Omega Speaker Systems FMG3000 Camera Accessories User Manual
Contents
1. 120 160 200 240 49 71 93 115 Media Temperature 10 3 bar 25 C 150 psi 77 F 1 4 bar 85 C 20 psi 185 F Current output 4 to 20 mA e Programmable and reversible e Loop Accuracy 32 pA max error 25 C 24 VDC Temp drift 1 uA per C max e Power supply rejection 1 uA per V e Isolation Low voltage lt 48 VAC DC from electrodes and auxiliary power e Maximum cable 300 m 1000 ft e Maximum Loop Resistance 300 Q e Error condition 22 1 mA Frequency output e Max Pull up Voltage 30 VDC Short Circuit Protected lt 30 V OQ pull up for one hour e Reverse Polarity Protected 40 V e Overvoltage Protected to 40 V with pullup resistor Max Current Sink 50 mA current limited e Maximum cable 300 m 1000 ft Environmental Requirements e Storage Temperature 20 C to 70 C 4 F to 158 F e Relative Humidity 0 to 95 noncondensing e Operating Temperature Ambient Media 10 to 70 C 14 F to 158 F 0 to 85 C 32 F to 185 F Tests Approvals amp Standards e NEMA4X e CE EN 61326 Immunity and Emissions for Control Equipment Dimensions FMG 3000 series Magmeter for in to 4 in pipe FMG 3000 series Magmeter for 5 to 8 in pipe 3 Installation Pipe fittings Omega offers a wide selection of installation fittings that control the position of the Magmeter electrodes in relation to the dimensions of2. 1 96 1 38 20 mA in GPM 13 10 20 97 34 21 67 10 92 54 145 15 228 20 363 55 669 88 12 02 21 72 34 97 67 39 92 15 154 77 217 38 357 62 733 88 1331 85 2395 41 3778 75 5256 69 166 66 242 49 395 71 716 56 1521 92 2558 12 4037 60 5734 87 20 mA in LPM 49 60 79 38 129 50 253 99 350 25 549 38 863 74 1376 04 2535 49 45 49 82 19 132 34 255 07 348 78 585 81 822 78 1353 60 2777 74 5041 06 9066 64 14302 57 19896 57 630 81 917 82 1497 76 2712 19 5760 46 9682 50 15282 3 21706 48 9 Calibration Data K factors and Full Scale Current Values Plastic Installation Fittings for Metric Pipes Polypropylene True Union Tees and Wafers PVDF True Union Tees and Wafers PVC True Union Tees and Wafers PIPE SIZE FITTING K Factor K Factor 20 mA 20 mA IN TYPE Gallons Liters in GPM in LPM POLYPROPYLENE FITTINGS DIN ISO BS ANSI Va FP 5105PO 2192 73 579 32 13 68 51 78 Ys FP 5107PO 1327 81 350 81 22 59 85 52 1 FP 5110PO 737 16 194 76 40 70 154 04 1 FP 5112PO 453 46 119 81 66 16 250 41 1 2 FP 5115PO 275 03 72 66 109 08 412 86 2 FP 5120PO 156 87 41 45 191 24 723 83 PVDF FITTINGS DIN ISO BS ANSI te FP 5105 1946 49 514 26 15 41 58 34 Ya FP 5107 1158 05 305 96 25 91 98 05 1 FP 5110 749 09 197 91 40 05 151 58 1 FP 5112 439 51 116 12 68 26 258 36 1 FP 5115 248 93 65 77 120 52 456 16 2 FP 5120 146 85 38 80 204 30 773 26 9 Calibration Data K factors and Full Scale Curre
3. 40 PIPE 2 FP 5320GIS 185 35 48 97 161 85 612 61 2 FP 5325GI 127 47 33 68 235 36 890 83 3 FP 5330GI 76 62 20 24 391 54 1481 99 4 FP 5340GI 40 23 10 63 745 72 2822 57 5 FP 5350GI 27 32 7 22 1098 24 4156 83 6 FP 5360GI 19 71 5 21 1521 92 5760 46 8 FP 5380GI 11 61 3 07 2584 23 9781 30 10 FP 5381GI 7 36 1 94 4078 8 15438 2 12 FP 5382GI 5 18 1 37 5793 39 21927 9 9 Calibration Data K factors and Full Scale Current Values Plastic Installation Fittings PVC Tees and Saddles PIPE SIZE FITTING K Factor IN TYPE Gallons SCH 80 PVC TEES FOR SCH 80 PVC PIPE VY FP 5305 2289 37 Z FP 5307 1430 41 1 FP 5310 876 86 14 FP 5312 447 06 1 2 FP 5315 324 19 2 FP 5315 206 69 2 FP 5325 131 46 3 FP 5330 82 52 4 FP 5340 44 78 SCH 80 PVC TEES FOR SCH 80 CPVC PIPE Y FP 5305C 2496 03 Z FP 5307C 1381 48 1 FP 5310C 857 98 14 FP 5312C 445 17 1V FP 5315C 325 56 SCH 80 PVC SADDLES FOR SCH 80 PVC PIPE 2 FP 5320S 193 83 2 FP 5325S 138 01 3 FP 5330S 83 89 4 FP 5340S 40 88 6 FP 5360S 22 53 8 FP 5380S 12 52 10 FP 5381S 7 94 12 FP 5382S 5 71 SCH 80 PVC SADDLES FOR SCH 40 PVC PIPE 2 FP 5320S 180 01 2 FP 5325S 123 72 3 FP 5330S 75 81 4 FP 5340S 41 87 6 FP 5360S 19 71 8 FP 5380S 11 73 10 FP 5381S 7 43 12 FP 5382S 5 23 K Factor Liters 604 85 377 92 231 67 118 11 85 65 54 61 34 73 21 80 11 83 659 45 364 99 226 68 117 61 86 01 51 21 36 46 22 16 10 80 5 95 3 31 2 10 1 51 47 56 32 69 20 03 11 06 5 21 3 10
4. FORCE Transducers amp Strain Gages e Load Cells amp Pressure Gages Displacement Transducers e Instrumentation amp Accessories FLOW LEVEL e Rotameters Gas Mass Flowmeters amp Flow Computers e Air Velocity Indicators Turbine Paddlewheel Systems e Totalizers amp Batch Controllers pH CONDUCTIVITY pH Electrodes Testers amp Accessories e Benchtop Laboratory Meters e Controllers Calibrators Simulators amp Pumps e Industrial pH amp Conductivity Equipment DATA ACQUISITION e Data Acquisition amp Engineering Software e Communications Based Acquisition Systems e Plug in Cards for Apple IBM amp Compatibles e Datalogging Systems e Recorders Printers amp Plotters HEATERS e Heating Cable e Cartridge amp Strip Heaters e Immersion amp Band Heaters e Flexible Heaters e Laboratory Heaters ENVIRONMENTAL MONITORING AND CONTROL e Metering amp Control Instrumentation e Refractometers e Pumps amp Tubing Air Soil amp Water Monitors e Industrial Water amp Wastewater Treatment pH Conductivity amp Dissolved Oxygen Instruments 6 2551 090 OM C 4 07 M 4210 0407
5. Magmeter and reinstall with the flow direction arrow on the sensor body pointed DOWNSTREAM Modify grounding as required to protect the Magmeter from interference Soak sensor overnight in fluid Soak sensor overnight in fluid Configure pipe so electrodes are always in fluid Modify grounding as required to protect the Magmeter from interference Set low flow cutoff higher Return to factory for service Respan Loop device to match Magmeter Set Range Jumper correctly Return to factory for service Frequency model is FMG 3001 and FMG 3101 series Place blue jumper correctly Sec 5 pg 9 Check wiring make corrections Install 10kQ resistor Sec 8 1 pg 6 Unsuitable application for Magmeter Return to factory for service 11 12 11 Ordering Information OMEGAMAG with Frequency Output FMG3001 PP FMG3101 PP FMG3201 PP FMG 3001 PVDF HA FMG3101 PVDF HA FMG3201 PVDF HA FMG 3001 PVDF FMG3101 PVDF FMG3201 PVDF FMG 3001 PVDF T1 FMG3101 PVDF TI OMEGAMAG Blind Freq PP 316SS 2 4 OMEGAMAG Blind Freq PP 316SS 5 8 OMEGAMAG Blind Freq PP 316SS 10 12 OMEGAMAG Blind Freq PVDF Hast 2 4 OMEGAMAG Blind Freq PVDF Hast 5 8 OMEGAMAG Blind Freq PVDF Hast 10 12 OMEGAMAG Blind Freq PVDF 316SS 4 OMEGAMAG Blind Freq PVDF 316SS 5 8 OMEGAMAG Blind Freq PVDF 316SS 10 12 OMEGAMAG Blind Freq PVDF Ti 4 OMEGAMAG Blind Freq PVDF Ti 5 8 OMEGAMAG with 4 20 mA Loop
6. Output FMG3002 PP FMG3102 PP FMG3202 PP FMG3002 PVDF HA FMG3102 PVDF HA FMG3202 PVDF HA FMG3002 PVDF FMG3102 PVDF FMG3202 PVDF FMG3002 PVDF TI FMG3102 PVDF TI OMEGAMAG Blind Loop PP 316SS 2 4 OMEGAMAG Blind Loop PP 316SS 5 8 OMEGAMAG Blind Loop PP 316SS 10 12 OMEGAMAG Blind Loop PVDF Hast 2 4 OMEGAMAG Blind Loop PVDF Hast 5 8 OMEGAMAG Blind Loop PVDF Hast 10 12 OMEGAMAG Blind Loop PVDF 316SS 4 OMEGAMAG Blind Loop PVDF 316SS 5 8 OMEGAMAG Blind Loop PVDF 316SS 10 12 OMEGAMAG Blind Loop PVDF Ti 2 4 OMEGAMAG Blind Loop PVDF Ti 5 8 Replacement Parts and Accessories FMG3000 VO FMG3000 EO FMG3000 KO FP LTC O ring FPM Viton O ring EPDM O ring FFPM Kalrez Liquid Tight Connector MAD E UJA WARRANTY DISCLAIMER OMEGA ENGINEERING INC warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase OMEGA s WARRANTY adds an additional one 1 month grace period to the normal one 1 year product warranty to cover handling and shipping time This ensures that OMEGA s customers receive maximum coverage on each product If the unit malfunctions it must be returned to the factory for evaluation OMEGA s Customer Service Department will issue an Authorized Return AR number immediately upon phone or written request Upon examination by OMEGA if the unit is found to be defective it will be repaired or repl
7. 20 55 12 47 25 54 44 62 74 47 101 70 200 50 255 74 381 58 664 77 914 91 1319 87 2283 68 3597 17 5109 58 20 mA in LPM 194 99 343 53 445 71 721 58 46 17 102 48 174 73 269 06 403 47 834 78 47 19 96 66 168 90 281 87 384 92 758 89 967 96 1444 28 2516 15 3462 95 4995 72 8643 71 13615 29 19339 76 10 Maintenance The FMG 3000 series Magmeter requires very little maintenance There are no user serviceable components in the Magmeter e Ifthe fluid contains deposits and solids that may coat the electrodes a regular cleaning schedule is recommended e Do not use abrasive materials on the metal electrodes Clean with soft cloth and mild detergent only e Use a cotton swab and mild detergent to remove deposits on the metal electrodes at the tip of the sensor 10 1 Environmental Recommendations When used properly this product presents no inherent danger to the environment Please follow local ordinance when disposing of this or any product with electronic components 10 2 Troubleshooting Symptom e Frequency or Current output is erratic e Output is not 0 when flow is stopped e 4 20 mA output is incorrect e Frequency output is inoperative e Loop output is inperative e Outputis 22 1 mA Possible Cause Magmeter installed too close to upstream obstruction Magmeter electrodes are coated with solids Magmeter electrodes exposed to air bubbles pockets Electrical noise is int
8. 70 1478 26 2557 72 4028 83 5722 73 53 71 89 70 120 49 205 48 20 mA in LPM 72 20 104 49 194 99 300 81 424 02 676 48 70 91 121 08 187 32 405 99 769 06 1014 73 1068 10 1571 25 3082 28 3878 50 5595 21 9680 96 15249 1 21660 5 1074 27 1606 56 3121 30 3878 50 5595 21 9680 96 15249 1 21660 5 203 31 339 51 456 07 777 76 9 Calibration Data K factors and Full Scale Current Values Metal Installation Fittings Bronze and Copper Tees and Brazolets PIPE SIZE FITTING K Factor IN TYPE Gallons BRONZE TEES ON SCH 40 PIPE 1 FP 5310BR 582 34 14 FP 5312BR 330 54 12 FP 5315BR 254 76 2 FP 5320BR 157 36 COPPER TEES FITTING ON COPPER PIPE SCH K VY FP 5305CU 2459 19 Z FP 5307CU 1108 02 1 FP 5310CU 649 87 14 FP 5312CU 422 03 1 FP 5315CU 281 43 2 FP 5320CU 136 02 COPPER TEES FITTING ON COPPER PIPE SCH L VY FP 5305CU 2406 30 Z FP 5307CU 1174 77 1 FP 5310CU 672 28 14 FP 5312CU 402 84 1 FP 5315CU 294 99 2 FP 5320CU 149 63 COPPER BRONZE BRAZOLET ON SCH 40 PIPE 2 FP 5325BR 117 31 3 FP 5330BR 78 62 4 FP 5340BR 45 13 5 FP 5350BR 32 79 6 FP 5360BR 22 73 8 FP 5380BR 13 14 10 FP 5381BR 8 34 12 FP 5382BR 5 87 10 K Factor Liters 153 86 87 33 67 31 41 58 649 72 292 74 171 70 111 50 74 35 35 94 635 75 310 37 177 62 106 43 77 94 39 53 30 99 20 77 11 92 8 66 6 01 3 47 2 20 1 55 20 mA in GPM 51 52 90 76 117 76 190 64 12 20 27 08 46 16 71 09 106 60 2
9. C Shop online at omega com OCEOMEGA www omega com e mail http omegamanual info For latest information and product manual visit www omegamanual info l ISO9001 ISO 9002 CERTIFIED CERTIFIED CORPORATE QUALITY CORPORATE QUALITY STAMFORD CT MANCHESTER UK FMG 3000 SERIES siina version Magmeter omega com OMEGA OMEGAnet Online Service Internet e mail www omega com info omega com Servicing North America USA One Omega Drive P O Box 4047 ISO 9001 Certified Stamford CT 06907 0047 __ TEL 203 359 1660 FAX 203 359 7700 e mail info omega com Canada 976 Bergar Laval Quebec H7L 5A1 TEL 514 856 6928 FAX 514 856 6886 e mail info omega ca For immediate technical or application assistance USA and Canada Sales Service 1 800 826 6342 1 800 TC OMEGA Customer Service 1 800 622 2378 1 800 622 BEST Engineering Service 1 800 872 9436 1 800 USA WHEN TELEX 996404 EASYLINK 62968934 CABLE OMEGA Mexico En Espa ol 001 203 359 7803 e mail espanol omega com FAX 001 203 359 7807 info omega com mx Servicing Europe Benelux Postbus 8034 1180 LAAmstelveen The Netherlands TEL 31 0 20 3472121 FAX 31 0 20 6434643 Toll Free in Benelux 0800 0993344 e mail sales omegaeng nl Czech Republic Rud arm dy 1868 733 01 Karvin 8 TEL 420 0 59 6311899 FAX 420 0 59 6311114 Toll Free 0800 1 66342 e mail info omegashop cz F
10. FLOW arrow decal can be placed directly on the pipe to identify the direction of flow e Use a cable gland or a liquid tight connector to seal the cable ports from water intrusion e The yellow housing may be reversed to align the conduit ports as required e If the Magmeter is installed on a vertical pipe the conduit ports should be turned to point downward This will prevent condensation from being channeled into the enclosure e Use plumber s tape or a suitable sealant on cable ports 6 General Installation and Grounding Tips Sensor conditioning The Magmeter output signal may be unstable immediately after installation Allowing the sensor to soak in a full pipe or in any container of water for 24 hours will stabilize the performance e Very low conductivity fluids may require a longer conditioning period The Magmeter may not operate properly in fluids where the conductivity is less than 20 uS cm Grounding The FMG 3000 Magmeter is unaffected by moderate levels of electrical noise However in some applications it may be necessary to ground portions of the system to eliminate electrical interference The grounding requirements will vary with each installation One or more of the following steps may be applied if the FMG 3000 Magmeter is affected by Bacnattonniais electrical noise shield at Magmeter Instrument The ground terminal on the outside of the yellow housing is connected internally to the grounding ri
11. WARRANTY REPAIRS consult OMEGA for following information available BEFORE current repair charges Have the following information contacting OMEGA available BEFORE contacting OMEGA 1 Purchase Order number under which the product 1 Purchase Order number to cover the COST of the was PURCHASED repair 2 Model and serial number of the product under 2 Model and serial number of the product and warranty and 3 Repair instructions and or specific problems relative to the product OMEGA s policy is to make running changes not model changes whenever an improvement is possible This affords our customers the latest in technology and engineering OMEGA is a registered trademark of OMEGA ENGINEERING INC Copyright 2000 OMEGA ENGINEERING INC All rights reserved This document may not be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form in whole or in part without the prior written consent of OMEGA ENGINEERING INC 3 Repair instructions and or specific problems relative to the product Where Do Find Everything Need for Process Measurement and Control OMEGA Of Course Shop online at www omega com TEMPERATURE Thermocouple RTD amp Thermistor Probes Connectors Panels amp Assemblies e Wire Thermocouple RTD amp Thermistor e Calibrators amp Ice Point References e Recorders Controllers amp Process Monitors e Infrared Pyrometers PRESSURE STRAIN AND
12. aced at no charge OMEGA s WARRANTY does not apply to defects resulting from any action of the purchaser including but not limited to mishandling improper interfacing operation outside of design limits improper repair or unauthorized modification This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion or current heat moisture or vibration improper specification misapplication misuse or other operating conditions outside of OMEGA s control Components which wear are not warranted including but not limited to contact points fuses and triacs OMEGA is pleased to offer suggestions on the use of its various products However OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA either verbal or written OMEGA warrants only that the parts manufactured by it will be as specified and free of defects OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER EXPRESS OR IMPLIED EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED LIMITATION OF LIABILITY The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order whether based on contract wa
13. e Liquid Tight Connector is included Sec 5 6 Pg 4 5 2 Specifications Wetted Materials Sensor body electrodes and grounding ring e PP Polypropylene and 316L Stainless Steel e PVDF and 316L Stainless Steel FPM standard I l EPDM Kalrez optional O rings Other materials Case Ground terminal Power Requirements 4 to 20 mA Frequency Reverse polarity and short circuit protected Performance Pipe size range Flow Range Linearity Repeatability Minimum Conductivity Output Specifications SAFETY INSTRUCTIONS Depressurize and vent system prior to installation or removal Confirm chemical compatibility before use Do not exceed maximum temperature pressure specifications Wear safety goggles or face shield during installation service Do not alter product construction Disconnect power before attempting any service or wiring bar psi Pressure vs Temperature 14 200 PBT 316 Stainless Steel g 11 160 z 21 6 to 26 4 VDC 22 1mAmaximum 2 8 120 400 mV p p maximum ripple voltage D 6 80 4 5 to 26 4 VDC 15 mA maximum w s O 3 40 FMG 3000 in to 4 in FMG 3100 5 in to 8 in FMG 3200 10 in to 12 in Minimum 0 05 m s 0 15 ft s Maximum 10 m s 33 ft s 1 reading 0 01 m s 1 reading 0 033 ft s 0 5 of reading 25 C 20 uS cm F 0 40 C 18 4 Max operating pressure
14. ed the wiring from the sensor can be seen connected to the smaller terminal block These connections should always remain connected to prevent inadvertent damage or miswiring The terminals on the FMG 3000 Magmeter are designed for conductors from 16 AWG to 22 AWG JP2 is for factory use only Connect output epee MAKE NO Yin this 4 terminal block T External Earth Ground Terminal This blue jumper E be in place for the magmeter to operate correctly SNA The factory connects Black lt _ the sensor cable to the terminals Red inside the yellow cover Yellow White Not used Set this blue jumper according to the pipe size 2 in DN15 in DN20 1in DN25 1 in DN32 1 in DN40 2in DN50 2 in DN65 A WARNING If the second conduit port is used carefully drill the opening The plastic is too strong to be punched out e Secure the Magmeter in a vise to prevent damage or injury e The plastic inside the port is very thin Do not allow the drill to be 3in DN80 5in DN125 6 in DN150 10 in DN250 12 in DN300 penetrate too deeply and damage 4in DN100 the Magmeter wiring 8in DN200 il FP LTC Liquid tight connector one supplied Use the yellow decal to mark the direction of flow on the pipe Important e The directional arrow on the body of the sensor must be pointed DOWNSTREAM e The
15. erfering with the measurement New sensor metal surface not properly conditioned Electrode not adequately conditioned Pipe is empty Magmeter is not in fluid Electrical noise is interfering with the measurement Defective Magmeter 4 20 mA is not scaled same as Loop device Loop device is not scaled same as Magmeter Range Jumper not placed correctly Defective Magmeter FMG 3000 is wrong model Blue jumper not in correct position Wiring is not correct Frequency input to other manufacturer s flow instrument does not have pull up resistor Conductivity is less than 20 uS cm Electronic component failure Troubleshooting with the RED and BLUE lights The FMG 3000 uses two colored LEDs to indicate the status of the instrument They are located at the top of the magmeter inside the clear plastic cap No Lights Solid Blue D7 Blinking Blue D7 Alternating Red Blue Blinking Red D6 Solid Red D6 The power is off or the sensor is not connected The power is on but there is no flow in the pipe Normal operation blink rate is proportional to the flow rate Empty pipe indication electrodes are not wet System errors Electrical noise interference Instrument error defective electronics component Possible Solution Move the Magmeter upstream at least 10 pipe diameters from obstruction Clean the electrodes with soft cloth Do not use abrasives Eliminate air bubbles in the pipe Remove the
16. formation to program the 4 20 mA range of the loop device PLC Datalogger recorder etc FMG 3000 Series Magmeter Loop Ground 4 20 mA Loop monitor Maximum 300 Q Loop 24VDC 24 VDC 10 8 Wiring the FMG 3001 and FMG 3101 with Frequency output e The FMG 3001 and FMG 3101 Magmeters output an open collector frequency signal e A10 KQ pull up resistor must be connected between terminals 1 and 2 if the magmeter is used with third party equipment Blue Jumper ON Magmeter FP90 Flow Transmitter Connect AUX power on the FP90 to provide the power to the FMG3000 pa SHIELD OPEN COLLECTOR output pensr IN 8 RED Sensr V BLACK Magmeter Not used Ground Frequency Out 10KQ Install a pull up resistor when connecting the Magmeter to other manufacturer s flowmeters 9 Calibration Data K factors and Full Scale Current Values Metal Installation Fittings Iron Saddles PIPE SIZE FITTING K Factor K Factor 20 mA 20 mA IN TYPE Gallons Liters in GPM in LPM SCH 80 IRON SADDLE ON SCH 80 PIPE 2 FP 5320GI 194 85 51 48 153 96 582 75 2 FP 5325GI 142 28 37 59 210 86 798 10 3 FP 5330GI 87 53 23 13 342 72 1297 20 4 FP 5340GI 40 62 10 73 738 58 2795 54 5 FP 5350GI 29 28 7 74 1024 43 3877 48 6 FP 5360GI 22 30 5 89 1345 58 5093 03 8 FP 5380GI 12 52 3 31 2395 41 9066 64 10 FP 5381GI 7 94 2 10 3778 75 14302 5 12 FP 5382GI 5 65 1 49 5311 45 20103 8 SCH 80 IRON SADDLE ON SCH
17. ics housing Inlet Flange Outlet Reducer 90 Elbow 10 x I D Select a location with sufficient 5x ll D 15 x I D 20 x I D 5xI D distance of straight pipe immediately upstream of the sensor 2 x 90 Elbow 1 3 dimensions 2 x 90 Elbow Fi ry _ gt gJ 25 x D Locating the sensor in a trap or where the flow is upward helps to protect the sensor from exposure to air bubbles when the system is in operation NOTE The system must be designed to keep the sensor wet at all times These configurations are not recommended because it is difficult to keep the pipe full In a gravity flow system the tank must be designed so the level does not drop below the outlet This causes the pipe to draw air in from the tank If air bubbles pass across the Magmeter electrodes the output will become erratic F Valve Pump 40 x I D gt lt gt 5x LD 50 x LD O K O K HL Be Vertical flow is OK IF the pipe remains full at all times 5 FMG 3000 Magmeter Configuration Whether using the FMG 3000 frequency or 4 20 mA output the wiring terminals located on the inside of the yellow cover are identical All of the connections from the Magmeter to external equipment Datalogger Chart Recorder Flow meter etc are made at the large 4 position terminal connector When the cover is remov
18. ng at the tip of the sensor Connect a wire 14 AWG 1 5 mm recommended from this terminal directly to a local Earth ground Sensor Install fluid grounding devices immediately oe Grounding ring upstream and downstream of the Magmeter Connect the fluid grounds to the Earth ground Earth ground terminal on the FMG 3000 Use flanged grounding rings or metal electrodes on plastic pipes or metal clamps on metal pipes Fluid grounds must be in direct contact with the fluid and as near to the Magmeter as possible 4 in to 50 in qC 10 cm to 1 3 m The shield from the output cable must be terminated at the remote instrument ONLY Grounding rings on plastic pipe This shield must not be connected at both 2 Install between flanges ends or metal straps on metal pipe e Connect an additional wire mininum AWG 14 1 5 mm from the remote instrument ground to the Magmeter ground terminal 7 Wiring the FMG 3002 and FMG 3102 Magmeter with 4 20 mA Loop Output The FMG 3002 and FMG 3102 Magmeters are traditional 2 wire passive 4 20 mA loop transmitters e External loop power 24 VDC 10 is required e The maximum loop resistance the Magmeter can accomodate is 300 Q e All FMG 3002 and FMG 3102 Magmeters are shipped from the factory with the 4 20 mA output scaled for 0 to 5 m s 0 to 16 4 ft s The Calibration charts on pages 6 10 list the 20 mA setpoint for each installation fitting Use this in
19. nt Values Metal Installation Fittings Carbon Steel Tees and Weld o Lets Stainless Steel Tees and Weld o Lets Galvanized Iron Tees PIPE SIZE FITTING K Factor IN TYPE Gallons CARBON STEEL TEES ON SCH 40 PIPE VY FMG 5305CS 1572 66 FMG 5307CS 1086 73 1 FMG 5310CS 582 34 1 FMG 5312CS 377 48 1V FMG 5315CS 267 79 2 FMG 5320CS 167 85 STAINLESS STEEL TEES ON SCH 40 PIPE Ye FMG 5305 1601 26 Z FMG 5307 937 78 1 FMG 5310 606 18 14 FMG 5312 279 68 1V FMG 5315 147 65 2 FMG 5320 111 90 STAINLESS STEEL WELDOLETS ON SCH 40 PIPE 2 FMG 5325 106 31 3 FMG 5330 72 27 4 FMG 5340 36 84 4 FMG 5350 29 28 4 FMG 5360 20 29 8 FMG 5380 11 73 10 FMG 5381 7 45 12 FMG 5382 5 24 CARBON STEEL WELDOLETS ON SCH 40 PIPE 2 FMG 5325CS 105 70 3 FMG 5330CS 70 68 4 FMG 5340CS 36 38 4 FMG 5350CS 29 28 6 FMG 5360CS 20 29 8 FMG 5380CS 41 73 10 FP 5381CS 7 45 12 FP 5382CS 5 24 GALVANIZED IRON TEES ON SCH 40 PIPE 1 FP 5310GI 558 50 1 FP 5312GI 334 45 1V FP 5315GI 248 97 2 FP 5320GIS 146 00 K Factor Liters 415 50 287 11 153 86 99 73 70 75 44 35 423 05 247 76 160 15 73 89 39 01 29 56 28 09 19 09 9 73 7 73 5 36 3 10 1 97 1 39 27 93 18 67 9 61 7 73 5 36 3 10 1 97 1 39 147 56 88 36 65 78 38 57 20 mA in GPM 19 08 27 61 51 52 79 48 112 03 178 73 18 74 31 99 49 49 107 26 203 19 268 09 282 19 415 12 814 34 1024 70 1478 26 2557 72 4028 83 5722 73 283 82 424 45 824 65 1024
20. rance 11 rue Jacques Cartier 78280 Guyancourt France TEL 33 0 1 61 37 29 00 FAX 33 0 1 30 57 54 27 Toll Free in France 0800 466 342 e mail sales omega fr Germany Austria Daimlerstrasse 26 D 75392 Deckenpfronn Germany TEL 49 0 7056 9398 0 FAX 49 0 7056 9398 29 Toll Free in Germany 0800 639 7678 e mail info omega de United Kingdom One Omega Drive River Bend Technology Centre ISO 9002 Certified Northbank Irlam Manchester TT M44 5BD United Kingdom TEL 44 0 161 777 6611 FAX 44 0 161 777 6622 Toll Free in United Kingdom 0800 488 48 e mail sales omega co uk It is the policy of OMEGA to comply with all worldwide safety and EMC EMI regulations that apply OMEGA is constantly pursuing certification of its products to the European New Approach Directives OMEGA will add the CE mark to every appropriate device upon certification The information contained in this document is believed to be correct but OMEGA Engineering Inc accepts no liability for any errors it contains and reserves the right to alter specifications without notice WARNING These products are not designed for use in and should not be used for patient connected applications Omega FMG 3000 Series Magmeter Topic Page Topic Page 1 Quick Start Guide 1 6 General Installation amp Grounding Tips 5 2 Specifications 2 7 Wiring the Magmeter with 4 20 Loop out 5 3 Installation Pipe Fittings 3 8 Wiring the Magmeter with freq out 6 4 Selec
21. rranty negligence indemnification strict liability or otherwise shall not exceed the purchase price of the component upon which liability is based In no event shall OMEGA be liable for consequential incidental or special damages CONDITIONS Equipment sold by OMEGA is not intended to be used nor shall it be used 1 as a Basic Component under 10 CFR 21 NRC used in or with any nuclear installation or activity or 2 in medical applications or used on humans Should any Product s be used in or with any nuclear installation or activity medical application used on humans or misused in any way OMEGA assumes no responsibility as set forth in our basic WARRANTY DISCLAIMER language and additionally purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product s in such a manner RETURN REQUESTS INQUIRIES Direct all warranty and repair requests inquiries to the OMEGA Customer Service Department BEFORE RE TURNING ANY PRODUCT S TO OMEGA PURCHASER MUST OBTAIN AN AUTHORIZED RETURN AR NUMBER FROM OMEGA S CUSTOMER SERVICE DEPARTMENT IN ORDER TO AVOID PROCESSING DELAYS The assigned AR number should then be marked on the outside of the return package and on any correspondence The purchaser is responsible for shipping charges freight insurance and proper packaging to prevent break age in transit FOR WARRANTY RETURNS please have the FOR NON
22. the pipe You will find a complete list of order numbers for installation fittings in the Calibration tables on pages 9 13 Type Description Plastic tees e 0 5 to 4 inch versions e PVC or CPVC Lf Metric e For pipes from DN 15 to 50 mm Union A E e PP or PVDF Fitting PVC e 2 to 4 inch cut 1 7 16 inch hole in pipe Saddles e 6 to 8 inch cut 2 1 8 inch hole in pipe Iron e 2 to 4 inch cut 1 7 16 inch hole in pipe Strap on Over 4 inch cut 2 1 8 inch hole in pipe saddles 4 Selecting a Location e The FMG 3000 requires a full pipe and a Type lron Carbon Steel 316 SS Threaded tees Carbon steel amp stainless steel Weld on Weldolets Fiberglass tees amp Description e 0 5 to 2 in versions Wa e Mounts on threaded pipe ends 2 to 4 inch cut 1 7 16 inch hole in pipe e Over 4 inch cut 2 1 8 inch hole in pipe aa e 1 5 in to 8 in PVDF insert a saddles FPT Metric Wafer Fitting w e gt 8 in PVC insert FPS For pipes DN 65 to 200 mm PP or PVDF fully developed turbulent flow profile for accurate measurement e Ifthe piping system harbors air pockets or bubbles take steps to locate the sensor so the air pockets will not contact the electrodes e In vertical installations assemble the unit so the conduit ports are facing downward This prevents condensation inside the conduit from being directed into the electron
23. ting a Location 3 9 Calibration Data 6 10 5 FMG 3000 Magmeter Configuration 4 10 Maintenance amp Troubleshooting 11 11 Ordering Information 12 1 Quick Start Guide This manual contains the general installation wiring and calibration data for the Omega FMG 3000 Series Magmeter with Frequency or Current output The basic steps are outlined on this page See each referenced section for detailed information Position the PIPE SIZE Jumper according to your pipe size Sec 5 Pg 4 Connect output signals and power to this 4 terminal block FREQUENCY OUT W DO NOT REMOVE Sensor Type S Pipe Size Jumper Position 2 Install the Magmeter into the pipe Yin to 2 in Use Omega installation fittings ONLY TERRAL eee One a n iaai A ag FMG3002 3 in to 4 in The installation fitting is critical to DN80 to DN100 Magmeter performance Sec 3 4 Pg 3 Aiea anon FMG3102 DN125 to DN150 8 in DN200 FMG3201 10 in to 12 in FMG3202 DN250 to DN300 3 Connect POWER and OUTPUT wiring FMG 3001 and FMG 3101 Frequency out Sec 8 1 Pg 6 FMG3002 and FMG 3102 Current out wiring Sec 7 Pg 5 GROUNDING Without a good Earth Ground the Magmeter may not operate efficiently Sec 6 Pg 5 4 Route the wiring out through the two cable ports Use appropriate hardware to secure the FMG 3000 from moisture intrusion On
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