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Poulan 183249 Lawn Mower User Manual

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2. A OWNER S MANUAL MODEL NO PO14542F 14 5 HP 42 Inch Lawn Tractor Assembly Operation Customer Responsibilities Service and Adjustments Storage Troubleshooting Repair Parts For Parts and Service contact our authorized distributor call 1 800 849 1297 For Technical Assistance call 1 800 829 5886 Poulan 183293 04 25 02 RH PRINTED IN U S A SAFETY RULES A SAFE OPERATION PRACTICES FOR RIDE ON MOWERS A IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH DO NOT GENERAL OPERATION e Read understand and follow all instructions in the manual and on the machine before starting e Only allow responsible adults who are familiar with the instructions to operate the machine e Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade e Besurethe area is clear of other people before mowing Stop machine if anyone enters the area e Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Beaware ofthe mowerdischarge direction and do not point itatanyone Do not operate the mower without either the entire grass catcher or the guard in place e Slowdown before turning e a running machine unatten
3. 61 17120614 Screw 3 8 16 x 875 62 8883R Cover Pedal Round 63 175410 Pulley Engine 64 71170764 Bolt Hex 7 16 20 x 4 Grade 5 65 10040700 Washer Lock Hcl Spring 7 16 66 154778 Keeper Belt Engine Flproof 70 134683 Guide Belt Dr Mower Rh 74 137057 Spacer Axle 75 121749 Washer 25 32 X 1 1 4 X 16 Ga 76 12000001 E Ring 77 123583X Key Square 2 0 X 1845 1865 78 121748X Washer 25 32 X 1 5 8 X 16ga 79 2228M Key Woodruff 96 4497H Retainer Spring 1 112 19091210 Washer 9 32 X 3 4 X 10 Ga 113 127285X Strap Torque Lh 116 72140608 Bolt Rdhd Sqnk 3 8 16 x 1 00 120 173900600 Nut Lock Flg 3 8 16 145 174490540 Bolt Hex Flghd 5 16 18 x Gr 5 150 175456 Spacer Retainer 151 19133210 Washer 13 32 x 2 x 10 Ga 170 178394 Keeper Belt 202 72110614 Bolt 3 8 16 Unc x 1 3 4 Gr 5 212 145212 Nut Hex Flange Lock 250 17060612 Screw 3 8 16x3 4 NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER PO14542F PRODUCT NUMBER 954 56 64 61 STEERING ASSEMBLY REPAIR PARTS TRACTOR MODEL NUMBER 14542 PRODUCT NUMBER 954 56 64 61 STEERING ASSEMBLY KEY PART NO NO 1 140044 428 2 175131 3 169840 4 169839 5 6266H 6 121748X 7 19272016 8 12000029 9 3366R 10 175121 11 10040600 12 73940800 13 136518 15 145212 17 180641 26 126847X 28 19131416 29 17060612 30 76020412 32 130465 36 155099 37 152927 38 140045 428 39 19183812 40 7810 41
4. 61 ENGINE KEY PART DESCRIPTION 1 170551 Control Throt Ch Flag 2 17720408 Screw Hex Thd Cut 1 4 20x1 2 3 Engine Briggs Model 287707 Order Parts From Engine Manufacturer 4 137352 Muffler Exhaust B amp S Lt 13 165291 Gasket 1 313 Id Tin Plated 14 148456 Tube Drain Oil 16 11050600 Washer Lock Ext Tooth 3 8 23 169837 Shield Browning Debris Guard 29 137180 Arrestor Spark 31 109202 Tank Fuel 1 25 Fr 32 140527 Cap Asm Fuel W sym Vented 33 123487X Clamp Hose 37 137040 Line Fuel 20 38 148315 Plug Drain Oil 40 124028 Bushing Snap Fuel Line 44 17670412 Screw Hexwsh Thdrol 1 4 20x3 4 45 17000612 Screw Hex Wsh Thdrol 3 8 16 46 19091416 Washer 9 32 X 7 8 X 16ga 62 10040500 Washer Lock Hiel Spr 5 16 72 71070512 Screw Hexhd Cap 5 16 18x3 4 78 17060620 Screw 3 8 16x1 1 4 81 73510400 Nut Keps Hex 1 4 20 Unc NOTE All component dimensions given in U S inches 1 inch 25 4 mm 37 REPAIR PARTS TRACTOR MODEL NUMBER 14542 PRODUCT NUMBER 954 56 64 61 SEAT ASSEMBLY KEY PART NO NO 140116 140551 71110616 19131610 145006 73800600 124181X 17000616 19131614 182493 121246 121248 DESCRIPTION Seat Bracket Pnt Pivot Seat blk Bolt Washer 13 32 x 1 10 Ga Clip Push In Hinged Nut Spring Seat Cprsn 2 250 Zi Screw 3 8 16 x 1 Washer 13 32 x 1 x 14 Ga Pan Pnt Seat blk Bracket Pnt Mounting Switch Bushing Snap
5. Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in the Operation section of this manual e With mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole with shoulder bolt 17 32 washer 3 8 washer and 3 8 16 locknut and tighten securely e Repeat for opposite side installing gauge wheel in same adjustmenthole WHEEL MOUNTING 17 32 WASHER SHOULDER BOLT 3 8 WASHER GAUGE WHEEL FIG 6 TO OPERATE MOWER See Fig 7 Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine Select desired height of cut Start mower blades by engaging attachment clutch control e TO STOP MOWER BLADES disengage attachment clutch control ATTACHMENT LIFT LEVER HIGH POSITION 23 SI 2 A NM 2 LOW ro 44 X POSITION DEFLECTOR SHIELD ATTACHMENT CLUTCH LEVER DISENGAGED POSITION 2 mowers equipped or the deflector shield in place CAUTION Do not operate the mower A without either the entire grass catcher TO OPERATE ON HILLS CAUTION Do notdrive up or down hills with slopes greater than 15 and do not drive across any slope SE the slowest speed before starting up or down ill
6. PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers v Check wiring See that all connections are still secure and wires are properly clamped WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS 4 Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline 4 Become familiar with all controls their location and 4 lt 55 55 function Operate them before you start the engine Be sure brake system is in safe operating condition OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning 34 i om CAUTION OR REVERSE FORWARD FAST SLOW WARNING D md 2 ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKE
7. PRODUCT NUMBER 954 56 64 61 ELECTRICAL KEY PART NO NO 1 163465 2 74760412 8 176689 16 176138 21 175685 22 4152 24 4799 25 146147 26 175158 27 73510400 28 4207 29 121305 30 175566 33 140401 40 179720 41 71110408 42 131563 43 178861 45 121433 52 141940 90 180449 DESCRIPTION Battery Bolt Hex Hd 1 4 20unc X 3 4 Box Battery Fender Switch Interlock Harness Asm Light W 4152J Bulb Light Cable Battery 6 Ga 11 red Cable Battery 6 Ga w 16 wire red Fuse 20 AMP Nut Keps Hex 1 4 20 unc Cable Ground 6 Ga 12 black Switch Plunger Nc Gray Switch Ign Key Ign Harness Ign Bolt Fin Hex 1 4 20 X 1 2 Cover Terminal Red Solenoid Ammeter Protection Wire Loop Cover Terminal Battery NOTE All component dimensions give in U S inches 1 inch 25 4 mm 29 REPAIR PARTS TRACTOR MODEL NUMBER PO14542F PRODUCT NUMBER 954 56 64 61 CHASSIS AND ENCLOSURES REPAIR PARTS TRACTOR MODEL NUMBER PO14542F PRODUCT NUMBER 954 56 64 61 CHASSIS AND ENCLOSURES KEY PART NO NO 1 174620 2 176554 3 17060612 5 155272 6 174643 011 8 155138 9 168348 012 10 72140608 11 174996 12 145660 13 172105 010 15 74180512 16 73510500 17 159639 428 18 126938 24 74780616 25 19131312 26 73800600 28 179101 29 140273 599 30 169465 428 31 136619 33 179716X428 34 179717X428 35 72110606 37 17490508 38 175710 51 73800400 52 19091416 53 144697 54 161464 55 1446
8. center department Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Turn switch ON Replace bulb s or lamp s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Move throttle control to SLOW position and allow to idle for 30 seconds before stopping engine TRACTOR MODEL NUMBER 14542 PRODUCT NUMBER 954 56 64 61 SCHEMATIC RED BLACK olo BATTERY RED RED AMMETER FUSE STARTER OPTIONAL EE BLACK 1 WHITE SOLENOID oe CLUTCH BRAKE PEDAL UP T SEAT S
9. cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original purchaser C Securing Warranty Service Warranty service can be arranged for by contacting either a Tecumseh Authorized Service Outlet any Tecumseh Registered Service Dealer Tecumseh Authorized Service Distributor or Tecumseh Central Warehouse Distributor or by contacting Tecumseh c o Service Manager Engine and Transmission Group Service Division 900 North Street Grafton Wisconsin 53024 Warranty ser vice can only be performed by a Tecumseh Authorized Service Outlet or by Tecumseh at its factory in Grafton Wisconsin At the time of requesting warranty service evidence must be presented of the date of sale to the original purchaser The purchaser shall pay any charges for making service calls and or for transporting the product to and from the place where the inspection and or warranty work is performed The purchaser shall be responsible for any damage or loss incurred in connection with the transportation of Power Train Components and or part s of the Power Train Components submitted for inspection and or warranty work D Limitation of Damages and Implied Warranties The foregoing EXPRESSED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES Neither Tecumseh nor any of its affiliates makes any warranties representations or promises written or oral as to the quality of the Power Train Component or any of its parts other
10. nut precleaner cover and secure with knob s IMPORTANT PETROLEUM SOLVENTS SUCH AS KEROSENE ARE NOT TO BE USED TO CLEAN THE CARTRIDGE THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE DO NOT OIL CARTRIDGE DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE CARTRIDGE COVER CARTRIDGE FOAM PRE CLEANER FIG 14 17 CUSTOMER RESPONSIBILITIES MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual IN LINE FUEL FILTER See Fig 15 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacementis required With engine cool remove filter and plug fuel sec tions e Place new fuel filter in position in fuel line with arrow pointing towards carburetor e sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline 18 FILTER FIG 15 CLEANING e Clean engine battery seat finish etc of all foreign matter e Keep finished surfaces and wheels free of all gasoline oil etc e Protect painted surfaces with automotive type wax We do not recomm
11. of tractor reverse above procedure 23 HEADLIGHT WIRE CONNECTOR ENGINE TO ADJUST THROTTLE CONTROL CABLE See Fig 29 The throttle control has been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable If adjustment is necessary proceed as follows e Withengine notrunning move throttle control lever from slow to choke position Slowly move lever from choke to fast position e Check that holes in governor control lever and hole in governor plate line up If holes A are not aligned loosen clamp screw and move throttle cable until holes are aligned Tighten clamp screw securely GOVERNOR CONTROL LEVER GOVERNOR CONTROL PLATE HOLES A FIG 29 TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjust ment should not be necessary However minor adjustment may be required to compensate for differences in fuel temperature altitude or load If the carburetor does need adjustment see engine manual High speed stopis factory adjusted Do notadjust damage may result IMPORTANT NEVER TAMPER WITH THE ENGINE GOVERNOR WHICH IS FACTORY SET FOR PROPER ENGINE SPEED OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS IF YOU THINK THE ENGINE GOVERNED HIGH SPEED NEEDS ADJUSTING CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER DEPARTMENT WHICH HAS PROPE
12. than as set forth herein ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THER MAY APPLY TO ANY PART S OF POWER TRAIN COMPONENTS SHALL BE LIMITED IN DURATION TO THE PERIODS OF THE EXPRESSED WARRANTIES DEFINED IN PARAGRAPH A HEREOF IN NO EVENT WILL TECUMSEH BE LIABLE FOR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES AND OR EXPENSES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitation s or exclusion s may not apply to you This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state E No Dealer Warranty Tecumseh neither assumes nor authorizes any other person natural or corporate to assume for Tecumseh any other obliga tions or liabilities in connection with or with respect to any part s of a Power Train Component The seller or dealer of part s of a Power Train Component has no authority whatsoever to make any representations or promises on behalf of Tecumseh or to modify the terms or limitations of Tecumseh s warranty in any way 46 Im eut jo eui y jo y e1eduio eunseaui uem adojs JO ui eui ssoJoe 14615 aunjonuys 1uBudn yun e s
13. the muffler is available through your nearest authorized service center department See RE PAIR PARTS section of this manual TABLE OF CONTENTS SAFETY tni ntes 2 3 PRODUCT SPECIFICATIONS 4 CUSTOMER RESPONSIBILITIES 4 14 18 ASSEMBLY E 6 8 9 13 MAINTENANCE SCHEDULE eene 14 SERVICE AND ADJUSTMENTS 19 23 IIenc 24 TROUBLESHOOTING rennen 25 26 REPAIR PARTS eene 28 43 WARRANTY 2 2 22 45 UNASSEMBLED PARTS Steering Wheel Steering Wheel Adapter 1 Washer 17 32 x 1 3 16 x 12 Gauge Lock 1 2 Steering Wheel 1 Bolt Steering Steering Extension Boot Shaft a e 1 Oil Drain Tube For Future Use 2 6 A Slope Sheet Locknut 1 2 20 1 Large Flat Washer 1 Hex Bolt 1 4 28 x 1 1 4 Locknut 1 4 28 ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A
14. transaxles and Series 1100 angle drive and ONE YEAR for all other Peerless products New Power Train Components incorpo rated in equipment used for commercial purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for NINETY 90 DAYS ONLY and must be received by Tecumseh or by a Tecumseh Authorized Service Outlet for such examination within 90 days from the date of sale to the original purchaser New Power Train Components In corporated in equipment used for rental purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for THIRTY 30 DAYS ONLY and must be received by Tecumseh or a Tecumseh Authorized Ser vice Outlet within 30 days from the date of sale to the original purchaser B Products And Items Not Warranted 1 Alterations or Modifications of Power Train Components 2 Accidents Normal Maintenance Failure to follow the Original Equipment Manufacturer s Manual This warranty covers only parts of new Power Train Components which are found upon examination to be defective in material or workmanship as delivered to the original purchaser This warranty does not cover defects caused by depreciation or damage caused by normal wear accidents improper maintenance improper use or abuse of the product failure to follow the instructions contained in an Instruction Manual for the operation of the Power Train Component and parts The
15. 1 4 3rd 2 2 4th 3 3 5th 4 4 6th 4 9 REVERSE 1 4 FRONT 14 PSI REAR 12 PSI 3 AMPS BATTERY 5 AMPS HEADLIGHTS AMP HR 28 MIN 230 CASE SIZE U1R BLADE BOLT TORQUE 27 35 FT LBS TIRE PRESSURE CHARGING SYSTEM BATTERY CONGRATULATIONS on your purchase of a newtractor It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center department We have competent well trained tech nicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules e Follow a regular schedule in maintaining caring for and using your tractor e Follow the instructions under Customer Responsibili ties and Storage sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimproved forest covered brush covered or grass cov ered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for
16. 1007111 42 145054 428 43 121749X 44 180640 46 121232 47 6855 51 73540400 54 71130420 65 160367 67 72140618 68 169827 71 175146 82 169835 85 133835 88 175118 91 175553 DESCRIPTION Wheel Steering Auto Black Axle Asm Front Spindle Asm Lh Spindle Asm Rh Bearing Race Thrust Harden Washer 25 32 X 1 5 8 X 16ga Washer 27 32 X 1 1 4 X 16 Ga Ring Klip t5304 75 Bearing Col Strg Blk Link Drag Lockwasher Nut Hex Jam Toplock 1 2 20 Unf Spacer Bearing Axle Front Hex Flange Lock Shaft Asm Strg Bushing Rod Tie Blk Lt Washer 13 32 X 7 8 X 16ga Screw 3 8 16x3 4 Pin Rod Tie Wire Form 19 75 Mech Bushing Strg 5 8 Id Dash Screw TT 10 32 x 5 x 3 8 Flange Insert Cap Strg Washer 9 16 ID x 2 3 8 OD 12 Ga Locknut Center Adaptor Wheel Strg 640 635 Boot Dash Steering Washer 25 32 X 1 1 4 X 16 Ga Extension Shaft Steering Cap Spindle Fr Top Blk Fitting Grease Nut Crownlock 1 4 28 Bolt Hex 1 4 28 Unf x 1 1 4 Gr 8 Spacer Brace Axle Bolt Rdhd Sq 3 8 16 Unc x 2 3 4 Brace Axle Steering Asm Bracket Susp Chassis Front Fastener Christmas Tree Bolt Shoulder 7 16 20 Unc Clip Steering NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm 35 REPAIR PARTS TRACTOR MODEL NUMBER PO14542F PRODUCT NUMBER 954 56 64 61 ENGINE 2 2 4 2 Oo Spark Arrester 36 REPAIR PARTS TRACTOR MODEL NUMBER 14542 PRODUCT NUMBER 954 56 64
17. 2150 CIN REPAIR PARTS TRACTOR MODEL NUMBER 14542 PRODUCT NUMBER 954 56 64 61 MOWER DECK KEY PART NO NO 1 165892 2 72140506 3 138017 4 165460 5 4939M 6 178024 8 850857 9 10030600 10 140296 11 138498 13 137645 14 128774 15 110485X 16 174493 18 72140505 19 132827 20 159770 21 73680500 23 177563 24 105304X 25 123713X 26 110452X 27 130968X428 28 19111016 29 131491 30 173984 31 129963 153535 178342 72110614 131494 19131316 73680600 140088 4497H 137729 133944 174284 131340 69180 139888 131845 06 626858508848666 DESCRIPTION Mower Deck Assembly 42 Bolt Bracket Asm Fr Sway Bar 3 42 Bracket Asm Deck 42 Sway Bar Retainer Spring Bar Sway Deck Bolt 3 8 24 x 25 Grade 8 patched Washer Lock Washer Hardened Blade Shaft Assembly Mandrel Vented Housing Mandrel Vented Bearing Ball Mandrel Stripper Mower Deck Bolt Carriage 5 16 18 x 5 8 Bolt Shoulder Baffle Vortex Nut Bracket Deflector Mower 42 Cap Sleeve 80 x 112 Mower Spring Torsion Deflector 2 52 Nut Push Phos amp Oil Shield Deflector 42 Blk Washer 11 32 x 5 8 x 16 Gauge Rod Hinge 42 6 75 W G Screw Thdrol Hex Washer Spacer Mower Vented Pulley Mandrel Nut Toplock Bolt Pulley Idler Flat Washer 13 32 x 13 16 x 16 Gauge Nut Guard Mandrel LH Retainer Screw Thdrol 1 4 20 x 5 8 T Washer Hardened Roller Assembly
18. 50 Id 38 KEY NO 14 15 16 17 21 22 23 24 25 26 PART NO 72050412 134300 121250 123976 171852 73800500 71110814 19171912 127018 10040800 DESCRIPTION Bolt Rdhd Sht Nk 1 4 20 x 1 1 2 Spacer Split 28 x 96 Yel Zinc Spring Cprsn 1 27 Pnt Nut Lock 1 4 Lge Flg Gr 5 Zinc Bolt Shoulder 5 16 18 Unc Blkz 2A Nut Bolt Hex Black Washer 17 32 x 1 3 16 x 12 Ga Bolt Shoulder 5 16 18 x 62 Lockwasher NOTE All component dimensions given in U S inches 1 inch 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER 14542 PRODUCT NUMBER 954 56 64 61 DECALS KEY PART NO NO 157163 158168 158037 158038 179128 170563 158166 157140 o DESCRIPTION Decal Instruction Operat English DecalSteering Decal Hood Rh Decal HoodLh Decal Deck B Decal Warning Decal FenderLogo Decal Danger English WHEELS amp TIRES 4 10 KEY PART NO NO 11 181251 12 173493 14 160396 16 145005 20 176396 179769 428 179768X428 138311 183293 183294 59192 65139 106222 59904 106732 624 278H 9040H 106108X624 106268X 7152J 104757X428 144334 OMNDOAWM 2 O 12 16 DESCRIPTION Decal Clutch brake Decal Fender Decal V belt Schematic 42 Decal Battery Danger Poison Decal HP Engine Pad Footrest RH Pad Footrest LH Decal Lift Handle Manual Owner s English Manual Ow
19. 6X 4 12000028 5 121520X 6 17060512 7 162240 8 131679 10 76020416 11 105701X 12 19151216 13 74550412 14 10040400 18 74780616 19 73800600 21 106933X 22 130804 24 173350600 25 106888 26 19131316 27 76020412 28 175765 29 71673 30 174973 32 74760512 34 175578 35 120183 36 19211616 37 1572 38 179114 39 74760648 41 175556 47 127783 48 154407 49 123205 DESCRIPTION Transaxle Peerless Model 206 545C Order Parts From Transaxle Manufacturer Spring Extension Brake Pulley Transaxle 18 tires Ring Retainer 5100 62 Strap Torque Rh Pnt Screw 5 16 18 X 3 4 Bracket T A Saddle Shift Rod Shifter Black dana Pin Cotter Washer Plate Shf 388 Sq Hole Washer 15 32 X 3 4 X 16ga Bolt 1 4 28 UNF Gr 8 W Patch Washer Bolt Fin Hex 3 8 16 UNC x 1 Gr 5 Nut Knob 1 2 13 Thds Rod Brake Lt Nut Spring Rod Brake 2 00 Zinc Washer Pin Rod Brake Parking Cap Parking Brake Bracket Transmission Bolt Shaft Asm Pedal Foot Bearing Nylon BIk 629 Id Washer Roll Pin Pulley Idler Composite Bolt Fin Hex 3 8 16 Unc x 3 Keeper Belt Idler Pulley Idler V Groove Plastic Bellcrank Clutch Retainer Belt Style Spring 33 KEY PART NO NO DESCRIPTION 50 74760624 51 73680600 Nut 52 73680500 Nut 53 105710X Link Clutch 7 66 55 105709X Spring Return Clutch 6 75 56 17060620 Screw 3 8 16 x 1 1 4 57 130801 V belt Ground Drive 95 59 169691 Keeper Belt Chassis Span Ctr
20. 96 57 74780412 58 150127 145 156524 205 17490608 206 170165 208 17670608 209 17000612 212 156229 5479 DESCRIPTION Chassis Drawbar Screw 3 8 16 x 3 4 Bumper Hood Dash Saddle Slkscr Flat Lt 6 Sp Clip Retainer Slide On Dash Bolt RdHd Sqnk 3 8 16 Unc x 1 Panel Asm Dash Lh Clip Tinnerman Grile P L Panel Dash Rh Screw Mach Trhd 5 16 18 Unc x 3 4 Nut Keps 5 16 18 Unc Hood Bumper Hood Bolt Fin Hex 3 8 16 Unc x 1 Gr 5 Washer 13 32 x 13 16 x 12 Ga Nut Lock Hex w Insert 3 8 16 UNC Grill Lens Asm Lens Grille Private label Fender Asm Bracket Fender Footrest LH Footrest RH Bolt RdHd Sht Sqnk 3 8 16 x 3 4 Screw Thdrol 5 16 18 x 1 2 Tyt Bracket Asm Pivot Mower Rear Nut Lock Hex W Ins 1 4 20 Washer 9 32 x 7 8 x 16 Ga Bracket Grille LH Screw Hex Wshd 8 18 x 7 8 Bracket Grille RH Bolt Fin Hex 1 4 20 x 75 Air Duct Private Label Rod Pivot Chassis Hood Screw Thdrol 3 8 16 x 1 2 Bolt shoulder 5 16 18 Screw Thdrol 3 8 16 x 1 2 Screw Hex Wsh Thdrol 3 8 16 Insert Lens Reflector Plug Btn NOTE All component dimensions given in U S inches 1 inch 25 4 mm 31 REPAIR PARTS TRACTOR MODEL NUMBER 14542 PRODUCT NUMBER 954 56 64 61 DRIVE AN 7 M D 7 EE y 23 MY 4477 32 REPAIR PARTS TRACTOR MODEL NUMBER 14542 PRODUCT NUMBER 954 56 64 61 DRIVE KEY PART NO NO coste 2 146682 3 12366
21. COVER SQUARE KEY REAR WHEEL ONLY FIG 24 22 TO START ENGINE WITH A WEAK BATTERY See Fig 25 WARNING Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from bat teries Always weareye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY inthe MAINTENANCE section of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BEA 12 VOLT SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES Connect one end ofthe RED cable to the POSITIVE terminal of each battery A B taking care not to short against tractor chassis e Connect one end of the BLACK cable to the NEGATIVE terminal C of fully charged battery Connect the other end of the BLACK cable 0 to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER e BLACK cable first from chassis and then from the fully charged battery RED cable last from both batteries WEAK OR DEAD BATTERY FULLY CHARGED BATTERY FIG 25 REPLACING BATTERY See Figs 26 and 27 CAUTION Do not short battery termi nals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove me
22. Cam Follower Bolt Shoulder 10 24 Grade 5 Locknut Bolt Shoulder 5 16 18 UNC Arm Assembly Pad Brake 43 KEY PART NO NO DESCRIPTION 54 133943 Washer Hardened 55 155046 Arm Idler 56 165723 Spacer Retainer 59 141043 Guard TUV Idler 67 106932 68 144959 V Belt 42 Mower 111 179292 Bracket Gauge Wheel LH 112 179293 Bracket Gauge Wheel RH 113 17060510 Screw Tapping 3 8 16 x 625 114 73510500 Nut Keps 5 16 18 UNC 115 72110505 Bolt Carriage 5 16 18 x 5 8 116 4898H Bolt Shoulder 117 105455 Wheel Gauge 118 73930600 Nut Centerlock 3 8 16 119 19121414 Washer 3 8 x 7 8 x 14 Ga 120 19171512 Washer 17 32 x 15 16 x 12 Ga 142 165890 Arm Spring Brake Mower 143 157109 Bracket Arm Idler 42 144 158634 Keeper Belt 42 Clutch Cable 145 165888 Pulley Idler Flat 146 171977 Bolt Carriage Idler 147 131335 Spring Extension 148 169022 Spring Return Idler 149 165898 Retainer Spring Yellow 150 19091216 Washer 9 32 x 3 4 x 16 Ga 151 169670 Bracket Clutch Cable 152 169676 Clutch Cable 42 153 169674 Washer Flat 3 8 Type B 154 169675 Spring Retainer 155 169671 Spring Retention LVR CLTCH CAB 156 169672 Spacer Clutch Cable 157 169669 Rod Clutch Cable 3 8 158 17720408 Screw Hex Thd Cut 1 4 20 x 1 2 159 72140614 Bolt Rdhd Sqn 3 8 16 UNC x 1 3 4 130794 Mandrel Assembly Includes Housing Shaft and Shaft Hardware Only Pulley Not Included 171491 Replacement Mower Complete NOTE All com
23. D ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED r3 x ER KEEP AREA CLEAR SLOPE HAZARDS ATTACHMENT IGNITION CLUTCH DISENGAGED SEE SAFETY RULES SECTION FREE WHEEL DANGER KEEP HANDS AND FEET AWAY Automatic Models only OPERATION KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference ATTACHMENT CLUTCH LEVER THROTTLE CHOKE CONTROL CLUTCH BRAKE PEDAL LIGHT SWITCH POSITION IGNITION SWITCH LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER MOWER DECK HEIGHT ADJUSTMENT POSITIONS GEARSHIFT LEVER PARKING BRAKE FIG 4 Our tractors conform to the safety standards of the American National Standards Institute ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tractor LIGHT SWITCH POSITION Turns the headlights on and off THROTTLE CHOKE CONTROL Used for starting and controlling engine speed CLUTCH BRAKE PEDAL Used for declutching and brak ing the tractor and starting the engine PARKING BRAKE Locks clutch brake pedal into the brake position 10 GEARS
24. ED position GROUND DRIVE e Tostop ground drive depress clutch brake pedal into full BRAKE position e Move gearshift lever to neutral position ENGINE e Move throttle control to slow position NOTE Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to backfire e Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use e Never use choke to stop engine CLUTCH BRAKE PEDAL DRIVE POSITION 11 safety maskover spectacles or standard safety glasses IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD NOTE Under certain conditions when tractor is standing idle with the engine running hotengine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas USE THROTTLE CONTROL See Fig 5 Always operate engine at full throttle e Operating engine at less than full throttle reduces the battery charging rate Full throttle offers the best bagging and mower perfor mance TO MOVE FORWARD AND BACKWARD See Fig 5 The direction and speed of movement is controlled by the gearshift lever e Start tractor with clutch brake pedal depressed and gearshift lever in neutral N position e Move gearshift leve
25. G 50 F and below e When engine starts allow engine to run with the throttle control in the choke position until the engine runs roughly then move throttle control to fast position This may require an engine warm up period from several seconds to several minutes depending on the tempera ture e attachments can also be used during the engine warm up period NOTE f at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual MOWING TIPS Tire chains cannot be used when the mower housing is attached to tractor Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual Thelefthandside of mower should be used for trimming e Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the machine This will result more even distribution of clippings and more uniform cutting e Whenmowinglarge areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 8 e If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard f
26. HIFT LEVER Selects the speed and direction of tractor ATTACHMENT LIFT LEVER Used to raise lower and adjust the mower deck or other attachments mounted to your tractor LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position IGNITION SWITCH Used for starting and stopping the engine OPERATION WEAR YOUR The operation of any tractor can resultin foreign objects thrown into the eyes which result in severe eye damage Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs We recommend a wide vision FORESIGHT IS BETTER THAN NO SIGHT HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 5 Your tractor is equipped with an operator presence sensing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine e Depress clutch brake pedal into full BRAKE position and hold e Place parking brake lever in ENGAGED position and release pressure from clutch brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure ATTACHMENT CLUTCH LEVER ENGAGED POSITION THROTTLE CHOKE CONTROL LEVER IGNITION KEY DISENGAGED BRAKE POSITION PARKING BRAKE DISENGAGED POSITION FIG 5 STOPPING See Fig 5 MOWER BLADES Tostop mower blades move attachment clutch lever to DISENGAG
27. R EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more CAUTION Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Store in a clean dry area e Clean entire tractor See CLEANING in the Customer Responsibilities section of this manual Inspect and replace belts if necessary See belt re placement instructions in the Service and Adjustments section of this manual Lubricate as shown in the Customer Responsibilities section of this manual e sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary e Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY e Fully charge the battery for storage e After a period of time in storage battery may require recharging e Tohelppreventcorrosion and power leakage during long periods of storage battery cables should be discon nected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS inthe Customer Respon sibilit
28. S FIG 13 ENGINE COOLING FINS See Fig 13 Remove any dust dirt or oil from engine cooling fins to prevent engine damage from overheating e Remove oil fill cap dipstick Remove hex bolts from blower housing and lift housing off engine Cover oil fill opening to prevent entry of dirt e Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins e Toreassemble reverse above procedure AIR FILTER See Fig 14 Your engine will not run properly using a dirty airfilter Clean the foam pre cleaner after every 25 hours of operation or every season Service paper cartridge every 100 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions e Remove knob s and cover TO SERVICE PRE CLEANER e Slide foam pre cleaner off cartridge Wash itin liquid detergent and water e Squeeze it dry in a clean cloth e Saturateitin engine oil Wrap itin clean absorbent cloth and squeeze to remove excess oil e If very dirty or damaged replace pre cleaner e Reinstall pre cleaner over cartridge e Reinstall cover and secure with knob s TO SERVICE CARTRIDGE Remove cartridge nut e Carefully remove cartridge to prevent debris from enter ing carburetor Clean base carefully to prevent debris from entering carburetor e Clean cartridge by tapping gently on flat surface If very dirty or damaged replace cartridge e Reinstall cartridge
29. SPRING ANTI SWAY BAR COLLAR HOUSING GUIDE LARGE RETAINER SPRING IMPORTANT IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRAC TOR REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME TO INSTALL MOWER See Fig 16 e Raise attachment lift lever to its highest position e Slide mower under tractor with deflector shield to right side of tractor e Lower lift lever to its lowest position Connect front links to mower deck and secure with retainer springs Connect suspension arms to rear deck brackets and secure with retainer springs Connect anti swaybar to chassis bracket and secure with retainer spring e Push clutch cable housing guide into bracket slide collar onto guide and secure with large retainer spring e Install belt onto engine pulley RETAINER SPRINGS BOTH SIDES DEFLECTOR SHIELD FIG 16 19 SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PROD UCT SPECIFICATIONS section of this manual Iftires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT See Figs 17 and 18 e Raise mower to its highest position e Atthe midpoint of both sides of mower measure height from bottom edge of mower to ground Distance on both sides of mower should be the same or wit
30. WITCH IGNITION 5 SWITCH NOT OCCUPIED a WHITE 1 H9 BLACK k 7 1 BLACK CLUTCH GROUNDING HOUR stack CLUTCH OFF CONNECTOR meter 9 OPTIONAL MEME SPARK BLACK IGNITION PLUG eee E TWIN CYL ENGINES e N LINE e o e SAMPDC 8 3600 PM CHARGING SYSTEM DISCONNECTED be 4 FUEL SHUT OFF SOLENOID RED CH IF SO EQUIPPED 6 3000 RPM DIODE ALTERNATOR ES 14 VOLTS MIN 3600 RPM LIGHTS OFF NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL 67 BAK ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE HEADLIGHTS BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS 727 WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS WILL DIM AS THE ENGINE IS NON REMOVABLE SPEEDED UP THE LIGHTS CONNECTIONS WILL BECOME THEIR BRIGHTEST IGNITION SWITCH a 2 5 REMOVABLE MAKE CONNECTIONS OFF M G A1 NONE RUN LIGHT 1 A2 L RUN B A1 NONE START 5 1 NONE WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING 27 REPAIR PARTS TRACTOR MODEL NUMBER 14542 PRODUCT NUMBER 954 56 64 61 ELECTRICAL J CCC A lz all 47 d x 30 28 REPAIR PARTS TRACTOR MODEL NUMBER PO14542F
31. ain could overturn the machine Tall grass can hide obstacles e Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope e Follow the manufacturer s recommendations for wheel weights or counterweights to improve stability Useextracare with grass catchers or other attachments These can change the stability of the machine e Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction e Avoidstartingor stopping ona slope Iftires lose traction disengage the blades and proceed slowly straight down the slope Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn overif a wheelis overthe edge of a cliff or ditch or if an edge caves in Do notmow on wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine andthe mowing activity Neverassume that children will remain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind a
32. ange expected before oil change All oil must meet API service classification SF SJ e Be sure tractor is on level surface e Oil will drain more freely when warm e Catch oil in a suitable container Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil e Remove yellow cap from end of drain valve and install the drain tube onto the fitting OIL DRAIN VALVE FIG 12 e Unlock drain valve by pushing inward and turning coun terclockwise e To open pull out on the drain valve Afteroilhasdrained completely close and lockthe drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown e Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve e Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section ofthis manual e Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick CUSTOMER RESPONSIBILITIES CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed airto remove dirt and stubborn dried gum fibers HEX BLOWER HOUSING HEX BOLTS BOLTS 2 AIR SCREEN OILL FILL DIPSTICK TUBE ENGINE COOLING FIN
33. ded Always turn off blades set parking brake stop engine and remove keys before dismounting Turn off blades when not mowing e Stop engine before removing grass catcher or unclogging chute e Mow only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs e Watch for traffic when operating near or crossing road Ways Useextracare when loading or unloading the machine into a trailer or truck e Dataindicatesthatoperators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool beforestorage Il SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents which can result in severe injury or death slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO Mow up and down slopes not across Remove obstacles such as rocks tree limbs etc e Watch for holes ruts or bumps Uneven terr
34. e Customer Responsibilities section of this manual CYLINDER S e Remove spark plug s e Pour one ounce of oil through spark plug hole s into cylinder s e key to START position for a few seconds to distribute oil e Replace with new spark plug s OTHER e Do not store gasoline from one season to another e Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e possible store your tractor indoors and coveritto give protection from dust and dirt e Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM TROUBLESHOOTING POINTS PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration CAUSE Out of fuel Engine not CHOKED properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Clutch brake peda
35. e Get off seat without moving its adjusted position Raise seat and tighten adjustment bolt securely SHOULDER BOLT FLAT WASHER LOCK EE ADJUSTMENT BOLT FIG 3 NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid TO ROLL TRACTOR OFF SKID See Opera tion section page 10 for location and func tion of controls e lift lever plunger and raise attachment lift lever to its highest position e Release parking brake by depressing clutch brake pedal e gearshift lever in neutral position e Roll tractor forward off skid e Remove banding holding deflector shield up against tractor TO DRIVE TRACTOR OFF SKID See Opera tion section page 10 for location and func tion of controls AWWARNING Before starting read understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects e sure all the above assembly steps have been completed e Check engine oil level and fill fuel tank with gasoline e Sit on seat in operating position depress clutch brake pedal and set the parking brake e Place gear shift lever in neutral position e lift lever plunger and raise attachment lift lever to its highest position e Startthe engine Aft
36. e or replace battery Replace fuel filter Drain fuel tank and refill with fresh gasoline Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Depress clutch brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Set in Higher Cut position reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Drain fuel tank and refill with fresh gasoline Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts TROUBLESHOOTING POINTS PROBLEM Engine continues to run 1 when operator leaves seat with attachment clutch engaged Poor cut uneven Mower blade
37. end using a garden hose to clean your tractor unless the electrical system muffler air filter and carburetor are covered to keep water out Water in engine can result in a shortened engine life SERVICE AND ADJUSTMENTS WARNING TO AVOID SERIOUS INJURY BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Depress clutch brake pedal fully and set parking brake Place gearshift lever in neutral N position Place attachment clutch DISENGAGED position Turn ignition key to STOP and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TRACTOR TO REMOVE MOWER See Fig 16 Mower will be easier to remove from the right side of tractor Place attachment clutch in DISENGAGED position Move attachment lift lever forward to lower mower to its lowest position Roll belt off engine pulley Remove small retainer spring and lift clutch spring off pulley bolt Remove large retainer spring slide collar off and push housing guide out of bracket Disconnect anti swaybar from chassis bracket by re moving retainer spring Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links from deck by removing retainer springs Raise lift lever to raise suspension arms Slide mower out from under tractor SMALL RETAINER SPRING CLUTCH SPRING RETAINER
38. er engine has started move throttle control to idle position e Depress clutch brake pedal into full BRAKE position and hold Move gearshift lever to 1st gear Slowly release clutch brake pedal and slowly drive tractor off skid e Apply brake to stop tractor set parking brake and place gearshift lever in neutral position ignition key to OFF position Continue with the instructions that follow ASSEMBLY CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS section of this manual CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn how to operate your tractor check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC TOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY
39. f the engine Whenthe engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine e Theattachmentclutch should never operate unless the operator is in the seat BLADE CARE For best results mower blades mustbe kept sharp Replace bent or damaged blades BLADE REMOVAL See Fig 9 e Raise mower to highest position to allow access to blades e Remove hex bolt lock washer and flat washer securing blade e Install new or resharpened blade with trailing edge up towards deck as shown IMPORTANT TO ENSURE PROPER ASSEMBLY CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY Reassemble hex bolt lock washer and flat washer in exact order as shown e bolt securely 27 35 Ft Lbs torque IMPORTANT BLADE BOLT 15 GRADE 8 HEAT TREATED 15 MANDREL ASSEMBLY TRAILING EDGE UP CENTER FLAT WASHER HEX BOLT GRADE 8 GRADE 8 HEAT TREATED BOLT IDENTIFIED BY SIX LINES ON THE BOLT HEAD FIG 9 TO SHARPEN BLADE See Fig 10 NOTE Wedonotrecommend sharpening blade but if you do be sure the blade is balanced Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and even tual damage to mower and engine e The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower e Tocheck blade balance you will
40. hin 1 4 of each other e f adjustment is necessary make adjustment on one side of mower only e To raise one side of mower tighten lift link adjustment nut on that side e To lower one side of mower loosen lift link adjustment nut on that side NOTE Each full turn of adjustment nut will change mower height about 1 8 e Recheck measurements after adjusting BOTTOM EDGE OF MOWER TO GROUND BOTTOM EDGE OF MOWER TO GROUND des CG TER B LINE FIG 17 SUSPENSION LIFT LINK ADJUSTMENT NUT FIG 18 FRONT TO BACK ADJUSTMENT See Figs 19 and 20 IMPORTANT DECK MUST BE LEVEL SIDE TO SIDE IF THE FOLLOWING FRONT TO BACK ADJUSTMENT IS NECESSARY BE SURE TO ADJUST BOTH FRONT LINKS Se er SO MOWER WILL STAY LEVEL SIDE TO To obtain the best cutting results the mower housing should be adjusted so that the front is approximately 1 8 to 1 2 lower than the rear when the moweris in its highest position Check adjustment on right side of tractor Measure distance D directly in front and behind the mandrel at bottom edge of mower housing as shown 20 Before making any necessary adjustments check that both front links are equal in length If links are not equal in length adjust one link to same length as other link Tolowerfrontof mowerloosen nut E on both front links an equal number of turns When distance D is 1 8 to 1 2 loweratfrontthan rear tighten nuts F against tru
41. ies section of this manual e After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals e f battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces 24 ENGINE FUEL SYSTEM IMPORTANT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE e Drainthe fuel tank e Start the engine and let it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur e Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE th
42. il the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur TO START ENGINE See Fig 5 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine e Sit on seat in operating position depress clutch brake pedal and set parking brake e Place gear shift lever in neutral position e Move attachment clutch to DISENGAGED position e Move throttle control to choke position NOTE Before starting read the warm and cold starting procedures below e Insert key into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts move throttle control to fast position wait a few minutes and try again If engine still does not start move the throttle control back to the choke position and retry WARM WEATHER STARTING 50 F and above When engine starts move the throttle control to the fast position e The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow H to warm up for one minute using the choke as described above 13 COLD WEATHER STARTIN
43. l fill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Customer Responsibilities section of this manual e Tochange engine oil see the Customer Responsibilities section in this manual OPERATION ADD GASOLINE e Fillfuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness CAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol canattract moisture whichleads to sepa ration and formation of acids during storage Acidic gas can damage the fuel system ofan engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drainthe gas tank start the engine and let it run unt
44. l not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel Spark plug wire loose Dirty engine air screen fins Dirty clogged muffler Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment 1 Worn bent or loose blade 2 Bent blade mandrel 3 Loose damaged part s 25 Build up of grass leaves and trash under mower 10 SO Gi QN PON CONOAPRWN CORRECTION Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filter Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Clean replace air filter Replace spark plug Recharg
45. lade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service asrequired SAFETY RULES A Safe Operation Practices for Ride On Mowers Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers or children even with the blades off Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Never carry children They may fall off and be seriously injured or interfere with safe machine operation Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could over turn the machine Tall grass can hide obstacles Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do notturn on slopes unless necessary and then turn slowly and gradually downhill if possible Look for this symbol to point ou
46. nal sale Battery must be maintained in accordance with the instructions furnished The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase This Warranty applies only to products which have been properly assembled adjusted operated and main tained in accordance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 6 Exclusions Excluded from this Warranty are belts blades blade adapters normal wear normal adjustments standard hardware and normal maintenance 7 Inthe event you have a claim under this Warranty you must return the product to an authorized service dealer Should you have any unanswered questions concerning this Warranty please contact Electrolux Home Products Inc In Canada contact Outdoor Products Customer Service Dept Electrolux Canada Corp 250 Bobby Jones Expressway 7075 Ordan Drive Augusta GA 30909 USA Mississauga Ontario L5T 1K6 giving the model number serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES Some area
47. nd downfor small children Never carry children They may fall off and be seriously injured or interfere with safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision SERVICE Use extracare in handling gasoline and otherfuels They are flammable and vapors are explosive Useonly an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil orfuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary Mower blades are sharp and can cut Wrapthe b
48. need a 5 8 diameter steel bolt pin or a cone balancer When using a cone balancer follow the instructions supplied with balancer NOTE Do not use for balancing blade The lobes of the center hole may appear to be centered but are not e Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced CENTER HOLE OR PIN 9 CUSTOMER RESPONSIBILITIES BATTERY Your tractor has a battery charging system which is suffi cient for normal use However periodic charging of the battery with an automotive charger will extend its life e Keep battery and terminals clean Keep battery bolts tight Keep small vent holes open e Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do notattemptto open or remove caps or covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power e Open battery box door Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor Rinse the battery with plain water and dry e Clean terminals and battery cable ends with wire brush until brigh
49. ner s French DESCRIPTION Cap Valve Tire Stem Valve Tire Ts 15 X 6 0 6 Service Tube Front Service Item Only Rim Asm 6 front White Service Fitting Grease Front Wheel Only Bearing Flange Front Wheel Only Rim Asm 8 rear White Service Tire R Ts 18x9 5 8 C Service Tube Rear Service Item Only Cap Axle BIk 1 50 X 1 00 Sealant Tire 10 oz Tube NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm REPAIR PARTS TRACTOR MODEL NUMBER 14542 PRODUCT NUMBER 954 56 64 61 MOWER LIFT 40 REPAIR PARTS TRACTOR MODEL NUMBER 14542 PRODUCT NUMBER 954 56 64 61 MOWER LIFT KEY PART NO NO 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 109413 8 124526 11 139865 12 139866 13 4939 15 173288 16 73350800 17 175689 18 73800800 19 139868 20 163552 31 169865 32 73540600 DESCRIPTION Wire Asm Inner Sprg w Plunger Shaft Asm Lift Pin Groove E Ring 5133 62 Washer 21 32 x 1 x 21 Ga Bearing Nylon Grip Handle Button Plunger Link Lift Lh Link Lift Rh Retainer Spring Link Front Nut Jam Hex 1 2 13 Unc Trunnion Nut Lock w Wsh 1 2 13 Unc Arm Suspension Rear Retainer Spring Bearing Pvt Lift Nut Crownlock 3 8 24 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 41 REPAIR PARTS TRACTOR MODEL NUMBER PO14542F PRODUCT NUMBER 954 56 64 61 MOWER DECK e 68 156 153 B 143 144 45 M 2 1595 4
50. ners CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POW DERED GRAPHITE TYPE LUBRICANT SPARINGLY 14 CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any mainte nance BRAKE OPERATION If tractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual TIRES e Maintain proper air pressure in tires See PRODUCT SPECIFICATIONS section of this manual e Keep tires free of gasoline oil or insect control chemi cals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are work ing properly If your tractor does not function as described repair the problem immediately e The engine should not start unless the brake pedal is fully depressed and attachement clutch control is in the disengaged position e Whenthe engine is running any attempt by the operator to leave the seat without first setting the parking brake should shut of
51. nnion on both front links To raise front of mower loosen nut F from trunnion on both front links Tighten nut E on both front links an equal number of turns The two front links must remain equal in length When distance D is 1 8 to 1 2 loweratfrontthan rear tighten nut F against trunnion on both front links Recheck side to side adjustment FIG 19 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH NUT E TRUNNION FIG 20 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT See Fig 21 The mower blade drive belt may be replaced without tools Park the tractor on level surface Engage parking brake BELT REMOVAL e Remove mower from tractor See TO REMOVE MOWER in this section of manual e Work belt off both mandrel pulleys and idler pulleys e Pull belt away from mower BELT INSTALLATION e Workbelt around both mandrel pulleys and idler pulleys Make sure beltis in all pulley grooves and inside all belt guides e Install mower See To Install Mower in this section of manual MANDREL PULLEY FIG 21 TO ADJUST BRAKE See Fig 22 Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle Iftractor requires more than six 6 feet stopping distance at high speed in highest gear on a level dry concrete or paved surface then brake must be adjusted e Depress clutch brake pedal and engage
52. of engine pulley e Install belt through stationary idler and clutching idler e sure beltis in all pulley grooves and inside all belt guides and keepers e Install mower See INSTALL MOWER in this section of manual SERVICE AND ADJUSTMENTS ENGINE PULLEY CLUTCHING IDLER IDLER CENTER SPAN KEEPER TRANSAXLE PULLEY FIG 23 TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact your nearest authorized service center department TO REMOVE WHEEL FOR REPAIRS See Fig 24 e Block up axle securely e Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose e Repairtire and reassemble Onrearwheels only align grooves in rear wheel hub and axle Insert square key e Replace washers and snap retaining ring securely in axle groove e Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion WASHERS RETAINING RING AXLE
53. parking brake e Measure distance between brake operating arm and nut A on brake rod e If distance is other than 1 1 2 loosen jam nut and turn nut A until distance becomes 1 1 2 Retighten jam nut against nut e Road testtractor for proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than six 6 feet in highest gear further maintenance is necessary Contact your nearest au thorized service center department 21 WITH PARKING BRAKE ENGAGED OPERATING ARM FIG 22 TO REPLACE MOTION DRIVE BELT See Fig 23 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest BELT REMOVAL e Remove mower TO REMOVE MOWER in this section of manual NOTE Observe entire motion drive belt and position of all belt guides and keepers e Remove belt from stationary idler and clutching idler Remove belt downward from around engine pulley e Pull belt slack toward rear of tractor Remove belt upwards from transaxle pulley by deflecting belt keep ers e Remove beltfrom center span keeper and pull belt away from tractor BELT INSTALLATION Carefully work new belt down between transaxle belt keepers and onto the input pulley e Slide belt into the center span keeper e Pull belt toward front of tractor and roll around the top groove
54. ponent dimensions given in U S inches 1 inch 25 4 mm SERVICE NOTES 44 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship For a period of two 2 years from date of purchase by the original consumer purchaser we will repair or replace at our option without charge for parts or labor incurred in replacing parts any part which we find to be defective due to materials or workmanship This Warranty is subject to the following limitations and exclusions 1 This warranty does not apply to the engine other than EHP manufactured transaxle transmission components battery except as noted below or components parts thereof Please refer to the applicable manufacturer s warranty on these items Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products Battery Warranty On products equipped with a Battery we will replace without charge to you any battery which we find to be defective in manufacture during the first ninety 90 days of ownership After ninety 90 days we will exchange the Battery charging you 1 12 of the price of a new Battery for each full month from the date of the origi
55. r to desired position Slowly release clutch brake pedal to start movement IMPORTANT BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS FAILURE TO DO SOWILLSHORTEN THEUSEFULLIFE OF YOUR TRANSAXLE TO ADJUST MOWER CUTTING HEIGHT See Fig 5 The position of the attachment lift lever determines the cutting height Grasp lift lever Press plunger with thumb and move lever to desired position Thecutting height range is approximately 1 1 2to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed e Theaveragelawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth e For best cutting performance grass over 6 inches CAUTION Always stoptractor com pletely as described above before leaving the operator s position to empty grass catcher etc OPERATION TO ADJUST GAUGE WHEELS See Fig 6 Gauge wheels are properly adjusted when they are slightly off the ground when mower is atthe desired cutting heightin operating position Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions NOTE Adjust gauge wheels with tractor on a flat level surface e
56. rom dried clip pings Make first cut relatively high the second to the desired height e Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engineat full throttle when mowing to assure better mowing performance and proper dis charge of material Regulate ground speed by selecting a low enough gear to give the mower cutting perfor mance as well as the quality of cut desired e When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used FIG 8 CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen Replace Mower Blades Lubrication Chart Check Battery Level T R A 0 Clean Battery and Terminals Check Transaxle Cooling Check V Belts Check Engine Oil Level Change Engine Oil with oil filter Change Engine Oil without oil filter Clean Air Filter Clean Air Screen Inspect Muffler Spark Arrester Replace Oil Filter If equipped Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter 1 Change more often when operating under a heavy load or 3 Replace blade
57. rom tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID STEERING i WHEEL INSERT amp 9 1 2 HEX NUT STEERING BOOT ADAPTER EXTENSION SHAFT 1 4 LOCKNUT 9 FIG 1 HOW TO SET UP YOUR TRACTOR CHECK BATTERY See Fig 2 e seat pan to raised position e If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in CUSTOMER RESPONSIBILITIES section of this manual for charging instructions ASSEMBLY INSTALL SEAT See Fig 3 Adjust seat before tightening adjustment bolt e Remove adjustment bolt lock washer and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor e Pivot seat upward and remove from the cardboard packing Remove the cardboard packing and discard e Place seat seat pan so head of shoulder bolt is positioned over large slotted hole in pan e Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor e Pivot seat and pan forward and assemble adjustment bolt lockwasher and flat washer loosely Do not tighten e Lower seat into operating position and sit on seat e Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down
58. s e Avoid stopping or changing speed on hills slowing is necessary move throttle control lever to slower position e If stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake Move gearshift lever to 1st gear Be sure you have allowed room for tractor to roll slightly as you restart movement e Torestart movement slowly release parking brake and clutch brake pedal e all turns slowly TO TRANSPORT e Raise attachmentliftto highest position with attachment lift control e When pushing or towing your tractor be sure gearshift lever is in neutral N position e Do not push or tow tractor at more than five 5 MPH NOTE Toprotect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc TOWING CARTS AND OTHER ATTACH MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL e The engine in your tractor has been shipped from the factory already filled with summer weight oil e Check engine oil with tractor on level ground e Remove oi
59. s do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last so the above limitations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 45 2 SERVICE POLICY L Issued January 1980 WARRANTY Revised January 1991 LIMITED WARRANTIES FOR NEW PEERLESS GEAR POWER TRAIN COMPONENTS A Products Warranted Peerless Gear and Machine Division of Tecumseh Products Company Tecumseh subject to the limitations contained below will at its option repair or replace without charge for parts or labor only any part of a new Power Train Component which as used herein means and includes the transaxle gear box transmission differential and right angle drives and any part of the Power Train Component EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental purposes which is found upon examination by any Tecumseh Authorized Service Outlet or by Tecumseh s factory in Grafton Wisconsin to be DEFECTIVE IN MATERIAL AND OR WORKMANSHIP if received by Tecumseh or a Tecumseh Authorized Service Outlet for such ex amination within TWO YEARS from the date of sale to the original consumer purchaser of Peerless Series 820 900 910 915 920 930
60. s more often when mowing in sandy soil in high ambient temperatures 4 Not required if equipped with maintenance free battery 2 Service more often when operating in dirty or dusty conditions 5 Tighten front axle pivot bolt to 35 ft Ibs maximum Do not overtighten LUBRICATION CHART GENERAL RECOMMENDATIONS SPINDLE 4 SPINDLE The warranty on this tractor does not cover items that have ZERK ZERK been subjected to operator abuse or negligence To receive EN full value from the warranty operator must maintain tractor D FRONT men FRONT WHEEL as instructed in this manual BEARING ZERK L BEARING ZERK Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be checked at least once each season e Onceayear you should replace the spark plug clean or replace airfilter and check blades and belts for wear new spark plug andclean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE Check engine oil level ENGINE Check brake operation GENERAL PURPOSE GREASE e Check tire pressure REFER TO CUSTOMER RESPONSIBILITIES ENGINE e Check operator presence and SECTION interlock systems for proper ration IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS OC S SySIEMS TOF WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI e Check for loose faste
61. s will not rotate Poor grass discharge SA E Headlight s not working if so equipped Battery will not charge Engine backfires 1 when turning engine OFF OOO doo es CAUSE Faulty operator safety presence control system Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Obstruction in clutch mechanism Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive belt worn Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Switch is OFF Bulb s or lamp s burned out Faulty light switch Loose or damaged wiring Blown fuse Bad battery cell s Poor cable connections Faulty regulator if so equipped Faulty alternator Engine throttle control not set at SLOW position for 30 seconds before stopping engine 26 CORRECTION Qs Oe PON gt aa Check wiring switches and connections If not corrected contact an authorized service
62. socket wrench set will make assembly easier Standard wrench sizes are listed 1 3 4 wrench Pliers 2 7 16 wrenches Tire pressure gauge Utility knife When right or left hand is mentioned in this manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CAR TON Remove all accessible loose parts and parts cartons from carton e Cut from top to bottom along lines on all four corners of carton and lay panels flat e Check for any additional loose parts or cartons remove BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT e Slide extension shaft onto lower steering shaft Align mounting holes in extension and lower shafts and install 1 4 hex bolt and locknut Tighten securely IMPORTANT TIGHTEN BOLT AND NUT SECURELY TO 10 12 FT LBS TORQUE e Place tabs of steering boot over tab slots in dash and push down to secure Ni STEERING WHEEL Position front wheels of the tractor so they are pointing straight forward Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension e Position steering wheel so cross bars are horizontal left to right and slide inside boot and onto adapter e Assemble large flat washer 1 2 hex nut and tighten se curely Snap steering wheel insert into center of steering wheel Remove protective materials f
63. t e Coat terminals with grease or petroleum jelly e Reinstall battery See REPLACING BATTERY in the Service and Adjustments section of this manual V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING Keep transaxle free from build up of dirt and chaff which can restrict cooling ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF SJ Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES F 20 0 30 32 40 60 80 100 30 20 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE FIG 11 16 NOTE Although multi viscosity oils 6W30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Figs 11 and 12 Determine temperature r
64. t im portant safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED CAUTION Inorderto prevent acciden tal starting when setting up transport ing adjusting or making repairs al ways disconnect spark plug wire and place wire where it cannot contact spark plug CAUTION Do not coast down a hill in neutral you may lose control of the tractor CAUTION Tow only the attachments that are recommended by and comply with specifications ofthe manufacturer of your tractor Use common sense when towing Operate only at the low est possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause youto lose control of yourtractor A WARNING A Engine exhaust some of its constituents and cer tain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm A WARNING A Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling PRODUCT SPECIFICATIONS GASOLINE CAPACITY 1 25 GALLONS AND TYPE UNLEADED REGULAR SAE 30 above 32 F SAE 5W 30 below 32 F 3 PINTS CHAMPION RC12YC OIL TYPE API SF SJ OIL CAPACITY SPARK PLUG GAP 030 GROUND SPEED MPH FORWARD 1st 1 4 2nd
65. tal bracelets wristwatch bands rings etc Positive terminal must be connected firstto preventsparking from accidental grounding e seatpan to raised position Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor SERVICE AND ADJUSTMENTS e Installnew battery with terminals in same position as old battery e First connect RED battery cable to positive terminal with hex bolt and keps nut as shown Tighten securely Slide terminal cover over terminal Connect BLACK grounding cable to negative terminal with remaining hex bolt and keps nut Tighten securely POSITIVE RED CABLE NEGATIVE BLACK CABLE FIG 27 TO REPLACE HEADLIGHT BULB e Raise hood e Pull bulb holder out of the hole in the backside of the grill e Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill e Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Checkwiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 28 e Raise hood e Unsnap headlight wire connector Standin front of tractor Grasp hood at sides tilt toward engine and lift off

Poulan 183249 Lawn Mower User Manual

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