Poulan 417150 Tiller User Manual
Contents
1. TICLING See Fig 11 Release depth stake pin Pull the depth stake up for increased tilling depth Place depth stake pin in hole of depth stake to lock in position Place shift lever indicator in tilling position Hold the drive control bar against the handle to start tilling movement Tines and wheels will both turn Move throttle control to FAST position for deep tilling To cultivate throttle control can be set at any desired speed depending on how fast or slow you wish to cultivate IMPORTANT ALWAYS RELEASE DRIVE CONTROL BAR BEFORE MOVING SHIFT LEVER INTO ANOTHER POSITION DEPTH STAKE PIN RELEASED POSITION LOCKED POSITION NUT B OUTER NUT A SIDE SHIELD TURNING Release the drive control bar e Move throttle control to SLOW position e Place shiftlever indicator in F forward position Tines will not turn Lift handle to raise tines out of ground OPERATION e Swing the handle in the opposite direction you wish to turn being careful to keep feet and legs away from tines e When you have completed your turn around release the drive control bar and lower handle Place shift lever in till position and move throttle control to desired speed To begin tilling hold drive control bar against the handle OUTER SIDE SHIELDS See Fig 11 The back edges of the outer side shields are slotted so that the shields can be raised for deep tilling and lowered for shallow tilling2. Keep children and pets away Do not overload the machine capacity by attempting to till too deep at too fast a rate Never operate the machine at high speeds on slippery surfaces Look behind and use care when backing Never allow bystanders near the unit Use only attachments and accessories approved by the manufacturer of the tiller Never operate the tiller without good visibility or light Be careful when tilling in hard ground The tines may catch in the ground and propel the tiller forward If this occurs let go of the handlebars and do not restrain the machine MAINTENANCE AND STORAGE Keep machine attachments and accessories in safe working condition Check shear pins engine mounting bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water and space heaters clothes dryers and the like Allow the engine to cool before storing in any enclosure Always refer to the operator s guide instructions for important details if the tiller is to be stored for an ex tended period IMPORTANT CAUTIONS IMPORTANTS AND NOTES ARE A MEANS OF ATTRACTING ATTENTION TO IMPORTANT OR CRITICAL INFORMATION IN THIS MANUAL IMPORTANT USED TO ALERT YOU THAT THERE IS A POSSIBILITY OF DAMAGING THIS EQUIPMENT NOTE Gives essential information that will
3. this manual for future reference These symbols may appear on your Tiller or in literature supplied with the product Learn and understand their meaning FNRA DoS enge Te TILLING FORWARD NEUTRAL REVERSE CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL OR WARNING ON OFF THROTTLE CONTROL SHIFT LEVER CHOKE CONTROL SHIFT LEVER INDICATOR DEPTH STAKE LEVELING SHIELD OUTER SIDE SHIELD FIG 8 MEETS ANSI SAFETY REQUIREMENTS Our tillers conform to the safety standards of the American National Standards Institute CHOKE CONTROL Used when starting a cold engine RECOIL STARTER HANDLE Used to start the engine DEPTH STAKE Controls depth at which tiller will dig SHIFT LEVER Used to shift transmission gears DRIVE CONTROL BAR Used to engage tines SHIFT LEVER INDICATOR Shows which gear the trans LEVELING SHIELD Levels tilled soil mission is in OUTER SIDE SHIELD Adjustable to protect small plants THROTTLE CONTROL Controls engine speed from being buried OPERATION En The operation of any tiller can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields before starting your tiller and while MEM tilling We recommend a wide vision safety mask for over spectacles or standard safety glasses FORESIGHT IS BETTER HOW TO USE YOUR TILLER Know how to operate all controls bef
4. CUSTOMER RESPONSIBILITIES e Read and observe the safety rules e Follow a regular schedule in maintaining caring for and using your tiller Followinstructions under Maintenance and Storage sections of this Owner s Manual WARNING This unit is equipped with an internal com bustion engine and should not be used on or near any unimprovedforest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the state of California a spark arrester is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands See your authorized service center DEPARTMENT for spark arrester TABLE OF CONTENTS SAFETY RULES eese nennen 2 CUSTOMER RESPONSIBILITIES 3 PRODUCT SPECIFICATIONS ee 3 ASSEMBLY ee 4 6 OPERATION eene nnne 7 10 MAINTENANCE SCHEDULE nnn 11 MAINTENANCE nene 11 13 SERVICE amp ADJUSTMENTS 14 17 cfle Jic ain 18 TROUBLESHOOTING eere 19 WARRANTY eeeeeeeeeeeeeeee aaa 21 ASSEMBLY Your new tiller has been assembled at the factory w
5. They may cause de terioration of the cartridge Do not oil cartridge Do not use pressurized air to clean or dry cartridge AIR CLEANER CARTRIDGE i I ln S gt FIG 18 MAINTENANCE COOLING SYSTEM See Fig 19 Your engine is air cooled For proper engine performance and long life keep your engine clean Clean air screen frequently using a stiff bristled brush e Remove blower housing and clean as necessary e Keep cylinder fins free of dirt and chaff HOUSING AIR SCREEN MUFFLER Do not operate tiller without muffler Do not tamper with exhaust system Damaged mufflers or spark arresters could create a fire hazard Inspect periodically and replace if necessary If your engine is equipped with a spark arrester Screen assembly remove every 50 hours for cleaning and inspection Replace if damaged 13 SPARK PLUG Replace spark plugs at the beginning of each tilling sea son or after every 50 hours of use whichever comes first Spark plug type and gap setting is shown in PRODUCT SPECIFICATIONS on page 3 of this manual TRANSMISSION Once a season lubricate the right hand side gear case grease fitting with 1 oz of EP 41 Grease CLEANING Do not clean your tiller when the engine and transmission are hot We do not recommend using pressurized water garden hose etc to clean your unit unless the gasket area around the transmission and the engine muffler air filter and carburetor a
6. aid you to better understand incorporate or execute a particular set of instructions Look for this symbol to point out im portant safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED CAUTION Always disconnect spark plug wire and place wire where it can not contact spark plug in order to pre vent accidental starting when setting up transporting adjusting or making repairs A WARNING A The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproduc tive harm the cord on electric motors e Do not run the engine indoors exhaust fumes are dangerous PRODUCT SPECIFICATIONS 3 Quarts 2 8L Unleaded Regular SAE 30 Above 40 F 4 C SAE 5W 30 Below 40 F 4 C Champion RC12YC Gasolina Capacity Oil API SG SL Capacity 20 oz 0 6L Spark Plug Gap 030 0 76mm CONGRATULATIONS on your purchase of a new tiller It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problems you cannot easily remedy please contact your nearest authorized service center We have competent well trained technicians and the proper tools to service or repair this unit Please read and retain this manual The instructions will enable you to assemble and maintain your tiller properly Always observe the SAFETY RULES
7. are designed to break before internal damage occurs to the transmission e fshear pin s break replace only with those shown in the Repair Parts section of this manual MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE reset ou ren ior er 2 Tota Renee Ar ener Guns _ ee messen morcs ome reor 1 Change more often when operating under a heavy load or in high ambient temperatures 2 Service more often when operating in dirty or dusty conditions GENERAL RECOMMENDATIONS The warranty on this tiller does not cover items that have been subjected to operator abuse or negligence Toreceive full value from the warranty the operator must maintain tiller as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tiller All adjustments in the Service and Adjustments section of this manual should be checked at least once each season e Once a year you should replace the spark plug clean or replace air filter and check tines and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE e Check engine oil level e Check tine operation e Check for loose fasteners LUBRICATION Keep unit well lubricated See LUBRICATION CHART 11 LUBRICATION CHART O THROTTLE CONTROL ENGINE RH GEAR CASE ZX
8. 3 15 cable Slide cable forward for less tension and rearward for more tension until about 5 8 inch 16 mm stretch is obtained while the drive control bar is engaged Tighten cable clip screw securely CABLE CLIP SCREW DRIVE CONTROL CABLE EXTENSION SPRING SERVICE AND ADJUSTMENTS TINE REPLACEMENT See Figs 24 25 and 26 CAUTION Tines are sharp Wear gloves or other protection when han dling tines A badly worn tine causes your tiller to work harder and dig more shallow Most important worn tines cannot chop and shred organic matter as effectively nor bury it as deeply as good tines A tine this worn needs to be replaced NEW TINE y TINE FIG 24 SHARP EDGE COUNTER TINE ROTATION SHEAR PIN e To maintain the superb tilling performance of this machine the tines should be checked for sharpness wear and bending particularly the tines which are next to the transmission If the gap between the tines exceeds 3 1 2 inches 9 cm they should be replaced or straightened as necessary e New tines should be assembled as shown in Fig 26 Sharpened tine edges will rotate rearward from above TRANSMISSION 3 1 2 MAX gt 9 CM FIG 25 HAIRPIN CLIP HAIRPIN CLIP SHARP EDGES SHARP EDGE A SHEAR PIN tine_13 FIG 26 16 SERVICE AND ADJUSTMENTS ENGINE TO ADJUST THROTTLE CONTROL CABLE See F
9. HIELD SS NUT A SA T OUTER SIDE SHIELD FIG 21 TO REMOVE BELT GUARD See Fig 22 NOTE For ease of removal remove hairpin clip and clevis pin from left wheel Pull wheel out from tiller about 1 inch e Remove two 2 screws from side of belt guard e Remove hex nut and washer from bottom of belt guard located behind wheel e Pull belt guard out and away from unit e Replace belt guard by reversing above procedure SCREW BELT GUARD AND WASHER HEX NUT AND WASHER LOCATED BEHIND TIRE HAIRPIN CLIP AND CLEVIS PIN FIG 22 WASHER SERVICE AND ADJUSTMENTS TO REPLACE GROUND DRIVE BELT GROUND DRIVE BELT ADJUSTMENT See Figs 22 and 23 See Fig 23 Remove belt guard as described in TO REMOVE BELT For proper belt tension the extension spring should have GUARD about 5 8 inch 16 mm stretch when drive control bar is Remove old belt by slipping off engine pulley first then in ENGAGED position This tension can be attained as remove from transmission pulley follows Place new belt in groove of transmission pulley and e Loosen cable clip screw securing the drive control into engine pulley BELT MUST BE IN GROOVE ON TOP OF IDLER PULLEY NOTE POSITION OF BELT TO GUIDES e Check belt adjustment as described below e Replace belt guard e Reposition wheel and replace clevis pin and hairpin clip ENGINE PULLEY IDLER PULLEY TRANSMISSION PULLEY FIG 2
10. IMPORTANT MANUAL Do Not Throw Away Poulan PRO OPERATOR S MANUAL A WARNING a M O D E L n Read this Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury REAR TINE TILLER ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website www poulan pro com 417150 11 19 07 CL Printed in U S A A SAFETY RULES A Safe Operation Practices for Walk Behind Powered Rotary Tillers TRAINING Read the Manual carefully Be thoroughly familiar with the controls and the proper use of the equipment Know how to stop the unit and disengage the controls quickly e Never allow children to operate the equipment Never allow adults to operate the equipment without proper instruction e Keep the area of operation clear of all persons par ticularly small children and pets TORTAR TIIN Thoroughly inspect the area where the equipment is to be used and remove all foreign objects e Disengage all clutches and shift into neutral before starting the engine motor Do not operate the equipment without wearing ade quate outer garments Wear footwear that will improve footing on slippery surfaces Handle fuel with care it is highly flammable e Use an approved fuel container e Never add fuel to a running engine or hot engine e Fill fuel tank outdoors with extreme care Never fill fuel tank indoors e Replace gasoline cap securely and clean up s
11. acement parts have available the following information a Model Number Manufacturer s I D Number b Description of part For Technical Assistance call 1 800 829 5886 For a Parts Manual go to our website www poulan pro com support asp NOTE _ PoulanPro provides parts and service through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of Electrolux Home Products is to continually improve all of its products If the operating characteristics or the appearance of your product differs from those described in this Manual please contact your local dealer for updated information and assistance
12. ank and clean Make sure spark plug wire is seated properly on plug Replace spark plug or adjust gap Make necessary adjustments Replace air filter Place throttle control in FAST position Clean or replace air cleaner cartridge Replace spark plug or adjust gap Empty fuel tank and refill with fresh gasoline Make sure spark plug wire is seated properly on plug Make necessary adjustments Set depth stake for shallower tilling Clean or replace air cleaner cartridge Check oil level change oil Clean and regap or change spark plug Empty and clean fuel tank and refill and clean carburetor Empty fuel tank and refill with fresh gasoline Empty fuel tank and carburetor and refill tank with fresh gasoline Remove fuel tank and clean Connect and tighten spark plug wire Clean engine air screen Clean replace muffler Make necessary adjustments Contact an authorized service center department Check oil level change oil Clean engine air screen Clean cylinder fins air screen and muffler area Remove and clean muffler Adjust carburetor to richer position Moisten ground or wait for more favorable soil conditions Wait for more favorable soil conditions Engage drive control Inspect adjust V belt Inspect V belt Set depth stake for shallower tilling Check throttle control setting Make necessary adjustments Replace shear pin s SERVICE NOTES 20 LIMITED WARRANTY The Manufactur
13. ays or more CAUTION Never store the tiller with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TI LLER Clean entire tiller See CLEANING in the Maintenance section of this manual Inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual e Lubricate as shown in the Maintenance section of this manual e Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary e Touch up all rusted or chipped paint surfaces sand lightly before painting ENGINE FUEL SYSTEM IMPORTANT IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS THE CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATIONAND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent e Use fresh fuel next season NOTE Fuel stablizer is an acceptable alternative in minimizing the formation
14. du gt LZ D DEPTH STAKE PIN D LEVELING SHIELD HINGES IDLER BRACKET SAE 30 OR 10W 30 MOTOR OIL REFER TO MAINTENANCE ENGINE SECTION GEP 1 GREASE MAINTENANCE prevent accidental starting of engine A Disconnect spark plug wire before performing any maintenance except carburetor adjustment to Prevent fires Keep the engine free of grass leaves spilled oil or fuel Remove fuel from tank before tipping unit for maintenance Clean muffler area of all grass dirt and debris Do not touch hot muffler or cylinder fins as contact may cause burns ENGINE LUBRICATION Use only high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected temperature SAE VISCOSITY GRADES SAE 30 10W 30 5W 30 F 20 0 30 40 60 80 100 C 30 20 10 4 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE oil visc chart5 e drt FIG 16 NOTE Although multi viscosity oils BW 30 10W 30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 40 F 4 C Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 25 hours of operation or at least once a year if the tiller is not used for 25 hours in one year Check the crankcase oil level before starting the eng
15. er warrants to the original consumer purchaser that this product as manufactured is free from de fects in materials and workmanship For a period of two 2 years from date of purchase by the original consumer purchaser we will repair or replace at our option without charge for parts or labor incurred in replacing parts any part which we find to be defective due to materials or workmanship This Warranty is subject to the following limita tions and exclusions This warranty does not apply to the engine or components parts thereof Please refer to the applicable manu facturer s warranty on these items Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by the manufacturer The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accordance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product Exclusions Excluded from this Warranty are belts tines tine adapters normal wear normal adjustment
16. ig 27 The throttle control has been preset at the factory and adjustment should not be necessary If adjustment is necessary proceed as follows With engine not running move remote throttle control lever to FAST position e fthrottle lever on engine touches high speed stop no further adjustment is necessary If throttle lever does not touch high speed stop continue with adjustment procedure Loosen cable clamp screw e Move throttle lever up until it touches high speed stop and hold in this position e Tighten cable clamp screw securely CLAMP SCREW CASING AND WIRE engine art 78 THROTTLE CONTROL FIG 27 17 TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary However engine performance can be affected by differences in fuel temperature altitude or load If the carburetor does need adjustment contact your nearest authorized service center department IMPORTANT NEVER TAMPERWITH THE ENGINE GOVERNOR WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS IF YOU THINK THE ENGINE GOVERNED HIGH SPEED NEEDS ADJUSTING CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER DEPARTMENT WHICH HAS THE PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS STORAGE Immediately prepare your tiller for storage at the end of the season or if the unit will not be used for 30 d
17. ine and after each five 5 hours of continuous use Add SAE 30 motor oil or equivalent Tighten oil filler plug securely each time you check the oil level TO CHANGE ENGINE OIL See Figs 16 and 17 Determine temperature range expected before oil change All oil must meet API service classification SG SL e Be sure tiller is on level surface Oil will drain more freely when warm Use a funnel to prevent oil spill on tiller and catch oil in a suitable container e Remove drain plug For easier removal of plug use 7 16 12 Pt socket with extension e Tip tiller forward to drain oil After oil has drained completely replace oil drain plug and tighten securely e Remove oil filler plug Be careful not to allow dirt to enter the engine e Refill engine with oil See CHECK ENGINE OILLEVEL in the Operation section of this manual 12 on FILLER OIL LEVEL PLUG FIG 17 AIR CLEANER See Fig 18 Service air cleaner cartridge every twenty five hours more often if engine is used in very dusty conditions 1 Loosen air cleaner screw 2 Remove air cleaner cover 3 Carefully remove air cleaner cartridge Be careful Do not allow dirt or debris to fall into carburetor 4 Clean by tapping gently on a flat surface NOTE If very dirty or damaged replace cartridge 5 Clean and replace cover Tighten screw securely CAUTION Petroleum solvents such as kerosene are not to be used to clean cartridge
18. ith exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tiller all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 Utility knife 1 Tire pressure gauge 1 Pair of pliers 1 9 16 wrench OPERATOR S POSITION See Fig 1 When right or left hand is mentioned in this manual it means when you are in the operating position standing behind tiller handles OPERATOR S POSITION FIG 1 CONTENTS OF HARDWARE PACK YL 2 Handle Locks 1 Carriage Bolt 1 Center Locknut 3 8 16 UNC x 1 Grade 5 3 8 16 UNC 1 Flat Washer 13 32 x 1 x 11 Gauge 1 Handle Lock Lever 1 Hairpin Clip 1 Pivot Bolt 3 8 16 UNC Grade 5 Extra Shear Pins amp Clips ASSEMBLY UNPACKING CARTON See Fig 2 A CAUTION Be careful of exposed staples when handling or disposing of cartoning material IMPORTANT WHEN UNPACKING AND ASSEMBLING TILLER BE CAREFUL NOT TO STRETCH OR KINK CABLES While holding handle assembly cut cable ties securing handle assembly to top frame and depth stake Let handle assembly rest on tiller e Remove top frame of carton e Slowly ease handle assembly up and place on top of carton e Cut down right hand front and right hand rear corners of carton
19. lay side carton wall down e Remove packing material from handle assembly HANDLE ASSEMBLY SS OR AZ S HIFT ROD FIG 2 INSTALL HANDLE See Figs 3 4 and 5 Insert one handle lock with teeth facing outward in gearcase notch Apply grease on smooth side of handle lock to aid in keeping lock in place until handle assembly is lowered into position VIEWED FROM R H SIDE OF TILLER HANDLE ASSEMBLY GEARCASE HANDLE Grasp handle assembly Hold in up position Be sure handle lock remains in gearcase notch Slide handle assembly into position HANDLE ASSEMBLY UP POSITION s LOOSEN HANDLE LOCK LEVER TO MOVE A p SS FIG 4 e Rotate handle assembly down Insert rear carriage bolt first with bolt head on L H side of tiller and loosely assemble locknut See Fig 5 Insert pivot bolt in front part of plate and tighten e Cut down remaining corners of carton and lay panels flat Lower the handle assembly Tighten nut on carriage bolt so handle moves with some resistance This will allow for easier adjustment Place flat washer on threaded end of handle lock lever Insert handle lock lever through handle base and gearcase Screw in handle lock lever just enough to hold lever in place e Insert second handle lock with teeth inward in the slot of the handle base just inside of washer e With handle assembly in lowest position securely tighten handle lock lever by ro
20. mptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur TO START ENGINE See Fig 13 A When starting engine for the first time or if engine has run out of fuel it will take extra pulls of the recoil starter to move fuel from the tank to the engine CAUTION Keep drive control bar in DISENGAGED position when start ing engine OPERATION e Make sure spark plug wire is properly connected e Move shift lever indicator to N neutral position Place throttle control in FAST position Turn fuel shut off valve 1 4 turn to open position Move choke control to choke position Grasp recoil starter handle with one hand and grasp tiller handle with other hand Pull rope out slowly until engine reaches start of compression cycle rope will pull slightly harder at this point Pull recoil starter handle quickly Do not let starter handle snap back against starter e If engine fires but does not start move choke control to half choke position Pull recoil starter handle until engine starts e When engine starts slowly move choke control to RUN position as engine warms up NOTE A warm engine requires less choking to start e Move thro
21. of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stablizer container Run engine at least 10 minutes after adding stablizer to allow the stabilizer to reach the carburetor Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean oil See ENGINE in the Maintenance section of this manual CYLINDER S Remove spark plug e Pour1 ounce 29 ml of oil through spark plug hole into cylinder ia starter handle slowly several times to distribute oil e Replace with new spark plug OTH ER Do not store gasoline from one season to another e Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e f possible store your unit indoors and cover it to give protection from dust and dirt e Cover your unit with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your unit to rust IMPORTANT NEVER COVER TILLER WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM TROUBLESHOOTING POINTS PROBLEM Will not start Hard to start Loss of power Engine overheats Excessive bounce difficult handling Soil balls up or clumps Engine runs but tiller won t move Engine runs but labors when tilling Tines will no
22. ore adding fuel and oil or attempting to start engine STOPPING See Fig 9 TINES AND DRIVE e Release drive control bar to stop movement Move shift lever to N neutral position ENGINE Move throttle control to STOP position e Never use choke to stop engine THROTTLE CONTROL BAR ENGAGED POSITION DRIVE CONTROL BAR DISENGAGED POSITION FIG 9 TINE OPERATION WITH WHEEL DRIVE e Always release drive control bar before moving shift lever into another position e Tine movement is achieved by moving shift lever to xg till position and engaging drive control bar FORWARD WHEELS ONLY TINES STOPPED e Release drive control bar and move shift lever indicator to F forward position Engage drive control bar and tiller will move forward REVERSE WHEELS ONLY TINES STOPPED DO NOT STAND DIRECTLY BEHIND TILLER Release the drive control bar e Move throttle control to SLOW position Move shift lever indicator to R reverse position e Hold drive control bar against the handle to start tiller movement HARD TO SHIFT GEARS e Briefly engage drive control bar and release or rock tiller forward and backward until are able to shift gears DEPTH STAKE See Fig 10 The depth stake can be raised or lowered to allow you more versatile tilling and cultivating or to more easily transport your tiller TRANSPORT SHALLOWEST POSITION TILLING CULTIVATING DEEPEST TILLING
23. pilled fuel before restarting Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors Never attempt to make any adjustments while the engine motor is running except where specifically recommended by manufacturer OPERATION Do not put hands or feet near or under rotating parts e Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic Do not carry passengers e After striking a foreign object stop the engine motor remove the wire from the spark plug thoroughly inspect the tiller for any damage and repair the damage before restarting and operating the tiller Exercise caution to avoid slipping or falling e Ifthe unit should start to vibrate abnormally stop the engine motor and check immediately for the cause Vibration is generally a warning of trouble e Stop the engine motor when leaving the operating position e Takeallpossible precautions when leaving the machine unattended Disengagethe tines shiftinto neutral and stop the engine Before cleaning repairing or inspecting shut off the engine and make certain all moving parts have stopped Disconnectthe spark plug wire and keepthe wire away fromthe plug to prevent accidental starting Disconnect Never operate the tiller without proper guards plates or other safety protective devices in place
24. re covered to keep water out Water in engine will shorten the useful life of your tiller Clean engine wheels finish etc of all foreign matter e Keep finished surfaces and wheels free of all gasoline oil etc Protect painted surfaces with automotive type wax SERVICE AND ADJUSTMENTS CAUTION Disconnect spark plug wire from spark plug and place wire where it cannot come into contact with plug TILLER TO ADJUST HANDLE HEIGHT See Fig 20 Select handle height best suited for your tilling conditions Handle height will be different when tiller digs into soil e First loosen handle lock lever Handle can be positioned at different settings between HIGH and LOW positions e Retighten handle lock lever securely after adjusting HANDLE LOW POSITION TIRE CARE CAUTION When mounting tires un less beadsare seated overinflation can cause an explosion Maintain 20 PSI 1 4 kg cm of tire pressure If tire pressures are not equal tiller will pull to one side e Keep tires free of gasoline or oil which can damage rubber TO REMOVE WHEEL See Fig 21 Place blocks under transmission to keep tiller from tipping Remove outer side shield by removing nuts A and B Remove inner side shield by removing nuts C and D Remove hairpin clip and clevis pin from wheel Remove wheel and tire Repair tire and reassemble 14 CLEVIS HAIRPIN CLIP 7 we INNER SIDE S
25. s stan dard hardware and normal maintenance In the event you have a claim under this Warranty you must return the product to an authorized service deal er Should you have any unanswered questions concerning this Warranty please contact HOP In Canada contact Customer Service Dept HOP 1030 Stevens Creek Road 7075 Ordan Drive Augusta GA 30907 USA Mississauga Ontario L5T 1K6 giving the model number serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WAR RANTIES Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last so the above limitations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 21 Poulan PRO PARTS AND SERVICE This product has been expertly engineered and carefully manufactured to rigid quality standards As with all mechanical products some adjustments or part replacement may be necessary during the life of your unit For Parts and service contact our authorized distributor call 1 800 849 1297 e For repl
26. s manual All oil must meet A P Service Classification SF SJ Reinstall engine oil cap and tighten e For cold weather operation you should change oil for easier starting See oil viscosity chart in the Mainte nance section of this manual e To change engine oil see the Maintenance section in this manual ADD GASOLINE Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness CAUTION Fill to within 1 2 inch of top of fuel tankto prevent spills and to allow for fuel expansion If gasoline is ac cidentally spilled move machine away from area of spill Avoid creating any source of ignition until gasoline vapors have disappeared Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can at tract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be e
27. t rotate CAUSE Out of fuel Engine not CHOKED properly Engine flooded Dirty air cleaner Water in fuel Clogged fuel tank Loose spark plug wire Bad spark plug or improper gap Carburetor out of adjustment Oil soaked air filter Throttle control not set properly Dirty air cleaner Bad spark plug or improper gap Stale or dirty fuel Loose spark plug wire Carburetor out of adjustment Engine is overloaded Dirty air cleaner Low oil level dirty oil Faulty spark plug Oil in fuel Stale or dirty fuel Water in fuel Clogged fuel tank Spark plug wire loose Dirty engine air screen Dirty clogged muffler Carburetor out of adjustment Poor compression Low oil level dirty oil Dirty engine air screen Dirty engine Partially plugged muffler Improper carburetor adjustment Ground too dry and hard Ground too wet Drive control bar is not engaged V belt not correctly adjusted V belt is off pulley s Tilling too deep Throttle control not properly adjusted Carburetor out of adjustment Shear pin s broken 19 aaron SO OAND CORRECTION Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Clean or replace air cleaner cartridge Empty fuel tank and carburetor and refill tank with fresh gasoline Remove fuel t
28. tating clockwise Leav ing handle assembly in lowest position will make it easier to remove tiller from carton HANDLE LOCK GEARCASE FLAT WASHER CARRIAGE BOLT f PIVOT BOLT LOCKNUT HANDLE BASE FIG 5 ASSEMBLY ATTACH CLUTCH CABLE See Fig 6 Hook end of clutch cable through hole in control bar bracket CONTROL BAR CONTROL BAR BRACKET END OF CLUTCH CABLE FIG 6 CONNECT SHIFT ROD See Fig 7 Insert end of shift rod into hole of shift lever indicator Insert hairpin clip through hole of shift rod to secure SHIFT LEVER INDICATOR REMOVE TILLER FROM CRATE Make sure shift lever indicator is in N position See Fig 7 Tilt tiller forward by lifting handle Separate cardboard cover from leveling shield Rotate tiller handle to the right and pull tiller out of carton CHECK TIRE PRESSURE The tires on your unit were overinflated at the factory for shipping purposes Correct and equal tire pressure is important for best tilling performance Reduce tire pressure to 20 PSI 1 4 kg cm HANDLE HEIGHT Handle height may be adjusted to better suit operator See TO ADJUST HANDLE HEIGHT in the Service and Adjustments section of this manual OPERATION KNOW YOUR TILLER READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TILLER Compare the illustrations with your tiller to familiarize yourself with the location of various controls and adjustments Save
29. to protect small plants from being buried Loosen nut A in slot and nut B Move shield to desired position both sides Retighten nuts TO TRANSPORT CAUTION Beforelifting ortransporting allow tiller engine and muffler to cool Disconnect spark plug wire Drain gasoline from fuel tank AROUND THE YARD Release the depth stake pin Move the depth stake down to the top hole for transporting the tiller Place depth stake pin in hole of depth stake to lock in posi tion This prevents tines from scuffing the ground e Place shift lever indicator in F forward position for transporting Hold the drive control bar against the handle to start tiller movement Tines will not turn Move throttle control to desired speed AROUND TOWN Disconnect spark plug wire Drain fuel tank e Transport in upright position to prevent oil leakage BEFORE STARTING ENGINE IMPORTANT BE VERY CAREFUL NOT TO ALLOW DIRT TO ENTER THE ENGINE WHEN CHECKING OR ADDING OIL OR FUEL USE CLEAN OIL AND FUEL AND STORE IN APPROVED CLEAN COVERED CONTAINERS USE CLEAN FILL FUNNELS CHECK ENGINE OIL LEVEL See Fig 12 The engine in your unit has been shipped from the factory already filled with SAE 30 summer weight oil e With engine level clean area around oil filler plug and remove plug Engineoilshouldbeto point of overflowing when engine is level For approximate capacity see PRODUCT SPECIFICATIONS on page 3 of thi
30. trate dry hard soil which may contribute to excessive bounce and difficult handling of your tiller Hard soil should be moistened before tilling however extremely wet soil will ball up or clump during tilling Wait until the soil is less wet in order to achieve the best results When tilling in the fall remove vines and long grass to prevent them from wrapping around the tine shaft and slowing your tilling operation e Donotleanonhandle This takes weight off the wheels and reduces traction To get through a really tough section of sod or hard ground apply upward pressure on handle or lower the depth stake FIG 14 CULTIVATING Cultivating is destroying the weeds between rows to pre vent them from robbing nourishment and moisture from the plants At the same time breaking up the upper layer of soil crust will help retain moisture in the soil Best digging depth is 1 to 3 2 5 7 5 cm Lower the outer side shields to protect small plants from being buried e Cultivate up and down the rows at a speed which will allow tines to uproot weeds and leave the ground in rough condition promoting no further growth of weeds and grass See Fig 15 FIG 15 TINE SHEAR PINS The tine assemblies on your tiller are secured to the tine shaft with shear pins See TINE REPLACEMENT in the Service and Adjustments section of this manual If the tiller is unusually overloaded or jammed the shear pins
31. ttle control to desired running position Allow engine to warm up for a few minutes before engaging tines NOTE Ifata high altitude 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual If engine does not start see troubleshooting NOTE points RECOIL STARTER HANDLE TILLING HINTS CAUTION Until you are accustomed to handling yourtiller start actual field use with throttle in slow position mid way between FAST and IDLE e Tilling is digging into turning over and breaking up packed soil before planting Loose unpacked soil helps root growth Best tilling depth is 4 to 6 10 15 cm A tiller will also clear the soil of unwanted vegetation The decomposition of this vegetable matter enriches the soil Depending on the climate rainfall and wind it may be advisable to till the soil at the end of the growing season to further condition the soil You will find tilling much easier if you leave a row un tilled between passes Then go back between tilled rows See Fig 14 There are two reasons for doing this First wide turns are much easier to negotiate than about faces Second the tiller won t be pulling itself and you toward the row next to it 10 Soilconditions are importantfor propertilling Tines will notreadily pene
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