Porter-Cable CH350CS Portable Generator User Manual
Contents
1. a time NOTE On 120 volt loads the maximum starting wattage should NOT exceed one half of the rated generator wattage Example a 5000 rated wattage generator 2500 maximum starting wattage DETERMINING WATTAGE REQUIREMENTS Before operating this generator list all of the appliances and or tools that are going to operate at the same time Then determine the starting wattage requirements and the running wattage requirements by following example and or refer to wattage calculator on page 16 1 First total the running wattage of all appliances and or tools that will be operated at the same time Running Watts Starting Watts Example 1 Lights 100 Watts 0 Television 300 Watts 0 Slow Cooker 250 Watts 0 TOTAL 650 Watts O 2 Nextthe starting wattages of any appliances and or tools that will start and stop during operation Running Watts Starting Watts Example 2 Small Refrigerator 500 Watts 2000 Watts TOTAL 500 Watts 2000 Watts The running wattage of examples 1 amp 2 totals 1150 watts The starting wattage of the small refrigerator is 2000 watts which is 1500 watts more than the running watts Take this difference of 1500 starting watts from the refrigerator and add to the total running watts of 1150 Example 3 1500 Starting Watts 1150 Running Watts TOTAL 2650 Total Watts Generator must have a maximum capacity of at least 2650 watts 16 ENG WATTAGE CALCULATIONS STARTING WATTAGE REQUIREMENTS 22. ignition near the generator Store fuel ina OSHA approved con tainer designed to hold gasoline Store container in secure location to pre vent use by others Operate generator in a clean dry well ventilated area a minimum of four feet from any building object or wall DO NOT OPERATE UNIT IN DOORS OR IN ANY CONFINED AREA Never attempt to speed up the en gine to obtain more performance Both the output voltage and fre quency will be thrown out of stan dard by this practice endangering attachments and the user Use care in filling the tank to avoid spilling fuel Make sure fuel cap is secured tightly and check engine for fuel leaks before starting engine Move generator away from refueling area or any spillage before starting engine Allow for fuel expansion Keep maximum fuel level 1 2 inch below the tip of the fuel tank Never refuel with the engine running READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR A DANGER Risk of Injury and Property Damage When Transporting Generator HAZARD WHAT COULD HAPPEN HOW TO PREVENT IT Fire Inhalation Damage to Vehicle Fuel or oil can leak or spill and could If generator is equipped with a fuel Surfaces result in fire or breathing hazard seri shut off valve turn the valve to the ous injury or death can result Fuel or oil off position before transporting to leaks will damage carpet paint or other avoid fuel leaks If generator is n
3. items or their attachment wiring resulting in fire or electrical shock Attempting to use the unit when it has been damaged or when it is not functioning normally could result in fire or electrocution Removal of guarding could expose electrically charged components and result in electrocution 5 ENG HOW TO PREVENT IT Operate generator a clean well ventilated area Make sure hands are dry before touching unit Inspect extension cords before use and replace with new cord if required Use proper size wire gauge cordset for application see chart in the Assembly section of this manual Always use a cordset having a grounding wire with an appropriate grounding plug DO NOT use an ungrounded plug Place generator on low conductivity surface such as a concrete slab ALWAYS operate generator a minimum of six feet from any conductive surface Read the load rating chart and instructions in the Wattage Calcula tion section Make sure that the summation of electrical loads for all attachments does not exceed the load rating of the generator Do not operate generator with mechanical or electrical problem Have unit repaired by an Autho rized Service Center Do not operate generator with protective guarding removed READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR HAZARD Attempting to fill the fuel tank while the engine is running Sparks fire hot object
4. 0 ft to 20 amp draw 0 to 100 ft 10 ga Up to 30 amp draw Cord Length NOTE When amperage exceeds 20 amps a 12 gauge extension cord should not be used for long distances An extension cord that is hot to the touch is overloaded Repair or replace damaged exten sion cords immediately Double Throw Transfer Switch Potential hazards exist when a portable electric generator is connected to the main electrical supply coming into the house It is at that point that the electrical generator could feed back into the utility company s system causing possible electrocution of workers who are repairing the electrical lines To avoid back feeding of electricity into utility systems a double throw transfer switch must be installed between the generator and utility power The Double Throw Transfer Switch should be installed by a licensed electrician and in compliance with all state and local electrical codes When installing a Double Throw Transfer Switch a minimum of 10 gauge wiring must be used The electrician should also install a sub panel to isolate the circuits you would want to use during an emergency or electrical power outage Your generator will not be large enough to handle the load of all the lights appliances TV etc at one time To select which items to run during the electrical power outage see Wattage Calculation section in this manual 10 ENG OPERATION KNOW YOUR GENERATOR Read thi
5. 2 6 5 Luy Recreational 17 ENG WATTAGE CALCULATIONS HOUSEHOLD WATTAGE CALCULATOR DEVICES WITH HIGH STARTING INDUCTIVE LOADS APPLIANCE OR TYPICAL DEVICE 800 3 ee x x x 27 NOTICE FAILURE TO USE U L LISTED VOLTAGE SURGE PROTECTOR WILL DAMAGE YOUR EQUIPMENT AND VOID YOUR WARRANTY THE IDLE CONTROL MUST BE IN THE OFF POSITION WHEN OPERATING LARGE MOTOR LOADS FREEZERS REFRIGERATORS ETC OR VOLTAGE SENSITIVE ELECTRONIC EQUIPMENT TV COMPUTERS ETC FOR PRODUCTS NOT LISTED REFER TO CALCULATION INSTRUCTIONS AVERAGE VALUES ACTUAL INDIVIDUAL DEVICE VOLTAGES MAY BE HIGHER OR LOWER LOAD DEVICE WATTAGE TOTAL REFRIGERATOR FREEZER 2400 SMALL REFRIGERATOR 1800 AIR COND ROOM 7200 0 UMP PUMP 1 2 HP 2000 FURNACE FAN 1 3 HP 2400 LHA WELL PUMP 1 2 HP 2000 HOT PLATE 1500 TELEVISION 800 Ea CAUTION MICROWAVE 800 1500 SPACE HEATER 4000 WATER HEATER TIMES NUMBER OF BULBS ELECTRIC LOAD GRAND TOTAL THIS TOTAL MUST BE LESS THAN YOUR GENERATOR RATING WATTAGE RATING OF YOUR GENERATOR THIS TOTAL MUST BE GREATER THAN YOUR HOUSEHOLD WATTAGE LOAD 18 ENG TROUBLESHOOTING GUIDE PROBLEM Engine will not start No electrical output Repeated circuit breaker tripping Generator overheating No auto
6. ANTY IS NOT TRANSFERABLE AND DOES NOT COVER e Products sold damaged or incomplete sold as is sold reconditioned or used as rental equipment e Delivery installation or normal adjustments explained in the owner s manual e Damage or liability caused by shipping improper handling improper installation improper maintenance im proper modification or the use of accessories and or attachments not specifically recommended by PORTER CABLE for the product e Repairs necessary because of operator abuse or negligence or the failure to install operate maintain and store the product according to the instructions in the owner s manual e Damage caused by cold heat rain excessive humidity corrosive environments and materials or other contami nants e Expendable items that become worn during normal use such as fuel filters air cleaners spark plugs and engine oil e Cosmetic defects that do not interfere with product functionality e Freight costs from customer to Porter Cable e Repair and transportation costs of products or parts determined not to be defective e ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF THE PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you e IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A P
7. ARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you WARRANTY SERVICE is available by delivering or shipping the defective product or part to any Porter Cable authorized warranty service location To determine the nearest authorized warranty service location call the toll free number 1 888 559 8550 24 hours a day 7 days a week Specific instructions regarding servicing arrangements and scheduling may vary depending on the type and size of the product and the availability of repair parts e DO NOT return the defective product to the retailer e Retain the original cash register sales receipt as proof of purchase for warranty work e Purchasers should contact Porter Cable directly if they do not receive satisfactory results from the authorized warranty service center PORTER CABLE Porter Cable Corporation 4825 Highway 45 North P O Box 2468 Jackson TN 38302 2468 1 888 559 8550 ENG SAFETY GUIDELINES DEFINITIONS Information for preventing damage to This manual contains information that is important for you to Know and un derstand This information relates to protecting YOUR SAFETY and PRE VENTING EQUIPMENT PROBLEMS help you recognize this informa tion we use symbols to the right Please read the manual and pay at tention to these sections DANGER URGEN
8. ESPANOL PAGINA 21 FRANCAISE PAGE 41 Instruction manual Generators H450CS 650 5 learn more about Porter Cable IMPORTANT visit our website at Please make certain that the person who is to use this equipment http www porter cable com carefully reads and understands these instructions before starting operations The Model and Serial No plate is located on the frame Record COBLE these numbers in the spaces below and retain for future reference PORTER PROFESSIONAL POWER TOOLS Type Serial No Copyright 2000 PORTER CABLE Corporation Part No D21269 007 0 SPECIFICATION MODEL H650CS H450CS CH350CS HORSE POWER 13 9 6 5 RATED SURGE WATTS 6500 8000 4500 5500 3500 4375 VOLTAGE 120 240 120 240 120 240 AMPERAGE 54 2 27 37 5 18 8 29 2 14 6A PHASE SINGLE SINGLE SINGLE HERTZ 60 Hz 60 Hz 60 Hz ENGINE SPEED 3600 RPM 3600 RPM 3600 RPM MAX AMBIENT TEMP 104 F 104 F 104 F FUEL CAPACITY 7 GALLON 7 GALLON 4 GALLON RUN TIME 50 100 9 4 6 0 HRS 13 4 8 7 HRS 11 6 7 8 HRS Read Owner s Manual Do not operate equipment until you have read Owners Manual for Safety Operation and Maintenance Instructions WARNING e This product is not equipped with a spark arresting muffler If the product will be used around flammable materials or on land covered with materials such as agricultural crops forest brush grass or other similar items then an approved spark arrester
9. NOT START CHECK OIL LEVEL AND ADD IF NECESSARY 6 When engine starts gradually move the choke to the RUN position ae WUE IMPORTANT Allow generator to run at no load for 5 minutes upon each initial start up to allow engine and generator to stabilize STOPPING ENGINE 1 Disconnect all electrical loads 2 Move the ON OFF switch to OFF position 3 Close fuel shut off valves AW CONNECTING ELECTRICAL LOADS 1 Let engine run and warm up for five minutes after starting with no electrical load Connect loads in the following manner to prevent damage to equipment 2 Connect inductive load equipment first inductive loads consist of refrigerators freezers water pumps air conditioners or small hand tools Connect the items that require the most wattage first See Wattage Calculation Section in this manual 3 Connectthe lights next 4 Voltage sensitive equipment should be the last equipment connected to the generator Plug voltage sensitive appliances such at TV s VCR s micro waves ovens computers and cordless tele phones into a UL listed voltage surge protector then connect the UL listed voltage surge protector to the generator Failure to connect and operate equipment in this sequence can cause damage to equipment and will void the warranty on your generator Follow the wattage calculation table in the Wattage Calculation section of this manual Over
10. T SAFETY INFORMATION A HAZ ARD THAT WILL CAUSE SERIOUS INJURY OR LOSS OF LIFE AWARNING IMPORTANT SAFETY INFORMATION A HAZARD THAT MIGHT CAUSE SERIOUS INJURY OR LOSS OF LIFE equipment NOTE Information that you should pay special attention to IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS 22 ir HAZARD Attempting to connect generator directly to the electrical system of any building structure When using this product basic precautions should always be followed including the following ADANGER RISK OF ELECTROCUTION AND FIRE WHAT COULD HAPPEN Back feeding electricity through a building s electrical system to the outside utility feed lines could en danger repair persons attempting to restore service Attempting to connect to the incoming utility service could result in electrocu tion Restoration of electrical service while the generator is connected to the incoming utility could result in a fire or serious damage if an isolator switch is not installed Failure to use a double throw transfer switch when connecting to a structure s electrical system can damage appliances and WILL VOID the manufacturer s warranty 4 ENG HOW TO PREVENT IT Never backfeed electricity through a structure s electrical system To connect to a structure s electri cal system in a safe manner always have a Double Throw Transfer Switch installed by a qualified e
11. and remove the wood block It is very important that this is removed before starting your generator See Figure 1 Figure 1 IMPORTANT Before any attempt to start your genera tor be sure to check engine oil See Engine Operator s manual GROUNDING THE GENERATOR A grounding lug is supplied with the generator for use when required by local electrical ordinances Refer to article 250 of the National Electrical Code to clarify any needed grounding information Your local electric company or a certified electrician should be able to help you with this information fos Grounding Lug 0057 Figure 2 NOTE Your engine is already grounded to the frame by a grounding strap OBTAINING ELECTRICITY FROM THE GENERATOR There are basically 2 ways to obtain electricity from a generator 1 Use of extension cords directly from the generator to the appliance lights tools etc 2 Use of a double throw transfer switch installed directly to the main electrical supply outside of house Extension Cords When using an appliance or tool at a considerable distance from the generator a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot recep tacle that accepts the tool s plug MUST be used in order to reduce the risk of electrical shock A cord of adequate size must be used Using the following chart to determine the minimum wire size required Extension Cord Wire Gauge Chart Wire Gauge Size Amperage 0 to 10
12. determine the approximate starting wattage requirement for most appliances and tools with 1 Some appliances and tools will list on the motor name inductive type motors multiply the wattage that was plate the starting and running voltage and amperage calculated by 2 to 4 times to assure adequate requirements Use the following formula to convert generator capacity If the nameplate information is not voltage and amperage to wattage available use the values on the following chart as a Volts X Amp Watts guide 3 Remember that the starting and running wattage for resistive loads are the same Example a 100 watt light bulb requires only 100 watts to start Most resistive loads will be listed in wattage Application Guide To select the right generator for your needs total the wattage of the items to be run at the same time 3 8 Hand Drill Jigsaw 3 HP Airless Sprayer 6 Bench Grinder 01 Belt Sander Demolition Hammer fen 7 1 4 Circular Saw Light Bulb 1 Home Security Television Toaster Oven Portable Heater 5 000 BTU A Furnace Fan 2 1 Refrigerator Freezer Ee Clothes Washer E a Water Heater SSS eee Air Conditioner 20 000 BTU 12V DC Battery Charger low Cooker Electric Blanket Electric Skillet Coffee Maker Small Refrigerator nae The wattage ratings shown are averages Wattage requirements may vary with different brands of appliances 120 volts x 10 amps 1200 watts Contractor Yen
13. e Generator will not operate properly and will cause damage to the generator and could cause serious injury or death to you or others 8 ENG RISK OF UNSAFE OPERATION HOW TO PREVENT IT e Review and understand all of the operating instructions and warnings in this manual e Become familiar with the operation and controls of the generator Know how to shut it off quickly e Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires e Keep children or others away from the generator at all times Always use a U L listed voltage sen sitive surge protector to connect volt age sensitive appliances TV com puter stereo etc Failure to use a U L listed voltage surge protec tor will void the warranty on your generator Notice A multiple outlet strip is not a surge protector Make sure you use a U L listed voltage surge protector Never operate generator while sus pended or in an unlevel position Always operate generator on a flat level surface READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR RISK OF HOT SURFACES AAG HAZARD WHAT COULD HAPPEN Contact with hot surfaces such as en gines exhaust components could result in serious burns Contact with hot engine and genera tor components RISK OF MOVING PARTS HAZARD WHAT COULD HAPPEN The generator contains parts which ro tate at high speed during operation T
14. empt to speed up the engine to obtain more performance Both the output voltage and frequency will be thrown out of standard by this practice endangering attachments and the user ACAUTION You MUST unplug any load from the generator before starting to prevent permanent damage to any appliances 2 Check fuel level and fill as required Make sure generator is turned off and has been allowed time to cool down Use clean fresh regular unleaded gasoline with a minimum of 87 octane Do not mix oil with gasoline Never fill fuel tank completely Fill tank to 1 2 below the bottom of the filler neck to provide space for fuel expansion Wipe any fuel spillage from engine and equipment before starting engine 12 ENG TO START THE ENGINE Never run engine indoors or in enclosed poor ventilated areas engine exhaust contains carbon monoxide an odorless and deadly gas 1 Open the fuel shut off valve on tank and engine 2 Move the choke control located on the engine to CHOKE position NOTE No choke is required on warm engines Make sure choke is in the RUN position on warm engine Starts 4 Movethe ON OFF switch on engine to the ON position 5 Grasp handle on rope starter and pull slowly until resistance Is felt Let the rope rewind slowly Pull rope with a rapid full arm stroke Let rope rewind slowly Repeat if necessary NOTE IF ENGINE OIL LEVEL IS TOO LOW ENGINE WILL
15. hese parts are covered by guarding to prevent injury Contact with moving parts can result in serious injury RISK FROM LIFTING HAZARD WHAT COULD HAPPEN Lifting a very heavy object Serious injury can result from attempt ing to lift too heavy an object 9 ENG HOW TO PREVENT IT During operation touch only the con trol surfaces of the generator Keep children away from the generator at all times They may not be able to recognize the hazards of this prod uct HOW TO PREVENT IT Never operate generator with guard ing or cover plates removed Avoid wearing loose fitting clothing or jew elry which could be caught by mov ing parts HOW TO PREVENT IT The generator is too heavy to be lifted by one person Obtain assistance from others before you try to move it ASSEMBLY Read this manual Do not attempt to operate equipment until you have read this Manual for Safety Operation and Maintenance Instruc tions NOTE This manual is a general manual Informa tion in this manual may or may not pertain to your model Please read carefully NOTE Left and right describes the location of a part with the operator facing the outlet panel REMOVE GENERATOR FROM CARTON e Open carton from top e Cutcarton along dotted lines e Remove all carton inserts e Remove generator through opening in carton 6 if equipped Remove shipping block from under the generator head by unscrewing the bolt
16. idle DC does not have power with the circuit breaker depressed Low on fuel or oil Ignition switch in Off position Faulty spark plug Choke in wrong position Fuel shut off valve in closed position Unit loaded during start up Spark plug wire loose Faulty receptacle Circuit breaker kicked out Defective capacitor Faulty power cord GFCI switch breaker kicked out Overload Faulty cords or equipment Generator overloaded Insufficient ventilation Faulty solenoid Faulty idle control switch Faulty windings in stator Faulty circuit board Faulty wire harness Faulty rectifier Faulty windings in stator Faulty wire harness 19 ENG CORRECTION Add fuel or oil Turn to position Replace spark plug Adjust choke accordingly Open fuel shut off valve Remove load from unit Attach wire to spark plug Have Service Center replace Depress and reset Have Service Center replace Capacitor Repair or replace cord Depress and reset Reduce load 2 Check for damaged bare or frayed wires on equipment Replace 1 Reduce load Move to adequate supply of fresh air Have Service Center replace Have Service Center replace Have Service Center replace Have Service Center replace Have Service Center replace Have Service Center replace Have Service Center replace Have Service Center replace Genera
17. ing AWARNING Never operate generator while suspended This could cause property damage serious injury or death MAINTENANCE Before each Every 25 Every 50 Every 100 use Hours or Every Hours or Every Hours or Every Season Season Season MAINTENANCE TASK Check oil level See Note 2 Clean Air Filter Assembly Check Spark Plug Prepare Unit for Storage Prepare unit for storage if it is to remain idle for more than 30 days Change oil Note 1 Change oil after first two 2 operating hours and every 50 operating hours thereafter more often if operated in extreme dusty or dirty conditions Note 2 Check oil after 5 hours of operation GENERAL RECOMMENDATIONS ENGINE MAINTENANCE The warranty of the generator does not cover items that Refer to the Engine Operator s manual for service and mainte have been subjected to operator abuse or negligence nance of the engine To receive full value from the warranty operator must maintain the generator as instructed in this manual 14 ENG GENERATOR MAINTENANCE Your generator should be kept clean and dry at all times The generator should not be stored or operated in environments that includes excessive moisture dust or any corrosive vapors If these substances are on the generator clean with a cloth or soft bristle brush Do not use a garden hose or anything with water pressure to clean the generator Water may enter the cooling air slots and could possibl
18. lectrician and in compli ance with local ordinances When installing a Double Throw Trans fer Switch a minimum of 10 gauge wiring must be used READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR RISK OF ELECTROCUTION AND FIRE cont d HAZARD Operation of generator in rain wet icy or flooded conditions Use of worn damaged undersized or ungrounded extension cords Placing generator on or against highly conductive surface such as a steel walkway or metal roof Improper connection of items to generator Operation of unit when damaged or with guards or panels removed ADANGER WHAT COULD HAPPEN Water is an excellent conductor of electricity Water which comes in contact with electrically charged components can transmit electricity to the frame and other surfaces resulting in electrical shock to anyone contacting them Contact with worn or damaged exten sion cords could result in electrocu tion Use of undersize extension cords could result in overheating of the wires or attached items resulting in fire Use of ungrounded cordsets could prevent operation of circuit breakers and result in electrical shock Accidental leakage of electrical current could charge conductive surfaces in contact with the generator Exceeding the load capacity of the generator by attaching too many items or items with very high load ratings to it could result in overheating of some
19. loading the generator will cause power fluctuations and can damage equipment and appliances Porter Cable Corporation will only be respon sible for damage to customer s equipment when the generator is determined to be defective This determination will only be made by an authorized representative of Porter Cable Corporation and this decision will be final Porter Cable Corporation reserves the right to inspect the electrical connections at the customer s site of operation and test the generator for proper operation before any determination of liability is made Failure to maintain the equipment or wiring for inspection will void any claim for damages by the cus tomer Porter Cable Corporation will not be responsible for equipment damaged as a result of voltage surges improper operation or im proper installation of the generator 13 ENG CONNECTING PROCEDURE FOR RAISING OR 1 Route cable chain or strap through both lift rings as SUSPENDING GENERATORS H650CS shown ALWAYS use both lift rings when raising or suspending generator AWARNING NOTE Make sure the generator is in a level position before raising or Suspending to prevent damage Failure to properly connect lifting cables chains or straps can cause property damage serious injury or death and void the manufacturer s warranty Always use cables chains or straps rated at 2000 lbs working load or more to raise or suspend gen erator Lift Ring Lift R
20. must be installed and is legally required in the state of California It is a violation of California statutes section 130050 and or sections 4442 and 4443 of the California Public Resources Code unless the engine is equipped with a spark arrestor as defined in section 4442 and maintained in effective working order Spark arresters are also required on some U S Forest service land and may also be legally required under other statutes and ordinances 9 This product may contain chemicals known to the state of California to cause cancer birth defects or other reproductive harm This warning is given in compliance with California Proposition 65 as detectable amounts of chemicals subject to proposition 65 may be contained in this product 2 ENG WARRANTY PORTER CABLE CORPORATION warrants to the original purchaser that each new electric generator and service part is free from defects in material and workmanship and agrees to repair or replace under this warranty any defec tive product or part as follows from the original date of purchase 2 YEARS Limited warranty on electric generator alternators and 1 year limited warranty on all other parts 90 Days Service parts Engine warranties are the responsibility of the engine manufacturer Warranties of merchandise sold by Porter Cable which has been manufactured by and identified as the product of another company are the responsibility of the manufacturer of that product THIS WARR
21. of the black negative battery cable to the generators 12V DC outlet 5 Charge the battery according to battery or equip ment manufacturer recommendations To operate 12V DC equipment 1 Refer to the 12V DC equipment owner s manual for operation of equipment and any special cable or adapter requirements 11 ENG BEFORE START UP ACAUTION Never fill fuel tank indoors Never fill fuel tank when engine is running or hot Do not smoke This generator has been shipped from the when filling fuel tank factory without oil in the crankcase Operat ing the unit without oil can damage the engine ACAUTION Never run engine indoors or in enclosed poor ACAUTION ventilated areas engine exhaust contains carbon monoxide an odorless and deadly gas 3 Make sure generator is grounded in accordance AWARNING Always check engine oil level before every start Running engine low of oil or out of oil th local could result in serious damage the engine Follow the steps listed below before starting 4 All electrical loads MUST be disconnected generator 5 Theidle control MUST be in the OFF position 1 Check engine oil Refer to the Engine Operator s Manual for correct grade and quantity of oil ACAUTION Engine speed has been factory set to provide safe operation Tampering with the engine speed adjustment could result in overheating of attachments and could cause a fire Never att
22. ot surfaces in vehicles or trailers equipped with a fuel shut off valve drain the fuel from tank before trans porting Transport fuel only inan OSHA approved container Always place generator on a protective mat when transporting to protect against dam age to vehicle from leaks Remove generator from vehicle immediately upon arrival at your destination A DANGER RISK OF BREATHING INHALATION HAZARD HAZARD WHAT COULD HAPPEN HOW TO PREVENT IT Gasoline engines produce toxic car Breathing exhaust fumes will cause se Operate generator in clean dry well bon monoxide exhaust fumes rious injury or death ventilated area Never operate unit in enclosed areas such as garages basements storage sheds or in any location occupied by humans or ani mals Keep children pets and oth ers away from area of operating unit 7 ENG READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR HAZARD Operation of generator in careless manner Operation of voltage sensitive appli ances without a voltage surge pro tector Operating generator while suspended WHAT COULD HAPPEN All sources of energy include the poten tial for injury Unsafe operation or main tenance of your generator could lead to serious injury or death to you or others Any gasoline operated household gen erator will incur voltage variations caus ing damage to voltage sensitive appli ances or could result in fir
23. r 7 Replace the spark plug but do not connect the spark plug wire NOTE If a fuel stabilizer is not used all gasoline must be drained from the tank and carburetor to prevent gum deposits from forming on these parts and causing possible malfunction of the engine Generator e Clean the generator as outlined in the Maintenance Section on this manual e Check that cooling air slots and openings on generator are open and unobstructed 15 ENG WATTAGE CALCULATIONS IMPORTANT Never exceed the rated capacity of your generator Serious damage to the generator or appliance could result from an overload 1 Starting and running wattage requirements should always be calculated when matching a generators wattage capacity to the appliance or tool 2 There are two types of electrical appliances that can be powered by your generator A Items such as radios light bulbs television sets and microwaves have a resistive load Starting wattage and running wattage are the same B Items such as refrigerators air compressors washer dryer and hand tools that use an electrical motor have an inductive load Inductive load appliances and tools require approximately 2 to 4 times the listed wattage for starting the equipment This initial load only lasts for a few seconds on start up but is very important when figuring your total wattage to be used Always start your largest electric motor first and then plug in other items one at
24. r to fuel tank and run engine for 5 minutes before storage STORAGE When in long term storage operate the generator every 60 days for at least 10 minutes with a load on it This will prevent the loss of residual magnetism that produces the electricity Allow the generator to run 5 minutes at no load for the engine and the genhead to stabilize Make sure the adequate size of extension cord is used Refer to the Grounding Instructions Extension Cord section of the owners manual If the generator is operating equipment that is drawing half of the rated watts it is considered 50 load Using all of the rated watts is considered 100 load OPERATION ALWAYS REFER TO THE MANUALS SUPPLIED WITH THIS UNIT Porter Cable Corporation 4825 Highway 45 North P O Box 2468 Jackson TN 38302 2468 1 888 559 8550 20 ENG
25. s Improper storage of fuel Inadequate ventilation for generator Tampering with factory set engine speed settings the fuel tank fuel spill age RISK OF FIRE WHAT COULD HAPPEN Gasoline and gasoline vapors can become ignited by coming in contact with hot components such as the muffler engine exhaust gases or from an electrical spark Cigarettes sparks fires or other hot objects can cause gasoline or gasoline vapors to ignite Improperly stored fuel could lead to ac cidental ignition Fuel improperly secured could get into the hands of children or other unqualified persons Materials placed against or near the gen erator or operating the generator in ar eas where the temperature exceeds 104 F ambient Such as storage rooms or ga rages can interfere with its proper ven tilation features causing overheating and possible ignition of the materials or buildings Engine speed has been factory set to provide safe operation Tampering with the engine speed adjustment could re sult in overheating of attachments and could cause fire Spilled fuel and its vapors can become ignited from hot surfaces or sparks 6 ENG HOW TO PREVENT IT Turn engine off and allow it to cool before adding fuel to the tank Equip area of operation with a fire extin guisher certified to handle gasoline or fuel fires Add fuel to tank in well ventilated area Make sure there are no sources of
26. s General Manual and Safety Rules before operation of your Generator Compare the illustration in your parts manual with your generator to familiarize yourself with the location and use of various controls Save all manuals for future references IMPORTANT Exceeding the rated capacity of your generator can result in serious damage to your genera tor and connected electrical devices See the Wattage Calculation section in this manual to assist you in determining the appliances and tools that can be ran with the wattage capacity of your generator CIRCUIT BREAKERS Each receptacle has a circuit breaker to protect the generator from overloading If the circuit breaker trips unplug all electrical loads from the generator Let the circuit breaker cool down Push circuit breaker button to reset LOW OIL SHUTDOWN Your generator engine is equipped with Low Oil Shut down Low Oil Shutdown is a safety device designed to protect your engine from damage in the event the oil level in the crankcase 15 low If while the engine is running the oil gets low it will automatically shut itself down and will not restart until the oil is added If the oil is low before start up the generator will not start until oil is added NOTE The Low Oil Shutdown mechanism is very sensitive You must fill the engine to the full mark on the dipstick to inactivate this safety device FULL POWER SWITCH IMPORTANT Allow generator to run at no load for 5 minute
27. s upon each initial start up to allow engine to stabilize 1 Operate the generator in the 120V 240V mode for most applications Max available start up amps 240V 120V 120V 2 The120V mode is needed when starting large 120V motors In this mode the maximum surge amps are available for easier start up Max available start up amps 120V IDLE CONTROL Choose the correct application 1 For normal application such as power tools small electric appliances light bulbs and radios Place the idle control switch in the ON position The generator will idle down when there is no load This lowers the engine noise saves on fuel con sumption and engine life a 2 Idling down IS NOT recommend on large motors refrigerators freezers etc or voltage sensitive electronic equipment computers televisions etc For these applications Place the idle control switch in the OFF position 12V DC OUTLET IMPORTANT Allow generator to run at no load for 5 minutes upon each initial start up to allow engine to stabilize To charge battery 1 Using the battery cables supplied connect the red positive battery cable to the battery s positive terminal 2 Attach the other end of the red positive battery cable to the generators 12V DC outlet O 12V DC Connect the black negative battery cable to the battery s negative terminal 4 Attach the other end
28. tor Quick Facts CALL 1 888 559 8550 TO FIND A LOCAL AUTHORIZED SERVICE CENTER NEAR YOU FOR REPAIRS AND SERVICE PART PURCHASES ENGINE Use clean fresh gasoline with a minimum 87 octane rating Do not add gasoline GAS during or immediately after use Refer to engine owner s manual for oil recommendations ENGINE OIL Most generators are equipped with a low oil shutdown If the oil is low or if the Generator is not level the engine will not start Make wattage calculations before use Refer to general operator s manual for further WATTAGE 1 9 p instructions Contact an electrician for any wiring instructions If wiring into a house a double throw WIRING transfer switch and a heavy duty cord set must be used Use a standard 12V lawn and garden battery with a minimum of 45 210 CCA BATTERY The voltage and frequency are regulated by the rpm s of the engine Do not adjust the VOLT throttle or governor to achieve higher performance This will only alter the factory Pre REG set settings and damage anything connected to the generator Be sure a volt amp surge protector is used when sensitive electronic equipment is used such as televisions computers stereos and etc The damage of such equipment without the use of a protector WILL NOT be covered under warranty Do not adjust or attempt maintenance without consulting engine manual or an ENGINE authorized engine service center Add stabilize
29. y damage the rotor stator and the internal windings of the generator head Ground Fault Circuit Interrupter GFCI receptacle MONTHLY For maximum protection against electrical shock the GFCI should be tested monthly To test 1 Depress the TEST button The RESET button should extend If the RESET button does not extend notify a Porter Cable Authorized Service Center 2 To restore power depress the RESET button firmly into the GFCI unit until an audible click is heard If reset properly the RESET button is flush with the surface of the test button When the button stays in the power is ON STORAGE If you are going to store your generator for more than 30 days use the following information as a guide to prepare the generator for storage Never store generator with fuel in the tank indoors or in enclosed poorly ventilated areas where fumes can reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliances Engine Preparation 1 Add fuel stabilizer to fuel tank to minimize the formation of fuel gum deposits during storage 2 Run engine at least 5 minutes after adding stabi lizer to allow it to enter the fuel system Next shut off engine 4 Disconnect the spark plug wire and remove the spark plug 5 Add one teaspoon of oil through the spark plug hole 6 Place rag over spark plug hole and pull the recoil a few times to lubricate the combustion chambe
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