Porter-Cable 335 Sander User Manual
Contents
1. 0XD 9 26 02 11 46 i Page 11 Fig 11 SERVICE AND REPAIRS All quality tools eventually require servicing or replacement of parts due to wear from normal use These operations including brush inspection and replacement should ONLY be performed by either an AUTHORIZED PORTER CABLE SERVICE STATION or PORTER CABLE SERVICE CENTER All repairs made by these agencies are fully guaranteed against defective material and workmanship We cannot guarantee repairs made or attempted by anyone other than these agencies Should you have any questions about your tool feel free to write us at any time In any communications please give all information shown on the nameplate of your tool model number type serial number etc ACCESSORIES The testing of this tool has been accomplished with the following accessories For safest operation it is recommended that only these accessories be used with this product WARNING Since accessories other than those listed have not been tested with this product use of such accessories could be hazardous 13700 Replacement Pad 5 Standard Profile 13701 Replacement Pad 5 Contour 13906 Replacement Pad 6 Dual Sided 13950 Dust Canister 875403 Dust Container 899536 Dust Filter Assembly includes flange amp valve assembly 39332 Vacuum Hose 900007 02 28 01 0XD 9 26 02 11 46 a Page 12 PRESSURE CATALOG NO GRIT QUANTITY PKG SENSITIVE 72 660 06 25 60 25 ABRASIVES 72 660 08 50 80 50 72 6602. de Fabrica Porter Cable Delta Si no tiene acceso a ninguna de estas opciones llame al 888 848 5175 y le dirigir n al Centro de Servicio de F brica Porter Cable e Delta m s cercano Des centres de service agr s sont situ s dans beaucoup de grandes villes Appelez au 800 487 8665 ou au 901 541 6042 pour obtenir de l aide pour en rep rer un Pour obtenir des pi ces et accessoires pour les produits Porter Cable Delta s adresser a tout distributeur Porter Cable e Delta centre de service agr ou centre de service d usine Porter Cable Delta Si vous n avez acc s a aucun de ces centres appeler le 888 848 5175 et on vous dirigera vers le centre de service d usine Porter Cable e Delta le plus proche CANADIAN PORTER CABLE DELTA SERVICE CENTERS ALBERTA MANITOBA QU BEC Bay 6 2520 23rd St N E 1699 Dublin Avenue 1515 Ave Calgary Alberta Winnipeg Manitoba St Jean Baptiste T2E 8L2 R3H 0H2 Qu bec Qu bec Phone 403 735 6166 Phone 204 633 9259 G2E 5E2 Fax 403 735 6144 Fax 204 632 1976 Phone 418 877 7112 BRITISH COLUMBIA ONTARIO enla 8520 Baxter Place 505 Southgate Drive 1447 Begin Burnaby B C Guelph Ontario St Laurent Montr al Qu bec V5A 478 N1H 6M7 H4R 1V8 Phone 519 836 2840 Phone 514 336 8772 ax 519 Fax 514 336 3505 The following are trademarks of PORTER CABLE DELTA Corporation Las siguientes son marcas registradas de PORTER CABLE DELTA S A Les marques suivantes sont d
3. 10 10 100 10 72 660 10 50 100 50 72 660 12 50 120 50 72 660 15 10 150 10 72 660 15 50 150 50 72 660 22 10 220 10 72 660 22 50 220 50 HOOK amp LOOP CATALOG NO GRIT QUANTITY PKG ABRASIVES 73 660 06 05 60 5 73 660 06 25 60 25 73 660 08 25 80 25 73 660 10 05 100 5 73 660 10 25 100 25 73 660 12 25 120 25 73 660 15 05 150 5 73 660 15 25 150 25 73 660 22 05 220 5 73 660 22 25 220 25 PORTER CABLE LIMITED ONE YEAR WARRANTY Porter Cable warrants its Professional Power Tools for a period of one year from the date of original purchase We will repair or replace at our option any part or parts of the product and accessories covered under this warranty which after examination proves to be defective in workmanship or material during the warranty period For repair or replacement return the complete tool or accessory transportation prepaid to your nearest Porter Cable Service Center or Authorized Service Station Proof of purchase may be required This warranty does not apply to repair or replacement required due to misuse abuse normal wear and tear or repairs attempted or made by other than our Service Centers or Authorized Service Stations ANY IMPLIED WARRANTY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WILL LAST ONLY FOR ONE 1 YEAR FROM THE DATE OF PURCHASE To obtain information on warranty performance please write to PORTER CABLE CORPORATION 4825 Highway 45 North Jackson Tennessee 38
4. 305 Attention Product Service THE FOREGOING OBLIGATION IS PORTER CABLE S SOLE LIABILITY UNDER THIS OR ANY IMPLIED WARRANTY AND UNDER NO CIRCUMSTANCES SHALL PORTER CABLE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state 12 02 28 01 QXD 9 26 02 11 46 Page 44 PORTER CABLE DELTA SERVICE CENTERS CENTROS DE SERVICIO DE PORTER CABLE DELTA CENTRE DE SERVICE PORTER CABLE DELTA Parts and Repair Service for Porter Cable Delta Power Tools are Available at These Locations Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter Cable Delta Locations o vous trouverez les pi ces de rechange n cessaires ainsi qu un service d entretien ARIZONA Tempe 85282 Phoenix 2400 West Southern Avenue Suite 105 Phone 602 437 1200 Fax 602 437 2200 CALIFORNIA Ontario 91761 Los Angeles 3949A East Guasti Road Phone 909 390 5555 Fax 909 390 5554 San Leandro 94577 Oakland 3039 Teagarden Street Phone 510 357 9762 Fax 510 357 7939 FLORIDA Davie 33314 Miami 4343 South State Rd 7 441 Unit 107 Phone 954 321 6635 Fax 954
5. 321 6638 Tampa 33609 4538 W Kennedy Boulevard Phone 813 877 9585 Fax 813 289 7948 GEORGIA Forest Park 30297 Atlanta 5442 Frontage Road Suite 112 Phone 404 608 0006 Fax 404 608 1123 ILLINOIS Addison 60101 Chicago 311 Laura Drive Phone 630 628 6100 Fax 630 628 0023 Woodridge 60517 Chicago 2033 West 75th Street Phone 630 910 9200 Fax 630 910 0360 MARYLAND Elkridge 21075 Baltimore 7397 102 Washington Blvd Phone 410 799 9394 Fax 410 799 9398 MASSACHUSETTS Braintree 02185 Boston 719 Granite Street Phone 781 848 9810 Fax 781 848 6759 Franklin 02038 Boston Franklin Industrial Park 101E Constitution Blvd Phone 508 520 8802 Fax 508 528 8089 MICHIGAN Madison Heights 48071 Detroit 30475 Stephenson Highway Phone 248 597 5000 Fax 248 597 5004 MINNESOTA Minneapolis 55429 4315 68th Avenue North Phone 763 561 9080 Fax 763 561 0653 MISSOURI North Kansas City 64116 1141 Swift Avenue P O Box 12393 Phone 816 221 2070 Fax 816 221 2897 St Louis 63119 7574 Watson Road Phone 314 968 8950 Fax 314 968 2790 NEW YORK Flushing 11365 1595 N Y C 175 25 Horace Harding Expwy Phone 718 225 2040 Fax 718 423 9619 NORTH CAROLINA Charlotte 28270 9129 Monroe Road Suite 115 Phone 704 841 1176 Fax 704 708 4625 OHIO Columbus 43214 4560 Indianola Avenue Phone 614 263 0929 Fax 614 263 1238 Cl
6. 900007 02 28 01 0XD 9 26 02 11 46 E Page 1 ESPA OL P GINA 13 FRANCAISE PAGE 27 Instruction Double Insulated 44444 Y es Y manua Quicksand Random Orbit Sander JRTER CABLE MODEL 335 IMPORTANT To learn more about Porter Cable Please make certain that the person who visit our website at is to use this equipment carefully reads and understands these instructions before http www porter cable com starting operations The Model and Serial No plate is located on the main housing of the tool Record these numbers in the PORTER CABLE spaces below and retain for future reference PROFESSIONAL POWER TOOLS Model No Type Serial No Copyright O 2001 PORTER CABLE Corporation Part No 900007 012 900007 02 28 01 0XD 9 26 02 11 46 i Page 2 IMPORTANT SAFETY INSTRUCTIONS WARNING When using electric tools basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury including the following WARNING SOME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how ofte
7. RK SESSION put the paint chips and debris in a double plastic bag close it with tape or twist ties and dispose of properly 10 REMOVE PROTECTIVE CLOTHING and work shoes in the work area to avoid carrying dust into the rest of the dwelling Wash work clothes separately Wipe shoes off with a wet rag that is then washed with the work clothes Wash hair and body thoroughly with soap and water REPLACEMENT PARTS When servicing use only identical replacement parts MOTOR Many Porter Cable tools will operate on either D C or single phase 25 to 60 cycle A C current and voltage within plus or minus 5 percent of that shown on the specification plate on the tool Several models however are designed for A C current only Refer to the specification plate on your tool for proper voltage and current rating CAUTION Do not operate your tool on a current on which the voltage is not within correct limits Do not operate tools rated A C only on D C current To do so may seriously damage the tool EXTENSION CORD SELECTION If an extension cord is used make sure the conductor size is large enough to prevent excessive voltage drop which will cause loss of power and possible motor damage A table of recommended extension cord sizes will be found in this section This table is based on limiting line voltage drop to 5 volts 10 volts for 230 volts at 150 of rated amperes If an extension cord is to be used outdoors it must be marked with the suffi
8. aint chips or peelings Wear protective clothing such as extra work shirts overalls and hats 4 WORK IN ONE ROOM AT A TIME Furnishings should be removed or placed in the center of the room and covered Work areas should be sealed off from the rest of the dwelling by sealing doorways with drop cloths 5 CHILDREN PREGNANT OR POTENTIALLY PREGNANT women and nursing mothers should not be present in the work area until the work is done and all cleanup is complete 6 WEAR A DUST RESPIRATOR or a dual filter dust and fume respirator mask which has been approved by the Occupational Safety and Health Administration OSHA the National Institute of Safety and Health NIOSH or the United States Bureau of Mines These masks and replaceable filters are readily available at major hardware stores Be sure the mask fits Beards and facial hair may keep the masks from sealing properly Change filters often DISPOSABLE PAPER MASKS ARE NOT ADEQUATE 7 KEEP FOOD AND DRINK out of the work area Wash hands arms and face and rinse mouth before eating or drinking Do not smoke or chew gum or tobacco in the work area 4 900007 02 28 01 0XD 9 26 02 11 46 i Page 5 8 CLEAN UP ALL REMOVED PAINT and dust by wet mopping the floors Use a wet cloth to clean all walls sills and any other surfaces where paint or dust is clinging DO NOT SWEEP DRY DUST OR VACUUM Use a high phosphate detergent or trisodium TSP to wash and mop areas 9 AT THE END OF EACH WO
9. alternate between the two holding positions Fig 9 Fig 10 PAD BRAKE These sanders are equipped with a pad brake that prevents over speeding of the pad If the tool is lifted off the work surface while the motor is running the brake will limit pad rotation to no more than 400 RPM The pad brake uses a belt to provide the braking action Eventually this belt may require replacement If the brake fails to limit pad rotation send the sander to a Porter Cable service facility or replace the belt yourself as explained under BELT REPLACEMENT in the MAINTENANCE SECTION of this manual 4 900007 02 28 01 0XD 9 26 02 11 46 i Page 10 USING THE SANDER 1 CAUTION Secure work to prevent if from moving during the sanding operation Friction between the sanding disc and work will try to spin work away from sander and may cause bodily injury 2 CAUTION WEAR SAFETY GLASSES AND DUST MASK 3 Place sander pad in light contact with the work before switching the motor ON 4 Grasp sander firmly and move switch to ON position 5 Move sander in long overlapping strokes Tipping sander or stopping in one spot can produce an uneven finish 6 When finished keep pad in contact with work move switch to OFF position and lift sander from the work Allow pad rotation to stop completely before setting sander down MAINTENANCE KEEP TOOL CLEAN Periodically blow out all air passages with dry compressed air Remove buil
10. dup of grime resulting from working with green or sappy wood All plastic parts should be cleaned with a soft damp cloth NEVER use solvents to clean plastic parts CAUTION Wear safety glasses while using compressed air FAILURE TO START Should your tool fail to start check to make sure the prongs on the cord plug are making good contact in the outlet Also check for blown fuses or open circuit breakers in the line BRUSH INSPECTION AND LUBRICATION At approximately 200 hours of use take or send your tool to your nearest Authorized Porter Cable Service Station to be thoroughly cleaned and inspected worn parts replaced when necessary relubricated with fresh lubricant if required reassembled with new brushes and performance tested Any loss of power before the above maintenance check may indicate the need for immediate servicing of your tool DO NOT CONTINUE TO OPERATE TOOL UNDER THIS CONDITION If proper operating voltage is present return your tool to the Service Station for immediate service BELT REPLACEMENT 1 CAUTION DISCONNECT SANDER FROM POWER SOURCE 2 Remove back up pad see REVERSIBLE PAD 3 Remove the old belt and clean the belt mounting area 4 Position the new belt around pulley A Fig 11 and start it onto the shoulder of the pad support B 5 Rotate the pad support as you walk the belt onto it see Fig 12 6 Reassemble back up pad see CHANGING BACK UP PAD 10 4 900007 02 28 01
11. e tool to the power source CAUTION Keep hands and body parts away from rotating disc Contact with rotating disc can cause severe cuts and abrasions 3 The switch button A Fig 1 is labeled ON and OFF Depress the ON end of the switch button to start motor Depress the OFF end of the switch button to stop motor Fig 1 REVERSIBLE PAD The pad is factory assembled with the hook amp loop side exposed for use with hook amp loop type abrasives If you wish to use STIKIT type abrasives it will be necessary to reverse the pad as follows 1 CAUTION DISCONNECT THE SANDER FROM THE POWER SOURCE 2 Remove three screws A Fig 2 and lift pad B from sander 3 Remove three spacers C Fig 3 from the pad 4 Re install the three spacers C in the hook amp loop side of the pad 5 Orient the pad with its hook amp loop side toward the sander Align three mounting holes with the corresponding holes in the pad mount 6 Re install the three screws A Fig 2 Tighten firmly 20 to 25 in lbs of torque 7 Reverse the above procedure to return to hook amp loop abrasives 4 900007 02 28 01 0XD 9 26 02 11 46 i Page 7 Fig 2 Fig 3 INSTALLING REMOVING ABRASIVE DISC Hook amp Loop Abrasive The hook side of the sanding pad must be exposed for use with hook amp loop abrasives see REVERSIBLE PAD 1 CAUTION DISCONNECT MACHINE FROM POWER SOURCE 2 Place machine on wor
12. es marques de fabriquant de la PORTER CABLE e DELTA Corporation BAMMER LASERLOC OMNIJIG POCKET CUTTER PORTA BAND PORTA PLANE PORTER CABLE QUICKSAND SANDTRAP SAW BOSS SPEED BLOC SPEEDMATIC SPEEDTRONIC STAIR EASE THE PROFESSIONAL EDGE THE PROFESSIONAL SELECT TIGER CUB TIGER SAW TORQ BUSTER VERSA PLANE WHISPER SERIES DURATRONIC FRAME SAW INNOVATION THAT WORKS JETSTREAM MICRO SET MORTEN NETWORK RIPTIDE TRU MATCH WOODWORKER S CHOICE Trademarks noted with are registered in the United States Patent and Trademark Office and may also be registered in other countries Las Marcas Registradas con el signo de son registradas por la Oficina de Registros y Patentes de los Estados Unidos y tambi n pueden estar registradas en otros paises Marques d pos es indiqu es par la lettre sont d pos es au Bureau des brevets d invention et marques d pos es aux Etats Unis et pourraient tre d pos es aux autres pays Printed in U S A
13. es off or pad ruptures Wear impact resistant glasses and full face shield 8 USE PROPER SAFETY EQUIPMENT Wear safety goggles to protect your eyes and wear a protective mask to minimize breathing in the fine dust created while sanding NOTE Some wood contains preservatives which can be toxic Take extra care to prevent inhalation and skin contact when working with these materials 9 SANDING OF LEAD BASED PAINT IS NOT RECOMMENDED Lead based paint should only be removed by a professional ADDITIONAL SAFETY RULES FOR PAINT REMOVAL WARNING Extreme care should be taken when removing paint The peelings residue and vapors of paint may contain lead which is poisonous Exposure to even low levels of lead can cause irreversible brain and nervous system damage young and unborn children are particularly vulnerable Before beginning any paint removal process you should determine whether the paint you are removing contains lead This can be done by your local health department or by a professional who uses a paint analyzer to check for lead LEAD BASED PAINT SHOULD ONLY BE REMOVED BY A PROFESSIONAL Persons removing paint should follow these guidelines 1 KEEP THE WORK AREA WELL VENTILATED Open the windows and put an exhaust fan in one of them Be sure the fan is moving air from inside to outside 2 REMOVE OR COVER any carpets rugs furniture clothing cooking utensils and air ducts 3 PLACE DROP CLOTHS in the work area to catch any p
14. eveland 44125 8001 Sweet Valley Drive Unit 19 Phone 216 447 9030 Fax 216 447 3097 OREGON Portland 97230 4916 NE 122 nd Ave Phone 503 252 0107 Fax 503 252 2123 PENNSYLVANIA Willow Grove 19090 520 North York Road Phone 215 658 1430 Fax 215 658 1433 TEXAS Carrollton 75006 Dallas 1300 Interstate 35 N Suite 112 Phone 972 446 2996 Fax 972 446 8157 Houston 77055 West 10 Business Center 1008 Wirt Road Suite 120 Phone 713 682 0334 Fax 713 682 4867 WASHINGTON Renton 98055 Seattle 268 Southwest 43rd Street Phone 425 251 6680 Fax 425 251 9337 Authorized Service Stations are located in many large cities Telephone 800 487 8665 or 901 541 6042 for assistance locating one Parts and accessories for Porter Cable e Delta products should be obtained by contacting any Porter Cable e Delta Distributor Authorized Service Center or Porter Cable e Delta Factory Service Center If you do not have access to any of these call 888 848 5175 and you will be directed to the nearest Porter Cable e Delta Factory Service Center Las Estaciones de Servicio Autorizadas est n ubicadas en muchas grandes ciudades Llame al 800 487 8665 al 901 541 6042 para obtener asistencia a fin de localizar una Las piezas y los accesorios para los productos Porter Cable e Delta deben obtenerse poni ndose en contacto con cualquier distribuidor Porter Cable e Delta Centro de Servicio Autorizado o Centro de Servicio
15. hesive bond between the disc and pad If disc is left on pad for an extended time after use it can become difficult to remove DUST COLLECTOR 1 CAUTION DISCONNECT SANDER FROM POWER SOURCE 2 Position dust collector A Fig 6 to sander nozzle B Seat collector onto nozzle Fig 6A Fig 6B 3 Periodically remove dust container A Fig 7 from flange B and empty collected dust 900007 02 28 01 0XD 9 26 02 11 46 i Page 9 NOTE A slight twisting action will ease removal and reassembly Tap container lightly to remove compacted dust DO NOT WASH CONTAINER Dry compressed air may be used to blow out container CAUTION Wear safety glasses while using compressed air The dust collector flange contains a clear plastic disc C Fig 7 that acts as a check valve to prevent collected dust from getting back into the sander DO NOT REMOVE THIS DISC CAUTION Never run sander with dust container or dust collector assembly removed Dust could be blown into eyes The dust collector can be rotated around the body of the sander It may be used in any convenient position Fig 8 The dust collector may be replaced with Accessory Hose 39332 so that tool can be used with a remote vacuum system Fig 8A Fig 8B Fig 8C HOW TO HOLD SANDER The sander is designed to be held either around the main housings Fig 9 or by the top of the main housings Fig 10 When sanding for long periods it is recommended you periodically
16. kbench with pad up see Fig 4 3 Clean dust from pad face 4 Position Hook amp Loop Abrasive Disc onto sander pad aligning the dust extraction holes in paper with holes in pad CAUTION Do not use PSA Pressure Sensitive Adhesive disc with Hook amp Loop pad as the disc may be thrown from the pad causing personal injury 5 Press disc firmly onto pad CAUTION Failure to properly seat disc to pad may result in disc being thrown from pad causing personal injury 6 To remove disc peel disc away from pad Fig 5 900007 02 28 01 0XD 9 26 02 11 46 i Page 8 Pressure Sensitive Abrasive The smooth side of the sanding pad must be exposed for use with pressure sensitive abrasives see REVERSIBLE PAD 1 CAUTION DISCONNECT MACHINE FROM POWER SOURCE 2 Place machine on workbench with pad up see Fig 5 3 Clean dust from pad face 4 Tear a new abrasive disc from roll and position disc to the sander pad Align the dust extraction holes in paper with holes in pad 5 Press disc firmly onto pad 6 Position machine with abrasive contacting scrap material Start machine and operate momentarily while exerting firm pressure to seat disc to pad CAUTION Failure to properly seat disc to pad may result in disc being thrown from pad causing personal injury 7 To remove disc peel disc away from pad NOTE Do not store machine with an abrasive disc installed Heat generated by the sanding operation increases the ad
17. n you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles READ AND FOLLOW ALL INSTRUCTIONS There are certain applications for which this tool was designed Porter Cable strongly recommends that this tool NOT be modified and or used for any application other than for which it was designed If you have any questions relative to its application DO NOT use the tool until you have written Porter Cable and we have advised you Technical Service Manager Porter Cable Corporation 4825 Highway 45 North Jackson TN 38305 POLARIZED PLUGS To reduce the risk of electric shock this equipment has a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install the proper outlet Do not change the plug in any way 1 KEEP WORK AREA CLEAN Cluttered areas and benches invite injuries 2 AVOID DANGEROUS ENVIRONMENT Don t expose power tools to rain Don t use power tools in damp or wet locations Keep area well lit Avoid chemical or corrosive environment Do not use tool in presence of flammable liquids or gases 3 GUARD AGAINST ELECTRIC SHOCK Prevent body contact with grounded surfaces For example pi
18. pes radiators ranges refrigerator enclosures 4 KEEP CHILDREN AWAY Do not let visitors contact tool or extension cord All visitors should be kept away from work area 5 STORE IDLE TOOLS When not in use tools should be stored in dry and high or locked up place out of reach of children 6 DON T FORCE TOOL It will do the job better and safer at the rate for which it was intended 7 USE RIGHT TOOL Don t force small tool or attachment to do the job of a heavy duty tool Don t use tool for purpose not intended for example do not use a circular saw for cutting tree limbs or logs 8 DRESS PROPERLY Do not wear loose clothing or jewelry Loose clothing draw strings and jewelry can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors Wear protective hair covering to contain long hair 2 4 900007 02 28 01 0XD 9 26 02 11 46 i Page 3 9 USE SAFETY GLASSES Wear safety glasses or goggles while operating power tools Also face or dust mask if operation creates dust All persons in the area where power tools are being operated should also wear safety glasses and face or dust mask 10 DON T ABUSE CORD Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges Have damaged or worn power cord and strain reliever replaced immediately DO NOT ATTEMPT TO REPAIR POWER CORD 11 SECURE WORK Use clamps or a vise to hold work I
19. t s safer than using your hand and it frees both hands to operate tool 12 DON T OVERREACH Keep proper footing and balance at all times 13 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have repaired by authorized service facility Inspect extension cords periodically and replace if damaged Have all worn broken or lost parts replaced immediately Keep handles dry clean and free from oil and grease 14 DISCONNECT TOOLS when not in use before servicing and when changing accessories such as blades bits cutters etc 15 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on 16 AVOID UNINTENTIONAL STARTING Do not carry a plugged in tool with finger on switch Be sure switch is off when plugging in Keep hands body and clothing clear of blades bits cutters etc when plugging in the tool 17 OUTDOOR USE EXTENSION CORDS When tool is used outdoors use only extension cords marked Suitable for use with outdoor appliances store indoors when not in use 18 STAY ALERT Watch what you are doing Use common sense Do not operate tool when you are tired or while under the influence of medication alcohol or drugs 19 CHECK DAMAGED PARTS Before further use of the tool a guard or o
20. ther part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manual Have defective switches replaced by authorized service center Do not use tool if switch does not turn it on and off 20 WEAR EAR PROTECTION to safeguard against possible hearing loss SAVE THESE INSTRUCTIONS ADDITIONAL SAFETY RULES FOR RANDOM ORBIT SANDERS 1 ALWAYS DISCONNECT the sander cord plug from the power circuit before changing abrasive sheets 2 USE DUST MASK Wear a protective mask to minimize breathing in the fine dust created while sanding 3 DO NOT RUN TOOL WITH BACK UP PAD REMOVED Resulting vibration could cause loss of control 4 DO NOT OPERATE TOOL WITH DUST SHROUD REMOVED The dust shroud covers high speed rotating parts 3 a 900007 02 28 01 0XD 9 26 02 11 46 i Page 4 5 KEEP HANDS AND BODY PARTS AWAY from rotating disc Contact with rotating disc cause severe cuts and abrasions 6 NEVER RUN SANDER with dust container or dust collector assembly removed Dust could be blown into eyes 7 WEAR EYE AND FACE PROTECTION Injury to face and eyes can result if disc fli
21. x W A following the cord type designation For example SJTW A to indicate it is acceptable for outdoor use RECOMMENDED EXTENSION CORD SIZES FOR USE WITH PORTABLE ELECTRIC TOOLS Length of Cord in Feet 115V 25Ft 50Ft 100Ft 150 Ft 200 Ft 250 Ft 300 Ft 400 Ft 500 Ft 230V 50Ft 100Ft 200 Ft 300 Ft 400 Ft 500 Ft 600 Ft 800 Ft 1000 Ft 0 2 18 18 18 16 16 14 14 12 12 gt 23 18 18 16 14 14 12 12 10 10 E 34 18 18 16 14 12 12 10 10 8 El 45 18 18 14 12 12 10 10 8 8 56 18 16 14 12 10 10 8 8 6 2 68 18 16 12 10 10 8 6 6 6 8 10 18 14 12 10 8 8 6 6 4 3 10 12 16 14 10 8 8 6 6 4 4 12 14 16 12 10 6 6 6 4 2 S 14 16 16 12 10 8 6 6 4 4 2 16 18 14 12 8 8 6 4 4 2 2 18 20 14 12 8 6 6 4 4 2 2 5 4 900007 02 28 01 0XD 9 26 02 11 46 i Page 6 OPERATING INSTRUCTIONS FOREWORD The Porter Cable Random Orbit Sander provides rapid stock removal with 80 to 100 grit abrasive and swirl free finishing with 120 to 150 grit abrasive The Sander is equipped with a reversible pad that can accept 6 diameter six hole for six dust extraction abrasives with either STIKIT adhesive backed type attachment or hook amp loop type attachment TO START AND STOP SANDER 1 CAUTION Make certain the switch is in the OFF position and the power source is the same as that specified on the tool s nameplate 2 Connect th
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