Multiquip MT-86D Automobile Parts User Manual
Contents
1. 40 41 Air Cleaner and Muffler Assembly 42 43 Label and Gasket Set Assembly 44 45 Loose Parts Assembly 46 47 Terms and Condition Of Sale Parts 48 PAGE 4 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PARTS ORDERING PROCEDURES When ordering parts please supply the following information O Dealer account number O Dealer name and address O Shipping address if different than billing address Returnfax number O Applicable model number J Quantity part number and description of each part Specify preferred method of shipment wa FedExorUPS Ground Note Unless otherwise indicated by customer all FedExorUPS S dD Third D orders are treated as Standard Orders and will SUAE Hay ship within 24 hours We will make every effort to v FedEx or UPS Next Day ship Air Shipments the same day that the order is V Federal Express Priority One received if prior to 2PM west coast time Stock DHL Orders must be so noted on fax or web forms V Truck Here s how to get help Place Your Parts Order Via Web or Fax Please have the model and serial number on For Even More Savings hand when calling Parts Department 800 427 1244 Fax 800 672 7877 Extra Discounts 310 537 3700 Fax 310 637 32842. a B sae REPLACES 020308060 REPLACES 354329380 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 27 MT 86D TANK AND HANDLE ASSY TANK AND HANDLE ASSY PAGE 28 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 MT 86D TANK AND HANDLE ASSY TANK AND HANDLE ASSY PART QTY REMARKS 1 351319900 SHOCK ABSORBER 2 2 014210020 SOCKET HEAD BOLT 10X20T auct REPLACES 001521020 3 033121009 TOOTHED LOCK WASHER B M10 4 4 012210020 BOLT 10X20H 5 cadens REPLACES 002211020 5 371113650 FUEL TANK 1 6 0430430015 FUEL TANK ec REPLACES 953404650 7 954405080 STRAINER 100 1 8 011808015 BOLT 8X15H SW REPLACES 002410815 9 18325455120 STRAINER ASSY FUEL mom INCLUDES ITEM W 9A 24341000450 O RING 10 020106050 NUT ME 11 030206150 WASHER SW M6 12 001210815 BOLT 8X15H 13 020108060 M8 M 14 030208200 WASHER SW M8 15 009110011 SOCKET HEAD SCREW 8X20 21 371113560 HANDLE 22 371448010 SIDE PROTECTOR 23 011808015 BOLT 8X15H SW 26 18366659330 FUEL DRAIN 27 18325059050 PIPE FUEL OIL 28 11435459070 PIPE FUEL RETURN 29 11428459710 JOINT 30 10699044660 CLAMP 31 12472259050 CLAMP 32 18325059040 PIECE 40 953405810 PACKING P
3. OPERATION 7 1 Daily Thoroughly remove dirt and oil from the engine and control area Clean or replaces air cleaner as necessary Check and retighten all fasteners as necessary Check spring box and bellows for oil leaks Repair as needed Remove element from pre cleaner at the top of crankcase body side and clean it by air 7 2 WEEKLY every 50 hours Remove the fuel filter cap and inspect for dirt in the fuel tank Fig 7 7 3 Replacement of Lubricant BODY Removethe drain plug at the rear of tamper foot and drain the dirty oil Refill with clean oil to the middle of the sight glass Oil bath contains approx 1 7 pt 800 cc for MT 86D INITIAL OIL CHANGE After 50 hours of operation Classification of Oi 20 C 68 F or over SAE 30 10C 14 F to ere SAE 10W 30 CC class or higher 0 C 68 F grade Below 10 14 F SECOND OIL CHANGE AND OR LATER Every 200 hours of operation 7 4 Replacement of Lubricant ENGINE 7 4 1 While the engine is still warm remove the drain plug For quick discharging itis advisable to take off the oil gauge Replace drain plug and refill engine crankcase Fig 8 7 4 2 Refer to the following chart for oil types Inferior quality engine oil and or lack of oil may cause engine trouble or shorten engine life 7 4 3 The interval of oil replacement INITIAL OIL CHANGE After 20 hours of operation SECOND OIL CHANGE AND OR LATER E
4. 10333832570 O RING 8 22312030160 PARREL PIN 3X16 9 26476060142 BOLT M6X14 TAPPING 10 11425035070 STRAINER LUB OIL 11 24341000224 O RING 1A 5 22 4 12 26106060162 BOLT M6X16 PLATED 13 71425061500 LEVER ASSY GOVERNOR 18 22322030200 TAPER PIN 3X20 19 22322030200 TAPER PIN 3X20 20 71477061700 GOVERNOR ASSY 25 11427061520 NEEDLE BEARING FJ810 26 11477061600 SEAL OIL 27 11477061610 WASHER THRUST 28 11425066050 HANDLE REGULATOR 30 11425266252 SPRING RETURN 31 11426866500 BRACKET ASSY REGULATOR 33 11425066440 BOLT ADJUSTING 34 10210067080 BOLT ADJUSTING 35 26106060202 BOLT M6X20 PLATED 36 26117040088 BOLT 4 8 37 11477061190 WASHER 38 26476060142 BOLT M6X14 TAPPING 39 26757060002 NUT 6 40 11477066010 SPRING REGULATOR 41 11425066200 SPRING RETURN 42 11425066550 TORQUE SPRING ASSY 47 26696100002 NUT 10 50 71425092802 GASKET TY REMARKS ENER INCLUDES ITEMS W INCLUDES ITEMS W LIA ND 1 INCLUDES ITEMS W SEE GASKET KIT PAGES 44 45 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 37 YANMAR L40A DRM ENGINE COOLING AND STARTING ASSY COOLING AND STARTING ASSY SEE PG 30 AND 31 FOR P N SEE PG 32 AND 33 FOR P N PAGE 38 MT 86D PARTS amp OPERATION MANUAL REV 7 09 0
5. COPYRIGHT 2004 MULTIQUIP INC OPERATION AND PARTS MANUAL ZA a MULTIQUIP Tamping Rammer Mikasa Model MT 86D YANMAR L40A DRM ENGINE Revision 7 09 02 04 MULTIQUIP INC PARTS DEPARTMENT 18910 WILMINGTON AVE 800 427 1244 CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 MULTIQUIP E mait ma multiquip com www multiquip com Atlanta Boise Dallas e Houston Newark Montreal Canada Manchester UK Rio De Janiero Brazil Guadalajara Mexico CALIFORNIA Proposition 65 Warnin Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 HERE S HOW T0 GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING MULTIQUIP S MAINPHONE NUMBERS 800 421 1244 FAX 310 537 3927 310 537 3700 PARTS DEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCO PARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 478 1244 FAX 310 537 4259 310 537 3700 MQ POWER SERVICE DEPARTMENT 800 835 2551 FAX 310 638 8046 310 537 3700 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTY DEPARTMENT 800 421 1244 EXT 279 FAX 310 537 1173 310 537 3700 EX
6. or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the rammer or engine and may cause injury to people Remember the rammer s engine gives off DEADLY carbon monoxide gas lll Always refuel in a well ventilated area away from sparks and open flames Always use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine E NEVER operate the rammer in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death E Topping off to filler port is dangerous as it tends to spill fuel PAGE 6 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 MT 86D RULES FOR SAFE OPERATION E NEVER Run engine without air filter Severe engine may occur Bl Always service air cleaner frequently to prevent carburetor malfunction ll Always be sure the operator is familiar with proper safety precautions and operations techniques before using rammer Mi Always store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children M NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipmen
7. Equipment Manufacturer accounts who use our products as integral parts oftheirown products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be addedtothe invoice for special handling including bus shipments insured parcel postorin cases where Multiquip mustpersonally deliverthe partstothe carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable here under for damages in excess ofthe purchase price ofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential orincidental dam ages LIMITATION OFWARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessoriesnorasto any engine notmanufac tured by Multiquip Such warranties made in connection withthe sale ofnew complete units are made exclusively by a statement of war ranty packaged with such units and Multiquip neitherassumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apartfrom such written statement of warranty there are no warranties express implied or statutory which extend beyondthe description ofthe products onthe face hereof PAGE 48 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 NOTE PAGE MT 86
8. WASHER 165 41 11425002030 RETAINER BEARING 42 11425002113 BALL BEARING 43 24421304508 SEAL OlL caisse 44 16021002220 SEAL OIL 45 24162152112 NEEDLE BEARING 46 26106080122 BOLT M8X12 PLATED 47 11425002200 MAIN BEARING US 0 25 O S 48 11425002210 MAIN BEARING US 0 50 O S 50 714250982602 GASKET YANMAR L40A DRM ENGINE CYLINDER BLOCK ASSY QTY REMARKS ee INCLUDES ITEMS W REPLACES 71425001340 INCLUDES ITEMS W ood INCLUDES ITEM W REPLACES 16011002220 Ne BPO EN INCLUDES ITEMS W SEE GASKET KIT PAGES 44 45 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 31 YANMAR L40A DRM ENGINE CYLINDER HEAD AND COVER ASSY CYLINDER HEAD AND COVER ASSY SEE PG 30 AND 31 FOR P N PAGE 32 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 CYLINDER HEAD AND COVER ASSY NO PART NO PART NAME 1 11477011020 HEAD ASSY CYLINDER 6 11425011101 SUCTION 7 11425011113 VALVE EXHAUST 8 11425011120 SPRING VALVE 9 11425011180 RETAINER SPRING 10 71425011570 COTTER ASSY 12 11425011290 SUPPORT ROCKER ARM 15 11425011340 SEAL VALVE STEM 16 11926011370 VALVE 17 11425011460 GASKET NOZZLE 18 11435011470 SPACER NOZZLE 19 11425011600 WASHER 20 11425011651 ARM ASSY INTAKE 22 11425011240 SCREW VALVE ADJUST 23 26756060002 L
9. YANMAR L40A DRM ENGINE LOOSE PARTS ASSY LOOSE PARTS ASSY PAGE 46 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 LOOSE PARTS ASSY YANMAR L40A DRM ENGINE LOOSE PARTS ASSY NO PART NO PART NAME 1 18325455120 STRAINER ASSY FUEL 2 24341000450 O RING 1A S 45 0 3 11428459100 PIPE ASSY FUEL OIL 4 10699044660 BAND HOSE 5 18325059010 PIPE ASSY FUEL OIL 6 1069904460 BAND HOSE T 18325059040 PIECE 8 18325059050 FUEL OIL 9 12472259050 CLAMP 9 10 11465459070 FUEL RETURN 11 18366659330 FUEL DRAIN 12 11428459710 JOINT 13 16071078710 CLAMP WIRE 14 22512040120 KEY 4X12 15 26226100402 STUD 10 20 PLATED 16 11428412200 GASKET AIR INTAKE MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 47 QTY 1 AN HS p gt PI REMARKS INCLUDES ITEM W INCLUDES ITEMS W INCLUDES ITEMS W Effective October 1 2002 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of paymentfor parts are net 10 days FREIGHT POLICY All parts orders will be shipped collect or prepaid withthe charges addedtothe invoice All shipments are F O B point of origin Multiquip s responsibility ceases when signed manifest has been obtained from the carrier andany claim for shortage or damage must be settled between theconsigneeand the carrier MINIMUM ORDER The minimum charge
10. 2 04 YANMAR L40A DRM ENGINE COOLING AND STARTING ASSY COOLING AND STARTING ASSY NO PART NO PART NAME 1 11425045211 COVER CYLINDER 2 26476060142 BOLT 6 14 TAPPING 3 11427445100 CASE COOLING FAN 4 11425045301 RUBBER CUSHION 5 11425045310 COLLAR 6 11465045330 SEAL FAN 7 11437045350 BOLT FAN CASE 8 71426076821 RECOIL STARTER D ASSY 9 RECOIL STARTER D 10 11426076520 CASE D W NO LABEL 11 16026076520 REEL RECOIL 12 16026076530 RATCHET 13 16026076540 SPRING SPIRAL 14 16026076550 WASHER THRUST 15 16026076560 SPRING FRICTION 16 16029076570 SPRING RETURN 17 16026076580 COVER SPRING 18 16026076590 PLATE FRICTION 19 16026076600 CIRCLIP E 21 16026076620 STARTER 22 16026076630 ROPE STARTER 23 11425076590 PULLEY STARTER 24 26106060082 BOLT M6X8 PLATED 25 26106060122 BOLT M6X12 PLATED 1 wore c REMARKS REPLACES 11425045330 INCLUDES ITEMS W REPLACES 11426076050 NOT SERVICED SEPARATELY MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 39 YANMAR L40A DRM ENGINE FUEL INJECTION PUMP ASSY FUEL INJECTION PUMP ASSY SEE PG 30 AND 31 FOR P N SEE PG 32 AND 33 FOR P N PAGE 40 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 YANMAR L40A DRM ENGINE FUEL INJECTION PUMP ASSY FUEL INJ
11. 4210020 SOCKET HEAD BOLT 10X20 T TE REPLACES 001521020 76 014210035 SOCKET HEAD BOLT 10X35 T REPLACES 001521035 77 953405270 PLUG 1 4 14 13L 2 78 953405260 PACKING 1 4 CU 2 80 354446170 6D 8 5L 2 82 354212490 GUIDE CYLINDER L 1 86 354010010 BELLOWS ORANGE 1 REPLACES 354332780 87 050931500 O RING JAS03150 2 88 1 354910020 BELLOWS CLAMP CP P duni INCLS ALL ITEMS W 89 012710035 BOLT 10X35 H SW A REPLACES 002211035 90 959010150 LEVEL GAUGE PLUG TYPE 1 91 953404670 COPPER PACKING 17X25 5X1 1 92 050201500 O RING P 150 1 100 352910081 FOOT ASSY 330W W F COVER INCLS ALL ITEMS W 101 352326620 FOOT 330B 331L 1 1024 352326630 METAL SHEET 330B 1 103 015112075 SUNK HEAD BOLT 12X80 H r REPLACES 001611256 1044 001611259 SUNK HEAD BOLT 12X100 H SER REPLACES 001611260 105 015110055 SUNK HEAD BOLT 10X55 H REPLACES 001611051 106 021112140 NYLON NUT M12 eee 4 REPLACES 022711214 107 030212300 WASHER SW 12 4 1084 021110120 NYLON NUT M10 Ts REPLACES 022711012 109 030210250 WASHER SW 10 7 113 1 354332070 FOOT COVER 1 114 352441730 SPRING SEAT 800 1 6 1 115 354336352 BELLOWS CLAMP MT68 70V 2 115 354336352 BELLOWS CLAMP 1 6T 1710 2 116 354442340 BAND GUIDE BELLOWS 2 117 011008040 BOT MAMA EE REPLACES 001210840 118 020108060 NUT MG sv
12. 50 WASHER SW M10 60 002211050 BOLT 10X50H SW 65 372213560 FRONT COVER 71 914410003 ENGINE 55 L48EE DRM 72 371335100 UNDER PROTECTOR 73 001211040 BOLT 10X40 H 74 020310080 NUT M10 75 030210250 WASHER SW M10 76 031110160 WASHER PW M10 77 371448020 LINK PROTECTOR 78 001200630 BOLT 6X30 79 001200635 BOLT 6X35 80 030206150 WASHER SW M6 81 16026078700 CLAMP WIRE ms INCLUDES ITEMS W REPLACES 371213390 POP mH DDN XP PPD KH PN DN KH MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 25 MT 86D CYLINDER GUIDE AND FOOT ASSY CYLINDER GUIDE AND FOOT ASSY e 4 EXCLUDE 61 62 AND 63 PAGE 26 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 MT 86D CYLINDER GUIDE AND FOOT ASSY CYLINDER GUIDE AND FOOT ASSY NO PART NO PART NAME QTY REMARKS 61 652423290 PISIONPIN REPLACES 352423290 62 080100150 STOP RING R 15 63 352210380 PISTON ROD 64 372427700 PISTON END 65 020118150 NUT M18 P1 5 66 352431430 STOPPER UPPER 67 352437470 STOPPER LOWER 68 372335260 MAIN SPRING 69 372213180 SPRING CYLINDER 70 372213570 FOOT PLATE 71 352110042 PROTECTION SLEEVE 73 050100950 O RING G 95 REPLACES 352110040 N a N 74 050101100 O RING G 110 1 75 01
13. 6060252 BOLT M6X25 PLATED 4 26226060552 STUD M6X55 PLATED 5 11425013201 GASKET NON ASB 6 11428413500 MUFFLER ASSY DRM 9 26106060122 BOLT M6X12 PLATED 10 26216080182 STUD M8X18 PLATED 11 26366080002 NUT M8 12 26366060002 NUT M6 50 71425092602 GASKET KIT iecit YANMAR L40A DRM ENGINE AIR CLEANER AND MUFFLER ASSY AIR CLEANER AND MUFFLER ASSY TY REMARKS sss 1 INCLUDES ITEMS W SEE GASKET KIT PAGES 44 45 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 43 YANMAR L40A DRM ENGINE LABEL AND GASKET KIT ASSY LABEL AND GASKET SET ASSY 4 PAGE 44 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 YANMAR L40A DRM ENGINE LABEL AND GASKET SET ASSY STEM LABEL AND GASKET KIT ASSY NO PART NO PART NAME 8 11426107350 LABEL 4 11425007111 LABEL YANMAR 6 71425092602 GASKET KIT 7 11425001340 GASKET CYL HEAD 8 11425001380 O RING 9k 11425001412 GASKET CRANKCASE 10 11425001841 GASKET 11 11425011340 SEAL VALVE 12 11425011460 GASKET NOZZLE 13 11425012201 GASKET AIR INTAKE 14 11425013201 GASKET NON ASB 15 11425011311 GASKET BONNET 16 24311000180 O RING 1A P 18 0 17 22190160002 SEAL WASHER 16S 18 24341000224 O RING 1A 5 22 4 19 10333832570 O RING MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 45 po PO PNY REMARKS INCLUDES ITEMS W
14. All parts orders which include complete part numbers Mayco Parts and are received by our automated web parts order 800 306 2926 Fax 800 672 7877 system or by fax qualify for the following extra 310 537 3700 Fax 310 637 3284 discounts Service Department Ordered Standard Stock orders 800 478 1244 Fax 310 537 4259 310 537 3700 Pax 3 10 Power Service Department ii we 800 835 2551 Fax 310 638 8046 Special freight allowances Technical Assistance when you order 10 or more 5 x 800 478 1244 Fax 310 631 5032 line items via Web or Fax Warranty Department FedEx Ground Service at no charge for freight 800 421 1244 Ext 279 Fax 310 537 1173 No other allowances on freight shipped by any other 310 537 3700 Ext 279 carrier oss NOTE DISCOUNTS ARE SUBJECTTO CHANGE 310 537 3700 MULTIQUIP INC Direct TOLL FREE access 18910 WILMINGTON AVENUE POST OFFICE BOX 6254 to our Parts Department CARSON CALIFORNIA 90749 310 537 3700 800 421 1244 Toll free nationwide 800 427 1244 31 0 537 3927 f MULTIQUIP oon MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 5 MT 86D RULES FOR SAFE OPERATION CAUTION Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guideline
15. D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 49 OPERATION AND PARTS MANUAL HERE S HOW T0 GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING MULTIQUIP S MAIN PHONE NUMBERS 800 421 1244 FAX 310 537 3927 310 537 3700 PARTS DEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCO PARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 478 1244 FAX 310 537 4259 310 537 3700 MQ POWER SERVICE DEPARTMENT 800 835 2551 FAX 310 638 8046 310 537 3700 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTY DEPARTMENT 800 421 1244 EXT 279 310 537 1173 310 537 3700 EXT 279 MULTIQUIP INC POST OFFICE BOX 6254 Q CARSON CA 90749 a 310 537 3700 800 421 1244 FAX 310 537 3927 E MAIL mq multiduip com MU LTIGUIP WWW multiquip com manufactured for Multiquip Inc b Atlanta Boise Dallas Houston Newark y Quebec Canada Manchester UK Rio De Janiero BR Guadalajara MX MIKASA SANGYO C0 LTD Tokyo Japan
16. ECTION PUMP ASSY NO PART NO PART NAME 1 71425051710 PUMP ASSY F INJECT 2 10554651020 GASKET 3 11425051080 PLATE 4 11425051160 SPRING 5 11425051200 BODY Fl PUMP 11 11425051300 VALVE ASSY DELIVERY 14 10554651330 SPRING DELIV VALVE 15 11425051340 HOLDER F I P DELIV 16 12455051350 GASKET DELIVERY 17 11425051600 LEVER ASSY CONTROL 18 11425050640 SEAT A SPRING 19 11425051650 SEAT B SPRING 20 22351020006 SPRING PIN 2X6 21 22351030008 SPRING PIN 3X8 22 71425053101 VALVE ASSY F INJECT 23 11425053001 NOZZLE ASSY F INJECT 26 11425053080 NUT NOZZLE CASE 27 11425053120 SPRING NOZZLE 28 11425053130 SEAT NOZZLE SPRING 29 11425053140 PLATE STOP 30 11425053210 PIN 31 11425053300 HOLDER ASSY NOZZLE 34 11425053331 SPRING 35 11425053400 PACK 42 11425059800 FUEL INJECTION QTY PO cl c D qw REMARKS INCLUDES ITEMS W REPLACES 71415051701 INCLUDES ITEMS W INCLUDES ITEM W MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 41 YANMAR L40A DRM ENGINE AIR CLEANER AND MUFFLER ASSY AIR CLEANER AND MUFFLER ASSY SEE PG 28 AND 29 FOR P N PAGE 42 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PART Q 1 11428412010 ARI INTAKE 2 11425012201 GASKET AIR INTAKE 3 2610
17. F 1 8 41 953405800 FLANGE PLUG PF 1 8 EE REPLACES 020306050 REPLACES 020308060 T REPLACES 002410815 po on SK I ID MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 29 YANMAR L40A DRM ENGINE CYLINDER BLOCK ASSY CYLINDER BLOCK ASSY 44 34 0 11 amp 410 12 12 SEE PG 32 AND 33 FOR P N SEE PG 40 AND 41 FOR P N PAGE 30 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 CYLINDER BLOCK ASSY NO PART NO PART NAME 1 71427001560 BLOCK ASSY CYLINDER 6 11435001700 COVER STARTER T 26106100122 BOLT M10X 12 8 11425001200 STUD CYL HEAD 9 11425001210 STUD CYL HEAD 10 11425001220 NUT 8 11 11425001250 NUT 8 12 12495001250 WASHER 13 11425001340 GASKET CYL HEAD 14 11425001380 O RING 15 11425001800 SHIM SET 20 11425001830 COVER INSPEC WINDOW 21 11425001841 GASKET 22 11427001600 PARALLEL PIN 8X12 23 26226060182 STUD 6X18 PLATED 24 26226060222 STUD M 6X22 PLATED 25 26366030002 NUT M6 26 11425001412 GASKET CRANKCASE 27 11428401451 COVER ASSY CASE 30 11425002100 BEARING MAIN 33 11425035150 PIPE L O INLET 34 26106060252 BOLT M6X25 PLATED 35 26106080352 BOLT M8X35 PLATED 36 10542501690 PLUG M16 37 16071001760 W LUB OIL GAUGE 39 24311000180 O RING 1A P 18 0 40 22190160002 SEAL
18. FT ASSY 18 10385401221 NUT M16 19 11428821401 FLYWHEEL 21 11425021550 WASHER FLYWHEEL 22 22512040120 KEY 4X12 23 18325021350 SPACER 24 71428022720 PISTON 26 71425022502 RING SET PISTON 32 11425022302 PISTON D 19 33 22252000190 CIRCLIP 19 34 71425023703 ROD ASSY CONNECTING 378 11425023200 BOLT ROD 384 11425023220 NUT ROD BOLT 39 11425023250 WASHER 404 22312030080 PARREL PIN 3X8 414 71425023600 BEARING CRANKPIN 43 71428022620 PISTON W RING OS 25 45 71425022542 RING SET 0 S 0 25 49 71428022580 PISTON W RING OS 0 50 51 71425022550 RING SET 0 S 0 50 55 71425023610 BEARING PIN U S 0 25 57 71425023620 BEARING PIN U S 0 50 PY YS Po YANMAR L40A DRM ENG CRANKSHAFT PIS amp CAMSHAFT ASSY CRANKSHAFT PISTON AND CAMSHAFT ASSY REMARKS INCLUDES ITEM W INCLUDES ITEMS W INCLUDES ITEM W INCLUDES ITEM W MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 35 YANMAR L40A DRM ENGINE LUB OIL PUNP AND GOVERNOR ASSY LUB OIL PUMP AND GOVERNOR ASSY PAGE 36 MT86D PARTS amp OPERATION MANUAL REV 7 09 02 04 YANMAR L40A DRM ENGINE LUB OIL PUMP AND GOVERNOR ASSY LUB OIL PUMP AND GOVERNOR ASSY NO PART NO PART NAME Q 1 11425032010 PUMP ASSY LUB OIL 6 11425032070 COVER LUB OIL PUMP T
19. KEY 5X5X19R 1 30 952405490 LOCK WASHER 1 31 002210820 BOLT 8X20H SW 1 32 041006007 BEARING 6007Z 1 34 22512040120 KEY 4X12 1 35 371447630 CLUITCHASSY ee es INCLS ALL ITEMS W 35 1 943020060 CLUTCH SHOE 4 1 35 2 943950120 CLUTCH BOSS 1 35 3 943060070 CLUTCH GUIDE 1 35 4 943060080 CLUTCH GUIDE 1 35 5 943030060 CLUTCH SPRING tts REPLACES 943030090 36 301010210 LOCK WASHER CLUTCH 1 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 23 MT 86D CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY PAGE 24 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 MT 86D CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY NO PART NO PART NAME QTY REMARKS 37 371448260 SPACER 15X24X4 1 38 022910170 NUT M12 1 41 371448220 PACKING AIR CLEANER 42 371213392 AIR CLEANER ASSY 42A 371010060 ELEMENT ASSY 42B 371010030 BODY ASSY 42C 371010040 BACK PLATE 42D 371010050 SEAT AIR CLEANER 42E 371010070 BOLT ASSY 43 002210820 BOLT 8X20H SW 44 371335110 INTAKE PIPE 45 371000010 HOSE BAND B 46 371000020 HOSE BAND B 47 371335270 INTAKE FLANGE 48 11428412200 GASKET AIR INTAKE 49 001200652 BOLT 6X60 50 030206150 WASHER SW M6 52 956200040 THROTTLE LEVER ASSY 53 956108040 THROTTLE WIRE 54 371448000 LEVER STAY 56 371448300 CLIP 57 26226100402 STUD 10 20 PLATED 58 020310080 NUT M10 59 0302102
20. OCK NUT M6 PLATED 24 71427011660 ASSY EXHAUST 27 11425011240 SCREW VALVE ADJUST 28 26756060002 LOCK NUT M6 PLATED 294 11926011370 VALVE 30 11425011900 RETAINER NOZZLE 31 22351040008 SPRING PIN 4X8 32 26106080452 BOLT M8X45 PLATED 33 26226060502 STUD M6X50 34 26366060002 NUT M6 35 11425011311 GASKET BONNET 36 11428811960 BONNET ASSY 38 11428803580 SHAFT ASSY DECOMP 41 11428803640 SPRING 43 22312030160 PARALLEL PIN 3X16 47 26106060552 BOLT M6X55 PLATED 48 12910061850 PLUG 12 BORE 50 71425092602 GASKET aD DD SH POP YANMAR L40A DRM ENGINE CYLINDER HEAD AND COVER ASSY REMARKS INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W SEE GASKET KIT PAGES 44 45 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 33 YANMAR L40A DRM ENG CRANKSHAFT PIS amp CAMSHAFT ASSY CRANKSHAFT PISTON AND CAMSHAFT ASSY SEE PG 30 AND 31 FOR P N PAGE 34 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 TY PART Q 1 71478014580 CAMSHAFT D ASSY 6 11425014200 TAPPET 7 11425014260 FUEL 8 11425014450 ROD PUSH 12 71428421710 CRANKSHA
21. T 279 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 3 MT 86D TABLE OF CONTENTS MIKASA MT 86D Tamping Rammer Here s How To Get 3 Table Of Contents c Rua acia uad 4 Parts Ordering Procedures 5 Rules For safe Operation 6 7 Operation and Safety Decals 8 General Information sess 9 SE 10 Controls and Components 11 Operation uuu l ME 12 16 Troubleshooting Guide 17 Explanation Of Codes In Remarks Column 18 Suggested Spare 19 Name Plate And Decals 20 21 Crankcase and Engine Assembly 22 24 Guide Cylinder and Foot Assembly 26 27 Tank and Handle Assembly 28 29 NOTE Specification and part number are subject to change without notice YANMAR L40A DRM ENGINE Cylinder Block Assembly 30 31 Cylinder Head and Bonnet Assembly 32 33 Crankshaft Piston and Camshaft Assembly 34 35 Lub Oil Pump and Governor Assembly 36 37 Cooling and Starting Assembly 38 39 Fuel Injection Pump Assembly
22. amp S N 7 920201950 DECAL MOTOR OIL 1 8 920205830 DECAL AIR CLEANER 1 NPA 583 9 DCL86D 76D DECAL KIT MT 86D MT 76D jp cm INCLUDES ITEMS W FOR DECAL ILLUSTRATIONS SEE PAGE 8 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 21 MT 86D CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY PAGE 22 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 MT 86D CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY NO PART NO PART NAME QTY REMARKS 1 372113340 CRANKCASE 1 2 372335090 CRANK GEAR 1 4 040006307 BEARING 6307 1 5 040006205 BEARING 6205 1 6 952400690 WASHER 9 35 X4 5 1 7 002219825 BOLT 8X25H SW deinen REPLACES 002210825 8 372447660 BEARING COVER 1 9 050300500 O RING 5 50 1 10 080100600 STOP RING R 60 2 11 001210610 BOLT 6X10H 1 12 031106100 WASHER M6 1 13 301300530 CONNECTING ROD 1 14 040006305 BEARING 6305 1 15 080100520 STOP RING R 62 1 16 952400690 WASHER 9304 1 17 002210825 BOLT 8X25H SW eire REPLACES 002210825 19 372447670 PACKING FRONT COVER 1 20 002210620 6 20 nens REPLACES 002210620 22 372447680 PINION 1 23 040006205 BEARING 6205 1 24 080200350 STOP RING 5 35 1 25 371449600 SAO dioses REPLACES 371335280 26 060404010 OIL SEAL TC 40528 1 27 050101000 O RING G 100 1 28 371447640 CLUTCH DRUM 1 29 952405610
23. d shelf life such as gaskets seals O rings and other rubber parts that were purchased morethan six months prior tothe return date c Anylineitemwithan extended dealer net price of less than 5 00 d Special order items e Electricalcomponents f Paint chemicals and lubricants 9 Decals andpaper products h Items purchased in kits 7 The sender will be notified of any material received thatis not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be re turned to the sender at his expense 9 Crediton returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 Incases where anitem is accepted for which the original purchase document can notbe determined the price will be basedonthelist price that was effective twelve months priorto the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cific date andallorders receivedon orafterthat date willbe billedatthe revised price Rebates forprice declines and added chargesfor price increases will not be made for stock on hand atthetime of any price change Multiquip reservesthe rightto quote and sell directto Government agencies and to Origi nal
24. e recoil starter and pull the handle sharply and quickly Warm up the engine by running at low speed for three to five minutes while checking for fuel leakage or abnormal sounds Fig 4 Do not pull the starter rope all the way to the end and do not let the starter rope snap back as damage may result Operating position Decompression lever Decompressed position Lever button Fig 5 Idling position EG TE Throttle lever Fig 3 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 13 MT 86D OPERATION 5 Operation p 5 1 Move the throttle lever quickly from the IDLE to OPERATION Press the lever button to I j move the lever from Iding to position to start tamping action DO NOT move the throttle lever Stop position slowly as this may cause damage to the clutch or spring box 5 2 The tamping rammer is designed to tamp the ground700 times per minute at an engine speed of 3 300 rpm Increasing NM the engine speed above the recommended rpm will not increase the rammer effectiveness Impact will actually decrease because N aresonance is created rather than a tamping effect and damage 7 to the unit can result Stop position 5 3 The rammer can be warmed by quickly moving the throttle LThrottle lever lever from the OPERATION to the IDLE position se
25. equired equipment should be weighed and measured PAGE 10 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 MT 86D CONTROLS AND COMPONENTS Figure A MT 86D Tamping Rammer Figure A shows the location ofthe controls and components for the MT 86D Tamping Rammer The functions of each control is described below 1 Fuel Tank Cap Remove this cap to add diesel fuel Use high grade automotive diesel fuel only Throttle Lever Controls engine speed and the tamping action of the rammer Engine Oil Dipstick Indicates the level of the engine oil Use CC class or higer grade motor oil Oil filter Prevents dirt and other debris from entering the engine Oil Bath Fill Plug Open this plug to add oil to the oil bath reservoir Oil Level Sight Glass Indicates the level of oil in the oil bath reservoir Drain Valve Open this valve to remove oil from the bellows 8 Foot Laminated wood with tempered steel plate for superior shock absorption Muffler Used to reduce noise and emissions Engine Air Cleaner Prevents dirt and other debris from entering the engine Decompression Lever Use in the starting of the engine Press lever to engage After engine starts lever will return to original position Fuel Filter Located inside fuel tank Prevents dirt and debris from entering fuel system Recoil Starting Handle Used when starting the engine Pull
26. for orders from Mul tiquip is 15 00 net Customers will be asked forinstructions regarding handling of orders not meetingthis requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subjectto the following provi sions 1 A Returned Material Authorization must be approved by Multiquip prior to ship ment 2 Toobtain a Return Material Authoriza tion alist must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items tobe returned a Thepartsnumbersand descriptions must match the current parts price list b The list must be typed or computer generated Thelistmust state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased The list must include the name and phone number ofthe person request ing the RMA 3 Acopyofthe Return Material Authoriza tionmustaccompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbeinnewandresalablecon dition inthe original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limite
27. g 2 For checking the oil level move the engine to vertical position and check that the oil is level with the oil inlet about 700cc 3 4 Check all nuts bolts and fasteners for tightness Retighten as necessary 3 5 Clean dirt from the recoil starter and foot Wipe entire unit clean before operating 3 6 Replace any missing or damaged Safety Operation decals Oil intet plug Check the ol level Blocking Move the engine at vertical position Fig 2 Fuel tank Diesel 12 Fig 1 PAGE 12 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 MT 86D OPERATION 4 Starting 4 1 Move the throttle leverto IDLE position Fig 3 Throttle lever is used only at three STOP IDLE amp OPERATION positions When moving the lever from stop to idle position depress button on lever at same time it is moved In cold weather the engine should be started at operating position or between the idle and operation position of the throttle lever Use caution as higher engine RPM may engage clutch when engine starts Return throttle lever from starting position to idle position when engine starts 4 2 Grip the recoil starter handle and pull it until you feel a slight resistance Fig 4 4 3 Press the decompression lever to release decompression The decompression lever will return automatically when the recoil starter is pulled Fig 5 4 4 Return th
28. ing the rammer for long periods of time thoroughly drain all fuel from line Clean exterior of rammer with an oil moistened cloth Cover and store in a clean dry place PAGE 16 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 MT 86D TROUBLESHOOTING Engine A Difficult to start No diesel fuel Throttle lever at wrong position Stop position Excess engine oil Injection nozzle clogged Recoil starter not pulled with enough speed Air cleaner clogged Clutch failure Fuel line clogged B Operation not satisfactory 1 Engine speed improperly set 2 Clutchslips 3 Excess lubricant oil causing irregular jumping or protective sleeve is heated Lack of lubricant oil causing irregular jumping Spring failure Spring cylinder locked OOF oO PO MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 17 MT 86D TEXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book Items Found In the Remarks Column Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is used The contents of this catalog Model Number Where indicated this shows that the NOTE on 2 to change corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column 96
29. operator must read and completely understand the operating instruction manual 2 Operator must wear correct protective clathing safety glasses steel toed boots 3 Check all nuts bolts and fasteners retighten as necessary 4 Lower unit lubrication must be checked daily gil level must be at least half way on sight glass 5 Engine oil must be checked daily a good quality diesel oil must be used Da not use gasukne motor vil 8 These are only 3 positions on the throttle lever Stop Idle and Operating 7 Starting Engine A Place the throttle in the idle positon B Pull the recoil until a slight resistance is felt C Allow recoil to retract Press tha decompression lever to decompress Pull the recoil firmly and quick D Allow the recoil to retract before releasing E Engine must be allowed to warm up approximately five minutes before operating unit 8 Operating Place the throttle lever to the operating position 9 Stop The engine must be allowed to idle for approximately three minutes before stopping NPA 5B4 Lubrication Oi Recommendations Fuel Lower Unit CF class or higher 10W30 Di Engine SAE CC class or higher 10W30 lesel P N 920205840 PAGE 8 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 MT 86D GENERAL INFORMATION Definition of Tamping Rammer The Mikasa MT 86D tamping rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impact
30. or belongto the same assembly or kit If more than one of the same reference number is listed NOTE the last one listed indicates newest or latest part avaliable PAGE 18 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 MT 86D SUGGESTED SPARE PARTS MT 86D DIESEL RAMMER 1 3 UNITS 956200040 THROTTLE LEVERASSY 956108040 THROTTLE WIRE 971010060 ELEMENT ASSY 954405080 STRAINER FUEL TANK 18325455120 STRAINER ASSY FUEL 0430430015 CAP FUEL TANK 16071001760 CAP W LUB OIL GA 11425035070 STRAINER OIL LUB 16026076630 RECOIL STARTER OM Part numbers on this Suggested Spare Parts List may super cede replace the P N shown in the text pages of this book NOTE MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 19 MT 86D NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 20 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 MT 86D NAMEPLATE DECAL LOCATION NAME PLATE AND DECALS NO PART NO PART NAME QTY REMARKS 1 920101580 DECAL MIKASA MARK 1 2 920205840 DECAL FUEL DIESEL 1 NPA 584 3 920203330 DECAL EAR PROTECTION 1 NAA 333 4 920205820 DECAL ENGINE R PM 3100 3300 1 5 920203290 DECAL READ OWNER S MANUAL 1 NPA 329 6 PLATE SERIAL NO MT 86D 1 ORDER FROM SER DEPT W MODEL
31. p the machinery in proper running condition Fix damage to the machine immediately and always replace broken parts Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 7 MT 86D OPERATION AND SAFETY DECALS P N 920101580 NAMEPLATE CONTACT MULTIQUIP SERVICE DEPT P N 920203330 CAUTIOM READ DWNER S SERVICE MANUAL BEFORE OPERATING DR SERVICING THIS MACHINE ALWAYS KEEP UNAUTHORIZED INEXPERIENCED UNTRAINED PEOPLE AWAY FROM THIS MACHINE MAKE SURE ALL SAFETY DEVICES ARE DPERATIDNAL BEFORE THIS MACHINE IS STARTED MAKE SURE ENGINE IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED BEFORE SERVICING THE MACHINE DR COMING IN P N 920201950 CONTACT WITH ANY MOVING PART IF EQUIPMENT IS POWERED BY AN ELECTRIC MOTOR DISCONNECT ELECTRICAL PLUG SAE 10W 30 MOTOR OIL NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING 3650 3850 RPM ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL NPA 20 BEFGRE ADDING FUEL OR OIL P N 920205820 NPA 329 P N 920203290 NOTICE Clean the element with neutral cleanser solution and rinse it by water Dry it well before intallation Cleaning is requested more often in dusty conditions NPA 583 CAUTION 1 Before operation of this machine the designated
32. s should always be used when operating the MT 86D Tamping Rammer GENERAL SAFETY E DO NOT operate or service this equipment before reading this entire manual E This equipment should not be operated by persons under 18 years of age E NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job NEVER operate this equipment when not feeling well due to fatigue illness or taking medicine NEVER operate this equipment under the influence or drugs or alcohol E NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Manufacture does not assume responsibility for any accident due to equipment modifications ll Whenever necessary replace nameplate operation and safety decals when they become difficult read lil Always check the machine for loosened threads or bolts before starting II NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or rammer HOT DO NOT E High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hot components can cause serious burns li The engine section of this rammer requires an adequate free flow of cooling air Never operate the rammer in any enclosed
33. s to a soil surface Its applications include soil compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work The impact force of the MT 86D levels and uniformly compacts voids between soil particles to increase dry density Circular motion is converted to create impact force The MT 86D tamping rammer develops a powerful compacting force at the foot of the rammer To maintain optimum performance proper operation and service are essential Construction of Tamping Rammer The Mikasa MT 86D Tamping Rammer is equipped with an Robin air cooled four cycle gasoline engine Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch Rammer Gearbox and Spring Cylinder The Mikasa MT 86D uses an oil bath lubrication system Always check the oil level through the oil level sight glass at the rear of the tamper foot Controls Before starting the MT 86D Tamping Rammer identify and understand the function of the controls see Figure 1 on page 11 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 9 MT 86D SPECIFICATIONS Table1 MT 86D Rammer Specifications Table 2 Yanmar L 40 ADRM STD Engine Specifications DIA Recoil Starter with Auto Return Starting System Decompression Device Specifications are general and are subject to change without notice If NOTE exact measurements are r
34. starter handle sharply and quickly then return starter handle to starter case before releasing Handle To operate rammer GRIP handle assembly firmly on both sides Bellows Reservoir for oil bath MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 11 MT 86D OPERATION 1 Definition of Tamping Rammer The Mikasa MT 86D diesel rammer is a powerful compacting tool capable of applying tremendous force in consecutive impacts to a soil surface impact force of the MT 86D levels anduniformly compacts voids between soil particles to increase dry density Its applications include soil compacting for road embankment and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work 2 Construction of Tamping Rammer The rammer is equipped with an air cooled four stroke diesel engine Transmission of the power takes place by increasing engine speed to engage a centrifugal clutch Circular motion is converted into vertical motion to create impact force 3 2 Preparation Inspection Rammer Gearbox and Spring Cylinder This unit uses an oil bath lubrication system Check oil level through oil level sight glass at rear of tamper foot If oil is not visible add 10W 30 motor oil Oil bath contains approx 1 7 pt 800cc for MT 86D 3 3 Engine Use only automobile diesel fuel Fig 1 Check the engine oil before starting operation and fill the oil regularly Fi
35. t and or injury to user may result E NEVER Run engine without air cleaner Severe engine damage may occur lll Always read understand and follow procedures in Operator s Manual before attempting to operate equipment ll Always be sure the operator is familiar with proper safety precautions and operations techniques before using pump ll Always store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children ll Refer to the ROBIN Engine Owner s Manual for engine technical questions or information recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Transporting Always shutdown engine before transporting Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Drain fuel when transporting rammer over long distances or bad roads When placing the rammer inside a truck bed for transport always tie down the rammer Emergencies lil Always know the location of the nearest fire extinguisher and first aid kit Know the location ofthe nearest telephone Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency Maintenance Safety NEVER lubricate components or attempt service on a running machine Always allow the machine a proper amount of time to cool before servicing Kee
36. veral times Fig 6 until the rammer operates smoothly 5 4 The tamping rammer is designed to travel forward while tamping To increase travel speed pull back slightly on the N handle so that the rear of the foot contacts the soil first 5 5 To stop tamping quickly move the throttle lever from the NE OPERATION to IDLE position Do not move the lever slowly as Ne irregular action and damage may result Fuel tank 6 Stopping the Engine 6 1 Move throttle lever quickly from idle to STOP while pressing the throttle lever button Run the engine for three minutes at idle speed to allow for proper cool down Following the above procedures will prevent improper cylinder lubrication caused by a overheated engine Fig 6 Fuel filter Fig 7 7 Service CAUTION Flammable Liquid When refueling stop engine and allow it to cool Do no smoke or allow work to be performed in the immediate area Fire or explosion could result from flames or sparks or if fuel is spilled on a hot engine Moving Parts Shut down the engine before performing service or maintenance functions Contact with moving parts can cause serious injury Fig 8 High Temperatures Allow machine and engine to cool before performing service or maintenance functions Contact with hot components can cause serious burns PAGE 14 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 MT 86D
37. very 100 hours of operation Outer element Inner element Fig 9 Oil filter pu Fig 10 Lay machine with muffler side down after draining the diesel fuel Fig 11 MT 86D PARTS amp OPERATION MANUAL REV 7 09 02 04 PAGE 15 MT 86D OPERATION 7 5 Cleaning the Air Cleaner Cleaning the Air Cleaner every 200 300 hours Fig 9 Remove element from pre cleaner atthe top of crankcase body side Wash the element outside in detergent solution Shake out excess moisture and dry the element Cleaninside element with air from the inside of element 7 6 Cleaning the Oil Filter Drain oil filter every 100 hours of operation Replace the oil filter every 1 000 hours of operation Fig 10 7 7 Fuel Pipe amp Oil Pipe Checkfuelline regularly for damage paying attention to clamps to assure a tight fit Replace fuel line every two years to maintain original performance 7 8 Transportation Maintain upright position of rammer at all times Transport rammer in upright position If machine must be laid down for transportation drain the diesel fuel first and lay machine with muffler side down Fig 11 The fuel filter is installed at the bottom of fuel tank Should the rammer be laid on its side dirt from the fuel filter may contaminate the injection nozzle causing damage to the fuel pump 7 9 Storage When stor
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