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Poulan 412413 Lawn Mower User Manual

1. 42 D man Tex LT 10 r3 40 REPAIR PARTS MOWER DECK KEY PART NO NO 1 199911X421 6 195186 7 191611 8 193003 139775 11 138971 134149 13 192872 14 187281 15 110485X 16 174493 19 196539 20 159770 21 73680500 23 192557 24 105304X 25 197026 26 110452X 27 193108 428 29 131491 30 173984 31 187690 32 195945 33 400234 34 72110612 36 196106 37 19131316 38 199189 40 73900600 42 198410 43 197256 DESCRIPTION Mower Housing Arm Suspension Screw 10 x 3 4 Single Hex Bolt Washer Asm 7 16 20 unf Blade 42 Mulching Premium For better wear when mulching Blade 42 Hi Lift For bagging or discharge Blade 42 Mulching Std For mulching mowers only Shaft Assembly Mandrel Housing Mandrel Bearing Ball Mandrel Stripper Mower Deck Bolt Shoulder Baffle Vortex Nut Crownlock 5 16 18 unc Bracket Deflector Cap Sleeve Spring Torsion Deflector Nut Push Shield Deflector Rod Hinge Screw Thdrol Rolling Wsh Hd Washer Spacer Pulley Mandrel Nut Toplock Flanged Bolt Carr Sh 3 8 16 x 1 1 2 Gr 5 Pulley Idler Flat Washer 13 32 x 13 16 x 16 Ga Keeper Belt LH Mandrel Nut Lock Flg 3 8 16 unc Spring Torsion Brake Spring Torsion Retainer 41 KEY PART NO NO 46 137729 47 197250 55 197249 56 199092 57 17000616 59 141043 60 197402 62 72110616 63 199478 64 199918 67 198398X421 68 197253 69 72140505 70 198332 113 17000510 122 19725
2. Save this manual for future reference THROTTLE CHOKE CONTROL PARKING BRAKE CLUTCH BRAK PEDAL ATTACHMENT LIFT LEVER LIGHT SWITCH ATTACHMENT CLUTCH LEVER IGNITION gt SWITCH GEAR SHIET ROS ON POSITION FIG 5 Our tractors conform to the applicable safety standards of the American National Standards Institute ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tractor ATTACHMENT LIFT LEVER Used to raise lower and adjust the mower deck or other attachments mounted to your tractor CLUTCH BRAKE PEDAL Usedfor declutching and brak ing the tractor and starting the engine GEARSHIFT LEVER Selects the speed and direction of the tractor 10 IGNITION SWITCH Used for starting and stopping the engine LIGHT SWITCH Turns the headlights on and off PARKING BRAKE Locks clutch brake pedal into the brake position REVERSE OPERATION SYSTEM ROS ON POSI TION Allows operation of mower deck or other powered attachment while in reverse THROTTLE CHOKE CONTROL Used for starting and controlling engine speed OPERATION The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor or WEAR YOUR FORESIGHT IS BETTER THAN NO SIGHT or standard safety glasses HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE
3. EACH USE MAINTENANCE SCHEDULE R A C T 0 R lt UJ Change Engine Oil with oil filter Change Engine Oil without oil filter Inspect Muffler Spark Arrester i If equipped Replace Air Filter Paper Cartridge 2727 12 12 40 0 5 105 18 5 2 0 o S 9 E B I3 E e Be gt 9 le lolz a gt Ss SER lo mls 15 8 3 7 10 o 1 9 3 S r ix E 3 f o 1 Change more often when operating under a heavy load in high ambient temperatures EVERY 8 HOURS Check Brake Operation wv wv 2 Service more often when operating in dirty or dusty conditions GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receivefull value fromthe warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual At least once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH U
4. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing road Ways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating ma chine Data indicates that operators age 60 years and above are involved in a large percentage of riding mower re lated injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage Il SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it Mow up and down slopes not across
5. chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER e BLACK cable first from chassis and then from the fully charged battery e RED cable last from both batteries WEAK OR DEAD BATTERY FULLY CHARGED BATTERY FIG 28 SERVICE AND ADJUSTMENTS REPLACING BATTERY See Figs 29 and 30 WARNING Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connect ing battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from acci dental grounding e Lift seat pan to raised position e Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor e Install new battery with terminals in same position as old battery Firstconnect RED battery cable to positive terminal with hex bolt and keps nut as shown Tighten securely Slide terminal cover over terminal Connect BLACK grounding cable to negative ter minal with remaining hex bolt and keps nut Tighten securely SEAT PAN TERMINAL COVER POSITIVE RED CABLE NEGATIVE BLACK CABLE FIG 30 TO REPLACE HEADLIGHT BULB Raise hood e Pull bulb holder out of the hole in the backside of the grill e Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill e Close hood INTERLOCKS AND RELAYS Lo
6. o nut B to lower Loosen jam nut A first FIG 23 NOTE Each full turn of the adjustment nut will change mower height about 1 8 e Recheck measurements adjust if necessary until front tip of blade is 1 8 to 1 2 lower than the rear tip e Hold adjustment nut in position with wrench and tighten jam nut securely against adjustment nut SERVICE AND ADJUSTMENTS To Replace Mower Drive Belt See Fig 24 MOWER DRIVE BELT REMOVAL 1 Park tractor on a level surface Engage parking brake 2 Lower attachment lift lever to its lowest position 4 Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface 5 Remove belt from clutch pulley M both mandrel pul leys R and all idler pulleys S MOWER DRIVE BELT INSTALLATION 1 Install beltaround both mandrel pulleys R and around idler pulleys S as shown 2 Install belt onto clutch pulley M IMPORTANT Check belt for proper routing in all mower pulley grooves 3 Raise attachment lift lever to highest position 03042tex FIG 24 TO CHECK BRAKE If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level a concrete or paved surface then brake must be service You may also check brake by e Park tractor on a level dry concrete or paved surface depress brake pedal all the way down and engage parking brake e Place gear shift lever in neutral N position The r
7. of e NEVE DISCONNECTED FUEL SHUT OFF BEB SOLENOID e i ee 1 LIGHTING SYSTEM OUTPUT 1 l 5 3600 RPM DIODE ALTERNATOR 1 1 I i LIGHT SWITCH 1 55 VOLTS AC MIN 3600 RPM LIGHTS OFF BROWN COR BLACK e Nel NOTE HEADLIGHTS YOUR TRACTOR IS EQUIPPED WITH A SPECIAL 777 ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE o O BATTERY BUT HAVE THEIR NON REMOVABLE REMOVABLE OWN ELECTRICAL SOURCE CONNECTIONS CONNECTIONS IGNITION SWITCH POSITION CIRCUIT MAKE B A1 L A2 START B S A1 BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS WILL DIM AS THE ENGINE IS SPEEDED UP THE LIGHTS WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED WILL BECOME THEIR BRIGHTEST TO PROPERLY SECURE YOUR WIRING 02836 29 34 PRODUCT NO 960 42 00 MODEL NUMBER PB19542LT 96042003401 TRACTOR REPAIR PARTS ELECTRICAL With 12V Outlet Option wx o o z 9 e REPAIR PARTS TRACTOR MODEL NUMBER PB19542LT 96042003401 PRODUCT NO 960 42 00 34 ELECTRICAL KEY PART NO NO 1 163465 2 74760412 8 193228 16 176138 21 183759 22 4152J 25 401662 26 175158 27 73510400 28 198885 29 401545 30 193350 33 140401 34 110712 40 401
8. slide collar L onto guide and secure with retainer spring K Install belt on engine pulley M in belt keepers IMPORTANT CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES e Raise attachment lift lever to highest position If necessary adjust gauge wheels before operating mower as shown in the Operation section of this manual 03042tex SERVICE AND ADJUSTMENTS TO LEVEL MOWER Make sure tires are properly inflated to the PSI shown on tires If tires are over or under inflated it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly VISUAL SIDE TO SIDE ADJUSTMENT See Fig 20 e With all tires properly inflated and if your lawn appears unevenly cut determine which side of mower is cutting lower e With a 3 4 or adjustable wrench turn lift link adjust ment nut A to the left to lower LH side of mower or to the right to raise LH side of mower Turn nut left to lower mower Turn nut right to raise mower FIG 20 NOTE Each full turn of adjustment nut will change mower height about 3 16 e Test your adjustment by mowing some uncut grass and visually checking the appearance Readjust if necessary until you are satisfied with the results PRECISION SIDE TO SIDE ADJUSTMENT See Fig 21 With all tires properly inflated park tractor on level ground or driveway CAUTION Blades are sharp Protect your hands with gloves and or wrap b
9. Be sure tractor is on level surface Oil will drain more freely when warm e Catch oil in a suitable container e Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil e Remove yellow cap from end of drain valve and install the drain tube onto the fitting OIL DRAIN VALVE CLOSED AND LOCKED POSITION YELLOW CAP FIG 13 e Unlock drain valve by pushing inward and turning counterclockwise e To open pull out on the drain valve e After oil has drained completely close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown e Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve e Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this man ual Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick Tighten cap onto the tube securely when finished MAINTENANCE CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers AIR FILTER Your engine will not run properly using a dirty air filter Service air cleaner more
10. OPERATING 12 TO OPERATE MOWER See Fig 8 Yourtractor is equipped with an operator presence sensing Switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine You must remain fully and centrally positioned in the seat to prevent the engine from hesitat ing or cutting off when operating your equipment on rough rolling terrain or hills Select desired height of cut with attachment lift lever e Start mower blades by engaging attachment clutch control TO STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher onmowers soequipped orthe deflector shield S in place OPERATION TO OPERATE ON HILLS WARNING Do not drive up down hills with slopes greater than 15 and do not drive across any slope pue the slowest speed before starting up or down ills e Avoid stopping or changing speed on hills e If stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake Move gearshift lever to 1st gear Be sure you have allowed room for tractor to roll slightly as you restart movement e Torestart movement slowly release parking brake and clutch brake pedal Make all turns slowly TO TRANSPORT Raise attachmentliftto highest position with attachment lift control e When pushing or towing
11. Procedure and rating performance has been obtained and corrected in accordance with SAE J1995 Revision 2002 5 Actual gross engine power will be lower and is affected by among other things ambient operating conditions and engine to engine variability Given both the wide array of prod ucts on which engines are placed and the variety of environmental issues applicable to operating the equipment the gas engine will not develop the rated gross power when used in a given piece of power equipment actual on site or net horsepower This difference is due to a variety of factors including but not limited to accessories air cleaner ex haust charging cooling carburetor fuel pump etc application limitations ambient operating conditions temperature humidity altitude and engine to engine variability Due to manufacturing and capacity limitations Briggs amp Stratton may substitute an engine of higher rated power for this Series engine 37 REPAIR PARTS TRACTOR MODEL NUMBER PB19542LT 96042003401 PRODUCT NO 960 42 00 34 STEERING steering tex_15 lt 38 REPAIR PARTS TRACTOR MODEL NUMBER PB19542LT 96042003401 PRODUCT NO 960 42 00 34 STEERING KEY PART NO NO 1 186093X428 2 195673 4 403087 5 403088 6 6266H 7 121748X 8 12000029 9 121232X 13 121749X 14 10040600 15 73540600 16 408220 19 194729 20 198375X428 21 186737 22 194845 26 186095X428 28 17000612 33 10040500 35 19473
12. Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Turn light switch Replace bulb s or lamp s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Move throttle control between half and full speed fast position before stopping engine REPAIR PARTS TRACTOR MODEL NUMBER PB19542LT 96042003401 PRODUCT NO 960 42 00 34 DECALS 4 9 13 KEY PART NO NO DESCRIPTION 1 411658 Decal Warning 2 408834 Decal Eng H P 3 186164 Decal Hood LH 4 408794 Decal Side Panel Logo 5 411175 Decal Lwr Dash 6 170563 Decal Warning Keep Hand Away 7 413418 Decal Replacement Parts 9 172740 Decal Fender Logo 11 172743 Decal Ins Strg Whl WHEELS AND TIRES 4 10 11 28 KEY PART NO 12 13 14 16 20 KEY 10 11 NO 408948 408949 160396 186163 145005 193226X428 193227X428 413420 413421 PART NO 59192 65139 106222X 59904 106732X42
13. Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING CAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can at tract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of Drain the gas tank start 30 days or longer the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur TO START ENGINE See Fig 5 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine Siton seatin operating position depress clutch brake pedal and set parking brake e Place gear shift lever in neutral N position e Move attachment clutch to DISENGAGED position e Move
14. as on a water heater or other appliances Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Always place containers on the ground away from your vehicle when filling Remove gas powered equipmentfrom the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immedi ately Never overfill fuel tank Replace gas cap and tighten securely SAFETY RULES Safe Operation Practices for Ride On Mowers A GENERAL SERVICE Never operate machine in closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil orfuel spillage and remove any fuel soaked debris Allow machine to cool before storing If you strike a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge guard frequently and replace with manufacturer s rec ommended parts when necessary Mow
15. assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 1 2 wrench 2 3 4 wrench Pliers Utility knife Tire pressure gauge When right or left hand is mentioned in this manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNEASR CARTON Remove all accessible loose parts and parts cartons from carton e Cut along dashed lines on all four panels of carton Remove end panels and lay side panels flat e Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT Slide extension shaft onto lower steering shaft Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL e Position front wheels of the tractor so they are pointing straight forward e Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension Position steering wheel so cross bars are horizontal left to right and slide inside boot and onto adapter e Assemble large f
16. can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM AND REVERSE OP ERATION SYSTEM ROS Be sure operator presence and reverse operation systems are working properly If your tractor does not function as described repair the problem immediately engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM Whenthe engine is running any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine e Whenthe engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine attachment clutch should never operate unless the operator is in the seat CHECK REVERSE OPERATION ROS SYSTEM When the engine is running with the ignition switch in the engine ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should shut off the engine e When the engine is running with the ignition switch in the ROS ON position and the attachment clutch en gaged any attempt by the operator to shift
17. look behind and down for small children Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may block your view of a child IV TOWING Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline container Never remove gas cap or add fuel with the engine run ning Allow engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such
18. s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for the muffler is available through your nearest authorized service center department In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands TABLE OF CONTENTS SAFETY PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES 55 OPERATION MAINTENANCE SCHEDULE MAINTENANCE eren 15 18 SERVICE AND 19 24 STORAGE sto 25 TROUBLESHOOTING eene 26 27 REPAIR PARTS eere 28 43 ennt BACK PAGE CONTENTS OF HARDWARE PACK Slope Sheet 8 Tul Eum 1 Hex Bolt Steering e Insert Extension 4 Shaft Lock Washer Steering Wheel Steering Boot Im o Washer Steering Wheel Adapter ASSEMBLY Your new tractor has been
19. w Sems 10 196977 Pan Seat 21 171852 Bolt Shoulder 5 16 18 NOTE component dimensions given in U S inches 37 73800500 Nut Lock 5 16 18 unc 1 inch 25 4 mm 42 REPAIR PARTS TRACTOR MODEL NUMBER PB19542LT 96042003401 PRODUCT NO 960 42 00 34 MOWER LIFT KEY PART NO NO 2 195223 3 195231 7 196492X421 10 196314 87 194209 88 410710 89 19191912 90 194208 DESCRIPTION Shaft Asm Lift Lever Asm Lift RH Grip Lever Spring Torsion Pin Cotter 7 16 Bow Tie Lock Spring Lift Assist Washer Clear Zinc Pin Cotter 5 16 Bow Tie Lock 43 KEY PART NO NO 91 195181 97 17000612 98 195270 100 73930600 DESCRIPTION Link Lift Susp Mower Rear Screw 3 8 16 x 75 Smgml Tap R Z Link Lift Susp Front Mower Nut Lock 3 8 16 unc NOTE All component dimensions given in U S inches 1 inch 25 4 mm SERVICE NOTES 44 SERVICE NOTES 45 SERVICE NOTES 46 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 DEGREES MAX WARNING To avoid serious injury operate your tractor up and down the face of slopes never across the face Do not mow yrs slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertica
20. 098 41 17720408 42 131563 43 192507 55 17060512 71 400449 79 175242 87 197802 90 400725 92 196615 93 192540 94 191834 DESCRIPTION Battery Bolt Hex Hd 1 4 20 unc x 3 4 Box Battery Switch Interlock Harness Socket Light Bulb Light 1156 Cable Battery 6 Ga Red 14 5 Fuse Nut Keps Hex 1 4 20 unc Cable Ground 18 Rear Battery BIk 6 Ga Switch Seat Switch Ign Key Ign Molded Generic Switch Light Reset Harness Ign Screw 1 4 20 unc x 1 2 Cover Terminal Red Solenoid Screw 5 16 18 x 3 4 Harness Ign Chass Socket Asm Bulb Twistlock Switch Intrlek Clutch Cable Tx Cover Terminal Harness Pigtail ROS Screw Plastic 10 14 x 2 0 Modual Reverse ROS NOTE All component dimensions given in U S inches 1 inch 25 4 mm 31 TRACTOR MODEL NUMBER PB19542LT 96042003401 PRODUCT NO 960 42 00 34 REPAIR PARTS CHASSIS pro z o o n N LO T 2 0 Rs o 32 REPAIR PARTS TRACTOR MODEL NUMBER PB19542LT 96042003401 PRODUCT NO 960 42 00 34 CHASSIS KEY PART NO 2 5 14 15 18 25 36 37 68 130 137 138 150 151 152 159 162 175 176 177 180 181 182 183 186 194 196 197 207 208 219 222 230 235 236 194263 197783 428 183393 428 183834 599 183828 183835X599 17060512 193218X428 17490508 191611 184921 193224X428 184322 407807 194329 17000612 142432 193243 400776 195228 194260 193102X428 193057 74780520
21. 1 278H 9040H 106108X421 106268X 420531 7152J 104757X421 144334 DESCRIPTION Decal Fend SD LH Decal Fend SD RH Decal V Belt Schematic Decal Hood RH Decal Bat Dan Psn Pad Footrest LH Pad Footrest RH Manual Operator s Eng Manual Operator s French DESCRIPTION Cap Valve Tire Stem Valve TireF T 15x60 6 Tube Front Rim Asm 6 Front Fitting Grease Front Wheel Only Bearing Flange Front Wheel Only Rim Asm 8 Rear Tire R T 18 x 9 5 8 Turf Saver Tire R T 18 x 9 5 8 Turf Saver LT Tube Rear Cap Axle BIk 1 50 x 1 00 Sealant Tire 10 oz Tube NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER PB19542LT 96042003401 PRODUCT NO 960 42 00 34 SCHEMATIC 02836 193374 390 SOLENOID STARTER RED RED Cr X te RED O AMMETER FUSE 1 OPTIONAL 1 oe 9 Dem s WHITE 1 me SS 1 1 1 Lom xg Cu ci ATTACHMENT CLUTCH PEDAL UP CLUTCH OFF BLACK BLACK BLACK BLACK GRAY N N REVERSE SWITCH LESE SHORTING CONNECTOR A BLACK IN REVERSE f BLACK I e 0 9 BLACKWHITE IGNITION SPARK ne T UNIT 9 ON TWIN CYL ENGINES o un G BLACK amp 177 7 OPTIONAL NINE e fg
22. 183829X428 73900500 410584 409167 183833 183832 195161 137729 170165 406129 73930500 DESCRIPTION Drawbar Dash Hood Lens Grille LH Grille Lens Grille RH Screw 5 16 18 x 3 4 Fender Screw Thdrol 5 16 18 x 1 2 Screw 10 x 3 4 Single Lead Hex Bumper Hood Cupholder Duct Heat Hood Bracket Pivot Shield Browning Debris Screw Hexwsh Thdrol 3 8 16 x 3 4 Screw Hex Wsh Hi Lo 1 4 x 1 2 Crossmember Screw 10 24 x 5 8 Wshd Qdrx Bushing Steering Chassis Bushing Mtg Fender Crgo Dash Lower Bolt Fin Hex 5 16 18 x 1 1 4 Insert Grille Nut Lock Hex Flange 5 16 18 Console Asm Deck Lift Rod Pivot Chassis Bezel Grille RH Bezel Grille LH Stud Fastener Screw Thd Roll 1 4 20 x 5 8 Bolt Shoulder 5 16 18 Spacer Fender Nut center Lock 5 16 18 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 33 REPAIR PARTS TRACTOR MODEL NUMBER PB19542LT 96042003401 PRODUCT NO 960 42 00 34 DRIVE 162 _ drive tex D6800 Fender 12 Ns REPAIR PARTS DRIVE KEY PART NO NO 1 weisse 2 123583 15 19131316 17 197297 22 197660 23 409154X421 26 197455 29 197267 33 12000001 35 197722 37 121749 42 8883R 49 72110614 50 194327 51 73900600 52 194326 56 411245 61 123666X 64 196200 70 193225X428 74 142432 116 73900500 125 17000512 134 402430 139 74550412 140 10040400 141 19091210 155 12000028 157 105701 158 194352 159 76020412 DESCRIPTION Transaxle DANA
23. 2 45 19113812 50 73900600 53 188967 DESCRIPTION Wheel Steering Axle Asm Front Spindle Asm LH Spindle Asm RH Bearing Race Thrust Harden Washer 25 32 x 1 5 8 x 16 Ga Ring Klip T5304 75 Cap Spindle Washer 25 32 x 1 1 4 x 16 Ga Washer Lock 3 8 Nut Crown Lock 3 8 24 unf Shaft Steering Plate Steering Boot Steering Adapter Wheel Steering Bushing Strg Insert Wheel Steering Screw 3 8 16 x 3 4 Washer Lock 5 16 Gear Sector Plate Washer 11 32 x 2 3 8 x 12 Ga Nut Lock Flg 3 8 16 unc Washer Hardened 793 x 1 637 x 060 39 KEY PART NO NO 54 74760636 55 197636 57 407465 58 194747 59 194748 60 73971000 61 194740 62 194741 63 17000512 64 199849 65 194734 66 71020748 67 194737 68 73900700 69 199162 70 196197 71 196075 72 74780572 74 3366R DESCRIPTION Bolt Hex HS 3 8 16 unc x 2 1 4 Spacer Brace Axle Bracket Upstop Bolt Shoulder Sector Pivot CFM Washer Thrust Sector Steering Nut Flange Lock 5 8 11 Draglink LH Draglink RH Screw 5 16 18 x 3 4 Retainer Clip Spring Steering Brace Axle Front Bolt Hex Fghd 7 16 14 x 3 Serr Bushing PM Front Axle Nut Lock Flange 7 16 14 Gr 5 Washer 1 5 x 505 x 118 Bracket Deck Susp Front Shaft Ext Steering Bolt 5 16 18 x 4 5 Gr 5 Bearing Col Strg NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER PB19542LT 96042003401 PRODUCT NO 960 42 00 34 REPAIR PARTS MOWER DECK
24. 8 123 197259 144 199204 145 177968 147 401971 152 408714 188 195161 189 73900500 192 197260 195 17000612 192870 s 411547 TRACTOR MODEL NUMBER PB19542LT 96042003401 PRODUCT NO 960 42 00 34 DESCRIPTION Screw Thd Roll 1 4 20 x 5 8 Bracket Clutch Cable Arm Idler Spacer Retainer Screw Hexwsh Thd 3 8 16 x 1 Guard Tuv Idler 94 Arm Brake Mower Bolt Rdhd Sqnk 3 8 16 unc x 2 Arm Brake Mower Linkage Brake Handle Clutch Cable V Belt Bolt Rdhd Sqnk 5 16 18 x 5 8 Clutch Asm Manual Screw 5 16 18 Keeper Belt Eng LH Keeper Belt Eng RH Keeper Belt Pulley Idler Spring Return Cable Clutch Manual w Spr Stud Fastener Nut Lock Hex Flange Bracket Brake Stand LH Screw Hexwsh Thdr 3 8 16 x 3 4 Mandrel Assembly Includes housing shaft assembly and bearing only pulley nut washer and blade bolt washers not in cluded Replacement Mower Complete NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER PB19542LT 96042003401 PRODUCT NO 960 42 00 34 SEAT seat tex 7 vgt KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 197514 Seat 40 197661 Handle Slide 2 180166 Bracket Pivot Fender 41 198200 Spring Latch 3 140675 Strap Asm Fender 43 74760612 Bolt 3 8 16 unc x 3 4 6 73800600 Nut Lock w Ins 3 8 16 unc 44 19133812 Washer 13 32 x 2 3 8 x 12 Ga 7 124181X Spring Seat Cprsn 8 171877 Bolt 5 16 18 unc x 3 4
25. BRAKE OPERATION LOCKED UNLOCKED SYSTEM ROS Ol tW v ca 1 0 OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT LIGHT X ATTACHMENT ATTACHMENT CLUTCH DISENGAGED CLUTCH ENGAGED DANGER KEEP HANDS KEEP AREA CLEAR SLOPE HAZARDS AND FEET AWAY SEE SAFETY RULES SECTION O DANGER indicates a hazard which if not avoided LIGHTS ON will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury FREE WHEEL Automatic Models only CAUTION indicates a hazard which if not avoided might result in minor or moderate injury CAUTION when used without the alert symbol indicates a situation that could result in damage Failure to follow instructions to the tractor and or engine could result in serious injury or HOT SURFACES indicates a hazard which death The safety alert symbol amu not avoided could result in death serious injury is used to identify safety inform and or property damage ation about hazards which can i FIRE indicates a hazard which if not avoided result in death serious injury could result in death serious injury and or and or property damage property damage OPERATION KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments
26. Brake Rod Link Shift Washer 11 32 x 11 16 x 16 Ga Washer 25 32 x 1 5 8 x 16 Ga Bolt 7 16 14 x 1 Gr 5 Washer Serrated NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER PB19542LT 96042003401 PRODUCT NO 960 42 00 34 ENGINE OPTIONAL EQUIPMENT Spark Arrester engine bs 1cyl tex_4 36 REPAIR PARTS TRACTOR MODEL NUMBER PB19542LT 96042003401 PRODUCT NO 960 42 00 34 ENGINE KEY PART NO NO DESCRIPTION do Engine B amp S Model No 31P677 2 137352 Muffler 9 194319 Keeper Belt Engine 12 401985 Pulley Engine 15 407545 Tank Fuel 1 50 18 197725 Cap Asm 20 176636X421 Control Throttle Choke 21 191611 Screw 10 x 3 4 Single Lead Hex 28 401137 Fuel Line 29 137180 Spark Arrester Kit 37 123487 Clamp Hose 42 10040700 Washer Lock 7 16 45 73510400 Nut Keps Hex 1 4 20 unc 69 165291 Gasket 79 192334 Screw Socket Hd 5 16 18 x 75 81 148456 Tube Drain Oil Easy 82 181654 Plug Drain Oil 84 17060620 Screw 3 8 16 x 1 1 4 85 173937 Bolt Hex 7 16 20 x 4 x Gr 5 1 5 90 17000616 Screw 3 8 16 x 1 0 96 19091416 Washer 9 32 x 7 8 x 16 Ga 97 17670412 Screw 1 4 20 x 3 4 NOTE All component dimensions given in U S inches 1 inch 25 4 mm Engine Power Rating Information The gross power rating for individual gas engine models is labeled in accordance with SAE Society of Automotive Engi neers code J11940 Small Engine Power amp Torque Rating
27. D6800 Key Square Washer 13 32 x 13 16 x 16 Ga Spring Brake Rod Shift Knob Spring Brake RTN Rod Brake Ring E Rod Brake Park Washer 25 32 x 1 1 4 x 16 Ga Cover Foot Pedal Bolt Pulley Idler Flat Lock Nut 3 8 16 Idler V Groove V Belt Drive Pulley Transaxle Shaft Asm Pedal Brake Control Console Screw 1 4 x 1 2 Nut Lock Hex Flange 5 16 18 Screw 5 16 18 x 3 4 Arm Shift Bolt 1 4 20 unf Gr 8 w Patch Washer Lock Hvy Helical 1 4 Washer 9 32 x 3 4 x 10 Ga Ring Retainer Washer Plate Shf Keeper T A Pin Cotter 1 8 x 3 4 35 KEY PART NO 160 161 162 165 166 167 169 172 174 175 176 178 184 185 186 187 188 189 190 192 193 195 202 203 205 276 277 169484 195403 195785 196212 197290 405257 74490560 197657 197289 198981 196214 197456 198403 505 72110620 194321 19133210 194323 194317 194318 150360 17060512 197332 199589 19111116 121748 74780716 405296 TRACTOR MODEL NUMBER PB19542LT 96042003401 PRODUCT NO 960 42 00 34 DESCRIPTION Retainer Clip Spring Return Clutch Spacer Busing Shaft Brake Hand Control Nut Push 625 Latch Brake Parking Bolt 5 16 18 x 3 75 Strap Torque LH Nut Push Shaft Asm Shift Arm Clevis Rod Shift Spring Shift Handle Parking Brake Bolt Spacer Retainer Washer Link Clutch Ground Drive Bellcrank Ground Drive Keeper Bellcrank Ground Drive Nut Lock Center 1 4 28 Screw 5 16 18 x 3 4 Bracket
28. DS STATED HEREIN FOR OUR EXPRESSED WARRANTIES Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last so the above limi tations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 PoulanPRO
29. E position Build up of grass leaves and trash under mower Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel Spark plug wire loose Dirty engine air screen fins Dirty clogged muffler Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment 1 Worn bent or loose blade 2 Bent blade mandrel 3 Loose damaged part s 26 CORRECTION om 10 NOOR Pons 10 11 12 13 14 NO OO Nos Col NON Dco AD Or OX Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filter Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Empty fuel tank and refill tank with fresh clean gasoline Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Depress clutch brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace igni
30. FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty Neveruse engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in mini mizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean en gine oil See ENGINE in the Maintenance section of this manual CYLIN DER S Remove spark plug s e Pour one ounce of oil through spark plug hole s into cylinder s e Turn ignition key to START position for a few seconds to distribute oil e Replace with new spark plug s OTH ER Do not store gasoline from one season to another e Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoli
31. IMPORTANT MANUAL Do Not Throw Away PoulanPRO OWNER S MANUAL A WARNING a M O D E L Read this Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury LAWN TRACTOR ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website www poulan pro com 413420 Rev 4 04 28 08 SBW TH Printed in U S A SAFETY RULES Safe Operation Practices for Ride On Mowers DANGER THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH WARNING In order to prevent acci dental starting when setting up trans porting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug WARNING Do not coast down a hill in neutral you may lose control of the tractor WARNING Tow only the attachments that are recommended by and comply with specifications ofthe manufacturer of your tractor Use common sense when towing Operate only at the low est possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor A WARNING A Engine exhaust some of its constituents and cer tain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repr
32. MOWER in this section of manual SERVICE AND ADJUSTMENTS TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT See Fig 26 The transaxle should be in neutral when the gear shift lever is in neutral N lock gate position The adjustment is preset at the factory however if adjustment is needed proceed as follows Make sure transaxle is in neutral N NOTE When the tractor rear wheels move freely the transaxle is in neutral Loosen adjustment bolt in front of the right rear wheel Position the gear shift lever in the neutral N posi tion e Tighten adjustment bolt securely NOTE If additional clearance is needed to getto adjustment bolt move mower deck height to the lowest position NEUTRAL LOCK GATE GEARSHIFT LEVER ADJUSTMENT BOLT FIG 26 TO ADJUST STEERING WHEEL ALIGN MENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straightforward remove steer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact your nearest authorized service center department TO REMOVE WHEEL FOR REPAIRS See Fig 27 e Block up axle securely Removeaxlecover retaining ring and washers to allow wheel removal rear
33. R IS TO BE MOUNTED ON THE TRACTOR REMOVE THE FRONT LINK E AND REAR LIFT LIKS C FROM TRACTOR AND HOOK THE CLUTCH SPRING Q INTO THE CABLE GUIDE ON FRONT EDGE OF LOWER DASH TO INSTALL MOWER See Fig 16 19 Be sure tractor is on level surface and engage parking brake Lower attachment lift lever to it s lowest position CAUTION LIFT LEVER IS SPRING LOADED HAVE A TIGHT GRIP ON LIFT LEVER LOWER IT SLOWLY AND ENGAGE IN LOWEST POSITION NOTE Be sure mower side suspension arms A are point ing forward before sliding mower under tractor e Slide mower under tractor until it is centered under tractor e ATTACH MOWER SIDE SUSPENSION ARMS A CHASSIS Position hole in arm over pin B on outside of tractor chassis and secure with retainer spring Repeat on opposite side of tractor 03042tex SERVICE AND ADJUSTMENTS e ATTACH FRONT LINK E Work from left side of trac tor Insert rod end of link assembly through front hole in tractor front suspension bracket F e Insert end of link E into hole in front mower bracket and secure with washer and retainer spring J FIG 16 e ATTACH REAR LIFT LINKS C Lift rear corner of mower and position slot in link assembly over pin D on rear mower bracket and secure with washer and retainer spring FIG 18 e Hook end of clutch cable spring Q into hole in idler arm e Push clutch cable housing guide P into bracket
34. SE e Check engine oil level e Check brake operation e Check tire pressure e Check operator presence and ROS systems for proper operation e Check for loose fasteners 15 EVERY 25 HOURS EVERY EVERY EVERY BEFORE 50 100 SEASON STORAGE HOURS HOURS e SOu e1ojoeg uos 3 Replace blades more often when mowing in sandy soil 4 Not required if equipped with maintenance free battery LUBRICATION CHART SPINDLE ZERK SPINDLE ZERK FRONT WHEEL BEARING ZERK ENGINE OGEARSHIFT PIVOTS 30 OR 10W30 MOTOR OIL GENERAL PURPOSE GREASE GREFER TO MAINTENANCE ENGINE SECTION IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY MAINTENANCE TRACTOR Always observe safety rules when performing any main tenance BRAKE OPERATION If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted See TO ADJUST in the Service and Adjustments section of this manual TIRES e Maintain proper air pressure in alltires See PRODUCT SPECIFICATIONS section of this manual e Keep tires free of gasoline oil or insect control chemi cals which
35. See Fig 6 Your tractor is equipped with an operator presence sens ing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine Depress clutch brake pedal into full BRAKE position and hold Place parking brake lever in ENGAGED position and release pressure from clutch brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure FIG 6 STOPPING See Fig 6 MOWER BLADES e To stop mower blades move attachment clutch lever to DISENGAGED position GROUND DRIVE stop ground drive depress clutch brake pedal into full BRAKE position Move gearshift lever to neutral N position ENGINE e Move throttle control between half and full speed fast position NOTE Failure to move throttle control between half and full speed fast position before stopping may cause engine to backfire Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use e Never use choke to stop engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility al ways stop engine when s
36. Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop or shift while on the slope Do not mow on wet grass Tires may lose traction Always keep the machine in gear when going down slopes Do not shift to neutral and coast downhill Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with grass catchers or other attachments they can affect the stability of the machine Do no use on steep slopes Do not try to stabilize the machine by putting your foot on the ground Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in A CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out ofthe mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing
37. ameter steel bolt pin or a cone balancer When using a cone balancer follow the instructions supplied with balancer NOTE Do notusea nail for balancing blade The lobes of the center hole may appear to be centered but are not MAINTENANCE e _ Slide blade onto an unthreaded portion ofthe steel bolt or pin and hold the bolt or pin parallel with the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced _ CENTER HOLE 5 8 BOLT BATTERY Yourtractor has a battery charging system which is sufficient for normal use However periodic charging of the battery with an automotive charger will extend its life e Keep battery and terminals clean e Keep battery bolts tight e Keep small vent holes open e Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power e Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor Rinse the battery with plain water and dry e Clean terminals and battery cable ends with wire brush until bright e Coat terminals with grease or petroleum jelly Reinstall batt
38. ble PRODUCT SPECIFICATIONS Gasoline Capacity and Type Oil Type API SG SL Oil Capacity Spark Plug Ground Speed MPH Charging System Battery Blade Torque 1 50 Gallons Unleaded Regular SAE 30 above 32 F SAE 5W 30 below 32 F W Filter 56 oz W O Filter 48 oz Champion RC12YC Gap 030 Forward 1st 2nd 3rd 4th 5th 6th Reverse 5 Amps Battery 3 Amps Headlights AMP HR 28 Min CCA 230 Case Size UIR 45 55 FT LBS CONGRATULATIONS on your purchase of a new tractor Ithas been designed engineered and manufacturedto give you the best possible dependability and performance Should you experience any problem you cannot easily rem edy please contact your nearest authorized service center department We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES e Read and observe the safety rules e Follow a regular schedule in maintaining caring for and using your tractor e Followtheinstructions under Maintenance and Stor age sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimprovedforest covered brush covered or grass covered land unless the engine
39. ear wheels must lock and skid when you try to manu ally push the tractor forward If the rear wheels rotate then the brake needs to be serviced Contact a qualified service center TO REPLACE MOTION BELT DRIVE See Fig 25 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest BELT REMOVAL e Remove mower See TO REMOVE MOWER in this section of manual NOTE Observe entire motion drive belt and position of all belt guides and keepers Remove belt from stationary idler A and clutching idler B e Pull belt slack toward rear of tractor Carefully remove belt upwards from transmission input pulley and over cooling fan blades D Remove belt downward from engine pulley E Slide belt toward rear of tractor off the steering plate F and remove from tractor BELT INSTALLATION Install new belt from tractor rear to front over the steer ing plate F and above clutch brake pedal shaft G e Pull belt toward front of tractor and roll belt onto engine pulley E Pullbelttoward rear of tractor Carefully work belt down around transmission cooling fan and onto the input pulley D Be sure belt is inside the belt keeper Install belt through stationary idler A and clutching idler B Make sure belt is in all pulley grooves and inside all belt guides and keepers Install mower See TO INSTALL
40. er blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Be sure the area is clear of bystanders before operat ing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Mow up and down slopes 15 Max not across Choose a low ground speed so that you will not have to stop or shift while on the slope Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possi
41. ery See REPLACING BATTERY in the Service and Adjustment section of this manual V BELTS Check V belts for deterioration and wear after 100 hours and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING Keep transaxle free from build up of dirt and chaff which can restrict cooling ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature 17 SAE VISCOSITY GRADES F 20 0 30 32 40 60 80 100 C 30 20 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE oil visc chart1 e FIG 12 NOTE Although multi viscosity oils 5 10W30 etc improve starting in cold weather they will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Figs 12 and 13 Determine temperature range expected before oil change All oil must meet service classification SG SL e
42. g you 1 12 of the price of a new Battery for each full month from the date of the original sale Battery must be maintained in accordance with the instructions furnished The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase This Warranty applies only to products which have been properly assembled adjusted operated and maintained in ac cordance with the instructions furnished This Warranty does not apply to any product which has been subjected to altera tion misuse abuse improper assembly or installation delivery damage or to normal wear of the product Exclusions Excluded from this Warranty are belts blades blade adapters normal wear normal adjustments standard hardware and normal maintenance 7 In the event you have a claim under this Warranty you must return the product to an authorized service dealer Should you have any unanswered questions concerning this Warranty please contact Poulan Pro In Canada contact Outdoor Products Customer Service Dept Poulan Pro 1030 Stevens Creek Road 5855 Terry Fox Way Augusta GA 30907 USA Mississauga Ontario L5V 4 giving the model number serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN TIES ARE LIMITED TO THE SAME TIME PERIO
43. into reverse should NOT shut off the engine ROS ON POSITION ENGINE ON POSITION NORMAL OPERATING 16 BLADE CARE For best results mower blades must be kept sharp Replace bent or damaged blades CAUTION Use only areplacement blade approved by the manufacturer of your tractor Using a blade not approved by the manufacturer of your tractor is hazardous could damage your tractor and void your warranty BLADE REMOVAL See Fig 10 e Raise mower to highest position to allow access to blades NOTE Protect your hands with gloves and or wrap blade with heavy cloth e Remove blade bolt by turning counterclockwise e Install new blade with stamped THIS SIDE UP facing deck and mandrel assembly IMPORTANT To ensure proper assembly center hole in blade must align with star on mandrel assembly e Install and tighten blade bolt securely 45 55 Ft Lbs torque IMPORTANT Special blade bolt is heat treated MANDREL ASSEMBLY BLADE BOLT SPECIAL CENTER HOLE FIG 10 TO SHARPEN BLADE See Fig 11 NOTE We do not recommend sharpening blade but if you do be sure the blade is balanced Care should be taken to keep the blade balanced An un balanced blade will cause excessive vibration and eventual damage to mower and engine blade can be sharpened with a file or on a grind ing wheel Do not attempt to sharpen while on the mower To check blade balance you will need a 5 8 di
44. lade with heavy cloth e Raise mower to its highest position e At both sides of mower position blade at side and measure the distance A from bottom edge of blade to the ground The distance should be the same on both sides FIG 21 21 e If adjustment is necessary see step in Visual Adjust ment instructions above e Recheck measurements adjust if necessary until both sides are equal FRONT TO BACK ADJUSTMENT See Figs 22 and 23 IMPORTANT Deck must be level side to side To obtain the best cutting results the mower blades should be adjusted so the front tip is 1 8 to 1 2 lower than the rear tip when the mower is in its highest position e Raise mower to highest position e Position any blade so the tip is pointing straight forward Measure distance B to the ground at front and rear tip of the blade Iffronttip of blade is not 1 8 to 1 2 lower than the rear CAUTION Blades are sharp Protect your hands with gloves and or wrap blade with heavy cloth FIG 22 tip go to the front of tractor e With an 11 16 or adjustable wrench loosen jam nut A several turns to clear adjustment nut B e With a 3 4 or adjustable wrench turn front link adjust ment nut B clockwise tighten to raise the front of mower or counterclockwise loosen to lower the front mower Loosen adjust Tighten adjust nut B to raise mower p
45. lat washer 5 16 lock washer 5 16 hex bolt and tighten securely Snap steering wheel insert into center of steering wheel e Remove protective materials from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID ST INSERT A c 5 16 HEX BOLT 5 16 LOCK a WASHER LARGE FLAT WASHER STEERING WHEEL Loi Sige 17 AP y STEERING BOOT ADAPTER EXTENSION SHAFT FIG 1 ASSEMBLY MS TARE SEAT See Figs 2 and 3 Remove bolt and flatwasher securing seatto cardboard packing and set aside for assembly of seat to tractor Remove the cardboard packing and discard e Connect switch to seat Place seat on seat pan so all three 3 bottom pads are positioned over large slotted holes in pan TAPE WIRING HARNESS Fig 2 e Push down on seat to engage pads in slots and pull seat towards rear of tractor e Raise seat and tighten bolt securely e Remove tape and discard e Lower seat into operating position and sit on seat Press clutch brake pedal all the way down If operating position is not comfortable adjust seat To adjust seat Grasp adjustment handle and pull up slide seat to desired position and release adjustment handle ADJUSTMENT HANDLE CHECK BATTERY See Fig 4 Lift seat pan to raised position e If this battery is put into service after month and year indicated on label label located between ter
46. lly parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill 47 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi als and workmanship For a period of two 2 years from date of purchase by the original consumer purchaser we will repair or replace at our option without charge for parts or labor incurred in replacing parts any part which we find to be defective due to materials or workmanship This Warranty is subject to the following limitations and exclusions 1 This warranty does not apply to the engine transaxle transmission components battery except as noted below or com ponents parts thereof Please refer to the applicable manufacturer s warranty on these items Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur chaser Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchas er unless such return is requested by the manufacturer Battery Warranty On products equipped with a Battery we will replace without charge to you any battery which we find to be defective in manufacture during the first ninety 90 days of ownership After ninety 90 days we will exchange the Battery chargin
47. mbly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Check wiring See that all connections are still secure and wires are properly clamped WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS v Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe operating condition sure Operator Presence System and Reverse Op eration System ROS are working properly See the Operation and Maintenance sections in this manual SSS lt OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their mean ing R N H L NS REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION SWITCH ol 6 ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING
48. minals charge battery for minimum of one hour at 6 10 amps See BATTERY in MAINTENANCE section of this manual for charging instructions NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid WARNING Before starting read understand andfollow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects TO ROLL TRACTOR OFF SKID See Op eration section for location and function of controls Press lift lever plunger and raise attachment lift lever to its highest position Release parking brake by depressing clutch brake pedal Place gearshift lever in neutral N position e Roll tractor forward off skid e Remove banding holding the deflector shield up against tractor ASSEMBLY TO DRIVE TRACTOR OFF SKID See Op eration section for location and function of controls e Besure all the above assembly steps have been com pleted e Check engine oil level and fill fuel tank with gasoline Sit on seat in operating position depress clutch brake pedal and set the parking brake e Place gear shift lever in neutral N position Press lift lever plunger and raise attachment lift lever to its highest position e Remove key from bag and start the engine see TO START ENGINE in the Operation section
49. ne will cause problems e If possible store your tractor indoors and cover it to give protection from dust and dirt e Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTORWHILE ENGINE AND EXHAUST AREAS ARE STILL WARM TROUBLESHOOTING POINTS PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration CAUSE Out of fuel Engine not CHOKED properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Clutch brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es 1 2 3 4 5 6 T 8 9 Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOK
50. oductive harm A WARNING A Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling GENERAL OPERATION Read understand and follow all instructions on the machine and in the manual before starting Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times Only allow responsible adults who are familiar with the instructions to operate the machine Clearthe area of objects such as rocks toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of bystanders before operat ing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Ma terial may ricochet back toward the operator Stop the blades when crossing gravel surfaces Do not operate machine without the entire grass catcher discharge guard or other safety devices in place and working Slow down before turning Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting Disengage blades when not mowing
51. of this manual After engine has started move throttle control to idle slow position Depress clutch brake pedal into full BRAKE position and hold Move gearshift lever to 1st gear Slowly release clutch brake pedal and slowly drive tractor off skid Apply brake to stop tractor set parking brake and place gearshift lever in neutral position Turn ignition key to STOP position Continue with the instructions that follow CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance Reduce tire pressure to PSI shown on tires CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TOLEVELMOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn howto operate your tractor check to see that the brake is operating properly See TO CHECK BRAKE in the Service and Adjustments section of this manual CHECKLIST BEFORE YOU OPERATE YOUR NEW TRACTOR WE WISH TOASSURE THAT YOU RECEIVE THE BEST PER FORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST v All asse
52. often under dusty conditions See Engine Manual ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or dam age SPARK PLUGS Replace spark plugs at the beginning of each mowing sea son or after every 100 hours of use whichever comes first Spark plug type and gap setting is shown in PRODUCT SPECIFICATIONS section of this manual 18 IN LINE FUEL FILTER See Fig 14 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacement is required e With engine cool remove filter and plug fuel line sec tions Place new fuel filter in position in fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline FILTER CLEANING e Clean engine battery seat finish etc of all foreign matter e Keep finished surfaces and wheels free of all gasoline oil etc e Protect painted surfaces with automotive type wax We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans mission are covered to keep water out Water in engine or transmission will shorten the useful life of your tract
53. or Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower SERVICE AND ADJUSTMENTS WARNING TO AVOID SERIOUS INJURY BEFORE PERFORMING ANY SERVICE OR ADJUST MENTS Depress clutch brake pedal fully and set parking brake Place gearshift lever in neutral N position Place attachment clutch in DISENGAGED position Turn ignition key to STOP and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TO REMOVE MOWER See Fig 15 Place attachment clutch in DISENGAGED position Lower attachment lift lever to its lowest position Roll belt off engine pulley M and belt keepers G e Remove retainer spring slide collar L off and push housing guide P out of bracket e Remove clutch cable spring Q from idler R Disconnect front link E from mower remove retainer spring and washer e Go to either side of mower and disconnect mower suspension arm A from chassis pin B and rear lift link C from rear mower bracket D remove retainer springs and washers CAUTION AFTER REAR LIFT LINKS ARE DISCONNECTED THE ATTACH MENT LIFT LEVER WILL BE SPRING LOADED HAVE A TIGHT GRIP ON LIFT LEVER WHEN CHANGING POSITION OF THE LEVER Slide mower out from under right side of tractor IMPORTANT IF AN ATTACHMENT OTHER THAN THE MOWE
54. ose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Check wiring See electrical wiring diagram in the Repair Parts section 24 TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 31 e Raise hood e Unsnap headlight wire connector e Standin front of tractor Grasp hood at sides tilttoward engine and lift off of tractor e To replace reverse above procedure HEADLIGHT WIRE CONNECTOR FIG 31 ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary If adjustment is nec essary see engine manual TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and ad justment should not be necessary If adjustment is neces sary see engne manual TO ADJUST CARBURETOR Your carburetor is not adjustable If your engine does not operate properly due to suspected carburetor problems take your tractor to an authorized service center for repair and or adjustment STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more WARNING Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame orspark Allowthe engineto cool before s
55. ragelawn should be cutto approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth e For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height OPERATION REVERSE OPERATION SYSTEM ROS Your tractor is equipped with a Reverse Operation System ROS Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS ON position A WARNING Backing up with the attachment clutch en gaged while mowing is strongly discouraged Turning the ROS to allow reverse operation with the attachment clutch engaged should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged Do not mow in reverse unless absolutely necessary USING THE REVERSE OPERATION SYSTEM Depress clutch brake pedal all the way down and hold e With engine running turn ignition key counterclockwise to ROS ON position down and behind before backing e Move gear shift lever to reverse R position and slowly release clutch brake pedal to start movement e When use of the ROS is no longer needed turn the ignition key clockwise to engine ON position ROS ON POSITION ENGINE ON POSITION NORMAL
56. stments section of this manual MOWING TIPS Mower should be properly leveled for best mowing per formance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual e left hand side of mower should be used for trim ming Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the machine This will result in a more even distribution of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 9 14 FIG 9 If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mow ing to assure better mowing performance and proper discharge of material Regulate ground speed by se lecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used MAINTENANCE BEFORE
57. throttle control to choke N position NOTE Before starting read the warm and cold starting procedures below e Insertkey into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts move throttle control to fast position wait a few minutes and try again If engine still does not start move the throttle control back to the choke IN position and retry WARM WEATHER STARTING 50 F and above When engine starts move the throttle control to the fast position Theattachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above OPERATION COLD WEATHER STARTING 50 F and below Whenengine starts allow engine to run with the throttle control in the choke position until the engine runs roughly then move throttle control to fast position This may require an engine warm up period from several seconds to several minutes depending on the tem perature e attachments can also be used during the engine warm up period NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adju
58. tion switch Check replace solenoid or starter Contact an authorized service center department Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Raise cutting height reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Empty fuel tank and refill tank with fresh clean gasoline Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts TROUBLESHOOTING POINTS PROBLEM Engine dies when 1 tractor is shifted into reverse Engine continues to run when operator leaves seat with attachment clutch engaged Poor cut uneven Mower blades will not rotate Poor grass discharge Headlight s not working if so equipped Battery will not charge Engine backfires when 1 turning engine OFF 1 2 3 4 5 6 1 8 9 0 1 CAUSE Reverse operation system ROS is not ON while mower or other attachment is engaged Faulty operator safe
59. topping tractor on grass areas 11 performing any adjustments or repairs We recommend a wide vision safety mask over spectacles CAUTION Always stop tractor com pletely as described above before leav ing the operator s position to empty USE THROTTLE CONTROL See Fig 6 Always operate engine at full speed fast Operating engine at less than full speed fast reduces the engine s operating efficiency e Full speed fast offers the best mower performance TO MOVE FORWARD AND BACKWARD See Fig 6 The direction and speed of movement is controlled by the gearshift lever e Start tractor with clutch brake pedal depressed and gearshift lever in neutral N position Move gearshift lever to desired position e Slowly release clutch brake pedal to start move ment IMPORTANT BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE TO ADJUST MOWER CUTTING HEIGHT See Fig 7 The position of the attachment lift lever A determines the cutting height grass catcher etc FIG 7 Put attachment lift lever in desired cutting height slot The cutting height range is approximately 1 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed e Theave
60. toring in any enclosure TRACTOR Remove mowerfrom tractor for winter storage When mower isto be stored for a period of time cleanitthoroughly remove all dirt grease leaves etc Store in a clean dry area e Clean entire tractor See CLEANING in the Mainte nance section of this manual e Inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual e Lubricate as shown in the Maintenance section of this manual Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary e Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY Fully charge the battery for storage After a period of time in storage battery may require recharging e To help prevent corrosion and power leakage during long periods of storage battery cables should be dis connected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS in the Mainte nance section of this manual e After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals f battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces 25 ENGINE FUEL SYSTEM IMPORTANT IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR
61. ty presence control system Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Obstruction in clutch mechanism Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive belt worn Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Light switch is OFF Bulb s or lamp s burned out Faulty light switch Loose or damaged wiring Blown fuse Bad battery cell s Poor cable connections Faulty regulator if so equipped Faulty alternator Engine throttle control not set between half and full speed fast position before stopping engine 27 CORRECTION a aar rant Oomnonuoosom Turn ignition key to ROS position See Operation section Check wiring switches and connections If not corrected contact an authorized service center department Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes
62. wheel contains a square key Do not lose e Repair tire and reassemble e On rear wheels only align grooves in rear wheel hub and axle Insert square key Replace washers and snap retaining ring securely in axle groove e Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion WASHERS RETAINING RING AXLE COVER SQUARE KEY REAR______ WHEEL ONLY FIG 27 TO START ENGINE WITH A WEAK BATTERY See Fig 28 WARNING Lead acid batteries gen erate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the Maintenance section of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES e Connect one end of the RED cable to the POSITIVE terminal of each battery A B taking care not to short against tractor chassis e Connectoneendofthe BLACK cable to the NEGATIVE terminal C of fully charged battery e Connect the other end of the BLACK cable D to good
63. your tractor be sure gearshift lever is in neutral N position Do not push or tow tractor at more than five 5 MPH NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc TOWING CARTS AND OTHER ATTACH MENTS Tow only the attachments that are recommended by and comply with specifications ofthe manufacturer of your trac tor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil e Check engine oil with tractor on level ground Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill e For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Maintenance section of this manual e To change engine oil see the Maintenance section in this manual 13 ADD GASOLINE Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane

Poulan 412413 Lawn Mower User Manual

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