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Poulan 195806 Lawn Mower User Manual

1. PRODUCT SPECIFICATIONS Gasoline Capacity 5 0 Gallons and type Unleaded Regular Oil Type API SG SL SAE 30 above 32 F SAE 5W 30 below 32 F Oil Capacity W Filter 4 0 Pints W O Filter 3 75 Pints Champion QC12YC Spark Plug Gap 040 Ground Speed MPH Forward 5 8 Reverse 2 1 Tire Pressure Front 14 PSI Rear 10 PSI Charging System 16 AMPS 3600 RPM Battery AMP HR 35 MIN CCA 280 CASE SIZE U1R Blade Bolt Torque 45 55 FT LBS CONGRATULATIONS on your purchase of a new tractor Ithas been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily rem edy please contact your nearest authorized service center department We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES e Read and observe the safety rules e Follow a regular schedule in maintaining caring for and using your tractor e Follow the instructions under Maintenance and Stor age sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unles
2. e Engage drive belt tension handle and replace the retainer spring AUTOMATIG TRANSMISSION WARM UP Before driving the unit in cold weather the transmission should be warmed up as follows e Be sure the tractor is on level ground e Place the motion control lever in neutral Re lease the parking brake and let the brake slowly return to operating position e Allow one minute for transmission to warm up This can be done during the engine warm up period e Theattachments canbe used during the engine warm up period after the transmission has been warmed up and may require the choke control be pulled out slightly NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual PURGE TRANSMISSION CAUTION Never engage or disengage freewheel lever while the engine is run ning To ensure proper operation and performance it is recom mended that the transmission be purged before operating tractor for the first time This procedure will remove any trapped air inside the transmission which may have de veloped during shipping of your tractor IMPORTANT SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR e Place tractor safely on level surface with
3. PROBLEM Engine dies when 1 tractor is shifted into reverse Engine continues to run when operator leaves seat with attachment clutch engaged Poor cut uneven Mower blades will not rotate Poor grass discharge Enen Headlight s not working if so equipped Battery will not charge Loss of drive Engine backfires when il turning engine OFF ROMO ONDaARON gt CAUSE Reverse operation system ROS is not ON while mower or other attachment is engaged Faulty operator safety presence control system Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Obstruction in clutch mechanism Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive belt worn Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Light switch is OFF Bulb s or lamp s burned out Faulty light switch Loose or damaged wiring Blown fuse Bad battery cell s Poor cable connections Faulty regulator if so equipped Faulty altern
4. e Maintain proper air pressure in all tires See PRODUCT SPECIFICATIONS section of this manual e Keep tires free of gasoline oil or insect control chemi cals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM AND REVERSE OP ERATION SYSTEM ROS Be sure operator presence and reverse operation systems are working properly If your tractor does not function as described repair the problem immediately e The engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM e Whenthe engine is running any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine e When the engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine e The attachment clutch should never operate unless the operator is in the seat CHECK REVERSE OPERATION ROS SYSTEM e When the engine is running with the ignition switch in the engine ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should shut off
5. 1 Washer 17 32 x 1 3 16 x 12 Gauge 1 Knob amp 2 Flanged Pins Nose Roller Se Z vy Slope Sheet Pr Retainer 2 Spring 2 Hex Bolts 5 16 18 x 1 NS 1 Oil Drain Tube For Future Use 2 Locknuts 5 16 18 2 Retainer Springs double loop ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 3 4 wrench 1 9 16 wrench 2 1 2 wrenches 1 Tire pressure gauge 1 Utility knife 1 Pliers When right or left hand is mentioned in this manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON Remove all accessible loose parts and parts cartons from carton e Cut along dotted lines on all four panels of carton Remove end panels and lay side panels flat e Remove mower and packing materials e Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL See Fig 1 Remove locknut and large flat washer from steering shaft e Position front wheels of the tractor so the
6. 20 0 30 32 40 60 80 100 C 30 20 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE oil_visc_chart1_e FIG 16 NOTE Although multi viscosity oils 6W30 10W30 etc improve starting in cold weather they will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Figs 16 and 17 Determine temperature range expected before oil change All oil must meet API service classification SG SL e Be sure tractor is on level surface e Oil will drain more freely when warm e Catch oil in a suitable container e Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil e install the drain tube onto the valve e Open drain valve by using a 7 16 11mm wrench turning counterclockwise OIL DRAIN VALVE FIG 17 MAINTENANCE e After oil has drained completely close the drain valve turning clockwise Use the 7 16 11mm wrench to apply a small amount of torque to keep it closed Do not over tighten e Remove the d
7. For Parts and service contact our authorized distributor call 1 800 849 1297 e For replacement parts have available the following information a Model Number Manufacturer s I D Number b Description of part For Techical Assistance call 1 800 829 5886 For a Parts Manual go to our website www poulan pro com support asp Electrolux Home Products provides parts and service through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of Electrolux Home Products is to continually improve all of its products If the operating characteristics or the appearance of your product differs from those described in this Manual please contact your local dealer for updated information and assistance
8. look behind and down for small children Nevercarry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may block your view of a child ie TOWING Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline container Never remove gas cap or add fuel with the engine run ning Allow engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such
9. INSTALLATION e Install new belt around engine pulley first then around transaxle pulley and lastly into all the idler pulleys e Check to be sure belt is positioned correctly and is on proper side of all belt keepers e Engage the drive belt tension handle and replace the retainer spring e Reinstall mower RETAINER SPRING DRIVE BELT TENSION HANDLE YLA NATRON KE ENGINE PULLEY TRANSAXLE N BELT KEEPER PULLEY FLAT IDLER BA BELT KEEPER 2498 CLUTCHING CLUTCHING IDLER FLAT IDLER BELT KEEPER FIG 26 TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT See Fig 27 The motion control lever has been preset at the factory and adjustment should not be necessary e Park tractor on level surface Stop tractor by turning ignition key to OFF position and engage parking brake e Loosen the adjustment bolt in front of the right rear wheel e Move motion control lever to the neutral position N e Tighten the adjustment bolt ADJUSTMENT 0 TRANSMISSION REMOVAL REPLACEMENT Should your transmission require removal for service or replacement it should be purged after reinstallation and before operating the tractor See PURGE TRANSMISSION in the Operation section of this manual SERVICE AND ADJUSTMENTS TO ADJUST STEERING WHEEL ALIGN MENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward r
10. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing road ways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating ma chine Data indicates that operators age 60 years and above are involved in a large percentage of riding mower re lated injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage ll SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it Mow up and down slopes not across W
11. and dry e Clean terminals and battery cable ends with wire brush until bright e Coat terminals with grease or petroleum jelly e Reinstall battery See REPLACING BATTERY in the SERVICE AND ADJUSTMENTS section of this manual V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING The fan and cooling fins of transmission should be kept clean to assure proper cooling Do not attempt to clean fan or transmission while engine is running or while the transmission is hot To prevent pos sible damage to seals no not use high pressure water or steam to clean transaxle e Inspect cooling fan to be sure fan blades are intact and clean e Inspect cooling fins for dirt grass clippings and other materials To prevent damage to seals do not use compressed air or high pressure sprayer to clean cool ing fins 18 TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid mainte nance is not required for the life of the transaxle Should the transaxle ever leak or require servicing contact your nearest authorized service center department ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES F
12. assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE Check engine oil level e Check brake operation e Check tire pressure e Check operator presence and ROS systems for proper operation e Check for loose fasteners SOH 8 010e4 Yos jure 3 Replace blades more often when mowing in sandy soil 4 Not required if equipped with maintenance free battery 5 Tighten front axle pivot bolt to 35 ft lbs maximum Do not overtighten LUBRICATION CHART TIE ROD BALL JOINTS SPINDLE ZERK SPINDLE ZERK FRONT WHEEL BEARING ZERK STEERING SECTOR GEAR TEETH ENGINE MANDREL ZERKS SPRAY SILICONE LUBRICANT MOVE BOOTS TO LUBRICATE GENERAL PURPOSE GREASE REFER TO MAINTENANCE ENGINE SECTION IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTENTHE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY 16 POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY MAINTENANCE TRACTOR Always observe safety rules when performing any main tenance BRAKE OPERATION If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual TIRES
13. bracket CAUTION Belt tension rod is spring loaded Have a tight grip on rod and release slowly e Remove mower belt from electric clutch pulley e DISCONNECT REAR MOWER PINS Pull out the spring loaded pin disconnect suspension arm from pin and release pin e Go to other side of mower and disconnect rear pin in the same manner e Remove the four retainer springs and two flanged pins from front plate assembly and remove plate e Raise attachment lift lever to its highest position e Turn tractor steering wheel to the left as far as it will go BELT TENSION ROD DISENGAGED POSITION SUSPENSION ARMS e Slide mower out from under right side of tractor TO INSTALL MOWER Follow procedure described in INSTALL MOWER AND DRIVE BELT in the Assembly section of this manual NOTE You will need to reattach front plate assembly to tractor after sliding mower under the tractor TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PRODUCT SPECIFICATIONS section of this manual If tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT See Figs 20 and 21 e Raise mower to its highest position e Measure height from bottom edge of mower to ground level at front corners of mower Distance A on both sides of mower should be the same LOCKING BRACKET ELECTRIC CLUTCH PULLEY FR
14. fill fuel tank with gasoline e Place freewheel control in transmission engaged position see TO TRANSPORT in Operation section of this manual e Sit on seat in operating position depress brake pedal and set the parking brake e Press lift lever plunger and raise attachment lift lever to its highest position e Startthe engine After engine has started move throttle control to idle position e Release parking brake e Slowly move the motion control lever forward and slowly drive tractor off skid e Apply brake to stop tractor and set parking brake e Turn ignition key to STOP position Continue with the instructions that follow ASSEMBLE GAUGE WHEELS TO MOWER DECK See Fig 4 and 5 The gauge wheels are designed to keep the mower deck in proper position when operating mower e Slide gauge wheel bar down into bracket channel Be sure that gauge wheel bar aligning holes are on top Assemble gauge wheels as shown using shoulder bolts 3 8 washers and 3 8 16 center locknuts and tighten securely e Forease of mower to tractor assembly set all the gauge wheels in the fourth hole from top Retain with clevis pins and spring retainers RETAINER SPRING PIN A R SHOULDER ADJUSTING 3 8 16 CENTER LOCKNUT 3 8 WASHER FIG 4 SET ALL WHEELS TO 4TH HOLE FROM TOP FIG 5 ASSEMBLY TO ATTACH NOSE ROLLER See Fig 6 e Assemble brackets A and B to the inside of mower mounting brackets as sho
15. mower housing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn how to operate your tractor check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual Y Y CHECKLIST BEFORE YOU OPERATE YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PER FORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST y All assembly instructions have been completed y No remaining loose parts in carton Y Battery is properly prepared and charged Minimum 1 hour at 6 amps Y Seat is adjusted comfortably and tightened securely v Alltires are properly inflated For shipping purposes the tires were overinflated at the factory y Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling y Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Y Check wiring See that all connections are still secure and wires are properly clamped Y Before driving tractor be sure freewheel contr
16. sharpened with a file or on a grind ing wheel Do not attempt to sharpen while on the mower e To check blade balance you will need a 5 8 diameter steel bolt pin or a cone balancer When using a cone balancer follow the instructions supplied with balancer NOTE Do not use a nail for balancing blade The lobes of the center hole may appear to be centered but are not e Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced MAINTENANCE BATTERY Your tractor has a battery charging system which is sufficient for normal use However periodic charging of the battery with an automotive charger will extend its life e Keep battery and terminals clean e Keep battery bolts tight e Keep small vent holes open e Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power e Remove terminal guard e Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor e Rinse the battery with plain water
17. the engine e When the engine is running with the ignition switch in the ROS ON position and the attachment clutch en gaged any attempt by the operator to shift into reverse should NOT shut off the engine ROS ON POSITION ENGINE ON POSITION NORMAL OPERATING 17 BLADE CARE For best results mower blades must be kept sharp Replace bent or damaged blades CAUTION Use only areplacementblade approved by the manufacturer of your tractor Using a blade not approved by the manufacturer of your tractor is hazardous could damage your tractor and void your warranty BLADE REMOVAL See Fig 14 e Raise mower to highest position to allow access to blades NOTE Protect your hands with gloves and or wrap blade with heavy cloth e Remove blade bolt by turning counterclockwise e Install new or resharpened blade with stamped THIS SIDE UP facing deck and mandrel assembly IMPORTANT TO ENSURE PROPER ASSEMBLY CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY e Install and tighten blade bolt securely 45 55 Ft Lbs torque IMPORTANT SPECIAL BLADE BOLT HEAT TREATED MANDREL ASSEMBLY CENTER FIG 14 TO SHARPEN BLADE See Fig 15 NOTE We do not recommend sharpening blade but if you do be sure the blade is balanced Care should be taken to keep the blade balanced An un balanced blade will cause excessive vibration and eventual damage to mower and engine e The blade can be
18. transmission Move throttle control between half and full speed fast position before stopping engine LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi als and workmanship For a period of two 2 years from date of purchase by the original consumer purchaser we will repair or replace at our option without charge for parts or labor incurred in replacing parts any part which we find to be defective due to materials or workmanship This Warranty is subject to the following limitations and exclusions 1 This warranty does not apply to the engine other than EHP manufactured transaxle transmission components battery ex cept as noted below or components parts thereof Please refer to the applicable manufacturer s warranty on these items Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur chaser Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products Battery Warranty On products equipped with a Battery we will replace without charge to you any battery which we find to be defective in manufacture during the first ninety 90 days of ownership After ninety 90 days we will exchange the Battery charging you 1 12 of the price of a new Battery for each full month fr
19. wait a few minutes and try again If engine still does not start pull the choke control out and retry WARM WEATHER STARTING 50 F and above When engine starts slowly push choke control in until the engine begins to run smoothly If the engine starts to run roughly pullthe choke control out slightly for a few seconds and then continue to push the control in slowly e The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above OPERATION Sarre WEATHER STARTING 50 F and below When engine starts slowly push choke control in until the engine begins to run smoothly Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load until the choke control is fully in If the engine starts to run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly This may require an engine warm up period from several seconds to several minutes depending on the temperature NOTE In extreme cold conditions if engine will not start you may need to disengage the motion drive belt as follows e Be sure parking brake is engaged e Remove retainer spring from the drive belt tension handle to relieve belt tension e Start engine and allow it to warm up for three 3 min utes e Shut off engine and engage parking brake
20. CLEAR SLOPE HAZARDS AND FEET AWAY SEE SAFETY RULES SECTION D DANGER indicates a hazard which if not avoided LIGHISON will result in death or serious injury WARNING indicates a hazard which if not avoided FRE WHEEL could result in death or serious injury Automatic Models only CAUTION indicates a hazard which if not avoided might result in minor or moderate injury A CAUTION when used without the alert symbol indicates a situation that could result in damage Failure to follow instructions to the tractor and or engine could result in serious injury or HOT SURFACES indicates a hazard which death The safety alert symbol uuu if not avoided could result in death serious injury is used to identify safety inform lt and or property damage ation about hazards which can fig FIRE indicates a hazard which if not avoided result in death serious injury could result in death serious injury and or and or property damage property damage 10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments Save this manual for future reference HOURMETER AMMETER CHOKE CONTROL THROTTLE CONTROL MOTION DRIVE IGNITION SWITCH ROS ON POSTION LIFT LEVER PLUNGER LIFT LEVER BELT TENSION HA
21. IMPORTANT MANUAL Do Not Throw Away OPERATOR S MANUAL A WARNING M O D E L P Read this Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury PBGT27H54 LAWN TRACTOR ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website www poulan pro com 195806 12 14 04 TR Printed in U S A SAFETY RULES Safe Operation Practices for Ride On Mowers A IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH WARNING In order to prevent acci dental starting when setting up trans porting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug WARNING Do not coast down a hill in neutral you may lose control of the tractor WARNING Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Operate only at the low est possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor A warning A Engine exhaust some of its constituents and cer tain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro
22. NDLE PARKING BRAKE LEVER FREEWHEEL CONTROL FIG 8 MOTION CONTROL HEIGHT LEVER ADJUSTMENT KNOB LIGHT SWITCH POSITION Our tractors conform to the safety standards of the American National Standards Institute AMMETER Indicates battery charging or discharg ing ATTACHMENT CLUTCH SWITCH Used to engage mower blades or other attachments mounted to your tractor BRAKE PEDAL Used for braking the tractor and starting the engine CHOKE CONTROL Used when starting a cold engine FREEWHEEL CONTROL Disengages transmission for pushing or slowly towing the tractor with the engine off HEIGHT ADJUSTMENT KNOB Used to adjust the mower height HOURMETER Indicates hours of operation IGNITION SWITCH Used to start and stop the engine LIFT LEVER Used to raise and lower mower deck or other attachments mounted to your tractor 11 LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position LIGHT SWITCH Turns the headlights on and off MOTION CONTROL LEVER Selects the speed and direction of tractor MOTION DRIVE BELT TENSION HANDLE Used when changing motion drive belt and if necessary starting engine under extremely cold conditions PARKING BRAKE LEVER Locks brake pedal into the brake position THROTTLE CONTROL Used to control engine speed REVERSE OPERATION SYSTEM ROS ON POSI TION Allows operation of mower dec
23. NT THE MOTION CONTROL LEVER RETURNS TO NEUTRAL N POSITION WHEN THE BRAKE PEDAL IS FULLY DEPRESSED ENGINE e Move throttle control between half and full speed fast position NOTE Failure to move throttle control between half and full speed fast position before stopping may cause engine to backfire e Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use e Never use choke to stop engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD 12 NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility al ways stop engine when stopping tractor on grass areas A TO USE THROTTLE CONTROL See Fig 9 Always operate engine at full throttle e Operating engine at less than full throttle reduces the battery charging rate e Full throttle offers the best mower performance TO USE CHOKE CONTROL See Fig 9 Use choke control whenever you are starting a cold engine Do not use to start a warm engine e knob in to disengage TO MOVE FORWARD AND BACKWARD See Fig 9 CAUTION Do not attempt to operate motion control lever when the parking brake is set or CAUTION Always stop tractor com pletely as described above before leav ing the operator s po
24. OMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and ROS Systems Check for Loose Fasteners Sharpen Replace Mower Blades Lubrication Chart Check Battery Level T R A C T 0 R Clean Battery and Terminals Check Transaxle Cooling Check V Belts Check Engine Oil Level Change Engine Oil with oil filter Change Engine Oil without oil filter Clean Air Filter Clean Air Screen Inspect Muffler Spark Arrester Replace Oil Filter If equipped Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter 1 Change more often when operating under a heavy load or in high ambient temperatures 2 Service more often when operating in dirty or dusty conditions GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual e Atleast once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter
25. ONT PLATE ASSEMBLY SINGLE LOOP ae RETAINER SPRINGS DOUBLE LOOP RETAINER SPRINGS SERVICE AND ADJUSTMENTS e f adjustment is necessary make adjustment on one side of mower only e To raise one side of mower tighten lift link adjustment nut on that side e To lower one side of mower loosen lift link adjustment nut on that side NOTE Each full turn of adjustment nut will change mower height about 3 16 e Recheck measurements after adjusting BOTTOM EDGE OF MOWER TO GROUND BOTTOM EDGE OF MOWER TO GROUND Ps ion er ee GROUND LINE FIG 20 SUSPENSION ARM 01553 LIFT LINK ADJUSTMENT NUT FRONT TO BACK ADJUSTMENT See Figs 22 and 23 IMPORTANT DECK MUST BE LEVEL SIDE TO SIDE IF THE FOLLOWING FRONT TO BACK ADJUSTMENT IS NECESSARY BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE TO SIDE To obtain the best cutting results the mower blades should be adjusted so the front tip is approximately 1 8 to 1 2 lower than the rear tip when the mower is in its highest position CAUTION Blades are sharp Protect your hands with gloves and or wrap blade with heavy cloth Check adjustmenton right side of tractor Position any blade so the tip is pointing straight forward Measure distance B at front and rear tip of the blade e Before making any necessary adjustments check that both front plate links are equal in length
26. RRANTIES Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last so the above limi tations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 29 SERVICE NOTES 30 LE SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION F SD Live LOPE _ ele SC eres EVD ua CJR AR ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 Wa MAX e WARNING To avoid serious injury operate your tractor up and irr Raana down the face of slopes never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill Poulan PRO PARTS AND SERVICE This product has been expertly engineered and carefully manufactured to rigid quality standards As with all mechanical products some adjustments or part replacement may be necessary during the life of your unit
27. WARNING Do not drive up or down hills with slopes greater than 15 and do not drive across any slope 13 Avoid stopping or changing speed on hills OPERATION e f stopping is absolutely necessary push brake pedal quickly to brake position and engage parking brake IMPORTANT THE MOTION CONTROL LEVER RETURNS TO NEUTRAL N POSITION WHEN THE BRAKE PEDAL IS FULLY DEPRESSED e Torestart movement slowly release parking brake and brake pedal e Slowly move motion control lever to slowest setting e Make all turns slowly TO TRANSPORT See Figs 8 and 12 When pushing or towing your tractor be sure to disengage transmission by placing freewheel control in freewheeling position Free wheel control is located at the rear drawbar of tractor e Raise attachmentliftto highest position with attachment lift control e Pull freewheel control out and into the slot and release so it is held in the disengaged position e Do not push or tow tractor at more than two 2 MPH e To reengage transmission reverse above procedure NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc FIG 12 TOWING CARTS AND OTHER ATTACH MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac tor Use common sense when tow
28. age shoulder bolt in slot and pull seat towards rear of tractor e Pivot seat and pan forward and assemble adjustment knob and flat washer loosely Do not tighten e Lower seat into operating position and sit on seat e Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down e Get off seat without moving its adjusted position e Raise seat and tighten adjustment knob securely SEAT PAN SHOULDER YY ADJUSTMENT KNOB NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid TO ROLL TRACTOR OFF SKID See Op eration section for location and function of controls e Press lift lever plunger and raise attachment lift lever to its highest position e Release parking brake by depressing brake pedal e Place freewheel control in disengaged position to dis engage transmission See TO TRANSPORT in the Operation section of this manual e Roll tractor forward off skid TO DRIVE TRACTOR OFF SKID See Op eration section for location and function of controls AWARNING Before starting read understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects e Be sure all the above assembly steps have been com pleted e Check engine oil level and
29. arburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean en gine oil See ENGINE in the Maintenance section of this manual CYLINDER S e Remove spark plug s e Pour one ounce of oil through spark plug hole s into cylinder s e Turn ignition key to START position for a few seconds to distribute oil e Replace with new spark plug s OTHER e Do not store gasoline from one season to another e Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e f possible store your tractor indoors and cover it to give protection from dust and dirt e Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVERTRACTORWHILE ENGINE AND EXHAUST AREAS ARE STILL WARM TROUBLESHOOTING POINTS PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration CAUSE Out of fuel Engine not CHOKED properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Extreme cold conditions Dirty air filter Bad spark plug Weak or dead battery D
30. as on a water heater or other appliances Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Always place containers on the ground away from your vehicle when filling Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank orcontainer opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immedi ately Never overfill fuel tank Replace gas cap and tighten securely SAFETY RULES Safe Operation Practices for Ride On Mowers A GENERAL SERVICE OHS Never operate machine in a closed are Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing If you strike a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge guard frequently and replace with manufacturer s rec ommended parts when necessary Mower
31. atch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop or shift while on the slope Do not mow on wet grass Tires may lose traction Always keep the machine in gear when going down slopes Do not shift to neutral and coast downhill Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with grass catchers or other attachments they can affect the stability of the machine Do no use on steep slopes Do not try to stabilize the machine by putting your foot on the ground Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in A lil CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing
32. ator Freewheel control in disengaged position Motion drive belt worn damaged or broken Air trapped in transmission during shipment or servicing Engine throttle control not set between half and full speed fast position before stopping engine 28 IPUN EON I ON EN O OON O EON CORRECTION Turn ignition key to ROS ON position See Operation section Check wiring switches and connections If not corrected contact an authorized service center department Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Turn light switch ON Replace bulb s or lamp s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Place freewheel control in engaged position Replace motion drive belt Purge
33. blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Be sure the area is clear of bystanders before operat ing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Mow up and down slopes 15 Max not across Choose a low ground speed so that you will not have to stop or shift while on the slope Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible
34. center department See To start engine in operation section Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Empty fuel tank and refill tank with fresh clean gasoline Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Depress brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Raise cutting height reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Empty fuel tank and refill tank with fresh clean gasoline Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts TROUBLESHOOTING POINTS
35. ces sary see engine manual TO ADJUST CARBURETOR Your carburetor is not adjustable If your engine does not operate properly due to suspected carburetor problems take your tractor to an authorized service center for repair and or adjustment STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more WARNING Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean itthoroughly remove all dirt grease leaves etc Store in a clean dry area e Clean entire tractor See CLEANING in the Mainte nance section of this manual e Inspect and replace belts if necessary See belt re placementinstructions in the Service and Adjustments section of this manual e Lubricate as shown in the Maintenance section of this manual e Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary e Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY e Fully charge the battery for storage e After a period of time in storage battery may require recharging e To help prevent corrosion and power leakage during long peri
36. d keps nut as shown Tighten securely e Connect BLACK grounding cable to negative battery terminal with remaining hex bolt and keps nut Tighten securely e Close terminal access doors e Close hood TERMINAL ACCESS HEX BOLT POSITIVE TERMINAL NEGATIVE BLACK CABLE FIG 30 TO REPLACE HEADLIGHT BULB e Raise hood e Pull bulb holder out of the hole in the backside of the grill e Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill e Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 30 amp automotive type plug in fuse The fuse holder is located behind the dash 25 TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 31 e Raise hood e Unsnap headlight wire connector e Standin front of tractor Grasp hood at sides tilt toward engine and lift off of tractor e To replace reverse above procedures HEADLIGHT WIRE CONNECTOR ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary If adjustment is necessary see engine manual TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and ad justment should not be necessary If adjustment is ne
37. ductive harm A WARNING A Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling l GENERAL OPERATION Read understand and follow all instructions on the machine and in the manual before starting Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of bystanders before operat ing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Ma terial may ricochet back toward the operator Stop the blades when crossing gravel surfaces Do not operate machine withoutthe entire grass catcher discharge guard or other safety devices in place and working Slow down before turning Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting Disengage blades when not mowing
38. e If links are not equal in length adjust one link to same length as other link e To lower front of blade loosen nut C on both front links an equal number of turns NOTE Each full turn of nut C will change distance B by approximately 3 16 e Whendistance B is 1 8 to 1 2 lower at front than rear tighten nut D against trunnion on both front links e To raise front of blade loosen nut D from trunnion on both front links Tighten nut C on both front links an equal number of turns The two front links must remain equal in length e Whendistance B is 1 8 to 1 2 lower at frontthan rear tighten nut D against trunnion on both front links e Recheck side to side adjustment FIG 22 BOTH FRONT PLATE LINKS MUST BE EQUAL IN LENGTH NUT D NUT C TRUNNION FRONT PLATE ASSEMBLY SERVICE AND ADJUSTMENTS TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT INSTALLATION See Fig 24 e Install belt around both mandrel pulleys and around MOWER DRIVE BELT REMOVAL a o pi a oe e Park tractor on a level surface Engage parking NSAN DEM ONO CECIN CIUICA PUTNEY brake IMPORTANT CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES e Reassemble R H and L H mandrel covers Securely tighten all screws CAUTION Belt tension rod is spring e Engage belt tension rod on locking bracket A CAUTION Belt tension
39. emove steer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact your nearest authorized service center department TO REMOVE WHEEL FOR REPAIRS FRONT WHEEL See Fig 28 e Block up axle securely e Remove axle cover retaining ring and washers to allow wheel removal e Repair tire and reassemble e Replace washers and snap retaining ring securely in axle groove e Replace axle cover REAR WHEEL e Block rear axle securely e Remove five 5 hub bolts to allow wheel removal e Repair tire and reassemble Replace and tighten hub bolts securely NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion WASHERS RETAINING RING AXLE COVER D FIG 28 TO START ENGINE WITH A WEAK BATTERY See Fig 29 WARNING Lead acid batteries gen erate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the Maintenance section of this manual If jumper cables are used for emergency starting follow this procedu
40. en the plate and mower bracket If necessary move mower side to side to give space between plate and mower bracket Go to right hand side of mower and insert pin and retainer spring in the same manner CONNECT REAR PINS Connect right hand side first Pull out and hold the spring loaded pin align hole in suspension arm and release pin Be sure pin returns to fully seated position and is attached to the suspension arm Go to left side of mower and connect rear pin in the same manner Disengage belt tension rod From right side of tractor install belt onto engine clutch pulley ELECTRIC CLUTCH PULLEY FRONT PLATE ASSEMBLY FRONT MOWER BRACKET DOUBLE LOOP RETAINER SPRINGS FLANGED PIN POSITION NOTCH HORIZONTALLY DEFLECTOR SHIELD ASSEMBLY IMPORTANT CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES e Engage belt tension rod on locking bracket CAUTION Belt tension rod is spring loaded Have a tight grip on rod and engage slowly e Raise attachment lift lever to highest position e Adjust gauge wheels before operating mower as shown in the Operation section of this manual CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance e Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS section of this manual CHECK DECK LEVELNESS For best cutting results
41. engine off and parking brake set e Disengage transmission by placing freewheel control in freewheeling position See TO TRANSPORT in this section of manual e Sitting in the tractor seat start engine After the en gine is running move throttle control to slow position Disengage parking brake e Move motion control lever to full forward position and hold for five 5 seconds Move lever to full reverse position and hold for five 5 seconds Repeat this procedure three 3 times 15 NOTE During this procedure there will be no movement of drive wheels The air is being removed from hydraulic drive system e Move motion control lever to neutral N position Shut off engine and set parking brake e Engage transmission by placing freewheel control in driving position See TO TRANSPORT in this section of manual e Sitting inthe tractor seat start engine After the engine is running move throttle control to half 1 2 speed Disengage parking brake e Slowly move motion control lever forward after the tractor moves approximately five 5 feet slowly move motion control lever to reverse position After the tractor moves approximately five 5 feet return the motion control lever to the neutral N position Repeat this procedure with the motion control lever three 3 times e Your tractor is now purged and now ready for normal operation MOWING TIPS Tire chains cannot be used when the mower housing is attached t
42. ge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions NOTE Adjust gauge wheels with tractor on a flat level surface e Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in the Operation section of this manual e Remove retainer spring and clevis pin which secure each gauge wheel bar e Lower gauge wheels to ground Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin Gauge wheels should be slightly off the ground e Replace retainer spring into clevis pin e Be sure all gauge wheels are in the same setting IMPORTANT BE SURE TO READJUST GAUGEWHEELS IFYOU CHANGE THE CUTTING HEIGHT OF THE MOWER DECK RETAINER SPRING i CLEVIS TI PIN FIG 10 TO OPERATE MOWER See Fig 11 Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough rolling terrain or hills e Select desired height of cut e Lower mower with attachment lift control e Start mower blades by engaging attachment clutch control e TO STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without either the ent
43. ing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil e Check engine oil with tractor on level ground e Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill e For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Maintenance section of this manual e To change engine oil see the Maintenance section in this manual 14 ADD GASOLINE e Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness A IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING CAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame CAUTION Alcohol blended fuels called gasohol or u
44. ire grass catcher on mowers So equipped or the deflector shield in place LIFT LEVER HIGHEST S POSIITON oe Pe ie fi IN Ay LOWEST POSITION ATTACHEMNT CLUTCH SWITCH PULL OUT TO ENGAGE PUSH INTO DISENGAGE D A DEFLECTOR SHIELD FIG 11 REVERSE OPERATION SYSTEM ROS Your tractor is equipped with a Reverse Operation System ROS Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS ON position AWARNING Backing up with the attachment clutch en gaged while mowing is strongly discouraged Turning the OS ON to allow reverse operation with the attachment clutch engaged should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged Do not mow in reverse unless absolutely necessary USING THE REVERSE OPERATION SYSTEM e Move motion control lever to neutral N position e With engine running turn ignition key counterclockwise to ROS ON position e Look down and behind before backing e Slowly move motion control lever to reverse R position to start movement e When use of the ROS is no longer needed turn the ignition key clockwise to engine ON position ROS ON POSITION ENGINE ON POSITION NORMAL OPERATING TO OPERATE ON HILLS A e Choose the slowest speed before starting up or down hills
45. irty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es CANO PON Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel OONDPAN Spark plug wire loose Dirty engine air screen fins Dirty clogged muffler Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment 1 Worn bent or loose blade 2 Bent blade mandrel 3 Loose damaged part s 27 Build up of grass leaves and trash under mower 0O 0 NO OT A O O gt 0 0 NO O AO CORRECTION Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filter Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service
46. k or other powered attachment while in reverse OPERATION The operation of any tractor can result in foreign objects thrown into the eyes which WEAR YOUR can result in severe eye damage Always wear safety glasses or eye shields while op erating your tractor or performing any adjustments or repairs We recommend a wide FORESIGHT IS BETTER THAN NO SIGHT vision safety mask over spectacles or standard safety glasses HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 9 Your tractor is equipped with an operator presence sens ing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine e Depress brake pedal into full BRAKE position and hold e Place parking brake lever in ENGAGED position and release pressure from brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure ATTACHMENT CLUTCH SWITCH PULL OUT TO ENGAGE PUSH INTO DISENGAGE THROTTLE CONTROL LEVER BRAKE s POSITION IGNITION MOTION CONTROL al PARKING BRAKE DRIVE ENGAGED POSITION POSITION HEIGHT DISENGAGED ADJUSTMENT POSITION KNOB FIG 9 MOWER BLADES e To stop mower blades move attachment clutch switch to DISENGAGED position GROUND DRIVE e To stop ground drive depress brake pedal into full BRAKE position IMPORTA
47. nt is required e With engine cool remove filter and plug fuel line sec tions e Place new fuel filter in position in fuel line with arrow pointing towards carburetor e Be sure there are no fuel line leaks and clamps are properly positioned e Immediately wipe up any spilled gasoline FUEL FILTER FIG 18 CLEANING e Clean engine battery seat finish etc of all foreign matter e Keep finished surfaces and wheels free of all gasoline oil etc e Protect painted surfaces with automotive type wax We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans mission are covered to keep water out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower SERVICE AND ADJUSTMENTS WARNING TO AVOID SERIOUS INJURY BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Depress brake pedal fully and set parking brake Place attachment clutch in DISENGAGED position Turn ignition key to STOP and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TRACTOR TO REMOVE MOWER See Fig 19 e Place attachment clutch in DISENGAGED position e Lower attachment lift lever to its lowest position e Disengage belt tension rod from lock
48. o tractor e Mower should be properly leveled for best mowing per formance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual e The left hand side of mower should be used for trim ming e Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the tractor This will result in a more even distribution of clippings and more uniform cutting e When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 13 FIG 13 e If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height e Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing e Always operate engine at full throttle when mow ing to assure better mowing performance and proper discharge of material Regulate ground speed by se lecting a low enough gear to give the mower cutting performance as well as the quality of cut desired e When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU C
49. ods of storage battery cables should be dis connected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS in the Mainte nance section of this manual e After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals e If battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces 26 ENGINE FUEL SYSTEM IMPORTANT IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE e Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur e Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in mini mizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not empty the gas tank and c
50. ol is in transmission engaged position see TO TRANS PORT in the Operation section of this manual WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS Y Engine oil is at proper level y Fuel tank is filled with fresh clean regular unleaded gasoline Y Become familiar with all controls their location and function Operate them before you start the engine Y Be sure brake system is in safe operating condition y Be sure Operator Presence System and Reverse Op eration System ROS are working properly See the Operation and Maintenance sections in this manual vy Itis important to purge the transmission before oper ating your tractor for the first time Follow proper start ing and transmission purging instructions See TO START ENGINE and PURGE TRANSMISSION in the Operation section of this manual OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their mean ing R N H L Nh b e REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION SWITCH D ol 8 ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE OPERATION LOCKED UNLOCKED SYSTEM ROS Ol wW wv peat ft a E OVERTEMP FUEL OILPRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT LIGHT a ra a R ATTACHMENT ATTACHMENT CLUTCH DISENGAGED CLUTCH ENGAGED DANGER KEEP HANDS KEEP AREA
51. om the date of the original sale Battery must be maintained in accordance with the instructions furnished The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accor dance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product Exclusions Excluded from this Warranty are belts blades blade adapters normal wear normal adjustments standard hardware and normal maintenance 7 Inthe event you have a claim under this Warranty you must return the product to an authorized service dealer Should you have any unanswered questions concerning this Warranty please contact Electrolux Home Products Inc In Canada contact Outdoor Products Customer Service Dept Electrolux Canada Corp 1030 Stevens Creek Road 7075 Ordan Drive Augusta GA 30907 USA Mississauga Ontario L5T 1K6 giving the model number serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WA
52. rain tube and store in a safe place e Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this man ual e Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick Tighten cap onto the tube securely when finished CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers AIR FILTER Your engine will not run properly using a dirty air filter Service air cleaner more often under dusty conditions See Engine Manual ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or dam age SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual 19 IN LINE FUEL FILTER See Fig 18 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replaceme
53. re IMPORTANT YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES e Connect one end of the RED cable to the POSITIVE terminal of each battery A B taking care not to short against tractor chassis e Connect one end of the BLACK cable to the NEGATIVE terminal C of fully charged battery e Connect the other end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER e BLACK cable first from chassis and then from the fully charged battery e RED cable last from both batteries WEAK OR DEAD BATTERY FULLY CHARGED BATTERY FIG 29 SERVICE AND ADJUSTMENTS REPLACING BATTERY See Fig 30 WARNING Do not short baitery ter minals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected firstto prevent sparking from accidental grounding e Lift hood to raised position e Remove terminal guard e Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor e Install new battery with terminals in same position as old battery e Reinstall terminal guard e First connect RED battery cable to positive battery terminal with hex bolt an
54. ric clutch 10 cycles to wear in clutch plate SEU oo7s1 CLUTCH PLATE J 012 z NYLON LOCKNUT 3 BRAKE PLATE FIG 25 TO CHECK AND ADJUST BRAKE If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted TO CHECK BRAKE e Park tractor on a level dry concrete or paved surface depress clutch brake pedal all the way down and en gage parking brake e Disengage transmission by placing freewheel control in transmission disengaged position Pull freewheel control out and into the slot and release so it is held in the disengaged position The rear wheels must lock and skid when you try to manually push the tractor forward If the rear wheels rotate the brake needs to be adjusted or the pads need to be replaced TO ADJUST BRAKE REPLACE PADS Contact a qualified service center TO REPLACE MOTION DRIVE BELT See Fig 26 Park the tractor on level surface Engage parking brake For ease of service there is a belt installation guide decal on bottom of left footrest e Remove mower See TO REMOVE MOWER in this section of this manual BELT REMOVAL e Create slack in belt by removing retainer spring from drive belt tension handle 23 e Remove belt from all idler pulleys transaxle pulley and then from engine pulley BELT
55. rod is spring e Lower attachment lift lever to its lowest position e Disengage belt tension rod from lock bracket loaded Have a firm grip on rod and release slowly loaded Have a tight grip on rod and engage slowly e Remove screws from R H and L H mandrel covers and remove covers e Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface e Remove belt from electric clutch pulley both mandrel pulleys and all idler pulleys e Raise attachment lift lever to highest position BELT ROUTING L H MANDREL COVER LOCKING BRACKET BELT TENSION INN ROD DISENGAGED vV ELECTRIC POSITION gt carer R H MANDREL COVER PULLEYS SERVICE AND ADJUSTMENTS TO ADJUST ATTACHMENT CLUTCH See Fig 25 The electric clutch should provide years of service The clutch has a built in brake that stops the pulley within 5 seconds Eventually the internal brake will wear which may cause the mower blades to not engage or to not stop as required Adjustments should be made by your nearest authorized service center department e Make sure attachment clutch and ignition switches are in OFF position e Adjust the three nylon locknuts until space between clutch plate and rotor measures 012 at all three slot locations cut in side of brake plate NOTE After installing a new electric clutch run tractor at full throttle and engage and disengage elect
56. s the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for the muffler is available through your nearest authorized service centre department See REPAIR PARTS section of this manual TABLE OF CONTENTS SAFETY RULES c cccseceeeeseesseeesseeesneesseenseenseneeees 2 3 PRODUCT SPECIFICATIONS csccsecsseessseesterseenees 4 CUSTOMER RESPONSIBILITIES ssssssseseeeesees 4 ASSEMBLY oc cisccisiccccccvccesccetcreasteecesessecsicensienetceunneruas 6 9 OPERATION oo ccciccccctccccseccnceccatecesectucccisceuscecueuerccdeses 10 15 MAINTENANCE SCHEDULE cccccseeesseeeseeesteeesees 16 MAINTENANCE 0 cccccecceeeeeeeeeseeeseeeseeesneesneeeanes 16 19 SERVICE AND ADJUSTMENTS cesscseesseeees 20 25 STORAGE wiseccsscciteecscccsseestecusienssceuanccuseecuarcassecsucenecesues 26 TROUBLESHOOTING ccseesseeesseesseesseeeserenseeeees 27 28 WARRANT cccccesccssssceessseesesnneessenessseeeeesseeesssneeenenes 29 UNASSEMBLED PARTS Steering Wheel Gauge Wheels Q Steering Sleeve 4 Washers 3 8 x 3 4 x 14 Ga UY 4 Wheels 4 Adjusting 4 lint Bars Premium Steering 4 Clevis Pins Adapter Steering Wheel Insert NN Retainer Springs double loop 4 Locknuts 3 8 16 a 4 Shoulder Bolt
57. sing ethanol or methanol can at tract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of Drain the gas tank start 30 days or longer the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur TO START ENGINE See Fig 8 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine e Besure freewheel control is inthe transmission engaged position e Sit on seat in operating position depress brake pedal and set parking brake e Move attachment clutch to DISENGAGED position e Move throttle control to fast position e Pull choke control out for a cold engine start attempt Fora warm engine start attempt the choke control may not be needed NOTE Before starting read the warm and cold starting procedures below e Insert key into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts push choke control in
58. sition to empty grass catcher etc when the brake pedal is depressed Doing so may result in misadjustment to the drive control system The direction and speed of movement is controlled by the motion control lever e Start tractor with motion control lever in neutral N position e Release parking brake e Slowly move motion control lever to desired position TO ADJUST MOWER CUTTING HEIGHT See Fig 9 The cutting height is controlled by turning the height ad justment knob in desired direction e Turn knob clockwise to raise cutting height e Turn knob counterclockwise _ to lower cutting height The cutting height range is approximately 1 1 2 to 4 1 2 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed e The average lawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth e For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height OPERATION TO ADJUST GAUGE WHEELS See Fig 10 Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position Gau
59. wn Tighten securely NOTE Be sure bracket tabs are positioned in tab holes in mower brackets e Position nose roller between brackets and install rod and retainer spring HEX BOLT pg BRACKET NOSE ROLLER A BRACKET RETAINER SPRING FIG 6 INSTALL MOWER AND DRIVE BELT Sees Fig 7 and 8 See MOWER AND DRIVE BELT ASSEMBLY Supplement Sheet for additional guidance on this assembly Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control Engage park ing brake e Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deflector shield to the right LOCKING BRACKET BELT TENSION ROD DISENGAGED Remove plastic tie strap from mower belt and check belt for proper routing in all mower pulley grooves Slide mower under tractor until it is centered under trac tor DO NOT connect any pins When properly centered the front mower brackets should be aligned so when the front suspension plate is lowered it should slide between the mower brackets Lower attachment lift lever to lowest position Cut plastic tie and lower front suspension plate ATTACH FRONT PLATE From left side of mower posi tion front plate assembly between front mower brackets align holes position flanged pin notch horizontally and insert the pin all the way The notch is in line with the hole in pin Secure pin with double loop retainer spring betwe
60. y are pointing straight forward e Slide the steering sleeve over the steering shaft e Position steering wheel so cross bars are horizontal left to right and slide onto steering wheel adapter e Secure steering wheel to steering shaft with locknut and large flat washer previously removed Tighten securely e Snap steering wheel insert into center of steering wheel a protective materials from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID STEERING WHEEL INSERT Lock NUT 21 aRGE FLAT WASHER Co STEERING WHEEL STEERING CS WHEEL ADAP OR STEERING STEERING SLEEVE FIG 1 CHECK BATTERY See Fig 2 Lift hood to raised position e If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in Maintenance section of this manual for charging instructions ASSEMBLY INSTALL SEAT See Fig 3 Adjust seat before tightening adjustment knob e Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor e Pivotseat upward and remove from the cardboard pack ing Remove the cardboard packing and discard e Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan e Push down on seat to eng

Poulan 195806 Lawn Mower User Manual

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