Panasonic EY503B Cordless Drill User Manual
Contents
1. 208 mm Overall Length 7 61 64 8 3 16 1 7 kg 1 8 kg 1 9 kg 2 0 kg 2 2 kg 2 0 kg Weight With Battery Pack 3 75 Ibs 3 97 Ibs 4 19 Ibs 4 41 Ibs 4 85 Ibs 4 41 Ibs with EY9106 with EY9200 with EY9201 with EY9230 with EY9231 with EY9136 BATTERY PACK Model EY9106 EY9200 EY9201 EY9230 EY9231 EY9136 Ni Cd Ni MH Ni Cd Storage Battery Battery Battery Battery Battery Voltage 12 V DC 1 2 V x 10 cells 15 6 V DC 1 2 V x 13 cells BATTERY CHARGER Model EY0230 Weight 0 78 kg 1 72 Ibs 15 6 V 12V 9 6 V 7 2 V Standard Charging Time EY9001 EY9080 EY9065 J EY9006 EY9086 EY9066 Approx 20min EY9180 EY9101 Approx 25 min Charging Time EY9182 pp EY9106 i EY9136 EY9107 EY9168 Approx 30 min EY9230 EY9200 _ Approx 45 min EY9231 EY9201 Approx 55 min 10 ATTENTION For Ni Cd Battery Packs EY9106 EY9136 A nickel cadmium battery that is recyclable powers the product you have purchased At the end of its useful life under various state and local laws it is illegal to dispose of this battery into your municipal waste stream Please call 1 800 8 BATTERY for information on how to recycle this battery FOR Ni MH Battery Packs EY9200 EY9201 EY9230 EY9231 A nickel metal hydride battery that is recyclable powers the product you have purchased Please call 1 800 8 BATTERY for information on how to recyc2. lead to loss of control 13 Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed 14 Do not use tool if switch does not turn it on or off A tool that cannot be controlled with the switch is dangerous and must be repaired 15 Disconnect battery pack from tool or place the switch in the locked or off position before making any adjust ments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool acci dentally 16 Store idle tools out of reach of chil dren and other untrained persons Tools are dangerous in the hands of untrained users 17 When battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause sparks burns or a fire 18 Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edge are less likely to bind and are easier to control 19 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operations If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 20 Use only accessories that are recom mended
3. IPTION EY6405 is referred for illustration Keyless drill chuck Clutch handle Forward Reverse lever Variable speed control trigger Speed selector switch Bit holder Battery pack EY9106 EY9200 EY9201 EY9136 EY9230 EY9231 H Battery pack release button Battery charger EY0230 V ASSEMBLY Attaching or removing bit Note When attaching or removing a bit be sure to set the Forward Reverse lever to its cen ter position switch lock This tool is equipped with a keyless drill chuck 1 Attachment Insert the bit and turn the lock collar clockwise looking from the front to tighten fe Lock collar lt I 2 Removal Turn the lock collar counterclockwise looking from the front then remove the bit R J gt 4 3 Storage Keep the bit in bit holder when not in use Remove the battery pack to expose the bit storage compartment inside the handle hous ing A bit up to 50 mm 1 31 32 inch long can be stored here 50mm Note If excessive play occurs in the chuck secure the drill in place and 1 open the chuck claws by turning the lock collar and tighten the screw left handed screw with a screwdriver by turning it counter clockwise viewed from the front Of Attaching or removing battery pack 1 To connect the battery pack Insert the battery pack It snaps int
4. Instruction Manual Variable Speed Drill amp Driver Model EY6405 EY6409 EY6432 U COC mC UU MAN Panasonic A IMPORTANT This manual contains safety information Read manual completely before first using this product and save this manual for future use I GENERAL SAFETY RULES FOR ALL BATTERY OPERATED TOOLS WARNING READ AND UNDERSTAND ALL INSTRUCTIONS e Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explo sive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders children and visi tors away while operating a power tool Distractions can cause you to lose con trol Make sure that no one is beneath or on the other side of the area when you are working Electrical Safety 4 A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery A charger that may be suitable for one type of battery may create a risk of fire when used with another battery 5 Use battery operated tool only with specifically designated battery pack Use of any
5. K IN PERIOD is accomplished during normal usage during the first 6 8 charge and discharge cycles of the battery pack After the BREAK IN PERIOD is completed the battery pack will maintain maximum operat ing capacity throughout the normal life of the battery pack Battery Pack Life The rechargeable batteries have a limited life If the operation time becomes extremely short after recharging replace the battery pack with a new one Charging Note When you charge the battery pack for the first time or after prolonged storage charge it for about 24 hours to bring the battery up to full capacity EY0230 1 Plug the charger into the AC outlet Note Sparks may be produced when the plug is inserted into the AC power supply but this is not a problem in terms of safety 2 Insert the battery pack firmly into the charger Battery pack To AC outlet Battery charger 3 During charging the charging lamp will be lit When charging is completed an internal elec tronic switch will automatically be triggered to prevent overcharging e Charging will not start if the battery pack is warm for example immediately after heavy duty operation The orange standby lamp will be lit until the battery cools down Charging will then begin automatically 4 When charging is completed the charging lamp will start flashing rapidly 5 When in any of the conditions that battery pack is too cool or the battery pack has
6. ack It can explode in a fire 18 Avoid dangerous environment Do not use charger in damp or wet locations 19 The charger is designed to operate on standard household electrical power only Do not attempt to use it on any other voltage 20 Do not abuse cord Never carry charger by cord or yank it to disconnect from outlet Keep cord away from heat oil and sharp edges 21 Charge the battery pack in a well venti lated place do not cover the charger and battery pack with a cloth etc while charging 22 Use of an attachment not recommended may result in a risk of fire electric shock or injury to persons 23 Do not short the battery pack A battery short can cause a large current flow over heating and burns 24 NOTE If the supply cord of this appli ance is damaged it must only be replaced by a repair shop appointed by the manufacturer because special pur pose tools are required 25 TO REDUCE THE RISK OF ELECTRIC SHOCK THIS APPLIANCE HAS A POLARIZED PLUG ONE BLADE IS WIDER THAN THE OTHER This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install the proper outlet Do not change the plug in any way e Changes or modifications not expressly approved by MATSUSHITA ELECTRIC WORKS LTD could void the user s authority to operate the equipment IV FUNCTIONAL DESCR
7. by the manufacturer for your model Accessories that may be suitable for one tool may create a risk of injury when used on another tool Service 21 Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel may result in a risk of injury 22 When servicing a tool use only iden tical replacement parts Follow instructions in the Maintenance sec tion of this manual Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of shock or injury SPECIFIC SAFETY RULES 1 Hold tool by insulated gripping sur faces when performing an operation where the cutting tool may contact hidden wiring Contact with a live wire will also make exposed metal parts of the tool live and shock the operator Symbol Meaning V Volts EEE Direct Current No no load speed imin revolution or K reciprocation per minutes AN Rotation only WARNING Some dust created by power sanding sawing grinding drilling and other con struction activities contains chemicals known to the State of California to cause cancer birth defects or other reproduc tive harm Some examples of these chemicals are Lead from lead based paints e Crystalline silica from bricks and cement and other masonry products e Arsenic and chromium from chemically treated lumber To reduce your exposure to these chemi cal
8. l opera tion Set the scale at this mark lt J Note When the brake operates a braking sound may be heard This sound indicates engagement of the bit lock CAUTION To eliminate excessive temperature increase of the tool surface do not operate the tool continuously using two or more battery packs Tool needs cool off time before switching to another pack e Do not close up vent holes on body sides of the body during operation Otherwise the machine function is adversely affected to cause a failure Do not strain the tool motor This may cause damage to the unit e Use the machine in such a way as to prevent the air from the body vent holes from blowing directly onto your skin Otherwise you may get burnt When operating with a Ni MH bat tery pack make sure the place is well ventilated For Appropriate use of Battery pack Ni MH Battery pack EY9200 EY9201 EY9230 EY9231 e Charge the Ni MH battery fully before storage in order to ensure a longer service life e The ambient temperature range is between 0 C and 40 C If the battery pack is used when the battery temperature is below 0 C the tool may fail to function properly In that case charge the bat tery until charging is completed for appropriate functioning of the battery Ni Cd Battery pack EY9106 EY9136 e Nickel cadmium battery pack requires a BREAK IN PERIOD to reach maximum oper ating capacity The BREA
9. le this battery 30 DAY QUALITY SATISFACTION GUARANTEE If you are dissatisfied with any Panasonic Cordless Power Tool for any reason sim ply return it to the place of purchase with a dated proof of purchase in the original packaging with all accessories parts and instructions within 30 days of the date of purchase for a full refund or call Panasonic at 201 392 6655 Abuse or misapplication of any power tool voids the guarantee PANASONIC CONSUMER ELECTRONICS COMPANY EY981064051 H1406 One Panasonic Way Secaucus New Jersey 07094 Printed in Japan
10. not been used for a long time the charging lamp starts flashing slowly to indicate protective charging Protective charging takes longer to fully charge the battery pack than the stan dard charging time Max charging time is approx 90 minutes If a fully charged battery pack is inserted into the charger again the charging lamp may light up and then flash slowly After several minutes the charging lamp may flash quickly to indicate the charging is completed If the charging lamp does not light immedi ately after the charger is plugged in or if after the standard charging time the lamp does not go off consult an authorized dealer Vil LAMP INDICATIONS Lit Flashing quickly aD __ d Flashing CD gt Now charging Note When charging a cool battery pack below 5 C in a warm place leave the battery pack at the place and wait for more than one hour to warm up the bat tery to the level of the ambient tempera ture Battery pack may not be fully charged Cool down the charger when charging more than two battery packs consecu tively Do not insert your fingers into contact hole when holding charger or any other occasions CAUTION Do not use power source from an engine generator e Do not cover vent holes on the charger and the battery pack Charger is plugged into a wall outlet Ready to charge ecoececeece o o o GRD cnargingis completed eum gt K O O Protective cha
11. o place to indicate proper connection 2 To remove the battery pack Press the two buttons on the sides of the bat tery pack Slide the battery pack out of the tool body VI OPERATION Switch and Forward Reverse lever Operation 4 Forward 7 Switch lock Reverse CAUTION Do not operate Forward Reverse lever until the chuck comes to a com plete stop Shifting during rotation of the chuck may damage the tool Forward Rotation Switch Operation For forward rotation set the lever to forward gt Depress the trigger switch slightly to start the tool slowly 3 The speed increases with the amount of depression of the trigger for efficient tightening of screws and drilling The brake operates and the chuck stops immediately when the trigger is released 4 After use set the lever to its center position switch lock Hevelss Rotation Switch Operation For reverse rotation set the lever to reverse Check the direction of rotation before use 2 Depress the trigger switch slightly to start the tool slowly 3 After use set the lever to its center position switch lock Speed Selection Choose a low or high speed to suit the use The more the speed control trigger is pulled the higher the speed CAUTION Check the speed selector switch before use Clutch Torque Setting Adjust the torque to one of the 18 possible set tings or 2 position to the job CAUTION Test the setting before actua
12. other batteries may create a risk of fire Personal Safety 6 Stay alert watch what you are doing and use common sense when operat ing a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious per sonal injury 7 Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 8 Avoid accidental starting Be sure switch is in the locked or off position before inserting battery pack Carrying tools with your finger on the switch or inserting the battery pack into a tool with the switch on invites acci dents 9 Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury 10 Do not overreach Keep proper foot ing and balance at all times Proper footing and balance enable bet ter control of the tool in unexpected situ ations 11 Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Tool use and care 12 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may
13. re rating of charger as specified below RECOMMENDED MINIMUM AWG SIZE OF EXTENSION CORDS FOR BATTERY CHARGERS AC Input Rating Amperes AWG Size of Cord Equal to or But less Length of Cord Feet greater than than 25 50 100 150 0 2 18 18 18 16 8 Do not operate charger with damaged cord or plug replace them immediately 9 Do not operate charger if it has received a sharp blow been dropped or other wise damaged in any way take it to a qualified serviceman 10 Do not disassemble charger take it to a qualified serviceman when service or repair is required Incorrect reassembly may result in a risk of electric shock or fire 11 To reduce the risk of electric shock unplug charger from outlet before attempting any maintenance or clean ing 12 The charger and battery pack are spe cifically designed to work together Do not attempt to charge any other cordless tool or battery pack with this charger 13 Do not attempt to charge the battery pack with any other charger 14 Do not attempt to disassemble the bat tery pack housing 15 Do not store the tool and battery pack in locations where the temperature may reach or exceed 122 F 50 C such a metal tool shed or a car in the summer which can lead to deterioration of the storage battery 16 Do not charge battery pack when the temperature is BELOW 32 F 0 C or ABOVE 104 F 40 C This is very important 17 Do not incinerate the battery p
14. rging Flashing slowly eA S Battery pack is warm Charging will begin Lit when temperature of battery pack drops CHED ED CHID xX Charging is not possible Clogged with Flashing dust or malfunction of the battery pack Vill MAINTENANCE Use only a dry soft cloth for wiping the unit Do not use a damp cloth thinner benzine or other volatile solvents for cleaning IX ACCESSORIES Use only bits suitable for size of drill s chuck MAXIMUM RECOMMENDED CAPACITIES Model EY6405 EY6409 EY6432 Machine screw M5 M5 M6 ane Wood screw 6 8 mm 17 64 6 8 mm 17 64 8 mm 5 16 Self drilling screw 6 mm 15 64 6 mm 15 64 6 mm 15 64 paling For Wood 27 mm 1 1 16 27 mm 1 1 16 36 mm 1 25 64 For Metal 10 mm 3 8 13 mm 1 2 13 mm 1 2 X SPECIFICATIONS MAIN UNIT Model EY6405 EY6409 EY6432 Motor DC Motor 12 V DC Motor 15 6 V No load Speed Low 400 min rpm 450 min rpm High 1300 min rpm 1450 min rpm Chuck Capacity Gee 1 Sea Nees one Low 22 5 Nm 230 kgf cm 199 in lbs 31 9 Nm 325 kgf cm 282 in lbs Max Torque x 7 High 6 3 Nm 65 kgf cm 56 in lbs 8 8 Nm 90 kgf cm 78 in lbs Clutch Torque Approx 1 0 Nm 10 kgf cm 8 7 in lbs 5 4 Nm 55 kgf cm 47 7 in lbs Approx 1 0 Nm 10 kgf cm 8 7 in Ibs 6 9 Nm 70 kgf cm 61 in lbs 202 mm
15. s work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter our microscopic particles lll FOR 1 BATTERY CHARGER amp BATTERY PACK SAVE THESE IN STRUCTIONS mis manual contains important safety and operating instructions for battery charger EY0230 Before using battery charger read all instructions and cautionary markings on 1 battery charger 2 battery pack CAUTION To reduce the risk of injury charge only Battery Pack shown below EY9001 EY9080 EY9065 EY9066 EY9006 EY9086 EY9101 EY9180 EY9182 EY9106 EY9107 EY9136 EY9168 EY9230 EY9200 EY9201 EY9231 Other types of batteries may burst caus ing personal injury and damage Do not expose charger to rain or snow To reduce risk of damaging the electric plug and cord pull by plug rather than cord when disconnecting charger Make sure cord is located so that it will not be stepped on tripped over or oth erwise subjected to damage or stress An extension cord should not be used unless absolutely necessary Use of improper extension cord could result in a risk of fire and electric shock If extension cord must be used make sure a that pins on plug of extension cord are the same number size and shape as those of plug on charger b that extension cord is properly wired and in good electrical condition c that wire size is large enough for ampe
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