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Powerware 400/230V Power Supply User Manual

1. 00000 Andino 6 P of 9 19 coloode e loolo ede gt gt EXTERNAL BATTERY CABINET POWER CONNECTOR TOP VIEW DESCRIPTION
2. 178110 000000 TO P VI EW EXTERNAL BATTERY CABINET POWER CONNECTOR DESCRIPTION LOCATION OF UPS CABINET TERMINALS POWERWARE 9330 10 20 kVA bond NO 164201300 8 SHEET 5 of 5 REVISION DATE 41 1501 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 SEE SHEET 2 FOR DETAILS SEE SHEET 2 FOR DETAILS UPS CABINET POWER TERMINALS AC INPUT TO UPS REC
3. m umm 25595555 BLLILILLILI 95555550 152 GROUND INTERNAL TERMINALS BATTERIES DESCRIPTION LOCATION OF UPS CABINET TERMINALS POWERWARE 9330 25 40 kVA DRAWING NO 164201300 9 SHEET 1 of 6 REVISION D DATE 053001 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 UPS CABINET POWER TERMINALS AC INPUT TO UPS PHASE A RECTIFIER CB1 PHASE B DUAL INPUT PHASE C AC INPUT TO UPS RECTIFIER PHASE A INPUT 98 BREAKER CB1 ME AND BYPASS TB2 PHASE B INGLE INPUT GINE n PHASE C AC INPUT TO BYPASS TB2 NEUTRAL DUAL INPUT DC INPUT FROM REMOTE BATTERY
4. 454 b 0 0 plt 5 s BH a yug 4 ig d 9 L TL gb 9 u Gg Gg P O Dg eere OPTIONS CABINET UPS MAINTENANCE MAINTENANCE BYPASS SWITCH BYPASS SWITCH OPTIONS UPS BATTERY CABINET CABINET CABINET Figure 7 2 Powerware 9330 25 kVA 40 kVA UPS Controls and Indicators Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 7 3 7 2 2 UPS Circuit Breakers The UPS can contain as many as 10 circuit breakers depending on the system options The UPS circuit breakers are described in detail in Chapter 9 UPS Operating Instructions UPS Cabinet CB1 controls the input to the UPS rectifier while CB2 controls the battery input to the UPS inverter CB1 and CB2 are manually controlled Optional Battery Cabinet A local battery circuit breaker controls the output of each battery cabinet providing the ability to service each battery string individually Optional Options Cabinet Input output and bypass circuit breakers control the flow of current to and from the installed transformers 7 2 3 Smart LOAD OFF A smart LOAD OFF pushbutton is provided
5. AC INPUT ACOUTPUT BYPASS START BATTERY CONTROL BATTERY BREAKER BREAKER BREAKER SWITCH BREAKER CB2 PANEL BREAKER Eme POMERNARE aAada 9 gt b FT 9 pla 5 5 or i EEE BEE Su s 5 1 b CABINET 4 8 MAINTENANCE F gt M 4 BYPASS SWITCH a D Y E Jp A 4 o B og 9 p 0000000000908 0000 0000 Puasa r PASDA L Al 4 46 A o A 5 9 IE 7 ILE AC INPUT UPS BREAKER 1 MAINTENANCE BYPASS SWITCH OPTIONS UPS BATTERY CABINET CABINET CABINET Figure 7 1 Powerware 9330 10 kVA 20 kVA UPS Controls and Indicators 7 2 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 ACINPUT BYPASS BREAKER BREAKER BREAKER COLD AC OUTPUT START SWITCH AC INPUT BREAKER CB1 CONTROL PANEL BATTERY BREAKER CB2 BATTERY BREAKER
6. G UPS FRONT VIEW DESCRIPTION UPS CABINET DIMENSIONS POWERWARE 9330 25 kVA 40 kVA DRAWING NO 164201300 14 SHEET 1of4 Dimensions are in millimeters and inches REVISION D DATE 053001 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 UPS CABINET Dimensions are in millimeters and inches Uu UPS RIGHT VIEW DESCRIPTION UPS CABINET DIMENSIONS POWERWARE 9330 25 40 kVA DRAWING NO 164201300 14 SHEET 2 of 4 REVISION p DATE 053001 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 UPS CABINET EDITT DET EE DENT TE ass mmm n 7999900000000 LI II OU OOOO OO OAM 2951555 E E moi OND BO BEE OOOO BSE EC DEB CHEN SoHE HC 88858 Cs E D DICTI BEES o o ooo ooo ooo
7. CABINET GROUNDING MOUNTING KIT MUST BE USED IN ORDER TO PROVIDE PROPER GROUNDING TO THE BATTERY CABINET WARRANTY IS VOID IF NOT PROPERLY INSTALLED Figure 2 5 Battery Cabinet Installation Powerware 9330 10 20 kVA Mounting 2 14 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 BATTERY CONNECTOR REAR TIE GROUNDING BRACKET COVER FROM UPS CABINET COVER FROM BATTERY CABINET CABINET GROUNDING MOUNTING KIT MUST BE USE IN ORDER TO PROVIDE PROPER GROUNDING TO TH BATTERY CABINET WARRANTY IS VOID IF NOT PROPERLY INSTALLED D E Figure 2 6 Battery Cabinet Installation Powerware 9330 10 20 kVA Permanent Mounting Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 BATTERY CONNECTOR REAR TIE GROUNDING BRACKET COVER FROM BATTERY CABINET COVER FROM UPS CABINET EESENSEHZ gt LEE N Care CABI
8. STATIC K5 MAINTENANCE SWITCH BYPASS SWITCH BOOST 6 RECTIFIER CONVERTER INVERTER MAINTENANCE BYPASS SWITCH CHARGER Main Power Flow Breakers Contactors o Closed Open Trickle Current Energized De Energized BATTERY Figure 6 5 Path of Current Through the UPS in Battery Mode During a utility power failure the rectifier no longer has an AC utility source in which to supply the DC output current required to support the battery charger and boost converter The input contactor K1 is opened the battery charger is turned off and battery SCR Q10 and battery contactor K2 both receive signals to turn on enable to supply battery power to the system Because the battery SCR is an electronic device it supplies momentary battery power to the system during the time it takes the contacts of K2 to close Energy stored in the battery is supplied instantaneously to the boost converter so that the inverter and customers load can be supported without interruption If the bypass is common with the rectifier input the Feed Back Protection contactor K5 will also open The opening of contactors K1 and K5 prevent static system voltages from bleeding backwards through the static switch and rectifier snubber components and re entering the input source While
9. Help DIS 5 18 1518 a LOAD 00 BATTERY TIME 000 NORMAL I cBi urs H BYPASS BATT 2 STSW OUTPUT NOTICE BYPASS 7T ALARM P4 EVENTS METERS CONTROLS SETUP HORN KEV 1 2 KEY 3 KEY 4 amp KEY 5 ESC1 KEV 1 ESCS KEY 5 ESC2 KEV 2 ESC6 KEY 6 LORD OFF ESC3 3 ESC KEY CONTROLS ESCA KEY 4 ESC8 KEY 8 HORN SILENCE ESCY REFRESH ESCQ QUIT Connected 0 00 28 ANSI Je SCROLL CAPS NUM Capture Printecha Figure 12 4 Main Screen UPS On Bypass Mimic 12 4 Powerware 9330 10 40 Installation Operation 164201300 061502 22 UPS erminal File Edit View Call Transfer Help System Controls Normal Maintenance Bypass OFF_ Battery Bypass OFF Bypass PPU Online Notice filarm PPU OFF BYPASS PPU ON NORMAL Horn KEY 1 KEY 2 KEY 3 KEY 4 KEY 5 ESG1 KEY 1 ESGS KEY 5 ESC2 KEY 2 ESC6 KEY 6 lt Load Off ESC3 KEY 3 ESC KEV Controls gt ESC4 KEY 4 ESC8 KEV 8CHorn Silence ESCU REFRESH ESCQ QUIT b 4 Connected 0 22 44 ANSI 9600 8 4 1 SCROLL NUM Print echo Figure 12 5 System Controls UPS File Edit View Call Transfer Help 2 Unit Shutdown Normal This Will Remove Power To The Load Battery fire You Sure Notice Hold VES
10. PHASE PHASE CRITICAL LOAD PHASE C NEUTRAL FRONT VIEW DETAIL POWERWARE 9330 25 40 DESCRIPTION LOCATION OF UPS CABINET TERMINALS DRAWING NO 164201300 9 SHEET 2 of 6 REVISION p DATE 053001 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 UPS CABINET POWER TERMINALS INPUT BREAKER CB1 AC INPUT TO UPS RECTIFIER CB1 DUAL INPUT A B O RFI PCB AC INPUT TO UPS RECTIFIER AND BYPASS TB2 SINGLE INPUT A B C N AC INPUT TO BYPASS TB2 DUAL INPUT A B C N 9 o9 oe e 0 AC OUTPUT TO CRITICAL LOAD TB3 A B C N POWER WIRING REMOTE WIREWAY BATTERY INPUT LEFT VIEW DESCRIPTION LOCATION OF UPS CABINET TERMINALS POWERWARE 9330 25 kVA 40 kVA DRAWING NO 164201300 9 SHEET 3 of 6 REVISION D DATE 053001 48 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 OUTLET FOR MODEM DATE 053001 120 0 2 CUSTOMER CONVENIENCE LANDING FOR AC INPUT AND OUTPUT AND REMOTE REMOVE PANEL TO DRILL
11. XV Conventions Used in This Manual xvi Safety Considerations xvii Getting Help uet eig E xvii Section Installation 1 Getting Started wae a 1 1 1 1 Installing the UPS 1 1 1 1 1 Creating an Installation Plan 1 1 1 1 2 Preparing Your Site 1 1 1 1 3 Environment Considerations 1 2 1 1 4 Preparing for Wiring the UPS System 1 2 1 1 5 Inspecting and Unpacking Each Cabinet 1 3 2 Installing the UPS System 2 1 2 1 Preliminary Installation 2 1 2 2 UPS Cabinet Installation 2 2 2 2 1 Unloading the Powerware 9330 10 20 kVA UPS Cabinet from the Pallet 2 2 2 2 2 Unloading the Powerware 9330 25 40 kVA UPS Cabinet from the Pallet 2 5 2 2 3 Installing Optional Remote Battery Power Wiring to the Powerware 9330 10 20 kVA UPS 2 9 2 2 4 Installing Optional Remote Battery Power Wiring to the Powerware 9330 25 kVA 40 kVA UPS 2 10 2 2 5 Installing UPS External Power Wiring 2 1
12. 2 22 Options Cabinet Installation Powerware 9330 25 kVA 40 kVA Non Permanent Mounting 2 23 Options Cabinet Installation Powerware 9330 25 kVA 40 kVA Permanent Mounting 2 24 Battery Schematic Powerware 9330 10 kVA 20 kVA UPS and Battery A 3 3 Battery Schematic Powerware 9330 25 40 kVA UPS 3 4 Battery String Connection 3 5 Remote EPO Control 4 1 Remote EPO Control inside view of cover and bottom of enclosure 4 2 Remote Monitor Panel RMP 5 1 Remote Monitor Card 5 3 Remote Monitor Panel RMP Top Internal View 5 3 viii Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 164201300 REV G 061502 Figure 6 1 Main Elements of the UPS System 6 2 Figure 6 2 Path of Current Through the UPS in Normal Mode 6 4 Figure 6 3 Path of Current Through the UPS in Bypass Mode 6 6 Figure 6 4 Path of Current Through the UPS in High Efficiency Mode 6 8 Figure 6 5 Path of Current Through the UPS in Battery Mode 6 9 Figure 6 6 Path of Current Through the UPS in
13. DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201300 1 SHEET 17 of 17 REVISION D DATE 053001 18 Powerware 9330 10 40 Installation Operation 164201300 061502 Terminal TB2 Name 1 Use Class 1 wiring methods as defined by the NEC for control wiring Install the control wiring in separate conduit from the power wiring The wire should be rated at 150 volts 5 amp minimum 2 Refer to Tables X Y and Z and to Chapters 2 5 and 6 of this manual for customer interface wiring Table X Customer Interface Inputs and Outputs Description BLDG ALARM 1 BLDG ALARM 1 Programmable UPS alarm Activated by a remote dry contact closure BLDG ALARM 2 BLDG ALARM 2 Programmable UPS alarm Activated by a remote dry contact closure BLDG ALARM 3 BLDG ALARM 3 Programmable UPS alarm Activated by a remote dry contact closure BLDG ALARM 4 BLDG ALARM 4 Programmable UPS alarm Activated by a remote dry contact closure CANH CAN L RTN Parallel CAN Input Not Used Not Used EXTERNAL EPO EXTERNAL EPO RTN Dry contact used to activate remote EPO of UPS Not Used RTN RELAY 1 RTN RELAY 1 NO RELAY 1 NC General purpose NO and NC relay contacts RELAY 2 RTN RELAY 2 NO RE
14. 164201300 G 061502 Powerware 9330 10 40 Installation and Operation 68 OPTIONS CABINET OPTIONS CABINET FRONT VIEEW Dimensions are in millimeters and inches DESCRIPTION OPTIONS CABINET DIMENSIONS POWERWARE 9330 25 40 kVA DRAWING NO 164201300 16 SHEET 1 of 2 REVISION p DATE 053001 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 OPTIONS CABINET 0099099099792 LJLIPILILILTILILILILILILI 0099021221692 EI LIC TEICICICTCTET 28000000009 SER LIC TCICO CICTCS CT Ef L3 CTCAC CTCTCICICTET Dimensions millimeters inches DESCRIPTION OPTIONS CABINET DIMENSIONS POWERWARE 9330 25 kVA 40 kVA DRAWING NO 164201300 16 SHEET 2 of 2 REVISION D DATE 053001 70 Powerware 9330 10 kVA 40 kVA Installation and Opera
15. OPTIONAL 42 CIRCUIT DISTRIBUTION GND C OC N 2 2 9 gt J1 1 5 SUPPLY L1 L2 CB2 OUTPUT EXT WRAP BREAKER BYPASS AZ 2 1 AC LOADS OUT B 208 120V Y 4 3 pom ee DISTRIBUTION OUTPUT XFMR NEUTRAL TO GND BOND UPS SYSTEM OPTIONS CABINET CONFIGURATIONS POWERWARE 9330 25 kVA 40 kVA CONFIGURATION 6 CONFIGURATION 7 SINGLE FEED OUTPUT TRANSFORMER SINGLE FEED OUTPUT TRANSFORMER BYPASS SWITCH WITH DISTRIBUTION BYPASS SWITCH WITHOUT DISTRIBUTION DESCRIPTION OPTIONS CABINET SCHEMATICS CONFIGURATION 14 CONFIGURATION 15 DRAWING NO 164201300 7 SHEET 8 of 10 DUAL FEED OUTPUT TRANSFORMER DUAL FEED OUTPUT TRANSFORMER BYPASS SWITCH WITH DISTRIBUTION BYPASS SWITCH WITHOUT DISTRIBUTION REVISION 111501 A 38 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 yo INTER UPS CABINET CABINET WIRING CABINET MAINS IN ILSCO 4 POLE GND BLK
16. 13 6 13 5 1 Basic Modem Configuration 13 6 13 5 2 Configuring the Modem to Call Remote Computer 13 6 13 5 3 Configuring the Modem to Call a Numeric Pager 13 7 13 6 UPS Setup Configuration 13 8 13 6 1 Default 8 Rr EE FERE 13 9 14 Maintaining the UPS System 14 1 14 1 General i s l alspa RD 14 1 14 2 Important Safety Instructions 14 1 14 3 Performing Preventive Maintenance 14 8 14 4 Maintenance Training 14 4 15 Product Specifications 15 1 15 1 Model Numbers cce eke ee E 15 1 15 2 UPS Sy stem INPUT aes hades acess ee 15 1 15 3 UPS System Output 15 2 15 4 Environmental Specifications 15 3 Appendix Customer 1 Warranty W 1 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 VII List of Figures Figure 1 1 Figure 1 2 Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 Figure 2 5 Figure 2 6 Figure 2 7 Figure 2 8 Figure 2 9 Figure 2 10 Figure 2 11 Figure 2 12
17. NEUTRAL TO GND BOND UPS SYSTEM OPTIONS CABINET CONFIGURATIONS POWERWARE 9330 10 kVA 20 kVA CONFIGURATION 6 CONFIGURATION 7 SINGLE FEED OUTPUT TRANSFORMER SINGLE FEED OUTPUT TRANSFORMER BYPASS SWITCH WITH DISTRIBUTION BYPASS SWITCH WITHOUT DISTRIBUTION DESCRIPTION OPTIONS CABINET SCHEMATICS CONFIGURATION 14 CONFIGURATION 15 DRAWING NO 164201300 7 SHEET 3 of 10 DUAL FEED OUTPUT TRANSFORMER DUAL FEED OUTPUT TRANSFORMER BYPASS SWITCH WITH DISTRIBUTION BYPASS SWITCH WITHOUT DISTRIBUTION REVISION 111501 Powerware 9330 10 kVA 40 kVA Installation and Operation A 33 164201300 REV G 061502 yo CABINET INTER CABINET WIRING UPS CABINET MAINS IN ILSCO 4 POLE GND BLK INPUT BREAKER 2 BYPASS amp IN 480V 208V 600V O OPTIONAL GND o OPTIONAL 42 CIRCUIT DISTRIBUTION LOND L1 L2 QGGN CB2 A AC nee 2 OUTPUT BREAKER 1 EXT WRAP BYPASS p AC
18. 6 13 6 3 4 Battery and Battery Charger 6 13 0 3 5 BYPASS a de der re eiue Men Sr dete deg tane ta 6 13 6 3 6 Maintenance Bypass 6 13 6 3 7 External Batteries 6 13 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 7 Operational Controls and Features 7 _1 7 1 General r upas 7 1 7 2 UPS Operational Controls 7 1 T21 Panel 2 oom Dr ri ce eee ts em EP ROA 7 1 7 2 2 UPS Circuit Breakers 7 4 7203 Smart LOAD mice a wauu Shayak qa kawra 7 4 7 2 44 Maintenance Bypass Switch 7 4 7 2 5 Cold Start Switch 7 4 7 3 UPS Standard Features 7 4 7 3 1 Customer Interface 7 4 7 3 2 Advanced Battery Management 7 5 7 3 8 High Efficiency Mode 7 5 7 3 4 Customer Convenience Outlet 7 5 7 3 5 Installation Features 7 5 7 4 Options and Accessories 7 5 7 4 4 Remote EMERGENCY POWER OFF 7 5
19. INPUT BREAKER 2 4 BYPASS IN 480V 208V 600V O OPTIONAL MAIN ISO N XFMR O GND o OPTIONAL 42 CIRCUIT 1 DISTRIBUTION LOND je a gt L1 L2 2 J1 1 OUTPUT X21 BREAKER 22 lt 2 1 LOAD olo OUT p E ff H3 her E H1 DISTRIBUTION x12 H21 o X31 x32 OUTPUT 9 XFMR i QGGN AC LOADS OUT SW1 EXT WRAP BYPASS NEUTRAL TO GND BOND UPS SYSTEM OPTIONS CABINET CONFIGURATIONS POWERWARE 9330 25 40 kVA CONFIGURATION 8 SINGLE FEED INPUT AND OUTPUT TRANSFORMERS BYPASS SWITCH WITH DISTRIBUTION DESCRIPTION s baa akaqa OPTIONS CABINET SCHEMATICS SINGLE FEED INPUT AND OUTPUT TRANSFORMERS DRAWING NO 164201300 7 SHEET 9 of 10 BYPASS SWITCH WITHOUT DISTRIBUTION REVIS
20. 9330 40 40 208 208 Single Module Reverse Transfer Table AE UPS System Configurations Schematics Schematic Drawing 164201300 7 Powerware Model Vin Vout System Type Sheet 1 9330 20 10 9330 20 15 9330 20 20 208 208 480 208 600 208 Single Module Reverse Transfer Single or Dual Feed with Input Isolation Transformers Bypass Switch and Optional Distribution Panel 9330 20 10 9330 20 15 9330 20 20 208 208 Single Module Reverse Transfer Single or Dual Feed with Bypass Switch and Optional Distribution Panel 9330 20 10 9330 20 15 9330 20 20 208 208 208 480 Single Module Reverse Transfer Single or Dual Feed with Output Isolation Transformer Bypass Switch and Optional Distribution Panel 9330 20 10 9330 20 15 9330 20 20 208 208 208 480 480 208 480 480 600 208 600 480 Single Module Reverse Transfer Single Feed with Input and Output Isolation Transformers Bypass Switch and Optional Distribution Panel 9330 20 10 9330 20 15 9330 20 20 NOTE 1 A bypass neutral feeder must be supplied NOTE 2 Output Voltage must match Bypass Input Voltage 208 208 208 480 480 208 480 480 600 208 600 480 DESCRIPTION Single Module Reverse Transfer Dual Feed with Input and Output Isolation Transformers Bypass Switch and Optional Distribution Pane
21. AC LOADS OUT UPS SYSTEM OPTIONS CABINET CONFIGURATIONS POWERWARE 9330 10 kVA 20 kVA CONFIGURATION 4 CONFIGURATION 5 DUAL FEED BYPASS SWITCH DUAL FEED BYPASS SWITCH WITH DISTRIBUTION WITHOUT DISTRIBUTION DESCRIPTION OPTIONS CABINET SCHEMATICS CONFIGURATION 10 CONFIGURATION 11 SINGLE FEED BYPASS SWITCH SINGLE FEED BYPASS SWITCH DRAWING NG 164201300 7 SHEET 2 10 WITH DISTRIBUTION WITHOUT DISTRIBUTION REVISION DATE a MEO A 32 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 1 0 NTER UPS CABINET CABINET WIRING CABINET OPTIONAL ILSCO 4 POLE GND BLK CB3 BYPASS BREAKER A 2 B BYPASS 208V O YPASS IN A O B oB OPTIONAL 42 CIRCUIT DISTRIBUTION GND ccc L1 L2 CB2 OUTPUT EXT WRAP BREAKER BYPASS AC LOADS OUT s 2 AC LOADS se 447 OUT 208 120V 4 3 DISTRIBUTION 70A H215 e OUTPUT XFMR
22. Call out to a remote terminal or pager based on programmable events and alarms Four separate programmable notification groups phone numbers Automatic answering user configurable for access to the Terminal mode of the UPS Remote and local ability to clear Call Out alarms and events Error detection and correction for misconfigured and disconnected modems Uses standard modems and null modem cables available at your local computer supply center 13 2 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 13 3 Description of Operation The Remote Notification option performs three basic functions Call Answer into Terminal mode Call Out to a remote terminal and Housekeeping Remote Notification also allows access to any functions available in the Terminal mode from a remote computer or terminal 13 3 1 Call Answer When the modem receives a call the UPS is alerted to wait for a connect signal from the modem When the modem answers and finishes handshaking the UPS acknowledges the modem signal and allows the caller to use the Terminal mode refer to Chapter 12 Serial Communications In this mode the user can request the following NOTE brackets in the following steps indicate standard keyboard characters Display UPS Control Panel Press and hold ESC then press V Display event History by pressing and holding ESC then pr
23. 3 UPS CABINET POWERWARE UPS FRONT VIEW Dimensions are in millimeters and inches Los 1 591 DESCRIPTION Uu UPS RIGHT VIEW UPS CABINET DIMENSIONS POWERWARE 9330 10 20 kVA DRAWING NO 164201300 13 SHEET 4of2 REVISION p DATE 053001 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 UPS CABINET oooooooog EEEEBEBEHER 59990059 2 pDo0o000000 E 55999990 OoOoooonoe on UPS 4 33 BOTTOM VIEW UPS REAR VIEW Dimensions are in millimeters and inches DESCRIPTION UPS CABINET DIMENSIONS POWERWARE 9330 10 20 kVA DRAWING NO 164201300 13 SHEET 2 of 2 REVISION DATE 44 1501 62 Powerware 9330 10 40 Installation and Operation 164201300 G 061502 UPS CABINET 986 2 POWERWARE
24. A A ON The principal power switch is in the On position OFF The principal power switch is in the Off position PHASE The word phase CAUTION REFER TO MANUAL Stop and refer to the Operator s Manual for more information RISK OF ELECTRIC SHOCK There is a risk of electric shock present and you should observe associated warnings The UPS contains high voltages Powerware 9330 10 kVA 40 kVA Installation and Operation 7 9 164201300 REV G 061502 This Page Intentionally Left Blank Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Using the Control Panel on 8 1 Description This chapter describes the UPS Control Panel including controls and indicators and how to monitor UPS operation The Control Panel is located on the front of the UPS see Figure 8 1 D CD DE LOAD CR NORMA POWERWARE AA BATTERY 6 gt BYPASS Z NOTICE S 2 ZS ALARM s O O 4 Figure 8 1 UPS Control Panel The Control Panel contains the red LOAD OFF pushbutton switch 1 a dedicated system control pushbutton switch 2 an audible Alarm Off horn off pushbutton switch 3 a fl
25. L1 L2 CB2 OUTPUT BREAKER EXT WRAP BYPASS nem oA 2 1 LOADS se OUT B 208 120V Y 4 3 H LOADS A OUT p d DISTRIBUTION H215 OUTPUT XFMR NEUTRAL TO GND BOND CONFIGURATION 16 DUAL FEED INPUT AND OUTPUT TRANSFORMERS BYPASS SWITCH WITH DISTRIBUTION DESCRIPTION UPS SYSTEM OPTIONS CABINET CONFIGURATIONS POWERWARE 9330 10 kVA 20 kVA OPTIONS CABINET SCHEMATICS CONFIGURATION 17 DRAWING NO DUAL FEED INPUT AND OUTPUT TRANSFORMERS 164201300 7 SHEET 5 of 10 BYPASS SWITCH WITHOUT DISTRIBUTION REVISION 111501 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 yo INTER CABINET WIRING OPTIONAL INPUT E BREAKER CABINET 2 A B MAIN ISO 2 MAINS IN XFMR _ MAINS IN GND 019 0 O D 480V 208V 600V OPTIONAL
26. Table Key To Log Column Event recorded in History and Active Logs A Event recorded in Active Log only Powerware 9330 10 kVA 40 kVA Installation and Operation 11 9 164201300 REV G 061502 COMMANDS Message Indication Bypass Mode Hi Eff On Hi Eff Off Load Off Normal Mode PPU On PPU Off Table Key To Log Column HA Event recorded in History and Active Logs Event recorded in Active Log only 11 10 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 4 12 1 Description This chapter describes the serial communications feature of the Powerware 9330 10 kVA 20 kVA and 25 40 UPS One serial communications port on the UPS allows you to connect equipment to view system event information The following sections describe the serial communications feature and provide information about connecting hardware and using terminal mode 12 2 Communications and Expansion Ports The the rear of the UPS contains one DB 9 Serial Communications Port The port provides a computer interface to a remote terminal and or printer The the rear of the UPS also contains 120 2 convenience outlet for powering a modem used for remote notification In addition expansion slots are provided to extend customer communications options refer to Chapter 7 Operational Controls and
27. OK to the UPS the UPS attempts to re initialize the modem After a successful re initialization the UPS returns to the Housekeeping function If the re initialization is unsuccessful three attempts to re initialize the modem are made Re initialization is then attempted every 15 minutes or until the communications mode is changed by the UPS front panel controls or the modem is successfully re initialized For each unsuccessful attempt the UPS logs a check modem event into the event log When the modem link is confirmed the UPS communications resume normal operation 13 4 Powerware 9330 10 40 kVA Installation and Operation 164201300 REV G 061502 13 4 Hardware Requirements The following hardware components are required to connect the Remote Notification function Modem Basic external PC modem supporting the following AT commands T Tone dialing amp F Load factory defaults not characters command state Handshake at speed specified by 537 Q0 Return result codes in both originate and answer mode Display result codes as numbers X0 Provide basic result codes OK 0 1 RING 2 NO CARRIER 3 and ERROR 4 amp DO Ignore status of DTR signal Disable local flow control amp Q5 Communicate in error control mode 50 1 Auto Answering 1 ring S37 6 2400 Baud amp WO Store setup in profile O
28. The emergency bypass consist of a continuous duty static switch and backfeed protection contactor K5 The backfeed protection contactor is located in series with the static switch For manual transfers to bypass the static switch is also used The static switch is armed and ready during both types of transfers A wraparound Maintenance Bypass switch provides a means of isolating the UPS Power Processsing Unit PPU for servicing while still suppling power to the critical load The operation of the UPS system is described in greater detail in the following paragraphs 6 2 Powerware 9330 10 40 kVA Installation and Operation 164201300 REV G 061502 6 2 UPS Modes The UPS system functions automatically to supply AC electrical power to the critical load There are four standard operation modes Normal mode the critical load is supplied by the inverter which derives its power from rectified utility AC power In this mode the battery charger also provides charging current for the battery if needed In Battery mode the battery provides DC power which maintains inverter operation The battery supports the critical load In Bypass and High Efficiency mode the critical load is directly supported by utility power Maintenance Bypass mode the critical load is directly supported by utility power but the UPS can be shut down for maintenance This is accomplished by the operator moving the Maintenan
29. 1 14 4 Entrelec 1 3 1 4 11 12 Slotted Phoenix 1 5 1 8 13 16 Phase C 1 14 4 Entrelec 1 3 1 4 11 12 Phoenix 1 5 1 8 13 16 Slotted Neutral Phase A 1 4 0 1 14 4 Entrelec 2 5 2 9 22 26 Slotted Phoenix Entrelec 3 2 3 7 28 33 1 3 1 4 11 12 Slotted Phoenix 1 5 1 8 13 16 Phase B 1 14 4 Entrelec 1 3 1 4 11 12 Phoenix 1 5 1 8 13 16 Slotted Phase C 1 14 4 Entrelec 1 3 1 4 11 12 Slotted Phoenix 1 5 1 8 13 16 Neutral 1 4 0 Red Battery Connector Entrelec 2 5 2 9 22 26 Slotted Phoenix 3 2 3 7 28 33 Positive Black Battery Connector 1 14 0 Entrelec 2 5 2 9 22 26 Slotted Phoenix 3 2 3 7 28 33 Negative 1 14 0 Entrelec 2 5 2 9 22 26 Slotted Phoenix 3 2 3 7 28 33 Ground Ground 2 14 1 0 N A 5 6 50 Slotted DESCRIPTION POWER WIRING INSTALLATION NOTES NOTE Customer ground size 1 0 can be run in any conduit listed in Table R DRAWING NO SHEET 164201300 1 DATE 9 of 17 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Table O UPS Cabinet Power Cable Terminations Powerware 9330 25 kVA 40 kVA Termina
30. 11 Select NORMAL or HI EFF from the System Control menu Normal Mode Requested appears on the screen The critical load is immediately supplied by the bypass source in Bypass mode until the inverter turns on and the UPS transfers to Normal mode The status indicator on the UPS Control Panel indicates the UPS is in Bypass mode Powerware 9330 10 kVA 40 kVA Installation and Operation 9 1 164201300 REV G 061502 12 13 Observe the following messages appear sequentially on the PPU status line WAITING FOR INPUT DC STARTING INVERTER STARTING SYNCING ONLINE The rectifier and inverter turn on When the inverter reaches voltage UPS output contactor K3 closes and the static switch turns off supplying power to the critical load in Normal mode It takes less than 1 minute for the UPS to achieve Normal mode The UPS is now operating in the Normal mode and the NORMAL status indicator is illuminated 9 3 Starting the UPS in Bypass Mode If the Inverter Output of the UPS is not available and the critical load needs to energized perform the following procedure 1 Ensure the UPS circuit breakers and switches are set as follows UPS Input Breaker CB1 OPEN UPS Battery Breaker CB2 OPEN UPS Maintenance Bypass Switch UPS Options Cabinet Maintenance Bypass Switch if installed UPS 2 Close the UPS input feeder circuit breaker 3 If UPS is dual feed close UPS Bypass input feeder circuit brea
31. CP IUDICES 9 1 9 2 Starting the UPS in Normal Mode 9 1 9 3 Starting the UPS in Bypass Mode 9 2 9 4 Starting the Power Processing Unit 9 3 9 5 Cold Starting the UPS 4 4 22 9 4 96 Transfer from Normal to Bypass Mode 9 5 9 7 Transfer from Bypass to Normal Mode 9 6 9 8 Transfer from Normal to High Efficiency Mode 9 6 9 9 Transfer from High Efficiency to Normal Mode 9 6 9 10 Transfer from Normal to Bypass Mode with UPS Shutdown 9 7 911 UPS and Critical Load Shutdown 9 7 9 12 UPS Maintenance Bypass Transfer 9 7 9 13 Options Cabinet Maintenance Bypass Transfer 9 8 9 14 Using the Power Distribution Module 9 8 9 15 Using the LOAD OFF Pushbutton 9 8 9 15 1 To Use the LOAD OFF Pushbutton 9 8 9 16 Using the REMOTE EMERGENCY POWER OFF Switch 9 9 9 16 1 To Use the REPO Switch 9 9 10 Using u assaka ox dla ou 10 1 10 1 General PRA RR FRE RR 10 1 10 2 Building Alarm Monitoring 10 1 10 3 General Purpose Relay Contacts 10 1 10 4 Optional Remote Monitor Panel 10 2 11
32. Maximum Relative Humidity 95 noncondensing The UPS cabinets use forced air cooling to regulate internal component temperature Air inlets are in the front of the cabinet and outlets are in the rear of the cabinet You must allow clearance in front of and behind each cabinet for proper air circulation Refer to Drawing 164201300 3 of Appendix A for clearance requirements 1 1 3 Environment Considerations The life of the UPS system is adversely affected if the installation does not meet the following guidelines 1 The system must be installed on a level floor suitable for computer or electronic equipment 2 The system must be installed in a temperature controlled indoor area free of conductive contaminants Failure to follow guidelines may invalidate UPS warranty 1 1 4 Preparing for Wiring the UPS System For external wiring requirements including the minimum AWG size of external wiring refer to Tables A through F in Appendix A for the Powerware 9330 10 20 kVA UPS or Tables G through M in Appendix for the Powerware 9330 25 kVA 40 kVA UPS The power wiring connections for this equipment are rated at 90 C Control wiring for EPO and optional accessories such as building alarms and monitoring interface should be connected at the customer interface panels and terminal blocks located inside the UPS using class 1 wiring methods Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 06
33. VENTED FRONT PANEL SHIPPING BOLTS 2 PALLET SHIPPING BOLTS 1 FRONT SHIPPING BRACKET 3 FRONT VIEW Figure 2 1 Removing Front Shipping Bracket Powerware 9330 10 kVA 20 kVA Powerware 9330 10 kVA 40 kVA Installation and Operation 2 3 164201300 REV G 061502 SKID BOLTS 2 3 PLACES REMOVABLE SKID 5 SHIPPING BOLTS 1 PALLET REAR SHIPPING BRACKET 3 REAR VIEW Figure 2 2 Removing Rear Shipping Bracket Powerware 9330 10 kVA 20 kVA 2 4 Powerware 9330 10 40 Installation and Operation 164201300 REV G 061502 10 11 12 13 14 15 16 17 18 2 2 2 Remove three bolts 2 in Figure 2 1 securing front shipping bracket to the cabinet If installing cabinet permanently retain shipping brackets and hardware otherwise discard or recycle the pallet and brackets in a responsible manner Roll cabinet to final installation location If permanently mounting the system proceed to step 15 otherwise proceed to step 12 If installing a Remote Battery System proceed to paragraph 2 2 3 otherwise proceed to step 13 Secure the UPS cabinet in position by lowering the leveling feet until cabinet is not resting on the casters and the cabinet is level If installing Battery and Options cabinets repeat steps 1 thr
34. amp YO Recall profile on power up NOTE Consult the modem manufacturer s manual to confirm that the above are supported by your modem Null modem serial cable with a male DB25 connector on the modem end and a DB9 connector on the UPS end All the above items can be acquired at your local computer products supply store An alternative to purchasing a cable is to build your own serial cable using the following pin out description DB25 to DB9 Null Modem Interface Male DB25 Male DB9 pin 2 pin 2 pin 3 pin 3 pin 4 pin 8 pin 5 pin 7 pin 6 pin 1 4 pin 7 pin 5 pin 8 20 pin 6 Powerware 9330 10 kVA 40 kVA Installation and Operation 13 5 164201300 REV G 061502 13 5 Configuring the Modem The modem must be programmed with the Call Out telephone numbers in order to operate the Remote Notification option To configure the modem connect the serial port of a standard PC computer to the modem through the serial cable Run a terminal emulation program on the computer Test the connection to the modem by typing T and ENTER The modem should respond with either OK or 0 zero If the modem does not respond consult the modem manufacturer s manual to confirm your setup If the modem still does not respond then seek technical assistance from your modem manufacturer After connection perform Basic Modem Configuration and the remaining sections of this chapter 13 5 1 Basic Modem Co
35. zero NOTE In steps 4 through 7 the xxxxxxx is the pager system number and is the numeric message usually a phone number The three provide a delay while the pager system computer answers The xxxxxxx entry should include all local line and long distance access numbers needed to dial out as well as the pause necessary between dialing the pager service and sending the pager the numeric message This number is limited to 32 characters For example use 9 if needed for an outside line 1 for long distance Area Code Number or whatever access codes are needed to dial the call directly Add a in the number anywhere that a delay is needed This causes a two second delay More than one delay be added to the number for example enter 20 1 9 1 Area Code Phone Number Pauses Numeric Message For areas with pulse dialing the T should be inserted before the numeric message to switch to tone dialing The numeric message can only be delivered using tone dialing Keying in the pound character at the end of the numeric message is very important It prevents the pager service from picking up on the modem hang up commands and sending additional characters 4 To program a group one number key A T amp Z 0 zero L1 LJ then press ENTER 5 To program a group two number key in
36. 3 For Options Cabinet without PDM subtract 11 Kg 25 Ib From Front of Cabinet 5 The clearances required around the UPS System are shown in Table AB Table AB System Clearances 36 inches working space From Back of Cabinet 12 inches air circulation clearance From Sides of Cabinet Allow space for Options and Battery Cabinets DESCRIPTION PHYSICAL FEATURES AND REQUIREMENTS DRAWING NO 164201300 3 SHEET 10f2 REVISION DATE 061 502 Powerware 9330 10 40 kVA Installation and Operation 164201300 REV G 061502 Ratings Ambient Temperature Range Maximum Relative Humidity 6 The basic environmental requirements for operation of the UPS system are 0 40 32 104 Recommended Operating Range 20 25 C 68 77 F 95 noncondensing The UPS ventilation requirements are shown in Table AC Table AC Air Conditioning or Ventilation Requirements During Full Load Operation Powerware 9330 10 40 kVA Input Output Voltage 208 208 Heat Rejection BTU hr x 1000 hr Kg cal hr 480 208 480 480 600 208 208 208 480 208 480 480 600 208 208 208 480 208 600 208 480 480 208 208 480 208 600 208 480 480 208 208 480 208 600 208 480 480 208 208 480 208 600 208 480 480 208 208 480 208 600 208 480 480 DESCRIPTION PHYSICA
37. Figure 3 1 Figure 3 2 Figure 3 3 Figure 4 1 Figure 4 2 Figure 5 1 Figure 5 2 Figure 5 3 Powerware 9330 10 kVA 20 kVA Cabinet as Shipped on Pallet 1 3 Powerware 9330 25 kVA 40 kVA Cabinet as Shipped on Pallet 1 4 Removing Front Shipping Bracket Powerware 9330 10 20 kVA 2 3 Removing Rear Shipping Bracket Powerware 9330 10 20 kVA 2 4 Removing Front Shipping Bracket Powerware 9330 25 40 2 6 Removing Rear Shipping Bracket Powerware 9330 25 40 2 7 Battery Cabinet Installation Powerware 9330 10 20 kVA Non Permanent 2 14 Battery Cabinet Installation Powerware 9330 10 20 kVA Permanent Mounting 2 2 2 2 15 Battery Cabinet Installation Powerware 9330 25 kVA 40 kVA Non Permanent Mounting 2 16 Battery Cabinet Installation Powerware 9330 25 kVA 40 kVA Permanent Mounting 2 17 Options Cabinet Installation Powerware 9330 10 kVA 20 kVA Non Permanent 2 21 Options Cabinet Installation Powerware 9330 10 kVA 20 kVA Permanent Mounting
38. ILSCO 4 POLE GND BLK BYPASS IN BYPASS IN 480V X3 208V 600V BYPASS OPTIONAL ISO XFMR OPTIONAL 42 CIRCUIT GND DISTRIBUTION GGG 65 6 2 1 2 L1 L2 13 J1 1 SUPPLY CB2 OUTPUT BREAKER 2 1 AC LOAD OUT 480V 208V 600V SW1 OPTIONAL EXT WRAP LOADS BYPASS OUT GND UPS SYSTEM OPTIONS CONFIGURATIONS POWERWARE 9330 25 40 kVA CONFIGURATION 1 CONFIGURATION 2 DUAL FEED DUAL INPUT TRANSFORMERS DUAL FEED DUAL INPUT TRANSFORMERS BYPASS SWITCH WITH DISTRIBUTION BYPASS SWITCH WITHOUT DISTRIBUTION DESCRIPTION OPTIONS CABINET SCHEMATICS CONFIGURATION 12 CONFIGURATION 13 DRAWING NO 164201300 7 SHEET 6 of 10 SINGLE FEED INPUT TRANSFORMER SINGLE FEED INPUT TRANSFORMER REVISION DATE BYPASS SWITCH WITH DISTRIBUTION BYPASS SWITCH WITHOUT DISTRIBUTION t 111501 A 36 Powerware 9330 10 kVA 40 kVA Installation
39. Inverter Overheating Shutdown OK Condition Cleared Inverter Overheating Warning Shutdown Imminent Inverter Overheating Warning OK Condition Cleared Inverter Overload User Action Required Inverter Setup Required Service Required Inverter Tripped User Action Required Inverter Voltage Failure Service Required Inverter Voltage Failure OK Condition Cleared Load Over 100 Shutdown Imminent Load Over 100 OK Condition Cleared Load Over 125 Shutdown Imminent Load Over 125 OK Condition Cleared MCU Not Responding Service Required MCU Not Responding OK Condition Cleared Not Enough UPMs User Action Required Not Enough UPMs OK Condition Cleared Output Overload 100 User Action Required Output Overload 100 OK Condition Cleared Output Overload 125 User Action Required Output Overload 125 OK Condition Cleared Output Phase Rotation User Action Required Output Phase Rotation OK Condition Cleared Parallel Setup Error Service Required Parallel Setup Error OK Condition Cleared Power Board Sensing Failed 1 Service Required Power Board Sensing Failed 1 OK Condition Cleared Rectifier Configuration Failure User Action Required Rectifier Configuration Failure OK Condition Cleared Rectifier Over Voltage Service Required Rectifier Over Vol
40. Unloading the Battery Cabinet from the Pallet To remove the Battery cabinet from the pallet refer to paragraph 2 2 1 2 3 2 Joining the Battery Cabinet to the UPS Cabinet To join battery cabinets to the UPS perform the following steps Refer to Figure 2 5 for non permanent installation or Figure 2 6 for permanent installation of the Powerware 9330 10 20 kVA UPS and Figure 2 7 for non permanent installation or Figure 2 8 for permanent installation of the Powerware 9330 25 kVA 40 kVA UPS 1 2 10 11 12 13 Roll the Battery cabinet to a spot near the right side of the UPS Remove left front solid panel and right front vented panel from the Powerware 9330 10 kVA 20 kVA UPS cabinet or left front solid panel and front vented panels from Powerware 9330 25 kVA 40 kVA UPS cabinet Front panels are secured with magnetic latches and are removed by pulling panels straight forward to disengage magnetic latches see Figure 2 1 or 2 3 Remove front vented panel from Battery cabinet The front panel is secured with magnetic latches and are removed by pulling panels straight forward to disengage magnetic latches Remove right side outside panel from UPS cabinet Retain hardware Remove right side panel from Battery cabinet Retain hardware Install side panel removed from the Battery cabinet to the right side of the UPS cabinet Secure with screws removed from UPS cabinet Find the battery cabl
41. so 2 2 9 9 5 so s 2 CAUTION To reduce the risk of fire connect only to a circuit provided with maximum input circuit breaker current ratings from Table V in accordance with the National Electrical code ANSI NFPA 70 15 When the optional Options Cabinet is used source protection for the AC input should be treated as if you were supplying a 20 kVA three phase transformer for the Powerware 9330 10 kVA 20 kVA and a 40 kVA three phase transformer for the Powerware 9330 25 kVA 40 to allow for inrush current DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201300 1 SHEET 16 of 17 REVISION c DATE 111501 Powerware 9330 10 kVA 40 kVA Installation and Operation 17 164201300 REV G 061502 16 Output overcurrent protection and output disconnect switch are to be provided by the user Table W lists the maximum rating for output circuit breakers satisfying the criteria for both Table W Maximum Output Circuit Breaker Ratings Output Voltage Rating 208V 480V 600V 9330 20 10 35 15 15 9330 20 15 60 25 20 9330 20 20 70 30 25 9330 40 25 90 40 30 9330 40 30 45 40 9330 40 35 60 45 9330 40 40 60 50 17 Battery voltage is computed at 2 volts per cell as defined by Article 480 of the NEC Rated battery current is computed at the computed voltage Powerware System
42. 1 Building Alarm 2 Building Alarm 3 etc on the LCD screen of the Monitor Panel You should use twisted pair wires for each alarm input and common 10 3 General Purpose Relay Contacts Two general purpose relay contacts are provided as a standard feature on the UPS The alarm contacts one notice and one alarm are located inside the UPS on the customer interface terminal board You can specify that each contact be either normally closed NC or normally open NO If the state of the contact changes from the state you specify as normal an signal is issued You can connect these contacts to equipment at your facility such as a light or an alarm bell to let you know when an alarm is active on the UPS This feature is useful if the UPS is located in a remote area where the UPS alarm horn may not be heard immediately CAUTION Contacts should not be operated in excess of 120 VAC maximum Powerware 9330 10 kVA 40 kVA Installation and Operation 10 1 164201300 REV G 061502 10 4 Optional Remote Monitor Panel As an option you can install a Remote Monitor Panel RMP to monitor the operation of the UPS system from virtually any location within your facility up to 500 feet from the UPS The RMP contains backlit status indicators and a local horn You can surface mount an RMP on a desktop secure to a wall or place in another convenient location Figure 10 1 shows an RMP HORN SILENCE Figure 10 1 Remote
43. 164201300 REV G 061502 9 Terminals are UL and CSA rated at 90 C Refer to Tables N through Q for power cable terminations and Table R and U for conduit requirements Drawings 164201300 8 through 164201300 12 show the location of the power cable terminals inside the UPS Options and Battery Cabinets Table N UPS Cabinet Power Cable Terminations Powerware 9330 10 20 kVA Size of Pressure Tightening Torque Terminal Function AC Input to UPS Rectifier and Bypass TB2 Single Input AC Input to UPS Rectifier CB1 Dual Input AC Input To Bypass TB2 Dual Input AC Output to Critical Load Part of TB3 DC Input from Battery to UPS External Battery Input to UPS Part of TB3 Terminal Function Phase A Termination 1 14 4 Vendor Entrelec Ib in 1 3 1 4 11 12 Slotted Phoenix 1 5 1 8 13 16 Phase B 1 14 4 Entrelec 1 3 1 4 11 12 Slotted Phoenix 1 5 1 8 13 16 Phase C 1 14 4 Entrelec 1 3 1 4 11 12 Phoenix 1 5 1 8 13 16 Slotted Neutral Phase A 1 4 0 1 18 2 Entrelec 2 5 2 9 22 26 Slotted Phoenix 3 2 3 7 28 33 2 0 17 5 Phillips Phase B 1 18 2 2 0 17 5 Phillips Phase Phase A 1 18 2 1 14 4 Entrelec 2 0 17 5 1 3 1 4 11 12 Phillips Slotted Phoenix 1 5 1 8 13 16 Phase B
44. 2 1 4 3 aem s EIE AC LOAD OUT 480V 208V 600V OPTIONAL AC LOADS OUT UPS SYSTEM OPTIONS CABINET CONFIGURATIONS POWERWARE 9330 10 20 kVA CONFIGURATION 1 CONFIGURATION 2 DUAL FEED DUAL INPUT TRANSFORMERS DUAL FEED DUAL INPUT TRANSFORMERS BYPASS SWITCH WITH DISTRIBUTION BYPASS SWITCH WITHOUT DISTRIBUTION DESCRIPTION OPTIONS CABINET SCHEMATICS D CONFIGURATION 12 CONFIGURATION 13 DRAWING NO 164201300 7 SHEET 1 of 10 SINGLE FEED INPUT TRANSFORMER SINGLE FEED INPUT TRANSFORMER BYPASS SWITCH WITH DISTRIBUTION BYPASS SWITCH WITHOUT DISTRIBUTION REVISION DATE 111501 Powerware 9330 10 kVA 40 kVA Installation and Operation A 31 164201300 REV G 061502 yo NTER UPS CABINET WIRING CABINET CABINET OPTIONAL ILSCO 4 POLE GND BLK CB3 BYPASS BREAKER 2 70A O9 i Ow O gt BYPASS IN 208 120V OPTIONAL 42 CIRCUIT DISTRIBUTION GND G ccc N L1 L2 AC LOADS CB2 OUT OUTPUT EXT WRAP 208 120V BREAKER BYPASS 2 1 aT ome 4 3 ce P2
45. 7 4 2 Remote Monitor Panel 7 6 7 4 3 Options Cabinet 7 6 74 4 Battery Cabinets 7 6 7 4 5 Parallel Cabinet 7 6 7 4 6 Communications 7 7 7 5 Safety Considerations 7 8 7 6 Symbols Controls and Indicators 7 9 8 Using the Control Panel 8 1 8 1 Description uy Nee Bek Nope 8 1 8 2 Using the LCD Screen Pushbuttons 8 2 8 3 Using the Main Menu 8 3 8 321 Mimie Screen i ae has 8 3 8 3 2 System Event Screens 8 4 8 3 3 System Meter Screens 8 5 8 3 4 Setup Menu Screens 8 8 8 4 System Controls 5 8 12 8 4 1 Charger Controls Screen 8 14 8 5 Unit Shutdown Screen 8 15 8 6 Reading the Status Indicators 8 16 Powerware 9330 10 40 Installation Operation 164201300 REV G 061502 9 UPS Operating Instructions 9 1 9 1 duuresscoserev ae
46. CAPS NUM Capture Print echo Figure 12 8 Events Active 12 6 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 COMI HyperTerminal 75 File Edit View Call Transfer Help DI 25 olo 21 n INPUT VAB VBC KH PF NORMAL xxx XXX BATTERY IA IB Ic FREQ BYPASS Xxx xXx xxx xxx OTICE x ALARM HORN KEY 1 KEY 2 KEY 4 KEYS ESC1 KEY 1 ESCS 5 ESC2 KEY 2 ESC6 KEY 6 LOAD OFF ESC3 KEY 3 ESC7 KEY 7 CONTROLS ESC4 KEY 4 ESC8 KEY 8 HORN SILENCE ESCV REFRESH ESCQ QUIT a I Te Connected 00136 SCROLL CAPS NUM capire Figure 12 9 Input Meter UPS COMI HyperTerminal 0 Cu D OUTPUT VA VB vc KVA KW PF NORMAL HEX xxx EEX xxx XXX xxx BATTERY IA IB IC FREQ BYPASS xxx xxx xXx xxx NOTICE x ARM gt HORN KEY 1 KEY 2 KEY 3 4 KEYS 5 1 KEY 1 5 5 KEY 5 ESC2 KEY 2 ESC6 KEY 6 LOAD OFF ESC3 KEY 3 ESC7 KEY 7 CONTROLS 5 4 KEY 4 ESC8 KEY 8 HORN SILENCE ESCV REFRESH ESCQ QUIT i 24 CIEBCBOL CAPS Figure 12 10 Output Meter Powerware 9330 10 kVA 40 kVA Installation and Operation 12 7 164201300 REV G 061502 UPS 1 HyperTerminal
47. Installation and Operation 164201300 REV G 061502 OPTIONS CABINET POWER TERMINALS INPUT OUTPUT TERMINAL STRIP TB1 DESCRIPTION LOCATION OF OPTIONS CABINET TERMINALS POWERWARE 9330 10 20 kVA DRAWING NO 164201300 10 SHEET 3 of 4 REVISION DATE 053001 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 LANDING FOR AC INPUT AND OUTPUT CONNECTIONS REMOVE PANEL TO DRILL DATE 053001 REAR ENTRY CONDUIT OR PUNCH CONDUIT HOLES 164201300 10 9 lo 89000000000000000 POWERWARE 9330 10 20 REAR VIEW CONDUIT ENTRY AREA FOR OUTPUT FROM OPTIONAL DISTRIBUTION PANEL REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES DESCRIPTION LOCATION OF OPTIONS CABINET TERMNALS DRAWING NO REVISION 200000000000000089 0 o a 9 o lt LLI O m lt O o lt 2 O 55 Powerware 9330 10 40 Installation Operation 164201300 REV G 061502 OPTIONS CABINET POWER TERMINALS OPTIONAL 42 CIRCUIT DISTRIBUT
48. OR PUNCH CONDUIT BATTERY CONNECTIONS HOLES REAR ENTRY CONDUIT 164201300 9 POWERWARE 9330 25 40 kVA 0008039090089 CIC CIO LIC DESCRIPTION LOCATION OF UPS CABINET TERMINALS DRAWING NO CUSTOMER INTERFACE REVISION ACCESS PANEL SERIAL PORT REAR VIEW o lt LLI 4 LL LLI O o 2 O Lu m lt O o X1 X2 X3 X4 X SLOT DEVICE INTERFACE PANELS 49 Powerware 9330 10 40 Installation Operation 164201300 REV G 061502 UPS CABINET CUSTOMER INTERFACE TERMINALS BOTTOM ENTRY CONDUIT LANDING FOR AC INPUT AND OUTPUT AND REMOTE BATTERY CONNECTIONS REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES UPS BOTTOM VIEW DESCRIPTION LOCATION OF UPS CABINET TERMINALS POWERWARE 9330 25 40 kVA DRAWING NO 164201300 9 SHEET 5 of 6 REVISION D DATE 053001 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 UPS CABINET CUSTOMER INTERFACE TERMINALS CUSTOMER INTERFACE COMMUNICATIONS ACCESS PANEL SERVER BOARD CSB X SLOT DEVICES X4 X3 X2 X1
49. Setup menu screen Use the t or pushbuttons to highlight the setup function desired then choose the function using the SELECT pushbutton SYSTEM SETUP CONTRAST DATE amp TIME SERIAL PORTS VERSIONS i 1 SELECT lt Figure 8 11 Setup Menu Screen O Select CONTRAST from the System Setup menu to display the Contrast Adjust screen Figure 8 12 shows the Contrast Adjust screen Use the or pushbuttons to adjust the contrast for the LCD screen To return to the System Setup menu screen select the lt pushbutton CONTRAST ADJUST 70 e Figure 8 12 Contrast Adjust Menu Screen 8 8 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Select DATE amp TIME from the System Setup menu to display the Date amp Time screen The Date amp Time screen allows the internal date amp time stamp of the UPS to be set The stamp is used for logging events in the Event History Log Figure 8 13 shows the Date amp Time screen Use the pushbuttons to highlight the setting to be changed Use the 4 or pushbuttons to make the change When finished
50. output battery and bypass backfeed contactors open and the PPU is turned off On the UPS open Input circuit breaker CB1 On the UPS open Battery circuit breaker CB2 If installed open the Battery breakers on Battery cabinets If Options cabinet is installed open Options cabinet Input Bypass and Output circuit breakers WARNING Power is present inside the Options cabinet until the upstream input feeder circuit breaker is opened Power is present inside the UPS cabinet due to internal batteries gt 7 Open the UPS input and bypass if dual feed feeder circuit breakers 9 12 UPS Maintenance Bypass Transfer To transfer the critical load to Maintenance Bypass perform the following procedure 1 Transfer critical load to bypass by performing procedure in paragraph 9 6 2 Manually set the UPS Maintenance Bypass Switch to BYPASS by turning slowly through the TEST position to BYPASS The input output battery and bypass backfeed contactors open and the PPU is turned off The maintenance bypass source supplies the critical load WARNING Power is present inside the UPS and Options cabinets Powerware 9330 10 kVA 40 kVA Installation and Operation 9 7 164201300 REV G 061502 9 13 9 14 9 15 Options Cabinet Maintenance Bypass Transfer To transfer the critical load to Maintenance Bypass perform the following procedure 1 Transfer critical load to bypass by performing procedu
51. 28 DESCRIPTION NOTE Callout letter 08 0 and POWER WIRING INSTALLATION NOTES map to drawing 164201300 6 DRAWING NO 164201300 1 SHEET 7 of17 REVISION D DATE 053001 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Table L Ratings amp External Wiring Requirements for Powerware 9330 25 40 kVA Options Cabinet OUTPUT Transformer Ratings 50 60 Hz Basic unit ratings at Voltage Output Conductor 0 7 lagging PF load Series Current Minimum Model Input Output Amps 23 8 16 6 23 8 16 6 AC Output from 28 5 20 AG Output Transformer 28 5 20 OUTPUT to Critical Load 0 95min PF 33 2 23 3 30 1 Neutral 1 gnd 33 2 23 3 38 26 6 38 26 6 Table Ratings amp External Wiring Requirements for Powerware 9330 25 40 kVA Options Cabinet OUTPUT Without Output Transformer Ratings 50 60 Hz Basic unit ratings at Voltage 0 7 lagging PF load Output Conductor Series Current Minimum Model Input Output Amps Size 25 17 5 AC AC Output from Output OUTPUT to Critical Load 0 95min PF 35 24 5 30 1 Neutral 1 gnd DESCRIPTION NOTE Callout letter POWER WIRING INSTALLATION NOTES map to drawing 164201300 6 DRAWING NO 164201300 1 SHEET 8 of17 REVISION D DATE 053001 Powerware 9330 10 kVA 40 kVA Installation and Operation A 9
52. 4 otherwise proceed to paragraph 2 2 5 15 If installing a Remote Battery System proceed to paragraph 2 2 4 otherwise proceed to step 16 16 Using retained hardware reinstall shipping brackets previously removed to front and rear of UPS cabinet with the angle facing outward see Figures 2 3 and 2 4 17 If installing Battery and Options cabinets repeat steps 1 through 10 for remaining cabinets and proceed to paragraphs 2 3 and 2 4 otherwise proceed to step 18 18 Secure cabinet to floor with contractor supplied hardware and proceed to paragraph 2 2 5 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 2 2 3 Installing Optional Remote Battery Power Wiring to the Powerware 9330 10 20 kVA UPS If installing a remote battery system perform the following procedure CAUTION When sizing battery system do not exceed internal battery charger capabilities Refer to Chapter 15 Specifications for maximum battery charger currents 1 If not already removed remove left front solid panel and right front vented panel from the Powerware 9330 10 20 kVA UPS cabinet Front panels are secured with magnetic latches and are removed by pulling panels straight forward to disengage magnetic latches see Figure 2 1 NOTE Remove UPS cabinet input output and remote battery input conduit landing plate to punch conduit holes 2 Route battery cables to UPS
53. 40 Voltage Terminal AC Input to UPS A B C Gnd Minimum Conauit Trade Size inches Number of Wires in Conauit Number of Conduits AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd AC Input to UPS A B C Gnd AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd AC Input to UPS A B C AC Input to Bypass A B C Neut Gnd Output A B C Neut External Battery DC Source Positive Negative Gnd AC Input to UPS A B C Gnd AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd AC Input to UPS A B C Gnd AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd AC Input to UPS A B C Gnd AC Input to Bypass A B C Neut Gnd Output A C Neut Gnd External Battery DC Source Positive Negative Gnd DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201300 1 SHEET 45 of 17 REVISION F DATE 441501 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 13 External overcurrent protection is not provided by this product but is required by codes Refer to Tables A through M for wiring requirements If an output lockable disconnect is required it is to be supplied by designated personnel 14 Table V lists the maximum rating for input circuit breakers
54. 9330 10 40 kVA Installation and Operation 164201300 REV G 061502 PLUG IN TERMINAL BLOCK J1 TO REMOTE MONITOR CABLE EXIT OPENINGS FOR 1 2 CONDUIT Figure 5 2 Remote Monitor Card PLUG IN TERMINAL BLOCK J1 TO REMOTE MONITOR CARD CONDUIT AND WIRING SUPPLIED BY THE CUSTOMER THE MAXIMUM DISTANCE BETWEEN THE REMOTE MONITOR AND THE UPS IS NOT TO EXCEED 500 FEET Figure 5 3 Remote Monitor Panel RMP Top Internal View Powerware 9330 10 kVA 40 kVA Installation and Operation 5 3 164201300 REV G 061502 This Page Intentionally Left Blank 5 4 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Section Operation Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 This Page Intentionally Left Blank Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Understanding UPS Operation 6 1 Looking Inside the UPS System The Powerware 9330 is a continuous duty solid state transformerless at 208 VAO three phase true online system that provide conditioned and uninterruptible AC power to the UPS systems output The UPS supports process control data processing telecommunications PBX research and non patient medical equipment The Powerware 9330 maintains power to the critical loads during commercial electrical power brownout blackout overvoltage undervoltage and out of toleranc
55. A T amp Z 1 L yyyyyyy then press ENTER 6 To program a group three number key in A T 8 Z 2 L then press ENTER Powerware 9330 10 kVA 40 kVA Installation and Operation 13 7 164201300 REV G 061502 13 6 7 To program a group four number key A T 8 Z 3 L L then press ENTER 8 Confirm that the modem responds with OK or 0 zero 9 Connect a telephone line to the modem and test the modem by keying in A T D S 0 zero then pressing ENTER 10 The modem dials the telephone number stored in step 4 or step 5 The number is displayed on the terminal screen as it is dialed Confirm that the pager receives the message Repeat steps 5 through 9 as necessary to verify the remaining group telephone numbers and to modify the message NOTE To set up group one through four numbers to call a computer refer to Configuring the Modem to Call a Remote Computer section of this chapter To configure the modem to answer incoming calls perform the following procedure UPS Setup Configuration Connect the modem to the UPS by connecting one end of the serial cable to the UPS DB 9F connector on the back of the UPS and the other to the modem refer to Chapter 12 Serial Communications If
56. Cleared DC Link Voltage Sensing Failure Service Required DC Link Voltage Sensing Failure OK Condition Cleared Display Not Responding Service Required Display Not Responding OK Condition Cleared Fan Failed 1 Service Required Fan Failed 1 OK Condition Cleared Fan Failed 2 Service Required Fan Failed 2 OK Condition Cleared Fast DC Link Under Voltage Service Required Fast DC Link Under Voltage OK Condition Cleared Gate Driver Failed 1 Service Required Gate Driver Failed 1 OK Condition Cleared Heat Sink Thermistor Failure Service Required Heat Sink Thermistor Failure OK Condition Cleared Input Failure Service Required Input Failure OK lt Condition Cleared Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Message Input Phase Rotation Indication User Action Required Input Phase Rotation OK Condition Cleared Inverter DC Link OV Service Required Inverter DC Link OV OK Condition Cleared Inverter DC Link UV Service Required Inverter DC Link UV OK Condition Cleared Inverter Not Responding Service Required Inverter Not Responding OK Condition Cleared Inverter Overheating Shutdown User Action Required
57. DC INPUT FROM REMOTE BATTERY _ UPS CABINET POWER TERMINALS PHASE A PHASE B PHASE C PHASE A PHASE B PHASE A PHASE B PHASE C NEUTRAL INPUT BREAKER CB1 AC INPUT TO UPS RECTIFIER AND BYPASS TB2 SINGLE INPUT AC INPUT TO BYPASS TB2 DUAL INPUT NEUTRAL PHASE C FRONT VIEW DETAIL DESCRIPTION OCATION OF UPS CABINET TERMINALS POWERWARE 9330 10 20 kVA DRAWING NO 164201300 8 SHEET 2 of 5 REVISION DATE 41 1501 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 UPS CABINET POWER TERMINALS RFI PCB POWER WIRING WIREWAY LEFT VIEW DESCRIPTION LOCATION OF UPS POWERWARE 9330 INPUT BREAKER CB1 AC INPUT TO UPS RECTIFIER CB1 DUAL INPUT A B C AC INPUT TO UPS RECTIFIER AND BYPASS TB2 SINGLE INPUT A B C N AC INPUT TO BYPASS TB2 DUAL INPUT A B C N AC OUTPUT TO CRITICAL LOAD A B C N REMOTE BATTERY INPUT CABINET TERMINALS 10 20 kVA DRAWING NO 164201300 8 SHEET 3 of 5 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 UPS CABINET CUSTOMER INTERFACE TERMINALS CUSTOMER INTERFACE CONDUIT LANDING PLATE
58. Features and Options Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Summary Alarm Contacts Alarm contacts are provided for connection to equipment at your facility such as a light an audible alarm or a computer terminal The equipment you connect to these contacts alerts you to an UPS alarm This feature is described further in Chapter 10 Using Features and Options 7 3 2 Advanced Battery Management A three stage charging system increases battery service life by optimizing recharge time and protects batteries from damage due to high current charging and inverter ripple currents Charging at high currents can overheat and damage batteries 7 3 3 High Efficiency Mode A High Efficiency Mode is available that allows the UPS to operate in an offline bypass mode In this mode the UPS is operating on bypass with the power processing unit in standby ready to automatically transfer to normal mode if a commercial electrical power brownout blackout overvoltage undervoltage or out of tolerance frequency condition occurs 7 3 4 Customer Convenience Outlet An uninterruptible 120VAC 0 2 amp fuse protected convenience outlet is provided to supply power to the optional modem It is located on the Customer Interface Panel 7 3 5 Installation Features Power wiring can be routed through the rear and bottom of each cabinet with connections made to easily accessible terminal blocks External
59. K3 BATTERY BREAKER BATTERY CABINET Optional UPS CABINET UPS SYSTEM WITH 208V INPUT AND OUTPUT SINGLE OR DUAL FEED POWERWARE 9330 10 kVA 20 kVA POWERWARE 9330 25 40 kVA DESCRIPTION ONELINE DRAWINGS OF UPS SYSTEM DRAWING NO 164201300 6 SHEET 1 of 1 DATE 931502 NOTE 1 Remove jumper for dual feed REVISION G Powerware 9330 10 40 kVA Installation and Operation 164201300 REV G 061502 yo INTER CABINET WIRING OPTIONAL INPUT u BREAKER CABINET 2 4 A O B MAIN ISO MAINS IN XFMR MAINS IN GND O p O 1 O D 480V 208V 600V OPTIONAL ILSCO 4 POLE GND BLK CB3 BYPASS BREAKER 2 4 BYPASS IN BYPASS IN 480V 208V 600V BYPASS OPTIONAL 0 OPTIONAL 42 CIRCUIT GND DISTRIBUTION SSG 566 B1 B2 L1 12 L3 s EXT WRAP BREAKER BYPASS
60. LOCATION OF UPS CABINET TERMINALS POWERWARE 9330 25 40 kVA DRAWING NO 164201300 9 SHEET 6 of 6 REVISION D DATE 053001 Powerware 9330 10 kVA 40 kVA Installation and Operation A 51 164201300 REV G 061502 OPTIONS CABINET POWER TERMINALS OPTIONAL 42 CIRCUIT DISTRIBUTION PANEL TERMINALS USE SQUARE D TYPE QO OR QOB BREAKERS BYPASS BREAKER Jj OUTPUT BREAKER pec AC INPUT BREAKER MAINTENANCE BYPASS SWITCH MBS GROUND TERMINALS DESCRIPTION LOCATION OF OPTIONS CABINET TERMINALS POWERWARE 9330 10 20 kVA DRAWING NO 164201300 10 SHEET 1 of 4 REVISION DATE 053001 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 TERMINAL STRIP TB1 SEE SHEET 3 FOR DETAILS 164201300 10 DATE 061502 INPUT OUTPUT POWERWARE 9330 10 20 kVA REVISION lt Lu Lu lt m lt o z 2 n LL lt o 3 gt rs Q Q Q DRAWING NO O ANOS ox S 4 ON pry Va 1 OPTIONS POWER TERMINALS Powerware 9330 10 kVA 40 kVA
61. Monitor Panel 10 2 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 The RMP contains a local horn and the following backlit status indicators NORMAL The UPS is energized either with utility power or battery backup and is supplying conditioned power to the critical load BYPASS The bypass source is supplying the critical load Usually this means that the UPS is not energized The load is not protected in Bypass mode and a horn sounds after 30 seconds ALARM The UPS system is issuing an alarm Conditions that affect the current UPS mode are indicated by the alarm lamps and horn on the UPS BATTERY The UPS battery backup is supplying the critical load The utility power is either interrupted or out of specification The NORMAL indicator is also After 30 seconds of run time the alarm indicator will illuminate and a horn sound NORMAL Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 10 3 This Page Intentionally Left Blank 10 4 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 11 1 11 2 11 3 Responding to System Events E iul General When the UPS system is running in Normal mode it continually monitors itself and the incoming utility power In Battery or Bypass modes the UPS may issue alarms to let you know exactly what event caused the change from Normal mode Syste
62. OPTIONS CABINET amp CABINET GROUNDING MOUNTING KIT MUST BE USED IN ORDER TO PROVIDE PROPER GROUNDING TO THE OPTIONS CABINET WARRANTY IS VOID IF NOT PROPERLY INSTALLED Figure 2 9 Options Cabinet Installation Powerware 9330 10 kVA 20 kVA Non Permanent Mounting Powerware 9330 10 40 kVA Installation and Operation 2 21 164201300 REV G 061502 COVER FROM UPS CABINET REAR TIE GROUNDING BRACKET COVER FROM OPTIONS CABINET CABINET GROUNDING MOUNTING KIT MUST BE USED IN ORDER TO PROVIDE PROPER GROUNDING TO THE OPTIONS CABINET WARRANTY 15 VOID IF NOT PROPERLY INSTALLED Figure 2 10 Options Cabinet Installation Powerware 9330 10 kVA 20 kVA Permanent Mounting 2 22 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 COVER FROM UPS CABINET REAR TIE GROUNDING BRACKET COVER FROM OPTIONS CABINET CABINET GROUNDING MOUNTING KIT MUST BE USE IN ORDER TO PROVIDE PROPER GROUNDING TO TH OPTIONS CABINET WARRANTY IS VOID IF NOT PROPERLY INSTALLED mo Figure 2 11 Op
63. OUTPUT Transformer Ratings 50 60 Hz Basic unit ratings at Voltage Conductor 0 7 lagging PF load Output Series Current Minimum Model Input Output Amps Size 9 5 6 65 AC Output from 9 5 6 65 AC Output Transformer 14 25 10 OUTPUT to Critical Load 0 95min PF 14 25 10 19 13 3 19 13 3 30 1 Neutral 1 gnd Table F Ratings amp External Wiring Requirements for Powerware 9330 10 kVA 20 kVA Options Cabinet OUTPUT Without Output Transformer Ratings 50 60 Hz Basic unit ratings at Voltage 0 7 lagging PF load Output Conductor Series Current Minimum Model Amps Size AC AC Output from Output OUTPUT to Critical Load 0 95min PF 15 10 5 30 1 Neutral 1 gnd DESCRIPTION NOTE Callout letter POWER WIRING INSTALLATION NOTES map to drawing 164201300 6 DRAWING NO 1 64201300 1 SHEET A OF 17 REVISION c DATE 071501 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Table G INPUT OUTPUT Ratings amp External Wiring Requirements for Powerware 9330 40 25 Without Options Cabinet Ratings Rating 50 60 Hz Basic unit ratings at 0 7 lagging PF load INPUT OUTPUT VOLTAGE AC Input to UPS Rectifier 0 95min PF 30 1 gnd Minimum conductor size number per 0 AWG or kcmil ea Maximum amps includes full load current plus battery recharge current AC Input to Module Bypas
64. Operation The following procedures provide instructions for operating the UPS system Refer to Chapters 7 and 8 of this manual for a description of the UPS controls and control panel functions NOTE Before starting the UPS ensure all installation tasks are complete and a preliminary startup has been performed by authorized service personnel The preliminary startup verifies all electrical interconnections to ensure the installation was successful and the UPS operates properly 9 2 Starting the UPS in Normal Mode To start the UPS system perform the following procedure 1 Ensure the UPS circuit breakers and switches are set as follows UPS Input Breaker CB1 OPEN UPS Battery Breaker CB2 OPEN UPS Maintenance Bypass Switch UPS Options Cabinet Maintenance Bypass Switch if installed UPS 2 Close the UPS input feeder circuit breaker 3 If UPS is dual feed close UPS Bypass input feeder circuit breaker 4 If Options cabinet is installed close Options cabinet Input Bypass and Output circuit breakers 5 Observe UPS monitor screen becoming active as an indication of logic power 6 Press the System Control pushbutton The System Control screen appears 7 On the System Control screen the PPU status should indicate SHUTDOWN after approximately 20 seconds 8 On the UPS close Input breaker CB1 9 On the UPS close Battery breaker CB2 10 If installed close the Battery breakers on Battery cabinets
65. REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES X SLOT DEVICE INTERFACE PANELS X1 X2 X3 X4 BOTTOM ENTRY CONDUIT LANDING FOR AC INPUT AND OUTPUT CONNECTIONS REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES SERIAL PORT CUSTOMER CONVENIENCE OUTLET FOR MODEM 120VAC 0 2 AMP EEEIEEBEBHER poopoo0000 55999990 poogt EICICICIETEIEIETER Oooononoe REAR ENTRY CONDUIT LANDING FOR AC INPUT AND OUTPUT AND REMOTE UPS BATTERY CONNECTIONS REAR VIEW REMOVE PANE TO DAIL BOTTOM VIEW OR PUNCH CONDUIT HOLES DESCRIPTION LOCATION OF UPS CABINET TERMINALS POWERWARE 9330 10 20 kVA DRAWING NO 164201300 8 SHEET 4 of 5 REVISION DATE 41 1501 44 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 061502 CUSTOMER INTERFACE CONDUIT LANDING PLATE REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES UPS CABINET CUSTOMER INTERFACE TERMINALS COMMUNICATIONS SERVER BOARD CSB X SLOT DEVICES 2
66. Reinstall Customer Interface conduit landing plate Install conduit and wiring When wiring is complete secure UPS by reinstalling all panels removed in previous steps 2 2 7 Prepare for Installing Accessories NOTE If installing accessories such as the Remote Emergency Power Off REPO switch you must install conduit between the device and the UPS cabinet for wiring the option To prepare the UPS for wiring to Accessories 1 2 Be sure the UPS system is turned off and all power sources are removed See the operation section of this manual for shutdown instructions If installing a Remote Monitor Panel RMP proceed to Chapter 5 otherwise proceed to step 3 Remove Customer Interface conduit landing plate from the UPS cabinet Drill or punch conduit holes for interface wiring To gain access to the Communications Server Board CSB remove top panel from the UPS by removing screws at the back and front of the top panel Locate REPO terminals on the CSB by referring to drawings 164201300 2 and 164201300 8 Reinstall Customer Interface conduit landing plate Refer to Chapter 4 for installation instructions When wiring is complete secure UPS by reinstalling all panels removed in previous steps Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 2 3 Battery Cabinet Installation To install optional battery cabinets perform the procedures in the following paragraphs 2 3 1
67. Responding to System 11 1 14340 yy 11 1 11 2 System Event Horns 11 1 11 3 System Event Lights 11 1 11 44 System Event Messages 11 2 12 Communications 12 1 12 4 Description cent totems Sree ness ER AME ae 12 1 12 2 Communications and Expansion Ports 12 1 12 3 Connecting Equipment to a Serial Port 12 1 12 4 Configuring the Serial Ports 12 2 12 5 Terminal Mod cos EE 12 3 12 5 1 Display UPS Control Panel 12 3 12 5 2 Event History Log 12 12 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 13 Remote Notification 13 1 13 1 Description 13 1 13 2 Remote Notification Features 13 2 19 3 Description of Operation 13 3 13 21 Sal ATISWOLE 222 tr pe edd 13 3 18222 67 0 PR Mm 13 3 13 3 3 Housekeeping bem Hee 13 4 13 4 Hardware Requirements 13 5 13 5 Configuring the Modem
68. Slotted Phase C 1 14 0 Entrelec 2 5 2 9 22 26 Phoenix 3 2 3 7 28 33 Slotted Neutral 1 4 4 0 Red Battery Connector Entrelec 4 6 35 52 6 mm Phoenix 15 20 133 177 Allen Positive Black Battery Connector 1 14 0 Entrelec 2 5 2 9 22 26 Slotted Phoenix 3 2 3 7 28 33 Negative NOTE Customer ground size 1 0 can be run in any listed in Table R 1 14 0 Entrelec 2 5 2 9 22 26 Slotted Phoenix 3 2 3 7 28 33 Ground 2 14 1 0 N A 5 6 50 Slotted DESCRIPTION pOWER WIRING INSTALLATION NOTES DRAWING NO 164201300 1 SHEET 10 of17 REVISION F DATE 111501 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Table P Options Cabinet Power Cable Terminations Powerware 9330 10 kVA 20 kVA Size of Pressure Tightening Torque Terminal Function Terminal Function Termination Vendor N M Ib in Screw AC Input to UPS Phase A 1 14 0 Entrelec 2 5 2 9 22 26 Slotted Rectifier Transformer PhaseB 1 14 0 Entrelec 2 5 2 9 22 26 Slotted TB1 Phase 1 14 0 Entrelec 2 5 2 9 22 26 Slotted AC Input To UPS PhaseA 1 14 0 Entrelec 2 5 2 9 22 26 Slotted Bypass Transformer TB1 PhaseB 1 14 0 Entrelec 2 5 2 9 22 26 Slotted PhaseC 1 14 0 Entrelec 2 5 2 9 22 26 Slo
69. a predetermined voltage or frequency window the system forward transfers and the inverter assumes the load The transfer takes place in less than 4 ms quarter cycle to ensure loads being fed by the system output are not interrupted The internal bypass is comprised of a solid state silicon controlled rectifier SCR static switch SSW and a back feed protection contactor K5 The static switch is rated as a continuous duty device The static switch is wired in series with the back feed protection contactor and together they are wired in parallel with the inverter In the High Efficiency mode the static switch is turned on to supply the majority of the load current directly to the load while the Inverter remains on line ready to assume suppling the load High Efficiency mode is a normal operating mode and not an alarm condition While the UPS is in High Efficiency mode the NORMAL light on the front display will illuminate 6 8 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 6 2 4 Battery Mode The UPS transfers to Battery mode automatically if a utility power outage occurs or if the utility power does not conform to specified parameters In Battery mode the battery provides emergency DC power that the inverter converts to AC power Figure 6 5 shows the path of electrical power through the UPS system when operating in Battery mode PATTERY MODE
70. an input of 480 or 600 VAC The transformer is contained in the separate options cabinet Bypass Input Isolation Transformer Dual Input An optional 208 208 480 208 or 600 208 VAC bypass input isolation transformer provides an isolated input to the UPS bypass for applications that require an isolated bypass and an independently derived neutral or for applications requiring an input of 480 or 600 VAC The transformer is contained in the separate options cabinet Output Isolation Transformer An optional 208 208 or 208 480 VAC output isolation transformer provides an isolated output to the critical load or for applications that require 480 VAC The transformer is contained in a separate options cabinet Maintenance Bypass Switch An internal Maintenance Bypass switch is provided to completely isolate the UPS during service The Maintenance Bypass Switch is described in detail in Chapter 9 UPS Operating Instructions Power Distribution Module An optional output Power Distribution Module PDM is available to distribute the output power from the UPS to your critical load The PDM contains up to 42 circuit breaker switches Square D Type QO or QOB that can be assigned with flexibility to meet facility needs The PDM is enclosed below the hinged top of the Options Cabinet 7 44 Battery Cabinets System protection can be enhanced by equipping the UPS system with one to five battery cabinets containing sealed lead acid maintenance free ba
71. and Operation 1 164201300 REV G 061502 Basic unit ratings at 0 7 lagging PF load OUTPUT NOTE Callout letter 6 9 Table A INPUT OUTPUT Ratings amp External Wiring Requirements for Powerware 9330 20 10 Without Options Cabinet Ratings Rating 50 60 Hz INPUT OUTPUT VOLTAGE AC Input to UPS Rectifier 0 95min PF 30 1 gnd AWG or kcmil ea Minimum conductor size number 0 Maximum amps includes full load current plus battery recharge current AC Input to Module Bypass UPS Bypass Full Load Current 30 1 Neutral 1 gnd Minimum conductor size number per 0 AWG or kcmil ea DC Input from External Battery Source to UPS VDC Nominal 1 positive 1 negative 1 gnd Amps Minimum conductor size number per pole See note 8 AWG kcmil ea AC Output to Critical Load Amps Full Load Current 30 1 Neutral 1 gnd Minimum conductor size number per 0 AWG or kcmil ea AC Read and understand the following notes while planning your installation 1 Refer to national and local electrical codes for acceptable external wiring practices The bypass feed into this equipment utilizes four wires The rectifier feed into this equipment utilizes three wires However the phases must be symmetrical about ground 1 from a Wye source for proper equipment operation Failure to follow these instructions will void the product warranty Material
72. and Operation 164201300 REV G 061502 yo NTER UPS CABINET WIRING CABINET CABINET OPTIONAL ILSCO 4 POLE GND BLK CB3 BYPASS BREAKER 2 Ow O gt BYPASS IN 208 120V OPTIONAL 42 CIRCUIT DISTRIBUTION GND N GG L1 L2 CB2 OUTPUT EXT WRAP BYPASS Gc AC LOADS OUT 208 120V BREAKER 2 1 4 3 LOADS OUT GND UPS SYSTEM OPTIONS CONFIGURATIONS POWERWARE 9330 25 40 kVA CONFIGURATION 4 CONFIGURATION 5 DUAL FEED BYPASS SWITCH DUAL FEED BYPASS SWITCH WITH DISTRIBUTION WITHOUT DISTRIBUTION DESCRIPTION OPTIONS CABINET SCHEMATICS CONFIGURATION 10 CONFIGURATION 11 DRAWING NO SINGLE FEED BYPASS SWITCH SINGLE FEED BYPASS SWITCH 164201300 7 SHEET of 10 WITH DISTRIBUTION WITHOUT DISTRIBUTION REVISION DATE 111501 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 1 0 NTER UPS CABINET CABINET WIRING CABINET OPTIONAL ILSCO 4 POLE GND BLK CB3 BYPASS BREAKER 2 B BYPASS IN B BYPASS IN 208V D
73. and are removed by pulling panels straight forward to disengage magnetic latches see Figure 2 1 3 If the leveling feet are not fully retracted turn the leveling feet until they are retracted 4 Remove three bolts 1 in Figure 2 2 securing the rear shipping bracket 3 to the cabinet and three bolts 2 securing the bracket to the pallet Remove the rear shipping bracket If installing cabinet permanently retain shipping brackets and securing hardware for later use 5 Remove three bolts 1 in Figure 2 1 securing front shipping bracket 3 to the pallet Do not remove bolts 2 securing the bracket to the cabinet 6 Remove three bolts 4 in Figure 2 2 securing removable skid 5 and remove skid NOTE In the following step the pallet will tilt and act as a ramp once the cabinet is rolled beyond the the center of the pallet Make sure to restrain the cabinet as it continues to roll down the pallet ramp The front shipping bracket will act as a brake to assist restraining the cabinet WARNING Do not stand directly behind the pallet while unloading the cabinet If unloading instructions are not closely followed the cabinet may cause serious injury 7 Slowly roll the cabinet toward the rear of the pallet Once the pallet tilts continue rolling the cabinet down the pallet until the cabinet is clear of the pallet 2 2 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502
74. and labor for external wiring requirements are to be provided by designated personnel For external wiring use 90 copper wire See the appropriate column in Tables A through M Wire ampacities are chosen from Table 310 16 of the NEC A bypass neutral feeder must be supplied Refer to Section I of this manual for installation Instructions UPS systems not using an external battery source are supplied with internal batteries prewired to the UPS at the factory External Line up and Match Battery cabinets are provided with with quick disconnect cables for connection to the UPS No external wiring is required for Line up and Match batery cabinets All products can be connected to an external battery source through the DC connections terminal block An external DC ground is established through the grounding terminal in the bottom of the cabinet DESCRIPTION POWER WIRING INSTALLATION NOTES map to drawing 164201300 6 DRAWING NO 416490180051 SHEET 1 of17 REVISION c DATE 111501 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 AC OUTPUT AC OUTPUT Table B INPUT OUTPUT Ratings amp External Wiring Requirements for Powerware 9330 20 15 Without Options Cabinet Ratings Basic unit ratings at 0 7 lagging PF load AC Input to UPS Rectifier 0 95min PF 30 1 gnd Minimum conductor size number 0 Maximum amps includes full load
75. configured and can not be changed Terminal Mode and Remote Notification Mode refer to Chapter 13 Remote Notification are available using the serial communications port 12 2 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 12 5 Terminal Mode In Terminal Mode the user can request the following NOTE The brackets in the following bullets indicate standard keyboard characters To use a key combination hold down the Escape key and press the indicated letter key Display UPS Control Panel by pressing and holding ESC then press V Display Event History by pressing and holding ESC then press H Display Node Bits Setup by pressing and holding ESC then press N Display any new event by pressing and holding ESC then press L 12 5 1 Display UPS Control Panel When this function is invoked a facsimile of the UPS Control Panel is displayed on the terminal screen All controls are functional and will control the UPS remotely The only exception is the Load Off control which requires the operator to press and hold the local control for two seconds to shutdown the UPS To remotely control the UPS or view UPS information use the escape key legend to control the function normally controlled by the Control Panel softkeys Refer to Chapter 8 Using the Control Panel for instructions on navigating the control panel Figures 12 2 through 12 17 show the typi
76. for situations where you must quickly control the UPS output The pushbutton is located on the front of the UPS for quick access but provides a safety feature to prevent inadvertent load dumps The LOAD OFF pushbutton is described in detail in Chapter 9 UPS Operating Instructions 7 2 4 Maintenance Bypass Switch An internal Maintenance Bypass switch is provided to completely isolate the main power processing unit of the UPS during service The Maintenance Bypass Switch is described in detail in Chapter 9 UPS Operating Instructions 7 2 5 Cold Start Switch A Cold Start switch is provided to start the UPS in Battery Mode when no commercial power is available The Cold Start Switch is described in detail in Chapter 9 UPS Operating Instructions UPS Standard Features The UPS has many standard features that provide cost effective and consistently reliable power protection 7 3 1 Customer Interface Computer Interface One serial communications port is standard on all units and is electrically isolated from the UPS You can use this ports to link the UPS to the features described in Chapter 12 Serial Communications and Chapter 13 Remote Notification Building Alarm Monitoring You can connect your facility s alarm system contacts to four 4 inputs in the UPS The UPS uses these inputs to monitor your building alarms in addition to the UPS status This feature is described further in Chapter 10 Using
77. making changes use the pushbuttons to highlight SAVE and the or pushbuttons to select YES To complete the save function and return to the Setup Menu screen select the lt pushbutton DATE amp TIME DAY DT MONTH YEAR HOUR MINUTE SAVE 16 MAY 2000 09 42 YES lt 1 4 Q Figure 8 13 Date amp Time Screen Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 8 9 Select SERIAL PORTS from the System Setup menu to display the Serial Port screen The Serial Port screen allow you to specify settings for the serial communication ports on the UPS Figure 8 14 shows the Serial Ports screen For detailed information about configuring the serial ports refer to Chapter 12 Serial Communications Use the pushbuttons to highlight the setting to be changed Use the 4 or pushbuttons to make the change When finished making changes use the pushbuttons to highlight SAVE and the or pushbuttons to select YES To complete the save function and return to the Setup Menu screen select the lt pushbutton SERIAL PORTS PORT BAUD PARITY DATA STOP SAVE 9600 8 1 5 lt 1 4 F
78. menu and hold for two seconds To abort the shutdown select NO When YES is selected and held for two seconds the input output battery and bypass backfeed contactors open and the PPU is turned off CAUTION Do not attempt to restart the system after Load Off until the cause of the shutdown has been identified and cleared 3 To restart the UPS after pressing the LOAD OFF pushbutton follow the procedure in paragraphs 9 2 or 9 3 9 8 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 9 16 Using the REMOTE EMERGENCY POWER OFF Switch An UPS Emergency Power is initiated by Remote Emergency Power OFF REPO pushbutton switch In an emergency you can use this switch to control the UPS output The REPO switch de energizes the critical load and powers down the UPS immediately without asking for verification The UPS including Bypass remains off until restarted 9 16 1 To Use the REPO Switch WARNING All power to the critical load is lost when this switch is activated You should use this feature only in an emergency or when you want to de energize the critical load NOTE The following instructions are for the Powerware supplied REPO switch If a customer supplied REPO switch is used it may not activate in the same manner If this is the case refer to the operating instructions provided with the switch 1 Press the REPO pushbutton switch The input ou
79. ooo ooo ooo ooo HEB ooo Gee aenal Papen fate III ISIS 5 Ooni EHEHCB 5055550 099995 0959500995059995 8189550905050099099990999 0559500865058999000955056550099099999999 gogogo ngnmaud 9500 901575595759995559951995955959500909099 9515909999951 5009990090909 EIGHT D ima m misis sisa misis m Eee sia s s s cee eee 9000000000000 CADIT EDD CD EVE CI DET CI amo TICICICICICICIEEL DIDCICICICICI TICICIDICICICIDCL DIDCICICICICI CI 05509005800500999909 EIEIIDIEILIEILILILILILILIIILIDIEIEI 099995909009909909999 4 co UPS REAR VIEW Dimensions are in millimeters and inches DESCRIPTION UPS CABINET DIMENSIONS POWERWARE 9330 25 40 kVA DRAWING NO 164201300 14 SHEET 3 of 4 REVISION p 053001 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 UPS CABINET UPS BOTTOM VIEW Dimensions are in millimeters and inches D
80. present even when the UPS is disconnected from utility power WARNING Only AUTHORIZED SERVICE PERSONNEL should perform maintenance on or service the UPS system If service or routine maintenance is required Ensure all power is disconnected before performing installation or service Ensure the area around the UPS system is clean and uncluttered Battery maintenance or battery replacement should be performed only by authorized service personnel Observe all DANGER CAUTION and WARNING notices affixed to the inside and outside of the equipment Powerware 9330 10 kVA 40 kVA Installation and Operation xvii 164201300 REV G 061502 For More Information This manual describes how to install and operate the UPS modules For more information about the installation and operation of a Parallel System refer to the following 164201363 Powerware 9330 Parallel System Installation and Operation Manual The Installation section provides installation instructions for the Parallel cabinet Site preparation planning for installation and wiring and safety information are supplied Detailed illustrations of the cabinet including dimensional and connection point drawings are provided The Operation section explains the functions of the Parallel System provides procedures for operating the Parallel System and information about maintenance and responding to system events Contact your local Powerware Field
81. remote battery terminal block Refer to Appendix A of this manual for wiring access information 3 Connect positive negative and ground DC power wiring from external battery source to the DC input and ground terminals in the UPS cabinet Refer to Appendix A of this manual for wiring and termination requirements and wiring access information 4 If permanently mounting the system proceed to step 7 otherwise proceed to step 5 5 Secure the UPS cabinet in position by lowering the leveling feet until cabinet is not resting on the casters and the cabinet is level 6 If installing Battery and Options cabinets repeat steps 1 through 10 in paragraph 2 2 1 for Battery and Options cabinets and proceed to paragraphs 2 3 and 2 4 otherwise proceed to paragraph 2 2 5 7 Using retained hardware reinstall shipping brackets previously removed to front and rear of UPS cabinet with the angle facing outward see Figures 2 1 and 2 2 8 If installing Battery and Options cabinets repeat steps 1 through 10 in paragraph 2 2 1 for Battery and Options cabinets and proceed to paragraphs 2 3 and 2 4 otherwise proceed to step 9 9 Secure cabinet to floor with contractor supplied hardware and proceed to paragraph 2 2 5 Powerware 9330 10 40 kVA Installation and Operation 2 9 164201300 REV G 061502 2 2 4 Installing Optional Remote Battery Power Wiring to the Powerware 9330 25 kVA 40 kVA UPS If installing a remote battery sys
82. sensing and monitoring control wire must be installed in accordance with Class 1 wiring methods Class 1 wiring can be routed through the top of each cabinet Communications option cards are quickly installed through the rear panel X Slot cards are hot pluggable 7 4 Options and Accessories Contact your sales representative for information about any of these available options 7 4 1 Remote EMERGENCY POWER OFF A REMOTE EMERGENCY POWER OFF pushbutton is a required option to provide for situations where you must instantaneously control the UPS output The operation of the REMOTE EMERGENCY POWER OFF pushbutton is described in detail in Chapter 9 UPS Operating Instructions Powerware 9330 10 kVA 40 kVA Installation and Operation 7 5 164201300 REV G 061502 7 4 2 Remote Monitor Panel An optional Remote Monitor Panel RMP contains backlit status indicators and a local horn allowing you to monitor the operational status and alarm condition of the UPS from virtually any location within your facility You can install multiple RMPs at remote locations to increase your monitoring capabilities This option is described further in Chapter 10 Using Features 7 4 3 Options Cabinet Input Isolation Transformer An optional 208 208 480 208 or 600 208 VAC input isolation transformer provides an isolated input to the UPS rectifier for applications that require a DC link that is not ground referenced or for applications requiring
83. system event occurs a message appears on the LCD screen in the UPS Status area This message is also is written to the Active Events log and may be added to the Events History Log The messages are divided into four categories Alarms Notices Status and Commands The following tables contain the events displayed on the LCD System Events screen of the Control panel Message Battery Over Voltage Indication Service Required Battery Over Voltage OK Condition Cleared Battery Time is Low User Action Required Battery Time is Low OK Condition Cleared Battery Under Voltage Shutdown Imminent Battery Under Voltage OK Condition Cleared Bypass Calibration Required Service Required Bypass Calibration Required OK Condition Cleared Bypass Control Failure Service Required Bypass Overheating Shutdown User Action Required Bypass Overheating Shutdown OK Condition Cleared Bypass Overheating Warning Shutdown Imminent Bypass Overheating Warning OK Condition Cleared Bypass Phase Rotation User Action Required Bypass Phase Rotation OK Condition Cleared Bypass Setup Required Service Required Bypass Setup Required OK Condition Cleared Calibrate DC AutoBalance Service Required Calibrate DC AutoBalance OK Condition Cleared Charger Failure Service Required Charger Failure OK Condition Cleared Check Batter
84. the switch back to the UPS normal position When the maintenance switch is rotated back to the UPS position from the TEST position the load is switched back to the internal bypass If the maintenance switch is rotated to BYPASS instead of to UPS from the TEST position the load remains wrapped around the UPS and power is removed from the entire upper half of the unit allowing service work to be completed on the unit safely Figure 6 6 shows the path of electrical power through the UPS system when operating in Test mode and Figure 6 7 shows the path of electrical power through the UPS system when operating in Maintenance Bypass mode CAUTION The critical load is not protected while the UPS is in Test or Maintenance Bypass modes TEST MODE STATIC T MAINTENANCE K5 gt BYPASS SWITCH SWITCH 5 cs ae RECTIFIER CONVERTER INVERTER m MAINTENANCE BYPASS SWITCH CHARGER __ Main Power Flow Breakers Contactors Trickle Current 6 A Closed CB2 Energized AF Open De Energized BATTERY Figure 6 6 Path of Current Through the UPS in Test Mode Powerware 9330 10 kVA 40 kVA Installation and Operation 6 11 164201300 REV G 061502 MAINTENANCE BYPA
85. the titles of the available screens To select a screen depress the pushbutton underneath the desired screen D Softkey pushbutton switches Function changes depending on the screen displayed Use to select menu screens or scroll through available screens Designated function is indicated on the LCD screen above the respective pushbutton To select the System Control screen or turn off the Alarm depress the respective pushbutton to the right of the LCD screen You can use the LCD screen and the pushbuttons beneath or to the right of it to Control UPS operation see paragraph 8 4 Set UPS parameters see paragraph 8 3 4 Monitor UPS operation see paragraph 8 3 3 Lookata log of UPS events alarms notices and commands see paragraph 8 3 2 After approximately one hour the display screen dims To restore the screen press any pushbutton once Powerware 9330 10 40 kVA Installation and Operation 164201300 REV G 061502 8 3 Using the Main Menu The UPS main menu allows you to display data in the information area to help you monitor and control UPS operation The following menus and options are available 8 3 1 EVENTS METERS Displays the list of Active System Events and a historical log of system events Displays performance meters for the system or critical load CONTROLS Displays the System Controls screen SETUP Allows you to set the display contrast set the date and time for the tim
86. using a standard serial cable a null modem adapter is required for the connection to the modem Powerware 9330 UPS can only use the 9 serial Port for the Remote Notification option This connection is located on the back of the UPS cabinet Remote modem communications are defaulted to 2400 baud Following the instructions in Chapter 8 Using the Control Panel and Chapter 12 Serial Communications use the LCD screen and pushbuttons on the Control Panel to access the setup screen and configure the modem port as follows NOTE The modem should be connected to the UPS as described in the modem manufacturer s manual before configuring the UPS communications port lt RATE gt The baud rate at which the modem will communicate to other modems 2400 baud lt DATA STOP gt 8 1 Standard 8 data bits 1 stop bit no parity lt HANDSHAKING gt Disabled lt SAVE gt Yes To save new configuration The handshaking feature listed is for UPS to terminal handshaking not UPS to modem handshaking If the remote terminal has buffering problems because of excessive data transfer rate from the UPS XON XOFF handshaking can be selected to resolve this issue The user must make sure that the modem not the remote terminal at the remote terminal end of the connection is configured for either hardware handshaking or none at all This is required so that the modem does not attempt to trap the XON XOFF characters and prevent them from bei
87. 0 25 40 kVA CONFIGURATION 16 DUAL FEED INPUT AND OUTPUT TRANSFORMERS BYPASS SWITCH WITH DISTRIBUTION DESCRIPTION OPTIONS CABINET SCHEMATICS CONFIGURATION 17 DRAWING NO 164201300 7 10 of 10 DUAL FEED INPUT AND OUTPUT TRANSFORMERS BYPASS SWITCH WITHOUT DISTRIBUTION REVISION 111501 40 Powerware 9330 10 40 Installation and Operation 164201300 REV G 061502 BATTERY BREAKER CB2 MAINTENANCE BYPASS SWITCH MBS INPUT BREAKER CB1 AC INPUT TO UPS RECTIFIER CB1 DUAL INPUT A B O AC INPUT TO UPS RECTIFIER AND BYPASS TB2 SINGLE INPUT A B C N AC INPUT TO BYPASS TB2 DUAL INPUT N CRITICAL LOAD TB3 A B C N REMOTE BATTERY INPUT SEE SHEET 2 FOR DETAILS NOTE METAL SHIELD COVERING POWER WIRING TERMINALS AND BATTERY COMPARTMENT MUST BE REMOVED TO GAIN ACCESS TO WIRING TERMINALS UPS CABINET POWER TERMINALS 55599055 9 LILILILILILILI GROUND TERMINALS FRONT VIEW INTERNAL BATTERIES DESCRIPTION LOCATION OF UPS CABINET TERMINALS POWERWARE 9330 10 20 kVA DRAWING 464201300 8 SHEET 1 015 REVISION F DATE 111501 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 AC INPUT TO UPS RECTIFIER CB1 DUAL INPUT AC OUTPUT TO CRITICAL LOAD TB3
88. 0 in thick The cabinets must be installed on a level floor suitable for computer or electronic equipment If perforated floor tiles are required for ventilation place them in front of the UPS Refer to Table AA in Appendix A for equipment weight and point loading Details about control wiring are provided in each procedure for connecting options and features Drawing 164201300 2 and Tables X and Y in Appendix identify the control wiring terminations Powerware 9330 10 kVA 40 kVA Installation and Operation 2 4 164201300 REV G 061502 2 2 UPS Cabinet Installation To install an UPS cabinet perform the procedures in the following paragraphs 2 2 7 Unloading the Powerware 9330 10 20 UPS Cabinet from the Pallet The UPS cabinet is bolted to a wooden pallet supported by wood skids To remove the pallet perform the following procedure WARNING The UPS cabinet is heavy Refer to Drawing 164201300 3 in Appendix for weight of cabinets If unloading instructions are not closely followed the cabinet may cause serious injury CAUTION Do not tilt cabinets more than 10 degrees from vertical 1 Use a forklift or other material handling equipment to move the cabinet to the installation area Insert the forklift jacks between the skids on the bottom of the unit 2 Remove left front solid panel and right front vented panel from UPS cabinet Front panels are secured with magnetic latches
89. 1 2 2 6 Installing Customer Connections 2 12 2 2 7 Prepare for Installing Accessories 2 12 2 3 Battery Cabinet Installation 2 13 2 3 4 Unloading the Battery Cabinet from the Pallet 2 13 2 3 2 Joining the Battery Cabinet to the UPS Cabinet 2 13 2 3 3 Joining Additional Battery Cabinets 2 18 2 4 Options Cabinet Installation 2 20 2 4 4 Unloading the Options Cabinet from the Pallet 2 20 2 4 2 Joining the Options Cabinet to the UPS Cabinet 2 20 2 4 3 Installing Options Cabinet Internal Power Wiring 2 26 2 4 4 Installing Options Cabinet External Power Wiring 2 27 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 2 5 Initial 5 2 28 2 6 Completing the Installation Checklist 2 28 2 6 1 Installation Checklist 2 29 3 Installing and Connecting Batteries 3 1 3 1 Important Safety Instructions 3 1 3 2 Battery qaa 3 2 3 3 Battery Installation 3 2 3 3 1 Installing Internal Batteries in the UPS Cabinet 3 2 3 3 2 Installing Internal Batteries
90. 1502 1 1 5 Inspecting and Unpacking Each Cabinet The first task in preparing for installation is inspecting and unpacking the UPS sections The UPS and accessory cabinets are shipped bolted to wooden pallets as shown in Figures 1 1 or 1 2 and protected with outer protective packaging material Figure 1 1 Powerware 9330 10 kVA 20 UPS Cabinet as Shipped Pallet Powerware 9330 10 kVA 40 kVA Installation and Operation 1 3 164201300 REV G 061502 Figure 1 2 Powerware 9330 25 40 kVA UPS Cabinet as Shipped Pallet 1 Carefully inspect the outer packaging for evidence of damage during transit CAUTION Do not install a damaged cabinet Report any damage to the carrier and contact your local sales or service office immediately 2 Use a forklift or other material handling equipment to move the cabinet to a convenient unpacking area Insert the forklift jacks between the pallet supports on the bottom of the unit CAUTION Do not tilt cabinets more than 10 degrees from vertical 1 4 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 3 Set each pallet on a firm level surface allowing a minimum clearance of 3 m 10 ft on each side for removing the cabinets from the pal
91. 16 3 ARE 48VDC NOMINAL 7 2 UN PL2 R gt EXT CONN PL2 L2 B gt EXT CONN PLIA B PLiB BJ 1 TB idi g zi o TRAY 1 TRAY 4 1 TRAY 4 t ME tL T BATTERIES 1 4 BATTERIES 13 16 BATTERIES 1 4 BATTERIES 13 16 Y Y Y Y LE Lt E TRAY 2 TRAY 5 TRAY 2 TRAY 5 J T BATTERIES BATTERIES 17 20 BATTERIES 5 8 BATTERIES 17 20 Y Y 1 Ir ja TRAY 3 TRAY 6 TRAY 3 TRAY 6 Cl 1 gt BATTERIES 9 12 R BATTERIES 21 24 BATTERIES 9 12 R BATTERIES 21 24 INTERNAL INTERNAL Figure 3 2 Battery Schematic Powerware 9330 25 kVA 40 kVA UPS Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 3 3 2 Installing Internal Batteries in the Battery Cabinet If the battery cabinet was ordered without batteries install the batteries in accordance with the following procedure WARNING LETHAL VOLTAGE WILL BE PRESENT WHEN PERFORMING THE STEPS IN THIS SECTION 1 Ensure that battery breaker is in the OFF position If not set breaker to OFF position 2 Remove front vented panel from battery cabinet The front panel is secured with magnetic latches and is removed by pulling panel straight forward to disengage magnetic latches 3 Remove screws securing internal safety shield panel and remove panel to gain access to battery trays 4 Remove battery t
92. 2000 08 11 2000 08 11 2000 08 11 2000 08 11 2000 08 12 2000 08 12 2000 08 12 2000 08 12 2000 08 12 2000 08 12 2000 08 12 2000 08 12 2000 08 12 2000 08 12 2000 08 12 2000 08 12 2000 08 12 2000 08 12 2000 08 12 2000 08 12 2000 08 12 2000 08 12 2000 08 12 2000 08 12 2000 08 12 2000 14 13 03 000 14 13 03 043 14 13 05 721 14 13 05 728 14 13 05 729 14 13 05 729 14 13 05 749 14 13 10 459 14 13 12 954 14 13 13 165 14 13 34 710 14 13 57 773 14 14 33 520 14 14 33 520 14 27 09 000 14 27 09 043 14 27 11 725 14 27 11 733 14 27 11 733 14 27 11 733 14 27 11 754 14 27 16 464 14 27 18 954 14 27 19 169 14 27 40 714 14 28 04 023 14 15 09 000 14 15 09 043 14 15 11 725 14 15 11 733 14 15 11 733 14 15 11 754 14 15 11 833 14 15 16 463 14 15 18 954 14 15 19 169 14 15 40 714 14 16 04 023 14 16 22 925 14 16 23 443 14 16 23 586 14 16 24 860 14 17 20 900 14 17 23 606 14 17 25 557 14 19 01 899 14 19 04 089 STATUS NOTICE STATUS NOTICE NOTICE NOTICE ALARM NOTIC NOTIC CMD STATUS STATUS ALARM NOTICE NOTICE STATUS NOTICE ALARM ALARM STATUS NOTICE STATUS NOTICE NOTICE NOTICE ALARM ALARM NOTICE NOTICE STATUS NOTICE STATUS NOTICE STATUS NOTICE NOTICE ALARM NOTICE ALARM NOTICE E STATUS E CSB Power Supply On Inverter Initializing UPS Power Supply OK Input Under Voltage Output Under Voltage Bypass Under Voltage Rectifier Under Volta
93. 3 14 4 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Product Product Specifications i cations 15 1 Model Numbers The UPS systems are housed in freestanding cabinets with safety shields behind the front panels The UPS systems are available in 50 60 Hz with various output power ratings Smaller models within a system may be upgraded in the field to larger models System Powerware 9330 Powerware 9330 Models Nominal Frequency 10 15 20 kVA 50 60 Hz 25 30 35 40 50 60 Hz The following sections detail the input output environmental and battery specifications for the UPS Operating Input Voltage Nominal 10 15 15 2 UPS System Input 600 VAC for operation from 510 VAC to 660 VAC 50 60 Hz 480 VAC for operation from 408 VAC to 528 VAC 50 60 Hz 208 VAC for operation from 177 VAC to 229 VAC 50 60 Hz Operating Input Frequency Range 3 Hz of nominal 50 Hz or 60 Hz Operating Input Current Refer to Appendix A Tables A through F for 10 15 and 20 kVA Models and Tables G through M for 25 30 35 and 40 kVA Models Reduced for Generator Adjustable Battery Charge Current Battery Charge Up to 7 Amperes for 10 15 and 20 kVA models Up to 14 Amperes for 25 30 35 and 40 kVA models Input Current Harmonic Content 10 THD at full load with input filter option installed 30 THD at full load without input fil
94. 30 40 25 9330 40 25 9330 40 25 9330 40 30 9330 40 30 9330 40 30 9330 40 30 Voltage Terminal AC Input to UPS A B C Gnd Number of Wires in Conauit Minimum Conauit Trade Size inches Number of Conduits AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd AC Input to UPS A B C Gnd AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd AC Input to UPS A B C Gnd AC Input to Bypass A B C Neut Gnd Output A C Neut Gnd External Battery DC Source Positive Negative Gnd AC Input to UPS A B C Gnd AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd AC Input to UPS A B C Gnd AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd AC Input to UPS A B C Gnd AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd External Battery DC Source Positive Negative Gnd DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201300 1 SHEET 14 of 17 REVISION c DATE 111501 Powerware 9330 10 40 kVA Installation and Operation 164201300 REV G 061502 Table U Power Cable Conduit Requirements Powerware 9330 35 40 kVA Powerware System 9330 40 35 9330 40 35 9330 40 35 9330 40 35 9330 40 40 9330 40 40 9330 40 40 9330 40
95. 4 Install wiring from the RMP to the UPS using 2 conduit through the cable exit openings in the Remote Monitor Card see Figure 5 2 and the RMP refer to Drawing 164201300 19 in Appendix A Proceed to step 6 Install wiring from the RMP to the UPS using cable listed in Table 5 1 and provided strain relief bushings in the cable exit openings in the Remote Monitor Card see Figure 5 2 and the RMP refer to Drawing 164201300 19 in Appendix A Connect wiring between the RMP and the UPS Remote Monitor Card plug in terminal blocks using terminations shown in Table 5 1 See Figures 5 2 and 5 3 for plug in terminal block locations Table 5 1 RMP Wire Terminations To UPS From RMP Remote Monitor Card Remarks Ji i J1 1 J1 3 J1 3 11 4 11 4 Use Belden 8690 060 equivalent Cable J1 5 J1 5 J1 6 J1 6 7 To check the operation of the RMP ensure that the UPS system is supplying the load via the inverter or bypass If the indicators on the RMP show the appropriate status then it is operating correctly If the RMP is not operating correctly check the wiring the fuse on the Remote Monitor Card and the plug in terminal blocks for proper seating If all connections are secure but the RMP still does not operate correctly replace the fuse If this does not correct the problem contact your local field service office for verification that the RMP is working correctly 5 2 Powerware
96. AINTENANCE BYPASS SWITCH CHARGER Main Power Flow Breakers Contactors Trickle Current 6 gt Closed CB2 Energized Open De Energized BATTERY Figure 6 2 Path of Current Through the UPS in Normal Mode During normal UPS operation power for the system is derived from a utility input source through the input breaker and contactor K1 Normal appears on the front panel and indicates the incoming power is within voltage and frequency acceptance windows Three phase AC input power is converted to DC using a full wave six pulse solid state rectifier block which supplies unregulated DC voltage to a boost converter which in turn supplies a higher and regulated DC voltage to the inverter The battery is not charged directly from the unregulated rectifier Instead a separate battery charger is used to maintain the proper charge level on the battery during normal operation 6 4 Powerware 9330 10 40 kVA Installation and Operation 164201300 REV G 061502 The battery charger derives its input from the unregulated DC output of the rectifier and provides regulated DC voltage and charge current to the battery The battery charge condition is monitored by the UPS and reported by status indicators located on the LCD monitor panel The battery is always connected to the UPS and rea
97. BEE File Edit View Transfer Help Dil sia cin BYPASS Va Vb Vc Freq NORMAL xxx xxx xxx BATTERY BYPASS NOTICE ALARM x HORN KEY 1 2 KEY4 KEYS ESC1 KEY 1 ESCS KEY 5 ESC2 KEY 2 5 6 KEY 6 LOAD OFF ESC3 KEY 3 ESC7 KEY 7 5 ESC4 4 ESC8 KEY 8CHORN SILENCE ESCV REFRESH ESCQ QUIT Figure 12 11 Bypass Meter Tech Center HyperTerminal Edi View Cal Transfer Help olal 215 2 Qutput 125 100 75 50x 25 Ox 4 k KEV KEV 3 KEV 4 KEYS KEY 1 KEY 2 KEY 3 KEY 4 REFRESH KEY 5 KEY 6 lt Load Off KEY Controls aen Silence m Connected 0 01 40 detect 1900881 SCROLL CAPS Captus Fint echo Figure 12 12 Output Current Load Meter 12 8 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 22 UPS erminal File Edit View Call Transfer Help System Setup Normal Battery Date 8 Time Bypass Serial Ports Notice Versions filarm Select lt Horn x KEV 1 KEV 2 KE 3 KEV 4 KEV 5 5 KEY 1 ESGS KEY 5 ESC2 KEV 2 ESG6 KEY 6CLoad Off ESC3 KEV 3 ESC KEV 7CControls ESC4 KEY 4 ESC8 KEV 8CHorn Silence ESCU REFRESH ESCQ QUIT g 4 Connected 0 1 7 31 ANSI S600 8 1 SCROLL NUM Capture Print echo Figure 12 13 Setup UPS Hyp
98. C8 KEV 8CHorn Silence ESCU REFRESH ESCQ QUIT b 4 Connected 0 20 39 ANSI 9600 8 1 SCROLL CAPS NUM Capture Print echo Figure 12 16 Serial Port Setup Powerware 9330 10 40 kVA Installation and Operation 164201300 REV G 061502 72 UPS File Edit View Call Transfer Help Vers ions Normal Inverter 6 77 Battery Machine Gontrol 1 66 Bypass Comm Server 1 88 Notice Display 1 filarm lt Horn KEY 1 KEY 2 KEY 3 KEY 4 KEY 5 ESGi KEY 1 ESG5 KEY 5 ESG2 KEY 2 ESC6 KEY 6 lt Load Off ESC3 KEY 3 ESC KEV 7CControls ESC4 KEY 4 ESC8 KEV 8CHorn Silence ESCU REFRESH ESCQ QUIT 4 Connected 0 21 15 ANSI 9600 8 1 SCROLL P NUM Capture Print echo Figure 12 17 Versions Powerware 9330 10 kVA 40 kVA Installation and Operation 12 11 164201300 REV G 061502 12 5 2 Event History Log This key sequence prints the entire Event History Log of the UPS at the time the data is requested The printout begins with the oldest alarm entry in the queue and ends with the most recent Any alarms that occur while the Event History Log is printing are included in chronological order The Event History Log lists up to 500 system events in chronological order with the most recent event listed last Figure 12 18 shows a sample Event History Log printout In this mode system events are continually logged through the serial port t
99. ESCRIPTION UPS CABINET DIMENSIONS POWERWARE 9330 25 40 kVA DRAWNGNO 464201300 14 SHEET 4of4 REVISION E DATE 071501 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 OPTIONS CABINET FRONT VIEW Dimensions are in millimeters and inches OPTIONS CABINET DESCRIPTION OPTIONS CABINET RIGHT VIEW OPTIONS CABINET DIMENSIONS POWERWARE 9330 10 20 kVA DRAWING NO 164201300 15 SHEET 1 of 2 REVISION p DATE 053001 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 DATE 053001 OPTIONS CABINET BOTTOM VIEW POWERWARE 9330 10 20 kVA OPTIONS CABINET DIMENSIONS 164201300 15 Dimensions millimeters inches DESCRIPTION DRAWING NO REVISION m lt O o O Q REAR VIEW OPTIONS e Co
100. ET Typical Powerware 9330 25 kVA 40 kVA UPS System System Configurations These UPS system configurations are possible Single Module UPS with integral battery Single Module UPS with integral battery and optional options cabinet Single Module UPS with integral battery and optional battery cabinet Single Module UPS with integral battery optional battery cabinet and optional options cabinet Single Module UPS with remote battery Single Module UPS with remote battery and optional options cabinet xiv Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Parallel System with one to four UPS modules with remote battery and optional options cabinet Parallel System with one to four UPS modules and integral battery Parallel System with one to four UPS modules integral battery and optional battery cabinet Parallel System with one to four UPS modules and remote battery You can enhance any of these system configurations by adding an optional accessories such as a Remote Emergency Power Off EPO control a Remote Monitor Panel RMP and X Slot communications connectivity features Using This Manual Your UPS functions automatically and requires very little attention during normal operation However you should read and understand the procedures described in this manual to ensure trouble free operation In particular you should be thoroughly familiar with the Remote E
101. Features for a description of the available options Refer to Appendix for location of the Customer Interface Panel on the UPS 12 3 Connecting Equipment to a Serial Port The UPS is designed to accept a wide variety of Data Communication Equipment DCE such as terminals printers and computers to the serial port Set up the remote equipment using the appropriate parameters for the mode you select The following section provides more information about configuration The cable you use for connection depend on the equipment you are connecting to the UPS The Cable should be no longer than 16m 50 ft The connector for the Serial Communications Port in the UPS is female so the cable connecting to the UPS should be male Figure 12 1 shows the pin assignments for Serial Port and Table 12 1 describes them Powerware 9330 10 kVA 40 kVA Installation and Operation 12 1 164201300 REV G 061502 SERIAL PORT DB 9 NOT USED 1 2 21 2 CTS RXD os NOT USED RETURN Figure 12 1 Serial Port Pin Assignments DSR Data Set Ready RTN Return DTR Data Terminal Ready CTS Clear to Send RTS Ready to Send 12 4 Configuring the Serial Ports Table 12 2 lists the default configuration settings for the serial communications port Table 12 2 Serial Communications Port Fandshakng 8 Disabled The serial port is pre
102. For 2 Seconds To Power Down YES NO Horn KEV 1 KEV 2 KEV 3 KEV 4 KEV 5 ESG1 KEY 1 ESG5 KEY 5 ESC2 KEY 2 ESC6 KEY 6 lt Load Off ESC3 KEY 3 ESC KEV Controls gt ESC4 KEY 4 ESC8 KEV 8CHorn Silence ESCU REFRESH ESCQ QUIT b NUM Capture Frint echo 4 Connected 0 22 02 ANSI 9500 8 1 SCROLL CAPS Figure 12 6 Load Off Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 UP S COM1 HyperTerminal File Edit View Call Transfer Help History STATUS K2 CBattery gt Closed Normal STATUS On Battery Battery STATUS K2 Battery Open Bypass STATUS Charger On Notice 1 of 489 6873672668 7211 26 366 filarm Euents lt Horn KEY 1 KEY 2 KEY 3 KEY 4 KEY 5 ESG1 KEY 1 ESC5 KEY 5 ESG2 KEY 2 ESC6 KEY 6 lt Load Off ESC3 KEY 3 ESC KEV Controls gt ESC4 KEY 4 ESC8 KEV 8CHorn Silence ESCU REFRESH ESCQ QUIT b 4 Connected 0 11 45 ANSI S600 8 1 SCROLL CAPS Capture Print echo Figure 12 7 Events History 72 UPS HyperTerminal File Edit View Call Transfer Help Active Events Historu Horn KEY 1 KEY 2 KEY 3 KEY 4 KEY 5 ESG1 KEY 1 ESG5 KEY 5 ESG2 KEY 2 ESC6 KEY 6 lt Load Off ESC3 KEY 3 ESC KEV Controls gt ESC4 KEY 4 ESC8 KEV 8 lt Silence ESCU REFRESH ESCQ QUIT b 4 Connected 0 12 24 ANSI 9600 8 N 1 SCROLL
103. For detailed information about using the System Controls refer to Chapter 9 UPS Operating Instructions NOTE High Efficiency Mode control option only appears if it has been set by a Customer Service Engineer SYSTEM CONTROLS MAINTENANCE BYPASS OFF BYPASS OFF PPU ONLINE NORMAL MODE REQUESTED HI EFF BYPASS CHARGER PPUON Li e TOGGLES BETWEEN TOGGLES BETWEEN HI EFF AND NORMAL ONLINE AND HI EFF DEPENDING ON MODE DEPENDING ON MODE Figure 8 16 System Controls Screen in Normal Mode Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 SYSTEM CONTROLS MAINTENANCE BYPASS OFF BYPASS OFF PPU HI EFF HI EFF MODE REQUESTED NORMAL BYPASS CHARGER PPUON lt Q TOGGLES BETWEEN NORMAL AND HI EFF DEPENDING ON MODE Q TOGGLES BETWEEN HI EFF AND ONLINE DEPENDING ON MODE Figure 8 17 System Controls Screen in High Efficiency Mode Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 8 4 1 Charger Controls Screen Select CHARGER from the System Controls screen to display the Charg
104. G 164201300 1 SHEET 5 of17 REVISION D DATE 053001 A 6 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 AC OUTPUT AC OUTPUT Table 1 INPUT OUTPUT Ratings amp External Wiring Requirements for Powerware 9330 40 35 Without Options Cabinet Ratings Basic unit ratings at 0 7 lagging PF load AC Input to UPS Rectifier 0 95min PF 30 1 gnd Minimum conductor size number 0 Maximum amps includes full load current plus battery recharge current AC Input to Module Bypass UPS Bypass Full Load Current 30 1 Neutral 1 gnd Minimum conductor size number per 0 DC Input from External Battery Source to UPS 1 positive 1 negative 1 gnd Minimum conductor size number per pole AC Output to Critical Load Full Load Current 30 1 Neutral 1 gnd Minimum conductor size number per 0 See note 8 INPUT OUTPUT VOLTAGE AWG or kcmil ea AWG or kcmil ea VDC Nominal Amps AWG or kcmil ea Amps AWG or kcmil ea Rating 50 60 Hz Table J INPUT OUTPUT Ratings amp External Wiring Requirements for Powerware 9330 40 40 Without Options Cabinet Ratings Basic unit ratings at 0 7 lagging PF load AC Input to UPS Rectifier 0 95min PF 30 1 gnd Minimum conductor size number 0 Maximum amps includes full load current plus battery recharge current AC Input to Module Bypas
105. ION DATE 1 1 1501 Powerware 9330 10 kVA 40 kVA Installation and Operation 39 164201300 REV G 061502 Vo NTER UPS WIRING CABINET INPUT BREAKER 2 4 MAIN ISO MAINS XFMR 480V 208V 600V OPTIONAL o 9 0 0 ILSCO 4 POLE GND BLK CB3 BYPASS BREAKER A 2 IN Bypass B BYPASS Pe IN 208V C 150 OPTIONAL 42 CIRCUIT DISTRIBUTION GND Ce COGNI J1 2 S L1 L2 L3 21 1 5 SUPPLY 2 OUTPUT EXT WRAP BREAKER BYPASS rom 2 1 AC LOADS 24 x OUT B 208 120 4 3 LECT um DISTRIBUTION H215 OUTPUT XFMR NEUTRAL TO GND BOND UPS SYSTEM OPTIONS CABINET CONFIGURATIONS POWERWARE 933
106. ION PANEL TERMINALS USE SQUARE D QO OR QOB BREAKERS q1h AC OUTPUT Mi BREAKER BYPASS BREAKER AC INPUT BREAKER MAINTENANCE BYPASS SWITCH MBS DESCRIPTION LOCATION OF OPTIONS CABINET TERMINALS POWERWARE 9330 25 40 kVA DRAWING NO 164201300 11 5 1of4 REVISION DATE 053001 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 OPTIONS CABINET POWER TERMINALS NEUTRAL TERMINALS SEE SHEET 3 FOR DETAILS INPUT OUTPUT TERMINAL STRIP TB1 GROUND TERMINALS DESCRIPTION LOCATION OF OPTIONS CABINET TERMINAL POWERWARE 9330 25 kVA 40 kVA 164201300 11 DRAWING DATE 061502 REVISION Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 57 OPTIONS CABINET POWER TERMINALS PHASE DESIGNATION INPUT OUTPUT TERMINAL STRIP TB1 DESCRIPTION OF OPTIONS CABINET TERMNALS POWERWARE 9330 25 kVA 40 kVA DRAWING NO 164201300 11 SHEET 3 of 4 REVISION DATE 053001 A 58 Power
107. Information Only Output Over Frequency OK Condition Cleared Not Enough UPMS Information Only Not Enough UPMS OK Condition Cleared Output Under Frequency Information Only Output Under Frequency OK Condition Cleared Output Over Voltage Information Only Output Over Voltage OK Condition Cleared Output Under Voltage Information Only Output Under Voltage OK Condition Cleared Phone 1 Failed Information Only Phone 2 Failed Information Only Phone 3 Failed Information Only Phone 4 Failed Information Only SBM IO 1 Not Reporting Information Only SBM 10 Not Reporting OK N N N N NP P N DO N N N N oN N N N N N N N N N N N N N N N N NI N N N N N N N N N Condition Cleared Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 NOTICES Message SBM IO 2 Not Reporting N Indication Information Only SBM IO Not Reporting OK Condition Cleared UPM 1 Not Reporting Information Only UPM 1 Not Reporting OK Condition Cleared UPM 2 Not Reporting Information Only UPM 2 Not Reporting OK Condition Cleared UPM 3 Not Reporting Information Only UPM 3 Not Reporting OK Condition Cleared 4 Not Reporting Information Only UPM 4 Not Reporting OK Condition Cleared UPS MOB Open Service Status UPS MOB Ope
108. L FEATURES AND REQUIREMENTS DRAWING NO 164201300 3 SHEET 2 of 2 REVISION DATE 61502 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 BATTERY CABINET OPTIONAL UPS CABINET OPTIONS CABINET OPTIONAL POWERWARE 9330 10 kVA 20 kVA DESCRIPTION TYPICAL UPS SYSTEM DRAWING NO 164201300 4 SHEET 1 of 2 REVISION D DATE 053001 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 BATTERY CABINET OPTIONAL UPS CABINET OPTIONS CABINET OPTIONAL POWERWARE 9330 25 kVA 40 kVA DESCRIPTION TYPICAL UPS SYSTEM DRAWING NO 164201300 4 SHEET REVISION G DATE 061502 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Table AD UPS System Configurations Oneline Oneline Drawing 164201300 6 Powerware Model Vin Vout System Type Sheet 1 9330 20 10 9330 20 15 9330 20 20 9330 40 25 9330 40 30 9330 40 35
109. LARM 3 RETURN BUILDING ALARM 4 BUILDING ALARM 4 RETURN 2 RS 012 035 R32 99 037 m TERMINAL 2 r wa SERVER BOARD CSB REFER TO DRAWING 164201300 8 FOR LOCATION OF CSB NOTE All building alarm inputs or remote features require an isolated normally open contact or switch rated at 24 VDC 20 mA minimum connected between the alarm input and common terminal as shown All control wiring and relay and switch contacts are customer provided NOTE Regardless of assignment alarms display as Building Alarm 1 Building Alarm 2 etc on Monitor Panel Use twisted pair wires for each alarm input and common DESCRIPTION CUSTOMER INTERFACE WIRING INSTALLATION NOTES DRAWING NO 164201300 2 SHEET 2 of 5 REVISION G DATE 061 502 20 Powerware 9330 10 40 Installation and Operation 164201300 061502 X SLOT 2 RIBBON CONNECTOR X SLOT 4 RIBBON CONNECTOR AS400 Slot X SLOT 3 RIBBON CONNECTOR X SLOT 1 RIBBON CONNECTOR CSB CUS
110. LAY 2 NC General purpose NO and NC relay contacts X Slot 4 Terminal UTIL FAIL Input used to indicate utility power failure ON BYPASS Input used to indicate On Bypass status of UPS BATTERY LOW Contacts used to indicate Battery Low status of UPS DESCRIPTION CUSTOMER INTERFACE WIRING INSTALLATION NOTES DRAWING NO 164201300 2 SHEET 1 of 5 REVISION G DATE 051502 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 CSB CUSTOMER INTERFACE TERMINAL TB4 EXTERNAL CAN TERMINATION JUMPER J40 TERMINAL TB5 NOT USED NOT USED EXTERNAL EPO EXTERNAL EPO RTN NOT USED RTN TERMINAL TB7 RELAY 2 RETURN RELAY 2 NO RELAY 2 RELAY 1 RETURN RELAY 1 NO RELAY 1 TERMINAL TB6 m BUILDING ALARM 1 m BUILDING ALARM 1 RETURN BUILDING ALARM 2 m BUILDING ALARM 2 RETURN BUILDING ALARM 3 BUILDING A
111. LOADS OUT OUT H3 4 3 il ee E H1 DISTRIBUTION H21 OUTPUT XFMR NEUTRAL TO GND BOND UPS SYSTEM OPTIONS CABINET CONFIGURATIONS POWERWARE 9330 10 kVA 20 kVA CONFIGURATION 8 SINGLE FEED INPUT AND OUTPUT TRANSFORMERS BYPASS SWITCH WITH DISTRIBUTION DESCRIPTION OPTIONS CABINET SCHEMATICS 164201300 7 SHEET 4 of 10 CONFIGURATION 9 SINGLE FEED INPUT AND OUTPUT TRANSFORMERS BYPASS SWITCH WITHOUT DISTRIBUTION DRAWING NO A 34 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 yo CABINET INPUT BREAKER 2 INTER CABINET WIRING 4 MAIN ISO MAINS IN XFMR 480V 208V 600V OPTIONAL ILSCO 4 POLE GND BLK CB3 BYPASS BREAKER A 2 B YPASS B BYPASS IN 208V O OPTIONAL 42 CIRCUIT DISTRIBUTION GND ccc
112. NET GROUNDING MOUNTING KIT MUST BE USED IN ORDER TO PROVIDE PROPER GROUNDING TO THE BATTERY CABINET WARRANTY IS VOID IF NOT PROPERLY INSTALLED Figure 2 7 Battery Cabinet Installation Powerware 9330 25 40 kVA Mounting 2 16 Powerware 9330 10 40 Installation Operation 164201300 061502 BATTERY CONNECTOR REAR TIE GROUNDING BRACKET COVER FROM BATTERY CABINET COVER FROM UPS CABINET CABINET GROUNDING MOUNTING KIT MUST BE USED IN ORDER TO PROVIDE PROPER GROUNDING TO THE BATTERY CABINET WARRANTY 15 VOID IF NOT PROPERLY INSTALLED Figure 2 8 Battery Cabinet Installation Powerware 9330 25 kVA 40 kVA Permanent Mounting Powerware 9330 10 kVA 40 kVA Installation and Operation 2 17 164201300 REV G 061502 14 Install side panel removed from the UPS cabinet to the right side of the Battery cabinet Secure with screws removed from Battery cabinet 15 When all wiring is complete proceed to Chapter 3 and connect battery strings in accordance with instructions contained in paragraph 3 4 2 16 Using retained hardware reinstall shipping brackets previously removed to front and rear of Battery cabinet with the angle facing outwa
113. POWERWARE Uninterruptible Power Supply 10 20 25 kVA 40 Installation and Operation Manual 164201300 Rev G IMPORTANT SAFETY INSTRUCTIONS Instructions Importantes Concernant La S curit SAVE THESE INSTRUCTIONS Conserver Ces Instructions This manual contains important instructions for your Uninterruptible Power Supply UPS system You should follow these instructions during the installation and maintenance of the UPS options accessories and batteries Cette notice contient des instructions importantes concernant la s curit This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Table of Contents Introduc lIOn xiii System Configurations xiv Using This Manual
114. PUT VOLTAGE AWG or kcmil ea AWG or kcmil ea VDC Nominal Amps AWG or kcmil ea Amps AWG or kcmil ea Rating 50 60 Hz DRAWING NO 164201300 1 2 of 17 REVISION c DATE 071501 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Table D Ratings amp External Wiring Requirements for Powerware 9330 10 kVA 20 kVA Options Cabinet INPUT and BYPASS Transformers Ratings 50 60 Hz Basic unit ratings at Conductor 0 7 lagging PF load Input Series Current Minimum Model Amps Size 10 7 208 208 10 7 480 208 10 7 600 208 AC Input to UPS Rectifier 15 10 5 208 208 15 10 5 480 208 30 1 15 10 5 600 208 20 14 208 208 20 14 480 208 24 20 14 600 208 ___ _ _ 10 7 208 208 8 10 7 480 208 12 14 10 7 600 208 9 6 14 Input to UPS 5 15 10 5 208 208 6 15 10 5 480 208 18 12 30 1 Neutral 1 15 10 5 600 208 12 20 14 208 208 4 20 14 480 208 10 20 14 600 208 12 DESCRIPTION POWER WIRING INSTALLATION NOTES NOTE Callout letter map to drawing 164201300 6 DRAWING NO 164201300 1 SHEET 3 OF 17 REVISION p DATE 053001 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Table E Ratings amp External Wiring Requirements for Powerware 9330 10 kVA 20 kVA Options Cabinet
115. Relays are shown in de energized state Relays change state when the UPS is in normal operating mode DESCRIPTION CUSTOMER INTERFACE WIRING INSTALLATION NOTES DRAWING NO 164201300 2 SHEET 4 of 5 REVISION G DATE 051 502 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 3 The Remote EPO feature opens all breakers and contactors in the UPS cabinet and isolates power from your critical load Local electrical codes may also require tripping upstream protective devices to the UPS Table Z Remote EPO REMOTE EPO TWISTED SWITCH WIRES 2 N C Remote EPO switch rating is 24 VDC 1 Amp minimum NOTE This switch must be a dedicated switch not tied into any other circuits DESCRIPTION CUSTOMER INTERFACE WIRING INSTALLATION NOTES DRAWING NO 164201300 2 SHEET 5 of 5 REVISION G DATE 051 502 Powerware 9330 10 kVA 40 kVA Installation and Operation A 23 164201300 REV G 061502 The UPS equipment operating environment must meet the size and weight requirements shown in Table AA according to your UPS system configuration Inthe UPS system the UPS Options and Battery cabinets palleted separately for shipping Do not tilt cabinets more than 10 during handling Dimensions in millimeters inches Table AA Equipment Weight Component UPS Cabinet with Filter and Bat
116. Remote Control 4 2 Toinstalla Remote EPO NOTE Before installing a Remote EPO be sure you have prepared the UPS according to the instructions in Chapter 2 To install a Remote EPO control 1 Remove cover see Figure 4 2 from Remote EPO switch enclosure bottom NOTE If mounting to a hollow wall secure the enclosure bottom to a wood or metal stud within the wall Do not use hollow wall anchors 2 Securely mount the Remote EPO switch enclosure bottom Recommended locations include operator s consoles or by exit doors Refer to Appendix A Drawing 164201300 18 for enclosure dimensions and wiring knockouts Powerware 9330 10 kVA 40 kVA Installation and Operation 4 1 164201300 REV G 061502 COVER TB2 TB1 Cc ce Q n n O BOTTOM ENCLOSURE Figure 4 2 Remote EPO Control inside view of cover and bottom of enclosure 3 Mount cover to Remote EPO switch enclosure bottom as shown in Figure 4 2 for easier wiring NOTE A separate conduit is required for each UPS connected to the Remote EPO switch 4 Install wiring from the Remote EPO switch using 2 in conduit through the Customer Interface conduit landing plate on the rear of the UPS cabinet Refer to Appendix A Drawing 164201300 8 for conduit landing area and terminal board locat
117. S System continually monitors incoming electrical power and removes the surges spikes sags and other irregularities that are inherent in commercial utility power Working with your building s electrical system the UPS System supplies clean consistent power that your sensitive electronic equipment requires for reliable operation During brownouts blackouts and other power interruptions internal and optional external battery strings provide emergency power to safeguard your operation The UPS system is housed in free standing cabinets The cabinet sections line up and match in style and color and have safety shields behind the front panels for hazardous voltage protection The following illustrations depict a typical Powerware 9330 10 20 kVA UPS System and a typical Powerware 9330 25 kVA 40 kVA UPS System 1 v CABINET OPTIONAL UPS 4 gt OPTIONS CABINET OPTIONAL Typical Powerware 9330 10 20 kVA UPS System Powerware 9330 10 kVA 40 kVA Installation and Operation xiii 164201300 REV G 061502 BATTERY CABINET UPS 1 L OPTIONS CABIN
118. S system Powerware 9330 10 kVA 40 kVA Installation and Operation XV 164201300 REV G 061502 Chapter 8 Using the Control Panel describes the controls and indicators found on the Control Panel and shows the various information screens displayed on the LCD screen Chapter 9 UPS Operating Instructions contains startup and shutdown procedures for the UPS system Chapter 10 Using Features and Options contains descriptions and instructions for the UPS system features and options Chapter 11 Responding to System Events lists all the alarm messages and notices that occur during operation of the UPS system Chapter 12 Serial Communications describes the serial communications features of the UPS system Chapter 13 Remote Notification contains instructions for using the remote notification feature of the UPS system Chapter 14 Maintaining the UPS System contains maintenance instructions for the UPS system Chapter 15 Product Specifications provides detailed specifications for the UPS system Appendix A Customer Information contains important information on wiring requirements and recommendations and important diagrams of the cabinet s mechanical details and electrical access Warranty provides the Powerware warranty for this product Read through each procedure before you begin Perform only those procedures that apply to the UPS system you are installing or oper
119. SS MODE E MAINTENANCE K5 BYPASS SWITCH SWITCH ES BOOST 0 4 RECTIFIER CONVERTER INVERTER CB1 K1 K3 MAINTENANCE BYPASS SWITCH CHARGER Ke Main Power Flow Breakers Contactors Trickle Current 6 A Closed CB2 Energized HF Open De Energized BATTERY Figure 6 7 Path of Current Through the UPS in Maintenance Bypass Mode 6 3 Functional Description The UPS is a true online unit with a series power train An uncontrolled rectifier feeds a boost converter which in turn powers the inverter The bypass utilizes a static switch and a maintenance bypass switch is internal to the unit The unit input is 3 wire in plus ground at the rectifier and 4 wire in plus ground at the bypass and 4 wire output The unit does not incorporate any galvanic isolation input to output The battery string comprises 144 cells 288 volts nominal and is charged via a buck or boost converter powered from the raw DC IN from the input rectifier 6 3 1 Input Rectifier The Input Rectifier is a full wave bridge uncontrolled rectifier which produces an unregulated DC IN Bus The raw DC at this point will be approximately 290 VDC A pre charge system pre charges the DC IN Bus prior to the input contactor be
120. Service office for information on how to obtain copies of this manual Getting Help If you need to schedule initial startup need regional locations and telephone numbers have a question about any of the information in this manual or have a question this manual does not answer please call Powerware Corporation at United States 1 800 843 9433 Canada 1 800 461 9166 Outside the U S Call your local representative xviii Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Section Installation Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 This Page Intentionally Left Blank Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Getting Started 1 1 Installing the UPS The cabinet sections of the UPS are shipped on separate pallets Use a forklift or pallet jack rated to handle the weight of the cabinets refer to Drawing 164201300 3 in Appendix for cabinet weights to move the packaged cabinet sections to the installation site or as close as possible to the site before unloading from the pallet This is the basic sequence of the installation steps 1 Create an installation plan for the UPS system Chapter 1 Prepare your site for the UPS system Chapter 1 Inspect unpack and unload the UPS cabinet sections Chapter 1 Wire the system Chapter 2 Install features accessories and or options as app
121. TER 6 To program a group three number key in A T 8 Z 2 then press ENTER 13 6 Powerware 9330 10 40 kVA Installation and Operation 164201300 REV G 061502 7 To program a group four number key in A T amp Z 3 then press ENTER 8 Confirm that the modem responds with OK or 0 zero 9 Connect a telephone line to the modem and test the modem by keying in T D S 0 zero then pressing ENTER 10 The modem dials the telephone number stored in step 4 The number is displayed on the terminal screen as it is dialed Repeat steps 5 through 9 as necessary to verify the remaining group telephone numbers 11 Confirm that the modem responds with 1 one or Connect when the connection is made NOTE To set up group one through four pager numbers refer to Configuring the Modem to Call a Numeric Pager section of this chapter 13 5 3 Configuring the Modem to Call a Numeric Pager To configure the modem to call a numeric pager system perform the following procedure NOTE brackets in the following steps indicate characters that require keying in prior to pressing ENTER 1 Connect the modem to the PC through the serial port as described in the modem manufacturer s manual 2 Key in A T then press ENTER 3 Confirm that the modem responds with OK or 0
122. TIFIER CB1 DUAL INPUT A B O MAINTENANCE BYPASS SWITCH MBS AC INPUT TO UPS RECTIFIER AND BYPASS TB2 SINGLE INPUT A B C N AC INPUT TO BYPASS TB2 DUAL INPUT A B C N AC OUTPUT TO CRITICAL LOAD TB3 A B C N REMOTE BATTERY INPUT FRONT VIEW NOTE METAL SHIELDS COVERING POWER WIRING TERMINALS BATTERY COMPARTMENT AND CB1 MUST BE REMOVED TO GAIN ACCESS TO WIRING TERMINALS INPUT BATTERY BREAKER CB1 BREAKER CB2 o Pb 25
123. TOMER INTERFACE E COMMUNICATIONS SERVER BOARD CSB REFER TO DRAWING 164201300 8 FOR LOCATION OF CSB DESCRIPTION vA SERIAL PORT CUSTOMER INTERFACE WIRING INSTALLATION NOTES DRAWING NO 164201300 2 SHEET 3 of 5 REVISION G DATE 961502 Powerware 9330 10 40 kVA Installation and Operation 164201300 REV G 061502 Table Y Summary Alarm Relay Contacts CONTACT RATING Maximum Switched Voltage 120 VAC Maximum Carrying Current 5A NOTE
124. TestMode 6 11 Figure 6 7 Path of Current Through the UPS Maintenance Bypass Mode 6 12 Figure 7 1 Powerware 9330 10 kVA 20 kVA UPS Controls and Indicators 7 2 Figure 7 2 Powerware 9330 25 kVA 40 kVA UPS Controls and Indicators 7 3 Figure 8 1 UPS Control Panel x a teet rhet lus rom d dea 8 1 Figure 8 2 Parts ofthe LCD Screen 8 2 Figure 8 3 Mimic Sereen eis LEONIS 8 3 Figure 8 4 Event History Log Screen 8 4 Figure 8 5 Active System Events Screen 8 4 Figure 8 6 Input Meter Screen 8 5 Figure 8 7 Output Meter 5 8 5 Figure 8 8 Bypass Meter Screen 8 6 Figure 8 9 Battery Meter Screen 8 6 Figure 8 10 Output Current Load Meter Screen 8 7 Figure 8 11 Setup Menu Screen 8 8 Figure 8 12 Contrast Adjust Menu Screen 8 8 Figure 8 13 Date amp Time Screen 8 9 Figure 8 14 Port Setup Screen 8 10 Figure 8 15 Versions Scre
125. Va Vb Vc Freq ok ok ok kk kk kk lt Q Figure 8 8 Bypass Meter Screen The Battery screen displays the DC voltage V the DC current I and the minutes of battery time remaining BATTERY V TIME REMAINING MINUTES 4 4 Q Q Figure 8 9 Battery Meter Screen 8 6 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 The Output Current Screen displays a real time bar graph of the output current of the UPS The graph shows the current for each phase Output I A B C 125 100 75 50 25 0 Figure 8 10 Output Current Load Meter Screen Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 8 7 8 3 4 Setup Menu Screens Select SETUP from the Main menu to display the System Setup Screen This screen can be used to set the screen contrast the UPS date and time the serial ports and show the firmware versions installed Figure 8 11 shows the System
126. at Liquid Crystal Display LCD screen 4 a horizontal row of pushbutton switches 5 and a vertical column of backlit status indicators 6 The following sections describe using the UPS Control Panel to monitor the UPS Refer to Chapter 9 UPS Operating Instructions for use of the operational controls Powerware 9330 10 kVA 40 kVA Installation and Operation 8 1 164201300 REV G 061502 8 2 A ALARM INPUT UNDER VOLTAGE B EVENTS METERS CONTROLS SETUP lt Using the LCD Screen Pushbuttons The LCD screen on the Control Panel provides an operator interface with the UPS system Figure 8 2 identifies the display areas discussed in the following sections 2 STSW OUTPUT e Figure 8 2 Parts of the LCD Screen A The UPS status area automatically scrolls between the current date and time active alarms active notices and load percent and battery run time for the UPS Shown is a typical alarm message For more information about alarms and notices refer to Chapter 11 Responding to System Events B The information area contains data about UPS status and operations Select a menu option to display the desired information C The display menu lists
127. ating Conventions Used in This Manual The text in this manual uses these conventions Bold type highlights important concepts in discussions key terms in procedures and menu options Italic type highlights notes and new terms where they are defined Rectangular boxes containing bold type are warnings or cautions that pertain to the UPS system or its electrical connections In this manual the term UPS refers only to the UPS cabinet and its internal elements The term UPS system refers to the entire power protection system the UPS modules battery strings and options or accessories installed xvi Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Safety Considerations The UPS cabinet is designed for industrial or computer room applications and contain safety shields behind the doors However the UPS system is a sophisticated power system and should be handled with appropriate care following these guidelines Keep surroundings clean and free from excess moisture Do not operate the UPS system close to gas or electric heat sources The system is not intended for outdoor use The operating environment should be maintained within the parameters stated in this manual Keep the cabinet doors closed and locked to ensure proper cooling airflow and to protect personnel from dangerous voltages inside the unit The UPS system contains its own power source Lethal voltages are
128. ation 164201300 REV G 061502 This Page Intentionally Left Blank 4 4 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Installing Remote Monitor Panel 5 1 Installation Procedures As an option you can install a Remote Monitor Panel RMP to monitor the operation of the UPS system from virtually any location within your facility up to 500 feet from the UPS You can surface mount an RMP on a desktop or secure it to a wall Figure 5 1 shows an RMP Drawing 164201300 19 in Appendix shows the enclosure dimensions and cable exit openings HORN SILENCE BUTTON Figure 5 1 Remote Monitor Panel RMP Powerware 9330 10 kVA 40 kVA Installation and Operation 5 1 164201300 REV G 061502 5 2 Toinstallan RMP NOTE 1 Before installing an RMP be sure you have prepared the UPS according to the instructions in paragraph 2 2 7 2 If mounting to a hollow wall secure the enclosure bottom to a wood or metal stud within the wall Do not use hollow wall anchors The RMP also has provisions to be mounted to a single or double gang wall electrical box If wall mounting securely mount the If desk mounting install provided bumpers to the bottom of the RMP enclosure Install the Remote Monitor Card into an open x slot on the rear panel of the UPS Cabinet using supplied hardware 3 If wall mounting proceed to step 4 if desk mounting proceed to step 5
129. cal screens using this function GUPS COM HyperTerminal Edit View Call Transfer Help D 6s LORD 00 BATTERY TIME 000 NORMAL CB1 UPS ups BATTERY BYPASS BATT 2 STSH OUTPUT NOTICE ALARM 1 EVENTS METERS CONTROLS SETUP HORN KEV 1 KEY 2 KEV 3 KEY amp KEY 5 ESC1 KEV 1 ESC5 KEV 5 ESC2 KEV 2 ESC6 KEV 6 1080 OFF ESC3 KEY 3 ESC KEY 7 CONTROLS ESCA KEV ESC8 KEY 8 SILENCE ESCV REFRESH ESCQ QUIT an SCROLL jas fenus Figure 12 2 Main Screen UPS Normal Powerware 9330 10 kVA 40 kVA Installation and Operation 12 3 164201300 REV G 061502 COMI HyperTerminal Ele Edit View Call Transfer Help S scies LOAD 00 BATTERY TIME 000 I CB1 UPS UPSA BATT 2 5158 OUTPUT 1 EVENTS METERS CONTROLS SETUP KEV 1 KEY 2 KEY 3 KEY 4 KEV 5 x ESC1 KEV 1 ESC5 KEV 5 ESC2 KEV 2 ESC6 KEY 6 LOAD OFF ESC3 KEY 3 ESC KEV CONTROLS ESCA KEY ESC8 KEV 8 HORN SILENCE ESCV REFRESH ESCQ QUIT Connected 0 01 02 ANSI SCROLL GAPS NUM Pantecha Figure 12 3 Main Screen UPS On Battery Mimic
130. ce Bypass Switch to Bypass The UPS continually monitors itself and the incoming utility power and automatically switches between these modes as required with no operator intervention except for the Maintenance Bypass mode The sophisticated detection and switching logic inside the UPS ensures that operating mode changes are automatic and transparent to the critical load The UPS switches operating modes in response to these system events command is an intervention that is externally initiated by an operator or by some site action A command causes the UPS to switch operating modes it usually does not require any further action by you A notice is minor system event that may or may not require your attention Analarm is a system event that requires immediate operator intervention System events alarm horns and indicator lights are described in Chapter 11 Responding to System Events The following descriptions provide the differences in UPS operating modes Powerware 9330 10 kVA 40 kVA Installation and Operation 6 3 164201300 REV G 061502 6 2 7 Normal Mode Figure 6 2 shows the path of electrical power through the UPS system when the UPS is operating in Normal mode NORMAL MODE STATIC MAINTENANCE K5 gt BYPASS SWITCH SWITCH BOOST RECTIFIER CONVERTER INVERTER K3 M
131. ctrique de brulure ou d incendie Suivre les pr cautions qui s imposent Pour le remplacement utiliser le m me nombre et mod le des batteries e L limination des batteries est reglement e Consulter les codes locaux cet effet 14 2 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 14 3 Performing Preventive Maintenance The UPS system requires very little preventive maintenance However the system should be inspected periodically to verify that the units are operating normally and that the batteries are in good condition Perform the following checks DAILY 1 Check the area surrounding the UPS system Ensure the area is not cluttered allowing free access to the unit 2 Ensure the air intakes vents on the front and exhaust opening on rear of the UPS cabinet are not blocked 3 Ensure there is at least 12 inches of clearance behind the unit for proper air circulation 4 Ensure the operating environment is within the parameters specified in Chapter 15 Product Specifications 5 Ensure the UPS is in Normal mode Normal status indicator is illuminated If an alarm lamp is illuminated or the Normal status indicators are not illuminated contact Customer Support Perform the following checks 1 Monitor system parameters as described in Chapter 8 Using the Control Panel 2 The UPS cooling air intake filter on the Powerware 9330 10
132. current plus battery recharge current AC Input to Module Bypass UPS Bypass Full Load Current 30 1 Neutral 1 Minimum conductor size number per 0 DC Input from External Battery Source to UPS 1 positive 1 negative 1 gnd Minimum conductor size number per pole AC Output to Critical Load Full Load Current 30 1 Neutral 1 gnd Minimum conductor size number per 0 9 See note 8 INPUT OUTPUT VOLTAGE AWG or kcmil ea AWG or kcmil ea VDC Nominal Amps AWG or kcmil ea Amps AWG or kcmil ea Rating 50 60 Hz Table C INPUT OUTPUT Ratings amp External Wiring Requirements for Powerware 9330 20 20 Without Options Cabinet Ratings Basic unit ratings at 0 7 lagging PF load AC Input to UPS Rectifier 0 95min PF 30 1 gnd Minimum conductor size number 0 Maximum amps includes full load current plus battery recharge current AC Input to Module Bypass UPS Bypass Full Load Current 30 1 Neutral 1 gnd Minimum conductor size number per 0 DC Input from External Battery Source to UPS 1 positive 1 negative 1 gnd Minimum conductor size number per pole AC Output to Critical Load Full Load Current 30 1 Neutral 1 gnd Minimum conductor size number per 0 See note 8 NOTE Callout letter map to drawing 164201300 6 DESCRIPTION POWER WIRING INSTALLATION NOTES INPUT OUT
133. de to normal mode perform the following procedure NOTE High Efficiency Mode control option only appears if it has been set by a Customer Service Engineer 1 Press the System Control pushbutton The System Control screen appears 2 Select NORMAL from the System Control menu Normal Mode Requested appears on the screen The UPS switches to Normal mode If the power processor is not available the system remains on bypass and an alarm sounds 3 The UPS is now operating in the Normal mode and the NORMAL status indicator is illuminated The PPU status indicates ONLINE 9 6 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 9 10 Transfer from Normal to Bypass Mode with UPS Shutdown 1 Transfer critical load to bypass by performing procedure in paragraph 9 6 2 Press the System Control pushbutton The System Control screen appears 3 Toggle PPU OFF from the System Control menu The PPU status indicates SHUTDOWN The input output and battery contactors open and the PPU is turned off The bypass source supplies the critical load WARNING Power is present inside the UPS and Options cabinets 9 11 UPS and Critical Load Shutdown To perform maintenance or service on the critical load shut down power to the load by performing the following procedure 1 Turn off all equipment that is being powered by the UPS 2 Perform LOAD OFF procedure contained in paragraph 9 15 1 The input
134. dition Cleared Battery Not Present Information Only Battery Not Present Clear Condition Cleared Battery Voltage Low Information Only Battery Voltage Low Condition Cleared Building Alarm 1 Information Only Building Alarm 1 Clear Condition Cleared Building Alarm 2 Information Only Building Alarm 2 Clear Condition Cleared Building Alarm 3 Information Only Building Alarm 3 Clear Condition Cleared Building Alarm 4 Information Only Building Alarm 4 Clear Condition Cleared Bypass is Not Available Protection Level Bypass Over Frequency Information Only Bypass Over Frequency OK Condition Cleared Bypass Under Frequency Information Only Bypass Under Frequency OK Condition Cleared Bypass Over Voltage Information Only Bypass Over Voltage OK Condition Cleared Bypass Under Voltage Information Only Bypass Under Voltage Ok Condition Cleared Call Connected Information Only Call Connected Clear Condition Cleared Call Phone Z 1 Information Only Call Phone 1 Clear Condition Cleared Call Phone Z 2 Information Only Call Phone 2 Clear Condition Cleared Call Phone Z 3 Information Only Call Phone 3 Clear Condition Cleared Call Phone Z 4 Information Only Call Phone 4 Clear Condition Cleared Calling Unsuccessfu
135. dy to support the inverter should the utility input become unavailable The DC boost converter derives power from the unregulated DC rectifier and produces an elevated and stable DC voltage and current source for the inverter The boost converter also establishes the systems output neutral for supporting single phase AC loads from any phase of the inverter output The output neutral of the system is connected with the required neutral supplied at the utility bypass input and should never be bonded to ground at the modules output The inverter produces a three phase AC output to a customers load without the use of a transformer The inverter derives power from the boost converters regulated DC and utilizes IGBT devices and pulse width modulation PWM to produce a regulated and filtered AC output The AC output of the inverter is delivered to the system output through the output contactor If the utility AC power is interrupted or is out of specification the UPS automatically switches to Battery mode to support the critical load with no interruption When utility power returns the UPS returns to Normal mode If the UPS becomes overloaded or unavailable the UPS switches to Bypass mode The UPS automatically returns to Normal mode when the overload condition is cleared and system operation is restored within specified limits If the UPS suffers an internal failure it switches automatically to Bypass mode and remains in that mode until th
136. e 8 4 shows the Event History Log screen To scroll through the events select the or pushbuttons from the display menu HISTORY STATUS CSB POWER SUPPLY ON ALARM ACINPUTUNDER VOLTAGE CMD LOAD OFF COMMAND CMD NORMAL MODE COMMAND 5 of 29 12 15 2000 10 20 03 539 1 EVENTS per Q Figure 8 4 Event History Log Screen Select EVENTS from the History screen menu to display a listing of all system events that are currently active The most recent system event is listed first As events clear they are removed from the Active System Events listing Figure 8 5 shows the Active System Events screen To scroll through the events select the or pushbuttons from the display menu To return to the History screen select HISTORY from the Active Events menu ACTIVE EVENTS ALARM AC INPUT UNDERVOLTAGE ALARM BYPASS UNDER VOLTAGE NOTICE BATTERY VOLTAGE LOW t HISTORY x e Figure 8 5 Active System Events Screen Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 8 3 3 System Meter Screens Select METERS from the Main menu to display the System Meter screen
137. e failure is corrected and the UPS is back in service Powerware 9330 10 kVA 40 kVA Installation and Operation 6 5 164201300 REV G 061502 6 2 2 Bypass Mode The UPS automatically switches to Bypass mode if it detects an overload load fault or internal failure The bypass source supplies the commercial AC power to the load directly Figure 6 3 shows the path of electrical power through the UPS system when operating in Bypass mode CAUTION The critical load is not protected while the UPS is in Bypass mode BYPASS MODE STATIC gt MAINTENANCE BYPASS SWITCH SWITCH BOOST RECTIFIER CONVERTER INVERTER CB1 K1 K3 MAINTENANCE BYPASS SWITCH CHARGER ENENENEB Main Power Flow Breakers Contactors Trickle Current 6 Closed CB2 Energized AF Open De Energized BATTERY Figure 6 3 Path of Current Through the UPS in Bypass Mode In Bypass mode the output of the system is provided with three phase AC power directly from the system input While in this mode the output of the system is not protected from voltage or frequency fluctuations or power outages from the source Some power line filtering and spike prot
138. e frequency conditions The basic system consists of a rectifier battery charger DC booster inverter monitoring operation control panel integrated communications server and microprocessor controlled DSP logic In this manual the power required by your equipment is called the critical load The UPS supplies the critical load with conditioned power that is synchronized with your utility power Figure 6 1 shows the main elements of the UPS Powerware 9330 10 kVA 40 kVA Installation and Operation 6 1 164201300 REV G 061502 BATTERY BATTERY BREAKER CB2 BATTERY BATTERY CHARGER SWITCHES OUTPUT CONTACTOR 1 K3 RECTIFIER r CHARGER CB1 RECTIFIER DC DCBOOST INVERTER CONVERTER OUTPUT POWER PROCESSING UNIT FILTER DIGITAL METERING AC INPUT TO BYPASS MAINTENANCE BYPASS SWITCH AC OUTPUT STATIC TO CRITICAL SWITCH LOAD UPS CABINET Figure 6 1 Main Elements of the UPS System If utility power is interrupted or falls outside the parameters specified in Chapter 15 Product Specifications the UPS uses a backup battery supply to maintain power to the critical load for a specified period of time or until the utility power returns For extended power outages the UPS allows you to either transfer to an alternative power system such as a generator or shut down your critical load in an orderly manner
139. e stamp configure the UPS serial communication ports and view the firmware version numbers Returns to Main Menu and displays a real time graphic representation of the flow of current through the internal UPS components Mimic Screen Figure 8 3 shows the LCD screen as it appears when you first start the UPS To select the mimic screen from the Events Meters Setup or System Controls screens select the pushbutton from the current display menu The Mimic screen shows the internal components of the UPS cabinet and a real time graphical representation of the flow of current through the system DATE 01 10 2001 TIME 11 35 43 1 UPS UPS BATT CB2 STSW OUTPUT EVENTS METERS CONTROLS SETUP e Figure 8 3 Mimic Screen e Powerware 9330 10 40 Installation and Operation 8 3 164201300 G 061502 8 3 2 System Event Screens Select EVENTS from the Main menu to display the Event History Log The Event History Log lists up to 500 system events in chronological order with the most recent event listed last The end of the log the most recent events appears when you display the screen and you must scroll upward to view older event listings Figur
140. e user is notified at the remote location The UPS calls through the modem to the user s computer or pager and leaves a message Remote Notification is an extension of the Terminal mode with the additional support algorithms necessary to control an external modem refer to Chapter 12 Serial Communications Connection to the UPS is made when a user calls the UPS on the phone The user has exactly the same capabilities as if using a terminal connected directly to the UPS RS 232 port Remote Notification differs from the basic Terminal mode with the addition of Call Answer Call Out and Housekeeping functions The Call Answer function allows the user to call into the UPS from a remote location and enter Terminal mode The Call Out function allows the UPS to be configured to call either a remote computer or numeric paging service over the phone line Call Out allows the UPS to call a remote computer and leave a one line descriptive message of the alarm or notice condition paging support allows the UPS to call a paging service and send numeric messages The Housekeeping function maintains the link between the UPS and modem Powerware 9330 10 kVA 40 kVA Installation and Operation 13 1 164201300 REV G 061502 13 2 Remote Notification Features Remote Notification provides the UPS with the capability to utilize a standard off the shelf PC modem as a telephone interface The features provided by this option are as follows
141. e with 2 pole connector in the Battery cabinet Route this connector into the UPS cabinet and mate with the matching connector in the UPS see Figures 2 5 2 6 2 7 or 2 8 Push the Battery cabinet against the right side of the UPS cabinet If permanently mounting the system proceed to step 16 otherwise proceed to step 10 Secure the Battery cabinet in position by lowering the leveling feet until cabinet is not resting on the casters and the cabinet is level Secure the front of Battery cabinet to the front of the UPS cabinet by sliding the angle grounding mounting bracket from installation kit behind the base of the Battery and UPS cabinets with the bottom angle facing outward see Figures 2 5 or 2 7 Use hardware provided in the kit to secure the bracket Remove the top side panel mounting screw tie grounding bracket location in Figures 2 5 or 2 7 from both the Battery and UPS cabinets Secure the back of Battery cabinet to the back of the UPS cabinet with the tie grounding bracket Secure the bracket with the side panel mounting screws Powerware 9330 10 kVA 40 kVA Installation and Operation 2 13 164201300 REV G 061502 BATTERY CONNECTOR 9 ivr REAR TIE GROUNDING BRACKET COVER FROM UPS CABINET COVER FROM BATTERY CABINET
142. ection is provided to the load but no active power conditioning or battery support is available to the output of the system in the Bypass mode of operation The internal bypass is comprised of a solid state silicon controlled rectifier SCR static switch SSW and a back feed protection contactor K5 The static switch is rated as a continuous duty device that is used anytime the boost converter and inverter is unable to support the applied load The static switch is wired in series with the back feed protection contactor and together they are wired in parallel with Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 the inverter rectifier The static switch being an electronically controlled device can be turned on immediately to pickup the load from the inverter while the inverter output contactor opens to isolates the inverter The back feed protection contactor is normally always closed ready to support the static switch unless the bypass input source becomes unavailable During an outage transfers to bypass are prohibited and for the safety of those who may be working on the power lines upstream from the UPS the back feed protection contactor is opened preventing system output voltage from bleeding across the static switch snubber components to the bypass input source If the inverter is unable to support the load on the output of the system to ensure the load remains energized the UPS will trans
143. edge of UPS operation before attempting to operate any of the UPS controls or optional components 7 2 UPS Operational Controls The UPS has many standard features that provide cost effective and consistently reliable power protection 7 2 1 Control Panel The Control Panel on the front of the UPS contains an LCD screen to display the current status of the UPS system You can view a statistical history and log of system events and display a real time graphic representation of power flowing through the system components Backlit status indicators show the operating mode of the UPS and alert you to system events Soft keys provide navigation through the information and control screens The LOAD OFF pushbutton is located at the top right of the control panel Below the LOAD OFF pushbutton is the System Control pushbutton which provides access to the power control functions of the UPS The Control Panel is described in detail in chapter 8 Using the Control Panel Powerware 9330 10 40 kVA Installation and Operation 7 1 164201300 REV G 061502 COLD
144. en 8 11 Figure 8 16 System Controls Screen in Normal 8 12 Figure 8 17 System Controls Screen in High Efficiency Mode 8 13 Figure 8 18 Charger Controls Screen 8 14 Figure 8 19 Shutdown Screen 8 15 Figure 10 1 Remote Monitor Panel 10 2 Figure 12 1 Serial Port Pin Assignments 12 2 Figure 12 2 Main Screen UPS Normal Mimic 12 3 Figure 12 3 Main Screen UPS On Battery Mimic 12 4 Figure 12 4 Main Screen UPS On Bypass Mimic 12 4 Figure 12 5 System Controls 12 5 Figure 12 6 Load Off E Dare ees 12 5 Figure 12 7 Events History 12 6 Powerware 9330 10 40 Installation Operation Figure 12 8 Figure 12 9 Figure 12 10 Figure 12 11 Figure 12 12 Figure 12 13 Figure 12 14 Figure 12 15 Figure 12 16 Figure 12 17 Figure 12 18 Events Active Be MU ce eas SER Sa suasana 12 6 Input Meter 12 7 Output Meter E EVA NERIS 12 7 Bypass VE 12 8 Output Curren
145. ent message for notice or alarm 40 characters maximum lt LF gt ASCII line feed character 0x0A lt CR gt ASCII carriage return character 0 00 If calling a pager service and the service answers the modem can delay momentarily and before dialing the pager number Refer to Configuring the Modem to Call a Numeric Pager section of this chapter for more information NOTE Because the pager service is not a modem the UPS does not know if its message got through therefore the UPS continues to call the pager service for a programmed number of times or until a call in reset is performed or the front panel is reset An unsuccessful notify event is logged into the UPS event log for each attempted call out If the phone number that the UPS is calling does not answer the UPS delays for 5 minute through 60 minute time periods before reattempting the call If answered the UPS ceases further attempts to call Each unsuccessful attempt to call causes an unsuccessful notify event to be logged into the UPS event log If all call groups are active the UPS alternates between calling the groups The Call Out process is terminated any time a successful connection is made by a remote terminal or by resetting the front panel of the UPS 13 3 3 Housekeeping When the modem is idle the UPS pings tests for connection the modem by sending an AT to the modem at 15 minute intervals If the modem does not respond correctly by sending 0
146. er mE 7 2 0 275 MOUNTING DETAIL DESCRIPTION MOUNTING HOLES 4 PLACES Dimensions are in millimeters and inches REMOTE EMERGENCY POWER OFF DIMENSIONS DRAWING NO 164201300 18 SHEET 2 of 2 REVISION DATE 51502 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 22 23 0 875 3X CLS CABLE EXIT OPENINGS FOR 1 2 CONDUIT 8 PLACES OUTPUT 475 127 0 19 0 5 MOUNTING SLOTS 6 PLACES NOTE WILL MATCH MOUNTING HOLES ONA SINGLE OR DOUBLE GANG ELECTRICAL BOX 15 E 5999 Interface wiring and conduit between the Remote Monitor Panel and the UPS mounted Remote Monitor Card are to be supplied by the customer Dimensions are in millimeters and inches DESCRIPTION REMOTE MONITOR PANEL DIMENSIONS PHAWNG NO 164201300 19 SHEET 4of1 REVISION G DATE 051502 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 LIMITED FACTORY WARRANTY FOR THREE PHASE POWERWARE PRODUCTS This Warranty applies only to units installed in the Fifty 50 United States of America Subject to the conditions he
147. er Controls screen Use the controls on this screen to turn the battery charger on and off Figure 8 18 shows the Charger Controls screen ON CONTROLS OFF Figure 8 18 Charger Controls Screen Powerware 9330 10 kVA 40 Installation and Operation 164201300 REV G 061502 8 5 Unit Shutdown Screen The Unit Shutdown screen appears when the LOAD OFF pushbutton is pressed This screen allows the LOAD OFF process to be aborted if the LOAD OFF pushbutton was pressed accidentally Figure 8 19 shows the Unit Shutdown screen For detailed information about using the LOAD OFF and Shutdown screen refer to Chapter 9 UPS Operating Instructions UNIT SHUTDOWN THIS WILL REMOVE POWER TO THE LOAD ARE YOU SURE HOLD YES FOR 2 SECONDS TO POWER DOWN YES NO Figure 8 19 Shutdown Screen Powerware 9330 10 40 Installation and Operation 8 15 164201300 REV G 061502 8 6 Reading the Status Indicators The five symbols on the left side of the control panel are status indicators They are backlit by colored light emitting diode LED lam
148. er wiring from source to the bypass input terminals in the UPS cabinet Refer to Appendix A of this manual for wiring and termination requirements and wiring access information Note wiring connections for single feed systems 6 Proceed to step 10 T Disconnect single feed jumpers from phase A B and C terminals on Input Breaker CB1 and Input Terminal strip TB2 Remove jumpers from cabinet 8 Connect phase A B and C rectifier input power wiring from source to the rectifier input terminals on Input Breaker CB1 in the UPS cabinet Refer to Appendix A of this manual for wiring and termination requirements and wiring access information Note wiring connections for dual feed systems 9 Connect phase A B C and Neutral bypass input power wiring from source to the bypass input terminals on Input Terminal strip TB2 in the UPS cabinet Refer to Appendix A of this manual for wiring and termination requirements and wiring access information Note wiring connections for dual feed systems NOTE If connecting the UPS to a Parallel Cabinet refer to Powerware 9330 Parallel Cabinet Installation and Operation manual referenced in the Introduction to this manual 10 Connect phase A B and C and Neutral power wiring from output terminals to the critical load Refer to Appendix A of this manual for wiring and termination requirements and wiring access information 11 After wiring the UPS system to the facility power and critical load be sure to
149. erTerminal File Edit View Call Transfer Help 28 Contrast Adjust Bypass 58 lt F lt Horn KEY 1 KEY 2 KEY 3 KEY 4 KEY 5 ESG1 KEY 1 ESGS KEY 5 ESC2 KEY 2 ESC6 KEY 6 lt Load Off ESC3 KEY 3 ESC KEV Controls gt ESC4 KEY 4 ESC8 KEV 8CHorn Silence ESCU REFRESH ESCQ QUIT b 4 Connected 0 19 11 ANSI 9600 8 N 1 SCROLL NUM Capture Print echo CAPS Figure 12 14 Contrast Adjust Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 12 9 UP S COM1 HyperTerminal File Edit View Call Transfer Help Date amp Time Normal Battery DAY DT MONTH YEAR HOUR MINUTE SAUE Bypass Hs AUG 20908 07 21 Notice filarm 4 Y Horn KEY 1 KEY 2 KEY 3 KEY 4 KEY 5 ESG1 KEY 1 ESC5 KEY 5 ESG2 KEY 2 ESC6 KEY 6 lt Load Off ESC3 KEY 3 ESC KEV 7CControls 5 ESC4 KEY 4 ESC8 KEV 8CHorn Silence ESCU REFRESH ESCQ QUIT b NUM Capture Frint echo 4 Connected 0 19 47 ANSI 9500 8 1 SCROLL CAPS Figure 12 15 Date and Time Setup UPS HyperTerminal File Edit View Call Transfer Help Serial Ports Battery PORT BAUD PARITY DATA STOP SAUE Bypass 96090 None 8 1 4 Y Horn KEY 1 KEY 2 KEY 3 KEY 4 KEY 5 ESG1 KEY 1 ESGS KEY 5 ESC2 KEY 2 ESC6 KEY 6 lt Load Off ESC3 KEY 3 ESC KEV Controls gt ESC4 KEY 4 ES
150. eration of your UPS system and commission it to support your critical load The service representative cannot perform any installation tasks other than verifying software and operating setup parameters Service personnel may request a copy of the completed Installation Checklist to be sure you have completed all applicable equipment installation NOTE The Installation Checklist MUST be completed prior to starting the UPS system for the first time 2 28 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 2 6 1 Installation Checklist packing materials and restraints have been removed from each cabinet _ cabinet in the UPS system is placed in its installed location cabinet grounding mounting kit is installed between any cabinets that are bolted together conduits and cables are properly routed to the UPS and auxiliary cabinets power cables are properly sized and terminated _ The bypass source of the supply is a four wire wye configuration If using dual feed the rectifier source is a three wire connection from a wye configuration telephone and network connections have been completed ground conductor is properly installed _ Internal battery cabinet connections have been completed plugs etc _JAir conditioning equipment is installed and operating correctly _ The area around the installed UPS system is clean and dust free It is reco
151. ervices not expressly provided for by the terms hereof including without limitation site calls involving an inspection which determines no corrective maintenance is required THIS WARRANTY IS THE PURCHASER S USER S SOLE REMEDY AND IS EXPRESSLY IN LIEU OF AND THERE ARE NOT OTHER EXPRESSED OR IMPLIED GUARANTEES OR WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PURPOSE WHICH ARE EXPRESSLY DISCLAIMED In no case will Powerware s liability under this Warranty exceed the replacement value of the Unit warranted Powerware s obligation under said warranty is expressly conditioned upon receipt by Powerware of all payments due it including interest charges if any During such time as Powerware has not received payment of any amount due to Powerware in accordance with the Contract terms under which the equipment is sold Powerware shall have no obligation under said warranty also during this time the period of said warranty shall continue to run and the expiration of said warranty shall not be extended upon payment of the overdue amount These limitations to said warranty apply even in the event that the equipment is sold initially by Powerware for resale to an ultimate end user In no event shall Powerware be liable for any indirect incidental special or consequential damages of any kind or type whatsoever or based on any claim or cause of action however denominated Powerware shall not be responsible for
152. essing Display Node Bits Setup by pressing and holding ESC then pressing N Display any new event by pressing and holding ESC then pressing L 13 3 2 Call Out The Call Out function contains programmable alarms setup by service personnel and status events refer to Chapter 11 Responding to System Events The notification groups tell the UPS to notify a remote computer or pager for each selected event Refer to the Configuring the Modem section of this chapter for information on the modem configuration The Call Out function activates as follows AUPS alarm or notice occurs that is programmed to cause a Call Out The UPS takes the modem off the hook and sends a command to the modem to call the notification groups phone numbers required The phone are stored in the modem only The command sent to the modem for group one is ATDS 0 ATDS 1 for group two ATDS 2 for group three and ATDS 3 for group four This allows the user to program the desired phone numbers into the modem Powerware 9330 10 kVA 40 kVA Installation and Operation 13 3 164201300 REV G 061502 The UPS logs a successful notify to the event log when the remote computer or modem answers and leaves an event message with the following format nnn lt space gt mmm lt LF gt lt CR gt where nnn UPS Remote_Notification Default 40 characters maximum space ASCII space character 0x20 mmm Ev
153. failure to provide service or parts due to causes beyond Powerware s reasonable control This limited warranty applies only to the original end user of the unit Cost for replacement equipment installation material freight charges travel expenses and labor of Powerware representatives will be borne by the Purchaser user Any advice furnished the Purchaser before or after delivery in regard to use or application of Powerware equipment is furnished without charge and on the basis that it represents Powerware s best judgment under the circumstances The use of any such advice by the Purchaser is solely and entirely at its own risk Powerware 9330 10 kVA 40 kVA Installation and Operation W 1 164201300 REV G 061502 This Page Intentionally Left Blank Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502
154. fer the load to the internal bypass The output of the system will be transferred automatically to the internal bypass if any of the following abnormal conditions occur on the output of the system If the output of the system exceeds acceptable voltage tolerances System is overloaded Inverter failure The transfer is initiated by turning on the static switch and opening the output contactor K3 This kind of transfer is normally referred to as a Make Before Break transfer The transfer should take place in less than 4 mS quarter cycle to ensure loads on the systems output are not interrupted The static switch remains on until either the inverter is able to support the system output or the unit is placed into a maintenance position where repairs can be made If the UPS initiates its own transfer to bypass for any reason other than operator intervention the UPS will attempt to restart the inverter if not running already and attempt a retransfer back on line to support the output of the system Three attempts will be made within ten minutes to bring the inverter back on line automatically before the UPS will lock out any further attempts After three attempts have been made the UPS will remain in bypass and an alarm condition will be enunciated The UPS can also be transferred to bypass using the front panel controls Bypass mode is a normal operating mode and not an alarm condition However if the UPS is unable to return to Normal mode follo
155. ge Battery Under Voltage Battery Voltage Low Battery Not Present PPU Shutdown Check Modem Inverter Tripped Check Inverter CSB Power Supply On Inverter Initializing UPS Power Supply OK Input Under Voltage Output Under Voltage Bypass Under Voltage Rectifier Under Voltage Battery Under Voltage Battery Voltage Low Battery Not Present PPU Shutdown Check Modem CSB Power Supply On Inverter Initializing UPS Power Supply OK Input Under Voltage Output Under Voltage Rectifier Under Voltage Maintenance Bypass On Battery Under Voltage Battery Voltage Low Battery Not Present PPU Shutdown Check Modem Bypass Mode Command K5 Backfeed Closed On Bypass NOTICE Output Under Voltage OK NOTICE Input Under Voltage OK ALARM ALARM CMD STATUS Rectifier Under Voltage OK Battery Under Voltage OK PPU On Command K1 Input Closed Figure 12 18 Event History Log Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 12 13 This Page Intentionally Left Blank 12 14 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Remote Notification 13 1 Description Remote Notification provides the user with the option of receiving alarms notices at a remote location Remote Notification operates through a standard computer modem Using the Terminal mode the user calls the UPS to perform basic monitoring In the event of a UPS alarm or notice th
156. ground the system according to local and or national electrical wiring codes 12 When all wiring is complete connect battery strings in accordance with instructions contained in paragraph 3 4 1 of Chapter 3 13 Secure the UPS by reinstalling safety shield panels front vented panels and left front solid panel Powerware 9330 10 kVA 40 kVA Installation and Operation 2 11 164201300 REV G 061502 2 2 6 Installing Customer Connections NOTE If installing connections building alarms relay outputs or external CAN for a Parallel System to the Communications Server Board CSB you must install conduit between each device and the UPS cabinet for wiring these options Refer to Appendix A for the location of the interface points within the UPS cabinet To prepare the UPS for wiring to Customer Connections 2 m sure the UPS system is turned off and all power sources are removed See the operation section of this manual for shutdown instructions Remove Customer Interface conduit landing plate from the UPS cabinet Drill or punch conduit holes for interface wiring gain access to the Communications Server Board CSB remove top panel from the UPS by removing screws at the back and front of the top panel Locate building alarm relay or CAN terminals on the CSB by referring to drawings 164201300 2 and 164201300 8 Refer to Appendix A of this manual for wiring and termination requirements
157. he UPS automatically begins using the Bypass Rectifier sources when commercial power returns set circuit breakers as instructed in steps 2 through 5 1 Ensure the UPS circuit breakers and switches are set as follows UPS Input Breaker CB1 OPEN UPS Battery Breaker CB2 OPEN UPS Maintenance Bypass Switch UPS Options Cabinet Maintenance Bypass Switch if installed UPS 2 Close the UPS input feeder circuit breaker 3 If UPS is dual feed close UPS Bypass input feeder circuit breaker 4 If Options cabinet is installed close Options cabinet Input Bypass and Output circuit breakers 5 On the UPS close Input breaker CB1 6 On the UPS close Battery breaker CB2 7 If installed close the Battery breakers on Battery cabinets 8 Press and hold Cold Start pushbutton switch while DC Link ramps up and precharges system Continue to hold pushbutton switch until contactor K2 closes 9 Observe UPS monitor screen becoming active as an indication of logic power The LCD screen will illuminate and show a graphical representation of the system 10 Press the System Control pushbutton The System Control screen appears 11 On the System Control screen the PPU status should indicate SHUTDOWN after approximately 20 seconds NOTE If no operation is selected step 12 system will shut down after one minute 12 Select NORMAL or HI EFF from the System Control menu Normal Mode Requested appears on the screen The status
158. he kit to secure the bracket Remove the top side panel mounting screw tie grounding bracket location in Figure 2 10 or 2 12 from both the Option and UPS cabinets Secure the back of Options cabinet to the back of the UPS cabinet with the tie grounding bracket Secure the bracket with the side panel mounting screws Secure cabinets to floor with contractor supplied hardware Proceed to paragraph 2 4 3 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 2 25 2 4 3 Installing Options Cabinet Internal Power Wiring 1 Remove left front solid panel and right front vented panel from the Powerware 9330 10 kVA 20 kVA UPS cabinet or left front solid panel and front vented panels from Powerware 9330 25 40 kVA UPS cabinet Front panels are secured with magnetic latches and are removed by pulling panels straight forward to disengage magnetic latches see Figure 2 1 2 Remove screws securing UPS internal safety shield panel and remove panel to gain access to input and output terminals 3 Route input and output cables from Options cabinet through wireway to UPS terminal blocks Refer to Appendix of this manual for wiring access information 4 If wiring a single feed system proceed to step 5 if wiring dual feed system proceed to step 7 5 Connect C and Neutral rectifier and bypass input power wiring from the Options cabinet to the bypass input terminals
159. igure 8 14 Port Setup Screen Q Powerware 9330 10 40 Installation and Operation 164201300 G 061502 Select VERSIONS from the System Setup menu to display the Versions screen The Versions screen provides the firmware version numbers installed on the UPS Figure 8 15 shows the Versions screen To return to the System Setup menu screen select the lt pushbutton VERSIONS INVERTER 1 04 MACHINE CONTROL 1 06 COMM SERVER 1 08 DISPLAY 1 02 lt Q Figure 8 15 Versions Screen Powerware 9330 10 40 Installation and Operation 164201300 G 061502 System Controls Screen Select CONTROLS from the Main menu screen or use the SYSTEM CONTROL pushbutton on the right side of the control panel to display the System Controls screen Normal operation transfer to bypass charger control and PPU startup and shutdown are controlled from this screen The PPU pushbutton switch on the System Controls screen toggles the PPU and Off In addition the screen displays the current status of the UPS and indicates whether the UPS is in Maintenance Bypass or Bypass and the state of the Power Processing Unit PPU Figures 8 16 and 8 17 show the System Controls screens
160. in battery mode the UPS will enunciate an audible horn light a visual indicator lamp on the front panel System Normal On Battery and make an entry into the alarm event history As the battery discharges the boost converter and inverter constantly makes minute adjustments enable to maintain a steady output The UPS will remain in this operating mode until the input power to the rectifier is again within the specified voltage or frequency acceptance windows Powerware 9330 10 kVA 40 kVA Installation and Operation 6 9 164201300 REV G 061502 If the input power fails to return or is not within the acceptance windows required for normal operation the battery will continue discharging until DC voltage level is reached where the inverter output can no longer support the connected loads When this occurs the unit will issue another set of audible and visual alarms indicating SHUTDOWN IMMINENT Unless the rectifier has a valid input soon the output will only be supported for 2 minutes before the output of the system shuts down If the bypass source is available the system will transfer to Bypass instead of shuting down If at any time during the battery discharge the input power becomes available again contactors K1 and K5 are closed and the rectifier will begin to supply DC current to the boost converter and inverter The battery contactor K2 is opened while the battery charger is turned back on to begin recharging the battery At this po
161. in the Battery Cabinet 3 5 3 4 Connecting Batteries 3 5 3 4 1 Electrically Connecting Integral Battery Strings 3 5 3 4 2 Electrically Connecting Battery Cabinet Battery Strings 3 6 3 5 Installing and Connecting Remote Battery System 3 8 4 Installing a Remote Emergency Power Off EPO Control 4 1 4 1 Installation Procedures 4 1 4 2 To installa Remote EPO 4 1 5 Installing a Remote Monitor Panel 5 1 5 1 Installation Procedures 5 1 5 2 To install an RMP 5 2 Section Operation 6 Understanding UPS Operation 6 1 6 1 Looking Inside the UPS System 6 1 6 2 UPS MOdGS z u tte enu DESEE ede hh Gea Wes 6 3 6 2 1 Normal Mode eases HS 6 4 6 22 Bypass Mode EE IUD P E ONDES 6 6 6 2 8 High Efficiency Mode 6 8 6 2 4 Battery ong eE 6 9 6 2 5 Test and Maintenance Bypass Modes 6 11 6 3 Functional Description 6 12 6 3 1 Input 6 12 6 3 2 Boost Converter and Neutral Regulator 6 13 6 33 Inverter and
162. in the UPS cabinet Refer to Appendix A of this manual for wiring and termination requirements and wiring access information Note wiring connections for single feed systems 6 Proceed to step 10 7 Disconnect single feed jumpers from phase A B and C terminals on Input Breaker CB1 and Input Terminal strip TB2 in UPS cabinet Remove jumpers from cabinet 8 Connect phase A B and C mains input power wiring from Options cabinet to the rectifier input terminals on Input Breaker CB1 in the UPS cabinet Refer to Appendix A of this manual for wiring and termination requirements and wiring access information Note wiring connections for dual feed systems 9 Connect phase A B C and Neutral bypass input power wiring from Options cabinet to the bypass input terminals on Input Terminal strip TB2 in the UPS cabinet Refer to Appendix A of this manual for wiring and termination requirements and wiring access information Note wiring connections for dual feed systems 10 Connect phase A B and C and Neutral output power wiring from the Options cabinet to the output terminals in the UPS cabinet Refer to Appendix A of this manual for termination requirements and wiring access information 11 Secure the UPS by reinstalling safety shield panels front vented panels and front solid panel 2 26 Powerware 9330 10 40 Installation Operation 164201300 061502 2 4 4 Installing Options Cabinet External Power Wi
163. indicator on the UPS Control Panel indicates the UPS is in Normal Battery mode 9 4 Powerware 9330 10 40 kVA Installation and Operation 164201300 REV G 061502 13 Observe the following messages appear sequentially on the PPU status line WAITING FOR INPUT DC STARTING INVERTER STARTING SYNCING ONLINE The inverter turns on When the inverter reaches voltage UPS output contactor K3 closes supplying power to the critical load in Normal mode It takes less than 1 minute for the UPS to achieve Normal mode 14 The UPS is now operating in the Battery mode and the BATTERY status indicator is illuminated 9 6 Transfer from Normal to Bypass Mode To transfer the critical load to bypass mode perform the following procedure WARNING In Bypass Mode the critical load is not protected from commercial power interruptions and abnormalities 1 Press the System Control pushbutton The System Control screen appears 2 Select BYPASS from the System Control menu Bypass Mode Requested appears on the screen The UPS switches to Bypass mode and the critical load is immediately supplied by the bypass source If the bypass source is not available the power processor remains on and an alarm sounds 3 The UPS is now operating in the bypass mode and the BYPASS status indicator is illuminated The PPU status indicates READY System is now on bypass and UPS power processor remains on WARNING Power is p
164. ing closed 6 12 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 6 3 2 Converter and Neutral Regulator A Boost Converter converts the raw DC IN to a regulated DC Link of approximately 400 volts DC It is operated in current mode and controlled using a variable frequency modulation technique at approximately 18 20 kHz An artificial neutral is generated by the Neutral Regulator Buck Boost configuration in current mode control which balances the center point to 1 2 the DC Link 200 Volts 6 3 3 Inverter and Filter The Inverter is a traditional current mode controlled hard switched IGBT 3 phase topology The IGBTs are modulated by a variable frequency current mode control technique at approximately 18 20 kHz An output filter filters out the high frequency switching components line to neutral 6 3 4 Battery and Battery Charger The Battery is comprised of a string of 144 cells made up of twenty four 12 volt Battery blocks The Battery Charger is configured as a simple Buck or Boost current mode controlled converter mode auto selected based on l out powered by the raw DC IN which regulates the battery charge voltage current The unit utilizes Advanced Battery Management ABM technology which essentially isolates the Battery from the electrical environment except for periodic charging or reserve mode operation extending its life 6 3 5 Bypass The Bypass ha
165. int the unit returns to normal operation Depending on the amount of load on the system and the duration of the battery discharge battery current limit alarms may be seen for a short time due to the current required to recharge the battery The systems total operating time on battery will depend on many factors Some factors that affect battery support times are battery type and capacity number of parallel strings environmental temperatures age of the battery and fluctuations in load demand during the discharge The greater the load the less support time the battery will have Decrease the load and the battery support time will generally increase Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 6 2 5 Maintenance Bypass Modes An internal maintenance switch is used to safely supply utility power to the system output during periods of maintenance or repairs Before this switch is used the UPS should be transferred to bypass and the Power Processing Unit PPU should be turned off This switch has three positions UPS normal TEST BYPASS The bypass source supplies the commercial AC power to the load directly While on internal bypass when a user rotates the maintenance switch from the UPS position to the TEST position the load is wrapped around the UPS while power is still supplied to the internal bypass The static switch remains energized to support the load should the user rotate
166. ion and Drawing 164201300 2 for terminal wiring assignments 5 Connect the Remote EPO wiring as shown in Tables 4 1 and 4 2 and Figure 4 2 6 If you are installing multiple Remote EPO stations wire additional stations in series with the first Remote EPO 4 2 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Table 4 1 Remote EPO Wire Terminations From Remote EPO Switch s TB1 Use any open Terminal To Communications Server Board TB5 in UPS Cabinet TB2 Use any open Terminal Table 4 2 Remote EPO Remarks Twisted wires 2 14 18 gauge REMOTE EPO SWITCH N C TWISTED WIRES 2 Remote EPO switch rating is 24 VDC 1 Amp minimum NOTE This switch must be a dedicated switch not tied into any other circuits T If required install 1 2 in conduit and wiring from the Remote EPO switch to trip circuitry of upstream protective devices A separate contact block with the appropriate normally open or normally closed contacts must be used for this function Remote EPO switch wiring must be in accordance with UL Class 1 requirements 8 When wiring is complete remove cover from Remote EPO switch enclosure bottom Turn cover over and secure to enclosure bottom 9 Secure the UPS by reversing all steps taken to prepare it for Remote EPO installation Powerware 9330 10 40 kVA Installation and Oper
167. kVA 20kVA is located behind the removable front panel The UPS cooling air intake filters on the Powerware 9330 25 kVA 40kVA are located behind both removable front panels Check the air filters and replace as necessary The filter size is 12 in x 12 in x 1 To remove filter a Remove front panel b Press up on retaining clip at top of filter and remove filter C Install new filter d Reinstall front panel 3 Record the results of your checks and any corrective actions in a suitable log ANNUAL maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system Contact your nearest field service office for more information about service offerings BATTERY maintenance Contact your nearest field service office for battery maintenance Battery replacement and maintenance should be performed only by authorized service personnel Powerware 9330 10 kVA 40 kVA Installation and Operation 14 3 164201300 REV G 061502 14 4 Maintenance Training A basic training course available from Powerware Inc gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance For more information about training and other services contact the Powerware Corporation Training Coordinator in Raleigh North Carolina or call Powerware corporation field service at 1 800 843 943
168. ker 4 If Options cabinet is installed close Options cabinet Input Bypass and Output circuit breakers 5 Observe UPS monitor screen becoming active as an indication of logic power 6 Press the System Control pushbutton The System Control screen appears 7 the System Control screen the PPU status should indicate SHUTDOWN after approximately 20 seconds 8 Select BYPASS from the System Control menu Bypass Mode Requested appears on the screen The critical load is immediately supplied by the bypass source in Bypass mode 9 The UPS is now operating in the bypass mode and the BYPASS status indicator is illuminated 9 2 Powerware 9330 10 40 kVA Installation and Operation 164201300 REV G 061502 9 4 Starting the Power Processing Unit To start the Power Processing Unit PPU without transferring the critical load to normal perform the following procedure 1 Ensure the UPS circuit breakers and switches are set as follows UPS Input Breaker CB1 OPEN UPS Battery Breaker CB2 OPEN UPS Maintenance Bypass Switch UPS Options Cabinet Maintenance Bypass Switch if installed UPS 2 Close the UPS input feeder circuit breaker 3 If UPS is dual feed close UPS Bypass input feeder circuit breaker 4 If Options cabinet is installed close Options cabinet Input Bypass and Output circuit breakers 5 Observe UPS monitor screen becoming active as an indication of logic power 6 Press the System Control p
169. l Information Only Calling Phone 1 Information Only Calling Phone 1 OK NN NI NIN N N NI N N N N Ns N N NI NI NON N N NI N N N N NI N N N N NI I N N N N Condition Cleared Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 NOTICES Message Calling Phone 2 N Indication Information Only Calling Phone 2 OK Condition Cleared Calling Phone 3 Information Only Calling Phone Condition Cleared Calling Phone 4 Information Only Calling Phone 4 Condition Cleared Check EPO Reset User Instruction Check Modem User Instruction Close Battery User Instruction Close Battery OK Condition Cleared Discharging Battery Information Only Discharging Battery OK Condition Cleared Emergency Transfer To Bypass Protection Level Input Over Frequency Information Only Input Over Frequency OK Condition Cleared Input Under Frequency Information Only Input Under Frequency OK Condition Cleared Input Over Voltage Information Only Input Over Voltage OK Condition Cleared Input Under Voltage Information Only Input Under Voltage OK Condition Cleared Inverter Initializing Information Only Maintenance Bypass Off Protection Level Maintenance Bypass On Protection Level Output Over Frequency
170. l UPS SYSTEM CONFIGURATIONS DRAWING NO 164201300 5 REVISION c DATE 111501 Powerware 9330 10 kVA 40 Installation Operation 164201300 REV G 061502 1 of 2 Schematic Drawing 164201300 7 Powerware Model Vin Vout Table AE UPS System Configurations Schematics Cont d System Type Sheet 6 9330 40 25 9330 40 30 9330 40 35 9330 40 40 208 208 480 208 600 208 Single Module Reverse Transfer Single or Dual Feed with Input Isolation Transformers Bypass Switch and Optional Distribution Panel Sheet 7 9330 40 25 9330 40 30 9330 40 35 9330 40 40 208 208 Single Module Reverse Transfer Single or Dual Feed with Bypass Switch and Optional Distribution Panel Sheet 8 9330 40 25 9330 40 30 9330 40 35 9330 40 40 208 208 208 480 Single Module Reverse Transfer Single or Dual Feed with Output Isolation Transformer Bypass Switch and Optional Distribution Panel Sheet 9 9330 40 25 9330 40 30 9330 40 35 9330 40 40 208 208 208 480 480 208 480 480 600 208 600 480 Single Module Reverse Transfer Single Feed with Input and Output Isolation Transformers Bypass Switch and Optional Distribution Panel Sheet 10 9330 40 25 9330 40 30 9330 40 35 9330 40 40 NOTE 1 A bypass
171. l Function AC Input to UPS Rectifier and Bypass TB2 Single Input AC Input to UPS Rectifier CB1 Dual Input AC Input To Bypass TB2 Dual Input AC Output to Critical Load Part of TB3 DC Input from Battery to UPS External Battery Input to UPS Part of TB3 Function Phase A Size of Pressure Termination 1 14 0 Vendor Entrelec Tightening Torque lb in 2 5 2 9 22 26 Slotted Phoenix 3 2 3 7 28 33 Phase B 1 14 0 Entrelec 2 5 2 9 22 26 Slotted Phoenix 3 2 3 7 28 33 Phase C 1 14 0 Entrelec 2 5 2 9 22 26 Phoenix 3 2 3 7 28 33 Slotted Neutral Phase A 1 4 4 0 1 2 4 0 Entrelec 4 6 35 52 6 mm Phoenix 15 20 133 177 13 5 120 Allen Phase B 1 2 4 0 13 5 120 Phase Phase A 1 2 4 0 1 14 0 Entrelec 13 5 120 2 5 2 9 22 26 Slotted Phoenix 3 2 3 7 28 33 Phase B 1 14 0 Entrelec 2 5 2 9 22 26 Slotted Phoenix 3 2 3 7 28 33 Phase C 1 14 0 Entrelec 2 5 2 9 22 26 Phoenix 3 2 3 7 28 33 Slotted Neutral Phase A 1 4 4 0 1 14 0 Entrelec 4 6 35 52 6 mm Phoenix Entrelec 15 20 133 177 2 5 2 9 22 26 Allen Slotted Phoenix 3 2 3 7 28 33 Phase B 1 14 0 Entrelec 2 5 2 9 22 26 Phoenix 3 2 3 7 28 33
172. l for wiring and termination requirements and wiring access information 9 Proceed to step 17 11 12 13 14 If wiring a single feed system proceed to step 11 if wiring a dual feed system proceed to step 13 Connect phase A B C and Neutral mains and bypass input power wiring from source to the bypass input terminals in the Options cabinet Refer to Appendix A of this manual for wiring and termination requirements and wiring access information Note wiring connections for single feed systems Proceed to step 15 Connect phase A B and C mains input power wiring from source to the mains input terminals in the Options cabinet Refer to Appendix A of this manual for wiring and termination requirements and wiring access information Note wiring connections for dual feed systems Connect phase A B C and Neutral bypass input power wiring from source to the bypass input terminals in the Options cabinet Refer to Appendix A of this manual for wiring and termination requirements and wiring access information Note wiring connections for dual feed systems Powerware 9330 10 kVA 40 kVA Installation and Operation 2 27 164201300 REV G 061502 2 5 2 6 NOTE Remove Options cabinet PDM conduit landing plate to punch conduit holes 15 Install Square D Type QO breakers into PDM panelboard Refer to Appendix A of this manual for access information 16 Wire branch circuits in accordance with branch circ
173. l help you plan for and install your UPS system This appendix contains the following drawings 164201300 1 164201300 2 164201300 3 164201300 4 164201300 5 164201300 6 164201300 7 164201300 8 164201300 9 164201300 10 164201300 11 164201300 12 164201300 13 164201300 14 164201300 15 164201300 16 164201300 17 164201300 18 164201300 19 Power Wiring Installation Notes Customer Interface Wiring Installation Notes Physical Features and Requirements Typical UPS System UPS System Configurations Oneline Drawing of UPS Cabinet Options Cabinet Schematics Location of UPS Cabinet Terminals Powerware 9330 10 kVA 20 kVA Location of UPS Cabinet Terminals Powerware 9330 25 kVA 40 kVA Location of Options Cabinet Terminals Powerware 9330 10 kVA 20 kVA Location of Options Cabinet Terminals Powerware 9330 25 kVA 40 kVA Location of Battery Cabinet Terminals Powerware 9330 10 kVA 20 kVA Powerware 9330 25 kVA 40 kVA UPS Cabinet Dimensions Powerware 9330 10 kVA 20 kVA UPS Cabinet Dimensions Powerware 9330 25 kVA 40 kVA Options Cabinet Dimensions Powerware 9330 10 kVA 20 kVA Options Cabinet Dimensions Powerware 9330 25 kVA 40 kVA Battery Cabinet Dimensions Powerware 9330 10 kVA 20 kVA Powerware 9330 25 kVA 40 kVA Remote Emergency Power Off Dimensions Remote Monitor Panel Dimensions Powerware 9330 10 kVA 40 kVA Installation
174. lets 4 Remove the protective covering from the cabinets 5 Remove the packing material and discard or recycle them in a responsible manner 6 After removing the protective covering inspect the contents for any evidence of physical damage and compare each item with the Bill of Lading If damage has occurred or shortages are evident contact the Powerware Inc Customer Service Department immediately to determine the extent of the damage and its impact upon further installation NOTE While awaiting installation protect the unpacked UPS cabinets from moisture dust and other harmful contaminants Failure to store and protect the UPS properly may invalidate the warranty Powerware 9330 10 kVA 40 kVA Installation and Operation 1 5 164201300 REV G 061502 This Page Intentionally Left Blank Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Installing the UPS System 2 1 Preliminary Installation Information WARNING Installation should be performed only by qualified personnel Refer to the following while installing the UPS system Refer to Appendix A of this manual for installation drawings and additional installation notes Dimensions in this manual are in millimeters and inches Do not tilt the cabinets more than 10 during installation The conduit landing plates are to be removed to add conduit landing holes as required Plate material is 16 gauge steel 0 06
175. licable Chapter 3 Complete the Installation Checklist Chapter 2 Wr gt O N Have authorized service personnel perform preliminary operational checks and startup NOTE Startup and operational checks should be performed only by authorized service personnel This service is usually offered as part of the sales contract for your UPS Contact service in advance usually a two week notice is required to reserve a preferred startup date 1 1 1 Creating an Installation Plan Before beginning to install the UPS system read and understand how this manual applies to the system being installed Use the procedures and illustrations in the following chapters to create a logical plan for installing the system 1 1 2 Preparing Your Site For your UPS system to operate at peak efficiency your installation site should meet the environmental parameters outlined in this manual If you intend to operate the system at an altitude higher than 1500 meters 5000 feet contact your local sales or service office for important information about high altitude operation The operating environment must meet the weight airflow size and clearance requirements specified in Appendix A Powerware 9330 10 kVA 40 kVA Installation and Operation 1 1 164201300 REV G 061502 The basic environmental requirements for operation of the UPS system are Ambient Temperature Range 0 407 32 104 Recommended Operating Range 20 25 C 68 77 F
176. m events on the UPS can be indicated by horns lights messages or all three Select Events from the System Event menu on the LCD screen to look at the Active System Events screen This screen shows any currently active alarms notices or commands For more information on using the Events screen refer to paragraph 8 3 2 System Events Screens of Chapter 8 System Event Horns The system event horn beeps according to the type of event it is signifying Horn 1 The Horn cycles on for 1 second at a one second rate It is normally used for all Alarm conditions Horn 2 The Horn sounds for second every three seconds It is normally used for all Notice conditions Horn3 The Horn sounds for 5 second every five seconds It is normally used to prompt the User for action System Event Lights The status indicators on the UPS Control Panel work in conjunction with the event horn to let you know when the UPS system is operating in any mode other than Normal Only the Normal indicator is visible during normal UPS system operation The others light to indicate alarms or events When an alarm occurs you should first check these indicators to see what type of event has taken place For descriptions of the status indicators refer to paragraph 8 6 Reading the Status Indicators of Chapter 8 Powerware 9330 10 40 kVA Installation and Operation 11 1 164201300 REV G 061502 11 4 System Event Messages When a
177. mergency Power Off procedure described in Chapter 9 of this manual The information in this manual is divided into the sections and chapters listed The system you are installing dictates which parts of this manual you should read Everyone should read at a minimum the Introduction Chapters 1 2 8 and 9 Introduction The Introduction provides a brief description of the UPS system a description of the content of each chapter safety text conventions used in the manual and reference information Section Chapter 1 Getting Started tells you how to prepare your site for the installation of your UPS system It discusses equipment environmental requirements inspecting and unpacking cabinets Chapter 2 Installing the UPS System describes how to install the UPS cabinets and optional equipment Chapter 3 Installing Batteries provides battery safety installation and connection information Chapter 4 Installing a Remote EPO Control contains information for installing the optional Remote Emergency Power Off EPO control Chapter 5 Installing a Remote Monitor Panel contains information for installing the optional Remote Monitor Panel RMP Section Chapter 6 Understanding UPS Operation provides information on understanding UPS operation Chapter 7 Operational Controls and Features describes the standard and optional operational features and controls of the UP
178. mmended that the UPS be installed on a level floor suitable for computer or electronic equipment JAdequate workspace exists around the UPS and other cabinets JAdequate lighting is provided around all UPS equipment 120V service outlet is located within 25 feet of the UPS equipment The Remote Emergency Power Off EPO device is mounted in its installed location and its wiring terminated inside the UPS cabinet Summary alarms and or building alarms are wired appropriately OPTIONAL _ Startup and operational checks performed by authorized service personnel Powerware 9330 10 40 kVA Installation and Operation 2 29 164201300 REV G 061502 Notes 2 30 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Installing and Connecting Batteries cu 3 1 Important Safety Instructions This chapter describes installing the UPS batteries The installation of batteries should be performed or supervised by personnel knowledgeable of batteries and their associated precautions Keep unauthorized personnel away from batteries Observe these precautions when working on or around batteries Remove watches rings or other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries Disconnect the charging source prior to connecting or disconnecting terminals Determine if the battery is inadverte
179. n OK System Not Redundant Table Key To Log Column Event recorded in History and Active Logs A Event recorded in Active Log only N N N N N N N NN N N N gt gt gt gt Pp gt gt gt gt gt gt gt Condition Cleared Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 STATUS Message Alarm Lamp Indication Service Status Auto Mode User Status Bypass is Available User Status Charger On Service Status Charger Off Service Status CSB Power Supply on Service Status Hi Eff Mode User Status Inverter On Service Status Inverter Off Service Status Inverter Under Voltage Service Status Inverter Under Voltage OK Service Status K1 Input Closed Service Status K1 Input Open Service Status K2 Battery Closed Service Status K2 Battery Open Service Status Inverter Closed Service Status Inverter Open Service Status K5 Backfeed Closed Service Status K5 Backfeed Open Service Status Modem OK User Status Notice Lamp Service Status On Battery User Status On Bypass User Status PPU Shutdown User Status SBM Bypass User Status Unit Normal User Status UPS Power Supply Service Status UPS Power Supply OK Service Status
180. net by reinstalling safety shield panel and front vented panel T If you are installing more than one battery cabinet perform Steps 1 through 6 for each cabinet 3 6 Powerware 9330 10 40 kVA Installation and Operation 164201300 REV G 061502 CONNECT RED TO BLACK STRINGS Figure 3 3 Battery String Connection CONNECT RED TO BLACK BLACK CONNECTOR CONNECT RED TO BLACK RED CONNECTOR Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 3 7 3 5 Installing and Connecting Remote Battery System Install and connect remote Battery System as follows CAUTION When sizing battery system do not exceed internal battery charger capabilities Refer to Chapter 15 Specifications for maximum battery charger currents 1 Install battery system in accordance with battery and rack manufactures instructions 2 Install DC disconnect device between battery system and UPS Cabinet 3 Connect battery system to UPS cabinets refer to Paragraph 2 2 3 or 2 2 4 3 8 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Installing a Remote Emergency Power Off EPO Control 4 1 Installation Procedures of POWERWARE 0 Figure 4 1
181. neutral feeder must be supplied NOTE 2 Output Voltage must match Bypass Input Voltage 208 208 208 480 480 208 480 480 600 208 600 480 DESCRIPTION Single Module Reverse Transfer Dual Feed with Input and Output Isolation Transformers Bypass Switch and Optional Distribution Panel UPS SYSTEM CONFIGURATIONS DRAWING NO 164201300 5 SHEET 2 of 2 REVISION DATE 111501 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 AC INPUT TO UPS RECTIFIER SINGLE FEED AC INPUT TO BYPASS SINGLE OR DUAL FEED AC INPUT TO UPS RECTIFIER See Tables X Y and Z DUAL FEED 3 WIRE ROTATION 4 WIRE A B C ROTATION RS 232 BUILDING ALARMS GENERAL PURPOSE RELAYS CAN INTERFACE X SLOT REMOTE EPO COMMUNICATIONS SERVER SEE NOTE 1 MAINTENANCE BYPASS SWITCH p OPTIONAL INPUT FILTER 3e INPUT CONTACTOR K1 ae RECTIFIER INTERNAL 2 BATTERY CB2 SWITCHES BACKFEED 0 CONTACTOR 4 K5 AC OUTPUT TO CRITICAL LOAD BATTERY BREAKER gt STATIC SWITCH DC DC CONVERTER INVERTER EXTERNAL BATTERY 3l OUTPUT FILTER OUTPUT CONTACTOR
182. nfiguration The basic modem should be a plug and play type All setup is done by the UPS Only the initial phone number needs to be entered by the user 13 5 2 Configuring the Modem to Call a Remote Computer To configure the modem to call a remote computer perform the following procedure NOTE The brackets in the following steps indicate characters that require keying in prior to pressing ENTER 1 Connect the modem to the PC through the serial port as described in the modem manufacturer s manual 2 Key in A T then press ENTER 3 Confirm that the modem responds with OK or 0 zero NOTE In steps 4 through 7 the is the phone number of a remote computer The phone number should include all local line and long distance access numbers needed to dial out This number is limited to 32 characters For example use 9 if needed for an outside line 1 for long distance Area Code Number or whatever access codes are needed to dial the call directly Add a in the number anywhere that a delay is needed This will cause a two second delay More than one delay may be added to the number for example enter 20 9 1 Area Code Phone Number 4 To program a group one number key A T amp Z 0 zero then press ENTER 5 To program a group two number key in A T 8 Z 1 then press EN
183. ng transmitted to the UPS 13 8 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 13 6 1 Default Events The default messages sent are listed in the following table UPS Failure Events Set for Phone Four Message Bypass Control Failure Action Notify Service Calibrate DC AutoBalance Notify Service Charger Failure Notify Service Check Boost Notify Service Check Inverter Notify Service Check K1 Notify Service Check K2 Notify Service Check K3 Notify Service Check K5 Notify Service Check Neutral Regulator Notify Service DC Link Voltage Sensing Failure Notify Service Heat Sink Thermistor Failure Notify Service Input Failure Notify Service UPS Tripped Notify Service Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 13 9 This Page Intentionally Left Blank 13 10 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Maintaining the UPS System 14 1 14 2 General The components inside the UPS cabinet are secured to a sturdy metal frame All repairable parts and assemblies are located for easy removal with very little disassembly This design allows authorized service personnel to perform routine maintenance and servicing quickly You must schedule periodic performance checks of your UPS
184. ntact your local field service office Powerware 9330 10 kVA 40 kVA Installation and Operation 14 1 164201300 REV G 061502 Observe these precautions when working on or around batteries Remove watches rings or other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries or battery cabinets Disconnect the charging source prior to connecting or disconnecting terminals Determine if the battery is inadvertently grounded If it is remove the source of the ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance When replacing batteries use the same number of sealed lead acid batteries Proper disposal of batteries is required Refer to your local codes for disposal requirements WARNING HAZARDOUS WASTE Do not incinerate or dispose of batteries indiscriminately Observe local and national codes WARNING Do not dispose of battery or batteries in a fire The battery may explode Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes and may be toxic A battery can cause electrical shock burn from high short circuit current or fire Observe proper precautions ATTENTION Une batterie peut pr senter un risque de choc le
185. ntly grounded If it is remove the source of the ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock is reduced if such grounds are removed during installation and maintenance When replacing batteries use the same number and type Proper disposal of batteries is required Refer to your local codes for disposal requirements WARNING Do not dispose of battery or batteries in a fire The battery may explode Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes and may be toxic A battery can cause electrical shock burn from high short circuit current or fire Take proper precautions when working with batteries ATTENTION Une batterie peut pr senter un risque de choc lectrique de brulure ou d incendie Suivre les pr cautions qui s imposent Pour le remplacement utiliser le m me nombre et mod le des batteries L limination des batteries est r glement e Consulter les codes locaux cet effet Powerware 9330 10 40 kVA Installation and Operation 3 1 164201300 REV G 061502 3 2 Battery Type The following battery types are supplied in the UPS Cabinets and external Battery Cabinets When purchasing UPS Cabinets or external Battery Cabinets without batteries only the following types are recommended Use of any other battery type inside Powerware cabinets will void the product
186. o batteries 4 Connect the string of battery trays together by mating the loose red connector from each tray to the fixed black connector mounted on the front edge of the tray above it see Figures 3 1 and 3 3 or 3 2 and 3 43 5 Connect the pigtail battery connectors at the top battery trays as shown in Figure 3 3 6 Secure the UPS by reinstalling safety shield panels front vented panels and left front solid panel 3 4 2 Electrically Connecting Battery Cabinet Battery Strings The battery cabinets are shipped with each internal battery connection string electrically disconnected Connect the battery strings in accordance with the following procedure WARNING LETHAL VOLTAGE WILL BE PRESENT WHEN PERFORMING THE STEPS IN THIS SECTION 1 Ensure that battery breaker is in the OFF position If not set breaker to OFF position 2 Remove the front vented panel from battery cabinet The front panel is secured with magnetic latches and is removed by pulling panel straight forward to disengage magnetic latches 3 Remove screws securing internal safety shield panel and remove panel to gain access to batteries 4 Connect the string of battery trays together by mating the loose red connector from each tray to the fixed black connector mounted on the front edge of the tray above it see Figure 3 3 5 Connect the pigtail battery connectors at the top battery trays as shown in Figure 3 3 6 Secure the Battery Cabi
187. o disengage magnetic latches see Figure 2 3 3 If the leveling feet are not fully retracted turn the leveling feet until they are retracted Powerware 9330 10 40 kVA Installation and Operation 2 5 164201300 REV G 061502 VENTED FRONT PANELS SHIPPING BOLTS 2 PALLET SOLID PANEL FRONT SHIPPING SHIPPING BOLTS 1 BRACKET 3 FRONT VIEW Figure 2 3 Removing Front Shipping Bracket Powerware 9330 25 40 kVA 2 6 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 SKID BOLTS 4 4 PLACES REMOVABLE SKID 5 SHIPPING BOLTS 1 PALLET REAR SHIPPING SHIPPING BRACKET 3 BOLTS 2 REAR VIEW Figure 2 4 Removing Rear Shipping Bracket Powerware 9330 25 40 Powerware 9330 10 kVA 40 kVA Installation and Operation 2 7 164201300 REV G 061502 4 Remove four bolts 1 in Figure 2 4 securing the rear shipping bracket 3 to the cabinet and four bolts 2 securing the bracket to the pallet Remove the rear shipping bracket If installing cabinet permanently retain shipping brackets and securing hardware for later use 5 Remove four bolts 1 in Figure 2 3 securing front shipping bracket 3 to the pallet Do not remove bolts 2 securing the bracket to the cabinet 6 Remove four bolts 4 in Figu
188. o the device connected to the port The printed log entries contain a time and date stamp and the alarm text message Terminal mode uses this format for printing alarm entries MM DD YYYY HH MM SS hh KYWD MESSAGE CR lt LF gt Symbol Description MM Month 2 digits YYYY Year 4 digits DD Day 2 digits HH Hour 2 digits MM Minute 2 digits 55 Second 2 digits hh Hundredths of Second 2 digits KYWD Keyword ALARM NOTICE COMMAND or STATUS System Diagnostic Information lt CR gt Carriage Return Character ASCII 13 lt LF gt Line Feed ASCII 10 An alarm message is prefixed by the word CLEAR whenever an alarm is entered into the Event History Log with a cleared status If a port is operating in Terminal mode and is connected to a computer you can use key combinations at any time to print selected information Esc H Prints the entire log with a firmware version header To use a key combination hold down the Esc key and press the letter key 12 12 Powerware 9330 10 40 Installation Operation 164201300 REV G 061502 Inverter Version 0 97 Machine Control Version 0 99 Comm Server Version 0 98 Display Version 0 96 08 11 2000 08 11 2000 08 11 2000 08 11 2000 08 11 2000 08 11 2000 08 11 2000 08 11 2000 08 11 2000 08 11 2000 08 11 2000 08 11 2000 08 11 2000 08 11 2000 08 11 2000 08 11 2000 08 11 2000 08 11 2000 08 11 2000 08 11 2000 08 11 2000 08 11
189. ough 10 for remaining cabinets and proceed to paragraphs 2 3 and 2 4 otherwise proceed to paragraph 2 2 5 If installing a Remote Battery System proceed to paragraph 2 2 3 otherwise proceed to step 16 Using retained hardware reinstall shipping brackets previously removed to front and rear of UPS cabinet with the angle facing outward see Figures 2 1 and 2 2 If installing Battery and Options cabinets repeat steps 1 through 10 for remaining cabinets and proceed to paragraphs 2 3 and 2 4 otherwise proceed to step 18 Secure cabinet to floor with contractor supplied hardware and proceed to paragraph 2 2 5 Unloading the Powerware 9330 25 40 kVA UPS Cabinet from the Pallet The UPS cabinet is bolted to a wooden pallet supported by wood skids To remove the pallet perform the following procedure WARNING The UPS cabinet is heavy Refer to Drawing 164201300 3 in Appendix A for weight of cabinets If unloading instructions are not closely followed the cabinet may cause serious injury CAUTION Do not tilt cabinets more than 10 degrees from vertical 1 Use forklift or other material handling equipment to move the cabinet to the installation area Insert the forklift jacks between the skids on the bottom of the unit 2 Remove left front solid panel and front vented panels from UPS cabinet Front panels are secured with magnetic latches and are removed by pulling panels straight forward t
190. ps and they work in conjunction with the alarm horn to let you know the operating status of the UPS NORMAL BATTERY BYPASS NOTICE ALARM gt gt Of lt This green symbol is lit when the UPS is operating in Normal mode The power processing unit PPU is supplying power to the critical load This yellow symbol is lit when the UPS is operating in Battery mode Because Battery mode is a normal condition of the UPS the Normal indicator also remains lit This yellow symbol is lit when the UPS is operating in Bypass mode The critical load is supported by the bypass source The Normal indicator is not lit when the system is in Bypass mode This yellow symbol is lit when the system needs attention The LCD screen shows all active notices Some notices may be accompanied by an audible horn To silence the horn press the Alarm Off pushbutton switch The Notice indicator may be lit along with other indicators This red symbol is lit when a situation requires immediate attention The LCD screen shows the highest priority active alarms All alarms are accompanied by an audible horn To silence the horn press the Alarm Off pushbutton switch The Alarm indicator may be lit along with other indicators For more information about audible horns refer to the System Event Horns section of Chapter 11 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 UPS Operating Instructions n 9 1
191. rays containing wiring and nylon straps from the UPS cabinet 5 Select batteries in a accordance with paragraph 3 2 Use batteries of the same age type and manufacturer in each string so UPS performance is not affected 6 Install four batteries per tray and electrically interconnect the batteries in accordance with Figure 3 1 7 Secure batteries to tray using nylon straps Reinstall battery trays into the UPS cabinet 9 Connect battery strings in accordance with paragraph 3 4 2 3 4 Connecting Batteries 3 4 1 Electrically Connecting Integral Battery Strings The UPS cabinet is shipped with each internal battery connection string electrically disconnected Connect the battery strings in accordance with the following procedure WARNING LETHAL VOLTAGE WILL BE PRESENT WHEN PERFORMING THE STEPS IN THIS SECTION 1 Ensure that battery breaker CB2 is in the OFF position If not set breaker to OFF position 2 Remove left front solid panel and right front vented panel from Powerware 9330 10 20 kVA UPS or left front solid panel and front vented panels from Powerware 9330 25 kVA 40 kVA UPS Front panels are secured with magnetic latches and are removed by pulling panels straight forward to disengage magnetic latches Powerware 9330 10 kVA 40 kVA Installation and Operation 3 5 164201300 REV G 061502 3 Remove screws securing internal safety shield panels and remove panels to gain access t
192. rd see Figures 2 6 or 2 8 17 Secure the front of Battery cabinet to the front of the UPS cabinet with the long flat grounding mounting bracket from the installation kit see Figures 2 6 or 2 8 Use hardware provided in the kit to secure the bracket 18 Remove the top side panel mounting screw tie grounding bracket location in Figure 2 6 from both the Battery and UPS cabinets 19 Secure the back of Battery cabinet to the back of the UPS cabinet with the tie grounding bracket Secure the bracket with the side panel mounting screws 20 Install side panel removed from the UPS cabinet to the right side of the Battery cabinet Secure with screws removed from Battery cabinet 21 Secure cabinets to floor with contractor supplied hardware 22 When all wiring is complete proceed to Chapter 3 and connect battery strings in accordance with instructions contained in paragraph 3 4 2 2 3 3 Joining Additional Battery Cabinets To join additional battery cabinets perform the following steps Refer to Figure 2 5 for non permanent installation or Figure 2 6 for permanent installation of the Powerware 9330 10 20 kVA UPS and Figure 2 7 for non permanent installation or Figure 2 8 for permanent installation of the Powerware 9330 25 kVA 40 kVA UPS 1 Roll the Battery cabinet to a spot near the right side of the previously installed Battery cabinet 2 Remove front vented panels from the Battery cabinets The fron
193. re 2 4 securing removable skid 5 and remove skid NOTE In the following step the pallet will tilt and act as a ramp once the cabinet is rolled beyond the the center of the pallet Make sure to restrain the cabinet as it continues to roll down the pallet ramp The front shipping bracket will act as a brake to assist restraining the cabinet WARNING Do not stand directly behind the pallet while unloading the cabinet If unloading instructions are not closely followed the cabinet may cause serious injury 7 Slowly roll the cabinet toward the rear of the pallet Once the pallet tilts continue rolling the cabinet down the pallet until the cabinet is clear of the pallet 8 Remove four bolts 2 in Figure 2 3 securing front shipping bracket to the cabinet 9 If installing cabinet permanently retain shipping brackets and hardware otherwise discard or recycle the pallet and brackets in a responsible manner 10 Roll cabinet to final installation location 11 If permanently mounting the system proceed to step 15 otherwise proceed to step 12 12 If installing a Remote Battery System proceed to paragraph 2 2 4 otherwise proceed to step 13 13 Secure the UPS cabinet in position by lowering the leveling feet until cabinet is not resting on the casters and the cabinet is level 14 If installing Battery and Options cabinets repeat steps 1 through 10 for remaining cabinets and proceed to paragraphs 2 3 and 2
194. re in paragraph 9 6 2 Manually set the Options Cabinet Maintenance Bypass Switch to BYPASS by turning slowly through the TEST position to BYPASS The input output battery and bypass backfeed contactors open and the PPU is turned off The maintenance bypass source supplies the critical load WARNING Power is present inside the UPS and Options cabinets Using the Power Distribution Module If the UPS system contains the optional Power Distribution Module access to the PDM circuit breakers can be gained by performing the following procedure 1 Slide the Options cabinet top cover latches to the rear of the cabinet 2 Lift and secure cover in the upright position using latching slide bar Using the LOAD OFF Pushbutton An UPS Load Off is initiated by the red LOAD OFF pushbutton on the UPS Control Panel This pushbutton can be pressed to control the UPS output The UPS LOAD OFF pushbutton de energizes the critical load and powers down the UPS The UPS including Bypass remains off until restarted 9 15 1 To Use the LOAD OFF Pushbutton 1 Press the LOAD OFF pushbutton The Unit Shutdown screen appears providing a choice to proceed with the shutdown or to abort the shutdown WARNING All power to the critical load is lost when YES is selected in the following step You should use this feature only when you want to de energize the critical load 2 To shut down the UPS select YES from the Unit Shutdown
195. rein Powerware Corporation Powerware warrants solely to the initial electronics the Unit against defects in material and workmanship for a period of 12 months from the date of equipment start up or 18 months from date of receipt by end user whichever occurs first in the opinion of Powerware the Unit fails to meet published specifications and the defect is within the terms of this warranty the Unit will be repaired or replaced at the option of Powerware with no charge for replacement parts Labor required to make the repairs or replacement installation and travel costs incurred by Powerware s representatives is not included under the terms of this Limited Warranty except for labor required during the first 90 days after the date of delivery provided that start up of the unit on site has been performed by Powerware Equipment sold but not manufactured by Powerware e g batteries and only the manufacturer of such equipment shall warrant battery racks Equipment repaired or replaced pursuant to this warranty will be warranted for the remaining portion of the original warranty subject to all the terms thereof This warranty does not apply to any Unit that has been subject to neglect accident abuse misuse misapplication incorrect installation or that has been subject to repair or alteration not authorized in writing by Powerware personnel Purchaser shall be invoiced for and shall pay for all s
196. resent inside the UPS and Options cabinets Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 9 7 Transfer from Bypass to Normal Mode To transfer the critical load to normal mode perform the following procedure 1 Press the System Control pushbutton The System Control screen appears 2 Select NORMAL or HI EFF from the System Control menu Normal Mode Requested appears on the screen The UPS switches to Normal mode If the power processor is not available the system remains on bypass and an alarm sounds 3 The UPS is now operating in the Normal mode and the NORMAL status indicator is illuminated The PPU status indicates ONLINE 9 8 Transfer from Normal to High Efficiency Mode To transfer the UPS from normal mode to high efficiency mode perform the following procedure NOTE High Efficiency Mode control option only appears if it has been set by a Customer Service Engineer 1 Press the System Control pushbutton The System Control screen appears 2 Select HI EFF from the System Control menu Hi Eff Mode Requested appears on the screen The UPS switches to High Efficiency mode If bypass is not available the system remains in normal mode 3 The UPS is now operating in the High Efficiency mode and the NORMAL status indicator is illuminated The PPU status indicates HI EFF 9 9 Transfer from High Efficiency to Normal Mode To transfer the UPS from high efficiency mo
197. ring NOTE Remove Options cabinet input and output conduit landing plate to punch conduit holes Route input and output cables to input output terminal block Refer to Appendix A of this manual for wiring access information If optional Power Distribution Module PDM is installed in the Options cabinet proceed to step 10 otherwise proceed to step 3 If wiring a single feed system proceed to step 4 if wiring a dual feed system proceed to step 6 Connect phase A B C and Neutral mains and bypass input power wiring from source to the bypass input terminals in the Options cabinet Refer to Appendix A of this manual for wiring and termination requirements and wiring access information Note wiring connections for single feed systems Proceed to step 8 6 Connect phase A B and C mains input power wiring from source to the mains input terminals in the Options cabinet Refer to Appendix of this manual for wiring and termination requirements and wiring access information Note wiring connections for dual feed systems Connect phase A B C and Neutral bypass input power wiring from source to the bypass input terminals in the Options cabinet Refer to Appendix A of this manual for wiring and termination requirements and wiring access information Note wiring connections for dual feed systems Connect phase A B and C and Neutral output power wiring from output terminals to critical load Refer to Appendix A of this manua
198. s Figures 8 6 through 8 10 show the System Meter screens To scroll through the meter screens select the or pushbuttons from the display menu The current UPS readinos are displayed in the information area of the screen The Input screen shows the phase to phase voltage phase current and frequency of the incoming utility followed by the KW and power factor measurements INPUT VAB VBC VCA KVA KW PF ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok IA IB IC FREQ ok ok ok ok ok ok ok ok ok ok ok ok 4 4 Figure 8 6 Input Meter Screen e Q The Output screen shows the phase to neutral voltage phase current and frequency being supplied by the UPS followed by the KVA KW and power factor measurements OUTPUT VA VB VC KVA KW PF ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok IA IB IC FREQ ok ok ok ok ok ok ok ok ok ok ok ok 4 4 Figure 8 7 Output Meter Screen Powerware 9330 10 40 Installation and Operation 164201300 G 061502 8 5 The Bypass screen shows the phase to neutral voltage and frequency of the bypass source BYPASS
199. s UPS Bypass Full Load Current 30 1 Neutral 1 Minimum conductor size number per 0 DC Input from External Battery Source to UPS 1 positive 1 negative 1 gnd Minimum conductor size number per pole AC Output to Critical Load Full Load Current 30 1 Neutral 1 Minimum conductor size number per 0 See note 8 NOTE Callout letter and map to drawing 164201300 6 DESCRIPTION POWER WIRING INSTALLATION NOTES INPUT OUTPUT VOLTAGE AWG or kcmil ea AWG or kcmil ea VDC Nominal Amps AWG or kcmil ea Amps AWG or kcmil ea Rating 50 60 Hz DRAWING NO 164201300 1 6 of 17 REVISION G DATE 061502 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Table K Ratings amp External Wiring Requirements for Powerware 9330 25 40 kVA Options Cabinet INPUT and BYPASS Transformers Ratings 50 60 Hz Basic unit ratings at Conductor 0 7 lagging PF load Input Series Current Minimum Model Amps Size 25 17 5 25 17 5 25 17 5 30 21 30 21 AC Input to UPS Rectifier Transformer 30 21 0 95min PF 35 24 5 90 T gng 35 24 5 35 24 5 40 28 40 28 48 40 28 25 17 5 25 17 5 30 25 17 5 24 30 21 83 tto UPS B 2A nput to ypass Transformer 30 21 Full Load Current 35 24 5 97 30 1 Neutral 1 gnd 35 24 5 42 35 24 5 40 28 40 28 40
200. s UPS Bypass Full Load Current 30 1 Neutral 1 Minimum conductor size number per 0 AWG or kcmil ea DC Input from External Battery Source to UPS VDC Nominal 1 positive 1 negative 1 gnd Amps Minimum conductor size number per pole See note 8 AWG kcmil ea AC Output to Critical Load Amps Full Load Current 30 1 Neutral 1 gnd Minimum size number per 0 AWG or kcmil ea AC OUTPUT Table H INPUT OUTPUT Ratings amp External Wiring Requirements for Powerware 9330 40 30 Without Options Cabinet Ratings Rating 50 60 Hz Basic unit ratings at 0 7 lagging PF load INPUT OUTPUT VOLTAGE AC Input to UPS Rectifier 0 95min PF 30 1 gnd Minimum conductor size number per 0 AWG or kcmil ea Maximum amps includes full load current plus battery recharge current AC Input to Module Bypass UPS Bypass Full Load Current 30 1 Neutral 1 gnd B Minimum conductor size number per 0 AWG or kcmil ea DC Input from External Battery Source to UPS VDC Nominal 1 positive 1 negative 1 gnd Amps Minimum conductor size number per pole See note 8 AWG or kcmil ea AC Output to Critical Load Amps Full Load Current 30 1 Neutral 1 Minimum conductor size number 0 AWG or kcmil ea AC OUTPUT DESCRIPTION NOTE Callout letter 6 POWER WIRING INSTALLATION NOTES map to drawing 164201300 6 DRAWIN
201. s a continuously rated SCR switch in the Bypass circuit and a contactor in the Inverter leg In normal mode the Contactor connects the Inverter to the output A backfeed contactor is also provided 6 3 6 Maintenance Bypass A user accessible shrouded 4 wire Mechanical Maintenance Bypass switch is provided 6 3 7 External Batteries External Batteries connect in parallel to the Internal Battery via an internal breaker The internal charger charges the Batteries in parallel or in conjunction with an optional external charger Powerware 9330 10 kVA 40 kVA Installation and Operation 6 13 164201300 REV G 061502 This Page Intentionally Left Blank Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Operational Controls and Features 7 1 General The UPS system should function automatically and require very little attention during normal operation The controls and indicators identified in this section are used during startup to monitor normal operation and during abnormal events Figure 7 1 identifies and shows the location of the controls and indicators on the Powerware 9330 10 kVA 20 kVA UPS and Figure 7 2 identifies and shows the location of the controls and indicators on the Powerware 9330 25 kVA 40 kVA UPS The descriptions provide a brief overview of the UPS controls and standard and optional features NOTE Read the Operation section of this manual and have thorough knowl
202. stall shipping brackets previously removed to front and rear of UPS cabinet with the angle facing outward see Figures 2 3 and 2 4 8 If installing Battery and Options cabinets repeat steps 1 through 10 in paragraph 2 2 2 for Battery and Options cabinets and proceed to paragraphs 2 3 and 2 4 otherwise proceed to step 9 9 Secure cabinet to floor with contractor supplied hardware and proceed to paragraph 2 2 5 2 10 Powerware 9330 10 40 kVA Installation and Operation 164201300 REV G 061502 2 2 5 Installing UPS External Power Wiring 1 Remove left front solid panel and right front vented panel from the Powerware 9330 10 kVA 20 kVA UPS cabinet or left front solid panel and front vented panels from the Powerware 9330 25 kVA 40 kVA UPS cabinet Front panels are secured with magnetic latches and are removed by pulling panels straight forward to disengage magnetic latches see Figure 2 1 or 2 3 2 Remove screws securing internal safety shield panels and remove panels to gain access to input and output terminals NOTE Remove UPS cabinet input and output conduit landing plate to punch conduit holes 3 Route input and output cables through wireway to UPS terminal blocks Refer to Appendix A of this manual for wiring access information 4 If wiring a single feed system proceed to step 5 if wiring a dual feed system proceed to step 7 5 Connect phase A B C and Neutral rectifier and bypass input pow
203. system to keep it running properly Regular routine checks of operation and system parameters will enable your system to function efficiently for many trouble free years Important Safety Instructions Remember that your UPS system is designed to supply power EVEN WHEN DISCONNECTED FROM THE UTILITY POWER The UPS module interiors are unsafe until the DC power source is disconnected and the electrolytic capacitors are discharged After disconnecting the utility power and the DC power authorized service personnel should wait at least 5 minutes for capacitor bleedoff before attempting internal access to the UPS module WARNING Servicing and maintenance should be performed by qualified service personnel only WARNING LETHAL VOLTAGE PRESENT This unit should not operated with the cabinet doors open or protective panels removed Do not make any assumptions about the electrical state of any cabinet in the UPS system Since each battery string is an energy source in itself opening the Battery Circuit Breaker does not de energize the voltage within the battery string DO NOT ATTEMPT TO ACCESS ANY INTERNAL AREA OF THE BATTERY STRING YOURSELF VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING If you suspect that a battery string needs service you should contact your local field service office If the string requires service refer to the battery manufacturer s operating manual for instructions on battery maintenance or co
204. t Load Meter 12 8 5 2 12 9 Contrast Adjust s la 12 9 Date and Time Setup 12 10 Serial Port 12 10 uo esr A ar d aa w A a as qua aha Ru 12 11 Event History LOG DESIERTO EUER 12 13 Powerware 9330 10 40 Installation Operation 164201300 REV G 061502 List of Tables Table 4 1 Remote EPO Wire Terminations 4 3 Table4 2 Remote EPO 4 3 Table 5 1 RMP Wire Terminations 5 2 Table 12 1 Pin Assignments for Serial Port 9 12 2 Table 12 2 Serial Communications Port 12 2 Powerware 9330 10 kVA 40 kVA Installation and Operation xi 164201300 REV G 061502 This Page Intentionally Left Blank xii Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Introduction Powerware 9330 UPS true double conversion online power protection can be utilized to prevent loss of valuable electronic information minimize equipment downtime and or minimize the adverse effect on equipment production due to unexpected power problems The Powerware UP
205. t Capability 300 peak for 10 cycles without bypass 15 2 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Operating Temperature 15 4 Environmental Specifications 0 to 40 C without derating The recommended operating temperature is 25 C Operating Altitude Maximum 1500m 5000 ft at 40 C without derating Storage Temperature 20 to 70 C prolonged storage above 40 C will cause rapid battery self discharge Relative Humidity operating and storage 9596 maximum noncondensing Acoustical Noise 60 dBA at a 1m distance EMI Suppression Meets FCC Regulation 47 Part 15 for class A devices Electrostatic Discharge ESD Immunity Meets IEC 801 2 specifications Withstands up to 25 kV pulse without damage and with no disturbance or adverse effect to the critical load System Efficiency at Full Unity Power Factor Load and Nominal Input Voltage 208V Models 9296 in Normal Mode 9896 in High Efficiency Mode 480V Models 9096 in Normal Mode 9696 in High Efficiency Mode 600V Models 9096 in Normal Mode 96 in High Efficiency Mode Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 15 3 This Page Intentionally Left Blank 15 4 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Appendix Customer Information The information in this appendix wil
206. t panels are secured with magnetic latches and are removed by pulling panels straight forward to disengage magnetic latches see Figure 2 1 3 Remove right side outside panel from previously installed Battery cabinet Retain hardware 4 Remove right side panel from new Battery cabinet Retain hardware 5 Install side panel removed from the new Battery cabinet to the right side of the previously installed Battery cabinet Secure with screws removed from Battery cabinet 6 Find the battery cable with 2 pole connector in the new Battery cabinet Route this connector into the previously installed Battery cabinet and mate with the matching connector in the cabinet see Figures 2 5 2 6 2 7 or 2 8 7 Push the new Battery cabinet against the right side of the previously installed Battery cabinet Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 10 11 12 13 14 15 16 17 18 19 20 21 22 If permanently mounting the system proceed to step 15 otherwise proceed to step 9 Secure the new Battery cabinet in position by lowering the leveling feet until cabinet is not resting on the casters and the cabinet is level Secure the front of Battery cabinets by sliding the angle grounding mounting bracket from installation kit behind the base of the Battery cabinets with the bottom angle facing outward see Figures 2 5 or 2 7 Use hardware provided in
207. tage OK Condition Cleared Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Message Rectifier Under Voltage Indication Service Required Rectifier Under Voltage OK Condition Cleared SBM Bypass Failed Service Required SBM Bypass Failed OK Condition Cleared Scheduled UPS Off Active User Action Required Scheduled UPS Off Inactive User Action Required Scheduled UPS Off On Active User Action Required Scheduled UPS Off On Inactive User Action Required Scheduled UPS On Active User Action Required Scheduled UPS On Inactive User Action Required Selective Trip Service Required Selective Trip OK Condition Cleared Shutdown Imminent User Action Required Shutdown Imminent Clear Condition Cleared UPS Tripped User Action Required Warning Battery Time is Low User Action Required Warning Battery Time is Low OK Table Key To Log Column HA Event recorded in History and Active Logs A Event recorded in Active Log only ee sl Condition Cleared Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 NOTICES Message ABS Battery DCUV N Indication Information Only ABS Battery DCUV OK Condition Cleared Battery Current Limit Information Only Battery Current Limit OK Con
208. tem perform the following procedure CAUTION When sizing battery system do not exceed internal battery charger capabilities Refer to Chapter 15 Specifications for maximum battery charger currents 1 If not already removed remove left front solid panel and front vented panels from the Powerware 9330 25 kVA 40 kVA UPS cabinet Front panels secured with magnetic latches and are removed by pulling panels straight forward to disengage magnetic latches see Figure 2 3 NOTE Remove UPS cabinet input output and remote battery input conduit landing plate to punch conduit holes 2 Route battery cables to UPS remote battery terminal block Refer to Appendix A of this manual for wiring access information 3 Connect positive negative and ground DC power wiring from external battery source to the DC input and ground terminals in the UPS cabinet Refer to Appendix A of this manual for wiring and termination requirements and wiring access information 4 If permanently mounting the system proceed to step 7 otherwise proceed to step 5 5 Secure the UPS cabinet in position by lowering the leveling feet until cabinet is not resting on the casters and the cabinet is level 6 If installing Battery and Options cabinets repeat steps 1 through 10 in paragraph 2 2 2 for Battery and Options cabinets and proceed to paragraphs 2 3 and 2 4 otherwise proceed to paragraph 2 2 5 T Using retained hardware rein
209. ter option installed Power Factor Minimum 0 96 Line Surges 6 kV OC kA SC per ANSI 62 41 and IEC 801 4 Battery Voltage 288 VDC nominal 144 cells 2V cell Powerware 9330 10 kVA 40 kVA Installation and Operation 15 1 164201300 REV G 061502 15 3 UPS System Output DC Filtering Ripple voltage less than 0 5 peak to peak UPS Output Capacity 100 rated current at 0 7 power factor Output Voltage Regulation 1 10 to 100 load Output Voltage Adjustment Nominal 5 480 VAC nominal adjustable from 456 VAC to 504 VAC 50 60 Hz 208 nominal adjustable from 198 to 218 VAC 50 60 Hz Output Current Refer to Appendix A Tables A through F for 10 15 and 20 Models and Tables G through for 25 30 35 and 40 kVA Models Output Voltage Harmonic Content 3 max THD 2 max single linear load Output Voltage Balance 3 for 100 maximum load imbalance linear load Output Voltage Phase Displacement 3 for 100 maximum load imbalance linear load Output Transients 5 for 100 load step or removal Frequency Regulation 0 01 Hz free running Synchronous to Bypass Bypass within voltage limits of 10 15 of output setting bypass within 0 5 Hz Frequency Slew Rate 1 Hz per second maximum adjustable Overload Capability 101 110 for 10 minutes 111 125 for 1 minute Maximum Outpu
210. teries Powerware 9330 10 20 kVA Weight kg Ib Shipping 461 1017 Installed 435 958 Point Loading 6 at 73 160 UPS Cabinet with Filter and Batteries Powerware 9330 25 kVA 40 kVA 873 1925 838 1847 9 at 93 205 Options Cabinet with PDM and no transformer Powerware 9330 10 20 kVA 118 260 90 200 4 at 23 50 Options Cabinet with PDM and 1 transformer Powerware 9330 10 20 kVA 240 530 213 470 4 at 53 118 Options Cabinet with PDM and 2 transformers Powerware 9330 10 20 kVA 358 790 331 730 4 at 83 183 Options Cabinet with PDM and no transformer Powerware 9330 25 kVA 40 kVA 154 340 120 265 6 at 20 44 Options Cabinet with PDM and 1 transformer Powerware 9330 25 kVA 40 kVA 471 1040 437 965 6 at 73 161 Options Cabinet with PDM and 2 transformers Powerware 9330 25 kVA 40 kVA 782 1725 748 1650 6 at 125 275 Battery Cabinet 361 795 333 735 6 at 56 123 NOTES Powerware 9330 10 kVA 20 kVA 1 For UPS Cabinet without Filter subtract 25 Kg 55 Ib 2 For UPS Cabinet without Batteries subtract 227 Kg 499 Ib 3 For Options Cabinet without PDM subtract 11 Kg 25 Ib Powerware 9330 25 kVA 40 kVA 1 For UPS Cabinet without Filter subtract 41 Kg 90 Ib 2 For UPS Cabinet without Batteries subtract 453 Kg 998 Ib
211. tery trays into the UPS cabinet 9 Connect battery strings in accordance with paragraph 3 4 1 3 2 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 NEG OF UNIT 288VDC BATTERY CABINET OF UNIT BATTERY TRAYS 1 6 ARE 48VDC NOMINAL B 2 PL2 R gt EXT CONN gt EXT CONN PL2 B PL1 B A APLIER RT B TRAY 1 4 BATTERIES 1 4 BATTERIES 13 16 Y Y 2 TRAY 5 1 BATTERIES 5 8 BATTERIES 17 20 Y Y Lt t TRAY 3 TRAY 6 gt BATTERIES 9 12 R BATTERIES 21 24 INTERNAL BATTERY Figure 3 1 Battery Schematic Powerware 9330 10 kVA 20 kVA UPS and Battery Cabinet Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 TO NEG OF UNIT SO Bos SE UNIT 288VDC BATTERY CABINET A BATTERY TRAYS 1 6
212. the kit to secure the bracket Remove the top side panel mounting screw tie grounding bracket location in Figures 2 5 or 2 7 from both the Battery cabinets Secure the back of Battery cabinets with the tie grounding bracket Secure the bracket with the side panel mounting screws Install side panel removed from the previously installed Battery cabinet to the right side of the new Battery cabinet Secure with screws removed from Battery cabinet When all wiring is complete proceed to Chapter 3 and connect battery strings in accordance with instructions contained in paragraph 3 4 2 Using retained hardware reinstall shipping brackets previously removed to front and rear of new Battery cabinet with the angle facing outward see Figures 2 6 or 2 8 Secure the front of Battery cabinets with the long flat grounding mounting bracket from the installation kit see Figures 2 6 or 2 8 Use hardware provided in the kit to secure the bracket Remove the top side panel mounting screw tie grounding bracket location in Figures 2 6 or 2 8 from both the Battery cabinets Secure the back of Battery cabinets with the tie grounding bracket Secure the bracket with the side panel mounting screws Install side panel removed from the previously installed Battery cabinet to the right side of the new Battery cabinet Secure with screws removed from Battery cabinet Secure cabinets to floor with contractor supplied hardware When all
213. tion 164201300 061502 BATTERY CABINET lt FRONT VIEW BATTERY CABINET BATTERY CABINET UW RIGHT VIEW Dimensions are in millimeters and inches DESCRIPTION BATTERY CABINET DIMENSIONS POWERWARE 9330 10 20 kVA POWERWARE 9330 25 40 kVA DRAWING NO 164201300 17 SHEET 4 ofl REVISION D DATE 053001 Powerware 9330 10 kVA 40 kVA Installation and Operation 71 164201300 REV G 061502 VIEW FRONT VIEW 226 4 8 9 KNOCKOUTS OQOOQOQO m 1 2 CONDUIT 5 PLACES VIEW DESCRIPTION REMOTE EMERGENCY POWER OFF PRAWING NO 164201300 18 SHEET 4of2 Dimensions are in millimeters and inches REVISION DATE 051502 A 72 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 RIGHT VIEW 36 9 1 5 Interface wiring and conduit between the Remote Emergency Power Off switch and the UPS are to be supplied by the custom
214. tions Cabinet Installation Powerware 9330 25 40 kVA Mounting Powerware 9330 10 kVA 40 kVA Installation and Operation 2 23 164201300 REV G 061502 COVER FROM UPS CABINET REAR TIE GROUNDING BRACKET COVER FROM OPTIONS CABINET CABINET GROUNDING MOUNTING KIT MUST BE USED IN ORDER TO PROVIDE PROPER GROUNDING TO THE OPTIONS CABINET WARRANTY IS VOID IF NOT PROPERLY INSTALLED Figure 2 12 Options Cabinet Installation Powerware 9330 25 40 kVA Permanent Mounting 2 24 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 13 14 15 16 17 18 19 20 21 Remove the top side panel mounting screw tie grounding bracket location in Figures 2 9 or 2 11 from both the Option and UPS cabinets Secure the back of Options cabinet to the back of the UPS cabinet with the tie grounding bracket Secure the bracket with the side panel mounting screws Proceed to paragraph 2 4 3 Using retained hardware reinstall shipping brackets previously removed to front and rear of Options cabinet with the angle facing outward see Figures 2 10 or 2 12 Secure the front of Options cabinet to the front of the UPS cabinet with the long flat grounding mounting bracket from the installation kit see Figures 2 10 Use hardware provided in t
215. tive Gnd AC Input to UPS 208 480 0330 2015 600 E Output A B C Neut Gnd External Battery DC Source Positive Negative Gnd 9330 20 10 9330 20 15 DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201300 1 SHEET 12 of 17 REVISION DATE 41 1501 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Table S Power Cable Conduit Requirements Powerware 9330 20 kVA Powerware System 9330 20 20 9330 20 20 9330 20 20 9330 20 20 Voltage Number of Wires in Conduit Terminal AC Input to UPS A B C Gnd Minimum Conduit Trade Size inches Number of Conduits AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd AC Input to UPS A B C Gnd AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd AC Input to UPS A B C Gnd AC Input to Bypass A B C Neut Gnd Output A B C Neut Gnd External Battery DC Source Positive Negative Gnd DESCRIPTION POWER WIRING INSTALLATION NOTES DRAWING NO 164201300 1 SHEET 43 of 17 REVISION DATE 441501 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Table T Power Cable Conduit Requirements Powerware 9330 25 30 kVA Powerware System 9330 40 25 93
216. tput battery and bypass backfeed contactors open and the PPU is turned off immediately without asking for verification CAUTION Do not attempt to restart the system after REPO until the cause of the emergency has been identified and cleared 2 To restart the UPS after using the REPO pushbutton reset the REPO switch by rotating the switch and then follow the procedure in paragraphs 9 2 or 9 3 Powerware 9330 10 kVA 40 kVA Installation and Operation 9 9 164201300 REV G 061502 This Page Intentionally Left Blank Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 r 10 1 General The many standard features of your UPS system provide consistent economical and dependable power protection In addition you can add available options to enhance the performance of your system This chapter provides descriptions of the features and options introduced earlier in this manual but not covered in other chapters Refer to drawings 164201300 2 164201300 8 in Appendix for location of the customer interface panel and terminals and for terminal wiring information 10 2 Building Alarm Monitoring This standard feature lets you connect the UPS to your building alarms such as smoke detectors or overtemperature alarms The customer interface terminals for external connections are located inside the UPS Regardless of how you assign the building alarms they display as Building Alarm
217. tral 1 4 4 0 NOTE Customer ground size 1 0 can be DESCRIPTION POWER WIRING INSTALLATION NOTES run in any conduit listed in Table R DRAWING NO 164201300 1 SHEET 11 of 17 REVISION D DATE 053001 12 Powerware 9330 10 kVA 40 Installation and Operation 164201300 REV G 061502 10 Per NEC article 300 20 a all three phase conductors must be run in the same conduit Neutral and ground must be run in the same conduit as the phase conductors 11 Conduit is sized to accommodate one neutral conductor the same size as the phase conductor and 8 AWG ground conductor If two neutral conductors or an oversized neutral conductor are to be installed check the size of the conduit needed to accommodate the extra wire or size and use that conduit size in place of the conduit size listed in table R All 9330 products can accommodate a double size neutral 12 Conduit sizes were chosen from NEC Table C1 type letters RHH RHW RHW 2 TW THW THHW THW 2 Table R Power Cable Conduit Requirements Powerware 9330 10 15 kVA Number of Minimum Powerware Voltage Terminal Wires in Conduit Number of System Trade Size Conduits Conduit inches AC Input to UPS A B C Gnd 9330 20 10 Bec NU Output A B C Neut Gnd AC Input to UPS A B C Gnd i Output A B C Neut Gnd External Battery DC Source Positive Nega
218. tted Neutral 1 14 0 Entrelec 2 5 2 9 22 26 Slotted AC Output from PhaseA 1 14 0 Entrelec 2 5 2 9 22 26 Slotted Output Transformer to Critical Load PhaseB 1 14 0 Entrelec 2 5 2 9 22 26 Slotted TB1 PhaseC 1 14 0 Entrelec 2 5 2 9 22 26 Slotted Neutral 1 14 0 Entrelec 2 5 2 9 22 26 Slotted Ground Ground 2 14 1 0 N A 6 60 Slotted Table Q Options Cabinet Power Cable Terminations Powerware 9330 25 kVA 40 kVA Size of Pressure Tightening Torque Terminal Function Terminal Function Termination Vendor Ib in Screw AC Input to UPS Phase A 1 14 0 Entrelec 2 5 2 9 22 26 Slotted Rectifier Transformer PhaseB 1 14 0 Entrelec 2 5 2 9 22 26 Slotted TB1 Phase 1 14 0 Entrelec 2 5 2 9 22 26 Slotted AC Input To UPS Phase A 1 14 0 Entrelec 2 5 2 9 22 26 Slotted Bypass Transformer TB PhaseB 1 14 0 Entrelec 2 5 2 9 22 26 Slotted PhaseC 1 14 0 Entrelec 2 5 2 9 22 26 Slotted Entrelec 3 2 3 7 28 33 6 mm Allen AC Output from Phase A 1 14 0 Entrelec 2 5 2 9 22 26 Slotted Output Transformer to Ces Load PhaseB 1 14 0 Entrelec 2 5 2 9 22 26 Slotted TB1 Phase 1 14 0 Entrelec 2 5 2 9 22 26 Slotted Entrelec 4 6 35 52 6 mm Allen Ground Ground 2 14 1 0 N A 5 6 50 Slotted Neutral 1 4 4 0 Neu
219. tteries in addition to the internal batteries The battery cabinets are designed for line up and match installation and utilize quick disconnect cables for easy installation The cabinets use 24 Yuasa Type NPX 100R or NPX 100B batteries 7 45 Parallel Cabinet The Parallel Cabinet allows the creation of a system that allows two to four UPMs to operate in parallel capacity or redundancy to provide more capacity than a single UPM and as backup for each other 7 6 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 7 4 6 Communications Modem An optional modem is available for use with the Remote Notification feature described in Chapter 13 Remote Notification Refer to the manual supplied with the modem for modem operating instructions X Slot Up to four optional cards can be installed in the UPS module at any time providing the following connectivity Single RS 232 port Multiple RS 232 ports AS 400 interface SNMP adapter Modem driver Web enabled SNMP adapter Mod Bus driver Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 7 5 Safety Considerations The UPS enclosure is designed for industrial or computer room applications and contain safety shields However the system is sophisticated and should be handled with appropriate care following these guidelines Keep surroundings clean and free from excess moist
220. uit breaker manufacturers instructions output from the UPS or Options cabinet is prewired to the PDM Refer to Appendix A of this manual wiring access information 17 After wiring the Options cabinet to the facility power and critical load be sure to ground the system according to local and or national electrical wiring codes 18 When all wiring is complete connect battery strings in accordance with instructions contained in paragraphs 3 4 1 3 4 2 of Chapter 3 19 Secure the UPS by reinstalling safety shield panels front vented panels and front solid panel 20 Install side panel removed from the UPS cabinet to the left side of the Options cabinet 21 Secure the Options cabinet by reinstalling front vented panel Initial Startup Startup and operational checks should be performed only by authorized service personnel Contact service in advance usually a two week notice is required to reserve a preferred startup date Completing the Installation Checklist The final step in installing your UPS system is completing the following Installation Checklist This checklist ensures that you have completely installed all hardware cables and other equipment Completing all items listed on the checklist will ensure a smooth installation You should make a copy of the Installation Checklist before filling it out and retain the original After your installation is complete a service representative will be able to verify the op
221. ure Do not operate the system close to gas or electric heat sources The system is not intended for outdoor use The system operating environment should be maintained within the parameters stated in this manual Keep the system doors closed to ensure proper cooling airflow and to protect personnel from dangerous voltages inside the unit The system contains its own power source Lethal voltages are present even when the system is disconnected from utility power WARNING Only AUTHORIZED SERVICE PERSONNEL should perform service or maintenance on the UPS If service or routine maintenance is required Ensure all power is disconnected before performing installation or service Ensure the area around the UPS is clean and uncluttered Battery cabinet maintenance or battery replacement should be performed only by authorized service personnel Observe all DANGER CAUTION and WARNING notices affixed to the inside and outside of the equipment Always conform to the more detailed safety precautions described in Important Safety Instructions section of Chapter 14 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 7 6 Symbols Controls and Indicators These symbols may appear on your UPS system or on labels inside the UPS They are accepted by most international safety agents Everyone in your organization who works with your system should understand the meaning of these symbols O
222. ushbutton The System Control screen appears 7 On the System Control screen the PPU status should indicate SHUTDOWN after approximately 20 seconds 8 On the UPS close Input breaker CB1 9 On the UPS close Battery breaker CB2 10 If installed close the Battery breakers on Battery cabinets 11 Select PPU ON from the System Control menu PPU ON Mode Requested appears on the screen The critical load is immediately supplied by the bypass source in Bypass mode The status indicator on the UPS Control Panel indicates the UPS is in Bypass mode 12 Observe the following messages appear sequentially on the PPU status line WAITING FOR INPUT DC STARTING INVERTER STARTING SYNCING READY The rectifier and inverter turn on When the inverter reaches full voltage the UPS is ready to transfer to the Normal mode and supply the critical load 13 The UPS is now operating in the Bypass mode and the BYPASS status indicator is illuminated Powerware 9330 10 kVA 40 kVA Installation and Operation 9 3 164201300 REV G 061502 9 5 Cold Starting the UPS To start the UPS system when commercial power is not available perform the following procedure NOTE Output to the load will be limited to the available energy in the battery supply when the UPS is operated in this mode In order to continue suppling and protecting the load the Bypass Rectifier sources should be made available as soon as possible To ensure that t
223. ve screws securing UPS cabinet internal safety shield panel and remove panel to gain access to wireway Remove front vented panel from Options cabinet The front panel is secured with magnetic latches and are removed by pulling panels straight forward to disengage magnetic latches Remove left side outside panel from UPS cabinet Retain hardware 6 Remove left side panel from Options cabinet Retain hardware 7 Install side panel removed from the Options cabinet to the left side of the UPS 11 12 cabinet Secure with screws removed from UPS cabinet Route the input and output cables from the Options cabinet through cutout in UPS cabinet side to the UPS wireway Push the Options cabinet against the left side of the UPS cabinet If permanently mounting the system proceed to step 16 otherwise proceed to step 11 Secure the Options cabinet in position by lowering the leveling feet until cabinet is not resting on the casters and the cabinet is level Secure the front of Options cabinet to the front of the UPS cabinet by sliding the angle grounding mounting bracket from installation kit behind the base of the Options and UPS cabinets with the bottom angle facing outward see Figure 2 9 or 2 11 Use hardware provided in the kit to secure the bracket 2 20 Powerware 9330 10 40 kVA Installation and Operation 164201300 REV G 061502 COVER FROM UPS CABINET REAR TIE GROUNDING BRACKET COVER FROM
224. ware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 CONDUIT ENTRY AREA FOR OUTPUT FROM OPTIONAL DISTRIBUTION PANEL REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES 164201300 11 LOCATION OPTIONS TERMINALS POWERWARE 9330 25 kVA 40 kVA REVISION DESCRIPTION DRAWING NO ot o lt LLI O m lt O o 2 O REMOVE PANEL TO DRILL OR PUNCH CONDUIT OUTPUT CONNECTIONS HOLES CONDUIT ENTRY AREA FOR AC INPUT AND 59 Powerware 9330 10 40 Installation Operation 164201300 REV G 061502 BATTERY CABINET TERMINALS EXTERNAL BATTERY CABINET POWER CONNECTOR FOR ADDITIONAL BATTERY CABINET BATTERY CONNECTION BREAKER OOOO00U BATTERY CABINET BATTERY CABINET RIGHT VIEW FRONT VIEW DESCRIPTION LOCATION OF BATTERY CABINET TERMINALS POWERWARE 9330 10 20 kVA POWERWARE 9330 25 40 kVA DRAWINGNO 164201300 12 SHEET 1 off REVISION DATE 444501 60 Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502
225. warranty Battery Manufacturer Powersonic Enersys Battery Model NPX 100R or NPX 100B 12GAX105 Battery Quantity Powerware 9330 10 kVA 20 kVA 24 24 Powerware 9330 25 kVA 40 kVA 48 48 3 3 Battery Installation 3 3 1 Installing Internal Batteries in the UPS Cabinet If the UPS cabinet was ordered without batteries install the batteries in accordance with the following procedure WARNING LETHAL VOLTAGE WILL BE PRESENT WHEN PERFORMING THE STEPS IN THIS SECTION 1 Ensure that battery breaker CB2 is in the OFF position If not set breaker to OFF position 2 Remove left front solid panel and right front vented panel from Powerware 9330 10 20 kVA UPS or left front solid panel and front vented panels from Powerware 9330 25 kVA 40 kVA UPS Front panels are secured with magnetic latches and are removed by pulling panels straight forward to disengage magnetic latches 3 Remove screws securing internal safety shield panels and remove panels to gain access to battery trays 4 Remove battery trays containing wiring and nylon straps from the UPS cabinet 5 Select batteries in a accordance with paragraph 3 2 Use batteries of the same age type and manufacturer in each string so UPS performance is not affected 6 Install four batteries per tray and electrically interconnect the batteries in accordance with Figure 3 1 or 3 2 7 Secure batteries to tray using nylon straps 8 Reinstall bat
226. wing an automatic transfer to Bypass mode an alarm condition is recorded Powerware 9330 10 kVA 40 kVA Installation and Operation 6 7 164201300 REV G 061502 BYPASS SWITCH SWITCH 6 2 3 High Efficiency Mode When the UPS is operating in High Efficiency mode the bypass source supplies the commercial AC power to the load directly Figure 6 4 shows the path of electrical power through the UPS system when operating in High Efficiency mode HIGH EFFICIENCY MODE STATIC gt MAINTENANCE BOOST 6 tal RECTIFIER INVERTER K3 CBI Ki CONVERTER MAINTENANCE BYPASS SWITCH CHARGER ENENENEB Main Power Flow Breakers Contactors Trickle Current Closed CES T 7 nergized oo F Open De Energized BATTERY Figure 6 4 Path of Current Through the UPS in High Efficiency Mode In High Efficiency mode the output of the system is provided with three phase AC power directly from the system bypass input Some power line filtering and spike protection is provided to the load but no active power conditioning or battery support is available to the output of the system in the High Efficiency mode of operation However if the bypass source falls outside of
227. wiring is complete proceed to Chapter 3 and connect battery strings in accordance with instructions contained in paragraph 3 4 2 Repeat steps 1 through 21 to join additional Battery cabinets Powerware 9330 10 kVA 40 kVA Installation and Operation 2 19 164201300 REV G 061502 2 4 Options Cabinet Installation 2 4 1 Unloading the Options Cabinet from the Pallet To remove the Options cabinet from the pallet refer to paragraph 2 2 1 2 4 2 Joining the Options Cabinet to the UPS Cabinet To join the Options cabinets to the UPS perform the following steps Refer to Figure 2 9 for non permanent installation or Figure 2 10 for permanent installation of the Powerware 9330 10 20 kVA UPS and Figure 2 11 for non permanent installation or Figure 2 12 for permanent installation of the Powerware 9330 25 kVA 40 kVA UPS NOTE The cables used in step 8 are coiled outside the Options cabinet and are attached at the factory to the input and output terminals of the Options cabinet 1 Roll the Options cabinet to a spot near the left side of the UPS Remove left front solid panel and right front vented panel from the Powerware 9330 10 kVA 20 kVA UPS cabinet or left front solid panel and front vented panels from Powerware 9330 25 kVA 40 kVA UPS cabinet Front panels are secured with magnetic latches and are removed by pulling panels straight forward to disengage magnetic latches see Figure 2 1 or 2 3 Remo
228. y User Action Required Check Battery OK Condition Cleared Check Boost Service Required Check Boost OK Condition Cleared Check CSB Setup Service Required Check CSB Setup OK Condition Cleared Check Inverter Service Required Check Inverter OK lo l l o l l l Condition Cleared Powerware 9330 10 kVA 40 kVA Installation and Operation 164201300 REV G 061502 Message Check Inverter Indication Service Required Check Inverter OK Condition Cleared Check K1 Service Required Check K1 OK Condition Cleared Check K2 Service Required Check K2 OK Condition Cleared Check K3 Service Required Check K3 OK Condition Cleared Check K5 Service Required Check K5 OK Condition Cleared Check Neutral Regulator Service Required Check Neutral Regulator OK Condition Cleared Check Pullchain Service Required Check Pullchain OK Condition Cleared DC IN Over Voltage Service Required DC IN Over Voltage OK Condition Cleared DC IN Power Supply Failure Service Required DC IN Power Supply Failure OK Condition Cleared DC IN Under Voltage Service Required DC IN Under Voltage OK Condition Cleared DC Link Unbalance Failure Service Required DC Link Unbalance Failure OK Condition

Powerware 400/230V Power Supply User Manual

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