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Meyer 3954 Spreader User Manual

1. G 0 49 CONTROL BOX TABS RED LENS THROTTLE WHITE is GREEN WIRING DIAGRAM ON Sr TY 50 PARTS LIST FOR CONTROL PANEL ASSEMBLY 62334 PARTS LIST ITEM PART NO 04622 038 00 04640 026 00 04640 027 00 00114 161 00 00114 162 00 00114 163 00 04638 039 16 04622 039 00 04002 059 04 00113 753 00 00113 756 00 00113 755 00 00113 757 00 00113 754 00 04638 102 00 04638 105 00 04616 016 00 04616 037 00 04616 039 00 04616 022 00 04616 040 00 04616 021 00 04616 038 00 04638 045 06 04003 061 04 04003 801 01 04004 001 01 NOT SHOWN 62519 00115 654 00 AA fh 51 DESCRIPTION Enclosure Panel End Panel Middle Switch START CONV Switch Choke HI LO Switch ON OFF Conn double M FM Enclosure Back Panel Screw 8 x 1 2 SM SLT HWH ZP Jump Wire 14 Ga BLUE 3 Jump Wire 14 Ga BROWN 5 5 Jump Wire 14 Ga RED 4 Jump Wire 14 GA BROWN 3 Jump Wire 14 Ga RED 3 Receptical Sq Flange Connector Socket 14 Ga Tin Wire 14 Ga White Insulated Wire 14 Ga Black Insulated Wire 14 Ga Red Insulated Wire 14 Ga Brown Insulated Wire 14 Ga Green Insulated Wire 14 Ga Blue Insulated Wire 14 Ga Yellow Insulated Terminal Insulated Disc Female Screw 4 40 x 1 2 SIt Rd HD Nut Z4 40 Hex ZP Lockwasher 4 Me
2. 00113 664 00 Plate Throttle 62173 00002 256 00 1 Kit Cable Operation to Electric ThrottleConversion Kit Complete 48 ELECTRIC CONTROLS PARTS amp SCHEMATIC BRIGGS ACTUATOR 7 CONNECT BROWN WIRE el TO KILL WIRE FROM ENGINE LE Y WHITE GROUND WIRE FROM CABLE SECURE UNDER MOUNTING SCREW BROWN WHITE yf RED WIRE FROM ENGINE 8 Pin FUSE HOLDER W FUSE ConductorCable POSITIVE CABLE FROM BATTERY Rear Half Cw RED NS COIL CABLE AND SECURE YEON SOLENOID TOP OF ENGINE NEATLY 9 ON ENGINE TO CENTER STUD ON SOLENOID BLUE 7 CLUTCH HEAT SHRINK THIS CONNECTION GROUND 8 Pin ConductorCable Front Half 8 PIN CONNECTOR CABLE amp PLUG r T CABLE FROM STARTER PARTS LIST PART NO 23 DESCRIPTION 00117 256 00 Linkage Throttle 00117 257 00 Bracket Actuator 04003 069 01 Screw Machine 78 32 PHIL RD S S 04003 804 28 Locknut 8 32 NYL INS 5 5 04004 002 59 Flatwasher 8 S S 04150 043 00 Assembly Actuator 04607 013 00 Tie Nylon 5 5 STD 00115 655 00 Assembly Control Cable Rear Half 00115 654 00 Assembly Control Cable Front Half 1 2 3 4 5 6 7 8 9
3. WHITE GROUND WIRE FROM 7 CONDUCTOR CABLE BE SECURED UNDER MTG SCREW O PLACE WHITE RECOMMENDS THAT THESE CONNECTIONS BE SECURED GREENA J CONNECT BROWN WIRE BLACK ia 3 TO KILL WIRE FROM ENGINE Ur BROWN FUSE HOLDER W FUSE P POSITIVE CABLE FROM BATTERY RED COIL CABLE AND SECURE TO TOP OF ENGINE NEATLY FF ANY YELLOW uw po TO CENTER STUD O SOLENOID SOLENOID ON ENGINE 8 Pin ConductorCable Front Half HEAT SHRINK THIS CONNECTION CLUTCH GROUND 8 PIN CONNECTOR CABLE amp PLUG PARTS LIST ITEM PART NO DESCRIPTION 04150 043 00 04004 002 59 04003 804 28 04003 069 01 00117 411 00 04150 044 00 00115 177 00 00117 610 00 00117 410 00 04016 001 03 04540 013 02 00117 632 00 04003 186 02 04004 001 23 04004 002 53 04008 007 00 00115 654 00 00115 717 00 PO N N N a sch N sch EA CD 47 Honda Actuator Flatwasher 8 S S Locknut 8 32 Nylon S S Screw Machine 8 32 Phil 5 5 Bracket Actuator Mtg Actuator Honda 12V Throttle Plate Lever Throttle Ext Honda Linkage Bosch Act Honda Spring Pin 3 32 x 3 8 Grease Dielectric 2 Gram Instr Sheet Honda Act Bolt M5 x 25 HH S S Lockwasher 10 S S Flatwasher 10 S S Bushing Spa
4. 04011 001 01 04049 045 00 04049 044 00 Hairpin Keeper Decal Caution Decal Danger 04031 007 00 04041 085 00 04041 086 00 04091 028 00 00115 165 00 00115 545 01 00115 545 02 00115 579 01 00115 579 02 00115 580 01 00115 580 02 Key 1 4 Sq x 1 Sprocket Drive 41 B 13 Sprocket Drive 41 B 19 Old Style Hopper Spring Compression Hardware Bag Weld R H Handle Carbon Steel Weld R H Handle 304 Stainless Steel Plate Baffle Carbon Steel Plate Baffle 304 Stainless Steel Weld L H Handle Carbon Steel Weld L H Handle 304 Stainless Steel PARTS LIST FOR HYDRAULIC MOTOR DRIVEN UNITS ITEM PART NO Id 62509 00002 296 08 62511 DESCRIPTION Extended Hydraulic Steel Spinner Assy 00002 296 09 Extended Hydraulic 30455 Spinner Assy 00115 720 01 00115 720 02 04101 119 00 001 11 283 00 00115 722 01 00115 722 02 00107 080 00 00107 080 01 Weld Spinner Frame Carbon Steel Weld Spinner Frame 304 Stainless Steel Motor Hydraulic Weld Shaft Bracket Motor Mount Carbon Steel Bracket Motor Mount 304 Stainless Steel Bushing Bushing 304 Stainless Steel Bee 45 ELECTRIC CONTROLS PARTS amp SCHEMATIC HONDA ACTUATOR GREY WIRE THESE CONNECTIONS TO BE SECURED BEHIND PLATE CONNECT TO KILL WIRE FROM ENGINE WHITE WIRE LINKAGE ROD ca y 5 Oo
5. 2 Do not operate this equipment until you fully understand how it functions 3 Before starting engine be sure that no one is near the rear of the unit and that no one is inside the unit 4 Donotstartthe engine or engage the conveyor which is interconnected to the spinner until everyone is clear from moving parts and flying material from the spinner 15 SPREADER OPERATION A Startthe engine and engage the clutch The amount of material spread depends on engine speed and gate opening Decreasing RPM and or gate height will decrease amount spread the inverse holds true also Notice that the electric clutch can be engaged or disengaged at any time and at any engine RPM However since engagement time and torque is almost instantaneous to prevent premature spinner chain failure and chain tension loss it is recommended that the electric clutch be engaged at the lowest possible RPM without stalling the engine If the truck is to be driven for an extended period of time while the spreader is not operating itis RECOMMENDED to turn off the gas at the carburetor inlet to prevent the carburetor from over filling with fuel Before loading the spreader the first time start and stop the conveyor several times to break in the clutch A WARNING ALWAYS STAND AT A SAFE DISTANCE AWAY FROM THE SPINNER WHILE OPERATING ALWAYS WEAR EYE PROTECTION WHEN OUTSIDE OF THE TRUCK CAB WHILE SPREADER IS RUNNING B Spread pattern depends on baffle settin
6. A LU 50 51 OPTIONAL COMPONENTS coccion 52 53 e PARTS LIST SHIPPING CARTON I 53 NAME PLATE INFORMATION coccion 54 WARRANTY INFORMATION EEN 55 WARRANTY REGISTRATION CARD 55 Meyer Products and Diamond Equipment reserves the right under its continuing product improvement program to change construction or design details specifications and prices without notice or without incurring any obligation Meyer Products 18513 Euclid Ave Cleveland Ohio 44112 1084 Phone 486 1313 Area Code 216 www meyerproducts com email info meyerproducts com MPRODUCTS Diamond Equipment 6 Angell Damariscotta ME 04543 9720 Phone 563 2227 Area Code 207 www diamondplow com email info diamondplow com THE BEST SAFETY DEVICE IS A CAREFUL OPERATOR SAFETY ALERT SYMBOL THIS SYMBOL MEANS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED PLEASE READ AND UNDERSTAND COMPLETELY BEFORE DOING SAFE EQUIPMENT INSTALLERS AND OPERATORS TURN OFF ALL POWER BEFORE PERFORMING ANY SERVICE OPERATIONS FOLLOW RECOMMENDED OPERATING PROCEDURES KEEP EQUIPMENT IN SAFE OPERATING CONDITION AT ALL TIMES RECOGNIZE AND AVOID HAZARDS WHILE OPERATING SERVICEING AND MAINTAINING EQUIPMENT REFER TO THE ENGINE OPERATING amp MAINTENANCE MANUAL FOR SPECIFIC SAFETY PRECAUTIONS FOR THIS ENGINE A CAUTION KEEP ALL SHEILDS PLACE 8 MAKE CERTAIN EVERY
7. Diamond Form 1 738 JULY 2003 gt d INSTALLATION an OPERATING 1 8 amp 2 0 CU YD INSERT HOPPER SPREADER with Replaceable conveyor Floor Diamond Meyer Y PART NO CAPACITY LENGTH WEIGHT EMPTY 3 62209 STEEL 1 8 CU YD 7 980 LBS 62517 STEEL 2 0 CU YD 8 FT 1015 LBS 62504 STEEL SPINNER ASSEMBLY 62505 STEEL SPINNER ASSEMBLY EXT INDEX SAFETY ALERT tote hu 2 SPREADER ASSEMBLY INSTRUCTIONS EEN 3 5 ELECTRIC THROTTLE CONTROLS 6 9 CENTER HIGH MOUNT STOP LAMP 10 11 HYDRAULICS gt 12 13 SPREADER OPERATION Ee 14 17 SPREADER MAINTENANCE eee 18 SPREADER PARTS LISTS amp EXPLODED VIEW HYDRAULIC MOTOR ur ns hl 19 e HYDRAULIC DRIVEN 5 8 20 27 ENGINE DRIVEN SPREADERS I I 28 35 DURST GEAR BOX ASSEMBLY 36 37 SUPERIOR GEARBOX ASSEMBLY reas 38 39 SPINNER ASSEMBLY HE 40 41 INTERMEDIATE NEW STANDARD EQUIPMENT 42 43 UN EXTENDED ete 44 45 ELECTRIC CONTROLS HONDA ENGINE sauna 46 47 BRIGGS amp STRATTON ENGINE u 48 49 BSG ONT OL BOX
8. x Square x 2 Collar Set Sprocket 41 B13 Chain Roller No 41 Old Style Hopper use 61160 Key 1 4 x 7 8 Woodruff Wiper Chain Cover Conveyor Pulley Driven Clutch Electric Plug Honda 37 Degree Washer Honda Clamp Prop Rod Bolt 3 8 16 x 1 1 4 HH SS Locknut 3 8 16 Nylon Insert SS 43aAV34dS 3NISN3 32 PARTS LIST FOR ENGINE DRIVEN HOPPER ASSEMBLIES Stainless Steel After 11 1998 S N 85731 1 8 Cu Yd 62516 2 0 Cu Yd 62518 PARTS LIST ITEM PART NUMBER DESCRIPTION Weld 1 8 Hopper S3 Weld 2 0 Hopper S3 Weld Idler Shaft Sprocket Drag Chain Plate Front Bearing S3 Bearing 2 Bolt Flange Bolt 5 16 18 x 3 4 Car SS Nut 5 16 18 Serrated Flange SS Bolt 1 2 13 x 1 Car Sht NK SS Nut 1 2 13 Serrated Flange SS Setscrew 1 2 x 6 Nut 1 2 13 Hex Jam SS Assy Gearbox Bolt 1 2 13 x 3 4 HH SS Lockwasher 1 2 Med Split SS Bolt 3 8 16 x 1 1 4 HH GR5 SS Nut 3 8 16 Serrated Flange SS Weld Drag Chain 7 Ft Weld Drag Chain 8 Ft Screw 3 8 16 x 1 1 4 Sit FI HD ss Bolt 5 16 18 x 3 4 Car SS Shield Rep Chain 7 Ft S3 Shield Rep Chain 8 Ft S3 V Belt Floor Forming 7 Ft S3 1 8 Floor Forming 8 Ft S3 2 0 Assy Control Cable Briggs amp Stratton E T Pg 33 Assy Control Cable Honda Electric Throttle Pg 32 Cable Throttle Control Manual Pg 6 7 Bolt 5 16 18 x 3 4 HH SS Cover Clutch Retainer C
9. 00 04640 004 00 04144 008 00 04616 013 00 04143 024 00 04616 032 00 04640 013 00 04638 040 06 04638 040 06 04604 004 00 04638 039 04 04146 005 00 04138 017 00 04616 067 02 1 1 1 1 1 1 1 1 2 2 1 1 1 DESCRIPTION Carton Electrical Cab Controls Switch Bracket On Off Plate Push Button Switch 16 Ga Black Wire 6 Long Throttle Cable Assembly 16 Ga Red Wire 4 Long On Off Switch Insulated Spade Terminal Insulated Spade Terminal 19 Battery Cable Insulated Ring Terminal Grounded Solenoid Electric Clutch Now part of item 13 Starter Cable 00111 162 00 Cable Assembly Rear Half 00104 847 00 Assembly Control Panel 00111 163 00 Cable Assembly Front Half Not Used ing i 04067 033 00 Boot Battery Cable Battery End 04067 033 00 Boot Cable Solenoid End Parts indented are included in the carton bag or assembly under which they are indented ncludes items 1 9 INSTALLATION INSTRUCTION FOR ELECTRIC THROTTLE CONTROLS FACTORY INSTALLED ACTUATORS A WARNING EFORE BEGINING ANY INSTALLATION ON THIS UNIT disconnect the spreader battery negative cable if already installed PREPARING UNIT Spreaders with factory installed throttle controls do not require installer hook up to the engine The actuator has been installed and tested at the factory Raise the engine shroud and securely prop it in place with the prop rod The installer will have to remove the ti
10. 000 17 62919 04132 113 17 1 Bushing 1 4 NPT x 1 8 NPT 18 62920 04132 113 18 1 Plug Vent 5 PSI 19 62921 04132 113 19 1 Seal 1 000 20 62922 04132 113 20 4 Socket Head Cap Screw 5 16 18 x 1 50 21 62923 04132 113 21 4 Socket Head Cap Screw 5 16 18 x 1 75 22 62924 04132 113 22 1 Zerk Grease 23 62925 04132 117 23 1 Shaft Input 24 62926 04132 117 24 1 Shaft Output 25 62927 04132 113 25 1 End Cap CP 1 500 26 62928 04132 113 26 20 Lube EP 85W140 39 SHORT SPINNER ASSEMBLY 18 REF DETAIL A 40 PARTS LIST FOR SPINNER ASSEMBLY SHORT PARTS ONLY ORIGINAL VERSION OF STANDARD PARTS LIST ITEM PART NO QTY DESCRIPTION 00002 296 01 00002 296 05 00002 296 02 00115 576 01 00115 576 02 00104 804 00 00104 849 00 04622 033 00 04080 079 00 04080 01 1 00 00104 956 00 00104 81 1 00 00104 81 1 01 00104 810 00 00104 810 01 00104 835 00 00104 835 01 00115 150 00 04011 001 01 04049 045 00 04049 044 00 04031 007 00 04041 085 00 04041 086 00 04091 028 00 00115 165 00 00115 545 01 00115 545 02 00115 579 01 00115 579 02 00115 580 01 00115 580 02 1 1 1 1 1 2 2 2 1 1 1 1 1 1 3 12 1 1 1 1 1 2 1 1 1 2 2 1 1 Short Steel Spinner Assy Short Steel W Poly Disc Short 304SS Spinner Assy Weld Spinner Frame Carbon Steel Weld Spinner Frame 304 Stainless Steel Shaft Spinner Weld Spinner Disc Disc Poly Spinner Bea
11. ACTUATOR MOUNTING SCREW HERE AT ASSEMBLY WHITE IS SECURED UNDER MOUNTING FUSE HOLDER W FUSE SCREW USED IN STEP 1B POSITIVE FROM BATTERY AFTER INSTALLATION b COIL CABLE AND SECURE TO TOP OF ENGINE NEATLY ON ENGINE YELLOW SOLENOID m YELLOW Rear Half BLUE TO CLUTCH POWER WIRE 7 CONDUCTOR CABLE CLUTCH amp PLUG GROUND 2 Front Half 7 PIN CONNECTOR CABLE amp PLUG WIRING AT THE ENGINE NOTE The plug is wired to the cable as indicated on the connector That is red to red black to black etc PARTS LIST ITEM PART NO QTY DESCRIPTION 00115 717 00 Conductor Cable amp Plug Rear 00115 654 00 Conductor Cable amp Plug Front 04150 037 00 Actuator Linear 00115 180 00 Rod Linkage 00115 176 00 Plate Throttle 00115 177 00 Assy Throttle Plate Includes Items 4 5 amp 6 46 1112 13 ELECTRIC CONTROLS PARTS amp SCHEMATIC 8 SPEED CONTROL STROKE ASS Y COMES WITH HONDA ENGINE LOCATED BEHIND FUEL TANK 8 Pin 080 WIRE HARNESS SUPPLIED WITH 5 ACTUATOR 7 TWO PIECES ConductorCable Rear Half HONDA ACTUATOR WHITE
12. AVOID OTHER SOURCES OF IGNITION 10 Attach the positive battery cable each end should have a rubber boot to the positive terminal of the solenoid and to the positive terminal of the battery Make sure these protective boots are covering the positive terminal post on the battery and on the solenoid Attach one end of the remaining battery cable to the negative terminal of the battery 11 Connect the negative battery terminal to the battery hold down post When finished make sure all wires are away from moving parts and lower engine shroud 12 Plug cable from spreader into socket mounted on truck WARNING Never operate machine with engine shroud in the upright position Never climb into hopper while the engine is operating or capable of being operated SERIOUS INJURY or DEATH MIGHT OCCUR NOTE Read and fully understand the owners manual supplied by the engine manufacturer before operating this equipment Not doing so endangers your safety and the warranty of the engine CENTER HIGH MOUNT STOP LAMP CHSML P Wald Federal Motor Vehicle Safety Standards require all Trucks Buses and Multipurpose passenger vehicles manufactured on or after September 1 1993 with a gross vehicle weight rating GVWR of 10 000 Ibs or less and overall width less than 80 must be equipped with a Center Height Mount Stop Lamp CHMSL If the original equipment CHMSL is obscured an auxiliary CHMSL must be installed to bring vehicle back into comp
13. For Service 54 SPREADER ONE YEAR WARRANTY Meyer Products Meyer and Diamond Equipment Diamond warrants to the original purchaser only that it will repair or at the sole option of Meyer or Diamond replace any part of the new Meyer or Diamond covered product which proves to be defective in workmanship or material under normal use for a period of one year from the date of delivery to the original purchaser This warranty is not transferable or assignable The original purchaser s sole and exclusive remedy against Meyer or Diamond and Meyer s or Diamond s sole obligation for any and all claims whether for breach of contract warranty tort including negligence or otherwise shall be limited to providing through its Distributor Sub Distributor network all labor and or parts necessary to correct such defects free of charge Any cost incurred in returning the productto the Distributor Sub Distributor is the responsibility of the original purchaser The gasoline engine used in this product is covered by its own warranty as provided by the engine manufacturer A copy ofthis warranty is included with the engine EXCLUSIONS THIS WARRANTY DOES NOT COVER PAINT EXCEPT EXPENDABLE PARTS SUCH AS PINS SPREADER FINS AND OTHER NORMAL WEAR ITEMS MEYER OR DIAMOND SHALL NOT BE LIABLE FOR ANY SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES ARISING FROM ANY CLAIMS ARISING HEREUNDER OR FOR DAMAGES RESULTING FROM LACK OF NECESSARY MAINTENANCE OR F
14. be oiled or painted after washing For HYDRAULIC SPREADERS maintain oil level three fourths 3 4 full in reservoir with clean high grade non foaming hydraulic oil recommended viscosity 100 200 SSU Operating temperature should be limited to 180 F Replace filter cartridge No 62382 04104 005 00 at least twice a year If chain becomes stuck or froze to the floor to the point where the clutch cannot pull the load never attempt to free chain using a pipe wrench or any other tool on the output shaft The gearbox is designed to accept torque from input shaft only Trying to turn output shaft will strip the gears thus voiding the warranty To minimize problems and extend the life of the Electric Clutch the following is highly recommended a Before starting unit make sure the drag chain is free not stuck or froze to the floor If the drag chain is stuck this can cause the clutch to burnup b Afterthe using season is over remove clutch from unit and clean thoroughly c After cleaning coat both mating surfaces of the clutch with oil or light weight grease NOTE The Oil or Grease must be removed prior to the next using season 18 PARTS LIST FOR HYDRAULIC MOTOR 60324 04101 035 00 PARTS LIST ITEM PART NUMBER DESCRIPTION 04101 035 01 04101 102 02 4 04101 035 05 04101 035 07 04009 002 02 04101 035 09 04101 035 10 04101 035 12 04101 035 13 04101 035 14 04101 035 15 04101 035 17 0410
15. 0 2 YAA AA N 25 a lt LLI cc o O I gt oc a gt lt oc a gt I 26 used with 277 gas engine PARTS LIST FOR HYDRAULIC DRIVEN HOPPER ASSEMBLIES Stainless Steel 1 8 Cu Yd 62522 2 0 Cu Yd 62523 Continued PARTS LIST PART NUMBER DESCRIPTION 04049 002 00 04049 165 00 04049 182 00 04049 195 00 00115 172 02 00115 109 02 04003 018 05 04003 032 06 00115 154 02 04605 155 00 00111 339 00 04605 153 00 04605 154 00 00102 347 00 04031 010 00 04080 005 00 04076 100 00 Decal Meyer Decal Serial w Pat Nos Decal Danger Conveyor Decal Motor Floor Forming 7 Ft S3 Floor Forming 8 Ft S3 Screw 3 8 16 x 1 1 4 Slt FI HD SS Bolt 5 16 18 x 3 4 Car SS Guard Shaft S3 Cable Light Power Weld Stop Lamp Bracket Lamp Stop Ctr Hgh Mtg Grommet Mtg Sprocket Drive w set screws Key 1 4 Square x 2 Bearing Drive Wiper Chain SS Po NN sch sch sch COA HSH sch S sch G 27 daavauds 3NISN3 28 PARTS LIST FOR ENGINE DRIVEN HOPPER ASSEMBLIES Carbon Steel After 11 1998 S N 85171 1 8 Cu Yd 62209 2 0 Cu Yd 62517 PARTS LIST ITEM PART NUMBER DESCRIPTION 62740 00115 156 08 Weld 1 8 Hopper 62741 00115 156 10 Weld 2 0 Hopper 61172 00101 325 00 Weld Idler Shaft 61171 06022 001
16. 00 Sprocket Drag Chain 62747 04007 005 04 Seiscrew 1 420x3 8 ALHD 61170 00101 326 00 Plate Front Bearing 61165 04080 053 00 Bearing 2 Bolt Flange 20599 04003 032 05 Bolt 5 16 18 x 3 4 Car GR5 ZP 62641 04003 806 13 Nut 5 16 18 Serrated Flange SS 62744 04003 034 01 Bolt 1 2 13 1 Car Sht NK 62570 04003 806 03 Nut 1 2 13 Serrated Flange ZP 62326 00106 366 00 Setscrew 1 2 x 6 62408 04003 802 05 Nut 1 2 13 Hex Jam ZP 61178 04132 074 00 Assy Gearbox 62617 04003 005 14 Bolt 1 2 13 x 3 4 HH GR5 ZP 20329 04004 001 09 Lockwasher 1 2 Med Split ZP 20066 04003 003 04 Bolt 3 8 16 x 1 1 4 HH GR5 ZP 62743 04003 806 12 Nut 3 8 16 Serrated Flange SS 61158 04043 013 00 Weld Drag Chain 7 Ft 62129 04043 016 00 Weld Drag Chain 8 Ft 62771 04003 018 04 Screw 3 8 16 x 1 1 4 Sit FI HD 62640 04003 032 06 Bolt 5 16 18 x 3 4 Car SS 62320 00115 173 01 Shield Rep Chain 7 Ft 62310 00115 139 01 Shield Rep Chain 8 Ft 61162 04071 016 00 V Belt 62318 00115 172 01 Floor Forming 7 Ft 1 8 62292 00115 109 01 Floor Forming 8 Ft 2 0 62555 00115 655 00 Assy Control Cable Briggs amp Stratton E T Pg 33 62701 00115 717 00 Assy Control Cable Honda Electric Throttle Pg 32 61188 04143 024 00 Cable Throttle Control Manual Pg 6 7 62763 04003 002 02 Bolt 5 16 18 x 2 HH GR5 ZP 61168 04622 008 00 Cover Clutch 61176 00104 822 00 Retainer Clutch 20005 04003 001 05 Bolt 1 4 20 x 1 HH GR5 ZP 20305 04004 001 0
17. 1 035 18 04101 035 21 04101 102 09 04101 035 98 19 Screw 5 16 24 x 7 8 Seal Flange Mounting 4 Bolt Seal O Ring Race Bearing Seal O Ring Bearing Thrust Needle Key 1 4 x 1 Woodruff Shaft Output Housing Seal O Ring Drive For 04101 035 00 Plate Spacer Screw 5 16 24 1 1 2 Cap Gerotor Set For 04101 035 00 Cap End Washer Seal Repaired Motor for 04101 035 00 Seal Kit Char Lynn Seal Kit White a lt cc O I oc a 9 gt lt oc a gt I 20 PARTS LIST FOR HYDRAULIC DRIVEN HOPPER ASSEMBLIES Carbon Steel After 11 1998 S N 85171 1 8 Cu Yd 62520 2 0 Cu Yd 62521 PARTS LIST PART NUMBER DESCRIPTION 00115 156 08 00115 156 10 04132 074 00 04003 033 04 00115 167 01 04009 001 01 04043 013 00 04043 016 00 04003 005 14 04004 001 09 04033 003 04 04004 001 07 04003 806 12 04080 053 00 04003 002 04 04003 002 02 04003 806 13 00101 326 00 04003 034 01 04003 806 03 00101 325 00 06022 001 00 04624 001 01 00110 819 00 04101 035 00 04101 102 02 04101 102 09 04101 035 98 06011 000 00 04008 001 00 04003 003 03 04004 002 08 00105 302 00 00106 366 00 04003 802 05 04007 005 04 00115 173 01 00115 139 01 00110 817 00 04004 002 09 04010 003 02 04003 033 12 04003 804 02 00101 636 00 04043 017 00 04045 023 00 04045 021 00 04045 025 00 Weld 1 8 Hopper Weld 2 0 Hopper Gearbox
18. 2 00101 636 00 04120 078 01 04120 108 01 04110 006 03 04121 057 01 04003 033 04 04043 017 00 04045 023 00 04045 021 00 04045 025 00 04067 032 00 04067 033 00 04605 153 00 04080 005 00 00102 347 00 04031 010 00 04001 001 01 04041 085 00 04046 016 04 04009 001 01 04076 100 00 00115 167 01 04070 020 00 04138 017 00 04121 056 01 04121 058 01 04607 028 00 04003 003 26 04003 804 08 KC s sN DO DNA N Cable Battery Pg 7 Cable Starter Pg 7 Rod Battery Hold Down Weld Feedgate Knob Hand Flatwasher 1 2 U S S ZP Weld Shroud Briggs amp Stratton Weld Shroud Honda Rod Prop Flatwasher 3 8 U S S ZP Pin 3 32 x 1 Cotter Decal Meyer Decal Danger Conveyor Decal Gasoline Only Decal Serial w Pat Nos Clamp Cushioned 1 2 Trim Vinyl Cable Light Power Handle Grommet Mounting Flatwasher 7 16 U S S ZP Pin 1 8 x 1 Cotter Bolt 3 8 16 x 1 Car GR5 ZP Locknut 3 8 16 Nylon Insert ZP Bolt 3 8 16 x 7 8 HH GR5 ZP Bar Pivot Hose 3 8 x 18 1 Wire Briggs amp Stratton Hose Drain Honda Elbow 3 8 90 Deg Street Briggs amp Stratton Bolt Banjo Honda Bolt 3 8 16 x 1 1 4 Car GR5 ZP Drag chain w Links Connecting Link Only Pin Master for Chain w o Cotter Pin Cotter Only Boot Battery Cable Straight Pg 7 Boot Alternator Cable Pg 7 Lamp Stop Center High Mount Bearing Drive Sprocket Drive w set screws Key 1 4
19. 4 004 00 04616 067 02 00104 802 00 04604 017 00 00110 819 01 04624 001 01 04004 002 22 00117 073 02 00117 074 02 00112 734 00 04004 002 20 07010 016 01 04049 002 00 04049 182 00 04049 199 00 04049 165 00 04607 027 00 04093 021 00 04605 155 00 00110 817 00 04605 154 00 04004 002 32 04010 003 02 04003 033 03 04003 804 08 04003 003 27 00101 636 00 04120 078 01 04120 108 01 04110 006 03 04121 057 01 04003 033 05 04043 017 00 04045 023 00 04045 021 00 04045 025 00 04067 032 00 04067 033 00 04605 153 00 04080 005 00 00102 347 00 04031 010 00 04001 001 01 04041 085 00 04046 016 04 04009 001 01 04076 100 00 00115 167 02 04070 020 00 04138 017 00 04121 056 01 04121 058 01 04607 028 00 04003 003 26 04003 804 08 Cable Battery 7 Cable Starter Pg 7 Rod Battery Hold Down Weld Feedgate S3 Knob Hand Flatwasher 1 2 U S S SS Weld Shroud Briggs amp Stratton Weld Shroud Honda Rod Prop Flatwasher 3 8 U S S SS Pin 1 8 x 1 Cotter Decal Meyer Decal Danger Conveyor Decal Gasoline Only Decal Serial w Pat Nos Clamp Cushioned 1 2 Trim Vinyl Cable Light Power Handle Grommet Mounting Flatwasher 7 16 U S S SS Pin 1 8 x 1 Cotter Bolt 3 8 16 x 1 Car SS Locknut 3 8 16 Nylon Insert SS Bolt 3 8 16 x 7 8 HH SS Bar Pivot Hose 3 8 x 13 1 Wire Briggs amp Stratton Hose Drain Honda Elbow 3 8 90 Deg Street Briggs amp Stratton Bolt Banj
20. 5 Lockwasher 1 4 Med Split ZP 62187 04003 806 05 Nut 1 4 20 Serrated Flange ZP 62208 04145 063 00 Engine 10 1 2 HP I C Briggs amp Stratton 62361 04145 064 00 Engine 11 HP Honda 61196 04031 007 00 Key 1 4 Sqx 1 61177 04070 021 00 Pulley Driver 62745 04007 005 04 Setscrew 1 4 20 x 3 8 HD 62764 04003 002 06 Bolt 5 16 18 x 1 1 2 HH GR5 ZP 61205 04048 518 01 Bolt U 20352 04004 002 07 Flatwasher 5 16 U S S ZP 62765 04093 022 00 Grommet CA Plug Type 1 1 4 61179 04146 005 00 Solenoid Grounded Briggs amp Stratton Only 62046 04638 039 04 Terminal Insulated Ring 62188 04638 043 02 Connector 16 14 Insulated Butt 62545 00115 663 00 Carton Shipping Briggs amp Stratton 62766 001 15 664 00 Carton Shipping Honda 62483 00001 774 00 Safety Decal Package P 29 daavauds 3NISN3 30 PARTS LIST FOR ENGINE DRIVEN Carbon Steel 1 8 Cu Yd 62209 2 0 Cu Yd 62517 Continued PARTS LIST DESCRIPTION 38 39 40 41 42 43 4A 45 46 47 48 49 50 51 52 N S 53 54 55 56 57 58 59 60 N S 61 N S 04604 004 00 04616 067 02 00104 802 00 04604 017 00 00110 819 00 04624 001 01 04004 002 10 00117 073 01 00117 074 01 00112 734 00 04004 002 08 04010 016 01 04049 002 00 04049 182 00 04049 199 00 04049 165 00 04607 027 00 04093 021 00 04605 155 00 00110 817 00 04605 154 00 04004 002 32 04010 003 02 04003 033 02 04003 804 02 04003 003 0
21. 62930 DESCRIPTION Standard Steel W Poly Disc Standard 304SS Spinner Assy Weld Spinner Frame Carbon Steel Weld Spinner Frame 304 Stainless Steel Shaft Spinner Weld Spinner Disc Disc Poly Spinner Bearing Bearing 1 Old Style Hopper Bearing Bracket Weldment Old Style Weld L H Baffle Carbon Steel Weld L H Baffle 304 Stainless Steel Weld R H Baffle Carbon Steel Weld R H Baffle 304 Stainless Steel Weld Rear Baffle Carbon Steel Weld Rear Baffle 304 Stainless Steel Link Bar 53 00002 296 13 00002 296 14 00119 091 01 00119 091 02 00119 083 00 00104 849 00 04622 033 00 04080 079 00 04080 01 1 00 00104 956 00 00104 81 1 00 00104 81 1 01 00104 810 00 00104 810 01 00104 835 00 00104 835 01 00115 150 00 04011 001 01 04049 045 00 04049 044 00 Hairpin Keeper Decal Caution Decal Danger 04031 007 00 04041 085 00 04041 086 00 04091 028 00 00115 165 00 00115 545 01 00115 545 02 00115 579 01 00115 579 02 00115 580 01 00115 580 02 Key 1 4 Sq x 1 Sprocket Drive 41 B 13 Sprocket Drive 41 B 19 Old Style Hopper Spring Compression Hardware Bag Weld R H Handle Carbon Steel Weld R H Handle 304 Stainless Steel Plate Baffle Carbon Steel Plate Baffle 304 Stainless Steel Weld L H Handle Carbon Steel Weld L H Handle 304 Stainless Steel PARTS LIST FOR HYDRAULIC MOTOR D
22. Assembly Bolt 3 8 16 x 1 1 4 Car GR 5 ZP Guard Conveyor Key 1 4 X 7 8 Woodruff Weld Drag Chain 7 Ft Weld Drag Chain 8 Ft Bolt 1 2 13 x 3 4 HH GR5 ZP Lockwasher 1 2 Med Split ZP Bolt 3 8 16 x 1 1 4 HH GR5 ZP Lockwasher 3 8 Med Split ZP Nut 3 8 16 Serrated Flange SS Bearing 2 Bolt Flange Bolt 5 16 18 x 1 HH GR5 ZP Bolt 5 16 18 x 3 4 HH GR5 ZP Nut 5 16 18 Serrated Flange SS Plate Front Bearing Bolt 1 2 13 x 1 Car Sht NK Nut 1 2 13 Hex ZP Weld Idler Shaft Sprocket Drag Chain Knob Hand Weld Feedgate Motor Hydraulic Flange Mounting 4Bolt Char Lynn Seal Kit Char Lynn Seal Kit White Plate Motor Mtg Bushing 3 8 x 5 8 O D Bolt 3 8 16 x 1 HH GR5 ZP Flatwasher 3 8 U S S ZP Coupling Shaft Setscrew 1 2 x 6 Nut 1 2 13 Hex Jam ZP Setscrew 1 4 20 x 3 8 HD Shield Rep Chain 7 Ft Shield Rep Chain 8 Ft Handle Flatwasher 7 16 U S S ZP Pin 1 8 x 1 Cotter Bolt 3 8 16 x 3 4 Car GR5 SS Locknut 3 8 13 Nylon Insert ZP Bar Pivot Drag Chain w Links Connecting Link Only Pin Master for Chain w o Cotter Pin Cotter Only OONNANNNANHAGT AARAAAAAAAAADWANDRANNAAAAARAAAAAA AA DD 21 a lt LLI cc n O I gt tc a 9 gt lt oc a gt I 22 used with gas engine PARTS LIST FOR HYDRAULIC DRIVEN HOPPER ASSEMBLIES Carbon Steel 1 8 Cu Yd 62520 2 0 Cu Y
23. BEGINNING ANY MAINTENANCE ON SPREADER DISCONNECT SPREADER BATTERY LEADS 10 Grease idler bearings on idler shaft takeup assembly outboard bearing on gearbox output shaft and lower spinner bearing every ten hours of operation Grease input shaft bearing on gearbox every fifty hours of operation CAUTION Over greasing may cause seal damage The gearbox must be filled to oil level plug with SAE 90 gear type lubricant Keep breather plug clean Drag chain slack on V boxes should be checked periodically and taken up if distance between center line of rear sprocket and point where chain contacts lower flange on longitudinal is less than eight 8 inches CAUTION Over tightening conveor chain can cause serious drive train problems Above distance must not exceed 20 inches If the spreader is equipped with a gasoline engine it should be maintained per engine manufacturer s instruction Instructions and parts book is enclosed V belt tension must be maintained The v belt can be tightened by loosening engine hold down bolts and sliding engine as required CAUTION Over tightening of v belt may damage gearbox Roller chain tension must be maintained It is adjusted by loosening the spinner mounting bearings and sliding the bearings Make sure the spinner shaft is straight up and down before retightening Oil chain often and at end of season When the box is not in use it should be washed out If the box is put in storage all surfaces should
24. Increases throttle speed C TOENGAGE Spreader Conveyor 1 Push CONVEYOR switch only after you are sure no one is in the hopper or near the spinner This lights up the red indicator light if light does not light take care to verify that the light is not malfunctioning D TO CONTROL Conveyor Speed 1 Hold RABBIT to increase speed NOTE Do not hold switch in HI position after the desired RPM is achieved or you will choke and or stall the engine 2 Hold TURTLE to decrease speed E TO DISENGAGE Spreader Conveyor 1 Tap START switch momentarily so that red indicator light goes out Do not fully depress the START switch only half way is needed Only the conveyor stops the engine continues to run F TO TURN ENGINE OFF with or without conveyor running 1 Depress LO on throttle control to reduce setting to idle this prevents engine flooding and hard starting 2 Push OFF position on the ON OFF switch NOTE OFF can be pushed at anytime during spreader operation to cut power to the unit However you should normally use steps under F above Once the off switch is depressed the starting procedure must be followed for engine re start G Do not attempt to start the engine with the conveyor engaged CONV switch light will be lit to indicating its being on Close fuel shutoff valve on engine if unit is to be transported while not running A WARNING As with all power equipment safety is the number concern
25. It may be installed on truck frame or truck box Hydraulic return line filter is screwed directly onto reservoir with cartridge down Oil must flow through filter in direction of arrow on filter Install the quick connect couplings so that when disconnected there is a male and female on the truck as well as on the spreader This way hoses will always be hooked up properly and hose ends can be coupled together when spreader is in storage to prevent system contamination See page 13 for valve assembly Operate hydraulic system for several minutes to warm up Check all connections for leaks After running refill reservoir to three fourths full CONTROL AND HYDRAULIC SYSTEM SPECIFICATIONS Hydraulic Oil n Good Grade of MS10W Hydraulic Oil Which has wear oxidation and foam inhibitors Ol FIG n fore dt cite Pes 10 Micron Element Return Line Filter Relief Valve Setting 1500 PSI E OI FIOW nct 0 10 GPM SINGLE FLOW CONTROL VALVE 61190 04105 306 00 FLANGE PLATE 00105 873 00 BOTTOM VIEW A A SHOWN W O FITTINGS 8 0 HOSE SLACK AFTER PLUMMING VALVE STAND 2 HALVES 00105 874 00 FLOOR BOARD 13 DUAL FLOW VALVE STAND INSTALLATION INSTRUCTIONS IMPORTANT A pipe joint sealant compatible with hydraulic oil must be applied to all screw fittings Teflon Tape Sealant Is Not Recommended Hose ends connected to flow valve mus
26. ONE IS CLEAR BEFORE 1 gt clear wh le STARTING MACHINE OR MOVING VEHICLE gt KEEP HANDS FEET AND CLOTHING AWAY FROM Spinner IS tu rning ALL POWER DRIVEN PARTS IF ORDER PART NO 04049 044 00 DISENGAGE SHUT OFF HYDRAULIC VALVE AND SET PARKING BRAKE BEFORE LEAVING OPERATOR S POSITION MAKE SURE ALL _ Ew MOVEMENT HAS STOPPED BEFORE SERVING D A E UNCLOGGING OR CLEANING MACHINE lt W gt USE FLASHING LIGHTS WHEN OPERATING MACHINE Turn power off MAKE SURE MACHINE IS SOLIDLY SUPPORTED A WHEN IT IS BEING MOUNTED DISMOUNTED OR 2 before servicing STORED IF DEFACED ORDER PART NO 04049 045 00 1F DEFACED OROER PART NO 04049 182 00 NOTICE Instructional Material And Parts Lists Included In This Manual Are Subject To Change Without Notice 2 INSTALLATION AND ASSEMBLY INSTRUCTIONS INSTALLATION INSTRUCTIONS The 1 8 and 2 0 Series Spreaders can mount and store as a single unit and will mount on most medium heavy duty pick up trucks as well as 1 ton trucks 4 WARNING THE SPREADER UNIT MUST BE SECURELY FASTENED TO THE VEHICLE FAILURE TO NOT PROPERLY RESTRAIN THE UNIT COULD PERMIT THE UNIT TO BREAK FREE FROM THE TRUCK AND CREATE A POTENTIAL FOR A LIFE THREATENING ACCIDENT DO NOT OVERLOAD THE VEHICLE It is quite possible to overload the vehicle by improperly mounting or over loading the spreader This could result in dangerous stability an
27. RIVEN UNITS 00002 296 15 00002 296 16 Extended Hydraulic Steel Spinner Assy Extended Hydraulic 30455 Spinner Assy 00119 092 01 00119 092 02 04101 119 00 00119 085 00 00115 722 01 00115 722 02 00107 080 00 00107 080 01 Weld Spinner Frame Carbon Steel Weld Spinner Frame 304 Stainless Steel Motor Hydraulic Weld Shaft Bracket Motor Mount Carbon Steel Bracket Motor Mount 304 Stainless Steel Bushing Bushing 304 Stainless Steel N N a sch sch sch 43 EXTENDED SPINNER ASSEMBLY 44 PARTS LIST FOR EXTENDED SPINNER ASSEMBLY EXTENDED PARTS ONLY PARTS LIST ITEM PART NO DESCRIPTION 00002 296 02 00002 296 10 00002 296 07 Extended Steel Spinner Assy Extended Steel W Poly Disc Extended 304SS Spinner Assy 00115 658 01 00115 658 02 00104 833 00 00104 849 00 04622 033 00 04080 079 00 04080 01 1 00 00104 956 00 00104 81 1 00 00104 81 1 01 00104 810 00 00104 810 01 00104 835 00 00104 835 01 00115 150 00 Weld Spinner Frame Carbon Steel Weld Spinner Frame 304 Stainless Steel Shaft Spinner Weld Spinner Disc Disc Poly Spinner Bearing Bearing 1 Old Style Hopper Bearing Bracket Weldment Old Style Weld L H Baffle Carbon Steel Weld L H Baffle 304 Stainless Steel Weld R H Baffle Carbon Steel Weld R H Baffle 304 Stainless Steel Weld Rear Baffle Carbon Steel Weld Rear Baffle 304 Stainless Steel Link Bar S3
28. ROM MISUSE ACTS OF GOD ALTERATION OF A MEYER OR DIAMOND PLOW SPREADER OR PART OR FROM USE OF PARTS OR HYDRAULIC FLUID NOT SUPPLIED BY MEYER OR DIAMOND USE OF THE MEYER OR DIAMOND SNOWPLOW SPREADER FOR ANY PURPOSE OTHER THAN PLOWING SNOW OR SPREADING APPROVED MATERIAL ARE EXAMPLES OF AN ABUSE AND MISUSE THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WARRANTY SERVICE In order to obtain service under this warranty the original purchaser must return the Meyer Diamond claimed defective productto the Distributor Sub Distributor from whom the product was purchased or to any authorized Meyer or Diamond Distributor Sub Distributor transportation and freight charges prepaid Only Meyer or Diamond Distributor Sub Distributors are authorized to perform the obligations under these warranties GENERAL It is the responsibility of the original purchaser to establish the warranty period by verifying the original delivery date A bill of sale cancelled check or some other appropriate payment record may be kept for that purpose It is recommended but not required that the consumer verify the original delivery date by immediately returning the attached Warranty Registration Card No person is authorized to change this warranty or to create any warranty other than that set forth herein This war
29. ader or the truck ASSEMBLY INSTRUCTIONS Install roller chain between the gear box sprocket and the spinner sprocket Make sure sprockets are in line with each other The roller chain is tightened first by loosening all four 4 7 16 bolts on the back plate Then pull the entire bearing bracket assembly in such a way to achieve the right amount of chain tension Make sure spinner shaft is straight up and down before retightening Electric Throttle Go to page 8 Manual Throttle Installation or replacement with gasoline engine do the following Attach Z end of throttle cable to engine throttle Anchor brass shoulder end to engine with hold down Drill 1 2 hole in truck cab for control end of cable The throttle handle can be removed to put throttle cable through drill hole DO NOT MAKE SHARP BENDS OR KINK THROTTLE CABLE Use rubber grommet supplied in hole that you just drilled to protect cable Do not mount throttle cable assembly to switch bracket yet upcoming assembly instructions will become more difficult if throttle cable is mounted now Refer to diagram A on page 6 7 for installation and part ordering Run the 2 conductor cable 16 which leads from the soleniod white lead and the electric clutch black lead through the same hole which you put your throttle cable through Wire up 2 conductor cable 16 to the control panel as Diagram A shows making sure the white conductor is connected to the lone terminal ofth
30. aged and the conveyor and spinner will stop In the ON position conveyor and spinner will operate The middle control is the throttle Your engine is equipped with a semi automatic choke To activate the choke pull the throttle cable all the way out To remove the choke function when engine us warm push throttle cable in to desired engine RPM ON START OFF 2 Electric Throttle Control Panel Switch Functions Sequence of Operations f Y ON e EJ OFF O We START i J X RED LENSE CHOKE THROTTLE 14 Electric Throttle Control Panel Switch Functions Cont A ON OFF System power activated ready to start Spreader engine is not running Spreader conveyor is not engaged B START Engine only 1 Open fuel shut off valve on engine 2 On On switch depressed 3 Choke cold engine Hold down for 5 seconds to move the throttle actuator to the choke position Note Choking a warm engine may not be necessary 4 Start Hold down until engine starts 4a On models with 6 5 HP at temperatures under minus 20 F minus 29 C it mat be necessary to start the engine manually 5 Turtle Deceases throttle speed adjust as engine warms up Will stop the choke function Rabbit
31. cer S S Assembly Control Cable Front Half Assembly includes items 1 thru 11 Rear Half ELECTRIC CONTROLS PARTS amp SCHEMATIC ener wpE BRIGGS ACTUATOR INSTALL KILL CONNECTION FROM ENGINE HERE THESE CONNECTIONS TO BE SECURED BEHIND PLATE BROWN CONNECT TO KILL SWITCH TAB 5 BROWN GREEN WHITE WIRE 4 LINKAGE ROD 0 3 RED WIRE FROM ENGINE ACTUATOR MOUNTING GRD GREEN WHT WHT ED RI BLACK WHITE IS SECURED UNDER MOUNTING SCREW USED IN STEP 2B FUSE HOLDER W FUSE AFTER INSTALLATION LL POSITIVE FROM BATTERY COIL CABLE AND SECURE TO TOP OF ENGINE NEATLY C RED SOLENOI YELLOW e TO CENTER STUD SOLENOID YELLOW Rear Half 1 dose FROM STARTEI BLUE TO CLUTCH POWER WIRE CLUTCH 7 CONDUCTOR CABLE amp PLUG 4 GROUND 2 Front Half 7 PINCONNECTOR CABLE amp PLUG WIRING AT THE ENGINE NOTE The plug is wired to the cable as indicated on the connector That is red to red black to black etc PARTS LIST ITEM PART NO Jam DESCRIPTION 00113 667 00 Conductor Cable amp Plug Rear 00114 165 00 Control Panel w Cable Front 04150 037 00 Actuator Linear 00113 665 00
32. d 62521 Continued PARTS LIST PART NUMBER DESCRIPTION 04049 002 00 04049 165 00 04049 182 00 04049 195 00 00115 172 01 00115 109 01 04003 018 04 04003 032 06 00115 154 01 04605 155 00 00111 339 00 04605 153 00 04605 154 00 00102 347 00 04031 010 00 04080 005 00 04076 100 00 Decal Meyer Decal Serial w Pat Nos Decal Danger Conveyor Decal Motor Floor Forming 7 Ft Floor Forming 8 Ft Screw 3 8 16 x 1 3 16 SIt Fl HD Bolt 5 16 18 x 3 4 Car GR5 SS Guard Shaft Cable Light Power Weld Stop Lamp Bracket Lamp Stop Ctr Hgh Mt Grommet Mtg Sprocket Drive w set screws Key 1 4 Square x 2 Bearing Drive Wiper Chain Po N sch HSH sch S sch 2 23 a lt cc o O I Lu oc a 9 gt lt oc a gt I 24 used with gas engine PARTS LIST FOR HYDRAULIC DRIVEN HOPPER ASSEMBLIES Stainless Steel After 11 1998 S N 85171 1 8 Cu Yd 62522 2 0 Cu Yd 62523 PARTS LIST PART NUMBER DESCRIPTION Weld 1 8 Hopper S3 Weld 2 0 Hopper S3 Gearbox Assembly Bolt 3 8 16 x 1 1 4 Car SS Guard Conveyor S3 Key 1 4 X 7 8 Woodruff Weld Drag Chain 7 Ft Weld Drag Chain 8 Ft Bolt 1 2 13 x 3 4 HH SS Lockwasher 1 2 Med Split SS Bolt 3 8 16 x 1 1 4 HH SS Lockwasher 3 8 Med Split SS Nut 3 8 16 Serrated Flange SS Bearing 2 Bolt Flange Bolt 5 16 18 x 1 HH SS Bol
33. d Split ZP Cable 7 Pin Front Half WS JJ y A MN Y We A NY JE FAA AUXILARY COMPONENTS PARTS LIST ITEM PART NO ore DESCRIPTION 001 15 166 01 Inverted Vee Carbon Steel 00115 166 02 Inverted Vee Stainless Steel 00112 127 01 Weldment Screen 7 Ft Unit 00112 127 02 Weldment Screen 8 Ft Unit 00002 177 01 6 Extension Carbon Steel 7 Ft Unit Kit 00002 177 02 6 Extension Stainless Steel 7 Ft Unit Kit 00002 177 04 6 Extension Carbon Steel 8 Ft Unit Kit 00002 177 05 6 Extension Stainless Steel 8 Ft Unit Kit PARTS LIST FOR SHIPPING CARTON 62545 PARTS LIST ITEM PART NO DESCRIPTION 04046 016 06 Chain Roller 00115 667 00 Bag Hardware 00107 662 00 Instruction Package Briggs amp Stratton 00115 191 00 Instruction Package Honda 00115 662 00 Panel Control 04616 075 00 Cable Stop Lamp 00112 710 00 Bracket Mounting 00115 654 00 Cable 8 Pin Front Half 04540 013 01 Grease Dielectric 1 1 1 1 1 1 1 1 1 53 NAME PLATE INFORMATION When ordering parts or requesting information or assistance always include the information listed below The Model Number and Serial Number for the Spreader are shown on the Name Plate The space below is provided as a convenient place to record these numbers just fill in the blanks Model No Serial No Date Purchased Purchased From Phone No
34. d braking problems Always consult and follow the truck manufacturer s instructions A WARNING BEFORE BEGINING ANY INSTALLATION ON THIS UNIT disconnect the spreader battery negative cable if already installed 1 Place the Spreader in the rear of truck with the engine hydraulic motor to the rear of the truck Center the spreader side to side in the truck The spreader should extend past the rear of the outer most part of the truck i e truck bed bumper approximately 18 inches CAUTION INSURE THAT THE SPREADER CANNOT TIP WHEN THE SPINNER ASSEMBLY IS ATTACHED SPINNER ASSEMBLY a Raise engine shroud and prop it open with the support rod If engine driven model b Slide the spinner frame assembly into the rear of the longitudinal with the spinner back plate toward the rear c Boltthe spinner to the longitudinals using the four 4 3 8 x 1 bolts 3 8 flange nuts and flatwashers from hardware bag located on the spinner Using one 1 3 8 x 1 bolt flatwashers and flange nut from hardware bag bolt the top portion of the spinner back plate to the engine plate d Install roller chain between the gear box sprocket and the spinner sprocket Make sure sprockets are in line with each other The roller chain is tightened first by loosening all four 4 3 8 bolts on the back plate then pull the entire bearing shaft assembly in such a way to achieve the proper amount of chain tension Make sure the spinner shaft is straig
35. e push button 3 and the black conductor to the lone terminal of the on off button 7 The red wire 6 which is about 4 ft long must be connected into the vehicles electrical system so that it provides power to switch bracket Control panel will not function without this connection Find a convenient location for the control panel and drill 2 13 32 holes on 3 hole centers Before mounting you may want to mount throttle cable to control panel according to diagram A Using the 3 8 x 1 bolts lockwashers and nuts mount panel securely When finished make sure all wires are away from moving parts and lower engine shroud CAUTION Never operate machine with engine shroud in the upright position Never climb into hopper while the engine is operating SERIOUS INJURY or DEATH MIGHT OCCUR WARNING Consult vehicle manufacturer for acceptable mounting locations Improperly mounting the control box could interfere with air bag s and the other functions of the occupant protection systems such as knee bolsters Before mounting you may want to mount throttle cable to control panel according to Diagram A Using the 3 8 x 1 bolts lockwashers and nuts mount panel securely Wu Oc 0 1504 NMOG O B o 3 Ge um 00001 598 00 ON O FWD TABLE FOR DIAGRAM A 00104 824
36. ected 10 CENTER HIGH MOUNTING STOP LIGHT ITEM PART NUMBER DESCRIPTION 00002 144 00 Kit Center High Mount Stop Light 04605 153 00 Lamp Stop 04605 154 00 Grommet 04605 155 00 Cable Light Power 04616 075 00 Cable Stop Lamp 00111 339 00 Weld Stop Lamp Bracket Hydraulic Units ONLY 00111 428 00 Hardware Bag Not Shown HYDRAULIC HYDRAULICS A WARNING LEAKING HIGH PRESSURE FLUIDS CAN INJECT THEMSELVES UNDER THE SKIN OF PERSONS NEAR A LEAK CREATING GRAVE MEDICAL RISKS TAKE CARE TO AVOID EXPOSURE TO HIGH PRESSURE FLUIDS 1 2 Hydraulic components should be kept as clean as possible during assembly operations Galvanized pipe and pipe fittings must not be used because flaking or galvanizing material can cause damage to major hydraulic components A pipe joint sealant compatible with hydraulic oil must be applied to all screwed fittings Teflon tape is not recommended Hose should be protected where severe wear may be caused by vibration or sliding movement Long runs of hose should be supported by tie wiring or clamping Pressure and return hoses connected to hydraulic motors may be reversed for proper motor rotation Spinner rotates in a clockwise direction when looking down from top Use hose manufacturer s recommendations for fitting re useable hose ends Hydraulic pumps must be mounted so shaft rotates in direction of arrow Locate reservoir as close to pump as possible
37. es securing the coiled actuator cable to the top of the engine The throttle actuator cable plugs into the in cab control panel after being routed from the cab of the vehicle to the rear of the mounted spreader Select a suitable location in the cab of the vehicle to mount the throttle control box WARNING Consult vehicle manufacturer for acceptable mounting locations Improperly mounting the control box could interfere with air bag s and the other functions of the occupant protection systems such as knee bolsters 5 After the location of the control panel is determined the cable must be routed to the front of the spreader Route cable under the cab and up to the front of the spreader securing as needed Allow enough cable for the control panel to be mounted in the cab The routed cable must be clear of all moving or hot parts on the sreader or vehicle Secure the cable with the ties provided Excess cable must be coiled up and secured Apply dielectric grease on Item 21 page 46 for protection from salt spreading envoirment Mountthe control panel with screws supplied For permanent cable mount at rear of the truck a mounting bracket is supplied Install a 12 volt battery with 40 ampere hour rating recommended for winter use if not already done The battery hold downs furnished will accept any 2 SM Series battery A WARNING USE SAFETY GLASSES OR OTHER FACE PROTECTION AGAINST POSSIBLE BATTERY EXPLOSION DO NOT SMOKE AND
38. ff Key Hard Woodruff Key Hard Seal Input Seal Output Plug 1 8 27 NPTF Plug Level 3 8 18 NPTF Zerk 1 4 28 NF Gasket Cover Not Shown Plug Vent 1 8 27 NPTF Cap Shim Not Shown o N O Q N sch sch NN 1 1 2 2 4 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 2 9 gt 2 37 SUPERIOR GEARBOX ASSEMBLY ate Notes 1 Gear Ratio is 20 1 2 Torque 3 8 16 Capscrews Section B B 20 21 to 35 40 ft Ibs 38 PARTS LIST FOR SUPERIOR GEARBOX ASSEMBLY 62902 04132 117 00 After 11 4 02 ITEM PART NUMBER QTY DESCRIPTION 1 62903 04132 113 01 1 Gear Worm LH 20 1 2 62904 04132 113 02 1 Casting Machined 3 62905 04132 113 03 1 Casting Machined Thru 4 62906 04132 113 04 1 Gear Worm 20 1 LH 1 4 Keyway 5 62907 04132 113 05 2 Bearing Cone TMKN 15101 6 62908 04132 113 06 2 Bearing Cone TMKN 15126 7 62909 04132 113 07 4 Bearing Cup TMKN 15245 8 62910 04132 113 08 1 Retaining Ring Ext 1 000 Shaft 9 62911 04132 113 09 1 Retaining Ring Ext 1 250 Shaft 10 62912 04132 113 10 1 Seal 1 000 11 62913 04132 113 11 1 Seal 1 250 12 62914 04132 113 12 1 Key 1 4 x 1 4 1 080 13 62915 04132 113 13 1 Key 1 4 x 1 4 1 580 14 62916 04132 113 14 4 Plug 1 4 18 NPT SCHD W 3M 15 62917 04132 113 15 1 End 2 312 16 62918 04132 113 16 1 2
39. gs and spinner RPM Maximum spreader width is 30 ft 1 Speeding up or slowing down the engine will increase or decrease spread pattern width 2 Internal baffle adjustments will move the spread pattern to the right or left 3 External baffle adjustments will block spreading to the right or left side DESIRED SPREAD PATTERN BAFFLE SETTING INTERNAL EXTERNAL CENTERED BEHIND TRUCK Both Down ALL THREE UP BEHIND TRUCK AND LEFT Down RH Down LH Up LH Up BEHIND TRUCK AND RIGHT RH Up RH Up LH Down LH Down WINDROW BEHIND TRUCK RH Down ALL Down LH DowN 4 External Baffles can be lowered to an intermediate position to baffle down the particles that may otherwise leave the spinner at a high trajectory 16 June 2000 SERVICE BULLETIN NO 178 1 8 2 0 and MDV Insert Hopper Spreader Briggs amp Stratton Corporation and Honda Engine Motor of America have stated in their manuals DO NOT TRANSPORT ENGINE WITH FUEL IN TANK OR WITH FUEL SHUT OFF VALVE OPEN Failure in doing this may cause the engine crankcase to fill with fuel If this occurs the engine warranty will be void by the engine manufacturer It is the responsibility of the end user to ensure that the fuel shut off is closed when the engine is not in operation 17 4 WARNING DO NOT TO LIFT THE SPREADER THE CENTER LIFT OR CORNER WITH MATERIAL IN THE SPREADER BEFORE
40. ht up and down before re tightening 2 Reposition the spreader in the truck just short of making contact with the rearmost part of the truckbed bumper pintle hook etc Bolt the unit to the truck using a minimum four 4 1 2 grade 5 bolts and corresponding washers and locknuts The spreader is designed to sit flat on the bed of the truck supported by the longitudinals sides DO NOT SUPPORT THE SPREADER BY THE BODY JACKS ALONE UNIT IS NOT DESIGNED FOR CHASSIS MOUNT APPLICATIONS OPTIONAL HOLD DOWN KIT Part No 62562 00002 306 00 ITEM PART NUMBER QTY DESCRIPTION 1 62602 04068 038 00 4 Ratchet Strap 2 62807 04048 504 02 4 Bolt 1 2 Eye 3 20307 04003 804 06 4 Locknut 1 2 13 Esna ZP 4 62604 04003 801 11 4 Nut 1 2 13 ZP 5 2605 04004 002 16 8 Flatwasher 3 4 INSTALLATION INSTRUCTIONS CAUTION READ ALL THE INSTALLATION INSTRUCTIONS BEFORE STARTING Before starting verify that this mounting is acceptable to the vehicle manufacturer Attach the hold down at each corner of hopper as shown Locate and drill four 531 17 32 diameter holes for eye bolts in the truck bed position may vary from that shown Straps must be positioned at opposing angles so that spreader cannot slide forward or rearward Mount eye bolts as shown with locknuts and flatwashers on the bottom side Assemble ratchet strap to eye bolts Tighten hold downs evenly Do not over tighten damage will result to the spre
41. liance with Federal Regulations Electrical Connection for Auxiliary CHMSL Notes for all truck makes 1 Usehigh quality butt connectors and shrink wrap on all electrical splice connections Wire should be routed and secured to protect against abrasion sharp edges excessive movement It is highly recommend that wiring to be placed in convoluted tubing and secured with tie wraps 2 Whendrilling holes any bare metal should be coated with a rust preventative use appropriate size grommets and seal hole with appropriate sealant 3 Allow for normal movement twisting between cab and chassis pickup box when routing wires 4 When spreader is removed from the truck the OEM CHMSL must be reconnected AARNING Consult the truck manufacturer for an approved method of connecting an auxiliary CHMSL to the particular truck which 1 to carry the Spreader Methods vary with truck models optional equipment and years of manufacture IMPROPER CONNECTIONS COULD RESULT IN A VARIETY OF PROBLEMS AFFECTING CRITICAL SYSTEMS SUCH AS BRAKING ELECTRICAL AND EMISSION DON T GUESS Spreader CHMSL Installation Mount power cable 04616 075 00 with plug at rear of truck frame and route to truck CHMSL power feed Trim excess cable length attach white wire to suitable ground attach black wire to truck s CHMSL power feed Connect cable on spreader to CHMSL power cable When the spreader is removed from the truck the OEM CHMSL must be reconn
42. lutch Bolt 1 4 20 x 1 HH SS Lockwasher 1 4 Med Split SS Nut 1 4 20 Serrated Flange SS Engine 10 1 2 HP I C Briggs amp Stratton Engine 11 HP Honda Key 1 4 Sqx1 Pulley Driver Setscrew 1 4 20 x 3 8 HD Bolt 5 16 18 1 1 2 HH SS Bolt L Flatwasher 5 16 U S S SS Grommet CA Plug Type 1 1 4 Solenoid Grounded Briggs amp Stratton Only Terminal Insulated Ring Connector 16 14 Insulated Butt Carton Shipping Briggs amp Stratton Carton Shipping Honda Safety Decal Package 00115 156 09 00115 156 11 00101 325 00 06022 001 00 00101 326 00 04080 053 00 04003 032 06 04003 806 13 04003 034 14 04003 806 16 00106 366 00 04003 802 09 04132 074 00 04003 005 56 04004 001 16 04003 003 26 04003 806 12 04043 013 00 04043 016 00 04003 018 05 04003 032 06 00115 173 02 00115 139 02 04071 016 00 00115 172 02 00115 109 02 00115 655 00 00115 717 00 04143 024 00 04003 002 23 04622 008 00 00104 822 00 04003 001 16 04004 001 19 04003 806 15 04145 063 00 04145 064 00 04031 007 00 04070 021 00 04007 005 04 04003 002 21 04048 518 01 04004 002 25 04093 022 00 04146 005 00 04638 039 04 04638 043 02 00115 663 00 00115 664 00 00001 774 00 Om 2 33 daavauds 3NISN3 34 PARTS LIST FOR ENGINE DRIVEN Stainless Steel 1 8 Cu Yd 62516 2 0 Cu Yd 62518 Continued PARTS LIST ITEM PART NUMBER DESCRIPTION 0460
43. o Honda Bolt 3 8 16 x 1 1 4 Car SS Drag Chain w Links Connecting Link Only Pin Master for Chain w o Cotter Pin Cotter Only Boot Battery Cable Straight Pg 7 Boot Alternator Cable Pg 7 Lamp Stop Center High Mount Bearing Drive Sprocket Drive w set screws Key 1 4 x Square 2 Collar Set Sprocket 41 B13 Chain roller No 41 Old Style Hopper use 61160 Key 1 4 x 7 8 Woodruff Wiper Chain Cover Conveyor S3 Pulley Driven Clutch Plug Honda Washer Honda Clamp Prop Rod Bolt 3 8 16 x 1 1 4 HH SS Locknut 3 8 16 Nylon Insert SS a hihi aaa m NN ad sch sch sch N sch sch sch ND AH sch sch sch NM sch zk zk zk N ph 35 DURST GEAR BOX ASSEMBLY 61178 36 PARTS LIST FOR DURST GEAR BOX ASSEMBLY 61178 PARTS LIST ITEM PART NO DESCRIPTION 04132 074 01 Housing 04132 074 02 04132 074 03 Worm Gear Bronze 04132 074 04 Worm 04132 061 05 04132 004 17 04132 004 02 Bearing Cone Bearing Cone Bearing Cup 04132 061 08 04132 061 09 04132 004 04 04132 061 11 04132 074 12 04132 065 13 04132 061 14 04009 002 01 04132 004 18 04132 061 17 04110 021 01 04110 021 03 04015 005 00 04132 061 20 04132 013 14 04132 003 09 04132 004 05 Snap Ring Input Snap Ring Output Snap Ring Capscrew 3 8 x 3 4 H H Shaft Input Shaft Output Woodru
44. ranty gives you specific legal rights and you may also have other rights which vary from state to state Meyer Products 18513 Euclid Avenue Cleveland Ohio 44112 Phone 216 486 1313 Fax 216 486 3073 E Mail advertising meyerproducts com Diamond Equipment 6 Angell Lane Damariscotta Maine 04543 9801 Phone 207 563 2226 Fax 207 563 2229 E Mail info diamondplow com In order to validate this warranty please complete this card and mail it Name Address Spreader Model Installation Date Serial No Purchased From Postage Required Meyer Products 18513 Euclid Avenue Cleveland Ohio 44112 1084
45. ring Bearing 1 Old Style Hopper Bearing Bracket Weldment Old Style Weld L H Baffle Carbon Steel Weld L H Baffle 304 Stainless Steel Weld R H Baffle Carbon Steel Weld R H Baffle 304 Stainless Steel Weld Rear Baffle Carbon Steel Weld Rear Baffle 304 Stainless Steel Link Bar S3 Hairpin Keeper Decal Caution Decal Danger Key 1 4 Sq x 1 Sprocket Drive 41 B 13 Sprocket Drive 41 B 19 Old Style Hopper Spring Compression Hardware Bag Weld R H Handle Carbon Steel Weld R H Handle 304 Stainless Steel Plate Baffle Carbon Steel Plate Baffle 304 Stainless Steel Weld L H Handle Carbon Steel Weld L H Handle 304 Stainless Steel PARTS LIST FOR HYDRAULIC MOTOR DRIVEN UNITS PART NUMBER QTY DESCRIPTION 00002 296 03 00002 296 04 00115 721 01 00115 721 02 04101 119 00 00106 490 00 00115 722 01 00115 722 02 00107 080 00 00107 080 01 N N od 41 Standard Hydraulic Steel Spinner Assy Standard Hydraulic 30455 Spinner Assy Weld Spinner Frame Carbon Steel Weld Spinner Frame 304 Stainless Steel Motor Hydraulic Weld Shaft Bracket Motor Mount Carbon Steel Bracket Motor Mount 304 Stainless Steel Bushing Bushing 304 Stainless Steel INTERMEDIATE STANDARD SPINNER ASSEMBLY 42 PARTS LIST FOR EXTENDED SPINNER ASSEMBLY INTERMEDIATE STANDARD NEW 1 LIST ITEM PART NO pnescPTON 62929
46. t 5 16 18 x 3 4 HH SS Nut 5 16 18 Serrated Flange SS Plate Front Bearing S3 Bolt 1 2 13 x 1 Car Sht NK SS Nut 1 2 13 Serrated Flange SS Weld Idler Shaft Sprocket Drag Chain Knob Hand Weld Feedgate S3 Motor Hydraulic Flange Mounting 4Bolt Char Lynn Seal Kit Char Lynn Seal Kit White Plate Motor Mtg S3 Bushing 3 8 1 0 x 5 8 O D SS Bolt 3 8 16 x 1 HH SS Flatwasher 3 8 U S S SS Coupling Shaft Setscrew 1 2 x 6 Nut 1 2 13 Hex Jam SS Setscrew 1 4 20 x 3 8 HD Shield Rep Chain 7 Ft S8 Shield Rep Chain 8 Ft S8 Handle Flatwasher 7 16 U S S SS Pin 1 8 x 1 Cotter Bolt 3 8 16 x 3 4 Car GR5 SS Locknut 3 8 16 Nylon Insert SS Bar Pivot Drag Chain w Links Connecting Link Only Pin Master for Chain w o Cotter Pin Cotter Only 00115 156 09 00115 156 11 04132 074 00 04003 033 05 00115 167 02 04009 001 01 04043 013 00 04043 016 00 04003 005 56 04004 001 16 04003 003 26 04004 001 14 04003 806 12 04080 053 00 04003 002 24 04003 002 23 04003 806 13 00101 326 01 04003 034 14 04003 806 16 00101 325 00 06022 001 00 04624 001 01 00110 819 01 04101 035 00 04101 102 02 04101 102 09 04101 035 98 06011 000 01 04008 007 00 04003 003 20 04004 002 20 00105 302 00 00106 366 00 04003 802 09 04007 005 04 00115 173 02 00115 139 02 00110 817 00 04004 002 32 04010 003 02 04003 033 12 04003 804 08 00101 636 00 04043 017 00 04045 023 00 04045 021 00 04045 025 0
47. t be ofthe swivel type CAUTION Overtightening ofthe fittings in flow valve may cause damage to valve body Approximately 8 of hose slack must be realized between the flow valve and valve stand after the flow valve has been completely plumbed If this condition does not exist after the plumbing has been completed removal of valve will require hoses to be removed at opposite end of valve Assembly of valve on stand a Cuta5 x5 square opening in floor board of truck where the valve stand is to be located b Bolt valve stand halves together forming a box over the 5 x 5 square opening NOTE When bolting valve stand halves in place make sure holes in flanges align with holes in flange plate c Bolt flange plate to VALVE Use 2 1 4 x 3 bolts lockwashers etc d Insert hoses through floor opening and valve stand and connect appropriate hoses see instructions 1 thru 4 to flow valve e Bolt flange plate to valve stand flanges 4h WARNING BEFORE OPERATING THE CONTROL PANEL MAKE SURE THAT NO ONE IS INSIDE THE HOPPER OR NEAR THE SPINNER 1 Manual Throttle All gasoline engine models come with a control panel If your spreader is a manual throttle model look at your control panel It will have 3 controls mounted on it The one on the far left is the start button The right toggle is the electric clutch control When the switch is in the OFF position the electric clutch is diseng

Meyer 3954 Spreader User Manual

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