Ryobi CFS1500 Sander User Manual
Contents
1. When electric tools are used on fiberglass boats sports cars wallboard spackling compounds or plaster it has been found that they are subject to accelerated wear and possible premature failure as the fiberglass chips and grindings are highly abrasive to bearings brushes commutators etc Consequently it is not recommended that this tool be used for extended work on any fiberglass material wallboard spackling compounds or plaster During any use on fiberglass it is extremely important that the tool is cleaned frequently by blowing with an air jet LUBRICATION All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions Therefore no further lubrication is required CLEANING THE SCRUBBING PADS To ensure longer life and optimum performance periodically clean all residue and foreign materials from the scrubbing pads This can be done simply by rinsing the pad with warm water untill all foreign material has been washed away After cleaning gently squeeze the pad to remove excess water and allow pad to dry Always store pads and sanding sheets flat in a cool dry location CLEANING THE SANDING SHEETS The sanding sheets that came with your sander are made to be re used Therefore it is important that they be cleaned periodically to remove sanding residue and foreign material that can accumulate over time To clean sanding sheets2. EAA EAK SEKEN EEE KATET a AEE EA AK AEA ia Seeds 7 E OperatiON eeen e e a aa Ee E RE aA a E Viens E EE AA EEEE AAEE Aaa E a aa ea 8 9 E Mantenan eseon ne E inal E A E uth axel E RRE E 10 E NGtES ie iicniaiattncd aus iui n ais eis AL AGRI eI a ae 11 Parts Ordering Service Extension Cord Cautomiin ccsessisacsesguaauengundewecpuneesuemeneeail desea ate unueeal Gane 12 INTRODUCTION Your sander has many features for making sanding operations more pleasant and enjoyable Safety A CAUTION performance and dependability have been given top priority in the design of this sander making it easy to Carefully read through this entire operator s manual maintain and operate before using your new sander Pay close attention to the Rules for Safe Operation and all Safety Alert Symbols including Danger Warning and Caution If you use your sander properly and only for what it is intended you will enjoy years of safe reliable service A WARNING WEAR YOUR The operation of any sander can result in foreign objects being thrown into your eyes which can SAFETY GLASSES result in severe eye damage Before beginning power tool operation always wear safety goggles Ea or safety glasses with side shields and a full face shield when needed We recommend Wide FORESIGHT IS BETTER Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields Always THAN NO SIGHT wear eye protection which is marked to comply with ANSI
3. dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement and other masonry products and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles SAVE THESE INSTRUCTIONS Page 4 SYMBOLS SYMBOL NAME DESIGNATION EXPLANATION o eo e S No Load Speed Rotational speed at no load Designates Double Insulated Construction Tools Class II Construction Revolutions or Reciprocation Per Minute Revolutions strokes surface speed orbits etc per minute Safety Alert Symbol Indicates danger warning or caution It means attention You safety is involved The purpose of safety symbols is to attract your attention to possible dangers The safety symbols and the explanations with them deserve your careful attention and understanding The safety warnings do not by themselves eliminate any danger The instructions or warnings they give are not substitutes for proper accident prevention measures SYMBOL MEANING SAFETY ALER
4. dusty Protect your hearing Wear hearing protection during extended periods of operation Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating A wire gage size A W G of at least 16 is recommended for an extension cord 100 feet or less in length Acord exceeding 100 feet is not recommended If In doubt use the next heavier gage The smaller the gauge number the heavier the cord E Inspect tool cords periodically and if damaged have repaired at your nearest authorized service center Stay constantly aware of cord location E Check damaged parts Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized service center E Inspect for and remove all nails from lumber before sanding E Save these instructions Review them frequently and use them to instruct others who may use this tool If you loan someone this tool loan them these instructions also A WARNING Some
5. or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord to carry the tools or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock PERSONAL SAFETY E Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury E Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts E Avoid accidental starting Be sure switch is off before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents E Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury E Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control o
6. pads and also enables you to reuse them TRIANGULAR SANDING SHEETS The top two thirds of each sanding sheet is a detachable triangle that can be rotated to extend sheet life and promote even wear MOTOR HOUSING ON OFF SWITCH TRIANGULAR SANDING SHEET VELCRO is a registered trademark of VELCRO U S A Inc CIRCULAR SANDING ACTION Your sander uses very quick small circular motions to remove material The motion is ideal for producing a fine finished grain or when using the scrubbing pad removing light rust paint and other build up from the work surface A WARNING Do not allow familiarity with your sander to make you careless Remember that a careless fraction of a second is sufficient to inflict severe injury APPLICATIONS USE ONLY FOR THE PURPOSES LISTED BELOW E Sanding on wood surfaces mM Removing rust from and sanding steel surfaces E Polishing and scrubbing metal and tile A CAUTION Keep the cord away from the sanding area and position it so that it will not be caught on lumber tools or other objects during sanding 6 FOOT POWER CORD BASE PAD Page 6 FEATURES DOUBLE INSULATION Your Ryobi power tool is double insulated This means you A WARNING are separated from the tool s electrical system by two The double insulated system is intended to protect the complete sets of electrical insulation This extra layer of user from shock resulting from a break in the tool s insulatio
7. rub the sheets with a gum rubber block Page 10 NOTES Page 11 RYOB OPERATOR S MANUAL Compact Finishing Sander Model CFS1500 Double Insulated EXTENSION CORD CAUTION Ampere rating on tool data plate 0 2 0 2 1 3 4 3 5 5 0 5 1 7 0 7 1 12 0 12 1 16 0 When using a power tool at a considerable distance from a power source be sure to use an extension cord that has the capacity Cord Length Wire Size A W G to handle the current the tool will draw An undersized cord will 25 16 16 16 16 14 14 cause a drop in line voltage resulting in overheating and loss of power Use the chart to determine the minimum wire size required 50 16 16 16 14 14 12 in an extension cord Only round jacketed cords should be used 100 16 16 14 12 10 When working with a tool outdoors use an extension cord that is designed for outside use This is indicated by the letters WA i on the cord s jacket A CAUTION Before using any extension cord inspect it for loose or exposed Keep the extension cord clear of the working area Position the wires and cut or worn insulation cord so that it will not get caught on workpiece tools or other obstructions while you are working with a power tool Used on 12 gauge 20 amp circuit e SERVICE Now that you have purchased your tool should a need ever exist for repair parts or service simply contact your nearest Ryobi Authorized Service Center Be sure to provide all pertinent facts when you call or vi
8. 287 1 Look for this symbol to point out important safety precautions It means attention Your safety is involved Page 2 RULES FOR SAFE OPERATION GENERAL SAFETY RULES A WARNING Read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS WORK AREA Keep your work area clean and well lit Cluttered benches and dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while Operating a power tool Distractions can cause you to lose control ELECTRICAL SAFETY Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation E eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Don t expose power tools to rain
9. RYOBI OPERATOR S MANUAL COMPACT FINISHING SANDER MODEL CFS1500 DOUBLE INSULATED SPECIFICATIONS Sanding Pad Length 5 5 in 140 mm No Load Speed 12 000 opm Rating 120 volts 60 Hz AC 80 Amperes Net Weight 2 0 Ibs 0 9 kg THANK YOU FOR BUYING A RYOBI SANDER Your new sander has been engineered and manufactured to Ryobi s high standard for dependability ease of operation and operator safety Properly cared for it will give you years of rugged trouble free performance A CAUTION Carefully read through this entire operator s manual before using your new sander Pay close attention to the Rules for Safe Operation Warnings and Cautions If you use your sander properly and only for what it is intended you will enjoy years of safe reliable service Please fill out and return the Warranty Registration Card so that we can be of future service to you Thank you again for buying a Ryobi sander SAVE THIS MANUAL FOR FUTURE REFERENCE TABLE OF CONTENTS MY Table of Contents and Introduction ccs sec aslccte oted shied Seka i cae cateceds este kena iaicetaadshcedettanectesuseanencenunderapinanseceendeaagers 2 BE Rules tor Sate Operaatio ies arnee neia aE sexes EERE RaR ieestencebegedeusteeniet dover ucedentivets 3 5 iets 344 6a eae ne ene NEA EEEE no E PE Pe eee aCe ESSE eRe Oe Cer eee tet E ee See 5 MM GAL CS ors Ferree AN E E A E saasee sai E E ATEA AA nautica T E EE 6 7 E Unpacking earna raK EEEE AEA KEEK AAEE
10. T SYMBOL Indicates danger warning or caution May be used in conjunction with other symbols or pictographs DANGER Failure to obey a safety warning will result in serious injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury WARNING Failure to obey a safety warning can result in serious injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury CAUTION Failure to obey a safety warning may result in property damage or personal injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury Advises you of information or instructions vital to the operation or maintenance of the equipment Page 5 FEATURES KNOW YOUR SANDER See Figure 1 Before attempting to use your sander familiarize yourself with all operating features and safety requirements A WARNING If any parts are missing do not operate your sander until the missing parts are replaced Failure to do so could result in possible serious injury SWITCH This tool is equipped with a simple switch control To turn your sander ON depress the switch button as shown in Figure 1 Depress the switch button in the opposite direction to turn your sander OFF VELCRO PAD Hook and loop design allows for quick change of sanding sheets and scrubbing
11. ander Light Scrubbing pad White 1 Heavy Duty Scrubbing pad Red 1 Polishing pad Gray 1 60 grit sanding sheets 2 120 grit sanding sheets 240 grit sanding sheets Operator s Manual 1 Not shown 9 Warranty and Registration Card 1 Not shown 3 2 ON OAR ON Page 7 OPERATION A WARNING Failure to unplug your sander could result in accidental starting causing possible serious personal injury SELECT THE PROPER SANDING SHEET SCRUBBING PAD Selecting the correct size grit and type sanding sheet is an extremely important step in achieving a high quality sanded finish Aluminum oxide silicon carbide and other synthetic abrasives are best for power sanding Natural abrasives such as flint and garnet are too soft for economical use in power sanding In general coarse grit will remove the most material and finer grit will produce the best finish in all sanding operations The condition of the surface to be sanded will determine which grit will do the job If the surface is rough start with a coarse grit and sand until the surface is uniform Medium grit may then be used to remove scratches left by the coarser grit and finer grit used for finishing of the surface Always continue sanding with each grit until surface is uniform Sheet Pad Red scrubbing pad White scrubbing pad Polishing pad 60 grit sanding sheet 120 grit sanding sheet 240 grit sanding sheet Recommen
12. ded Use Paint and rust removal Light scrubbing and cleaning Polishing finished surfaces Coarse sanding Light sanding Finish sanding A WARNING Your sander should never be connected to power supply when you are making adjustments installing or replacing sanding sheets or pads cleaning or when not in use Disconnecting your sander will prevent accidental starting that could cause serious personal injury A WARNING Never use your sander for wet sanding or liquid polishing Failure to comply can result in electrical shock and possible serious injury ATTACH SANDING SHEET SCRUBBING PAD Align the bottom of the sanding sheet or scrubbing pad with the bottom base of your sander Working your way up to the tip of the base press the sheet firmly onto the base pad See Figure 3 When correctly positioned the outer edges of the sanding sheet or scrubbing pad will line up with outer edges of the base pad To replace sanding sheets or scrubbing pads simply pull the old sheet or pad off the base pad and attach a new one as described above ROTATING THE SANDING SHEETS The majority of wear in a precision sanding application occurs at the tip of the sanding sheet The unique design of the sanding sheets and scrubbing pads allows you to detach and rotate the top two thirds of each and extend the life of the pad or sheet To rotate the top of the pad or sheet simply remove the top two thirds along the perforation Rotat
13. e the pad or sheet so that a clean corner is located at the tip of the base pad See Figure 4 Press the pad or sheet firmly onto the base pad Page 8 OPERATION A WARNING Do not wear loose clothing or jewelry when operating sander They could get caught in moving parts causing serious injury Keep head away from sander and sanding area Hair could be drawn into sander causing serious injury Ay WARNING Always wear safety goggles or safety glasses with side shields marked to comply with ANSI 287 1 during power tool operation or when blowing dust If operation is dusty also wear a dust mask OPERATING YOUR SANDER Hold your sander by the palm gripping surface making sure not to cover the air vents with your hand Using your forefinger turn the ON OFF switch to the ON position A CAUTION Be careful not to let your hand cover the air vents Hold sander in front and away from you keeping it clear of the workpiece Start sander and let the motor build to its maximum speed then gradually lower the sander onto the workpiece Move the sander slowly across the workpiece using small circular motions See Figure 5 DO NOT FORCE The weight of the unit supplies adequate pressure so let the sandpaper and the sander do the work Applying additional pressure only slows the motor rapidly wears the sandpaper and greatly reduces sander speed Excessive pressure will overload the motor causing pos sible damage from motor
14. f the tool in unexpected situations E Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions TOOL USE AND CARE E Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control E Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed E Do not use tool if switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired E Disconnect the plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce risk of starting the tool accidentally E Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users E Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control E Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tools operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools E Use only accessories that are
15. n is intended to protect the user from electrical shock internal wiring Observe all normal safety precautions due to a break in the wiring insulation All exposed metal related to avoiding electrical shock parts are isolated from the internal metal motor components with protecting insulation Double insulated tools do not need to be grounded UNPACKING Your sander has been shipped completely assembled and ready for use See Figure 2 Inspect it carefully to make A WARNING sure no breakage or damage has occurred during shipping If any parts are damaged or missing contact your nearest authorized service center to obtain replacement parts before attempting to operate sander To prevent accidental starting or electrical shock that could cause possible serious personal injury assemble all parts to your sander before connecting it to power supply Sander should never be connected to power Carefully lift sander from the carton and place it on a level supply when you are assembling parts making work surface adjustments installing or removing sanding sheets E Do not discard the packing materials until you have cleaning or when not in use carefully inspected the sander identified all parts and satisfactorily operated your new sander A WARNING If any parts are damaged or missing do not operate your sander until the parts are replaced Failure to do so could result in possible serious personal injury PACKING LIST S
16. overheating and can result in infe rior work Any finish or resin on wood may soften from the frictional heat Do not allow sanding on one spot too long as sander s rapid action may remove too much material mak ing the surface uneven For detail sanding such as corners and crevices use the tip of the sanding pad with small back and forth motions See Figure 6 Page 9 MAINTENANCE A WARNING When servicing use only identical Ryobi replacement parts Use of any other parts may create a hazard or cause product damage A WARNING Always remove scrubbing pad or sanding sheet from sander before cleaning Failure to do so could cause serious personal injury IMPORTANT Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician For service we suggest you return the tool to your nearest RYOBI AUTHORIZED SERVICE CENTER for repair When servicing use only identical Ryobi replacement parts GENERAL Avoid using solvents when cleaning plastic parts Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use Use clean cloths to remove dirt carbon dust etc A WARNING Do not at any time let brake fluids gasoline petroleum based products penetrating oils etc come in contact with plastic parts They contain chemicals that can damage weaken or destroy plastic
17. recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Page 3 RULES FOR SAFE OPERATION GENERAL SAFETY RULES cont d SERVICE E Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instructions in Maintenance section of this manual Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES Hold tool by insulated gripping surfaces when performing an operation where the tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator Never use this or any power sander for wet sanding or liquid polishing Failure to comply can result in electrical shock causing serious injury or worse Keep hands away from sanding area ADDITIONAL RULES FOR SAFE OPERATION Know your power tool Read operator s manual carefully Learn its applications and limitations as well as the specific potential hazards related to this tool Always wear safety glasses Everyday eye glasses have only impact resistant lenses they are NOT safety glasses Protect your lungs Wear a face or dust mask if the operation is
18. sit Please call 1 800 525 2579 for your nearest Ryobi Authorized Service Center You can also check our web site at www ryobitools com for a complete list of Authorized Service Centers e MODEL NO AND SERIAL NO The model number and serial number of this tool will be found on a plate attached to the motor housing Please record the serial number in the space provided below e MODEL NUMBER CFS1500 e SERIAL NUMBER Ryobi Technologies Inc 1428 Pearman Dairy Road Anderson SC 29625 Post Office Box 1207 Anderson SC 29622 1207 Phone 1 800 525 2579 www ryobitools com 972000 929
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