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Multiquip MRH800DS2 Automobile Parts User Manual

1. c lI I 20 WD o cl cl cl ll cl maaan as INCLUDES ITEMS W INCLUDES ITEM W mn INCLUDES ITEMS W MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 79 YANMAR L100V1 COOLING AND STARTING DEVICE ASSY AIR CLEANER REFERENCE ONLY SEE CYLINDER HEAD REFERENCE ONLY SEE CYLINDER BLOCK 32 PAGE 80 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 YANMAR L100V1 COOLING AND STARTING DEVICE ASSY z PART 11429945220 11431045260 11431045270 11431045300 11431045310 11439945320 11435045340 11431045350 26106060082 26106060202 26226060752 26366060002 11429945300 11429945310 11469945330 11429945350 11469976251 11469976510 11466976520 11469976531 11469976540 11469976551 11469976560 11469976620 11469976630 11469976650 11469976660 11469976670 11469976680 11469976592 26106060082 26106060122 11431045100 GROMMET COVER SIDE SIDE COVER BLACK DAMPER RUBBER SEAL COLLAR CYL COVER SPACER TOP COVER BOLT M 6 X8 PLATED BOLT M 6 X20 PLATED STUD M6 X75 NUT M6 RUBBER CUSHION COLLAR FAN CASE SEAL FAN CASE BOLT FAN CASE FE COM CASE STARTER REEL RECOIL RATCHET SPRING SPIRAL GUIDE RATCHET SPRING FRICTION KNOB STARTER ROPE RECOIL STA
2. 5 MRH800DS2 VIBRATORY ROLLER WITH YANMAR L100V1AJ1R1AAMK DIESEL ENGINE 1 to 3 units Qty P N Description 954407840 FILTER LINE 954001380 FILTER HYDRAULIC OIL 070503000 V BELT ENGINE 956100022 THROTTLE WIRE 1 252 954300342 CAP WATER TANK Lm 070100381 V BELT VIBRATOR ASSY ere 71421053100 VALVE ASSY FUEL INJECTOR Fo 71434951400 PUMP ASSY FUEL INJECTOR 11421012590 ELEMENT AIR CLEANER Pis 11428855041 ASSY FUEL TANK 11429935110 STRAINER LUB OIL ASSY 11429955100 FILTER FUEL STRAINER 11425055121 FILTER FUEL OIL 955000010 KEY STARTING NOTICE Part numbers on this Suggested Spare Parts list may supersede replace the part numbers shown in the following parts lists MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 37 CAUTION TO OPERATE WITHOUT VIBRATION KEEP THE LEVER AT OFF POSITION I 281 N WARNING Should the machine be necessary to be parked on an incline travel lever in stop posit and block front and rear drums Then stop the engine Qf engine is stopped first the machine may roll on incline and cause damage or injury Whenever parking the machine keep travel lever in the stop position HOR
3. 40 41 tc 42 43 Front Guard Assy 44 45 Side Cover 5 46 47 Water etis c 48 49 Hydraulic System Assy 50 53 Hydraulic Oil Tank Assy 54 55 sisi 56 57 Electric Device 5 58 59 Clutch Vibration 60 61 62 63 Upper Control Arm Assy 64 67 Lower Control Arm Assy 68 69 TABLE OF CONTENTS Yanmar L100V1AJ1R1AAMK Engine Cylinder Block Assy 70 71 Cylinder Head And Cover Assy 72 73 Air Cleaner And Muffler Assy 74 75 Crankshaft Piston Camshaft Assy 76 77 Lub Oil Pump And Governor 5 78 79 Cooling And Starting Device Assy 80 81 Fuel Injection Pump And Valve Assy 82 83 FUGI TANK RS 84 85 Starting Motor And Dynamo Assy 86 87 Tool Label And Gasket 88 89 Terms and Conditions of Sale Parts 90 NOTICE specifications and part numbers are subject to change without notic
4. J o ee When ordering parts please supply O Dealer Account Number CJ Specify Preferred Method of Shipment 1 Dealer Name and Address w UPS Fed Ex DHL C Shipping Address if different than billing address Priority One v Truck C Return Fax Number Next Day Applicable Model Number Second Third Day 1 Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to PST WE ACCEPT ALL MAJOR CREDIT CARDS 5 2 2 5 MA MULTIQUIP MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 5 Do not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment Failure to read and understand the safety messages operating instructions could result in injury to yourself others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The Safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or
5. PARTNAME REMARKS 12845 BOUT 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 38 IN 1 MQ 45T ONLY 12348 AR MAKE LOCALLY 4 12349 BEARING 1 S N 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol 8 96 or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bul
6. 1615 Operating Weight with water Vibration Frequency Centrifugal Force Drive System Vibration System Vibration Method Vibrator Shaft Gradeabliity Working Speed Fuel Tank Capacity Lubricating Oi Water Tank Capacity Engine Model Starting System Electric Recoil Start PAGE 12 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 SPECIFICATIONS Table 2 Specifications Engine YANMAR L100V1AJ1R1AAMK Air cooled Diesel 3 4 x 2 95 in 86 x 75 mm 14 7 fl oz 435 8 7 HP 5 6 quarts 5 4 liters 1 7 quarts 1 6 liters 117 9 Ibs 54 kg 16 22 x 18 54 x 19 45 in 412 x 471 x 494 mm MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 13 DIMENSIONS 3 Dimensions 2670 mm 1445 mm LENGTH 1990 mm 1180 mm HEIGHT 1060 mm PAGE 14 800052 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 The Mikasa Model MRH800DS2 is a powerful compacting tool capable of applying tremendous force in consecutive impacts to a soil surface Its applications include soil compacting for backfilling for gas pipelines water pipelines and cable installation work The impact force of the MRH800DS2 levels and uniformly compacts voids between soil particles to increase dry density Features include Hydraulic transmission to allow speed change without gear shifting Deadman device which wh
7. Figure 29 Hydraulic Oil Filter Location PAGE 32 800052 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 TROUBLESHOOTING Troubleshooting Roller POSSIBLE PROBLEM SOLUTION Unit does not travel Parking brake still engaged Release parking brake lever Defective centrifugal clutch Repair or replace clutch Damaged rubber coupling and flange Replace rubber coupling and flange Defective travel cable and link Repair or replace travel cable and link Damaged scraper or too much mud in 4 Replace or repair scraper scraper travel is not smooth Unit does not vibrate Check repair vibrator Check if oil level is 2 Vibrator does turn smoothly with not excessively high MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 33 20 00 re m o 2 0 Troubleshooting Engine Symptom Possible Problem No Fuel reaching injection pump Add fuel Check entire fuel system Defective fuel pump Replace fuel pump Fuel filter clogged Replace fuel filter and clean tank Faulty fuel supply line Replace or repair fuel line Check piston cylinder and valves Adjust or Compression too low repair per engine repair manual Engine will not start or start is delayed although engine can be turned over Repair or replace fuel pump
8. Should it be necessary to incline for any place travel lever in stop position and block front and rear drums 568 CAUTION When moving with engine shutdown Release hydraulic brake as shown in sketch to the left Try not to tow the machine with vehicle as it may cause trouble UNLOADER VALVE Upon completion of moving be sure to tighten the valve Observe proper tightening trogue When loose or damaged due to over tightening Machine may roll down the slope RELEASED Never unload hydraulic system using above procedure while machine is on an incline Use 17mm wrench as machine roll down the slope TIGHTENING TORQUE AX Make sure that hydraulic oil level does 55 70Kg not fall below mid position on the gauge A WARNING Operation of this equipment may create sparks that can start fires around dry vegetation Aspark arrester may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements PAGE 38 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PART 920205690 920209660 920206280 920102490 920101480 DCL210 920108070 920100120 920208070 920206160 920206200 920203330 920201910 920101510 920200320 920207620 920206290 920202810 920104280 920213000 920207870 920205640 920105170 920207860 920201450 920202920 920207880 920
9. 5 Pull the starting handle hard and fast to start engine Figure 15 6 Ifthe engine does not start repeat steps 3 through 5 NOTICE When starting with a motor starter a decompressor is not normally required However when ambient temperature or battery charger level is low use of a decompressor will help make the start up easier TRAVELING 1 Before starting to travel make sure to release parking brake located on the left side of the rear roller If the parking brake lever is tight moving the roller back and forth will make it easier Figure 17 EUGA PARKING RELEASED POSITION Figure 17 Parking Brake 2 With the throttle lever in the RUN position increase the engine rotation 3 Push the travel lever forward slightly This will cause the roller to travel forward at slow speed 4 To increase the travel speed push the travel lever further 5 Travel speed be varied between 0 and 3 km h both forward and reverse OPERATION 6 Push the travel lever backward to go in the reverse direction Do not reduce speed during work When shifting travel lever from forward to reverse be sure to stop the lever at the neutral position first before moving the lever to the opposite direction Do not shift the lever from forward to reverse or reverse to forward in one motion After test travel shut down engine and check for any problems including oil leakage If any trouble i
10. Fuel pump not working correctly Oil pressure too low Check engine oil pressure Comply with cold starting instructions and Low starting temperature limit exceeded proper oil viscosity Defective battery Charge or replace battery Check carefully for loosened fuel line Air or water mixed in fuel system coupling loose cap nut etc Refill engine crankcase with correct type of Engine oil too thick oil for winter environment At low temperatures engine will not start Defective battery Fuel filter blocked Fuel supply blocked Replace battery Replace fuel filter Engine fires but stops soon as starter is switched off Check the entire fuel system Replace fuel pump Add fuel Replace fuel filter Defective fuel pump Fuel tank empty Fuel filter blocked Defective fuel pump Engine stops by itself during normal operation Replace fuel pump Mechanical oil pressure shutdown sensor Stops the engine due to low oil Add oil Replace low oil shutdown sensor if necessary Fuel tank empty Replace fuel filter Fuel filter clogged Replace fuel filter Fuel tank venting is inadequate Ensure that tank is adequately vented Check threaded pipe unions tape and tighten unions required Low engine power output and speed Speed control lever does not remain in selected position See engine manual for corrective action Engine oil level too full Correct engin
11. PAGE 57 ELECTRIC DEVICE ASSY PAGE 58 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 gt gt 095 PART NO 955300680 955000010 515460020 955300400 515449860 515448210 607010080 516455640 952404470 0037806000 515447360 955300500 955300510 954406400 959021812 959021811 507010110 506010070 601303150 955405910 955405450 915337110 915449230 012210020 031110160 030210250 001200430 031104080 022710405 0105050616 030206150 952404470 915450380 916335040 915448530 955300480 955300490 915453230 10519878570 PART NAME KEY SR KEY STARTER SWITCH ASSY WIRE HARNESS L100V BUZZER EBL HARNESS L1200 ROD BATTERY COTTER PIN 6 HOLDER BATTERY WASHER FLAT MO rte WING NUT M6 BATTERY CORD TERMINAL COVER TERMINAL COVER CLAMP 1047 40 SPIRAL TUBE 6D 800L SPIRAL TUBE 6D 400L CLAMP TC 200 CLAMP TC 150 RUBBER PLATE 160 226 1T MICRO SWITCH COVER MICRO SWITCH HOLDER MICRO SWITCH PLATE MICRO SWITCH BOLT WASHER FLAT M10 WASHER LOCK M10 BOLT 4X30 WASHER FLAT M4 NYLON NUT M4 BOLTO WASHER LOCK 6 WASHER FLAT M6 WIRE HARNESS BASE BATTERY BATTERY CORD 1100L BATTERY TERMINAL BATTERY TERMINAL READ CORD M SWITCH 550L 2 HARNESS C WIRE ELECTRIC DEVICE ASSY
12. QTY REMARKS NN INCLUDES ITEMS W 1 1 1 1 2 2 1 Lp REPLACES 031106100 C sua REPLACES 022410616 1 1 1 1 1 1 3 10 1 1 1 1 1 6 REPLACES 001221020 2 6 2 2 2 2 BEPLACES 001220615 2 REPLACES 031106100 1 1 1 1 1 1 1 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 59 CLUTCH VIBRATION ASSY PAGE 60 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PART 215910010 515447070 515212980 951403020 043006206 080100620 952402470 012010030 030210250 509434770 509434780 044006008 080100680 080200400 515447080 515447090 515447100 044006305 012210020 509324690 509434850 509434860 952401690 010505506 030206150 509434870 509434880 515334200 515334210 509434840 012010030 505015060 CLUTCH ASSY VIB COUNTER PULLEY 130D 3V1 COUNTER BRACKET KEY 7 7 26 BEARING 6206V STOP RING R 62 COLLAR 11X36X6 BOLT 10X30 WASHER LOCK 0 CLUTCH SPRING RELEASE COLLAR 62X78X40 BEARING 6008VV STOP RING R 68 STOP RING S 40 PRESSURE PLATE INSIDE PLATE DISC PLATE BEARING 6305VV 5191 TOAZ 0T are RELEASE FORK STUD BAR 18D X80L LOCK WIRE WASHER 7173 ON WASHER LOCK M6 FORK PIN COLLAR FORK PIN 12 5X20X5 COUNTER SHAFT CLUTCH PULLEY 113D A2 BRACKET RELEASE FORK BOLT XU GREASE F
13. STAY A FUEL TANK FUEL COCK ASSY O RING 1A 5 15 0 BOLT LIFTING WASHER BOLT M 8 X 45 PLATED NUT M6 BOLT M 6 16 PLATED CLIP HOSE PIPE FUEL OIL PIPE ASSY FUEL RETURN CLAMP 9 PIPE FUEL RETURN TUBE PROTECTOR CLAMP 140 PIPE FUEL INJECTION BRACKET PIPE PD PO INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W m INCLUDES ITEMS W INCLUDES ITEMS W YANMAR L100V1 STARTING MOTOR DYNAMO ASSY NLY SEE s CYLINDER BLOCK amp AS we 4 Perry 4 4 meo E Y zi FARN PACKAGED PART 37 REFERENCE ONLY SEE CRANKSHAFT AND PISTON PAGE 86 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 YANMAR L100V1 STARTING MOTOR AND DYNAMO ASSY NO PART NO PART NAME QTY REMARKS 1 11436277011 STARTER HITACHI 12V 1 INCLUDES ITEMS W 2 11438177110 ARMATURE 3 2114811000 WASHER THRUST 2114715500 STOPPER PINION 5 11438177130 COIL ASSY FIELD 6 11438177140 COVER REAR 7 11437177160 HOLDER ASSY BRUSH ccc 8x 11437179040 BRUSH 9x 11437179050 BRUSH 10 1143717906
14. engaged HYDRAULIC SYSTEM INSPECTION AND SERVICE 1 Check motor and pump for any damage 2 Check hoses and pipes for proper tightness and make sure there are no leaks 3 Check nylon tubes for hydraulic oil intake and drain Retighten brass nut if loose and if a leak is detected leak continues after retightening replace nylon tube nut and sleeve 4 Check oil tank for proper oil level using the hydraulic system oil level gauge See Figure 6 Make sure hydraulic oil has not whitened or emulsified Whitish color means aeration in pump Retighten pipe and correct level of oil Emulsification means water in the hydraulic oil Replace the oil ROLLER INSPECTION AND ADJUSTMENT 1 Refer to Table 8 for oil and grease requirements 2 Check oil tank level daily 3 Check the machine for oil leak and proper function of lever cables and links daily MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 29 MACHINE MAINTENANCE 1 At the end of each day s operation wash down dust and dirt off the machine Clean area around drums ad scrapers making sure all mud is removed 2 Drain water tank completely 3 Cover the machine to prevent dust and store in dry place away from sun exposure LONG TERM STORAGE 1 Conduct thorough lubrication and oil change 2 Disconnect battery terminals and dismount battery from machine Store battery 3 fthere a possibility that ambient te
15. 1 SNAP PIN 6 1 SCREW 4X16 1 WASHER FLAT M4 2 NUT M4 1 COVER ASSY 1 1 2 2 4 4 4 2 2 2 1 1 1 STAY COVER EXP HANDLE BRACKET HANDLE COVER SCREW 4X15 WASHER FLAT M4 WASHER LOCK M4 BOLT 8X15 T WASHER FLAT M8 WASHER LOCK M8 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 47 WATER TANK ASSY PAGE 48 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PART 215119400 954300342 001241030 033910010 022910180 954404910 954404840 953404900 959404880 506403990 953404000 506434680 506434690 001221253 030212300 954405680 516454950 515449870 517338540 001220610 031106100 030206150 515449880 952405950 WATER TANK WATER BOLT 10 30 U WASHER 10 5 21 2 SUS NYLON NUT M10 SUS HOSE JOINT 17D FILTER TANK MR PACKING 26X36X3 NUT 3 4 CAP 51 PACKING 51 STOPPER FRONT SPACER WATER TANK 39L BOLT 12X65 T WASHER LOCK M12 CONNECTOR 1 4x10 WATER HOSE T 330L HOLDER STOPPER STOPPER BOLT 6X10T WASHER FLAT M6 WASHER LOCK M6 HOLDER R WASHER 13506 QTY 2 2 2 2 2 4 4 4 2 2 2 4 4 4 2 2 WATER TANK ASSY REMARKS MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 49 HYDRAULIC SYSTEM ASSY lt lt 222 gt 22 Z Q PAGE 50 MRH800
16. 1 35 11421053490 SHIM T 1 40 1 36 11421053500 SHIM T 1 45 1 37 11421053510 SHIM T 1 50 1 38 11421053520 SHIM T 1 55 1 39 11421053530 SHIM T 1 60 1 40 11421053540 SHIM T 1 65 1 41 11421053550 SHIM T 1 70 1 42 114210535660 SHIM T 1 75 1 43 11421053570 SHIM T 1 80 1 44 11421053580 SHIM T 1 85 1 45 11421053590 5 T 1 90 1 46 11421053600 SHIM T 1 95 1 47 11421053610 SHIM T 2 00 1 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 83 YANMAR 10071 FUEL TANK ASSY REFERENCE ONLY SEE FUEL INJECTION PUMP REFERENCE ONLY SEE FUEL INJECTION PUMP PAGE 84 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 85 PART NO 71431055700 23414080000 10530055080 11428855041 11428855081 11429955100 11425055201 11425055121 11425055130 11431055230 11421055210 11425055300 24341000150 11456055810 22117080000 26106080452 26366060002 26106060162 23080014000 11478059060 11431059300 12472259050 11431059060 11431059310 12175059890 11431059800 11465059850 YANMAR L100V1 FUEL TANK ASSY QTY REMARKS TANK ASSY FUEL PART NAME GASKET ROUND PLUG DRAIN CAP ASSY FUEL TANK VALVE FILTER FUEL DAMPER FUEL TANK GASKET STAY FUEL TANK
17. 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2011 MULTIQUIP INC Multiquip Inc the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is 3 MULTIQUIP
18. 77 YANMAR 10071 LUB OIL PUMP AND GOVERNOR ASSY REFERENCE ONLY SEE CYLINDER BLOCK REFERENCE ONLY SEE CYLINDER BLOCK PAGE 78 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL 1 04 12 11 YANMAR 10071 LUB OIL PUMP AND GOVERNOR ASSY PART NO 11465032010 11429932070 10333832570 22312030160 26106060122 11429935110 24341000224 26106060162 11429961190 71421061700 11421061290 11431161500 22322030200 11477061520 11429961600 11477061610 11425266051 18336066110 11429966250 11429966440 10522566990 26106060142 26106060202 26757060002 11431066010 11429966200 11425066550 26776100002 11478061090 11477161800 11477161820 11477161900 11477161931 22451060000 24311000125 PUMP ASSY OIL COVER OIL PUMP O RING PARALLEL PIN 3 X 6 BOLT M 6 X12 PLATED FILTER LUB OIL ASSY O RING 5 22 4 BOLT 6 16 PLATED WASHER GOVERNOR GOVERNOR ASSY WEIGHT GOVERNOR ASSY LEVER ASSY GOVERNOR TAPER PIN 3 X 20 BEARING NEEDLE SEAL OIL WASHER THRUST HANDLE REGULATOR BRACKET REGULATOR SPRING RETURN BOLT ADJUSTING SCREW BOLT M 6 14 PLATED BOLT 6 20 PLATED NUT 6 SPRING REGULATOR SPRING RETURN CONTROLLER ASSY LOCK NUT M10 PLATED LEAD WASHER PLATE PROTECTOR NUT WIRE 0 6 O RING 1A P 12 5 QTY REMARKS
19. FRONT OF BASE PAGE 44 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PART 031110160 030210250 001221035 515336200 515336210 515449720 001221040 031110160 953405940 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 45 PART NAME FLAT WASHER M10 LOCK WASHER M10 BOLT 10X35 MM FRONT GUARD BUMPER SPACER BUMPER BOLT 10X40 T WASHER FLAT M10 PIPE INSERT PZ 7 FRONT GUARD ASSY QTY 2 2 2 2 4 4 4 2 5 SIDE COVER ASSY 177 E 5 4 o e 4 PART OF PAGE 46 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PART 030210250 515336250 515449890 515334600 515010090 515010100 092004008 515113080 515447030 012210020 031110160 0105050616 030206150 952404470 0105091025 515447380 025910060 091004016 031104080 020304030 515910100 515214241 915450780 915450790 091004015 031104080 030204100 001220815 031108160 030208200 SIDE COVER ASSY PART NAME QTY REMARKS WASHER LOCK M10 9 SUPPORT ROD HOLDER RUBBER HINGE RIVET 2 RIVET SCREW 4X8 7 COVER E G 1 STAY COVER R 1 BOLT 10X20 T REPLACES 001221020 WASHER FLAT 10 7 BOLT 6X15 B ess REPLACES 001220615 WASHER LOCK M6 8 WASHER FLAT 8 REPLACES 031106100 BOLT 10X25 T AN REPLACES 001221025 ROD COVER
20. SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury SAFETY INFORMATION The following table shows the potential hazards associated with the operation of this equipment Symbol Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards Burn hazards Respiratory hazards Rotating parts hazards Pressurized fluid hazards Electric shock hazards Runover hazards PAGE 6 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 GENERAL SAFETY NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations NEVER operate this equipment when not feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of 9 ALWAYS check the equipment for loosened threads bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications ALWAYS clear the work area of any debris tools etc that would constitute a hazard while the equipment is In operation SAFETY INFORMATION NOTICE T his equipment should only be operated by trained and qualified pe
21. air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine B DO NOT place hands or fingers inside engine compartment when engine is running NEVER operate the engine with heat shields guards removed Keep fingers hands hair clothing away from all moving parts to prevent injury DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the tank and severely scald any persons in the general area of the roller NEVER touch the hot exhaust manifold ES muffler or cylinder Allow these parts to cool before servicing equipment HH Alwaysturnthe engine off before performing maintenance PAGE 8 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction NEVER tamper with the factory settings EN of the engine or engine governor Damage to the engine or equipment can result operating speed ranges above the maximum allowable NEVER tip the engine to extreme angles during lifting as it may cause oil to gravitate into the cylinder head making the engine start difficult FUEL SAFETY DO NOT add fuel to equipment if it is pla
22. avoid slipping before loading unloading with ramp board in use Loading or unloading by means of crane should be carried out in safety area by qualified personnel 110 For transport shutdown engine engage brake apply blocking to drums and secure the roller with ropes using towing hook provided at front and rear ends WATER TANK ON wi SPRINKLE PIPE HE R SPRINKLE PIPE OIL LEVEL RELEASE PULL AND TURN THE KNOB NPA 932Q REAR DRUM IN THE LEFT SIDE position CAUTION PARKING ON AN INCLINE When stopping or parking the machine on an incline adhere to towing procedure 1 Place travel lever in stop position 2 Apply parking brake and block front and rear drums 3 Stop the engine engine is stopped mst the machine may roll on incline and cause damage or injury Wherever parking the machine keep travel lever in the stop 6160 MRHS00DS Mobil DTE 25 1 USE THE FOLLOWING BRAND HYDRAULIC OIL MOBIL DTE 25 26 SHELL TELLUS OIL 6 2 DO NOT MIX OIL BRANDS WORKING INCLINE Always operate engine at full throttle Should engine speed stop or decrease in speed for any reason immediately place travel lever in stop position and block drum as gravity could cause the machine to go down incline After correcting any problem run engine to full speed and resume safe work speed
23. date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written s
24. for proper tightness POSITIONING THE HANDLE BAR 1 Release the handle bar release pin Figure 11 and position the handle bar to the lowered position before starting operation 7 HANDLE BAR RELEASE PIN dec Figure 11 Positioning the Handle Bar 2 When machine is not in use release the handle bar release pin and position the handle bar to the upright position MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 23 OPERATION 4 the starter key further to the right to the START position Figure 14 to start the engine Buzzer stops DO NOT attempt to operate the roller sounding when the engine speed increases With safety until the Safety Information General switch equipped motor runs only when the travel lever Information and Inspection sections of this is in the neutral position manual have been read and thoroughly understood UN STOP RUN STARTING THE ENGINE O START The engine can be started by motor electric or manually recoil Refer to Figure 2 and Figure 3 for the location of Figure 14 Starter Key Start Position controls and components 5 If the engine fails to start do not continue to rotate the Electric Start starter key for more than 5 seconds Return the key to the RUN position and wait 20 to 30 seconds before starting again When the engine 15 running never turn the starter key 6 After starting the engine continue to war
25. leave the roller unattended with the engine running Turn off engine Use chock blocks when parking roller on a grade Use extreme care when operating near obstructions slippery surfaces grades and slide slopes When reversing particularly on the edges and banks of ditches as well as in front of obstaces the operator must stay in a standing position at a safe distance from the machine When operating near any house building or pipelines always check the effect of machine vibration Stop work if necessary DO NOT operate the roller with the covers open ALWAYS keep the machine away from other personnel and obstacles Always keep immediate are free of bystanders NOTICE ALWAYS keep the machine in proper running condition E Fix damage to machine and replace any broken parts immediately SAFETY INFORMATION DO NOT use worn out hoses or couplings Inspect daily ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel ENGINE SAFETY The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled he engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the
26. starting engine To prevent damage to the engine DO NOT use for any other purpose Fuel Cock Controls the flow of diesel fuel to the engine Must be in the ON position when starting and running the engine PAGE 20 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 5 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 21 BEFORE STARTING 1 Read safety information at the beginning of manual 2 Remove dirt and dust particularly in the engine cooling air inlet carburetor and air cleaner 3 Checkthe air filter for dirt and dust If air filter is dirty replace air filter with a new one 4 Check carburetor for external dirt and dust Clean with dry compressed air 5 Check fastening nuts and bolts for tightness 6 Understand the geographical features and regulations of the job site ENGINE OIL CHECK 1 check the engine oil level place the machine on secure level ground with the engine stopped 2 Removethe filler dipstick from the engine oil filler hole Figure 5 and wipe clean Figure 5 Engine Oil Level 3 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick 4 fthe oil level is low fill to the edge of the oil filler hole with the recommended oil type Table 4 Maximum oil capacity is 1 16 quarts 1 1 liters Table 4 Oil Type S
27. the eyes and skin Use well insulated gloves when picking up the battery ALWAYS keep the battery charged If the battery is not charged combustible gas will build up DO NOT charge battery if frozen Battery can explode When frozen warm the battery to at least 61 F 16 C ALWAYS recharge the battery in a well ventilated environment to avoid the risk of a dangerous concentration of combustible gases the battery liquid dilute sulfuric acid 6 comes into contact with clothing skin 800052 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 9 rinse skin clothing immediately with plenty of water B f the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention ALWAYS disconnect the NEGATIVE battery terminal before performing service on the equipment ALWAYS keep battery cables in good working condition Repair or replace all worn cables TRANSPORTING SAFETY NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE Before lifting make sure that the equipment parts are not damaged and screws are not loose or missing Use lifting equipment capable of lifting the weight of the roller Always make sure crane device has been properly secure
28. 0 031110160 951405770 915338240 515448720 515448730 515448740 515448750 515448760 515448770 959026011 959401890 030208200 955300420 515452330 953404670 ENGINE ASSY L100V1AJ1R1AAMK COUPLING PIN WASHER 9X35X4 5 LS WASHER LOCK 0 BOLT V BELT 3V 300 TIGHTENER PULLEY BEARING 6004DDU SHAFT TIGHTENER STOP RING R 42 STOP RING 5 20 HOLDER TIGHTENER NUT M14 WASHER LOCK M14 WASHER FLAT M14 THROTTLE WIRE 2560 2700 RETURN SPRING CLAMP CLA 3200 7D BOLT 6X10 T WASHER LOCK M6 HORN BUTTON ASSY COVER HORN BUTTON READ CORD HORN WASHER LOCK WIRE CLAMP WASHER FLAT M4 HEAD LAMP ASSY 12V 25W WASHER LOCK 6 CAP SWITCH W CORD READ CORD LAMP CLAMP TC 150 BOLT 10X40 WASHER LOCK M10 WASHER FLAT M10 KEY 7X7X36 RR ENGINE PULLEY 130D L100 NIPPLE DRAIN PIPE OIL DRAIN HOSE CLIP JOINT DRAIN DRAIN PLUG SEAL WASHER TUBE 20D 300L BOLT 8X15 WASHER LOCK M8 HORN DC12V DRAIN UNION COPPER PACKING 17 X 25 5 X 1 ENGINE ASSY REMARKS HB OO POW YP 0 G 5 REPLACES 001220825 REPLACES 001221030 REPLACES 001220615 REPLACES 001221040 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11
29. 0 SPRING BRUSH 11 211445508 PINION ASSY 12 11438177151 HOUSING ASSY GEAR 19 11437177170 COVER DUST 14 11437177180 SHIFT LEVER KIT 15 12969877020 SWITCH MAGNET 16 11926077260 THROUGH 17 11437179070 BOLT 6 7 18 12125477810 TERMINAL 19 26106100302 BOLT M 10 30 PLATED 20 26716080002 NUT M8 21 11439978260 22 11439978730 STATOR ASSY 23 11439978740 WHEEL DYNAMO 24 16026078700 CLAMP CORD 25 26106060122 BOLT M 6 X 12 PLATED 26 26106060202 BOLT M 6 X 20 PLATED 27 26577060152 SCREW M 6 15 30 11434077400 BRACKET HARNESS 31 26023040102 SCREW M 4 X 10 32 11435177540 HARNESS 33 gt 29411200000 FUSE 20 CARTRIDGE 34 11434077710 REGULATOR 35 26106060182 BOLT M 6 X 18 PLATED 36 26106060202 BOLT M 6 20 PLATED 37 11435177520 JOINT INCLUDES ITEMS W T INCLUDES ITEMS W INCLUDES ITEM W OO S P Ss MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 87 YANMAR 110011 TOOL LABEL AND GASKET SET 3 5 AIR COOLED LDS EI CAUTION DIESEL Pri s 200 8 CLEAN FILTER EVERY 4090115 START CHECK ENGINE OIL ANO FUEL 3 55 UP WITHOUT LOAD STOPP IN uch AFTER INMA 11 PAGE 88 MRH800DS2 VIB
30. 0250 915455840 PART NAME DRUM DRUM B GEAR PLATE GEAR 39 COLLAR 405510 BOLT 10X35 T DRUM BRACKET R V RING V 200L OIL SEAL VC 55727 BEARING 6308FY NUT M30 P2 0 WASHER M30 BEARING COVER R O RING G 85 BOLT 10X25 T WASHER M10 GREASE FITTING A PT1 8 GREASE FITTING 6 1 DRUM BRACKET L DRUM BRACKET LB COLLAR 405520 OIL SEAL TB4 55729 BEARING COVER L O RING 5 95 LOCK PUN BRAKE SPRING BRAKE SPRING PIN 5X25 KNOB BRAKE NUT M10 H 6 SIDE PLATE R SIDE PLATE L BOLT 16X30 T P1 5 BRACKET A SCRAPER VRACKET B SCRAPER SCRAPER OUT MOUNT NUT SCRAPER BOLT 14X35 T BOLT 10X30 T WASHER M10 SCRAPER IN GREASE FITTING B M6FX1 SOCKET BRAKE BOLT 10X25 T WASHER M10 MOUNT NUT M14 SCRAPER gt 5 AXLE ASSY REMARKS MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 41 BASE ASSY PAGE 42 800052 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PART 215119150 939010010 030210250 020310080 930710031 020316130 030216400 001221625 001221440 030214350 515447010 001520815 515454970 959007140 517459700 001221230 020312100 515334100 001221020 031110160 0105050616 030206150 952404470 515334050 014208020 030208200 509010010 954403241 954405660 515446980 51544
31. 106760 920106790 920106780 215010080 920205080 920214100 920206080 920202910 NAMEPLATES AND DECALS PART NAME QTY REMARKS DECAL BRAKE LEVER NPA 569 DECAL CAUTION ENGINE 5 NN NPA 966 DECAL DANGER PINCH POINT j NPA 628 DECAL LIGHT SWITCH 249 DECAL CHECK OIL LEVEL 148 DECAL MIKASA MOBILE DTE 25 1 DECAL FORWARD REVERSE PE NPA 807 DECAL GREASE POINT 1 120 DECAL PARKING BRAKE E 807 DECAL CAUTION INCLINE PARKING NPA 616 DECAL WATER TANK SPRINKLE PIPE 620 DECAL HEARING PROTECTION 333 DECAL MULTIQUIP CARSON 191 DECAL MIKASA LU 1 151 DECAL WATER 32 DECAL 80005 762 DECAL CAUTION OWNERS 629 DECAL CAUTION VIBRATION LEVER NPA 281 DECAL FREEZING PREVENTION i PE NPA 428 1300 DECAL CAUTION INSTRUCTIONS PLATE 1 NPA 787 DECAL WARNING INCLINE PARKING 56
32. 180 014206015 011008015 031108160 515334240 001220615 515447180 506010070 959021911 501910010 515119120 515454970 515454980 351010050 WASHER FLAT 20 LOCK NUT U M20 WASHER LOCK 8 ROD END PR6 209 WASHER 6 5X15X1 6 WASHER LOCK M6 CABLE ASSY 1700L LEVER PV10 E START SPRING PIN 6X32 WASHER LOCK M10 BOLT 6X35 T SPACER PV10 NYLON NUT M6 SPRING PLUNGER NUT M16 H 10 GUIDE HOLDER BOLT 10X20 T uu u stia GUIDE SLIDE PLATE SOCKET HEAD BOLT 6X15 T BOLT SATE Tr WASHER FLAT M8 CABLE ASSY VIB BOLT 6X15 T CABLE SUPPORT VIB CLAMP TC 150 TUBE 25D 850L TURN BUCKLE ASSY HANDLE PIN TYPE HANDLE PIN COLLAR HANDLE GREASE FITTING 6 1 LOWER CONTROL ARM ASSY QTY BA HS S cl cl 5 em REPLACES 020416100 REPLACES 001221020 as REPLACES 001520615 REPLACES 001220815 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 69 YANMAR 10071 CYLINDER BLOCK ASSY PAGE 70 800052 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PART 11431001020 11429901830 11469901380 11425001841 11429901600 26226060182 26226060222 26366060002 11429935150 26106080352 10542501690 11469901760 24311000180 22190160002 11429902030 11
33. 20 2 2 12 2 1 4 REPLACES 001221040 2 REPLACES 001221030 2 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 53 HYDRAULIC OIL TANK ASSY g NOTE SEE HYDRAULIC SYSTEM ASSY FOR OIL TANK HOSE CONNECTIONS PAGE 54 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PART 215118050 953405840 953402930 953400270 953405260 955407500 030210250 012210035 031110160 0105091025 HYDRAULIC OIL TANK ASSY PART NAME QTY REMARKS OIL TANK 1 DRAIN PLUG M18 1 COPPER PACKING 19 30 1 1 PLUG 1 4X14 10L 1 PACKING 1 4 CU 1 OIL GAUGE KLA 60 A B 1 WASHER LOCK M10 22 BOLT 10X35 T 14 REPLACES 001221035 WASHER FLAT M10 IN SYSTEM 8 BOLT 10X25 T D om REPLACES 001221025 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 55 ENGINE ASSY PAGE 56 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PART 914410028 515447020 952400690 011208025 030210250 012010030 070503000 515447050 046006004 515447060 080100420 080200200 515334180 020314110 030214350 031114260 956100022 2344600213 607010040 001220610 030206150 955400800 955405980 515447320 955405710 031104080 955200030 0105050616 030206150 304402600 515447740 515449920 506010070 012210040 03021025
34. 4 DECAL TAROT uu u cas E NPA 517 DECAL CAUTION MOVING PLATE 1 786 ER 1 E 145 DECAL CAUTION STARTING ENGINE NPA 292 DECAL WARNING INCLINE PLATE NPA 788 DECAL IGNITION abs 676 DECAL V BELT 38 RED 1 679 DECAL V BELT 3V 300 678 DECAL WINDOW SHADE RIVET NSA3 4 DECAL 508 DECAL E G FIRE WARNING NPA 1410 DECAL E G THROTTLE DIAL E 608 DECAL BUZZER HYDRAULIC 291 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 39 AXLE ASSY REAR A gt 38 PAGE 40 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 dd PART 215119290 215119300 215346670 515334000 509429660 001221035 515118960 515460540 060605020 047110030 020130240 031130450 515334010 050100850 001221025 030210250 301010100 351010050 515113000 515113014 506425670 060705010 515334040 050300950 515446960 515446950 025405025 515446970 020410060 515117040 515114350 001121630 515341930 515341940 915334020 515447510 001121435 001221030 031110160 515334030 959010330 515340410 001221025 03021
35. 465002150 24162152220 24423355008 22423355008 26106080122 11465002200 11465002210 11469501330 11429901800 11469901410 11431001450 11465002100 12125239450 22312040080 23875020000 11498401940 23000019000 11498508350 11435239400 YANMAR 10071 CYLINDER BLOCK ASSY PART NAME BLOCK ASSY CYLINDER COVER PUMP O RING GASKET PIN 8X12 STUD M 6X18 PLATED STUD M 6X22 PLATED NUT M6 PIPE L O INLET BOLT M 8X35 PLATED PLUG M16 CAP W LUB OIL GAUGE O RING P 18 0 SEAL WASHER 165 RETAINER BALL BEARING NEEDLE 152220 SEAL OIL SEAL OIL BOLT M 8 X 12 PLATED MAIN BEARING US 0 25 MAIN BEARING US 0 50 GASKET ASSY CYLINDER HEAD SHIM SET GASKET CRANKCASE COVER D BEARING MAIN STD SENDER OIL PRESSURE PIN 4 X 8 STRAIGHT PLUG PT 1 4 STEEL PIPE DRAIN CLAMP 19 NIPPLE DRAIN JOINT DRAIN QTY REMARKS 1 1 1 1 2 1 2 3 1 16 2 G INCLUDES ITEMS W INCLUDES ITEMS W a c cl cl lI I lI lI cl MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 71 YANMAR L100V1 CYLINDER HEAD AND COVER ASSY 1 ONLY SEE CYLINDER BLOCK PAGE 72 800052 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 YANMAR L100V1 CYLINDER HEAD AND COVER ASSY NO PART NO PAR
36. 6990 515447470 515910040 515910050 001220620 031106100 515449900 351010050 954001590 515213600 515113710 001221035 001221020 030210250 031110160 YANMAR L100 SHOCK ABSORBER STOPPER 45 WASHER LOCK M10 NUT M10 SHOCK ABSORBER RV 1 100 NUT M16 WASHER LOCK M16 BOLT 16X25 T BOLT 14X40 T WASHER LOCK M14 SAFETY GUARD SOCKET HEAD BOLT 8X13T HANDLE STOPPER T KNOB M12 SPRING HANDLE BOLT 12X30 T NUT M12 STAY COVER F BOLT 10X20 T WASHER FLAT M10 ER WASHER LOCK 6 WASHER FLAT 6 SUPPORT WATER COCK 74 0 WASHER LOCK 8 CAP 3 8 COCK PT1 4 BH 1211 AL ELBOW 3 8 12 WATER HOSE T V 300L WATER HOSE F 1200L WATER HOSE R 260L SPRINKLING PIPE ASSY ASSY W BOLT WASHER BOLT 6X20 T WASHER FLAT M6 CLAMP GREASE FITTING 6 SOCKET PT3 8 3 8 HOOK L100 GUARD L100 BOLT 10X35T BOLT 10X20T WASHER LOCK M10 WASHER FLAT M10 BASE ASSY QTY REMARKS 2 9 2 4 4 4 4 2 2 4 8 1 1 1 2 3 1 D 7 REPLACES 001220615 REPLACES 031106100 REPLACES 001220820 8 8 8 1 2 2 1 2 1 1 1 1 2 4 4 4 4 2 2 4 4 INCLUDES ITEMS W INCLUDES ITEMS W MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 43 FRONT GUARD ASSY
37. ACES 001221035 22 2 2 2 1 1 1 1 1 1 2 2 2 14 REPLACES 001221035 TE 2 REPLACES 001220615 2 4 4 4 2 2 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 51 HYDRAULIC SYSTEM ASSY lt lt 222 gt 22 Z Q PAGE 52 800052 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 CONTINUED NO PART NO 42 515447160 43 515447170 44 001520820 45 515447140 46 012221020 47 031110160 48 954002630 53 507010110 55 014208020 56 030208200 57 954001520 59 515335300 60 954001090 61 954002660 62 954001620 64 954090004 65 954090005 66 954001100 67 454010020 68 959021810 69 959021810 70 954001040 81 515335451 82 0109051045 83 012010030 84 954405550 HOLDER UPPER HOLDER LOWER SOCKET HEAD BOLT 8X20 T COVER PIPE BOLT 10X20 T WASHER FLAT M10 OIL HOSE ML90 700BS CLAMP TC 200 INIAP WASHER LOCK 8 ADAPTER CIN 1 2XPT3 8 CHECK VALVE 7 16 ADAPTER CIN 3 8 PT1 4 T JOINT 3 8 FITTING TEE STIN3 8 PT3 8 TUBE 9 5 7 405L TUBE 9 5 7 305L ELBOW LIN 3 8 PT1 4 CLAMP TC 100 SPIRAL TUBE KEP 6 L 500 SPIRAL TUBE 6D 510L CAP PF1 4 SPACER PV10 BOLT 10X40 T BOLT TOXSO CLAMP 158 HYDRAULIC SYSTEM ASSY QTY REMARKS 2 2 8 2 4 8 mm 4 5 0012208
38. ATION AND PARTS MANUAL REV 1 04 12 11 62 21 97 UPPER CONTROL ARM ASSY CONTINUED PART QTY REMARKS 53 951401431 KEY 5 5 8 1 55 952404790 WASHER 13306 1 56 032212250 CONICAL SPRING WASHER M12 2 57 0039312000 NN REPLACES 020312100 59 515334820 ROD 1 60 509010140 BUSHING MB1625DU 2 61 515447720 DISC PLATE DEAD MAN 1 62 030212300 WASHER LOCK M12 1 63 509436980 SPRING DEAD MAN 1 64 509436990 PROTECTOR DEAD MAN 1 65 507010110 CLAMP TC 200 2 66 509436960 ROD STOPPER DEAD MAN 1 67 014206010 SOCKET HEAD SCREW 6X6 REPLACES 099206006 70 959405920 KNOB 44D 78L 1 92 0 TRAVELING LEVER 260L 1 93 515212950 LEVER SUPPORT VIB E G 1 94 515334460 LEVER COVER VIB 1 95 515336500 LEVER E G 133L 1 96 509326320 GUIDE WIRE E G 1 97 509436950 COVER HANDLE BOX 1 100 011006010 BOLT 6X10 T s REPLACES 001220610 101 030206150 WASHER LOCK 6 4 180 0 KEY SWITCH 1 201 956100024 THROTTLE WIRE 1 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 67 LOWER CONTROL ARM ASSY PAGE 68 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PART 031120320 022522017 030208200 501011162 952404470 030206150 515342360 515335780 025406032 030210250 001220635 915450560 022710607 905015150 020116130 509321160 012210020 515448170 515448
39. DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PART 954001350 954001390 954001380 954001530 954002310 959020014 954001511 959020014 215010050 215010110 515114390 952404110 012210035 030210250 915334070 915334080 915447020 046006009 080200450 952400450 954001460 954001850 954001370 954001830 959020013 516010080 954001840 955404270 515010040 515454330 952400130 012210035 0105050616 030206150 515447130 050210180 512010120 515447110 515447120 OIL FILTER CPO 3 80 FILTER HEAD OIL ELEMENT ELBOW LIN 1 2 PT3 8 TUBE 9 6 12 7 325L SPIRALTUBE 11D 350L TUBE 9 6 12 7 360 SPIRALTUBE 11D 400L OIL PUMP PV10 610 OILPUMP PV10 625 10 10225 BOLT WASHER LOCK M10 COUPLING FLANGE PV10 COUPLING PIN BEARING 6009DDU STOP RING S 45 WASHER 7X30X4 5 BUSHING CP 3 8 ELBOW 3 8 1 4 2 OIL HOSE ML90 ML90X560 OIL HOSE ML90 ML90X560 BS SPIRAL TUBE 11D 600L OIL HOSE ML90 1005X600 OIL HOSE ML90 1005X600 BS SPIRAL TUBE 11D 700L OIL MOTOR K2355 BLUE PINION 12 WASHER 9304 BOLT 10X35 BOLT 6X15 DIN WASHER LOCK 6 JOINT 1 2 3 8 31 O RING P 18 1B JOINT LLM UE 10X3 8 B PIPE OM A E PIPE OM B E HYDRAULIC SYSTEM ASSY QTY REMARKS 1 INCLUDES ITEMS W 1 1 3 1 1 1 1 1 1 1 2 2 REPL
40. E 76 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL 1 04 12 11 YANMAR L100V1 CRANKSHAFT PISTON CAMSHAFT ASSY PART NO 71431014580 11431014200 11421014300 11431014400 71431021740 11469921220 11465021551 22512050140 71431022720 71431022620 71431022580 71497022500 71497022500 71497022500 11469922300 12979222400 71431023700 12406023910 11981023200 71465023600 71465023610 71465023620 71431028510 24101063040 11469921590 11466221601 16031014550 22512070360 26106080202 CAMSHAFT ASSY D TAPPET TAPPET ASSY ROLLER ROD ASSY PUSH CRANKSHAFT ASSY NUT WASHER FLYWHEEL KEY 5 X 14 PISTON W RINGS PISTON W RINGS PISTON W RINGS RING SET PISTON RING SET PISTON RING SET PISTON PIN PISTON D 23 CIRCLIP 23 STD OS 0 25 OS 0 5 ROD ASSY CONNECTING BUSH PISTON PIN BOLT CONNECTING ROD BEARING PIN STD BEARING PIN OS 0 25 BEARING PIN OS 0 5 SHAFT ASSY BALANCER BALL BEARING GEAR RING WASHER KEY 7 X 36 BOLT M 8 X 20 PLATED STD ee OS 0 25 OS 05 QTY REMARKS c lI lI lI lI Il cl i INCLUDES ITEMS W INCLUDES ITEMS W m INCLUDES ITEMS W INCLUDES ITEMS W S INCLUDES ITEMS W MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE
41. IBRATOR ASSY 5 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 63 UPPER CONTROL ARM ASSY 6 45 PAGE 64 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 62 21 97 PART 959403840 953402930 209010130 952405700 032118300 020418110 515447410 011208030 030208200 02108060 501011162 011206020 952404470 030206150 515342360 031108160 509326970 080200180 509436911 011208035 515334240 959404760 959404370 025910080 0105050616 GRIP 1 0 12MM COPPER PACKING 1 BUSHING MB1825DU WASHER 19X49X0 6 CONICAL SPRING WASHER M18 NUT M18 H 11 LEVER JOINT TRAVELING BOCT EAU u 2 WASHER LOCK M8 VU Y ROD END PR6 209 9 EO 0208 PER WASHER 6 5X15X1 6 WASHER LOCK M6 CABLE ASSY WASHER FLAT M8 SHAFT LEVER STOP RING 5 18 LEVER VIBRATION AT CABLE ASSY VIBRATION CLEVIS 8D X44 PIN 8X22 SNAP PIN SSP 8 IO UPPER CONTROL ARM ASSY QTY REMARKS 2 3 3 2 2 2 1 REPLACES 001220830 3 REPLACES 020308060 2 REPLACES 001220620 4 14 REPLACES 001220835 1 1 12 REPLACES 001220615 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 65 UPPER CONTROL ARM ASSY 6 45 PAGE 66 MRH800DS2 VIBRATORY ROLLER OPER
42. ITTING 11 8 QTY 1 1 1 2 3 2 2 8 1 1 1 1 1 1 1 1 1 2 2 1 1 4 6 6 2 2 1 1 1 4 1 CLUTCH VIBRATION ASSY REMARKS UN INCLUDES ITEMS W REPLACES 001221030 REPLACES 001221020 REPLACES 001220615 non REPLACES 001221030 num REPLACES 301010100 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 61 VIBRATOR ASSY PAGE 62 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PART 215113090 515334111 515334121 040406308 501011020 501011001 501011002 951400080 952400900 001221225 030212300 953405570 060206020 080100900 515447040 951400090 952401590 070100381 515334140 515334150 014208020 030208200 894230 001221425 031108160 VIBRATING ROTARY SHAFT DRIVE ROTARY SHAFT DRIVEN BEARING 6308C4 GEAR SPACER GEAR 38 2P GEAR 38 1P eer er terre REPLACES 951400081 WASHER 13446 BOLT 12X25 T WASHER LOCK M12 SEAL CAP SC 90 10 OIL SEAL SC 659013 STOP RING R 90 PULLEY 86D A2 KEY 3 WASHER 13X50X6 V BELT A 38 RED COVER GEAR PACKING COVER n REPLACES 001220820 WASHER LOCK M8 REPLACES 505015380 BOLT 14X25 T WASHER FLAT M8 QTY 1 1 4 2 1 1 6 4 4 3 1 2 1 1 1 2 1 1 8 8 2 0 8 V
43. LER ASSY PAGE 74 800052 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 YANMAR 10011 AIR CLEANER AND MUFFLER ASSY PART 11431012510 11431012020 11421012520 11421012560 11421012580 11421012590 11421012600 11429912300 26106060402 26226060352 11431013200 11469913551 11469913720 11469913561 11469913700 11469913710 26106080202 26216080182 26366080002 11431012210 10519813622 10509813990 11498513701 10509813990 26113060082 AIR CLEANER 557 BODY AIR CLEANER COVER AIR CLEANER NUT WING STUD BOLT ELEMENT ASSY KNOCKING KNOB NUT U BOLT M 6 X 40 PLATED STUD M 6 X 358 PLATED GASKET MUFFLER MUFFLER ASSY 6 FLANGE MUFFLER COVER MUFFLER COVER MUFFLER BOLT 8 20 PLATED STUD M 8 X 18 PLATED NUT M 8 GASKET AIR CLEANER EXTENSION SILENCER BOLT ca ae ini mds BOLT BOLT M 6 X8 QTY REMARKS INCLUDES ITEMS W 1 1 1 3 1 3 1 1 INCLUDES ITEMS W 10 1 1 2 2 2 2 1 INCLUDES ITEM W 1 INCLUDES ITEMS W 1 2 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 75 YANMAR L100V1 CRANKSHAFT PISTON CAMSHAFT ASSY 0 x A S ONLY SEE CYLINDER BLOCK REFERENCE PAG
44. N NPA 537 8 A CAUTION BEFORE ENGINE STARTING Travel lever should be in neutral position OBEFORE TRAVELING THE ROLLER Parking break should be disengaged CAUTION SET ENGINE SPEED at 2 450 2 500 R P M Without vibration for this roller Do not set the engine speed not more than 2 500 rpm revolution per minute which may cause the machine damage The set engine speed makes this roller the ideal vibration speed of 3 300 vpm vibration per minute IN COLD SEASON FOR HOUSING DRAIN FROM WATER TANK AND HOSES TO PREVENT FREEZING NPA 966QYS WATER TANK OFF NAMEPLATES AND DECALS 44 1 MULTIQUIP CARSON CALIF READ OWNER S MANUAL A CAUTION Do not operate this roller unless you have finished special training its its operation Read Operation Manual thoroughly before operating the machine Wear necessary protectors and proper work clothes When refueling stop the engine and allow it to cool Start and operate only in well ventilated area Breathing exhaust fumes can result in sickness or death Keep travel lever in neutral and vibration lever in the OFF position then start the engine with the throttle lever held below full speed Before you discontinue your work and leave the roller make sure to stop engine and apply parking brake Engage blockings to front and rear drums with wooden piece of the like but do not park your roller on slope Remove mud oil snow off the drums to
45. OPERATION AND PARTS MANUAL MULTIQUIP SERIES MODEL MRH800DS2 VIBRATORY ROLLER YANMAR L100V1AJ1R1AAMK DIESEL ENGINE Revision 1 4 12 11 To find the latest revision of this J publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES PROPOSITION 65 WARNING CALIFORNIA 65 Warning Diesel exhaust and of Its constituents known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 5 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 3 MRH800DS2 Vibratory Roller Proposition 65 Warning 2 Parts Ordering Procedures 5 Safety Information 6 10 PECCO 12 13 510 14 General 10 0 15 GOMIPON 16 19 BaSe 1 20 22 23 WO 24 27 Maintenance 28 32 uu u uu 33 35 Explanation Of Code In Remarks Column 36 Suggested Spare Parts 37 Nameplates And Decals 38 39
46. POSITIVE TERMINAL Figure 23 Battery Connection FORWARD AND REVERSE TRAVEL ADJUSTMENT 2 f neutral position for forward and reverse travel has been displaced conduct the neutral adjustment lf roller travels forward with the ball of ball plunger remaining in V slot of the guide loosen M8 bolt and slide the slide plate slightly toward the engine If the roller travels backward slide the plate towards side plate Figure 24 GUIDE SIDE PLATE Figure 24 Adjustment of Neutral Position 4 When installing cable connect the ground side normally negative last 5 With M8 bolt tightened start engine and check the neutral for forward and reverse If still displaced repeat the procedure 6 If neutral position of forward reverse lever has been displaced use the turn buckle located on the oil pump side of forward reverse cable PAGE 30 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 MAINTENANCE Table 8 Lubrication Chart MAINTENANCE ITEM NEEDED FREQUENCY TYPE LOCATION 300 Hours Vibrator Oil Replace Oil Operation SAE10W30 1 5 liters see Figure 25 Initially After 10 SAE 30 or SAE10W30 to 20 Hours of iss ro Operation SAE 20 or SAE10W30 menace Thereafter Every Fall Winter a of SAE10W30 Extremely Cold Region Viscosity ISO VG32 equivalent for cold region ISO VG46 or 56 1000 1500 Hydraul
47. RATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 YANMAR 110011 TOOL LABEL AND GASKET SET PART 11429907100 11429907110 11421007120 11421007130 11429907160 11421007200 11429992590 11429992600 11429992710 11429992720 11429992730 11429992740 71465192620 11465101330 11469901380 11469901410 24311000180 11425001841 22190160002 11465011340 11477111461 11431011310 11431012210 11431013200 11429932570 24341000100 23414080000 24341000224 24341000150 LABEL AIR COOLED LABEL YANMAR LABEL CAUTION LABEL HOW START E LABEL DIESEL LABEL DECOMPRESSION TOOL ASSY TOOL BAG SPANNER SPANNER SCREWDRIVER FITTING FUEL O SEL OPT u uuu amsa GASKET CYLINDER HEAD CMP O RING GASKET CRANKCASE O RING P 18 0 GASKET SEAL WASHER 16S SEAL STEM GASKET NOZZLE GASKET BONNET GASKET AIR INTAKE GASKET MUFFLER O RING COVER O RING 1 S 10 0 GASKET 8 ROUND O RING 5 22 4 O RING 1 5 15 0 QTY REMARKS 222222 c lI lI cl lI lI cl PO HH KS INCLUDES ITEMS W INCLUDES ITEMS 800052 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 89 TERMS CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges
48. RTER SPRING RETURN RETAINING RING WASHER WASHER IN NYLON PULLEY STARTER BOLT M 6 X 8 PLATED BOLT M 6 X 12 PLATED FAN CASE SILVER QTY REMARKS A INCLUDES ITEMS W MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 81 YANMAR L100V1 FUEL INJECTION PUMP VALVE ASSY REFERENCE ONLY SEE CYLINDER BLOCK AND BONNET REFERENCE ONLY SEE CYLINDER BLOCK cay S b pe E 4 Ba or 6 J eo IN PAGE 82 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 YANMAR L100V1 FUEL INJECTION PUMP AND VALVE ASSY NO PART NO PART NAME QTY REMARKS 1 71434951400 PUMP ASSY FUEL INJECTION 18 71421053100 FUELINJEG TOR u uu 19 11421053000 NOZZLE ASSY 20 11487553100 HOLDER ASSY NOZZLE 21 11421053080 NUT NOZZLE 20 11421053330 PIN 24 11421053120 SPRING NOZZLE 25 11421053130 SEAT SPRING 26 11421053140 SPACER ASSY VALVE 27 11421053410 SHIM T 1 00 28 11421053420 SHIM T 1 05 INCLUDES ITEMS W INCLUDES ITEMS W 1 1 1 1 1 1 1 1 1 29 11421053430 SHIM T 1 10 1 30 11421053440 SHIM T 1 15 1 31 11421053450 SHIM T 1 20 1 32 11421053460 SHIM T 1 25 1 33 11421053470 SHIM T 1 30 1 34 11421053480 SHIM T 1 35
49. T NAME QTY REMARKS 1 11431001200 BOLT CYLINDER HEAD A 2 2 11431001210 BOLT CYLINDER HEAD B 2 3 11431011020 HEAD ASSY CYLINDER 1 7 11431011100 VALVE INTAKE 1 8 11431011110 VALVE EXHAUST 1 9 11431011120 SPRING VALVE 2 10 11431011180 RETAINER SPRING 2 11 11431011930 55 2 13 11421011900 RETAINER NOZZLE 1 14 11431011250 SUPPORT ASSY ROCKER INCLUDES ITEMS W 15 11431011260 SUPPORT ROCKER ARM 1 16 11431011280 C TYPE RETAINING PIN 2 17 0 ARM ASSY INTAKE INCLUDES ITEMS gt 192 11429911240 SCREW ADJUSTING 1 20 gt 26856060002 LOCK NUT 6 1 21 11431011660 ARM ASSY EXHAUST INCLUDES ITEMS W 23 11429911240 SCREW ADJUSTING 1 24 26856060002 LOCK NUT 6 1 25 11465011340 SEAL VALVE STEM 2 26 10421111370 CAP VALVE 2 27 11477111461 GASKET NOZZLE 1 28 11429511470 SPACER NOZZLE 1 29 11465011600 WASHER 2 30 22351040008 SPRING PIN X 8 1 31 26106080502 BOLT M 8 X 50 PLATED 2 32 26226060552 STUD M 6 X 55 PLATED 2 33 26366060002 NUT M6 2 34 11431011310 GASKET BONNET 1 35 26106060652 BOLT M 6 65 PLATED 3 36 11431011950 COVER ASSY HEAD es 1 INCLUDES ITEMS W 98 11421003590 SHAFT ASSY DECOMP 1 41 11429903640 SPRING DECOMP 1 43 22312030160 PARALLEL PIN 3 X 6 1 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 3 YANMAR 10011 AIR CLEANER AND MUFF
50. added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtaina Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned a numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e list must include the name and phone number of the person requesting the RMA 3 Acopyofthe Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and
51. ced inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity PLASTIC TRUCK BED DO NOT start the engine near spilled fuel or combustible fluids Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids DO NOT fill the fuel tank while the engine is running SAFETY INFORMATION or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in appropriate containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent B DO NOT smoke around or near the equipment Fire or explosion could result SN from fuel vapors or if fuel is spilled on a N hot engine BATTERY SAFETY ELECTRIC START ONLY DANGER DO NOT drop the battery There 15 a possibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with or spark an explosion could occur B ALWAYS wear safety glasses when handling the battery to avoid eye irritation The battery contains acids that can cause injury to
52. cular working conditions NOTICE Fuel piping and connections should be replaced every 2 years MAINTENANCE Table 6 Engine Check ITEM HOURS OF OPERATION Oil or Fuel Leak Every 8 hours every day Tightness of Fastening Every 8 hours every day Every 8 hours every AT ang Replenish to specified maximum level After first 25 hours then Engine Oil Replacement every 50 to 100 hours Air Filter Cleaning Every 100 hours DAILY SERVICE 1 Check for leakage of fuel or oil 2 Check for loose screws including tightness See Table 7 below tightening torque for retightening Table 7 Tightening Torque in kg cm Diameter Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm am soo aom 0 00 2 000 og 200 650 350 700 Remove soil and clean the bottom of roller Check hydraulic pump piping and hose for any leakage m e A loosened hydraulic hose can be a cause for leakage Check hydraulic hose connections with wrench applied for tightness 6 Check engine oil ENGINE OIL REPLACEMENT 1 Replace engine oil in the first 25 hours of operation and every 50 to 100 hours afterwards 2 Oil may be drained more easily when it is warm after operation For more details see separate engine Owner s Manual PAGE 28 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 AIR FILTER 1 filter elem
53. d to the lifting bail hook of the equipment ALWAYS shutdown engine before transporting NEVER lift the equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upwards with sufficient bearing capacity to prevent machine from tilting or slipping DO NOT lift machine to unnecessary heights ALWAYS make sure that roller is secured correctly when SAFETY INFORMATION transporting on a trailer Make sure all supports attaching the roller to the trailer are tight ENVIRONMENTAL SAFETY NOTICE Dispose of hazardous waste properly Examples of potentially hazardous waste used motor oil fuel fuel filters DO use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source PAGE 10 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 5 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 11 SPECIFICATIONS Table 1 Specifications Vibratory Roller in 41 7 27 2 105 mm 1060 692 2670 Drum Diameter 16 in 406 mm Drum Width Curb Clearance Side Overhang Iters
54. e PAGE 4 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Note Discounts Are Subject To Change Effective January 15 2006 Order via Internet Dealers Only If you have an MQ Account to obtain a Username Order parts on line using Multiquip s SmartEquip website and Password E mail us at parts 6 multiquip W View Parts Diagrams ll Order Parts To obtain an MQ Account contact your 6 Print Specification Information District Sales Manager for more information Goto www multiquip com and click on Use the internet and qualify for a 5 Discount Rela Parts to log and save on Standard orders for all orders which include Orde complete part numbers Discounts Are Subject Change J ee 5 Order via Fax Dealers Only Fax your order in and qualify for a 2 Discount B All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 L u Order via Domestic US Dealers Call 1 800 427 1244 ree 7 a 2 eo International Customers should contact locating a dealer near you Parts Ordering information
55. e oil level Use No 2 D diesel fuel only Check the fuel Injection pump wear injection pump element and delivery valve assembly and replace as necessary PAGE 34 800052 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 TROUBLESHOOTING Troubleshooting Engine continued Air filter blocked Clean or replace air filter ENGINE Donel nhu c Incorrect valve clearances Adjust valves per engine specification black exhaust smoke Malfunction at injector Too muchoilinenane crankcase Drain off engine oil down to uppermark on dipstick Entire cooling air system contaminated Clean cooling air system and cooling fin blocked areas Fan belt broken or elongated Engine overheats Coolant insufficient Radiator net or radiator fin clogged with dust Fan radiator or radiator cap defective Thermostat defective Head gasket defective or water leakage MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 35 EXPLANATION OF CODE REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST
56. eason Temperature OilType 25 C or Higher SAE 10W 30 Spring Fal 25 C 10 C SAE 10W 30 20 SAE 10W 10 INSPECTION CHECKING THE HYDRAULIC SYSTEM 1 Check the oil tank level gauge Figure 6 Oil level should be at the middle indication of the gauge or higher Fill as required LEVELS SHOULD BE MIDDLE OF GAUGE OR HIGHER Figure 6 Hydraulic System Oil Level Gauge 2 Checkthe surroundings of the oil tank hydraulic pump and motor for oil leakage CHECKING THE V BELT DANGER B ALWAYS keep hands and fingers away from pinch points DO NOT allow anyone 10 reach in on dangerous sections of the machine to avoid any accidents 1 Remove the 2 bolts one on each side of the center cover with a 13 socket wrench Open the center cover of the machine and support it with the strut by inserting its end to the hole in the base Figure 7 EC T 5 442 V BELT Figure 7 Checking V Belt Tension 2 Check V belt for proper tension Insufficient tension causes weak vibration PAGE 22 800052 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 CHECKING THEVIBRATOR OIL LEVEL 1 Check vibrator casing for any oil leakage 2 If any leakage is noticed remove the level plug on the side of the plate Figure 8 VIBRATOR LEVEL PLUG zi Figure 8 Checking Vibrator Oil Level 3 Checkthe oil level FUEL CHECK DANGER Motor f
57. en pressed or hit will cause the travel lever to return to neutral position bringing the machine to a stop A horn to warn of machine s approach Non corrosive water tank for the sprinkler system with a capacity of more than 10 gallons Lifting hook to transport machine Front bumper and working light Narrow profile with less than one inch wall clearance Narrower width allows access to tighter areas No exposed hydraulic hoses Oil bath lubricated bearings and external vibration for less servicing and more dependability Front and rear drum scrapers Drum sprinkler system controls located near the operator Easy access to hydraulic components and hydraulic filter GENERAL INFORMATION MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 15 5 Figure 2 MRH800DS2 Components PAGE 16 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 Figure 2 illustrates the location of the major components for the MRH800DS2 Vibration Roller The function of each component 15 described below 1 10 11 Fuel Tank Cap Fill with diesel fuel Fuel tank holds approximately 2 gallons 7 5 liters DO NOT top off fuel Wipe up any spilled fuel immediately Center Cover When opened and supported by strut provides access to oil pump and filter battery V belt and clutch box Vibration Rollers 25
58. ent should be cleaned because clogged air cleaner can cause poor engine starting lack of power and shorten engine life substantially 2 Tocleanorreplace air filter loosen the wing nut on the air filter housing Figure 21 remove the cover and take out air filter cartridge If only cleaning of the air filter is desired blow through the air filter cartridge from the inside moving a jet of dry compressed air up and down until all dust is removed Air cleaner Element Figure 21 Engine Air Filter and Element VIBRATION CLUTCH ADJUSTMENT 1 Move vibration lever to the OFF position 2 Loosen the front and rear nuts at the end of vibration clutch cable Figure 22 Figure 22 Vibration Clutch Adjustment Turn in the nut on the front side again and at the position that release fork starts to move turn in the nut by one or two threads Lock it a this position together with the rear nut MAINTENANCE CLUTCH NEVER attempt to check the V belt with the engine running Severe injury can occur if your hand gets caught X between the V belt and the clutch veRAroR Always use safety gloves PULLEY Excessive turning of front nut may cause the sliding engagement of clutch to take place or no vibration takes place even when vibration lever is engaged On the other hand insufficient turn may cause sliding engagement of clutch even when the vibration lever is placed in the OFF position or for vibration to remain
59. ic Oil Replace Oil Hours of Operation equivalent for warm region Shipped from factory with Shell Tellus 46 25 liters Travel Lever Vibration Add Lubrication Oil to Every 50 Hours of Lever Throttle Lever Sliding Parts Operation 9 Lubricate Grease Every 50 Hours of Handle Bar Release Lubricate Grease Every 50 Hours of see Figure 5 see Figure 6 Lubricate Grease Every 50 Hours of Bearing Fitting Operation Grease see Figure 26 Lubricate Grease Every 50 Hours of Clutch Box Fitting Operation Grease see Figure 28 Lubricate Sliding Every 50 Hours of Travel Lever Bass Operation Grease see Figure 3 Initially After 25 Hours of Operation Mikasa Genuine 10 Oil Filter micron Filter Paper Replace Oil Filter Thereafter Every 500 Hours of Operation see Figure 29 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 31 MAINTENANCE S gt ul SS m 7 4 72 2 j 2 Pa lt T HANDLE BAR RELEASE VIBRATOR OIL LEVEL PLUG PIN GREASE FITTING VIBRATOR OIL Figure 27 Handle Bar Maintenance DRAIN PLUG Figure 25 Vibrator Oil Maintenance CLUTCH BOX BEARING COVER GREASE FITTING GREASE FITTING Figure 28 Clutch Box Maintenance BEARING COVER HYDRAULIC OIL FILTER GREASE FITTING Figure 26 Bearing Cover Maintenance
60. inch wide steel drums that provide compaction force in the compaction and patching of asphalt type surfaces Front Headlights Activate using switch on control handle Use to illuminate ground during nighttime or low light operating conditions Hydraulic Oil Gauge Indicates the hydraulic oil level Oil Tank Fill with proper grade of hydraulic oil Vibrator Oil Level Plug Remove to check vibrator oil level Lifting Hook Used to lift the machine with crane or other lifting device Engine This machine uses the Yanmar L100V1AJ1R1AAMK engine Refer to the engine Owner s Manual for more information Water Tank Holds 10 57 gallons 40 liters for the sprinkler system Parking Brake Makes sure machine will not accidentally move when parked or not in use COMPONENTS MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 17 5 Figure 3 Handle Bar Lever Components PAGE 18 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 HANDLE BAR LEVER 5 Figure 3 illustrates the location of the major lever components on the handle bar of the machine Each component is described below 1 Travel Lever Controls the direction of travel of the machine forward and reverse Horn Button When pressed gives a warning sound of the machine approaching Vibration Lever Turns vibration on and of
61. k and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by SIN XXXXX AND BELOW SIN XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 36 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 SUGGESTED
62. m up the to the START position engine for about 3 to 10 seconds especially in cold weather 1 the control handle 7 the buzzer does not stop sounding after the engine a Move the throttle lever to the RUN position has started shutdown engine immediately and check engine oil level The buzzer functions as engine oil b Move the travel lever to the NEUTRAL position Mie warning also Move the vibration lever to the OFF position RECOIL START 2 Open the fuel cock by turning it clockwise to the down position Figure 12 Move the throttle lever to the RUN position 2 Open the fuel cock by turning it clockwise to the down position Figure 12 3 Pull the starting handle slowly until you feel some resistance Figure 15 Return handle to original FUEL COCK position OPEN POSITION gt l p 4 alius Figure 12 Open Fuel Cock PULL HANDLE TO START 3 Insert the starter key into the key switch and turn it to the RUN position Figure 13 The buzzer should sound at this time STOP E Figure 15 Engine Start Handle MEM Ac 1777 its eg S A Figure 13 Starter Key Run Position PAGE 24 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 4 Push down the decompression lever Figure 16 Figure 16 Decompression lever
63. mperature will drop below freezing point add antifreeze agent to coolant 4 Cover the inlet and outlet of air cleaner and muffler securely 5 Store machine indoors Do not leave outdoors 6 Refer to Table 8 for lubrication necessary for the machine BATTERY MAINTENANCE NOTICE Read and understand the battery safety information in the front of this manual before performing maintenance on the battery 1 Use a flashlight to check battery electrolyte level Always check that the engine is stopped 2 battery has not been used for some time reduce the charge level initially to protect each plate inside the battery 3 Checkthe battery terminals periodically to ensure that they are in good condition 4 Use wire brush or sand paper to clean the battery terminals 5 Check battery for cracks or any other damage If white pattern appears inside the battery or paste has accumulated at the bottom replace the battery 6 Measure the specific gravity of electrolyte MAINTENANCE completely charged 1 270 1 290 needs charging 1 260 or lower 7 machine will not be in operation for a long period of time charge the battery sufficiently tighten all caps correctly store in cool dry place and check the battery charge level every month to maintain the performance of the battery BATTERY CABLE CONNECTION 1 When removing cable disconnect the ground side normally negative first Figure 23
64. n the key switch to the STOP position Will cause the battery to discharge making start up impossible the next time 3 After the engine stops close the fuel cock 4 Lockthe parking brake by pulling the brake lever and rotating it 90 clockwise NOTICE Parking brake system should always be kept clean to avoid mud deposits OPERATION UNLOADING 5 f you need to move the roller by pushing it manually once engine is stopped loosen bolt of bypass valve on oil pump by one rotation counterclockwise This will cause the hydraulic brake to disengage and allow the roller to be moved more easily Figure 20 Figure 20 Location of Bypass Valve Bolt 6 After moving tighten the bolt again Tightening torque is 55 to 70 kgf cm NEVER tow roller with any type of vehicle Doing so will damage the hydraulic system Never perform unloading procedure on a slope This may cause roller to roll down if parking brake or blocking is deficient LIFTING 1 Use a crane or lift to load and unload the machine skilled crane operator is required to perform the job 2 When lifting the machine check for any damaged or loose bolts lifting hooks and shock mounts 3 Check any damaged or loose bolts in the guard frame to avoid machine sliding off 4 Make sure that the machine is shut off before machine is lifted 5 Use reliable cable for lifting 6 Always lift the machine vertically and keep the machine away from
65. resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowing items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 d Special order items e Electrical components f Paint chemicals and lubricants g Decals and paper products h ltems purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific
66. rsonnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the nearest first aid kit ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers ofthe nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 7 ROLLER SAFETY DANGER NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties NEVER lubricate components or attempt service on a running machine Never
67. s found correct the problem before attempting to operate the roller again VIBRATING 1 Shift the vibration lever away from its off position The vibration lever will automatically spring forward and the roller will start vibrating Figure 18 E i VIBRATION LEVER OFF POSITION Figure 18 Vibration Lever Off Position Using vibration with clutch slipping causes the clutch to burn Also vibration should not be used over completely compacted area paved road surface or with stationary roller MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 25 WATERING 2 For watering work turn the water cocks clockwise at the rear of the machine to start sprinkling Figure 19 WATER COCK FOR REAR DRUM Figure 19 Water Cocks SAFETY FEATURES A horn is provided to warn of approach The dead man device prevents accidental traveling in reverse It automatically makes the travel lever return to neutral position by stopping the machine when an object comes in contact with the dead man device STOPPING 1 With travel lever in the neutral position and the vibration lever in the off position return the throttle lever to the START position Allow the machine to cool down for 3 to 5 minutes 2 Push the throttle lever forward to stop the engine In a motor start return the key switch to the STOP position as soon as the engine stops Neglecting to retur
68. t Throttle Lever Controls the start up of the machine Dead Man Device When pressed or hit while traveling in reverse causes the travel lever to return to neutral position to stop the machine Light ON OFF Switch Turns headlight on and off Starter Switch Engine starts when key 15 turned to the RUN position COMPONENTS MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 19 BASIC ENGINE Figure 4 Yanmar Engine Components ENGINE COMPONENTS Figure 4 illustrates the location of the major engine components Each component is described below Fuel Filler Cap Remove this to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill Fuel Tank Diesel engine holds 5 7 quarts of diesel fuel Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter canister to gain access to filter element Muffler Used to reduce noise and emissions Recoil Starter pull rope Type of engine starting method Alternate type would be electric start ignition key Recoil Starter Housing for pull rope and starter Oil Filler Cap Dipstick Remove this cap to add oil to the oil tank Use dipstick to check oil level Oil Drain Plug Unscrew plug to drain oil from engine crankcase Dispose of oil in a safe manner Decompression Lever Press down before
69. tatement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 90 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 5 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 91 OPERATION AND PARTS MANUAL UNITED STATES Corporate Office 18910 Wilmington Ave Carson CA 90746 Contact multiquip com Service Department 800 421 1244 310 537 3700 Technical Assistance 800 478 1244 MEXICO MQ Cipsa HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING Tel 800 421 1244 Fax 800 537 3927 Fax 310 537 4259 Fax 310 943 2238 MQ Parts Department 800 427 1244 Fax 800 672 7877 310 537 3700 Fax 310 637 3284 Warranty Department 800 421 1244 Fax 310 943 2249 310 537 3700 UNITED KINGDOM Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Momoxpan Cholula Puebla 72760 Mexico Contact pmastretta cipsa com mx Tel 52 222 225 9900 Fax 52 222 285 0420 Tel 0161 339 2223 Fax 0161 339 3226 Unit 2 Northpoint Industrial Estate Globe Lane Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com Tel 450
70. uel is highly flammable and can be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel the pump if the engine is hot or running 1 Remove the fuel cap located on top of the engine fuel tank 2 Visually inspect to see if the fuel level is low If fuel is low replenish with unleaded gasoline using a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel immediately CHECKING WATER TANK Check the water tank to see if filled Add water if necessary The water tank has a capacity of approximately 10 gallons 40 liters See Figure 9 Darra Figure 9 Checking Water Tank Be careful not to confuse the water tank with the oil tank INSPECTION CHECKING LEVERS AND HORN 1 Check travel vibration and throttle levers to make sure they are functioning properly Figure 3 2 With travel lever placed in reverse push the deadman device and verify that the travel lever returns to neutral position The travel lever stays in neutral position once the deadman device 15 released 3 Press the horn and verify that it functions properly CHECKING SCRAPERS 1 Check scrapers and make sure that they are not clogged with mud bent or damaged Figure 10 SCRAPERS Figure 10 Checking Scrapers 2 Adjust clearance between drums and scrapers as necessary CHECKING BOLTS NUTS AND SCREWS 1 Check bolts nuts and screws on various parts of the machine including the engine
71. workers and animals 7 Donotlift the machine higher than the required height PAGE 26 MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 OPERATION TRANSPORTING 1 Always make sure that the machine is shut off while being transported 2 Check that the fuel cap is properly closed and tightened 3 When traveling long distances or on rugged terrain drain the fuel of the machine before transporting 4 Tie down the machine securely on the transportation so that it will not move or topple over Inspection and other services should always be carried out on hard and level ground with the engine shutdown MRH800DS2 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 1 04 12 11 PAGE 27 Inspection and other services should always be carried out on hard and level ground with the engine shutdown INSPECTION AND MAINTENANCE SERVICE TABLES To make sure your vibratory roller is always in good working condition before using carry out the maintenance inspection procedures Table 5 Machine Inspection ITEM HOURS OF OPERATION Loose or Missing Screws Every 8 hours every day Damaged Parts Every 8 hours every day Function of Controlling System Part Every 8 hours every day V belt clutch Check NOTICE These inspection intervals are for operation under normal conditions Adjust your inspection intervals based on the number of hours the roller is in use and your parti

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