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Miele ESS 2062 Dishwasher User Manual

1. 920200500 PAGE 8 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 GENERAL INFORMATION Definition of Tamping Rammer The Mikasa MTR 60L tamping rammer is powerful compacting tool capable of applying tremendous force in consecutive impacts to soil surface Its applications include soil compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work NOTE Narrow extension shoe accessories are available from MQ The impact force of the MTR 60L levels and uniformly compacts voids between soil particles to increase dry density Circular motion is converted to create impact force The MTR 60L tamping rammer develops a powerful compacting force at the foot of the rammer To maintain optimum performance proper operation and service are essential Construction of Tamping Rammer The Mikasa MTR 60L Tamping Rammer is equipped with an Robin air cooled four cycle gasoline engine Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch Rammer Gearbox and Spring Cylinder The Mikasa MTR 60L uses an grease lubrication system Always apply grease to all grease fittings every 8 hours of operation Shell Darina EP2 or Equivalent Controls Before starting the MTR 60L Tamping Rammer identify and understand the function of the controls see Figure 1 on page 11 MTR 60L
2. Element air cleaner 0669900207 Button stop S N C 5084 amp Below LO 086230 Kit carburetor 0662009720 Switch stop S N 5085 amp Above MTR 60L Mikasa Rammer 10 Units Qty Description 20 GRS ane Grease high temp 14 0650140031 Spark plug d 2 956300060 Lever throttle assy 4 301010900 Throttle wire OPEN 301010810 Rubber coupling 4 0643000101 Drain cock Gris 505015060 Nipple A grease S 301910081 Tank cap assembly Bure 954300390 Fuel cock assembly 301419750 Filter in line fuel ever 959401750 Stopper for wire Seen 402010110 Spring return 1293500408 Gasket muffler Sunne 5802023000 Ring set JE 0521060100 Banjo 2096233508 Bolt Banjo 2076234508 Washer 5803019000 Air cleaner assy Doca 1063260207 Element air cleaner EO 0669900207 Button stop S N C 5084 amp Below Se 086230 Kit carburetor uns 1299900107 Gasket set Seer 0662009720 Switch stop S N C 5085 amp Above 301421360 Clutch assembly NE 5806069000 Carburetor assembly dads 5805001 000 Recoil starter assembly MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 PAGE 19 NAME PLATE AND DEC
3. Nipple A grease 2 tos 301910081 Tank cap assembly Duis 954300390 Fuel cock assembly c MAN 301419750 Filter in line fuel Jes 959401750 Stopper for wire 402010110 Spring return GE 1293500403 Gasket muffler 2 ntt 5802023000 Ring set 0521060100 c DP 2096233508 Bolt Banjo GE 2076234508 Washer 1063260207 Element air cleaner G 0669900207 Button stop S N C 5084 amp Below 2 sins 086230 Kit carburetor De 1299900107 Gasket set 0662009720 Switch stop S N C 5085 amp Above NOTE Part number on this Suggested Spare Parts List may super cede replace the P N shown in the text pages of this book MTR 60L SUGGESTED SPARE PARTS MTR 60L Mikasa Rammer 3 to 5 Units Qty Description 10 Grease high temp ener 0650140031 Spark plug irae 956300060 Lever throttle assy ARE 301010900 Throttle wire 301010810 Rubber coupling 0643000101 Drain cock 4 505015060 Nipple A grease SENE 301419750 Filter in line fuel LEUR 954300390 Fuel cock assembly Data 301910090 Hose assembly fuel PARR 959401750 Stopper for wire 2 uis 402010110 opring return 1293500408 Gasket muffler 10 1063260207
4. MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 PAGE 35 ROBIN EC 08G ENGINE CARBURETOR AND AIR CLEANER ASSY CARBURETOR AND AIR CLEANER ASSY PAGE 36 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 ROBIN EC 08G ENGINE CARBURETOR AND AIR CLEANER ASSY CARBURETOR AND AIR CLEANER ASSY NO 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 31 32 33 35 5806069000 1066254708 1066238108 1286250008 1066251108 1066251608 1066245508 1066250808 1066238908 1296240008 2066243108 2066235008 2096244608 5806083210 2096235308 1066255408 5806062210 2066244608 1066235708 1286242008 1286253008 2266253508 1066243608 2096235108 1306235808 1066235808 5803019000 1063260207 0011305100 1063520101 0521060100 2076234508 EC086230 PART NAME CARBURETOR ASSY PACKING PACKING NEEDLE NEEDLE VALVE 1 8 FLOAT ARM PIN NOZZLE 17A FLOAT FLOAT CHAMBER BODY REVERSE MAIN JET 75 PACKING GUIDE HOLDER CHOKE SPRING STEEL BALL VALVE CHOKE 9 5 SHAFT ASSY SPRING GUIDE SCREW PILOT JET 37 5 SHAFT ASSY THROTTLE THROTTLE VALVE 200 PILOT SCREW SPRING WASHER CROSS SCREW CROSS SCREW SCREW AIR CLEANER ASSY ELEMENT BOLT ASS vises LOCK WASHER
5. PAGE 12 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 MTR 60L OPERATION 3 Operation 3 1 Move the throttle lever Figure 10 from the off to the on position Make sure that the throttle lever is moved to the fully position Fig 10 Operating the rammer at half speeds can result in damage to the clutch or springs 3 2 The rammer is designed to tamp the ground 550 to 600 times per minute at an engine speed of 4000 rpm NOTE Increasing the engine speed above the recommended operating engine speed will not increase the effectiveness of the rammer Impact actually decreases as a resonance is created rather than a tamping effect Damage can result to the unit Running the rammer over hard surfaces such as concrete and asphalt are not recommended as damage to the machine may result 3 3 In cold weather the grease in the rammer is stiff and may not allow the rammer to operate smoothly The tamper can be warmed by moving the throttle lever from the on to the off position several times until the grease is heated and the rammer operates smoothly 3 4 The rammer is designed to travel forward while tamping To increase the travel speed of the rammer push down lightly on the handle Open blows or running the rammer without contacting the soil is not recommended 3 5 Check for oil leaks and retighten bolts The tamping rammer may be greased daily as paragraph 5 2 however weekly greasing
6. COPYRIGHT 2001 MULTIQUIP ING PARTS AND OPERATION MANUAL M a MULTIQUIP J J Tamping Rammer Model MTR 60L Revision 7 06 26 01 MULTIQUIP ING PARTS DEPARTMENT 18910 WILMINGTON 800 427 1244 a CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 MULTIQUIP E mail mq multiquip com www multiquip com Atlanta Boise Dallas Houston Newark Montreal Canada Manchester UK Rio De Janiero Brazil Guadalajara Mexico CALIFORNIA Proposition 65 Warning Engine exhaust and some of constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 HERE S HOW GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT 800 478 1244 or 310 537 3700 FAX 310 537 4259 WARRANTY DEPARTMENT 800 421 1244 EXT 279 or 310 537 3700 FAX 310 537 1173 MAIN 800 421 1244 or 310 537 3700 FAX 310 537 3927 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 PAGE 3 TABLE OF CONTENTS Here s How To Get 3 Table OG OM EMS 4 Parts Ord
7. Wckasa Y Figure 1 MTR 60L Tamping Rammer Figure 1 shows the location of the controls and components for the MTR 60L Tamping Rammer The functions of each control is described below Fuel Tank Cap Remove this cap to add fuel Tank holds 39 gallons 1 5 liters unleaded Mix 32 1 ratio with outboard motor oil Throttle Lever Controls engine speed and the tamping action of the rammer Handle To operate rammer GRIP handle assembly firmly Fuel Shut Off Valve Supplies fuel from the fuel tank to the engine To begin fuel flow move the fuel shut off valve downward Choke Lever Used when starting the engine Normally used in cold weather conditions In cold weather turn the choke lever to the fully closed position in warm weather set choke lever half way or completely open Engine Air Cleaner Prevents dirt and other debris from entering the engine Grease Fill Plugs Grease these plugs to lubricate the top and bottom mechanical component ends of the rammer 8 Foot Laminated wood with tempered steel plate for superior shock absorption Fuel Valve Open this valve to remove excess fuel from the carburetor or crankcase Nameplate Displays information regarding the rammer Muffler Used to reduce noise and emissions Recoil Starting Handle Used when starting the engine Pull starter handle sharply and quickly then return starter handle to starter case before releasing Engine Sto
8. lt O O LL lt lt LLI LLI lt gt 60L MTR GUIDE CYLINDER AND FOOT ASSY lt 7 39 EXCLUDES 4 5 DDD 44 EXCLUDES 30 32 e a ES dt 40 EXCLUDES 23 24 27 5 Q e N gt cc t lt lt lt lt O og o lt l c co cc m lt CN lt MTR 60L CYLINDER GUIDE AND FOOT ASSY GUIDE CYLINDER AND FOOT ASSY 344 35 37 39 40 41 42 43 44 PART NO 303010230 303010240 303010250 303010260 080100120 303313740 303010280 301010310 303010510 303010300 303010310 303010320 011008025 020108060 021108100 065103010 080100450 303010330 303010340 011208030 030208200 303010350 kx 301010520 0017212030 303010370 303010380 015112075 015110050 015110050 021112140 021110120 030212300 030210250 303010390 025306032 303010400 506404060 303910060 303910030 014210028 030210250 505015060 303910020 PART NAME SPRING CYLINDER REMARKS Eee DO NOT DISASSEMBLE WITHOUT PROPER EE EE TOOLS AND INTRUCTION SPRINGS ARE IN EEE ENE TENSION STORING POTENTIAL ENGERY SEE TN SERVICE REPAIR SECTION CYLINDER CAP TOP CYLINDER CAP BOTTOM CYLINDER PIN STOP RING R 12 MAIN SPRING A B SPINDLE
9. 011005025 BOLT 5X25 4 45 031105080 WASHER PW M5 8 46 020305040 NUT MB coann d len REPLACES 020105040 47 959403750 RUBBER SLIP STOP 1 302910080 FUEL HOSE ASSY d stamet INCLUDES ITEMS W MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 PAGE 27 ROBIN EC 08G ENGINE CRANKCASE AND CYLINDER ASSY CRANKCASE AND CYLINDER ASSY PAGE 28 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 1 2 3 4 6x 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 ROBIN EC 08G ENGINE CRANKCASE AND CYLINDER ASSY CRANKCASE AND CYLINDER ASSY PART NO 5801018000 0600200010 0600200020 0440200020 0440179930 0440060010 0105064970 0105060050 5801028000 0105064970 5801501600 1063500103 1293290103 1293500403 0241029990 0650140031 0011406450 002170600 0170069960 0031006000 030206150 0643000101 5809501600 1299900107 PART NAME QTY REMARKS CRANKCASE COMPLETE Frue INCLUDES ITEMS REPLACES 0850250 BALL BEARING 6004C3 1 BALL BEARING 6004C3 1 OIL SEAL TC20307 I OIL SEAL TC20307 1 OIL SEAL 1 STUD 4 STUD I CYLINDER COMPLETE MM INCLUDES ITEMS W REPLACES EC08A0110 TUD 2 PACKING REPLACES 05 1111 GASKET INSULATOR 2 INSULATOR 1 GASKET MUFFLER 1 GROMMET nsen REPLACES 05 71
10. 41 Effective July 1 2000 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 10 days FREIGHT POLICY All parts orders will be shipped collect or prepaid withthe charges addedtothe invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier andany claimforshortage or damage mustbe settled between the consignee andthe carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 Aheturned Material Authorization must beapprovedby Multiquip priorto shipment 2 Toobtain a Return Material Authorization alistmustbe providedto Multiquip Parts Sales that defines item numbers quantities and descriptions ofthe itemsto be returned a The parts numbers and descriptions must match the current parts price list b The list must be typed or computer generated Thelistmuststate the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e Thelist must include the name and phone number ofthe person requesting the RMA 3 A copy of the Return Material Authorizationmus
11. BANJO nen WASHER BANJO CARBURETOR KIT QTY REMARKS EE 1 INCLUDES ITEMS W REPLACES 5806062001 1 1 muss REPLACES 1066250308 1 1 Tm 1 REPLACES 1066245008 uius REPLACES 1066239218 REPLACES BV18652 nd INCLUDES ITEMS W REPLACES EC08A0337 OPTIONAL FOAM ELEMENT UA91 REPLACES 0011005100 Ll S Dy h 1 REPLACES 0521060052 2 ETE 1 INCLUDES ITEMS OPITIONAL FOAM AIR CLEANER ELEMENT REQUIRES PROPER OILING AFTER CLEANING AND GREASE ENDS FOR PROPER SEAL IN A C HOUSING MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 PAGE 37 ROBIN EC 08G ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY PAGE 38 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 ROBIN EC 08G ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY NO PART NO PART NAME QTY REMARKS 1 5805001000 RECOIL STARTER ASSY INCLUDES ITEMS W 5 080501 2 5805004020 SPIRAL SPRING ists REPLACES EC08A05032 3 5905004090 REPLAGES EC08A05033 4x 1295011008 STARTER REPLACES EC0805019 5805004050 RETURN SPRING 6 5805004040 RATCHET susen 7 5805004110 FRI
12. PARTS amp OPERATION MANUAL REV 7 06 26 01 PAGE 9 MTR 60L SPECIFICATIONS Tablet MTR 60L Rammer Specifications MODEL MTR 60L U S metric Overall Height 39 5 in 1 000 mm Height of Handle Grip 33 in 37 3 16 in approx 840 950 mm Overall Width 25 75 in 400 mm Over Length 23 62 in 600 mm Plate Dimensions 11 1 16 x 13 in 285 x 330 mm Blows minute Tamping Area 2 153 ft 200 m2 per hour Impact Force 2 140 Ibs blow 972 kg blow Clutch Operating Weight 135 Ibs 60 kg Table 2 Robin EC 08G STD Engine Specifications MODEL ROBIN EC 08G STD ENGINE Automatic Centrifugal Type Air Cooled 2 Stroke Gasoline Engine Bore X Stroke 1 31 32 x 1 7 32 in 50 x 40 mm Piston Displacement 5 12 cu in 78 5 cc 2 4 hp 3 600 rpm 1 8 KW 6 5 1 1 8 ps 4 000 rom Max Output 3 3 ps 5 500 rpm Max Torque 3 7 ft lb 0 51 kg m 3 600 rpm Air Cooled Max Output Compression Ratio Continuous Rated Output Cooling System Lubrication System Fuel Lubrication Oil Spraying System Fuel Gasoline 32 Oil 1 Dry Weight 16 3 Ibs 7 4 NGK B 6HS Spark Plug NOTE Specifications are general and are subject to change without notice If exact measurements are required equipment should be weighed and measured Starting System Recoil Starter PAGE 10 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 1 MTR 60L CONTROLS AND COMPONENTS Ma MULTIGUIP
13. ROD PROTECTOR RUBBER GUIDE CYLINDER PACKING GUIDE CYL UPPER PACKING GUIDE CYL LOWER GUIDE BOLT 8X25 NYLON NUT M8 DUST SEAL DKI 3244710 STOP RING R 45 PROTECTION SLEEVE BAND BOLT 8X80 12 WASHER SW 8 BUSHING dene REPLACES 011108025 5 020108061 dum REPLACES 013008030 POOP EATE eee aa NOT SERVICED SEPERATELY SEE ITEM 44 LOCK WASHER H HEX HEAD BOLT FOOT METAL SHEET SUNK HEAD BOLT 12X75H SUNK HEAD BOLT 10X50H SUNK HEAD BOLT 10X50 NYLON NUT M12 NYLON NUT M10 WASHER SW M12 WASHER SW M10 GUIDE SPINDLE SPRING PIN FOOT FITTING WASHER sne SPRING CYLINDER ASSY 60L FOOT ASSY een SOCKET HEAD BOLT 10X28 WASHER SW M10 GREASE FITTING FOOT PLATE ASSY NN N BN Po atts 1 1 4 4 1 nod 1 REPLACES 011012030 REPLACES 015112063 INCL S ITEM W Se REPLACES 015110045 nt REPLACES 025406032 ET REPLAGES 301010540 1 S INCLUDES ITEMS W 11 25 W X 14 L PE INCLUDES ITEMS W MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 PAGE 25 MTR 60L TANK AND HANDLE ASSY TANK AND HANDLE ASSY PAGE 26 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 MTR 60L TANK AND HANDLE ASSY TANK AND HANDLE ASSY NO PART NO PART NAME QTY RE
14. is sufficient 4 Stopping the engine 4 1 Turn the throttle lever to the idle position and allow the engine to run at an idle speed for 2 to 3 minutes to allow the temperature of the engine to cool then stop the engine by pushing the stop button Fig 11 5 Service 5 1 DAILY Thoroughly remove mud dirt and oil from the machine Check the air cleaner element and clean or replace it as necessary Check all bolts for tightness 5 2 WEEKLY every 50 hours Remove the air cleaner element and wash it in a neutral detergent solution Shake out excess moisture and dry the element Lubricate the element with a two cycle engine fuel mix and squeeze out the excess moisture Reinstall the air cleaner element Under extreme conditions the tamping rammer may be greased daily Under normal conditions add 6 shots of grease to all three lubrication points every 2 weeks Be sure to use HIGH TEMPERATURE GREASE BEGAN PART GRS2 or it s generic equivalent Bentone base EP 2 grease Shell Darina EP2 Fig 8 Pull the grip forcibly after slight resistance is felt MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 PAGE 13 MTR 60L OPERATION 5 3 MONTHLY every 200 hours Clean the fuel filter cup and check all nuts and bolts for tightness 5 4 STORAGE When storing the rammer for long periods of time thoroughly drain all fuel from the fuel line carburetor and engine Remove the spark pl
15. or kit NOTE If more than one of the same reference number is listed the last one listed indicates newest or latest part avaliable NOTE The contents of this catalog are subject to change without notice PAGE 18 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 MTR 60L Mikasa Rammer 1 to 3 Units Description ns GRS Grease high temp 0650140031 Spark plug 956300060 Lever throttle assy usse 301010900 Throttle wire B onn 505015060 Nipple A grease 301910081 Tank cap assy 954300390 Fuel cock assembly 301419750 Filter in line fuel tm 959401750 Stopper for wire 402010110 Spring return 1293500408 Gasket 0521060100 Banjo 2096233508 Bolt Banjo leds 2076234508 Washer 1063260207 Element air cleaner Ler 0669900207 Button stop S N C 5084 amp Below Leser 0662009720 Switch stop S N C 5085 amp Above MTR 60L Mikasa Rammer 5 to 10 Units Qty PIN Description 10 Grease high temp 1024 0650140031 Spark plug AEE 956300060 Lever throttle assy AE 301010900 Throttle wire 301010810 Rubber coupling 0643000101 Drain cock 505015060
16. will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and allorders received on or afterthat date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell directto Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 20 00to 50 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable here under for damages in excess ofthe purchase price ofthe itemwith respecttowhich damages are claimed andin no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES Nowarranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assu
17. 02 SPARK PLUG 1 BOLT ASSY 4 NUT 4 U RR Ker REPLACES EC08A3104 WASHER 4 SPRING WASHER TEREE REPLACES 0032006000 DRAIN pores REPLACES 06430 00100 PROTECTOR 37902 GASKET INCLUDES ITEMS W MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 PAGE 29 ROBIN EC 08G ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY PAGE 30 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 2 O O gt OMN LI LI LI LIA lA clc O1 Co N ROBIN EC 08G ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY PART NO 5802008000 5802016001 5802023000 5802500600 5802500700 0565119990 0610120010 0053204201 0200080030 1294170322 5514500100 0230230020 0039310000 030206150 0032005000 030206150 0043105080 0053204201 352010010 PART CRANKSHAFT COMPL CRANKSHAFT PISTON RING SET PISTON accum ias demones PISTON PIN CLIP NEEDLE BEARING WOODRUFF KEY WASHER GOVERNOR PLATE UNIT GOVERNOR SLEEVE SPACER NOT seeren WASHER SPRING WASHER SPRING WASHER SCREW PAN HEAD WOODRUFF KEY EOCK NUT QT
18. 20020 943030020 943060010 505015060 920100240 DCL60 5809501000 920100240 920202630 920201810 920200500 1063273808 PART NAME CRANK CASE CRANK CASE FRONT COVER BOLT 6X15 BOLT 6X20 H SW WASHER SW M6 CRANK GEAR BEARING 63077 BEARING 62047 WASHER 9304 SOCKET HEAD BOLT 8X20 T CONNECTING ROD BEARING 630477 STOP RING R 52 BEARING COVER PINION REQ SPACER 351437750 BEARING 60077 STOP RING 5 35 STOP RING 5 35 SPACER CLUTCH DRUM 55 OIL SEAL VB 40525 SPACER 35 4 42 7 11 PACKING BEARING COVER ENGINE ASSY ECO8G BOLT T cca WASHER SW M8 SPACER 15X21X4T CLUTCH CLUTCH ASSY LOCK WASHER CLUTCH CLUTCH GUIDE B CLUTCH BOSS CLUTCH SHOE CLUTCH SPRING CLUTCH GUIDE A GREASE FITTING DECAL M MARK PLATE SERIAL NO ORDER FROM MQ SERVICE DEPT MODEL amp S N DECAL SET MTR 60L e INCLUDES ITEMS W LABEL ENGINE ECO8G DECAL M MARK DECAL TRADE MARK RAMMER DECAL CAUTION GENERAL INSTR DECAL MIXED FUEL DECAL AIR CLEANER REMARKS En REPLAGES 303010080 ud REPLACES 011008030 nost 8 E G 62990 INCLUDES W REPLACES 301421360 U HS aS L L pn MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 PAGE 23 gt
19. 26 01 PARTS ORDERING PROCEDURES Dealer account number Dealer name and address Shipping address if different than billing address Return fax number Applicable model number Quantity part number and description of each part Specify preferred method of shipment e UPS Ground UPS Second Day or Third Day e UPS Next Day e Federal Express Priority One please provide us with your Federal Express account number Airborne Express Truck or parcel post Normally shipped the same day the order is received if prior to 2PM west coast time Earn Extra Discounts when you order by FAX All parts orders which include complete part numbers and are received by fax qualify for the following extra discounts Number of line items ordered Additional Discount 1 9 items 3 10 items 5 Get special freight allowances when you order 10 or more px x line items via FAX Now Direct TOLL FREE access m UPS Ground Service at no charge for freight to our Parts Department B PS Third Day Service at one half of actual freight cost p n Toll free nationwide No other allowances on freight shipped by any other carrier Common nuts bolts and washers all items under 1 00 list price 800 421 1244 do not count towards the 10 line items Tol E ree F AX DISCOUNTS ARE SUBJECT TO CHANGE 800 6 PARTS 7 800 672 7877 Fax order discount and UPS special programs revised June 1 1995 MTR 60L PARTS a
20. 50 NUT 1 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 PAGE 33 ROBIN EC 08G ENGINE MUFFLER AND BLOWER HOUSING ASSY MUFFLER AND BLOWER HOUSING ASSY PAGE 34 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 ROBIN EC 08G ENGINE MUFFLER AND BLOWER HOUSING ASSY MUFFLER AND BLOWER HOUSING ASSY QTY REMARKS AER 1 1 EE 1 NO PART NO PART NAME 1 5515501000 CYLINDER 2 5805500100 BLOWER HOUSING COMPL 1 3 5515500200 GUIDE RUBBER 4 5803023000 MUFFLER ASSY 5 EC083102TA MUFFLER BRACKET 6 0669900207 STOP BUTTON COMPL 6A 0662009720 SWITCH STOP 7 0043504060 SCREW 5 7 0043304100 SCREW WASHER ASSY 8 0011106200 BOLT ASSY 9 0566030010 10 0016706200 BOLT ASSY CYLINDER 11 0016706160 ASSY MUFFLER 12 0031206000 WASHER 13 030206150 SPRING WASHER 14 1507520103 COMPL 15 5809501000 LABEL ENGINE us REPLACES EC05A1110AB rm REPLACES EC085101B 5 05 5102 p REPLACES EC080313TA m S N C 5084 AND BELOW REPLACES 0662009870 ABOVE S N C 5084 S N 5084 AND BELOW ABOVE S N C 5084 REE REPLACES 0032006000 PN REPLACES EC080408 Ms REPLACES EC089117
21. ALS co gt NAME PLATE AND DEGALS Wirt i l lt N Vv 5 Q e N gt cc t lt lt lt lt O og o lt l c T cc I c CN MTR 60L NAME PLATE AND DECALS NAME PLATE AND DECALS NO PART NO PART NAME QTY REMARKS 1 920200500 DECAL MIXED FUEL 1 NPA 50 2 920203290 DECAL CAUTION READ 1 NPA 329 3 920201810 DECAL CAUTION 1 NPA 181 5 920203990 DEGAL FUEL SHUT OFF 1 NPA 399 6 PLATE SERIAL NO 1 CONTACT MQ SERVICE DEPT W MODEL amp S N 7 920202630 DECAL MIKASA LOGO 1 263 10 DCLMTR 60L Der Lenne INCLUDES ITEMS W SEE DECAL ILLUSTRATIONS ON PAGE 7 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 PAGE 21 MTR 60L CRANKCASE AND ENGINE ASSY CRANK CASE AND ENGINE ASSY OLD TYPE PAGE 22 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 MTR 60L CRANKCASE AND ENGINE ASSY CRANK CASE AND ENGINE ASSY 2 O OO ID PART NO 303105230 303105232 303205980 011006015 011706020 030206150 303010040 041006307 041006204 952400130 014208020 303010060 042006304 080100520 303010070 303010084 041006007 080200350 080200350 303010090 060504010 351437750 303010110 911100805 011208030 030208200 301420750 301421363 301010210 943060020 943050050 9430
22. CTION SPRING 1 REPLACES EC08A05037 8 EC08A05038 FRICTION PLATE gx 5805011020 CENTER SCREW 1 REPLACES EC08A05036 spd REPLACES EC08A05035 1 1 1 1 10 5809501000 TRADE asses REPLACES EC089117 1 1 3 2 REPLACES EC08A05034 11 5805001030 STARTER 1 REPLAGES EC08050110 12 EC08A050311 STARTER PULLEY 13 0011006100 BOLT ASSY 14 0011006140 BOLT ASSY MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 PAGE 39 ROBIN EC 08G ENGINE MAGNETO ASSY MAGNETO ASSY PAGE 40 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 ROBIN EC 08G ENGINE MAGNETO ASSY MAGNETO ASSY NO PART NO PART NAME QTY REMARKS 1 5807002000 MAGNETO COMPL T C I 1 Lee W BEFORE S N U 7419 REPLACES EC08A0701A 1 5807005001 MAGNETO COMPL T C EE INCLUDES ITEMS W FROM S N U 7419 2 5807007020 IGNITION COIL ETE REPLAGES EC08A07012 3 0241069980 REPLACES EC05A7101A 4 0655000140 SPARK PLUG CAP 1 5 0043605250 SCREW PAN HEAD 2 6 0851029960 VINYL Taaa REPLACES EC05A6121 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 PAGE
23. MARKS 1 303910100 HANDLE ASS Y W ROLLERS INCLUDES ITEMS W 4 301010810 RUBBER COUPLING CES REPLACES 303312900 5 303010440 WASHER 11X22X3 6 6 012210050 BT IN Brende REPLACES 012010050 7 012210060 BOLT REPLACES 012010058 9 030210250 SW M10 12 10 020310080 NUT M10 6 15 301010780 FUEL TANK 1 18 301910081 TANK CAP Bear INCLUDES ITEMS W 184 953404280 TANK CAP Ps REPLACES 301010740 194 301010860 LEAK STOPPER 1 20 301010850 SPONGE 1 214 301420050 1 22 954405080 REPLACES 301010760 23 954300390 FUEL COCK ASSY CL TYPE E INCLUDES ITEMS W REPLACES 301322990 23 1 0642001410 CUP FUEL COCK 1 23 2 0642001420 SCREEN FUEL COCK 1 23 3 0642001430 RUBBER PACKING FUEL COCK 1 25 301420540 PROTECT SPRING 10X180 1 26 956300060 THROTTLE LEVER 1 27 301010900 THROTTLE WIRE 335 445 1 28 301420730 HOSE CLAMP 11 REE REPLAGES 303010490 29 959401750 WIRE STOPPER ASSY 1 31 402010110 RETURN SPRING 1 32 920202630 DECAL TRADE MARK RAMMER Vises REPLACES 920100340 39 920201810 DECAL CAUTION 1 34 920200500 DECAL MIXED FUEL 1 36 301420330 FUEL HOSE R 170 1 37 301419750 FUEL FILTER CP MQ75MIC 1 38 303424870 FUEL HOSE R 30 1 39 030208200 WASHER SW 8 6 40 011008015 BOLT 8X15 6 42 301420730 HOSE CLAMP A9 2 43 301421840 ROLLER 4 44
24. Y REMARKS SER 1 BEFORE S N U 7419 REPLACES EC08A0205A FROM S N U 7419 REPLACES EC08AS0100 EE REPLAGES EC08A2104A eee REPLACES EC08A2105A ux REPLACES 05 4102 REPLACES 0021810000 P REPLACES 301010960 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 PAGE 31 GOVERNOR ASSY 08G ENGINE GOVERNOR ASSY 5 Q e N gt cc t lt lt lt lt O og o lt l c T cc I CN co ROBIN EC 08G ENGINE GOVERNOR ASSY GOVERNOR ASSY NO PART NO PART NAME QTY REMARKS 1 5000841040 GOVERNOR YOKE Ve REPLACES EC08A4104 2 1294220103 GOVERNOR SHAFT 1 3 1294230111 GOVERNOR LEVER COMPL 1 4 1064280113 ROD SPRING ee REPLACES 1064280111 5 1054270111 GOVERNOR ROD 1 6 1294250111 GOVERNOR SPRING 1 7 0217060020 FRICTION WASHER 1 8 5514500000 GOVERNOR LEVER REPLACES EC05A4101 9 0200070010 WASHER 1 10 5514500200 STOP PLATE Tesoro REPLACES EC05A4103 11 0178060010 WING NUT 1 12 1294500103 CLIP 1 13 0016506400 BOLT 1 14 0021706000 1 15 020106050 NUT eraen For REPLACES 0022706000 16 0032003000 SPRING WASHER 2 17 030206150 SPRING WASHER 1 18 0043103050 SCREW PAN HEAD 2 19 0149060040 ADJUSTING SCREW 1 20 0201060
25. age to the equipment and or injury to user may result NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or rammer HOT DO NOT TOUCH LET COOL MiHigh Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hotcomponents can cause serious burns Mi The engine section of this rammer requires an adequate free flow of cooling air NEVER operate the rammer in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the rammer or engine and may cause injury to people Remember the rammer s engine gives off DEADLY carbon monoxide gas ALWAYS refuel in well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot NEVER operate the rammer in an explosive atmosphere or near combustible materials explosion or fire could result causing severe bodily harm or even death PAGE 6 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 RULES FOR SAFE OPERATION NEVER Run engine without air filter Severe engine damage may occur Always service air cle
26. aner frequently to prevent poor combustion and engine damage Always be sure the operator is familiar with proper safety precautions and operations techniques before using rammer Always store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result NEVER Run engine without air cleaner Severe engine damage may occur Always read understand and follow procedures in Operator s Manual before attempting to operate equipment ll Refer to the ROBIN Engine Owner s Manual for engine technical questions or information recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Transporting Always shutdown engine before transporting Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Drain fuel when transporting rammer over long distances or bad roads When placing the rammer inside a truck bed for transport always tie down the rammer in the upright position Emergencies Always know the location of the nearest fire extinguisher and first aid kit Know the location of the nearest telephone Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluabl
27. de cylinder crankcase front cover bolt and lock washer and connecting rod After removing bearing cover and Hexagonal socket bolt hit the crank gear from engine side and remove 6 5 Replacement of Clutch The engine and the Clutch Assy can be taken off by loosening bolts When removing the clutch shoe take off the washer to prevent turning the front clutch guide clutch guide and clutch spring Replace the clutch shoes as one complete set Fig 10 Moving the throttle lever to the ON position quickly dte screw PAGE 14 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 MTR 60L OPERATION 6 6 Replacement of Pinion Gear Remove engine 430P 15 Tap on the head of pinion using a hammer to pull out the pinion 22 15 including 23 26 7 Speed adjustment 7 1 Idle adjustment 7 1 1 Adjust idle when engine is warm 7 1 2 With the throttle in a off position adjust idle screw Fig 12 to approximately 1 200 100 7 2 Pilot adjustment 7 2 1 Turn pilot screw Fig 13 to closed position Open approximately one full turn for smooth engine idling 7 3 High speed adjustment The rammer should operate at 3800 rpm at full operating speed Proper high speed can be adjusted simply by adjusting the adjusting screw and nut to the proper stop position as shown in Fig 14 NOTE Do not remove the governor lever or governor shaft unless absolutely necessary for disassembly When disasse
28. e in the case of an emergency Maintenance Safety NEVER lubricate components or attempt service on a running machine Always allow the machine a proper amount of time to cool before servicing BI Keep the machinery in proper running condition Fix damage to the machine immediately and always replace broken parts and decals which are missing or difficult to read Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 PAGE 7 OPERATION AND SAFETY DECALS TAMPING RAMMER P N NPA 263 P N 920202630 CAUTION Check all nuts and bolts for tightness Give each grease fitting 3 to 5 shots of grease with a hand grease gun every 8 hours Be sure to use Shell darina EP 2 grease or benton base equal Fill the fuel tank with a fuel mixture of gasoline and outboard oil 25 1 1 3 pint outboard oil to 1 gal Regular gas To start engine open the fuel filter located under the fuel tank Close the choke lever on the carburetor and pull starter rope When the engine starts open choke fully When difficult to start engine up open the drain cock located on lower part of crankcase and discharge excess fuel by cranking the engine 2 or 3 times Allow the engine to warm up for 4 to 5 minutes before operation W
29. ering 5 Rules For safe Operation 6 7 Operation and Safety Decals 8 General Information 9 MIKASA MTR 60L Tamping Rammer SDECIIICQH anena t mue UE 10 Controls and Components 11 ENN 12 15 Troubleshooting Guide 16 17 Explanation Of Codes In Remarks Column 18 Suggested Spare 19 Name Plate And Decals 20 21 Crankcase and Engine Assembly 22 23 Cylinder Guide and Foot Assembly 24 25 Tank and Handle Assembly 26 27 ROBIN EC 08G STD ENGINE Crankcase and Cylinder Assembly 28 29 Crankshaft and Piston Assembly 30 31 Governor Assembly 33 33 Muffler and Blower Housing Assembly 34 35 Carburetor and Air Cleaner Assembly 36 37 Recoil Starter Assembly 38 39 Magento Assembly 40 41 Terms and Condition Of Sale Parts 42 NOTE Specification and part number are subject to change without notice PAGE 4 MTR 60L PARTS amp OPERATION MANUAL REV 7 06
30. hen starting to operate the machine quickly move the throttle lever on the handle quickly from off to position Be sure the fuel filter is closed after operation to avoid CAUTION READ OWNER S SERVICE MANUAL BEFORE OPERATING OR SERVICING THIS MACHINE ALWAYS KEEP UNAUTHORIZED INEXPERIENCED UNTRAINED PEOPLE AWAY FROM THIS MACHINE MAKE SURE ALL SAFETY DEVICES ARE DPERATIONAL BEFORE THIS MACHINE 1 STARTED MAKE SURE ENGINE IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED BEFORE SERVICING THE MACHINE OR COMING IN CONTACT WITH ANY MOVING PART IF EQUIPMENT IS POWERED BY AN ELECTRIC MOTOR DISCONNECT ELECTRICAL PLUG NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL BEFORE ADDING FUEL OR OIL NPA 329 P N 920203290 When you stop the engine be sure to close the fuel cook NPA 398 Q irregular jumping P N 920203990 NPA 181 Q NOTICE P N 920201810 IL gt ETA TG CLEAN THE ELEMENT WITH KEROSENE WHEN L RE RS BKT DIRTY AFTER THE CLEANING LUBRICATE IT AL tus MIXED OL KEROSENE 2 4 ENGINE OL 1 FEIE GEN 4 SQUEEZE OUT THE Oz AND REPLACE IT AND 52 0 SUC Ris CLEAN IT MORE OFTEN WHEN OPERATING IN DUSTY CONDITIONS TOKYO KOUKENSHA CO LTD JAPAN NAMEPLATE P N 1073273308 NPA 831 Q USE MIXED FUEL ONLY 1 3 PT OUTBOARD OIL 1GAL GAS CONTACT MULTIQUIP SERVICE DEPT
31. l may splash out of the tank due to vibration Figs 2 and 3 1 4 Check all the screws and bolts for tightness 1 5 Clean all mud and dirt from the rammer Particular attention should be paid to cleaning the spindle rod and guide spindle located underneath the protective sleeve and the recoil starter Figs 4 and 5 2 Starting 2 1 Turn the fuel on by moving the fuel cock lever downward Fig 6 2 2 Close the choke lever and move the throttle lever to the off position The choke is closed by moving the lever upward In cold weather start the unit with the choke in the fully closed position In summer time or when the engine is warm the unit can be started with the choke halfway or completely open Fig 7 2 3 Forcefully pull the recoil starter rope to start the engine NOTE Do not pull the starter rope all the way to the end and do not let the starter rope snap back as damage may result Fig 8 2 4 soon as the engine starts gradually open the choke to the fully open position Let the engine idle for 2 to 3 minutes at low speed prior to operating the rammer 2 5 f the engine does not start remove and check the spark plug for excessive carbon or excess fuel on the spark plug Clean and replace the spark plug as necessary If the carburetor is flooded or the crank case is loaded with excess fuel open the drain cock as shown in Fig 9 and drain out excess fuel Fig 4 Check all bolts for tightness
32. mbling is necessary measure the dimension L of the adjusting screw and when reassembled set the adjusting screw to the L dimension MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 PAGE 15 MTR 60L TROUBLESHOOTING GUIDE TABLE 4 ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM Difficult to start SOLUTION Spark plug carbon bridged Replace Spark plug Carbon deposit at ignition Clean muffler and exhaust port Fuel is available but spark plug will not ignite Power available at high tension cable Short circuit due to defective insulators Replace insulators Improper spark gap Set spark plug gap to the correct gap Fuel is available but spark plug Short circuit at stop switch Check stop switch circuit Replace stop switch if defective will not ignite Power NOT available at high tension cable Ignition coil defective Replace ignition coil Muffler clogged with carbon deposits Clean or replace muffler Mixed fuel quality is inadequate Check fuel to oil mixture Fuel is available and spark plug ignites compression normal Fuel in use inadequate water Flush fuel sytem and replace with fresh fuel dust Air Cleaner clogged Clean or replace air cleaner Defective cylinder head gasket Tighten cylinder head bolts or replace head gasket Fuel is available and spark plug ignites compression low Cylinder worn Replace cylinde
33. mes not authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products A part from such written statement of warranty there areno warranties express implied or statutory which extend beyond the description of the products onthe face hereof PAGE 42 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 PAGE 43 PARTS AND OPERATION MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT 800 478 1244 or 310 537 3700 FAX 310 537 4259 WARRANTY DEPARTMENT 800 421 1244 EXT 279 or 310 537 3700 FAX 310 537 1173 MAIN 800 421 1244 or 310 537 3700 FAX 310 537 3927 MULTIQUIP INC POST OFFICE BOX 6254 Q CARSON 90749 310 537 3700 800 421 1244 Ad FAX 310 537 3927 E MAIL multiquip com MULTIQUIP WWW multiquip com manufactured for Multiquip Inc Atlanta Boise Dallas Houston Newark by Quebec Canada Manchester UK Rio De Janiero BR Guadalajara MX MIKASA SANGYO CO LTD Tokyo Japan
34. mp OPERATION MANUAL REV 7 06 26 01 PAGE 5 RULES FOR SAFE OPERATION CAUTION Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the MTR 60L Tamping Rammer GENERAL SAFETY NOT operate or service this reading this entire manual equipment before his equipment should not be operated by persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job 9 G V D NEVER operate this equipment when not feeling well due to fatigue illness or taking medicine NEVER operate this equipment under the influence or drugs or alcohol ALWAYS check the machine for loosened threads or bolts before starting ALWAYS wear proper respiratory mask hearing and eye protection equipment when operating the rammer Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacture does not assume responsibility for any accident due to equipment modifications NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Dam
35. p Switch Controls the starting and stopping of the engine Switch must be in the ON position when starting the engine Spark Plug Provides spark to the ignition system replace with engine manufactures recommended type spark plug MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 PAGE 11 MTR 60L OPERATION We strongly recommend that you study this Operational Manual Proper maintenance and operation is essential for long life and durability of your rammer 1 Before operating 1 1 The rammer should be greased every two weeks normal use days Be sure to use MQ HIGH TEMPERATURE GREASE PART4GS2 Equivalent greases are Shell Darina or Texaco Thermatex both have bentone base with EP 2 rating If an inferior type grease is used the grease could become too thick or too thin due to change in temperature and improper lubrication may result 1 2 The rammer is equipped with a two cycle gasoline engine Use well blended mixture of fuel 32 parts gasoline 1 part 2 cycle outboard oil regular grade gasoline should be used High test ethyl gasoline is not recommended The oil used with the gasoline should be good grade of two cycle or outboard motor oil Fig 1 DO NOT USE REGULAR AUTOMOTIVE TYPE MOTOR OIL 1 3 When filling the rammer with fuel be sure that the fuel filter located in the fuel tank is used Make sure that the leak stopper is installed in the fuel tank cap as fue
36. p for proper venting Air taken in through suction line Check suction line Dust in rotating part Clean recoil starter assembly Recoil starter not working properly Spring spring failure Replace sprial spring Rope frayed or broken Replace starter rope TABLE 5 RAMMER TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Operating speed of throttle lever Set throttle lever to full speed position is incorrectly set Grease in excess Do not over grease Mixed grease types may harden and cause lack of lubrication Engine rotates but amplituide not Clutch slips Replace clutch uniform or does not strike Clutch Failure Replace springs clutch as needed Speed of engine improper Adjust engine speed to correct operating RPM setting Broken Rammer Spring Repair Replace springs springs BW as needed MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 PAGE 17 EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book Items Found In the Remarks Column Serial Numbers Where indicated this indicates serial number range inclusive where particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column or m belong to the same assembly
37. r piston and rings as needed Spark plug loose Tighen spark plug Operation not satisfactory Air cleaner clogged Clean Replace Air in fuel line Bleed remove air from fuel line Not enough power available compression normal no miss firing Fuel level in carbureator float chamber improper Adjust carbureator float Carbon deposits in cylinder Clean or replace cylinder piston and rings as needed Ignition coil defective Flush fuel sytem and replace with fresh fuel Not enough power available compression normal miss firing Ignition plug often shorts Replace ignition wires clean ignition Fuel in use inadequate water Flush fuel sytem and replace with fresh fuel dust Mixed fuel quality is inadequate Check fuel to oil mixture Excessive carbon depostion in combustion chamber Clean or replace crankcase Engine overheats Exhaust or muffler clogged with carbon Clean or replace muffler Spark plug heat value incorrect Replace spark plug with correct type spark plug PAGE 16 MTR 60L PARTS amp OPERATION MANUAL REV 7 06 26 01 MTR 60L TROUBLESHOOTING GUIDE TABLE 4 ENGINE TROUBLESHOOTING continued POSSIBLE PROBLEM SOLUTION Operation not satisfactory Governor adjustment improper Adjust governor to correct lever Governor spring defective Clean or replace ignition Rotational speed fluctuates Fuel flow erratic Check fuel line Check fuel ca
38. taccompany the return shipment 10 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point Parts must be in new and resalable condition inthe original Multiquip package ifany and with Muiltiquip partnumbers clearly marked The following items are not returnable a Obsolete parts If an item is listed in the parts price book as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Anylineitemwithanextended dealer net price of less than 5 00 d Special order items e Electricalcomponents f Paint chemicals and lubricants g Decals and paper products h Items purchased in kits The sender willbe notified ofany material received that is not acceptable such material will be held for 5 working days from notification pending instructions If a reply is not received within 5 days the material willbe returned tothe sender at his expense Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date Credit issued
39. ug and put a few drops of motor oil into the cylinder and crank the engine several times by hand Clean the outside of the rammer with an oil moistened cloth Cover and store in clean dry place 6 Dismantling the tamping rammer When dismantling the machine be sure to disassemble in clean dust free area 6 1 Removal of the Foot Remove the protection sleeve 17P17 band 18P17 and then loosen the four nuts 30 17 of the foot plate 22P17 and remove bolts 27 17 The foot can now be removed by lightly tapping it 6 2 Removal of the Foot Plate After removing the foot remove the lock washer 23 17 by loosening the bolts 424P17 Then remove the foot plate 422P17 from the spindle rod 7 17 6 3 Replacement of the Springs a Loosen the four bolts which connect the guide cylinder and crankcase Separate them and locate the cylinder pin b Remove the cylinder pin by taking off the stop rings fitted to the cylinder cap bottom and the spring cylinder and the crankcase can be completely separated c Next remove the four bolts which connect the double guide and guide cylinder The complete spring cylinder can be removed with the foot plate d Remove the cylinder cap bottom by loosening it gradually CAUTION Be careful when removing the cylinder cap bottom as springs may spring out Spring replacement should be made in set only 6 4 Replacement of the Crank Gear Remove cylinder pin gui

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