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Philips 42PUS7809 CRT Television User Manual

1. Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER Boom Operation Section 3 19 2011 Alamo Group Inc OPERATION OPERATION Cable Controlled Mowers A control lever decal similar to the one shown below should be near the control valve to remind the operator of the lever functions DOWN OUT OUT MAIN BOOM SECONDARY BOOM DECK ROLL FORWARD SWING CLOSE SHIELD BACKWARD OPEN The main control valve on the Tiger Boom Mower has four sections with tapered spools located near the right side of the steering wheel The malfunction of a section of the valve does not necessitate the replacement of the entire bank only the faulty section Each section of the valve controls a certain position of the boom or deck Seated in the operators seat the controls from left to right are 1 primary main boom 2 secondary boom 3 deck roll 4 boom swivel swing and 5 boom safety shield Boom Operation Section 3 20 MAIN BOOM SECONDARY DECK SECONDARY 02011 Alamo Group Inc OPERATION 6 4 Switchbox The Safety Shield lever opens and closes the shield located on the front of the cutter head When moving at or near the ground always have the shield in th closed position When mowing in the brush or in o DD a trees above g
2. SAFETY SAFETY SECTION Bengal Boom Safety Section 1 1 SAFETY General Safety Instructions and Practices A safe and careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this mower This equipment should only be operated by those persons who have read the Manual who are responsible and trained and who know how to do so safely and responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The symbol and signal word are intended to warn the owner operator of impending hazards and the degree of possible injury when operating this equipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices DANGER Q Indicates an imminently hazardous situation that if n
3. BLUE DECAL STRIP RETURN FOR ROTARY MOWER RED DECAL STRIP PRESSURE FOR ROTARY MOWER lt A SECONDARY BUTT B SECONDARY GLAND 1 RETURN AND PRESSURE LINE OF SIGHT FOR 1 HOSES ARE REVERSED FOR VIEW A A B E ROL M REVERSE ROTATION R RETURN BOOM FLAILS P PRESSURE 2 IMPORTANT ALIGN GREASE HOLE IN BEARING ITEMS 5 amp 13 WITH GREASE ZERK IN BOOM MAINTAIN ALIGNMENT DURING BEARING INSTALLATION VIEW A A 3 GREASE ITEM 4 HINGE PIN ZERKS ON BOOM AFTER ASSEMBLY ONCE UNDER LOAD WITH BOOM ELEVATED AND AGAIN AT REST WITH BOOM SUPPORTED 4 ONLY ONE SET COLLAR ITEM 15 NEEDED FOR ROTARY MOWERS 5 SWIVEL ADAPTERS ITEM 12 ONLY USED ON FLAIL MOWERS COMMON LYNX 02011 Alamo Group Inc Parts Section 6 8 BOOM ASSEMBLY Continued ITEM PART 06700111 2 06310083 06700112 3 06310084 4 6T3211 5 32321 6 06500499 7 06500569 8 06500568 9 06500540 10 06500541 11 06505116 12 24724 13 TB3010 14 TB1035 15 35312 16 35131 18 06501023 19 06537021 20 TB 1033 21 6T3207 22 TB3033 23 21677 24 21688 25 TB 1025 26 TB 1036 27 TF1143 28 06501024 29 06501022 30 06420100 31 TB 1023 32 COMMON LYNX 1 tw N N DESCRIPTION SWIVEL ASSY REFER TO TRACTOR MOUNT KIT MAIN BOOM ASSY MAIN BOOM WELDMENT SECONDARY BOOM ASSY SECONDARY BOOM WELDMENT GREASE ZERK 1 8 BUSHING 1 1 2 X 2 HOSE 1 4 X 50 HOSE 1 4 X 92 HOSE
4. Continued ITEM PART NO 06504011 06504012 1 22790 2 06504088 3 06504062 06504089 4 06504090 5 06504104 06504091 6 06504078 7 06504092 8 06504093 9 06504094 10 06504095 11 2961940 12 2962200 13 06504096 14 6T5101 15 06504097 16 22797 17 06504098 18 06504099 19 06504100 20 06504101 21 6T5809 22 06504102 06504103 COMMON LYNX DESCRIPTION MOTOR ASSEMBLY TRB60 MOTOR ASSEMBLY TRB50 HOUSING SEC HOUSING PEC HOUSING GEAR TRB60 HOUSING GEAR TRB50 SET GEAR SHAFT CAP SCREW TRB60 CAP SCREW TRB50 SCREW DRIVE KEY PIN DOWEL NAME PLATE THRPL PLUG ODT RING SNAP O RING SEAL LIP SEAL LIP SEAL SQ R SEAL SIDE CHAN SEAL END CHAN SEAL BK UP RTNR SEAL CHECK ASS Y WASHER SEAL KIT 02011 Alamo Group Inc Parts Section 6 39 50IN AND 63IN FLAIL MOTOR BREAKDOWN COMMON LYNX 02011 Alamo Group Inc Parts Section 6 40 50IN AND 63IN FLAIL MOTOR BREAKDOWN Continued ITEM PART NO QTY zen 06504013 1 06504039 1 2 06504040 1 3 06504041 1 4 06504042 1 5 TF4402 1 6 06504043 4 7 06504044 2 8 06504028 1 9 06504045 4 10 1 11 763759 2 12 02961940 1 13 TF4401 1 14 06504049 1 15 TF4410 2 16 06504046 4 17 06504047 4 18 TF4407 2 19 06504048 1 20 6T5809 2 21 02961917 4 dedos 06504023 COMMON LYNX DESCRIPTION MOTOR ASSEMBLY 350 TBF50 TBF63 SHAFT END COVER PORT END COVER GEAR HOUS
5. OPERATION OPERATION The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011_A FRAME ASSEMBLY Inspect condition of mounting frame weldment e Inspect condition of Swivel Assy Ensure all bolts and screws are in position and are properly torqued Ensure all pins are in place and fastened with Screws Ensure frame is properly mounted to tractor and hardware is propely installed and tightened OPS B 0021 D ROTARY HEAD INSPECTION Inspect blades and blade bolts for looseness and excessive wear Rotate to 90 to make for checking easier Replace damaged worn and missing blades as complete sets to maintain rotary balance Ensure motor bolts and nuts are tightened to the appropriate torque Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil l
6. 24028 MOWERS PART NO LOCATION 22840 INSIDE OF CAB 24028 MOWER DECK 25387 INSIDE OF CAB 10 x 5 5 31522 MOWER DECK MAIN BOOM 18 25 x10 31523 HYDRAULIC TANK Bengal Boom Safety Section 1 15 SAFETY PART NO LOCATION float to be used with only Boom 27001 Flail mower DO NOT operate a Boom rotary mower with the INSIDE OF CAB float section installed PIN 27001 LOCK 31935 TRAVEL LOCK INSIDE OF CAB UNLOCK 31935 4 DANGER 1 EACH REAR WHEEL MUST HAVE A MINIMUM OF 1500 POUNDS 2 CONTACT WITH THE SURFACE TO PREVENT LATERAL INSTABILITY AND POSSIBLE TIP OVER WITH BODILY INJURY WIDEN WHEEL TREAD AND ADD WEIGHTS IF NEEDED SEE MANUAL OR CALL TIGER CUSTOMER SERVICE FOR COUNTERWEIGHT PROCEDURE 2 TRANSPORT CAREFULLY SLOW DOWN EVEN MORE SLOPES AND WHEN TURNING NEVER TURN UP A SLOPE SHARPLY OR AT HIGH SPEED AND USE EXTRA CARE IN ROUGH OR BUMPY AREAS TO PREVENT OVERTURN AND POSSIBLE CRUSHING INJURY OR DEATH IF YOUR VIEW TO THE REAR IS BLOCKED IT IS YOUR RESPONSIBILITY TO INSTALL MIRRORS THAT PROVIDE A REAR VIEW TO PREVENT ACCIDENTS FROM BLIND SPOTS 32707 HYDRAULIC TANK 3 REAR MOUNTED BOOM MOWERS MOVE CENTER OF GRAVITY TO THE REAR AND RFMOVE WEIGHT FROM FRONT WHEELS ADD RON BALLAST UNTIL AT LEAST 20 OF TRACTOR S WEIGHT IS FRONT WHEELS TO PREVENT REARING UP LOSS OF STEERING CONTROL AND POSSIBLE INJURY 4 NEVER OPERATE
7. v m gt A lt OPERATION OPERATION 9 8 Shutting Down the Attached Head For Standard Equipment To shut down attached mower head first bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of time Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS B 0011_D BEFORE leaving the tractor seat always set the parking brake and or set ENGINE ero the tractor transmission in parking gear disengage the PTO stop the Mies engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor LE et ie TRANSMISSION SET PARKING PARK BRAKE from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sG 9 E Boom Operation Section 3 40 2011 Alamo Group Inc OPERATION 10 TRACTOR BOOM AND ATTACHED HEAD STORAGE Properly preparing and storing the unit at the end of the season is critical to maintaining its appearanc
8. SAFETY LUBRICATE SPINDLE DAILY OR EVERY 10 HOURS OF USE WITH MOWER AND TRACTOR OFF INJECT TWO PUMPS OF TIGER SPINDLE LUBRICANT INTO SPINDLE BEFORE USING NOTE SEE OPERATORS MANUAL FOR SUBSTITUTE LUBRICANT AND MORE DETAILED INSTRUCTIONS NOTICE Engine will not start when mower is engaged 673222 ADANGER esa STAY CLEAR A gt DISCHARGE gt OPENING DANGER DO NOT OPERATE THIS EQUIPMENT WITHIN TEN FEET OF HIGH Bengal Boom Safety Section 1 20 PART NO LOCATION 613221 INSIDE OF CAB 673222 INSIDE OF 6T3224 MOWER DECK 6T3225 INSIDE OF CAB SAFETY WARNING DO NOT OPERATE THIS EQUIPMENT WITH BYSTANDERS IN THE AREA ROTARY MOWERS HAVE THE INHERENT ABILITY TO THROW DEBRIS CONSIDERABLE DISTANCES WHEN KNIVES ARE ALLOWED TO STRIKE FOREIGN OBJECTS OPERATOR CAUTION MUST BE TAKEN OR SERIOUS INJURY CAN RESULT 8 3230 PROCEDURE FOR TRAVEL POSITION ALLOW CUTTER ASSEMBLY TO COME COMPLETE STOP CENTER DECK BETWEEN FRONT AND REAR TIRES 3 PLACE BOOM INTO TRAVEL POSITION FAILURE TO DO SO MAY RESULT IN TIRE DAMAGE AND OR INJURY 83231 CAUTION DO NOT START OR RUN WITH VALVES CLOSED SERIOUS DAMAGE WILL OCCUR 6T 3233 CAUTION CHECK CRANKSHAFT ADAPTER DAILY FOR TIGHTNESS AND GROMMET WEAR AS SERIOUS DAMAGE TO RADIATOR MAY RESULT FROM IMPROPER MAINTENANCE
9. Bengal Boom Safety Section 1 21 PART NO LOCATION 673230 INSIDE OF CAB 673231 INSIDE OF CAB 673233 HYDRAULIC TANK 613234 INSIDE OF CAB 673236 MOWER DECK SAFETY WARNING WHEN CUTTING HEAVY BRUSH BLADE BOLTS SHOULD BE INSPECTED HOURLY AND RETORQUED TO 600 FT LBS 51 3237 673237 MAIN BOOM SECONDARY BOOM DECK ROLL IN IN WARNING FORWARD BACKWARD IMPORTANT WHEN REPLACING BLADES IT IS RECOMMENDED THAT IT IS RECOMMENDED THAT THE BOLT AND LOCK NUT BE ALL BLADES BE REPLACED FOR PROPER BALANCE TO REPLACED WHENEVER BLADES ARE REPLACED REPLACE AVOID EXCESSIVE VIBRATIONS WHICH CAN DAMAGE THESE ANY TIME THEY ARE DAMAGED OR WORN AS SPINDLE ASSEMBLY FAILURE TO DO SQ CAN LEAD TO BLADES COMING SEE YOUR OPERATOR S MANUAL FOR PROPER OFF CAUSING SERIOUS INJURY OR DEATH GREASING INSTRUCTIONS CUTTER SHAFT BEARING GREASE EVERY 8 HRS OR DAILY NOTE If unusual environmental conditions exist extreme temperatures moisture or contaminants more frequent lubrication is required 6T3249A GREASING INSTRUCTIONS GROUND ROLLER BEARING GREASE EVERY 8 HRS OR DAILY NOTE If unusual environmental conditions exist extreme temperatures moisture or contaminants more frequent lubrication is required T3281 INSTALLATION INSTRUCTIONS 6 3243 Bengal Boom Safety Section 1 22 PART NO LOCATION 6T3237 INSIDE OF CAB 6T3241 INSIDE OF CAB 34206 IN
10. 13 37 Be 64 2 v5 10 S 106 329 12 53 es vo 92 19 15 13 154 13 83 16 Lar 2737 L gr ur sf ia S s i so 159 I Men T 212 jo 488 T 211 28 10 129 155 172 200 27 267 22 30 376 31 3 5 441 9 15 150 167 322 35 429 455 515 66 53 604 710 8 17 25 22 403 54 64 681 772 99 79 95 1065 7 26 39 354 55 675 74 95 1095 1268 1132 193 1510 7 x5 450 so 840 952 1121 1363 1545 1817 157 1810 2130 e j e j res L 69 L 1462 2971 2698 2778 380 37 M Fine Thread Series 1 4 28 56 lin lbs 68 in Ibs 75 in lbs 87 in Ibs 99 in Ibs 116 in lbs 123 in Ibs 139 in Ibs 164 in Ibs 144 in lbs 63 in Ibs 192 in Ibs 5 16 135 150 174 197 231 25 278 37 27 35 393 38 7 16 1 2 se 18 amp 9 110 127 14 170 10 24 20 21 29 34 16 144 13 2 23 253 297 316 3 40 59 48 492 78 14 138 165 184 355 403 44 52 58 669 58 666 784 1 54 210 252 20 542 614 72 765 97 1020 86 1016 1195 118 12 298 357 397 668 757 80 1083 127 1444 129 1439 1693 114 12 45 498 53 930 1055 1241 1509 1710 2012 1768 2004 2358 112 12 74 80 98 1645 1865 21
11. MAIN FRAME INSTALLATION With an overhead hoist and or jack stands raise one side of the frame up to the correctly matching mounting holes Install capscrews and all other hardware as shown in main frame parts section to secure the sides of the main frame to the tractor casting DO NOT tighten at this time Remove the capscrews one at a time and apply a thread locking agent Reinsert the capscrews and tighten torque to values noted in the torque chart located in the maintenance section of this manual ASM C 0003 Assembly Section 2 4 ASSEMBLY CABLE CONTROL LEVER STAND SVC ONLY UNITS Place the cable control bracket on the floor so that the bracket is 3 5 8 from the front window Also the outer rear corner heel of the bracket is 5 1 4 from the edge of the door The middle corner of the bracket should be 2 1 2 from the edge of the door See image below Be sure that the location of the stand will allow the operation of all control levers in the tractor and that the door will not strike the stand when shut Double check under the cab for cables and wires that may be cut when drilling And before drilling double check location of the stand for proper placement of holes Drill 3 holes to match control bracket and secure with capscrews and nylock nuts noted in parts section CAPSCREW W AS VY S o Bi 3 63 525 lt N Bs WINDOW TO HEEL OF WS l MNT BRKT TPA AC 472
12. This Inspection Form may be freely duplicated for extra copies Boom Operation Section 3 18 2011 Alamo Group Inc OPERATION Boom PRE OPERATION Inspection Mower ID Make Dat Shift Before conducting the inspection make sure the tractor engine is off all rotation ha AAWARNING stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure ha been relieved Table 1 NOILLVHIdO Condition at Start Specific Comments Item of Shift if not O K The Operator s Manual is in the tractor All safety decals are in place and legible The mounting frame bolts are in place and tight The boom connection bolts amp pins are tight There are no cracks in boom The hydraulic cylinders pins are tight The hydraulic pump hose connections are tight The hydraulic valve controls function properly There are no leaking or damaged hoses The hydraulic oil level is full There is no evidence of hydraulic leaks The blades are not chipped cracked or bent The blade bolts are tight The deflectors are in place and in good condition The boom shields are in place and in good condition The skid shoes are in good condition and tight There are no cracks or holes in boom deck The hydraulic motor mounting bolts are tight The boom head spindle housing is tight and lubricated
13. NC FLATWASHER 3 8 BRACKET HOSE NYLOCK NUT 3 8 NC BALL VALVE 1 1 2 FOR ELBOW 1 1 2 MOR X 1 1 2 MJ HOSE 1 1 2 X 67 HOSE 1 X 65 HOSE 1 X 114 FLATWASHER 5 8 SAE CAPSCREW 16MM X 40MM 2 0P SPACER FLANGE KIT 20 ADAPTER I 1 4 X 1 ADAPTER 1 MOR X 1 MJ HOSE 1 X 93 PRESSURE HOSE 1 X 96 RETURN SPLIT HOSE NOT SHOWN ZIP TIE NOT SHOWN ZIP TIE NOT SHOWN 2011 Alamo Group Inc Parts Section 5 9 TRACTOR MOUNT KIT WHEEL WELL TANK ITEM PART NO QTY DESCRIPTION 06700091 1 TANK RES ASSY WHEEL WELL 1 06380015 1 TANK RES WHEEL WELL 2 06505044 1 FILTER ASSY IN TANK CPLT 3 21627 4 NYLOCK NUT 3 8 NC 4 21725 2 HEX NUT 1 2 NC 5 22018 2 FLATWASHER 1 2 WIDE 6 06505067 1 SIGHT GAGE 7 06505127 1 PLUG SAE 20 8 06505077 1 CAP BREATHER 9 TF4888 1 STREET ELBOW 1 8 10 6T0649 1 FILTER GAGE JD5101E LYNX 02011 Alamo Group Inc Parts Section 5 10 TRACTOR MOUNT KIT WHEEL WELL TANK Continued ITEM PART NO QTY 11 21639 2 12 22016 2 13 21627 4 do lt 2 15 673200 1 16 06300127 1 17 21797 8 18 33764 16 19 06401246 2 20 21775 8 21 33880 16 22 21831 2 23 06300125 1 24 06410857 1 25 21631 2 26 21825 2 27 24860 8 28 21833 2 29 25341 4 30 21644 2 31 06510239 1 32 21988 2 33 21625 2 34 06300033 1 35 T208891 1 36 LVB24989 1 37 06420066 1 38 6T0375B 1 39 21732 4 40 32642 1 41 22014 1 42 32519 1 43 23152 1 44 06533004 4 45 21725 4 ge 06200709 1 4
14. Once on location lower the mower deck slightly above the material to be cut so the mower does not have to start under a load With the tractor at an idle engage mower Bring tractor R P M up to 1900 2200 R P M and slowly lower deck to ground level A flail mower deck should be carried so that the part of the deck weight is carried by the boom and part carried by the ground roller when moving on the ground When the flail mower is carried this way the ground roller follows the contour of the ground more easily during mowing operations The rotary mower deck should always be carried rather than dragged on the skid shoes when mowing on the ground Dragging the rotary mower deck increases the side loads on the boom decreases the horsepower available to the cutter head and reduces the ability of the accumulator the carry part of the weight of the boom during mowing operations When rotating parts are in motion serious injury may occur if caution is not used or danger is not recognized Never allow bystanders within 300 feet of the machine when in operation Extreme care should be taken when operating near loose objects such as gravel rocks and debris These conditions should be avoided 9 5 50 amp 60 Boom Rotary The 50 amp 60 boom rotary brush mower was designed for cutting brush and foliage up to 6 inches in diameter or multiple branches that have a total cross section area equivalent to one 6 inch branch During mow
15. 2011 Alamo Group Inc OPERATION OPERATION 7 Joystick Controlled Mowers NOTE DO NOT operate mower head while boom mower is in the boom rest or in the stored position Red Mower Run light indicates mower is ON The boom functions are controlled by an electronic joystick The Joystick Master Switch enables the joystick control for controlling the boom motion functions This switch is to be in the OFF position when starting the tractor and when boom is stowed for transporting the machine If the joystick control is not operating properly turn the master switchto the OFF position Install the manual valve handle onto valve and operate the functions individually to stow boom After boom is stowed in rest transport the unit to the maintenance facility and contact your Tiger dealer for assistance DO NOT attempt to operate the valve manually for mowing operations Note Pushing manual valve handles out or away from the tractor cab will bring the main boom up secondary boom out roll deck out and swivel boom aft Pulling manual handles toward cab will let main boom down bring secondary boom in roll deck in and swivel boom forward MM ny Ops 961A MANUAL VALVE Mi tal HANDLE 4 k Wei 1 SAFETY SHIELD DECK ROLL q 7 2 Operation Section 3 24 2011 Alamo Group
16. L Lu a tenter Sa teet ettet tenen nete nene h entier enne neenon treten netten ERS sees 44 MANUAL LIFE VALVE SWITCH BOX ettet tet ep etie re eme Ue ple t p RO TICs 45 MANUALLIET VALVESCHEMNATIC oreet p rH ORE IHRE EUN EEG iG I id been 46 SOLENOID SWITCH BOX AND WIRING u l L T ener enne trennen nr a S senes tenen ua PNP nen 47 ON OFF VALVE ASSEMBLY rt pe t E dre tt sees p ER Ep EE Rete be E ek he ahus 48 ON OFF VALVE HYDRAULIC SCHEMATIC rie ettet hte eh e eee ie IR tq Re E ando eere 49 NOTES T suis dig ete deed eo bomb etenim petes elution up eie gelo meet 50 CLEAN CUTTER HEAD u repe are e ne eU Ee oe tre t ipte 51 CLEAN CUTTER ASSEM B D fY e trier ite ede en ip e ee epe e eet een ee eor 52 CLEAN tete CRM ee eue es lin ies 53 CLEAN CUTTER OPERATION CONTINUBED ire pee rip e e E ERR sentant tait ELE Oe ssa prese 54 CLEAN GUTTERMAINTENANGB cunoticias 55 CLEAN CUTTER BLADE AND TEETH PARTS s g Sh eren net teen ia a E an ES 56 CARBIDE TIP REPLACEMENT rtr ertet re rr eR EC eot o ee e eo C E RERO theres 57 NOTES Zonas de tet oe uen ea e pe nim me det depo dm e Need bed dee ec dot 58 COMMON LYNX 02011 Alamo Group Inc Parts Section 6 3 PART NAME INDEX FIRE SUPRESSION SYSTEM ua o RR EOM II EEE ERU EAE E Eel ae 59 FIRESUPRESSION SYSTEM up tn ile EE E D ete eate e mua eei nine 60 FIRE SUPRESSIO
17. MAIN BOOM CYLINDER BUTT MAIN BOOM CYLINDER GLAND SECONDARY CYLINDER BUTT SECONDARY CYLINDER GLAND DECK ROLL CYLINDER BUTT DECK ROLL CYLINDER GLAND gt PRESSURE LINE RETURN LINE Ya HOSES BOOM MOUNTING BRACKET CLAMP Route the hoses through the space between the swivel and the boom mounting bracket Connect the hoses to the preformed tubes and move the boom arm to a few feet from full forward Assemble the swivel clamp and place the return hose for the motor on top and the pressure line on the bottom Place the 1 2 hoses in the C clamp and add it to the bottom screw of the swivel clamp Next make sure there is enough slack for all hoses to pivot at the joint where the main boom arm bends in the swivel as shown in the next image and tighten the hoses in the clamp Assembly Section 2 14 ASSEMBLY BEFORE TIGHTENING HOSES IN CLAMP MAKE SURE HOSES CAN PASS THROUGH CENTER POINT OF BOOM PIN THIS WILL ENSURE PROPER HOSE LENGTH FOR ALL BOOM POSITIONS Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above with the 1 motor hoses closest to the bracket and the return hose closest to the boom arm Pull the hoses snug from the swivel to the mounting bracket clamps when main boom is still forward and tighten the hoses in the clamp Make sure the 1 motor hoses do not kink as the boom arm
18. conditions D Nominal Diameter Alltorque values are listed foot pounds K 0 17 for zinc plated dry conditions F Clamp Load Torque values calculated from formula TzKDF where K 0 20 for plain and dry conditions Maintenance Section 4 8 2011 Alamo Group Inc MAINTENANCE LUBRICATION RECOMMENDATIONS Description Application General Specification Recomended Mobil Lubricant Tractor Hydraulics Reservoir JD 20C Mobilfluid 424 MF M1135 M1141 FNHM2C134D FNH201 Mower Hydraulics Reservoir Cold Temperatures 0 F ISO 46 Anti Wear Low Temp Mobil DTE 15M Start Up Normal Temperatures JD 20C Mobilfluid 424 10 F Start Up MF M1135 M1141 FNH M2C134D FNH201 Normal Temperatures ISO 46 Anti Wear Mobil DTE 25 15 F Start Up High Operating Temp ISO 100 Anti Wear Mobil DTE 18M Above 90 F Flail Rear Gearbox Grease PAO Synthetic Extreme Mobil SHC 75W 90 Pressure Gear Lube Mobil 1 Synthetic Gear Cutter Shaft amp Ground Grease Lithium Complex Mobilgrease CM S Roller Shaft Flail Gun Extreme Pressure NLGI ISO 320 Drive Shaft Coupler Grease Lithium Complex Mobilgrease CM S Flail and Rotary Gun Extreme Pressure NLGI2 ISO 320 Drive Shaft Yoke Grease Lithium Complex Mobilgrease CM S U joint amp Stub Shaft Gun Extreme Pressure NLGI2 ISO 320 Boom Swivel Grease Lithium Complex Mobilgrease CM S Boom Cylinder Pivots Gun Extreme pressure Rotary amp Flail Boom NLGI2 ISO 320
19. 02011 Alamo Group Inc Parts Section 6 47 ON OFF VALVE ASSEMBLY ITEM PART DESCRIPTION 06510083 BRAKE VALVE ASSY 1 34092 1 BRAKE VALVE BLANK 2 34094 1 LOGIC ELEMENT 3 34095 1 RELIEF VALVE 3000 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE 2 POSITION 3 WAY WITH NUT amp WASHER 6 6T4207 1 PLUG SAE 8 0 RING 7 06505127 1 PLUG SAE 20 COMMON LYNX 2011 Alamo Group Inc Parts Section 6 48 ON OFF VALVE HYDRAULIC SCHEMATIC MP MR MOTOR PRESSURE MOTOR RETURN N i MR SOC ae TEST PORT TEST PORT AS N N Maa A G RE j AS E _ dad L ES ES s o kA TS i PUMP TANK aS ae 21 3 BRAKE VALVE TROUBLESHOOTING FAILURE MODE CHECK STEPS MOWER WILL NOT START system pressure is low engine not lugging 1 thru 5 MOWER WILL NOT ROTATE AT FULL SPEED limited power 3 thru 5 CORRECTIVE STEPS 1 Check for voltage at solenoid item 6 voltage must be between 10 2 volts and 13 8 volts 2 Remove inspect solenoid and cartridge items 4 6 for wear or contamination 3 Remove inspect 3000 psi relief valve item 2 for wear or contamination 4 Remove and inspect orifices near P port for contamination 5 Remove P port hose and fitting visually inspect for contamination check ball for movement COMMON LYNX 02011 Al
20. 4 SPOOL CABLE CONTROL MOUNT SCV ONLY ITEM PART NO QTY 1 O 0 D e e e e ON A KF 23865 6 1251 06510100 34496 21547 21546 21986 21525 06410230 33534 32724 6 3951 27082 21627 21636 06505100 JD5101E LYNX 1 4 1 Rh Q Uu Un DESCRIPTION CBL CTRL MT BRK CBL CTRL BOX 180 DEG SWITCHBOX BOOM BRKT SWITCHBOX UNI CAPSCREW 1 4 X 8 NC CAPSCREW 1 4 X 7 NC LOCKWASHER 1 4 HEX NUT 1 4 NC SUPPORT MNT CNTRL BOX CAPSCREW 10MM X 20MM 1 5P FLATWASHER 10MM SCREW MACHINE 8 32 X 1 2 NC SPACER NYLOCK NUT 3 8 NC CAPSCREW 3 8 X 2 1 2 NC CBL CNTRL 108 02011 Alamo Group Inc Parts Section 5 24 4 SPOOL CABLE CONTROL MOUNT MID MOUNT VALVE ITEM PART NO DESCRIPTION 1 31923 1 BRKT CTRL CBL 2 6T1251 4 CBL CTRL BOX 180 DEG 3 06510100 1 SWITCHBOX BOOM 4 34496 1 BRKT SWITCHBOX UNI 5 6T3951 2 SCREW MACHINE 8 32 X 1 2 NC 6 21546 1 CAPSCREW 1 4 X 7 NC 7 21547 2 CAPSCREW 1 4 X 8 NC 8 06410848 1 SUPPORT 1 CBL CNTRL 5101E 9 06410849 1 SUPPORT 2 CBL CNTRL 5101E 10 21629 3 CAPSCREW 3 8 X 3 4 NC 11 21627 5 NYLOCK NUT 3 8 NC 12 21636 3 CAPSCREW 3 8 X 2 1 2 NC 13 27082B 3 SPACER 14 34623 4 CBL CNTRL 122 15 21986 3 LOCKWASHER 1 4 16 21525 3 HEX NUT 1 4 NC 17 33534 1 CAPSCREW 10MM X 20MM 1 5P 18 32724 1 FLATWASHER 10MM JD5101E LYNX 2011 Alamo Group Inc Parts Section 5 25 CABLE M
21. Continued ITEM PART 1 06504013 2 TF3006 3 TF3043 TF3013 5 TF3011 6 TF3034 7 TF3205 8 TF3206 9 TF3605 10 6T3004 11 PT3611A 12 32481 13 TF3620 14 21789 15 21992 16 21775 17 21732 18 21990 19 21725 20 6T2418 21 21630 22 21988 23 22016 24 21584 25 21987 26 27938 27 21700 28 TF3021 29 TF1125 30 TF1025 31 TF4852 32 34227 33 31218 34 34331 35 24724 3 COMMON LYNX 1 1 2 N N DESCRIPTION MOTOR BELT GUARD SHEAVE BUSHING BUSHING IDLER PULLEY IDLER ARM IDLER PULLEY SPACER IDLER ARM PIN WITH ZERK R CLIP CLEVIS THREADED ROD COMPRESSION SPRING CAPSCREW 5 8 X 3 1 2 NC LOCKWASHER 5 8 HEX NUT 5 8 NC CAPSCREW 1 2 X 1 3 4 NC LOCKWASHER 1 2 HEX NUT 1 2 NC LOCK NUT 1 2 CAPSCREW 3 8 X 1 NC LOCKWASHER 3 8 FLATWASHER 3 8 CAPSCREW 5 16 X 2 NC LOCKWASHER 5 16 FLATWASHER 1 2 HEX NUT 1 2 NF BELT SQUARE KEY SQUARE KEY MOTOR FLANGE KIT PREFORMED TUBE HOSE RETURN HOSE PRESSURE SWIVEL FITTING CUTTER HEAD 2011 Alamo Group Inc Parts Section 6 21 50IN FLAIL MOWER ASSEMBLY GUARD APPLIES TO BOTH ENDS BETWEEN BEARING AND STRING OF CUTTER SHAFT CUTTER HEAD BONNET FITS A COMMON LYNX Parts Section 6 22 02011 Alamo Group Inc 50IN FLAIL MOWER ASSEMBLY Continued ITEM PART 34787 1 003 2 004 3
22. L 2 50 HEELOF MNT BRKT The rubber boot under the rear window can be cut in a cross hair pattern and if necessary the bottom cut through to allow it to slip over the cables and back into position These cables will be routed to the lift valve mounted on the valve mounting plate and should not have any sharp bends or kinks in them Secure cables with zip ties and apply RTV sealer in and around individual cables inside and outside of the cab for a water tight seal Do not allow excess cable to hang unsecured on the outside of the AsM JD 0094 AUXILARY PLUG RUBBER BOOT VALVE CABLES Assembly Section 2 5 ASSEMBLY CABLE CONTROL LEVER STAND MID MOUNT VALVE UNITS Place the cable control bracket on the floor so that the bracket is 2 1 2 from the side edge of the door and 4 3 8 in front of the rear edge of the door See images below Be sure that the location of the stand will allow the operation of all control levers in the tractor and that the door will not strike the stand when shut Before drilling double check location of the stand for proper placement of holes Make sure that all cables and wires are clear of the area before drilling holes to mount the stand Drill 3 holes to match control bracket as shown below and secure with capscrews and nylock nuts noted in parts section The rubber boot under the rear window can be cut in a cross hair pattern and if necessary t
23. X 4 PIN 1 1 2 X 12 ROLLPIN 7 32 X 2 PIN 1 1 2 X 3 5 8 CYLINDER 4 X 9 HEX NUT 3 4 NC FLATWASHER 3 4 PIN INNR DRFT BM 1 1 2 X 15 3 4 ELBOW 2011 Alamo Group Inc Parts Section 5 19 BOOMREST 3 POINT STOW ITEM PART DESCRIPTION 1 6310023 1 BOOMREST STD 3PNT 2 TF1120 2 PIN CAPPED 1 1 8 X 3 7 8 3 TB1036 1 PIN SEC BOOM SWIV 1 X 4 11 16 4 TF1143 3 PIN LYNCH 7 16 X 2 JD5101E LYNX 2011 Alamo Group Inc Parts Section 5 20 NOTES 1 NOTES JD5101E LYNX 2011 Alamo Group Inc Parts Section 5 21 BOOMREST SINGLE COLUMN JD5101E LYNX Parts Section 5 22 2011 Alamo Group Inc BOOMREST SINGLE COLUMN Continued ITEM PART NO 06300126 06310074 06410968 21725 22018 21733 21825 22021 21843 21797 33764 06401246 06401294 21775 21832 33880 O 0 OQ D e nn YA D KF JD5101E LYNX QTY 1 1 DESCRIPTION MAINFRAME REFER TO TRACTOR MOUNT KIT PAGE AXLE BRACE JD5101E SC BOOMREST SINGLE COLUMN BOOMREST PLATE HEX NUT 1 2 NC FLATWASHER 1 2 WIDE CAPSCREW 1 2 X 2 NC HEX NUT 3 4 NC FLATWASHER 3 4 CAPSCREW 3 4 X 6 NC CAPSCREW 5 8 X 9 NC FLATWASHER 5 8 GR8 SAE CLAMP AXLE INSIDE CLAMP AXLE OUTSIDE HEX NUT 5 8 NC CAPSCREW 3 4 X 2 NC FLATWASHER 3 4 GR8 SAE 02011 Alamo Group Inc Parts Section 5 23
24. and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing 05 Many varied objects such wire cable chains become entangled the WARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 Boom Operation Section 3 34 2011 Alamo Group Inc OPERATION Mow at the speed that you safely operate and control the tractor and mower The WARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sewo7 9 2 Operating Speed and Ground Speed Ground
25. glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be in spected and large debris removed mowed at an intermediate oA height inspected closely with any remaining debris being re moved and mowed again at desired final height ssm 1 Use extreme caution when raising the Mower head Stop the Blades from turning when the Mower Head is raised and passersby are within 100 yards Raising the Mower head exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades SBM 2 Be particularly careful in transport The Mower has raised the center of gravity for the tractor and has increased the possibility of overturn Turn curves or go up slopes only at low speed and using a gradual turning angle Slow down on rough or uneven surfaces Never Leave the mower unattended while the head is in the raised position The mower could fall causing serious injury to anyone who might inadvertently be under the mower SBM 4 The rotating parts of this machine continue to rotate even after the Tractor has been turned off The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased sew Wait a minute Save a l
26. oil chain sprockets skid shoes knife mounting disks and the like are excluded but not limited to this warranty The Retail Customer must pay the transportation cost to and from the Tiger Dealer s service shop for warranty service Warranty service will be performed by the Tiger Dealer from whom the equipment was purchased during service shop regularly scheduled days and hours of operation All Tiger obligation under this warranty shall be terminated if the equipment is modified or altered in ways not approved in writing by Tiger if repair parts other than genuine Tiger repair parts have been used or if the equipment has been subject to misuse neglect accident improper maintenance or improper operation Tiger Corporation reserves the right to make improvements in design or changes in specification at any time without incurring any obligation to owners of equipment previously sold No agent or person has authority to alter add to or waive the above warranties which are agreed to be in the only warranties representations or promises expressed or implied as to the quality or performance of the products covered and which do not include any implied warranty of merchantability or fitness In no event will Tiger be liable for incidental or consequential damages or injuries including but not limited to loss of profits rental or substitute equipment or other commercial loss THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HE
27. 9 21725 10 21990 11 21731 12 28650 13 33863 14 06533006 15 28700 16 21633 17 21988 18 28701 19 21625 20 1045 21 6T2330 2 28735 23 06520028 24 06520029 25 06520027 26 06530001 27 6T2331 28 6T2270 29 06530217 30 28683 31 TF1032 32 6T2615 33 6T2283 34 28665A COMMON LYNX 1 DESCRIPTION FLAIL BOOM 63 GRASS CPLT ASSY CUTTER HEAD BONNET CUTTER SHAFT KNIFE ASSY STANDARD GRASS CUTTER SHAFT 63 STD FLAIL KNIFE MOUNTING BOLT FLAIL KNIFE MOUNTING CLEVIS FLAIL KNIFE STANDARD NYLOCK NUT SKID SHOE CUTTER SHAFT GUARD HEX NUT 1 2 LOCKWASHER 1 2 CAPSCREW 1 27 X 1 1 2 GROUND ROLLER STRING GUARD STD FLATWASHER 1 2 SAE L9 FLAP RETAINING BAR CAPSCREW 3 8 X 1 3 4 LOCKWASHER 3 8 DEFLECTOR FLAP HEX NUT 3 8 GROUND ROLLER STUB SHAFT CAPSCREW 7 16 X 1 1 2 SOCKET HEAD ADJUSTABLE ROLLER BRACKET BEARING FLANGE 1 3 8 GRNDRLLR O RING CAP BEARING GROUNDROLLER CAPSCREW SKT HD 8 32 X 1 2 SS CAPSCREW 7 16 X 1 SOCKET HEAD PLOW BOLT 3 8 X 1 1 4 CAPSCREW 1 2 X 2 L9 FLANGE BEARING FLANGE BEARING GREASE HOSE FENDER WASHER 3 8 CARRIAGE BOLT 3 8 X 1 BAFFLE INSIDE UPPER REAR OF CUTTER HEAD 02011 Alamo Group Inc Parts Section 6 27 BOOM FLAIL PIVOT ASSEMBLY TBF63 HOSE CLAMP COMMON LYNX 2011 Alamo Group Inc Parts Section 6 28 BOOM FLAIL PIVOT ASSEMBLY Continued ITEM 1 O 0 OQ
28. Always transport with Safety Shield closed Ops 963 Boom Operation Section 3 25 2011 Alamo Group Inc z O TT O OPERATION Joystick Control BOOM SWIVEL FORWARD DECK ROLL IN MAIN BOOM DOWN SECONDARY BOOM IN JOYSTICK OPERATION Boom Operation Section 3 26 BOOM SWIVEL AFT SECONDARY BOOM OUT Ops 964 2011 Alamo Group Inc OPERATION JOYSTICK FWD BACK MOVES MAIN BOOM JOYSTICK LEFT RIGHT MOVES SECONDARY BOOM NOILVHIdO LEFT JOYSTICK ROLLER MOVES DECK ROLL Boom Operation Section 3 27 2011 Alamo Group Inc OPERATION OPERATION RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL SHIELD SWITCH on switch box OPERATES SAFETY SHIELD 8 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator to possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the boom and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with a boom review the following Read all safety instructions Decals on the Boom warn you of particular and multiple hazards Some decals are attached close to part of the Boom where there is a possible hazard Read and make sure you understand the safety messages before you operate the
29. Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation sc 4 Always maintain the safety decals in good readable condition If the decals are missing damaged or unreadable obtain and install replace ment decals immediately sc 5 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipmentuse the Tractor flashing warning lights and follow all local traffic regulations 56 6 Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS c Do not modify or alter this Implement Do not permit anyone to modify or alter this Implement any of its components or any Implement function sas BEFORE leaving the tractor seat always engage the brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and waitfor all moving parts to stop Placethe tractor shift lever into a low range or parking gearto preventthe tractor fromrolling Neverdismounta Tractorthatis moving or whilethe engine is running Operate the Tractor controls from the tractor seat only SG 9 i LEAEL INSTRUCTIVO SET PARKING BRAK
30. JD 5101E LYNX BOOM PARTS SECTION NOTES PART NAME INDEX NOTES ise IS A eC a IS AUD A a ESRB 4 PARTS ORDERING GUIDE soos OS 5 TRACTOR MOUNT KIT r S a ie aks SS ri 6 TRACTOR MOUNT KIT HYDRAULICS ccs ett LS tertie toas Mini 8 TRACTOR MOUNT KIT WHEEL WBLL TANK 1 ne ete te rerit te rie IRR ER Ep e Eee ep ERE Perd he haies 10 TRACTOR MOUNT KIT WHEEL WELL TANK HYDRAULICS neen en s nente nono ran arara cra nennen etes 12 TRACTOR MOUNT KIT LOADER ueno as 14 TRACTOR MOUNT KIT LOADER HYDRAULICS 205050 te tette bereit ata ices 16 BOOM MOUNT K ssc sisi npe ete A aaa te ee aee 18 BOOMREST 3 POINTSTOW u ie rote ir ips 20 NOTES Ou OPER EIU ed E C ERO I d 21 BOOMREST SINGLE COLUMN sa ssa RS an e re ee RU Ge edi tav is 22 4 SPOOL CABLE CONTROL MOUNT SCV ONLEL 24 4 SPOOL CABLE CONTROL MOUNT MID MOUNT VALVE nete nn nono con net neon non 25 CABLE MANUAL RIPE VALVE 4 5 it titre t tener ee PN eed t dbi eee das 26 CABLE MANUAL LIFT VALVE BREAKDOWN 06502079 ener enn nono nen 28 CABLE MANUAL LIFT VALVE BREAKDOWN 06502094 2222 222 0 04 2422 2 000100 000000005 30 POLYCARBONATE SAFETY WINDOW si t t
31. PISTON 4 06501559 1 CYLINDER HEAD 5 6T0172 1 CLEVIS 30172 CLEVIS FOR EXTENDED BOOM 06501560 SEAL REPAIR KIT ITEMS 6 THROUGH 12 COMMON LYNX 2011 Alamo Group Inc Parts Section 6 34 RESERVOIR TANK FILTER ASSEMBLY ITEM PART 06505044 1 28583 2 06505045 3 06505046 4 06505047 5 06505048 6 35259 7 06505049 LYNX DESCRIPTION FILTER ASSY SAE 10 MICRON CAPSCREW 8MM X 25MM 1 25 PITCH COVER SEAL KIT SPRING BYPASS FILTER 10 MIC RETURN LINE CAN BODY 02011 Alamo Group Inc Parts Section 6 35 FRONT HYDRAULIC PUMP COMMON LYNX FRONT HYDRAULIC PUMP Continued O 0 OQ 9 D Rh a a a wow D 14 PART NO QTY 23152 22765 22766 22767 22768 22769 22770 22771 22772 22773 22774 22779 23824 22781 6T5322 24150 COMMON LYNX 1 N N N N N DESCRIPTION PUMP ASSEMBLY 1 3 4 COMPLETE SEAL SHAFT END COVER CHECK AND END COVER BUSHING CHANNEL SEAL THRUST PLATE DRIVE SHAFT AND GEAR SET 1 3 4 GASKET SEAL DOWEL PINS GEAR HOUSING 1 3 4 PORT END COVER STUDS WASHER SEAL APPLICATOR TOOL NOT SHOWN SEAL KIT INCLUDES 1 5 6 AND 8 2011 Alamo Group Inc Parts Section 6 37 50IN AND 60IN ROTARY MOTOR BREAKDOWN COMMON LYNX 2011 Alamo Group Inc Parts Section 6 38 5OIN AND 60IN ROTARY MOTOR BREAKDOWN
32. Section 1 17 SAFETY MOWING SAFETY TIPS gt Read amp understand the Operators Manual gt Wear Your Seat Belt gt Keep all shields and guards in place gt Make sure equipment is in proper working condition E gt Never attempt to get off or on a moving tractor m Never allow riders on tractor or equipment x start the tractor from the seat with the ey gt Always inspect the area before mowing Remove all foreign debris E gt Always keep bystanders and coworkers minimum of 300 feet away 8 Never allow the mower blades to contact solid objects or foreign material i gt Never approach rotating elements HZ gt Disengage the PTO place transmission in Park set parking brake shut off engine and remove key and wait until all rotating motion has stopped before leaving seat Lien 33743 4 Bengal Boom Safety Section 1 18 PART NO LOCATION 33302 INSIDE OF CAB 33743 INSIDE OF CAB SAFETY DANGER A 7 m Y KEEP HANDS AND FEET CLEAR FOR SAFE OPERATION READ THE OPERATORS amp MAINTENANCE MANUAL BEFORE OPERATING 673219 PART NO LOCATION RED 42399 REFLECTIVE TAPE MOWER DECK AMBER 42400 REFLECTIVE TAPE MOWER DECK 6T3217 MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT Bengal Boom Safety Section 1 19
33. TIGHTENING KNIFE BOLTS AND DISK BOLTS After every 8 hours of operation or daily the Knife Bolts and Disk Bolts should be tightened as follows Knife mounting bolts torque to 800 oiled ft lbs Disk mounting bolts torque to 204 dry or 180 oiled ft Ibs Boom Maintenance Section 4 13 2011 Alamo Group Inc MAINTENANCE MAINTENANCE GREASING POINTS ON BOOM AND PIVOT Locate grease zerks on deck pivot ssembly on the deck end of secondary boom at main secondary boom joint and at swivel end of main boom Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications until grease begins to protrude from ends DECK STOP ADJUSTMENT On boom flail loosen locking nut Turn adjustment bolt in and run deck cylinder out to full extension Adjust bolt out until the head just touches the boom and tighten lock nut NOTE Bolt should not hit boom before cylinder reaches full travel GREASING SPINDLE Locate grease fitting on inside of deck housing Inject Tiger Spindle Lubricant part number 06540000 into spindle housing Fill with lubricant until lubricant weeps out of top spindle seal Lubricate spindle weekly or every 40 hours of use Boom Maintenance Section 4 14 MntP B 0015 2011 Alamo Group Inc MAINTENANCE TIGHTENING SPINDLE BOLTS The spindle mounting bolts should be checked and retorqued daily or every 8 hours of service To
34. UNIT WITHOUT AN OPS OPERATOR STRUCTURE OR CAB TO PREVENT INJURY FROM OBJECTS THROWN FROM GROUND AND OVERHEAD TRIMMING 3TOP CUTTING IF ANYONE IS WITHIN 100 YARDS 5 KEEP THE BOOM AND CUTTERHEAD AT LEAST 10 FEET FROM ELECTRIC LINES AND PIPE LINES TO PREVENT ACCIDENTAL CONTACT AND POSSIBLE SERIOUS INJURY OR EVEN DEATH 5 WHEN TRANSPORTING BOOM MOWERS ON A TRUCK OR TRAILER THE HEIGHT OR WIDTH MAY EXCEED LEGAL LIMITS CONTACT WITH SIDE OR OVERHEAD STRUCTURES OR POWER LINES CAN CAUSE SERIOUS INJURY OR DEATH OWER BOOM TO REDUCE HEIGHT AND OR REMOVE MOWING EAD TO REDUCE WIDTH TO THE LEGAL LIMITS IF NEEDED 32707 TO AVERT THROWN OBJECTS 42350 CUTTER SHAFT MUST TURN IN THIS MOWER DECK Bengal Boom Safety Section 1 16 SAFETY PARTNO ATTE LOCATION SERVICE HYDRAULIC SYSTEM 32708 WITH UNIVERSAL TRACTOR HYDRAULIC TANK HYDRAULIC OIL For your safety and to guarantee optimum product reliability 32709 always use genuine TIGER replacement parts The use of inferior will fit parts will void warranty of your TIGER INSIDE OF CAB implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact TIGER 3301 N LOUISE AVE SIOUX FALLS SD 57107 32709 33224 MOWER DECK 1 F MAIN BOOM Bengal Boom Safety
35. VS06 Ld 69sez prd 3NHNI NNOO INB HOLIMS NNOO ONIH HaILHVIS ANION XNY NO E 5 Q 1SOd SOd E 08 VO pl das YSLYVLS XNV NO LSOd ANNOYS SS08 V9 9 Mov 18 V9 bl MOVIE v9LGE S c 20820 WOOT NNOO 1n8 NNOO ONIY 38IM NI 65602990 LYNX Parts Section 6 62 2011 Alamo Group Inc WETCUT COMMON LYNX WETCUT SECTION 2011 Alamo Group Inc Parts Section 6 63 WETCUT 50 GALLON TANK MOUNT INSTALL ITEM 2 INTO ITEM 1 FIRST 3 POINT TOP LINK ARM 3 POINT BOTTOM LINK ARMS ITEM PART NO QTY DESCRIPTION 1 06370128 1 MNT 3PNT UNI 2 06370136 1 MNT TANK 50GAL WETCUT 4 06520342 1 TANK 50GA WETCUT 7 RD1032 3 PIN LYNCH 1 4 X 2 8 TB1036 1 PIN SEC BOOM SWIV 1X4 11 16 9 06520343 4 ANCHOR STRAP WETCUT 10 06520344 4 BOLT STRAP TANK WETCUT 11 06520345 2 STRAP TANK WETCUT COMMON LYNX 02011 Alamo Group Inc Parts Section 6 64 WETCUT 100 OR 150 GALLON TANK MOUNT INSTALL ITEM 2 INTO ITEM 1 FIRST G ITEM PART 1 06370128 2 06370138 06370139 4 06520372 06520373 5 21527 6 21530 7 RD1032 8 TB 1036 9 06520345 10 06520344 11 06520343 COMMON LYNX 1 1 bb N WY 19 5 LS DESCRIPTION MNT 3PNT UNI MNT TANK 100GAL WETCUT MNT TANK 150GAL WETCUT TANK 100GA WETCUT TANK 150GA WETCUT HEX NUT NYLOCK 1 4 NC CAPSCREW 1 4 X 1 NC PIN L
36. X 1 MJIC 4 00 BRAKE VALVE REFER TO MAIN FRAME PARTS 5 7 1 1 HOSE 6 1 1 HOSE 7 06500407 1 HOSE 1 X 92 8 32382 2 HOSE BRACKET 9 TF4852 2 FLANGE KIT 20 10 06500408 1 HOSE 1 1 2 X 92 11 34710 1 ADAPTER 1 1 2 ORB X 1 1 2 MJ 12 34309 1 BALL VALVE 1 1 2 13 06503083 1 ADAPTER 1 1 2 ORB X 1 1 2 ORB 14 06503084 1 ELBOW 1 1 2 FOR X 1 1 2 FOR AXLE BRACE RH REFER TO MAIN FRAME PARTS 16 AXLE BRACE LH REFER TO MAIN FRAME PARTS 17 HYD TANK REFER TO MAIN FRAME PARTS 18 06505077 1 BREATHER CAP O RING 19 34064 1 ADAPTER 1 1 4 MOR X 1 MJ 20 06500422 1 HOSE 1 X 126 JD5101E LYNX 02011 Alamo Group Inc Parts Section 5 17 BOOM MOUNT KIT JD5101E LYNX Parts Section 5 18 2011 Alamo Group Inc BOOM MOUNT KIT Continued ITEM PART Docus 2 21835 3 6T2607 4 06700040 5 21688 6 06420013 7 21677 8 06520108 9 06700017 10 06520075 l vl 12 06520049 13 06420100 15 06420022 16 TB1023 17 06420023 18 06501019 19 21825 20 22021 21 6T3001 22 32810 JD5101E LYNX N N DESCRIPTION MAIN FRAME REFER TO TRACTOR MOUNT PAGE CAPSCREW 3 4 X 2 3 4 NC FLATWASHER 3 4 CUT MNT BRKT BOOM RS ASSY CAPSCREW 7 16 X 3 1 4 NC PIN 1 1 2 X 18 7 8 NYLOCK NUT 7 16 NC 1 1 210 X 1 COMP SWIVEL REAR STOW ASSY BEARING 1 1 2 ID X 2 1 2 SPHERICAL BEARING REFERENCE ONLY BEARING WASHER SWING PIN 1 1 4
37. according to maintenance schedule Ensure there are no oil leaks and fitting are properly connected Inspect overall condition of hydraulic pump nspect pump drive shaft Check the fluid level in the Hydraulic Tank on the Tractor and add oil if required As the air has been forced out of the Cylinders and Hoses it goes into the Hydraulic Tank and reduces the volume of oil Maintain the oil level within the sight gauge located on the side of the reservoir Never fill the tank above the sight gauge to allow for the expansion of the oil The tank maintains pressure after the mower has been run Stand off to one side when removing the breather cap element to prevent possible injury OPS B 0024 E A WARNING Attention Oil Filler Cap is also the Pressure Relief Cap Remove cap slowly to relieve pressure before removing cap completely Stay clear to prevent being scalded with hot oil that may spray out of the tank that is still pressurized and may cause serious injury to eyes face and exposed skin 0001 8 Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sa 34 Boom Operation Section 3 13 02011 Alamo Group Inc 5 m gt A
38. and properly spread REPLACE BLADE Pins and D Rings IMMEDIATELY if they have Visible cracks or or D Ring has visible worn areas or D Ring has gouges or chipped areas Failure to replace abnormally worn pins or D Rings may lead to catastrophic failure and ejection of the broken part which may cause serious bodily injury or death Always replace the pins and D Rings whenever excessive wear is noticed Worn D Ring Worn Pin Ops 1469 If the cotter pins are broken by contact with other flail blades remove the pin and reverse the direction the pin is inserted through the D Ring so that the cotter pin is on the opposite side of the D Ring This will prevent the next set of blades from swinging back and hitting the cotter pin oPs u 0045 Boom Maintenance Section 4 21 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE Flail Axe Blades Inspection Inspect the Blades daily for abnormal wear REPLACE ALL BLADES on the carrier DANGER IMMEDIATELY if any blades have Become bent or deformed from its original shape or e Oval shape wear inside the blade bolt hole or Anycracks are visible or Deep gouges in the blade s surface are present or Gouges or chipped areas in the cutting edge are larger than 1 4 8mm or material on the leading edge has been worn away by more than 1 4 8mm Ops 1466 Failure to replace worn o
39. anne cts 32 WHEEL SPACERS ccoo Imre tetra Gi ee E PR A a e ree Go e t ntu o ae Mtoe ees ahaa eens 33 WHEEL WEIGH Ts nip Rates Riis Min te pa nitet doles o eer 34 JD5101E LYNX 02011 Alamo Group Inc Parts Section 5 3 NOTES NOTES JD5101E LYNX 2011 Alamo Group Inc Parts Section 5 4 PARTS ORDERING GUIDE The followng instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual 1 The Parts Section is prepared logical sequence and grouping of parts that belong to the basic machine featured in this manual Part Numbers and Descriptions are given to help locate the parts and quantities required 2 The Purchase Order must indicate the Name and Address of the person or organization ordering the parts who should be charged and f possible the serial number of the machine for which the parts are being ordered 3 The purchase order must clearly list the quantity of each part the complete and correct part number and the basic name of the part 4 The manufacturer reserves the right to substitute parts where applicable 5 Some parts may be unlisted items which are special production items not normally stocked and are subject to special handling Request a quotation for such parts before sending a purchase order 6 The manufacturer reserves the right to change prices without prior notice NOTE When orde
40. are tested and meet the ballast requirement before shipment further testing is not required unless the unit is operated in a manner other than what is considered standard operating conditions Op 71A If the unit is operated on slopes greater than 5 additional counterweight will be required counter Weigh Operation of the unit on slopes greater than 11 percent 6 4 degrees is not recommended under any circumstances On a tractor with a 96 outside to outside tire spread an 11 percent 6 4 degrees slope occurs when one rear tractor tire is about 8 lower than the other rear tire OPS B 0018 5 Slope 3 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount or dismount the Tractor while the tractor is moving Mount WARNING the Tractor only when the Tractor and all moving parts are completely stopped sc 12 Boom Operation Section 3 6 2011 Alamo Group Inc OPERATION 3 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers t
41. form the pin bore easily If the pins are tight and can not be moved the cylinder may be under pressure Make sure the boom components are properly sup ported and that the pressure is relived from the circuit Cylinder assemblies are heavy and can fall when the pins are removed Support the hydraulic cylinder with a suitable hoist or jack Slowly loosen the hydraulic connections to the cylinder Carefully unscrew hose fitting and allow any remaining pressure to bleed off Use Extreme Care Oil must be cool and the technician should stand to the side to prevent exposure to any hydraulic oil Always consult the Material Safety Data Sheet and wear any required Personal Protective Equipment A catch pan may be required to retain any spilled oil Cap both ends of the fitting with suitably sized metal caps Remove the cylinder pins starting with the ROD end cylinder pin Make sure the cylinder is properly supported and remove the base end cylinder pin The cylinder may be heavy use proper lifting tech niques to lift and handle the cylinder If needed get assistance from another person to safely lift the cyl inder from the machine Measure the distance between the cylinder pin holes and extend the new cylinder the correct length prior to attempting an installation Install the new cylinder in place and install both cylinder pins and retaining hardware Remove the metal caps and re install the hydraulic hoses Check the hydraulic reservoir of th
42. implement in transport position or lower to ground e Puttractorin park or set brake disengage PTO stop engine remove key and wait until noise of rotation has ceased to prevent crushing by entanglement in rotating parts which could cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause serious injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DO NOT OPERATE WITH 8 DO NOT MOUNT OR REFLECTORS CUTTER OR WING RAISED DISMOUNT WHILE x WS 02967827 Warranty Information Read and understand the complete Warranty Statement found in this manual Fill out the Warranty Registration form in full and return it within 90 days Make certain the Serial Number of the machine is recorded on the Warranty Card and form that you retain FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment Some of these include Safety precautions Assembly instructions Operations Maintenance and Parts This manual will also assist you in the proper break in daily care andtroubleshooting of your new mower We recommend that you read carefully the entire manual before operating the unit Also time spent in becoming fully acquainted with its performance features adjustments and maintenance schedules willbe repaid in a long and satisfactory life of the equipment Troubleshooting Please before you call help us
43. in gear kills Bengal Boom Safety Section 1 4 SAFETY WARNING CAUTION WARNING The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times for protection from injury including injury from items thrown by L W the equipment SG 16 We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss Note Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery ss PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMA l NENT HEARING LOSS Tractors with or without an Implement at tached can often be noisy enough to cause permanent hearing loss O can result from operating this equipment at unsafe speeds Understand the Tractor and Implement and how it handles before Qe transporting on streets and highways Make sure the Tractor 2 steering and brakes in good condition and operate properly Before transporting the Tractor and Implement determine the safe transport speeds for you and the equipment Make sure you abide by the following rules 1 Test the tractor at a slow
44. or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol 27 Boom Operation Section 3 3 2011 Alamo Group Inc v m gt A O lt OPERATION OPERATION 2 TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the boom unit the tractor must also be properly equipped to provide operator protection to alert approaching vehicle drivers of the tractor s presence and to ensure tractor stability when mowing with the boom fully extended Tractor Requirements and Capabilities e ASAE approved Roll Over Protective Structure ROPS or ROPS cab and seat belt e Operator Protection Tractor must be equipped with protective structure such as operatorcage or lexan window to protect operator from thrown object and falling objects e Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting Tractor Ballast As required to maintain at least 1500 Ibs on left rear tire 2 1 ROPS and Seat Belt The tractor must
45. t D e e a du 0 ON tn FW D KF 20 PART NO TF3015 TB1028 TB1033 06537021 TF3097 TF3090 TB1024 TB1027 21688 21677 21635 21627 TB3010 6T3207 31723 TB3031 21638 COMMON LYNX DESCRIPTION FLAIL PIVOT ASSY PIVOT ARM ASSY PIN CLEVIS ROLL PIN PIN PIN PIN PIN CAPSCREW 7 16 X 3 1 4 NC NYLOCK NUT 7 16 NC CAPSCREW 3 8 X 2 1 4 NC NYLOCK NUT 3 8 NC BUSHING GREASE ZERK SECONDARY BOOM REFER TO BOOM ARM ASSY CYLINDER REFER TO BOOM ARM ASSY FLAIL MOWER HEAD REFER TO FLAIL ASSY CLAMP 50 USED ON 50 FLAIL DOUBLE HOSE CLAMP USED ON THE 63 FLAIL CAPSCREW 3 8 X 3 NC 02011 Alamo Group Inc Parts Section 6 29 X 10IN WELDED CYLINDER BREAKDOWN APPLY A DROP OF LOCTITE 242 3 PLACES 120 APART ON THE FIRST TWO THREADS OF CYL HEAD CLEVIS CLAMP BOLT PISTON NUT TORQUE 06501572 210 5 FT LB CLEVIS CLAMP BOLT TORQUE 3 8 16 UNC 26 30 FT LB PISTON NUT WELDED CYL SECTION WARNING MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE ITEM PART NO QTY DESCRIPTION 06501021 HYDRAULIC CYLINDER COMPLETE 1 06501550 1 ROD 2 06501551 1 TUBE WELDMENT 3 06501552 1 PISTON 4 06501553 1 CYLINDER HEAD 5 06501554 1 CLEVIS 06501555 SEAL REPAIR KIT ITEMS 6 THROUGH 12 COMMON LYNX 2011
46. the end of a run tee located on the SCV See the lift valve page in the paris section for hardware and location of parts Refer to the image below as a guide ASM JD 0067 SVC MID MOUNT RETURN T RETURN PORT e T D E 1 1 x Tm 2 POWER 5 Use the existing adapter in the power beyond port of the mid mount valve for the pressure hose That hose is routed to the P port of the husco valve The return hose from the lift valve is connected to the closest end on the run tee of the T port on the selective control valve Plumb the power beyond hose from the PB port on the husco valve to the EF port on the SCV Refer to the Parts Section for hardware used The return line on the mid mount valve must be replaced with a hose This hose is routed from the existing adapter in the return port on the mid mount valve to the run tee in the T port on the selective control valve Assembly Section 2 9 ASSEMBLY MANUAL LIFT VALVE PORTS LOAD SENSE RETURN PORT PRESSURE PORT ASM C 0057 MANUAL SWITCH BOX MOUNTING The switch box is to be secured to the operators side of the control handles or valve stand Refer to the parts section for assembly and components needed HOSE COVER VALVE LEVER CABLE TIE ASM C 0053 Assembly Section 2 10 ASSEMBLY HOSE AND WIRE ROUTING Attach two clamps to the right re
47. the right arm of the three point hitch and the axle The pressure port is located the closest to the axle The excessive flow port is right next to the pressure port And the return port is located on the adjacent face Refer to the image below as a guide NOTE To use the pressure port a 3 8 NPT pipe plug B must be inserted into the port C refer to the illustration below and the Parts Section Remove the plugs covering the ports of the SCV ports After the plug is removed use a wrench to tighten the plug B securely Asw JD 0066 When the pressure port is active install the adapters in their ports The hose from the pressure port goes to the P port of the husco valve Next the return hose from the lift valve goes back to the T port on the selective control valve Plumb the power beyond hose from the PB port on the husco valve to the EF port on the SCV See the parts pages for placement and the hardware used Assembly Section 2 8 ASSEMBLY VALVE PLUMBING WITH MID MOUNT VALVE The tractor ports used are on the selective control valve SCV and the Mid Mount valve The SCV is located between the right arm of the three point hitch and the axle The Mid Mount valve is located under the right front corner of the cab The power beyond port is located on the bottom of the Mid Mount valve towards the front The excessive flow port is located on the underside of the SCV The return port is accessed through
48. the string guard on the non drive side first Use loctite 271 or equvalent and torque 95 ft Ib or 104ft Ib if you use an extension Install the bearing and top string guard on the drive side Center the cuttershaft between the string guards Use loctite 271 or equivalent and torque 95ft Ib or 104ft Ib if you use an extension the top string guard on the drive side Install use loctite 271 or equivalent and torque 95ft Ib or 104ft Ib if you use an extension the bottom string guard on both sides Make sure the cuttershaft is centered On the non drive side tighten one set screw in the bearing onto the cuttershatt Remove the other set screw and drill a 5 16 hole into the cuttershaft 3 16 deep through the hole in the bearing BE CAREFULL NOT TO DAMAGE THE THREADS IN THE BEARING HOLE Replace the set screw in the bearing use loctite 271 or equivalent and tighten onto the cuttershaft through the new hole Remove the other set screw and repeat the drilling procedure Step 10 Replace the set screw as stated in Step 11 Repeat steps 9 through 12 on the drive side Grease both bearings properly See illustration on next page Boom Maintenance Section 4 28 2011 Alamo Group Inc MAINTENANCE FLAIL BONNET non drive side AONVNALNIVIN 7 gt lt Q LU LS ZE SS DN im ak Xy Ss acp CRE END KNIFE TOP STRING GUARD CUTTERSH
49. the tank channel mount by placing the channel mount on top of the tank and the washers over the holes Thread the tie bolts through the washers and holes to the threaded holes on the main frame Tighten the tank channel mount by using the hex heads on the end o the tie bolts Install the filter gauge into the filter housing so that it points to the rear of the tractor and is clearly visible to the operator The tank breather cap is ready for use as the tank is filled Some of the for metioned items may be already installed ASM MOTOR HYDRO 0001 FILLING HYDRAULIC RESERVOIR Refer to the maintenance section for filling specifications and hydraulic oil requirements NOTE Starting or running your Tiger mower before filling reservoir will cause serious damage to hydraulic pump ASM C 0004hydro resrv WHEEL SPACER WITH WHEEL WELL TANK When the left wheel is off a spacer kit is needed with the wheel well tank part 06200637 Attach the spacer to the left wheel portion of the axle with the hardware provided When you are ready to re attach the left wheel the wheel goes on first then the reinforcement ring and finally the hardware provided ASM JD 0070 Assembly Section 2 12 ASSEMBLY INSTALLING O RING FITTINGS Installing straight 45 and 90 O rings requires that the O ring and washer be up against the swivel body Insert the swivel and turn in until the swivel is pointed in the desired direction and O r
50. the zerk on the butt end tang of cylinder and on rod end tang Inject Lithium Complex Extreme Pressure grease confirming to NLGI2 ISO 320 specifications until grease begins to protrude from ends This procedure is to be used on the main boom cylinder secondary boom cylinder deck pivot and swivel cylinders daily or at 8 hour intervals BALL VALVES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures THE BALL VALVES MUST BE OPEN handle parallel with valve WHEN TRACTOR IS RE STARTED OR PUMP IS COUPLED TO Reservoir MOTOR OR P T O Failure to do so will result in component failure AONVNALNIVIN Ball Valve Mainframe Boom Maintenance Section 4 17 02011 Alamo Group Inc MAINTENANCE MAINTENANCE Blades Check the Blades for cracks and wear and Blade Bolts for tightness daily Blades should be replaced when they are worn excessively bent deformed or out of balance Blades should always be replaced in pairs Blades of different weights can cause serious imbalance and damage to the machine and personnel When replacing blades take care to replace the blade bolts nuts and washers Make sure the mower blades are turning clockwise when looking down from the top of the mower Follow the color coding on the hydraulic hoses and fittings to make sure the motor and hydaulics hoses are assembled properly Conne
51. to operate the equipment safely Before operating the Tractor or Imple ment an operator on prescription or over the counter medication must consult a medical professional regarding any side effects ofthe medi cation that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol so 2 Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death 56 29 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see this type of items discontinue mowing scm 1 There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush and in heavy weeds The Blades of this Mower can throw objects if shields are not properly insta
52. to help you Please look at the equipment to observe what is happening then e Classify the problem e Hydraulic electrical or mechanical Read the trouble shooting section e Tractor or Truck chassis Contact vehicle dealer e f unable to correct the problem yourself contact your local Tiger Dealer after gathering e Machine model e Serial number e Dealer name e Detailed information about the problem including results of troubleshooting Attention Owner Operator Dealer Itis your obligation to read and understand the warranty information section located at the back of this manual denoting that the purchaser understands the safety issues relating to this machine and has received and will read a copy of this manual If at any time you have a service problem with your Tiger mower Contact your local dealer for service and parts needed MANUFACTURED BY DISTRIBUTED BY Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 1 800 843 6849 1 1 605 336 7900 www tiger mowers com TABLE OF CONTENTS SAFETY SECTION 1 ASSEMBLY MOUNTING SECTION 2 OPERATION SECTION 3 MAINTENANCE SECTION 4 PARTS SECTION 5 COMMON PARTS SECTION 6 WARRANTY INFORMATION 7 1012 This symbol means CAUTION YOUR SAFETY IS AT RISK When you see this symbol read and follow the associated instructions carefully or personal injury or damage may result Tiger is a registered trademark
53. use Re torque spindle bolts to 204 Ft lbs Inspect blade around collar and near the teeth for bends and cracks Check for loose broken chipped dull of missing teeth Tighten all loose teeth by hammering and or replacing rivets If teeth are broken chipped or missing or if blade is cracked or becomes bent remove blade and have it repaired at an approved service center Call Tiger Service Department for replacement parts and service The TRB50 Clean Cutter is intended for clean cutting trees and brush up to six 6 inches in diameter maximum Turn mower ON while tractor is running at idle RPM Then increase tractor speed to 1 950 RPM maximum Note this tractor engine speed produces a mower speed of 1 500 RPM DO NOT operate the clean cutter mower at speeds in excess of 1 500 RPM If saw blade wobbles in exess of two 2 inches while tractor is idling STOP remove the blade and have it repaired in an approved service center Call Tiger Service Department for replacement parts and service Allow saw to accelerate to maximum speed before moving into foliage Advance mower head smoothly in foliage Allow saw to cut through material do not force or over feed If saw slows excessively move the head out of the foliage and allow the saw to achieve maximum speed DO NOT move up or down or roll mower head while cutting through heavy foliage DO NOT use clean cutter mower on the ground The saw blade is equipped with carbide tips which are very hard
54. wear the mower head is being used incorrectly in an abusive manner The blade bar is not intended to cut material or to be a wear item like the blades The cutter deck should be level with the ground Do Not allow the blades or blade bar to contact to reduce the work required by the cutter and the ground rocks or solid objects Contact with tractor to minimize equipment wear and damage A Ops 1480 the ground can result in rocks and solid objects being thrown out from under the mower head which can cause serious injuries to the operator and bystanders This type of operation can lead to bent or broken blade bars broken blade bolts and broken blade bar assembly bolts which can be dangerous to the operator and bystanders OPS R 220 9 6 50 Boom Flail The 50 boom flail mower was designed for cutting brush and foliage up to 3 inches in diameter or multiple branches that have a total cross section area equivalent to one 3 inch branch Cutting multiple limbs at the same time may overload the mower causing it to slow down or stall completely Regardless of the size of material being cut the cutter shaft speed must be maintained To ensure that the cutter shaft is running at maximum speed run the tractor at full throttle during mowing operations If the cutter shaft slows to the point that the knives are folding back move the mower head away from the foliage and allow the cutter shaft to regain full speed Operating t
55. 1 4 X 146 HOSE 1 X 156 HOSE 1 X 151 CLAMP KIT SWIVEL 1MJ X 1FJX45 FLAIL MOWERS ONLY BUSHING BUSHING SPACER SET COLLAR ONLY ONE USED FOR ROTARY DECK CLAMP KIT DECK ROLL CYLINDER 3 X 18 ROLL PIN 5MM PIN 1 GREASE ZERK 1 4 CLEVIS WITH SPHERICAL BEARING NYLOCK NUT 7 16 NC CAPSCREW 7 16 X 3 1 A NC PIN 1 1 2 PIN 1 PIN LYNCH SECONDARY CYLINDER 3 1 2 X 20 MAIN CYLINDER 4 X 20 PIN 1 1 4 ROLL PIN 7 32 PIN REFER TO TRACTOR MOUNT KIT 2011 Alamo Group Inc Parts Section 6 9 50IN ROTARY MOWER ASSENBLY LINK TO THE SHIELD MOTOR SERIAL TAG ON SHIELD SIDE OF MOWER MOTOR OFFSET TOWARDS BACK ITEM PART NO QTY DESCRIPTION 1 33780 1 DECK WLDMNT 50 RTRY 2 33777 2 SKID SHOE 50 RTRY 3 33754 1 SHIELD 50 RTRY 4 33879 6 CAPSCREW 3 4 X 2 1 4 NF GR8 5 33880 6 FLATWASHER 3 4 GR8 SAE 6 21993 6 LOCKWASHER 3 4 GR8 7 6T2413 6 HEX NUT 3 4 NF GR8 8 6T1024H5 1 SPINDLE ASSY CPLT HD 5 8 HOLES COMMON LYNX 2011 Alamo Group Inc Parts Section 6 10 50IN ROTARY MOWER ASSENBLY Continued ITEM PART NO 9 6T2270 10 22016 11 21625 12 21988 13 21633 14 33774 15 33775 16 6T1033 17 6T1029 18 21223 19 21733 20 33776 21 24490 22 TF4852 23 06504012 24 24489 25 21725 26 06533004 27 6T2290 28 33764 29 21992 30 6T2408 31 TF1124 32 33881 33 33779 34 06410439 35 22014 36 21530 39 RD1032 40 3
56. 10 34076 1 CLAMP KIT 1 11 34626 1 TUBE CLAMP BRACKET 12 30255 1 SPACER 13 TF4852 2 FLANGE KIT 20 14 06500408 1 HOSE 1 1 2 X 92 15 32382 1 HOSE BRACKET 16 34710 1 ADAPTER 1 1 2 ORB X 1 1 2 17 34309 1 BALL VALVE 1 1 2 18 06503083 1 ADAPTER 1 1 2 ORB X 1 1 2 ORB 19 06503084 1 ELBOW 1 1 2 FOR X 1 1 2 FOR 20 AXLE BRACE RH REFER TO MAIN FRAME PARTS 21 AXLE BRACE LH REFER TO MAIN FRAME PARTS 22 TANK ASSY REFER MAIN FRAME PARTS 23 06505077 1 BREATHER CAP O RING 24 34064 1 ADAPTER 1 1 4 MOR X 1 MJIC 25 06500422 1 HOSE 1 X 126 JD5101E LYNX 02011 Alamo Group Inc Parts Section 5 13 TRACTOR MOUNT KIT LOADER ITEM PART NO QTY DESCRIPTION 06700091 1 TANK RES ASSY WHEEL WELL 1 06380015 1 TANK RES WHEEL WELL 2 06505044 1 FILTER ASSY IN TANK CPLT SAE10 MP 3 21627 4 NYLOCK NUT 3 8 NC 4 21725 2 HEX NUT 1 2 NC 5 22018 2 FLATWASHER 1 2 WIDE 6 06505067 1 SIGHT GAGE 7 06505127 1 PLUG SAE 20 8 06505077 1 CAP BREATHER 9 TF4888 1 STREET ELBOW 1 8 JD5101E LYNX 02011 Alamo Group Inc Parts Section 5 14 TRACTOR MOUNT KIT LOADER Continued ITEM PART NO QTY 10 6T0649 1 11 21639 2 12 22016 2 13 21627 4 do 5 15 673200 1 16 06300127 1 17 21797 8 18 33764 16 19 06401246 2 20 21775 8 21 33880 16 22 21831 2 23 06300125 1 24 06410857 1 25 21631 2 26 21825 2 27 24860 8 28 21833 2 29 25341 4 30 21644 2 31 06510239 1 32 21988 2 33 21
57. 150 PSI 9 TB1017J 1 RELIEF VALVE 1800 PSI 10 06502089 1 RELIEF VALVE 2400 PSI 11 TB1017M 1 SHUT OFF PLUG 12 06502037 1 RELIEF VALVE 2600 PSI 13 06502003 1 RELIEF VALVE 2500 PSI 14 TB1017F 1 RELIEF VALVE 1500 PSI 15 TB1017F 1 RELIEF VALVE 1500 PSI 16 06502120 1 RELIEF VALVE 2100 PSI 17 TB1017A 4 VALVE SEAL KIT FOR ONE SECTION 17 2 WIPER 17B 2 O RING SMALL 17C 1 O RING LARGE 17D 1 SHUTTLE DISC 17E 1 SPRING 18 TB1017L 4 LEVER KIT FOR ONE SECTION 18A 1 LEVER KNOB 18B 1 LEVER 18C 2 LEVER WASHER 18D 1 LEVER CLIP 188 2 LINKAGE 18F 1 LEVER PIN 18G 1 ROLL PIN 18H 1 LEVER BOOT 187 1 LEVER BOLT 18K 1 LEVER DUST COVER 18L 1 LEVER NUT 19 TB1017U 4 TIE ROD KIT 20 24214 1 O RING LARGE JD5101E LYNX 02011 Alamo Group Inc Parts Section 5 29 CABLE MANUAL LIFT VALVE BREAKDOWN 06502094 JD5101E LYNX 02011 Alamo Group Inc Parts Section 5 30 CABLE MANUAL LIFT VALVE BREAKDOWN 06502094 Continued ITEM PART DESCRIPTION 1 TB1017S 1 INLET END COVER 2 TB1702 1 END COVER POWER BEYOND 3 TB1017P 1 VALVE SECTION SINGLE ACTING SPRING DETENT 4 TB1017N 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 5 TB1017N 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 6 10170 1 VALVE SECTION DOUBLE ACTING SPRING METERED 7 N A 1 N A 8 TB1017K 1 RELIEF VALVE 2150 PSI 9 TB1017J 1 RELIEF VALVE 1800 PSI 10 06502089 1 RELIEF V
58. 20 UNC FLATWASHER 1 4 JOHN DEERE PULLEY KIT JOHN DEERE BELT CAPSCREW 20MM X 40MM 2 5P FLATWASHER 3 4 GR 8 CAPSCREW 1 2 X 1 3 4 NC HEX NUT 1 2 NC FLATWASHER 1 2 TANK RESERVOIR ASSY TANK RES 34GAL FLTR ASSY IN TANK CPLT NYLOCK NUT 3 8 NC SIGHT GAUGE FLATWASHER 1 2 WIDE CHANNEL MNT TANK TIE BOLT TIE BOLT SIDE TANK HYDRO FLATWASHER 5 8 GR 8 SAE CAP BREATHER O RING FILTER GAUGE STREET ELBOW 1 8 X 90 CAPSCREW 3 4 X 2 1 4 NC CAPSCREW 20MM X 70MM 2 5P CAPSCREW 20MM X 40MM 2 5P HEX NUT 3 4 NC CAPSCREW 5 8 X 9 NC CAPSCREW 3 4 X 2 NC CAPSCREW 7 16 X 1 1 2 CUTOFF WASHER NEOPRENE FLATWASHER 7 16 BRACKET CAPSCREW 3 8 X 1 1 4 NC NYLOCK NUT 3 8 NC HEX NUT 5 8 NC CLAMP PLATE 02011 Alamo Group Inc Parts Section 5 7 TRACTOR MOUNT KIT HYDRAULICS JD5101E LYNX Parts Section 5 8 2011 Alamo Group Inc TRACTOR MOUNT KIT HYDRAULICS Continued ITEM PART NO 1 06300033 2 06300088 3 06700090 4 23152 5 06510239 6 34117 7 33554 8 21644 9 22016 10 32382 11 21627 12 34309 13 34655 14 06500393 15 06500432 16 06500398 17 33764 18 22421 19 24849 20 TF4852 21 34064 22 33555 23 06500329 24 06500328 673200 671823 671822 JD5101E LYNX QTY 16 24 12 DESCRIPTION MAIN FRAME MNT HYDRO TANK HYDRAULIC TANK PUMP ON OFF VALVE ELBOW 1 MOR X 1 MOR 90 ELBOW 1 MOR X 1 MJ 45 CAPSCREW 3 8 X 5
59. 34783 4 6T2419 5 41725 01 6 34782 7 34786 8 34780 9 31204 10 TF1018 11 21625 12 21988 13 22016 14 21631 15 21630 16 6T7031D 17 21731 18 21990 19 21725 20 TF1040 21 TF3007A 22 21825 23 21838 24 TF3406 25 TF1022 26 TF3407 27 TF3405 28 6T1023R 29 6T2330 30 TB1008 31 21633 32 TB1006A 33 6T2270 34 TF3001 35 06530218 36 TF1032 COMMON LYNX 1 1 24 24 24 24 24 23 30 18 10 DESCRIPTION FLAIL BOOM 50 BRUSH CPLT ASSY CUTTER HEAD BONNET FRONT SHIELD TBF50 BRUSH KNIFE ASSY HEX NUT 9 16 NC BUSHING 10D X 5 8ID CLEVIS CAPSCREW 9 16 X 3 5 8 NC KNIFE STRING GUARD SET 2 PIECES PER SET FLANGE BEARING 2 3 16 HEX NUT 3 8 NC LOCKWASHER 3 8 FLATWASHER 3 8 CAPSCREW 3 8 X 1 1 4 NC CAPSCREW 3 8 X 1 NC PLOW BOLT 1 2 X 1 1 2 NC CAPSCREW 1 2 X 1 1 2 NC LOCKWASHER 1 2 HEX NUT 1 2 NC CUTTER SHAFT GUARD COVER PLATE HEX NUT 5 8 NC CAPSCREW 3 4 X 3 1 2 NC GROUND ROLLER TIE ROD FLANGE BEARING 1 3 8 GROUND ROLLER ADJUSTMENT BRACKET GROUND ROLLER NYLOCK NUT 1 1 8 NF CAPSCREW 7 16 X 1 1 2 SCKT HD NC FLAP RETAINING BAR CAPSCREW 3 8 X 1 3 4 NC DEFLECTOR FLAP PLOWBOLT 3 8 X 1 NC SKID SHOE CAPSCREW 1 2 X 1 3 4 NC FLANGE BEARING GREASE HOSE 2011 Alamo Group Inc Parts Section 6 23 63IN FLAIL DRIVE ASSEMBLY A 4 LYNX 2011 Alamo Group Inc Parts S
60. 3984 42 6T3017 43 33778 44 33772 45 21634 46 33773 COMMON LYNX 16 33 20 11 11 DESCRIPTION PLOW BOLT 3 8 X 1 NC FLATWASHER 3 8 HEX NUT 3 8 NC LOCKWASHER 3 8 CAPSCREW 3 8 X 1 3 4 NC FLAP RETAINER 50 RTRY FLAP 50 RTRY COUPLER COVER WITH HARDWARE AND SEALS COUPLER CHAIN SPROCKET CAPSCREW 1 2 X 2 NC MOTOR MOUNT PLATE 50 RTRY HOSE PRESSURE RED DECAL STRIP FLANGE KIT 20 MOTOR M365 1 3 4 GEAR HOSE RETURN BLUE DECAL STRIP HEX NUT 1 2 NC FLATWASHER 1 2 CAPSCREW 5 8 X 2 NF GR8 FLATWASHER 5 8 GR8 SAE LOCKWASHER 5 8 HEX NUT 5 8 NF SQUARE KEY CAPSCREW FLG 3 8 X 3 4 NC PLATE COVER KNF HOLE COVER FLATWASHER 1 4 CAPSCREW 1 4 X 1 NC LYNCH PIN PIN SHIELD 50 ROLLPIN HINGE PIN 50 RTRY LINK SHIELD 50 RTRY CAPSCREW 3 8 X 2 NC LINK 2 SHIELD 50 RTRY 02011 Alamo Group Inc Parts Section 6 11 60IN ROTARY MOWER ASSENBLY LINK TO THE SHIELD MOTOR SERIAL TAG ON SHIELD SIDE OF MOWER MOTOR OFFSET TOWARDS BACK ITEM PART DESCRIPTION 1 06320159 1 DECK WLDMNT 60 RTRY 2 33771 2 SKID SHOE RTRY 3 06320162 1 SHIELD 60 RTRY 4 33879 6 CAPSCREW 3 4 X 2 1 4 NF GR8 5 33880 6 FLATWASHER 3 4 GR8 SAE 6 21993 6 LOCKWASHER 3 4 GR8 7 6T2413 6 HEX NUT 3 4 NF GR8 8 6T1024H5 1 SPINDLE ASSY CPLT HD 5 8 HOLES COMMON LYNX 02011 Alamo Group Inc Parts Section 6 12 60IN ROTARY MOWER ASSENBLY Co
61. 6 21727 4 47 06533004 8 48 21731 4 49 06380034 1 JD5101E LYNX DESCRIPTION CAPSCREW 3 8 X 3 1 4 NC FLATWASHER 3 8 NYLOCK NUT 3 8 NC JD FUEL TANK EXISTING SPLIT HOSE AXLE BRC LH 5101E CAPSCREW 5 8 X 9 NC FLATWASHER 5 8 GR8 SAE PLATE TOP AXLE BRACE HEX NUT 5 8 NC FLATWASHER 3 A GR 8 SAE CAPSCREW 3 4 X 1 3 4 NC AXLE BRACE JDS101E MNT SPPRT HYDRO CAPSCREW 3 8 X 1 1 4 NC HEX NUT 3 4 NC CAPSCREW 20MM X 40MM 2 5P CAPSCREW 3 4 X 2 1 4 NC CAPSCREW 20MM X 70MM 2 5P CAPSCREW 3 8 X 5 NC VALVE ON OFF LOCKWASHER 3 8 HEX NUT 3 8 NC MNFRM JD5101E JOHN DEERE BELT JOHN DEERE PULLEY KIT DRIVESHAFT COUPLER CAPSCREW 1 2 X 1 3 4 NC MNT PUMP FLATWASHER 1 4 WING NUT 1 4 20 UNC PUMP FLATWASHER 1 2 HEX NUT 1 2 NC PUMP GUARD KIT JDS101E NYLOCK NUT 1 2 NC FLATWASHER 1 2 SAE CAPSCREW 1 2 X 1 1 2 NC GUARD PUMP 5101E LDR 2011 Alamo Group Inc Parts Section 5 11 TRACTOR MOUNT KIT WHEEL WELL TANK HYDRAULICS JD5101E LYNX 2011 Alamo Group Inc Parts Section 5 12 TRACTOR MOUNT KIT WHEEL WELL TANK HYDRAULICS Continued ITEM PART NO QTY DESCRIPTION 1 06300033 1 MAIN FRAME 2 06500329 1 HOSE 1 X 93 3 06500328 1 HOSE 1 X 96 4 33555 2 ADAPTER 1 MORB X 1 MJIC 5 BRAKE VALVE REFER TO MAIN FRAME PARTS 6 34117 1 ELBOW 1 MORB X 1 MORB90 7 06500407 1 HOSE 1 X 92 8 33554 1 ELBOW 1 MORB X 1 MJIC45 9 22421 1 CAPSCREW 16MM X 40MM 2 0P
62. 625 2 34 06300107 1 35 T208891 1 36 LVB24989 1 37 06420066 1 38 06700133 1 39 21732 4 40 06380033 1 41 22014 1 42 32519 1 43 23152 1 44 06533004 4 45 21725 4 06200709 1 46 21727 4 47 06533004 8 48 21731 4 49 06380034 1 JD5101E LYNX DESCRIPTION FILTER GAGE CAPSCREW 3 8 X 3 1 4 NC FLATWASHER 3 8 NYLOCK NUT 3 8 NC JD FUEL TANK EXISTING SPLIT HOSE AXLE BRC LH 5101E LDR CAPSCREW 5 8 X 9 NC FLATWASHER 5 8 GR8 SAE PLATE TOP AXLE BRACE HEX NUT 5 8 NC FLATWASHER 3 4 GR 8 SAE CAPSCREW 3 4 X 1 3 4 NC AXLE BRACE RH JD5101E MNT SPPRT HYDRO CAPSCREW 3 8 X 1 1 4 NC HEX NUT 3 4 NC CAPSCREW 20MM X 40MM 2 5P CAPSCREW 3 4 X 2 1 4 NC CAPSCREW 20MM X 70MM 2 5P CAPSCREW 3 8 X 5 NC VALVE ON OFF LOCKWASHER 3 8 HEX NUT 3 8 NC MNFRM JDS101E LDR JOHN DEERE BELT JOHN DEERE PULLEY KIT DRIVESHAFT COUPLER CAPSCREW 1 2 X 1 3 4 NC MNT PUMP FLATWASHER 1 4 WING NUT 1 4 20 UNC PUMP P350 1 3 4 GEAR FLATWASHER 1 2 HEX NUT 1 2 NC PUMP GUARD KIT JDS101E NYLOCK NUT 1 2 NC FLATWASHER 1 2 SAE CAPSCREW 1 2 X 1 1 2 NC GUARD PUMP 5101E LDR 2011 Alamo Group Inc Parts Section 5 15 TRACTOR MOUNT KIT LOADER HYDRAULICS JD5101E LYNX 2011 Alamo Group Inc Parts Section 5 16 TRACTOR MOUNT KIT LOADER HYDRAULICS Continued ITEM PART NO QTY DESCRIPTION 1 MAINFRAME REFER TO MAIN FRAME PARTS 2 06506012 2 PRFRMD TUBE 3 33555 4 ADAPTER 1 MORB
63. 770003 1 BLADE MOUNTING DISK 2 6T1023R 2 NYLOCK HEX NUT 1 1 8 3 34878 2 SPACER 4 06538000 2 KNIFE MOUNTING BOLT 5 06521001 2 STANDARD KNIFE 6 33764 6 FLATWASHER 7 6T2259 6 CAPSCREW 06770012 BOLT KIT INCLUDES ITEMS 6 7 amp LOCTITE 8 06521002 2 GRASS KNIFE OPTIONAL 6T1825 LOCTITE USED ON ALL DISK MOUNTING BOLTS COMMON LYNX 2011 Alamo Group Inc Parts Section 6 14 60IN ROTARY BLADE BAR AND KNIVES ITEM PART DESCRIPTION 1 PT1018H5 1 SPINDLE 2 06400690 1 BAR BLADE RTRY60 3 6T1023R 2 KNIFE MTG NUT 1 1 8 NYLOCK NF 4 06533002 2 FLATWASHER 1 8 GR8 5 06521001 2 KNIFE TRB50 5 8 6 06538000 2 KNIFE MTG BOLT 5 8 SHOULDER 7 33764 6 FLATWASHER 5 8 GR8 SAE 8 6T2259 6 CAPSCREW 5 8 X 1 3 4 NF GR8 COMMON LYNX 02011 Alamo Group Inc Parts Section 6 15 ROTARY MOWER SPINDLE ASSEMBLY COMMON LYNX NOTES 1 FREEPLAY 001 003 2 GREASE FILL WITH MOBILITH SHC 220 3 APPLY LOCTITE 271 TO O RING PLUG THRDS 2011 Alamo Group Inc Parts Section 6 16 ROTARY MOWER SPINDLE ASSEMBLY Continued O 0 9 D e e e xu ON Ne 17 PART NO QTY 6T1024H5 6T1031 6T1016 22596 6T1015 6T1014 6T1011 6T1012 6T1013 6T1010H 30570 33990 6T1013H 6T1012H 6T1011H 6T1019 PT1018H5 06503064 32572 COMMON LYNX 1 1 1 DESCRIPTION SPINDLE ASSEMBLY COMPLETE SPR
64. 9 E v m gt A TRANSMISSION SET PARKING Bl Perform service repairs and lubrication according to the maintenance section Ensure the WARNING init is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death sa 35 11 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 Boom Operation Section 3 41 2011 Alamo Group Inc OPERATION OPERATION 11 1 Placing Boom Arm on Boom Arm Rest For Standard Equipment Before transporting tractor between locations idle the tractor engine disengage the attached head and wait for all head motion to come to a complete stop Place the boom in its storage cradle rest support and then turn the joystick master switch to the OFF position Retract Deck Roll cylinder completely e Push Second
65. 9 SEAL REPAIR KIT ITEMS 6 THROUGH 12 COMMON LYNX 2011 Alamo Group Inc Parts Section 6 32 4IN X 9IN WELDED CYLINDER BREAKDOWN AP 3 PLACES 120 APART ON THE FIRST TWO THREADS OF CYL HEAD PISTON NUT ES PLY A DROP OF LOCTITE 242 CLEVIS 7777444 CLAMP BOLT PISTON NUT TORQUE 06501570 375 5 FT LB CLEVIS CLAMP BOLT TORQUE 3 8 16 UNC 45 50 FT LB WELDED CYL SECTION WARNING MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE ITEM PART DESCRIPTION 06501019 HYDRAULIC CYLINDER COMPLETE 1 06501538 1 ROD 2 06501539 1 TUBE WELDMENT 3 06501540 1 PISTON 4 06501541 1 CYLINDER HEAD 5 06501542 1 CLEVIS 06501543 SEAL REPAIR KIT ITEMS 6 THROUGH 12 COMMON LYNX 02011 Alamo Group Inc Parts Section 6 33 4IN X 20IN WELDED CYLINDER BREAKDOWN APPLY A DROP OF LOCTITE 242 3 PLACES 120 APART ON THE FIRST TWO THREADS OF CYL HEAD CLEVIS CLAMP BOLT PISTON NUT TORQUE 06501573 510 5 FT LB CLEVIS CLAMP BOLT TORQUE 3 8 16 UNC 45 50 FT LB WELDED CYL SECTION WARNING MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE ITEM PART QTY DESCRIPTION 06501022 HYDRAULIC CYLINDER COMPLETE 1 06501556 1 ROD 2 06501557 1 TUBE WELDMENT 3 06501558 1
66. 94 2668 3024 3557 3127 3544 4169 Torque values for 1 4 and 5 16 in series are in inch pounds All other torque values are in foot pounds 0 15 for lubricated conditions D Nominal Diameter Torque values calculated from formula where K 0 17 for zinc plated and dry conditions F Clamp Load K 0 20 for plain and dry conditions Torque Tension Relationship for Metric Fasteners Class 4 6 Class 8 8 Class 10 9 TA PR Tuned ry Peed Dry pan bed on nes pan Luned ry plain 2 sm sz ss ft Ibs ft lbs ft lbs ft lbs ft lbs 05 028 032 038 073 082 097 12 1 14 12 18 os ou ros os pas es pus pro pais tes pro 45 125 21 23 28 s so 71 76 ss 10 es 119 msp ao z T e LS 175 19 2 25 49 5 65 vo 79 93 e amp t 108 125 26 29 34 68 75 ss 95 109 127 1191 148 151 28 32 3 72 82 96 103 117 138 2130 34 40 78 8 104 111 126 148 173 15 so sz 67 129 16 11 184 208 245 215 287 2 4 53 62 121 137 161 173 196 20 202 269 15 73 s2 97 187 212 28 268 303 357 33 47 25 65 73 68 167 188 222 239 270 38 279 372 25 91 104 122 236 27 34 37 382 449 394 525 Clamp load calculated as 75 of the proof load for specified bolts K 0 15 for lubricated
67. AFT USE ANTI SEIZE ON THIS SURFACE both sides BOTTOM STRING GUARD Boom Maintenance Section 4 29 2011 Alamo Group Inc MAINTENANCE MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service following the detailed maintenance instructions in the operators manual Pump Drive Shaft If required with drive shaft coupler check for end play and lubricate at zerks Crankshaft adapter If equipped with rubber grommets check condition replace if missing or damaged Pivot points Inject grease until it appears at ends Hydraulic fittings Check for leaks with paper or cardboard Tighten fittings or replace hoses immediately Knives Inspect for missing or damaged knives change only complete sets as needed Belts Check Tighten Replace belts as needed Main Frame Deck Unless otherwise specified retorqued bolts according to torque specifications in this section Hydraulic Fluid Level Add if required per fluid recommendations Rear Flail Drive Bearing Flange and Shaft Couplers Grease as instructed in the detailed maintenance section Cutter Shaft and Ground Roller Grease as instructed in the detailed maintenance section Service performed by Date Hour Meter Maintenance Section This page may be copied and used as part of the daily maintenance routine Boom Maintenance Section 4 30 2011 Alamo Group Inc
68. ALVE 2400 PSI 11 TB1017M 1 SHUT OFF PLUG 12 06502037 1 RELIEF VALVE 2600 PSI 13 06502003 1 RELIEF VALVE 2500 PSI 14 TB1017F 1 RELIEF VALVE 1500 PSI 15 TB1017F 1 RELIEF VALVE 1500 PSI 16 06502120 1 RELIEF VALVE 2100 PSI 17 TB1017A 4 VALVE SEAL KIT FOR ONE SECTION 17 2 WIPER 17B 2 O RING SMALL 17C 1 O RING LARGE 17D 1 SHUTTLE DISC 17E 1 SPRING 18 TB1017L 4 LEVER KIT FOR ONE SECTION 18A 1 LEVER KNOB 18B 1 LEVER 18C 2 LEVER WASHER 18D 1 LEVER CLIP 188 2 LINKAGE 18F 1 LEVER PIN 18G 1 ROLL PIN 18H 1 LEVER BOOT 187 1 LEVER BOLT 18K 1 LEVER DUST COVER 18L 1 LEVER NUT 19 TB1017U 4 TIE ROD KIT 20 24214 1 O RING LARGE JD5101E LYNX 02011 Alamo Group Inc Parts Section 5 31 POLYCARBONATE SAFETY WINDOW ITEM PART NO DESCRIPTION 1 06490014 1 POLYCARB FRMD REAR 2 06490013 1 POLYCARB FRMD DOOR 3 31965 25 TRIM SEAL IN FEET 4 21584 2 CAPSCREW 5 16 X 2 NC 5 21575 6 HEX NUT 5 16 NC 6 33477 2 VIBRATION ISOLATOR 7 06410268 1 TOP BRACKET 8 06410269 1 BOTTOM BRACKET 9 21529 2 CAPSCREW 1 4 X 3 4 NC 10 21986 2 LOCKWASHER 1 4 11 21525 2 HEX NUT 1 4 NC 12 27508 2 CAPSCREW 8MM X 20MM 1 25P 13 6T2619 2 LOCKWASHER 8MM 14 34948 2 WASHER 8MM 15 2 HEX NUT EXISTING HARDWARE 06537005 1 ADHESIVE JD5101E LYNX 2011 Alamo Group Inc Parts Section 5 32 WHEEL SPACER DESCRIPTION ITEM PAR
69. ANUAL LIFT VALVE 4 SPOOL UNITS WITH SCV ONLY T PORT EF PORT HOSE ROUTING A TO MAIN BOOM CYLINDER BUTT B TO SECONDARY CYLINDER BUTT C TO DECK ROLL CYLINDER BUTT D TO SWIVEL CYLINDER BUTT F LIFT VALVE TO ACCUMULATOR UNITS WITH MID MOUNT VALVES G TO SECONDARY CYLINDER GLAND H TO DECK ROLL CYLINDER GLAND REAR SCV J TO SWIVEL CYLINDER GLAND L PB PORT ON LIFT VALVE TO EF PORT ON TRACTOR P P PORT ON LIFT VALVE TO P or PB PORT ON TRACTOR DEPENDING ON MODEL R T PORT ON LIFT VALVE TO T PORT ON TRACTOR Q MID MOUNT VALVE T PORT TO T PORT ON REAR SCV EXISTING PREFORMED TUBE ITEM PART NO QTY DESCRIPTION 1 06502079 1 VALVE MANUAL 4 SPOOL FLAIL MOWER 06502094 1 VALVE MANUAL 4 SPOOL ROTARY MOWER JD5101E LYNX 2011 Alamo Group Inc Parts Section 5 26 CABLE MANUAL LIFT VALVE 4 SPOOL Continued ITEM PART 2 06340033 3 34622 4 21632 5 6T2615 6 21627 7i 21630 8 22016 9 06505100 10 6T4411 11 6T3017 12 21500 13 06502036 14 33271 15 33364 16 34358 17 33562 18 06500164 19 33745 20 06503029 21 24300 22 23888 23 06420054 24 21641 25 21988 26 33293 27 32678 28 33383 29 06503033 30 33463 31 34424 32 31171 33 32872 34 33649 35 33595 36 06500399 37 06500391 38 06500392 39 34396 40 06500492 41 21631 JD5101E LYNX 1 1 7 DESCRIPTION VALVE MNT JD5101E PLATE VAL
70. ARTNO QTY O O1 ND NOTE 50023 AVAIL 00776031 33997 33753 34296 34297 611823 VAIL RAs 50023 MANUAL CANISTER DESCRIPTION MANUALCANISTER CONPLETE ROUND MANUAL CANISTER DECAL SHEET MANUAL CANISTER DECAL DECAL DECAL SPECIFICPRODUCT MANUAL E MI SAFETY MANUAL FRONT ADHESIVE PAD REAR ADHESIVE PAD ZIP TIE 14 LONG The manual canister can be bolted zip tied or adhered to a variety of surfaces Locate a protected area within the view of the operator Then select an installation method and attach the canister CAUTION AVOID DRILLING HOLES INTO UNKNOWN AREAS wires and other parts may be located behind these areas When adhering the canister to a surface thoroughly clean that surface before installing the canister Bengal Boom Safety Section 1 24 SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man and woman the nation safe and healthful working conditions and to preserve our human resources DUTIE
71. Alamo Group Inc Parts Section 6 30 X 18IN WELDED CYLINDER BREAKDOWN APPLY A DROP OF LOCTITE 242 3 PLACES 120 APART ON THE FIRST TWO THREADS OF CYL HEAD CLEVIS 7777444 65 N CLAMP BOLT ES PISTON NUT TORQUE 06501572 210 5 FT LB CLEVIS CLAMP BOLT TORQUE Prev 3 8 16 UNC 26 30 FT LB NUT WELDED CYL SECTION WARNING MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE ITEM PART QTY DESCRIPTION 06501023 HYDRAULIC CYLINDER COMPLETE 1 06501561 1 ROD 2 06501562 1 TUBE WELDMENT 3 06501552 1 PISTON 4 06501563 1 CYLINDER HEAD 5 06501554 1 CLEVIS 06501564 SEAL REPAIR KIT ITEMS 6 THROUGH 12 COMMON LYNX 2011 Alamo Group Inc Parts Section 6 31 3 1 2IN X 20IN WELDED CYLINDER BREAKDOWN APPLY A DROP OF LOCTITE 242 3 PLACES 120 APART ON THE FIRST TWO THREADS OF CYL HEAD CLEVIS CLAMP BOLT PISTON NUT TORQUE TB1056 315 5 FT LB CLEVIS CLAMP BOLT TORQUE 3 8 16 UNC 45 50 FT LB WELDED CYL SECTION WARNING MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE ITEM PART NO QTY DESCRIPTION 06501024 HYDRAULIC CYLINDER COMPLETE 1 06501565 1 ROD 2 06501566 1 TUBE WELDMENT 3 06501567 1 PISTON 4 06501568 1 CYLINDER HEAD 5 TB3033 CLEVIS 0650156
72. DE 48 SAW WITH TEETH 3 06420037 1 COLLAR SAW TRB50 RNFRCD 4 33764 6 FLATWASHER 5 8 GR 8 SAE 5 06530209 6 CAPSCREW 5 8 X 3 3 4 NF GR 8 6 06520225 30 TOOTH WITH RIVET SAW BLADE 7 34703 30 TOOTH RIVET SAW BLADE 34704 RIVET REMOVER TOOL NOT SHOWN 8 34702 30 TOOTH TIP SAW CARBIDE 34705 SHARPENING TOOL SHOWN COMMON LYNX 2011 Alamo Group Inc Parts Section 6 56 CARBIDE TIP REPLACEMENT CARBIDE TIP REPLACEMENT 1 Heat face of tip to dull orange remove tip then brush tooth body clean of all debris carbon 2 Apply acetone to socket rail on tooth body and allow it to evaporate Dab on soldering paste black flux to socket rail of tooth body and slide pre tinned tip into place 3 Then heat tip sides and base of socket rail to ensure silver solder flows completely around base of tip Grasp tip with tweezers and gently twist tip back and forth to ensure complete bonding of silver solder 4 Discontinue heat and allow to cool Then check braze by gently tapping tip with rubber mallet ex VIEW OF ASSEMBLED TOOTH TOOTH BODY BASE OF SOCKET RAIL TIP SIDE SOCKET RAIL ON TOOTH BODY CARBIDE TIP FACE CLEAN CUTTER ANGLED END TIP REPLACEMENT COMMON LYNX 02011 Alamo Group Inc Parts Section 6 57 NOTES 2 NOTES COMMON LYNX 2011 Alamo Group Inc Parts Section 6 58 FIRE SUPRESSION SYSTEM COMMON LYNX FIRE SUPRE
73. Deck Boom Pivot amp Grease Lithium Complex Mobilgrease CM S Deck Stop Adjustment Gun Extreme Pressure Rotary amp Flail NLGI ISO 320 Deck Spindle Rotary Grease Tiger Spindle Lubricant Mobilith SHC 220 Gun part number 06540000 Boom Maintenance Section 4 9 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE POLYCARBONATE CARE amp MAINTENANCE The proprietry UV and Abrasion Resistant Surface coating on SHIELDS SUPERCOATED polycarbonate significantly improves performance Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life Tiger Corp polycarbonate is SUPERCOATED on both sides CLEANING THE SUPERCOAT HARD COAT 1 Wash with a mild solution of soap or detergent and lukewarm water 2 Using a soft cloth or sponge gently wash the sheet to loosen dirt and grime and rinse well with clean water 3 To prevent water spotting thoroughly dry with chamois or cellulose sponge 4 Avoid the use of abrasive cleaners squeegees and or other cleaning implements that may mar or gouge the coating CLEANING AGENTS WHICH HAVE BEEN FOUND TO BE COMPATIBLE UNDER LABORATORY CONDITIONS Aqueous Solutions of Soaps and Detergents Windex 1 Top Job 2 Joy 2 Mr Clean 2 Fantastik 3 Formula 409 4 Sumalight D12 Brucodecid Organic Solvents Butyl Cellosolve Kerosene Hexel F O 554 Naphtha VM amp P grade Neleco Placer Turco 5042 Alcohols Methanol Isoprop
74. E Bengal Boom Safety Section 1 3 SAFETY DANGER gt DANGER gt WARNING gt DANGER DANGER DANGER Never allow children or other persons to ride onthe Tractor or Implement Falling off can result in serious injury or death SG 10 Never allow children to operate or ride on the Tractor or Implement SG 11 Do not mount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped SG 12 Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Never work under the Implement the framework or any lifted compo nent unless the Implement is securely supported or blocked up to preventsudden or inadvertentfalling which could cause serious injury or even death 56 14 Do not operate this Equipment with hydraulic oil leaking Oil is expensive andits presence could presenta hazard Do notcheck for leaks with your hand Use a piece of heavy paper or cardboard High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene Ifoil does penetrate the skin have the injury treated immediately by a physician knowledge able and skilled in this procedure sc 1s 2 Start only from seat in park or neutral Starting
75. ING MATCHED GEAR SET BALL BEARING CAP SCREW SET SCREW KEY DOWEL PIN NAMEPLATE THRUSTPLATE HEX PLUG SNAP RING LIP SEAL GASKET SEAL SIDE SEAL END SEAL BACK UP SEAL SEAL RETAINER CHECK ASSEMBLY WASHER SEAL KIT INCLUDES 14 15 16 17 AND 18 02011 Alamo Group Inc Parts Section 6 41 COOLER OPTION MOUNTS TO HYDRAULIC TANK LYNX 2011 Alamo Group Inc Parts Section 6 42 COOLER OPTION Continued ITEM PART 1 21530 21986 22014 35176 06370015 06380006 06380007 06510026 21629 21988 22016 34117 O 0 D D c COMMON LYNX 10 10 10 10 1 N DESCRIPTION CAPSCREW 1 4 X1 NC LOCKWASHER 1 4 FLATWASHER 1 4 1 4 U NUT SCREEN COOLER FRNT MNT COOLER BUMPER TANK RH MNT COOLER BUMPER TANK LH COOLER FRONT MNT CAPSCREW 3 8 X 3 4 NC LOCKWASHER 3 8 FLATWASHER 3 8 ELBOW IMOR X 1MJ90 FORGED 02011 Alamo Group Inc Parts Section 6 43 PUMP AND GRILL GUARD OPTIONS ITEM PARTNO QTY 1 2 3 4 5 6 32430 32737 21833 22021 21993 21825 COMMON LYNX 1 RR D DESCRIPTION UNIVERSAL PUMP GUARD UNIVERSAL GRILL GUARD CAPSCREW 3 4 X 2 1 4 NC FLATWASHER 3 4 LOCKWASHER 3 4 HEX NUT 3 4 NC 02011 Alamo Group Inc Parts Section 6 44 MANUAL LIFT VALVE SWITCH BOX ITEM PART DESCRIPTION 1 06514012 1
76. Inc OPERATION 7 1 Switch Box and Joystick Control The diagrams below and on the next page show the functions that are performed through the use of the joystick controller Safety Shield Switch Mower Run Indicator Light Travel Lock Mower Control Switch Switch Joystick Master Deck Float Switch Switch v m gt The Safety Shield switch opens and closes the shield located on the front of the cutter head When moving at or near the ground always have the shield in the closed position When moving in brush or in trees above ground level the shield may be opened for easier cutting Read and follow the warnings on the decal shown below Do not run the cutter into material larger than 6 diameter DAN SAFETY SHIELD OPERATION Failure to close Safety Shield may allow objects to be thrown outward with great force which can cause property damage bodily injury or death Keep Safety Shield fully closed when cutting grass and weeds to reduce possibility of objects being thrown outward by the Blades and to prevent contact with the Blades if persons are in the area 2 Before cutting brush trimming limbs or other such operations raise Safety Shield fully to allow the blades to contact the material if area is clear of passersby Operator mus stop cutting and close shield if passerby enters the thrown objects area or blade contact area 3 Repair or replace Safety Shield as needed 4
77. LL BLADES on the carrier Become bent or deformed from its original shape or Wear inside the blade bolt hole or Any cracks are visible or Deep gouges in the blade s surface are present or Gouges or chipped areas in the cutting edge are larger than 1 4 8mm or The material on the leading edge has been worn away by more than 1 4 8mm DO NOT straighten sharpen weld or hard face blades Failure to replace worn or damaged blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death Worn and Chipped Blade 1 4 Always replace blades in sets Blades that are damaged may indicate severe service or abuse If one blade is worn or damaged other blades on the same shaft will have been subjected to the same severe service or abuse The Flail rotor turns at speeds exceeding 2000 RPM and is dynamically balanced at the factory Differ ences in blade weight between used blades with loss of material from gouges or wear as compared to new blades can cause severe vibration and damage to the Flail rotor Always replace blades as complete sets Boom Maintenance Section 4 20 2011 Alamo Group Inc MAINTENANCE Blade Pins and D Ring Inspection Blade Pins and D Rings daily for wear or damage as follows Inspect the Blade pins and D Rings daily for abnormal wear Make sure the cotter pins are DANGER in place
78. LYNX ASSEMBLIES 2011 JOHN DEERE 5101E 5093E 5083E PARTS LISTING WITH ASSEMBLY INSTRUCTIONS Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 www tiger mowers com Last Updated 5 17 11 06010022 TO THE OWNER OPERATOR DEALER All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in this manual Observe the rules of safety and use common sense READ AND UNDERSTAND THIS MANUAL Non English speaking operators will need to GET THE MANUAL TRANSLATED as needed DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NO RIDERS NO 3 USE SAFETY SHOES 4 BLOCK UP SECURELY HARD HAT SAFETY BEFORE WORKING CHILDREN OPERATORS GLASSES SEAT BELTS 1 Study and understand Operator s Manuals Safety Decals and Instructional Decals for tractor and implement to prevent misuse abuse and accidents Practice before operating in a confined area or near passersby Learn how to stop engine suddenly in an emergency Be alert for passers
79. N SYSTEM ELECTRICAL 8 62 WET CUYD Sois Sc eth Eten ati Ble A tinea shakin din Geek di 63 WRETCUT3504GALLON TANK MOUNTL teet nishu a u qu hu h Shu u tun iu reto nto Ca eee ede 64 WETCUT 100 150 TANK MOUNT sua auansaastusininsaihaqhuaqahaaniscasaipayaiasiiasshisahasisusisaysasaaiayaesayhassss 65 WETCUT TANK PLUMBING 2 68 rtr te rrr ER SR irc 66 WETCUTSPRAYER HEAD ASSEMBLY u 5 eie eee eed we eto ates irre e a ee ok RIN 68 WETCUT CABLES emitte Sor ap d UR TE d E D p EE E apres 70 COMMON LYNX 02011 Alamo Group Inc Parts Section 6 4 PARTS ORDERING GUIDE COMMON LYNX The followng instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual 1 The Parts Section is prepared logical sequence and grouping of parts that belong to the basic machine featured in this manual Part Numbers and Descriptions are given to help locate the parts and quantities required 2 The Purchase Order must indicate the Name and Address of the person or organization ordering the parts who should be charged and f possible the serial number of the machine for which the parts are being ordered 3 The purchase order must clearly list the quantity of each part the complete and correct part number and the basic name of the part 4 The manufacturer
80. NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Inspect the condition of the drive belts Ensure the drive belt shields are in place and in good repair Remove any grass or other debris which be wrapped around the cuttershafts ends e Inspect the condition of deck skid shoes and hardware OPS B 0026 B Do not put hands or feet under mower decks Blade Contact can result a DANGER in serious injury or even death Stay away until all motion has stopped Y b and the decks are securely blocked up sr Boom Operation Section 3 15 x 2011 Alamo Group Inc O 5 m gt A O OPERATION All Safety Shields Guards and other safety devices including but not limited to DANGER Deflectors Steel Guards and Gearbox Shields must be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact ssm 07 6 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following 5 0 0031 Damaged Pan Cause Blade Pan contacts an immovable object while mower was in motion Remedy Inspect the area before mowing to determine where the immovable objects are located and place v
81. OCKET BEARING LOCK NUT THICK JAM WASHER BEARING ADJUSTMENT NUT THIN BEARING ADJUSTMENT SLEEVE UPPER SEAL SET OF 2 BEARING CONE BEARING CUP SPINDLE HOUSING FITTING STREET ELBOW GREASE ZERK BEARING CUP BEARING CONE LOWER SEAL SPINDLE KEY SPINDLE O RING PLUG 1 8 SPINDLE REBUILD KIT INCLUDES ITEMS 2 8 AND 12 15 02011 Alamo Group Inc Parts Section 6 17 BOOM ROTARY PIVOT ASSEMBLY MOTOR SERIAL TAG ON SHIELD SIDE OF MOWER MOTOR OFFSET TOWARDS BACK COMMON LYNX 2011 Alamo Group Inc Parts Section 6 18 BOOM ROTARY PIVOT ASSEMBLY Continued ITEM PART NO 1 TB1032 TB1028 TB1033 06537021 TF3097 TB1030 33985 33986 21688 21677 21635 6T3207 21627 TB3010 O 0 OQ a a a Se mm N a COMMON LYNX DESCRIPTION ROTARY PIVOT ASSY PIVOT ARM ASSY PIN CLEVIS ROLL PIN PIN PIN PIN PIN CAPSCREW 7 16 X 3 1 4 NC NYLOCK NUT 7 16 NC CAPSCREW 3 8 X 2 1 4 NC GREASE ZERK NYLOCK NUT 3 8 NC BUSHING SECONDARY BOOM REFER TO BOOM ARM ASSY CYLINDER REFER TO BOOM ARM ASSY ROTARY MOWER HEAD REFER TO ROTARY DECK 02011 Alamo Group Inc Parts Section 6 19 50IN FLAIL DRIVE ASSEMBLY MOTOR SERIAL TAG E Ot i gt Ta QL gt L COMMON LYNX 2011 Alamo Group Inc Parts Section 6 20 50IN FLAIL DRIVE ASSEMBLY
82. OM 1 Start by attaching the pivot bracket 3 to the boom 1 using pin 5 and hardware Next attach the cylinder to the pivot bracket 3 using pin 8 and roll pins 2 Then attach the dogleg 4 to the mower 2 using pin 7 and hardware 3 Use a hoist to lower the boom 1 down to the mower 2 Insert the upper pin 6 through the end of the boom and the mower Attach with hardware 4 Then align the dogleg 4 and the pivot bracket 3 Attach with pin 9 and hardware 5 Finally make sure all bolts nuts and pins are tightened to recommended torque OPS B 0004 D Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does
83. R CLAMP HOSE 6 1 2 HOSE INCLUDED WITH TANK 3 8 HOSE INCLUDED WITH SPRAYER SEAL 16 18GA METPAK CONN BODY MALE METRIPACK 150 CONN BODY FEM METRIPACK 150 TERMINAL MALE 16 18GA METPAK TERMINAL FEM 16 18GA METPAK TPA INCLUDED WITH CONTROLLER SPACER 31X1 75X 38 2011 Alamo Group Inc Parts Section 6 67 WETCUT SPRAYER HEAD ASSEMBLY PN 06520317 DETAIL NOZZLE ASSEMBLY r L3IVOS 9 1v13Q Ara Aw D gt r L 31 25 Z Laos jm viaa b L3IVOS 3 1VL30 SQV3H NO Ayva TIM Swat NOILVLN3IHO NOILV2O1 N9IS30 mau 2 1 3108 aviao Parts Section 6 68 COMMON LYNX 2011 Alamo Group Inc WETCUT SPRAYER HEAD ASSEMBLY Continued ITEM PART 1 06370105 2 06370106 3 06370107 4 06370108 5 06410668 6 06410753 7 06410754 8 06410796 9 06420069 10 06497003 11 06499012 12 06499013 13 06520314 14 06520316 15 06520317 16 06520319 17 06520320 18 06520321 19 06520322 20 06520381 21 06520382 22 06520383 23 32550 24 21527 25 21528 26 21529 27 21625 28 21630 29 21634 30 21632 31 21986 32 22014 33 22016 34 34698 35 35091 36 35176 37 06520376 38 06537022 COMMON LYNX 1 1 1 29 12 13 11 DESCRIPTION HOOD SPRAYER HINGE LH SPRAYER HINGE RH SPRAYER HINGE CNTR SPRAYER GUARD SPRAYER WETCU
84. REIN Itis the Purchasers obligation to sign the warranty registration form AFTER he she has Read and Understands the Operation and Safety Instructions stated within this manual ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter By being familiar with the safety rules operating and maintenance instructions in this manual you can help prevent accidents The objective of this manual is to help make you a better operator Remember SAFETY IS YOU Your safety and the safety of those around you depends on YOU Common sense should play a large role in the operation of this machine Since we at Tiger Corporation are constantly striving to improve out products we reserve the right to change specifications or design at any time TO THE OWNER OPERATOR DEALER To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine The table of contents clearly identifies each section where you can easily find the information you need The Occupational Safety and Health Act OSHA 1928 51 subpart C makes the following minimum requirements for tractor operators OWNER REQUIREMENTS Provide a Roll Over Protective Structure that meets the requirements of this Standard and Provide Seatbelts that meet the requirements of this Standard and SAE J3C and Ensure t
85. S Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this ct b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensurethe Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety be
86. SECONDARY BOOM MAIN FRAME DANGER CRUSHING AND PINCH POINTS BWA 02962765 MAIN FRAME MOVING MACHINERY PARTS CAN PINCH OR CRUSH OR FALL WHICH MAY CAUSE INJURY OR DEATH 02962765 02965262 HYDRAULIC TANK Bengal Boom Safety Section 1 13 SAFETY DANGER CUTTING BLADES THROWN OBJECTS a gd KEEP AWAY ROTATING BLADES BEING HIT BY THROWN OBJECTS OR CONTACTING ROTATING BLADES CAN CAUSE INJURY OR DEATH Stop mowing if passersby enter the area of thrown objects See Operator s Manual Use special care when Flail or Wing is raised off the ground See Oper Manual Operate only if all Guards Deflectors are in place and in good condition A caution WATCH YOUR STEP 03200285 POLYCARBONATE WINDOW REFER TO OPERATORS MANUAL FOR CLEANING INSTRUCTIONS DO NOT LUBRICATE WITH AUTOMATIC GREASE GUN GREASE WITH HAND GREASE GUN ONLY P N22839 Bengal Boom Safety Section 1 14 PART NO LOCATION 02967668 MOWER DECK 02971123 HYDRAULIC TANK 03200285 OUTSIDE OF CAB 22645 INSIDE OF CAB 22839 MOWER DECK SAFETY AWARNING ete IF FOREIGN OBJECTS ARE ACCIDENTLY CONTACTED SHUT CONTROL SWITCH OFF IMMEDIATELY DO NOT RAISE CUTTER HEAD UNTIL ALL MOVING PARTS HAVE STOPPED WARNING INSPECT REAR FLAP FREQUENTLY TO BE SURE IT IS IN SAFE WORKING CONDITION DO NOT OPERATE MOWER WITH FLAP REMOVED OR WORN
87. SIDE OF CAB 6T3243 INSIDE OF CAB 6T3249A MOWER DECK 6T3261 MOWER DECK SAFETY WARNING DO NOT OPERATE MOWER WITH SAFETY SHIELD REMOVED TB1011 TB1011 MOWER DECK Tiger Corporation 800 843 6849 www tiger mowers com Description Application General Specification Recommended Lubricant Tractor Hydraulics JD 20C Mobilfluid 424 Mower Hydraulics Reservoir Cold Temperatures 0 F Start up ISO 46 Anti Wear Mobil DTE 15M Low Temp Normal Temperatures 10 F Start up JD 20C Mobilfluid 424 Normal Temperatures 15 F Start up ISO 46 Anti Wear Mobil DTE 25 High Operating Temperatures ISO 100 Anti Wear Mobil 18M Above 90 F Ambient Flail Rear Gearbox Reservoir PAO Synthetic Extreme Mobilube SHC 75W 90 Pressure Gear Lube Mobil 1 Synthetic Gear Lubricant Cutter Shaft and Ground Roller Shaft Flail GreaseGun Lithium Complex Mobilgrease CM S NLGI 2 ISO 320 Drive Shaft Coupler Rotary and Flail Grease Gun Lithium Complex Mobilgrease CM S NLGI 2 150 320 Emme E eoe Rotary and Flail Boom Type NLGI 2 ISO 320 Deck Boom Pivot amp Deck Stop Adjustment Lithium Complex Mobilgrease CM S Rotary and Flail NLGI 2 ISO 320 A _ Lubricant For Mobil product information availability ortechnical information call 1 800 662 4525 Tiger PN 34852 34852 HYDRAULIC Bengal Safety Section 1 23 SAFETY ITEM P
88. SPINDLE ASSEMBLY See the diagram below for identification of spindle parts while servicing BEARING LOCK z NUT JAM WASHER BEARING ADJUSTMENT GT lt NUT Vs BEARING ADJUSTMENT SLEEVE UPPER SEALS UPPER BEARING SPINDLE TAS HOUSING LOWER BEARING CUP SPINDLE MntP B 0023 Boom Maintenance Section 4 25 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE BEARING INSTALLATION 1 2 9 10 Press upper bearing cup into the spindle housing El Turn the spindle housing over and press in the lower bearing cup Place the lower bearing cone in the bearing cup Next press the seal into the spindle housing The inner lip of the seal must be DOWN towards the bearing so lubricant is sealed inside the housing Install the spindle in the housing Lightly press the spindle to seat the cone onto the spindle Support the bottom of the spindle and press the upper bearing cone and bearing adjustment sleeve onto the spindle NOTE The spindle housing must turn freely when seating the bearing cone and sleeve Press the two upper seals into the spindle housing The inner lip of the seals must be UP away from the bearing so excess lubricant can escape Install the bearing adjustment nut thin nut so there is 1 1 6 clearance between the nut and the sleeve Install the jam washer placing the tab into the key way Install
89. SSION SYSTEM SECTION 2011 Alamo Group Inc Parts Section 6 59 FIRE SUPRESSION SYSTEM PARTS COMMON LYNX FIRE SUPRESSION SYSTEM PARTS Continued ITEM PART 1 06520357 2 06520358 3 06520359 4 6T2181 5 24890 6 06520360 7 21630 8 21627 9 06520361 06520365 10 06520366 11 06370120 12 06370121 13 06430090 14 21525 15 06520380 A 16 06520380 B 17 06520380 18 35091 19 21640 20 22016 21 06520367 22 06520368 23 06503108 24 6T3222 25 PT3905A 06520364 COMMON LYNX 1 1 1 o DESCRIPTION TANK FIRE SUPRESS SYS RAILKUT MNT TANK FIRE KIT RAILKUT PUMP FIRE SUPRESS SYS RAILKUT CAPSCREW SKT HD 10 24 X 3 4 HEX NUT 10 24 NYLOCK HOSE REEL FIRE KIT RAILKUT CAPSCREW 3 8 X 1 NC NYLOCK NUT 3 8 NC FILTER FIRE KIT RAILKUT FILTER ELEMENT AVAILABLE GUN FIRE KIT RAILKUT STAND FIRESYS RAILKUT HOLSTER FIRESYS RAILKUT SLEEVE GUN FIRE SYS HEX NUT 1 4 NC HOSE 880 D X 50LD BULK HOSE 880 D X 50LD BULK HOSE 880 D X 50LD BULK CLAMP HOSE 10 CAPSCREW 3 8 X 3 1 2 NC FLATWASHER 3 8 ELBOW 3 4COUPLERX 1 2BARB NYLON ELBOW 3 4COUPLERX 1 2BARB NYLON ADAPTER BARB 1 2X1 2MP DECAL CONTROL ON OFF SWITCH SWITCH MOWER FILTER SEAL AVAILABLE 02011 Alamo Group Inc Parts Section 6 61 FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC 19101590 09101590 66101590 b9LS A aso
90. SWBX ALUM BLK 06510100 2 35226 1 SWITCH MOWER COLEHERSEE 3 33811 1 SWITCH MASTER DECK FLOAT 4 34532 1 SWITCH TRVL LCK 5 06514014 1 BREAKER 10A SWBX 6 673923 1 INDICTATOR LIGHT ON RED 7 34540 1 STRAIN RELIEF 3 4 BLACK NYLON 8 06550019 1 DECAL SWTCHBX BOOM CG 9 02964063 1 KNOB RED 10 35227 1 RELAY DP DT 12V LY2F 35226 COMMON LYNX 2011 Alamo Group Inc Parts Section 6 45 MANUAL LIFT VALVE SCHEMATIC TRAVEL LOCK ORANGE WRE 16AWG 36 A BRAKE VALVE WIRE 16AWG A 2 BATTERY GROUND VG B BRAKE VALVE BLACK WIRE 14AW 12 GROUND134 JONVHO 12V DC BLACK WIRE 14AWG IGNITION 12V RED WIRE 14AWG NEUTRAL SWITCH 73 GI N WIRE 16AWG N GREEN WRE 16AWG SW3 e TRAVEL LOCK e e e El COMMON LYNX 02011 Alamo Group Inc Parts Section 6 46 SOLENOID SWITCH BOX AND WIRING TRACTOR TRANSMISSION NEUTRAL SAFETY WIRE SPLICE SPLICE TRACTOR PLUG 12 VOLT KEYED HOT GREEN 14GA GREEN 14GA GROUND BLACK 10GA RED 10GA SWITCHBOX GROUND WHITE 14GA MOWER RUN SOLENOID TEMP SENSOR ITEM PART DESCRIPTION l SWITCH BOX 2 RE37651 1 PLUG AUX PWR 3 24204 FUSE HOLDER IN LINE OPTION 4 6T3965 FUSE 3AMP OPTION 5 6T3934 TEMPERATURE GAUGE OPTION 6 6T3931 TEMPERATURE SENSOR OPTION COMMON LYNX
91. Striking rocks steel concrete or other similar debris will break these tips Badly worn teeth increase stress to the saw blade and require more horsepower to cut than sharp teeth Set up a scheduled maintenance program for the saw before the teeth are dull The saw will last longer product a better cut cut large diameter foliage without binding and will cost less to operate Check adapter and collar every time saw is changed maintain the 004 inch taper on face surface against the saw blade of these two 2 items Always clean adapter and collar before mounting the blade If adapter or collars are worn or damaged they must be replaced Familiarize yourself with the machines operation and correct operating safety precautions 02011 Alamo Group Inc Parts Section 6 53 CLEAN CUTTER OPERATION CONTINUED Excessive wobble will generate heat in the blade rapidly acceler ating the loss of tension The overheated blade will then rub against the foliage as it is cutting again increasing the heat in the blade and intensifying the wobble The blade may then weaken crack and eventually fail NEVER RUN A BLADE THAT IS CRACKED OF BENT WARNING DANGER Always keep a careful lookout and use extreme care when working around overhead obstructions Never allow the Mower head or boom within 10 feet of any power line When working close to overhead power lines consult your electric company for a safe code of operatio
92. T 1 KIT SPCR WHL JD 2 06770025 06400919 2 RING SPACER WHEEL JD JD5101E LYNX Parts Section 5 33 02011 Alamo Group Inc WHEEL WEIGHT ITEM PART DESCRIPTION 1 02970758 1 WHEEL WEIGHT UNIVERSAL 2 31455 3 CAPSCREW 3 4 X 17 NC 3 33626 9 FLATWASHER 3 4 USS 4 TB3278 3 SPACER 3 5 21993 3 LOCK WASHER 3 4 6 21825 3 HEX NUT 3 4 NC JD5101E LYNX 2011 Alamo Group Inc Parts Section 5 34 COMMON LYNX BOOM PARTS SECTION NOTES PART NAME INDEX PARTS ORP RNG GU DE uan RER A W RE MR NN AR RES RU RENTE 5 NOTES NN 6 BOOM HOSE ROU TNG nn L chang Sheds de dd 7 BOOM ASS MB Y sente tb eb Re dL aC E 8 SOIN ROTARY MOWER 8 tei e e RP T E dre Dt Se rr Ie e eR ERE e EE Rest da be not ne 10 60IN ROTARY MOWER ASSEMBLY i estt aia ee Ea btc eme eoe ee eeu se Pt ei em e i ect eee the etit 12 SOIN ROTARY KNIVES AND DIS pete eerte ert pipe det eto er e ipe re lavas sussa den dl 14 60IN ROTARY BLADE BAR AND KNIVES ibat sitne ter Pe e i ete e etti or 15 ROTARY MOWER SPINDLE 5 etm een edente ede pe Ret eb e eee eee 16 BOOM ROTARY PIVOT ASSEMBLY uu d rete Ino IEEE UE trans Fo is EE das aa Eus cus RE ini 18 SOIN FLAM DRIVE ASSEMBLY re d e PE ee E obese OR HE PUT re Sd PUE nadas 20 SOIN FAMAT MOWER ASSEMBLER E ai cited bereit tie ie sa
93. T MNT RH WET CUT MNT LH WET CUT GUARD HOSE WETCUT PIN HINGE WET CUT TUBE LG SPRA YER SKIRT ANTI SPRAY 50 SKIRT ANTI SPRAY 7 TUBE CAP SPRAYER HOSE SPRA YER NOZZLE SPRA YER TIP NOZZLE SPRA YER FILTER NOZZLE SPRAYER NUT NOZZLE SPRAYER CHAIN 18X1 31X13LINKS ADAPTER 1 4NPT WETCUT ELBOW BARB 3 8X1 4NPT SPACER 500 D X 2521 D X 38 NYLON U BOLT 1 4 X1 X1 X1 3 4 NUT NYLOCK 1 4 NC CAPSCREW 1 4 X 1 2 NC CAPSCREW 1 4 X 3 4 NC HEX NUT 3 8 NC CAPSCREW 3 8 X 1 NC CAPSCREW 3 8 X 2 NC CAPSCREW 3 8 X 1 1 2 NC LOCKWASHER 1 4 FLATWASHER 1 4 FLATWASHER 3 8 GR8 ROLL PIN PLAIN 3 16 X 7 8 CLAMP HOSE 6 U NUT 1 4 3 4 TO CENTER CABLE 3 16 U BOLT CABLE 3 16 02011 Alamo Group Inc Parts Section 6 69 WETCUT CABLES COMMON LYNX ATTACHED TO SPRAYER LINE ON 3PNT MOUNT 2011 Alamo Group Inc Parts Section 6 70 Warranty Section 7 1 WARRANTY SECTION WARRANTY INFORMATION Tiger Corporation 3301 N Louise Sioux Falls South Dakota warrants to the original Retail Customer the new Tiger equipment is free of defects in material and workmanship Any part of equipment that in Tiger s judgement show evidence of such defects will be repaired or replaced without charge provided that the failure of part s shall have occurred within twelve 12 months from the date of delivery of said equipment to the Retail Customer Expendable components such as knives
94. VE REAR MNT CAPSCREW 3 8 X 1 1 2 NC WASHER FENDER 3 8 NYLOCK NUT 3 8 NC CAPSCREW 3 8 X 1 NC FLATWASHER 3 8 CBL CNTRL 108 CLEVIS CBL CTRL 3 16 ROLLPIN 3 16 X 1 HEX NUT 1 4 NF VLV CHECK W 06 ORF ADAPTER 1 2 MOR X 3 8 MJ HOSE 1 4 X 120 HOSE 1 4 X 196 HOSE 1 4 X 130 HOSE 1 4 X 216 HOSE 1 4 X 100 TEE RUN 1 2 MOR X 3 8 MJ X 3 8 MJ ACCUMULATOR 30 CU IN 1150 PSI BRKT ACCUMULATOR SPACER CAPSCREW 3 8 X 3 3 4 NC LOCKWASHER 3 8 ELBOW LONG 1 2 MOR X 1 2 MJIC ADAPTER 5 8 MOR X 1 2 FOR ELBOW 5 8 MOR X 1 2 MJ ELBOW 5 8 MOR X 5 8 MJ ADAPTER 22MMMORB X 1 2 MJ FITTING ADAPTER 22MM X 5 8 MFS PLUG PIPE 3 8 SKT SWIVEL NUT RUN TEE HOSE 1 2 X 50 HOSE 1 2 X 65 HOSE 1 2 X 41 HOSE 1 2 X 97 HOSE 1 2 X 62 ADAPTER 06 RSTRCTR 1 2 MOR X 3 8 MJ HOSE 1 2 X 52 CAPSCREW 3 8 X 1 1 4 NC 02011 Alamo Group Inc Parts Section 5 27 CABLE MANUAL LIFT VALVE BREAKDOWN 06502079 JD5101E LYNX 02011 Alamo Group Inc Parts Section 5 28 CABLE MANUAL LIFT VALVE BREAKDOWN 06502079 Continued ITEM PART NO QTY DESCRIPTION 1 TB1017S 1 INLET END COVER 2 TB1702 1 END COVER POWER BEYOND 3 TB1017P 1 VALVE SECTION SINGLE ACTING SPRING DETENT 4 TB1017N 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 5 TF3009 1 VALVE SECTION DOUBLE ACTING DETENT FLOAT 6 10170 1 VALVE SECTION DOUBLE ACTING SPRING METERED 7 N A 1 N A 8 TB1017K 1 RELIEF VALVE 2
95. YNCH 1 4 X 2 PIN SEC BOOM SWIV 1X4 11 16 STRAP TANK WETCUT BOLT STRAP TANK WETCUT ANCHOR STRAP WETCUT 3 POINT BOTTOM LINK ARMS 02011 Alamo Group Inc Parts Section 6 65 WETCUT TANK PLUMBING NOTE ORIENTATION ON ITEM 9 2 ITEMS 17 18 19 20 CUT FROM SUPPLIED 1 2 HOSE 22 3 ITEMS 21 CUT FROM SUPPLIED 3 8 HOSE 58 e q y 10 9 SSEMBLED TO AY WIRES 16 O ARO ASSEMBLED TO 4 Un 7o QV ED So o 8 CONTRLLER WIRES 22 c amp DETAIL A x 8 SCALE 1 4 SD ce 26 29 DETAIL B SCALE 1 4 COMMON LYNX 2011 Alamo Group Inc Parts Section 6 66 WETCUT TANK PLUMBING Continued ITEM PART 1 06370128 2 06520336 3 06520341 4 06520346 5 06520347 6 06520348 7 06520349 8 06520352 9 06520353 10 06520374 11 06520361 12 06520400 13 06520401 14 27329 15 35176 16 35091 17 20 23 21 23 06520316 24 06510051 25 06510052 26 06510053 27 06510054 28 06510055 29 06510056 30 06520337 31 06401133 COMMON LYNX 1 1 1 DESCRIPTION MNT 3PNT UNI CNTRLR SENSOR 06520333 PUMP WETCUT FITTING BULKHEAD WETCUT FITTING ELBOW WETCUT VLV BALL WETCUT FITTING BARB HOSE WETCUT FITTING NIPPLE 1 2X3 8 WETCUT FITTING TEE WETCUT ELBOW 1 2X3 8BARB POLY FILTER FIRE KIT RAILKUT QUIK CPLR MALE 1 2 WETCUT QUIK CPLR FEM 1 2 WETCUT U BOLT 1 4 X 1 X2 U NUT 1 4 3 4 TO CENTE
96. actor Secure it with the horizontal hinge pin Secure the hinge pin in the boss with capscrews etc see parts section Attach the butt end of the main boom cylinder to the swivel bracket anchor with the special bracket head cylinder pin and roll pin shown in parts section Install the travel lock on the rod end of the main boom cylinder This should be facing the butt end of the cylinder after installation Install the fittings and hoses to the main boom cylinder per parts section GREASE HINGE PIN ZERKS ON BOOM AFTER ASSEMBLY ONCE UNDER LOAD WITH BOOM ELEVATED AND AGAIN AT REST WITH BOOM SUPPORTED ASM C 0013 DECK ATTACHMENT Attach the head to the secondary boom using the pins and hardware shown in the parts section to attach linkages Install the square tube on the top of the head into the head mount and secure using the mounting plate and hardware as shown The mount should be positioned to the left side of the cutter head Install the deck pivot cylinder using the pins and hardware also shown in the parts section Connect the fittings and hoses from the pivot cylinder to the small preformed tubes on the boom arm Connect the fittings and hoses from the motor to the large preformed tubes on the boom arm Connect all remaining hoses from the control valve to the cylinders and or preformed tubes on the boom arm Refer to parts section for diagrams Before proceeding to the final preparation step double check the complete asse
97. amo Group Inc Parts Section 6 49 NOTES 1 NOTES COMMON LYNX 2011 Alamo Group Inc Parts Section 6 50 CLEAN CUTTER HEAD COMMON LYNX CLEAN CUTTER SECTION 2011 Alamo Group Inc Parts Section 6 51 CLEAN CUTTER ASSEMBLY CAUTION Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property CAUTION WARNING The blade alone weighs approximately 145 Ibs sure its weight can be supported before attempting to replace The use of a lift mechanism will ease replacement CLEAN CUTTER BLADE MOUNTING The CLEAN CUTTER blade was designed for installation onto a standard TRB50 spindle It is equipped with replaceable carbide tipped teeth Carbide is very hard it will chip or break on inpact Handle the saw blade with care DO NOT roll saw on any hard surface or allow it to strike a hard object Set it down on a piece of belting or wood to avoid damaging carbide tips Install two temperary 2 threaded studs into 2 opposite holes in the spindle Align the bolt holes in adapter part number 33875 with the studs and slide adapter over studs be sure to index adaper so as the protruding 2 7 8 diameter pilot on the adapter faces outward away from spindle Then slide the saw blade part number 33874 over the studs and onto the 2 7 8 diameter pilot of the adapter NOTE Orient blade for clockwise rotation bla
98. an Check Replace Clean or replace Element as required Rear Tire Type Max P S I 480 80R38 29 18 4 34 26 18 4 38 26 YEARLY OR EVERY 500 HOURS ITEM SERVICE COMMENTS Spindle Grease Change Hyd Tank Fluid Change In Tank Hyd Fluid Filter Change 10 micron filter In Line HP Filter Change or Change when indicated 10 micron filter by restriction indicator Hyd Tank Breather Change Boom Maintenance Section 4 5 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE TROUBLESHOOTING SYMPTOMS CAUSE REMEDY Vibration 1 Loose Bolts 1 Check all bolts and tighten to 2 Cutter assembly Unbalanced 2a 2b recommended torque specs Check for damage blades disc or cutter shaft Replace if needed Check for wire rope etc entangled in the cutter assembly Mower will not lift Hyd Fluid Low Check and refill Hyd Fluid al Leaks in line ROU Faulty relief valve Faulty cylinder Tighten or replace fittings and hoses Check pressure in line Line pressure in Control Valve should be at least 2500 P S I Inspect repair or replace cylinder Mower will not start or run D Blown fuse Ball valves closed Low oil level Line leak Electronic solenoid faulty ba 5b 5 Check fuse between mower switch and ignition replace Make sure valves are open Check Hyd tank and fill Check all fittings
99. and lines re tighten or replace Without the tractor running turn the mower switch to on A low audible click should be heard if the solenoid is engaging the solenoid spool If click is not heard leave switch in on position and with a screwdriver or other steel object touch the small nut on the end of the solenoid If the metallic object is not attracted to the nut check the fuse wiring for an open circuit If the object is attracted but no click is heard replace the solenoid Remove the four bolts holding the small block to the main block Lift and remove small block being careful not to damage O rings filter Clean filter and re install Remove large nut on side of large valve block Remove spring and use needle nose vise grip to pull spool from block Check block and spool for contaminates and scratches Clean paris or replace if scratched Boom Maintenance Section 4 6 2011 Alamo Group Inc MAINTENANCE TROUBLESHOOTING CONTINUED SYMPTOMS CAUSE REMEDY Motor runs but 1 Belts 1 Inspect belts and pulleys Replace will not cut belts and repair as needed 2 Tensioner 2 Adjust tensioner nut flat washer washer is flush with top of guide Mower turns slowly 1 Contaminants 1 Remove large nut on side of large lt or notatall restricting spool valve block Remove spring and use p movement in needle nose vise grip to pull spool valve body from block Check bl
100. ands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation Ifthe operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mask depends on operating conditions OPS U 0002 NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor
101. ar wheel well for proper hose wire routing Drill one hole for each clamp Use the lower rear corner of the wheel well as an origin for measuring The holes should be 10mm or 3 8 reamed to accept 3 8 hardware Measure along the back edge of the wheel well 6 from the origin Use a square to measure 2 1 2 up from the last mark Refer to the image below to see the first hole The second hole should run parallel to the bottom edge of the wheel well Mark the hole 22 from the origin and 3 1 2 from the bottom edge Use the images below for reference NOTE DO NOT CUT INTO TUBES HOSES WIRES WHEN DRILLING THROUGH METAL OR PLASTIC asm JD 0068 Place as many hoses in the clamp that will fit without compromising pressure Then secure the 2 HOSE CLAMP 06520013 to the holes drilled with 1 EACH CAPSCREW 3 8 X 1 NC 21630 and 1 EACH NYLOCK NUT 3 8 NC 21627 The hoses that don t fit into the clamp are to be secured to the others with zip ties For protection of hoses in contact with metal edges wrap hoses with spit hose sections and fasten with hose clamps or zip ties as needed g Assembly Section 2 11 ASSEMBLY HYDRAULIC TANK INSTALLATION Install all fittings and tubes into tank and tank filter as shown in the Parts Section illustration Insert tank sight glass into front side of tank Place the tank in the mounting bracket on the main frame as shown in the Parts Section Secure the tank with
102. ary cylinder approximately 1 2 way out Raise Main boom approximately to 60 Swing boom back slowly until it is straight back For a 3 point boomrest or a single column boomrest position the secondary in the cradle Carefully avoid pinching any hoses For a open stow style boomrest lower the Main boom onto rest and bring the Secondary boom in until it is sitting on the boomrest The boom is now in the transport position Turn on any electronic travel locks at the switchbox To remove the boom from the Boom Rest first turn off electronic travel locks at the switchbox then swing the Secondary boom out Raise the Main boom approximately 6 inches Swivel the boom forward to the desired position OPS B 0013 D 11 2 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and mower on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are driving is wider than the tractor tire width and or extends beyond your lane o
103. be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS se 7 2 2 Operator Thrown Object Protection The tractor must be equipped with protective equipment to shield the operator from falling and thrown objects For cab tractors the tractor must be equipped with an operator safety screen on its right side or the right side windows must be fitted with a shatter resistant safety window For non cab tractors the tractor must be equipped with a ROPS and operator protective safety cage that provides protection to the right and above the operator seat DO NOT remove the ROPS from non cab tractors to equip a safety cage OPS B 0001 Boom Operation Section 3 4 2011 Alamo Group Inc OPERATION Never operate the Tractor and Mower Unit withou
104. by and especially children 2 Allow no children on or near folding mower ortractor Allow no riders on tractor or implement Falling off may cause serious injury or death from being run over by tractor or mower or contact with rotating blades 3 Operate QUE with tractor having Roll Over Protective Structure ROPS and with seat beit securely fastened to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes amp Ear Plugs are recommended 4 Block up or support raised machine and all lifted components securely before putting hands or feet under or working underneath any lifted component to prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding 5 Before transporting put Lift Lever in detent or full lift position Install Transport Safety Devices securely on folding mowers Put Booms securely in Transport Rest Folding and Boom Mowers have raised center of gravity Slow down when turning and on hillsides 6 Make certain that SMV sign warning lights and reflectors are clearly visible Follow local traffic codes 7 Never operate with Cutting Head or Folding Section raised if passersby bystanders or traffic are in the area to reduce possibility of injury or death from objects thrown by Blades under Guards or mower structure 8 Before dismounting secure
105. capscrews lockwashers flatwashers spacers if applicable and hex nuts per the diagram in the parts section Installation is most easily done with a fork lift inserting a fork in the center slot of the wheel weight The head of the capscrews is to be toward the OUTSIDE of the weight with flatwashers on both the inside and outside of the assembly The left rear tire may also be filled with a mixture of water and calcium chloride at about five pounds per gallon Tire air pressure should be maintained according to the Maintenance Section ASM C 0055 SINGLE COLUMN BOOM REST MOUNTING Carefully lower the boom rest and align the boss with the holes of the axle brace Now install all attaching hardware as shown in the parts section loosely to allow for the alignment Tighten torque all hardware on the axle brace and the boom rest Finally add the Boomrest Plate with the hardware provided so it lines up with the boom in the rear stowing position ASM JD 0071 BOOMREST PLATE CLAMP BARS MAIN FRAME Assembly Section 2 17 ASSEMBLY 3 POINT BOOM REST MOUNTING install the boom rest onto the 3 point hitch using the pins as shown in the parts illustration Adjust the bottom arms so the boom clears the tractor fender X adjust the top link so that the boom saddle is approximately level with the ground Re adjust once the boom is completely installed and operable Adjust the top link until the boom is prop
106. ced immediately To ensure the unit is ready for operation conduct the following OPS B 0020 A Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have attaching hardware Serious injury may occur from not maintaining this machine in good working order sez A Boom Operation Section 3 11 02011 Alamo Group Inc OPERATION OPERATION Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work SBm 6 Never Leave the mower unattended while the head is in the raised WARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sBm 4 BOOM ARM ASSEMBLY Inspect condition of each arm section weldment Ensure all pins are in place Ensure all bolts nuts and rollpins are properly installed e Check condition of bushings at boom pivot points and hydraulic cylinder tangs Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place an
107. control its swinging motion when cylinder pin is removed Make sure the personel are not in a position to be hit or crushed by a swinging boom Retract swivel cylinder and secure to main frame Pivot boom forward to the center of flat bed Lower deck onto the trailer bed and shut off the tractor The tractor and the mower head should now be chained down securely to the trailer bed If any part of this operating section or any other section of this manual is not completely CAUTION understood contact your Tiger dealer or the address on the cover of this manual for assistance Boom Operation Section 3 45 2011 Alamo Group Inc 5 m gt A OPERATION z O O Boom Operation Section 3 46 2011 Alamo Group Inc MAINTENANCE SECTION Maintenance Section 4 1 2011 Alamo Group Inc MAINTENANCE MAINTENANCE General Instructions Tiger Mowers are designed for high performance and rugged durability yet with simplified maintenance The purpose of this section of the manual is to help the operator in the regular servicing of the mower Regular maintenance at the intervals mentioned will result in the maximum efficency and long life of the Tiger Mower When you purchase a Tiger Mower you also acquire another valuable asset Tiger s parts organization Our rapid and efficent service has guaranteed the customer satisfaction for many years T
108. ct the red hose connection only to red fitting Connect the blue hose connection only to the blue fitting The blade rotation on the leading edge of the mower should discharge the cut material away from the tractor and operator If the leading edge of the mower blades are rotating backwards they can discharge material toward the operator If this occurs discontinue mowing immediately and revers the direction of the motor rotation by correctly installing the motor pressure and return hoses Contact your dealer or Alamo Industrial for specific information on the hose routing 4 ARNI WARNING NG LAI TO AVOID SERIOUS INJURY PARA EVITAR LESION SERIA AND DEATH FROM THROWN O MUERTE POR OBJETOS OBJECTS LANZADOS e MAKE CERTAIN blades e ASEGURE que las cuchillas giran rotate the correct direction en la direcci n correcta BLADE ROTATION ROTACI N DE CUCHILLAS Return SES Y Pressure Boom Maintenance Section 4 18 2011 Alamo Group Inc MAINTENANCE ROTARY KNIFE REPLACEMENT Be sure you have a complete matching set of new knives for replacement Remove knives and inspect holes for damage Also watch for cracks in the disk if applicable around the holes Lube threads with anti seize Install bolts through knife and disk from bottom side of disk blade bar Install new self locking nuts and torque them to 800 ft Ibs The knives should swing freely to absorb shocks from impact when striking objec
109. ctric company for a safe code of operation SBM 7 9 OPERATING THE BOOM UNIT AND ATTACHED HEAD THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND MOWER AND ALL CONTROLS BEFORE ATTEMPTING TO MOW The operator must read and understand the Safety and Operation Sections of this manual and the tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the unit without complete operating instructions To ensure safety to the operator bystanders and equipment and before starting any mowing operation The operator must become familiar with the area to be mowed and any obstacles and hazards contained within Special attention should be paid to foreign debris overhead obstructions rough terrain steep slopes passersby and animals in the area Only operate the mower head from the tractor operator s seat with the seatbelt securely fastened Only operate a boom and equipped head on cabbed tractor that is equipped with a polycarbonate safety protected right side window or a non cabbed tractor equipped with a ROPS and operator safety screen Avoid operating in the reverse direction when possible In situations where the boom and mower must be backed to access areas to be cut make sure there are no persons or other foreign debris behind the tractor When backing operate the tractor at a much reduced ground speed to ensure complete control of the unit is ma
110. d are secured properly OPS B 0022 D Never attempt to lubricate adjust or remove material from the Implement while it is in AWARNING motion or while tractor engine is running 56 20 HYDRAULIC LINE INSPECTION Check for hydraulic leaks along hoses cylinders and fittings IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of the valve mounting Ensure fittings are properly connected OPS B 0023 D Boom Operation Section 3 12 02011 Alamo Group Inc OPERATION Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have ittested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure 56 15 HYDRAULIC PUMP OIL RESERVOIR e Check oil reservoir level and oil condition Add specific type oil if low e Change hydraulic oil filter and hydraulic oil
111. d are not specific to a Boom Some pictures may show shields removed to enhance visual clarity NEVER operate the boom unit without all safety equipment in place and in good operational condition The operator must be familiar with the boom unit and tractor operation and all safety practices before beginning operation Proper operation as detailed in this manual will help ensure years of safe and satisfactory use of the Boom READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the al be Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL PELIGRO medidas de seguridad sa 3 INSTRUCTIVO Boom Operation Section 3 2 2011 Alamo Group Inc OPERATION 1 OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and underst
112. de rotates clockwise when looking down on top of mower deck Then slide the collar part number 33876 over the studs with the cnamfered edge of collar to the outside be sure the counterbore bolt holes face outward Apply Loctite 271 to the threads of the 5 8 18 x 3 UNF Grade 8 bolts part number 33877 and install lock washers part number 21992 onto the bolts then install bolts through collar blade and adapter into the spindle Remove the threaded studs and replace with bolts and lockwashers Torque bolts in an alternating pattern to 184 Ft lbs DANGER Never work under the Implement the framework or any lifted compo nent unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death COMMON LYNX E 02011 Alamo Group Inc Parts Section 6 52 CLEAN CUTTER OPERATION DANGER Never operate the Tractor or Implement until you have read COMMON LYNX completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation OPERATING INSTRUCTIONS Inspect clean cutter saw before each
113. do get 22 ELAIE DRIVE ASSEMBLY eles t o ette ert tea gated ex a eed t te tat Ou a eii eres e eee ees 24 63IN FLAIL MOWER ASSEMBLY deese tite mn ere etn oti ex HERR EE RERO REDE TE erba 26 BOOM ELAIFPIVOT ASSEMBLY if eee e rte nth ete rne oe P a ee nte e db eere 28 X 10IN WELDED CYLINDER BREAKDOWN napua tente nenne innen 30 3IN X 18IN WELDED CYLINDER BREAKDONWN reme t rere ER eh P DER RE ERE susie SR ER eR EE erbe Rte ERU b e eel 31 3 I 2IN X 20IN WELDED CYLINDER BREAKDOWN ee tese ee tete ei entere dee un ee EE xc 32 4IN X 9IN WELDED CYLINDER BREAKDOWN ener ASE Guau shua qusha ayu eter en nene trennen tente nete tenen 33 4IN X 20IN WELDED CYLINDER BREAKDOWN trennen teste entente trennen 34 RESERVOIR TANK FILTER ASSEMB EY peint tcc douse e deb eere eet 35 FRONT HXDRAULIC PUMP tide e EE OR HERE GEN HD FO ERREUR RAIN OUI RERO RR ERES 36 SOIN AND 60IN ROTARY MOTOR BREAKDONWLN teen eren nenne ettet trennen 38 30IN AND 63IN ELAIE MOTOR BREAKDONWN pa erri ente eite eee pee e s E ger re He bere pd aer arbe ie egre tudos 40 COOLER OPTION cuadro ee ee ea tate de aatia E e aq Re m ea sta etes 42 PUMP AND GRILL GUARDIOPTIONS
114. e and to help ensure years of dependable service The following are suggested storage procedures Thoroughly clean all debris from boom and head to prevent damage from rotting grass and standing water Lubricate all grease points and fill oil levels according to the maintenance lubrication schedule Tighten all bolts to the proper torque Ensure all pins and other hardware are in place Check the boom arm and head for worn and damaged parts Perform repairs and make replacements so that the mower will be ready for use at the start of the next season Store the unit in a clean and dry location Use spray touch up enamel where necessary on bare metal surfaces to prevent rust and to maintain the appearance of the mower OPS B 0012 C Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sa 25 BEFORE leaving the tractor seat always set the parking brake and or set ENGINE ero the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the EJ tractor shift lever into a low range or parking gear to prevent the tractor LE ipe from rolling Never dismount a Tractor that is moving or while the engine P is running Operate the Tractor controls from the tractor seat only sG
115. e boom mower to ensure there is sufficient oil Follow the manufac tures recommendations for proper oil type and filtering techniques and requirements to add oil to the system Clear the area of all persons prior to starting the tractor Consult the Operator s Manual for instruction in regard to the proper operating procedure From the tractor seat with the seat belt fastened operate the boom to ensure proper operation of the boom function From the tractor seat with the seat belt fastened operate the boom controls to fully extend and retract the new cylinder several times to purge any trapped air from the system From the tractor seat with the seat belt fastened look for signs of and oil leak If an oil leak is observed shut the tractor down and follow the steps to remove pressure from the hydraulic circuit Identify the source of the leak and resolve the issue Upon completion of the required repairs return to Step 16 to recheck the cylinder for proper opera tion Maintenance Section 4 27 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT Qv GN o 10 11 12 13 14 Remove existing cuttershaft bearings and string guards Make sure that the end knives on each end of the cuttershaft are orientated as shown Apply anti seize on cuttershaft as shown on next page Install non drive side bearing first Install the top of
116. e hand rails and extra steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow and other matter has accumulated on the steps and handrails Never rush or jump off the tractor OPS B 0002 BEFORE leaving the tractor seat always set the parking brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc E TRANSMISSION SET PARKING Bl Boom Operation Section 3 7 2011 Alamo Group Inc v m gt A O OPERATION OPERATION 4 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls Locate the ignition key switch Locate the engine shut off control Locate the hydraulic control levers Locate the light control lever Locate the brake pedals and clutch Locate the PTO control Locate the point hitch control lever Locate the boom operating contr
117. e or repair work 5 Always disconnect the wire leads from the mower pump solenoid DANGER before performing service on the Tractor or Mower Use caution when working on the Tractor or Mower Tractor engine must be stopped before working on Mower or Tractor The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment injury or death sBM 12 Boom Maintenance Section 4 3 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE Regular Maintenance The intervals at which regular servicing should be done are based on hours of operation Use the tractors hour meter to determine when regular servicing is required Refer to the Detailed Maintenance section for futher instructions on greasing Copy and use the Daily Maintenance sheet located at the end of this section ITEM Daily or Every 8 Hours SERVICE COMMENTS Drive Shaft Yoke U Joint amp Stub Shaft Grease Grease as instructed in detailed maint section Pump Drive Shaft Coupler Check and Lube Insure drive shaft end play Crankshaft Adapter Check rubber grommets Replace grommets if damaged or missing Pivot Points Lubricate Inject grease until it appears at end Hydraulic Fittings Check for leaks Tighten when needed Do Not use hands to check for leaks see maint Precautions Knives Check Inspect for missing
118. e torqued the end play on the drive shaft should be 1 16 to 1 8 and coupler should move freely with hand Assembly Section 2 2 ASSEMBLY pressure If end play is less than 1 16 grind the end of the shaft to achieve the proper end play If there is more than 1 4 of end play return the shaft with specifications for a longer shaft CAUTION DO NOT START THE TRACTOR UNTIL ALL HOSES ARE ATTACHED TANK IS FILLED WITH PROPER OIL AND BALL VALVES ARE OPEN STARTING AT THIS TIME WILL CAUSE SERIOUS DAMAGE TO THE PUMP 4sw c 0091 ADJUSTING REAR WHEELS Raise rear of tractor onto jack stands Follow the instructions in the tractor owners manual for adjusting tires and rims The back wheels MUST be adjusted to the widest setting NOTE This may require switching the wheels to opposite sides of tractor Also take note of any width restrictions when transporting by trailer For ease of installation it is best to leave the rear wheels removed during installation of the mower ASM B 0001 4WD FRONT TIRE ADJUSTMENT In order to prevent interference with mounted equipment the front wheels on a 4WD 5101E tractor will have to be adjusted to approximately 64 center to center distance as shown below Please refer to your John Deere Maintenance Manual to see the correct rim and tire configuration to achieve this Double check the wheel spacing after adjustment by oscillating and turning the tires fully to check for any interfere
119. e tractor set the cutter on the ground Before attempting to fix the leak you must actuate the lift valve handles several times to relieve any pressure in the lines Before operating the mower the cutter head and boom should be slowly moved throughout the full range of motion Watch for any condition that would cause pinching or excess stress on the hoses The steering and front axle travel should also be carefully moved through their full range of motion If any condition occurs in which the hoses contact the tires the steering and or front axle travel may need to be limited as described in the tractor operators manual This should also be done if the tires rub or are extremely close to any other part of the mower such as the hydraulic tank or draft beam This may include adding shims or adjusting stop bolts in the tractor front to solve the problem While checking motion you should also check that the control circuits are connected according to the operators decal for the valve handles MOWER TESTING Take the tractor to a place free of loose objects on the ground Operate the cylinders through their full range of motion again to clear the lines of air Follow the instructions in the operation section to operate the mower Vibration of the mower should be minimal at all times After a 5 minute test run the knife bolts should be retorqued and once again after the first few hours of operation If any parts of this assembly section or any
120. eaks e Inspect the condition of deck skid shoes and hardware OPS B 0025 Boom Operation Section 3 14 02011 Alamo Group Inc OPERATION Do not put hands or feet under mower decks Blade Contact can result WARNING in serious injury or even death Stay away until all motion has stopped I and the decks are securely blocked up 09 All Safety Shields Guards other safety devices including but not limited to DANGER Deflectors Steel Guards and Gearbox Shields must be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact ssm 07 FLAIL HEAD INSPECTION e Inspect blades and blade bolts for looseness excessive wear Rotate to 90 to make for checking easier Replace damaged worn and missing blades as complete sets to maintain cuttershaft balance e Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately Ensure the rollers are in good condition and rotate freely e Inspect that all bolts and screws are in position and are properly torqued e Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO
121. ection 6 24 63IN FLAIL DRIVE ASSEMBLY Continued ITEM PART NO QTY 1 06504013 2 28703B 3 TF3044 4 TF3040 5 TF3013 6 28723 7 28679B 8 PT3611A 9 40496 10 28702 11 TF3620A 12 28572 13 TF1025 14 TF4852 15 30308 16 30309 17 24724 18 TF1033 19 27580 20 28682 21 21732 22 21990 23 21725 24 21727 25 21630 26 22016 27 21988 28 21584 29 21987 30 27938 31 21700 32 COMMON LYNX 1 1 1 a tA DD W DESCRIPTION MOTOR BELT GUARD UPPER SHEAVE LOWER SHEAVE BUSHING BUSHING MOTOR CHANNEL CLEVIS THREADED ROD BELT TENSIONER SPRING SQUARE KEY SQUARE KEY FLANGE KIT HOSE 1 X 69 PRESSURE HOSE 1 X 78 RETURN SWIVEL FITTING GREASE ZERK BUSHING MOTOR CHANNEL WASHER CAPSCREW 1 2 X 1 3 4 LOCKWASHER 1 2 HEX NUT 1 2 NYLOCK NUT 1 2 CAPSCREW 3 8 X 1 NC FLATWASHER 3 8 LOCKWASHER 3 8 CAPSCREW 5 16 X 2 NC LOCKWASHER 5 16 FLATWASHER 1 2 HEX NUT 1 2 NF CUTTER HEAD REFER TO MOWER ASSY 2011 Alamo Group Inc Parts Section 6 25 6 FLAIL MOWER ASSEMBLY CUTTER HEAD BONNET FITS BETWEEN BEARING AND STRING GUARD APPLIES TO BOTH ENDS OF CUTTER SHAFT COMMON LYNX 2011 Alamo Group Inc Parts Section 6 26 6 FLAIL MOWER ASSEMBLY Continued ITEM PART 06200271 1 28659H 2 28743 28642 3 34011 4 1020 5 33713 6 21677 7 28086 8 27975
122. ed system components for blade carriers blades cutter shafts knives knife hangers rollers drive train components and bearings These parts are made and tested to Tiger specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Tiger mower parts for economy and safety SEE YOUR jm DEALER In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment sc 1s Bengal Boom Safety Section 1 11 SAFETY DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA HAT SAFETY GLASSES BEFORE WORKING UNDER SEATBELTS amp ROPS AS hr 2 War 1 Study and understand Operators Manuals Safely Signs and Instructional Decals for tractor amp flail mower to prevent misuse abuse amp accidents Practice before operating mo
123. er operation the hand throttle must be used to maintain engine speed at 1900 2200 R P M This prevents radical changes in mower spindles speed reducing the possibility of cutter assembly damage The horizontal positioning action of the boom is designed to position the cutting head and provide a limited pressure relief when excessive pressure is applied to the boom Do not force the cutting head into heavy branches or stumps Damage to the unit may result When using the rotary cutting head for trimming trees and shrubs let the mower saw into them Do not lower the mower head down directly into a tree or stump The mower blades are designed to cut with the end and misuse can cause damage to the blade and a hazardous situation for the operator Powering the boom down forcing mower deck onto ground may damage mower deck and it s attachment to the boom creating a potentially hazardous situation To ensure a clean cut engine speed should be maintained at approximately 1900 2200 R P M If the tractor slows to less than 1800 R P M shift to the next lower gear DO NOT ride the clutch this will cause premature clutch failure The engine should not be operated at any time at more than 2400 R P M on the tractor tachometer Boom Operation Section 3 36 02011 Alamo Group Inc OPERATION For cutting brush it is usually best to stop the tractor and swivel the boom and mower into foilage The horizontal positioning actio
124. erly seated in the boom rest Z and no part of the boom including hoses comes into contact with the tractor cab Next using the side turnbuckles adjust the boom and boom rest all the way to the right for proper width restrictions Check your local width regulations before transporting your mower You may need to adjust the boomrest for overall height as well Y asm C 0054 AXLE BRACE MOUNTING Position the right axle brace under the tractor right hand side Raise the brace up to the matching mounting holes in the main fame and rear axle housing Note the right side brace is installed on outside edge of the main frame and the left side brace is installed on the inside edge of the main frame Pictures below show right side brace installation Install the clamp plate with capscrews washers and nuts as shown in the main frame parts section Apply Loc Tite to the threads and torque to the values noted in the torque chart located in the maintenance section of this manual ASM JD 0072 BRACE ARM AXLE BRACE MOUNTING BOLTS Assembly Section 2 18 ASSEMBLY MAIN BOOM INSTALLATION Install the boom swivel into the main frame as shown in the parts section using a hoist Line up holes in swivel and main frame for large swivel pin and insert pin Secure with hardware as shown Attach the inner end of the main boom to the swivel bracket with the cylinder anchors positioned upward and at a right angle to the tr
125. esigned tested for rugged use DANGER However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sam All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be shi inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sav 3 Deflector Chain ed Many varied objects such as wire cable rope or chains can become entangled in the A WARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 Boom Operation Section 3 39 02011 Alamo Group Inc
126. f the road OPS B 0014 Boom Operation Section 3 42 02011 Alamo Group Inc OPERATION The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible ffom the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 Make sure that all tractor flashing warning lights headlights and brake taillights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models where only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models OPS B 0015 When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your state or municipality for agricultural tractors Always stay alert when transporting the tractor and mower on public roads Especially in busy cities the boom extends to right farther then the tractors w
127. hat each employee uses such Seatbelt while the tractor is moving and Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS OPERATOR REQUIREMENTS Securely fasten seatbelt it the tractor has a ROPS Where possible avoid operating the tractor near steep ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do Not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the draw bar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available SONDA P D Printedin USA Tiger Corporation
128. he bottom cut through to allow it to slip over the cables and back into position These cables will be routed to the lift valve mounted on the valve mounting plate and should not have any sharp bends or kinks in them Secure cables with zip ties and apply RTV sealer in and around individual cables inside and outside of the cab for a water tight seal Do not allow excess cable to hang unsecured on the outside of the AsM JD 0063 RUBBER BOOT VALVE CABLES ELECTRICAL WIRES Assembly Section 2 6 ASSEMBLY SWITCH BOX WIRING Route the green wires and the red wire with the 10amp fuse from the switchbox to the front console panel Refer to the parts section for wiring diagram to hook up the switch box Cover the wires from the switch box with plastic wire wrap provided Remove the console panel under the steering wheel to access wires Locate the neutral safety brown colored wire Use a test light or meter to verify this wire is the neutral safety wire Cut the brown neutral safety wire and connect the green wires from the switch box as shown in the wiring diagram Run the white and black wire to the solenoid valve Route the wires through the back window with the cable control wires Use the rubber grommet in the window to protect the wire and route the wire out of the cab down to the 1 4 hydraulic hoses Follow the hydraulic hoses through the wheel well to the front of the tractor The black wire from the swi
129. he mower and use extreme care when mowingin reverse Mowonly ataslow ground speed where you can safely operate and control the tractor and mower Never mowan area that you have not inspected and removed debris or foreign material som s Do not put hands or feet under mower decks Blade Contact can result serious injury oreven death Stay away until all motion has stopped and the decks are securely blocked up sow Replace bent or broken blade with new blades NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSE QUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES som 1 Bengal Boom Safety Section 1 8 SAFETY WARNING DANGER DANGER gt DANGER gt 2 E WARNING gt Do not mow with two machines in the same area excepl with Cab tractors with the windows closed sam 11 Rotary and Flail Mowers are capable under adverse conditions of throwing objects for great distances 100 yards or more and causing serious injury or death Follow safety messages carefully STOP MOWINGIF PASSERSBY ARE WITHIN 100 YARDS UN LESS Front and Rear Deflectors are installed and in good working condition Mower Head is running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone Allareas have been thoroughly inspected and all foreign material such as rocks cans
130. he mower in a manner that allows the knives to continually fold back or allowing knive lugs to contact foliage will cause permanent damage to the cutter shaft drum knives and Knife attachment parts The 50 boom flail cutter shaft is designed for standard rotation same rotation as the tractor wheels during forward travel Never operate the cutter shaft in reverse rotation Operating this mower in reverse rotation may cause objects to be thrown out the front of the mower head The 50 boom flail equipped with free swinging brush knives is intended for brush cutting only Cutting grass is not recommended Boom Operation Section 3 38 02011 Alamo Group Inc OPERATION Do not allow knives to cut down to the ground Position ground roller to maintain knife arc at a minimum of 2 inches above the ground Knife contact or lug contact with ground will cause permanent damage to cutter shaft knives and knife attachment parts 9 7 63 Boom Flail The 63 boom flail mower was designed for cutting grass The cutter shaft speed must be maintained for proper cutting To insure that the cutter shaft is rotating at maximum speed run tractor at full throttle during mowing operations If cutter shaft slows to the point that the knives are folding back against the cutter shaft move the mower head away from the foliage and allow the cutter shaft to regain full speed rotating parts of this machine been d
131. idth so be careful there are no bystanders poles large obstructions or any vehicles that may be in path of the mower head or boom Use caution and reduce speed if other vehicles or pedestrians are in the area OPS B 0016 Boom Operation Section 3 43 02011 Alamo Group Inc NOILLVHIdO OPERATION OPERATION Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc e Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 11 3 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Contact with side or overhead structures or power lines can cause When transporting Boom Mower on a truck or trailer the height or width s DANGER may exceed legal limits when the boom is in the transport position A property damage or serious
132. ife Bengal Boom Safety Section 1 9 SAFETY Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work sBm gt DANGER Always keep a careful lookout and use extreme care when working around overhead obstructions Never allow the Mower head or boom within 10 feet of any powerline When working close to overhead power lines consult your electric company for a safe code of operation SBM 7 gt DANGER When transporting Boom Mower on a truck or trailer the height or width may exceed legal limits when the boom is in the transport position Contact with side or overhead structures or power lines can cause property damage or serious injury or death If necessary lower boomto reduce height and or remove mowing head to reduce width to the legal limits sem s gt DANGER Never operate the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from groundorfrom overhead trimming Stop mowingif workers or passersby are with in 100 yards Each Rear Wheel must have a minimum of 1500 pound contact with the surface to prevent lateral instability and pos
133. iger parts keep up with the demands for efficiency safety and endurance expected of the Tiger Mower Maintenance Precautions Be sure end of grease gun and zerks are clean before using Debris injected into bearings etc with grease will cause immediate damage DO NOT use a power grease gun to lubricate bearings These require very small and exact amounts of lubrication Refer to the detailed maintenance section for specific lubrication instructions DO NOT over grease bearings Lexan windows should be washed with mild soap or detergent and luke warm water using a soft clean sponge or soft cloth DO NOT use abrasive or alkaline cleaners or metal scrapers on lexan windows Bealertto maintenance indicators such as the in tank filter pressure gauge hydraulic reservoir sight gauge etc Take the required action to correct any problems immediately Release of energy from pressurized systems may cause inadvertent actuation of cylinders or sudden release of compressed springs Before disconnecting any hoses relieve pressure by shutting tractor off setting cutter on ground and actuating lift valve handles DO NOT use hands to check for suspected leaks in hydraulic hoses Hydraulic fluid escaping under pressure can have sufficent force to penetrate skin and cause serious injury If fluid is injected into skin it must be surgically removed within a few hours or gangrene may result Use a small piece of wood or cardboard not hands
134. iled illustrations to locate all parts 5 0001 TRACTOR PREPARATION Remove right and left hand steps Disconnect battery cables from both batteries Remove engine side panels or raise hood to access front pulley Remove plugs from tractor casting where main frame and pump mount will be attached Remove any front weights and weight supports Raise the tractor onto jack stands and remove the right and left rear wheels ASM JD 0001 CRANKSHAFT ADAPTER For JD5101E JD5093E amp JD5083E tractors install the John Deere kit LVB24989 and follow the instructions You will also need to replace the existing belt with John Deere belt P N T208891 asm sD 0060 DRIVESHAFT amp FRONT PUMP MOUNTING Thread the pump drive shaft into the crankshaft adapter Slide splined drive shaft coupler onto the pump drive shaft Install the pump onto the mounting bracket NOTE the pump is offset to one direction the pump should be installed with the offset side on top Install hardware for securing pump to the pump mount DO NOT tighten Install pump and align so that splined coupling can be moved FREE PLAY back and forth by hand Rotate coupler and check free play every 1 4 turn Tighten pump mounting bolts in succession rechecking for spline coupling free play Remove the pump mounting bracket bolts one at a time and apply a thread locking agent Tighten these bolts in succession again checking for free play in the drive shaft After all bolts ar
135. implement Keep all decals clean and readable Replace lost or damaged decals refer to safety section for more information Keep all person s well clear of mower since blades can throw objects with great velocity for a considerable distance KEEP CLEAR OPS B 0005 Boom Operation Section 3 28 02011 Alamo Group Inc OPERATION Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation 5 4 Always maintain the safety signs in good readable condition If the safety signs are missing WARNING damaged or unreadable obtain and install replacement safety signs immediately sc 5 BEFORE leaving the tractor seat always set the parking brake and or set ENGINE ero DANGER the tractor transmission in parking gear disengage the PTO stop the O Tel engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine fF is running Operate the Tractor controls fro
136. ing contact is made Hold swivel in set direction with a wrench and turn the O ring nut away from the swivel body and carefully tighten ASM C 0056 GENERAL HOSE INSTALLATION Refer to the parts section for detailed information about hoses and fittings for this application ASM C 0011 HOSE COVERING Secure hoses together with zip ties wherever loose Wrap the hoses between the swivel and main boom with the hose cover provided Wrap the hoses between the main boom and secondary boom with the hose cover provided Where hoses may contact the frame or other edges wrap with split hose and secure with hose clamps or zip ties On non cab units the pressure and return hoses from the control valve will also need to be routed inside the protective clear hose wrap Cover the valve valve fittings with the yellow hose cover and secure with black string provided ASM C 0058 Assembly Section 2 13 ASSEMBLY REAR STOW LYNX HOSE ROUTING WARNING NOTE The sudden release of hydraulic pressure could cause the sudden movement of very heavy parts Anyone in the way of these parts could be severely hurt or killed DO NOT ALLOW these hydraulic hoses to BREAK or BURST in order to prevent hydraulic failure Make sure the hoses do not pinch or stretch as boom moves Measure TWICE check TWICE then proceed with caution BOOM MOUNTING BRACKET CLAMP SIDE FACING SWIVEL PIN MOWER RETURN MOWER PRESSURE
137. injury or death If necessary lower boom to ES reduce height and or remove mowing head to reduce width to the legal limits sBw 8 Boom Operation Section 3 44 02011 Alamo Group Inc OPERATION Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Arrange the chains so that when tightened the chains are puling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load OPS U 0026 If trailer is not perfectly level the boom will tend to swing towards the lower side Have other CAUTION personnel ready to
138. intained OPS B 0007 Do not mow with two machines in the same area except with Cab tractors with the windows AWARNING closed 11 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing sem o1 Boom Operation Section 3 33 2011 Alamo Group Inc v m gt A O lt OPERATION OPERATION Avoid mowing reverse direction when possible Check to make sure there are WARNING persons behind the mower and use extreme care when mowing in reverse Mow only at a slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 Never operate the mower head tilted down where the operator can see the blades of the mower The blade could throw an object toward the operator causing serious injury or death Never operate the mower without an Operator Protective Structure Always wear safety glasses and a hard hat Ops 0005 MISC 9 1 Foreign Debris Hazards Overhead Ob
139. is moved into the stowing position If this happens the motor hoses will have to be shortened because there is too much hose between clamps 5 0059 Assembly Section 2 15 ASSEMBLY BOOM HYDRAULIC DIAGRAM LIFT VALVE HYDRAULIC te MAIN BOOM POWER gt SRS CYLINDER HYDRAULIC TE SECONDARY BOOM TRACTOR RETURN gt po E CYLINDER HYDRAULIC AUX o de REMOTES LOAD DECK ROLL VALVE sense P 7 ET CYLINDER LOAD 6 BOOM SWIVEL SENSE To CYLINDER FILLER CAP FILTER RESERVOIR TANK MOWER HAND HYDRAULIC NI MOTOR VALVE PUMP T MR 5 L ON OFF b 1 P P VALVE MP DRAIN PLUG TEMPERATURE GAUGE MOUNTING orrionaL Mount the temperature gauge where it is clearly visible to the operator Attach the green wire from the negative post on the gauge to a grounded bolt on the tractor frame Remove paint if needed to make a good ground Remove the pipe plug from the side of the hydraulic reservoir and install the temperature sensor using thread sealing tape Run the white wire from the s sensor post of the gauge to the temperature sensor on the hydraulic reservoir tank 5 0051 Assembly Section 2 16 ASSEMBLY WHEEL WEIGHT MOUNTING For all tractors using a boom mower a wheel weight will be required for the rear left side wheel It will be necessary to mount the weight in the wheel using the long
140. isible hazard markers to identify the areas Avoid mowing in the area where immovable foreign objects exist Original Blade Edge Original Blade Edge z O TT O xcessive Blade Wear Cause Mowerheight settoo low Blade used pastintended life Notches and Gouges Cause Blade contacting foreign objects Remedy Inspect the area to be mowed and remove foreign objects that Remedy Replace blades more often could cause damage to the blades Adjust mower height for mowing Conditions to eliminate blade to ground contact Op 22 Boom Operation Section 3 16 2011 Alamo Group Inc OPERATION Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier DANGER IMMEDIATELY if either blade has Become bent or deformed from it s original shape or Any cracks are visible or Deep gouges in the blade s surface are present or Gouges or chipped areas in the cutting edge are larger than 1 2 12 7mm or material on the leading edge has been worn away by more than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death OPS U 0032 1 2 MAXIMUM 12 7mm O v m gt A O Original Blade Edge NOTE Replace Blades in pairs after no more than 1 2 12 7mm wear Op p 23 Boom Opera
141. l seem tight as the o ring passes the sealing flats Once the o ring has cleared the sealing flats the bowl should spin freely Taking care not to drop the bowl finish removing the bowl from the head WARNING bowl will be full of oil Pour the oil from the bowl into a container this oil should be considered contaminated due to the flow direction through the element is outside in Clean the inside of the bowl if dirt is present Remove the old element from the filter head by pulling with a rotation motion Dispose of the used element properly Remove the new element from the packaging Using your finger dab and lubricate the o ring in the top of the new element Install the new element into and on the mounting boss within the head assure that the element is fully seated on the boss Clean and inspect the o ring that is affixed in the bowl lubricate with oil Using a clockwise rotation screw the bowl back into the head assuring that the bowl has not been cross threaded into the head Continue tighten the bowl into the head using the spanner wrench or ratchet the rotation of the bowl will become tighter once the o ring engages the sealing flats Once the bowl has bottomed out back off the bowl by 1 6 turn this assures that the o ring is seated properly with in the sealing flats Element change out and re assembly is now complete Start the machine and inspect the filter area checking that there is no oil leaking from the filter assembl
142. lled and maintained Serious injury or even death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower scm 2 All Safety Shields Guards and Safety devicesincluding Tractor PT but not limited to the Deflectors Chain Guards Steel Shield Guards Gearbox Shields PTO integral shields and o Retractable Door Shields should be used and main tained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact scm 3 PTO Integra hield Defiector Chain ud Bengal Boom Safety Section 1 7 SAFETY DANGER gt WARNING WARNING gt 2 E 2 gt 2 E WARNING DANGER The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities Toreducethe possibility of property damage serious injury or even death never allow the cutting blades to contact such ob
143. lt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery Itis your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 Bengal Boom Safety Section 1 25 SAFETY Bengal Boom Safety Section 1 26 JD5101E LYNX ASSEMBLY SECTION Assembly Section 2 1 ASSEMBLY Moo gt F Before attempting to mount your Tiger mower it is important to read an understand all of the Safety Messages in the Safety section of this manual Check complete shipment list against the packing list to make sure there are no shortages Make certain the tractor model is the appropriate one for the mower received Always use a floor jack hoist or fork liftto lift and raise heavy paris Read and understand the entire assembly section instructions before attempting to mount your Tiger mower Refer to the paris section of this manual for deta
144. m the tractor seat only sc s E t stor 4 v m gt A O TRANSMISSION SET PARKING Bl Boom Operation Section 3 29 2011 Alamo Group Inc OPERATION OPERATION Transport only at speeds where you can maintain control of the AWARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport
145. mbly from the main frame to the cutter head against the diagrams in the parts section for proper placement and assembly of all components ASM C 0060 Assembly Section 2 19 ASSEMBLY FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book The decals are to be maintaned in good condition as a reminder to the operator and should be replaced if damaged Finally allbosses pins and pivot points will need to be greased as instructed in the maintenance section of this manual The hydraulic reservoir can also be filled with the recommended lluid see maintenance section and the filter installed in the top of the tank Double check all fittings and fasteners BEFORE starting tractor Also secure any loose hoses together with zip ties and wrap with split hoses where friction may occur on the hoses BEFORE starting or operating the tractor you must read and understand the safety and operation sections of this manual completely BE SURE THE BALL VALVES ARE OPEN Start tractor and allow instruments to stabilize Using a piece of paper or cardboard as noted in the safety and maintenance sections check all fittings and connections for hydraulic leaks If a leak is found you must shut down th
146. n WARNING Do not put hands or feet under mower decks Blade Contact can result serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up gt DANGER Never operate the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from ground or from overhead trimming Stop mowing if workers or pass ersby are with in 100 yards WARNING CAUTION Never leave the key in the ignition switch Also personal injury or death can occur from sudden dropping or inadvertent operation of the controls Make certain the area is clear before lowering or raising the deck COMMON LYNX 02011 Alamo Group Inc Parts Section 6 54 CLEAN CUTTER MAINTENANCE MAINTENANCE INSTRUCTIONS Inspect clean cutter saw before each use Re torque spindle bolts in an alternating pattern to 204 ft Ibs Check for loose broken chipped dull or missing teeth Tighten all loose tooth assemblies by hammer and or replacing rivets If teeth tips are broken chipped or missing replace tip or replace entire tooth assembly NEVER RUN SAW BLADE WITH MISSING TOOTH ASSEMBLY If saw blade is cracked becomes bent or wobbles in excess of two 2 inches while the tractor is idling STOP remove blade and have it repaired at an approved service center Call Tiger Service Department for replacement parts and service These saw blades are pre te
147. n of the boom is designed to position the cutting head and provide a limited pressure relief when excessive pressure is applied to the boom DO NOT use excessive force when positioning cutting head into heavy branches or stumps Damage to the unit may result It is best to let the cutter head eat away slowly at heavy cutting jobs If foliage falls on top of mower deck causing tractor to become unstable move the boom Forward and Out to relieve tipping of the tractor Lower mower deck to ground and shut down unit After all motion stops remove foliage from mower deck The mower will operate more efficiently in tougher conditions and with less power if the knives are kept sharp If the mower begins to vibrate stop the tractor check for wire wrapped in the spindle or damaged knives When replacing knives replace all knives with new knives to ensure proper balance so the mower will not vibrate Severe vibration will result if knives with unequal wear are used Begin a pass at the top side of the trees and work down with each consecutive pass When cutting trees and shrubs use a lower speed to allow the knives time to cut as well as mulch the foliage If bystanders approach within 300 feet while mower is in operation turn mower switch OFF immediately After shutdown never leave the tractor or allow bystanders to approach within 300 FEET of the unit until all motion stops completely If cutter shaft jams and stops turn mo
148. n the lock nut Repeat first part of step 5 Boom Maintenance Section 4 26 2011 Alamo Group Inc MAINTENANCE Boom Cylinder Removal and Replacement Instructions 10 11 12 13 14 15 16 17 18 19 20 21 22 Boom Clear the area of all personnel before lowering the boom mower head From the tractor seat with your seat belt fastened around you Lower the boom mower head to the ground Extend the boom to the furthest reach and lower the mower head flat on the ground DO NOT attempt to replace the cylinders with the boom in the raised or transport position Shut off the tractor engage the parking brake place the tractor transmission in the park position and remove the key before dismounting Allow the system to cool to room temperature before removing any hydraulic components Wear Safety glasses and impenetrable gloves when working with hydraulic hoses and fittings Release all oil pressure from the hydraulic circuit by manually stroking each valve section with the trac tor engine off Utilize the Manual Override function if the unit is equipped with an electric over hydraulic valve Utilize blocks jack stands or a suitable over head hoist to support the weight of the boom section and remove pressure form the cylinder mounting pins Check to see that the cylinder to be replaced is not under pressure by moving the cylinder pins by hand The pins should be loose and should slide
149. nce ASM JD 0069 Assembly Section 2 3 ASSEMBLY POLYCARBONATE SAFETY WINDOW NOTE In most cases this should be done before mounting the main frame Carefully remove the existing right rear cab window to be replaced with the matching polycarbonate window provided Clean all of the surfaces around the window opening once the rear window is removed Peel back the protective paper from the area around the window that will contact the window frame Apply a bead of urethane window adhesive supplied in kit around the window opening Carefully position the new window into position Fill the remainder of the gap around the window with the adhesive to finish Be sure to follow the instructions on the adhesive label when installing window Next install the upper and lower door hinges along with the existing cab door hinges To do this you will remove the existing hinge hardware and install the existing hardware on the polycarbonate as shown in the Parts Section Set the safety screen assembly on the hinges and attach the door to the tractor frame Install the brackets with the hardware shown in the Parts Section Assemble the rod with the vibration isolator and nuts and attach them to the brackets Adjust the vibration isolator on the upper and lower brackets to achieve a good fit with the window Installing a boom mower requires that all right side windows be replaced or shielded by a lexan safety window ASM JD 0061
150. nsioned after the tooth assemblies are riveted in place This pre tensioning ensures that the blade runs true and remains true under normal cutting load Removal of more than one or two complete tooth assemblies at a time may effect the tensioning of the blade Before cutting always check for wobble while machine is running at idle If blade wobbles in excess of two 2 inches STOP remove blade and have it repaired at an approved service center The teeth tips can be replaced without removing the tooth bodies from the saw blade see TIP REPLACEMENT PROCEDURE This method is preferred over the entire removal of tooth assemblies Check adapter and collar every time saw is changed maintain the 004 to 006 inch taper see figure below on inside face surface against saw blade of these two 2 items Always clean inside face of adapter and collar before mounting the blade If adapter or collars are worn chipped or damaged they must be replaced Any saw blade regardless of condition that has seen regular use should be serviced at least once a year at an approved service center Spare saw blades should be stored in a dry environment and transported only on the wooden crates that are supplied with the saw blade ADAPTER PLATE COMMON LYNX 02011 Alamo Group Inc Parts Section 6 55 CLEAN CUTTER BLADE AND TEETH PARTS ITEM PART DESCRIPTION 1 06420024 1 ADAPTER SAW TRB50 RNFRCD 2 06520224 1 BLA
151. nt or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes A WARNING When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy ops 0004 Misc BEFORE leaving the tractor seat always set the parking brake and or set ENGINE ero the tractor transmission in parking gear disengage the PTO stop the D Leda engine remove the key and wait for all moving parts to stop Place the 2 tractor shift lever into a low range or parking gear to prevent the tractor TRANSMISSION SET PARKING BRAKE from rolling Never dismount a Tractor that is moving or while the engine FE is running Operate the Tractor controls from the tractor seat only 6 9 E Boom Operation Section 3 31 2011 Alamo Group Inc v m gt lt OPERATION OPERATION 8 3 Driving the Tractor and Boom Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor Never operate the tractor at speeds that cannot be safely handled or which
152. ntinued ITEM PART NO 9 6T2270 10 22016 11 21625 12 21988 13 21633 14 6T0823 15 06520238 16 6T1033 17 6T1029 18 21223 19 21733 20 33776 21 24490 22 TF4852 23 06504011 24 24489 25 21725 26 06533004 27 6T2290 28 33764 29 21992 30 6T2408 31 TF1124 32 33881 33 33779 34 06410439 35 22014 36 21530 39 RD1032 40 33984 42 6T3017 43 06420139 44 33772 45 21634 46 33773 47 06401245 COMMON LYNX 16 33 20 11 11 N BR N NY NN DESCRIPTION PLOW BOLT 3 8 X 1 NC FLATWASHER 3 8 HEX NUT 3 8 NC LOCKWASHER 3 8 CAPSCREW 3 8 X 1 3 4 NC FLAP RETAINER 60 RTRY FLAP 60 RTRY COUPLER COVER WITH HARDWARE AND SEALS COUPLER CHAIN SPROCKET CAPSCREW 1 2 X 2 NC MOTOR MOUNT PLATE RTRY HOSE PRESSURE RED DECAL STRIP FLANGE KIT 20 MOTOR HOSE RETURN BLUE DECAL STRIP HEX NUT 1 2 NC FLATWASHER 1 2 CAPSCREW 5 8 X 2 NF GR8 FLATWASHER 5 8 GR8 SAE LOCKWASHER 5 8 HEX NUT 5 8 NF SQUARE KEY CAPSCREW FLG 3 8 X 3 4 NC PLATE COVER KNF HOLE COVER FLATWASHER 1 4 CAPSCREW 1 4 X 1 NC LYNCH PIN PIN SHIELD ROLLPIN HINGE PIN 60 RTRY LINK SHIELD RTRY CAPSCREW 3 8 X 2 NC LINK 2 SHIELD RTRY SKID SHOE TRB60 02011 Alamo Group Inc Parts Section 6 13 50IN ROTARY KNIVES AND DISH ITEM PART DESCRIPTION 06700089 KIT TRB50 DISK W BOLT INCLUDES ITEMS 1 3 amp 7 1 06
153. o ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at alltimes OPS U 0008 responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily 11 Never allow children to operate ride on or come close to the Tractor or DANGER Implement Usually 16 17 year old children who are mature and 64 Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped sc 12 AWARNING 3 2 Dismounting the Tractor Before dismounting the tractor idle the tractor engine down disengage the head and retract the boom arm to the transport position Park the tractor on a level surface place the transmission in neutral and set the parking brake Shut down the tractor engine remove the key and wait for all motion to come to a complete stop before exiting the operator s seat NEVER leave the seat until the tractor its engine and mower head movement have come to a complete stop Us
154. ock and spool for contaminates and scratches m Clean parts or replace if scratched 2 2 Suction lines 2 Check for kinkes or obstruction in gt obstructed suction hose gt 3 Low oil level 3 Check Hyd tank level and fill Pump will not work 1 Excessive wear 1 Disassemble and repair m on internal parts Motor will not work 1 Excessive wear 1 Disassemble and repair on internal parts NOTE If flow meter is available check pressure and flow volume for all suspected hydraulic problems If the solution to your problem cannot be found in this section call the Technical Service representative at the number shown on the front cover of this manual Boom Maintenance Section 4 7 2011 Alamo Group Inc MAINTENANCE MAINTENANCE Boom Torque for Standard Fasteners Nominal threads O Grade 2 Grade 5 ES Grade 8 O Grade 9 Dia e Tightening Torque Tightening Torque Tightening Torque Tightening Torque Lubed Dry Plated Dry plain Lubed Dry Plated Dry plain Lubed Dry Plated Dry plain Lubed Dry Plated Dry plain Kz 0 17 K 0 17 0 20 K z 0 17 Unified Coarse Thread Series 20 L 49 wies 59 mcos 68 es 76 anos BB inbe 101 inibs 107 inibs 122 143 126 iles 143 mts 189 nba 18 101 122 135 167 18 209 21 251 295 29 m NE E SO AO E ST wea GS as 37 fos 22 tas ET ET SO L1 29 29 s L S 2 49 os S 70 SU U 70 m
155. ols joystick or valve bank Before starting the tractor ensure the following e Conduct all pre start operation inspection and service according to the tractor operator s manual Make sure all guards shields and other safety devices are securely in place The parking brake is on The tractor transmission levers are in park or neutral The boom operating controls are in the neutral and off position The PTO control lever is disengaged hydraulic remote control levers are in the neutral position Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS B 0003 DANGER Never run the Tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health Start tractor only when properly seated in the Tractor seat Starting a A DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions 66 13 Start only from seat in park or neutral Starting in gear kills Boom Operation Section 3 8 2011 Alamo Group Inc OPERATION 5 CONNECTING ATTACHING HEADS TO THE BO
156. or damaged knives change as needed Spindle mouting bolts Check Torque to 331ft Ibs lubricated spindle to deck Torque to 357tt Ibs dry Knife mounting bolts Check Pre lubricate threads then knife to disk or blade bar torque to 800 ft lbs Disk Blade Bar mounting bolts Check Torque to 184ft lbs lubricated disk blade bar to spindle Torque to 180ft lbs dry Belts Check Adijust Check if broken tighten as required Main Frame and Check Retorque bolts to torque Deck specifications in this section Hydraulic Fluid Level Check Add if required per fluid recommendations Rear Flail Drive if applicable Lubricate Grease as instructed in Bear Flange and Shaft Coupler detailed maint section Cutter Shaft and Ground Roller Lubricate Grease as instructed in detailed maint section Boom Maintenance Section 4 4 2011 Alamo Group Inc MAINTENANCE WEEKLY OR EVERY 40 HOURS ITEM SERVICE COMMENTS Rotary Spindle Lubricate Every 40 hours or weekly WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd Fluid Change Change after first 50 Filter 10 micron filter hours only then every 500 hours or yearly In Line High Pressure Filter 10 micron filter Change Change after first 50 hours only then every 500 hours or yearly MONTHLY OR EVERY 150 HOURS ITEM SERVICE COMMENTS Hydraulic Fluid Level Check Add as needed Hyd Tank Breather Cle
157. or remove material from the Implement while itis in motion or while tractor engine is running Make sure the tractor engine is off before working on the Implement SG 20 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins are properly secured Serious injury may occur from not maintaining this machine in good working order sc 21 Always read carefully and comply fully with the manufacturers instruc tions when handling oil solvents cleansers and any other chemical agent sc 22 Never run the tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health SG 23 KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death SG 24 Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others 56 25 Bengal Boom Safety Section 1 6 SAFETY DANGER DANGER gt gt E o DANGER gt DANGER NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability
158. ot avoided WILL resultin DEATH OR VERY SERIOUS INJURY WARNING Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY CAUTION Y Indicates an imminently hazardous situation that if not avoided MAY result in MINOR INJURY Identifies special instructions or procedures that if not strictly observed could result IMPORTANT in damage to or destruction of the machine attachments or the enviroment NOTE Identifies points of particular interest for more efficient or convienient operation or repair SG 1 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards se Bengal Boom Safety Section 1 2 SAFETY PELIGRO gt DANGER gt WARNING WARNING WARNING gt WARNING gt DANGER gt Sino lee Ingles pida ayuda a alguien que silo lea para que le traduzca las medidas de seguridad Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each ofthe Safety Messages found inthe Manual oronthe Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and
159. other section of this manual are not clearly understood you must contact your dealer or the address on the front of this manual for assistance asm c 0010 Assembly Section 2 20 OPERATION SECTION OPERATION OPERATION TIGER BOOM MOWER OPERATING INSTRUCTIONS Tiger Booms are manufactured with quality material by skilled workers The Boom is designed to attach to a tractor and operate various heads for a wide range of vegetative maintenance applications The boom and heads are equipped with safety warning decals protective deflectors shields and other safety features to provide operator and passerby protection however no shielding is 100 accurate ALL safety equipment and safety warning decals must be maintained on the unit in good operational condition at all times It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the boom unit tractor or a thrown object Do not operate the boom and attached head if bystanders passersby pets or livestock are within 300 feet of the unit This section of the Operator s Manual is designed to familiarize instruct and educate operators to the safe and proper use of the boom and attached head Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a Boom an
160. over fill The reservoir has been over filled when oil is visible in the upper sight glass If tank has too much oil the excess may be expelled through the pressurized breather If your reservior has one sight glass temperature gage The reservior should be filled to the center of the sight glass on the side of the tank Do not over fill If the tank has too much oil the excess may be expelled through the pressurized breather DETAILED MAINTENANCE REPLACEING IN TANK HYDRAULIC FILTER Loosen the four bolts on the top cover of the filter housing Turn cover counter clockwise until cover is free Remove and replace filter Replace top cover and cover bolts in opposite order as removed BREATHER CAP FILTER GUAGE FILTER ASSEMBLY SIGHT GLASS MntP B 0007 Boom Maintenance Section 4 1 1 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT Assure system has been shut down and de pressurized Locate High Pressure Filter housing Confirm that the element that is about to be installed matches the element p n on the filter model tag Example V3 0510 06 world line 100 HD049 model Locate the bottom of the High Pressure Bowl and use the appropiate spanner wrench or ratchet and turning in a counterclockwise rotation looking at the bottom of the bowl remove the bowl from the head The first couple rotations wil
161. penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure se 5 6 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Boom Operation Section 3 9 2011 Alamo Group Inc O v m gt A O lt OPERATION OPERATION Periodically inspect all moving parts for wear replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have attaching hardware Serious injury may occur from not maintaining this machine in good working order sa 21 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should used and maintained in good working condition All safety de
162. r a wide range of vegetation control applications The attached heads are designed for different applications The head should be selected based on the mowing application and the location that the unit is being operated Refer to the Assembly Section of this manual to ensure the head is properly attached to the boom hitch and hydraulic lines are properly connected OPS B 0010 There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush R and in heavy weeds The Blades of this Mower can throw objects if A shields are not properly installed and maintained Serious injury or even ASS death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 300 feet of mower sGM 02 Boom Operation Section 3 35 2011 Alamo Group Inc v m gt A O OPERATION OPERATION 9 4 Mower Operation The rotating parts in this machine have been designed and tested for rugged use However they could fail upon impact with heavy solid objects such as steel guard rails concrete abutments etc causing them to be thrown at a very high velocity Never allow cutter head to contact such objects Inspecting the cutting area for such objects and removing them prior to mowing can help eliminate these potiential hazards
163. r damaged blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death Always replace blades in sets Blades that are damaged may indicate severe service or abuse If one blade is worn or damaged other blades on the same shaft will have been subjected to the same severe service or abuse The Flail Axe rotor turns at speeds exceeding 2000 RPM and is dynamically balanced at the factory Differences in blade weight between used blades with loss of material from gouges or wear as compared to new blades can cause severe vibration and damage to the Flail Axe rotor Always replace blades as complete sets Use only genuine Alamo Industrial replacement blades blade bolts and fasteners Other blades and bolts may not meet the requirements of Alamo Industrial and fail during operation resulting in part failing and being thrown out from under the mower Never attempt to sharpen blades OPS U 0042 CAUTION Boom Maintenance Section 4 22 2011 Alamo Group Inc MAINTENANCE Flail Axe Blade Bolt Inspection Inspect Blade Bolts daily for wear or damage as follows Inspect the Blade Bolt daily for abnormal wear REPLACE ALL BLADE BOLTS on the DANGER carrier IMMEDIATELY if any bolts have Visible cracks or Ifthe blade bolt is worn or any recessed area is visible on the bolt or If Blade Bolt has gouges or chipped area
164. reduce possibility of injury or death form objects thrown by Blades under Shields or implement structure 8 Before dismounting secure flail mower in transport position or lower to ground Put tractor in park or set brake disengage PTO stop engine remove key and wait until noise of rotation has ceased 1o prevent entanglement in rotating parts which may cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DONOTOPERATE WITH 8 DO NOT MOUNT OR LOCK UP REFLECTORS MOWER OR WING RAISED DISMOUNT WHILE MOVING PIN 007369 Si Mo Lee Ingles Pida Ayuda a Alguien Que Si Lo Lez Para Que le Traduzca las Medidas de Seguridad THROWN OBJECTS CUTTING BLADES KEEP AWAY ROTATING BLADES BEING HIT BY THROWN OBJECTS OR CONTACTING ROTATING BLADES CAN CAUSE INJURY OR DEATH Stop mowing if passersby enter the area of thrown objects See Operator s Manual Use special care if Mower Head or Wing is raised off the ground See Manual Operate only if all Guards Deflectors are in place and in good condition Bengal Boom Safety Section 1 12 PART NO LOCATION 002369 HYDRAULIC TANK 00725746 INSIDE OF CAB 00769737 MOWER DECK SAFETY PART NO Pa EMEN e mo 00758194 BETWEEN V BELT AND PULLEY Sen MOWER DECK PINCH POINTS 02962764 V MAIN BOOM
165. reserves the right to substitute parts where applicable 5 Some parts may be unlisted items which are special production items not normally stocked and are subject to special handling Request a quotation for such parts before sending a purchase order 6 The manufacturer reserves the right to change prices without prior notice NOTE When ordering replacement decals refer to the part numbers and descriptions listed in the safety section in the front of this manual For maximum safety and to guarantee optimum product reliability always use genuine Tiger replacement parts The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death Direct any questions regarding parts to Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 02011 Alamo Group Inc Parts Section 6 5 NOTES NOTES COMMON LYNX 2011 Alamo Group Inc Parts Section 6 6 BOOM HOSE ROUTING zo og ITEM PART NO QTY DESCRIPTION 1 eee 1 1 HOSE TO MAIN BOOM LOWER TUBE 2 1 1 HOSE TO MAIN BOOM UPPER TUBE 3 6 1 4 HOSE TO MAIN BOOM 4 06505085 1 CLAMP KIT 5 35131 1 CLAMP KIT 6 TB3012 1 CLAMP 7 06505021 2 HOSE COVER COMMON LYNX 2011 Alamo Group Inc Parts Section 6 7 BOOM ASSEMBLY RED DECAL STRIP PRESSURE FOR ROTARY MOWER BLUE DECAL STRIP RETURN FOR ROTARY MOWER
166. ring replacement decals refer to the part numbers and descriptions listed in the safety section in the front of this manual For maximum safety and to guarantee optimum product reliability always use genuine Tiger replacement parts The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death Direct any questions regarding parts to Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 JD5101E LYNX 02011 Alamo Group Inc Parts Section 5 5 TRACTOR MOUNT KIT TRACTOR RIGHT EAR AXLE ITEM PART DESCRIPTION 1 06300033 1 MAINFRAME 2 06300125 1 AXLE BRACE RIGHT HAND JD5101E LYNX 2011 Alamo Group Inc Parts Section 5 6 TRACTOR MOUNT KIT Continued ITEM PART 3 06300088 4 32642 5 23152 6 06420066 7 6T0375B 8 32519 9 22014 10 LVB24989 11 T208891 12 24860 13 33880 14 21732 15 21725 16 06533004 06700090 17 06380012 18 06505044 19 21627 20 06505067 21 22018 22 06410352 23 06380014 24 33764 25 06505077 26 6T0649 27 TF4888 28 21833 29 25341 30 24860 31 21825 32 21797 33 21832 34 6T2260 35 06537004 36 24937 37 06410857 38 21631 39 21625 40 21775 41 06401246 JD5101E LYNX 1 1 1 1 DESCRIPTION MOUNT TANK PUMP MOUNTING BRACKET PUMP DRIVE SHAFT PUMP COUPLING NUT WING 1 4
167. round level the shield be opened S Eq for easier cutting Read and follow the warnings on 4 _ GG decal shown below Do not the cutter head N into material larger than 6 diameter NL PUSH TO i v m gt A Failure to close Safety Shield and Deflector may allow objects to be thrown outward with great force which can cause property damage bodily injury or death Keep Safety Shield and Deflector fully closed when cutting grass and weeds to reduce possibility of objects being thrown outward by the Blades if persons are in the area 2 Before Cutting brush trimming limbs or other such operations raise the Deflector and Safety Shield fully to allow the blades to contact the material if area is clear of passerby Operator must stop cutting and close shield if passerby enters the thrown objects area or blade contact area DEFLECTOR 3 Repair or replace Safety Shield and Deflectors as needed 4 Always transport with Safety Shield and Deflector closed 02967867 Boom Operation Section 3 21 2011 Alamo Group Inc OPERATION OPERATION LEVER 1 MAIN BOOM LEVER 2 SECONDARY BOOM LEVER 3 DECK ROLL Boom Operation Section 3 22 2011 Alamo Group Inc OPERATION LEVER 4 BOOM SWIVEL LEVER 5 BOOM SHIELD v m gt A Boom Operation Section 3 23
168. rque the 6 bolts shown below to 357 dry or 315 ft lbs lubricated GREASING PUMP DRIVE SHAFT COUPLER With engine stopped ensure drive shaft alignment by grasping coupler and sliding back and forth Coupler should slide freely with approximately 1 8 of end play If coupler does not slide freely inspect for loose pump mount bolts or damaged or loose crank shaft adapter Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications into coupler until grease begins to protrude from ends Grease daily every 8 hours Do not over grease m lt gt lt O m Boom Maintenance Section 4 15 2011 Alamo Group Inc MAINTENANCE MAINTENANCE DRIVE SHAFT YOKE U JOINT STUB SHAFT With engine stopped inject Lithium Complex extreme pressure grease confirming to NLGI2 ISO 320 specifications into universal joints and slip yoke until grease appears at the seal Grease them daily or every 8 hours GREASING THE BOOM SWIVEL Locate the zerks on the main swivel boss if applicable main boom pivot boss if applicable and on both ends of the boom swivel cylinder Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specification until grease begins to protrude from ends MntP B 0019 Boom Maintenance Section 4 16 2011 Alamo Group Inc MAINTENANCE GREASING BOOM CYLINDER S PIVOT POINTS Locate
169. s or f Bushing fits loose in the Rotor Shaft Failure to replace abnormally worn bolts or bushings may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts and new bushings whenever replacing the Blades To tighten bolts and nuts first apply thread lock to nut Make sure to tighten bolts and nuts just enough to allow the blades to swing freely and not bend the cuttershaft lugs If cuttershaft lugs are bent together because of over tightening the blades will not swing freely 5 0 0043 Ops 1467 Boom Maintenance Section 4 23 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE 50 FLAIL KNIFE BLADE REPLACEMENT 1 Rosa 202 If Knives are damaged or badly worn they will need to be replaced as a set Replacing a single knife can cause severe knife can cause severe vibration and possible damage to the mower The knife should not be welded on for any reason Always replace the knife bolts when replacing the knives DO NOT REUSE THE KNIFE BOLTS OR NUTS Assemble knives bushings bolts and nuts as shown in part section of the manual Install the locking hex nut so that the flat face of the nut is towards the knife Apply loctite 271 or equivalent to threads Torque nut to 50 ft Ibs Knife must swing freely DO NOT re use the locking hex nuts for mounting the kni
170. sible tip over which could result in serious bodily injury or even death Widenthe wheel tread and add weights ifneeded Refer to the mounting instructions 15001be Force Minimum or call Customer Service if you need assistance with Couterweight Procedure sem 11 DANGER Always disconnect the wire leads from the mower pump solenoid before performing service on the Tractor or Mower Use caution when working on the Tractor or Mower Tractor engine must be stopped before working on Mower or Tractor The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment injury or death sBm 120 DANGER The flail cutter shaft is designed for standard rotation same rotation as the tractor wheels during forward travel Never operate the cutter shaft in the reverse rotation Operating this mower in reverse rotation may cause objects to be thrown out the front of the mower head Bengal Boom Safety Section 1 10 SAFETY WARNING Engine Exhaust some of its constituents and certain components contain or emit chemicals known to the state of Californiato cause cancer and birth or other reproductive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer and birth or other reproductive harm Wash hands after handling Tiger mowers use balanced and match
171. speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum safe transport speed for you and this Equipment Transport only at safe speeds Serious accidents and injuries 4c 2 Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that it is safe to operate at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum safe turning speed for you e and this equipment before operating on roads or uneven ground 3 Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sa 19 Bengal Boom Safety Section 1 5 SAFETY WARNING WARNING WARNING DANGER DANGER DANGER gt Never attempt to lubricate adjust
172. speed for mowing will depend upon the height type and density of vegetation to be cut Do Not exceed 5 MPH while operating Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required operating and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut Always start and stop cutting blades with engine near idle Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the implement and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased OPS B 0009 Mow at the speed that you can safely operate and control the tractor and mower The WARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sewo7 9 3 Operating the Attached Mower Heads The boom can attach to and operate multiple heads one at a time fo
173. stacles cu Extreme care should be taken when operating near loose objects such as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing 5 Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items scw e Mow atthe speed that you can safely operate and control the tractor and mower Safemowing speed depends onterrain condition and grass type density and heightof cut Normal ground speed rangeis from Oto 5 mph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided som 7 Avoid mowing in reverse direction when possible Checkto make sure there are no persons behind t
174. structions An area to be cut must first be inspected for objects that could be thrown or that could damage the machine Walk through the area looking for fences boulders rocks culverts stumps or metal objects Mark the inspected area with flags If the area is dense and cannot be walked thoroughly it may be necessary to inspect a smaller area as well as possible then trim away the part that has been inspected and can safely be removed Walk each new area again and repeat the inspection before cutting more away Repeat as often as necessary until the area is cleared It can be damaging and or dangerous to work the cutter in an area that has not been visually inspected Place DANGER signs at least 300 feet beyond the perimeter of the area to be worked not just 300 feet from where the machine started operating It is convenient in many cases to work in 300 foot sections Move the first Danger sign to the beginning of the freshly cleared area place it then take the first cutting area flag up to the end of the freshly cleared area 300 feet away Walk and inspect the next 300 feet and place the second cutting area flag Pick up the second DANGER sign and take it a further 300 feet along the road or trail Note that in many cases the DANGER area will extend in front of and behind the machine as well as along each side Post signs accordingly OPS B 0008 Extreme care should be taken when operating near loose objects such y as gravel rocks wire
175. t an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from ground or from overhead trimming Stop mowing if workers or passersby are within 300 feet 2 3 Tractor Lighting and SMV Emblem If the tractor will be operated near or traveled on a public roadway it must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Most tractor s have different settings for operating and transporting lighting Refer to the tractor operator s manual for using the tractor s light switch and operating the turn signals OPS B 0017 NOILVHIdO Boom Operation Section 3 5 2011 Alamo Group Inc OPERATION OPERATION 2 4 Tractor Ballast To ensure tractor stability when operating on flat surfaces the left rear tractor tire MUST exert a minimum down force weight of 1500 lbs on the ground when the tractor is on level ground its boom is fully extended and the mower head is horizontal and two feet above the ground For units which have the ability to operate on either side of the tractor these requirements must also be met for the right side tire when the boom is extended to the left side as described above A tractor that does not meet this criteria is DANGEROUS and should not be operated as upset of the unit can occur resulting in possible serious injury and property damage NOTE All factory mounted units
176. tchbox should be routed to the auxilary plug The wires from the switch box are longer than needed and should carefully cut and spliced as required Zip ties should be used to secure the wires to the tractor ASM JD 0064 VALVE MOUNTING Attach the rear valve mounting bracket to the fender of the tractor by removing the two rear bolts on the left fender and the two rear bolts on the right fender See illustration below Drill the square holes in the fenders to accept 3 8 capscrews Use the hardware noted in the parts section to attach the valve mounting bracket to the tractor Next attach the valve mounting plate to the mounting bracket Align the holes on the plate to the holes on the bracket Use the hardware shown in the parts section to attach the plate to the valve mounting bracket Finally place the valve on the valve mounting plate as shown in the parts section Align the holes on the valve assembly to the holes on the plate Use the hardware provided to secure the valve to the plate Refer to the parts section for the placement of the valve and the hardware used Please handle the lift valve with care It is extremely heavy and contains small parts ASM JD 0065 BOLT HOLE LOCATIONS FOR VALVE MOUNTING BOLT HOLE LOCATIONS FOR VALVE MOUNTING Assembly Section 2 7 ASSEMBLY VALVE PLUMBING SVC ONLY UNITS The tractor ports used are on the selective control valve SCV The SCV is located between
177. the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes e or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy se 19 8 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before starting the tractor OPS U 0033 Boom Operation Section 3 30 02011 Alamo Group Inc OPERATION 8 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will preve
178. the bearing lock nut thin nut and hand tighten against jam washer and adjustment nut See the following section for bearing adjustment Position the spindle housing horizontally with the drain hole oriented up Grease through the zerk with Tiger Spindle Lubricant part number 06540000 until the grease purges from the drain hole Install the plug into the drain hole BEARING ADJUSTMENT 1 5 Clamp the bottom end of the spindle ELS securely in a vise so the spindle housing P one turns freely end play Position a magnetic base dial indicator on the outer diameter of the spindle housing Locate the end of the dial indicator against the flat end of the spindle shaft The dial indicator will now measure accurately bearing end play Tighten the bearing adjustment nut until there is 012 inch movement when the spindle housing is pried upward away from the vise jaws 3 When there is 012 inch free play between the spindle and housing install the bearing lock nut thick nut Hold the adjusting nut securely and tighten the lock nut to 300 ft Ibs of torque After the lock nut is tightened there must be 001 inch to 003 inch of free play when lightly prying up on the spindle housing If the end play is correct 001 inch to 003 inch bend tabs up on jam washer to prevent the lock nut from loosening If the end play is NOT correct loosen the lock nut and turn the adjustment nut as required and re tighte
179. tion Section 3 17 2011 Alamo Group Inc OPERATION OPERATION Tractor PRE OPERATION Inspection Mower ID Make date Shift Before conducting the inspection make sure the tractor engine is off all rotation AWARNING has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Ttem Condition at Start of Shift Specific Comments 1f not O K The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3 point hitch is in good condition The drawbar pins are securely in place The PTO master shield is in place The engine oil level is full The brake fluid level is full The power steering fluid level is full The fuel level is adequate The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER
180. to search for pin hose leaks Be sure all connections are tight and hoses and lines are not damaged before applying pressure Break in Period In addition to following the break in instructions for your particular tractor the in tank hydraulic fluid filter should be replaced after the first 50 hours of service Thereafter the filter should be replaced every 500 hours or yearly which ever comes first Re torque wheel lugs after first five hours of operation and periodically thereafter See torque specifications listed in the tractor s service manual for your particular model Wheel lugs must always be re torqued whenever a wheel is removed and reinstalled Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious e injury or even death se 14 Boom Maintenance Section 4 2 2011 Alamo Group Inc MAINTENANCE Do not modify or alter this Implement Do not permit anyone to modify or alter this WARNING Implement any of its components or any Implement function se s Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenanc
181. ts WHEN CUTTING HEAVY BRUSH KNIFE BOLTS SHOULD BE INSPECTED HOURLY AND RETORQUED TO 1070 DRY OR 800 OILED FT LBS REPLACEMENT OF ROTARY DISK BLADE BAR Failure to follow the following warnings and instructions may result in serious injury or Boom damage to the equipment or property The bolts that attach the disk to the spindle must be grade 8 These 5 8 inch bolts are to be torqued to 204 dry or 184 oiled ft lbs A thread locking agent may be applied to threads of all mounting bolts before they are installed Disks must be inspected daily for hairline cracks between spindle mounting bolts or around the knife mounting bolts These cracks indicate metal fatigue caused by severe abuse If cracks are present the disk must be replaced Inspect the disk mounting bolts daily when checking tightness of knife mounting bolts If a disk mounting bolt is loose it must be removed threads cleaned fresh thread locking agent applied and tightened to proper torque value If a knife mounting bolt is loose the self locking nut must be replaced as a safety precaution Lubricate threads with anti seize Install bolts through knife and disk blade bar from bottom side Install self locking nuts and torque them to 800 ft Ibs Maintenance Section 4 19 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE Flail Blades Inspection A DANGER A DANGER ER RANET PS abno mal wear REPLACE A
182. ves If hex nut becomes loose or required removal for knife replacement or any other reason they must be discarded and replaced with new nuts 63 BOOM FLAIL KNIFE REPLACEMENT 1 Qv decem DP A WARNING If knives are damaged or badly worn they will need to be replaced as a set Replacing a single knife can cause severe vibration and possible damage to the mower Assemble knives clevis bolts and nuts as shown in part section of manual Install locking hex nut so that the flat face of nut is towards the knife Apply loctite 271 or equivalent to threads Torque nut to 35 FT LBS Knife must swing freely DO NOT re use the locking hex nuts for mounting the knives If hex nut become loose or require removal for knife replacement or any other reason they must be discarded and replaced with new nuts Knives should not be welded on for any reason HEAVY DUTY SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT WARNING A press MUST be used to install bearing cups bearing cones and seals DO NOT use a hammer to install races bearings or seals The parts of assembly may be damaged NOTE The grease zerk and gussets are located on the top side of the spindle housing Be sure the spindle is assembled correctly Be sure to wear eye protection and other protective equipment as needed when working on spindle assembly Boom Maintenance Section 4 24 2011 Alamo Group Inc MAINTENANCE THE
183. vices should be sss inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact Boom Operation Section 3 10 Deflector Chain aus 2011 Alamo Group Inc OPERATION 6 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a 777 complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection Tire condition air pressure Wheel lug bolts Steering linkage e PTO shield e SMV sign is clean and visible Tractor s lights are clean and functional Tractor Seat belt is in good condition e Tractor ROPS is in good condition e ROPSisin the raised position No tractor oil leaks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points e Air filter condition OPS U 0030 5 m gt A 6 2 Boom Unit Pre Operation Inspection and Service Inspect and service the boom arm and head prior to operation Damaged and or broken parts should be repaired and or repla
184. wer in a confined area or near passersby Learn how to stop engine suddenly in an emergency Be alert for passersby and especially children 2 Allow no children on or near implement or tractor Allow no riders on tractor or implement Falling off can cause serious injury or death from being runover by tractor or mower or contact with Flail Mower Blades 3 Operate only with tractor having Roll Over Protective Structure ROPS and with seatbelt fastened securely and snugly to prevent injury and possible death from falling off or tractor overtum Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes and Ear Plugs are recommended 4 Block up or support raised machine and all lifted components securely before putting hands or feet under or working underneath any lifted component to prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain that area is clear before lowering or folding 5 Before transporting put Lift Lever in detent or full lift position Install Transport Safety Devices securely on folding implements Slow down when turning and on hillsides install Restrictor in folding circuit to slow down lowering and unfolding if action is faster than is desirable 6 Make certain that SMV sign Warning Lights and Reflectors are clearly visible Follow local traffic codes 7 Never operate with Flail Mower or Folding Section raised if passersby bystanders or traffic are in the area to
185. wer switch to OFF and swivel boom AFT Normally this action will clear the cutter head If not roll mower deck until adjacent to the secondary boom then lower boom to rest mower deck on ground Shut off the tractor set parking break allow all motion to cease At that point it is safe to leave the tractor and clear the cutter heads manually Begin each pass at the top side of the trees and work down with each consecutive pass Use a low speed to allow the cutting blades time to mulch as well as cut the foliage When the initial pass has been made disengage the mower and return boom to a safe travel position Return to starting point and make next pass etc After the first day of operation all bolts should be checked and tightened securely This should be done periodically to ensure the bolts do not become loose and cause damage to the tractor or mower or injury to the operator Boom Operation Section 3 37 2011 Alamo Group Inc O v m gt O lt OPERATION OPERATION When cutting trees and brush approach material to be cut with the head perpendicular to material CORRECT INCORRECT The cutting edge of the blades should be the only elements in contact with material The blade bar should not contact with material The mower head and blades should be moved perpendicularly into the material rather lowering the mower head on top of material If the blade bar edges are gouged or rounded from
186. will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and mower at slow speeds to determine how the tractor with and attached implement handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with the E implement the overall working length and width of the unit is increased Allow additional clearance for the unit when turning or when passing large obstructions To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free mes cse wheel downhill OPS B 0006 Boom Operation Section 3 32 2011 Alamo Group Inc OPERATION Never Leave the mower unattended while the head is in the raised AWARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower 4 Always keep a careful lookout and use extreme care when working DANGER around overhead obstructions Never allow the Mower head or boom within 10 feet of any power line When working close to overhead power lines consult your ele
187. y This is first to be done at 50 hours of operation then yearly 500 hours or when indicated by restriction indicator GREASING CUTTER SHAFT FLAIL MOWERS Locate grease zerks on each end of cutter shaft s these are located on the bearing cover Normal conditions require one or two pumps in each bearing using Lithium Complex Extreme Pressure grease confirming to NLGI2 ISO 320 specifications This is to be done with a standard grease gun daily or at 8 hour intervals CAUTION Over greasing may cause premature seal failure MntP B 0009 Boom Maintenance Section 4 12 2011 Alamo Group Inc MAINTENANCE GREASING GROUND ROLLER SHAFT FLAIL Locate grease zerks on eack end of roller tube at lower end of head Normal conditions require one or two pumps in each bearing using Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications This is to be done with a standard grease gun daily or at 8 hour intervals CAUTION Over greasing may cause premature seal failure ADJUSTING CHECKING BELT TENSION To adjust belt tension or replace belts on flail cutter head remove four bolts that secure the belt cover and remove cover The hex nuts shown below can be adjusted to increase decrease the belt tension as needed NOTE Location of adjustment nuts may vary on llail cutter heads Be sure to replace the belt cover BEFORE operating mower m lt gt lt O m
188. yl All residual organic solvents should be removed with a secondary rinse GRAFFITI REMOVAL Butyl cellosolve for removal of paints marking pen inks lipstick etc The use of masking tape adhesive tape or lint removal tools work well for lifting off old weathered paints To remove labels stickers etc the use of kerosene or VM amp P naphtha are generally effective When the solvent will not penetrate sticker material apply heat hair dryer to soften the adhesive and promote removal IMPORTANT If a material is found to be incompatible in a short term test it will usually be found to be incompatible in the field The converse however is not always true Favorable performance is no guarantee that actual end use conditions have been duplicated Therefore these results should be used as a guide only and it isrecommended that the user test the products under actual end use conditions Boom Maintenance Section 4 10 2011 Alamo Group Inc MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level the unit should be parked on a level surface shut OFF and allow sufficient time to cool to ambient temperature Use caution when removing the pressurized breather Do not place face over opening when removing breather If your reservior has two sight glasses The reservior should be filled to the top of the lower sight glass on the side of the tank Do not

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