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Poulan 418757 Lawn Mower User Manual

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17. SNS NOaPRON gt oouoorom oouoosromc Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filter Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Empty fuel tank and refill tank with fresh clean gasoline Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Depress brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Raise cutting height reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Empty fuel tank and refill tank with fresh clean gasoline Empty fuel tank and carburetor refill tank with fresh ga
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19. Keep tires free of gasoline oil or insect control chemi cals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM AND REVERSE OP ERATION SYSTEM ROS Be sure operator presence and reverse operation systems are working properly If your tractor does not function as described repair the problem immediately engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM e Whenthe engine is running any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine When the engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine e The attachment clutch should never operate unless the operator is in the seat CHECK REVERSE OPERATION ROS SYSTEM When the engine is running with the ignition switch in the engine ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should shut off the engine When the engine is running with the ignition switch in the ROS ON positi
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42. 30 20 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE oil visc chart e FIG 12 NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Figs 12 and 13 Determine temperature range expected before oil change All oil must meet API service classification SG SL e Be sure tractor is on level surface Oil will drain more freely when warm e Catch oil in a suitable container Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil e Remove yellow cap from end of drain valve and install the drain tube onto the fitting OIL DRAIN VALVE CLOSED AND LOCKED POSITION YELLOW CAP DRAIN TUBE FIG 13 MAINTENANCE Unlock drain valve by pushing inward and turning counterclockwise To open pull out on the drain valve After oil has drained completely close and lock the
43. Check for Loose Fasteners e Check Replace Mower Blades f Lubrication Chat f Check Battery Leve f Clean Battery and Terminals Check Transaxle Cooling Check MowerLevelness f Check v Betts Change Engine with oil fiten Change Engine Oil without oil fite _____ Clean Air Fiter Ooo Clean Air Screen Inspect Muffler Spark Arrester Replace Oil Filter Itequipped Clean Engine Cooling Fins f Replace Spark Pug f Replace Air Filter Paper Cartridge Replace Fuel Filter 1 Change more often when operating under a heavy load or in high ambient temperatures a _____ E p VENE E E MEE _____ pu _____ EMEN NEM NENE p MEN E 2 Service more often when operating in dirty or dusty conditions GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual At least once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help y
44. FIRE indicates a hazard which if not avoided result in death serious injury could result in death serious injury and or and or property damage property damage OPERATION KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference ATTACHMENT CLUTCH LEVER LIGHT SWITCH THROTTLE CHOKE CONTROL CLUTCH BRAKE PEDAL IGNITION SWITCH ROS ON POSITION LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER HEIGHT ADJUSTMENT INDICATOR PARKING BRAKE GEAR SHIFT 02838 LSW FIG 4 Our tractors conform to the applicable safety standards of the American National Standards Institute ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tractor ATTACHMENT LIFT LEVER Used to raise and lower the mower deck or other attachments mounted to your tractor CLUTCH BRAKE PEDAL Usedfor declutching and brak ing the tractor and starting the engine LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position LIGHT SWITCH Turns the headlights on and off 10 IGNITION SWITCH Us
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46. PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Y Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Y Check wiring See that all connections are still secure and wires are properly clamped V Before driving tractor be sure freewheel control is in transmission engaged position see TO TRANS PORT in the Operation section of this manual WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS X Engine oil is at proper level V Fuel tank is filled with fresh clean regular unleaded gasoline Y Become familiar with all controls their location and function Operate them before you start the engine sure brake system is in safe operating condition sure Operator Presence System and Reverse Op eration System ROS are working properly See the Operation and Maintenance sections in this manual V Itis important to purge the transmission before op erating your tractor for the first time Follow proper s
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50. becomes clogged obstructing fuel flow to carburetor replacement is required e With engine cool remove filter and plug fuel line sec tions Place new fuel filter in position in fuel line with arrow pointing towards carburetor e sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline CLEANING Clean engine battery seat finish etc of all foreign matter e Keep finished surfaces and wheels free of all gasoline oil etc e Protect painted surfaces with automotive type wax We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans mission are covered to keep water out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower SERVICE AND ADJUSTMENTS WARNING TO AVOID SERIOUS INJURY BEFORE PERFORMING ANY SERVICE OR ADJUST MENTS Depress clutch brake pedal fully and set parking brake Place gearshift lever in neutral N position Place attachment clutch in DISENGAGED position Turn ignition key to STOP and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TRACTOR TO REMOVE MOWER See Fig 15 Mower will be easier to remove from the right
51. by the gearshift lever e Start tractor with clutch brake pedal depressed and gearshift lever in neutral N position Move gearshift lever to desired position e Slowly release clutch brake pedal to start movement IMPORTANT BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE TO ADJUST MOWER CUTTING HEIGHT See Fig 5 The position of the attachment lift lever determines the cutting height Grasp lift lever e Press plunger with thumb and move lever to desired position The cutting height range is approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed Theaverage lawn should be cutto approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height CAUTION Always stop tractor com pletely as described above before leav ing the operator s position to empty grass catcher etc OPERATION TO OPERATE MOWER See Fig 6 Your tractor is equipped with an operator presence sens ing switch Any at
52. drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve e engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this man ual e Use gauge on oil fill cap dipstick for checking level For accurate reading insert dipstick into the tube and push down firmly into place before removing Keep oil up to but not over the FULL line on dip stick Push dipstick down firmly into the tube when finished CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers AIR FILTER Your engine will not run properly using a dirty air filter Service air cleaner more often under dusty conditions See Engine Manual MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual 18 IN LINE FUEL FILTER See Fig 14 The fuel filter should be replaced once each season If fuel filter
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54. even with the blades shutoff They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Never allow children to operate the machine Use extracare when approaching blind corners shrubs Rin or other objects that may block your view of a child IV TOWING Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage use extreme carein handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and other Sources of ignition Use only approved gasoline container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilotlight such as on a water heater or other appliances Never fill containers inside
55. fuel next season NOTE Fuel stabilizer is an acceptable alternative in mini mizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDER S Remove spark plug s Pour one ounce of oil through spark plug hole s into cylinder s Turn ignition key to START position for a few seconds to distribute oil e Replace with new spark plug s OTH ER Do not store gasoline from one season to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems f possible store your tractor indoors and cover it to give protection from dust and dirt e Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM TROUBLESHOOTING POINTS PROBLEM Will not start Hard to start Engine will not turn over Engine clicks b
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58. stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating ma chine Data indicates that operators age 60 years and above are involved in a large percentage of riding mower re lated injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage Il SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it Mow up and down slopes not across Watch for holes ruts bumps rocks or other hidden objects Un
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60. to tractor Use an appropriate means of tying hood to tractor rope cord etc TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications ofthe manufacturer of your trac tor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor BEFORE STARTING THE ENGINE CHEN ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil e Check engine oil with tractor on level ground Remove oilfill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill e For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Maintenance section of this manual To change engine oil see the Maintenance section in this manual 13 ADD GASOLINE Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness CAUTION Wipe off any spilled oil or fuel D
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67. 8 Raise hood e Unsnap headlight wire connector Stand in front of tractor Grasp hood at sides tilttoward engine and lift off of tractor To replace reverse above procedure HEADLIGHT WIRE CONNECTOR ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary If adjustment is nec essary see engine manual TO ADJUST CARBURETOR Your carburetor is not adjustable If your engine does not operate properly due to suspected carburetor problems take your tractor to an authorized service center for repair and or adjustment STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more WARNING Never storethe tractor with gasoline in the tank inside a building where fumes may reach an open flame orspark Allowthe engineto cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean it thor oughly remove all dirt grease leaves etc Store in a clean dry area e Clean entire tractor See CLEANING in the Mainte nance section of this manual Inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual Lubricate as shown in the Maintenance section of this manual e Be sure tha
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69. IMPORTANT MANUAL Do Not Throw Away PoulanPRO OPERATOR S MANUAL A WARNING MODEL Read this Manual and follow all Warnings PBA19542LTX une ES LAWN TRACTOR ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website www poulan com 418757 12 01 07 SR Printed in U S A SAFETY RULES Safe Operation Practices for Ride On Mowers A DANGER THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH WARNING In order to prevent acci dental starting when setting up trans porting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug WARNING Do not coast down a hill in neutral you may lose control of the tractor WARNING Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Operate only at the low est possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor A WARNING A Engine exhaust some of its constituents and cer tain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm A WARNING A Battery posts terminals and
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71. Mississauga Ontario L5V 3E4 giving the model number serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last so the above limi tations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 27 SERVICE NOTES 28 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION a REE Slope a 12 ED D ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 DEGREES WARNING To avoid serious injury operate your tractor up and down the face of slopes never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the di
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73. OS 19 5 V1ASNVO IND LNSANAd MOHOSV9 S3 T3dqdV SIOJHYd 13 TIONVHLSW TONVH L3 100901V1 3d 5 LNOS IND S31 AND SYLNOWSG 39VSOd3HlN3 d3ON3SSi d HIOAH3S3H 37 3ON3SS3 d AVANL 31 3ON3SSa d 3414 31 831 SNVG AWWOS 10 Sad NOIIVINHOJ H3llA3 d LNVLYOdWI 5381 153 0 LNVLYOdWI 3ON3SS3 Q AWALSAS una low vc epiunu no uu0 q N dns eunans jueujejoeurp eueqgeq e sed eu Jnod np 159 2115 eueneq ep 591 29 12 u09 ue sed juessind eu 5 no se 2 se qeo zessre Jenueuu 89 ep ueneu uonoes e SdNHOGS S31 13 31831 Lyg V1H3AOLL3N uorpes sno ze19j9J e 2119 se qeo 521 epoued eun juepued eouessind s n 591 19 001502109 e eDesodeaue p epoued enBuo eun saide n yeq ej ep sloped 159 1ue e 2 jue e Jeided ze qes
74. OSITION BRAKE POSITION PARKING BRAKE DISENGAGED POSITION FIG 5 STOPPING See Fig 5 MOWER BLADES e To stop mower blades move attachment clutch lever to DISENGAGED position GROUND DRIVE stop ground drive depress clutch brake pedal into full BRAKE position e Move gearshift lever to neutral N position ENGINE e Move throttle control between half and full speed fast position NOTE Failure to move throttle control between half and full speed fast position before stopping may cause engine to backfire e Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD 11 wide vision safety mask over spectacles or standard safety glasses NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility al ways stop engine when stopping tractor on grass areas USE THROTTLE CONTROL See Fig 5 Always operate engine at full speed fast Operating engine less than full speed fast reduces the engine s operating efficiency Full speed fast offers the best mower performance TO MOVE FORWARD AND BACKWARD See Fig 5 The direction and speed of movement is controlled
75. OTTOM EDGE OF MOWER TO GROUND BOTTOM EDGE OF MOWER TO mi Len rmm nei GROUND LINES LINE J GROUND LINES FIG 16 SUSPENSION ARM LIFT LINK ADJUSTMENT NUT FIG 17 FRONT TO BACK ADJUSTMENT See Figs 18 and 19 IMPORTANT DECK MUST BE LEVEL SIDE TO SIDE IF THE FOLLOWING FRONT TO BACKADJUSTMENT IS NECESSARY BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE TO SIDE To obtain the best cutting results the mower housing should be adjusted so that the front is approximately 1 8 to 1 2 lower than the rear when the mower is in its high est position Check adjustment on right side oftractor Measure distance D directly in front and behind the mandrel at bottom edge of mower housing as shown e Before making any necessary adjustments check that both front links are equal in length e dflinks are not equal in length adjust one link to same length as other link To lower front of mower loosen nut E on both front links an equal number of turns e When distance D is 1 8 to 1 2 lower at front than rear tighten nuts F against trunnion on both front links Toraise front of mower loosen nut from trunnion on both front links Tighten nut E on both front links an equal number of turns The two front links must remain equal in length e Whendistance D is 1 8 to 1 2 lower atfrontthan rear tighten nut F against trunnion on
76. TART ENGINE in the Operation section of this manual After engine has started move throttle control to idle slow position Depress clutch brake pedal into full BRAKE position and hold Move gearshift lever to 1st gear Slowly release clutch brake pedal and slowly drive tractor off skid e Apply brake to stop tractor set parking brake and place gearshift lever in neutral position Turn ignition key to STOP position Continue with the instructions that follow CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance Reduce tire pressure to PSI shown on tires CHECK DECK LEVELNESS For best cutting results mower housing should be prop erly leveled See LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn howto operate your tractor check to see that the brake is operating properly See TO CHECK BRAKE in the Service and Adjustments section of this manual CHECKLIST BEFORE YOU OPERATE YOUR NEW TRACTOR WE WISH TOASSURE THAT YOU RECEIVE THE BEST PER FORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT
77. Unleaded Regular Oil Type API SG SL SAE 30 above 32 F SAE 5W 30 below 32 F W Filter 56 oz W O Filter 48 oz Champion RC12YC Gap 030 Forward 151 1 1 2nd 3rd 4th 5th 6th Oil Capacity Spark Plug Ground Speed MPH Reverse Charging System 3 Amps Battery 5 Amps Headlights AMP HR 28 Min CCA 230 Case Size U1R Blade Torque 45 55 FT LBS Battery CONGRATULATIONS on your purchase of a new tractor Ithas been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center department We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules e Follow a regular schedule in maintaining caring for and using your tractor e Follow the instructions under Maintenace and Stor age sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any un improved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable
78. a vehicle or on a truck or trailer bed with plastic liner Always place containers on the ground away from your vehicle when filling Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim ofthe fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device Iffuelisspilled on clothing change clothing immediately Never overfill fuel tank Replace gas cap and tighten securely SAFETY RULES Safe Operation Practices for Ride On Mowers A GENERAL SERVICE 4 amp Never operate machine in a closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing If you strike a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge guard frequently and replace with manufacturer s rec ommended parts when necessary Mower blades are sharp Wrap the blade or wear gloves and use extra cautio
79. age parking brake For assistance there is a belt installation guide decal on bottom side of left footrest BELT REMOVAL Remove mower See TO REMOVE MOWER in this section of manual NOTE Observe entire motion drive belt and position of all belt guides and keepers Remove belt from stationary idler and clutching idler Remove belt downward from around engine pulley e Pull belt slack toward rear of tractor Carefully remove belt upwards from transmission input pulley and over cooling fan blades Remove belt from center span keeper and pull belt away from tractor BELT INSTALLATION Carefully work new belt down around transmission cooling fan and onto the input pulley Slide belt into the center span keeper Pull belt toward front of tractor and roll around the top groove of engine pulley belt through stationary idler and clutching idler Make sure belt is in all pulley grooves and inside all belt guides and keepers Install mower See TO INSTALL MOWER in this section of manual ENGINE PULLEY CLUTCHING IDLER STATIONARY IDLER TRANSMISSION INPUT PULLEY CENTER SPAN EEPER SERVICE AND ADJUSTMENTS TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT See Fig 23 The transaxle should be in neutral when the gear shift lever is in neutral N lock gate position The adjustment is preset at the factory however if adjustment is needed proceed
80. ar onto guide and secure with large retainer spring Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring Install belt onto engine pulley LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PRODUCT SPECIFICATIONS section of this manual If tires are over or underinflated you will not properly adjust your mower SQUARE HOLE ENGINE PULLEY RETAINER SPRINGS BOTH SIDES DEFLECTOR SHIELD SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PRODUCT SPECIFICATIONS section of this manual If tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT See Figs 16 and 17 Raise mower to its highest position Atthe midpoint of both sides of mower measure height from bottom edge of mower to ground Distance A on both sides of mower should be the same or within 1 4 of each other e If adjustment is necessary make adjustment on side of mower only e To raise one side of mower tighten lift link adjustment nut on that side Tolower one side of mower loosen lift link adjustment nut on that side NOTE Each full turn of adjustment nut will change mower height about 1 8 Recheck measurements after adjusting B
81. as follows Make sure transaxle is in neutral N NOTE When the tractor rear wheels move freely the transaxle is in neutral Loosen adjustment bolt in front of the right rear wheel e Position the gear shift lever in the neutral N posi tion e Tighten adjustment bolt securely NOTE Ifadditional clearance is neededto getto adjustment bolt move mower deck height to the lowest position NEUTRAL LOCK GATE GEARSHIFT LEVER ADJUSTMENT BOLT FIG 23 TO ADJUST STEERING WHEEL ALIGN MENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact your nearest authorized service center department TO REMOVE WHEEL FOR REPAIRS See Fig 24 e Block up axle securely Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose e Repair tire and reassemble e Onrear wheels only align grooves in rear wheel hub and axle Insert square key Replace washers and snap retaining ring securely in axle groove Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchase
82. at clippings are discharged onto the area that has been cut Have the cut area to the right of the machine This will result in a more even distribution of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 9 FIG 9 14 If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mow ing to assure better mowing performance and proper discharge of material Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used MAINTENANCE BEFORE MAINTENANCE SCHEDULE EVERY 8 HOURS EVERY EVERY EVERY EVERY BEFORE 100 SEASON STORAGE HOURS 2 HOURS HOURS 2 o 5 W O g Lubrication Chart Jo 0 J274 Change Engine Oil with oil filter r il Fi If equipped
83. both front links e Recheck side to side adjustment MANDREL 01268 FIG 18 NUT SERVICE AND ADJUSTMENTS TO CHECK BRAKE If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be serviced You may also check brake by 1 Park tractor on level dry concrete or paved surface depress clutch brake pedal all the way down and en gage parking brake 2 Place gear shift lever in neutral N position The rear wheels must lock and skid when you try to manu ally push the tractor forward Ifthe rear wheels rotate then the brake needs to be serviced Contact a qualified service center TO REPLACE MOWER BLADE DRIVE BELT See Fig 20 The mower blade drive belt may be replaced without tools Park the tractor on level surface Engage parking brake BELT REMOVAL e Remove mower from tractor See TO REMOVE MOWER in this section of this manual Work belt off both mandrel pulleys and idler pulleys e Pull belt away from mower BELT INSTALLATION Install new belt in reverse order of removal Make sure belt is in all pulley grooves and inside all belt guides Install mower in reverse order of removal instruc tions MANDREL PULLEY MANDREL PULLEY FIG 20 TO REPLACE MOTION DRIVE BELT See Fig 22 Park the tractor on level surface Eng
84. cable ends with wire brush until bright Coat terminals with grease or petroleum jelly e Reinstall battery See REPLACING BATTERY in the SERVICE AND ADJUSTMENTS section of this manual V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling Do not attempt to clean fan or transmission while engine is running or while the transmission is hot To prevent pos sible damage to seals do not use high pressure water or steam to clean transaxle e Inspect cooling fan to be sure fan blades are intact and clean e Inspect cooling fins for dirt grass clippings and other materials To prevent damage to seals do not use compressed air or high pressure sprayer to clean cooling fins 17 TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid mainte nance is not required for the life of the transaxle Should the transaxle ever leak or require servicing contact your nearest authorized service center department ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES cuc F 20 0 30 32 40 60 80 100 C
85. d by the purchas er unless such return is requested by the manufacturer Battery Warranty On products equipped with a Battery we will replace without charge to you any battery which we find to be defective in manufacture during the first ninety 90 days of ownership After ninety 90 days we will exchange the Battery charging you 1 12 of the price of a new Battery for each full month from the date of the original sale Battery must be maintained in accordance with the instructions furnished The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase This Warranty applies only to products which have been properly assembled adjusted operated and maintained in ac cordance with the instructions furnished This Warranty does not apply to any product which has been subjected to altera tion misuse abuse improper assembly or installation delivery damage or to normal wear of the product Exclusions Excluded from this Warranty are belts blades blade adapters normal wear normal adjustments standard hardware and normal maintenance 7 Inthe event you have a claim under this Warranty you must return the product to an authorized service dealer Should you have any unanswered questions concerning this Warranty please contact HOP In Canada contact Outdoor Products Customer Service Dept HOP 1030 Stevens Creek Road 5855 Terry Fox Way Augusta GA 30907 USA
86. d from your local parts dealer Tire sealant also prevents tire dry rot and corrosion WASHERS RETAINING RING AXLE COVER SQUARE KEY REAR __ WHEEL ONLY FIG 24 TO START ENGINE WITH A WEAK BATTERY See Fig 25 WARNING Lead acid batteries gen erate explosive gases Keep sparks flameand smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the MAINTENANCE sec tion of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES Connect one end of the RED cable to the POSITIVE terminal of each battery A B taking care not to short against tractor chassis e Connect one end ofthe BLACK cable to the NEGATIVE terminal C of fully charged battery Connectthe other end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery RED cable last from both batteries WEAK OR DEAD BATTERY FULLY CHARGED BATTERY FIG 25 SERVICE AND ADJUSTMENTS REPLACING BATTERY See Figs 26 and 27 WARNING Do not shor
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88. ed for starting and stopping the engine GEARSHIFT LEVER Selects the speed and direction of the tractor PARKING BRAKE Locks clutch brake pedal into the brake position REVERSE OPERATION SYSTEM ROS ON POSI TION Allows operation of mower deck or other powered attachment while in reverse THROTTLE CHOKE CONTROL Used for starting and controling engine speed OPERATION The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while WEAR YOUR operating your tractor or performing any adjustments or repairs We recommend a FORESIGHT IS BETTER THAN NO SIGHT HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 5 Your tractor is equipped with an operator presence sens ing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine Depress clutch brake pedal into full BRAKE position and hold Place parking brake lever in ENGAGED position and release pressure from clutch brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure ATTACHMENT CLUTCH LEVER ENGAGED POSITION THROTTLE CHOKE IGNITION CONTROL f X KEY lt lt DISENGAGED POSITION PARKING BRAKE ENGAGED G ay POSITION Na s A md chase SHIFT LEVER PEDAL DRIVE P
89. elt Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Turn light switch ON Replace bulb s or lamp s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Place freewheel control in engaged position Replace motion drive belt Purge transmission Move throttle control between half and full speed fast position before stopping engine LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi als and workmanship For a period of two 2 years from date of purchase by the original consumer purchaser we will repair or replace at our option without charge for parts or labor incurred in replacing parts any part which we find to be defective due to materials or workmanship This Warranty is subject to the following limitations and exclusions 1 This warranty does not apply to the engine transaxle transmission components battery except as noted below or com ponents parts thereof Please refer to the applicable manufacturer s warranty on these items Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur chaser Transportation charges for any parts submitted for replacement under this warranty must be pai
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93. even terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop or shift while on the slope Do not mow on wet grass Tires may lose traction Always keep the machine in gear when going down slopes Do not shift to neutral and coast downhill Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with grass catchers or other attachments they can affect the stability of the machine Do no use on steep slopes Do not try to stabilize the machine by putting your foot on the ground Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in A CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keepchildren out ofthe mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Never carry children
94. h under mower Mower drive belt worn Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Light switch is OFF Bulb s or lamp s burned out Faulty light switch Loose or damaged wiring Blown fuse Bad battery cell s Poor cable connections Faulty regulator if so equipped Faulty alternator Freewheel control in disengaged position Motion drive belt worn damaged or broken Air trapped in transmission during shipment or servicing Engine throttle control not set between half and full speed fast position before stopping engine 26 CORRECTION ONS rear gt EOD gt Turn ignition key to ROS ON position See Operation section Check wiring switches and connections If not corrected contact an authorized service center department Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive b
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99. lat washer 5 16 lock washer 5 16 hex bolt and tighten securely Snap steering wheel insert into center of steering wheel Remove protective materials from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID Insert A 2 5 7 516 Hex i 5 16 Lock Washer Adapter FIG 1 ASSEMBLY INSTALL SEAT See Fig 2 Adjust seat before tightening adjustment knob Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor Pivotseat upward and remove from the cardboard pack ing Remove the cardboard packing and discard Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan Push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor Pivot seat and pan forward and assemble adjustment knob and flat washer loosely Do not tighten Lower seat into operating position and sit in seat Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down Get off seat without moving its adjusted position Raise seat and tighten adjustment knob securely SHOULDER BOLT FLAT WASHER ADJUSTMENT KNOB CHECK BATTERY See Fig 3 Lift seat pan to raised position e If this battery is put into service after month and year indicated on label label
100. local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for the muffler is available through your nearest authorized service center department In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands TABLE OF CONTENTS SAFETY 2 3 PRODUCT SPECIFICATIONS eee 4 CUSTOMER RESPONSIBILITIES 4 ASSEMBLY 6 8 OPERATION niam n nun unn rne 9 14 MAINTENANCE SCHEDULE 15 MAINTENANCE eren 15 18 SERVICE AND ADJUSTMENTS 19 23 STORAGE 24 TROUBLESHOOTING eee 25 26 UNASSEMBLED PARTS Steering Wheel Steering Wheel Insert 1 Large Flat Washer H 1 Hex Bolt 1 5 16 Lock Washer 5 16 18 4 P A wee Steeri Steering Wheel on ci Adapter Steering Shaft Boot d S Seat 1 Washer gt 2 1 Knob 1 Seat 1 Oil Drain Tube D For Future Use Keys 2 Slope Sheet ASSEMBLY Your new trac
101. located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in MAINTENANCE section of this manual for charging instructions FIG 3 NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid A WARNING Before starting read understand andfollow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects TO ROLL TRACTOR OFF SKID See Op eration section for location and function of controls Press lift lever plunger and raise attachment lift lever to its highest position Release parking brake by depressing clutch brake pedal Place gearshift lever in neutral N position e Roll tractor forward off skid e Remove banding holding the deflector shield up against tractor ASSEMBLY TO DRIVE TRACTOR OFF SKID See Op eration section for location and function of controls Besure all the above assembly steps have been com pleted e Check engine oil level and fill fuel tank with gasoline e Siton seat in operating position depress clutch brake pedal and set the parking brake Place gear shift lever in neutral N position Press lift lever plunger and raise attachment lift lever to its highest position Remove key from bag and start the engine see TO S
102. more than fifteen seconds per minute If the engine does not start after several attempts move throttle control to fast position wait a few minutes and try again If engine still does not start move the throttle control back to the choke position and retry WARM WEATHER STARTING 50 F and above When engine starts move the throttle control to the fast position The attachments and ground drive can now be used If the engine does not accept the load restart engine and allow it to warm up for one minute using the choke as described above OPERATION COLD WEATHER STARTING 50 F and below When engine starts allow engine to run with the throttle control in the choke position until the engine runs roughly then move throttle control to fast posi tion This may require an engine warm up period from several seconds to several minutes depending on the temperature The attachments can also be used during the engine warm up period NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual OWING TIPS Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trim ming Drive so th
103. n when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Be sure the area is clear of bystanders before operat ing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Alwayslook down and behind before and while backing Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Mow up and down slopes 15 Max not across Choose a low ground speed so that you will not have to stop or shift while on the slope Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible PRODUCT SPECIFICATIONS Gasoline Capacity 1 50 Gallons and Type
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108. o not store spill or use gasoline near an open flame IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW 32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system ofan engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur TO START ENGINE See Fig 4 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine Sit on seat in operating position depress clutch brake pedal and set parking brake Place gear shift lever in neutral N position e Move attachment clutch to DISENGAGED position Move throttle control to choke position NOTE Before starting read the warm and cold starting procedures below e Insertkeyinto ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for
109. o3Zaloau AYIVSSSOAN 159 LNVAINS LNVA3O dovioau 31 S Y 3109 NNA Wid H3IHVO 31 iNVIHOdWI 61 19 81 6 4 5 LNVA3G na 39v 1ogH oz 39Vv A 31 NOISNAdSNS Lo foe X quos zN ayog 4 np se1de SUOISUBWIP se 8 1 ze o ep ep ep noJ29 ep1ejduioo 0 ANOYVINAY 9199 99 Ins np ep jueJjessep ue esnepuoj e ep 9199 un z ss eg 8199 22 uns ep 1 ue esnepuoj 2 ep 9199 un Ze e noS esnepuoi ep 1ueuiejnes 9190 un uns 159 IS egne eun od 1 no e 1 27 e e esnepuoj ej np np sed e jnejneu esnepuoj e ep s9499 xnep sep ejneu snid e uonisod ej esnepuoj e ZL 19 91 5615 591 V 3109 39V 19dH es
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113. on and the attachment clutch en gaged any attempt by the operator to shift into reverse should NOT shut off the engine ROS ON POSITION ENGINE ON POSITION NORMAL OPERATING 16 BLADE CARE For bestresults mower blades must be kept sharp Replace bent or damaged blades CAUTION Use only a replacement blade approved by the manufacturer of your tractor Using a blade notapproved by the manufacturer of your tractor is hazardous could damage your tractor and void your warranty BLADE REMOVAL See Fig 10 e Raise mower to highest position to allow access to blades NOTE Protect your hands with gloves and or wrap blade with heavy cloth Remove blade bolt by turning counterclockwise e Install new or resharpened blade with stamped THIS SIDE UP facing deck and mandrel assembly IMPORTANT TO ENSURE PROPER ASSEMBLY CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY e Install and tighten blade bolt securely 45 55 Ft Lbs torque IMPORTANT SPECIAL BLADE BOLT HEAT TREATED MANDREL ASSEMBLY BLADE BOLT SPECIAL CENTER HOLE FIG 10 TO SHARPEN BLADE See Fig 11 NOTE We do not recommend sharpening blade but if you do be sure the blade is balanced Care should be taken to keep the blade balanced An un balanced blade will cause excessive vibration and eventual damage to mower and engine blade can be sharpened with file or on a grind ing wheel Do not at
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115. our engine run better and last longer BEFORE EACH USE Check engine oil level e Check brake operation Check tire pressure Check operator presence and ROS systems for proper operation Check for loose fasteners 15 9 SOH 8Jo 9e1 uos 3 Replace blades more often when mowing in sandy soil 4 Not required if equipped with maintenance free battery LUBRICATION CHART SPINDLE ZERK 2 SPINDLE ZERK FRONT E FRONT WHEEL Tu WHEEL BEARING 1 BEARING ZERK ZERK ENGINE 3 GEARSHIFT 1 PIVOTS r gt e 7 01967 D SAE 30 or 10w30 motor oil Q General Purpose Grease 9 Refer to Maintenance ENGINE Section IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY MAINTENANCE TRACTOR Always observe safety rules when performing any main tenance BRAKE OPERATION If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted See TO CHECK BRAKE in the Service and Adjustments sec tion of this manual TIRES Maintain proper air pressure in all tires See the side of the tire for proper PSI
116. own and hold e With engine running turn ignition key counterclockwise to ROS position Look down and behind before backing e Move gear shift lever to reverse R position and slowly release clutch brake pedal to start movement e When use of the ROS is no longer needed turn the ignition key clockwise to engine ON position ROS ON POSITION ENGINE ON POSITION NORMAL OPERATING FIG 7 TO OPERATE ON HILLS e Choose the slowest speed before starting up or down hills e Avoid stopping or changing speed on hills If slowing is necessary move throttle control lever to slower position e If stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake Move gearshift lever to 1st gear Be sure you have allowed room for tractor to roll slightly as you restart movement e Torestart movement slowly release parking brake and clutch brake pedal Make all turns slowly WARNING Do not drive up or down hills with slopes greater than 15 and do not drive across any slope OPERATION Te TRANSPORT Raise attachmentliftto highest position with attachment lift control e When pushing or towing your tractor be sure gearshift lever is in neutral N position Y s push or tow tractor at more than five 5 NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured
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118. rection of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill 29 PoulanPRO PARTS AND SERVICE This product has been expertly engineered and carefully manufactured to rigid quality standards As with all mechanical products some adjustments or part replacement may be necessary during the life of your unit For Parts and service contact our authorized distributor call 1 800 849 1297 e For replacement parts have available the following information a Model Number Manufacturer s 1 0 Number b Description of part For Techical Assistance call 1 800 829 5886 For a Parts Manual go to our website www poulan com support asp NOTE HOP provides parts and service through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of HOP is to continually improve all of its products If the operating characteristics or the appearance of your product differs from those described in this Manual please contact your local dealer for updated information and assistance nof e jueuJ92U09 92UP SISSP suomeunojul 58 aJreuuoissoouoo d A S 291061002 jonue N 99 suep JUOS nno eouaJedde no 591 IS ses eoueueuued 1
119. related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling GENERAL OPERATION Read understand and follow all instructions on the machine and in the manual before starting Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of bystanders before operat ing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces Do not operate machine without the entire grass catcher discharge guard or other safety devices in place and working Slow down before turning Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete
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121. side oftractor Place attachment clutch in DISENGAGED position Move attachment lift lever forward to lower mower to its lowest position Roll belt off engine pulley Remove smallretainer spring and remove clutch spring off pulley bolt Remove large retainer spring slide collar off and push housing guide out of bracket Disconnect anti swaybar from chassis bracket by re moving retainer spring Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links from deck by removing retainer springs Raise lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT IF AN ATTACHMENT OTHER THAN THEMOWER DECK IS TO BE MOUNTED ON THE TRACTOR REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME SMALL RETAINER SPRING CLUTCH SPRING FLAT WASHER SMALL RETAINER SPRING CLUTCH SPRING RETAINER SPRING LARGE RETAINER SPRING HOUSING GUIDE BRACKET TO TO INSTALL MOWER See Fig 15 Raise attachment lift lever to its highest position Slide mower under tractor with deflector shield to right side of tractor Lower lift lever to its lowest position Connect front links to mower deck and secure with retainer springs Connect suspension arms to rear deck brackets and secure with retainer springs Connect anti swaybar to chassis bracket and secure with retainer spring Push clutch cable housing guide into bracket slide col l
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124. soline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts TROUBLESHOOTING POINTS PROBLEM Engine dies when 1 tractor is shifted into reverse Engine continues to run when operator leaves seat with attachment clutch engaged Poor cut uneven Mower blades will not rotate Poor grass discharge Headlight s not working if so equipped Battery will not charge Loss of drive Engine backfires when LP turning engine OFF 1O CAUSE Reverse operation system ROS is not ON while mower or other attachment is engaged Faulty operator safety presence control system Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Obstruction in clutch mechanism Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and tras
125. t all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary e Touch up all rusted or chipped paint surfaces sand lightly before painting Fully charge the battery for storage After a period of time in storage battery may require recharging To help prevent corrosion and power leakage during long periods of storage battery cables should be dis connected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS in the Mainte nance section of this manual After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals e f battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces 24 ENGINE FUEL SYSTEM IMPORTANT IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur e Use fresh
126. t battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connect ing battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from acci dental grounding Lift seat pan to raised position e Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor e Install new battery with terminals in same position as old battery Firstconnect RED battery cable to positive terminal with hex bolt and keps nut as shown Tighten securely Slide terminal cover over terminal Connect BLACK grounding cable to negative ter minal with remaining hex bolt and keps nut Tighten securely SEAT PAN TERMINAL POSITIVE RED NEGATIVE CABLE BLACK CABLE FIG 27 TO REPLACE HEADLIGHT BULB Raise hood e Pull bulb holder out of the hole in the backside of the grill e Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill e Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Check wiring See electrical wiring diagram in the Repair Parts section 23 TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 2
127. tarting and transmission purging instructions See START ENGINE and PURGE TRANSMISSION in the Operation section of this manual SS NS lt OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their mean R N H L NS Q9 REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION SWITCH 6 46 6 a ENGINE OFF REVERSE ENGINE ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT OPERATION SYSTEM ROS OA D bt f go gt LIGHTSON FUEL BATTERY REVERSE FORWARD CRUISE CONTROL DANGER KEEP HANDS CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS SEE SAFETY RULES SECTION DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury FREE WHEEL Automatic Models only CAUTION indicates a hazard which if not avoided might result in minor or moderate injury A CAUTION when used without the alert symbol indicates a situation that could result in damage to the tractor and or engine Failure to follow instructions death The safety alert symbol Mm not avoided could result in death serious injury lt and or property damage is used to identify safety inform 1 ation about hazards which can Mg
128. tempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough rolling terrain or hills e Select desired height of cut e Start mower blades by engaging attachment clutch control TO STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher onmowers soequipped orthe deflector shield in place ENGAGED POSITION ATTACHMENT LIFT LEVER HIGH POSITION LOW POSITION DEFLECTOR SHIELD ATTACHMENT CLUTCH LEVER DISENGAGED POSITION 12 REVERSE OPERATION SYSTEM ROS Your tractor is equipped with a Reverse Operation System ROS Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS ON position A WARNING Backing up with the attachment clutch en gaged while mowing is strongly discouraged Turning the OS to allow reverse operation with the attachment clutch engaged should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged Do not mow in reverse unless absolutely necessary USING THE REVERSE OPERATION SYSTEM Depress clutch brake pedal all the way d
129. tempt to sharpen while on the mower To check blade balance you will need a 5 8 diameter steel bolt pin or a cone balancer When using a cone balancer follow the instructions supplied with balancer NOTE Do notusea nail for balancing blade The lobes of the center hole may appear to be centered but are not MAINTENANCE e Slide blade on to an unthreaded portion ofthe steel bolt or pin and hold the bolt or pin parallel with the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced BLADE CENTER HOLE 5 8 BOLT BATTERY FIG 11 Yourtractor has a battery charging system which is sufficient for normal use However periodic charging of the battery with an automotive charger will extend its life Keep battery and terminals clean Keep battery bolts tight Keep small vent holes open Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor Rinse the battery with plain water and e Clean terminals and battery
130. tor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 3 4 wrench Pliers 1 1 2 wrench Tire pressure gauge Utility knife Whenrightorlefthandis mentionedinthis manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON Remove all accessible loose parts and parts cartons from carton e Cut along dashed lines on all four panels of carton Remove end panels and lay side panels flat e Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT Slide extension shaft onto lower steering shaft Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL e Position front wheels of the tractor so they are pointing straight forward Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension Position steering wheel so cross bars are horizontal left to right and slide inside boot and onto adapter Assemble large f
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132. ut will not start Loss of power Excessive vibration 1 2 3 4 5 6 7 8 9 OONOARAN gt CAUSE Out of fuel Engine not properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position Build up of grass leaves and trash under mower Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel Spark plug wire loose Dirty engine air screen fins Dirty clogged muffler Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Worn bent or loose blade Bent blade mandrel Loose damaged part s 25 CORRECTION 10 gt
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