Poulan 545137278 Trimmer User Manual
Contents
1. Poulan PRO 9 Please do not return unit to retailer m zZ a m T Por favor no devuelva el aparato al lugar de compra Veuillez ne pas retourner l outil au d taillant 1 800 554 6723 www poulan pro com Instruction Manual Manual de Instrucciones Manuel d Instructions PP325 TONVdS43 For Occasional Use Only DANGER Read and follow all Safety Rules and Operating Instructions before using this product Failure to do so can result in serious injury PELIGRO Lea el manual de instrucciones y siga todas las advertencias e instrucciones de seguridad El no hacerlo puede resultar en le siones graves DANGER Lire le manuel d instructions et bien respecter tous les avertisse ments et toutes les instructions de s curit Tout d faut de le faire pourrait entrainer des blessures graves Poulan PRO 1030 Stevens Creek Road Augusta GA 30907 SIVONVHYS 545137278 11 30 06 SAFETY RULES WARNING When using gardening appliances basic safety precautions must al ways be followed to reduce the risk of fire and serious injury A DANGER This power tool can be dan gerous This unit can cause serious injury in cluding amputation or blindness to the operator and others The warnings and safety instruc tions in this manual must be followed to provide reasonable safety and efficiency in using the unit The operator is responsible for following the warnings and instructions in this manual2. S WARRANTY COVERAGE If any emissions related part on your engine as listed under Emissions Control Warranty Parts List is de fective or a defect in the materials or work manship of the engine causes the failure of such an emission related part the part will be repaired or replaced by Poulan PRO OWN ER S WARRANTY RESPONSIBILITIES As the small off road engine owner you are responsible for the performance of the re quired maintenance listed in your instruction manual Poulan PRO recommends that you retain all receipts covering maintenance on your small off road engine but Poulan PRO cannot deny warranty solely for the lack of re ceipts or for your failure to ensure the perfor mance of all scheduled maintenance As the small off road engine owner you should be aware that Poulan PRO may deny you war ranty coverage if your small off road engine or a part of it has failed due to abuse neglect improper maintenance unapproved modifi cations or the use of parts not made or ap proved by the original equipment manufactur er You are responsible for presenting your small off road engine to a Poulan PRO autho rized repair center as soon as a problem ex ists Warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact your nearest authorized ser vice center or call Poulan PRO at 1 800 554 6723 WA
3. TIONS ON HOW LONG AN IMPLIED WAR RANTY LASTS OR THE EXCLUSION OR LIMITATIONS OF INCIDENTAL OR CON SEQUENTIAL DAMAGES SO THE ABOVE LIMITATIONS OR EXCLUSION MAY NOT APPLY TO YOU The policy of Poulan PRO is to continuously improve its products Therefore Poulan PRO reserves the right to change modify or discontinue models designs specifications and accessories of all products at any time without notice or obligation to any purchaser U S EPA CALIFORNIA ENVIRONMENT CANADA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OB LIGATIONS The U S Environmental Protection Agency California Air Resources Board Environment Canada and Poulan PRO are pleased to explain the emissions control system warranty on your year 2007 and later small off road engine In California all small off road engines must be designed built and equipped to meet the State s strin gent anti smog standards Poulan PRO must warrant the emission control system on your small off road engine for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your small off road engine Your emission control system includes parts such as the carburetor the ignition system and the fuel tank California only Where a warrantable condition exists Poulan PRO will repair your small off road engine at no cost to you Ex penses covered under warranty include diag nosis parts and labor MANUFACTURER
4. NOTE DO NOT squeeze the throttle trigger until the engine has started and runs 1 Set unit on a flat surface Move ON OFF switch to the ON position Slowly press the primer bulb 6 times Move the start lever to the START posi tion RON Primer Bulb Starter Handle 5 Pull starter rope handle sharply until en gine starts and runs 6 Allow unit to run for 10 15 seconds then fully squeeze the throttle trigger to disen gage the starting system STARTING A WARM ENGINE 1 Move ON OFF switch to the ON position 2 Squeeze and hold the throttle trigger Keep throttle trigger fully squeezed until engine runs smoothly 3 Pull starter rope sharply while squeezing throttle trigger until engine runs NOTE Normally the warm starting proce dure can be used within 5 10 minutes after the unit is turned OFF If the unit sits for more than 10 minutes without being ran it will be necessary to start the unit by following the steps under STARTING A COLD ENGINE or following the starting instruction steps shown on the unit STARTING A FLOODED ENGINE Flooded engines can be started by placing the ON OFF switch in the ON position Move the start lever to the RUN position and fully squeeze throttle trigger Pull the starter han dle repeatedly while squeezing throttle trigger until engine starts and runs This could re quire pulling the starter handle many times depending on how badly the unit is flooded If the unit sti
5. balancing of unit TO RELOCATE SHOULDER STRAP CLAMP 1 Loosen and remove both clamp screws 2 Place the upper shoulder strap clamp over the shaft 3 Position the lower shoulder strap clamp under the shaft and align the upper and lower clamp screw holes Upper Shoulder Strap Clamp wer Lower Shoulder Strap Clamp Screws 4 Insert two screws into the screw holes 5 Secure shoulder strap clamp by tighten ing screws with a hex wrench HARNESS ADJUSTMENT FOR BALANCE A 6 inches 4 12 inches Siem 10 30 cm waist 30 inches above 76 cm ground i 30 inches 76 cm CONFIGURING YOUR UNIT You can configure your unit using a cutting head for grass and light weeds or a weed blade for cutting grass weeds and brush up to 1 2 inch 1 cm in diameter To assemble your unit go to the section for the desired configuration and fol low the instructions ASSEMBLY INFORMATION TRIMMER HEAD gt cs Va TRIMMER HEAD lt i LS NOTE Remove the blade and metal shield be fore attaching the plastic shield and trimmer head To remove blade align hole in the dust cup with the hole in the side of the gearbox by rotating the blade Insert a small screwdriver into aligned holes This will keep the shaft from turning while loosening the blade nut Remove blade nut by turning clockwise Remove the screwdriver Remove both washers and blade To remove metal shield loosen and remove
6. and on the unit Read the entire instruction manual be fore assembling and using the unit Restrict the use of this unit to persons who read under stand and follow the warnings and instructions in this manual and on the unit Never allow chil dren to operate this unit SAFETY INFORMATION ON THE UNIT INSTRUCTION MANUAL A DANGER Blade can thrust violently away from material it does not cut Blade thrust can cause amputation of arms or legs Keep people and animals 50 feet 15 meters away WARNING Blade trimmer line can throw objects violently You and others can be blinded or injured Wear safety glasses and leg protection ALWAYS WEAR Always use e Hearing protection e Eye protection e Head protection Eye Thrown es Protection Objects Bw Leg Guards s Boots HE He WARNING Hazard zone for thrown objects Blade trimmer line can throw objects vi olently Others can be blinded or injured Keep people and animals 50 feet 15 meters away Hazard Zone Lee Feet 15 Meters A WARNING Do notuse trimmer head as a fastening device for the blade WARNING The blade continues to spin after the throttle is released or engine is turned off The coasting blade can throw objects or seriously cut if accidentally touched Stop the blade by contacting the right hand side of the coasting blade with material already cut Stop coasting a blade by contact eae with cut material OPE
7. injury Before trimming bring engine to a speed suffi cient to cut material to be trimmed Do not run the engine at a higher speed than necessary The cutting line will cut efficiently when the engine is run at less than full throttle At lower speeds there is less engine noise and vibration The cutting line will last longer and will be less likely to weld onto the spool Always release the throttle trigger and allow the engine to return to idle speed when not cutting To stop engine e Release the throttle trigger e Move the ON OFF switch to the OFF posi tion CUTTING METHODS WARNING Use minimum speed and do not crowd the line when cutting around hard objects rock gravel fence posts etc which can damage the trimmer head become entangled in the line or be thrown causing a serious hazard e The tip of the line does the cutting You will achieve the best performance and mini 10 mum line wear by not crowding the line into the cutting area The right and wrong ways are shown below Tip of the line does the cutting a ji et ee a eR SSS Fe ee Line crowded into work area Right The line will easily remove grass and weeds from around walls fences trees and flower beds but it also can cut the tender bark of trees or shrubs and scar fences For trimming or scalping use less than full throttle to increase line life and decrease head wear especially e During ligh
8. loose nuts bolts or damage before continuing Contact an authorized service dealer for repair or replacement of affected parts as necessary SNOW THROWER SAFETY WARNING Keep hands and feet away from the rotor when starting or running the engine Never attempt to clear the rotor with the engine motor running Stop engine and disconnect spark plug before unclogging snow or debris from discharge chute or when adjusting vanes WARNING Never lean over dis charge chute Rocks or debris could be thrown into the eyes and face and cause seri ous injury or blindness A WARNING Inspect the area where the unit is to be used Remove objects that could be thrown or damage the unit Some objects may be hidden by fallen snow be alert for the possibility Direct material discharge away from glass enclosures automobiles etc Do not run engine at high speed while not removing snow Be attentive when using the snowthrower and stay alert for holes in the terrain and other hidden hazards Make sure the rotor will spin freely before attaching the snowthrower to the powerhead If the rotor will not rotate freely due to frozen ice thaw the unit before thoroughly before attempting to operate under power Keep the rotor clear of debris Do not throw snow near other people The snow thrower could propel small objects at high speed causing injury After striking a foreign object stop the engine disconnect spark plug and inspect th
9. speed if trimmer head blade or optional attachment moves or spins at idle A WARNING Recheck the idle speed after each adjustment The trimmer head blade or optional attachment must not move or spin at idle speed to avoid serious injury to the operator or others If you require further assistance or are unsure about performing this procedure contact an authorized service dealer or call 1 800 554 6723 16 STORAGE WARNING Perform the following steps after each use e Allow engine to cool before storing or trans porting Store unit and fuel in a well ventilated area where fuel vapors cannot reach sparks or open flames from water heaters electric motors or switches furnaces etc Store unit with all guards in place Position unit so that any sharp object cannot acci dentally cause injury Store unit and fuel well out of the reach of children SEASONAL STORAGE Prepare unit for storage at end of season or if it will not be used for 30 days or more If your unit is to be stored for a period of time e Clean the entire unit before lengthy storage e Store in a clean dry area e Lightly oil external metal surfaces FUEL SYSTEM Under FUELING ENGINE in the OPERA TION section of this manual see message la beled IMPORTANT regarding the use of ga sohol in your engine Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer t
10. the four mounting screws See ATTACHING THE METAL SHIELD and INSTALLATION OF THE METAL BLADE for illustrations Be sure to store all parts and instructions for future use ATTACHING THE PLASTIC SHIELD AND TRIMMER HEAD A WARNING The shield must be prop erly installed The shield provides partial protection to the operator and others from the risk of thrown objects and is equipped with a line limiter blade which cuts excess line to the proper length The line limiter blade on un derside of shield is sharp and can cut you 1 Remove wing nut from shield 2 Insert bracket into slot on shield 3 Pivot shield until bolt passes through hole in bracket 4 Tighten the wing nut securely NOTE If your unit has a plastic cover over the threads on the threaded shaft remove the covering to expose the threads Before instal ling the trimmer head make sure the dust cup and retaining washer are positioned on the gearbox as shown below iene Wing Nut BY ee AY see Shield Dust rea Retaining Washer NOTE Make sure all parts are properly installed as shown in the illustration before installing the trimmer head 5 Align hole in the dust cup with the hole in the side of the gearbox by rotating the dust cup 6 Insert a small screwdriver into aligned holes This will keep the shaft from turn ing while tightening trimmer head Screwdriver ea EB 7 While holding the screwdriver in position thread trimme
11. B removes air from the car buretor and fuel lines and fills them with fuel This allows you to start the engine with fewer pulls on the starter rope Activate the primer bulb by pressing it and allowing it to return to its original form BEFORE STARTING ENGINE A WARNING Be sure to read the fuel information in the safety rules before you be gin If you do not understand the safety rules do not attempt to fuel your unit Call 1 800 554 6723 FUELING ENGINE A WARNING Remove fuel cap slowly when refueling HELPFUL TIP To obtain the correct oil mix ratio pour 3 2 ounces of 2 cycle synthetic oil into one gallon of fresh gas This engine is certified to operate on un leaded gasoline Before operation gasoline must be mixed with a good quality synthetic 2 cycle air cooled engine oil designed to be mixed at a ratio of 40 1 Poulan WEED EATER brand synthetic oil is recommended Mix gaso line and oil at a ratio of 40 1 A 40 1 ratio is ob Primer Bulb Start Lever Starter Handle START LEVER The START LEVER helps to supply fuel to the engine to aid in starting Activate the starting system by moving the start lever to the START position DO NOT squeeze the throttle trigger until the engine has started and runs After the engine starts allow the engine to warm up 10 15 seconds then fully squeeze the throttle trigger to deactivate the starting system COUPLER The COUPLER enables optional attach ments to
12. N OFF Switch Ensure ON OFF switch functions properly by moving the switch to the OFF position Make sure engine stops then restart engine and continue Fuel Tank Discontinue use of unit if fuel tank shows signs of damage or leaks Debris Shield Discontinue use of unit if debris shield is damaged INSPECT AND CLEAN UNIT AND DE CALS e After each use inspect complete unit for loose or damaged parts Clean the unit and decals using a damp cloth with a mild deter ent Wipe off unit with a clean dry cloth CLEAN AIR FILTER A dirty air filter decreases engine perform ance and increases fuel consumption and harmful emissions Always clean after every 5 hours of operation 1 Clean the cover and the area around it to keep dirt from falling into the carburetor chamber when the cover is removed 2 Remove parts by pressing button to re lease air filter cover NOTE To avoid creating a fire hazard or producing harmful evaporative emissions do not clean filter in gasoline or other flammable solvent 3 Wash the filter in soap and water 4 Allow filter to dry 5 Replace parts INSPECT MUFFLER AND SPARK ARRESTING SCREEN A WARNING The muffler on this prod uct contains chemicals known to the State of California to cause cancer As your unit is used carbon deposits build up on the muffler and spark arresting screen and must be removed to avoid creating a fire haz ard or affecting engine perf
13. RATOR SAFETY Dress properly Always wear safety glasses or similar eye protection when op erating or performing maintenance on your unit Safety glasses are available Eye protection should be marked Z87 Always wear face or dust mask if operation is dusty Always wear heavy long pants long sleeves boots and gloves Wearing safety leg guards is recommended Always wear foot protection barefoot or wear sandals Secure hair above shoulder length Secure or remove loose clothing and jewelry or cloth ing with loosely hanging ties straps tassels etc They can be caught in moving parts Being fully covered also helps protect you from debris and pieces of toxic plants thrown by spinning line blade Stay Alert Do not operate unit when you are tired ill upset or under influence of alcohol drugs or medication Watch what you are do ing use common sense Wear hearing protection Do not go e Never start or run the engine inside a closed room or building Breathing exhaust fumes can kill Keep handles free of oil and fuel e Always use the handlebar and a properly adjusted shoulder strap with a blade see ASSEMBLY UNIT MAINTENANCE SAFETY A WARNING Stop unit and disconnect the spark plug before performing mainte nance except carburetor adjustments Look for and replace damaged or loose parts before each use Look for and repair fuel leaks before use Keep unit in good working condition Throw away blade
14. RRANTY COM MENCEMENT DATE The warranty period begins on the date the small off road engine is purchased LENGTH OF COVERAGE This warranty shall be for a period of two years fromthe initial date of purchase WHAT IS COVERED REPAIR OR REPLACE MENT OF PARTS Repair or replacement of any warranted part will be performed at no charge to the owner at an approved Poulan PRO servicing center If you have any ques tions regarding your warranty rights and re sponsibilities you should contact your near est authorized service center or call Poulan PRO at 1 800 554 6723 19 WARRANTY PERIOD Any warranted part which is not scheduled for replacement as re quired maintenance or which is scheduled only for regular inspection to the effect of re pair or replace as necessary shall be war ranted for 2 years Any warranted part which is scheduled for replacement as required maintenance shall be warranted for the period of time up to the first scheduled replacement point for that part DIAGNOSIS The owner shall not be charged for diagnostic labor which leads to the determination that a war ranted part is defective if the diagnostic work is performed at an approved Poulan PRO servicing center CONSEQUENTIAL DAM AGES Poulan PRO may be liable for dam ages to other engine components caused by the failure of a warranted part still under war ranty WHAT IS NOT COVERED All failures caused by abuse neglect or improper main tenance are no
15. THE AR ME THE LESS POLLUTION REFER TO OWNER ANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS This engine is certified to be emissions compliant for the following use x Moderate 50 hours Intermediate 125 hours L Extended 300 hours 20
16. ace the metal shield under the gearbox and align the screw holes Shield 2 Insert and thread the 4 mounting screws through the holes of the gearbox and the metal shield Tighten evenly and secure ly with the hex wrench provided INSTALLATION OF THE METAL BLADE WARNING Wear protective gloves when handling or performing maintenance on the blade to avoid injury The blade is sharp and can cut you even when it is not moving A WARNING Donotuse any blades or fastening hardware other than the washers and nuts shown in the following illustrations These parts must be provided by Poulan WEED EATER and installed as shown below Failure to use proper parts can cause the blade to fly off and seriously hurt you or others NOTE The dust cup and retaining washer are located on the gearbox shaft and not in the parts bag All other fasteners mentioned in the follow ing assembly steps are in the parts bag 1 Remove the retaining washer from the threaded shaft of the gearbox Leave the dust cup on the shaft 2 Install the blade and the retaining washer over the threaded shaft 3 Make sure the raised part of the retaining washer is facing the gearbox and the raised area fits into the hole in the center of the blade 4 Slide the blade and retaining washer onto the shaft of the gearbox 5 Place the cupped washer onto the shaft Make sure the cupped side of the washer is toward the blade 6 Install the blade nut by
17. ained in this manual TRANSPORTING AND STORAGE Stop the unit before carrying Keep muffler away from your body Allow the engine to cool and secure the unit before storing or transporting it in a vehicle Empty the fuel tank before storing or trans porting the unit Use up fuel left in the carbu retor by starting the engine and letting it run until it stops Store unit so the blade or line limiter blade cannot accidentally cause injury The unit can be hung by the shaft e Store unit out of reach of children SAFETY NOTICE Exposure to vibrations through prolonged use of gasoline powered hand tools could cause blood vessel or nerve damage in the fingers hands and joints of people prone to circulation disorders or abnor mal swellings Prolonged use in cold weather has been linked to blood vessel damage in otherwise healthy people If symptoms occur such as numbness pain loss of strength change in skin color or texture or loss of feeling in the fingers hands or joints discontinue the use of this tool and seek medical attention An anti vibration system does not guarantee the avoidance of these problems Users who oper ate power tools on a continual and regular basis must monitor closely their physical condition and the condition of this tool SPECIAL NOTICE This unit is equipped with a temperature limiting muffler and spark ar resting screen which meets the requirements of California Codes 4442 and 4443 All U S forest lan
18. arge tubes free of debris which can accumulate and restrict proper air flow Never place any object in air intake opening as this could restrict proper air flow and cause damage to the unit Never use for spreading chemicals fertilizers or other substances which may contain toxic materials To avoid spreading fire do not use near leaf or brush fires fireplaces barbecue pits ashtrays etc CULTIVATOR SAFETY WARNING Rotating tines can cause serious injury Keep away from rotating tines Stop the engine and disconnect the spark plug before unclogging tines or making repairs WARNING Inspect the area to be cultivated before starting the unit Remove all debris and hard and sharp objects such as rocks vines branches rope string etc Avoid heavy contact with solid objects that might stop the tines If heavy contact occurs stop the engine and inspect the unit for damage Never operate the cultivator without the tine cover in place and properly secured Keep the tines and guard clear of debris After striking a foreign object stop the engine disconnect the spark plug and inspect the cultivator for damage Repair before restarting Disconnect attachment from the drive engine before cleaning the tines with a hose and water to remove any build up Oil the tines to prevent rust e Always wear gloves when servicing or cleaning the tines The tines become very sharp from use e Do not run unit at high speed unle
19. aterial to be cut when the engine is running or when cutting blade is moving Always keep the wheel and depth adjusting skid in contact with the ground Always push the unit slowly over the ground Stay alert for uneven sidewalks holes in the terrain large roots etc Always use the handlebar when using edger attachment BLOWER VACUUM SAFETY A WARNING Inspect area before starting unit Remove all debris and hard ob jects such as rocks glass wire etc that can ricochet be thrown or otherwise cause injury or damage during operation e Do not set unit on any surface except a clean hard area while engine is running Debris such as gravel sand dust grass etc could 12 be picked up by the air intake and thrown out through discharge opening damaging unit property or causing serious injury to bystanders or operator Never place objects inside the blower tubes vacuum tubes or blower outlet Always direct the blowing debris away from people animals glass and solid objects such as trees automobiles walls etc The force of air can cause rocks dirt or sticks to be thrown or to ricochet which can hurt people or animals break glass or cause other damage Never run unit without the proper equipment attached When using your unit as a blower always install blower tubes Check air intake opening blower tubes or vacuum tubes frequently always with engine stopped and spark plug disconnected Keep vents and disch
20. away if it is fed too rapidly Cut only from your left to your right Cutting on right side of the shield will throw debris away from the operator Use the shoulder strap and keep a firm grip on the unit with both hands A properly adjusted shoulder strap will support the weight of the unit freeing your arms and hands to control and guide the cutting motion Keep feet comfortably spread apart and braced for a possible sudden rapid thrust of unit Do not overreach Keep firm footing and balance Keep blade below waist level it will be easier to maintain control of unit Do not raise the engine above your waist as the blade can come dangerously close to your body Do not swing unit with such force that you are in danger of losing your balance Bring the engine to cutting speed before enter ing the material to be cut lf the blade does not turn when you squeeze the throttle trigger make sure shaft is fully inserted into the engine Always release the throttle trigger and allow engine to return to idle speed when not cut ting The blade should not turn while the en gine is running at idle If the blade turns atidle do not use your unit Refer to the CARBURE TOR ADJUSTMENT section or contact your authorized service dealer e Maintain good firm footing while using the unit Do this by planting feet firmly in a comfortable apart position e Cut while swinging the upper part of your body from left to right e As you move
21. be installed on the unit tained by mixing 3 2 ounces 95 ml of oil with 1 gallon 4 liters of unleaded gasoline DO NOT USE automotive oil or marine oil These oils will cause engine damage When mixing fuel follow instructions printed on container Once oil is added to gasoline shake container mo mentarily to assure that the fuel is thoroughly mixed Always read and follow the safety rules relating to fuel before fueling your unit IMPORTANT Experience indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems empty the fuel system before storage for 30 days or longer Drain the gas tank start the en gine and let it run until the fuel lines and carbure tor are empty Use fresh fuel next season Nev er use engine or carburetor cleaner products in the fuel tank or permanent damage may occur See the STORAGE section for additional in formation HOW TO STOP YOUR UNIT e To stop the engine move the ON OFF switch to the OFF position a e ON OFF Switch HOW TO START YOUR UNIT A WARNING Avoid any contact with the muffler A hot muffler can cause serious burns HELPFUL TIP If your engine still does not start after following these instructions please call 1 800 554 6723 STARTING A COLD ENGINE
22. before starting engine Move at least 10 feet 3 meters away from fueling site before starting engine Stop engine and allow it to cool before re moving fuel cap Empty the fuel tank before storing or trans porting the unit Use up fuel left in the car buretor by starting the engine and letting it run until it stops Store unit and fuel in area where fuel vapors cannot reach sparks or open flames from water heaters electric motors or switches furnaces etc e Always store gasoline in a container ap proved for flammable liquids CUTTING SAFETY WARNING Inspect the area to be cut before each use Remove objects rocks broken glass nails wire string etc which can be thrown or become entangled in the blade or trimmer head e Keep others including children animals bystanders and helpers at least 50 feet 15 meters away Stop engine immediately if you are approached Always keep engine on the right hand side of your body Hold the unit firmly with both hands Keep firm footing and balance Do not over reach Keep blade or trimmer head below waist level Do not raise engine above your waist Keep all parts of your body away from blade trimmer head and muffler when en gineis running A hot muffler can cause se rious burns Cut from your left to your right Cutting on right side of the shield will throw debris away from the operator Use only in daylight or good artificial light Use only for jobs expl
23. blade thrust how you can reduce the chance of its occurring and how you can remain in control of unit if blade thrust occurs WHAT CAUSES BLADE THRUST Blade Thrust can occur when the spinning blade contacts an object that it does not cut This contact causes the blade to stop for an instant and then suddenly move or thrust away from the object that was hit The thrusting reaction can be violent enough to cause the operator to be propelled in any direction and lose control of the unit The uncontrolled unit can cause serious injury if the blade contacts the operator or others WHEN BLADE THRUST OCCURS Blade Thrust can occur without warning if the blade snags stalls or binds This is more likely to occur in areas where it is difficult to see the material being cut By using the unit properly the occurrence of blade thrust will be reduced and the operator will be less likely to lose control Cut only grass weeds and woody brush up to 1 2 inch 1 cm in diameter with the weed blade Do not let the blade contact material it cannot cut such as stumps rocks 11 fences metal etc or clusters of hard woody brush having a diameter greater than 1 2 inch 1 cm Keep the blade sharp A dull blade is more likely to snag and thrust Cut only at full throttle The blade will have maximum cutting power and is less likely to bind or stall Feed the blade deliberately and not too rapidly The blade can thrust
24. d and the states of California Idaho Maine Minnesota New Jersey Oregon and Washing ton require by law that many internal combus tion engines be equipped with a spark arresting screen If you operate in a locale where such regulations exist you are legally responsible for maintaining the operating condition of these parts Failure to do so is a violation of the law For normal homeowner use the muffler and spark arresting screen will not require any ser vice After 50 hours of use we recommend that your muffler be serviced or replaced by your au thorized service dealer ASSEMBLY CARTON CONTENTS 2 Remove shipping protector from coupler Check carton contents against the following 3 Remove the shaft cap from the brushcutter list attachment if present Powerhead 4 Position locking release button of attach e Lower attachment with trimmer head ment into guide recess of coupler R installed 5 Pushthe attachment into the coupler until Cupped washer Large nut for installing blades Hex wrench Handlebar Bracket cover Bracket cover screws 2 Metal blade shield Blade shield screws 4 4 point weed blade Plastic shield Wing nut screwed onto plastic shield Shoulder strap with warning Container of oil A WARNING Always stop unit and dis connect spark plug before performing any as sembly procedures WARNING If received assembled repeat all steps to ensure your unit is properly assembled and all fastene
25. e blade chain has stopped moving dis connect spark plug and wear gloves when changing or handling the blade or chain WARNING A coasting blade rotat ing chain can cause injury while it continues to move after the engine is stopped Maintain proper control of the unit until the blade chain has completely stopped moving Keep hands face and feet at a distance from all moving parts Do not attempt to touch or stop the blade or chain when it is moving 13 mg A WARNING Falling objects can cause severe head injury Wear head protec tion when operating this unit with a pole prun er attachment A WARNING To prevent serious injury do not use more than one boom extension with a pole pruner attachment WARNING Keep the pruner away from power lines or electrical wires Only use for pruning limbs or branches up to 4 inches 10 cm in diameter Do not operate the unit faster than the speed needed to prune Do not run the unit at high speed when not pruning Always stop the unit when work is delayed or when walking from one cutting location to another If you strike or become entangled with a foreign object stop the engine immediately and check for damage Have any damage repaired by an authorized service dealer before attempting further operations Discard blades that are bent warped cracked or broken Stop the unit immediately if you feel excessive vibration Vibration is a sign of trouble Inspect thoroughly for
26. e snowthrower for damage and repair if necessary before restarting unit Never operate the snowthrower near glass enclosures automobiles and trucks Never attempt to use the snowthrower ona roof Never operate the snowthrower near window wells dropoffs etc Never discharge snow onto public roads or near moving traffic Clear snow from slopes by going up and down never across Use caution when changing directions Never clear snow from steep slopes Let snowthrower run for a few minutes after clearing snow so moving parts do not freeze Look behind and use care when backing up Exercise caution to avoid slipping or falling especially when operating in reverse Know how to stop quickly 14 MAINTENANCE WARNING Disconnect the spark plug before performing maintenance except for carburetor adjustments HELPFUL TIP IMPORTANT Have all repairs other than the rec ommended maintenance described in the instruction manual performed by an authorized service dealer If any dealer other than an authorized service dealer performs work on the product Poulan PRO may not pay for repairs under warranty It is your re sponsibility to maintain and perform general maintenance CHECK FOR LOOSE FASTENERS AND PARTS e Spark Plug Boot e Air Filter e Housing Screws e Assist Handle Screw e Debris Shield CHECK FOR DAMAGED OR WORN PARTS Contact an authorized service dealer for re placement of damaged or worn parts O
27. ent Shaft Button WARNING Make sure the locking release button is locked in the primary hole and the knob is securely tightened before op erating the unit All attachments are designed to be used in the primary hole unless otherwise stated in the applicable attachment instruction manual Using the wrong hole could lead to seri ous injury or damage to the unit Locking Release Button in Primary Hole OPERATING INSTRUCTIONS It is recommended that the engine not be operated for longer than 1 minute at full throttle OPERATING POSITION ALWAYS WEAR Cut from your left to your right When operating unit clip shoulder strap onto clamp stand as shown and check for the fol lowing Wear hearing protection eye protection head protection and heavy clothing Extend your left arm and hold handlebar grip with your left hand Hold throttle grip with your right hand with finger on throttle trigger Keep unit below waist level Keep shoulder strap pad centered on your left shoulder and danger sign centered on your back Maintain full weight of tool on your left shoulder Without bending over keep the blade or trimmer head near and parallel to the ground and not crowded into material being cut OPERATING INSTRUCTIONS FOR USE WITH TRIMMER HEAD A WARNING Always wear eye protec tion Never lean over the trimmer head Rocks or debris can ricochet or be thrown into eyes and face and cause blindness or other serious
28. forward to the next area to cut be sure to maintain your balance and footing RECOMMENDED CUTTING POSITION 420 clock Cut using the 2 p o clock to 4 o clock A 4 o clock position of the blade WARNING The operator or others must nottry to clear away cut material with the engine running or the blade turning to avoid serious injury Stop engine and blade before removing materials wrapped around blade or shaft ADDITIONAL SAFETY RULES FOR OPTIONAL ATTACHMENTS WARNING For each optional at tachment used read entire instruction manu al before use and follow all warnings and in structions in manual and on attachment A WARNING Ensure handlebar re mains installed on upper shaft engine end of unit at all times Handlebar ae EDGER SAFETY WARNING Inspect the area to be edged before each use Remove objects rocks broken glass nails wire etc which can be thrown by the blade or can wrap around the shaft e Blade rotates momentarily after the trigger is released The blade can seriously cut you or others e Allow blade to stop before removing it from the cut Blade rotates momentarily after the trigger is released Allow blade to stop before removing it from the cut Throw away blades that are bent warped cracked broken or damaged in any other way Replace parts that are cracked chipped or damaged before using the unit Do not attempt to remove cut material nor hold m
29. ll doesn t start refer to TROUBLESHOOTING TABLE or call 1 800 554 6723 OPERATING THE COUPLER This model is equipped with a coupler which enables optional attachments to be installed The optional attachments are MODEL Edger pire Peete ees PP1000E Cultivator PP2000T Blower 2 xv5 6 ini PP3000B Pruner saotrer airea donnes PP5000P A WARNING Always stop unit and dis connect spark plug before removing or instal ling attachments REMOVING TRIMMER ATTACH MENT OR OTHER OPTIONAL ATTACHMENTS CAUTION When removing or installing at tachments place the unit on a flat surface for stability 1 Loosen the coupler by turning the knob counterclockwise Upper Shaft re Coupler LOOSEN Lower Attachment TIGHTEN Knob 2 Press and hold the locking release button Locking Release Button ES P TO Coupler mo haft Lower Attachment Upper Shai 3 While securely holding the engine and upper shaft pull the attachment straight out of the coupler INSTALLING OPTIONAL ATTACH MENTS 1 Remove the shaft cap from the attach ment if present 2 Position locking release button of attach ment into guide recess of coupler 3 Push the attachment into the coupler until the locking release button snaps into the primary hole 4 Before using the unit tighten the knob se curely by turning clockwise Coupler Primary Hole Guide Recess he as Locking Upper Falaaee Attachm
30. o the gasoline in the fuel tank or fuel storage container Fol low the mix instructions found on stabilizer container Run engine at least 5 minutes after adding stabilizer HELPFUL TIP During storage of your gas oil mixture the oil will sepa rate from the gas We recommend that you shake the gas can weekly to insure proper blending of the gas and oil ENGINE e Remove spark plug and pour 1 teaspoon of 40 1 2 cycle engine oil air cooled through the spark plug opening Slowly pull the starter rope 8 to 10 times to distribute oil Replace spark plug with new one of recom mended type and heat range Clean air filter Check entire unit for loose screws nuts and bolts Replace any damaged broken or worn parts At the beginning of the next season use only fresh fuel having the proper gasoline to oil ratio OTHER e Do not store gasoline from one season to another e Replace your gasoline can if it starts to rust 17 TROUBLESHOOTING TABLE A WARNING Always stop unit and disconnect spark plug before performing all ofthe recommended remedies below except remedies that require operation of the unit carburetor 6 Carburetor requires adjustment TROUBLE CAUSE REMEDY Engine will not 1 ON OFF switch in 1 Move ON OFF switch to the ON start OFF position position 2 Engine flooded 2 See Starting a Flooded Engine in Operation Section 3 Fuel tank empty 3 Fill tank with correc
31. ormance For normal homeowner use the muffler and spark arresting screen will not require any service After 50 hours of use we recom mend that your muffler be serviced or re placed by an authorized service dealer REPLACE SPARK PLUG Replace the spark plug each year to ensure the engine starts easier and runs better Set spark plug gap at 0 025 inch 0 6 mm Igni tion timing is fixed and nonadjustable 1 Twist then pull off spark plug boot 2 Remove spark plug from cylinder and discard 3 Replace with Champion RCJ 6Y spark plug and tighten securely with a 3 4 inch 19 mm socket wrench 4 Reinstall the spark plug boot 15 SERVICE AND ADJUSTMENTS REPLACING THE LINE For unit to operate properly the cutting line should be replaced when line becomes worn to less than 3 inches in length from the edge of the line exit tunnels on each side of the cutting head WARNING Only replace cutting line with ON OFF switch in the OFF position 1 Remove and discard worn line before installing new line 2 Use only 0 115 inch 3 mm diameter Poulan PRO brand cut length line 3 Insert one end of the line through the positioning tunnel 4 Continue to feed line through tunnel until line is centered leaving equal amounts on each side See illustration below Positioning tunnel 5 Insert ends of line one at a time through the line exit tunnels 6 Pull the line and make sure the line is ex tended full
32. r head onto the shaft in the direction shown on the decal counter clockwise Tighten until secure NOTE The retaining washer must be posi tioned with the raised section facing toward the gearbox ASSEMBLY INFORMATION WEED BLADE NOTE Remove the trimmer head and plastic shield before attaching the metal shield and installing the weed blade To remove the trim mer head align hole in the dust cup with the hole in the side of the gearbox by rotating the dust cup Insert a small screwdriver into aligned holes This will keep the shaft from turning while loosening the trimmer head Remove the trim mer head by turning clockwise Remove the screwdriver To remove the plastic shield loos en and remove wing nut Pivot shield to release bracket from slot See INSTALLATION OF THE CUTTING HEAD and ATTACHING THE PLASTIC SHIELD for illustrations Be sure to store all parts and instructions for future use Never use the trimmer head with the metal blade installed ATTACHING THE METAL SHIELD WARNING The metal shield must be properly installed on the tool anytime the tool is used with a blade The forward tip of the metal shield helps to reduce the occurrence of blade thrust which can cause serious injury such as amputation to the operator or by standers Failure to install the shield in the position shown can result in serious injury to the operator The length of the shield must be aligned with the length of the shaft 1 Pl
33. rs are secure Examine parts for damage Do not use dam aged parts NOTE If you need assistance or find parts missing or damaged call 1 800 554 6723 It is normal for the fuel filter to rattle in the empty fuel tank Finding fuel or oil residue on muffler is normal due to carburetor adjustments and testing done by the manufacturer TOOLS REQUIRED e Hex wrench provided e Adjustable wrench e Phillips screwdriver INSTALLING BRUSHCUTTER ATTACHMENT CAUTION When installing brushcutter at tachment place the unit on a flat surface for stability 1 Loosen the coupler by turning the knob counterclockwise Coupler Shipping protector the locking release button snaps into the primary hole 6 Before using the unit tighten the knob se curely by turning clockwise Coupler Primary Hole Si Guide Recess Se nr Release Button Lower Attachment WARNING Make sure the locking release button is locked in the primary hole and the knob is securely tightened before op erating the unit All attachments are designed to be used in the primary hole unless other wise stated in the applicable attachment in struction manual Using the wrong hole could lead to serious injury or damage to the unit Locking Release Button in Primary Hole For optional attachments see the AS SEMBLY section of the applicable attach ment instruction manual ATTACHING THE HANDLEBAR A DANGER To avoid serious injury
34. s that are bent warped cracked broken or damaged in any other way Replace trimmer head parts that are cracked chipped broken or damaged in any other way before using the unit Maintain unit according to recommended procedures Keep blade sharp Keep cut ting line at the proper length Use only Poulan PRO brand replacement line Never use wire rope string etc Install required shield properly before using the unit Use the metal shield for all metal blade use Use the plastic shield for all line trimmer use Use only specified blade or trimmer head make sure it is properly installed and se curely fastened Never start engine with clutch shroud re moved The clutch can fly off and cause se rious injury Be sure blade or trimmer head stops turning when engine idles Make carburetor adjustments with the low er end supported to prevent blade or trim mer line from contacting any object Hold unit by hand do not use the shoulder strap for support Keep others away when making carburetor adjustments Use only recommended Poulan PRO ac cessories and replacement parts Have all maintenance and service not ex plained in this manual performed by your au thorized service dealer FUEL SAFETY Mix and pour fuel outdoors Keep away from sparks or flames Use a container approved for fuel Do not smoke or allow smoking near fuel or the unit or while using the unit Avoid spilling fuel or oil Wipe up all fuel spills
35. ss cultivating HEDGE TRIMMER SAFETY A DANGER RISK OF CUT KEEP HANDS AWAY FROM BLADE Blade moves momentarily after the trigger is released Do not attempt to clear away cut material when the blade is in motion Make sure the switch is in the OFF position the spark plug wire is discon nected and the blade has stopped moving be fore removing jammed material from the cutting blade Do not grab or hold the unit by the cutting blade Blades move Allow blades to stop momentarily before removing after the them from the cut trigger is released WARNING Inspect the area before Starting the unit Remove all debris and hard objects such as rocks glass wire etc that can ricochet be thrown or otherwise cause injury or damage during operation Do not use a cutting blade that is bent warped cracked broken or damaged in any other way Have worn or damaged parts replaced by an authorized service dealer Always keep unit in front of your body Keep all parts of your body away from the cutting blade Keep the cutting blade and air vents clear of debris POLE PRUNER SAFETY WARNING The reciprocating blade rotating chain can cause severe injury In spect the unit before use Do not operate unit with a bent cracked or dull blade or dull chain Keep away from the blade chain A WARNING The reciprocating blade rotating chain is sharp Do not touch To pre vent serious injury always stop engine and ensur
36. t covered ADD ON OR MO DIFIED PARTS The use of add on or modi fied parts can be grounds for disallowing a warranty claim Poulan PRO is not liable to cover failures of warranted parts caused by HOW TO FILE A CLAIM If you have any questions regarding your warranty rights and responsibilities you should contact your nearest authorized service center or call Pou lan PRO at 1 800 554 6723 WHERE TO GET WARRANTY SERVICE Warranty ser vices or repairs shall be provided at all Poulan PRO service centers Call 1 800 554 6723 MAINTENANCE RE PLACEMENT AND REPAIR OF EMISSION RELATED PARTS Any Poulan PRO ap proved replacement part used in the perfor mance of any warranty maintenance or repair on emission related parts will be provided without charge to the owner if the part is under warranty EMISSION CONTROL WAR RANTY PARTS LIST Carburetor Ignition System Spark Plug covered up to mainte nance schedule Ignition Module Muffler in cluding catalyst fuel tank California only MAINTENANCE STATEMENT The owneris responsible for the performance of all re quired maintenance as defined in the instruc tion manual the use of add on or modified parts The information on the product label indicates which standard your engine is certified Example Year EPA Phase 1 or Phase 2 and or CALIFORNIA ROAD ENGINES FAMILY DISP SERIAL MODEL EMISSION THE AIR INDEX OF THIS ENGINE IS 3 L I 4i el d sf 10 THE LOWER
37. t duty cutting e Near objects around which the line can wrap such as small posts trees or fence wire For mowing or sweeping use full throttle for a good clean job TRIMMING Hold the bottom of the trimmer head about 3 inches 8 cm above the ground and at an angle Allow only the tip of the line to make contact Do not force trimmer line into work area Trimming p 3 inches 8 cm S y above ground SCALPING The scalping technique removes unwanted vegetation down to the ground Hold the bottom of the trimmer head about 3 inches 8 cm above the ground and at an angle Allow the tip of the line to strike the ground around trees posts monuments etc This technique in creases line wear Scalping a MOWING Your trimmer is ideal for mowing in places conventional lawn mowers cannot reach In the mowing position keep the line parallel to the ground Avoid pressing the head into the ground as this can scalp the ground and damage the tool Mowing SWEEPING The fanning action of the rotat ing line can be used to blow away loose debris from an area Keep the line parallel to and above the area surface and swing the tool from side to side Sweeping OPERATING INSTRUCTIONS FOR USE WITH WEED BLADE Blade Thrust is a reaction that only occurs when using a bladed unit This reaction can cause serious injury such as amputation Carefully study this section Itis important that you understand what causes
38. t fuel mixture 4 Spark plug not firing 4 Install new spark plug 5 Fuel not reaching 5 Check for dirty fuel filter replace Check for kinked or split fuel line repair or replace Contact an authorized service dealer Engine will not idle properly Carburetor requires adjustment Compression low Crankshaft seals worn See Carburetor Adjustment in Service and Adjustments Section Contact an authorized service dealer Contact an authorized service dealer Engine will not accelerate lacks power or dies under a load Air filter dirty Spark plug fouled b p Carburetor requires adjustment Carbon build up on muffler outlet screen a 9 Plon gt o Clean or replace air filter Clean or replace plug and regap Contact an authorized service dealer Contact an authorized service dealer Spark plug incorrect Carburetor requires adjustment 4 Carbon build up on muffler outlet screen D 5 Compression low 5 Contact an authorized service dealer Engine 1 Fuel mixture incorrect 1 Empty fuel tank and refill with smokes correct fuel mixture excessively 2 Air filter dirty 2 Clean or replace air filter 8 Carburetor requires 8 Contact an authorized service dealer adjustment Engine runs 1 Fuel mixture incorrect 1 See Fueling Engine in Operation hot section Replace with correct spark plug Contact an a
39. the barrier portion of the handlebar must be installed as shown to provide a barrier between operator and the spinning blade 1 Locate the decal on the handlebar This decal includes an arrow Position the handlebar with the mounting bracket at the end of the arrow 2 Position the bracket cover over the han dlebar Again make sure the handlebar is at the end of the arrow 3 Insert screws and hand tighten only Be sure the handlebar is installed correctly then tighten each screw securely with the hex wrench Mounting Pi Bracket ASSEMBLY OF SHOULDER STRAP WARNING Proper shoulder strap and handlebar adjustments must be made with the engine completely stopped before using unit 1 Insert your right arm and head through the shoulder strap and allow it to rest on your left shoulder Make sure the danger sign is on your back and the hook is to the right side of your waist NOTE A one half twist is built in the shoul der strap to allow the strap to rest flat on the shoulder 2 Adjust the strap allowing the hook to be about 6 inches 15 cm below the waist 3 Fasten the strap hook to the clamp located between the trigger handle and the handle bar clamp base and lift the tool to the oper ating position 4 Try on shoulder strap and adjust for fit and balance before starting the engine or beginning a cutting operation NOTE It may be necessary to relocate the shoulder strap clamp on the shaft for proper
40. threading onto the shaft counterclockwise Gearbox Retaining Washer gt Cupped _ Washer 7 lt a NOTE Make sure all parts are in place as il lustrated and the blade is sandwiched between the dust cup and the retaining washer There should be no space between the blade and the a cup or the retaining washer Align hole in dust cup with hole in side of gearbox by rotating the blade 8 Insert a small screwdriver into aligned holes This will keep the shaft from turn ing while tightening the blade nut 9 Tighten blade nut firmly with a wrench while holding screwdriver in position 10 Remove the screwdriver 11 Turn blade by hand If the blade binds against the shield or appears to be uneven the blade is not centered and you must re install NOTE To remove blade insert screwdriver into aligned holes Unthread the nut and re move parts Be sure to store parts and instruc tions for future use OPERATION KNOW YOUR UNIT READ THIS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT Compare the illustrations with your unit to familiarize yourself with the location of the various controls and adjustments Save this manual for future reference Trimmer Head Line Limiter Blade ON OFF Switch ON OFF SWITCH The ON OFF switch is located on the trigger handle and is used to stop the engine Move the switch to the OFF position to stop the engine PRIMER BULB The PRIMER BUL
41. uthorized service dealer Contact an authorized service dealer 18 LIMITED WARRANTY Poulan PRO warrants to the original pur chaser that each new Poulan PRO brand gasoline tool or attachment is free from de fects in material and workmanship and agrees to repair or replace under this war ranty any defective gasoline product or at tachment as follows from the original date of purchase 2 YEARS Parts and Labor when used for household purposes 90 DAYS Parts and Labor when used for commercial professional or income produc ing purposes 30 DAYS Parts and Labor if used for rental purposes This warranty is not transferable and does not cover damage or liability caused by improper handling improper maintenance or the use of accessories and or attachments not spe cifically recommended by Poulan PRO for this tool Additionally this warranty does not cover tune ups spark plugs filters cutting line or rotating head parts that will wear and require replacement with reasonable use dur ing the warranty period This warranty does not cover pre delivery setup or normal adjust ments explained in the instruction manual THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE NO CLAIMS FOR CON SEQUENTIAL OR OTHER DAMAGES WILL BE ALLOWED AND THERE ARE NO OTHER EXPRESS WARRANTIES EX CEPT THOSE EXPRESSLY STIPULATED HEREIN SOME STATES DO NOT ALLOW LIMITA
42. y through the tunnels Line exit Line exit tunnel tunnel 7 Correctly installed line will be the same length on both ends BLADE REPLACEMENT Refer to the ASSEMBLY section for blade re placement instructions and illustrations CARBURETOR ADJUSTMENT WARNING Keep others away when making idle speed adjustments The trimmer head blade or any optional attachment will be spinning during most of this procedure Wear your protective equipment and observe all safe ty precautions After making adjustments the trimmer head blade or any optional attachment must not move spin at idle speed The carburetor has been carefully set at the factory Adjustments may be necessary if you notice any of the following conditions e Engine will not idle when the throttle is released e The trimmer head blade or optional attachment moves spins at idle Make adjustments with the unit supported so the cutting attachment is off the ground and will not make contact with any object Hold the unit by hand while running and making ad justments Keep all parts of your body away from the cutting attachment and muffler Idle Speed Adjustment Allow engine to idle Adjust speed until engine runs without trimmer head blade or optional attachment moving or spinning idle too fast or stalling idle speed too slow e Turn idle speed screw clockwise to increase engine speed if engine stalls or dies Turn idle speed screw counterclockwise to decrease engine
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