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Poulan 184581 Lawn Mower User Manual

1. 42 deck man t path 4 REPAIR PARTS TRACTOR MODEL NUMBER PD18H42STA PRODUCT NO 954 56 94 93 MOWER DECK KEY PART NO NO DESCRIPTION 1 182032X421 Mower Deck Assembly 42 2 72140506 Bolt 3 138017 Bracket Asm Fr Sway Bar 3 42 4 165460 Bracket Asm Deck 42 Sway Bar 5 4939M Retainer Spring 6 178024 Bar Sway Deck 8 850857 Bolt 3 8 24 x 25 Grade 8 patched 9 10030600 Washer Lock 10 140296 Washer Hardened The following blades are available 11 134149 Blade 42 Mulching Std For mulching mowers only 139775 Blade 42 Mulching Premium For better wear when mulching 138971 Blade 42 Hi Lift For bagging or discharging 13 137645 Shaft Assembly Mandrel Vented 14 128774 Housing Mandrel Vented 15 110485 Bearing Ball Mandrel 16 174493 Stripper Vented Mower Deck 18 72140505 Bolt Carriage 5 16 18 x 5 8 19 132827 Bolt Shoulder 20 159770 Baffle Vortex 21 73680500 Nut 23 177563 Bracket Deflector Mower 42 24 105304 Sleeve 80 x 112 Mower 25 123713X Spring Torsion Deflector 2 52 26 110452 Nut Push Phos amp Oil 27 130968 428 28 19111016 29 131491 30 173984 31 129963 32 173436 33 178342 34 72110614 36 173438 37 19131316 40 173680600 44 140088 45 4497H 46 137729 48 133944 52 139888 53 184907 54 178515 55 155046 56 122052 59 173442 67 171598 Shield Deflector 42 Washer 11 32 x 5 8 x 16 Gauge Rod Hinge 42
2. e f grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mow ing to assure better mowing performance and proper discharge of material Regulate ground speed by se lecting a low enough gear to give the mower cutting performance as well as the quality of cut desired e When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used OPERATION MULCHING MOWING TIPS IMPORTANT FOR BEST PERFORMANCE KEEP MOWER HOUSING FREE OF BUILT UP GRASS AND TRASH CLEAN AFTER EACH USE The special mulching blade will recut the grass clip pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed Also the mulched grass will biode grade quickly to provide nutrients for the lawn Always mulch with your highest engine blade speed as this will provide the best recutting action of the blades Avoid cutting your lawn when itis wet Wet grass tends to form clumps and interferes with the mulching action The best time to mow your lawn is the early afternoon At this time the grass has dried and the newly cut
3. WHEEL 3 8 WASHER ASSEMBLY IMPORTANT FOR SHIPPING PURPOSES THE MULCHER PLATE WAS PREATTACHED TO YOUR MOWER THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED SEPARATELY IN THE CARTON YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH PERFORMANCE BLADES WHICH ARE THE BEST BLADES FOR BAGGING AND DISCHARGING TO USE YOUR MOWER WITH THE HIGH PERFORMANCE BLADES THE MULCHER ai MUST BE REMOVED FROM THE MOWER SEE FIG 4B TO SET UP YOUR MOWER FOR MULCHING Remove high performance blades and install mulcher blades see BLADE REMOVAL in the MAINTENANCE section of this manual TO INSTALL MULCHER PLATE See Fig 4B NOTE If you installed the mulching blades you will need to install the mulcher plate e Raise and hold deflector shield in upright position Place front of mulcher plate over front of mower deck opening and slide into place as shown e Hook front latch into hole on front of mower deck e Hook rear latch into hole on back of mower deck A CAUTION Do not remove deflector shield from mower DEFLECTOR SHIELD FIG 4B TO CONVERT TO BAGGING OR DISCHARGING NOTE The mulcher blades will discharge and bag grass but for best bagging and discharging install the high per formance blades e Remove mulcher plate and mulcher blades and install high performance blades see BLADE REMOVAL in the MAINTENANCE section of this manual Store mulcher blades and mulcher plate in a safe
4. damen C FUEL SHUT OFF 1 SOLENOID SEAT SWITCH IF SO EQUIPPED NOT OCCUPIED TR e OPERATOR PRESENCE RELAY 1 z i BLACK o 6 ei SPARK b Q IGNTION e e PRESENCE RELAY 2 2 PLUGS ON TWIN CYL ENGINES rN YELLOW gt 5 CHARGING SYSTEM OUTPUT 15 AMP DC 3600 RPM REGULATOR ALTERNATOR YELLOW AAA 28 VOLTS AC 3600 RPM 4 gt REGULATOR DISCONNECTED BROWN amp 3 BLACK I OPERATOR 5 2 PRESENCE RELAY 3 1 85 86 3 BLUE LS HEADLIGHTS as sack 5 l RED 87 e O IGNITION SWITCH NON REMOVABLE REMOVABLE MAKE CONNECTIONS CONNECTIONS START B S A1 WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING NONE NONE 29 TRACTOR MODEL NUMBER PD18H42STA PRODUCT NO 954 56 94 93 REPAIR PARTS ELECTRICAL 30 REPAIR PARTS TRACTOR MODEL NUMBER PD18H42STA PRODUCT NO 954 56 94 93 ELECTRICAL KEY PART NO NO DESCRIPTION 1 163465 Battery 12 Volt 25 Amp 2 74760412 Bolt Hex Hd 1 4 20unc X 3 4 8 176689 Box Battery 16 176137 Switch Interlock 21 183759 Harness Asm Light W 4152J 22 4152 Bulb Light 1156 24 4799 Cable Battery 6 Ga 11 red 25 146147 Cable Battery 6 Ga w 16 wire red 26 175158 Fuse 20 AMP 27 173510400 Nut Keps Hex 1 4 20 unc 28 4207 Cable Ground 6 Ga 12 black 29 160784 Switch Plunger 30 175566 Switc
5. 2 Service more often when operating in dirty or dusty conditions GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be checked at least once each season Once a year you should replace the spark plug clean orreplace airfilter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE e Check engine oil level e Check brake operation e Check tire pressure e Check operator presence and interlock systems for proper operation e Check for loose fasteners 16 3 Replace blades more often when mowing in sandy soil 4 Not required if equipped with maintenance free battery 5 Tighten front axle pivot bolt to 35 ft Ibs maximum Do not overtighten LUBRICATION CHART DSPINDLE DSPINDLE ZERK ZERK FRONT WHEEL BEARING ZERK FRONT WHEEL BEARING ZERK ENGINE H lt 7 4 DGENERAL PURPOSE GREASE REFER TO MAINTENANCE ENGINE SECTION IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPEC
6. 6 75 W G Screw Thdrol Washer Head Washer Spacer Mower Vented Pulley Mandrel Nut Toplock Flange Bolt Pulley Idler Flat Washer 13 32 x 13 16 x 16 Gauge Nut Guard Mandrel LH Retainer Screw Thdrol 1 4 20 x 5 8 T Washer Hardened Bolt Shoulder 5 16 18 UNC Arm Assembly Pad Brake Washer Hardened Arm Idler Spacer Retainer Guard TUV Idler Knob 45 KEY PART NO 68 91 94 95 101 102 103 104 105 106 113 116 117 118 119 132 134 135 136 138 139 140 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 182 183 184 NO 144959 180532 132264 180533 136420 71081010 19061216 10071000 160793 2029J 17060512 184219 133957 73930600 19121414 17000612 156941 159765 155986 159763 159767 159768 165890 157109 173441 173437 173443 131335 169022 165898 19091216 169670 169676 169674 169675 169671 169672 169669 17720408 72140614 179126 163552 19131410 130794 184563 DESCRIPTION V Belt 42 Mower Bracket Noseroller LH Roller Nose Bracket Noseroller RH Cover Mulching Screw 10 24 x 5 8 Washer 10 Washer Lock 10 Latch Asm Nut Weld Screw 5 16 18 x 3 4 Bolt Shoulder 3 8 16 x 3 5 8 Wheel Gauge Nut 3 8 16 Washer 3 8 x 7 8 x 14 Ga Screw 3 8 16 x 3 4 Pin Head Rivet Bracket Asm LH Rear Bar Adjusting Bracket Asm RH Rear Bracket Asm RH Front Bracket Asm LH Front Arm Spring Brake Mower Bracket Arm
7. UNLEADED REGULAR SAE 10W30 above 32 F SAE 5W 30 below 32 F 4 0 PINTS CHAMPION RC12YC 0 5 5 0 2 4 Forward Reverse FRONT 14 PSI REAR 10 PSI 15 AMPS Q 3600 RPM AMP HR 28 MIN CCA 230 CASE SIZE U1R 27 35 FT LBS CONGRATULATIONS on your purchase of a new tractor Ithas been designed engineered and manufacturedto give you the best possible dependability and performance Should you experience any problem you cannot easily rem edy please contact your nearest authorized service center department We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor Follow the instructions under Maintenance and Stor age sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for the muffler is available
8. clockwise until engine begins to die and then turn out counterclockwise until engine runs rough Turn needle to a point midway between those two positions e Recheck idle speed Readjust if necessary ACCELERATION TEST e Move throttle control lever from slow to fast position If engine hesitates or dies turn idle fuel adjusting needle out counterclockwise 1 8 turn Repeat test and con tinue to adjust if necessary until engine accelerates smoothly High speed stop is factory adjusted Do not adjust dam age may result IMPORTANT NEVER TAMPER WITH THE ENGINE GOVERNOR WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINE ABOVETHE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS IF YOU THINK THE ENGINE GOVERNED HIGH SPEED NEEDS ADJUSTING CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER DEPARTMENT WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS CABLE CLAMP SCREW SPEED CONTROL BRACKET THROTTLE LEVER FIG 32 IDLE SPEED ADJUSTING SCREW IDLE FUEL ADJUSTING NEEDLE FIG 33 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more WARNING Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mo
9. Remove knob and cover Remove wing nut and air cleaner from base TO SERVICE PRE CLEANER e Slide foam pre cleaner off cartridge e Wash it in liquid detergent and water e Squeeze it dry a clean cloth Allow it to dry e Saturate it in engine oil Wrap it in clean absorbent cloth and squeeze to remove excess oil TO SERVICE CARTRIDGE e Replace a dirty bent or damaged cartridge NOTE Do not wash the paper cartridge or use pressurized air as this will damage the cartridge e Reinstall the pre cleaner cleaned and oiled over the paper cartridge e Reassemble air cleaner wing nut cover and tighten knob securely AIR CLEANER COVER FOAM PRE CLEANER AIR CLEANER PAPER CARTRIDGE BASE OIL FILL DIPSTICK FIG 16 19 MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or dam age SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual IN LINE FUEL FILTER See Fig 17 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacement is required e With engine cool remove filter and plug fuel line sec tions Place new fuel filter in positio
10. SO MOWER WILL STAY LEVEL SIDE TO SIDE To obtain the best cutting results the mower housing should be adjusted so that the front is approximately 1 8 to 1 2 lower than the rear when the mower is in its high est position Check adjustment on right side of tractor Measure distance D directly in front and behind the mandrel at bottom edge of mower housing as shown 21 Before making any necessary adjustments check that both front links are equal in length If links are not equal in length adjust one link to same length as other link To lower front of mower loosen nut E on both front links an equal number of turns When distance D is 1 8 to 1 2 lower at front than rear tighten nuts F against trunnion on both front links To raise front of mower loosen nut F from trunnion on both front links Tighten nut E on both front links an equal number of turns The two front links must remain equal in length When distance is 1 8 to 1 2 lower at front than rear tighten nut against trunnion on both front links Recheck side to side adjustment FIG 21 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH NUT E TRUNNION SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT See Fig 23 The mower blade drive belt may be replaced without tools Park the tractor on level surface Engage parking brake BELT REMOVAL e Remove mower from t
11. adjustment should not be necessary However minor adjustment may be required to compensate for differences in fuel temperature altitude or load If the carburetor does need adjustment proceed as follows In general turning the adjusting needles in clockwise decreases the supply of fuel to the engine giving a leaner fuel air mixture Turning the adjusting needles out coun terclockwise increases the supply of fuel to the engine giving a richer fuel air mixture IMPORTANT DAMAGE TOTHE NEEDLES ANDTHE SEATS IN CARBURETOR MAY RESULT IF NEEDLE IS TURNED IN TOO TIGHT NOTE The carburetor on this engine is low emission It is equipped with an idle fuel adjusting needle with a limiter cap which allows some adjustment within the limits allowed by the cap Do not attempt to remove the limiter cap The limiter cap cannot be removed without breaking the adjusting needle e Besure you have aclean air filter and the throttle control cable is adjusted properly see above e Start engine and allow to warm for five minutes Make adjustments with engine running and shift motion control lever in neutral N position e Idle speed setting With throttle control lever in slow position engine should idle at 1750 RPM If engine idles too slow or fast turn idle speed adjusting screw in or out until correct idle is attained e Idle fuel needle setting With throttle control lever in slow position turn idle fuel adjustment needle in
12. area will not be exposed to the direct sun For best results adjust the mower cutting height so that the mower cuts off only the top one third of the grass blades See Fig 11 For extremely heavy mulch ing reduce your width of cut on each pass and mow slowly 15 meon t iy td AR Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings When doing a second cut mow across or perpendicular to the first cut path Change your cutting pattern from week to week Mow north to south one week then change to east to west the next week This will help prevent matting and graining of the lawn MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen Replace Mower Blades Lubrication Chart Check Battery Level Joor Clean Battery and Terminals Check Transaxle Cooling Check V Belts Check Engine Oil Level Change Engine Oil with oil filter Change Engine Oil without oil filter Clean Air Filter Clean Air Screen Inspect Muffler Spark Arrester Replace Oil Filter If equipped Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter 1 Change more often when operating under a heavy load or in high ambient temperatures
13. distance is other than 1 9 16 loosen jam nut and turn nut A until distance becomes 1 9 16 Retighten jam nut against nut A e Engage transmission by placing freewheel control in transmission engaged position e Roadtesttractorfor proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than five 5 feet in highest gear further maintenance is necessary Replace brake pads or contact a qualified service center WITH PARKING BRAKE ENGAGED NUT A JAM NUT OPERATING ARM DO NOT TOUCH THIS NUT IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SER VICE CENTER DEPARTMENT FIG 24 TO REPLACE MOTION DRIVE BELT See Fig 25 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest BELT REMOVAL Remove mower See TO REMOVE MOWER in this section of manual NOTE Observe entire motion drive belt and position of all belt guides and keepers e Remove belt from stationary idler and clutching idler Remove belt downward from around engine pulley Pull belt slack toward rear of tractor Carefully remove belt upwards from transmission input pulley and over cooling fan blades Remove belt from center span keeper and pull belt away from tractor BELT IN
14. e Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Follow the manufacturer s recommendations for wheel weights or counterweights to improve stability e Useextracare with grass catchers or other attachments These can change the stability of the machine e Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction e Avoid starting or stopping a slope If tires lose trac tion disengage the blades and proceed slowly straight down the slope DO NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause Sliding Do not try to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Never c
15. engine pulley Remove small retainer spring and remove clutch spring off pulley bolt e Remove large retainer spring slide collar off and push housing guide out of bracket Disconnect anti swaybar from chassis bracket by re moving retainer spring Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links from deck by removing retainer springs e Raise lift lever to raise suspension arms Slide mower out from under tractor SMALL RETAINER SPRING CLUTCH SPRING FLAT WASHER SMALL RETAINER SPRING CLUTCH SPRING lt gt RETAINER SPRING ANTI SWAY COLLAR LARGE RETAINER HOUSING GUIDE SPRING BRACKET IMPORTANT IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR REMOVE THE FRONT LINKS AND HOOKTHE CLUTCH SPRING INTO SQUARE HOLE IN FRAME TO INSTALL MOWER See Fig 18 e Raise attachment lift lever to its highest position e Slide mower under tractor with deflector shield to right side of tractor Lower lift lever to its lowest position Connect front links to mower deck and secure with retainer springs e Connect suspension arms to rear deck brackets and secure with retainer springs Connect anti swaybar to chassis bracket and secure with retainer spring e cable housing guide into bracket slide col lar onto guide and secure with large retainer spring e Place fla
16. operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs We recommend a wide vision safety FORESIGHT IS BETTER THAN NO SIGHT HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 6 Your tractor is equipped with an operator presence sens ing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine Depress clutch brake pedal into full BRAKE position and hold e Place parking brake lever in ENGAGED position and release pressure from clutch brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure ATTACHMENT CLUTCH LEVER ENGAGED POSITION THROTTLE CHOKE CONTROL LEVER IGNITION KEY DISENGAGED POSITION PARKING BRAKE ENGAGED POSITION BRAKE POSITION MOTION CONTROL LEVER PARKING BRAKE DISENGAGED POSITION FIG 6 STOPPING See Fig 6 MOWER BLADES To stop mower blades move attachment clutch lever to DISENGAGEPD position GROUND DRIVE To stop ground drive depress clutch brake pedal into full BRAKE position Move motion control lever to neutral position IMPORTANT THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL N POSITION WHEN THE CLUTCH BRAKE PEDAL
17. place Your mower is now ready for discharging or installation of optional grass catcher accessory CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance e Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS section of this manual CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn how to operate your tractor check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC TOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinfla
18. through your nearestauthorized service center department See REPAIR PARTS section of this manual In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands TABLE OF CONTENTS SAFETY RULES 2 3 PRODUCT SPECIFICATIONS 4 CUSTOMER RESPONSIBILITIES 4 ASSEMBLY uninin 6 8 9 15 MAINTENANCE SCHEDULE 16 MAINTENANCE 16 19 SERVICE AND ADJUSTMENTS 20 25 STORAGE E 26 TROUBLESHOOTING 27 28 REPAIR PARTS TRACTQOR 30 45 WARRANTY uu SE 46 UNASSEMBLED PARTS Steering Wheel Washer 32 x 1 3 16 x 12 Gauge Steering Wheel Insert 1 Knob Gauge Wheel 2 Steering 2 4 Adjustin Extension 9 G 9 4 Wheels Shaft P Steering 0 Sleeve 4 Locknut 3 8 16 4 Clevis Pins usns 0 1 Large Flat Steering Adapter 4 Washers X 3 4 x 14 Ga 4 Shoulder Bolt Slope Sheet 1 Hex Bolt 1 4 28 x 1 1 4 ASSEMBLY Your new tractor has been assembled at the
19. to give protection from dust and dirt e Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVERTRACTORWHILE ENGINE AND EXHAUST AREAS ARE STILL WARM TROUBLESHOOTING POINTS PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration CAUSE Out of fuel Engine not CHOKED properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es Pu O Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel
20. x 1 3 16 x 12 Ga Bolt Shoulder 5 16 18 x 62 NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER PD18H42STA PRODUCT NO 954 56 94 93 DECALS 4 12 9 42 2 5 3 10 KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 157032 Decal Instruction Operat 13 173589 Decal Reflector LH English French 14 160396 Decal V belt Schematic 42 2 172743 Decal Ins Strg Wh 15 173587 Decal Reflector RH 3 186163 Decal Hood Rh 16 145005 Decal Battery Danger Poison 4 186164 Decal Hood Lh 20 185982 Decal HP Engine 5 187051 Decal Replacement 179769 428 Pad Footrest RH 7 179128 Decal Deck B 42 179768 428 Pad Footrest LH 8 182005 Decal Hood Side Panel 138311 Decal Lift Handle 9 172740 Decal Fender Logo 169210 Decal By Pass 10 157140 Decal Danger English 184581 Manual Owner s English 12 176303 Decal Fender 184582 Manual Owner s French WHEELS amp TIRES 1 KEY PART M NO NO DESCRIPTION 4 10 1 59192 Cap Valve Tire 2 65139 Stem Valve 3 170455 Tire F Ts 15 X 60 6 Service 4 59904 Tube Front Service Item Only 5 106732X421 Rim Asm 6 front Service 11 6 278H Fitting Grease Front Wheel Only 7 9040H Bearing Flange Front Wheel Only 8 106108 421 Rim Asm 8 rear Service 9 170456 Tire R Ts 20X10 00 8 C Service 10 71529 Tube Rear Service Item Only 11 104757X421 Cap Axle Bik 1 50 X 1 00 144334 Sealant Tire 10 oz Tube NOTE All comp
21. 6 UNC Knob Rod Brake Nut Spring Rod Brake Washer 13 32 x 13 16 x 16 Ga Pin Cotter 1 8 x 3 4 Rod Parking Brake Cap Parking Brake Bracket Transmission Bolt Hex 5 16 18 UNC x 3 4 Shaft Foot Pedal Bearing Nylon Washer Pin Roll Pulley Idler Composite Bolt Keeper Belt Idler Pulley Idler V Belt Bellcrank Clutch Grnd Drustl Retainer Belt Bolt 3 8 16 x 1 1 2 Gr 5 Nut Nut Crownlock 5 16 28 Link Clutch Spring Return Clutch Screw 3 8 16 x 1 1 4 V Belt Drive Keeper Belt Center Screw 3 8 16 x 875 Cover Pedal Pulley Engine Bolt Hex 7 16 x 4 Gr 5 Washer Keeper Belt Engine Hydro 35 KEY PART NO 69 70 71 73 74 75 76 77 197 198 199 200 202 212 250 NO 142432 134683 169183 169182 137057 121749X 12000001 123583X 121748 165596 123782 19171216 169594 169373 428 170201 4497H 72140608 73900600 175456 19133210 166002 165589 183900 72140406 73680400 74780416 19091010 165623 166880 165492 165580 169613 169593 169612 72140508 72110614 145212 17060612 DESCRIPTION Screw Hex Wsh Hi Lo 1 4 1 2 Unc Guide Belt Mower Drive RH Strap Torque Lh Strap Torque Rh Spacer Axle Washer 25 32 x 1 1 4 x 16 Ga Ring E Key Square Washer 25 32 x 1 5 8 x 16 Ga Shaft Asm Cross Spring Torsion Washer 17 32 x 3 4 x 16 Ga Link Transaxle Console Shift Control Asm Bypass Hydro Spring Retainer 1 Bolt 3 8 16 x 1 Bolt He
22. Bearing Axle Front Hex Flange Lock Shaft Asm Strg Screw 3 8 16x3 4 Rod Tie Washer 11 32 x 3 4 x 16 Ga Washer lock 5 16 Nut Crownlock 5 16 24 Bushing Strg 5 8 Id Dash Screw TT 10 32 x 5 x 3 8 Flange Insert Cap Strg Washer 9 16 ID x 1 1 2 OD 11 Gr Locknut Center Adaptor Wheel Strg Boot Dash Steering Washer 25 32 X 1 1 4 X 16 Ga Extension Steering Cap Spindle Fr Nut Crownlock 1 4 28 Bolt Hex 1 4 28unf x 1 1 4 Gr 8 Spacer Brace Axle Bolt Rdhd Sq 3 8 16 Unc x 2 3 4 Brace Axle Steering Asm Bracket Susp Chassis Front Washer Flat Bolt Shoulder 7 16 20 Clip Steering NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm 37 REPAIR PARTS TRACTOR MODEL NUMBER PD18H42STA PRODUCT NO 954 56 94 93 ENGINE 3 gt SBS 27 gt gt 5 gt Pd E 225020 2 M P Wei AT Em RSV 1 I Tribe 2 d d T 2 ple Flea l pam t47 Ne Sane e DE 1 2 g Ht 7 047 OPTIONAL EQUIPMENT Spark Arrester MILIA ui He REPAIR PARTS TRACTOR MODEL NUMBER PD18H42STA PRODUCT NO 954 56 94 93 ENGINE KEY PART NO NO 1 170805 2 17720408 zg ss 4 174667 13 12 041 03 14 148456 16 11050600 23 169837 29 137180 31 185534 32 140527 33 123487X 37 137040 38 181654 44 17670412 45 17000612 46 19091416 77 19101216 80 174760508 101 M73030800 105 17120616 DESCRIPTION Control Throt Ch Flag Scr
23. EAK OR DEAD BATTERY REPLACING BATTERY See Figs 29 and 30 WARNING Do not short battery ter minals by allowing a wrench or any other object to contact both terminals at the same time Before connect ing battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from acci dental grounding seat pan to raised position Disconnect BLACK battery cable firstthen RED battery cable and carefully remove battery from tractor e Install new battery with terminals same position as old battery Firstconnect RED battery cable to positive terminal with hex bolt and keps nut as shown Tighten securely Slide terminal cover over terminal e Connect BLACK grounding cable to negative ter minal with remaining hex bolt and keps nut Tighten securely FIG 29 TERMINAL COVER POSITIVE RED CABLE NEGATIVE BLACK CABLE FIG 30 TO REPLACE HEADLIGHT BULB e Raise hood e Pull bulb holder out of the hole in the backside of the grill e Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in f
24. EMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE FIG 14 Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation TO CHANGE ENGINE OIL See Figs 14 and 15 Determine temperature range expected before oil change All oil must meet API service classification SF SJ e Be sure tractor is on level surface Oil will drain more freely when warm e Catch a suitable container e Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil e Remove yellow cap from end of drain valve and install the drain tube onto the fitting OIL DRAIN VALVE CLOSED AND LOCKED POSITION YELLOW CAP FIG 15 e Unlock drain valve by pushing inward and turning counterclockwise open pull out on the drain valve e After oil has drained completely close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this man ual e Use gauge on oil fill cap dipstick for checking level Insert dipst
25. HELP INSURE GOOD COLD WEATHER STARTING CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can at tract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur TO START ENGINE See Fig 5 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine e Besure freewheel control is inthe transmission engaged position Sit on seat in operating position depress clutch brake pedal and set parking brake Place motion control lever in neutral position e Move attachment clutch to DISENGAGED position Move throttle control to choke position NOTE Before starting read the warm and cold starting procedures below e Insertkey into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after seve
26. HOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CAN ATTRACT MOISTURE WHICH LEADSTO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE e Drain the fuel tank e Start the engine and let it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in mini mizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean en gine oil See ENGINE in the Maintenance section of this manual CYLINDER S e Remove spark plug s e Pour one ounce of oil through spark plug hole s into cylinder s e Turn ignition key to START position for a few seconds to distribute oil e Replace with new spark plug s OTHER e Do not store gasoline from one season to another e Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e f possible store your tractor indoors and cover it
27. IAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY MAINTENANCE TRAILING EDGE UP TRACTOR Always observe safety rules when performing any main tenance BRAKE OPERATION If tractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual TIRES e Maintain proper air pressure in all tires See PRODUCT SPECIFICATIONS section of this manual e Keep tires free of gasoline oil or insect control chemi cals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are work ing properly If your tractor does not function as described repair the problem immediately e The engine should not start unless the clutch brake pedal is fully depressed and attachement clutch control is in the disengaged position Whenthe engine is running any attempt by the operator to leave the seat without first setting
28. IMPORTANT MANUAL Do Not Throw Away Poulan PRO OWNER S MANUAL A WARNING M L Read this Owner s Manual and follow all Warn ings and Safety Instructions Failure to do so can result in serious injury LAWN TRACTOR ALWAYS WEAR EYE PROTECTION DURING OPERATION 184581 Rev 1 02 12 03 RH Printed in U S A SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE ON MOWERS IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH GENERAL OPERATION Read understand and follow all instructions in the manual and on the machine before starting Only allow responsible adults who are familiar with the instructions to operate the machine e Clearthe area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Be sure the area is clear of other people before mow ing Stop machine if anyone enters the area e Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Be aware of the mower discharge direction and do point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place Slow down before turning e Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove
29. IS DEPRESSED CLUTCH BRAKE HEIGHT PEDAL DRIVE ADJUSTMENT POSITION KNOB ENGINE e Move throttle control between half and full speed fast position NOTE Failure to move throttle control between half and full speed fast position before stopping may cause engine to backfire e Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use 11 mask over spectacles or standard safety glasses Never use choke to stop engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility al ways stop engine when stopping tractor on grass areas CAUTION Always stop tractor com pletely as described above before leav ing the operator s position to empty grass catcher etc TO USE THROTTLE CONTROL See Fig 6 Always operate engine at full throttle e Operating engine at less than full throttle reduces the battery charging rate e Full throttle offers the best bagging and mower perfor mance TO MOVE FORWARD AND BACKWARD See Fig 6 The direction and speed of movement is controlled by the motion control lever e Start tractor with motion control lever in neutral position e Release parking
30. Idler 42 Keeper Belt 42 Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Washer 9 82 x 3 4 x 16 Ga Bracket Clutch Cable Clutch Cable 42 Washer Flat 3 8 Type B Spring Retainer Spring Retention LVR CLTCH CAB Spacer Clutch Cable Rod Clutch Cable 3 8 Screw Hex Thd Cut 1 4 20 x 1 2 Bolt Rdhd Sqn 3 8 16 UNC x 1 3 4 Rod Roller Nose Retainer Spring Washer 13 32 x 7 8 x 10 Ga Mandrel Assembly Includes Hous ing Shaft and Shaft Hardware Only Pulley Not Included Replacement Mower Complete NOTE All component dimensions given in U S inches 1 inch 25 4 mm LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi als and workmanship For a period of two 2 years from date of purchase by the original consumer purchaser we will repair or replace at our option without charge for parts or labor incurred in replacing parts any part which we find to be defective due to materials or workmanship This Warranty is subject to the following limitations and exclusions 1 This warranty does not apply to the engine other than EHP manufactured transaxle transmission components battery except as noted below or components parts thereof Please refer to the applicable manufacturer s warranty on these items Transportation charges for the movement of any power equipment unit or atta
31. METER THROTTLE CHOKE CONTROL HEIGHT ADJUSTMENT KNOB FREE WHEEL CONTROL FIG 5 LIGHT SWITCH POSITION IGNITION SWITCH LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER PARKING BRAKE MOTION CONTROL LEVER Our tractors conform to the safety standards of the American National Standards Institute ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tractor LIGHT SWITCH POSITION Turns the headlights on and off AMMETER Indicates charging or discharging of battery THROTTLE CHOKE CONTROL Used for starting and controlling engine speed CLUTCH BRAKE PEDAL Used for declutching and brak ing the tractor and starting the engine PARKING BRAKE Locks clutch brake pedal into the brake position 10 FREEWHEEL CONTROL Disengages transmission for pushing or slowly towing the tractor with the engine off MOTION CONTROL LEVER Selects the speed and direction of tractor ATTACHMENT LIFT LEVER Used to raise lower and adjust the mower deck or other attachments mounted to your tractor LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position IGNITION SWITCH Used for starting and stopping the engine HEIGHT ADJUSTMENT KNOB Used to adjust the mower cutting height OPERATION WEAR YOUR The
32. ORWARD MOWER HEIGHT MOWER LIFT LIGHT Cb E z CLUTCH ENGAGED CLUTCH DISENGAGED DANGER KEEP HANDS KEEP AREA CLEAR SLOPE HAZARDS AND FEET AWAY SEE SAFETY RULES SECTION DANGER indicates a hazard which if not avoided will result in death or serious injury A WARNING indicates a hazard which if not avoided could result in death or serious injury FREE WHEEL Automatic Models only CAUTION indicates a hazard which if not avoided might result in minor or moderate injury A CAUTION when used without the alert symbol indicates a situation that could result in damage Failure to follow instructions to the tractor and or engine could result in serious injury or gt g HOT SURFACES indicates a hazard which death The safety alert symbol Pr if not avoided could result in death serious injury is used to identify safety inform and or property damage ation about hazards which ve FIRE indicates a hazard which if not avoided result in death serious injury could result in death serious injury and or and or property damage property damage OPERATION KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference ATTACHMENT CLUTCH LEVER AM
33. STALLATION e Carefully work new belt down around transmission cooling fan and onto the input pulley Slide belt into the center span keeper Pull belt toward front of tractor and roll around the top groove of engine pulley e Install belt through stationary idler and clutching idler Make sure belt is in all pulley grooves and inside all belt guides and keepers e Install mower See TO INSTALL MOWER in this sec tion of manual SERVICE AND ADJUSTMENTS ENGINE PULLEY CLUTCHING IDLER STATIONARY IDLER TRANSMISSION INPUT PULLEY CENTER SPAN KEEPER TRANSMISSION REMOVAL REPLACEMENT Should your transmission require removal for service or replacement it should be purged after reinstallation and before operating the tractor See PURGE TRANSMISSION in the Operation section of this manual TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT See Fig 26 The motion control lever has been preset at the factory and adjustment should not be necessary e Loosen adjustment bolt in front of the right rear wheel and lightly tighten e Start engine and move motion control lever until tractor does not move forward or backward e Hold motion control lever in that position and turn engine off e While holding motion control lever in place loosen the adjustment bolt e Move motion control lever to the neutral lock gate position e Tighten adjustment bolt securely NOTE If ad
34. act Electrolux Home Products Inc In Canada contact Outdoor Products Customer Service Dept Electrolux Canada Corp 250 Bobby Jones Expressway 7075 Ordan Drive Augusta GA 30909 USA Mississauga Ontario L5T 1K6 giving the model number serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last so the above limi tations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 46 Lv SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION OTTE Du ga E 4 I ZA ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL Il aaa TT 1 15 DEGREES N WARNING To avoid serious injury operate your tractor up and n down the face of slopes never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fol
35. al tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion WASHERS RETAINING RING AXLE COVER SQUARE KEY REAR WHEEL ONLY FIG 27 TO START ENGINE WITH A WEAK BATTERY See Fig 28 WARNING Lead acid batteries gen erate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries SERVICE AND ADJUSTMENTS If your battery is too weak to start the engine it should be recharged See BATTERY in the MAINTENANCE sec tion of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES e Connect one end of the RED cable to the POSITIVE terminal of each battery A B taking care not to short against tractor chassis Connect one end of the BLACK cable to the NEGATIVE terminal C of fully charged battery Connect the other end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER e BLACK cable first from chassis and then from the fully charged battery RED cable last from both batteries FULLY CHARGED BATTERY FIG 28 W
36. arry children They may fall off and be seriously injured or interfere with safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision SERVICE Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear dam age and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recom mended parts when necessary Mower blades are sharp cut Wrap the blade s or wear glove
37. brake Slowly move motion control lever to desired position TO ADJUST MOWER CUTTING HEIGHT See Fig 6 The cutting height is controlled by turning the height ad justment knob in desired direction Turn knob clockwise x to raise cutting height e Turn knob counterclockwise x to lower cutting height The cutting height range is approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed e The average lawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth OPERATION For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height TO ADJUST GAUGE WHEELS See Fig 7 Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions NOTE Adjust gauge wheels with tractor on a flat level surface e Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in the Operation section of this manual Remove retainer sp
38. chment are the responsibility of the purchaser Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products Battery Warranty On products equipped with a Battery we will replace without charge to you any battery which we find to be defective in manufacture during the first ninety 90 days of ownership After ninety 90 days we will exchange the Battery charging you 1 12 of the price of a new Battery for each full month from the date of the original sale Battery must be maintained in accordance with the instructions furnished The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase This Warranty applies only to products which have been properly assembled adjusted operated and main tained in accordance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product Exclusions Excluded from this Warranty are belts blades blade adapters normal wear normal adjustments standard hardware and normal maintenance In the event you have a claim under this Warranty you must return the product to an authorized service deal er Should you have any unanswered questions concerning this Warranty please cont
39. cturer of your trac tor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil e Check engine oil with tractor on level ground and remove oil fill cap dipstick wipe oil off Reinsert the dipstick into the tube and rest oil fill cap on the tube Do not thread the cap onto the tube Remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill e For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Maintenance section of this manual e change engine oil see the Maintenance section in this manual ADD GASOLINE Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness CAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO
40. d this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill PARTS AND SERVICE Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards As with all mechanical products some adjustments or part replacement may be necessary during the life of your unit FOR SERVICE OR REPLACEMENT PARTS Consult your dealer place of purchase Consult the yellow pages of your phone directory for the name of the nearest service dealer under saws for Chain Saws or under lawn mowers for Trimmers Brushcutters and Blowers For replacement parts have available the following information a Model Number Manufacturer s I D Number b Description of part Electrolux Home Products provides parts and service through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of Electrolux Home Products is to continually improve all of its products If the operating characteristics or the appearance of your product differs from those described in this Manual please contact your local local dealer for updated information and assistance
41. ditional clearance is needed to getto adjustment bolt move mower deck height to the lowest position After above adjustment is made if the tractor still creeps forward or backward while motion control lever is in neutral position follow these steps Loosen the adjustment bolt e Move the motion control lever 1 4 to 1 2 inch the direction it is trying to creep e Tighten adjustment bolt securely e Start engine and test e f tractor still creeps repeat above steps until satis fied NEUTRAL LOCK GATE MOTION CONTROL VER ADJUSTMENT BOLT TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE INJCAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact your nearest authorized service center department TO REMOVE WHEEL FOR REPAIRS See Fig 27 Block up axle securely Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose Repair tire and reassemble e On rear wheels only align grooves in rear wheel hub and axle Insert square key Replace washers and snap retaining ring securely in axle groove e Replace axle cover NOTE To se
42. ed to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual PURGE TRANSMISSION CAUTION Never engage or disengage freewheel lever while the engine is run ning To ensure proper operation and performance it is recom mended that the transmission be purged before operating tractor for the first time This procedure will remove any trapped air inside the transmission which may have de veloped during shipping of your tractor IMPORTANT SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR Place tractor safely on level surface with engine off and parking brake set e Disengage transmission by placing freewheel control in freewheeling position See TO TRANSPORT in this section of manual e Sitting in the tractor seat start engine After the engine is running move throttle control to slow position With motion control lever in neutral N position slowly dis engage clutch brake pedal e Move motion control lever to full forward position and hold for five 5 seconds Move lever to full reverse position and hold for five 5 seconds Repeat this procedure three 3 times NOTE During this procedure there will be no movement of drive wheels The air is being removed from hydraulic drive system e Move motion control lever to neutral position Shu
43. efore mowing Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Turn switch ON Replace bulb s or lamp s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Place freewheel control in engaged position Replace motion drive belt Purge transmission Move throttle control to SLOW position and allow to idle for 30 seconds before stopping engine REPAIR PARTS TRACTOR MODEL NUMBER PD18H42STA PRODUCT NO 954 56 94 93 SCHEMATIC RED 5 BLACK BATTERY SOLENOID 1 RED Or AMMETER pass 88 STARTER OPTIONAL WHITE Le BLACK WHITE CLUTCH BRAKE PEDAL UP Bi scm Roe ESS I WHITE 1 DEO O EE aa SECH EE MN AEE AN a5 CLUTCH 002 LINE IGNITION KEE CLUTCH OFF b SWITCH GREEN 1 1
44. even tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive belt worn Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels SOO Headlight s not working Switch is OFF if so equipped Bulb s or lamp s burned out Faulty light switch Loose or damaged wiring Blown fuse Battery will not charge Bad battery cell s Poor cable connections Faulty regulator if so equipped Faulty alternator Loss of drive Freewheel control in disengaged position Motion drive belt worn damaged or broken Air trapped in transmission during shipment or servicing Engine backfires 1 Engine throttle control not set at SLOW when turning engine position for 30 seconds before stopping engine OFF 28 eee gigs ON ONS Qv oct SON SO 0c CORRECTION Check wiring switches and connections If not corrected contact an authorized service center department Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position Shift to slower speed Allow grass to dry b
45. ew Hex Thd Cut 1 4 20x1 2 Engine Kohl Model CV492 Order Parts From Engine Manufacturer Muffler Exhaust Gasket Tube Drain Oil Easy Washer Lock Ext Tooth 3 8 Shield Browning Debris Guard Arrestor Spark Tank Fuel Cap Asm Fuel W sym Vented Clamp Hose Line Fuel 20 Plug Drain Oil Easy Screw Hexwsh Thdrol 1 4 20x3 4 Screw Hex Wsh Thdrol 3 8 16 Washer 9 32 7 8 16ga Washer 5 16 x 3 4 x 16 Ga Bolt Hex Hd 5 16 18 Unc x 1 2 Nut Flange Screw 3 8 16 x 1 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 39 REPAIR PARTS TRACTOR MODEL NUMBER PD18H42STA PRODUCT NO 954 56 94 93 SEAT ASSEMBLY KEY PART NO NO 1 171683 2 140551 3 71110616 4 19131610 5 145006 6 73800600 7 124181X 8 17000616 9 19131614 10 182493 11 166369 12 121246 DESCRIPTION Seat Bracket Pnt Pivot Seat blk Bolt Washer 13 32 x 1 x 10 Ga Clip Push In Hinged Nut Spring Seat Cprsn 2 250 Zi Screw 3 8 16 x 1 5 Washer 13 32 x 1 x 14 Ga Pan Pnt Seat blk Knob Bracket Pnt Mounting Switch 40 KEY PART NO NO 13 121248 14 172050412 15 134300 16 121250 17 123976 21 171852 22 73800500 23 171110814 24 19171912 25 127018 DESCRIPTION Bushing Snap 50 Id Bolt Rdhd Sht Nk 1 4 20 x 1 1 2 Spacer Split 28 x 96 Yel Zinc Spring Cprsn 1 27 Blk Pnt Nut Lock 1 4 Lge Flg Gr 5 Zinc Bolt Shoulder 5 16 18 Unc Blkz 2A Nut Bolt Hex Black Washer 17 32
46. f seat without moving its adjusted position e Raise seat and tighten adjustment knob securely SHOULDER BOLT FLAT WASHER ADJUSTMENT KNOB FIG 2 CHECK BATTERY See Fig 3 Lift seat pan to raised position e If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in Maintenance section of this manual for charging instructions FIG 3 NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid TO ROLL TRACTOR OFF SKID See Op eration section for location and function of controls Press lift lever plunger and raise attachment lift lever to its highest position 22 parking brake by depressing clutch brake pedal e Place freewheel control in transmission disengaged position See TO TRANSPORT in the Operation section of this manual e Roll tractor forward off skid e Remove banding holding the deflector shield up against tractor TO DRIVE TRACTOR OFF SKID See Op eration section for location and function of controls Awarnine Before starting read understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects e Be sure all the above as
47. factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed Utility knife Pliers 1 3 4 wrenches Tire pressure gauge 2 7 16 wrenches Utility knife When right or left hand is mentioned in this manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CAR TON UNPACK CARTON Remove all accessible loose parts and parts cartons from carton e Cut along dotted lines on all four panels of carton Remove end panels and lay side panels flat e Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT e Slide extension shaft onto lower steering shaft Align mounting holes in extension and lower shafts and install 1 4 hex bolt and locknut Tighten securely IMPORTANT TIGHTEN BOLT AND NUT SECURELY TO 10 12 FT LBS TORQUE Place tabs of steering boot over tab slots in dash and push down to secure ME STEERING WHEEL Position front wheels ofthe tractor so they are pointing straight forward Remove steering wheel adapter from steering wheel and slide adap
48. filter Stale or dirty fuel Water in fuel ON ON Spark plug wire loose Dirty engine air screen fins Dirty clogged muffler Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment 1 Worn bent or loose blade 2 Bent blade mandrel 3 Loose damaged part s 27 Build up of grass leaves and trash under mower om 10 N Pons ND eO ND O NDAPRON CORRECTION Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filter Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Drain fuel tank and refill with fresh gasoline Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Depress brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge or
49. ft into reverse and back down slowly Do notturn on slopes unless necessary and then turn slowly and gradually downhill if possible WARNING In order to prevent ac cidental starting when setting up transporting adjusting or making re pairs always disconnect spark plug wire and place wire where it cannot contact spark plug WARNING Do not coast down a hill in neutral you may lose control of the tractor WARNING Tow only the attachments that are recommended by and com ply with specifications of the manu facturer of your tractor Use common sense when towing Operate only at the lowest possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction withthe ground and cause you to lose control of your tractor A WARNNG Engine exhaust some of its constituents and cer tain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm A warning A Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling PRODUCT SPECIFICATIONS GASOLINE CAPACITY AND TYPE OIL TYPE API SF SJ OIL CAPACITY SPARK PLUG GAP 040 GROUND SPEED MPH TIRE PRESSURE CHARGING SYSTEM BATTERY BLADE BOLT TORQUE 2 0 GALLONS
50. h Ign 33 140401 Key Ign 40 179722 Harness Ign 41 71110408 Bolt Fin Hex 1 4 20 1 2 42 131563 Cover Terminal Red 43 178861 Solenoid 45 122822X Ammeter 52 141940 Protection Wire Loop 81 109748X Relay Asm 90 180449 Cover Terminal NOTE All component dimensions give in U S inches 1 inch 25 4 mm 31 REPAIR PARTS TRACTOR MODEL NUMBER PD18H42STA PRODUCT NO 954 56 94 93 CHASSIS AND ENCLOSURES chassis_elite sv_pro_4 REPAIR PARTS TRACTOR MODEL NUMBER PD18H42STA PRODUCT NO 954 56 94 93 CHASSIS AND ENCLOSURES KEY PART NO NO 1 174619 2 176554 3 17060612 5 155272 9 168337 012 10 72140608 11 174996 12 145660 13 175255 14 17490608 17 183393 428 18 126938 24 74780616 25 19131312 26 73800600 28 183828 30 169470 428 31 136619 33 179716 428 34 179717 428 35 172110606 37 17490508 38 175710 39 174714 58 185949 64 154798 142 175702 145 156524 159 169473 428 166 171875 206 170165 207 17670508 208 17670608 209 17000612 258 183835 599 259 183834 599 261 183829 428 263 183832 264 183833 5479 DESCRIPTION Chassis Drawbar Screw 3 8 16 x 3 4 Bumper Hood Dash Dash Bolt RdHd 3 8 16 Unc x 1 Panel Asm Dash Lh Clip Tinnerman Grile P L Panel Dash Rh Screw Thdrol 3 8 16 x 1 2 Hood Bumper Hood Bolt Fin Hex 3 8 16 Unc x 1 Gr 5 Washer 13 32 x 13 16 x 12 Ga Nut Lock Hex w Insert 3 8 16 UNC Grill Lens Asm Fender Asm Brac
51. ick into the tube and rest the oil fill cap on the tube Do not thread the cap onto the tube when taking reading Keep oil at FULL line on dipstick Tighten cap onto the tube securely when finished CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers CLEAN AIR INTAKE COOLING AREAS To insure proper cooling make sure the grass screen cooling fins and other external surfaces of the engine are kept clean at all times Every 100 hours of operation more often under extremely dusty dirty conditions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are 18 reinstalled MAINTENANCE NOTE Operating the engine with a blocked grass screen dirty or plugged cooling fins and or cooling shrouds removed will cause engine damage due to overheating ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year AIR FILTER See Fig 16 Your engine will not run properly using a dirty air filter Clean the foam pre cleaner after every 25 hours of operation or every season Service paper cartridge every 100 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions
52. ket Fender Footrest LH Footrest RH Bolt RdHd Sht Sqnk 3 8 16 x 3 4 Screw Thdrol 5 16 18 x 1 2 Tyt Bracket Asm Pivot Mower Rear Bracket Pivot Air Duct Dash Lower Plate Reinforcement Rod Pivot Chassis Hood Cupholder Screw 13 16 x 3 4 Bolt shoulder 5 16 18 Screw Thdrol 5 16 18 x 1 2 Screw Thdrol 3 8 16 x 1 2 Screw 3 8 16 x 3 4 Lens Grille RH Lens Grille LH Insert Grille Bezel Grille LH Bezel Grille RH Plug Btn NOTE All component dimensions given in U S inches 1 inch 25 4 mm 33 REPAIR PARTS TRACTOR MODEL NUMBER PD18H42STA PRODUCT NO 954 56 94 93 DRIVE REPAIR PARTS TRACTOR MODEL NUMBER PD18H42STA PRODUCT NO 954 56 94 93 DRIVE KEY PART NO NO 8 165619 10 76020416 14 10040400 15 74490544 16 173800500 19 173800600 21 140845 22 169498 24 73350600 25 106888X 26 19131316 27 76020412 28 175765 29 71673 30 169592 32 174760512 34 175578 35 120183 36 19211616 37 1572H 38 179114 39 74760648 41 175556 47 127783 48 154407 49 123205 50 172110612 51 73680600 52 73680500 53 105710 55 105709 56 17060620 57 140294 59 169691 61 17120614 62 88838 63 175410 64 71170764 65 10040700 66 154778 DESCRIPTION Transaxle Hydro Gear Model 314 0510 Order parts from the transaxle manufacturer Rod Shift Pin Cotter 1 8 x 1 Washer Lock 1 4 Bolt Hex Fighd 5 16 18 Gr 5 Nut Lock Hex w Ins 5 16 18 UNC Nut Lock Hex w Wsh 3 8 1
53. keys before dismounting Turn off blades when not mowing e Stop engine before removing grass catcher or un clogging chute Mow only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs e Watch for traffic when operating near or crossing road Ways e Use extra care when loading or unloading the machine into a trailer or truck e Data indicates that operators age 60 years and above are involved in a large percentage of riding mower re lated injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage Il SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO Mow and down slopes not across Remove obstacles such as rocks tree limbs etc e Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles
54. n in fuel line with arrow pointing towards carburetor sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline CLEANING e Clean engine battery seat finish etc of all foreign matter e Keep finished surfaces and wheels free of all gasoline oil etc e Protect painted surfaces with automotive type wax We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans mission are covered to keep water out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower SERVICE AND ADJUSTMENTS WARNING TO AVOID SERIOUS INJURY BEFORE PERFORMING ANY SERVICE OR ADJUST MENTS e Depress clutch brake pedal fully and set parking brake Place motion control lever in neutral N position Place attachment clutch in DISENGAGED position Turn ignition key to STOP and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TRACTOR TO REMOVE MOWER See Fig 18 Mower will be easier to remove from the right side of trac tor e Place attachment clutch DISENGAGED position e Move attachment lift lever forward to lower mower to its lowest position Roll belt off
55. onent dimensions given in U S inches 41 1 inch 25 4 REPAIR PARTS TRACTOR MODEL NUMBER PD18H42STA PRODUCT NO 954 56 94 93 MOWER LIFT 42 REPAIR PARTS TRACTOR MODEL NUMBER PD18H42STA PRODUCT NO 954 56 94 93 MOWER LIFT KEY PART NO NO 1 184432 2 159476 3 178981 4 12000002 5 19211621 6 120183X 7 175830 11 139865 12 139866 13 4939M 15 173288 16 173350800 17 175689 18 173800800 19 139868 20 163552 23 110807X 24 19131016 25 2876H 26 169484 27 126971X 28 173350600 29 138057 30 150233 31 169865 32 173540600 36 155097 37 123935 38 17060516 40 19112410 41 155098 49 145212 50 110452 DESCRIPTION Plunger Asm Shaft Asm Lift Pin Groove E Ring 5133 62 Washer 21 32 x 1 x 21 Ga Bearing Nylon Grip Handle Link Lift Lh Link Lift Rh Retainer Spring Link Front Nut Jam Hex 1 2 13 Unc Trunnion Blk Zinc Nut Lock w Wsh 1 2 13 Unc Arm Suspension Rear Retainer Spring Nut Special Washer 13 32 x 5 8 x 16 Ga Spring Retainer Clip Rod Lift Nut Hex Jam 3 8 16 Unc Knob Trunnion Infin Height Bearing Pvt Lift Nut Crownlock 3 8 24 Pointer Height Indicator Plug Hole Screw 5 16 18 x 1 Washer 11 32 x 1 1 2 10 Ga Indicator Height Nut Hex Flange Lock Nut Push NOTE All component dimensions given in U S inches 1 inch 25 4 mm 43 REPAIR PARTS TRACTOR MODEL NUMBER PD18H42STA PRODUCT NO 954 56 94 93 MOWER DECK
56. owing is necessary move throttle control lever to slower position e If stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake e Move motion control lever to neutral position IMPORTANT THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL N POSITION WHEN THE CLUTCH BRAKE PEDAL IS DEPRESSED Torestart movement slowly release parking brake and clutch brake pedal Slowly move motion control lever to slowest setting all turns slowly TO TRANSPORT See Figs 5 and 9 When pushing or towing your tractor be sure to disengage transmission by placing freewheel control in freewheeling position Free wheel control is located at the rear drawbar of tractor e Raise attachment liftto highest position with attachment lift control freewheel control out and into the slot and release so it is held in the disengaged position Do not push or tow tractor at more than two 2 MPH reengage transmission reverse above procedure OPERATION Transmission Engaged Transmission Disengaged FIG 9 NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc TOWING CARTS AND OTHER ATTACH MENTS Tow only the attachments that are recommended by and comply with specifications of the manufa
57. ractor See TO REMOVE MOWER in this section of manual Work belt off both mandrel pulleys and idler pulleys Pull belt away from mower BELT INSTALLATION e Work belt around both mandrel pulleys and idler pul leys Make sure belt is in all pulley grooves and inside all belt guides e Install mower See To Install Mower in this section of manual IDLER PULLEYS MANDREL PULLEY FIG 23 TO CHECK AND ADJUST BRAKE See Fig 24 Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted TO CHECK BRAKE e Park tractor on a level dry concrete or paved surface depress clutch brake pedal all the way down and en gage parking brake e Disengage transmission by placing freewhel control in transmission disengaged position Pull freewheel control out and into the slot and release so it is held in the disengaged position The rear wheels mustlock and skid when you try to manually push the tractor forward If the rear wheels rotate the brake needs to be adjusted or the pads need to be replaced TO ADJUST BRAKE Depress clutch brake pedal all the way down and en gage parking brake Measure distance between brake operating arm and nut A on brake rod 22 e If
58. ral attempts move throttle control to fast position wait a few minutes and try again If engine still does not start move the throttle control back to the choke position and retry WARM WEATHER STARTING 50 F and above e When engine starts move the throttle control to the fast position e The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F and below e When engine starts allow engine to run with the throttle control in the choke position until the engine runs roughly then move throttle control to fast posi tion This may require an engine warm up period from several seconds to several minutes depending on the temperature AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather the transmission should be warmed up as follows sure the tractor is on level ground Place the motion control lever in neutral Release the parking brake and let the clutch brake slowly return to operating position Allow one minute for transmission to warm up This can be done during the engine warm up period OPERATION e The attachments can also be used during the engine warm up period after the transmission has been warmed up NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may ne
59. replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Set in Higher Cut position reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Drain fuel tank and refill with fresh gasoline Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues to run 1 Faulty operator safety presence control system when operator leaves seat with attachment clutch engaged Poor cut uneven Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Mower blades will not Obstruction in clutch mechanism rotate Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Poor grass discharge Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low un
60. ring and clevis pin which secure each gauge wheel bar Lower gauge wheels to ground Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin Gauge wheels should be slightly off the ground Replace retainer spring into clevis pin Be sure all gauge wheels the same setting IMPORTANT BE SURE TO READJUST GAUGE WHEELS IFYOU CHANGE THE CUTTING HEIGHT OF THE MOWER DECK RETAINER SPRING CLEVIS PIN TO OPERATE MOWER See Fig 8 Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine Select desired height of cut Lower mower with attachment lift control e Start mower blades by engaging attachment clutch control TO STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher on mowers so equipped or the deflector shield in place ENGAGED POSITION ATTACHMENT LIFT LEVER lt HIGH POSITION ATTACHMENT CLUTCH LEVER DISENGAGED POSITION ZN Low POSITION DEFLECTOR FIG 8 TO OPERATE ON HILLS WARNING Do not drive up or down hills with slopes greater than 15 and do not drive across any slope e Choose the slowest speed before starting up or down hills e Avoid stopping or changing speed on hills sl
61. rpen while on the mower e check blade balance you will need 5 8 diameter steel bolt pin or a cone balancer When using a cone balancer follow the instructions supplied with balancer NOTE Do not use nail for balancing blade The lobes of the center hole may appear to be centered but are not e Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced CENTER HOLE 5 8 BOLT OR PIN BATTERY Your tractor has a battery charging system which is sufficient for normal use However periodic charging of the battery with an automotive charger will extend its life e Keep battery and terminals clean e Keep battery bolts tight Keep small vent holes open e Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary MAINTENANCE TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor Rinse the battery with plain water and e Clean terminals and battery cable end
62. s and use extra caution when servicing them Check brake operation frequently Adjust and service as required SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE ON MOWERS IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers or children even with the blades off Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Never carry children They may fall off and be seriously injured or interfere with safe machine operation Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shi
63. s with wire brush until bright e Coat terminals with grease or petroleum jelly e Reinstall battery See REPLACING BATTERY the SERVICE AND ADJUSTMENTS section of this manual V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling Do not attempt to clean fan or transmission while engine is running or while the transmission is hot To prevent pos sible damage to seals do not use high pressure water or steam to clean transaxle Inspect cooling fan to be sure fan blades are intact and clean e Inspect cooling fins for dirt grass clippings and other materials To prevent damage to seals do not use compressed air or high pressure sprayer to clean cool ing fins TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid mainte nance is not required for the life of the transaxle Should the transaxle ever leak or require servicing contact your nearest authorized service center department ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF SJ Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES E 20 0 30 32 40 60 80 100 C 30 20 10 0 10 20 30 40 T
64. sembly steps have been com pleted e Check engine oil level and fill fuel tank with gasoline e Place freewheel control in transmission engaged position see TO TRANSPORT in Operation section of this manual e Sit on seat in operating position depress clutch brake pedal and set the parking brake e Place motion control lever in neutral position e Press lift lever plunger and raise attachment lift lever to its highest position Startthe engine After engine has started move throttle control to idle position e Release parking brake Slowly move the motion control lever forward and slowly drive tractor off skid e Apply brake to stop tractor set parking brake and place motion control lever in neutral position e ignition key to STOP position Continue with the instructions that follow ASSEMBLE GAUGE WHEELS TO MOWER DECK See Fig 4A The gauge wheels are designed to keep the mower deck in proper position when operating mower Be sure they are properly adjusted to ensure optimum mower perfor mance Slide gauge wheel bar down into bracket channel sure that gauge wheel bar aligning holes are on top Assemble gauge wheels as shown using shoulder bolts 3 8 washers and 3 8 16 center locknuts and tighten securely e Adjust gauge wheels before operating mower See ADJUST GAUGE WHEELS in the Operation section of this manual RETAINER SPRING BAR SHOULDER BOLT GAUGE 25
65. t off engine and set parking brake Engage transmission by placing freewheel control in driving position See TO TRANSPORT in this section of manual e Sitting in the tractor seat start engine After the engine is running move throttle control to half 1 2 speed With motion control lever in neutral N position slowly disengage clutch brake pedal Slowly move motion control lever forward after the tractor moves approximately five 5 feet slowly move motion control lever to reverse position After the trac tor moves approximately five 5 feet return the mo tion control lever to the neutral N position Repeat this procedure with the motion control lever three 3 times e Your transmission is now purged and now ready for normal operation MOWING TIPS Mower should be properly leveled for best mowing per formance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual left hand side of mower should be used for trim ming e Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the machine This will result in more even distribution of clippings and more uniform cutting Whenmowing large areas start by turning to the rightso that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 10
66. t washer and clutch spring on idler pulley bolt and secure with small retainer spring e Install belt onto engine pulley SQUARE HOLE ENGINE PULLEY RETAINER SPRINGS BOTH SIDES DEFLECTOR SHIELD SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PRODUCT SPECIFICATIONS section of this manual If tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT See Figs 19 and 20 e Raise mower to its highest position Atthe midpoint of both sides of mower measure height from bottom edge of mower to ground Distance A on both sides of mower should be the same or within 1 4 of each other e f adjustment is necessary make adjustment on one side of mower only To raise one side of mower tighten lift link adjustment nut on that side lower one side of mower loosen lift link adjustment nut on that side NOTE Three fullturns of adjustment nut will change mower height about 1 8 Recheck measurements after adjusting BOTTOM EDGE OF MOWER TO GROUND BOTTOM EDGE OF MOWER TO GROUND FIG 19 LIFT LINK ADJUSTMENT NUT FIG 20 FRONT TO BACK ADJUSTMENT See Figs 21 and 22 IMPORTANT DECK MUST BE LEVEL SIDE TO SIDE IF THE FOLLOWING FRONT TO BACK ADJUSTMENT IS NECESSARY BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY
67. ted at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling v Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers v Check wiring See that all connections are still secure and wires are properly clamped V Before driving tractor be sure freewheel control is in drive position WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe operating condition It is important to purge the transmission before oper ating your tractor for the first time Follow proper start ing and transmission purging instructions See TO START ENGINE and PURGE TRANSMISSION in the Operation section of this manual 55 5555 SS 5 OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their mean R N H L NG e REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION de os D ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE LOCKED UNLOCKED Ol r3 Gk OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE F
68. ter onto steering shaft extension Position steering wheel so cross bars are horizontal left to right and slide inside boot and onto adapter e Assemble large flat washer 1 2 hex nut and tighten se curely e Snap steering wheel insert into center of steering wheel Remove protective materials from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID INSERT 1 2 HEX NUT Go LARGE FLAT WASHER STEERING WHEEL STEERING ADAPTER EXTENSION SHAFT 1 4 HEX BOLT 1 4 LOCKNUT STEERING SHAFT FIG 1 HOW TO SET UP YOUR TRACTOR INSTALL SEAT See Fig 2 Adjust seat before tightening adjustment knob Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor Pivotseat upward and remove from the cardboard pack ing Remove the cardboard packing and discard e Place seat seat pan so head of shoulder bolt is positioned over large slotted hole in pan e Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor Pivot seat and pan forward and assemble adjustment knob and flat washer loosely Do not tighten Lower seat into operating position and sit on seat e Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down ASSEMBLY Get of
69. the parking brake should shut off the engine e When the engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine e The attachment clutch should never operate unless the operator is in the seat BLADE CARE For best results mower blades must be kept sharp Replace bent or damaged blades BLADE REMOVAL See Fig 12 e Raise mower to highest position to allow access to blades Remove blade bolt lock washer and flat washer securing blade e Install new or resharpened blade with trailing edge up towards deck as shown IMPORTANT TO ENSURE PROPER ASSEMBLY CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY e Reassemble blade bolt lock washer and flat washer in exact order as shown e Tighten blade bolt securely 27 35 Ft Lbs torque IMPORTANT BLADE BOLT IS GRADE 8 HEAT TREATED 17 MANDREL ASSEMBLY FLAT WASHER LOCK WASHER p gt _ BLADE BOLT GRADE 8 GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD FIG 12 TO SHARPEN BLADE See Fig 13 NOTE We do not recommend sharpening blade but if you do be sure the blade is balanced Care should be taken to keep the blade balanced An un balanced blade will cause excessive vibration and eventual damage to mower and engine e The blade can be sharpened with a file or on grind ing wheel Do not attempt to sha
70. use The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 31 Raise hood e Unsnap headlight wire connector e Standin front of tractor Grasp hood at sides tilt toward engine and lift off of tractor e To replace reverse above procedure HEADLIGHT WIRE CONNECTOR SERVICE AND ADJUSTMENTS ENGINE Maintenance repair or replacement of the emission con trol devices and systems which are being done at the customers expense may be performed by any non road engine repair establishment or individual Warranty repairs must be performed by an authorized engine manufacturer s service outlet TO ADJUST THROTTLE CONTROL CABLE See Fig 32 The throttle control has been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable If adjustment is necessary proceed as follows With engine not running move throttle control lever from slow to choke position Slowly move lever from choke to fast position e Check to see if hole in throttle lever and hole in speed control bracket are aligned e If holes are not aligned loosen cable clamp screw align the holes by inserting a pencil or a 1 4 drill bit through both holes Pull throttle cable up to remove slack and tighten cable clamp screw Remove alignment pencil or drill bit TO ADJUST CARBURETOR See Fig 33 The carburetor has been preset at the factory and
71. wer is to be stored for a period of time clean itthoroughly remove all dirt grease leaves etc Store in a clean dry area Clean entire tractor See CLEANING in the Mainte nance section of this manual e Inspect and replace belts if necessary See belt re placementinstructions in the Service and Adjustments section of this manual e Lubricate as shown the Maintenance section of this manual e Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary e Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY Fully charge the battery for storage e After a period of time in storage battery may require recharging help prevent corrosion and power leakage during long periods of storage battery cables should be dis connected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS in the Mainte nance section of this manual e After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals If battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces 26 ENGINE FUEL SYSTEM IMPORTANT ITISIMPORTANTTO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCO
72. x 3 8 16 x 1 1 2 Spacer Retainer Washer 13 32 x 2 x 10 Washer 5 16 x 1 0 x 1 25 Bracket Shift Mount Hub Shift Bolt Rdhd Sqnk 1 4 20 x 3 4 Gr 5 Nut Crownlock 1 4 20 Unc Bolt Hex Fin 1 4 20 x 1 Washer 5 8 x 281 x 10 Ga Bracket Pivot Lever Screw 5 16 x 1 0 125 Bolt Shoulder 5 16 18 x 561 Plate Fastening LT Nyliner Snap in 5 8 ID Washer Nyl 7 8ID x 105 HYD Bolt Shoulder 5 16 18 Unc Bolt Rdhd Sqnk 5 16 18 Unc x 1 Bolt Car SH 3 8 16 x 1 1 2 Gr 5 Nut Hex Flange Lock Screw 3 8 16 x 75 NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER PD18H42STA PRODUCT NO 954 56 94 93 STEERING ASSEMBLY REPAIR PARTS TRACTOR MODEL NUMBER PD18H42STA PRODUCT NO 954 56 94 93 STEERING ASSEMBLY KEY PART NO NO 1 180656 2 184706 3 169840 4 169839 5 6266H 6 121748X 8 12000029 10 175121 11 10040600 12 173940800 13 136518 15 145212 17 180641 29 17060612 32 171888 33 19111216 34 10040500 35 173540500 36 155099 37 152927 38 180657 39 19182411 40 7810H 41 159945 42 145054 428 43 121749 44 180640 46 121232X 51 73540400 54 171130420 65 160367 67 72140618 68 169827 71 175146 82 169835 87 173966 88 175118 91 175553 DESCRIPTION Wheel Steering Axle Asm Front Spindle Asm Lh Spindle Asm Rh Bearing Race Thrust Harden Washer 25 32 X 1 5 8 X 16ga Ring Klip t5304 75 Link Drag Extended Lockwasher Nut Hex Jam Toplock 1 2 20 Unf Spacer

Poulan 184581 Lawn Mower User Manual

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