Poulan 433091 Tiller User Manual
Contents
1. LNOS d 113 YNALOW 31 GNVNO ASNANIGOLOW v1 SIVINV Z3HAnOO LNVLYOdWI eyun JejnoJ e e49 inb ep uoneuuoe 1euued je Jre p uone noJro e oN sqo enbnsejd 27 enbnsejd ue eun sed zasijiin N ejqeeuueduui eunueAnoo eun JOAL Z JANOQ 5 e op 19 eJgissnod e zeJjA n09 19 ejqissod is e esneuiqojour 2 e sep suep no je ep eoueseud alno e s eouesse p ej zeoejduaH eJ1ne e uosies eun p sed 2 ON 3HIVLNaW3lddfSs NOLLVINHO3NI eBeuinj e p ei amp noq ejjeanou eun zeoejdueH enu Jenquisip s10 sunaisnid ep 290 e suep eiBnoq e ep eoyuo ju gg eouo eun 29 eiBnoq e 2 2 8d ep uonoes e suep YNALOW 2 JnejouJ ep zeoe duia1 159 puenb zeDuepiA YNALOW 31InH esi in 159 eouess2. 8470A 3J9V LNOIN TE 3ILNVHVO TE 3OVSOd3HIN3 td S39v193H 13 NOISIA3H N3IL3HAIN3 G 2 NOLLVSHILLA M gm na SNOILVOlsIOadS gum 1N3IT9 S3LNIAYSNOJ JY Zend LADS 537939 3iHIVININOS S3Odld NOILO3S V 1SNVG 31 S3TISONIL3 3HVd 37 Saud SM1d 37 ASIYOLNV N3LL3HIN3 GO 3HJIN3O 37 Hvd LNAWANNOILONOSA FIN3LNIVIN 3813 11 ASMILN LSA 58 3 NN 5 S 31V9O1 5107 S3d S ON3SIX3 S31 INVHINOON3H Sd TIHONILE2 HUVd NNA INNAN SYd LS3 N LNAWAddVHO4 G 3IN31SAS 3115 38H3H Xn v3SSIH8HV Q S3H8HV GI IH3JAnOO NIVHH3I NNA 5 uns 39511111 8913 SVd AN 19 ANYALNI NOILSOQHINOO V YNALOW NNA AINAN 159 3NIHOVW 31150 np eo ep 39 sep suonoes se suep S ZBAINS esneuiqojoui e ep 19 ep un ejunoes ep xne jo zesr IN3rITO S31niavsNods3u 3 8035 Su193H 9 sinofno z m sqo
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13. 17 ASSEMBLY Your new tiller has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tiller all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 Utility knife 2 1 2 Wrench 2 gt o S 5 OPERATOR S POSITION See Fig 1 When right or left hand is mentioned in this manual it means when you are in the operating position standing behind tiller handles OPERATOR S POSITION Fig 1 CONTENTS OF HARDWARE PACK wb 1 Manual 2 Carriage Bolts 5 16 18 UNC x 2 1 2 2 Hex Nuts 5 16 18 2 Flange Locknuts 5 16 18 UNC 2 Hex Bolts 5 16 18 x 1 1 4 2 Lock Washers 5 16 ASSEMBLY UNPACK CARTON amp INSTALL HANDLE See Fig 1 CAUTION careful of exposed staples when handling or disposing of cartoning material IMPORTANT WHEN UNPACKING AND ASSEMBLING TILLER BE CAREFUL NOT TO STRETCH OR KINK CABLE S Cut cable ties securing handle column e Route cable s as shown and slide handle column onto handle mount Remove all packing from carton e Secure handle column using two 2 carriage bolts and two 2 flange locknuts Tighten securely Cut away carton
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21. BELT REPLACEMENT Install new V belt to engine pulley first then to transmis sion pulley Be sure belt is positioned on inside groove of both pulleys inside all belt guides and rests on idler pulley CHECK TINE OPERATION See TINE OPERATION CHECK in this section of manual e Replace Belt Guard Belt Guide Transmission Pulley Idler Pulley Fig 20 ENGINE Maintenance repair or replacement of the emission control devices and systems which are being done at the custom ers expense may be performed by any non road engine repair establishment or individual Warranty repairs must be performed by an authorized engine manufacturer s service outlet IMPORTANT NEVER TAMPER WITH THE ENGINE GOVERNOR WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS IF YOU THINK THE ENGINE GOVERNED HIGH SPEED NEEDS ADJUSTING CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER DEPARTMENT WHICH HAS THE PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS STORAGE Immediately prepare your tiller for storage at the end of the season or if the unit will not be used for 30 days or more WARNING Never store the tiller with gasoline in the tank inside a building where fumes may reach an open flame orspark Allowthe engineto cool before storing in any enclosure TILLER Clean entire tiller See CLEANING in the Maintenance section o
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25. control to stop movement ENGINE 2 Move throttle control SLOW position and allow the engine to run slowly for cool down 3 Turn the engine switch to the OFF Position 4 Turn the fuel valve lever to the OFF Position NOTE NEVER USE CHOKE TO STOP ENGINE IMPORTANT TO STOP ENGINE IN AN EMERGENCY TURN THE ENGINE SWITCH TO THE OFF POSITION Tine Control Off UP Position Tine Control On DOWN Position Throttle Engine Fuel Valve Control Switch o Throttle Control E N R Vy i Engine Switch Fig 4 TINE OPERATION Squeeze tine control to handle and while tilling We recommend a wide vision safety mask for over spectacles or standard TILLING The speed and depth of tilling is regulated by the position of the depth stake and wheel height The depth stake should always be below the wheels for digging It serves as a brake to slow the tillers forward motion to enable the tines to penetrate the ground Also the more the depth stake is lowered into the ground the deeper the tines will dig DEPTH STAKE See Fig 5 Adjust depth stake by removing the hairpin clip and clevis pin Change depth stake to desired position Replace the clevis pin and hairpin clip e For normal tilling set depth stake at the second or third hole from the top WHEELS See Fig 5 Adjust wheels by removing the hairpin clip and clevis pin Change wheel position Replace the hairpin
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27. which is extending lower spring and engaging tines Loosen cable clip and push down on cable only enough to relieve spring tension Tighten cable clip 13 Recheck in OFF position and adjust if necessary SERVICE AND ADJUSTMENTS FINAL CHECK ON POSITION Withtine control ON held downto handle push down on handle to raise tines off the ground Slowly pull recoil starter handle while observing tines Tines should rotate forward e If tines do not rotate inner wire of control cable is too loose Loosen cable clip and pull cable up to remove slack and retighten clip e Recheck in ON position and adjust if necessary NOTE If ON position check required adjustment recheck OFF position adjustment to insure tines do not rotate when control is OFF up Tine Control OFF Position Fig 18 REMOVE BELT GUARD See Fig 19 Remove screws from side of belt guard e Pull belt guard out and away from unit Replace belt guard by reversing above procedure Be sure slot in bottom of belt guard is under head of tine shield bolt and all nuts are tightened securely TO 14 TO REPLACE V BELT See Fig 20 Replace V belt if it has stretched considerably or if it has cracks or frayed edges Belt guard must be removed to service belt See TO RE MOVE BELT GUARD in this section of manual BELT REMOVAL Remove V belt from transmission pulley first and then from engine pulley
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30. BILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tiller Followinstructions under Maintenance and Storage sections of this Manual IMPORTANT THIS UNIT IS EQUIPPED WITH AN INTERNAL COMBUSTION ENGINE AND SHOULD NOT BE USED ON OR NEAR ANY UNIMPROVED FOREST COVERED BRUSH COVERED OR GRASS COVERED LAND UNLESS THE ENGINE S EXHAUST SYSTEM IS EQUIPPED WITH A SPARK ARRESTER MEETING APPLICABLE LOCAL LAWS IF ANY IFASPARKARRESTERIS USED IT SHOULD BE MAINTAINED IN EFFECTIVE WORKING ORDER BY THE OPERATOR IN THE STATE OF CALIFORNIA A SPARK ARRESTER IS REQUIRED BY LAW SECTION 4442 OF THE CALIFORNIA PUBLIC RESOURCES CODE OTHER STATES MAY HAVE SIMILAR LAWS FEDERAL LAWS APPLY ON FEDERALLANDS SEE YOUR AUTHORIZED SERVICE CENTER DEPARTMENT FOR SPARK ARRESTER TABLE OF CONTENTS SAFETY RULES enses 2 PRODUCT SPECIFICATIONS e 3 CUSTOMER RESPONSIBILITIES 3 ASSEMBLY eene nnne 4 5 OPERATION eese 6 9 MAINTENANCE SCHEDULE eene 10 MAINTENANCE eene 10 12 SERVICE amp ADJUSTMENTS ennnen 13 14 STORAGE saiscecccarcesrecenteceteeviedveneiseesseesiaurvnueetoteeneeciies 15 16
31. IBILITY OF DAMAGING THIS EQUIPMENT NOTE Gives essential information that will aid you to better understand incorporate or execute a particular set of instructions Look for this symbol to point out im portant safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED CAUTION Always disconnect spark plug wire and place wire where it can not contact spark plug in order to pre vent accidental starting when setting up transporting adjusting or making repairs A WARNING The engine exhaust from this product con tains chemicals known to the State of Cali forniato cause cancer birth defects or other reproductive harm PRODUCT SPECIFICATIONS Gasoline Capacity 3 Quarts 2 8L Unleaded Regular SAE 30 Above 32 F 0 C SAE 5w 30 Below 32 F 0 C Champion RC12YC Oil API SG SL Capacity 20 oz 0 6L Spark Plug Gap 030 0 76mm CONGRATULATIONS on your purchase of a new tiller It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problems you cannot easily remedy please contact your nearest authorized service center We have competent well trained technicians and the proper tools to service or repair this unit Please read and retain this manual The instructions will enable you to assemble and maintain your tiller properly Always observe the SAFETY RULES CUSTOMER RESPONSI
32. IMPORTANT MANUAL Do Not Throw Away PoulanPRO OPERATOR S MANUAL MODEL A WARNING Read this Manual and follow all Warn FI900 ings and Safety Instructions Failure to do so can result in serious injury FRONT TINE TILLER ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website www poulan pro com 12 21 09 TH 433091 Printed in U S A SAFETY RULES A A Safe Operation Practices for Walk Behind Powered Rotary Tillers mu Read the Owner s Manual carefully Be thoroughly familiar with the controls and the proper use of the equipment Know how to stop the unit and disengage the controls quickly e Never allow children to operate the equipment Never allow adults to operate the equipment without proper instruction Keep the area of operation clear of all persons par ticularly small children and pets Thoroughly inspect the area where the equipment is to be used and remove all foreign objects e Disengage all clutches and shift into neutral before starting the engine motor Do not operate the equipment without wearing ade quate outer garments Wear footwear that will improve footing on slippery surfaces Handle fuel with care it is highly flammable e Use an approved fuel container e Never add fuel to a running engine or hot engine e Fill fuel tank outdoors with extreme care Never fill fuel tank indoors Replace gasoline cap securely and clean up spilled fuel before resta
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35. Route tine control cable s through plastic cable clip on handle mount NOTE Cables must not touch the muffler e Cutcable ties securing tiller to skid Remove tiller from Skid by pulling backwards e Remove screws securing depth stake to skid and discard the screws Tine Control Flange Locknut Fig 1 INSTALL DEPTH STAKE ASSEMBLY See Fig 2 Loosen nut Insert stake support between engine bracket halves with stake spring down Bolt stake support to engine brackets with bolts lock washers and nuts Tighten securely Tighten nut Depth stake must move freely If it does not loosen support bolt Engine Bracket Halves Depth N ee Stake Support Bolt Fig 2 HANDLE HEIGHT Handle height may be adjusted to better suit operator See HANDLE HEIGHT in the Service and Adjust ments section of this manual TILLING WIDTH e Tiling width may be adjusted to better handle your tilling conditions See TINE ARRANGEMENT in the Service and Adjustments section of this manual TINE OPERATION e Check tine operation before first use See TINE OPERATION CHECK in the Service and Adjustments section of this manual OPERATION KNOW YOUR TILLER READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TILLER Compare the illustrations with your tiller to familiarize yourself with the location of various controls and adjustments Save this manual for future refe
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38. art which we find to be defective due to materials or workmanship This Warranty is subject to the following limitations and exclusions 1 This warranty does not apply to the engine transaxle transmission components battery except as noted below or com ponents parts thereof Please refer to the applicable manufacturer s warranty on these items Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchas er Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser un less such return is requested by the manufacturer Battery Warranty On products equipped with a Battery we will replace without charge to you any battery which we find to be defective in manufacture during the first ninety 90 days of ownership After ninety 90 days we will exchange the Battery charging you 1 12 of the price of a new Battery for each full month from the date of the original sale Battery must be maintained in accordance with the instructions furnished The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase This Warranty applies only to products which have been properly assembled adjusted operated and maintained in ac cordance with the instructions furnished This Warranty does not apply to any product which has been subjected to altera tion misuse abuse im
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41. clip and clevis pin For normal tilling set wheels at the second or third hole from the top TO TRANSPORT CAUTION Before lifting or transport ing allow tiller engine and muffler to cool Disconnect spark plug wire Drain gasoline from fuel tank AROUND THE YARD depth stake forward until it is held by the stake spring Push tiller handles down raising tines off the ground e Push or pull tiller to desired location OPERATION AROUND TOWN Disconnect spark plug wire Drain fuel tank e Transport in upright position to prevent oil leakage BEFORE STARTING ENGINE IMPORTANT BE VERY CAREFUL NOT TO ALLOW DIRT TO ENTER THE ENGINE WHEN CHECKING OR ADDING OIL OR FUEL USE CLEAN OIL AND FUEL AND STORE IN AP PROVED CLEAN COVERED CONTAINERS USE CLEAN FILL FUNNELS CHECK ENGINE OIL LEVEL See Fig 6 1 Theenginein yourunit has been shipped from the fac tory already filled with SAE 30 summer weight oil 2 With engine level clean area around oil filler plug and remove plug 3 Engineoil should be to point of overflowing when engine is level For approximate capacity see PRODUCT SPECIFICATIONS on page 4 of this manual All oil must meet Service Classification SG SL 4 Tilt tiller back on its wheels and then re level 5 With engine level refill to point of overflowing if nec essary Replace oil filler plug For cold weather operation you should change oil for eas
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45. esh gasoline Make sure spark plug wire is seated properly on plug Make necessary adjustments Set depth stake and wheels for shallower tilling Clean or eplace air cleaner cartridge Check oil level change oil Clean and regap or change spark plug Empty and clean fuel tank and refill and clean carburetor Empty fuel tank and refill with fresh gasoline Empty fuel tank and carburetor and refill tank with fresh gasoline Remove fuel tank and clean Connect and tighten spark plug wire Clean engine air screen Clean replace muffler Make necessary adjustments Contact an authorized service center department Check oil level change oil Clean engine air screen Clean cylinder fins air screen muffler area Remove and clean muffler Adjust carburetor to richer position Moisten ground or wait for more favorable soil conditions Adjust wheels and depth stake Wait for more favorable soil conditions Engage tine control Inspect adjust V belt Inspect V belt Set depth stake for shallower tilling Check throttle control setting Make necessary adjustments LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship For a period of one 1 years from date of purchase by the original consumer purchaser we will repair or replace at our option without charge for parts or labor incurred in replacing parts any p
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47. f this manual Inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual e Lubricate as shown in the Maintenance section of this manual Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary e Touch up all rusted or chipped paint surfaces sand lightly before painting ENGINE FUEL SYSTEM IMPORTANT IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS THE CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATIONAND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Drain the fuel tank e Start the engine and let it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent NOTE Fuel stablizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stablizer container Run engine at least 10 minutes after adding stablizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using
48. fuel stabilizer 15 ENGINE OIL Drainoil with engine warm and replace with cleanoil See ENGINE in the Maintenance section of this manual CYLINDER S Remove spark plug e Pour 1 ounce 29 ml of oil through spark plug hole into cylinder Pull starter handle slowly several times to distribute oil e Replace with new spark plug OTHER Do not store gasoline from one season to another e Replace your gasoline canif your can starts to rust Rust and or dirt in your gasoline will cause problems e f possible store your unit indoors and cover it to give protection from dust and dirt e Cover your unit with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your unit to rust IMPORTANT NEVER COVER TILLER WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM PROBLEM Will not start Hard to start Loss of power Engine overheats Excessive bounce difficult handling Engine runs but tiller won t move Engine runs but labors when tilling TROUBLESHOOTING POINTS 1 2 3 4 5 1 3 1 2 Throttle control not properly adjusted 3 APON gt reer NO Out of fuel Engine not CHOKED properly Engine flooded Dirty air cleaner Water in fuel Clogged fuel tank Loose spark plug wire Bad spark plug or improper gap Carburetor out of adjustment Throttle c
49. ier starting See OIL VISCOSITY CHART in the Maintenance section of this manual e To change engine oil see the Maintenance section of this manual Oil Filler Oil Level Plug Max Upper Level lt Min Lower Level Fig 6 ADD GASOLINE Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness CAUTION Fill to within 1 2 inch of top of fuel tank to prevent spills and to allow for fuel expansion If gasoline is accidentally spilled move machine away from area of spill Avoid creating any source of ignition until gasoline vapors have disappeared Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can attract mois ture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank star
50. illing depth is 4 6 A tiller will also clear the soil of unwanted vegetation The decomposition of this vegetable matter enriches the 501 Depending on the climate rainfall and wind it may be advisable to till the soil at the end of the grow ing season to further condition the soil e Soilconditions are importantfor propertilling Tines will notreadily penetrate dry hard soil which may contribute to excessive bounce and difficult handling of your tiller Hard soil should be moistened before tilling however extremely wet soil will ball up or clump during tilling Wait until the soil is less wet in order to achieve the best results When tilling in the fall remove vines and long grass to prevent them from wrapping around the tine shaft and slowing your tilling operation Fig 8 e You will find tilling much easier if you leave a row untilled between passes Then go back between tilled rows See Fig 8 There are two reasons for doing this First wide turns are much easier to negotiate than about faces Second the tiller won t be pulling itself and you toward the row next to it Set depth stake and wheel height for shallow tilling when working extremely hard soil or sod Then work across the first cuts at normal depth CULTIVATING Cultivating is destroying the weeds between rows to pre ventthem from robbing nourishment and moisture from the plants At the same time breaking up
51. it your tilling or cultivating needs CAUTION Tines are sharp Wear gloves or other protection when han dling tines NORMAL TILLING See Fig 15 e Assemble holes in tine hubs to holes in tine shaft CLEVIS HAIRPIN CLIP INNER TINE Fig 15 MID WIDTH TILLING See Fig 16 e Assemble holes A in tine hubs to holes in tine shaft Fig 16 NARROW TILLING CULTIVATING See Fig 17 Remove outer tines INNER TINES ONLY Fig 17 NOTE When reassembling outer tines be sure right tine assembly marked R and left tine assembly marked L are mounted to correct side of tine shaft TINE OPERATION CHECK See Fig 18 WARNING Disconnect spark plug wire from spark plug to prevent starting while checking tine operation For proper tine operation forward tine control lever must be against control body and all slack removed from inner wire of control cable when control is in the OFF up position If lever and cable are loose loosen cable clip at lower end of cable Pull up on cable to remove slack without extending spring on end of cable and retighten cable clip FINAL CHECK OFF POSITION e With tine control OFF up push down on handle to raise tines off the ground Slowly pull recoil starter handle while observing tines Tines should not rotate e If tines rotate inner wire of control cable is too tight
52. ition 9 Allow engine to warm up for a few minutes before engaging tines NOTE IFENGINEDOESNOTSTART SEETROUBLESHOOTING POINTS OPERATION Engine Switch Fig 7 BREAKING IN YOUR TILLER Break in your belt s pulleys and tine control before you actually begin tilling Start engine tip tines off ground by pressing handles down and engage tine control to start tine rotation Allow tines to rotate for five minutes Checktineoperation and adjustif necessary See TINE OPERATION CHECK in the Service and Adjustments section of this manual TILLING HINTS CAUTION Until you are accustomed to handling your tiller start actual field use with throttle in slow position To help tiller move forward lift up the handles slightly thus lifting depth stake out of ground To slow down the tiller press down on handles If youare straining ortiller is shaking the wheels and depth stake are not set properly inthe soil being tilled The proper setting of the wheels and depth stake is through trial and error and depends upon the soil condition The harder or wetter the ground the slower the engine and tine speed needed Under these poor conditions at fast speed the tiller will run and jump over the ground A properly adjusted tiller will dig with little effort from the operator e Tiling is digging into turning over and breaking up packed soil before planting Loose unpacked soil helps root growth Best t
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54. mes first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS on page 4 of this manual TRANSMISSION Your transmission is sealed and will not require lubrication unless serviced CLEANING Do not clean your tiller when the engine and transmission are hot We do not recommend using pressurized water garden hose etc to clean your unit unless the gasket area around the transmission and the engine muffler air filter and carburetor are covered to keep water out Water in engine will shorten the useful life of your tiller Clean engine wheels finish etc of all foreign matter Keep finished surfaces and wheels free of all gasoline oil etc e Protect painted surfaces with automotive type wax SERVICE AND ADJUSTMENTS CAUTION Disconnect spark plug wire from spark plug and place wire where it cannot come into contact with plug TILLER TO ADJUST HANDLE HEIGHT See Fig 14 Factory assembly has provided lowest handle height Select handle height best suited for your tilling conditions Handle height will be different when tiller digs into soil If a higher handle height is desired loosen the four nuts securing handle panel to engine brackets Slide handle panel to desired location e Tighten the four nuts securely ENGINE BRACKETS HANDLE PANEL NUTS ALSO 2 ON LEFT SIDE OF TILLER Fig 14 TINE ARRANGEMENT Your outertines can be assembled in several different ways to su
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56. ne is used in very dusty conditions Loosen air cleaner screws one on each side of cover Remove air cleaner cover Carefully remove air cleaner cartridge Be careful Do not allow dirt or debris to fall into carburetor e Clean by tapping gently on a flat surface e If very dirty or damaged replace cartridge Clean and replace cover Tighten screws securely IMPORTANT PETROLEUM SOLVENTS SUCH AS KEROSENE ARE NOT TO BE USED TO CLEAN THE CARTRIDGE THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE DO NOT OIL CARTRIDGE DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE Air Cleaner Pre Cleaner Air Cleaner Screws Fig 12 MAINTENANCE COOLING SYSTEM See Fig 13 Your engine is air cooled For proper engine performance and long life keep your engine clean Clean air screen frequently using a stiff bristled brush Remove blower housing and clean as necessary Keep cylinder fins free of dirt and chaff Air Screen Housing Fig 13 MUFFLER Do not operate tiller without muffler Do not tamper with exhaust system Damaged mufflers or spark arresters could create a fire hazard Inspect periodically and replace if necessary If your engine is equipped with a spark arrester Screen assembly remove every 50 hours for cleaning and inspection Replace if damaged 12 SPARK PLUG Replace spark plugs at the beginning of each tilling sea Son or after every 25 hours of use whichever co
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58. nes and belts for wear spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE Check engine oil level e Check tine operation Check for loose fasteners LUBRICATION Idler Arm Keep unit well lubricated See LUBRICATION CHART SAE 30 OR 10W 30 MOTOR OIL REFER TO MAINTENANCE ENGINE SECTION 10 MAINTENANCE Disconnect spark plug wire before performing any maintenance except carburetor adjustment to prevent accidental starting of engine Prevent fires Keep the engine free of grass leaves spilled oil or fuel Remove fuel from tank before tipping unit for maintenance Clean muffler area of all grass dirt and debris Do not touch hot muffler or cylinder fins as contact may cause burns ENGINE LUBRICATION Use only high quality detergent oil rated with API service classification SF SJ Select the oil s SAE viscosity grade according to your expected temperature See Fig 10 SAE VISCOSITY GRADES d 10W 30 mx Oo d 20 0 20 40 60 80 100 F 30 20 10 0 10 20 30 40 C TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE Fig 10 NOTE Although multi viscosity oils BW 30 10W 30 etc improve starting in cold weather they will result in increased oil consumption when used above 32 F 0 C Check your engine oil level more frequently to avoid possible engine damage from running low on
59. oil Change the oil after every 25 hours of operation or at least once a year if the tiller is not used for 25 hours in one year Check the crankcase oil level before starting the engine and after each five 5 hours of continuous use Add SAE 30 motor oil or equivalent Tighten oil filler plug securely each time you check the oil level CAUTION Disconnect spark plug wire before performing any maintenance to prevent accidental starting of engine Prevent fires Keep the engine free of grass leaves spilled oil or fuel Re move fuel from tank before tipping unit for maintenance Clean muffler area of all grass dirt and debris Do not touch hot muffler or cylinder fins as contact may cause burns TO CHANGE ENGINE OIL See Figs 10 and 11 Determine temperature range expected before oil change All oil must meet API service classification SF SJ sure tiller is on level surface Oil will drain more freely when warm e Catch oil in a suitable container Remove drain plug e forward to drain oil e After oil has drained completely replace oil drain plug and tighten securely e Remove oil filler plug Be careful not to allow dirt to enter the engine engine with oil See FILL ENGINE WITH OIL in the Operation section of this manual Oil Level Oil Filler Plug Fig 11 AIR CLEANER See Fig 12 Service air cleaner cartridge every twenty five hours more often if engi
60. ontrol not set properly Dirty air cleaner Bad spark plug or improper gap Stale or dirty fuel Loose spark plug wire Carburetor out of adjustment Engine is overloaded Dirty air cleaner Low oil level dirty oil Faulty spark plug Oil in fuel Stale or dirty fuel Water in fuel Clogged fuel tank Spark plug wire loose Dirty engine air screen Dirty clogged muffler Carburetor out of adjustment Poor compression Low oil level dirty oil Dirty engine air screen Dirty engine Partially plugged muffler Improper carburetor adjustment Ground too dry and hard Tine control is not engaged V belt not correctly adjusted V belt is off pulley s Tilling too deep Carburetor out of adjustment 16 2 Wheels and depth stake incorrectly adjusted 2 Soil balls up or clumpsy 1 Ground too wet 1 2 CO OEO N Fill fuel tank See TO START ENGINE in the Operation section Wait several minutes before attempting to start Clean or replace air cleaner cartridge Empty fuel tank and carburetor and refill tank with fresh gasoline Remove fuel tank and clean Make sure spark plug wire is seated properly on plug Replace spark plug or adjust gap Make necessary adjustments Place throttle control in FAST position Clean or replace air cleaner cartridge Replace spark plug or adjust gap Empty fuel tank and refill with fr
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62. proper assembly or installation delivery damage or to normal wear of the product Exclusions Excluded from this Warranty are belts blades blade adapters normal wear normal adjustments standard hardware and normal maintenance 7 Inthe event you have a claim under this Warranty you must return the product to an authorized service dealer Should you have any unanswered questions concerning this Warranty please contact HOP In Canada contact Outdoor Products Customer Service Dept HOP 1030 Stevens Creek Road 5855 Terry Fox Way Augusta GA 30907 USA Mississauga Ontario L5V 3E4 giving the model number serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last so the above limi tations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 17 PoulanPRO PARTS AND SERVICE This product has been expertly engineered and carefully manufactured to rigid quality standards A
63. r without proper guards plates or other safety protective devices in place Keep children and pets away Do not overload the machine capacity by attempting to till too deep at too fast a rate Never operate the machine at high speeds on slippery surfaces Look behind and use care when backing Never allow bystanders near the unit Use only attachments and accessories approved by the manufacturer of the tiller Never operate the tiller without good visibility or light Be careful when tilling in hard ground The tines may catch in the ground and propel the tiller forward If this occurs let go of the handlebars and do not restrain the machine MAINTENANCE AND STORAGE Keep machine attachments and accessories in safe working condition Check shear pins engine mounting bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water and space heaters clothes dryers and the like Allow the engine to cool before storing in any enclosure Always refer to the operator s guide instructions for important details if the tiller is to be stored for an ex tended period IMPORTANT CAUTIONS IMPORTANTS AND NOTES ARE A MEANS OF ATTRACTING ATTENTION TO IMPORTANT OR CRITICAL INFORMATION IN THIS MANUAL IMPORTANT USED TO ALERT YOU THAT THERE IS A POSS
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65. rence These symbols may appear on your Tiller or in literature supplied with the product Learn and understand their meaning FNRA O IN ge TILLING FORWARD NEUTRAL REVERSE CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL OR WARNING ON OFF Forward Tine Control Fuel Fill Port Throttle Control Fuel Valve Choke Control Lo Depth aW On Off Switch Stake y NC Recoil Starter Handle Fig 3 MEETS ANSI SAFETY REQUIREMENTS Our tillers conform to the safety standards of the American National Standards Institute CHOKE CONTROL Used when starting a cold engine DEPTH STAKE Controls forward speed and the depth at which tiller will dig ENGINE ON OFF SWITCH The engine switch enables and disables the ignition system FORWARD TINE CONTROL Engages tines in forward direction FUEL VALVE The fuel valve opens and closes the pas sage between the fuel tank and the carburetor RECOIL STARTER HANDLE Used to start the engine THROTTLE CONTROL Used to control engine speed OPERATION pran TOUR The operation of any tiller can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields before starting your tiller FORESIGHT IS BETTER ime safety glasses HOW TO USE YOUR TILLER Know how to operate all controls before adding fuel and oil or attempting to start engine STOPPING See Fig 4 TINES 1 Release tine
66. rting e Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors Never attempt to make any adjustments while the engine motor is running except where specifically recommended by manufacturer oo Do not put hands or feet near or under rotating parts e Exercise extreme caution when operating on cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic Do not carry passengers e After striking a foreign object stop the engine motor remove the wire from the spark plug thoroughly inspect the tiller for any damage and repair the damage before restarting and operating the tiller e Exercise caution to avoid slipping or falling e Ifthe unit should start to vibrate abnormally stop the engine motor and check immediately for the cause Vibration is generally a warning of trouble Stop the engine motor when leaving the operating position e Takeallpossible precautions when leaving the machine unattended Disengage the tines shift into neutral and stop the engine e Before cleaning repairing or inspecting shut off the engine and make certain all moving parts have stopped Disconnectthe spark plug wire and keep the wire away from the plug to prevent accidental starting Disconnect the cord on electric motors Do not run the engine indoors exhaust fumes are dangerous Never operate the tille
67. s with all mechanical products some adjustments or part replacement may be necessary during the life of your unit For Parts and service contact our authorized distributor call 1 800 849 1297 e For replacement parts have available the following information a Model Number Manufacturer s 1 0 Number b Description of part For Technical Assistance call 1 800 829 5886 For a Parts Manual go to our website www poulan pro com support asp NOTE provides parts and service through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of HOP is to continually improve all of its products If the operating characteristics or the appearance of your product differs from those described in this Manual please contact your local dealer for updated information and assistance nof 591 151556 Suomeunojul 58 2 5 291061002 99 suep JUOS nno eouaJedde 591 IS ses eoueueuued 159 aiydosojiyd ane1nquisip ne JOP no sadvid ap juanbosuoo
68. t the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur TO START ENGINE See Fig 7 CAUTION KEEP TINE CONTROL IN OFF POSITION WHEN STARTING ENGINE When starting engine for the first time or if engine has run out of fuel it will take extra pulls of the recoil starter to move fuel from the tank to the engine 1 Make sure spark plug wire is properly connected 2 Place the fuel valve to the ON position 3 To start a cold engine move the choke lever to the ON position 4 Movethe throttle lever away from the SLOW position about 1 3 of the way toward the FAST position 5 Turn the engine switch to the ON position Pull rope out slowly until engine reaches start of compression cycle rope will pull slightly harder at this point 6 Pull recoil starter handle quickly Do not let starter handle snap back against starter Repeat if neces sary NOTE IF ENGINE FIRES BUT DOES NOT START MOVE CHOKE CONTROL TO HALF CHOKE POSITION PULL RECOIL STARTER HANDLE UNTIL ENGINE STARTS 7 Ifthe choke lever has been movedto the ON position to start the engine gradually move it to the opposite position as the engine warms up NOTE AWARM ENGINE REQUIRES LESS CHOKING TO START 8 Move throttle control to desired running pos
69. the upper layer of soil crust will help retain moisture in the soil Best digging depth is 1 3 Youwill probably notneed to use the depth stake Begin by tipping the depth stake forward until it is held by the stake spring e Cultivate up and down the rows at a speed which will allow tines to uproot weeds and leave the ground in rough condition promoting no further growth of weeds and grass See Fig 9 Fig 9 MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Engine Oil Level v Change Engine Oil m Oil Pivot Points wf 1111111 1 et 1111111 1 omoro wf 111111111_ r sa 1 Ivf LIE 111111 1 Change more often when operating under a heavy load or in high ambient temperatures 2 Service more often when operating in dirty or dusty conditions GENERAL RECOMMENDATIONS LUBRICATION CHART The warranty on this tiller does not cover items that have been subjected to operator abuse or negligence To receive D Tine Control full value from the warranty the operator must maintain 4 tiller as instructed in this manual FE e Some adjustments will need to be made periodically to Q Engine properly maintain your tiller All adjustments in the Service and Adjustments section of this manual should be checked at least once each season Once a year you should replace the spark plug clean or replace air filter and check ti
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