SANDING SHEETS See Figure 8 The sander is packed with sanding sheets and pads designed for
18. y duty Scrubbing Pad Red Light Scrubbing Pad White Polishing Pad Gray Dust Collection Bag Pad Punch Carrying Case Operator s Manual A WARNING The tool should never be connected to a power supply when you are assembling parts making adjustments cleaning performing maintenance or when the tool is not in use Disconnecting the tool will prevent accidental starting that could cause serious injury SANDING DISC SELECTION Selecting the correct size grit and type sanding disc is an extremely important step in achieving a high quality sanded finish Aluminum oxide silicon carbide and other synthetic abrasives are best for power sanding Natural abrasives such as flint and garnet are too soft for economical use in power sanding In general coarse grit will remove the most material and finer grit will produce the best finish in all sanding operations The condition of the surface to be sanded will determine which grit will do the job If the surface is rough start with a coarse grit and sand until the surface is uniform Medium grit may then be used to remove scratches left by the coarser grit and finer grit used for finishing of the surface Always con tinue sanding with each grit until surface is uniform Sheet Pad Recommended Use Heavy scrubbing pad Paint and rust removal Light scrubbing pad Light scrubbing and cleaning 60 grit sanding sheet 120 grit sanding sheet 240 grit sanding sheet Coarse sanding Li
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