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RuggedCom RX1000 Network Router User Manual

1. e 19 3 6 RX1510 Dimensions ET 19 3 7 Screw Terminal Power Connector for HI Power Module 20 3 8 Pluggable Phoenix Power Connector for HIP Power Module sssssnnossssnnnnsssssrnnnrrrnnenne 20 3 9 Screw Terminal Power Connector for 24 and 48 Power Modules 20 3 10 Pluggable Phoenix Power Connector for 24P and 48P Power Modules 20 3 11 Chassis Ground Connection E 21 3 12 Wiring for Single AC Power Supply HIP module shown 21 3 13 Wiring for Two DC Power Supplies 24P or 48P modules shown 22 3 14 Wiring for AC and DC Power Supplies HIP module shown at left 24P or 48P module SHOWA te LEE 22 3 15 Critical Alarm Relay Connector 23 3 16 RJ45 Serial Console POr isla 24 3 17 RJ45 T1 E1 Pin Configuration lilla 24 3 18 RJ45 T1 E1 Pin Configuration E 25 RuggedCom RuggedBackbone 5 RX1510 Installation Guide Rev 104 RuggedBackbone RK 1510 3 19 3 20 3 21 3 22 3 23 3 24 3 25 3 26 3 27 3 28 3 29 3 30 3 31 3 32 3 33 3 34 3 35 RJ45 Ethernet Pin Configuration eee lam 25 RJ45 Serial Pin Configuration sotterranea 27 RJ45 DDS Pin Configuration inte 27 DDS Module Rx and Tx LED Indicators dude e
2. Ge 9 e PM 1000 Figure 2 27 Pluggable terminal block power module HIP module shown RuggedCom RuggedBackbone 16 RX1510 Installation Guide Rev 104 3 Installation 3 Installation 3 1 Mounting The RuggedBackbone RX1510 features optional mounting brackets for panel and DIN rail mounting The optional brackets attach to both sides of the appliance at the rear of the chassis For panel mounting the mounting bracket provides four mounting holes For DIN rail mounting the DIN adaptor mounts to a standard 1 DIN rail and is secured with a lock screw on each adaptor To attach the mounting brackets align the brackets with the threaded holes on the sides of the appliance Secure the mounting brackets to the appliance with the screws included in the mounting bracket kit Align Bracket with Threaded Holes ow 0 Figure 3 1 Installing Mounting Brackets Secure DIN Rail Secure DIN Rail Locking Screw Locking Screw RuggedBackbone 1 O 221940 mo
3. Enclosure Contact 8 kV 4 IEC 61000 4 2 ESD Enclosure Air 15 kV 4 IEC 61000 4 3 Radiated RFI Enclosure Ports 20 V m Note Signal ports 4kV 2 5kHz Note Power poris 4kV 4 IEC 61000 4 4 Burst Fast Transient A C Power ports 4kV 4 Earth ground ports 4kV 4 4kV line to earth Signal ports 2kV line to line 2KV line to earth IEG 61000 4 5 Surge D C Power ports 4 AkV line to line 3 4kV line to earth AO KOWE pong 2kV line to line Signal ports 10V 3 D C Power ports 10V 3 IEC 61000 4 6 Induced Conducted RFI A C Power ports 10V 3 Earth ground ports 10V 3 40 A m continuous Note IEC 61000 4 8 Magnetic Field Enclosure Ports 1000 A m for 1 s 1000 A m for 1 s 5 O Do Pop RIOTS soner NA 61000 4 29 Voltage Dips amp Interrupts A C Power ports 30 tor 1 perigo N A P 60 for 50 periods 100 for 5 periods IEC 61000 4 11 Voltage Dips amp Interrupts A C Power ports 100 for 50 periods N A 2 5kV common 1kV Signal ports dift mode 1MHz 3 2 5kV common 1kV IEC 61000 4 12 Damped Oscillatory D C Power ports diff mode 1MHz 3 2 5kV common 1kV A C Power ports diff mode 1MHz 3 Signal ports 30V Continuous 300V for 1s IEC 61000 4 16 Mains Frequency Voltage D C Power ports 30V Continuous 300V for 1s Ripple on D C IEC 61000 4 17 Power Supply D C Power ports 10 3 Signal ports 2kVAC Fail Safe Relay output N A IEC 60255 5 Dielectric Strength
4. Figure 3 5 RX1510Dimensions Top View LI Figure 3 6 RX1510 Dimensions Side View RuggedCom RuggedBackbone 19 RX1510 Installation Guide Rev 104 3 Installation 3 2 Power Supply Wiring and Grounding The RX1510 supports dual redundant power supplies power module 1 PM1 and power module 2 PM2 Power connections are located on the PM1 and PM2 module face plates An optional chassis ground connection is located on the front panel as shown in RX1510 products can be equipped with either a Phillips Screw Terminal Block or a Phoenix Plug Terminal Block The Phillips Screw Terminal Block has Phillips screws with compression plates allowing either bare wire connections or crimped terminal lugs We recommend the use of 6 size ring lugs to ensure secure reliable connections under severe shock or vibration Both terminal blocks have a safety cover secured with two Phillips screws which must be removed to make connections The safety cover must be re attached after wiring to ensure personnel safety For AC and DC power supply wiring examples refer to A The RX1510 has two 2 power supplies installed and may be supplied from multiple power sources Service personnel must isola
5. RuggedBackbone RX1510 Hardware Installation Guide Se u 28 S Sl dl E r Revision 104 October 14 2011 www RuggedCom com RuggedBackbone RX1510 RuggedBackbone RX1510 Hardware Installation Guide Copyright 2011 RuggedCom Inc All Rights Reserved Dissemination or reproduction of this document or evaluation and communication of its contents is not authorized except where expressly permitted Violations are liable for damages All rights are reserved particularly for the purposes of patent application or trademark registration This document contains proprietary information which is protected by copyright All rights are reserved No part of this document may be photocopied reproduced or translated to another language without the prior written consent of RuggedCom Inc Disclaimer Of Liability We have checked the contents of this manual against the hardware and software described However deviations from the description cannot be completely ruled out RuggedCom shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing performance or use of this material The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions We appreciate any suggested improvements We reserve the right to make technical improvements without notice Registered Trade
6. RuggedCom does not recommend the use of copper cabling of any length for critical real time substation automation applications RuggedCom also recommends against the use of copper Ethernet connections to interface to devices in the field across distances which could produce high levels of ground potential rise that is greater than 2500V during line to ground fault conditions RuggedCom RuggedBackbone 26 RX1510 Installation Guide Rev 104 3 Installation 3 8 Serial Ports RJ45 The RX1510 supports serial port line modules with RJ45 connections On power up all serial ports default to RS485 mode Each port can be individually set to RS232 RS485 or RS422 mode via software x Pin 1 Pin 8 2 Reserved 3 COM Isolated GND 4 COM Isolated GND 5 RX RX 6 TX TX RX TX 7 CTS 8 RTS TX RX TX Figure 3 20 RJ45 Serial Pin Configuration Shield GND Table 3 5 RJ45 RS232 RS485 RS422 Serial Pin Assignment Pin 2 is reserved for future IRIG B output Do not connect Pin 2 at this time doing so may cause hardware damage Pins 7 and 8 are connected internally No internal termination is provided In RS232 mode these pins enter a high impedance state A DTE that asserts RTS will see CTS asserted but hardware flow control is not performed on the port 3 9 DDS Ports RJ45 The RX1510 supports DDS port line modules with RJ45 connections The 56 kbps DDS port is co
7. 6 x 10 100 1000TX RJ45 anana anana nana anganan anaa nane 13 2 5 FX FG TUR NONSENS wh eed 13 20 4EX 4 100FG LG uuu gagan TRE TER 13 2 7 FX03 2 x 100 FX MTRJ ep ENEE 13 2 8 4FX03 4 100FX MIA uu u enn a an Ega ng Nga SAGE KN ae E en pa Sa Kaga 13 RE Ne 13 2 10 Gr TOORAK ATE 13 2 1 ALE 13 2 12 PSs 2 x 4A000LX 1000SX SPP Siska kenaa u EENS EE 14 2 13 FX5 4 x 100FX 100LX 100SX E 14 2 14 6FX50 6 x T00FX SFP uuu uuu ua Aka a na 14 CSL Zeta ERC E EE 14 216 KEE AA 14 TETEN RE 14 218 E02 2 x EI BNG redere 14 2 19 TC4 ER RE 14 E EE EE 14 2 21 W11 W21 W32 Cellular Modem nean enere 14 2 22 W12 W22 Cellular Modem 14 2 23 D02 1 x DOS RJ45 15 2 24 APE TAO LL casas nea 15 2 25 Screw terminal block power module terminal cover in place HI module shown 16 2 26 Screw terminal block power module terminal cover removed HI module shown 16 2 27 Pluggable terminal block power module HIP module SHOWN 16 3 1 Installing Mounting Brackets calare 17 3 2 DIN Rail Mounting Fonico 17 3 3 DIN Rail Mounting Side View ENEE 18 3 4 RX1510 Dimensions Front View 18 3 5 RX1510Dimensions Top View
8. 1850 1910 lt 2 5 1 1930 1990 lt 2 5 1 4 Table 3 11 HSPA Antenna Requirements 3 13 2 Installing SIM Cards for GSM EDGE HSPA Cellular Modems 3 Be sure to take appropriate anti static precautions before opening the cellular modem module 1 Remove the module from the RX1510 2 Onthe smooth side of the module remove the four screws and remove the back of the module Figure 3 32 Cellular Modem Module Assembly Figure 3 33 Cellular Modem Module W11 and W32 Single Antenna Modules Assembly W12 Dual Antenna Modules RuggedCom RuggedBackbone 32 RX1510 Installation Guide Rev 104 3 Installation 3 Note the location of the SIM card cages For modules W11 and W32 install the SIM card in SIM 1 For module W22 install a SIM card in both SIM 1 and SIM 2 4 Top open a SIM card cage slide the silver catch down towards the antenna connector end of the module and flip the cage open 5 Hold the SIM card at its notched end with its connectors facing down and insert the SIM card into the cage 6 Flip the cage down and slide the silver catch up away from the antenna connector end of the module 7 Replace the back of the module and secure the back of the module with the four screws removed earlier 8 Re install the module in the RX1510 RuggedCom RuggedBackbone 33 RX1510 Installation Guide Rev 104 3 Installation 3 14 APE Application Processing Engine 3 14 1 APE Overvi
9. 60255 21 1 Vibration 2g 10 150 Hz IEC 60255 21 2 Shock 30g 11mS Table 5 3 Environmental Type Tests 43 RX1510 Installation Guide Rev 104 RuggedCom RuggedBackbone 6 Agency Approvals 6 Agency Approvals Aa K I U U i l ii l Di l Di i TUV UL 60950 1 2007 CAN CSA C22 2 No 60950 1 07 CE Compliance is claimed via GE EN SND ON Se Declaration of Self Conformity Route FCC FCC Part 15 Class A CISPR EN55022 Class A FDA CDRH 21 CFR Chapter 1 Subchapter J Laser Eye Safety Designed and manufactured using an PS 19030012008 9001 2008 certified quality program Table 6 1 Agency Approvals RuggedCom RuggedBackbone 44 RX1510 Installation Guide Rev 104 7 Warraniy 7 Warranty RuggedCom warrants this product for a period of five 5 years from the date of purchase This product contains no user serviceable parts Attempted service by unauthorized personnel shall render all warranties null and void For warranty details visit www RuggedCom com or contact your customer service representative Should this product require service contact the factory at RuggedCom Inc 300 Applewood Crescent Concord Ontario Canada L4K 5C7 Phone 1 905 856 5288 Fax 1 905 856 1995 RuggedCom RuggedBackbone 45 RX1510 Installation Guide Rev 104
10. ROX as can be done with any other switch port For example if the APE is Line Module 2 LM2 then setting the Im2 1 pvid parameter to 10 places the APE secondary network interface connection on VLAN 10 RuggedCom RuggedBackbone 35 RX1510 Installation Guide Rev 104 3 Installation 3 14 4 Installing an Operating System We recommend that the operating system be installed and configured by users with experience in installing and administering the chosen operating system To install an operating system on the APE you need the following items lt DVI D monitor lt Keyboard with USB connector e Bootable USB flash drive or USB external CD DVD drive with your operating system installation package When using an external drive that is powered through the USB port ensure that the total power consumption through both USB ports does not exceed 250 mA at 5V To connect additional USB devices such as a mouse you can attach a USB hub to the APE Again ensure that the total power consumption through both USB ports does not exceed 250 mA at 5V Procedure 3 1 To install an operating system 1 Ensure that the APE module is inserted properly into the line module slot and that the RX1510 is powered up The APE module power LED should be ON and orange 2 Connect your monitor to the DVI D connector connect your keyboard to a USB port and connect your bootable USB device to a USB port If your operating system in
11. Receive Diversity Main Antenna Antenna Port 1 Port 1 ANT 4 CELL OC Rx DIV 2 Rx DIV 1 00 Link Act Receive Diversity Main Antenna Antenna Port 2 Port 2 Figure 3 31 Dual Port Cellular Modem Antenna Connections If two or more antennas are to be installed the antennas must be separated by a minimum distance of 20 cm 7 9 RuggedCom RuggedBackbone 31 RX1510 Installation Guide Rev 104 3 Installation 3 13 1 GSM EDGE HSPA Cellular Modem Card The HSPA option is available for use on various GSM based networks This option supports GSM GPRS EDGE UMTS and WCDMA HSDPA HSUPA The Main antenna and Receive Diversity antenna connections are made to the 50 Q SMA connectors located on either side of the front faceplate Supported frequency bands are given in the following table For safe operation of the device ensure that the maximum antenna gain is not exceeded Band WCDMA 2100 1920 1980 lt 2 5 1 2110 2170 lt 3 5 1 Y 4 Band II WCDMA 1900 1850 1910 lt 2 5 1 1930 1990 lt 2 5 1 Y 4 Band VIII WCDMA 900 880 915 lt 2 5 1 925 960 lt 3 5 1 Y 5 Band V WCDMA 850 824 849 lt 2 5 1 869 894 5 1 Y 5 Band VI WCDMA 800 830 840 lt 2 5 1 875 885 lt 3 5 1 Y 5 GSM 850 824 849 lt 2 5 1 869 894 lt 3 5 1 5 EGSM 900 880 915 lt 2 5 1 925 960 lt 3 5 1 5 GSM 1800 1710 1785 lt 2 5 1 1805 1880 lt 3 5 1 4 GSM 1900
12. line module slot where the APE is installed to the VLAN on which connectivity is expected The APE should be reachable from any device belonging to the same VLAN If you want the APE be routable log in to the operating system on the APE and set the secondary interface gateway to the IP address of the ROX VLAN Q Canluse the APE module as a DHCP server or a DNS server A Yes The APE module supports any x86 compatible operating system and the services offered by the system RuggedCom RuggedBackbone 38 RX1510 Installation Guide Rev 104 4 Technical Specifications 4 Technical Specifications 4 1 Power Supply Specifications 88 VDC 300 VDC I Screw HI 2A T 52W Max 42W 85 VAC 264 VAC terminal block 88 VDC 300 VDC HIP 2A T 52W Max 42W Pluggable 85 VAC 264 VAC terminal block 24 10 VDC 36 VDC 2A T P 52W Max 42W SE terminal block 24P 10 VDC 36 VDC 2A T 52W Max 42W Pluggable terminal block 48 36 VDC 72 VDC 2A T 52W Max 42W a terminal block 48P 36 VDC 72 VDC 2A T 52W Max 42W Pluggable terminal block 4 Power consumption varies based on configuration 1 denotes time delay fuse Table 4 1 Power Supply Specifications 4 2 Critical Alarm Relay Specifications 30VDC 5A 250VAC 6 25A Table 4 2 Form C Contact Relay Specifications 4 3 Copper Ethernet Port Specifications The RX1510 can be ordered with several different modules which cont
13. mo me me n m o CAR gt d S DO TER TE a cr 8 o 0 e WWG eee ou Figure 3 2 DIN Rail Mounting Front View RuggedCom RuggedBackbone 17 RX1510 Installation Guide Rev 104 3 Installation Secure DIN Rail Locking Screw on Both Sides of Unit z a Figure 3 3 DIN Rail Mounting Side View 3 1 1 RX1510Dimensions RuggedBackbone Tese o o SENT 1 RXISTO m m m m m m wo om 59 1002 CONSOLE 3004 LM OLTIACO e 3 ol A o OF 532 IEEE Desa EE J cF SEGA EBE HEERES 6 NC Lo Lo Lo Lo LO LI e WE A e 6 e e DENI Figure 3 4 RX1510 Dimensions Front View RuggedCom RuggedBackbone 18 RX1510 Installation Guide Rev 104 3 Installation A A La 9 36
14. uu daa ee u a apa cee ee aa ag a aaa ee 28 3 9 Available Fiber Connector Types italia 30 3 10 Cellular Modem Modules aeree 31 3 11 HSPA Antenna Ee EE E 32 32 APE JENIN 34 3 13 APE Module LED Indicators rare 37 4 1 Power Supply Specifications ENNEN 39 4 2 Form C Contact Relay Specifications Lui 39 4 3 Copper Ethernet Port Specifications rina 39 4 4 Fast Ethernet 100Mbps Optical Specifications 40 4 5 SFP Fast Ethernet Transceivers AEN 40 4 6 Fixed Gigabit Transceivers sasana arih ana EEN NE a ka aaa nanya kand 41 4 7 SFP ATEN 41 4 8 Operating Environment n ieren eebe Een 41 4 9 Mechanical Specifications AANEREN 41 5 1 IEG 61850 3 EMI Type Tesis asa aaa aa a anana aa da naga a EN a NAN n KE gan Ta a N 42 5 2 IEEE 1613 C37 90 x EMI Immunity Type Tesis criar 43 5 3 Environmental Type Tests ein 43 6 1 Agency Approvals scleri 44 RuggedCom RuggedBackbone 7 RX1510 Installation Guide Rev 104 FCC Statement And Cautions FCC Statement And Cautions Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial en
15. with SFP Small Form factor Pluggable pluggable optics modules SFP modules can be safely inserted and removed while the chassis is powered and operating When inserting or removing optics observe the following precautions lt Ensure that dust caps are mounted on SFP cages at all times unless you are in the process of inserting or removing an SFP module The dust caps prevent the accumulation of residue or particles that might inhibit proper operation lt Ensure that you have properly discharged any possible electrostatic build up to prevent electrostatic discharges ESD This can be accomplished by proper grounding through an ESD wrist strap or by touching earth or chassis ground before installing or removing optical modules ESD can damage or shorten the life of optical modules when they are not plugged into a chassis Ensure that SFP optical modules are always stored in an ESD safe bag or other suitable ESD safe environment Keep SFP modules free from moisture and store them at the proper temperature 40 C to 85 C Disconnect all cables from the SFP module before inserting or removing the module lt Use only components certified by RuggedCom Inc with RuggedCom products Damage can occur to optics and product if compatibility and reliability have not been properly assessed RuggedCom RuggedBackbone 28 RX1510 Installation Guide Rev 104 3 Installation 3 11 1 Module Insertion SFP Special attention must be
16. 4 3 Installation 3 14 5 The APE BIOS The APE module features a BIOS with functionality similar to that of a typical PC You can configure the following BIOS settings lt System Time lt Processor Options e Boot Options e Security Options For most purposes these options are used sparingly unless there is a specific hardware or software requirement that requires a change The most commonly changed options are the boot options as the USB ports need to be made bootable to install an operating system To display the BIOS menus press F2 while powering on the APE To display BIOS help press F1 and follow the instructions at the bottom of the screen 3 14 6 Resetting the Module Whenever possible shut down and reboot the APE from the operating system instead of performing a hard reset with the reset button This helps to ensure graceful shutdowns and data integrity If absolutely required you can perform a hard reset with the reset button on the APE faceplate The reset button is recessed from the front surface of the faceplate Use a pin or small screwdriver to reach the button To reset the APE depress and hold the reset button until the power LED turns orange Then release and push the reset button again The power LED turns green as the module reboots 3 14 7 LED Indicators Power LED woe Green steady APE module is on and functioning correctly APE module is not receiving FOwerCED ve Orange steady eno
17. CAT 5 UTP cable with RJ45 male connectors All copper Ethernet ports feature auto negotiation auto polarity and auto crossover functions The female RJ45 connector can accept and take advantage of screened commonly known as shielded cabling RJ45 Twisted Pair Copper Ports Female RJ45 connectors are available on LMs that support 10 100Base T and on LMs and SMs that support 10 100 1000Base T Ethernet See the illustration and table below for pin configuration and assignment Pind Ping E e ae 1 RX A 2 RX A 3 TX B 4 NC C 5 NC 6 TX B Figure 3 19 RJ45 Ethernet Pin i D Configuration 8 NG D Table 3 3 RJ45 Ethernet Pin Assignment Gigabit Ethernet 1000Base TX Cabling Recommendations The IEEE 802 3ab Gigabit Ethernet standard defines 1000 Mbit s Ethernet communications over distances of up to 100 meters using 4 pairs of CAT 5 or higher balanced unshielded twisted pair cabling For wiring guidelines system designers and integrators should refer to the Telecommunications Industry Association TIA TIA EIA 568 A wiring standard for minimum cabling performance specifications required for proper Gigabit Ethernet operation To ensure reliable error free data communications new and pre existing communication paths should be verified for TIA EIA 568 A compliance The table Cabling Categories and 1000Base TX Compliance summarizes the relevant cabling standards as they apply to 100Base TX co
18. CLI management interfaces lt SNMP v1 v2 and v3 lt Remote Syslog lt Rich set of diagnostics with logging and alarms lt Loopback diagnostic tests lt Raw and interpreted real time line traces Universal Power Supply Options lt Dual redundant modular hot swappable power supplies lt Fully integrated power supplies no external adaptors lt Input voltage ranges 10 36VDC 36 72VDC 88 300VDC 85 264VAC e TUV UL 60950 safety approved to 85 C Warranty lt 5 Year Warranty RuggedCom RuggedBackbone 10 RX1510 Installation Guide Rev 104 2 RuggedBackbone Modules 2 RuggedBackbone Modules The RX1510 chassis provides six module slots Each slot accommodates a particular type of RuggedCom module Figure 2 1 RX1510 Chassis Slot Assignment shows the module slots on the RX1510 RuggedBackbone AZIO Si uss Gnr on CONSOLE osa OLTIACO SIONE LM1 I LM2 LM3 LM4 PMI PM2 nnn MGMT SE He e Do O er Figure 2 1 RX1510 Chassis Slot Assignment The RX1510 chassis supports the following modules LM1 through LM4 The RX1510 chassis supports up to four line module LM cards For more info
19. D C Power ports 1 5kVDC N A A C Power ports 2KVAG N A Signal ports 5kV Fail Safe Relay output N A IEC 60255 5 H V Impulse Power ports 5kV N A A C Power ports 5kV N A RuggedCom specified severity levels Table 5 1 IEC 61850 3 EMI Type Tests RuggedCom RuggedBackbone 42 RX1510 Installation Guide Rev 104 5 EMI And Environmental Type Tests 2kV 4kV 8kV EEE C37903 ESD Enclosure Contact Enclosure Air 4kV 8kV 15kV IEEE C37 90 2 Radiated RFI Enclosure ports 35 V m Signal ports 4kV 2 5kHz IEEE C37 90 1 Fast Transient AE Se A C Power ports 4kV Earth ground ports 4kV Signal ports 2 5kV common mode 1MHz IEEE 37 90 1 Oscillatory D C Power ports 2 5kV common 1kV diff mode 1MHz A C Power ports 2 5kV common 1kV diff mode 1MHz Signal ports 5kV Fail Safe Relay output IEEE C37 90 H V Impulse D C Power ports 5kV A C Power ports 5kV Signal ports 2kVAC IEEE C37 90 Dielectric Strength D C Power ports 1 5kVDC A C Power ports 2kVAC a Meets Class 2 requirements for an all fiber configuration Meets Class 1 requirements for copper ports Table 5 2 IEEE 1613 C37 90 x EMI Immunity Type Tests 40 C 16 Hours IEC 60068 2 1 Cold Temperature Test Ad IEC 60068 2 2 Dry Heat Test Bd 85 C 16 Hours IEC 60068 2 30 Humidity Damp Heat Cyclic Test Db 95 non condensing 55 C 6 cycles IEC
20. E 1613 electric utility substations lt Exceeds IEC 61850 3 electric utility substations lt Exceeds IEC 61800 3 variable speed drive systems lt Exceeds IEC 61000 6 2 generic industrial environment e 40 C to 85 C operating temperature no fans lt Optional conformal coated printed circuit boards lt Failsafe Output Relay For critical failure or error alarming Physical Ports lt Field replaceable line modules e Up to 24 ports 100FX e Up to 24 ports 10 100TX lt Up to 8 ports Gigabit Ethernet RuggedCom RuggedBackbone 9 RX1510 Installation Guide Rev 104 1 Product Overview WAN Port Options e Up to 4 T1 E1 ports via RJ45 connectors channelized unchannelized lt Up to 2 E1 ports via BNC connectors channelized unchannelized e Cellular DDS Serial Ports lt Fully compliant EIA TIA RS485 RS422 RS232 serial ports software selectable with RJ45 connectors lt Raw socket mode support allows conversion of any serial protocol Protocols e WAN lt Frame Relay RFC 1490 or RFC 1294 lt PPP RFC 1661 1332 1321 1334 PAP CHAP Authentication lt Multilink PPP RFC 1990 GOOSE messaging support IP lt Routing OSPF BGP RIPv1 RIPv2 lt VRRP Agent Traffic control NTP Server IP Multicast Routing lt DHCP Agent Option 82 Capable Frame Relay Support lt ISO and ITU compliant network certified ANSI 11 617 Annex D Q 933 or LMI Local Signaling Management Tools lt Web based SSH
21. FG05 SM LC 9 125 1310 7 3 24 3 25 17 Table 4 6 Fixed Gigabit Transceivers SFP Gigabit Transceivers 50 125 0 5 FG51 MM LC 850 9 2 5 20 0 11 62 5 125 0 3 FG52 SM LC 9 125 1310 9 5 3 19 3 10 9 5 FG53 SM LC 9 125 1310 7 3 23 3 25 16 FG54 SM LC 9 125 1550 0 5 23 3 70 23 Table 4 7 SFP Gigabit Transceivers Notes 1 Maximum segment length is greatly dependent on factors such as fiber quality and the number of patches and splices Please consult RuggedCom sales associates when determining maximum segment distances N All optical power numbers are listed as dBm averages F51 transceivers are rated for 40 C to 85 C 4 5 Operating Environment 40 C to 85 C Ambient Temperature as measured from a 30cm radius surrounding the center of the enclosure Ambient Operating Temperature Table 4 8 Operating Environment 4 6 Mechanical Specifications menang jensen x ps See SC Ste Width Depth Weight Approximately 11 Ibs 5 0 kg Weight dependent on module selection Ingress Protection IP40 Enclosure Aluminum Table 4 9 Mechanical Specifications RuggedCom RuggedBackbone 41 RX1510 Installation Guide Rev 104 5 EMI And Environmental Type Tests 5 EMI And Environmental Type Tests
22. Fast Ethernet Transceivers 62 5 125 19 12 FX01 MM ST 1300 14 31 14 2 50 125 22 5 8 5 62 5 125 19 12 FX02 MM sc 1300 14 31 14 2 50 125 22 5 8 5 FX11 and SSC MM LC 9 125 1300 19 14 32 14 2 13 62 5 125 19 12 FXO3and ym MTRJ 1300 14 31 14 2 4FX03 50 125 22 5 8 5 FX04 SM ST 9 125 1300 15 8 32 3 20 17 FX05 SM SC 9 125 1300 15 8 31 7 20 16 FX06 and prora SM LC 9 125 1300 15 8 34 T 20 19 FX07 SM 9 125 1300 5 0 34 3 50 29 FX08 and EG SM LC 9 125 1300 5 0 35 3 50 30 FX09 SM 9 125 1300 0 5 37 0 90 7 FX10 and EGG SM LC 9 125 1300 0 5 37 0 90 7 Table 4 4 Fast Ethernet 100Mbps Optical Specifications SFP Fast Ethernet Transceivers 62 5 125 20 11 FX51 MM LG 1310 14 31 14 2 50 125 23 5 7 5 FX52 SM LG 9 125 1300 15 8 31 8 20 16 FX53 SM LG 9 125 1300 5 0 34 0 50 29 FX54 SM LC 9 125 1550 5 0 34 10 90 29 Table 4 5 SFP Fast Ethernet Transceivers RuggedCom RuggedBackbone TM 40 RX1510 Installation Guide Rev 104 4 Technical Specifications 4 4 2 Gigabit Ethernet 1Gbps Optical Specifications Fixed Gigabit Transceivers FGO1 MM LC 50 125 850 9 2 5 20 0 0 5 11 FG02 SM 9 125 1310 10 3 20 3 10 10 FG03 SM LC 9 125 1310 9 5 3 21 3 10 11 5 FG04 SM 9 125 1310 5 0 20 3 25 15
23. For 125 230VAC rated equipment a appropriately rated AC circuit breaker must be installed It is recommended to provide a separate circuit breaker for each power supply module e Equipment must be installed according to applicable local wiring codes RuggedCom RuggedBackbone 21 RX1510 Installation Guide Rev 104 3 Installation 3 2 5 DC Power Supply Wiring Examples POWER MODULE 1 PM 1000 HMG POWER MODULE 2 PM 1000 el Dat Figure 3 13 Wiring for Two DC Power Supplies 24P or 48P modules shown e For 125 230VAC rated equipment a appropriately rated AC circuit breaker must be installed It is recommended to provide a separate circuit breaker for each power supply module e Equipment must be installed according to applicable local wiring codes 3 2 6 AC and DC Power Supply Wiring Example POWER MODULE 1 a Gelle 1000 POWER MODULE 2 De e Did Die Figure 3 14 Wiring for AC and DC Power Supplies HIP module shown at left 24P or 48P module shown at right RuggedCom RuggedBackbone RX1510
24. Installation Guide Rev 104 3 Installation The placement of the AC and DC power supplies is not slot dependent Either PM slot can be used for AC or DC power For 110 230VAC rated equipment an appropriately rated AC circuit breaker must be installed For 125 250VDC rated equipment a appropriately rated DC circuit breaker must be installed For maximum redundancy in a dual power supply configuration it is recommended to use two independent power sources It is recommended to provide a separate circuit breaker for each power supply module Equipment must be installed according to applicable local wiring codes 3 3 Critical Alarm Wiring The Critical Alarm output relay signals critical error conditions that may occur on the RuggedBackbone RX1510 The contacts are energized upon power up of the unit and remain energized unless a critical alarm condition is detected Relay connections are shown in the Critical Alarm Relay Connector diagram You can configure control of the relay output through the ROX user interface A common application for this output is to signal an alarm in case of a power failure EE Normally Normally Open Closed Common Figure 3 15 Critical Alarm Relay Connector RuggedCom RuggedBackbone 23 RX1510 Installation Guide Rev 104 3 Installation 3 4 Serial Console Port The serial console port on the front panel provides access to the boot time control and configura
25. O BEHEFER o E Figure 2 3 CG01 2 x 10 100 1000TX RJ45 Figure 2 4 6TX01 6 x 10 100 1000TX RJ45 2 2 2 Ethernet Fiber O u h i Fa 00 EL gt rd og sog kved Figure 2 5 FX FG 2 x 100FX 1000SX 1000LX LC Figure 2 6 4FX 4 x 100FC LC er r AAR JO 5 5 200 CH DI Figure 2 7 FX03 2 x 100 FX MTRJ Figure 2 8 4FX03 4 x 100FX MTRJ DE DE 7 ST GO elfolre elle k OOO amp s ZG Z Z lt Figure 2 9 FX 2 x 100FX SC Figure 2 10 FX 2 x 100FX ST ee 0000005 Figure 2 11 10FL 3 x 10FL ST RuggedCom RuggedBackbone 13 RX1510 Installation Guide Rev 104 2 RuggedBackbone Modules 2 2 3 SFP Modular GN I i I 1 00 11 rT Eis SEPETI Ere
26. Rev 104 RuggedBackbone RK 1510 Sid APE OVefVISeW es 34 3 14 2 Supported Operating Systems i 34 3 14 3 Secondary Network Interface ii 35 3 14 4 Installing an Operating System AAA 36 E erte E EN e E 37 3 14 6 Resetting the Modules ae anane ela 37 3 14 7 LED eer 37 AL E 38 4 Technical Specifications errata leale 39 4 1 Power Supply Specifications i 39 4 2 Critical Alarm Relay Specifications ENNEN 39 4 3 Copper Ethernet Port Specifications se dalia 39 4 4 Fiber Ethernet Port Specifications AAA 40 4 4 1 Fast Ethernet 100Mbps Optical Specifications 40 4 4 2 Gigabit Ethernet 1Gbps Optical Specifications 41 45 Operating Environment aa filiale Une A De 41 4 6 Mechanical Specifications eee 41 5 EMI And Environmental Type Tests i 42 6 Agency Approvals eel oad ch eee EN ela deal 44 Ze Warranty EEE Tg o ga eee 45 RuggedCom RuggedBackbone 4 RX1510 Installation Guide Rev 104 RuggedBackbone RX1510 List of Figures 2 1 RX1510 Chassis Slot Assignment teense Rs 11 22 Front View CA A En KEE 12 2 3 CG01 2 x 10 100 1000TX BIAS lella 13 2 4 6TX01
27. T ea Fag og EE LI Figure 2 12 FG5 2 x 1000LX 1000SX SFP Figure 2 13 FX5 4 x 100FX 100LX 100SX SFP AB N Co Ei pan DI 1 1 QT Figure 2 14 6FX50 6 x 100FX SFP 2 2 4 WAN BE EH zO E O i zO Figure 2 16 E01 1 x E1 BNC Gei E E e I 00 7 a Figure 2 17 TC2 2 x T1 E1 RJ45 Figure 2 18 E02 2 x E1 BNC aN gt d 10999 o SEH SI Figure 2 19 TC4 4 x T1 E1 RJ45 2 2 5 Serial D an aaa anan 69 Esse es EEA a SERIAL Figure 2 20 6S01 6 x Serial RJ45 2 2 6 Cellular Modem CF Figure 2 21 W11 W21 W32 Cellular Modem Figure 2 22 W12 W22 Cellular Modem CELI Rx DIV I Link Act ANT CR CELL Rx DIV 2 00 Link Act ANT 2 ANT 4 RuggedCom RuggedBackbone 14 RX1510 Installation Guide Rev 104 2 RuggedBackbone Modules 2 2 7 DDS Digital D
28. ain 10 100Tx or 10 100 1000Tx Ethernet ports All copper Ethernet ports have the following specifications Speed 10 100 or 10 100 1000 Mbps Auto negotiating Duplex FDX HDX Auto negotiating Cable Type gt Category 5 Shielded Unshielded Wiring Standard TIA EIA T568A B Auto Crossover Auto Polarity Max Distance 100m Connector RJ45 Isolation 1 5kV RMS 1 minute Table 4 3 Copper Ethernet Port Specifications RuggedCom RuggedBackbone 39 RX1510 Installation Guide Rev 104 4 Technical Specifications 4 4 Fiber Ethernet Port Specifications The following sections detail fiber optic specifications for ports that can be ordered with the modules on a RuggedBackbone RX1510 The user determines the type of optics at time of ordering and can determine the modules installed on a particular unit by reading the factory data file via the ROX user interface Section 4 4 1 Fast Ethernet 100Mbps Optical Specifications and Section 4 4 2 Gigabit Ethernet 1Gbps Optical Specifications list the specifications of the optical transceivers used in the fiber Ethernet modules available for the RX1510 The specifications are organized by order code Module order codes are contained within each unit when it is assembled and configured at the factory Consult the RuggedCom ROX User Guide for help in obtaining the factory configuration data 4 4 1 Fast Ethernet 100Mbps Optical Specifications Fixed
29. ata Services ees DDS SO 0 E Figure 2 23 D02 1 x DDS RJ45 2 2 8 APE Appplication Processing Engine w HHHHHHH TO YO05 ob DODODODO EE Figure 2 24 APE 1402 RuggedCom RuggedBackbone 15 RX1510 Installation Guide Rev 104 2 RuggedBackbone Modules 2 3 Power Supply The RX1510 may be equipped with one or two power modules The use of two power modules is recommended to provide redundancy and load balancing A single power module is capable of delivering a maximum of 42W and accepts either AC or DC power at its input Power modules may be ordered with a screw terminal block or with a pluggable terminal block The screw terminal block features a safety cover which must be removed to make wiring connections and must be replaced after wiring is complete Power modules may be ordered as separate components Refer to the RX1510 data sheet for complete ordering details H 65 padha d L N PM 1000 Figure 2 25 Screw terminal block power module terminal cover in place HI module shown L N PM 1000 eHdde e Oe Figure 2 26 Screw terminal block power module terminal cover removed HI module shown
30. be properly connected and matched for proper link establishment and operation The drawings in the following figures show a side and top view of each supported fiber optic connector type to assist in identifying the proper cable connection orientation Tx Rx q APIA Figure 3 26 LC Figure 3 27 MTRJ Figure 3 29 ST TK Figure 3 28 SC Table 3 9 Available Fiber Connector Types RuggedCom RuggedBackbone 30 RX1510 Installation Guide Rev 104 3 Installation 3 13 Cellular Modems The RX1510 can be equipped with cellular modem modules for operation on GSM EDGE HSPA or CDMA networks The cellular modems feature 50 Q SMA antenna connectors on the front plate of each module The following cellular modem modules are available W11 1 Port Cell Modem GSM EDGE HSPA W12 2 Port Cell Modem GSM EDGE HSPA W21 1 Port Cell Modem EVDO Rev A Verizon Wireless W22 2 Port Cell Modem EVDO Rev A Verizon Wireless W32 1 Port Cell Modem GSM EDGE HSPA 1 Port Cell Modem EVDO Rev A Verizon Wireless Table 3 10 Cellular Modem Modules DE A z O 5 O Receive Diversity Antenna Main Antenna SMA Connector SMA Connector Figure 3 30 Single Port Cellular Modem Antenna Connections
31. e sssssssessseeeessnresserrnnsrrnnensrreessne 22 3 3 Critical Alarm WITING sas saa sas anaa iaia 23 3 4 Serial GONsola Pott a na aa a as a aaa aaa a a ga aa aab ga anil 24 3 5 WAN Ports RJ4B u u uuu uu ga an a man uuu il a GE a ng a aa 24 3 6 WAN Ports BNC 25 d 7 Gopper Ethernet Polls apre 25 3 7 1 RJ45 Twisted Pair Copper Pons rile 25 3 7 2 Gigabit Ethernet 1000Base TX Cabling Recommendations 25 3 7 3 Transient Suppression nr 26 3 8 Serial Ports RJ45 vannene lina ea i 27 3 9 DDS Ports RAJAB vaar 27 3 10 DDS Rx and Tx LED Indications 28 3 11 SFP Optics Installation removal and precautions 28 3 11 1 Module Insertion SFP _ arinina rE anat 29 3 11 2 SFP Module Removal 29 3 12 Fiber Ethernet Ports uuu uuu uu NA AA aga DE SEAN KA ec 30 3 13 Cellular Modems nana e een a narar e 1 3 13 1 GSM EDGE HSPA Cellular Modem Card 32 3 13 2 Installing SIM Cards for GSM EDGE HSPA Cellular Modems 32 3 14 APE Application Processing Engine EEN 34 RuggedCom RuggedBackbone TM 3 RX1510 Installation Guide
32. ege aa 28 SEP MOGUIS E le EE 29 SFP module insertion een arise rd dende 29 SFP module removal giullare 30 OQ sa Su a aa E E RN Ga EE dea 30 MIRI 30 OE EE TED ee E EEE E FCR ee 30 SEERE RE iaia Per 30 Single Port Cellular Modem Antenna Connections i 31 Dual Port Cellular Modem Antenna Connections sssesssssseeeeeerrttteeeerrnnnnnsnsrrrrrn nnen 31 Cellular Modem Module Assembly W11 and W32 Single Antenna Modules 32 Cellular Modem Module Assembly W12 Dual Antenna Modules 32 APE Faceplate and Pors hide lia A aia Ain dalia Raiti 34 APE Chassis Network Connection 35 RuggedCom RuggedBackbone 6 RX1510 Installation Guide Rev 104 RuggedBackbone RX1510 List of Tables 2 1 Module Status LED Indications ei 12 3 1 RJ45 Serial Console e TE 24 3 2 RJ45 T1 E1 Pin Assignment Karman 24 3 3 RJ45 Ethernet Pin Assignment creare 25 3 4 Cabling Categories and 1000Base TX Compliance 26 3 5 RJ45 RS232 RS485 RS422 Serial Pin Assignment nana anane 27 3 6 RJ45 DDS Pin Assignment ege 27 3 7 DDS Rx LED REESEN racc 28 3 8 DDS TKA LED NGISA ONG
33. ew The APE Application Processing Engine is an x86 based computer designed to occupy a single line module slot on the RX1510 The APE can host any x86 based operating system capable of running on a computer with similar specifications and features a Gigabit Ethernet connection on the module faceplate You can use the APE for a variety of functions such as network monitoring specialized applications DNS applications and more LED Indicators Processor Intel Atom E660T 1 3 GHz RAM 2 GB DDR2 Disk 8 GB SATA solid state Network 1 x RJ45 Gigabit Ethernet interface faceplate connector 1 x Gigabit Ethernet interface connected to internal RX1510 switch 2 x USB 2 0 Maximum USB device power consumption through single port or combined through both ports USB 250 mA at 5 V Video DVI D Power lt Disk Activity Controls Momentary contact reset button Operating System Supports any x86 compatible operating compatible with hardware specifications For a list of tested and confirmed operating systems see Section 3 14 2 Supported Operating Systems Table 3 12 APE Specifications Drive Activity LED Gigabit Ethernet N SA 1 S H HO000000 o EE Jo eee 2 DVI D Video 5 Power al Reset Button Figure 3 34 APE Faceplate and Ports 3 14 2 Supported Operating Systems The APE supports any x86 compatible operating system The following operating sys
34. m data lt Chassis ground connection For more information on connecting to the ports on the front panel see the following topics lt Serial Console Section 3 4 Serial Console Port lt Management Ethernet Interface Section 3 7 Copper Ethernet Ports Critical Alarm Failsafe Relay Interface Section 3 3 Critical Alarm Wiring Module Status LEDs The front panel module status LEDs provide the following information Green OK LM 1 through 4 Indicates the line module status Orange Warning alert Red Configuration error Table 2 1 Module Status LED Indications RuggedCom RuggedBackbone 12 RX1510 Installation Guide Rev 104 2 RuggedBackbone Modules 2 2 Line Modules LM The RuggedBackbone RX1510 supports four line modules in slots LM1 through LM4 Several types of line modules may be ordered depending on the type speed and number of Ethernet ports required The following illustrations show the typical port configurations and connectors available for RX1510 line modules For complete information on the available line modules refer to the RuggedBackbone RX1510 data sheet Only one T1 E1 module may be used per router 2 2 1 Ethernet Copper es E ssaa Sosson
35. marks ROX RuggedRated and eRSTP are trademarks of RuggedCom Inc RuggedRouter is a registered trademark of RuggedCom Inc RuggedBackbone is a trademark of RuggedCom Inc Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the owner Linux is the registered trademark of Linus Torvalds in the U S and other countries The registered trademark Linux is used pursuant to a sublicense from LMI the exclusive licensee of Linus Torvalds owner of the mark on a world wide basis Warranty Five 5 years from date of purchase return to factory For warranty details visit www RuggedCom com or contact your customer service representative Contacting RuggedCom Corporate Headquarters RuggedCom Inc 300 Applewood Crescent Concord Ontario Canada L4K 5C7 Tel 1 905 856 5288 Fax 1 905 856 1995 Toll free 1 888 264 0006 US Headquarters RuggedCom 1930 Harrison Street Suite 209 Hollywood Florida USA 33020 Tel 1 954 922 7938 ext 103 Fax 1 954 922 7984 Toll free 1 888 264 0006 Europe Headquarters RuggedCom Unit 41 Aztec Centre Aztec West Almondsbury Bristol United Kingdom BS32 4TD Tel 44 1454 203 404 Fax 44 1454 203 403 Email RuggedSales RuggedCom com Technical Support Toll Free North America 1 866 922 7975 International 1 905 856 5288 Email Support RuggedCom com Web
36. mpatible with Bellcore standards Each DDS module features a single 56 64 kbps DDS line interface with a standard RJ45 receptacle Pin 1 Pin 8 1 R1 Transmit data to network Ring 1 2 T1 Transmit data to network Tip 1 3 NC UTTTTTTU 4 NG 5 NC 6 NC mn 7 T Receive data from network Tip 8 R Receive data from network Ring Figure 3 21 RJ45 DDS Pin Configuration Table 3 6 RJ45 DDS Pin Assignment RuggedCom RuggedBackbone 27 RX1510 Installation Guide Rev 104 3 Installation 3 10 DDS Rx and Tx LED Indications The DDS module features Rx and Tx LED indicators that display transmit and receive status Tx LED Rx LED Figure 3 22 DDS Module Rx and Tx LED Indicators The following tables describe the DDS module Rx and Tx LED status indications GREEN Frame sync detected and signal OK YELLOW Signal OK but no frame sync RED Loss of signal OFF The interface is not enabled Table 3 7 DDS Rx LED Indications GREEN The interface is enabled and remote device has no errors YELLOW The interface is in loopback mode Loss of signal or receiving any of OOS UNM or UMC codes the remote device is out of service RED or has problems with the signal OFF The interface is not enabled Table 3 8 DDS Tx LED Indications 3 11 SFP Optics Installation removal and precautions The RX1510 can be ordered
37. nnections RuggedCom RuggedBackbone 25 RX1510 Installation Guide Rev 104 3 Installation lt 5 No New wiring infrastructure required 5 Yes Verify TIA EIA 568 A compliance 5e Yes No action required New installations should be designed with Category 5e or higher 6 Yes No action required gt 6 Yes Connector and wiring standards to be determined Table 3 4 Cabling Categories and 1000Base TX Compliance Follow these recommendations for copper data cabling in high electrical noise environments lt Data cable lengths should be as short as possible ideally limited to 10 8m in length Copper data cables should not be used for inter building communications lt Power and data cables should not be run in parallel for long distances and should be installed in separate conduits Power and data cables should intersect at 90 angles when necessary to reduce inductive coupling lt Optionally shielded screened cabling can be used The cable shield should be grounded at one single point to avoid the generation of ground loops 3 7 3 Transient Suppression All copper Ethernet ports on RuggedCom products include transient suppression circuitry to protect against damage from electrical transients and to ensure conformance to IEC 61850 3 and IEEE 1613 Class 1 This means that during a transient electrical event it is possible for communications errors or interruptions to occur but recovery is automatic
38. paid to the orientation of SFP modules upon installation in the RX1510 chassis The figure below shows the proper orientation of SFP modules installed in both upper and lower line modules SFP modules on the upper row must be inserted top side up SFP modules on the lower row must be inserted top side down SFP modules should be inserted with the bail latch in the locked position SFP orientation in top row port SFP orientation in bottom row Figure 3 23 SFP module orientation Figure 3 24 SFP module insertion SFP modules should slide gently into their ports and should lock in place when fully inserted Dust covers should be in place when installing the modules and should always be in place when cables are not connected 3 11 2 SFP Module Removal To remove the SFP module disconnect any cables and replace the dust cover to protect the optics Extend the bail latch found on the top of the module Grasp the bail latch and gently pull outwards to unlock and remove the module Immediately after removal store the SFP module in an ESD safe environment RuggedCom RuggedBackbone 29 RX1510 Installation Guide Rev 104 3 Installation Figure 3 25 SFP module removal 3 12 Fiber Ethernet Ports Depending on the order code of the product the RuggedBackbone RX1510 can be equipped with several different types of fiber optic ports The Transmit TX and Receive RX connections of each port must
39. ponsible for the location RuggedCom RuggedBackbone 8 RX1510 Installation Guide Rev 104 1 Product Overview 1 Product Overview 1 1 Functional Overview The RuggedBackbone RX1510 is a cost efficient rugged layer 3 switch and router The RX1510 s modular and field replaceable platform allows you to select WAN serial and Ethernet options making it ideally suited for electric power utilities the industrial plant floor and traffic control systems The appliance s compact form factor makes it ideal for pole mount applications or installation in restricted spaces The RX1510 is designed to the RuggedRated specification providing a high level of immunity to electromagnetic interference EMI and heavy electrical surges typical of the harsh environments found in many industrial applications An operating temperature range of 40 C to 85 C 40 F to 185 F allows the RX1510 to be placed in almost any location 1 2 Feature Highlights Cyber Security Features lt Multi level passwords e SSH SSL encryption lt Enable disable ports MAC based port security lt Port based network access control 802 1x e VLAN 802 1Q to segregate and secure network traffic lt RADIUS centralized password management e SNMPv3 encrypted authentication and access security RuggedRated for Reliability in Harsh Environments e Immunity to EMI and high voltage electrical transients lt Zero Packet Loss Technology lt Meets IEE
40. rmation on line modules see Section 2 2 Line Modules LM All modules are built to the RuggedRated specifications of the RuggedBackbone RX1510 Each module type is described in the following sections To install a module into the RuggedBackbone chassis align the module guide ribs with the channels on the chassis Push the module in as far as it will go being sure to push through the resistance provided by the grounding springs When properly seated the module flange will rest on the main chassis frame Tighten the thumbscrews using finger strength only RuggedCom RuggedBackbone 11 RX1510 Installation Guide Rev 104 2 RuggedBackbone Modules 2 1 Front Panel 2 1 1 The RX1510 Front Panel is equipped with an RS232 serial console port for initial management functions and a locally connected 10 100Base T Ethernet port for system management out of band from the switch fabric RuggedBackbone 1510 OAAR 1002 3004 OLTIACO LM Figure 2 2 Front View RX1510 Other Front Panel features include e Utility USB port Line module indicator LEDs lt Alarm Indicator LED which indicates system alarm status lt Lamp Test Alarm Cutoff LT ACO button lt Removable 1GB Compact Flash CF card which contains active and fallback installations of the ROX operating system along with the configuration database and other syste
41. stallation package requires a network connection connect a network cable to the Ethernet port Connect the other end of the cable to a functioning network port With a pin or small screwdriver press and release the APE reset button After the APE boots press the F2 key The BIOS screen appears 5 Navigate to the Boot menu Move the USB device to the first boot priority O Your bootable USB device must be connected to the APE for you to be able to set the device s boot priority 6 Navigate to the Exit menu and select Exit Saving Changes The APE restarts and boots from the connected USB device 7 Follow the prompts and instructions from your operating system installation package Detailed installation instructions are beyond the scope of this guide For detailed instructions on installing your operating system refer to the operating system documentation 8 After installing the operating system you may need to change the boot priority back to the APE s internal drive Reboot the APE and press F2 as the module reboots Navigate to the Boot menu and move the internal drive to the first boot priority Navigate to the Exit menu and select Exit Saving Changes The APE restarts and boots from the internal drive It is also possible to run a live operating system from the USB device itself However this may result in slower overall performance of the operating system RuggedCom RuggedBackbone 36 RX1510 Installation Guide Rev 10
42. te all power supplies prior to servicing 3 2 1 Connectors for HI and HIP Power Modules Live Ground Neutral Live Ground Neutral pesen L L N Figure 3 7 Screw Terminal Power Connector for HI Power Module eni HHHHHa Figure 3 8 Pluggable Phoenix Power Connector for HIP Power Module 3 2 2 Connectors for 24 24P 48 and 48P Power Modules Positive Negative Ground 1 Figure 3 9 Screw Terminal Power Connector for 24 and 48 Power Modules Positive Negative Ground HEHE Figure 3 10 Pluggable Phoenix Power Connector for 24P and 48P Power Modules RuggedCom RuggedBackbone 20 RX1510 Installation Guide Rev 104 3 Installation 3 2 3 Chassis Ground Connection The RX1510 chassis ground connection shown in Figure 3 11 Chassis Ground Connection uses a 10 32 screw It is recommended to terminate the ground connection in a 10 ring lug Torque on the chassis ground connection should not exceed 30 in lbs 3 4 Nm 10 32 Screw with External Washer Maximum Torque 30in lbs i 10 Ring Lug Figure 3 11 Chassis Ground Connection 3 2 4 AC Power Supply Wiring POWER MODULE 1 J sjedtbe LH Figure 3 12 Wiring for Single AC Power Supply HIP module shown PM 1000 e
43. tems have been tested and confirmed to work with the APE module lt Microsoft Windows Embedded Standard 7 lt Debian GNU Linux 6 lt Ubuntu 11 04 e Linux Mint 10 e OpenSuse 11 4 RuggedCom RuggedBackbone 34 RX1510 Installation Guide Rev 104 3 Installation 3 14 3 Secondary Network Interface In addition to the gigabit Ethernet interface on the faceplate the APE features a gigabit Ethernet interface connecting to a port on the RX1510 chassis The interface can be used by the operating system running on the APE as a normal network interface The port can be configured from ROXTM Typical port parameters such as speed duplex vlans and more can be configured From the perspective of the RX1510 the port is just switch port where a device is connected Figure 3 35 APE Chassis Network Connection shows how the APE and the RX1510 are connected The APE module can have connectivity to devices or networks connected to regular ports on the RX1500 ROXII Gigabit Ethernet Switch Port gt APE Network Interfaces LM1 LM2 LM4 CG01 Module CG01 Module APE Module 10 100 1000TX 10 100 1000TX Ea ROXII Gigabit Ethernet Switch Ports Figure 3 35 APE Chassis Network Connection 3 14 3 1 Placing the APE in a VLAN The port connecting the APE tothe RX1510 is a normal switch port The port PVID can be changed through
44. tion menu interface and a console interface to the ROX operating system The serial ports implement RS232 DCE on a RJ45 connector Serial settings are 57600 bps 8 bits No parity 1 stop bit See the illustration and table below for pin configuration and assignment RX RX TX NC NC TX NC 8 NC Figure 3 16 RJ45 Serial Console Port Table 3 1 RJ45 Serial Console Pinout Pin 1 Pin 8 A oO 3 5 WAN Ports RJ45 The RX1510 supports T1 E1 WAN ports to interface to standard T1 or E1 telecommunication infrastructure Carefully note the orientation of the RJ45 receptacle when inserting or removing cabling See the illustration and table below for pin configuration and assignment RRING RTIP NC TRING r NC NC 8 NC Figure 3 17 RJ45 T1 E1 Pin Configuration Table 3 2 RJ45 T1 E1 Pin Assignment Pin 1 Pin 8 OO N RuggedCom RuggedBackbone 24 RX1510 Installation Guide Rev 104 3 Installation 3 6 WAN Ports BNC The RX1510 supports optional E1 WAN ports with BNC connectors The Tx and Rx connections are labelled on the line module See the illustration below for the connection configuration Rx Tx Chassis Figure 3 18 RJ45 T1 E1 Pin Configuration 3 7 Copper Ethernet Ports 3 7 1 3 7 2 The RuggedBackbone RX1510 can be ordered with up to 10 100Base TX ports that allow connection to standard
45. ugh power or is shut down Indicates read and write Dist SED activity to the solid state drive Green steady or blinking Ethernet Port LED Green steady or blinking Indicates incoming and outgoing network activity Table 3 13 APE Module LED Indicators RuggedCom RuggedBackbone 37 RX1510 Installation Guide Rev 104 3 Installation 3 14 8 FAQs Q How do I use a CD or DVD to install an operating system on the APE module A Connect an external CD DVD drive to one of the APE USB ports If the external drive is powered through the USB port ensure that it does not exceed the USB port power limitations 250 mA at 5 V or use a drive that has an external power supply Q How do I install Windows from a USB flash drive A There are many articles on the Internet explaining how to do this We recommended selecting a method that uses the least amount of third party software to create the bootable USB drive Q Can I shutdown or power up the APE module from ROX A Not currently In ROX version 2 2 the APE is isolated from ROX control ROX can identify the type of module present in the RX1510 line module slot and can monitor temperature information for the APE module Q Can connect to the operating system running on the APE from one of the ports on the other slots A Yes In ROX assign Im APE_slot 1 where APE slot is the
46. vironment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Caution LASER This product contains a LASER system and is classified as a CLASS 1 LASER PRODUCT Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure Caution Service This product contains no user serviceable parts Attempted service by unauthorized personnel shall render all warranties null and void Changes or modifications not expressly approved by RuggedCom Inc could invalidate specifications test results and agency approvals and void the user s authority to operate the equipment Should this device require service refer to Chapter 7 Warranty in this guide Caution Physical Access This product should be installed in a restricted access location where access can only be gained by service personnel or users who have been instructed about the reasons for the restrictions applied to the location and about any precautions that shall be taken and access is through the use of a tool or lock and key or other means of security and is controlled by the authority res
47. www RuggedCom com RuggedBackbone RX1510 Table of Contents FCC Statement And Cautions l U 8 1 Product Overview suine 9 1 1 Functional Overview i 9 12 Feature e Lu le Lu 9 2 RuggedBackbone Modules nia 11 2 1 Front Panel uu uy u EA u KAG Ba aa GA iii 12 2 1 1 Module Status LEDS enere 12 2 2 Line Modules Me 13 2 2 1 Ethernet Copper Se 13 2 2 2 Ethernet Fiber tare 13 223 SER lee ELE vea 14 E 14 2 25 Seriale 14 2 2 6 Cellular Modem sasasi raa u uuu a su Ega Ka a T 14 2 2 7 DDS Digital Data Services AANEREN 15 2 2 8 APE Appplication Processing Engine iii 15 e Ee E 16 3 Installation iaia 17 dt MUMIN G aaa aaa gae eck TE Ag AA AENG AE NGA Aa AN A AA BA alia lai 17 3 1 1 RX151ODIMENSIONS sasaka aaa NANG u ANANG GN NENGGE GEN A dd eosin 18 3 2 Power Supply Wiring and Grounding sss 20 3 2 1 Connectors for HI and HIP Power Modules n 20 3 2 2 Connectors for 24 24P 48 and 48P Power Modules 20 3 2 3 Chassis Ground Connection 21 2 24 AG Power Supply Wiig sleale 21 3 2 5 DC Power Supply Wiring Examples anana 22 3 2 6 AC and DC Power Supply Wiring Exampl

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