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Nortel Networks 8010co Switch User Manual

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1. i 48 VDC Secondary A Eguipment DC PS3 Lower 48 VDC Primary B rack ja I 48 VDC Secondary B O O OL E m P s o e e o o Jo s 2 slah 2 4 sl2 laazls p ja PS PS ABInputFeed PS PS 48VDC O i Lower Shelf Upper Shelf Returns Lower Shelf Upper Shelf A B Input Feeds E Power terminal block BIP ge Pa red mean aa en aan Chassis O Upper shelf ground stud o T Rack o grounding strip O PS 1 PS 2 PS3 example o CM Ri Cable not i DC DC DC supplied o DC DC DC i o tee a usasse do Q Gnd BIP AT LLL Chassis Gnd PS 1 upper Lower shelf 1 ground stud Gnd PS 2 upper Ge i i Gnd PS 3 upper i Gnd upper shelf 25 i Gnd PS 1 lower i PS 1 PS 2 PS 3 H Gnd PS 2 lower Cable not Gnd PS 3 lower DC DC DC supplied Gnd lower shelf i DC DC DC i o E e ST E SS DS q DT DT TER DT eee Sd a Dl 4 AF Legend Chassis ground 5 5 Earth ground PS3 k som Redundant equipment 10760EB Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 30 Chapter 1 Overview Accessing the alarm module Danger Ensure that the DC power source is off or disconnected at the AN remote end before you perform any of the steps in this section Be sure that the DC input source power is
2. Mi 5 e gt elsjeje e ejeje ejejele ejejelo sjejelo sjs Ge 1 3 2 1 3 2 1 3211 3 2 1 ATA B B2 SODOOOOOOOOOOOOOOOO Je ii 000000000000000000 EEB PS PS A BInputFeed PS PS 48 VDC 0000000000000000000 Lower Shelf Upper Shelf Retums Lower Shelf Upper Shelf A B Input Feeds 000000000000000000 CEER 0000000000000000000 000000000000000000 oC 0000000000000000000 E e o 1 48 VDC input feeds Primary A Secondary A Primary B Secondary B 10407FA 312755 G Rev 00 Chapter 2 Installation 57 6 Connect the A B input feed returns Note The total number quantity of Input feed return cable leads must match the total number of Input feeds used for your installation a Locate the A B Input Feed Returns section of the power terminal block Loosen one of the four available A B input feed return connection screws just enough to insert the cable lead item 1 in Figure 39 You can use any of the four available input feed return connections c Insert the lead and tighten the screw securely Figure 39 Connecting the A B input feed returns 1 of 2 48 VDC Feeds AB Input Feed PS
3. 0080 29808088 208088058008 e MN he 2020880820 iloego0g0000060 20228900220003 z NSRAO BR RABA Od 000000200807 N 00000600580 8098090000089 CN NI8002002902000 1 29900200900990 IDO Dodo oa Odo NG OA Ke NAL ap merce Wog200805806 amp EJB O BRO A o odi E Ra Bojo N 288050860300 0000800 lt p 880800 0 1 Power supply bay 1 2 Power supply bay 2 3 Power supply bay 3 10423FA 312755 G Rev 00 Chapter 2 Installation 41 3 Loosen the 2 retaining screws on the power supply located in bay 1 in the lower chassis Figure 20 Figure 20 Loosening the power supply retaining screws N z 2 2 oe a DU od 20206280 EN 20808990202003 o a 92000008302223 SERN e 90000009000003 m oVAGOBELN 2350000000 80000000020090 GI Cope 0000 0 5800806 ka OS 20890890800 p le BOBO 009002000002 a 2080080000 S gdo MO OBBOBBBSBO5806 0000000 0200000000 90880500 10424FA 4 Lift the extractor lever to disconnect the power supply from the backplane connector and then pull the power supply partially out of the chassis Figure 21 Figure 21 Disconnecting the power supply from the chassis backplane DU o 20820800 o 2288880383858 poe ani a 9600600090 20200000000 o 08008 1092 zgod OGRO 5000000000 90000000 10425FA Installing the Breaker Interface Panel for the Ethernet Routing Switch 8
4. The BIP provides a central rack location where redundant input DC power feeds are connected and routed to one or two 8010co chassis The BIP also provides an alarm module and display panel that monitors system components generates alarms and controls LED status indicators requires 8010co chassis configured with an 8691SF or 8691omSF CPU Module The alarm module provides total system status to the central office Figure 1 shows the breaker interface panel Descriptions of the front panel components follow the figure Figure 1 Breaker interface panel 10370FB Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 20 Chapter 1 Overview Front panel Figure 2 shows the BIP front panel components Figure 2 Front panel components NORTEL E NETWORKS POWER CRITICAL o o o o o o A Alarm Module MAOR MINOR Upper Shelf Lower Shelf 1 Shelf circuit breakers upper lower shelves 2 Alarm module display panel 3 Front panel locking screws x2 10376EB Shelf circuit breakers upper and lower shelves Two groups of three circuit breakers provide input power to the power supplies for the upper and lower shelf 8010co chassis Figure 3 on page 21 e The first group labeled Upper Shelf provides input power to the upper shelf power supp
5. COM Visual alarm contact 13 Critical alarm Audible COM Audible alarm contact 14 Major alarm Audible COM Audible alarm contact 15 Minor alarm Audible COM Audible alarm contact 16 External alarm COM External alarm contact 19 Critical alarm Visual NO Visual alarm contact 20 Major alarm Visual NO Visual alarm contact 21 Minor alarm Visual NO Visual alarm contact 22 Critical alarm Audible NO Audible alarm contact 23 Major alarm Audible NO Audible alarm contact 24 Minor alarm Audible NO Audible alarm contact 25 External alarm NO External alarm contact 312755 G Rev 00 81 Index Numbers 8691omSF central processing unit CPU 23 8691SF central processing unit CPU 23 A alarm module alarm conditions 23 configuring jumpers 30 display panel 22 LEDs 22 alarms aisle 26 central office 26 back panel 24 breaker interface panel BIP configuring multiple BIPs 26 configuring standalone BIPs 27 installing 33 physical description 19 technical specifications 73 C cables BIP ground cable connecting 51 chassis power supplies connecting 38 49 DC input power feeds connecting 52 ground cables connecting to rack 48 JI and J2 shelf alarm cables 75 J3 and J4 office alarm cables 77 J5 standalone office alarm cable 79 pin assignments 75 power supply cables routing 47 central office alarm connectors 26 circuit breakers 20 72 conventions text 16 D DC electric
6. 14 SPARE2A Signal provided for office alarm connectivity 15 SPARE3B Signal provided for office alarm connectivity 16 SPARE5A Signal provided for office alarm connectivity 19 AISALM1 Tied to BR externally at office alarm cross connect panel 20 TRA Voice communication from telephone jacks 21 D1B Data communication from DATA jacks 22 SPARE1A Signal provided for office alarm connectivity 23 SPARE2B Signal provided for office alarm connectivity 24 SPARE4A Signal provided for office alarm connectivity 25 SPARE5B Signal provided for office alarm connectivity 312755 G Rev 00 Appendix B BIP external cable pin assignments 79 Standalone office alarm connector J5 The standalone office alarm connectors J5 uses a high density 26 pin D sub connector Figure 49 Figure 49 J5 high density 26 pin D sub connector PEA e 000000000 e eeey 10438EA Figure 50 shows the pinouts for the J5 standalone office alarm connector Figure 50 J5 standalone office alarm connector BIP J5 P5 a N T Critical alarm Visual NC O 1 1 Major alarm Visual NC 0 2 204 Minor alarm Visual NC 0 3 3 OF Critical alarm Audible NC 4 4 Major alarm Audible NC O 5 5 O Minor alarm Audible NC O 6 6 O External alarm NC 0 7 7 Not used o 8 80 Not used 4 O 90 Critical alarm Visual COM 0 10 OF Major alarm Visual COM 0 104 Minor alar
7. 19 Front PANE 2 cnc cco reese RAC nan ba E E eRe a REE OS 20 Shelf circuit breakers upper and lower shelves 20 Alarm module display panel sano bee pese Rd a tee honed was 22 Front panel locking sCrews Wood cee ba eset seb akan avin Sa 24 DAR orar eae A a ee ek a eee ee ce ae T 24 Shelf alarm connectors upper and lower shelves 24 Central office SIGNS ss enakan ba 44 44490499 rA V BASES 26 Power ISNA DIOCK cued cc es ee iaga ek ean eed ey CS aoe dS 27 Accessing the alarm modulov svi pi al en ans ba ad a VR ees 30 Configuration MAME An EEA KRA DD SEWA RE fd KAN BE 32 Chapter 2 INSTA essas ea da DD a AE Ane Na 33 Preparing to install the breaker interface panel 33 SHUNT COMMONS sos aa tend RE ATE RA E SS dad RE lali mes ka 34 Additonal SANAM ssa Saka NS SNN KBR EN ABE LB BKR ee UNS Ta 35 Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 8 Contents MOURNING RENAIS onic sod sr ES Rnb DR ga Rn NBA 35 DC input electrical requirements 0 o o ooo oo oo Wo Wo oo o co Woo co co ee ee a 35 Installing the breaker interface panel 36 installing the hard War ove dace ew edad dee eee he wee mek ee Re 36 Connecting cables to the chassis power supplies 38 Routing power supply cables to the BIP 47 Connecting the ground cables to the rack
8. Color State Description 1 Upper Shelf LED Red On steady Circuit breaker LEDs for upper shelf and lower Lower Shelf shelf power supplies Indicates that a circuit breaker has tripped due to an overcurrent condition with the associated power supply This fault condition also lights the red MAJOR fault indicator see MAJOR fault description in this table No alarm is generated when a shelf circuit breaker is manually switched on l or off O 2 LED Red On steady Shelf alarm cable fault LED The shelf alarm A cables are missing not secured or the shelf alarm jumpers are not configured properly see Accessing the alarm module on page 30 This fault condition also lights the MINOR fault indicator see Minor fault description in this table 3 LED Green On steady Shelf alarm cable validation LED The shelf alarm cables are properly connected to the shelves 312755 G Rev 00 Chapter 3 Problem solving 69 Table 4 BIP LEDs and indicators continued Item Label lcon Type Color State Description 4 POWER Indicator White On steady Power indicator The external DC power is available to the BIP 5 CRITICAL Indicator Red On steady Critical fault indicator Indicates that a severe service affecting condition has occurred that requires immediate corrective action Common causes for this type of fault condition include e Line card failure e Temperature fault e CP
9. Ethernet Routing Switch 8010co Chassis 46 Chapter 2 Installation 12 Secure the power supply in bay 1 of the lower chassis Figure 29 a Use the power supply handle to push the power supply firmly into bay 1 b Push the extractor lever down to lock the power supply in place c Tighten the two power supply retaining screws Figure 29 Replacing the power supply OogUBoBOC 06005900 68000010 10432FB 13 Perform steps 3 through 12 for each power supply in the system configuration including the upper shelf chassis if installed Use the shorter 90 inch power cables for upper shelf power supplies 14 After all power supplies are cabled go to the next section Routing power supply cables to the BIP on page 47 312755 G Rev 00 Chapter 2 Installation 47 Routing power supply cables to the BIP After you connect all cables to the chassis power supplies you must route the pow and er supply cable leads from each chassis to the BIP If you installed an upper lower shelf chassis and each chassis has three power supplies you have 18 separate cables to route to the BIP For this reason Nortel recommends that you labe Tor 1 l the cables and loosely bundle and fasten them with tie wraps along the path oute the cables to the BIP Label the unconnected ends of the cable leads for each power supply according to their destination on the BIP Figure 30 Figure 30 shows an example of
10. J5 79 312755 G Rev 00 Contents 9 Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 10 Contents 312755 G Rev 00 11 Figures Figure 1 Breaker interface panel 19 Figure 2 Front panel components 20 Figure 3 Shelf circuit breakers 21 Figure 4 Alarm module display panel 22 Figures Back panel components cs s a eds ld ai NE a Re ee delki 24 Figure 6 Shelf alarm connections upper and lower shelves 25 Figure 7 Configuring multiple BIPs to aggregate office alarms 26 Figure 8 Configuring standalone BIPs to report alarm status 27 Figure 9 Power terminal block 28 Figure 10 Power and grounding example 29 Figure 11 Opening the front panel 30 Figure 12 Accessing the alarm module 31 Figure 13 Default jumper settings 31 Figure 14 8010co chassis configuration with BIP option 32 Figure 15 Contents of the BIP shipping container 34 Figure 16 Removing the plastic back cover from the BIP 37 Figure 17 Installin
11. Loosely support the power supply cables with tie wraps above the BIP power terminal block 7 Proceed to Connecting the ground cables to the rack grounding strip Connecting the ground cables to the rack grounding strip To connect the power supply ground cables to the rack grounding strip 1 Locate the rack grounding strip at the back base of the rack Figure 31 Note Figure 31 shows an example of a rack grounding strip Your rack grounding strip can look different than the one shown in this example 2 Attach the lug ends of the power supply ground cables to the rack grounding strip Figure 31 Use a 7 16 inch hex wrench to fasten the hardware in the correct order Figure 31 Rack grounding strip example 1 Hex head bolt 3 Ground crimp lug 2 Lock washer 4 Rack grounding strip 10433FA 3 Proceed to Connecting the power supply cables to the BIP on page 49 312755 G Rev 00 Chapter 2 Installation 49 Connecting the power supply cables to the BIP To connect the power supply cables to the BIP Locate one of the power supply cables 2 Match the labeled tag on the power supply cable with the correct location on the power terminal block Figure 32 The power terminal block label indicates a location for the positive and negative power supply leads for both the upper shelf and lower shelf power supplies 3 Loosen the appropriate power terminal block screw
12. Nominal input voltage Maximum input current Physical 48 VDC nominal 60A Reinforced insulation from the main DC power Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 36 Chapter 2 Installation Installing the breaker interface panel 1 Warning Ensure that the DC power source is off or disconnected at the remote end before you perform any of the steps in this section You may need to switch a circuit breaker off or turn off power at the DC input source Be sure that the DC input source power is locked out and tagged Note The 8004DC power supply operates with the BIP The BIP does gt not support the 8005DC power supply This section covers the following topics Installing the hardware next Connecting cables to the chassis power supplies on page 38 Routing power supply cables to the BIP on page 47 Connecting the ground cables to the rack grounding strip on page 48 Connecting the power supply cables to the BIP on page 49 Connecting DC input power feeds to the BIP on page 52 Replacing covers on page 59 Installing shelf alarm cables on page 61 Installing the hardware Before beginning the BIP hardware installation ensure that you Always install the BIP in the uppermost position in the rack to allow for maximum convection cooling requirements Ground the rack to the same grounding electrode used by the p
13. O 16 16 O O 16 16 O SPARE5A Not used O 17 170 o 17 17 O Not used Not used O 18 180 O 18 18 O Not used AISALM1 19 19 O O 19 19 O AISALM1 TRA 20 20 O 20 20 O TRA DiB 21 210 O 21 21 O DIiB SPARE1A O 22 22 O O 22 22 O SPARETA SPARE2B 23 23 oO 23 23 O SPARE2B SPARE4A O 24 24 O O 24 24 O SPARE4A SPARE5B O 25 25 O O 25 25 O SPARE5B Not used 7 26 26 O O 26 26 O Not used External cable not supplied 10439EA Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 78 Appendix B BIP external cable pin assignments Table 7 lists the pin assignments for the J3 and J4 office alarm connectors Table 7 J3 and J4 office alarm connector pin assignments Pin Signal Description 1 TTA Voice communications from telephone jacks 2 TRB Voice communications from telephone jacks 3 D2A Data communications from Data jacks 4 SPARE1B Signal provided for office alarm connectivity 5 SPARE3A Signal provided for office alarm connectivity 6 SPARE4B Signal provided for office alarm connectivity 10 AISALM2 Normally open from relay Switches to AISALM1 on aisle alarm Followme activation 11 TTB Voice communication from telephone jacks 12 DIA Data communication from DATA jacks 13 D2B Data communication from DATA jacks
14. PS 48 VDC Returns Lower Shelf Upper Shelf A B Input Feeds a 00000000000000000 1 48 VDC input feed Return Primary A feed Return 2 48 VDC input feeds Primary A Secondary A Primary B Secondary B 10408FA Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 58 Chapter 2 Installation 7 Connect the remaining 48 VDC input returns as required Figure 40 Figure 40 shows the BIP with all power cables and returns installed Note Be sure to properly support the cables with cable ties to avoid undue stress to the power terminal block Figure 40 Connecting the A B input feed returns 2 of 2 48 VDC Feeds CD OOo OOOO eolo Celo Cee ee eleele C5 oll 3 2 1 3 2 1 21113121 atadBiBaj OOOOOOOOOOLOOOLOOOO K gt LE 3 000000000000000000 ED PS 4 PS 4 ABinputFeed PS PS 48 VDC 0000000000000000000 Lower Shelf Upper Shelf Retums Lower Shelf Upper Shelf A B Input Feeds 000000000000000000 CE 0000000000000000000 000000000000000000 CEB 000000000000000000 10409FA 8 Goto the next section Replacing covers on page 59 312755 G Rev 00 Chapter 2 Installation 59 Replacing covers After you complete all of the cabling requirements as desc
15. The hardware washers and nuts are included with the power supply shipment Figure 25 Attaching the ground lead k Moc aud gt DA 1 Grounding stud 4 Lock washer 2 Flat washer 5 Hex nut Crimp Earth d lead 3 Crimp lug 6 Earth ground lea at Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 44 Chapter 2 Installation 9 Attach the lug end of a 125 inch power supply cable to the positive terminal on the power supply Figure 26 Use a 7 16 inch hex wrench to fasten the hardware in the correct order Figure 26 Attaching the positive lead TAI Ange V 1 Two hole crimp lug 3 Hex nut x 2 2 Lock washer x 2 4 Positive lead wire 10429FA 312755 G Rev 00 Chapter 2 Installation 45 10 Attach the lug end of a 125 inch power supply cable to the negative terminal on the power supply Figure 27 Use a 7 16 inch hex wrench to fasten the hardware in the correct order Figure 27 Attaching the negative lead A Cl Gh NQ a L 1 Two hole crimp lug 3 Hex nut x 2 2 Lock washer x 2 4 Negative lead wire 10430FA 11 Replace the plastic safety cover on the power supply Figure 28 Figure 28 Replacing the plastic safety cover on the power supply 10431FA Installing the Breaker Interface Panel for the
16. and then insert the cable lead item 1 in Figure 32 Tighten the screw securely Item 2 in Figure 32 shows the negative cable lead from power supply 1 in the upper shelf correctly connected to the power terminal block Figure 32 Attaching power supply cable leads to the BIP J DC PS1 Upper DC PS1 Upper o ASR s s s s s s s s s s s s s s A 000000000000000000 Ce 3 2 1 3 2 1 A A BiBe 0000000000000000000 000000000000000000 CD PS A BInputFeed PS PS 48 VDC 0000000000000000000 Upper Shelf Returns Lower Shelf Upper Shelf A B Input Feeds 000000000000000000 ED 0000000000000000000 000000000000000000 SE 0000000000000000000 o e 1 Positive lead wire from power 3 Power terminal block label supply 1 upper shelf 2 Negative lead wire from power supply 1 upper shelf 10393FA Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 50 Chapter 2 Installation 4 Repeat steps 1 through 3 for each remaining power supply in your configuration Figure 33 Figure 33 Upper and lower shelf power cables connected to the BIP GEE PS 4 PS A BInputFeed PS PS 48 VDC 0000000000000000000 Lower Shelf Upper Shelf Returns Lower She
17. is shielded against the susceptibility to radio interference in accordance with the application of Council Directive 89 336 EEC Conformity is declared by the application of EN 55 024 CISPR 24 EC Declaration of Conformity This product conforms to the provisions of the R amp TTE Directive 1999 5 EC VCCI statement Japan Nippon only This is a Class A product based on the standard of the Voluntary Control Council for Interference VCCI for information technology equipment If this equipment is used in a domestic environment radio disturbance may arise When such trouble occurs the user may be required to take corrective actions TOREJ HHLBRES ERS HAERERAA VCCI OBE CBSO VFAZAABRRMHRECT COREtRER CHATS CBR WEEET IEPENET OBO IA ENE V Z AR DEJ SBLIBKENSCEPHVET Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 4 Denan statement Japan Nippon only A ZE AREER ICO HAIRS FOCA o HTT ak ACT DT 22 OMB AIL UP RICA SIU BO ETI Tan EACLE DES AT FRE DID ane R5 RO HERE KE OIRAERSILBHVET e MSN TREND BIR PEO Ras ICI LAY CCS ERE RE bIgVNE JE O KEREC AF FRO AA 72526 MO al ui im National safety statements of compliance CE marking statement Europe only EN 60 950 statement This is to certify that the Nortel 8000 Series chassis and comp
18. of new software and documentation for Nortel equipment e open and manage technical support cases Getting Help over the phone from a Nortel Solutions Center Ifyou don t find the information you require on the Nortel Technical Support Web site and have a Nortel support contract you can also get help over the phone from a Nortel Solutions Center In North America call 1 800 4NORTEL 1 800 466 7835 Outside North America go to the following Web site to obtain the phone number for your region http www nortel com callus Getting Help from a specialist by using an Express Routing Code To access some Nortel Technical Solutions Centers you can use an Express Routing Code ERC to quickly route your call to a specialist in your Nortel product or service To locate the ERC for your product or service go to http www nortel com erc Getting Help through a Nortel distributor or reseller If you purchased a service contract for your Nortel product from a distributor or authorized reseller contact the technical support staff for that distributor or reseller Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 18 Preface 312755 G Rev 00 19 Chapter 1 Overview This chapter provides an overview of the BIP and covers the following topics e Physical description e Accessing the alarm module on page 30 e Configuration example on page 32 Physical description
19. on the BIP front panel to the off position O Off 3 Turn off the input feed power at the DC power source Warning Ensure the DC power source is off or disconnected You may AN need to switch a circuit breaker off or turn off power at the DC input source Be sure that the DC input source power is locked out and tagged 312755 G Rev 00 Chapter 2 Installation 65 Note When you power off the 8010co chassis wait at least 30 seconds before turning the power supplies back on 4 Continue with the installation of the 8010co chassis as described in the appropriate product chassis installation manual Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 66 Chapter 2 Installation 312755 G Rev 00 67 Chapter 3 Problem solving This chapter describes how to isolate and diagnose problems with your breaker interface panel and associated 8010co chassis This chapter covers the following topics e Interpreting the LEDs next e Diagnosing and correcting the problem on page 70 e Corrective actions on page 71 The topics lead you through a logical process for troubleshooting the BIP and the associated 8010co chassis components The BIP LEDs provide visual indications of problems that can occur with the 8010co chassis and installed components as well as system status during normal operations To become familiar with the various states that the LEDs
20. one set of power supply cables for a power supply that is located in bay 1 of the upper shelf chassis The cables were preassembled with the appropriate crimp lugs Be sure to label the cable leads appropriately for the power supplies in both the upper and lower shelves Figure 30 Labeling cables for the BIP O O 2 O 0 0 Jeddn Sd 90 punoly yoey punoly dig 28 Jeddn Sd 90 redan Sd 1 1 BIP ground cable x 1 2 Power supply ground cable x 6 1addn Sd PUD punoly yoeH Jeddn Sd Oat 3 Power supply negative lead cable x 6 4 Power supply positive lead cable x 6 5 Label tags optional use as required 1041 1EB Use tie wraps or cable ties to loosely bundle the cable leads for each power supply into a single manageable cable Route the bundled cables under each chassis to the back of the rack Separate the green with yellow stripe ground cable leads from the bundled cables and route them to the base of the rack Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 48 Chapter 2 Installation 5 Route the remaining black power supply cables from the back of the lower and upper shelf chassis to the back panel of the BIP loosely fastening them with tie wraps along the path 6
21. service for maximum operating power As shown in Figure 35 on page 53 the primary B feed B provides redundancy for the primary A feed A and the secondary B feed B provides redundancy for the secondary A feed A Note An optional third power supply in the chassis provides redundancy and high availability operation In the same way the BIP provides redundancy and high availability operation by allowing two additional B feeds to provide redundancy for single or dual chassis installations 312755 G Rev 00 Chapter 2 Installation 53 Figure 35 A and B feed example Upper shelf chassis BIP A 60 A 30 A 30A 30 A ee PS1 PS2 PS3 B 30 A 60 A oe es ejk A Lower shelf chassis 30 A B 30 A e L 308 PSI ps2 A feeds Redundant power supply B feeds Redundant feed 10400EC Table 3 lists input power options for single and dual chassis installations Table 3 Single chassis and dual chassis input options Single chassis input Dual chassis input Non redundant input power At A and A2 Redundant input power A and Bt A and Bt A and B2 Fora single chassis installation always install the chassis in the lower shelf position to stabilize the rack Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 54 Chapter 2 Installation To connect th
22. v 5 q 1 1 Breaker interface panel BIP 4 125 inch power supply cable x 6 2 BIP ground cable x 1 5 90 inch power supply cable x 6 3 90 inch power supply ground cable x6 6 Shelf alarm cables x 2 10369FC 312755 G Rev 00 Chapter 2 Installation 35 Additional equipment To install the BIP you might need items that are not part of the BIP installation kit Before installing the BIP hardware ensure that you obtain all the cables tools and other equipment that you need For information about office alarm cable pin assignments see Appendix B BIP external cable pin assignments on page 75 Mounting hardware You must install the BIP in an equipment rack You need the following tools e Phillips screwdriver e 7 16 inch hex wrench You also need a rack that meets the following specifications e Heavy duty steel construction e Electronics Industries Association EIA standard hole spacing You can install the BIP in the following 19 in 48 26 cm rack configurations e Standard 19 inch rack e Hendry rack You can install the BIP in a standard 23 inch rack using adapters provided by the rack supplier If your rack does not have threaded rail holes you must use cagenuts that are appropriate for the specific rack model you are using DC input electrical requirements The installation site must meet the following electrical requirements for DC power Table 2 Table 2 DC power requirements
23. 000 To central office RE 2 S BIP 3 1 J3 central office alarm in 2 J4 central office alarm out 3 Aisle alarm 10371EA You can also configure one or more standalone BIPs to individually report alarm status to the central office Figure 8 on page 27 312755 G Rev 00 Chapter 1 Overview 27 This type of configuration allows you to independently monitor and control the external audible and visual alarm status indications of the BIP at the central office Figure 8 Configuring standalone BIPs to report alarm status J1 eG je J2 Gde J3 CO J4 De J5 CD e ejejejejejejejejejejejejojejejoje iga lalai alala lalat ladnspsB 229 999900099999000 Pie 000000000000000000 CED PS PS ABinputFeed PS PS 48 VDC 0000000000000000000 Lower Shelf UpperShei Retums Lower Shelf Upper Shelf A B Input Feeds 000000000000000000 CD 0000000000000000000 j S000000 0000000000000 To central office q o o o 2 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 o Deo 4 3 2 1 3 2 1 3 2 1 3 2 1 ANAZB B SOO OOO OOOO 000000000 P 000000000000000000 EE PSG PS i ABinputFeed PS PS 48VDO 0000000000000000000 Lower Shef UpperShei Retums Lower Shelf Upper Shelf A B Input Feeds 000000000000000000 ec 000000000
24. 0000000000 j J000 000000000000000 To central office _ E 5 z em Pjo o s o o s s o s s o 9 s s o s s o 9 s s EDpl 3 2 1 8 2 1 3 2 1 3 2 1 AlaBiB OVOOAOVOOVOOVOVOGO Pe 000000000000000000 C PSG PS ABinputFeed PSE 0000000000000000000 PS 48VDC Love k UpprShet Pekre LonerShat UpprSmat Aguas OOOOOO000000090000 CN To central office q ol O o o BIP 3 1 J5 standalone office alarm connector 10419EA Power terminal block The power terminal block is located on the back panel of the BIP As shown in Figure 9 on page 28 the power terminal block provides 21 connection blocks for DC input and output feeds Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 28 Chapter 1 Overview Figure 9 Power terminal block go MA OOOO Q V V QV O OQ Ose 3 2 1 3 2 1 1 31211 ATA B B PS PS A Blinput Feed PS PS 48 VDC Lower Shelf Upper Shelf Returns Lower Shelf Upper Shelf A B Input Feeds SISsisajalsjajs ajaa iE 1 To frame rack ground 6 To upper shelf power supplies DC terminals 2 To lower shelf power supplies DC terminals 7 48 VDC input feed Primary A feed 3 To upper shelf power supplies DC terminals 8 48 VDC input feed Secondary A feed 4 Ret
25. 010co Chassis 42 Chapter 2 Installation 5 Remove the Phillips screw securing the plastic safety cover to the power supply and then remove the cover Figure 22 Save the Phillips screw and the cover for replacement later Figure 22 Removing the plastic safety cover from the power supply e 10426FA 6 Note the position of the ground stud and of the positive and negative power supply inputs Figure 23 Figure 23 Power supply input and ground stud location OD DC O CDC 1 Ground stud 2 Positive power inputs 3 Negative power inputs 10427FA 312755 G Rev 00 Chapter 2 Installation 43 7 Locate the following items in the shipping container Figure 24 125 inch power cables for power supplies located in the lower chassis 90 inch power cables for power supplies located in the upper chassis 90 inch ground cables for grounding of power supplies located in the upper and lower chassis Figure 24 Power supply cables Q JO O FI rE OD JO OC E Go 0H Pd HO 1 125 inch power supply cables x 6 2 90 inch power supply cables x 6 3 90 inch power supply ground cables x 6 10428FC 8 Attach one end of a 90 inch ground cable to the grounding stud on the power supply Use a 7 16 inch hex wrench to fasten the hardware in the correct order Figure 25
26. 1 L ABS Alarm battery supply return 2 VCRIT Visual critical alarm 3 ACRIT Audible critical alarm 4 DISCOUT Indicates presence of shelf alarm cable 5 DISCIN Indicates presence of shelf alarm cable 6 VMAJ Visual major alarm 7 VMIN Visual minor alarm 8 AMAJ Audible major alarm 9 AMIN Audible minor alarm 312755 G Rev 00 Appendix B BIP external cable pin assignments 77 Office alarm connectors J3 and J4 The BIP office alarm connectors J3 and J4 use high density 26 pin D sub connectors Figure 47 Figure 47 J3 and J4 high density 26 pin D sub connector P O 000000000 48 200000000 10438EA Figure 48 shows the pinouts for the J3 and J4 office alarm connectors Figure 48 J3 and J4 office alarm connectors BIP 1 J3 J4 P3 P4 P3 P4 J3 J4 BIP 2 TTA 1 10 O 1 1 O TTA TRB 2 20 O 2 2 O TRB D2A 3 30 O 3 3 O D2A SPARE1B O 4 40 O 4 4 O SPARE1B SPARE3A 0 5 5 O O 5 5 O SPARE3A SPARE4B O 6 60 O 6 6 o SPARE4B Not used O 7 70 O7 7 O Not used Not used Ho 8 80 O 8 8 C Not used Not used O 9 90 O 9 9 o Not used AISALM2 10 10 O O 10 10 o AISALM2 TTB 11 ito O 11 11 O TTB DIA oo 12 120 O 12 12 o DIA D2B 13 130 O 13 13 O D2B SPARE2A O 14 140 O 14 14 O SPARE2A SPARE3B O 15 15 O O 15 15 O SPARE3B SPARE5A
27. 4 Central office alarm out 5 J5 Standalone office alarm connector 6 TB1 Power terminal block 10367EA Shelf alarm connectors upper and lower shelves The shelf alarm connectors allow you to configure the BIP to control more than one 8010co chassis Note The BIP ships from the factory with default alarm configurations set for a single chassis in the lower shelf of the rack If you install a second chassis you must also configure the jumper on the alarm module to support that configuration See Accessing the alarm module on page 30 for information about jumper settings for your configuration 312755 G Rev 00 Chapter 1 Overview 25 Figure 6 shows the location of the shelf alarm connectors on the BIP and on two 8010co chassis upper and lower shelves Figure 6 Shelf alarm connections upper and lower shelves O Oa a I J3 eCe E J4 EDO J5 oGame o o o o Do boGogoba nono en can 4 1 Jl BIP upper shelf alarm connector 2 J2 BIP lower shelf alarm connector 3 Upper shelf chassis alarm connector out OS E 4 Lower shelf chassis alarm connector out 10380EA Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 26 Chapter 1 Overview Central office alarms The central office alarm connectors allow you to aggregate alarms from mu
28. Part No 312755 G Rev 00 006 4655 Great America Parkway Santa Clara CA 95054 Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis NORTEL Copyright 2006 Nortel Networks All Rights Reserved The information in this document is subject to change without notice The statements configurations technical data and recommendations in this document are believed to be accurate and reliable but are presented without express or implied warranty Users must take full responsibility for their applications of any products specified in this document The information in this document is proprietary to Nortel Trademarks Nortel the Nortel logo and the Globemark are trademarks of Nortel Adobe and Acrobat Reader are trademarks of Adobe Systems Incorporated Statement of conditions In the interest of improving internal design operational function and or reliability Nortel Inc reserves the right to make changes to the products described in this document without notice Nortel Inc does not assume any liability that may occur due to the use or application of the product s or circuit layout s described herein International regulatory statements of conformity This is to certify that the Nortel 8000 Series chassis and components installed within the chassis were evaluated to the international regulatory standards for electromagnetic compliance EMC and safety and were found to have met the requireme
29. S OF OR DAMAGE TO CUSTOMER S RECORDS FILES OR DATA OR c DIRECT INDIRECT SPECIAL INCIDENTAL PUNITIVE OR CONSEQUENTIAL DAMAGES INCLUDING LOST PROFITS OR SAVINGS WHETHER IN CONTRACT TORT OR OTHERWISE INCLUDING NEGLIGENCE ARISING OUT OF YOUR USE OF THE SOFTWARE EVEN IF NORTEL ITS AGENTS OR SUPPLIERS HAVE BEEN ADVISED OF THEIR POSSIBILITY The forgoing limitations of remedies also apply to any developer and or supplier of the Software Such developer and or supplier is an intended beneficiary of this Section Some jurisdictions do not allow these limitations or exclusions and in such event they may not apply 4 General a If Customer is the United States Government the following paragraph shall apply All Nortel Software available under this License Agreement is commercial computer software and commercial computer software documentation and in the event Software is licensed for or on behalf of the United States Government the respective rights to the software and software documentation are governed by Nortel standard commercial license in accordance with U S Federal Regulations at 48 C F R Sections 12 212 for non DoD entities and 48 C FR 227 7202 for DoD entities b Customer may terminate the license at any time Nortel may terminate the license if Customer fails to comply with the terms and conditions of this license In either event upon termination Customer must either return the Software to Nortel or certify its destru
30. U fault when only one CPU is installed 6 MAJOR Indicator Red On steady Major fault indicator Indicates that the system hardware or software has identified a serious disruption of service or that an important circuit failure has occurred Common causes for this type of fault condition include e CPU fault when two CPUs are installed e Two fan trays are faulty e A power supply circuit breaker has tripped due to an overcurrent condition e Two power supplies are faulty 7 MINOR Indicator Yellow On steady Minor fault indicator Indicates a problem that does not have a serious effect on customer service or a problem in circuits that are not essential to device operation Common causes for this type of fault condition include e Shelf alarm cables not installed or not connected properly e Alarm module jumpers configured incorrectly e One power supply is faulty e One fan tray is faulty If you need more help go to the next section Diagnosing and correcting the problem on page 70 Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 70 Chapter 3 Problem solving Diagnosing and correcting the problem Before you perform the problem solving steps in this section complete the following steps 1 Set the switches for all power supplies in the upper and lower chassis to the off position O Off Set the six circuit breakers on the BIP fr
31. ages text recordings or pictures and related licensed materials including all whole or partial copies Nortel grants you a license to use the Software only in the country where you acquired the Software You obtain no rights other than those granted to you under this License Agreement You are responsible for the selection of the Software and for the installation of use of and results obtained from the Software 1 Licensed Use of Software Nortel grants Customer a nonexclusive license to use a copy of the Software on only one machine at any one time or to the extent of the activation or authorized usage level whichever is applicable To the extent Software is furnished for use with designated hardware or Customer furnished equipment CFE Customer is granted a nonexclusive license to use Software only on such hardware or CFE as applicable Software contains trade secrets and Customer agrees to treat Software as confidential information using the same care and discretion Customer uses with its own similar information that it does not wish to disclose publish or disseminate Customer will ensure that anyone who uses the Software does so only in compliance with the terms of this Agreement Customer shall not a use copy modify transfer or distribute the Software except as expressly authorized b reverse assemble reverse compile 312755 G Rev 00 reverse engineer or otherwise translate the Software c create derivative works or modifi
32. al requirements 35 E electrical requirements DC 35 external cable pin assignments 75 F front panel description 20 LEDs 68 G grounding requirements 36 initial power up 63 J jumpers shelf alarm cables 30 L LEDs Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 82 Index alarm module 22 BIP front panel 68 description 68 location 68 P pin assignments cables 75 power DC input reguirements 35 initial power up 63 powering off the system 64 power supplies cable routing 47 connecting cables 38 49 power terminal block 28 problem solving corrective actions 71 interpreting LEDs 67 R requirements 869lomSF CPU 19 23 8691SF CPU 19 23 cooling 36 DC 35 grounding 36 physical 33 35 S shelf alarm cables installing 61 jumper default configurations 30 shelf alarm connectors 25 shipment contents 34 T technical specifications 73 text conventions 16 troubleshooting 67 V verifying the installation 62 312755 G Rev 00
33. anadian Department of Communications 312755 G Rev 00 Reglement sur le brouillage radio lectrique du minist re des Communications Cet appareil num rique 8000 Series chassis respecte les limites de bruits radio lectriques visant les appareils num riques de classe A prescrites dans le R glement sur le brouillage radio lectrique du minist re des Communications du Canada CE marking statement Europe only EN 55 022 statements This is to certify that the Nortel 8000 Series chassis and components installed within the chassis are shielded against the generation of radio interference in accordance with the application of Council Directive 89 336 EEC Conformity is declared by the application of EN 55 022 Class A CISPR 22 Warning This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take appropriate measures Achtung Dieses ist ein Ger t der Funkstorgrenzwertklasse A In Wohnbereichen k nnen bei Betrieb dieses Ger tes Rundfunkst rungen auftreten in welchen Fallen der Benutzer fiir entsprechende Gegenma nahmen verantwortlich ist Attention Ceci est un produit de Classe A Dans un environnement domestique ce produit risque de cr er des interf rences radio lectriques il appartiendra alors l utilisateur de prendre les mesures sp cifiques appropri es EN 55 024 statement This is to certify that the Nortel 8000 Series chassis
34. arm jumper settings see Accessing the alarm module on page 30 A single power supply is faulty on steady The yellow A single chassis fan tray is Locate and replace the faulty chassis tray see the MINOR indicator is faulty appropriate product chassis installation manual on steady Locate and replace the faulty power supply see the appropriate product chassis installation manual The red MAJOR indicator is on steady Two chassis fan trays are faulty Locate and replace the faulty chassis trays See the appropriate product chassis installation manual for replacement and removal of system components Two power supplies are faulty Locate and replace the faulty power supplies See the appropriate product chassis installation manual for replacement and removal of system components An overcurrent condition has occurred with one or more power supplies This fault condition causes the associated circuit breaker s on the BIP front panel to trip and also lights the circuit breaker LED Locate and replace the faulty power supplies See the appropriate product chassis installation manual for replacement and removal of system components The master CPU has failed and the second redundant CPU has taken over system operations Locate and replace the faulty CPU See the appropriate product chassis installation manual for replacement and removal of system compo
35. breaker LED on the BIP front panel is on red The associated circuit breaker is tripped off and the red MAJOR indicator is on steady A circuit breaker has tripped due to an overcurrent condition with the associated power supply Locate and replace the faulty power supply See the appropriate product chassis installation manual for replacement and removal of system components 312755 G Rev 00 73 Appendix A Technical specifications This appendix lists the technical specifications for the breaker interface panel This appendix covers the following topics e Environmental next e Electrical on page 74 e Physical dimensions on page 74 e Electromagnetic emissions on page 74 e Safety agency certification on page 74 Environmental Parameter Operating Specification Storage Specification Temperature 5 to 55 C 23 to 131 F Humidity 85 maximum relative humidity noncondensing Altitude 1800 m 5 940 ft 50 to 70 C 58 to 158 F 85 maximum relative humidity noncondensing 1800 m 5 940 ft Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 74 Appendix A Technical specifications Electrical Parameter Specifications Input Voltage Nominal 48 VDC Input Current Feed Rating 60 A per DC input feed Output Current Feed Rating 30 A per DC output feed Physical dimension
36. can exhibit during normal operation go to the next section Interpreting the LEDs on page 68 For help in determining a problem go to Diagnosing and correcting the problem on page 70 That section describes symptoms and corrective actions you can perform to resolve specific problems If the corrective actions determine that a chassis component needs replacing see the appropriate product chassis installation manual for replacement and removal procedures If you still have problems with your system after completing the instructions in this chapter contact the Nortel Technical Solutions Center Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 68 Chapter 3 Problem solving Interpreting the LEDs All BIP LEDs and indicators are located on the front panel Figure 44 Figure 44 BIP LEDs and indicators i NETWORKS POWER f CRITICAL ti 2 2 e 2 TA Alarm Module MAJOR Upper Shelf Lower Shelf p MINOR 10 20 30 10 20 30 1 Shelf circuit breakers LEDs 4 POWER indicator 6 MAJOR fault indicator 2 Shelf alarm cable fault LED 5 CRITICAL fault indicator 7 MINOR fault indicator 3 Shelf alarm cable validation LED 10435EB Table 4 describes the BIP LEDs and indicators Table 4 BIP LEDs and indicators Item Label lcon Type
37. cations unless expressly authorized or d sublicense rent or lease the Software Licensors of intellectual property to Nortel are beneficiaries of this provision Upon termination or breach of the license by Customer or in the event designated hardware or CFE is no longer in use Customer will promptly return the Software to Nortel or certify its destruction Nortel may audit by remote polling or other reasonable means to determine Customer s Software activation or usage levels If suppliers of third party software included in Software require Nortel to include additional or different terms Customer agrees to abide by such terms provided by Nortel with respect to such third party software 2 Warranty Except as may be otherwise expressly agreed to in writing between Nortel and Customer Software is provided AS IS without any warranties conditions of any kind NORTEL DISCLAIMS ALL WARRANTIES CONDITIONS FOR THE SOFTWARE EITHER EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND ANY WARRANTY OF NON INFRINGEMENT Nortel is not obligated to provide support of any kind for the Software Some jurisdictions do not allow exclusion of implied warranties and in such event the above exclusions may not apply 3 Limitation of Remedies IN NO EVENT SHALL NORTEL OR ITS AGENTS OR SUPPLIERS BE LIABLE FOR ANY OF THE FOLLOWING a DAMAGES BASED ON ANY THIRD PARTY CLAIM b LOS
38. ction c Customer is responsible for payment of any taxes including personal property taxes resulting from Customer s use of the Software Customer agrees to comply with all applicable laws including all applicable export and import laws and regulations d Neither party may bring an action regardless of form more than two years after the cause of the action arose e The terms and conditions of this License Agreement form the complete and exclusive agreement between Customer and Nortel f This License Agreement is governed by the laws of the country in which Customer acquires the Software If the Software is acquired in the United States then this License Agreement is governed by the laws of the state of New York Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 312755 G Rev 00 Contents PfelA e sans rasas asda pres e dad a a 15 Before YOU begin an eta ea cpa dad bb dd ds nba 15 Teri BUANA ses tai a Ae AGE es IPES AE REGS DED SEG TE SIS E 16 Oe ise see e REAS EE V dd DEC V STT 16 Getting Help from the Nortel Website 16 Getting Help over the phone from a Nortel Solutions Center 17 Getting Help from a specialist by using an Express Routing Code 17 Getting Help through a Nortel distributor or reseller 17 Chapter 1 ag TI TT TT TT TT TT TT TT 19 PREGA OSEM errien is bkan DADE Sees ERA NAK AN AN pes HORE RRS
39. e DC input feeds to the BIP 1 Locate the DC power source for the DC input feed Warning Ensure that the DC power source is off or disconnected on the N remote end before you perform any of the steps in this section You may need to switch a circuit breaker off or turn off power at the DC input source 2 Determine the power requirements for your configuration see Figure 35 on page 53 3 Locate the A and B 48 VDC input feeds Figure 36 Note Figure 36 shows an example of a site DC input conduit Your DC input conduit can look different or can be in a different location than the one shown in the following examples The 48 VDC input feed cables should be tagged with source labels for example 48 VDC Input feed or 48 VDC Return If they are not labeled and you are not sure of the source ask for assistance from a qualified electrician Figure 36 Locating the A and B 48 VDC input feeds 48 VDC Feeds o RNA MW 48VDC A feed 1 48VDC B feed 1 48VDC A feed 2 48VDC B feed 2 Retum A feed 1 Return B feed 1 Return A feed 2 Retum B feed 2 10401EA 312755 G Rev 00 Chapter 2 Installation 55 4 Connect the 48 VDC input feeds according to your configuration requirements a Match the tagged 48 VDC input
40. ear the base of the rack see Figure 31 on page 48 Use a 7 16 inch hex wrench to fasten the hardware in the correct order 8 Goto the next section Connecting DC input power feeds to the BIP on page 52 Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 52 Chapter 2 Installation Connecting DC input power feeds to the BIP A Danger Due to high energy hazards only qualified service personnel are permitted to connect the BIP to the DC power source A Warning Ensure that the DC power source is off or disconnected on the remote end before you perform any of the steps in this section You may need to switch a circuit breaker off or turn off power at the DC input source Nortel does not supply the cables for connecting the breaker interface panel to the DC input power source You must select cables that comply with the electrical code of the country where you intend to use the DC DC power supply Caution As the installer you have the sole responsibility for ensuring that the connection cable used with the breaker interface panel is appropriate for use with the DC power source to which the power supply is connected Consider gauge flammability and mechanical serviceability when determining which cables to use You can connect up to two A feeds and two B feeds to your 8010co chassis configuration for redundancy Each chassis can require up to 60 A
41. feed cable lead with the correct power terminal block on the back of the BIP Figure 37 a Loosen the power terminal block screw just enough to insert the cable lead item 1 in Figure 37 b Insert the lead and tighten the screw securely Figure 37 Connecting the A and B 48 VDC input feeds to the BIP 1 of 2 48 VDC Feeds 9 9 9 Ce a 1 3 2 1 3 2 1 GEES PS PS A B Input Fe 48 VDC 000000000000000000 Lower Shelf Upper Shelf Retums r Shelf A B Input Feeds 000000000000000000 GE 0000000000000000000 1 48 VDC input feed Primary A feed 10406FA Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 56 Chapter 2 Installation 5 Connect the remaining 48 VDC input feeds and returns as required Figure 38 Note Figure 38 shows the attachment of two A feeds and two B feeds to the BIP Note that there is a primary and a secondary A feed as well as a primary and secondary B feed see Figure 35 on page 53 for configuration details Figure 38 Connecting the A and B 48 VDC input feeds to the BIP 2 of 2 48 VDC Feeds m
42. g the BIP in the rack 37 Figure 18 Removing the 8010co chassis bottom 312096 A bezel 39 Figure 19 Location of power supplies 40 Figure 20 Loosening the power supply retaining screws 41 Figure 21 Disconnecting the power supply from the chassis backplane 41 Figure 22 Removing the plastic safety cover from the power supply 42 Figure 23 Power supply input and ground stud location eanan 42 Figure 24 Powersupply cables 0 5 coco Wo oom ee ee anker a a na 43 Figure 25 Attaching the ground lead 43 Figure 26 Attaching the positive lead 44 Figure 27 Attaching the negative lead 45 Figure 28 Replacing the plastic safety cover on the power supply 45 Figure 29 Replacing the power supply 46 Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 12 Figures Figure 30 Figure 31 Figure 32 Figure 33 Figure 34 Figure 35 Figure 36 Figure 37 Figure 38 Figure 39 Figure 40 Figure 41 Figure 42 Figure 43 Figure 44 Figure 45 Figure 46 Figure 47 Figure 48 Figure 49 Figure 50 Labeling cables for the BIP W o oo mo o o co oo oo estuda ses ese 47 Rack grounding SUID example ae boa AN aa Rida aoe 48 Attaching power
43. grounding strip 48 Connecting the power supply cables tothe BIP 49 Connecting DC input power feeds to the BIP 52 RODIN COVES cunchguxeeyactantnedserhs okies aetna OK nada sad 59 Installing shelf alarm cables 61 Vering the WOON s s na eh aoe ee oe RR SR ha BB Ok ee ane a 62 IN POSAM kcossiadeees o LEK PUN road da p g Eds Ker 63 VEN the LEDS sas 25 454 a ASRS DLL SER E E PRET CT DE 63 Powering off the system sas aa a eee ee eee SU A A 64 Chapter 3 Problem SOWING sci en en MEN KIA Ce eA EK ENAK aa 67 Interpreting ihe LEDS 40 bee man ma ad dd ban na ank ee OS 68 Diagnosing and correcting the problem 70 DOOR ve SCIONS nk nine saida ERROR ESEJ KO A O Rd Na Aa 71 Appendix A Technical specifi aHonS os cic css ge cee caress ena cee eevee wenden ee 73 ERAM aspire ak an NE OUR pn Ma Res TSS RSENS SRE SEE BU EUR ed 73 PENA etek saban Ruh Eka RCA Ro en aa 74 Physical DIMENSIONS Lon obb ena ag tirei okeh bae 74 Ele ciromagnelic emissions ebiet ee TER ab eee RE KEK Eh UE POB AE 74 Safety agency Cerca ob apa Sidi ob mbk na Kana S DRA NE KAS 74 Appendix B BIP external cable pin assignments 75 Shelf alarm connectors J1 and J2 75 Office alarm connectors J3 and J4 aon dea na ma dani wosp bas es TT Standalone office alarm connector
44. i cabin deuce Ra 35 Table 3 Single chassis and dual chassis input options 53 Table 4 BIP LEDS and Indicators pisani zve coco oo oc oo do o Woo dead 68 Table 5 Kareena CONS sos Minal Se sd me UA en Be 71 Table 6 J1 and J2 shelf alarm connector pin assignments 76 Table 7 J3 and J4 office alarm connector pin assignments 78 Table 8 J5 standalone office alarm connector pin assignments 80 Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 14 Tables 312755 G Rev 00 15 Preface The breaker interface panel BIP provides power distribution and alarm status indications for one or two 8010co chassis in an equipment rack The status indications can be linked to other BIPs to provide total system status to the central office CO This guide describes how to install the breaker interface panel in an equipment rack connect cables and interpret LEDs It also includes technical specifications for the breaker interface panel For a list of related publications see the release notes that accompany your software Before you begin This guide is intended for qualified service personnel who need to install or replace a breaker interface panel A qualified service person must have appropriate technical training and experience and be aware of hazards involved in installing and replacing customer replaceable units CRUs I
45. is about to be turned on 312755 G Rev 00 Chapter 2 Installation 63 Initial power up Danger Due to high energy hazards only qualified service personnel are permitted to connect the BIP to the DC power source To power up the 8010co chassis 1 Set the six circuit breakers on the BIP front panel to the off position O Off 2 Set the switches for all power supplies in the upper and lower chassis to the off position O Off You can access the power supply switches with the bezels installed 3 Turn on the input feed power at the DC power source Verifying the LEDs 1 Verify the following LEDs on the BIP The white POWER Indicator on the BIP front panel is on The green shelf alarm cable validation LED is on steady The green shelf alarm cable validation LED indicates that the shelf alarm cables are installed properly If there is a problem with the shelf alarm cable installation or jumper settings the red shelf alarm cable fault LED turns on Set the six circuit breakers on the BIP front panel to the on position On Set the switches for all power supplies in the upper and lower chassis to the on position On Note When you first install a 8010co chassis that contains two or three power supplies you must turn on two of the power supply units simultaneously If you wait longer to turn on the second power supply one of the power supplies can shut down To correct this cond
46. isplay panel Figure 4 located on the BIP front panel provides visual status indications for one or two 8010co chassis in a single rack Figure 4 Alarm module display panel A Q m Alarm Module POWER 6 CRITICAL 4 MAJOR 6 MINOR 0 1 lt Shelf alarm cable validation LED 2 Shelf alarm cable fault LED 3 POWER indicator 4 CRITICAL fault indicator 5 MAJOR fault indicator 6 MINOR fault indicator 10377EA See Table 1 for a description of the LEDs Table 1 Alarm module display LEDs Item Label lcon Color State Type Description 1 LED Green On steady Shelf alarm cable validation LED The alarm cables are properly connected to the shelves 2 LED A Red On steady Shelf alarm cable fault LED The shelf alarm cables are missing not secured or the shelf alarm jumpers are not configured properly see Accessing the alarm module on page 30 This fault condition also lights the MINOR fault indicator see Minor fault description in this table 3 POWER Indicator White On steady Power indicator The external DC power is available to the BIP 4 CRITICAL Indicator Red On steady Critical fault indicator Indicates that a severe service affecting condition has occurred that requires immediate corrective action Common causes for this type of fault condition include e Line card failure e Tempera
47. ition turn off both power supplies wait at least 30 seconds and then turn on both power supplies again simultaneously Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 64 Chapter 2 Installation 4 Verify the following LEDs on the 8010co chassis The green power supply LEDs for each power supply in both the upper and lower chassis are on If any of the power supply LEDs are not on replace the power supply The chassis fans are powering up If any of the previous steps indicate a problem with the installation do the following 1 Set the switches for all power supplies in the upper and lower chassis to the off position O Off Set the six circuit breakers on the BIP front panel to the off position O Off Check that all cables are installed properly and that all power supplies are firmly seated in their bays Set the six circuit breakers on the BIP front panel to the on position On Set the switches for all power supplies in the upper and lower chassis to the on position On 6 Proceed to Verifying the LEDs on page 63 If the problem persists go to Chapter 3 Problem solving on page 67 Powering off the system To power off the system 1 Set the switches for all power supplies in the upper and lower chassis to the off position O Off You can access the power supply switches with the bezels installed Set the six circuit breakers
48. lf Upper Shelf A B Input Feeds 000000000000000000 ED 0000000000000000000 O00000000000000000 CEE 0000000000000000000 E e o 1 Positive lead wires 3 Negative lead wires lower shelf power supplies lower shelf power supplies 2 Positive lead wires 4 Negative lead wires upper shelf power supplies upper shelf power supplies 10394FA 5 Locate the BIP ground cable see Figure 30 on page 47 312755 G Rev 00 Chapter 2 Installation 51 6 Attach one end of the BIP ground cable to the power terminal block Figure 34 a Loosen the power terminal block screw just enough to insert the ground cable lead item 1 in Figure 34 b Insert the lead and tighten the screw securely Figure 34 Attaching the BIP ground cable DC PS1 Upper DC PS1 Upper E Ge S 8 9 9 9 9 9 9 8 8 9 9 9 9 RE 000000000000000000 G6 324132 1 aAzpip3l OOOOOOOOOOOOOOOOOCO 000000000000000000 OGEEES PS A BInputFeed PS PS 48 VDC 0000000000000000000 Upper Shelf Returns Lower Shelf Upper Shelf A B Input Feeds 000000000000000000 GEE 0000000000000000000 000000000000000000 ea 0000000000000000000 0 e o 5 1 Positive lead wire from power 3 Power terminal block label supply 1 upper shelf 7 Route the otherend of the BIP ground cable to the rack grounding strip n
49. lies e The second group labeled Lower Shelf provides input power to the lower shelf power supplies If a power supply over current condition occurs the associated circuit breaker trips and indicates the fault by lighting the associated circuit breaker s LED red Each of the six circuit breakers is current limited to 30 amperes 80 volts direct current The circuit breakers are designed with internal auxiliary switches to provide fault indications to the alarm module and to the associated circuit breaker LEDs on the front panel The alarm module reports circuit breaker fault conditions by lighting the MAJOR indicator on the Alarm Module display panel No alarm is generated to the alarm module when the circuit breaker is manually switched on I or off O 312755 G Rev 00 Chapter 1 Overview 21 Figure 3 Shelf circuit breakers Sd o o o o o o Upper Shelf Lower Shelf telzel3e to 20 30 ps1 O ps2 ps3 DC DC DC DC DC DC ps1 ps2 ps3 k e e e DC DC DC DC DC DC Front of rack 1 Upper shelf LEDs 2 Lower shelf LEDs 10372EA Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 22 Chapter 1 Overview Alarm module display panel The alarm module d
50. locked out and tagged The alarm module contains jumpers that you can configure to allow the BIP to monitor the shelf alarm cables for a single or dual chassis installation The BIP ships from the factory with default jumper configurations set for a single chassis in the lower shelf of the rack If you install a second chassis in the upper shelf you must configure the jumpers on the alarm module to support that configuration Note The jumper configuration has no affect on the chassis status alarms The BIP front panel opens to provide access to the jumpers on the alarm module To open the front panel 1 Using a Phillips screwdriver loosen the two front panel locking screws Figure 11 Figure 11 Opening the front panel 1 Front panel locking screws x 2 10375FB 312755 G Rev 00 Chapter 1 Overview 31 2 Gently lower the front panel to expose the alarm module Figure 12 Figure 12 Accessing the alarm module UT q a Se 1 Alarm module 10365FB Figure 13 shows a close up view of the alarm module with jumpers J8 and J9 configured to monitor the shelf alarm cable for a single chassis in the lower shelf only default setting Monitoring of the upper shelf alarm cable is disabled with jumper J8 by default To enable the BIP to monitor the shelf alarm cable for a second chassis in the upper shelf you must place the upper shelf alarm jumper J8 over pins 2 and 3 Figure 13 Default ju
51. ltiple BIPs and route them to an aisle alarm and to the central office Figure 7 shows three BIPs configured to aggregate alarms from three racks You can configure up to ten BIPs in a series configuration to aggregate alarms Central office alarm cables are not provided as part of your BIP shipment To build your own central office alarm cables see Appendix B BIP external cable pin assignments on page 75 Figure 7 Configuring multiple BIPs to aggregate office alarms 1 oGesje i J2 s Errrje pre J4 oo J5 oG o ejsjejojejejo o sisjejojeje s s sjejeja 3 2 1 3 2 1 3 2 1 3 2 1 JA A2B B2 PS6 PSM ABinputFeed PS PS 48VDC Lower She Upper Sheli Retums Lower Shell Upper Shel AB Input Feeds BIP 1 s s e 9 9 s 9 9 9 9 9 9 9 9 s s s 9 eje 12 3 2 1 3 2 1 3 2 1 3 2 1 A AZB B 0000000000000000000 PSG PSU ABimputFeed PS PS 4VDC o Lower Shelf Upper Sheli Retums Lower Shelf Upper Shelf A B Input Feeds ARLS BIP 2 s s s s s s s s s s s s e s s s o 9 9 s 4 3 2 1 3 2 1 3 2 1 3 2 1 JA A2B B2 PS 4 PS ABinputFeed PS PS 48 VDC Lower Shelf Upper Shelf Retums Lower Shelf Upper Shelf A B Input Feeds 000000000000000000 000000000000000
52. m Visual COM 0 12 OF N Critical alarm Audible COM o 13 OF Do Major alarm Audible COM 0 14 Minor alarm Audible COM o 15 OF External alarm COM O 16 O Central office device Not used O 170 Not used O 18 O Critical alarm Visual NO O 19 OF Major alarm Visual NO O 20 OF Minor alarm Visual NO O 21 OF Critical alarm Audible NO O 22 OF Major alarm Audible NO O 23 OF Minor alarm Audible NO O 24 OF External alarm NO O 25 OF Not used ro 26 O Ts External cable not supplied 9440EA Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 80 Appendix B BIP external cable pin assignments Table 8 lists the pin assignments for the J5 standalone office alarm connector Table 8 J5 standalone office alarm connector pin assignments Pin Signal Description 1 Critical alarm Visual NC Visual alarm contact 2 Major alarm Visual NC Visual alarm contact 3 Minor alarm Visual NC Visual alarm contact 4 Critical alarm Audible NC Audible alarm contact 5 Major alarm Audible NC Audible alarm contact 6 Minor alarm Audible NC Audible alarm contact 7 External alarm NC External alarm contact 10 Critical alarm Visual COM Visual alarm contact 11 Major alarm Visual COM Visual alarm contact 12 Minor alarm Visual
53. mper settings gugup 1 Alarm module 2 J9 Lower shelf alarm jumper enabled 3 J8 Upper shelf alarm jumper disabled scene Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 32 Chapter 1 Overview Configuration example Figure 14 shows a typical configuration using the optional breaker interface panel Figure 14 8010co chassis configuration with BIP option j O LE Ine Ed od JE JE aa ajaa S fag fas EO e 0 oasis Esso o EG ES S adas co fig j SEE EE SEE gig BB lglg SEE Aja a EH BE gig fag JEDI AR ee oO Ole of 3 Elo e BE Aja PRE Paksa IB Nela BSE o aa Pala lol alas ala H ad pgi E E a EH IES aja BB rs ENE Sm gig HEJ Fa B gig AG ka NE E a 1 Breaker interface panel 2 8010co Chassis upper shelf position 3 8010co Chassis lower shelf po
54. nents Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 72 Chapter 3 Problem solving Table 5 Corrective actions continued preceded by the CRITICAL indicator blinking two times and then turning off after the redundant CPU becomes operational Symptom Probable cause Corrective action The red Failover from Master CPU After the Redundant CPU becomes operational the red CRITICAL indicator to the second redundant MAJOR indicator lights to indicate loss of the master CPU is on steady CPU This action is see previous symptom The maximum CPU operating temperature 50 C 122 F has been exceeded The CPU subsystem has detected a fault Check to see that nothing is blocking the air flow to the CPU if airflow is present power down the system and replace the CPU See the appropriate product chassis installation manual for replacement and removal of system components Locate and remove the faulty card See the appropriate product chassis installation manual for replacement and removal of system components A line card is booting and is not yet operational Wait until the line card finishes booting the fault indicator goes out when booting is complete A line card has failed Locate and hot swap the faulty line card See the appropriate product chassis installation manual for replacement and removal of system components A circuit
55. nnector out Installing shelf alarm cables 10380EA Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 62 Chapter 2 Installation 2 To install the shelf alarm cable for a second chassis in the upper shelf a Configure the jumpers on the alarm module to support a second chassis in the upper shelf as described in Accessing the alarm module on page 30 b Connect one end of the shelf alarm cable to the J1 connector on the back of the BIP Figure 43 c Connect the other end of the shelf alarm cable to the upper shelf chassis alarm connector on the upper shelf chassis After successfully installing the shelf alarm cables go to the next section Verifying the installation Verifying the installation This section describes how to verify the BIP hardware installation It includes the following topics e Initial power up next e Verifying the LEDs on page 63 e Powering off the system on page 64 Before powering up the system to verify the installation be sure that e All cables are installed and properly secured e All safety covers filler panels and bezels are installed and secure e All tools and installation materials are removed e You notify others working in the area that the system power
56. nstalling the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 16 Preface Text conventions This guide uses the following text conventions bold Courier text Indicates command names and options and text that italic text plain Courier text How to get Help you need to enter Example Use the dinfo command Example Enter show ip alerts routes Indicates new terms book titles and variables in command syntax descriptions Where a variable is two or more words the words are connected by an underscore Example If the command syntax is show at lt valid_route gt valid route is one variable and you substitute one value for it Indicates command syntax and system output for example prompts and system messages Example set Trap Monitor Filters This section explains how to get help for Nortel products and services Getting Help from the Nortel Web site The best way to get technical support for Nortel products is from the Nortel Technical Support Web site http www nortel com support This site provides quick access to software documentation bulletins and tools to address issues with Nortel products More specifically the site enables you to e download software documentation and product bulletins e search the Technical Support Web site and the Nortel Knowledge Base for answers to technical issues 312755 G Rev 00 Preface 17 e sign up for automatic notification
57. nts for the following international standards e EMC Electromagnetic Emissions CISPR 22 Class A e EMC Electromagnetic Immunity CISPR 24 e Electrical Safety IEC 60950 with CB member national deviations Further the equipment has been certified as compliant with the national standards as detailed below National electromagnetic compliance EMC statements of compliance FCC statement USA only This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the Federal Communications Commission FCC rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy If it is not installed and used in accordance with the instruction manual it may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case users will be required to take whatever measures may be necessary to correct the interference at their own expense ICES statement Canada only Canadian Department of Communications Radio Interference Regulations This digital apparatus 8000 Series chassis and installed components does not exceed the Class A limits for radio noise emissions from digital apparatus as set out in the Radio Interference Regulations of the C
58. onents installed within the chassis are in compliance with the requirements of EN 60 950 in accordance with the Low Voltage Directive Additional national differences for all European Union countries have been evaluated for compliance Some components installed within the 8000 Series chassis may use a nickel metal hydride NiMH and or lithium ion battery The NiMH and lithium ion batteries are long life batteries and it is very possible that you will never need to replace them However should you need to replace them refer to the individual component manual for directions on replacement and disposal of the battery Nortel Inc software license agreement This Software License Agreement License Agreement is between you the end user Customer and Nortel Corporation and its subsidiaries and affiliates Nortel PLEASE READ THE FOLLOWING CAREFULLY YOU MUST ACCEPT THESE LICENSE TERMS IN ORDER TO DOWNLOAD AND OR USE THE SOFTWARE USE OF THE SOFTWARE CONSTITUTES YOUR ACCEPTANCE OF THIS LICENSE AGREEMENT If you do not accept these terms and conditions return the Software unused and in the original shipping container within 30 days of purchase to obtain a credit for the full purchase price Software is owned or licensed by Nortel its parent or one of its subsidiaries or affiliates and is copyrighted and licensed not sold Software consists of machine readable instructions its components data audio visual content such as im
59. ont panel to the off position O Off Check that all cables are installed properly and that all power supplies are firmly seated in their bays Set the six circuit breakers on the BIP front panel to the on position On Set the switches for all power supplies in the upper and lower chassis to the on position On 6 Verify the following LEDs on the BIP The white POWER Indicator on the BIP front panel is on The green shelf alarm cable validation LED is on steady 7 Verify the following LEDs on the 8010co chassis The green power supply LEDs for each power supply in both the upper and lower chassis are on The chassis fans are powering up 8 If the problem still persists go to the next section Corrective actions on page 71 312755 G Rev 00 Chapter 3 Problem solving 71 Corrective actions To resolve problems with the BIP or the 8010co chassis and components follow the corrective actions suggested in Table 5 Table 5 Corrective actions Symptom The red shelf alarm cable fault LED on the BIP front panel is on and the yellow MINOR indicator is Probable cause Shelf alarm cables are not installed or installed incorrectly Corrective action Check to see that the shelf alarm cables are secure and installed correctly see Installing shelf alarm cables on page 61 Shelf alarm jumpers not configured or configured incorrectly Check the shelf al
60. ote end before you perform any of the steps in this section You may need to switch a circuit breaker off or turn off power at the DC input source Be sure that the DC input source power is locked out and tagged Note The 321325 A bezel does not need to be removed to access the power supplies 312755 G Rev 00 Chapter 2 Installation 39 To connect cables to the chassis power supplies 1 Remove the 8010co chassis bottom bezels if required a Using a Phillips screwdriver loosen the 2 captive screws securing the bezel to the chassis Figure 18 b Pull the top of the bezel forward and then lift the 312096 A bezel from the two tabs on the bottom of the chassis c Repeat steps a and b for the second chassis if installed Figure 18 Removing the 8010co chassis bottom 312096 A bezel 10422FA Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 40 Chapter 2 Installation 2 Locate the power supplies Figure 19 With the bezel removed you can see the power supplies The chassis can contain up to three power supplies Power supplies reside in bay 1 bay 2 and bay 3 viewed left to right from the front of the chassis Figure 19 Location of power supplies 00000000000000 TO DOOOOoOooooOoOoOOOMo Di BE GE GE GE GE GE GE oa TE GE GE GE JE GE BE Da
61. ower service in the area The ground path must be permanent and must not exceed 1 ohm of resistance from the rack to the grounding electrode 312755 G Rev 00 Chapter 2 Installation 37 To install the BIP 1 Remove the plastic back cover from the BIP terminal block Figure 16 Figure 16 Removing the plastic back cover from the BIP D ece 1219 0 0 9 8 98 8 9 9 8 98 8 9 eee eeo eE 1 3 2 4 3 2 1 al2l1l3l211latlazB COO OOS TO OO Hie 000000000000000000 EEE PS 4 PS ABinputFeed PS PS 48VDC 0000000000000000000 Lower Shelf Upper Shelf Retums Lower Shelf Upper Shelf A B Input Feeds 000000000000000000 CEE 0000000000000000000 000000000000000000 ome 0000000000000000000 O o 1 Back cover plastic 2 Cover screws x 4 10421RA Caution The BIP weighs 33 9 lbs 15 4 kg The next step requires two persons to mount the BIP in the rack 2 Position the BIP in the uppermost position in the rack and align the holes in the mounting bracket with the holes in the rack 3 Insert 2 screws appropriate for your rack type into each mounting bracket and tighten them Figure 17 Figure 17 Installing the BIP in the rack o pa K maA piti amp as en gen 0000000 10378FB 4 After the BIP is secured in the rack go to the next section Connecting cables to the chassis po
62. ribed in the previous sections you must replace the plastic back cover on the BIP and the 8010co chassis bezel s that were removed earlier in these procedures Before you replace the covers and bezels be sure that all cables are routed properly from under the chassis bays through the rack and up to the BIP power terminal block Check that all tie wraps are secured and give special attention to the cables at the power terminal strip the cable leads must be supported to avoid undue stress on the terminal block 1 Replace the plastic back cover on the BIP Figure 41 Figure 41 Replacing the plastic back cover on the BIP IE w ro w 211 3 2 1 3 2 1 JA A2P B PS PS A BlnputFeed PS VDC Lower Shelf Upper Shelf Returns Lower Shelf ut Feeds SISTSTS TITS TSTSTSTSTSTSTSTSTSTSTSTITITST O5050 0 0 2s 1 Back cover plastic 2 Cover screws x 4 F Nu 10410FA Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 60 Chapter 2 Installation 2 Replace the 8010co chassis bezel a d Set the notch on both ends of the 312096 A bezel into the tabs on the chassis Figure 42 Lift the top of the bezel up and then align the captive screws with the holes in the chassis Using a Phillips scre
63. s Parameter Specifications Height 12 6 cm 4 92 in Width 50 cm 19 5 in Depth 39 0 cm 15 2 in Weight 15 4 kg 33 9 Ib Electromagnetic emissions e Bellcore GR 1089 CORE e EN50082 CISPR 22 e ETSI 300 386 2 Safety agency certification e UL Listed UL 1950 e Bellcore GR 1089 CORE e CSA C22 2 No 950 e EN 60950 and EN 41003 312755 G Rev 00 75 Appendix B BIP external cable pin assignments This appendix describes the breaker interface panel connectors This appendix covers the following topics e Shelf alarm connectors Jl and J2 next e Office alarm connectors J3 and J4 on page 77 e Standalone office alarm connector J5 on page 79 Shelf alarm connectors J1 and J2 The BIP shelf alarm connectors J1 and J2 use standard 9 pin D sub connectors Figure 45 Figure 45 J1 and J2 9 pin standard D sub connector 6 poe Ea 9 Oya 10436EA Figure 46 on page 76 shows the pinouts for the J1 and J2 shelf alarm connectors Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 76 Appendix B BIP external cable pin assignments Figure 46 J1 and J2 shelf alarm connector pinouts f Bao OS ii M ab Go oe en de d P BAILA Table 6 lists the pin assignments for the J1 and J2 shelf alarm connectors Table 6 J1 and J2 shelf alarm connector pin assignments Pin Signal Description
64. sition 10420EB 312755 G Rev 00 33 Chapter 2 Installation This chapter describes how to install the breaker interface panel and covers the following topics e Preparing to install the breaker interface panel next e Installing the breaker interface panel on page 36 e Verifying the installation on page 62 Preparing to install the breaker interface panel Before begin the installation verify that e Your shipment is complete and undamaged e You have the cables tools and other equipment that you need e Your installation site meets the physical electrical and environmental requirements see Appendix A Technical specifications on page 73 The sections that follow help you prepare for installation Note For a list of requirements that must be met for the 8010co chassis see the appropriate product chassis installation manual Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 34 Chapter 2 Installation Shipment contents Inspect all items for shipping damage If you detect any damage do not install the BIP Call the Nortel Technical Solutions Center in your area see How to get Help on page 16 Your BIP shipment contains the following items Figure 15 Figure 15 Contents of the BIP shipping container 2 O HSS ASS 3 o jae ae 4 oo 5 oo EE Ke lij mo
65. supply cable leads to the BIP 49 Upper and lower shelf power cables connected to the BIP 50 Attaching the BIP ground cable waooooc oo oo coco mocoo kane enna ees 51 A and B feed example oo oo Wo coco deep ieee sa ds sd a 53 Locating the A and B 48 VDC input feeds 54 Connecting the A and B 48 VDC input feeds to the BIP 1 of 2 55 Connecting the A and B 48 VDC input feeds to the BIP 2 of 2 56 Connecting the A B input feed returns 10f2 57 Connecting the A B input feed returns 20f2 58 Replacing the plastic back cover on the BIP 59 Replacing the 8010co chassis 312096 A bezel 60 Installing shelf alarm cables 61 BIP LEDs and MUICatOTS Li ss cee spas da boas bese SI a UN RR Da 68 J1 and J2 9 pin standard D sub connector 75 J1 and J2 shelf alarm connector pinouts 76 J3 and J4 high density 26 pin D sub connector 77 J3 and J4 office alarm connectors 77 J5 high density 26 pin D sub connector 79 J5 standalone office alarm connector 79 312755 G Rev 00 13 Tables Table 1 Alarm module display LEDS ass sas oo oooo coocoo W o W o Woo dee eas 22 Table 2 DC power requirements 2 2 15 pies na dec
66. ture fault e CPU fault when only one CPU is installed 312755 G Rev 00 Chapter 1 Overview 23 Table 1 Alarm module display LEDs continued Item Label Icon Type Color State Description 5 MAJOR Indicator Red On steady Major fault indicator Indicates that the system hardware or software has identified a serious disruption of service or that an important circuit failure has occurred Common causes for this type of fault condition include e CPU fault when two CPUs are installed e Two fan trays are faulty e Two power supplies are faulty MINOR Indicator Yellow On steady Minor fault indicator Indicates a problem that does not have a serious effect on customer service or a problem in circuits that are not essential to device operation Common causes for this type of fault condition include e Shelf alarm cables not installed or not connected properly Alarm module jumpers configured incorrectly e One power supply is faulty e One fan tray is faulty The alarm module can also be linked to other BIPs and can provide visual and audible alarms to aisle alarms and to the central office see Central office alarms on page 26 Alarm support for the BIP is provided by the 8691SF or 86910mSF central processing unit CPU in the 8010co chassis The following conditions in the 8010co chassis generate alarms Power supply failure Fan failure O
67. urns A B input feeds 9 48 VDC input feed Primary B feed 5 To lower shelf power supplies DC terminals 10 48 VDC input feed Secondary B feed 10379EA Figure 10 on page 29 shows an example of the BIP power terminal block cabling including ground connections for two 8010co chassis and installed power supplies As shown in this example both upper and lower chassis are each fully configured with three power supplies one is redundant and require four 60 A direct current input feeds to the BIP two feeds are redundant For more information see Connecting DC input power feeds to the BIP on page 52 equipped with an overcurrent protection device that limits current to a maximum of 60 A The overcurrent protection device can be any approved standard delay 60 A fuse or circuit breaker with an interrupting current rating of not less than 10 000 A Caution All DC input feeds to the breaker interface panel must be 312755 G Rev 00 Chapter 1 Overview 29 Figure 10 Power and grounding example Return Secondary B Return Primary B Return Secondary A Return Primary A DC PS1 Upper DC PS2 Upper DC PS3 Upper DC PS1 Lower DC PS2 Lower DC PS3 Lower DC PS2 Lower DC PS1 Lower DC PS3 Upper DC PS2 Upper DC PS1 Upper 48 VDC Primary A
68. verheating Line card error Master CPU failure For details about the 8691SF or 8691omSF Central Processing Unit CPU see the appropriate product chassis installation manual Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 24 Chapter 1 Overview Front panel locking screws The front panel locking screws allow you to open the front panel to access the alarm module The alarm module contains jumpers that you use to configure your system alarm parameters For information about configuring your system alarm parameters see Accessing the alarm module on page 30 Back panel Figure 5 shows the BIP back panel configuration plastic back cover not shown Descriptions of the back panel components follow the figure Figure 5 Back panel components obe eje S S GO GS OC 8 G SJE Hd JE JEM EJ JE O SSL HEHE Om ED o Li3 2 1 3 2 1 2 1 3 2 1 A A BiB SVOVOVOLUOVOVOVOOJO KAN o 4 di 3 3 3 000000000000000000 CEEE PS PS ABlInputFeed PS PS 48 VDC 0000000000000000000 Lower Shelf Upper Shelf Returns Lower Shelf Upper Shelf A B Input Feeds 000000000000000000 5 SEE O000000000000000000 Ei 000000000000000000 Ce 0000000000000000000 dr ol O 1 J1 Upper shelf alarm connector 2 J2 Lower shelf alarm connector 3 J3 Central office alarm in 4 J
69. wdriver tighten the 2 captive screws to secure the bezel to the chassis Replace the bezel on the second chassis if installed Figure 42 Replacing the 8010co chassis 312096 A bezel GG GO BO da ca ca c on pocacoon OOdUUODUN 5 Bottom bezel 10434FA 3 Goto the next section Installing shelf alarm cables on page 61 312755 G Rev 00 Chapter 2 Installation 61 Installing shelf alarm cables Note The BIP ships from the factory with default alarm configurations set for a single chassis in the lower shelf of the rack If you install a second chassis you must configure the jumpers on the alarm module to support that configuration See Accessing the alarm module on page 30 if you need to modify the shelf alarm jumpers 1 To install the shelf alarm cable for a single chassis in the lower shelf a Locate the shelf alarm cables in the shipping container b Connect one end of the shelf alarm cable to the J2 connector on the back of the BIP Figure 43 c Connect the other end of the shelf alarm cable to the lower shelf chassis alarm connector on the lower shelf chassis Figure 43 J4 Do J5 ece 1 J1 BIP upper shelf alarm connector 2 J2 BIP lower shelf alarm connector 3 Upper shelf chassis alarm connector out 4 Lower shelf chassis alarm co
70. wer supplies on page 38 Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis 38 Chapter 2 Installation Connecting cables to the chassis power supplies This section describes how to connect the BIP power cables to the 8010co chassis 8004DC power supplies These procedures assume that all required power supplies were previously installed during the 8010co chassis installation Note This guide does not describe how to remove or replace power supplies in the 8010co chassis For detailed instructions about adding power supplies or modifying an existing configuration see the appropriate product chassis installation manual Before beginning the procedures in this section note the following e A 8010co chassis configuration can consist of one or two chassis in a single rack If a single chassis is installed it is always installed in the lower shelf position Note For a single chassis installation always install the chassis in the lower shelf position to stabilize the rack e Each chassis can be configured with up to three power supplies The cabling for each power supply comprises three conductors the positive lead wire the negative lead wire and the ground lead e To access the power supplies you may have to remove the bottom front bezel from both the upper shelf and lower shelf 8010co chassis Warning Ensure that the DC power source is off or disconnected at the N rem

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