Perlick DS Series Beverage Dispenser User Manual
Contents
1. MN BLACK C rr lt oO lt L ae i o y QO z id CONDENSING UNIT BLACK WHITE POWER CONNECTION A REEN 4 b PES e L a A s a Fa 4 Z sy lu JUNCTION BLOCK oO Ry fale 8300 West Good Hope Road Milwaukee WI 53223 Phone 414 353 7060 Fax 414 353 7069 CORPORATION Toll Free 800 558 5592 E Mail Perlick Perlick com www Perlick com Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No Z2025A 12 Rev 12 05 032. Cleaning the draft beer system will help to eliminate the buildup of the following materials m Bacteria Beer is an excellent food for bacteria none of which is harmful Proper conditions may begin the growth of bacteria in draft beer and on the beer faucet By regular cleaning we prevent this bacterial buildup and maintain the quality of the draft beer Greenish or yellowish colored material on the faucet may indicate bacterial growth Yeast All domestic draft beers contain a small amount of yeast which remains in the beer from the fermentation process When the temperature of draft beer exceeds 50 a process of secondary fermentation may take place The beer faucet may exhibit a white colored substance yeast build up if not cleaned on a regular basis No 887P Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Beer Stone All beer contains calcium which is present from the grains used in the brewing process it is an important natural material in draft systems in that as it oxidizes it coats the internal parts of the beer lines and equipment This thin coat of beer stone helps prevent the beer from picking up strong metallic or plastic flavors as it flows through the system The beer stone will continue to build if the system is not cleaned properly or regularly and can cause drawing problems if it begins to flake off Beer stone
3. out condensing unit for service and cleaning VENTILATION Front ventilated ELECTRICAL 115 Volt 60 Hz 1 Phase AC Furnished with three prong six foot rubber cord Contact Perlick for other voltage frequency requirements PLUMBING Floor drain 3 4 female taper pipe exits out right bottom or end for drip pan waste only Evaporator condensate has been plumbed to a condensate pan located in the compressor housing INSULATION Foamed in place polyurethane 2 walls 11 2 top and floor OPTIONAL ACCESSORIES e Optional Dispensing Heads e Leg Set e Door Locks e Keg Couplers e Caster Sets Shelf Kit e Faucet Locks 11 916 294 9 1 2 240 84 2134 4 KEG 72 1829 3 KEG 60 1524 2 KEG Iri 13 1 8 20 9 16 i 335 68 1728 4 KEG See NER I 56 1423 3 KEG TO INSIDE OF I 44 1118 2 KEG PAN DOOR Pear ne l 11 Tot I A l i a 34 1 2 34 1 4 28 1 2 hy 876 l 2 24 1 8 Rel ciod 724 f 3 613 Iy If tL 1 i j l la 20 TYP 1 amp i 508 Oy 4 VES N ra E Form No Z2025A Rev 12 05 03 Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Preparing the Cabinet for Use Direct Draw Dispensers Self Contained Parts List Faucet Standard Faucet Head Assembly Black Connector Hose 3 6 x 3 546 Air Hose Spanner Wrench Bag of Miscellaneous Parts Too
4. screw counterclockwise to the left The condenser fan motor turns off and on with the condensing unit The evaporator fan motor runs continuously The fan motors are lifetime lubricated and will require no oiling NOTE Cabinet Temperatures lower than 34 will not allow for proper defrosting of the evaporator coil If defrosting is necessary turn the control knob to the OFF position until coil is defrosted NORMAL QO 3 S iE m m D pe Perlick CORPORATION Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No Z2025A Rev 12 05 03 6 Cleaning the Beer System Direct Draw Dispensers Self Contained The entire beer system to include the faucet flexible beer line and tapping devices must be cleaned at regular intervals We recommend flushing the entire system with fresh water immediately after a keg has been emptied Once each month the system should be cleaned chemically It is recommended that you purchase Perlick s Pump Type Sterilizer as shown below It is equipped with an adapter that attaches directly to the faucet shank in lieu of the faucet It is also available with a slip coupling for those who choose to clean their faucets in place Part Nos Description 887P Gallon sterilizer w faucet coupling 887PSC Gallon sterilizer w slip coupling 848A33 330z Liquid alkaline cleaner
5. INSTALLATION AND OPERATION INSTRUCTIONS DIRECT DRAW DISPENSER SELF CONTAINED MODELS HINT IMPORTANT INFORMATION Fill out the enclosed warranty card and mail to the Perlick Corporation to register the warranty If the card is not returned the warranty period will begin from the date the equipment is shipped from the factory This manual has been prepared to assist you in the installation of your Direct Draw Dispenser and to acquaint you with its operation and maintenance We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction If service is required your dealer can provide you with a list of qualified service agents For your own protection never return merchandise for credit without our approval We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction WARNING When lifting the full weight of the cabinet must be supported Lift from the cabinet base and not from the top Improper lifting can result in severe damage to the cabinet Fei ick CORPORATION MODEL NOS DS Series oil UL us YO EPH K reren Compressor Warran Table of Contents PREPARING THE CABINET FOR USE SpecificationS sseeeeeeeneeeoeeteoet reeter ere nnerere eneee 2 List of Included Parts ceccsceeseeneacteriseeresereeecetieines 3 Tools Required ssssssssssrrrssssrerrrrnnsesrrsrernneees
6. Self Contained 5xcar MODEL NUMBERS BLACK DS2KP DS3KP DS4KP STAINLESS STEEL DS2KS DS3KS DS4KS SPECIFICATIONS KEG CAPACITY 2 Keg 3 Keg 4 Keg NUMBER OF DOORS 2 2 3 DIMENSIONS Length Ins mm 60 1524 72 1829 84 2134 Cabinet Depth Ins mm 241 8 613 241 8 613 241 8 613 Height Ins mm 341 2 876 341 2 876 341 2 876 NO OF DISPENSING HEADS 1 1 2 NO FAUCETS 2 2 2 CONDENSER UNIT H P 1 4 1 3 1 3 RUNNING LOAD AMPS 5 9 7 5 7 5 SHIP WT Ibs kg 340 155 400 182 440 200 INTERIOR Fourteen gauge stainless steel sills are reinforced with a 12 gauge angle bracket that extends from one end of the insulated base to the other The floor pan is 20 gauge type 304 stainless steel The walls and ceiling are 20 gauge galvanized steel EXTERIOR All Models The top is 20 gauge stainless steel The back is 20 gauge galvanized steel Bottom is 20 gauge stainless steel Black Models Doors front and sides are 20 gauge black powder coated steel Stainless Models Doors front and sides are 20 gauge stainless steel REFRIGERATION R 134a capillary tube type Aluminum fin and copper tube evaporator coil Forced air into dispensing head Adjustable temperature control Self defrosting Pull
7. ce m Attach faucet to standard using spanner wrench to tighten coupling Attach faucet handle to faucet m Insert flexible plastic air hose six to seven inches into bottom of faucet standard Secure hose with tie wrap supplied Plumbing The floor drain in the right rear corner is equipped with a 3 4 female pipe thread connection with side or bottom access for beer drainer waste m Remove either side or bottom drain plug with an allen wrench and attach a 3 4 male pipe provided by plumber to an external drain connection Evaporator condensate has been plumbed to a condensate pan located in the compressor housing CAUTION Do not overtighten drain fitting as it may damage the threads NOTE The end of the CO2 line extends through a sleeve on the side of the cabinet in the machinery compartment Connect this line to the pressure supply with a hose and fitting Electrical The cabinet must be connected to a separately fused power source see electrical specification plate and grounded in accordance with National and Local Electrical Codes Caution Do not attempt to operate the equipment on any other power source than that listed on the Electrical Specification plate IMPORTANT WARNING To avoid compressor damage DO NOT RUN UNIT IF CABINET HAS BEEN LAID ON ITS BACK If cabinet has been laid on its back for any rea son place it back into the upright position and allow it to stand for 24 hours before run
8. he right to change specifications without prior notice Form No Z2025A Rev 12 05 03 8 Trouble Shooting Direct Draw Dispensers Self Contained Beer Service Problems Cloudy Beer F Beer in glass appears hazy not clear Wild Beer i as a Dispensed beer has either too much foam or m Dirty glass ponte m Dirty faucet or beer line j f f m Frozen or nearly frozen beer m Beer has been dispensed improperly Old beer ae See pouring instructions m Beer that has not been refrigerated for a long period of time Regulator pressure is set too high a E Warm keg temperature Beer and CO2 Facts Solution Keg must be colder than 40 Target temperature is between Keg No of No of No of No of Full Keg 36 and 38 F Size Gallons Oz Cases SN Weight m Cabinet door is opened and closed Quarter 734 992 3 445 105 87 Ibs frequently and temperature is warmer Half 15 1 984 6 889 210 161 lbs than 38 F Solution Adjust temperature to between Beer foam is 25 liquid beer and 75 CO2 on ana oar E l l gas Don t waste it E Kinks dents or obstructions in the line m Most people prefer beer stored at 38 F m Using oddly shaped glasses Frosted m Beer lines and faucets require regular cleaning waxed or styrofoam containers may see cleaning instructions on page 7 et allies aa m A fully charged 4 2 Ib CO2 cylinder will Pe ee ines peen Eee GIONA dispense approximately 5
9. is present if one can see a brownish color on the faucet or inner wall of the beer line or tobacco like flakes in the beer Cleaning the Cabinet Use a mild detergent and water to clean the inside and outside of the cabinet Dry thoroughly Never use a scouring pad or abrasive cleanser NOTE An industrial strength commercial cleaner can be used to clean the outside of painted cabinets Cleaning the Condenser Use a long handled stiff brush to clean the dirt from the front surface of the condenser Keeping the condenser free from dust and dirt will ensure effi cient operation CAUTION Do not bend the fins while brushing the front of the condenser Perlick CORPORATION Form No Z2025A Rev 12 05 03 Pouring a Perfect Glass of Beer Direct Draw Dispensers lt lill STEP 1 Start with a clean glass Place the glass ata 45 angle one inch below faucet Do not let the glass touch the faucet Open the faucet all the way STEP 2 I gt After the glass has reached half full gradually bring the glass to the upright position ill STEP 3 Let the remaining beer run straight down the middle of the glass This ensures proper release of CO2 by producing a wto 1 foam head STEP 4 II Close the faucet quickly and completely Perlick CORPORATION Perlick is committed to continuous improvement Therefore we reserve t
10. ls Required m 2 Phillips Screwdriver Spanner Wrench included 10 Crescent Wrench 9 16 Allen Wrench 3 8 Nut driver Power Screwdriver if available Uncrating and Inspection Remove all crating material before operating Carefully inspect cabinet for hidden damage If damage is discovered file your claim immediately with the transportation company Perlick is not responsible for damage in transit Placing the Cabinet Push the cabinet into place using rollers when necessary Leveling the Cabinet When the cabinet is in place check installation with a carpenter s level A slight pitch to the drain side is desired Water may accumulate if the cabinet is pitched to the opposite side Installing Casters or Legs Optional Attach casters to the cabinet bottom in the holes provided Use supplied 4 20 x 3 4 hex head self tapping machine screws Use power driver if available Installing the Faucet and Dispensing Head Before you begin Wash tapping devices and faucet Flush beer tapping device and faucet lines with fresh water m Apply RTV around the base of the dispensing head to seal it to the top Align the dispensing head over the holes on the cabinet top and use screws provided to secure standard to cabinet top Wipe off excess RTV to complete the seal Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior noti
11. ment Therefore we reserve the right to change specifications without prior notice m Unscrew regulator from cylinder fitting m Replace carbonic washer Part No 157F2P if needed and reattach regulator to filled cylinder m Turn CO2 hand valve counterclockwise until fully open Turn regulator shut off valve to open position m Adjust CO2 gas flow as required turning clockwise for higher pressure Proper CO2 Handling ALWAYS Connect a regulator reducing valve to CO2 cylinder Secure cylinder in upright position whether in storage or in use m Keep cylinder away from heat Rupture disc vents at 122 F maximum m Ventilate room after high pressure gas leakage m Check the last DOT test date on cylinder neck before filling If more than five years old the cylinder must be retested to DOT specifications m Be sure CO2 cylinder outlet fitting is free of dust or dirt before attaching regulator m Store CO2 cylinder and regulator assembly upright m Allow only properly trained and experienced personnel to handle high pressure gas NEVER m Connect cylinder directly to a keg without a regulator reducing valve Drop or throw regulator or CO2 cylinder Transport CO2 cylinder in a closed vehicle Apply oil to a regulator Shut off CO2 cylinder when not in use You will not save gas by doing so m Allow untrained inexperienced personnel to handle high pressure gas Failure to heed this warning could result in pe
12. ning unit Berlick CORPORATION Form No Z2025A Rev 12 05 03 Installation and Tapping Direct Draw Dispensers Self Contained Connecting the Keg Coupler Tapping a Single Valve Keg Sankey when Supplied by Perlick m Place one brown leather washer into black beer line connector hose on hex nut side Screw connecior to stainless steel beverage line on faucet standard Tighten with a wrench but do not over tighten m Make sure lever handle on the keg coupler is in the UP untapped position Place one brown leather washer into wing nut end of black beer line connector hose and thread onto top of keg coupler Hand tighten m Place clamp on one end of red air line Push end over air valve located inside cabinet Tighten clamp with screwdriver Turn shut off valve to OFF horizontal position m Place clamp on the other end of red air line and m Be sure beer faucet is in closed position push over tailpiece on coupler Tighten clamp m Align keg lugs with lug openings on bottom with screwdriver of coupler CAUTION Do not use keg coupler as a m Turn clockwise 1 4 turn Pull handle out and handle to lift keg down Keg is now tapped m Open shut off valve on air divider located inside of the cabinet Important Be sure to close this valve when untapping keg Feck CORPORATION Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior
13. notice Form No Z2025A Rev 12 05 03 4 Installation and Tapping Direct Draw Dispensers Self Contained Connecting the Regulator to the CO2 Cylinder m Remove blue plug from regulator fitting Note Do not remove the carbonic washer Screw regulator onto gas cylinder valve Tighten with wrench until vertically straight Be sure that shut off valve black lever on regulator is in the OFF horizontal position m Place a screw clamp over end of red air line and push onto regulator tailpiece Tighten clamp with a screwdriver REGULATOR ee FITTING co2 VALVE PRESSURE GAUGE co2 GAS DRUM FITTING FOR RED AIR HOSE REGULATOR ADJUSTING SHUT OFF VALVE SCREW BLACK LEVER IN CLOSED POSITION Adjusting the CO2 Gas Flow m Turn regulator adjusting screw counterclockwise until it turns freely m Turn hand valve counterclockwise on CO2 cylinder to the fully open position m Turn regulator adjusting screw clockwise until desired pressure is reached approximately 12 15 lbs Tighten stop nut on adjusting screw m Open shut off valve on bottom of regulator CO2 Leak Test Dilute a small amount of liquid dishwashing soap and rub the soapy mixture around each connection If bubbles appear tighten connection Replacing CO2 Gas Cylinder m Turn CO2 hand valve clockwise until seated and close shut off valve on regulator Perlick is committed to continuous improve
14. rsonal injury or death WARNING SAFETY INSTRUCTIONS Beverage systems pressur ized with carbon dioxide or nitrogen must be equipped with two safety relief valves one at the cylinder regulator and the other in the gas line upstream on the product tanks rill CORPORATION Form No Z2025A Rev 12 05 03 Draft Beer Information Direct Draw Dispensers Self Contained Temperature One of the most common causes of dispensing At temperatures lower than 30 F beer will freeze problems is improper temperature Draft beer When beer freezes the alcohol in the beer may should be stored at a temperature between 32 and separate and cause the beer to be cloudy with an 38 At warmer temperatures beer will foam off taste HOW TEMPERATURE AFFECTS DRAFT BEER deal 28 30 32 34 36 38 40 42 44 E Refrigeration and Temperature Control Adjusting the temperature The Direct Draw Dispenser is equipped with a The temperature control is inside the cabinet on heavy duty refrigeration system designed to the right hand side of the evaporator fan panel automatically maintain a storage temperature of assembly You will need a screwdriver to turn the 36 41 degrees F The control is factory set at 38 adjusting screw Make small adjustments until the degrees F desired temperature is achieved m Colder Temperatures Turn the adjusting screw clockwise to the right m Warmer Temperatures Turn the adjusting
15. see 3 PIII a E E T 3 Electrical iein n anana aiia sarka Sesasi 3 Installing Casters or L QS ccseeeeeeeeeeeeeeenneeees 3 Installing Faucet and Standard ccceeeeees 3 TAPPING Connecting the Keg Coupler cceeeeeeeeees 4 TAPPING the KG eencsczcssghscsseepeeneset eriererestsansadeuntnens 4 Connecting the Regulator cccceeeseeeeeeeeeeeeeeees 5 Adjusting Gas PlOW sis scearesceieeslietdaccince teins 5 CO2 Leak Test csccctssccngiervictacaiisatieistecermenceneniies 5 Replacing a CO2 Gas Cylinder cccccceeeeee 5 Handling CO2 Gas wicca diisciceiiingeeieaetiee 5 TEMPERATURE Beer Temperature ccceeeeeeeeeseeeeeeeeeeeneeeeees 6 Refrigeration and Temperature Control 6 CLEANING Cleaning the Beer Lines cceeeeeeeeeeeeeeeeees 7 Cleaning the Cabinet cccccceeseeeeeeeeeeeeeeee 7 GENERAL INFORMATION How to Pour a Perfect Glass of Beer 008 8 Troubleshooting ates trsctitindetncen Fes ecobemmeederacytereecs 9 Beer Facts isai nania ait lataiaes 9 REPLACEMENT PARTS o on 10 11 Wiring Diagram isi saeetevenne leet tackemeteenisentensensaicnte 12 8300 West Good Hope Road Milwaukee WI 53223 Phone 414 353 7060 Fax 414 353 7069 Toll Free 800 558 5592 E Mail Perlick Perlick com www Perlick com Form No Z2025A Rev 12 05 03 Installation and Operating Instructions Sizes and Specifications Direct Draw Dispensers
16. to 6 half barrels long period of time m CO2 gas gives beer its sparkling effervescence m Faucet is bad dirty or in a worn condition Regulator malfunction Flat Beer Foamy head disappears quickly beer lacks brewery fresh flavor CAUSES m Dirty glassware m COz2 pressure is too low due to leak or pressure setting m COz is turned off at night Cooler is too cold m COz leak or defective sticking check valve m Sluggish CO2 regulator It also gives beer its creamy head of foam Flick Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice CORPORATION Form No Z2025A 9 Rev 12 05 03 Replacement Parts Direct Draw Dispensers Self Contained MODEL NOS DS2KP DS3KP DS4KP DS2KS DS3KS DS4KS All Models Left hinged door assembly black 64357SLBL LK 64357SLBL LK 64357SLBL LK Left hinged door assembly SS 64357SLSS LK 64357SLSS LK 64357SLSS LK Right hinged door assembly black 64357SRBL LK 64357SRBL LK 64357SRBL LK Right hinged door assembly SS 64357SRSS LK 64357SRSS LK 64357SRSS LK Magnetic door gasket 62085 1 62085 1 62085 1 Hinge set left 63407L 63407L 63407L Hinge set right 63407R 63407R 63407R Elbow nylon 34 F P T
17. tor N A C17511 2 C17511 2 Three way air distributor assembly N A C18943 C18943 Yo trans vinyl beverage tubing 10 5 ft 1390R N A N A Four way air distributor assembly N A C18944 C18944 Yo trans vinyl beverage tubing 13 ft 1390R N A N A Rerlick CORPORATION Form No Z2025A Rev 12 05 03 Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Replacement Parts Concessionaire Dispensers For Single Valve Keg Coupler Series D Item Part No No Description Siti 26000D Single valve keg coupler AEE 014316 O ring e VAATE 31080 2P Ball check Ae ERE 31089 2P O ring 3 per assembly Diari 31088 2P Bottom seal washer Gri 31087 2P Probe washer domestic eee 157R2 P 005 Coupling Gasket to EPEE 23682 2P 2 00 Check valve Miscellaneous Part No Description 157L2P eee Beer line connector gasket 57 PAP ues COz tank washer 1392R oo Red air hose 529 oinin Beer hose 2928D eee Twin gauge CO2 regulator Ferliet Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice CORPORATION Form No Z2025A 11 Rev 12 05 03 Wiring Diagram Concessionaire Dispensers EVAPORATOR FAN EVAPORATOR FAN BLACK b WHITE E THERMOSTAT
18. x 1 barb 57736 1 57736 1 57736 1 12 trans vinyl beverage tubing 8 7 ft 1390TR 1390TR 1390TR Glass rack C24639 1 C24639 1 C24639 1 Bulb clamp C6634 C6634 C6634 Wiring harness 61186 1 61186 1 61186 1 Fan motor C15239A C15239A C15239A 5 diameter fan blade 57699 57699 57699 Fan guard assembly C25395 C25395 C25395 Fan motor 14 1 4 and h p 57513 57513 57513 Condensing units 2 keg models Y4 h p condensing unit 115 volt 60 hz C22647 N A N A Condensing unit model UFI70HBX 515301063 N A N A Compressor model FFI10HBX 513200314 N A N A Fan Motor Assembly 215315009 N A N A Condenser coil 15352019 N A N A Terminal board 219101538 N A N A Overload protector MRT20AGK5590 N A N A Relay 21351619 N A N A Capacitor 282 339 MFD 155V 13556529 N A N A Coil assembly 2 door SC BB 62210A1 N A N A Fin coil evaporator C17511 1 N A N A Two way air distributor assembly C18942 N A N A Yo trans vinyl beverage tubing 9 ft 1390R N A N A Condensing units 3 amp 4 keg models 3 h p condensing unit 115 volt N A C22646 C22646 Condensing unit model UFI12HBX N A 515301062 515301062 Compressor model FFI12HBX N A 513200003 513200003 Fan Motor Assembly N A 215315009 215315009 Condenser coil N A 15352019 15352019 Terminal board N A 219101538 219101538 Overload protector N A MRT22AFZ5590 MRT22AFZ5590 Relay N A 21351619 21351619 Capacitor 378 454 MFD 115V N A 13556532 13556532 Coil assembly 4 door SC BB N A 62210A2 62210A2 Fin coil evapora
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