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Poulan 461ZX Trimmer User Manual

1. NOTE 2 BRAKE SWITCH IN OFF POSITION 3 MOTION CONTROL LEVERS OUT 4 PTO IN OFF POSITION SOLENOID a RED BLK ve RED BLK YEL BRAKE SW an TO a Y ENGINE K 20 AMP RIGHT MOTION NN PIGTAIL Es CONTROL LEVER e GRY C PUR a YEL RED a WHT 8 13 RED YEL BLK BRN WHT j GRN LEFT MOTION LN eu CONTROL LEVER E PUR BLK BLK BRN u BRN BRN SEAT SW BLU EUR TIA PR Ga E Pro SW 7 5 AMP HOURMETER A 5 BLK BLK ELECTRIC Y ACCESSORY CLUTCH i OUTLET ENGINE BLK GROUND KEY SWITCH POSITIONS POSITION 1 OFF POSITION 2 RUN1 POSITION 3 RUN2 POSITION 4 START EAS Lo di SA PES 2 Le Al BON APN Al La Er Al Lo NA 3 NEY 48 TECHNICAL DATA Torque Specifications Engine crankshaft bolt 50 ft lb 67 Nm Standard 1 4 fasteners 9 ft lb 12 Nm Deck pulley bolts 150 ft lb 203 Nm Standard S 16 fasteners 18 ft lb 25 Nm Lug nuts 75 ft lb 100 Nm Standard s fasteners 33 ft lb 44 Nm Blade bolt 90 ft lb 122 Nm Standard 7 16 fasteners 52 ft lb 70 Nm Standard 2 fasteners 80 ft lb 110 Nm Hex Head Cap Screws The torque values shown should be used as a general guideline when specific torque values are not given U S Standard Hardware Grade SAE Grade 5 SAE Grade 8 Flangelock Screw w Fl
2. L o IAN GAY 4 E gt e e di i 1 o O r4 9 H SY i lo O o Lese I o 5 9 Pl 4 7 eR L oo os F 9 5 6 7 8 9 10 11 12 Motion Control Levers Parking brake Fuel shut off valve Bypass Linkages Fuel tank Blade switch 7 Ignition switch 8 Throttle control 9 Choke control varies by model 10 Hour meter 11 Seat adjustment lever 12 Deck lift oar D gt 17 CONTROLS Motion Control Levers The machine s speed and direction are continuously variable using the two steering controls The steering controls can be moved forward or backward about a neutral position Furthermore there is a neutral position which is locked if the steering controls are moved outward When both controls are in the neutral position N the machine stands still By moving both controls an equal amount forward or backward the machine moves in a straight line forward or backward respectively In order for example to turn right while moving forward move the right control towards the neutral position The rotation of the right wheel is reduced and the machine turns to the right Zero turn can be achieved by moving one control backward behind the neutral position and carefully moving the other steering control forward from its neutral position The rotation direction when zero turning is determined by which steering control is moved backward behind the neutral positi
3. sssssseee 14 nsnm Pr 16 A 16 Spark Arrest lc cte Eritrea berum 16 CONTROLS elite Denain 17 Control Location iaa 17 Motion Control Lev asus 18 Parking Brake suicida 19 TAOS COMI casjatis corp tadnes irte agati 19 Blade SWIECIIz cron E A 19 Ignition SMIC Asset ont bci 20 CHOKE Control t i irre teet het 20 Hour suci wo E 20 FuelTaN Riasan ri 21 BUE Me 22 Cutting Height Adjuster ssssseeeee 22 Fuel Shut Off VAIVG iuto tton treat tpe Rien 22 Seat Adjustment Lever 23 Bypass LINKAGES iz eode cte eene anta 23 OPERATION ss ceat iret etiaai pot copa ro ceo 24 Tainini ME E 24 Nie 24 Before Starting 25 Starting the Engine sssssssee 25 Weak Battery x asiste tenet Deck abe i aai 28 A E 29 Operating On HillS scort atac 30 MOWING PS visi n ir 31 Stopping the ENGIN sus ira etna rie ens 32 Moving Machine By Hand 33 MAINTENANCE irit aate tua mines 34 Maintenance Schedule sssssssseeee 34 Data emet ooo eh rit 36 Safety System eei en toic etse ei De iuda 37 Parking Brake iae pet e bead f 37 Antescalp Rolls tamara 38 Caster Whieele 4 uiii ne epe ia ebat 38 Deck Beltran dani tada 39 C ttihig Blades re Free ente ether ip 40 Blade replace rien 40 Adjusting the Mower Deck 41 Deck Level unen Qe rore o Ree ea dee 41 Tir Pressures nina hi dan da 42 A e a Ea 42 A de aa 42 LUBRICATION cuneta epe ee Ya e pa ELE eb tun 43 Wheel and Deck Zerks
4. 8058 190 Place controls in neutral position 6 Move the throttle to the middle position 8058 113 Set the throttle 7 If the engine is cold pull the choke control knob up NOTE On models without a separate choke control push throttle control all the way forward to the choke position 8058 113 Set the choke control 26 OPERATION 8 Press in and turn the ignition key to the start position IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time If the engine does not start wait approximately 10 seconds before retrying 0000 000 Turn to the start position 9 When the engine starts immediately release the ignition key back to the run position WARNING Engine exhaust and certain vehicle 0000 000 components contain or emit chemicals Return to run position considered to cause cancer birth defects or other reproductive system damage The engine exhaust contains carbon monoxide which is a odorless colorless poisonous gas Do not use the machine in enclosed spaces 10 Set the desired engine speed with the throttle Allow the engine to run at a moderate speed approximately mid throttle for 3 5 minutes before loading it too heavily USE FULL THROTTLE WHEN MOWING no choke If your battery is too weak to start the engine it should be recharged See Battery in the Maintenance section 8058 113 Set the engine speed 27 OPERATION Weak Battery
5. Towing If machine is equipped with a tow hitch use extreme caution when towing Never allow children or others in or on the towed equipment Make wide turns to avoid jack knifing Travel slowly and allow extra distance to stop Do not tow on sloped ground The weight of the towed equipment may cause loss of traction and loss of control Follow the manufacturer s recommendation for weight limits for towed equipment Do not tow near ditches canals and other hazards Operating This machine is constructed only for mowing grass on lawns and even ground without obstacles such as stones tree stumps etc The machine can also be used for other tasks when equipped with special accessories provided by the manufacturer Operating instructions for the accessories are provided with delivery All other types of uses are incorrect The manufacturer s directions concerning operation maintenance and repairs must be carefully followed Lawn mowers and all power equipment can be potentially dangerous if used improperly Safety requires good judgement careful use in accordance with these instructions and common sense The machine must only be operated maintained and repaired by persons familiar with the machine s special characteristics and who are also knowledgeable about the safety instructions Use only approved repair parts to maintain this machine Accident prevention regulations other general safety regulations occupational safety ru
6. Check the tire pressures Change the engine oil and filter Change air filter Inspect spark plug Inspect fuel filter Check engine RPM Clean underside of deck Check blade pitch Grease blade spindles Inspect spindle bearings Inspect deck belt and blades Inspect idler arm bearings Inspect deck idler pulleys Check brake adjustment Inspect safety guards and shields Replace hydraulic drive belt Inspect hydraulic hoses Check neutral position Inspect battery connections Load test battery Clean electrical connections Inspect the clutch Check safety system Check seat belt Check fuel system for leaks 56 SERVICE JOURNAL Action Date mtr reading stamp sign At least once each year Clean the engine s cooling air intake Replace the air cleaner s pre filter foam Replace the air filter s paper cartridge Change the engine oil Replace the engine oil filter Check agjust the cutting height Check adjust the parking brake Clean Change the spark plugs Replace the fuel filter Check the engine valve clearance 57 SERVICE JOURNAL Action Date mtr reading stamp sign 58 Po
7. sssssss 44 Front Wheel Mount coccion cenas 44 Front Wheel Bearings 44 DECK Spindles ss ahesun annees 44 TROUBLE SHOOTING icti hrec tr eren tct 45 Winter Storage Dc sebo odios 47 ero a O 47 SCHEMATIC sen epee ea baud e paw QUE 48 TECHNICAL DATA Varona asilo 49 Torque Specifications 49 CONFORMITY CERTIFICATES sss 52 SERVICE JOURNAL csi tsonetan 53 WARNING Failure to follow cautious operating practices can result in serious injury to the operator or other persons The owner must understand these instructions and must allow only trained persons who understand these instructions to operate the mower Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling INTRODUCTION Congratulations Thank you for purchasing a PoulanPRO ride on mower This machine is built for superior efficiency to rapidly mow primarily large areas A control panel easily accessible to the operator and
8. If your battery is too weak to start the engine it should be recharged See Battery in the Maintenance section WARNING Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries Jumper Cable Use IMPORTANT INFORMATION Your mower is equipped with a 12 volt negative grounded system The other vehicle must also be a 12 volt negative grounded system Do not use your mower to start other vehicles 1 Connect each end of the RED cable to the POSITIVE terminal on each battery taking care not to short against chassis 2 Connect one end of the BLACK cable to the dites NEGATIVE terminal of the fully charged battery Jumper cable connection 3 Connect the other end of the BLACK cable to a good CHASSIS GROUND on the mower with the discharged battery away from the fuel tank and battery To remove cables reverse order 4 Remove BLACK cable first from chassis and then from the fully charged battery 5 Remove RED cable last from both batteries 28 OPERATION Running 1 Release the parking brake by moving the lever downward Your mower is equipped with an operator presence system When the engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine Move the steeri
9. Tighten blade bolt securely 5 Torque blade bolt to 45 55 ft Ibs 60 75 Nm IMPORTANT INFORMATION Special blade bolt is heat treated Replace with a PoulanPRO bolt if required 8058 129 Do not use lower grade hardware than 1 Blade specified 2 Blade bolt special 3 Spindle housing Blade attachment 40 MAINTENANCE Adjusting the Mower Deck Deck Leveling Adjust the deck while the mower is on a level surface Make sure the tires are inflated to the correct pressure See Transmission under Technical Data If tires are under or over inflated the deck cannot be properly adjusted The deck should be adjusted slightly higher in the rear NOTE To insure accuracy of leveling procedure mower deck drive belt must be installed prior to leveling deck 1 Wear heavy gloves Turn each outer blade tip to align with the deck or in a side to side manner 2 Measure from the floor surface up to the bottom of the blade tip on the discharge side of the mower deck Retain this measurement 3 Move to the opposite side check that measurement is the same If adjustment is required with a 94 or adjustable wrench turn the lift link adjustment nuts on either side counter clockwise to lower or clockwise to raise Adjust until both side to side measurements are equal 4 Turn any blade to align with the deck in front to rear manner If the rear blade tip does not measure s to Ye higher follow the front adjustme
10. a hydrostatic transmission regulated by steering controls both contribute to the machine s performance This manual is a valuable document Read the contents carefully before using or servicing the machine The following of instructions use service maintenance etc by all who operate this machine is important for the safety of the operator and others It can also considerably increase the life span of the machine and increase its resale value If you sell your machine be sure to give the operator s manual to the new owner The final chapter of this operator s manual provides a Service Journal Ensure that service and repair work are documented A well kept service journal reduces service costs for the maintenance and affects the machine s resale value Please contact your dealer for more information Take the operator s manual along when the machine is taken to your dealer for service General In this operator s manual left and right backward and forward are used in relation to the machine s normal driving direction Continuous dedication to improve our products require that specifications and design are subject to change without notice Driving and Transport on Public Roads Check applicable road traffic regulations before transporting on public roads If the machine is transported you must always use approved fastening equipment and ensure that the machine is well anchored DO NOT operate this machine on public roadways
11. fuel is not allowed When operating below 32 F 0 C use fresh clean winter grade gasoline to help insure good cold weather starting WARNING Gasoline is highly flammable Observe caution and fill the tank outdoors see the Safety section WARNING The engine and the exhaust system become very hot during operation Risk for burns if touched Allow engine and exhaust system to cool before refueling WARNING Fill to bottom of filler neck Do not overfill Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame 8058 021 Fuel tank IMPORTANT INFORMATION Experience indicates that alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel the next season See Storage Instructions for additional information Never use engine or carburetor cleaners in the fuel tank or permanent damage may occur 21 CONTROLS Fuses Fuses are located on the left hand side of the machine They are accessed by tilting the seat forward They are flat pin fuses of the same type used in automobiles There are two fuse
12. grass is not too long and dense the driving speed can be increased without negatively affecting the mowing result e The finest lawns are obtained by mowing often The lawn becomes more even and the grass clippings more evenly distributed over the mown area The total time taken is not increased as a higher operating speed can be 8058 193 used without poor mowing results Mowing pattern e Avoid mowing wet lawns The mowing result is poorer because the wheels sink into the soft lawn clumps build and the grass clippings fasten under the cowling e Hose the mower deck underside with water after each use When cleaning the mower WARNING deck shall be raised into the transport position Make sure the mower is cooled and Never drive the rider on terrain that the engine is off slopes more than 10 degrees Mow slopes up and down never side to side Avoid sudden directional changes e Use compressed air to clean top surface of the deck Avoid flooding water on top surface engine and electrical components e When the mulching kit is used it is important that the mowing interval is frequent 31 OPERATION Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it if it has been worked hard Avoid idling the engine for longer periods as there is a risk of the spark plugs fouling 1 Push the blade switch down to disengage the mower blades 2
13. starting up or down hills e Avoid stopping or changing speed on hills e f stopping is absolutely necessary pull drive levers into the neutral position and push to the outside of the unit and engage the parking brake e To restart movement release the parking brake e Pull the control levers back to the center of the mower and press forward to regain forward motion e Make all turns slowly WARNING Do not drive up or down hills with slopes greater than 10 degrees Do not drive across slopes 30 8058 113 Set blade engagement and throttle control 8058 190 Place controls in neutral position and engage the parking brake 8058 191 Parking brake released OPERATION Mowing Tips WARNING e Observe and flag rocks and other fixed objects to avoid collisions Clear the lawn of stones and other objects that can be thrown out by the blades e Begin with a high cutting height and reduce it until the desired mowing result is attained The average lawn should be cut to 21 64 mm during the cool season and over 8 76 mm during the hot months For healthier and better looking lawns mow often after moderate growth For best cutting performance grass over 6 15 cm in height should be mowed twice Make the first cut relatively high the second to the desired height e The mowing result will be best with a high engine speed the blades rotate rapidly and low speed the rider moves slowly If the
14. the area is clear of bystanders before operating Stop machine if anyone enters the Read the operator s manual before starting the machine area e Never carry passengers The machine is only intended for use by one person e Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing e Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces e Do not operate machine without the entire grass catcher discharge guard or other safety devices in place and working e Slow down before turning e Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting 8011 513 Clear the area of objects before mowing 10 SAFETY Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating machine Wear proper Personal Protective Equip
15. Before pushing or towing tractor transmission must be unlocked and park brake released The tractor should never be pulled at more than 2 miles per hour 3 2 km h or for distances over mile 402 km Trailer the unit for distances over mile Bypass linkage left side CH ti hs PA 8050 852 8058 033 23 OPERATION Read the Safety section and following pages if you are unfamiliar with the machine Training Due to unique steering capabilities zero turn mowers are far more maneuverable than typical riding mowers This section should be reviewed in its entirety prior to attempting to move the mower under its own power When first operating the mower or until becoming comfortable with controls use a reduced throttle speed and reduced ground speed DO NOT move control levers to the furthest forward or reverse positions during initial operation First time users should become familiar with the mower s movement on a hard surface such as concrete or blacktop PRIOR to attempting to operate on turf Until the operator becomes comfortable with the mower controls and zero turning capability overly aggressive maneuvers may damage turf IMPORTANT INFORMATION When control levers are in the reverse position they return to neutral when released This may cause the mower to suddenly stop Steering To move forward and backward The direction and speed of the mower s movements are effected by the movemen
16. Poulan PRO Operator Manual 461ZX 966681801 541 ZX 966681901 Please read the operator s manual carefully and make sure you LL understand the instructions before using the machine Gasoline containing up to 10 ethanol E10 is acceptable for use in this machine The use of any gasoline exceeding 10 ethanol E10 will void the product warranty Form Number 115 394327 Rev B 2011 09 15 To implement improvements specifications and designs can be altered without prior notification Note that no legal demands can be placed based on the information contained in these instructions Use only original parts for repairs The use of other parts voids the warranty Do not modify or install non standard equipment to the unit without consent from the manufacturer Modifications to the unit may cause unsafe operations or damage the unit When this product is worn out and no longer used it should be returned to the reseller or other party for recycling 2011 HTC All rights reserved Orangeburg SC Printed in U S A TABLE OF CONTENTS INTRODUCTION zie tiene arte 5 Driving and Transport on Public Roads 5 TOMMO c 5 A ucc tactile e mes etas Le Pod dvo ecd 5 GOOG SErViG CER 6 Manufacturing Number 6 SYMBOLS AND DECALS erpii ttt pen 7 SAFET Lacan 9 Safety INSIUCHION ccs iocus dani cd lavada 9 Personal Safety Equipment 11 Slope Op ratiO M rennes 11 Safe Handling of Gasoline ninio 13 General Maintenance
17. Raise the mower deck by pressing the release button on the lever and pulling the lever fully backward to the transport position 3 When the machine is standing still activate the parking brake by pulling the lever upward 4 Move the throttle to the minimum position tortoise symbol Turn the ignition key to the stop position 5 Move the steering controls outward 6 Remove key Always remove key when leaving the mower to prevent unauthorized use IMPORTANT INFORMATION Leaving the ignition switch in any other position than OFF will cause the battery to be discharged 32 8011 668 SN 8058 019 8058 190 Place controls in neutral position OPERATION Moving Machine By Hand When pushing or pulling the mower engage the EZT Integrated Zeroturn Transaxle bypass linkages The EZT bypass linkages are located on the rear of the frame below the rear engine guard 1 Raise the deck into the highest cutting position 2 Pull the EZT bypass linkages up and out of the keyhole slots Release the levers with the head outside the frame and held in the bypass position 3 To reengage the EZT s to drive reverse the above procedure Load the machine into truck or trailer by driving up ramps in low gear DO NOT LIFT The machine is not intended to be lifted by hand WARNING Use extreme caution when loading the machine into a truck or trailer using ramps There is the possibility of serious inju
18. angelock Nut a RES ASEO a Shank Size Diameter in inches fine or coarse thread Grade 5 Minimum commercial quality lower quality not recommended Metric Standard Hardware a c D 2 a a 2 3 Is e o c a 2 D 2 D E D ES D SS e 2 I a x c p 72 TECHNICAL DATA 461ZX 966681801 541ZX 966681901 Manufacturer Briggs amp Stratton Briggs amp Stratton Power 19 5 hp 22 hp Lubrication Pressure with oil filter Pressure with oil filter Min 87 octane unleaded Max Min 87 octane unleaded Max FU methanol 1096 max MTBE 1596 methanol 10 max MTBE 15 Fuel tank capacity 3 gallons 13 2 liters 3 gallons 13 2 liters Front caster tires smooth tread Refer to the engine manufacturer s owner manual for engine specifications 2 The power rating of the engines indicated is the average net power output at specified rpm of a typical production engine for the engine model measured to SAE standard J1349 180 1585 Mass production engines may differ from this value Actual power output for the engine installed in the final machine will depend on the operating speed environmental conditions and other variables 50 TECHNICAL DATA PE SE 461ZX 966681801 541ZX 966681901 Cutting width Cutting height Uncut circle Number of blades Blade length Nose rollers Sprung seat Hinged armrests Blade engagement Deck construction Productivity O
19. ard or back respectively Avoid idling the engine for long periods as there is a risk of fouling the spark plugs USE FULL THROTTLE WHEN MOWING for best mower performance and battery charging 8058 113 Throttle control Blade Switch To engage the mower deck blades pull the knob up the mower blades are disengaged when the knob is pushed down 8058 113 Blade switch 19 CONTROLS Ignition Switch The ignition switch is placed on the control panel and is used to start and stop the engine Choke Control The choke is used for cold starts to provide the engine with a richer fuel mixture Pull the choke control knob up On models without a separate choke push the throttle control all the way forward to the choke position Hour Meter The hour meter displays the total operating time It will flash CHG OIL Change Oil at 50 hour intervals The flash duration is one hour before and one hour after the interval The CHG OIL icon will come on and shut off automatically The hour meter cannot be manually reset 20 Ignition Switch Choke control Hour meter 8058 113 8058 113 8058 113 CONTROLS Fuel Tank The machine has one fuel tank just behind the seat The tank capacity is 4 gallons 13 2 liters The engine will run on a minimum of 85 octane unleaded gasoline no oil mix Environmentally adapted alkylate gasoline can be used See also Technical Data concerning ethanol fuel Methanol
20. at the machine is well fastened to the transport vehicle Always reverse the machine onto the transport vehicle to avoid tipping it over WARNING Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin causing serious injury If injured by escaping fluid see a doctor at once Serious infection or reaction can develop if proper medical treatment is not administered immediately WARNING This mower is equipped with an internal combustion engine and should not be used on or near any unimproved forested bush covered or grassy lands unless the engine s system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrestor is used it should be maintained in effective working order by the operator CONTROLS This operators manual describes the PoulanPRO Zero Turn Rider The rider is fitted with a Briggs amp Stratton Transmission from the engine is made via two belt driven hydraulic pumps Using the left and right four stroke overhead valve engine steering controls the flow is regulated and thereby the direction and speed Control Locations
21. ch for the mower deck Safety switch in the seat Safety switch in the steering controls Parking brake functionality Driving forward Driving backward Engaging the blades Check engine high idle speed Inform the customer about Need and advantages of following the service schedule Need and advantages of leaving the machine for service Effects of service and maintaining a service journal on the machine s resale value Application areas for mulching Fill in the sales papers etc Delivery service has been carried out No remaining notes Certified 53 SERVICE JOURNAL Action Date mtr reading stamp sign Daily Service Clean debris from mower Chec Chec Chec k engine oil level k the tire pressures k underside of deck Inspect deck pulleys Chec Chec Chec Chec k clean the engine s cooling air intake k safety system k seat belt k fuel system for leaks Inspect safety guards and shields Chec k brake adjustment Afte r 10 hours Change the engine oil Change the oil filter Chec k hydraulic oil level Inspect hydraulic hoses Inspect hydraulic belt Inspect hydraulic filter Chec Chec Chec Chec k neutral position k safe
22. ed Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen Ask your retailer for help in choosing the right equipment Make sure that you have first aid equipment close at hand when using the machine Never use the machine when barefoot Always wear protective shoes or boots preferably with steel toe caps Always wear approved protective glasses or a full visor when assembling or driving Always wear gloves when handling the blades Never wear loose clothing that can get caught in moving parts Use ear protectors to avoid damage to hearing Slope Operation Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it Mow up and down slopes 10 degrees maximum not across Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop while on the slope Do not mow on wet grass Tires may lose traction Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope Keep movement on the slopes slow and gradual Do not make sudden changes in speed or direc
23. engers Whole body Severing of fingers Do not open or Careful backing up Careful going exposure to and toes remove safety watch for other forward watch for thrown objects shields while people other people engine is running DANGER KEEP HANDS AND FEET AWAY Moving sharp blades under cover Alet Warning Rotating blades keep away from the discharge deck Battery acid is corrosive explosive and flammable Do not touch parts SAFETY Safety Instructions These instructions are for your safety Read them carefully WARNING THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE WARNING This symbol means that important safety instructions need to be emphasized It concerns your safety TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH General Operation e Read understand and follow all instructions on the machine and in the manual before starting e tis recommended that someone be aware that you are mowing and can provide help in case of injury or accident e Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times e Only allow responsible adults who are familiar with the instructions to operate the machine e Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blades e Be sure
24. f the right lever this will slow the rotation of the left wheel and cause the machine to turn in that direction To zero turn While moving in a forward direction first pull both control levers back until the mower stops or slows dramatically Then by alternating one lever slightly to the forward position and the other in the reverse position complete the turn OPERATION Before Starting Read the sections Safety Instructions and Controls before starting the machine Perform the daily maintenance before starting see Maintenance Schedule in the Maintenance section Check that there is sufficient fuel in the fuel tank Adjust the seat to the desired position The following conditions must be fulfilled before the engine can be started The blade switch for engaging the mower blades must be depressed The parking brake must be on Both steering controls must be in the locked outer neutral position Starting the Engine 1 2 4 Sit on the seat Raise the mower deck by pushing the release button on the top of the lifting lever Pull the lifting lever backward to the locked transport position Activate the parking brake by pushing the release button in and pulling the lever fully upwards Disengage the mower blades by depressing the blade switch Blade switch 8058 019 8058 191 8058 113 25 OPERATION 5 Move the steering controls outward to the locked outer neutral position
25. gine shaft 2 Route the belt forward and up onto the deck 3 Place belt around spring loaded idler pulley 4 Wrap the belt around the stationary idler pulley and around the mandrel housings 5 Push inward on the idler arm and carefully route belt over stationary idler pulley Once belt is properly routed slowly release idler arm to tension belt 6 Double check belt routing to make sure it matches the decal affixed to the deck and the belt does not have any twist Correct as needed 08058 108 Belt routing 7 Replace belt shields on both mandrel housings and secure with fasteners 39 MAINTENANCE Cutting Blades To attain the best mowing effect it is important that WARNING blades are well sharpened and not damaged Blades are sharp Protect your hands Replace blades that have been bent or cracked when with gloves and or wrap blades with a hitting obstacles heavy cloth when handling Let the service workshop decide whether a blade The sharpening of blades should be with large nicks can be repaired ground or must be carried out by an authorized service replaced Balance the blades after sharpening workshop Check the blade mounts Blade replacement 1 Remove blade bolt by turning counterclockwise 2 Install new or resharpened blade with stamped GRASS SIDE facing towards ground grass down or THIS SIDE UP facing deck and spindle housing 3 Seat the blade s opening firmly onto the spindle housing 4
26. have a barcode decal affixed at the rear SYMBOLS AND DECALS These symbols are found on the machine and in the operators manual Study them carefully so that you know what they mean IMPORTANT INFORMATION WARNING XXXX XXXXXX XXXXX XXXX XXXXXXXXX XXXXXX XXXX XXXXXX XXXXX XXXX XXXXXXXXX XXXXXXXXX XX XXXXXXXX XXXX XXXXXX XXXXXX XXXXXXXXX XX XXXXXXXX XXXX XXXXXX Used in this publication to notify the reader of a risk of material damage particularly if the reader should neglect to follow instructions given in the manual Used also when there is a potential for misuse or Used in this publication to notify the reader of a risk of personal injury or death particularly if the reader should neglect to follow instructions given in the manual misassembly Reverse Neutral Fast Slow Choke Fuel Warning Parking Brake CE conformity Do not stand here marking Only for European market Use protective glasses Noise emissions to the surroundings Electromagnetic in accordance with the European Sis Union s directive The machine s E FMG emission is stated in the chapter Ompiange TECHNICAL DATA and on the Australia and decals New Zealand only Only machines for European market Use protective gloves SYMBOLS AND DECALS Shut off engine and remove key before performing any Keep a safe Read Operator s maintenance or repair distance from the Use on slopes no Manual work machine greater than 10 No pass
27. he PoulanPRO service workshop WARNING Faulty adjustment will result in reduced braking ability and can cause an accident 8058 078 Steering controls locked in neutral IMPORTANT INFORMATION To be able to drive the driver must sit in the seat and release the parking brake before the steering controls can be moved into the neutral position otherwise the engine will Parking brake released 8058 191 37 MAINTENANCE IMPORTANT INFORMATION To avoid deck damage the anti scalp rollers must not be adjusted to support the deck Anti scalp Rollers Anti scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position Anti scalp rollers then keep the deck in the proper position to help prevent scalping in most terrain conditions IMPORTANT INFORMATION Adjust anti scalp rollers with the mower on a flat level surface The anti scalp rollers can be set in three positions e Upper position 1 to 2 38 to 64 mm grass e Middle position 2 to 4 64 to 102 mm grass e Lower position 4 to 6 102 to 128 mm grass The rollers should be approximately 1 4 6 5 mm from ground Do not adjust the rollers to support the deck 8050 830 Anti scalp rollers Caster Wheels Check every 200 hours Check that wheels rotate freely If wheels do not r
28. housing or gaskets e Air trapped in hydraulic system e Different air pressure in tires on the left and right sides e Suspending for the mower deck is uneven e Blades are dull or bent e Driving speed too high e Grass is too long e Grass collected under the mower deck STORAGE Winter Storage To ready the machine for storage follow these steps The machine should be readied for storage at the 1 Thoroughly clean the machine especially under end of the mowing season or if it will not be in use for the mower deck Touch up damage to the paint longer than 30 days Fuel allowed to stand for long and spray a thin layer of oil on the underside of periods of time 30 days or more can leave sticky the mower deck to avoid corrosion residues that can plug the carburetor and disrupt 2 Inspect the machine for worn or damaged parts engine Tunen and tighten any nuts or screws that may have Fuel stabilizers are an acceptable option as regards become loose to the sticky residues that can occur during storage 3 Change the engine oil dispose of properly Ada pire to the tuel in une dd or mae storage 4 Empty the fuel tanks or add a fuel stabilizer Start container Always use the mixing ratios specified by the engine and allow it to run until the carburetor the manufacturer of the stabilizer Pun ihe engine tor is drained of fuel or the stabilizer has reached the at least 10 minutes after adding the stabilizer so that carburetor it reaches
29. isonous and lethal gas e Stop to inspect the equipment if the machine runs over or into anything If necessary make repairs before starting e Never make adjustments with the engine running e The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer Only use approved repair parts for the machine e The blades are sharp and can cause cuts and gashes Wrap the blades or use protective gloves when handling them e Check the parking brake s functionality regularly Adjust and service as necessary e The mulch blades should only be used in familiar areas when higher quality mowing is desired e Reduce the risk of fire by removing grass leaves and other debris that may have accumulated on the machine e Allow the machine to cool before putting it in storage e Regularly clean deck and underside of deck avoid spraying engine and electrical components with water LE o D tan Fame Cu ipw prid n ani Um MALTANI EE ti a Ss C M WU 6003 009 Do not smoke when performing maintenance on the battery The battery can explode and cause serious injury damage 8009 728 Risk of sparking 8011 514 Regularly clean deck 15 SAFETY Transport e The machine is heavy and can cause serious crushing injuries Be extra cautious when it is loaded on or unloaded from a vehicle or trailer e Use an appro
30. ke u H H H Clean the air cleaner s pre filter foam H H Clean the air cleaner s filter cartridge paper filter H E Check adjust the parking brake e e e e Inspect muffler spark arrestor 4 4 D First change after 8 10 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours 2 In dusty conditions cleaning and replacement are required more often 3 Performed by authorized service workshop Described in this manual Not described in this manual E Refer to the engine manufacturer s manual 34 MAINTENANCE Daily At Maintenance interval least in hours once each MAINTENANCE Before After year 10 100 300 Check adjust throttle cable Check the condition of belts belt pulleys o e Change the engine oil a H Replace the engine oil filter H a Clean replace the spark plugs H Replace the fuel filter e Replace air filter paper filter a Check the caster wheels every 200 hours e e Replace the air cleaner s pre filter foam H Dismantle and inspect starter every 500 hours Check adjust the mower deck e e Check the engine valve clearance Perform the 300 hour service 4 4 D First change after 5 8 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours 2 In dusty conditions cleaning and replacement are required more often 3 Performed by auth
31. l cable connections Blown fuse Fault in the starter safety circuit See Safety System in the Maintenance Section Faulty carburetor Choke control is pulled out with a warm engine Clogged fuel filter or jet Clogged ventilation valve on the fuel cap Fuel tank nearly empty Fouled spark plugs Rich fuel mixture or fuel air mixture Wrong fuel type Water in fuel Clogged air filter Clogged air filter Fouled spark plugs Carburetor incorrectly adjusted Air trapped in hydraulic system Blades are loose Blades are incorrectly balanced Engine is loose 45 TROUBLE SHOOTING Problem Engine overheats Battery not charging The machine moves slowly unevenly or not at all Mower deck not engaging Transaxle leaks oil Uneven mowing results 46 Cause e Clogged air intake or cooling fins e Engine overloaded e Poor ventilation around engine e Defective engine speed regulator e Too little or no oil in the engine e Contamination in the carburetor or fuel line e Fouled spark plugs e Poor contact of the battery terminal cable connections e Charging lead is disconnected e Parking brake on e Bypass valve on pump open e Drive belt for the transmission slack or has come off e Air trapped in hydraulic system e Drive belt for the mower deck has come loose e Contact for the electromagnetic coupling has loosened e Blade switch is faulty or has come loose from cable contact e Blown fuse e Damaged seals
32. ldren even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine e Never allow children to operate the machine e Use extra care when approaching blind corners shrubs trees or other objects that may block the view of a child 12 0000 000 8011 518 Keep children away from work area 8011 517 Never allow children to operate the machine SAFETY Safe Handling of Gasoline WARNING The engine and the exhaust system become very hot during operation There is risk for burns if touched Allow engine and exhaust system to cool before refueling To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive e Extinguish all cigarettes cigars pipes and other sources of ignition e Use only approved gasoline container e Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling e Never fuel the machine indoors e Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliance e Before beginning to refuel minimize the risk of static electricity by touching a metal surface e Never fill container
33. les and traffic regulations must be followed without fail Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage INTRODUCTION Good Service PoulanPRO s products are sold only in specialized retail stores with complete service This ensures that you as a customer receive only the best support and service Before the product is delivered the machine has for example been inspected and adjusted by your retailer See the certificate in the Service Journal in this operator s manual When you need spare parts or support in service questions warranty issues etc please consult the following professional This Operator Manual belongs to the machine with Engine the manufacturing number Transmission Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the engine compartment Stated on the plate from the top are e The machine s type designation 1 D e he manufacturer s type number Model e The machine s serial number Serial no Please have the type designation and serial number available when ordering spare parts The engine s manufacturing number is stamped on one of the valve covers The plate states e The engine s model e The engine s type e Code Please have these available when ordering spare parts The wheel motors and hydrostatic pumps
34. ment PPE while operating this machine including at a minimum sturdy footwear eye protection and hearing protection Do not mow in shorts and or footwear with open toes Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Anyone who operates this machine must first read and understand this Operation Manual Local laws may regulate the age of the user Keep machine free of grass leaves or other debris buildup which can touch the hot exhaust or engine parts and burn Do not allow the mower deck to plow leaves or other debris causing buildup to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage 8011 520 Never take passengers WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive system damage The engine exhaust contains carbon monoxide which is a odorless colorless poisonous gas Do not use the machine in enclosed spaces SAFETY Personal Safety Equipment WARNING When using the machine approved personal protective equipment shown in illustrations shall be us
35. ng controls to the neutral position N Set retaining pin into selected cutting height and secure the opposite side with a cotter hairpin WARNING Ensure that no one is near mower when engaging blade switch Make sure the work area is free from objects that could be thrown by the rotating blades 4 Push the release button on the cutting height lever and move lever to the pin release the button 8058 191 Secure selected cutting height 8058 019 Mower deck lifting lever 29 OPERATION 5 Engage the mower deck by pulling out the blade switch 6 Move throttle control to full throttle not choke The machine s speed and direction are continuously variable using the two steering controls When both controls are in the neutral position the machine stands still By moving both controls an equal amount forward or backward the machine moves in a straight line forward or backward respectively In order for example to turn right while moving forward move the right control towards the neutral position The rotation of the right wheel is reduced and the machine turns to the right Turning on the spot can be achieved by moving one control backward behind the neutral position and carefully moving the other steering control forward from its neutral position Operating On Hills Read the Safety Instructions Driving on Slopes in the Safety section e The slowest speed possible should be used before
36. ng two Y wrenches disconnect BLACK battery cable then RED battery cable 3 Position deck to lowest setting 4 From underside of frame remove the nuts that secure the battery hold down 5 Carefully remove the battery from the mower 6 Install new battery with terminals in the same position as the old battery 7 Reinstall battery hold down and secure with nuts removed in Step 5 8 First connect RED battery cable to positive 4 battery terminal with hex bolt and hex nut 9 Connect BLACK grounding cable to negative battery terminal with remaining bolt and nut 10 Tighten securely 11 Lower seat 36 STANDARD STATE APPROXIMATE BATTERY CHARGING TIME TO FULL CHARGE AT 80 F 27 C BATTERY OF Maximum Rate at CHARGE 50 Amps 30 Amps 20 Amps 10 Amps 12 6V 100 FULL CHARGE 12 4V 75 20 min 35 min 48 min 90 min 12 2V 50 45 min 75 min 95 min 180 min 12 0V 25 65 min 115 min 145 min 280 min 11 8V 0 85 min 150 min 195 min 370 min Charging time depends on battery capacity condition age temperature and efficiency of charger IMPORTANT INFORMATION Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary Always use two wrenches for the terminal screws WARNING Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before co
37. nnecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparks from accidental grounding 8050 109 Remove battery hold down to replace battery MAINTENANCE Safety System The machine is equipped with a safety system that prevents starting or driving under the following conditions The engine can only be started when e The mower deck is disengaged e The steering controls are in the outer locked neutral position e The driver is sitting in the driver s seat e The parking brake is on Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met Change the conditions and try again If the machine starts when one of these conditions is not met turn the machine off and repair the safety system before using the machine again Make sure the engine stops when the parking brake is not engaged and the operator leaves the seated position Check that the engine stops if the mower blades are engaged and the driver temporarily moves off the drivers seat Parking Brake IMPORTANT INFORMATION The machine must be not be moving when engaging the parking brake Visually check that no damage is found on the lever linages or switch belonging to the parking brake Perform a stand still test and check that there is a braking action To adjust the parking brake contact t
38. nt instructions that follow 5 With a 5 s or adjustable wrench turn the nuts on the front suspension linkage Clockwise raises the front of the mower counter clockwise will lower the front Adjust nuts until rear of mower deck is positioned level to s higher in the rear than the side to side measurement NOTE This will place the mower deck in a base measurement position Additional adjustment may be required to achieve desired cut for the type of grass or conditions being mowed Set blades to begin alignment Lift link adjustment nut 8058 166 9 8058 030 Deck front adjustment nuts 8058 031 41 MAINTENANCE Tire Pressures All four tires should have a pressure of 15 psi 103 kPa 1 bar Cleaning Regular cleaning especially under the mower deck will increase the machine s life span Make it a habit to clean the machine directly after use after it is cooled before the debris sticks Do not spray water on the top of the mower deck Use compressed air to clean the top side of mower deck Regularly clean the underside of the deck with normal water pressure Do not use a high pressure washer or steam cleaner Avoid spraying engine and electrical components with water Fo
39. of grass leaves or other debris buildup Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing If the machine strikes a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge guard frequently and replace with manufacturer s recommended parts when necessary Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Do not modify safety equipment Check regularly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety switches or other protective devices Do not change the settings of governors and avoid running the engine with overly high engine speeds If the engine runs too fast there is risk for damaging the machine components Be very careful when handling battery acid Acid on skin can cause serious corrosive burns If battery acid is spilled on skin rinse immediately with water Acid in the eyes can cause blindness contact a doctor immediately Be careful when servicing the battery Explosive gases form in the battery Never perform maintenance on the battery when smoking or near o
40. on If the left steering control is pulled backward the machine turns to the left Use extra care when using this maneuver If the steering controls are in uneven positions when standing still or do not fit in the slots for moving the controls outward they can be adjusted 18 8058 192 Steering controls WARNING The machine can turn very rapidly if one steering control is moved much further forward than the other 8011 79122 1 Forward 2 Neutral 3 Neutral slot Neutral lock 4 Reverse Motion control lever right side CONTROLS Parking Brake The parking brake is found on the left of the machine Push the release button and pull the lever backward to activate the brake push forward to release it The park brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion The engine will stop if the park brake is engaged while the control levers are in the drive position IMPORTANT INFORMATION The machine must stand absolutely still when applying the parking brake Always set the parking brake before dismounting Release the parking brake before moving the mower 8058 191 Throttle Control The throttle control regulates the engine speed and thereby the rate of rotation of the blades assuming the blade switch is pulled out see Engaging the Mower Deck To increase or decrease the engine speed the control is moved forw
41. orized service workshop Described in this manual Not described in this manual E Refer to the engine manufacturer s manual WARNING Before performing any service or adjustment checklist e Engage the parking brake Place the Blade switch in the disengaged position Turn the ignition switch to OFF position and remove the key Make sure the blades and all moving parts have completely stopped Disconnect the spark plug wire from all spark plugs and place the wire where it cannot come in contact with the plug 35 MAINTENANCE Battery Your mower is equipped with a maintenance free battery and does not need servicing However periodic charging of the battery with an automotive type battery charger will extend its life e Keep battery and terminals clean e Keep battery bolts tight e See chart for charging times CAUTION Always wear eye protection when around batteries Cleaning battery and terminals Corrosion and dirt on the battery and terminals can cause the battery to leak power 1 Lift seat and rotate forward 2 Disconnect BLACK battery cable first then the RED battery cable and remove the battery from the machine 3 Rinse the battery with plain water and dry 4 Clean terminals and battery cable ends with wire brush until shiny 5 Coat terminals with grease or petroleum jelly 6 Reinstall battery Replacing battery 1 Lift seat and rotate forward 2 Usi
42. otate freely take the unit to your dealer for service Foam filled tires or solid tires will void the warranty Removal and installation of caster wheel 1 Remove nut and caster bolt 2 Pull the wheel out of the yoke and take care of the spacers 3 Install in reverse order Tighten caster bolt IMPORTANT INFORMATION DO NOT add any type of tire liner or foam fill material to the tires Excessive loads created by foam filled tires will cause premature failures 8058 083 Caster wheels Only use O E M specified tires 38 MAINTENANCE Deck Belt Check every 100 hours of operation Check for severe cracking and large nicks NOTE The belt will show some small cracks in normal operation The belts are not adjustable Replace belts if they begin to slip from wear Deck Belt Removal 1 Parkona level surface Apply parking brake 2 Lower the deck into the lowest cutting position NZ y C SAN 3 Remove bolts from belt shields and remove ui i Ly Ve NEP shields l YA 4 Remove any dirt or grass that may have accumulated around the cutter housings and entire deck surface 5 Carefully roll the belt over the top of the cutter housing pulleys and off the mower 8058 107 Remove belt shields Deck Belt Installation NOTE For ease in installing the deck belt refer to the routing decal on the top of the deck 1 Wrap the deck belt around the electric clutch pulley that is located on the en
43. pen flames or sparks The battery can explode and cause serious injury or damage Make sure that the equipment is in good condition and that all nuts and bolts especially those fastening the blade attachments are properly tightened and torqued 8011 515 Never drive the machine in an enclosed space CAUTION Use protective glasses for maintenance work WARNING The battery contains lead and lead compounds chemicals that are considered to cause cancer birth defects and other reproductive system damage Wash your hands after handling the battery SAFETY Sparking can occur when working with the battery and the heavy cables of the starter circuit This can cause battery explosion fire or eye injury Sparking in this circuit can not occur after the chassis cable normally negative black is removed from the battery WARNING Avoid electrical sparking and its consequences by the following routines e Use protective goggles e Ensure that the fuel filler cap is mounted tightly and no flammable substances are stored in an open vessel e Never work with the starter circuit if there is spilled fuel e Disconnect the negative cable from the battery first and reconnect it last e Do not make a bridge short circuit across the starter relay to run the starter e Never use the machine indoors or in spaces lacking proper ventilation The exhaust fumes contain carbon monoxide an odorless po
44. r models fitted with a cleanout port attach the quick connect from the accessory packet to any garden hose After mowing let unit cool before washing Snap the hose to the cleanout port and turn on water supply Restart the mower and engage the blades to use the spinning action to wash away debris Make sure the hose is away from the mower blades Hardware Check daily Inspect the entire machine for loose or missing hardware 42 8058 079 Check tire pressure CAUTION Use protective glasses when cleaning and washing LUBRICATION Lubrication Schedule 2 12 1 52 11 365 12 12 Every year 1 52 Every Week 1 365 Every day Oil change Filter change Lubricate with grease gun 25h 50h 100h 200h 300h H 1 2 8058 174 Lubricate with oil can gn Level check e General For engine lubrication see the engine manufacturer s Owners Manual Remove the ignition key to prevent unintentional movements during lubrication When lubricating with an oil can it must be filled with engine oil When lubricating with grease unless otherwise stated use a high grade molybdenum disulphide grease For daily use the machine should be lubricated twice weekly Wipe away excess grease after lubrication It is important to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys Should this happen attempt to clean them with spirits If the belt continues to slip after cleaning it m
45. ry or death if the machine falls off the ramps WARNING A Make no adjustments without the engine stopped e the ignition key removed the parking brake activated Bypass linkage EZT engaged Bypass linkage EZT locked in the bypass position 8058 033 33 MAINTENANCE Maintenance Schedule The following is a list of maintenance procedures that an authorized service workshop is recommended to must be performed on the machine For those points maintain your machine in the best possible condition not described in this manual visit an authorized and to ensure safe operation service workshop An annual service carried out by Read Maintenance in the Safety section Daily At Maintenance interval least in hours once each MAINTENANCE Before After year 10 100 300 Check the parking brake e e e e Check the engine s oil level every refueling H Check the safety system e e e e Check for fuel and oil leakages Check clean the engine s cooling air intake H Check the mower deck e Check for loose hardware screws nuts e Clean under the mower deck e e e e Start the engine and blades listen for unusual sounds o Check for damage 4 4 4 Thoroughly clean around the engine o Clean around belts belt pulleys Check the tire pressures e e e Check battery connections e e e Sharpen Replace mower blades e e e Clean the engine s cooling air inta
46. s inside a vehicle or on a truck or trailer bed with plastic liner Always place containers on the ground away from the vehicle when filling e Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible refuel such equipment with a portable container rather than from a gasoline dispenser nozzle e Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device e Iffuel is spilled on clothing change clothing immediately e Never overfill fuel tank Replace gas cap and tighten securely e Do not start the engine near spilled fuel e Never use gasoline as a cleaning agent e Ifleaks arise in fuel system engine must not be started until problem has been resolved e Check the fuel level before each use and leave space for the fuel to expand as the heat from the engine and the sun may otherwise cause the fuel to expand and overflow 8011 516 Never fill the fuel tank indoors WARNING The engine must not be started when the driver s floor plate or any protective plate for the mower deck s drive belt is removed 13 SAFETY General Maintenance 14 Never operate machine in a closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free
47. s with ratings and functions 20 Amp Primary fuse 7 5 Amp Mower deck coupling IMPORTANT INFORMATION Always use the high position to transport Fuss Cutting Height Adjuster To set the desired deck cutting height press the release button and move the lever forward to the correct cutting height on the cutting plate The cutting height range is from 1 38mm to 4 102mm in Y 13mm increments The heights are measured from the ground up to the blade tip with the engine not running IMPORTANT INFORMATION To obtain an even cutting height it is important that the air pressure in all four tires is the same 15 psi 1 bar 8058 019 Fuel Shut Off Valve The fuel shut off valve is located at the left rear of the seat The valve is off when the handle tab is turned perpendicular to the fuel line 8011 419 Fuel shut off valve in the CLOSED position 22 CONTROLS Seat Adjustment Lever The seat can be adjusted lengthways Release levers are located at the lower front right or on the right side depending on model When making adjustments sit on the seat Slide the lever and maneuver seat to appropriate placement and release lever Bypass Linkages The levers are located on each side of the rear of the unit below the rear engine plate The bypass linkage is used when manually pushing or pulling the unit See Moving Machine By Hand in the Operation section IMPORTANT INFORMATION
48. t of the control lever s on each side of mower The left control lever controls the left wheel The right control lever controls the right wheel First time users should push the mower see Moving Machine By Hand in the Operation section to an open flat area without other people vehicles or obstacles nearby To move the unit under its own power the operator must sit in the seat and start the engine see Before Starting in the Operation section Adjust the engine speed to idle disengage the parking brake but do not engage the blades at this time Rotate control levers inward As long as 24 the control levers have not been moved forward or backwards the mower will not move Slowly move both control levers forward slightly This will allow mower to start moving forward in a straight line Pull the control levers back to the neutral position and the mower should stop moving Pull back slightly on control levers allowing the mower to move backwards Push the control levers forward to the neutral position and mower should stop moving To turn to the right While moving in a forward direction pull the right lever back towards the neutral position while maintaining the position of the left lever this will slow the rotation of the right wheel and cause the machine to turn in that direction To turn to the left While moving in a forward direction pull the left lever back towards the neutral position while maintaining the position o
49. the carburetor Do not empty the fuel tank and the carburetor if you have added stabilizer Remove the spark plug and pour about a tablespoon of engine oil into the cylinder Turn over the engine so that the oil is evenly distributed and then refit the spark plug 6 Lubricate all grease zerks joints and axles WARNING 7 Remove the battery Clean charge and store the Never store an engine with fuel in the tank indoors or in poorly ventilated spaces where fuel vapor can come in contact with open flames sparks or a battery in a cool place but protect it from direct cold Store the machine in a clean dry place and cover it for extra protection pilot light such as in a boiler hot water tank clothes drier etc Handle the Service fuel with care It is very flammable and When ordering spare parts please specify the purchase year model type and serial number Always use genuine PoulanPRO spare parts An annual check up at an authorized service workshop is a good way to ensure that your machine performs its best the following season can cause serious personal injury and property damage Drain the fuel into an approved container outdoors and far away from open flame Store the fuel away from any open flame or source of ignition Never use gasoline for cleaning Use a degreaser and warm water 47 SCHEMATIC 1 SEAT UNOCCUPIED
50. tion which could cause machine to roll over Use extra care while operating machine with grass catchers or other attachments they can affect the stability of the machine 0000 000a Personal protective equipment WARNING Do not drive up or down hills with slopes greater than 10 degrees And do not drive across any slopes c 0000 000 Mow up and down not side to side 11 SAFETY e Do not use on steep slopes e Donottry to stabilize the machine by putting a foot on the ground e Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in WARNING CHILDREN CAN BE INJURED BY THIS EQUIPMENT The American Academy of Pediatrics recommends that children be a minimum of 16 years of age before operating a riding lawn mower Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain out of the path of danger e Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator e Be alert and turn machine off if a child enters the area e Before and while backing look behind and down for small children e Never carry chi
51. ty system k seat belt k fuel system for leaks Inspect safety guards and shields Chec k brake adjustment 54 SERVICE JOURNAL Action Date mtr reading stamp sign 100 Hour Service Grease fittings caster pivots and caster wheels Inspect dampeners Inspect frame Inspect throttle and choke cables Inspect hardware Check the tire pressures Change the engine oil and filter Change air filter Inspect spark plug Inspect fuel filter Check engine RPM Clean underside of deck Check blade pitch Grease blade spindles Inspect spindle bearings Inspect deck belt and blades Inspect idler arm bearings Inspect deck idler pulleys Check hydraulic oil level Inspect hydraulic filter Inspect hydraulic drive belt Inspect hydraulic hoses Check neutral position Inspect battery connections Check safety system Check seat belt Check fuel system for leaks Inspect safety guards and shields Check brake adjustment 55 SERVICE JOURNAL Action Date mtr reading stamp sign 300 Hour Service Grease fittings caster pivots and caster wheels Inspect dampeners Inspect frame Inspect throttle and choke cables Inspect hardware
52. ulan PRO
53. ust be replaced Gasoline or other petroleum products must not be used to clean belts 43 LUBRICATION Wheel and Deck Zerks Use only good quality bearing grease Grease from well known brand names petrochemical companies etc usually maintains a good quality Front Wheel Mount Lubricate with a grease gun until the grease is forced out around the grease cap Front Wheel Bearings Lubricate 3 4 strokes with a grease gun on each set of wheel bearings Deck Spindles Lower the cutting deck completely If a grease gun without rubber hose is used the foot plate must be removed on units with a 54 deck Lubricate with a grease gun 2 3 strokes per spindle IMPORTANT INFORMATION Use minimal lubrication and remove excess lubricant so that is does not come into contact with belts or belt pulley drive surfaces 44 8050 009 Lubricating the front wheels 8058 116 Deck spindle TROUBLE SHOOTING Problem Engine will not start Starter does not turn the engine over Engine runs rough Engine seems weak Machine vibrates Cause Blade switch is engaged Steering controls are not locked in the neutral position Parking brake is not activated Battery is dead Contamination in the carburetor or fuel line Fuel supply is closed or the shutoff valve for the fuel tank is in the wrong position Clogged fuel filter or fuel line Ignition system faulty Battery is dead Poor contact of the battery termina
54. utput Overall dimensions Weight Base machine length Base machine width Base machine height Overall width chute up Overall width chute down 112 4 2 5 cm 10 6 cm oe p 1 4 2 5 cm 10 6 cm 1814 46 4 cm No Standard No Electric clutch Stamped 2 78 acres hr 11250 m hr 538 lbs 244 kg 75 191 cm 40 102 cm 4134 106 cm 57 145 cm 67 174 cm 51 CONFORMITY CERTIFICATES USA requirements Labels are placed on the engine and or in the engine compartment stating that the machine will fulfill the requirements This is also applicable to special requirements for any of the states California emission rules etc Do not remove any of these labels Certificates can also be supplied with the machine at delivery or written in the Engine manual Take care of them as they are valuable documents 52 SERVICE JOURNAL Action Date mtr reading stamp sign Delivery Service Charge the battery Adjust the tire pressure of all wheels to 15 PSI 1 bar Mount the steering controls in the normal position Connect the contact box to the cable for the seat s safety switch Check that the right amount of oil is in the engine Adjust the position of the steering controls Fill with fuel and open the fuel shut off valve Start the engine Check that there is drive to both wheels Check the mower deck adjustment Check Safety switch for the parking brake Safety swit
55. ved trailer to transport the machine Activate the parking brake turn off the fuel supply and fasten the machine with approved fastening devices such as bands chains or straps when transporting e Do not operate this machine on public roadways e Check and abide by local traffic regulations before transporting the machine on any road e Do not tow this machine it may cause damage to the drive system e Load the unit onto truck or trailer by driving up ramps of suitable strength using a slow speed Do not lift The machine is not intended to be lifted by hand Towing If machine is equipped with a tow hitch use extreme caution when towing Never allow children or others in or on towed equipment Make wide turns to avoid jack knifing Travel slowly and allow extra distance to stop Do not tow on sloped ground The weight of the towed equipment may cause loss of traction and loss of control Follow the manufacturer s recommendation for weight limits for towed equipment Do not tow near ditches canals and other hazards Spark Arrestor A spark arrestor for the muffler is available through your authorized PoulanPRO dealer 16 WARNING Use extreme caution when loading the machine into a truck or trailer using ramps There is the possibility of serious injury or death if the machine falls off the ramps IMPORTANT INFORMATION The parking brake is not sufficient to lock the machine in place during transport Ensure th

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