Pfaff 489 Sewing Machine User Manual
Contents
1. OLY 72 o m NO ZZ 83 9L LN L3 SL z oe o Ja4se4aluy 93 Y 5 5 Doa nt x ya I ELITE v L x av Za ZL x N Wal 013 OL w 636 713 8 z gt w ATZ EZ 5 u MO 8L E S 5 Jojellu 913 L ay Sa e o m z x t m lt x sla 9 A lt a s3 S U E 5 AO LL t 20 2 13 7 D Ir UN N Ed O na a AZt SZ AO LZ A z3 Z 5 a A U a a DM ES Jo 2 Ea la in A a A0 OZ 57 Circuit diagrams Version 20 09 07 91 191 525 95 Part 4 CLV SZ ELV 70 AZt EZ 40 9LV 8L SIY LL Lv 9L LV L 39 AC AGE 38 OLV L Andr 37 6V LL kt LE 36 8V OL Adr 02 35 LV 6 Amir 6L Steuergerat A1 P320 ED P323 MS 34 9v 8 A7C Sl Bunjayswnquodsuesy M SV L Tei HE vs LX JRE Azt v 9 RD BK V S 006 LZY 7 Y2 O X52 32 JOPISUYISU3PEY Are A A O AA AA AA 7 006 V B Vdd LIV Z 31 u q u JnjJsssaJq Ausgange 25 poliger D Sub m H v LX d x51 Vad lV AN N BR WH X13 58 Note 4 gt Europ ische Union Wachstum durch Innovation EFRE PFAFF o PFAFF Industriesysteme und Maschinen AG Hans Geiger Str 12 IG Nord D 67661 Kaiserslautern Phone 492. 3 Installation and commissioning The machine must only be mounted and commissioned by qualified personnel All relevant safety regulations are to be observed 3 01 Connecting the plug in connections and earth cables Vertauschungsgefahr Danger of exchange ACHTUNG ATTENTION Ausg nge 00000000000 x13 A FIO O Eing nge 00000000 x5 000000000000 oo r v 5 SSI X1 B ED 0000 60007 xa O RS 232 E aa CAN BUS 3555 soo r d Oo Sollwertgeber xn o de J xs Fadenw chter 60000 0000 SM1 xB xaa C SM2 Fig 3 01 Connect all plugs as labelled to the control box Screw the earth cable from the sewing head to earth point A With an earth cable connect earth point C and D to earth point A Screw the earth cable from the main switch 1 to earth point A Screw the earth cable 2 from the motor to earth point B Installation and commissioning 3 02 Basic position of the machine drive unit 3 02 01 With control unit P320 ED Switch on the machine O Call up the input mode 7 B EE 24 IN 10011110 00010111 10011110 OU
3. U 12 Preparation 4 Preparation All regulations and instructions in this Instruction Manual are to be observed Special attention is to be paid to the safety regulations All preparation work is only to be carried out by appropriately trained personnel 4 01 Selecting the program number Switch on the machine 12 Call up the program number input menu A 32 5 ABCDEFGH Jk LMNOPORSTUWA 0 43 Select the desired program number Confirm the selection and quit the selection menu The sewing method is determined by the program number selected see Chapter 5 Sewing Program number 0 Manual sewing Program number 1 and 2 Sewing with fixed programs Program number 3 to 49 Programmed sewing 13 Preparation 4 02 Inputting fullness Switch on the machine Call up the program number input menu Select program number 0 E Enter O Confirm the selection and quit the selection menu 30 O Enter the desired value with the appropriate arrow keys gt Fig 4 01 f necessary allocate the current fullness amount to one of the number keys 0 14 on the keyboard To do so press the required key until a beep is heard 14 Preparation 4 03 Entering altering the code number Switch on the machine Call up the input mode E AJA 88 kz C
4. O Enter the value 0 for the fullness A gt Sew the first seam section using the pedal function e O an O pn u Mar CE m Enter y O Change to the input of the second seam section Die O Enter the value 30 for the fullness O Operate the knee switch O O Conclude the input of the end of the seam section O Use the pedal function to sew the second seam section O Operate the knee switch Dana O gt Dm 4 m BRR 4200 d I Enter Change to the input of the third seam section A Enter the value 0 for the fullness Conclude the input 40 Input 6 03 xp Cony Delete Seam program administration In the program administration the seam programs deposited in the machine memory and the SD Card can be deleted and copied The left side of the display shows the programs in machine memory The right side of the display shows the programs on the SD Card Selec ted programs are red marked With the MDAT function the machine configuration can be co pied or deleted The Format function formats the SD Card Further actions are shown in a dialog window After SD Card insertion it takes up to 20s until the card is detected Switch on the machine Call up the input mode Call up program administration Read SD Card and machine memory again PROG 83 PROG 84 PROG 22 33 Al Be Y Forma
5. 113 switch beep tone for section change on off U Ce N ala vr Qee e g switch beep tone on value ONT O O Conclude the input 45 Adjustment 7 03 List of parameters can only be changed after entering a code number and may only be changed by The operator has free access to the 100 parameters Parameters 200 800 IN authorised personnel o 3 Es 5 5 3 8 5 E S 5 s D E A o D oO Wal a a 0 Wei 1 102 Reversing OFF ON OFF 113 Beep tone for section change OFF ON OFF 114 Max speed forwards at each pedal positio OFF ON OFF 2 201 Machine configuration 9 487 918 15 10 5487 918 15 11 489 918 15 209 Fullness adjustment value keyboard 0 9 0 212 Not speed variation with change of fullness OFF ON OFF 213 program interruption with pedal position 2 OFF ON OFF 3 301 Position 0 127 0 Needle point at top edge needle plate P320ED 302 Position take up lever t d c 0 127 487 489 113 5487 107 303 Position needle lowered 0 127 487 489 24 5487 60 304 Reversing position 0 127 113 4 401 Delay time lift foot s 0 01s 1 58 0 02s 402 Start delay after lower foot s 0 01s 1 5s 0 158 403 Thread cutting time on the 5487 0 01s 0 2s 0 158 404 Time for cleaning thread monitor s 0 01s 1 58 0 258 5 501 Maximum speed 100 5500 487 489 4800
6. 5487 5500 504 Speed soft start 100 5500 1500 505 Soft start stitches 0 15 0 46 Adjustment D c o 2 o Z al G O gt o Dn E GU oO oO oO Wal D Q Wei 0 7 701 P quota speed controller 0 50 16 702 quota speed controller O 100 50 703 P quota position controller 0 50 40 704 D quota position controller 0 100 40 705 Time for position controller 0 100 25 706 P quota position controller for rest brake 0 50 25 707 D quota position controller for rest brake 0 50 15 708 Maximum moment for rest brake 0 100 0 709 Minimum machine speed 3 64 6 710 Maximum machine speed 1 55 487 489 42 5487 55 711 Maximum motor speed 1 55 487 489 42 5487 55 712 Positioning speed 3 25 18 713 Acceleration ramp 0 50 35 714 Brake ramp 0 50 30 715 Reference position 0 127 20 716 Time out 0 255 40 717 Starting current motor 3 10 8 718 Anti vibration filter 1 10 6 719 Rotation direction allocation 0 1 0 720 Reference position correction 0 127 64 721 Number of increments per revolution Read maximum value in Service and enter here 101 149 127 P323 MS 47 Adjustment o 5 5 o el 2 E SE E ol D Q 8 801 Right of access function group 100 0 1 0 802 Right of access func
7. Shows the number of seam sections in the seam program for the right left sleeve seam Input mode Exit the sewing mode and select the input mode Fullness Shows the current fullness value Current seam section Shows the current seam section 23 Sewing IS LU U IL IE Current seam This function is used to select and display the current seam right left Automatic seam change When this function is activated the machine changes automatically from the right to left seam Needle raised Moves the needle to its highest position Program interruption Interrupts the program sequence see Chapter 5 03 01 Program interruption Thread trimming When the function is activated enables thread trimming with the pedal function Sewing foot raised When this function is activated the sewing foot is raised after sewing stops Sewing foot lowered after thread trimming When this function is activated the sewing foot is not raised after thread trimming Sewing is carried out with the pedal functions 24 Sewing 5 03 01 Program interruption With the program interruption function the programmed seam sequence is interrupted e g if the thread breaks dl Interrupt program sequence 7 U ABCDEPFGHIJKLMING U 43 54b5 PORS TU Vue YZ 2394 27 Sec P2 gt f necessary tact forwards or backwards through the sections of the seam program f nece
8. anu E ha ee den Bee EL II 52 Internet update of the machine software nee 53 Cireuit dagrams ee 54 Proper use Proper use The PFAFF 487 918 55 489 918 55 and the PFAFF 5487 918 55 are single needle ultra high speed sewing machines with programmable fullness control The PFAFF 487 918 55 and the 489 918 55 are used to sew lockstitch seams in industry The PFAFF 5487 918 55 is used to sew two thread chain stitch seams in industry Any and all uses of this machine which have not been approved of by the manufacturer are considered to be inappropriate The manufacturer cannot be JX held liable for any damage caused by the inappropriate use of the machine The appropriate use of the machine includes the observance of all operational adjustment maintenance and repair measures required by the manufacturer Controls 2 Controls 2 01 Knee Switch Manual sewing By operating knee switch 1 it is possi ble to alternate between two pre set amounts of fullness Programmed sewing By operating knee switch 1 the amounts of fullness are changed according to the program selected ans 4 Fig 2 01 2 02 Control panel N 2GB max 2 1 Fig 2 02 The current operating conditions are displayed on control panel 1 Operation takes place in a constant dialogue between the control unit an
9. not activated PFAFF 487 489 PFAFF 5487 PFAFF 487 489 Switch on the single start backtack function and call up the menu for entering the values 1 9 stitches can be entered or Switch on the double start backtack function and call up the menu for entering the values 1 9 stitches can be entered PFAFF 5487 Switch on the condensed stitches function and call up the menu for entering the values 1 30 stitches can be entered In each case change the number of stitches for the condensed stitches or the number of backtack stitches with the appropriate arrow keys Change the value for the maximum speed during the condensed stitches or backtacking operation 100 1500 spm can be entered Choose whether the condensed stitches or the backtacking operation at the beginning of the seam should be carried out at a fixed speed normal symbol or at a pedal controlled speed inverse symbol lf necessary sew the seam section in reverse with activated function Conclude the input 33 Input 6 01 05 gt 1 N W 1500 s lt gt lt D a m E MN Entering the functions at the end of seam section during seam programming After the appropriate function has been called up the menu for entering the functions and values for the end of the seam section without condensed stitches appears PFAFF 487 489 PFAFF 5487 PFAFF 4
10. sews 3 stitches at a speed of 360 min Control panel See Chapter 4 04 Adjusting the control panel 51 Adjustment 7 09 Carry out a cold start Switch on the machine Call up the input mode 7 ala viv GITAL 1 8 IN 10011110 OUT 10011110 00010001 POS OB 3FF o 127 SE Carry out a cold start After a cold start all programmed values are set back to their status at the time of delivery All sewing programs are also deleted 52 Adjustment 7 10 Internet update of the machine software The machine software can be updated with PFAFF flash programming For this purpose the PFP boot program and the appropriate control software for the machine type must be in stalled on a PC To transfer the data to the machine the PC and the machine control unit must be connected with an appropriate null modem cable part no 91 291 998 91 The PFP boot program and the control software of the machine type can be downloaded from the PFAFF homepage using the following path www pfaff industrial de pfaff de service downloads To update the machine software carry out the following steps While the machine software is being updated no setting up maintenance or adjustment work may be carried out on the machine Switch off the machine Connect the PC serial interface or ap propriate USB adapte
11. stitches can be entered In each case change the number of stitches for the condensed stitches or the number of backtack stitches with the appropriate arrow keys Change the value for the maximum speed during the condensed stitches or backtacking operation 100 1500 spm can be entered Choose whether the condensed stitches or the backtacking operation at the beginning of the seam should be carried out at a fixed speed normal symbol or at a pedal controlled speed inverse symbol Conclude the input In the manual sewing mode the functions for the seam end are entered in the same way as those for the seam start 20 Sewing 5 02 2 P3 Sewing with fixed programs Fixed programs are stored under the program numbers 1 and 2 The fixed programs are used for the quick and easy production of seams with different amounts of fullness When sewing with fixed programs 2 or 3 seam sections are sewn af ter each other With the knee switch it is possible to move to the next section The fixed pro grams are designed as cyclic running programs i e at the end of the last seam section the machine moves back to the first seam section The fullness value can be selected for each seam section the settings for needle and foot positions apply to all sections and can be alte red at any time with the appropriate function The fullness values are designed for a basic stitch length of 2 5 mm When se wing with shorter stitc
12. 6301 3205 0 Fax 49 6301 3205 1386 E mail infoQpfaff industrial com Hotlines Technical service 49 175 2243 101 Application consultance 49 175 2243 102 Spare parts hotline 49 175 2243 103 Printed in Germany PFAFF Industriesysteme und Maschinen AG 2009 PFAFF is the exclusive trademark of VSM Group AB PFAFF Industriesysteme und Maschinen AG is an authorized licensee of the PFAFF trademark
13. 87 489 Switch on the single end backtack function and call up the menu for entering the values 1 9 stitches can be entered or Switch on the double end backtack function and call up the menu for entering the values 1 9 stitches can be entered PFAFF 5487 Switch on the condensed stitches function and call up the menu for entering the values 1 30 stitches can be entered In each case change the number of stitches for the condensed stitches or the number of backtack stitches with the appropriate arrow keys Change the value for the maximum speed during the condensed stitches or backtacking operation 100 1500 spm can be entered Switch the function for changing to the next seam section by pedal on or off Switch the function for changing to the next seam section by knee switch on or off Enter or change with the number keys or arrow keys the number of stitches for the seam section Execute or do not execute the automatic sewing stop function at the end of the seam section Switch the sewing foot raised function on or off see Chapter 5 01 Manual Sewing 34 Input Switch the thread trimming function on or off see Chapter 5 01 Manual Sewing Switch the needle raised function on or off see Chapter 5 01 Manual Sewing O W O Conclude the input and change to programmed sewing It is not possible to set every combination of functions All the activated functions are sho
14. Call up the menu for the input of the end of the seam section Switch on the function for changing to the next seam section with the knee switch 37 Input Enter aan ost o Conclude the input of the end of the seam section Change to the input of the third seam section Enter the value 0 for the fullness Call up the menu for the input of the end of the seam section Switch on the function for changing to the next seam section by pedal Switch on the thread trimming function Switch on the sewing foot raised function Conclude the input 38 Input 6 02 02 JG Example of a seam program input using the teach in function The program to be created should have 3 seam sections and be stored under the program number 11 with the comment TEACH Seam area 1 Learn number of stitches Fullness 0 Seam area 2 End with knee switch Fullness 30 Seam area 3 Without stitch count End with pedal position 2 Fullness 0 Switch on the machine Call up the input mode Call up the teach in function and enter program number 11 Set the seam type right seam by pressing until the appropriate symbol appears Call up the menu for comment input Enter the comment TEACH with the keyboard and number panel Conclude the comment input Change to the input of the first seam section 39 Input
15. E Seam end Opens the menu for entering the functions at the end of the seam see Chapter 5 01 01 En tering the seam start and seam end functions in the manual sewing mode Needle raised Moves the needle to its highest position Needle position raised When this function is activated the needle moves to its highest position after sewing stops Thread trimming When the function is activated enables thread trimming with the pedal function Sewing foot raised When this function is activated the sewing foot is raised after sewing stops Sewing foot lowered after thread trimming When this function is activated the sewing foot is not raised after thread trimming Sewing is carried out with the pedal functions 19 Sewing 5 01 01 E W N lt gt H G lt gt 1500 lo Entering the seam start and seam end in manual sewing mode After the appropriate function has been selected the menu for entering the value for con densed stitches or for backtacks appears PFAFF 487 489 PFAFF 5487 PFAFF 487 489 Switch on the single start backtack function and call up the menu for entering the values 1 9 stitches can be entered or Switch on the double start backtack function and call up the menu for entering the values 1 9 stitches can be entered PFAFF 5487 Switch on the condensed stitches function and call up the menu for entering the values 1 30
16. LCC Select parameter 800 lt gt lt gt No 800 USES GO z GQ y CODE O Select the code number input menu O Enter the code number on the number keys factory code setting is 3800 Preparation Take over the code number entered 7 DN ala vn m CG The code input remains stored until the machine is switched off at the main switch As long as the machine is not switched off all parameters are freely ac cessible without having to enter the code number again 7 No VAL afa a viv Cy E CODE 0487 D 9999 po O Take over the new code number O O Conclude input Do not forget the code Without the appropriate code the protected functions cannot be called up Help is then only possible through PFAFF service staff 16 Preparation 4 04 Adjusting the control panel Switch on the machine Call up the input mode 7 No VAL jaja A MU ITAL 1 89 Mi as 24 IM 10011110 00010111 10011110 OUT 10011110 00010001 EJ POS OB 7 og AV Change the display contrast Switch the key tone off or on Never reduce the display contrast to the extent that the display
17. PFAFF 918 55 Supplement to the instruction and adjustment manual for the PFAFF 487 489 and 5487 296 12 18 647 002 Betriebsanleitung engl 06 2009 The reprinting copying or translation of PFAFF Instruction Manuals whether in whole or in part is only permitted with our previous authorization and with written reference to the source PFAFF Industriesysteme und Maschinen AG Hans Geiger Str 12 IG Nord D 67661 Kaiserslautern 2 01 2 02 2 03 3 01 3 02 3 02 01 3 02 02 4 01 4 02 4 03 4 04 5 01 5 01 01 5 02 5 03 5 03 01 5 04 6 01 6 01 01 6 01 02 6 01 03 6 01 04 6 01 05 6 02 6 02 01 6 02 02 6 03 7 01 7 02 7 02 01 7 02 02 7 03 EE EE Page PIODETAUSE ana wz a A EG 5 Controls a ER nee sfd MONCI art 6 A ae Highend Ea 6 AAN EA a A a azotan 6 IPP re re RED ee 7 Installation and COMMISSIONING nenn 9 Connecting the plug in connections and earth Cables I a aasaaaaaa 9 Basic position of the machine drive unt 10 KT eege RE Tal d EN EE 10 With controlunittP 323 ME na es HH ui EE 12 Preparation ERS g Dee he DEER 13 selecti g the program number ay S far A AA W oSA YA 13 IRPUtURGTUNES aaa trennen 14 Entering altering the code number 15 Adj stine theco ntrel panel hbo u a n S aD a a as aaa thawte 55 17 O 18 MEN uu a Renee anys EE 18 Entering the seam start and seam end in manual sewing Mode nenn 20 SEWi giwith ied POMAR id 21 ProgrammedSsewiNg
18. T 10011110 00010001 og ST gt bd G u 8 AM Press this key for the machine to learn the transmission ratio Attention AN After this key has been operated the machine sews 3 stitches at a speed of approx 360 rpm 10 Installation and commissioning Call up the input mode 7 ala WE P D gt A Call up parameter 301 gt 7 R ala vr Qe O Turn the balance wheel in the direction of rotation until the needle point descending from above is flush with the top edge of the needle plate O O Conclude the input Switch off the machine 11 Installation and commissioning 3 02 02 With control unit P323 MS Switch on the machine Call up the input mode 7 8 9 MA 24 IM 10011110 00010111 10011110 OUT 10011110 00010001 POS DHA 3FF a 127 By turning the balance wheel in the sewing direction ascertain the number of incre ments per turn this maximum value appears under POS in the display before the rea ding jumps back to 0 Kr 44 _ Call up the input mode O Call up parameter 721 gt A w No VAL afa A viv Y EDO CY O Enter the calculated max value O O Conclude the input Switch off the machine
19. aaa wk ER nl Ed aden dro a 23 regard Eegen Gedeelt aa fa E T 25 Err riMeSSAJES us aa A A es RA i eee ee 25 MAJ SJ GE 26 O 27 Basic settings f r seam programm IADU arms an a ala en ana 27 Seam program input with the Creating adjusting a program functionen 29 Seam program input with the Creating adjusting a program function 31 Entering the functions at the beginning of the seam during seam programming 33 Entering the functions at the end of seam section during seam programming 34 Examples of how to create a SCAM program n nennen 36 Example of a seam program input with the creating adjusting a program function 36 Example of a seam program input using the teach in Tuncnon a a 39 s dih pr gram administration iaa 41 Adjustment differing from the basic machine 43 Basic setting of the differential adjustment device rr 43 Parameter setings aiz A er da 44 Overview of the parameter FUNCTIONS eau aaa eee aaa aaa aaa aaa aaa aaa aaa aaa EEEE EEEE EErEE 44 EXample of a parameter INDU ann a dA ai EA PADA ADA O dg uhu dA 45 Regen 46 Index 7 04 7 05 7 06 7 07 7 08 7 09 7 10 CONTENTS ces ce eke care AO A Page SEWING MOTONEITALS Regine 48 Explanation oi the erro MESSAGES ati acz da wici Asi lali 49 EISE te UE 50 TUCU e san 50 SEMIGE MENU ariba 51 Carry out O a aa A
20. can no longer be read 17 Sewing 1 2 R GP U Sewing In the sewing mode all relevant settings for the sewing operation are displayed on the screen and can be altered with the corresponding functions In the sewing mode a difference is made between manual sewing sewing with fixed pro grams and programmed sewing The selection is made with the corresponding program number 0 Manual sewing 1and2 Sewing with fixed programs 3 to 49 Programmed sewing with up to 15 seam sections for both the left and right seam Manual sewing In the manual sewing mode the fullness values are displayed on the control panel and can be altered directly by using appropriate function just as the functions at the beginning and the end of the seam and the needle and sewing foot positions Switch on the machine and select program number 0 see Chapter 4 01 Selecting the pro gram number Explanation of the functions Program selection This opens the menu for entering the program number see Chapter 4 01 Selecting the pro gram number Input mode Exit the sewing mode and select the input mode Fullness Alters the value for fullness see Chapter 4 02 Inputting fullness Seam start Opens the menu for entering the functions at the beginning of the seam see Chapter 5 01 01 Entering the seam start and seam end functions in the manual sewing mode 18 Sewing a h W IL J
21. d the operator For this purpose depending on the operating condition of the machine different symbols and or texts are displayed If the symbols or texts are framed these show functions which can be selected by pressing the appropriate position on the monitor By pressing the corresponding function this is carried out or switched on or off immediately or a further menu appears e g for entering a value Controls 2 03 Activated functions are shown with inverted symbols Unframed symbols or texts are only used for display purposes and cannot be selected by pressing To read sewing programs or install machine software use the sd card 2 in the control panel Description of the functions Normal symbol function switched off inactive Inverted symbol function switched on active Keyboard The keyboard is used for the quick operation of the machine during sewing and when selec ting the fullness With the corresponding LED of the 20 keys active key functions are displa yed Function active LED lit PFAFF 487 918 55 489 918 55 Fig 2 03 Single stitch If the single stitch key is pressed the machine sews a single stitch Stitch condensation only on the PFAFF 5487 The stitch condensation is switched on and off by pressing a key When programming the seam Sew the seam section with condensed stitches Controls Reverse sewing direction only on the PFAFF 487 489 1 As
22. entification OTE Sewing lamp Sewing motor Stepping motor fullness adjustment SM1 Main switch Knee switch program switching Pedal speed control unit Sychronizer PD3 Mains plug RS232 interface 1 Control panel BDF T1 VSS OTE Sewing head identification Incremental transmitter control unit Incremental transmitter sewing motor Sychronizer PD3 Stepping motor fullness SM1 Inputs Sewing motor CAN interface Keyboard Pedal speed control unit Outputs Stepping motor fullness SM1 Keyboard Knee switch program switching Initiator reference SM1 Y1 910 Automatic presser foot lift Y2 900 Thread trimmer Y5 911 Backtacking unit 910 Automatic presser foot lift 900 Thread trimmer 911 Backtacking unit 54 it diagrams ircul C Version 20 09 07 91 191 525 95 Part 1 Circuit diagrams 91 191 525 95 8 01 02 OL 6 8 9 S Ki E c L J8q35413M 05 410 11 309 Pl94U9 Ipag 12P34 LN J0JOUWYEN TY V LLS 104ESIU0JYJUAS 8 5 J3q9b6368 0 0y JOLOWYEN
23. er the maximum speed for the current seam section These functions are used to scroll through the current seam program The current seam section is displayed accordingly in addition to all the other current values Enter the seam start functions see Chapter 6 01 04 Entering the functions at the be ginning of the seam during seam programming Enter the functions for the end of the seam section see Chapter 6 01 05 Entering the end of the seam section when programming the seam Select a seam type It is only possible to select the right or left seam if the seam type right and left seam was selected in the basic setting see Chapter 6 01 01 Basic settings for seam program input 29 Input If necessary insert the seam section The current seam section is copied and all following seam sections are set one place back If necessary delete the current seam section If necessary conclude the input of the current seam and store the parameter for the other seam in the reverse order mirror seam Set the seam end or program end If entering only one seam only the right or only the left seam the program end is set in the desired seam section In the same way as the program end the seam end is set when entering the right and left seam he seam end is set in the first seam and the program end in the second seam O Conclude the input of the first seam section and change to the next seam section Conclude the
24. everal times until the appropria te seam type is displayed Description of the symbols Sewing program with left and right seam beginning with the right seam 4 Sewing program with left seam only b Sewing program with right seam only d Sewing program with left and right seam beginning with the left seam O Conclude the input of the basic settings and change to the seam section input see Chap ter 6 01 02 Seam program input with the Creating adjusting a program function or Chapter 6 01 03 Seam program input with the Teach in function O The input can also be concluded by calling up the sewing mode In this case the seam program input is concluded and the machine changes to programmed sewing 28 Input 6 01 02 I u 27 4000 AP lt gt oY Wy Seam program input with the Creating adjusting a program functionen With this function the seam program is entered by entering or changing the appropriate va lues on the control panel This type of seam program input is particularly suitable for adjus ting existing seam programs Switch on the machine Call up the input mode Call up the creating adjusting a program function Carry out the basic settings and conclude with the Enter function see Chapter 6 01 01 Basic settings for seam program input I HU Des O 27 4000 m ms Y Alter the fullness see Chapter 4 02 Inputting fullness Alt
25. h lengths the gathering intensity is increased with lon ger stitch lengths it is reduced accordingly Switch on the machine and select program number 1 or 2 see Chapter 4 01 Selecting the program number k 4 Explanation of the displays and functions Program selection This opens the menu for entering the program number see Chapter 4 01 Selecting the program number Seam section Shows the number of seam sections in the sewing program Input mode Exit the sewing mode and select the input mode Fullness Alters the fullness value see Chapter 4 02 Inputting fullness Seam start Opens the menu for entering the functions at the beginning of the seam see Chapter 5 01 01 Entering the seam start and seam end functions in the manual sewing mode Seam end Opens the menu for entering the functions at the end of the seam see Chapter 5 01 01 En tering the seam start and seam end functions in the manual sewing mode 21 Sewing WW 6 IK Needle raised Moves the needle to its highest position Needle position raised When this function is activated the needle moves to its highest position after sewing stops Thread trimming When the function is activated enables thread trimming with the pedal function Sewing foot raised When this function is activated the sewing foot is raised after sewing stops Sewing foot lowered after thread trimming When this function is activated the sewing f
26. input and change to the input of the basic settings Conclude the input and change to programmed sewing 30 Input 6 01 03 I Ho Seam program input with the Creating adjusting a program function With this function the seam program is entered by sewing a sample A new program is al ways created i e if an existing program is selected this will be overwritten Switch on the machine Call up the input mode Call up the teach in function Carry out the basic settings and conclude with the Enter function see Chapter 6 01 01 Basic settings for seam program input Before sewing starts the following displays and functions appear on the screen O ABODEFGHIJKLMNO Tpas 5d PA een 234 3 la z7 y 4000 Enter the seam start functions see Chapter 6 01 04 Entering the functions at the be ginning of the seam during seam programming Enter the fullness see Chapter 4 02 Inputting fullness Enter the maximum speed for the current seam section Sew the first seam section using the pedal function The number of stitches in the current seam section is counted and shown on the display After sewing starts the following displays and functions are shown on the screen N ABODEFGHIJKLMNO Tpas 544 erun en O 27 gt 31 Input By pressing Enter the seam section end is defined by stitch counting By opera
27. is created So all other files and directories on the SD Card are not corrupted It is recommended to use SD Cards with a maximum capacity of 2 GB 42 Adjustment 7 01 ge Adjustment differing from the basic machine Basic setting of the differential adjustment device Requirement With the fullness set at 0 the stitch length at 2 5 and the adjustment gauge 5 fitted the roller 2 should be touching pressure sleeve 4 Fig 7 01 O Switch on the machine Press key 0 on keyboard 1 LED must light up Switch off the machine Adjust roller 2 screw 3 according to the requirement 43 Adjustment 7 02 7 02 01 Parameter settings Overview of the parameter functions After the machine has been switched on by pressing the appropriate function the input mode is called up in which the individual parameters can be called up directly With a code it is possible to protect all or individual parameter groups against unauthorised access _ A w A gt Select parameter group 100 200 300 400 500 700 800 Operator level Mechanic level Sewing motor positions Times Counters and speeds Sewing motor Access rights 44 Adjustment 7 02 02 Example of a parameter input Switch on the machine Call up the input mode 7 N ala Qee S e g call up parameter
28. itches 30 Time out for increasing speed 31 Time out for uncertain positioning 32 Time out for time out command 33 Time out for deleting errors 34 Time out for emergency stop 35 Time out for writing parameters 36 Time out for resetting stitch counter 37 Time out for stop command after x stitches 38 Time out for initialization xxx error bytes of sewing motor control unit see list Motor Errors E003 Section E004 End of section E005 Pedal activated when machine switched on E006 Keyboard CAN E007 End of ramp E008 Reference for fullness adjustment not found 1 When moving towards sensor 2 When moving away from sensor E011 Stepping motor stepping frequency too high E012 not assigned E014 Incorrect program number larger than 49 E015 Incorrect seam section number E016 Memory full E017 not assigned E018 not assigned E020 not assigned E021 Power supply unit overloaded 24V E022 Mains voltage E023 Power supply 24V too low E024 Error at CAN interface 49 Adjustment 7 06 Table of inputs El not assigned E2 not assignedi E3 not assigned E4 Start inhibitor E5 not assigned EG Knee switch E7 not assigned E8 not assigned E9 not assigned E10 not assigned E11 not assigned E12 not assigned E13 not assigned E14 not assigned E15 not assigned E16 Reference for fullness ad
29. justment 7 07 Table of outputs 01 Raise sewing foot 01 1 and 01 2 02 Thread trimmer 02 1 and 02 2 O3 not assigned 04 not assigned O5 Backtacking device only 487 489 06 Condensed stitches only 5487 07 not assigned 08 not assigned O9 not assigned 010 not assigned 011 not assigned 012 not assigned 013 not assigned 014 not assigned 015 not assigned 016 not assigned 50 Adjustment 7 08 A JP el Roa Service menu Switch on the machine Call up the input mode Call up the service menu IN 10011110 00010111 OUT 10011110 00010001 POS on MENO t Explanation of the functions Input mode Quit the service menu and call up the input Sewing mode Quit the service menu and call up the sewing mode Set reset outputs Use the arrow functions to select the desired output and set function 1 or reset function 2 Cold start See Chapter 7 09 Carry out a cold start Motors After this function has been called up the stepping motors for fullness and for the sewing motor can be moved Basic position of the stepping motor After this function has been called up the basic position of the fullness stepping motor can be changed Learning speed increase in Motor menu Press this key to learn the speed increase function on machines with the control unit P320ED For this purpose the sewing drive
30. long as the reverse sewing key is pressed the machine sews in reverse For the pro gramming and learning functions the relevant seam section is programmed in reverse Bartack suppression E f the bartack function is activated by pressing this key once the next bartack and by pressing it twice the next two bartacks are not sewn a Correction value correction value I i a f this key is pressed the fullness value is increased or reduced in 2 steps Fullness va lue 0 is not corrected To make this possible a correction value different to O must be entered in parameter 209 Number keys O 14 The previously allocated amount of fullness is called up by pressing a key When two neighbouring number keys are pressed simultaneously the corresponding average value is selected In the manual sewing mode the fullness can be allocated to the individual keys The current fullness value which can be set on the touch screen is allocated to a key if it is pressed for a long time gt 3s A bleep signalizes that the value has been saved Following values are pre set and can be altered as described above Key 0 No fullness will be applied Key 14 Maximum fullness is selected The fullness values are designed for a basic stitch length of 2 5 mm When se wing with shorter stitch lengths the gathering intensity is increased with lon ger stitch lengths it is reduced accordingly Installation and commissioning
31. oJyu s CZE ALFA LOLOOLLLOO u a a mu OLLLOOOLLO 000000 W LOLOOLOLLO EZ ASA elo z OE g 4 4 C eles CI 2 2 LL jw LEE LE LL L k ESX Is fe se je le fr eax sj6 jelz ils M S le Klees 34 us NOHDIHM falowa IHM ob o af 2 lu s Jo z O pe alza LT u a M I A S Leet q ar A 8 8 A LiL d LLL A Ei A kkk EEN ax fbi bit eb hx bl HERE E El eux efe gt Is je 12 s I EX L 7 le I2 8 X QQ Q 25 en d T VAS T WAGE mots JOJON 1040 z lt nun OCE El 8 SIN eced dd Oced RE I a i 3 Ly jeJabjana4s a ss N 1 q Jabijo q Jebijo ne J851 0 ns q abijo ans d ode ans d 110d 6 qns q 1100 6 qns q b 6900 jes zai n w ie ZA Nee Ll K EE ER sdoyyen LWA ee PAR So pe i i ZH 09 05 HONSIUEN 1H SADET ZI N Jd N 1 55 Circuit diagrams Version 20 09 07 91 191 525 95 Part 2 CAN Schnittstelle Steuergerat A1 P320 ED Schrittmotore 9 poliger D Sub P323 MS 9 poliger D Sub 9 poliger D Sub MOTNYJ Ab An UBIH NV YZ 3SPUA 7 gz SEUd y aseud Z gl aseyd SM 1 yz SSEUd az SEUd 7 VL 9Seyg al SEUd Z 21413 1 SM 2 X4A M TF 10 Tastenfeld SM 1 Mehrweite 20 19 18 17 16 15 14 13 12 11 56 91 191 525 95 Part 3 Version 20 09 07 Circuit diagrams
32. oot is not raised after thread trimming Sewing is carried out with the pedal functions 22 Sewing 5 03 2 54b5 27 Programmed sewing With the program numbers 3 49 it is possible to call up previously programmed seams In programmed sewing all seam sections for pre gathering a sleeve are set in one seam pro gram The information about the seam program such as program number number of pro grammed seam sections programmed comments is displayed For better orientation a seam sketch is shown with the programmed seam sections The seam start seam end the seam sections already sewn the current seam section and the seam sections still to be sewn are illustrated by symbols and different types of lines with dif ferent thicknesses For the current seam section the corresponding parameters for seam section number fullness with fullness adjustment and the number of stitches length of seam section are displayed To control the seam sequence the current seam left or right seam and the automatic changeover from left to right seam can be switched over or swit ched on O Switch on the machine select the desired program number from 3 to 49 see Chapter 4 01 Selecting the program number 12 aal s4ba K rner Explanation of the displays and functions Program selection This opens the menu for entering the program number see Chapter 4 01 Selecting the pro gram number Seam section right left
33. r and the machine control unit RS232 To do so disconnect the plug of the control panel Switch on the PC and start the PFP boot program 1 O Select the machine type 9 i DAT Press the programming button vo Hold down boot key 1 and switch on the machine Press the OK button The software update is carried out the update progress is shown on the bar Fig 7 08 N NN Z 147 041 display of thePFP boot program During the up dating procedure the machine must not be switched off O When the update has been completed switch off the machine and end the PFP boot pro gram O End the connection between the PC and the machine control unit and reconnect the con trol panel to the machine control unit Switch on the machine A plausibility control is carried out and if necessary a cold start More information and assistance is at your disposal in the file PFPHILFE TXT which can be called up from the PFP boot program by pressing the help but ton 53 Circuit diagrams 8 8 01 Circuit diagrams Reference list for circuit diagrams 91 191 525 95 Al A2 A3 A14 H1 M1 M3 01 S6 S17 S18 X1 XIA X1B X3 XR3 XS3 X4B X5 X8 XMA X11B X13 X21 X22 X36 X46 X51 X52 X55 Y1 Y2 Y5 Controller Quick P 320MS Control panel BDFT1 Keyboard Sewing head id
34. ssary change the values and carry out the other functions as in manual sewing see Chapter 10 01 Manual sewing O l necessary call up programmed sewing again 5 04 Error messages If an error occurs the text ERROR appears on the display together with an error code An error message is caused by incorrect settings defective elements or seam programs and by overload conditions For an explanation of the error codes see Chapter 7 05 Explanation of the error messages Eliminate the error O Confirm error elimination 25 Input m JL P BEEP Bo Input In the input mode the functions parameter input information creating adjusting a sewing program teach in program administration and service are available O Switch on the machine O Call up the input mode 7 NV ala vr Cy GQ Explanation of the functions Sewing mode Quit the input mode and call up the sewing mode Parameter selection Select the hundred and unit figures of the desired parameters see Chapter 7 02 02 Examp le of a parameter input Altering the parameter value Change the value of the selected parameter see Chapter 7 02 02 Example of a parameter input Software information Calls up information about the current machine software Creating adjusting a program Opens the menu for entering or altering a seam program see Chapter 6 01 02 Seam pro gram input with the Crea
35. t Explanation of the functions Input mode Calls up the basic display for the input mode Sewing mode Quit input mode and call up sewing mode Program selection After the program administration has been selected at least one seam program is always marked Using the arrow functions the desired seam program can be selected With the function and the arrow functions a seam program block can be marked By pressing the function again the block function is deactivated Copy Selected seam programs are copied from to SD Card Delete Selected seam programs are deleted 41 Input Dialog window The dialog window shows questions and additional buttons for the answers Enter button Enter button Enter Yes for one seam program All button All Yes for one or all marked seam programs Esc button Est No for one or all marked seam programs Next button Next No for one seam program Machine configuration WS With the MDAFfunction the machine configuration can be copied to from SD Card or can be deleted on the SD Card filename MDAT Format SD Card Format m The Format function formats the SD Card If the SD Card is not readable it is new formatted If the SD Card is readable and the direc tory P487 for the 487 machine exists then all seam programs and the machine configuration MDAT are deleted in this directory If the directory P487 for the 487 machine does not exist only the directory P487
36. ting adjusting a program function Teach In Opens the menu for entering seam programs after sewing a sample see Chapter 6 01 03 Seam program input with the Teach in function Program administration Opens the menu for seam program administration see Chapter 6 03 Seam program admi nistration Service Opens the service menu see Chapter 7 08 Service menu 26 Input 6 01 Seam program input Seam programs can be created by entering parameters in the Creating adjusting a seam program function or by sewing a sample with the Teach in function Irrespective of which function is being usea first of all it is necessary to select the program number and the basic settings of the seam program which is to be sewn 6 01 01 Basic settings for seam program input The basic settings in the creating adjusting a program and the teach in functions are the same Switch on the machine Call up the input mode O Call up the Creating adjusting a seam program or the Teach in function gt ABCDEFGH Jk LMNOPORSTUWA aj Y Ma Enter U y O l necessary change the selected program number and confirm the selection E Za spare abe f applicable enter or change a comment Q T 5 TESTPROGRAMM 27 Input Set the seam type by pressing the appropriate symbol s
37. ting the pedal in position 2 the seam section is ended by pedal operation By operating the knee switch the seam section is ended by knee switch operation see Chapter 2 01 Knee switch After the function has been called up additional inputs can be made for the seam section end or incorrect inputs can be corrected see Chapter 6 01 05 End of seam section in put during seam programming seam section will be carried out after the seam program input has been conclu Condensed stitches defined during the input of the functions for the end of the WO Enter O QU ded Up to 30 stitches will be sewn Danger of injury in the needle area Set the seam end or program end If entering only one seam only the right or only the left seam the program end is set in the desired seam section In the same way as the program end the seam end is set when entering the right and left seam he seam end is set in the first seam and the program end in the second seam Conclude the input Conclude the input and change to the input of the basic settings Conclude the input and change to programmed sewing 32 Input 6 01 04 A W 1500 A gt lt gt JG W Entering the functions at the beginning of the seam during seam programming After the appropriate function has been called up the menu for entering the value of the placement stitch appears o begin with the condensed stitches function is
38. tion group 200 0 1 1 803 Right of access function group 300 0 1 1 804 Right of access function group 400 0 1 1 805 Right of access function group 500 0 1 1 806 Right of access service 0 1 1 807 Right of access function group 700 0 1 1 808 Right of access function group 800 0 1 1 809 Right of access program creation 0 1 1 810 Enter access code 0 9999 3800 7 04 Sewing motor errors Message Description 33 Invalid parameter value 4 34 Brake path too short 35 Communication error with limit control 4 36 Switch on sequence not ready 37 Too many commands 4 64 Mains off during initialisation 4 65 Overcurrent directly after mains on 4 66 Short circuit 4 68 Overcurrent during operation 4 69 No increments 70 Motor stalling 71 No incremental plug 4 73 Disturbed motor running 74 Incremental transmitter missing for speed increase reduction 4 75 Regulator blocked 170 Invalid transmission 171 Invalid zero point 173 Motor blocked on first stitch 4 175 Starting error 4 222 Time out monitoring 4 4P320 ED P323 MS 48 Adjustment 7 05 Explanation of the error messages Message Description E001 System error E002 Sewing motor E002 BB xxx BB 20 Time out 02 Position forwards 03 Position in reverse 05 Position by shortest path 09 Write parameter 10 Speed OA Reset stitch counter OB Stop after xxx st
39. wn as inverse symbols 35 Input 6 02 Examples of how to create aseam program 6 02 01 Example of aseam program input with the creating adjusting a program function The program to be created should have 3 seam sections and be stored under the program number 4 with the comment PROG Seam area 1 Number of stitches 40 Fullness 0 Seam area 2 End with knee switch Fullness 20 Seam area 3 Without stitch count End with pedal position 2 Fullness 0 Switch on the machine Call up the input mode Call up the creating adjusting a seam program function and enter program number 4 5 204 50 Set the seam type right seam by pressing until the appropriate symbol appears O Call up the menu for comment input O Enter the comment PROG with the keyboard and number panel Enter O Conclude the comment input DER Enter Change to the input of the first seam section 36 Input lt gt u El gt EA JU E O Enter the value 0 for the fullness O Call up the menu for the input of the end of the seam section Switch on the stitch count function to change to the next seam section and set value 40 for the number of stitches ri Md O Change to the input of the second seam section O Enter the value 20 for the fullness O
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