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Polaris 9921841 Offroad Vehicle User Manual

1. 23 Clutch Cover Warning 23 Discretionary Warning 21 General Warning 20 Tire Pressure Load Warning 22 Safety Training 7 Safety Wamings 10 19 Severe Use nin e one e eee eee ee 52 Side Panel Removal 65 Sidehilling s 2 e s sah eal pasa exes 42 Signal Words 4 Spark Arrestor 73 Spark Plugs 70 71 Spring Adjustments Rear 87 Starting the Engine 36 37 Starting Kick Start Lever 31 Steering Assembly 65 Stop Switch 0 24 Storage 0 0 0 00 0 81 85 Switches 00 24 25 T Taillight 0 0 0 000000 69 Throttle Cable Freeplay 90 Throttle Lever 25 Tire Tread Depth 66 AA OS 28 siis soa seriens ensi easi 66 67 Front Wheel Hub Tightening 66 Tread Depth 66 Wheel Installation 67 Wheel Nut Torque 67 Wheel Removal 67 Toe Alignment 64 Trail Etiquette 0 0 00 34 Training 0 00020 7 Transmission Oil 60 105 INDEX T Transmission Oil Recommendations 60 Transmission System CVT 74 Transporting the Vehicle 86 Tread Lightly 34 Turning Around ona Hill 44 Turning the Vehicle 39 V Vehicle Identification Numbers
2. Ensure proper level Coolant hoses if applicable Inspect for leaks Throttle Ensure proper operation an Indicator lights switches Ensure operation 24 Engine stop switch Ensure proper operation 24 Air filter pre filter Inspect clean 68 Air box sediment tube Drain deposits whenever visible Headlight Check operation apply Polaris dielec 24 tric grease when lamp is replaced 69 Brake light tail lamp Check operation apply Polaris dielec 69 tric grease when lamp is replaced Riding gear Wear approved helmet goggles and 8 35 OPERATION Starting the Engine l Pia aa Tip Tip Tip 9 36 Position the vehicle on a level surface outdoors or in a well venti lated area Place the transmission in neutral Lock the parking brake Turn the fuel valve on Sit on the vehicle Do not use the choke if starting a warm engine Excessive use of the choke can cause the spark plug to become wet fouled If the engine is cold move the choke lever to the left until it stops The choke is fully on when the lever is com pletely to the left The choke is off when the lever is completely to the right The choke can be adjusted gradually depending on how much choke is needed for starting Place the engine stop switch in the ON position then turn the main key switch on Do not press the throttle while starting the engine Squeeze the left brake lever Choke Lever The starter will not engage unless th
3. Inspect plugs verify stop switch is on Overuse of choke Water or fuel in crankcase Inspect clean and or replace spark plugs Immediately see your Polaris dealer Low battery voltage Recharge the battery to 12 8 VDC Mechanical failure See your dealer Engine Backfires Possible Cause Solution Weak spark from spark plug Inspect clean and or replace spark plugs Incorrect spark plug gap or heat range Set gap to specs or replace plugs Old or non recommended fuel Replace with fresh recommended fuel Incorrectly installed spark plug wires See your dealer Incorrect ignition timing See your dealer Mechanical failure See your dealer TROUBLESHOOTING Engine Pings or Knocks Possible Cause Solution Poor quality or low octane fuel Replace with recommended fuel Incorrect ignition timing See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs Idle set too low Adjust idle speed Engine Runs Irregularly Stalls or Misfires Possible Cause Solution Fouled or defective spark plug s Inspect clean and or replace spark plug s Worn or defective spark plug wires See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs Loose ignition connections Check all connections and tighten Water present in fuel Replace wi
4. 42 OPERATION Driving Downhill 25 Maximum When driving downhill follow these precautions Avoid steep hills 25 maximum Shift body weight uphill Drive straight downhill ae ee aTa Slow down Excessive speed when traveling downhill can cause loss of control 5 Squeeze the rear left brake lever gradually Applying the brakes too firmly may cause the rear wheels to lock which could result in loss of control 43 OPERATION Turning Around on a Hill K Turn If the vehicle stalls while climbing a hill never back it down the hill Use the K turn to turn around WN e e wos 44 Squeeze the front right brake lever to stop the vehicle Lock the parking brake while keeping body weight uphill Leave the transmission in forward and shut off the engine Dismount on the uphill side of the vehicle or on the left if the vehi cle is pointing straight uphill Staying uphill of the vehicle turn the handlebars full left While holding the rear left brake lever release the parking brake lock and slowly allow the vehicle to roll around to your right until it s pointing across the hill or slightly downward Lock the parking brake Remount the vehicle from the uphill side keeping body weight uphill Start the engine with the transmission still in forward Release the parking brake and proceed slowly Control speed with the rear brake until the vehicle is on more level ground OPERATION Dri
5. 6 Vehicle Immersion 72 106 Ww Warning Symbols 4 Washing the Vehicle 81 82 Wheel Hub Tightening 66 Wheel Installation 67 Wheel Nut Torque Specifications 67 Wheel Removal 67
6. Pantone 426c CH POLARIS The Way Out ZUUL Phoenix 200 Owner s Manual for Maintenance and Safety Read this manual carefully It contains important safety information This is an adult vehicle only Operation is prohibited for those under 16 years of age Pantone 426c AWARNING Improper vehicle use can result in SEVERE INJURY or DEATH ALWAYS USE NEVER USE NEVER CARRY NEVER USE AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS HELMET AND ROADS OR ALCOHOL PROTECTIVE GEAR NEVER operate e without proper training or instruction e at speeds too fast for your skills or the conditions e on public roads a collision can occur with another vehicle e with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS e use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns e avoid paved surfaces pavement may seriously affect handling and control READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS For your nearest Polaris dealer P LARIS cal 1 800 POLARIS UEG Mey OU or visit www polarisindustries com Polaris Sales Inc 2100 Hwy 55 Medina MN 55340 Phone 1 888 704 5290 Part No 9921841 Rev 01 Printed in USA AWARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm A card containing imp
7. Do not make sudden throttle changes 45 OPERATION Driving Over Obstacles Follow these precautions when operating over obstacles l 2 46 Always check for obstacles before operating in a new area Look ahead and learn to read the terrain Be constantly alert for haz ards such as logs rocks and low hanging branches Travel slowly and use extra caution when operating on unfamiliar terrain Not all obstacles are immediately visible Never attempt to operate over large obstacles such as rocks or fallen trees OPERATION Driving in Reverse Follow these precautions when operating in reverse BO GR NS Always check for obstacles or people behind the vehicle Always avoid backing downhill Back slowly Apply the brakes lightly for stopping Avoid turning at sharp angles Never open the throttle suddenly Do not use the override switch unless additional wheel speed is required for vehicle movement Use the override with caution as rearward vehicle speed is greatly increased Do not operate at wide open throttle Operate the throttle just enough to maintain a desired speed NOTICE Excessive throttle operation while in the speed limit mode may cause fuel to build in the exhaust resulting in engine popping and or engine damage 47 OPERATION Hauling Cargo AWARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake insta
8. and familiarize yourself with their function and effect on the vehicle SAFETY Safety Warnings AWARNING Failure to operate the ATV properly can result in a collision loss of control accident or overturn which may result in serious injury or death Heed all safety warnings outlined in this section of the owner s manual See the OPERATION section of the owner s manual for proper operating procedures Operating Without Instruction Operating this ATV without proper instruction increases the risk of an accident The operator must understand how to operate the ATV properly in different situations and on different types of terrain Beginning and inexperienced operators should complete the recommended safety training before operating this vehicle See page 7 Never permit a guest to operate the ATV unless the guest has read this manual and all product labels and has completed a certified safety training course Age Restrictions This vehicle is an ADULT VEHICLE ONLY Operation is prohibited for anyone under 16 years of age Even though a child may be within the recommended age group for operating some ATVs he she may not have the skills abilities or judgment needed to operate an ATV safely and could be susceptible to accident or injury 10 SAFETY Safety Warnings Handling Gasoline Gasoline is highly flammable and explosive under certain conditions Always exercise extreme caution whenever handling gasoline
9. bottle of brake fluid always discard any unused portion Check the brake fluid level in the Indicator master cylinder before each ride Window Always maintain brake fluid at the Master recommended level Cylinder The master cylinder is located on the left handlebar Maintain the fluid level 1 4 6 3 mm below the top edge of the master cylinder Do not overfill 1 Position the vehicle on a level surface Make sure the handle bars are straight 2 View the fluid level through the indicator window eye on the top of the master cylinder The eye will appear dark when the fluid level is full When fluid is low the eye will be clear 3 Ifthe fluid level is low add DOT 4 brake fluid only Do not overfill Tip Under normal operation the diaphragm extends into the reservoir as fluid level drops If the fluid level is low and the diaphragm is not extended a leak is likely and the diaphragm should be replaced To ensure proper dia phragm operation always fill the reservoir as needed whenever the cover is loosened or removed Do not overfill 29 FEATURES AND CONTROLS Choke The choke assists in starting a cold engine Refer to the engine starting procedure on page 36 for correct choke and throttle settings during start ing Fuel Tank Cap Fuel Tank Cap Always refuel with the engine Fuel Valve stopped and outdoors or in a well ventilated area Refuel on a level surface Remove the fuel tank cap to add fuel to the
10. could cause the tires to float causing loss of control or overturn Avoid operating the ATV through deep or fast flowing water If it s unavoidable to enter water that exceeds the recommended maximum depth see page 45 e Travel slowly e Balance your weight carefully e Avoid sudden movements e Maintain a slow and steady forward motion Do not make sudden turns or stops and do not make sudden throttle changes e Wet brakes may have reduced stopping ability After leaving water test the brakes Apply them lightly several times while driving slowly The friction will help dry out the pads Operating on Frozen Bodies of Water Operating on frozen bodies of water may result in serious injury or death if the ATV and or the operator fall through the ice Never operate the ATV on a frozen body of water 18 SAFETY Safety Warnings Improper Cargo Loading Overloading the ATV or carrying towing cargo improperly may cause changes in handling which could cause loss of control or an accident e Never exceed the stated load capacity for this ATV e Cargo should be properly distributed and securely attached e Reduce speed when carrying cargo or pulling a trailer Allow a greater dis tance for braking Always follow the instructions in the owner s manual for carrying cargo or pulling a trailer Poor Visibility Operating the ATV in darkness or inclement weather could result in a collision or accident especially i
11. e Always refuel with the engine stopped and outdoors or in a well ventilated area Do not smoke or allow open flames or sparks in or near the area where refu eling is performed or where gasoline is stored Do not overfill the tank Do not fill the tank neck e If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing e Turn the fuel valve off whenever the vehicle is stored or parked Exposure to Exhaust Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time Never start the engine or let it run in an enclosed area The engine exhaust from this product contains chemicals known to cause cancer birth defects or other reproductive harm Operate this vehicle only outdoors or in well ventilated areas Failure to Inspect Before Operating Failure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accident Always inspect the ATV before each use to make sure it s in safe operating condition Always follow all inspection and maintenance procedures and schedules described in the owner s manual 11 SAFETY Safety Warnings Protective Apparel Riding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of a serious injuries in the event of an accident Operator and passenger must always wear an approved helmet that fits properly a
12. eae ae bes es 30 Chrome Wheel Care 83 Cleaning and Storage 81 85 Clothing x fea saw isa ies wea a eae 9 Clutching Chart 95 Cold Weather Operation 37 Constant Variable Transmission 74 Consumer Product Safety 7 Corrosion Removal Chrome 83 Crankcase Emission Control System 51 CVT Drying A tak Vives 74 CVT System 00 74 104 D Drivetrain Break In 32 Driving Downhill 43 Driving in Reverse 47 Driving on a Sidehill 42 Driving on Slippery Surfaces 40 Driving Over Obstacles 46 Driving Procedures 38 Driving Through Water 45 Driving Uphill 41 E Electromagnetic Interference 51 Emissions Limited Warranty 101 Engine Break In 32 Engine Fogging 85 Engine Idle RPM Adjustment 89 Engine Oil 0002 57 Engine Stop Switch 24 Equipment Modifications 9 Etiquette Trail Riding 34 Exhaust Emission Control System 51 Eye Protection 9 F Fluid Brake 000 29 Buel Filter ids cis bo bed cee 30 Fuel Safety 0 00 11 Fuel Tank Cap 0 30 Fuel Valve 00 30 G Gasoline Handling 11 Gear Selector 31 Gearcase Oilers aori onia 61 GIOVES eae Se i
13. failure due to defects This warranty covers the parts and labor charges for repair or replacement of defective parts which are covered by this warranty This warranty begins on the date of purchase This warranty is transferable to another consumer during the warranty period through a Polaris dealer REGISTRATION At the time of sale the Warranty Registration Form must be completed by your dealer and submitted to Polaris within ten days Upon receipt of this registration Polaris will record the registration for warranty No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be the warranty entitle ment If you have not signed the original registration and received the customer copy please contact your dealer immediately NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR ATV IS REGISTERED WITH POLARIS Initial dealer preparation and set up of your ATV is very important in ensuring trouble free operation Purchasing a machine in the crate or without proper dealer set up will void your warranty coverage WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES The Polaris limited warranty excludes any failures that are not caused by a defect in material or workmanship This warranty does not cover accidental damage normal wear and tear abuse or improper handling This warranty also does not cover any ATV that has been altered structurally modified neglected improper
14. fuel tank Use either leaded or unleaded gasoline with a minimum pump octane number of 87 R M 2 octane Do not use E 85 fuel Fuel Valve The fuel valve is located on the left side of the vehicle ON For normal operation OFF For vehicle storage and when transporting RES Turn the valve to the OFF ON RES reserve setting if the main fuel supply is exhausted Refuel as soon as possible Return the valve to the ON position after refueling Reserve fuel range is about 7 10 miles 11 16 km Fuel Filter The in line fuel filter should be replaced by your dealer after every 100 hours of operation or annually Do not attempt to clean the fuel filter 30 FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is located Gear Suman on the right side of the vehicle Selector F Forward Gear N Neutral R Reverse To shift gears brake to a complete stop When the engine is idling move the lever to the desired gear NS NOTICE Shifting gears with the engine speed above idle or while the vehicle is moving could cause transmission damage Whenever the ATV is left unattended always place the transmission in gear and lock the parking brake Indicator Lights Indicator lights on the handlebar console illuminate when neutral or reverse gears are selected The neutral indicator is green The reverse indicator is amber Kick Start Lever If the battery is too weak to start
15. granted approval The approval number and serial 0006 31 number will also be displayed on the label SAFETY Safe Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection When ever riding a Polaris vehicle always wear shatterproof goggles or use a shatterproof helmet face shield Polaris recommends wearing approved Personal Protective Equipment PPE bearing markings such as VESC 8 V 8 Z87 1 or CE Make sure protective eye wear is kept clean Gloves Off road style gloves with knuckle pads are the best for comfort and protection Boots The best footwear is a pair of sturdy over the calf boots with low heels Clothing Always wear long sleeves and long pants to protect arms and legs Riding pants with kneepads and a jersey with shoulder pads provide the best protection Equipment Modifications We strongly recommend that consumers do not install on a Polaris ATV any equipment that may increase the speed or power of the vehicle or make any other modifications to the vehicle for these purposes The warranty on your Polaris ATV is terminated if any equipment has been added to the vehicle or if any modifications have been made to the vehicle that increase its speed or power The addition of certain accessories including but not limited to mow ers blades tires sprayers or large racks may change the handling char acteristics of the vehicle Use only Polaris approved accessories
16. ignition connections Check all connections and tighten Low battery voltage Recharge the battery to 12 8 VDC Incorrect fuel Replace with fresh recommended fuel Clogged air filter Inspect and clean or replace Reverse speed limiter malfunction Electronic throttle control malfunction See your dealer See your dealer Other mechanical failure See your dealer Overheated engine Clean engine exterior see your Polaris dealer 93 SPECIFICATIONS Phoenix 200 Maximum Weight Capacity 285 lbs 129 kg includes weight of operator cargo and accessories Dry Weight 395 Ibs 179 kg Fuel Capacity 2 5 gal 9 5 I Engine Oil Capacity 41 oz 1200 ml Transmission Oil 18 6 oz 550 ml Rear Gearcase Oil 4 oz 120 ml Rear Rack Capacity 70 lbs 31 7 kg Hitch Tongue Weight Capacity 30 Ibs 13 6 kg Rear rack weight and tongue weight not to exceed 30 Ibs 13 6 kg Hitch Towing Weight Capacity 300 Ibs 136 kg Overall Length 65 in 165 cm Overall Width 42 in 106 7 cm Overall Height 42 in 106 7 cm Wheelbase 45 in 114 3 cm Ground Clearance 5 7 in 14 5 cm Minimum Turning Radius 65 in 165 1 cm unloaded Engine Type 4 Cycle Single Cylinder Lubrication Wet sump Engine Cooling Air Displacement 196 cc Bore x Stroke 65 x 59 Alternator Output 210w 5000 rpm Compressio
17. many years Chrome wheels exposed to road salt or salt in the air in coastal areas are more susceptible to corrosion if not properly cleaned Clean chrome wheels more often if they re exposed to salt or other corrosive elements 1 Wash chrome wheels frequently Use a mild detergent Never use abrasive cleaners on plated or painted surfaces 2 Rinse well with clear water Soap detergents salt dirt mud and other elements can cause corrosion 3 Polish the clean chrome wheels periodically Use an automotive grade chrome polish 4 Routinely and liberally apply a weather resistant wax to each pol ished chrome wheel Choose a product suitable for chrome finishes Read and follow the product labels and instructions Removing Corrosion If light rust is found on the chrome finish use steel wool 0000 OTT grade to remove it Gently rub the affected areas with the steel wool until the corrosion has been removed Clean and polish the wheel as out lined above 83 MAINTENANCE Cleaning and Storage Storage Tips NOTICE Starting the engine during the storage period will disturb the protective film created by fogging and damage could occur Never start the engine during the storage period Clean the Exterior Make any necessary repairs and clean the vehicle as recommended See page 81 Stabilize the Fuel 1 Fill the fuel tank 2 Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer Follow the instructions o
18. not contact the gas tank or any other part of the machine when turned fully to the left or right Tighten the front handlebar clamp bolts first then tighten the rear bolts Torque to 25 ft Ibs 34 Nm Reinstall the handlebar cover Tighten screws to 3 5 ft Ibs 4 7 Nm Cover Bolts ADJUSTMENTS Carburetor Your Polaris ATV is calibrated at the factory for optimal performance at altitudes ranging from zero to 6 000 feet 1800 m and temperatures of 40 degrees F 4 degrees C or higher Above 6000 feet 1800 m the engine air fuel mixture becomes overly rich and the engine loses approximately 3 of its power for each 1000 foot 304 8 m increase in elevation Although this power cannot be regained adjustments to the carburetor and drive system can be made to allow more efficient opera tion Optional jets available from your Polaris dealer are required for operation above 6 000 feet and temperatures below 40 degrees F 4 degrees C Tip Continuous operation of the engine without proper jetting when required can cause poor performance overheating or engine damage See your Polaris dealer for more information about jetting the ATV for conditions in your area Carburetor Engine Idle RPM Adjustment If the engine idle speed is not satisfactory and all other conditions are favorable the carburetor can be adjusted 1 Place the transmission in gear 2 Lock the parking brake 3 Start the engine and allow i
19. off EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine intake or exhaust components as doing so may affect compliance with U S A EPA noise control requirements 40 CFR 205 and local noise level requirements Operation on Public Lands in the U S A Your Polaris vehicle has a spark arrestor that was tested and qualified to be in accordance with the USDA Forest Service Standard 5100 1C Fed eral law requires that this spark arrestor be installed and functional when the vehicle is operated on public lands Operation of off road vehicles on public lands in the U S A is regulated by 43 CFR 8343 1 c Violations are subject to monetary penalties Fed eral regulations can be viewed online at www gpoaccess gov ecft Crankcase Emission Control System This engine is equipped with a closed crankcase system Blow by gases are forced back to the combustion chamber by the intake system All exhaust gases exit through the exhaust system Exhaust Emission Control System The emissions from the exhaust of this vehicle are controlled by engine design including factory set fuel delivery and ignition The engine and related components must be maintained at Polaris specifications to achieve optimal performance Engine idle speed is the only adjustment Polaris recommends that the operator perform Any other adjustments should be performed by an authorized Polaris dealer The vehicle compliance labels can be found
20. on the frame tubing of the vehicle Electromagnetic Interference This spark ignition system complies with Canadian ICES 002 This vehicle complies with the EMC requirements of European direc tives 97 24 EC and 2004 108 EC 51 MAINTENANCE Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest most reliable condition Inspection adjustment and lubrication of important components are explained in the periodic maintenance chart Inspect clean lubricate adjust and replace parts as necessary When inspection reveals the need for replacement parts use genuine Polaris parts available from your Polaris dealer Record maintenance and service in the Maintenance Log beginning on page 102 Service and adjustments are important for proper vehicle operation If you re not familiar with safe service and adjustment procedures have a qualified dealer perform these operations Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed of approximately 10 miles per hour 16 km h Vehicles subjected to severe use must be inspected and serviced more frequently Severe Use Definition Frequent immersion in mud water or sand e Racing or race style high RPM use e Prolonged low speed heavy load operation e Extended idle e Short trip cold weather operation Pay special attention to the oil level A rise in oil level during cold weather
21. trails open for recreational vehicle use As an off road enthusiast you represent the sport and can set a good example or a poor example for others to follow Tread lightly Operate with respect for the terrain avoid littering and always stay on the designated trails Trail Etiquette Always practice good etiquette when riding Allow a safe distance between your vehicle and other vehicles operating in the same area Communicate to oncoming operators by signaling the number of vehi cles in your group When stopping move your vehicle to the edge of the trail as far as possible to allow others to pass safely 34 Pre Ride Checklist OPERATION Failure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accident Always inspect the ATV before each use to make sure it s in safe operating condition protective clothing Item Remarks Page Brake system lever travel Ensure proper operation ae Brake fluid Ensure proper level 29 Foot brake Ensure proper operation 27 Front suspension Inspect lubricate if necessary 56 Rear suspension Inspect lubricate if necessary 56 Steering Ensure free operation Tires Inspect condition and pressure 66 Wheels fasteners Inspect ensure fastener tightness 66 Frame nuts bolts fasteners Inspect ensure tightness Fuel and oil Ensure proper levels ae Coolant level if applicable
22. 0 6000 12000 6 9 5 grams 95 POLARIS PRODUCTS Part Number Description Engine Lubricant 2870791 Fogging Oil 12 oz Aerosol 2876244 PS 4 PLUS Performance Synthetic 2W 50 4 Cycle Oil qt 2876245 PS 4 PLUS Performance Synthetic 2W 50 4 Cycle Oil gal Gearcase Transmission Lubricants 2873602 Premium AGL Synthetic Gearcase Lubricant qt 2873603 Premium AGL Synthetic Gearcase Lube gal 2870465 Pump for Gallon Jug 2871653 Premium ATV Angle Drive Fluid 8 02 2872276 Premium ATV Angle Drive Fluid 2 5 gal Grease Specialized Lubricants 2871312 Grease Gun Kit Premium All Season 3 oz 2871322 Premium All Season Grease 3 oz cartridge 2871423 Premium All Season Grease 14 oz cartridge 2871460 Starter Drive Grease 2 oz 2871515 Premium U Joint Lube 3 02 2871551 Premium U Joint Lube 14 oz 2871329 Dielectric Grease Nyogel Additives Miscellaneous 2871326 Carbon Clean Plus 12 02 2870652 Fuel Stabilizer 16 oz 2872189 DOT4 Brake Fluid 12 oz 2871956 Loctite 565 Thread Sealant 2859044 Polaris Battery Tender Charger 96 WARRANTY LIMITED WARRANTY Polaris Sales Inc 2100 Highway 55 Medina MN 55340 gives a SIX MONTH LIM ITED WARRANTY on all components of the Polaris All Terrain Vehicle ATV against defects in material or workmanship Polaris also gives a one year limited warranty on the final drive chain for
23. 00 12 5 12 8 volts May need slight 3 6 hours charge if no charge given check in 3 months Needs charge 5 11 hours 50 75 12 0 12 5 volts 25 50 11 5 12 0 volts Needs charge At least 13 hours verify state of charge 0 25 11 5 volts or less Needs charge with desulfating charger At least 20 hours 80 MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your Polaris vehicle clean will not only improve its appearance but it can also extend the life of various components NOTICE High water pressure may damage components Polaris recommends washing the vehicle by hand or with a garden hose using mild soap Certain products including insect repellents and chemicals will damage plastic surfaces Do not allow these types of products to contact the vehicle The best and safest way to clean your Polaris vehicle is with a garden hose and a pail of mild soap and water 1 Use aprofessional type washing cloth cleaning the upper body first and the lower parts last 2 Rinse with clean water frequently 3 Dry surfaces with a chamois to prevent water spots Washing Tips Avoid the use of harsh cleaners which can scratch the finish Do not use a power washer to clean the vehicle Do not use medium to heavy duty compounds on the finish e Always use clean cloths and pads for cleaning and polishing Old or reused cloths and pads may contain dirt particles that wil
24. AR TICULAR PURPOSE ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY Some states do not allow limi tations on how long an implied warranty lasts so the above limitation may not apply to you if inconsistent with controlling state law HOW TO OBTAIN WARRANTY SERVICE If your ATV requires warranty service you must take it to a Polaris dealer authorized to repair Polaris ATVs When requesting warranty service you must present your copy of the Warranty Registration form to the dealer THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY Polaris suggests that you use your original selling dealer however you may use any Polaris Servicing Dealer to perform warranty service Please work with your dealer to resolve any warranty issues Should your dealer require any additional assistance they will contact the appropriate person at Polaris This warranty gives you specific legal rights and you may also have other rights which vary from state to state If any of the above terms are void because of state or federal law all other warranty terms will remain in effect Engine Oil 1 Mixing oil brands or using non recommended oil may cause engine damage We rec ommend the use of Polaris engine oil for your ATV 2 Damage resulting from the use of non recommended lubricants may not be covered by warranty SPARK ARRESTOR Polaris warr
25. Ensure that the battery is fully charged 2 Place the battery in the battery holder 3 With conventional batteries install the battery vent tube sealed bat teries do not have a vent tube The vent tube must be free of obstructions and securely installed Route the tube away from the frame and vehicle body to prevent contact with electrolyte WARNING Battery gases could accumulate in an improperly installed vent tube and cause an explosion resulting in serious injury or death Always ensure that the vent tube is free of obstructions and is securely installed as recommended 4 On conventional batteries coat the terminals with dielectric grease or petroleum jelly Connect and tighten the red positive cable first Connect and tighten the black negative cable last Secure the battery hold down strap Bs Oy Verify that cables are properly routed Cables should be safely tucked away at the front and rear of the battery 9 Reinstall the seat 77 MAINTENANCE Battery Battery Storage Whenever the vehicle is not used for a period of three months or more remove the battery from the vehicle ensure that it s fully charged and store it out of the sun in a cool dry place Check battery voltage each month during storage and recharge as needed to maintain a full charge Polaris recommends maintaining battery charge by using a Polaris Bat tery Tender charger or by charging about once a month to make up for normal self disch
26. INTRODUCTION The following signal words and symbols appear throughout this manual and on your vehicle Your safety is involved when these words and sym bols are used Become familiar with their meanings before reading the manual A The safety alert symbol indicates a potential personal injury hazard WARNING A WARNING indicates a hazardous situation which if not avoided may result in death or serious injury CAUTION A CAUTION indicates a hazardous situation which if not avoided may result in minor or moderate injury NOTICE A NOTICE indicates a situation that may result in property damage The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard INTRODUCTION Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death A Polaris ATV is not a toy and can be hazardous to operate This vehicle handles differently than other vehicles such as motorcycles and cars A collision or rollover can occur quickly even during routine maneuvers like turning or driving on hills or over obstacles if you fail to take proper precautions e Read this owner s manual Understand all safety warnings precautions and operating procedures before operating a Polaris ATV Keep this manual with the ATV e Never operate an ATV without proper instruction Take a training cou
27. Polaris Warranty Department at 1 888 704 5290 101 MAINTENANCE LOG Present this section of your manual to your dealer each time your vehicle is serviced This will provide you and future owners with an accurate log of maintenance and ser vices performed DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS 102 MAINTENANCE LOG DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS 103 INDEX A Air Filter ceecee ure ii eaii 68 B Battery sescsrecresesinossos 75 80 Charging Conventional 79 Charging Sealed 79 80 Fluid Conventional 78 Installation 77 Removals sec 3 sheets 76 StOrage ii i EN eae via tees 78 BOOUS gor a eet Mele eek Soaks Bee 9 Brake Adjustments Mechanical 63 Brak Fl id s24 44 sae3 as eas 29 Brake Inspections Hydraulic 62 Brake Maintenance 62 63 Brake Parking 28 Brakelight 69 Brakes eeeeeeee 26 29 Front Brakes Right Lever 26 Rear Brakes Foot Brake 27 Rear Brakes Left Lever 27 Break In Period 32 Cc Camber Adjustment 87 Carburetor 00 89 Carburetor Adjustment 89 Care0 sci 4 eel es aor Gees 48 49 Caster Adjustment 87 Chokes icc
28. SAFETY Safety Warnings Physical Control of the ATV Removing a hand from the handlebars or feet from the footrests during operation can reduce your ability to control the vehicle or cause loss of balance and ejection from the ATV If the operator s foot is not firmly planted on the footrest it could also contact the rear wheels Never remove your hands from the handlebars while operating and always keep both feet on the footrests Turning Improperly Turning improperly could cause loss of traction loss of control accident or overturn Always follow proper procedures for turning as described in the owner s manual Never turn abruptly or at sharp angles Never turn at high speeds Practice turning at slow speeds before attempting to turn at faster speeds Jumps and Stunts Attempting wheelies jumps and other stunts increases the risk of an accident or overturn Never attempt wheelies jumps or other stunts Avoid exhibition driving Improper Hill Climbing Improper hill climbing could cause loss of control or overturn Always follow proper procedures for climbing hills as described in the owner s manual See page 41 14 Safety Warnings Descending Hills Improperly Improperly descending a hill could cause loss of control or overturn e Always follow proper procedures for travel ing down hills as described in the owner s manual NOTE A special technique is required when braking while traveling down
29. VERSE operation can be dangerous even at low speeds Steering becomes difficult To prevent loss of control avoid sudden braking or sharp turns 7175511 21 SAFETY Safety Labels and Locations No Passenger Warning Tire Pressure Load Warning Age 16 Warning Clutch Cover Warning No Passenger Warning WARNING NEVER ride as a passenger Passengers can cause a loss of control resulting in SEVERE INJURY or DEATH 7175378 Tire Pressure Load Warning WARNING Improper tire pressure or overloading can cause loss of control Loss of control can result in severe injury or death e Cold tire pressure Front 4 0 psi 27 6 kPa Rear 4 0 psi 27 6 kPa e Maximum weight capacity 285 Ibs 129 kg 7175749 22 SAFETY Safety Labels and Locations Age 16 Warning WARNING Operating this ATV if you are under the age of 16 increases your chance of severe injury or death NEVER operate this ATV if you are under age 16 7175374 Clutch Cover Warning WARNING e Moving parts hazard under belt clutch guard To prevent serious injury do not operate vehicle with guard removed e Do not modify engine or clutch Doing so can cause part failure possible imbalance and excessive engine RPM which can result in serious injury or death NO STEP 7173313 23 FEATURES AND CONTROLS Switches Light Override Switch Switch ON g Start Stop Switch Button Light Switch Use the headlight sw
30. a helmet and eye protection See page 8 Sit upright with both feet on the footrests and both hands on the handlebars Start the engine and allow it to warm up Shift the transmission into gear Check your surroundings and determine your path of travel Release the left brake lever and slowly depress the throttle with your right thumb to begin driving Drive slowly Practice maneuvering and using the throttle and brakes on level surfaces OPERATION Turning the Vehicle To turn steer in the direction of the turn leaning your upper body to the inside of the turn while supporting your weight on the outer footrest The same leaning technique should be used for turning in reverse Practice making turns at slow speeds before attempting to turn at faster speeds WARNING Turning improperly can result in vehicle overturn Never turn abruptly or at sharp angles Never turn at high speeds 39 OPERATION Driving on Slippery Surfaces Sideways Turn in skid i direction of skid C Ie C y SF Sy LECT S or O Co cC S x c y Whenever riding on slippery surfaces such as wet trails or loose gravel or during freezing weather follow these precautions 1 Do not operate on excessively rough slippery or loose terrain 2 Slow down when entering slippery areas 3 Maintain a high level of alertness reading the trail and avoiding quick sharp turns which can cause skids 4 Never apply the brakes during a ski
31. ake 1 Place the transmission in gear 2 Squeeze and release the left brake lever two or three qT times then squeeze and hold C f _ aa 0k 3 Push the parking brake lock down to engage the lock 4 Release the brake lever 5 To release the parking brake lock squeeze and release the brake lever It will return to its unlocked position WARNING Operating the ATV while the parking brake is engaged could result in an accident or fire Always check to be sure the parking brake is disengaged before operating The parking brake may relax if left on for a long period of time Always block the wheels to prevent rolling Always block the wheels on the downhill side of the ATV if leaving it parked on a hill Another option is to park the ATV in a sidehill position Never depend on the parking brake alone if the ATV is parked on a hill Always block the wheels to prevent rolling 28 FEATURES AND CONTROLS Brakes Brake Fluid AWARNING An over full master cylinder may cause brake drag or brake lock up which could result in an accident Maintain brake fluid at the recommended level Do not overfill Never store or use a partial bottle of brake fluid Brake fluid is hygroscopic meaning it rapidly absorbs moisture from the air The moisture causes the boiling temperature of the brake fluid to drop which can lead to early brake fade and the possibility of brake failure which could result in an accident After opening a
32. ance Chart beginning on page 52 Items not listed in the chart should be lubricated at the General Lubrication interval Item Lube Method Engine Oil PS 4 PLUS Performance See page 57 Synthetic 2W 50 Brake Fluid DOT 4 Only See page 29 Transmission Oil Polaris AGL Synthetic See page 60 Gearcase Lube Rear Gearcase Premium ATV Angle Drive See page 61 Fluid Front A Arms Polaris Premium U Joint Lube in water Inspect tighten fasteners grease also after washing ATV or driving Front A Arms 56 MAINTENANCE Engine Oil Oil Recommendations Polaris recommends the use of Polaris PS 4 PLUS Performance Syn thetic 2W 50 4 cycle oil or a similar oil for this engine Oil may need to be changed more frequently if Polaris oil is not used Always use 2W 50 oil Follow the manufacturer s recommendations for ambient tempera ture operation NOTICE Mixing brands or using a non recommended oil may cause serious engine damage Always use the recommended oil Never substitute or mix oil brands Oil Specifications Lubricant Capacity Drain Plug Torque PS 4 PLUS Performance 41 oz 1200 ml 11 ft Ibs 15 Nm Synthetic 2W 50 4 Cycle Oil Oil Level Maintain the oil level at the center of the sight glass Do not overfill NOTICE A rising oil level between checks in cool weather driving can indicate contaminants such as gas or moisture collecting in the crankcase If the oil l
33. ants that the spark arrestor in this vehicle will meet the efficiency require ments of 43 CFR 8343 1 c for at least 1000 hours when subjected to normal use and when maintenance and installation are in accordance with Polaris recommendations 98 WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW THERE IS NO WAR RANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER S AUTHORIZED LOCA TION This policy does not apply to vehicles that have received authorization for export from Polaris Industries Dealers may not give authorization for export You should consult an authorized dealer to determine this vehicle s warranty or service bulletin coverage if you have any questions This policy does not apply to vehicles registered to government officials or military per sonnel on assignment outside the country of the selling dealer s authorized location This policy does not apply to Safety Recalls How to Get Service In the Country where your vehicle was purchased Warranty or Service Bulletin repairs must be done by an authorized Polaris dealer If you move or are traveling within the country where your vehicle was purchased Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the same line as your vehicle Outside the Country where your vehicle was purchased If you are traveling temporarily outside the country where y
34. ar ee F The foot brake is also a mechanical rear brake Adjust the rear brakes when brake lever travel reaches 2 1 2 65 mm Always adjust the brakes when there is no longer sufficient stopping ability at the specified lever travel setting 1 Position the vehicle on a level surface 2 Block the front wheels 3 Place the transmission in neutral 4 Using suitable stands elevate the rear of the vehicle so the rear wheels are slightly off the ground 5 Slowly tighten the hand Foot Brake brake wing nut while Hand Brake Wing Nut rotating the rear wheels Wing Nut with your hand When you begin to feel resis tance drag in the wheel rotation loosen the wing nut one full turn 6 Slowly tighten the foot brake wing nut until the foot brake lever arm begins to move Loosen the wing nut 1 2 turn so it doesn t influence the hand brake adjustment 7 Test the hand brake and the foot brake for proper operation 63 MAINTENANCE Toe Alignment Use the following procedure to check the toe alignment of the vehicle The recommended toe alignment is 1 8 to 1 4 3 6 mm toe out WARNING Severe injury or death can result from improper toe alignment and adjustment Do not attempt to adjust tie rod alignment All tie rod adjustments should be performed by an authorized Polaris dealer 1 Position the vehicle on a level surface 2 Set the handlebars in a straight ahead position and secure them in this pos
35. arge Battery Tender can be left connected during the storage period and will automatically charge the battery if the voltage drops below a pre determined point See page 96 for the part numbers of Polaris products Tip Power plug leads may need to be bent down so that the battery cover can be installed Battery Fluid Conventional Battery A poorly maintained battery Lower Upper will deteriorate rapidly Check Mark Mark the battery fluid level often Maintain the fluid level alte between the upper and lower level marks Add only distilled water Tap X water contains minerals that are harmful to a battery YBI4 B2 deae 4011359 W YUASA Bene YBI4 B2 wit asin iii 78 MAINTENANCE Battery Battery Charging Conventional Battery 1 Remove the battery from the vehicle to prevent damage from leak ing or spilled electrolyte during charging See page 76 2 Charge the battery with a charging output no larger than 1 10 of the battery s amp hr rating Charge as needed to raise the specific grav ity to 1 270 or greater 3 Reinstall the battery See page 77 Make sure the positive terminal is toward the front of the vehicle Battery Charging Sealed Battery The following battery charging instructions apply only to the installa tion of a sealed battery Read all instructions before proceeding with the installation of this battery The sealed battery is alr
36. as needed 4 Reinstall the fill plug Torque to specification 5 Reinstall the check plug Torque to specification 6 Check for leaks Oil Change 1 Remove the skid plate Fill Plug Check Plug 2 Remove the drain plug Drain the oil into an appropriate container Discard used oil properly 3 Clean and reinstall the drain plug with a new sealing washer Torque to specification Remove the fill plug and add the recommended gearcase oil Reinstall the fill plug Torque to specification Check for leaks Reinstall the skid plate mh Dy 61 MAINTENANCE Brakes Front Brake Inspections The front right lever brakes are hydraulic disc brakes activated by moving the brake lever toward the handlebar This brake system is self adjusting The following checks are recommended to keep the brake system in good operating condition Check more often if brakes are used heavily under normal operation 1 Always keep brake fluid at an adequate level See page 29 2 Check the brake system for fluid leaks 3 Check the brakes for excessive travel or spongy feel 4 Check the friction pads for wear damage and looseness Replace the pads when the fric tion material is worn to 1 mm 5 Check the security and surface condition of the disc 62 MAINTENANCE Brakes Rear Brake Adjustments The rear left lever brakes n are mechanical brakes acti ZARES MM vated by moving the brake lever toward the handleb
37. as well and then lock the parking brake Lock the parking brake when fully stopped Dismount on uphill side or to either side if ATV is pointed straight uphill Turn the ATV around and remount following the procedure described in the owner s manual See page 44 he ATV begins rolling downhill Keep body weight uphill Apply the front brakes gradually Never apply the rear brake while rolling backwards Never apply engine power When fully stopped apply the rear brake as well and then lock the parking brake Dismount on uphill side or to either side if ATV is pointed straight uphill Turn the ATV around and remount following the procedure described in the owner s manual See page 44 overturn ur abilities Never operate the ATV on hills SAFETY Safety Warnings Improper Tire Maintenance Operating this ATV with improper tires or with improper or uneven tire pressure could cause loss of control or accident Always use the size and type of tires specified for your ATV Always maintain proper tire pressure as described in the owner s manual and on safety labels Operating in Unfamiliar Terrain Failure to use extra caution when operating on unfamiliar terrain could result in an accident or overturn Unfamiliar terrain may contain hidden rocks bumps or holes that could cause loss of control or overturn Travel slowly and use extra caution when operating on unfamiliar terrain Always be alert to cha
38. ave your accessories and clothing delivered right to your door POLARIS The Way Out POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Indus tries Inc Copyright 2008 Polaris Sales Inc All information contained within this publication is based on the latest product information at the time of publication Due to constant improvements in the design and quality of production components some minor discrep ancies may result between the actual vehicle and the information presented in this publi cation Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissions or inaccuracies Any reprinting or reuse of the depictions and or procedures contained within whether whole or in part is expressly prohibited Printed in USA 2009 Phoenix 200 Owner s Manual P N 9921841 2 TABLE OF CONTENTS Introduction oicci cian tet eee teed lee wees 4 Saf ty 6 4 4 c edie ee SSS eR Eee Ot eee 7 Features and Controls 20 005 24 Operation 306 2 23 e deel eer ee ein 32 Emission Control Systems 51 Maintenance 2 000e eee eee eee 52 Adjustments aioe ete ee ee e s ees oe ete era 87 Troubleshooting 0000ee eee ee eee 91 SpecificationS 0 0c eee es 94 Polaris Products 000c ce eee eee 96 Warranty iid oie base en CGR eee eek ee ae 97 Maintenance Log 5000ee0es 102 INDOX eve ee eee eee ee a 104
39. bility which can result in serious injury or death Always follow these precautions when hauling cargo REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the vehicle When determining the weight you are adding to the vehicle include the weight of the operator accessories loads in the rack or box and the load on the trailer tongue The combined weight of these items must not exceed the maximum weight capacity When operating over rough or hilly terrain reduce speed and cargo to maintain stable driving conditions CARRY LOAD AS LOW ON THE RACK AS POSSIBLE Carrying a load high on the rack raises the center of gravity of the vehicle and creates a less stable operating condition SECURE ALL LOADS BEFORE OPERATING Unsecured loads can create unstable operating conditions which could result in loss of control of the vehicle OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS When handling off centered loads that cannot be centered securely fasten the load and operate with extra caution Always attach the tow load to the hitch point designated for your vehicle HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS Use extreme caution when applying brakes with a loaded vehicle Avoid terrain or situations that may require backing downhill USE EXTREME CAUTION when operating with loads that extend over the rack sides Stability and maneuverability may be adversely affected causin
40. can indicate contaminants collecting in the oil sump or crank case Change oil immediately if the oil level begins to rise Monitor the oil level and if it continues to rise discontinue use and determine the cause or see your dealer 52 MAINTENANCE Periodic Maintenance Chart AWARNING Improperly performing the procedures marked with a could result in component failure and cause an accident which may result in serious injury or death Always have an authorized Polaris dealer perform these services Maintenance Chart Key gt Perform these operations more often for vehicles subjected to severe use E Enmission related service Failure to conduct this maintenance will not void the emissions warranty but may affect emissions M Have an authorized Polaris dealer perform these services 53 MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first Item Maintenance Interval Remarks whichever comes first Hours Calendar Miles Km E Steering Pre Ride vake eg nea roe need 7 z ed See Pre Ride Checklist gt Front suspension Pre Ride on page 35 gt Rear suspension Pre Ride Tires Pre Ride gt Brake fluid level Pre Ride gt Brake lever travel Pre Ride Brake system Pre Ride Wheels fasteners Pre Ride Frame fasteners Pre Ride gt En
41. cement of any defective materials components or prod ucts THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WAR RANTY POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCI DENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHETHER ARISING OUT OF EXPRESS OR IMPLIED WAR RANTY OR ANY OTHER CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PAR TICULAR PURPOSE ARE LIMITED IN DURATION TO THE WARRANTY PERIOD DESCRIBED HEREIN POLARIS DISCLAIMS ALL EXPRESS WARRAN TIES NOT STATED IN THIS WARRANTY Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply if it is incon sistent with the controlling state law This limited warranty excludes failures not caused by a defect in material or workman ship This limited warranty does not cover damage due to accidents abuse or improper handling maintenance or use This limited warranty also does not cover any engine that has been structurally altered or any engine that has been used in racing competition This limited warranty also does not cover physical damage corrosion or defects caused by fire explosions or other similar causes beyond the control of Polaris If you have any questions regarding your warranty rights and responsibilities you should contact the
42. components NOTICE Excessive heat build up during the first three hours of operation will damage close fitted engine parts and drive components Do not operate at full throttle or high speeds during the first three hours of use Engine and Drivetrain Break in 1 Fill the fuel tank with gasoline See page 30 Always exercise extreme caution whenever handling gasoline 2 Check the oil level See page 57 Add oil as needed to maintain the level in the proper range 3 Drive slowly at first Select an open area that allows room to famil iarize yourself with vehicle operation and handling 4 Vary the throttle positions Do not operate at sustained idle 5 Perform regular checks on fluid levels controls and areas outlined on the daily pre ride inspection checklist See page 35 6 Pull only light loads if equipped with a hitch 7 Change both the oil and the filter at 20 hours 200 miles or one month whichever comes first 32 OPERATION Safe Operation Practices l 2a 10 11 12 13 Complete the recommended safety training before operating this vehicle See page 7 Do not allow anyone under 16 years of age to operate this vehicle Do not allow anyone with cognitive or physical disabilities to oper ate this vehicle Never carry a passenger on this ATV Engine exhaust fumes are poisonous Never start the engine or let it run in an enclosed area Operate this vehicle off road only Never operate th
43. d Correct a skid by turning the handlebars in the direction of the skid and shifting your body weight forward 40 OPERATION Driving Uphill Y V Braking and handling are greatly affected when operating in hilly ter rain Improper procedure could cause loss of control or overturn When ever traveling uphill follow these precautions me Oe Ps Nae oO Drive straight uphill Avoid steep hills 25 maximum Always check the terrain carefully before ascending any hill Never climb hills with excessively slippery or loose surfaces Keep both feet on the footrests Shift body weight uphill Proceed at a steady rate of speed and throttle opening Opening the throttle suddenly could cause the ATV to flip over backwards Never go over the top of a hill at high speed Remain alert and be prepared to take emergency action This may include quick dismounting of the vehicle 41 OPERATION Driving on a Sidehill Sidehilling Driving on a sidehill is not recommended Improper procedure could cause loss of control or overturn Avoid crossing the side of any hill unless absolutely necessary If crossing a sidehill is unavoidable follow these precautions 1 Slow down Avoid crossing the side of a steep hill Shift body weight uphill Keep your feet on the footrests If the vehicle begins to tip quickly turn the front wheel downhill if possible or dismount on the uphill side immediately O E he
44. d be clean and free of burrs nicks or scratches Reinstall the drain plug Torque to specification MAINTENANCE Oil and Filter Change 8 10 11 12 13 14 15 16 17 Place towels under the oil fil ter Using an oil filter wrench turn the filter counterclock wise to remove it Using a clean dry cloth clean the filter sealing surface on the crankcase Lubricate the gasket on the new filter with a film of engine oil Check to make sure the gasket is in good con dition Install the new filter and turn SD by hand until the filter gasket contacts the sealing surface then turn and additional 1 2 turn Remove the oil fill plug and add the recommended oil Do not over fill Reinstall the fill plug Start the engine and let it idle for one to two minutes Stop the engine and inspect for leaks Check the oil level and add oil as necessary to maintain the level at the center of the sight glass Discard used oil and filter properly 59 MAINTENANCE Transmission Oil Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 52 Maintain the oil level between 1 4 and 3 4 on the sight glass See page 96 for the part numbers of Polaris products Transmission Oil Recommendations Gearcase Lubricant Capacity Drain Plug Torque Transmission Premium AGL Synthetic 18 6 oz 18 ft Ibs Gearcase Lubr
45. d by the basic warranty For questions call Polaris Customer Assistance United States 1 888 704 5290 Canada 1 204 925 7100 100 WARRANTY U S A EPA Emissions Limited Warranty This All Terrain Vehicle ATV or Off Road Utility Vehicle ORUV emissions limited warranty is in addition to the Polaris standard limited warranty for this vehicle Polaris warrants that this vehicle is 1 designed built and equipped to conform at the time of initial sale with the requirements of 40 CFR 1051 and 2 free from defects in materials and workmanship that may keep it from meeting these requirements The emissions warranty period for this vehicle begins on the date the vehicle is deliv ered to the original retail purchaser and ends 30 months 2 5 years after that date after 5000 km 3100 miles or after 500 hours of operation whichever comes first This emission related warranty covers components whose failure would increase an engine s emissions including electronic controls fuel injection exhaust gas recircula tion aftertreatment or any other system utilized in this vehicle to control emissions Replacing or repairing other components not covered by this emissions warranty or the standard warranty is the responsibility of the owner including the parts labor and other costs associated with recommended maintenance The exclusive remedy for breach of this limited warranty shall be at the exclusive option of Polaris repair or repla
46. e ne eaS 9 H Handlebar Adjustment 88 Hauling Cargo 48 49 Headlamp Replacement 69 Helmet s veg wr eda eae eka 8 l Idle RPM Adjustment 89 Dnmersion i eeso i hassa ee ea 72 Indicator Lights 31 J Jetting Charts cGy daca ei aes 95 K Key Switch 04 24 Kick Start Lever 31 KATUN 1 04 Sta ates gates eae oes 44 L Lith eos ecocpiertoegeoucsee ee aes 69 Headlamp Replacement 69 Taillight Brakelight 69 Lubrication Guide 56 M Maintenance Chart 52 55 Modifications 000 9 N Noise Emission Control System 51 O Oil Engine 00 57 Rear Gearcase 61 Transmission 60 Oil and Filter Change 58 59 Oil Level Engine 57 Oil Recommendations 57 Operation on Public Lands 51 Override Switch 25 P Panel Removal nananana 65 Parking Brake 28 Parking on an Incline 50 Periodic Maintenance Chart 52 55 Polaris Product List 96 Polishing the Vehicle 82 Pre Ride Checklist 35 R Reverse Operation 47 Riding Area 34 Riding Gear sess caso seniman eee 8 9 S Safe Operation Practices 33 Safety Labels 20 23 No Passenger Warning 22 Age 16 Warning
47. e rear brake is applied Always squeeze and hold the left brake lever before attempting to start the engine Press the start button OPERATION Starting the Engine 10 Activate the starter for a maximum of five seconds releasing the button when the engine starts NOTICE Operating the vehicle immediately after starting could cause engine damage Allow the engine to warm up for several minutes before operating the vehicle 11 If the engine does not start release the start button wait five sec onds then attempt to start again Repeat this procedure until the engine starts 12 If the engine slows or stops move the choke lever half way to the right to allow proper engine warm up Vary the engine RPM slightly with the throttle to aid in warm up 13 When the engine idles smoothly move the choke lever completely to the right Cold Weather Operation If the ATV is used year round check the oil level frequently A rising oil level could indicate the accumulation of contaminates such as water or excess fuel in the bottom of the crankcase Water in the bottom of the crankcase can lead to engine damage and must be drained Tip Water accumulation increases as outside temperature decreases If the oil level rises to the top of the sight glass change the oil immedi ately Always operate the engine long enough to reach operating temper ature which reduces condensation 37 OPERATION Driving Procedures NY eo 38 Wear
48. e vehicle on pavement or on any public street road or highway including dirt and gravel roads Use caution and drive at reduced speeds in conditions of reduced visibility such as fog rain and darkness Clean headlights fre quently and replace burned out headlamps promptly Drive in a manner appropriate for your skills and operating condi tions Never operate at excessive speeds Never attempt wheelies jumps or other stunts Never remove your hands from the handle bars while operating and always keep both feet on the footrests Never consume alcohol or drugs before or while operating an ATV Always use the size and type of tires specified for your vehicle Always maintain proper tire pressure Never operate a damaged ATV After any overturn or accident have a qualified service dealer inspect the entire machine for possible damage Never operate the ATV on a frozen body of water Do not touch hot exhaust system components Always keep com bustible materials away from the exhaust system Always remove the ignition key when the vehicle is not in use to prevent unauthorized use 33 OPERATION Know Your Riding Area Tread Lightly Familiarize yourself with all laws and regulations concerning the opera tion of this off road vehicle in your area Respect the environment in which you ride Find out where the designated riding areas are by con tacting your Polaris dealer a local riding club or local officials Help keep our
49. eady filled with electrolyte and has been sealed and fully charged at the factory Never pry the sealing strip off or add any other fluid to this battery The single most important thing about maintaining a sealed battery is to keep it fully charged Since the battery is sealed and the sealing strip cannot be removed you must use a voltmeter or multimeter to measure DC voltage WARNING An overheated battery may explode causing severe injury or death Always watch charging times carefully Stop charging if the battery becomes very warm to the touch Allow it to cool before resuming charging For a refresh charge follow all instructions carefully 1 Check the battery voltage with a voltmeter or multimeter A fully charged battery will register 12 8 V or higher 2 Ifthe voltage is less than 12 8 volts recharge the battery at 1 2 amps or less until battery voltage is 12 8 or greater 3 When using an automatic charger refer to the charger manufac turer s instructions for recharging When using a constant current charger use the following guidelines for recharging 79 MAINTENANCE Battery Battery Charging Sealed Battery Always verify battery condition before and 1 2 hours after the end of charging State of Charge Time Voltage Action Using constant current Charge charger standard amps specified on top of battery 100 12 8 13 0 volts None check at 3 None required mos from date of manufacture 75 1
50. ed Polaris ATV you can take the ATV RiderCourse by calling ATV Enrollment Express at 800 887 2887 or by visiting www atvsafety org Purchasers of a used Polaris ATV will be charged for this training A Polaris ATV is an off road vehicle Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area We strongly advise you to strictly follow the recommended maintenance program outlined in your owner s manual This preventive maintenance program is designed to ensure that all critical components on your vehi cle are thoroughly inspected at specific intervals FOR MORE INFORMATION ABOUT ATV SAFETY call the Con sumer Product Safety Commission at 1 800 638 2772 or visit www cpsc gov visit www atvsafety org or call Polaris at 1 800 342 3764 SAFETY Safe Riding Gear Always wear appropriate clothing when riding an ATV Wear protective clothing for comfort and to reduce the chance of injury Eye Protection Long Sleeves Helmet Wearing a helmet can prevent a severe head injury Whenever riding a Polaris vehicle always wear a helmet that meets or exceeds established safety standards Approved helmets in the USA and Canada bear a U S Department of Transportation DOT label Approved helmets in Europe Asia and Oceania bear the ECE 22 05 label The ECE mark consists of a circle surrounding the letter E followed by the distinguishing number of the country which has 051039
51. evel rises to the top of the sight glass change the oil immediately 1 Position the vehicle on a level surface 2 View the oil level through the sight glass on the right side of the vehicle 3 Remove the fill plug and Fill Plug add the recommended oil Sight Glass as needed 4 Reinstall the fill plug securely NAN 57 MAINTENANCE Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 52 Always change the oil filter whenever changing oil NOTICE Ifthe ATV is left without oil in the system for extended periods the oil pump may lose its prime which could result in engine damage Always replace the oil and filter within a few hours of draining the oil Do not allow the vehicle to be without oil overnight Obtain the correct oil filter and an adequate supply of oil so the oil and filter change can be completed without interruption Position the vehicle on a level surface Clean the area around the drain plug on the bottom of the engine crankcase Run the engine for two to three minutes until warm Stop the engine Place a drain pan beneath the engine crankcase and remove the drain plug Allow the oil to drain completely CAUTION Hot oil can cause burns to skin Do not allow hot oil to contact skin 6 58 Install a new sealing washer on the drain plug The sealing surfaces on the drain plug and crankcase shoul
52. f operating on a road or street This ATV is not equipped with highway approved lights Operate this vehicle off road only Use caution and drive at reduced speeds in conditions of reduced visibility such as fog rain and darkness Clean headlights frequently and replace burned out headlamps promptly Operating a Damaged ATV Operating a damaged ATV can result in an accident After any overturn or accident have a qualified service dealer inspect the entire machine for possible damage including but not limited to brakes throttle and steering systems Physical Skills Safe operation of this rider active vehicle requires good judgement and physical skills Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of overturn and loss of control Hot Exhaust Systems Exhaust system components are very hot during and after use of the vehicle Hot components can cause burns and fire Do not touch hot exhaust system components Always keep combustible materials away from the exhaust system Use caution when traveling through tall grass especially dry grass Unauthorized Use of the ATV Leaving the keys in the ignition can lead to unauthorized use of the vehicle which could result in an accident or overturn Always remove the ignition key when the vehicle is not in use 19 SAFETY Safety Labels and Locations Warning labels have been placed on the vehicle for your protection Read and follow the in
53. g installation Torque to specification 70 MAINTENANCE Spark Plugs Spark Plug Condition Normal Spark Plug The normal insulator tip is gray tan or light brown There will be few combustion deposits The electrodes are not burned or eroded This indi cates the proper type and heat range for the engine and the service The tip should not be flaky and white A white insulator tip indicates overheating caused by use of an improper spark plug or incorrect carbu retion adjustments Wet Fouled Spark Plug The wet fouled insulator tip is black A damp oil film covers the firing end There may be a carbon layer over the entire nose Generally the electrodes are not worn General causes of fouling are excessive oil use of non recommended oil improper use of the choke or incorrect throt tle body carburetor adjustments 71 MAINTENANCE Vehicle Immersion If your vehicle becomes immersed major engine damage can result if the machine is not thoroughly inspected Take the vehicle to your dealer before starting the engine If it s impossible to take your ATV to a dealer before starting it follow the steps outlined below l a TA 8 9 10 11 12 72 Move the ATV to dry land or at the very least to water below the foot rests Turn the fuel valve off Check the air box and dry any water Remove the spark plug Loosen the carburetor drain screw and drain the carburetor Turn the engine over seve
54. g the vehicle to overturn NEVER CARRY CARGO ON THE FRONT OF THE VEHICLE DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS Vehicle should never exceed 10 mph 16 kph while towing a load on a level surface Vehicle speed should never exceed 5 mph 8 kph when towing loads in rough terrain while cornering or while ascending or descending a hill 48 OPERATION Hauling Cargo Maximum 70 Ibs 31 7 kg OSS Ly WS SA If the Polaris accessory rear rack or hitch are installed on your ATV the ATV may carry or tow a maximum of 300 lbs 136 kg with a maxi mum tongue weight of 30 Ibs 13 kg Maximum rear rack capacity is 70 Ibs 31 7 kg Never exceed the weight capacities specified for your ATV on warning labels and in the specifications section of this manual Always read and understand the load distribution warnings listed on the rack and hitch warning labels Never carry cargo on the front of the vehicle Cargo should be evenly distributed and mounted as low as possible on the rear rack When operating over rough or hilly terrain reduce speed and cargo or towed load to maintain stable driving conditions 49 OPERATION Parking on an Incline Avoid parking on an incline if possible If it s unavoidable follow these precautions l 2 3 4 5 50 Stop the engine Place the transmission in gear Lock the parking brake Always block the rear wheels on the downhill side Turn the fuel valve
55. gine oil level Pre Ride gt Air filter pre filter Daily Inspect clean often replace E as needed gt Air box sediment Daily Drain deposits when visible tube Headlamp tail Daily Check operation apply lamp dielectric grease if replacing gt Air filter Weekly Inspect replace as needed E main element gt Brake pad wear 10H Monthly 100 160 Inspect periodically a Battery 20H Monthly 200 320 Check terminals clean test gt Front gearcase oil 25H Monthly 250 400 Inspect level change yearly if equipped gt Transmission oil 25H Monthly 250 400 Inspect level change yearly gt Engine breather 25H Monthly 250 400 Inspect clean if needed E filter if equipped gt General 50H 3M 500 800 Lubricate all fittings pivots lubrication cables etc Carburetor float 50H 6M 500 800 Drain bowl periodically and bowl prior to storage E Throttle Cable 50H 6M 500 800 Inspect adjust lubricate E ETC Switch replace if necessary gt Perform these procedures more often for vehicles subjected to severe use E Emission Related Service m Have an authorized Polaris dealer perform these services 54 Periodic Maintenance Chart MAINTENANCE Item Maintenance Interval Remarks whichever comes first Hours Calendar Miles Km E Choke cable 50H 6M 500 800 Inspect adjust lubricate E replace if necessar
56. heck or maintain proper operation of the throttle system can result in an accident if the throttle lever sticks during operation Always check the lever for free movement and return before starting the engine Also check occasionally during operation Modifications to the electronic throttle control could result in failure to perform as designed which could result in an accident Do not attempt to modify the throttle control system or replace it with any after market throttle mechanisms Always ensure that the throttle cable is installed and properly routed to the throttle control Engine speed and vehicle movement are controlled by pressing the throt tle lever The throttle lever is spring loaded Engine speed returns to idle when the lever is released This ATV is equipped with Polaris Electronic Throttle Control ETC which is designed to reduce the risk of a frozen or stuck throttle If the throttle cable should stick in an open position when the operator releases the throttle lever the engine will stop and power to the rear wheels will cease 25 FEATURES AND CONTROLS Brakes AWARNING Operating the ATV with a spongy brake lever can result in loss of braking which could cause an accident Never operate the ATV with a spongy feeling brake lever Always contact your dealer for service before operating the vehicle AWARNING Aggressively applying the rear brakes when backing down a hill may cause rear tipover which could
57. hill See page 43 Always descend a hill with the transmission in forward gear Do not descend a hill with the transmission in neutral e Always check the terrain carefully before descending a hill e Shift your weight rearward e Never travel down a hill at high speed SAFETY e Avoid traveling down a hill at an angle which would cause the vehicle to lean sharply to one side Travel straight down the hill when possible Crossing Hillsides Driving on a sidehill is not recommended Improper procedure could cause loss of control or overturn Avoid crossing the side of any hill unless absolutely necessary If crossing a hillside is unavoidable always follow proper procedures as described in the owner s manual See page 42 Never attempt to turn the ATV around on any hill until you ve mastered the turning technique on level ground as described in the owner s manual See page 44 15 SAFETY Safety Warnings Stalling While Climbing a Hill Stalling rolling backwards or improperly dismounting while climbing a hill could cause an overturn If all forward speed is lost Ift Operating on Steep Hills Operating on excessively steep hills could cause an Never operate on hills too steep for the ATV or for yo steeper than 25 degrees 16 Always maintain a steady speed when climbing a hill Keep body weight uphill Apply the front brakes right lever When fully stopped apply the rear brake
58. icant 550 ml 24 Nm Oil Check 1 Position the vehicle on a Pill Plug level surface 2 View the oil level through the sight glass Le A 3 Remove the fill plug and K add the recommended Sight Glass oil as needed 4 Reinstall the fill plug l f Oil Change AN The transmission drain plug is located on the bottom of the vehicle near the center 1 2 ON Si re 60 Remove the fill plug Remove the transmission drain plug Drain the oil into an appropri ate container Discard used oil properly Clean and reinstall the drain plug Torque to specification Add the recommended fluid Reinstall the fill plug Check for leaks MAINTENANCE Rear Gearcase Oil Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 52 Maintain the oil level at the bottom of the check plug hole We recom mend the use of Polaris Premium ATV Angle Drive Fluid Use of other oils may result in improper operation of components See page 96 for the part numbers of Polaris products Rear Gearcase Oil Recommendations Gearcase Lubricant Capacity Fill Plug Drain Check Plug Torque Torque Rear Premium ATV 4 oz 25 ft Ibs 18 ft Ibs Gearcase Angle Drive Fluid 120 ml 34 Nm 24 Nm Oil Check 1 Position the vehicle on a level sur face 2 Remove the check plug and view the oil level 3 Remove the fill plug Add the rec ommended oil
59. itch to turn the lights on and off and to change the lights from high beam to low beam The key must be in the ON position to operate the headlights Engine Stop Switch Before starting the engine press the upper end of the switch down to the ON position To stop the engine press the lower end of the switch down to the OFF position The engine will not start or run when the switch is off Main Key Switch Turn the main key switch clockwise to the ON position before starting the engine Turn the main switch off to stop the engine and end all elec trical power to the vehicle Start Button To start the engine make sure the stop switch is in the ON position Turn the main key switch on Press the start button 24 FEATURES AND CONTROLS Switches Override Switch Reverse Speed Limiter This vehicle is equipped with a reverse speed limiter system To gain additional wheel speed while backing release the throttle and depress the override switch WARNING Pressing the override button while the throttle is open can cause loss of control which may result in serious injury or death Always release the throttle before pressing the override button Throttle Lever AWARNING Operating an ATV with sticking or improperly operating throttle controls could cause an accident Never start or operate an ATV that has a sticking or improperly operating throttle Always contact your dealer for service before operating the vehicle Failure to c
60. ition 3 Place a chalk mark on the center line of the front tires approximately 10 25 4 cm from the floor or as close to the hub axle center line as possible Make sure both marks are the same distance from the floor 4 Measure the distance between the marks and record the measurement 1 5 Move the vehicle until the chalk marks are at the rear of the tires even with the hub axle center line 6 Measure the distance between the marks and record the measurement 2 7 Subtract measurement 2 from measurement 1 The difference is the vehicle toe out alignment 8 Ifyou discover improper alignment see your Polaris dealer for ser vice 64 MAINTENANCE Steering Assembly The steering assembly of the ATV should be checked periodically for loose nuts and bolts If loose nuts and bolts are found see your Polaris dealer for service before operating the vehicle Side Panel Removal l 2 Remove the seat Remove the three fasteners securing the side panel to the vehicle Pull the side panel away from the vehicle SS Fasteners 65 MAINTENANCE Tires AWARNING Operating your ATV with worn tires improperly inflated tires non standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle Always use origi
61. l scratch the finish 81 MAINTENANCE Cleaning and Storage Washing the Vehicle If a high pressure water system is used for cleaning not recommended exercise extreme caution The water may damage components and could remove paint and decals Avoid directing the water stream at the follow Ing items e Wheel bearings e Transmission seals e Brakes e Cab and body panels e Labels and decals e Electrical components e Switches and controls If an informational or graphic label becomes illegible or comes off con tact your Polaris dealer to purchase a replacement Replacement safety labels are provided by Polaris at no charge Grease all zerk fittings immediately after washing Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system Polishing the Vehicle Polaris recommends the use of common household aerosol furniture polish for polishing the finish on your Polaris vehicle Follow the instructions on the container Polishing Tips e Avoid the use of automotive products some of which can scratch the finish of your vehicle e Always use clean cloths and pads for cleaning and polishing Old or reused cloths and pads may contain dirt particles that will scratch the finish 82 MAINTENANCE Cleaning and Storage Chrome Wheel Care if equipped Proper maintenance will protect chrome wheels from corrosion pre serve wheel life and ensure a like new appearance for
62. llow enough ventilation to prevent condensation and may promote corrosion and oxidation 85 MAINTENANCE Transporting the Vehicle Follow these procedures when trans porting the vehicle 1 Stop the engine 2 Place the transmission in gear 3 Lock the parking brake 4 Turn the fuel valve off 5 Secure the fuel cap oil cap and seat 6 Remove the key to prevent loss during transporting 7 Always tie the frame of the ATV to the transporting unit securely with suitable straps or rope Do not attach tie straps to the front bumper racks or handlebars 86 ADJUSTMENTS Camber and Caster The camber and caster are non adjustable Rear Spring The rear shock absorber spring is adjusted by rotating the adjuster either clockwise or counterclockwise to increase or decrease spring tension Accessory springs are available through your Polaris dealer 87 ADJUSTMENTS Handlebars WARNING Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars resulting in loss of control and serious injury or death Follow the adjustment procedures exactly or see your Polaris dealer for service The handlebars can be adjusted for rider preference l 88 Remove the handlebar cover Loosen do not remove the four handlebar clamp bolts Adjust the handlebar to the desired height Be sure the handlebars do
63. lug Start the engine Place the transmission in neutral s a A Apply varying throttle for 10 15 seconds to expel the moisture and air dry the belt and clutches Do not hold the throttle wide open for more than 10 seconds 5 Allow the engine RPM to settle to idle speed then shift the trans mission into forward gear 6 Test for belt slippage If the belt slips repeat the process 7 Take the vehicle to your dealer for service as soon as possible 74 MAINTENANCE Battery AWARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death When removing the battery always disconnect the negative black cable first When reinstalling the battery always connect the negative black cable last AWARNING Battery electrolyte is poisonous It contains sulfuric acid Serious burns can result from contact with skin eyes or clothing Antidote External Flush with water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call physician immediately Eyes Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN Your ATV may have either a sealed battery which requires little mainte nance
64. ly maintained used for rac ing or used for purposes other than for which it was manufactured or for any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts In addition this warranty does not cover physical damage to paint or finish stress cracks tearing or puncturing of upholstery material corrosion or defects in parts components or the ATV due to fire explosions or any other cause beyond Polaris control This warranty does not cover the use of unauthorized lubricants chemicals or fuels that are not compatible with the ATV The exclusive remedy for breach of this warranty shall be at Polaris exclusive option repair or replacement of any defective materials or com ponents or products THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WAR RANTY POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCI DENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE Some states do not permit the exclusion or limitation of incidental or consequential damages or implied warranties so the above limitations or exclusions may not apply to you if inconsistent with controlling state law 97 WARRANTY ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A P
65. n Ratio 9 2 1 Full Stroke Carburetor 1 22 mm VM Type Pilot Jet 40 Main Jet 98 Air Screw 1 Turn Out Jet Needle 2MKNN 4 clip Ignition System DC CDI Ignition Timing 32 2 3000 RPM Spark Plug Gap NGK CR6HSA 0 6 0 7 mm Driving System Type Constant Variable Transmission CVT Shift Type Side Lever F N R 94 SPECIFICATIONS Phoenix 200 Drive Ratio Front N A Tires Front 21x7 10 4 psi 27 6 kPa Tires Rear 20x10 9 4 psi 27 6 kPa Front Suspension Dual A Arm w 7 in 17 8 cm travel Rear Suspension Mono Shock Swing Arm w 6 5 in 16 5 cm travel Shock Adjustment CAM Brakes Front Hydraulic Disc Brakes Rear Mechanical Drum Brake Foot Mechanical Drum Rear Brake Brake Parking Mechanical Rear Headlight Front Cover Hi Lo 35W Halogen Taillight 12V 5W Brake Light 12V 21W Battery 12V 12 AH Electric Start Standard DC Plug In rear Accessory Windshield Accessory Neutral Indicator Standard Reverse Indicator Standard Tool Kit Standard Jetting Chart ALTITUDE Meters Feet AMBIENT TEMPERATURE Below 40 F 40 F and above Below 5 C 5 C and above 0 1800 0 6000 102 98 1800 3700 6000 12000 96 92 Clutching Chart Altitude Roller Weight Meters Feet Grams Each 0 1800 0 6000 6 14 7 grams 1800 370
66. n the container for the recommended amount Carbon Clean removes water from fuel systems stabilizes fuel and removes carbon deposits from pistons rings valves and exhaust systems 3 Allow the engine to run for 15 20 minutes to allow the stabilizer to disperse through the fuel in the tank and carburetor 4 Stop the engine 5 Turn the fuel valve off 6 Drain the carburetor bowl Oil and Filter Change the oil and filter See page 58 Air Filter Air Box 1 Inspect and clean or replace the pre cleaner and air filter 2 Clean the air box 3 Drain the sediment tube 84 MAINTENANCE Cleaning and Storage Storage Tips Fluid Levels Inspect the fluid levels Change fluids as recommended in the Periodic Maintenance Chart beginning on page 52 e Rear gearcase Transmission e Brake fluid change every two years and any time the fluid looks dark or contaminated Fog the Engine Use Polaris Engine Fogging Oil Follow label directions carefully Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 52 Battery Storage See pages 78 79 for storage and charging procedures Storage Area Covers Set the tire pressure and safely support the ATV with the tires slightly off the ground Be sure the storage area is well ventilated Cover the vehicle with a genuine Polaris cover Do not use plastic or coated mate rials They do not a
67. nal equipment size and type when replacing tires Refer to the specifications section beginning on page 94 for recom mended tire type size and pressure Tire Tread Depth Always replace tires 1 8 3 mm when tread depth is worn to 1 8 3 mm or less GANS Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical com ponent operations All service must be performed by your authorized Polaris dealer 66 MAINTENANCE Tires Wheel Removal 1 Position the vehicle on a level surface 2 Place the transmission in gear 3 Stop the engine Lock the parking brake 4 Loosen the wheel nuts slightly WARNING Do not service axle nuts that have a cotter pin installed See your Polaris dealer 5 Place a suitable stand under the footrest frame to raise the wheel slightly off the ground 6 Remove the wheel nuts Remove the wheel Wheel Installation 1 Place the wheel on the wheel hub with the valve stem toward the outside and the rotation arrows on the tire pointing toward forward rotation 2 Install the wheel nuts finger tight 3 Lower the vehicle to the ground 4 Torque the wheel nuts to specification WARNING Loose nuts could cause a tire to come off during operation which could result in an accident or overturn Always ensure that all nuts are torqued to specification Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when they ve been loos e
68. nd eye protection goggles or face shield Using Alcohol or Drugs Operating the ATV after consuming alcohol or drugs could adversely affect operator judgment reaction time balance and perception Never consume alcohol or drugs before or while operating an ATV Carrying a Passenger Carrying a passenger greatly reduces the operator s ability to balance and control the ATV which may result in an accident or overturn Never carry a passenger on this ATV 12 SAFETY Safety Warnings Operating on Pavement Operating an ATV on paved surfaces including sidewalks paths parking lots and driveways may adversely affect the handling of the ATV and could result in loss of control and accident or overturn Avoid operating the ATV on pavement ATV tires are designed for off road use If it s unavoidable travel slowly and avoid sudden turns or stops Operating on Public Roads Operating this ATV on public streets roads or highways could result in a collision with another vehicle Never operate the ATV on any public street road or highway including dirt and gravel roads In many states it s unlawful to operate ATVs on public streets roads and highways Operating at Excessive Speeds Operating the ATV at excessive speeds increases the operator s risk of losing control Always operate at a speed that s appropriate for the terrain the visibility and operating conditions and your experience 13
69. ned for service Location Nut Torque Front Wheel 27 ft Ibs 37 Nm Rear Wheel 27 ft Ibs 37 Nm 67 MAINTENANCE Air Filter l 2 10 11 68 Position the vehicle on a level surface Place the transmission in gear Lock the parking brake Remove the seat Release the air box cover clips and remove the air box cover Loosen the clamp and remove the air filter Remove the pre filter from the main filter Wash the pre filter in soapy water then rinse and let dry Reinstall the pre filter over the main filter Replace the main filter if needed Reinstall the air filter into the air box Tighten the clamp but do not over tighten as filter damage could occur Reinstall the air box cover and the seat MAINTENANCE Lights Poor lighting can result in reduced visibility when driving Headlight and taillight lenses become dirty during normal operation Clean lights frequently and replace burned out lamps promptly Always make sure lights are adjusted properly for best visibility Headlamp Replacement To access the assembly from the front remove the front cover and unplug the wiring harness Remove the headlight assembly from the vehicle To access the headlight assembly without removing the front cover reach up under the front cab 1 Remove the rubber cover from the back of the head light 2 Rotate the socket counter clockwise and pull it away from the headligh
70. nging terrain conditions Operating Improperly in Reverse Improperly operating in reverse could result in a collision with an obstacle or person Always follow proper operating procedures as outlined in this manual See page 47 Before shifting into reverse gear always check for obstacles or people behind the ATV When it s safe to proceed back slowly Operating on Slippery Terrain Failure to use extra caution when operating on excessively rough slippery or loose terrain could cause loss of traction loss of control accident or overturn Do not operate on excessively rough slippery lt or loose terrain Always use extra caution on rough slippery or loose terrain 17 SAFETY Safety Warnings Operating Over Obstacles Improperly operating over obstacles could cause loss of control or overturn Before operating in a new area check for obstacles Avoid operating over large obstacles such as rocks and fallen trees If unavoidable use extreme caution and always follow proper operating procedures as outlined in this manual See page 46 Skidding or Sliding Skidding or sliding can cause loss of control or overturn if tires regain traction unexpectedly On slippery surfaces such as ice or loose gravel travel slowly and use extra caution to reduce the chance of skidding or sliding Do not operate on excessively slippery surfaces Operating Through Deep Water Operating the ATV through deep or fast flowing water
71. or a conventional battery A sealed battery can be identified by its flat covers on the top of the battery A conventional battery has six filler caps on the top of the battery Always keep battery terminals and connections free of corrosion If cleaning is necessary remove corrosion with a stiff wire brush Wash with a solution of one tablespoon baking soda and one cup water Rinse well with tap water and dry off with clean shop towels Coat the termi nals with dielectric grease or petroleum jelly Be careful not to allow cleaning solution or tap water into a conventional battery 75 MAINTENANCE Battery Battery Removal 1 Remove the seat 2 Disconnect the battery hold down strap 3 On conventional batteries remove the battery vent tube 4 Disconnect the black negative battery cable first 5 Disconnect the red positive battery cable last 6 Lift the battery out of the battery compartment Be careful not to tip a conventional battery sideways which could spill electrolyte NOTICE If electrolyte spills immediately wash it off with a solution of one tablespoon baking soda and one cup water to prevent damage to the vehicle 76 MAINTENANCE Battery Battery Installation Using a new battery that has not been fully charged can damage the bat tery and result in a shorter life It can also hinder vehicle performance Follow the battery charging instructions on page 79 before installing the battery 1
72. ortant ATV safety information should be attached to the owner s manual on the next page If you cannot locate this card or if it has been removed please call 1 800 342 3764 for assistance WELCOME Thank you for purchasing a Polaris vehicle and welcome to our world wide family of Polaris owners We proudly produce an exciting line of utility and recreational products e Snowmobiles e All terrain vehicles ATVs e RANGER utility vehicles e Victory motorcycles We believe Polaris sets a standard of excellence for all utility and recre ational vehicles manufactured in the world today Many years of experi ence have gone into the engineering design and development of your Polaris vehicle making it the finest machine we ve ever produced For safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Your manual contains instructions for minor maintenance but information about major repairs is outlined in the Polaris Service Manual and should be performed only by a Factory Certified Master Service Dealer MSD Technician Your Polaris dealer knows your vehicle best and is interested in your total satisfaction Be sure to return to your dealership for all of your ser vice needs during and after the warranty period We also take great pride in our complete line of apparel parts and acces sories available through our online store at www purepolaris com H
73. our vehicle was purchased you should take your vehicle to an authorized Polaris dealer You must show the dealer photo identification from the country of the selling dealer s authorized location as proof of residence Upon residence verification the servicing dealer will be authorized to per form the warranty repair If You Move If you move to another country be sure to contact Polaris Customer Assistance and the customs department of the destination country before you move Vehicles importation rules vary considerably from country to country You may be required to present docu mentation of your move to Polaris Industries in order to continue your warranty cover age You may also be required to obtain documentation from Polaris Industries in order to register your vehicle in your new country 99 WARRANTY Exported Vehicles How to Get Service If Purchased From A Private Party If you purchase a Polaris product from a private citizen outside of the country in which the vehicle was originally purchased all warranty coverage will be denied Notice If your vehicle is registered outside of the country where it was purchased and you have not followed the procedure set out above your vehicle will no longer be eligible for war ranty or service bulletin coverage of any kind Vehicles registered to Government offi cials or military personnel on assignment outside of the country where the vehicle was purchased will continue to be covere
74. ral times using the electric start Dry the spark plug Reinstall the plug or install a new plug Tighten the carburetor drain screw Turn the fuel valve on Screw Attempt to start the engine If neces sary repeat the drying procedure Take the ATV to your dealer for service as soon as possible whether you succeed in starting it or not If water has been ingested into the transmission follow the proce dure on page 74 for drying MAINTENANCE Spark Arrestor AWARNING Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death Never run the engine in an enclosed area Remove any combustible materials from the area Wear eye protection and leather work gloves Do not stand behind or in front of the vehicle while purging Never go under the vehicle while it s inclined The exhaust system can get extremely hot Do not perform service on the spark arrestor while the system is hot Allow components to cool sufficiently before proceeding Use the following procedure to periodically remove accumulated carbon from the arrestor screen 1 Remove the three screws and remove the arrestor from the end of the muffler 2 Use anon synthetic brush to clean the arrestor screen A synthetic brush may melt if components are warm If necessary blow debris from the screen with compressed air 3 Inspect the screen for wear and damage Replace if necessary Screw
75. result in serious injury or death Never back down a hill Use caution when applying the rear brakes Do not aggressively apply the rear brakes when going forward The rear wheels may skid and slide sideways causing loss of control which may result in serious injury or death Front Brakes Right Lever Squeeze the right brake lever toward the handlebar to apply the hydraulic front wheel brakes This lever does not apply the rear brakes Front Brakes Always test front brake lever travel and master cylinder fluid level before riding When squeezed the lever should feel firm Any sponginess would indicate a possible fluid leak or low master cylinder fluid level which must be corrected before riding Contact your dealer for proper diagnosis and repairs 26 FEATURES AND CONTROLS Brakes Rear Brakes Left Lever Squeeze the left brake lever toward the handlebar to apply the mechanical rear wheel brakes This lever does not apply the front brakes Rear Brakes Foot Brake The foot brake is a mechanical rear wheel brake Using the foot brake is the same as using the left brake lever Only the rear brake is applied The foot brake is located on the inside of the right footrest Operate this brake with your right foot If the rear wheels slide while using the foot brake reduce brake pedal pres sure to brake the rear wheels without skidding Rear Brakes 27 FEATURES AND CONTROLS Brakes Parking Br
76. rse Purchasers of a new Polaris ATV and their eligible family members are entitled to take the ATV RiderCourses Contact ATV Enrollment Express at 800 887 2887 or visit www atvsafety org for information on enrollment in the ATV RiderCourses e This vehicle is an ADULT VEHICLE ONLY Operation is prohibited for anyone under 16 years of age e Never permit a guest to operate the ATV unless the guest has read this manual and all product labels and has completed a certified safety training course INTRODUCTION Vehicle Identification Numbers Record your vehicle s identification numbers and key number in the spaces provided Remove the spare key and store it in a safe place An ignition key can be duplicated only by ordering a Polaris key blank using your key number and mating it with one of your existing keys Vehicle Model Number Frame VIN Engine Serial Number SAFETY Safety Training ATV safety training is a top priority for Polaris When you purchased your new ATV your dealer instructed you on the authorized ATV RiderCourse available to you and your eligible family members This training is included in the purchase price of your ATV Polaris strongly encourages you and your eligible family members who will be riding the ATV to take the ATV RiderCourse You were also provided with printed materials that explain safe operating procedures You should review this information on a regular basis If you purchased a us
77. s 4 Remove and inspect the gasket Replace a worn or damaged gasket 5 Reinstall the gasket and arrestor 6 Torque screws to 50 in lbs 5 6 Nm 73 MAINTENANCE Constant Variable Transmission CVT System AWARNING Failure to comply with the instructions in this warning can result in severe injury or death Do not modify any component of the CVT system Doing so may reduce its strength so that a failure may occur at a high speed The CVT system has been precision balanced Any modification will cause the system to be out of balance creating vibration and additional loads on components The CVT system rotates at high speeds creating large amounts of force on clutch components Extensive engineering and testing has been conducted to ensure the safety of this product However as the owner you have the following responsibilities to make sure this system remains safe e Always follow all recommended maintenance procedures See your dealer as outlined in the owner s manual e This CVT system is intended for use on Polaris products only Do not install it in any other product e Always make sure the CVT housing is securely in place during operation CVT Drying There may be some instances when water is accidently ingested into the CVT system Use the following instructions to dry it out before operat ing Remove the CVT drain plug from the bottom of the CVT cover Allow the water to drain completely Reinstall the drain p
78. structions on each label carefully If any of the labels shown in this manual differ from the labels on your vehicle always read and follow the instructions of the labels on the vehicle If an informational or graphic label becomes illegible or comes off con tact your Polaris dealer to purchase a replacement Replacement safety labels are provided by Polaris at no charge The part number is printed on the label General Warning WARNING Improper ATV use can result in SEVERE INJURY or DEATH ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVER CARRY PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL NEVER operate e without proper training or instruction e at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle e with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough ter rain and in turns e avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS 7175376 20 SAFETY Safety Labels and Locations Discretionary Warning Discretionary Warning WARNING Never operate this ATV on HILLS steeper than 25 degrees lt lt 25 To pre vent overturn on hilly terrain use throttle and brakes gradually and shift weight uphill RE
79. t assem bly 3 Remove the headlamp and install the new headlamp 4 Reinstall all components Taillight Brakelight Lamp Replacement Remove the taillight lens cover mounting screws Remove the lens cover Remove the lamp Apply dielectric grease to the socket and install a new lamp Test the light for proper operation ONS ie 22 ON Reinstall the lens cover 69 MAINTENANCE Spark Plugs Spark Plug Recommendations Refer to the specifications section beginning on page 94 for the recom mended spark plug type and gap for your vehicle Torque spark plugs to specification NOTICE Using non recommended spark plugs can result in serious engine damage Always use Polaris recommended spark plugs Plug Condition Torque Specification New Spark Plug 9 11 ft Ibs 12 15 Nm Previously Installed Spark Plug 17 20 ft lbs 23 27 Nm Spark Plug Inspection Spark plug condition is indicative of engine operation Check the spark plug firing end condition after the engine has been warmed up and the vehicle has been driven at higher speeds Immediately check the spark plug for correct color See page 71 CAUTION A hot exhaust system and engine can cause burns Wear protective gloves when removing a spark plug for inspection 1 Remove the spark plug cap 2 Using the special wrench provided in the tool pouch rotate the spark plug counterclockwise to remove it 3 Reverse the procedure for spark plu
80. t to warm up for approximately five min utes 4 Turn the carburetor idle screw in clockwise to raise RPM Turn the screw out counterclockwise to lower RPM 89 ADJUSTMENTS Throttle Cable Freeplay Adjust throttle cable freeplay at the handlebar 1 Slide the boots off the inline cable adjuster sleeve Loosen the adjuster locknut 2 Tur the adjuster until 1 16 to 1 8 1 5 3 mm of freeplay is achieved at the thumb lever While adjusting freeplay be sure to flip the throttle lever back and forth several times 3 Tighten the lock nut and slide the boots over the cable adjuster until they touch at the midpoint of the adjuster 90 Engine Doesn t Turn Over Possible Cause Tripped circuit breaker TROUBLESHOOTING Solution Reset the breaker Low battery voltage Recharge the battery to 12 8 VDC Loose battery connections Check all connections and tighten Loose solenoid connections Check all connections and tighten Engine Turns Over Fails to Start Possible Cause Out of fuel Solution Turn fuel valve to reserve refuel Clogged fuel valve or filter Inspect and clean or replace Water is present in fuel Drain the fuel system and refuel Fuel valve is turned off Turn the fuel valve on Old or non recommended fuel Replace with fresh recommended fuel Fouled or defective spark plug s Inspect plugs and replace if necessary No spark to spark plug
81. th new fuel Low battery voltage Recharge battery to 12 8 VDC Kinked or plugged fuel tank vent line Inspect and replace Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Reverse speed limiter malfunction See your dealer Electronic throttle control malfunction See your dealer Other mechanical failure Possible Lean Fuel Cause Low or contaminated fuel See your dealer Solution Add or change fuel clean the fuel system Low octane fuel Replace with recommended fuel Clogged fuel filter Replace filter Incorrect jetting Possible Rich Fuel Cause Overuse of choke See your dealer Solution Inspect clean and or replace spark plugs Fuel is very high octane Replace with lower octane fuel Incorrect jetting See your dealer TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Out of fuel Solution Refuel cycle key to ON position three times for 5 seconds each then start Kinked or plugged fuel vent line Inspect and replace Water is present in fuel Replace with new fuel Overuse of choke Inspect clean and or replace spark plugs Fouled or defective spark plug s Inspect clean and or replace spark plug s Worn or defective spark plug wires See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plug Loose
82. the engine use the kick start lever to start the engine until the battery is serviced 1 Position the vehicle on a level surface Lock the parking brake Place the transmission in neutral 2 Fold out the kick start lever on the left side of the ATV 3 Make sure the stop switch and main key switch are on 4 Place your foot on the kick start Thrust your heel downward to crank the engine 5 Ifthe engine is cold use the choke as outlined on page 36 6 After the engine has started fold the kick start lever back into place Tip A 10 12 mm wrench is provided in the tool kit for removing or installing the lever If not installed make sure the rubber cap is installed on the kick start shaft to protect the rider Store the kick start lever under the seat in the rear cab when not installed 31 OPERATION Failure to operate the ATV properly can result in a collision loss of control accident or overturn which may result in serious injury or death Read and understand all safety warnings outlined in the safety section of this owner s manual Break In Period The break in period for your new Polaris ATV is the first ten hours of operation or the time it takes to use the first two full tanks of gasoline No single action on your part is as important as following the proce dures for a proper break in Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these
83. ving Through Water Your ATV can operate through water with a maxi mum recommended depth equal to the bottom of the footrests Follow these pro cedures when operating through water 1 Determine water depths and current before entering water 2 Choose a crossing where both banks have gradual inclines Maximum Depth 3 Avoid operating through deep or fast flowing water NOTICE Major engine damage can result if the vehicle is not thoroughly inspected after operation in water Perform the services outlined in the maintenance chart See page 52 The following areas need special attention engine oil transmission oil rear gearcase oil and all grease fittings If the vehicle tips or overturns in water or if the engine stops during or after operating in water restarting can result in serious engine damage Transport the vehicle to your dealer for service before restarting the engine If this is not possible follow the vehicle immersion inspection and drying procedures outlined on page 72 then see your dealer for service at the first opportunity 4 After leaving water test the brakes Apply them lightly several times while driving slowly The friction will help dry out the pads If it s unavoidable to enter water deeper than the footrest level e Proceed slowly Avoid rocks and obstacles e Balance your weight carefully Avoid sudden movements e Maintain a steady rate of speed Do not make sudden turns or stops
84. y E Carburetor air 50H 6M 500 800 Inspect duct for proper seal intake ducts flange ing air leaks Drive belt 50H 6M 500 800 Inspect adjust replace as needed gt Engine oil change 100 H 6M 1000 1600 Perform a break in oil change at 20 hours gt Oil filter change 100 H 6M 1000 1600 Replace with oil change E Valve clearance 100 H 12M 1000 1600 Inspect adjust E Fuel system filter 100 H 12M 1000 1600 Check for leaks at tank cap E lines fuel valve filter pump carburetor replace lines every two years gt Engine mounts 100 H 12M 1000 1600 Inspect Exhaust muffler 100 H 12M 1000 1600 Inspect pipe E Spark plug 100 H 12M 1000 1600 Inspect replace as needed Ignition Timing 100 H 12M 1000 1600 Inspect gt Wiring 100 H 12M 1000 1600 Inspect for wear routing security apply dielectric grease to connectors subjected to water mud etc E Clutches drive 100 H 12M 1000 1600 Inspect clean replace worn and driven parts E Front wheel 100 H 12M 1000 1600 Inspect replace as needed bearings E Brake fluid 200 H 24M 2000 3200 Change every two years Spark arrestor 300 H 36 M 3000 4800 Clean out Idle speed Adjust as needed E Toe adjustment Inspect periodically adjust when parts are replaced Headlight aim Adjust as needed 55 MAINTENANCE Lubrication Guide Check and lubricate all components at the intervals outlined in the Peri odic Mainten

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